ERSA IRSoft
Contents
1. ERSA IRSoft 2 0 Operating instructions user manual 4 6 11 Parameter list protection To avoid unauthorized modification or erase of the parameter sets stored in the profile parameter sets table this list can be protected The list can be locked for changes by setting a password The menu Extras gt Parameter list protection the according dialogue will be opened Parameter list protection x Fazsword input n eoo Password confirmation ara aaaeeeaeo Noate 43 password alphanumeric characters of any lenght are allowed amp Actrate list protection x Cancel sf Help As password the operator can choose any combination of alphanumerical characters To activate the protection you have to press the Activate list protection button Now changes on the parameter sets list are not stored To inactivate the password protection the dialogue has to be opened again Parameter list protection x Password input Note 4s password alphanumeric characters of any lenght are allowed a Deactivate list protection x Cancel 7 Help By typing in the correct password and pressing the Deactivate list protection button the protection will be deactivated The parameter set table can now be changed IRSoft User manual The elements of IRSoft e 24 ERSA IRSoft 2 0 Operating instructions user manual 4 6 12 Storage of profile parameters The edited profile parameter sets will be2. a comonen ee ire e irepeea __ ER _ ee oer a E so 183 Soldering T IF Wale B Profile ree Upload profile lA Profiles Parameter sets ce Operator defined input E Process walues Working with the profile table Upload of profile parameters IRSoft User manual The elements of IRSoft e 21 ERSA IRSoft 2 0 Operating instructions user manual 4 6 8 The Download Assistant To download a profile an assistant will guide the operator The assistant will ask for necessary or optional inputs and runs the download to the IR 550 A Download Assistant Welcome to the Download Assistant This assistant will support you during the data exchange with a connected IA 550 4 unit Download to Program 1 Please always check the selected program before download To avoid unexpected ovenanting of data please use only one program e g Pr 4 Fress the Next button to proceed Eack Next gt x Cancel yu Emish By pressing the Next button all necessary steps will be carried out and checked In the last view of the assistant you have to press the Finish button and the download will take place If the operator follows all hints of the assistant the best possible repeatability of the process will be realized 4 6 9 Upload of profile parameters During upload the actual parameter set of the IR 550 A unit are transferred to the profile table within IRSoft on your computer system For upload y
3. Buzzer Mode buzzer on ae 4 4 2 7 Record start options The start options for recording of process parameters can be modified in this index The recording has not to be started manually by the operator The software delivers the following choices By swing in of the top radiator starts recording when the top radiator reaches its working position When Tinit is reached Starts recording when the sensor detects the temperature Tinit during rising temperatures No auto start function activation Manual recording start Layout Channels Sampling rate Process bargraphs References IF 5504 Record start options r Possible start options By swing in of the top radiator 0 When Tinit is reached C No autostart function activation Note Recording can always be startet and stopped independent from these settings by pressing the record button IRSoft User manual The elements of IRSoft e 16 ERSA IRSoft 2 0 Operating instructions user manual 4 4 3 The pop up menu of IRSoft view In the IRSoft view when a profile is displayed pressing the right mouse button can activate a pop up menu Open Strg O i Save Strg S Save G5 Print Strg P oh Preview communication Fis Record Fo ae Analysis EE Profile Download Profile Upload Delete Fid i Bottom radiator Zoom d Full Screen m Minimize Here the most important functions of IRS
4. User manual The elements of IRSoft e 8 ERSA IRSoft 2 0 Operating instructions user manual 2 oh These buttons are used to activate the dialogue with information about IRSoft and the context sensitive online help 4 2 2 The zoom toolbar The zoom toolbar contains all Zoom functions of IRSoft aaRe u This button changes the image in the working area to original size a This button changes the zoom step by step The user can change the zoom factor manually by clicking the left mouse button for zooming in and the right button for zooming out is button activates the zoom to selected window function The user has to L amp This button activates th to selected window function Th has t press the left mouse button and create a frame The zoom will be fit to the selected window This button optimises the view to the size of the working area 4 2 3 The view toolbar The view toolbar allows fading in and out of the docking windows Additional a full screen preview and a minimized view are possible CEDES This button activates the full screen preview for the actual working area Pressing the ESC key the program returns to normal view a This button shows or hides the operator defined input window The same result will be achieved by pressing the F2 key This button shows or hides the state window The same result will be achieved by pressing the F3 key a This button hides all docking windows state
5. application CE component wwe ire oe rare rae 170 iera sereo unt T sitera T siutterY oven it ca Desolderin 30 0 30 190 163 7 IR Sensor C 6 0 x 10 mm 6 0 x 10mm left down 30 m lt Soldering 30 0 30 205 he3 7 IR Sensor C 6 0 x 10 mm G Ox10mm left down 30 E der pa Soldering 120 90 f 60 205 183 i IR Sensor C 60x10mm 6 0x10mm_ letdown jo F A LA Profiles Parameter sets ce Operator defined input fe Process values A certain set of parameters can be correlated to a specific application defined by the board and the component Moreover it is possible to define a profile to be used for soldering or desoldering a component At the same time orientation of pin 1 and the settings for the shutter system and Tinit can be modified In the Cal Column the operator gets the indication wether a calibration value has been stored or not The calibration value itself cannot be changed It will be transferred to IRSoft by uploading from the IR 550 A system IRSoft User manual The elements of IRSoft e 20 ERSA IRSoft 2 0 Operating instructions user manual 4 6 5 Working with the profile table To edit data in the profile table the cursor is set to the cell you want to edit information lf you want to create a new set of parameters you have to place the cursor in the last line You can edit the data by usage of your keyboard or select values by the use of the arrow buttons appear
6. beginning of recording If Tinit is the same for every single process on the same type of board the soldering results will be very precisely comparable The recorded profiles will differ very little Tinit marks the temperature when the soldering process should be started by swinging in the top radiator of the IR 550 A fp IRSoft User manual The elements of IRSoft e 19 A I ERSA IRSoft 2 0 lt Operating instructions user manual 4 6 3 The value table In the value table Process values all recorded values are listed NY wo amers Tesen arin wsoneor ara ron Ppete pumpe arm oor vet z es 275 00 375 19 277 277 00 375 30 0 12 158 60 0 84 ON OFF OFF OFF OFF OFF 278 279 279 00 1375 39 0 05 157 24 0 76 ON OFF OFF OFF OFF OFF 280 z LA Profles Parameter sets CS Operator defined input EJ Process values All values of the activated channels are shown But although some channels may not be selected for depiction all values and parameters will be listed The shown values can be exported by pressing the i button to an Excel format The filename can be selected freely Recording Save recording 4 6 4 The profile table To receive repeatable soldering and desoldering results every single set of profile parameters can be stored in the profile table A set of parameters can be easily transferred to the connected IR 550 A unit in order to use the same parameters for the same soldering
7. drop This operation is also working when the dialogue customize is not open You have to press the ALT key and keep it pressed during drag and drop the command buttons out of the toolbar The toolbars of IRSoft IRSoft User manual Adaption of IRSoft e 33 ERSA IRSoft 2 0 Operating instructions user manual 7 2 Setting of options IRSoft includes some application specific options They are located in the dialogue IRSoft Options You can open this dialogue via menu Extras gt Options You can change the interface parameters as well as the actual language for the software 7 2 1 Interface settings This dialogue shows the user information about the selected COM port and allows him to choose an alternative port and select the baud rate IRSoft Options eo X Interface Languages General Baud rate Parity Startbit D atabit Stopbit i Stopbut Timeout 100 Frotozol Mo Flow Contral y Ok x Abbrechen p Ubemehmen Hilfe Set ub communication IRSoft User manual Adaption of IRSoft e 34 ERSA IRSoft 2 0 Operating instructions user manual 7 2 2 Language setting IRSoft allows the user to select a language At the moment German and English are implemented Interface Languages General Please select a language Language Note The selected language will be active after restarting this Sorta After selecting a new language the dialogue has to be closed a
8. saved in a file called IRProfil csv This file is located in the installation directory of IRSoft If the user wants to protect his edited data against loss it is sufficient to make a safety copy of this file If data gets lost because of erased lines in the profile table he can easily copy this file back to the installation directory Attention The file IRProfil csv should never be edited manually within any other software application All data can be lost IRSoft User manual The elements of IRSoft e 25 ERSA IRSoft 2 0 Operating instructions user manual 5 Working with IRSoft 5 1 Set up communication After starting IRSoft the communication to a connected IR 550 A system can be d activated by pressing the s button If an error message occurs you have to check the connection to the IR 550 A Maybe the wrong COM port is selected Press the er button to open the dialogue for setting up the interface IRSoft Options X Interface Languages General Baud rate Parity Startbit atabit Stopbit 1 Stopbit T irecut f OU Mo Flow Contral Protocal ef OK W Abbrechen 49 Ubemehmen Hilfe In this dialogue the transmission parameters of the selected COM port are displayed The user can modify them The user has the possibility to choose the COM port the null modem cable is connected to and set the baud rate Baud rate 38400 Baud 9600 Baud Parity 14400 B
9. 10 1 Unknown words docking window window with the ability to dock to the structure of the main application window flying window see docking window when a window is not docked to the application main window it can be moved freely over the complete screen Hotkey combination of keys to control a software application Icon symbol for a PC application pop up menu menu occurring by a certain action e g click of the right mouse button Zoom modification of the displayed size of an object IRSoft User manual Glossary e 37 ERSA IRSoft 2 0 Operating instructions user manual 11 Index adaption description Analysis Description marks Online Analysis setting dots Show Cursor toolbar channels description information select settings COM port communication set up connection contact context sensitive help deinstallation docking windows download Download Assistant general settings help help topics hotkeys Initial temperature installation interface IRSoft view description hotkeys pop up menu settings language ERSA GmbH 21 36 28 22 35 35 M main view N null modem cable O operator defined input operator defined input window description structure options options IR550A parameter view parameter sets description Download Assistant protection storage table Upload Assistant pop up menu IRSoft view main window profile table print process parameters settings proce
10. 2 TE Sensor 373 0 C 7 0 00 Ks a eee a ee ete lA Sensor 139 9 C 7 0 35 Krs me ee eS eee mT wt T al T IRSoft User manual Analysis functions e 29 ERSA IRSoft 2 0 Operating instructions user manual 6 3 Moving the analysis cursor After the cursor has been activated it can be moved over the complete recording period At any point of time the corresponding temperature of the selected sensors and the temperature gradients will be shown on the screen To move the cursor you have to click with the left mouse key to any point of interest within the main view Now the analysis cursor is fixed to the mouse cursor By moving the mouse over the temperature profile also the analysis cursor will follow this way and display the values To end this procedure you have to click for a second time the left mouse key at any position within this window Now the analysis cursor stays fixed to one point again Note Is the analysis cursor active during recording of a profile it will move automatically with every new recorded value Manual movement of the cursor is not possible during recording 6 4 Setting analysis dots The analysis function not only allows to display temperature values during or after recording It also allows marking four selected points of time and analysing the temperature profile by the use of this analysis dots The user can select four points of interest and set the analysis dots The values of these dots w
11. Operating Instructions User manual ERSA RSoft Version 2 0 Documentation software for ERSA Rework Systems GLOBAL CONNECTIONS ERSA GmbH Wertheim Main July 2002 ERSA has taken great care in the preparation of this Users Guide however it cannot make any guarantees as to the content completeness and quality of the information it contains The contents are updated regularly to reflect the latest changes Due to the fact that there is so much different hardware available on the market we cannot guarantee that the combination of ERSA IRSoft software and IR 550 A unit will work without problems even when the computer specifications specified by us are adhered to To the extent permitted by law no liability is assumed for any direct damage consequential loss or damage to third parties resulting from the purchase of this product All rights reserved This manual may not be reproduced transmitted or translated into another language even in excerpt form without the written approval of ERSA GmbH Trademark IBM PC is a registered trademark of International Business Machines Corporation Microsoft is a registered trademark and Windows is a trademark of Microsoft Corporation All other products or company names mentioned in this manual serve purely for the purposes of identification or description and may be trademarks or registered trademarks of their respective owners Date July 2002 Copyright 2002 by ERSA GmbH N ER
12. SA 1 GLOBAL CONNECTIONS ERSA IRSoft 2 0 Operating instructions user manual Contents 1 Welcome to IRSoft IRSoft User manual X f ERSA IRSoft 2 0 Operating instructions user manual Analysis functions Welcome to IRSoft IRSoft User manual ERSA IRSoft 2 0 Operating instructions user manual 1 Welcome to IRSoft 1 1 Introduction IRSoft is the ultimate tool for documentation of repeatable soldering processes in SMT Rework IRSoft has been developed especially for this purpose and can be used together with an ERSA IR 550 A Microprocessor controlled Rework System By using IRSoft the operator has the ability to visualize soldering profiles edit soldering parameters and store those information in order to fulfil the documentation requirements of modern industrial organisations The operator will be able to handle soldering parameters within IRSoft very easily and download them to the IR 550 A unit By this any settings on the unit itself are not necessary Some functions of the IR 550 A can be remote controlled by IRSoft 1 2 The Elements of IRSoft 1 2 1 State window IRSoft contains a separate window to display the actual state and values of the connected IR 550 A unit Within this window actual temperatures switches and actions as well as error messages and states of operation are clearly arranged The state window of RSoft 1 2 2 IRSoft view Within this view the profiles of t
13. aces an empty working area To open a new view the button New has to be pressed Alternatively the user can open the pop up menu by clicking into the free space with the right mouse button New Strg h t Open Strg O Toolbars d Parameters Fe statuswindow Fs He Close all F5 Si Minimize FE Here the most important functions of IRSoft are summarized and sorted by their function The toolbars of IRSoft IRSoft User manual The elements of IRSoft e 11 ERSA IRSoft 2 0 Operating instructions user manual 4 4 The view of IRSoft The basic view of IRSoft shows temperature profiles and process parameters recorded from a connected IR 550 A Rework system ame TE Sensor IR Sensor The user can select scale channels and colours How to do this will be explained in the next sections 4 4 1 Depict able channels In this section information about selecting and depicting temperature channels will be given The IR 550 A includes two different temperature sensors With both of them temperature profiles can be recorded One is the integrated infrared sensor the other one is an optional available thermocouple The display of the IR 550 A always shows the reading of the activated sensor At the same time this temperature reading is used to control the soldering process Both sensors are detecting the surface temperature of the component or the PCB To transfer this information to the temperature at the solde
14. anual 4 4 2 5 Reference lines settings On the last index page three reference lines can be selected They can be displayed in the main window and represent the parameters T1 T2 and T3 Layout Channels Sampling rate Process bargraphs Reterences AS LA Record start options Visible Reference lines 11 Reference line T2 Reference line 73 Reference line Graphic options T1 Line T2 Line T3 Line To achieve a better contrast also colours and line sizes can be selected IRSoft User manual The elements of IRSoft e 15 ERSA IRSoft 2 0 Operating instructions user manual 4 4 2 6 IR 550 A options Starting with firmware version 1 63 IR 550 A the IR 550 A unit is prepared for further functions The behaviour of the integrated buzzer can be modified via IRSoft It is possible to deactivate the automatic calibration procedure during desoldering Or you can set the automatic calibration to permanent trigger via IRSoft during desoldering In this mode the sensor signal will be calibrated automatically as soon as the liquidus temperature is reached The calibration will proceed until the vacuum pipette lifts the component from the PCB Layout Channels Sampling rate Process bargraphs References ASSO Record start options r Automatic Calibration during Desoldering W Once by up jumping pipette via contact on the IR System W Permanently after TL is reached via IAS oft L
15. aud 13200 Baud Starkbit 36400 Baud It is recommended to set the baud rate to 38400 Baud If communication problems should occur you should reduce the baud rate Note The setting of the baud rate is possible with firmware Version 1 63 at the IR 550 A unit The actual version of the IR 550 A firmware is shown in the state window IRSoft User manual Working with IRSoft e 26 ERSA IRSoft 2 0 Operating instructions user manual 5 2 Control via state window After the communication has been set up the state of the connected IR 550 A system is displayed online in the state window The state window of IRSoft 5 3 Recording To record and display temperature profiles all settings have to be arranged as described earlier The scales for temperature and time should to be selected These parameters can also be changed during recording The temperature graphs will be updated automatically Now choose the temperature channels you want to record Then select the sampling rate If you want to see reference lines for the parameters T1 T2 und T3 you can select them now Additionally the process parameters will be displayed as bar graphs It will be recorded when the top and the bottom radiator were switched on or when the fan or the pump have been activated This will document the soldering process in the best possible way The description of these settings you will find at Settings of main view 5 3 1 Automatic recording Ther
16. e are three possible ways to start the recording of process profiles In any case pressing the recording button will start the recording Additionally the operator can chose automatic recording functions He can select either the automatic recording start when the top radiator reaches its working position or recording will start automatically when Tinit is reached during a heat up phase The configuration can be selected in Record start options see also The parameter Tinit 5 4 Save recording After a temperature profile has been recorded it can be saved on hard disk All parameters values and the sample rate will be stored in one document If you open this file again you will find all the information again and it is possible to display analyse and print the recording The main toolbar IRSoft User manual Working with IRSoft e 27 ERSA IRSoft 2 0 Operating instructions user manual 5 5 Print profiles During printing of the actually displayed temperature profile will be send to the system printer Additionally all parameters of the actual profile will be added Name of the operator date and board and component information also will be printed By changing scales or adding reference lines an optimised printing of every single channel is possible The main toolbar In addition all analysis information will be printed when the analysis The analysis toolbar function is active see also The analysis toolbar 5 6 Dow
17. er COM port within the software package Doing this please refer to section IRSoft User manual Installation of IRSoft e 3 ERSA IRSoft 2 0 Operating instructions user manual 2 4 Starting IRSoft After installation of IRSoft you can choose several ways to start the software The easiest way is to use the IRSoft icon which will be set up to your desktop during installation When you double click on the IRSoft icon the software will be started 2 5 Using the integrated help topics To receive online help the user has various possibilities Press the F1 key Press the help button Open the online help via the menu help Context sensitive help In some windows you can receive help for a certain item by pressing the button Click this button and move the mouse over the item you are looking for additional information Click once again and the corresponding help topic will be displayed he main toolbar IRSoft User manual Installation of IRSoft e 4 ERSA IRSoft 2 0 Operating instructions user manual 3 The user interface 3 1 The IRSoft user interfaces IRSoft is based on a main view to display temperature profiles In addition to this main view the operator can open further windows to get more information about the state of the connected IR 550 A unit and has the ability to edit and change parameters of temperature profiles Detailed information to these windows you receive here The toolbars of RSoft The vie
18. he activated temperature channels are displayed the state of all active elements can be recorded Additionally Reference lines can be visualized The temperature range and the displayed recording time can be set freely A scale and grid can be defined to achieve high grade temperature plots The view of RSo 1 2 3 Operator defined input The Operator defined input window displays the actual programmed temperature profile It is possible to edit terms for the operated printed circuit board and the used component as well as the shutter settings the type of process and the orientation of the component in the PCB holder Additionally the name of the operator can be inserted and all information can be saved for future use The operator defined input window of IRSoft IRSoft User manual Welcome to IRSoft e 1 ERSA IRSoft 2 0 Operating instructions user manual 1 2 4 Process values All transferred and stored temperature and process values are displayed in this table and will be stored together with the actual plot in one file The value table 1 2 5 Parameter sets This table contains all parameters for temperature profiles shutter settings and as well as the corresponding board and component names This data can be transmitted to the IR 550 A It is also possible to upload parameters from the IR 550 A and add the board and component name before saving the parameters for later use Thus a high repeatability of the soldering p
19. ill be displayed and printed out together with the temperature profile Date es nn nnn nnn nnn hh nn nnn nnn nnn nnn nn ne 17 6 2002 10 30 Board 35 Component SEES Proce se Austen Users parameter Tinit 50 C Orientation Pind Linkur Shutter 6 0x10 mm Shutter 6 0x10 mm Profile Parameters Ti 30 C time 0 amp T2 350 C T3 205 C TL 183 C Energy 7 Senaor Ri Senzor Process anahisi Curent time Re Sensor G2 0s 130K 170s O4 k6 2020s OOTKe 2580s OFKS IRSoft User manual Analysis functions e 30 ERSA IRSoft 2 0 Operating instructions user manual To set and erase the analysis dots IRSoft offers three functions gt set analysis dot gt erase last analysis dot gt erase all analysis dots These functions are available over the analysis pop up menu The analysis cursor has to be activated With the left mouse key the movement of the cursor has to be activated If the operator now is pressing the right mouse key the pop up menu of the analysis function is opening E Analysis Cursor i 4dd Ananalysis dot dEl Erase last Analysis dot a Delete all Analysis dots IRSoft User manual Analysis functions e 31 ERSA IRSoft 2 0 Operating instructions user manual 7 Adaption of IRSoft 7 1 Adaption and creating of toolbars IRSoft allows the user to adapt the toolbars to his individual preferences You can decide which buttons will be displayed in which toolba
20. ing in certain cells Important Data input will be stored if the cursor leaves the actual line again Do not miss to leave the line after you edited a new data set All profiles can be changed By double clicking to the header the list of parameter sets can be sorted e g by board or component By marking one or more lines and pressing the Del delete key the marked parameter sets will be erased By Marking a complete line and pressing the combination CTRL C you can copy a complete line To paste the complete line you have to click the first cell and then press the combination CTRL V In order to protect your data you should always make a copy of the file containing this information IRProfil csv 4 6 6 The pop up menu of the profile table The profile parameter sets table contains a pop up menu to enable easy download and upload of profile parameters to the IR 550 A system FUL Profile Download Upload profile 4 6 7 Download of parameter sets To download a set of parameters the user has to mark a certain line in the profile table Then he has to choose the download function by pressing the button The parameters will be downloaded to the IR 550 A system This button is only active when the communication to the IR 550 A is set up and the machine is not running any profile Alternatively the user can choose the pop up menu of the profile table by clicking the right mouse button after marking the set of parameters for download
21. nd the application has to be restarted 7 2 3 General Settings In the general setting the operator can choose if upload or download assistant are active or not As a further option he can select if the communication to the connected IR 550 A unit should be activated automatically by starting IRSoft or not Interface Languages Heneral Download procedure M Show Download Assistant M Show Upload Assistant Communication Automatic communication switch on IRSoft User manual Adaption of IRSoft e 35 ERSA IRSoft 2 0 Operating instructions user manual 8 Deinstallation of IRSoft 8 1 How to uninstall To uninstall IRSoft from your computer system please execute the following steps Open the system settings of your windows system ICON on the desk top or via Start gt Settings gt system setup Double click to the symbol Software Search for IRSoft in the displayed list and select this entry Press on the button add delete Follow the hints of the deinstallation wizard 9 Contact to ERSA 9 1 Ways of contact For quick information about the product range of ERSA please contact our homepage ww ersa de r Ww ersa com O If you have additional questions regarding IRSoft please send an E Mail to the following address ervice tools ersa de r O info ersa de IRSoft User manual Deinstallation of IRSoft e 36 ERSA IRSoft 2 0 Operating instructions user manual 10 Glossary
22. nload and upload of profile parameters During download or upload sets of parameters are transmitted between IRSoft and the connected IR 550 A A detailed description of these processes you will find in the following sections The pop up menu of the profile table Download of parameter sets and Upload of profile parameters For uploading and downloading process parameters IRSoft offers two assistants Thy make the use of these functions easy and guarantee a high repeatability of the processes see also The Download Assistantjand The Upload Assistant IRSoft User manual Working with IRSoft e 28 ERSA IRSoft 2 0 Operating instructions user manual 6 Analysis functions 6 1 Description of the analysis functions The analysis functions within IRSoft are a very helpful tool It is possible to follow the temperature and the temperature gradient throughout a recorded profile very easily The values will be displayed online while moving the analysis cursor over the graph Additionally analysis dots can be set at any point of time and will be marked on the screen These analysis dots will be stored and printed out together with the values of temperature and temperature gradient 6 2 Activating Analysis Cursor qF Via this button a vertical bar will be inserted to the recorded profile in the main view of IRSoft In a small box the actual profile data will be displayed online am TE Sensor PIU A whcndgasniosauebunieuoemnatewne time 12
23. nstructions user manual The value table The profile table 4 6 1 The parameter view The parameter view of the operator defined input window is activated with the first index Operator defined input Actual lA 550 A parameters Program 1 Zeal Energy U MET T3 0 Sensor TL 0 Operator defined input Date of record Operator Tinit 30 E Board Onentation Fin 1 Jlett down Printout headline Component Shutters eo 10 mm Headline mas 80 Characters Frofiletype Desoldering Shutter eo 10 rmm LA Profles Parameter sets qu Operator defined input The user is able to edit the actual board and the correlated component the profile type the orientation of the component and the shutter settings On the right side the actual parameters of the selected program of the IR 550 A unit are displayed This information is automatically updated changes on the IR unit are possible all the time In this view the user gets quick information about the units parameter set The parameters T1 T2 und T3 can be shown as reference lines To do this refer to Settings of main view Download of parameter sets Upload of profile parameters time Os 4 6 2 The parameter Tinit Tinit is the initial temperature for the soldering process Tinit is a virtual parameter and not influencing the real temperature curve Tinit has been created to define a fixed temperature for the process start and the
24. oft are summarized and sorted by their function The toolbars of IRSoft 4 4 4 The hotkeys of the main view Functions that are used very often can be activated by keys of the keyboard IRSoft contains the following hotkeys show hide operator defined input window show hide state window window The toolbars of IRSoft IRSoft User manual The elements of IRSoft e 17 ERSA IRSoft 2 0 Operating instructions user manual 4 5 The state window of IRSoft The State window contains the actual online state of the connected IR 550 A It can be shown or hided by pressing a hotkey or the corresponding button in the toolbar The otkeys of the main view IR Information Version 1 64 Unit time 00 01 42 Actual Temperature 173 0 C Y acuumpump Farn Pipette m Top radiator Bottom radiator Calibration x IR Mode Ready for operation IR Error messages Ho Errors Messages and the display of the actual mode are shown as well as the calibrated temperature from the IR 550 A system Depict able channels 4 6 The operator defined input window of IRSoft The operator defined input window contains all information belonging to parameters of temperature profiles The window can be shown or hidden by pressing a hotkey or the corresponding button in the toolbar The hotkeys of the main view The parameter view IRSoft User manual The elements of IRSoft e 18 ERSA IRSoft 2 0 Operating i
25. ou have to press the Ei button in the toolbar or in the pop up menu ie seals doa and lbarameter sets If there is no data edited in the cells board and component these cells remain empty The parameter view This information can be added later without any problems IRSoft User manual The elements of IRSoft e 22 ERSA IRSoft 2 0 Operating instructions user manual 4 6 10 The Upload Assistant To upload a profile from the IR 550 A or out of a loaded file into the profile oarameter set table the operator will be guided by an assistant too The assistant will inform about all parameters the operator is going to upload Upload Assistant Welcome to the Upload Assistant This assistant will support you during the data exchange With a connected A 550 4 unit Parameters will be loaded from Program 1 Into the parameter list Ti 30 C TL 183 C time Os Energy f T2 30 C Sensor H Sensor T3 205 C Press the Next button to proceed Back Next gt x Cancel a Finish By pressing the Next button all necessary steps will be carried out and checked In the last view of the assistant you have to press the Finish button and the upload will take place If the operator likes to modify the uploaded parameters this is possible at any time after uploading Make sure the parameter set table is not protected by a password before uploading IRSoft User manual The elements of IRSoft e 23
26. out Channels Sampling rate Process bargraphs Active temperature channels Thermocouple W IR Sensar Graphic options Thermocouple IR Sensor Additionally for the selected channels colours and line sizes can be set IRSoft User manual The elements of IRSoft e 13 ERSA IRSoft 2 0 Operating instructions user manual ERSA 4 4 2 3 Setting the sampling rate On this index page the sampling rate for the temperature recording can be set References IR550A Record start options Layout Channels sampling rate Process bargraphs To record temperature values you can choose a sampling r te from 1 5 3 Please select the required sampling rate 1 The sampling rate can be set in a range from 1 5 s It defines the equidistant time slices when a new value for recording is requested from the IR 550 A The default setting is 1 second and should not e modified without need 4 4 2 4 Process parameter settings On this index the settings for the process parameter display can be modified References IR550A Record start options Layout Channels Sampling rate Process bargraphs Display of process bargraphs Fan Pipette Pump Am Top radoator Bator radiator The user can select which parameter will be displayed and can set the colour of each bar graph line IRSoft User manual The elements of IRSoft e 14 f ERSA IRSoft 2 0 Operating instructions user m
27. r joint the calibration function has been implemented to the IR 550 A When the user detects the melting of the used solder he can calibrate the sensor reading to a specific liquid temperature The IR 550 A always displays the calibrated reading of the selected sensor Using IRSoft more possibilities open up All temperature sensors are recorded permanently The operator can choose which channels should be displayed or printed Settings of main view IRSoft User manual The elements of IRSoft e 12 X f ERSA IRSoft 2 0 Operating instructions user manual amen mM gt 4 4 2 Settings of main view 4 4 2 1 Layout settings z Pressing the Layout settings button opens the selection window for settings of the main view Graphic settings e x References R5504 Record start options Layout Channels Sampling rate Process bargraphs Diagram options Temp range up to Temp interval Time range up to Pernod Graphic options Grid a W Grid visible Background Line size i y OF x Abbrechen p bemehmen Hilfe On the Layout index you will find settings for visualisation the temperature profile The user can set the temperature range and the time range to be displayed Additionally settings for the grid can be made 4 4 2 2 Channel selection On the Channels index you can select the displayed temperature channels References IAS Record start options Lay
28. r on which position IRSoft allows adaption of existing toolbars and creation of new toolbars You have to use the dialogue Customize This dialogue is opened via menu bar Extras gt Settings Customize Toolbars Commands Toolbars f W Show Tooltips Hew HIH auptsymbolleiste M Eoolkook Aufzeichnung rte ee Reset Large Buttons _ E tenant came en Zoom I Aneicht Elemente Abbrechen Hilfe In the list of toolbars all existing toolbars are shown Via the check box in this list every single toolbar can be selected to be shown or hidden Using the button New the user can define new toolbars Using the Reset button all toolbars can be reset to their Original appearance All user defined toolbars will be deleted by with this operation On the second side of the dialogue all available commands can be found sorted by categories IRSoft User manual Adaption of IRSoft e 32 ERSA IRSoft 2 0 Operating instructions user manual Customize Toolbars Commands Categories Buttons D gt Med S FS Gh Select a category then click a button to see ttt description Drag the button to any toolbar r escipion a Options for IR Soft Abbrechen Hilfe The user can modify the actual toolbars by drag and drop of a selected command button to a certain toolbar This operation is working vice versa A command button can be erased from a toolbar by drag and
29. rocess is guaranteed The parameter sets This table can be protected by a password IRSoft User manual Welcome to IRSoft e 2 ERSA IRSoft 2 0 Operating instructions user manual 2 Installation of IRSoft 2 1 System requirements IRSoft is running on IBM compatible computer systems meeting the minimal system requirements listed below For optimal operation you should adapt your computer system to those requirements and upgrade the system if you are working with large files Minimal system requirements Processor Pentium Class 300MHz Operating systems Windows XP ME NT4 0 WIN2000 RAM 64 MB Available hard disk space 30 MB Optimum Operation Processor Pentium gt 500 MHz RAM gt 128 MB The screen resolution is recommended to be not below 1024 768 pixel Note IRSoft is running also on systems with the older operating systems windows 95 and 98 The performance on those computers might be limited 2 2 Installation of IRSoft Close all applications before you start the installation of IRSoft on your computer system Insert the installation CD to the CD ROM drive and start IRSoftSetup exe Now the set up program will be executed Please follow the instructions 2 3 Connection PC and IR 550A Connect the IR 550 A unit to a free RS232 COM port serial port on your Please use the included null modem cable Now the communication between IR 550 A and IRSoft is possible Maybe you have to select the prop
30. ss values description profile recording profile parameter download table upload working profile table pop up menu profiles print save protection parameter list record settings GLOBAL CONNECTIONS 21 28 25 2 24 39 ERSA IRSoft 2 0 Operating instructions user manual record start 16 recording 2 automatic 27 start 27 reference line configuration 15 show 15 S sampling rate 14 save 27 settings 13 starting IRSoft 4 state window 27 description 1 view 18 system requirements 3 T Tinit 19 toolbars 8 adaption 32 Analysis toolbar 10 main toolbar 8 record toolbar 10 view toolbar 9 zoom toolbar 9 U uninstall 36 upload 22 28 Upload Assistant 23 user interfaces 5 V value table 20 view IRSoft 12 ERSA GmbH 40
31. t mouse button over the window Allow Docking Hide Change size To change the size of a docking window you have to move the mouse over the frame of a docking window until the cursor changes its shape to qp Now the size of the window can be modified by drag and drop All changes to a docking window are saved and remain during a restart of the software IRSoft User manual The user interface e 6 ul ERSA IRSoft 2 0 Operating instructions user manual amen 4 The elements of IRSoft a ty 4 1 The main view of IRSoft After the first start of IRSoft the user faces the following view on the screen FRSA IRSoft IRSoft1 PE lej x e File View Recording Analysis Communication Extras Window Help e x O cE RS 5 AR LEEN B PFa ang T IR Sensor izi xl E ee IR Information er E E E E ee Version 1 64 EPE EE PENE AEE EESE E EEE ET SANE A ENET EENE OEE EE AE E E NE A EA AA IE EAEE E Unit time 00 00 07 wrt ay en nn nn rn ren nen nen nen ene nenene nnne ennnennennaenennnnannesnnnnenennnenneeennene Actual Temperature ap cele een eee E IEA A ENEE EE N A EAE 166 7 C TAAA Aa Vacuumpump ee e ee ne Fan x a a a a a a a T a a a Sean eReEsoRe Hee Pipette x eer rer tr reir rrrr rrr iret t rt rete irre retiree errr rire reir rere ons Arm x e ENET EE AEE a a EEEE AET EA ti EIES ee Top radiator x wt Bo
32. ttom radiator aie Calibration x ME E EEA E R E a R a a a A iy A ep Tree E E A EE E A E Re IR Mode BR ear Ee ee ne a Ee ere ee at ee TER a Ee mee Te re eget ete en te ee Preheating Bottom Radiator Zb bata Lia i oo a Oe oh mi ih ih ih mhb Dho h Fan Pipette IR Error messages Pumo No Errors Arm Too rad Bottom ra x sows component 1e rare ve rare rare rere ener sensor T unt stators shuter v orientation ni inte ca D Ausl ten 190 183 IR Sensor C 60x10mm 60x10mm Linksunten 30 E Einl ten gt s 205 183 IR Sensor C 6 0x10mm 60x10mm Linksunten 30 Einl ten 120 s0 fj60 205 fj183 7 IR Sensor C 6 0x10mm 60x10mm Linksunten 30 a E gt lA Profiles Parameter sets E Process values Press F1 For Online Help Number of Analysis dots O Baudrate 38400 Baud On the top the menu bar is located Below you will find the toolbars On the right side the state window is docked At the bottom of the screen you will find the windows process values operator defined input and parameter sets They are displayed as three functional indices A more detailed description will be given in the following sections The view of IRSoft The toolbars of IR Soft The state window of IR Soft The operator defined input window of IRSoft IRSoft User manual The elements of IRSoft e 7 ERSA IRSoft 2 0 Operating instructions user manual 4 2 The toolbars of IRSoft All f
33. unctions of IRSoft can be activated very easy by the use of toolbars containing the correlated buttons In the basic set up IRSoft contains four separate toolbars divided by their function The main toolbar The zoom toolbar The view toolbar The record toolbar The analysis toolbar 4 2 1 The main toolbar The main toolbar contains the basic functions It is displayed in the following way D sutas atenen Ne The function of the symbols are explained below ar Oo These are standard functions for a new worksheet to open an already saved profile or to save the actual view i This button converts the actual values of a soldering process to an Excel format and exports the data p sS This button activates the communication to the connected IR 550 A system ay off This button is used to switch the bottom radiator of the IR 550 A system on and This button downloads the selected set of parameters in the parameter sets table to the IR 550 A unit and activates the parameter set immediately Download of parameter sets This button uploads the actual set of parameters from the IR 550 A and writes it into the parameter sets table Upload of profile parameters At the same time settings from the operator defined input window will be transferred er This button activates the dialogue with IRSoft Options The configuration of the interface and the selected language can be set as well as further general options IRSoft
34. w of IRSof The state window of IRSoft The operator defined input window of RSo mh t 3 2 Adaption IRSoft allows an individual adaption of the toolbars and the arrangement of the docking windows So IRSoft can be adjusted to the users individual preferences and habits More information you will find in the following sections Adaption and creating of toolbars Setting of options 3 3 Usage of docking windows Docking windows are windows belonging to a special application Docking windows have no fixed position within the main window The user can arrange them freely within the application He is able to vary sizes and positions of a docking window IRSoft contains two docking windows the state window and the operator defined input window Positioning of docking windows A single docking window can be arranged within the application by clicking on the double line and moving it around via drag and drop 242 A double click on this bar changes the docking window into a so called flying window This window is movable exceeding the boarders of the main window If a flying window gets in contact with the applications frames during movement it switches back to a docking window More features about docking and flying window you IRSoft User manual The user interface e 5 ERSA IRSoft 2 0 Operating instructions user manual receive in the pop up menu of the docking window The pop up menu opens by pressing the righ
35. window and operator defined input window at once It is equivalent to the F5 key IRSoft User manual The elements of IRSoft e 9 ERSA IRSoft 2 0 Operating instructions user manual a This button hides all docking windows state window and operator defined input window and at the same time minimizes the window of the application and positioned in the upper left corner of the screen It is equivalent to the F6 key 4 2 4 The record toolbar This toolbar contains functions for recording temperature profiles and their parameters e x B This button starts the recording of a temperature profile This button deletes the actual recording All values and temperature plots get lost HA This button opens the layout settings dialogue Here changes regarding the visualization of temperature profiles can be made Settings of main view 4 2 5 The analysis toolbar This toolbar contains functions for further analysis of the recorded temperature profile Crs ae This button activates the analysis cursor and shows it on the screen See Activating Analysis Cursor and Moving the analysis cursor The other buttons of this toolbar are used to set a new analysis dot or to erase either the last or all analysis dots See Setting analysis dots IRSoft User manual The elements of IRSoft e 10 ERSA IRSoft 2 0 Operating instructions user manual 4 3 The pop up menu of the empty main window If no view is opened the user f
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