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1. ooo0o0 Q oooo RJ45 10 1 Notusd 1 jNotused 1 jNotused 1 2 Step x a a 3 jNetued 3 3 jNotUsed GND cv a joao a jap f lt 1 5 17 Drz 6 j is pra 6 fz a7 Dir s 6 116 D ir 6 Notused 7 jNotused 7 5V sv sv s jy L8 yo Supported connection Supported connection DG25 DC Servo Driver DG25 DC Servo Driver DG25 DC Servo Driver DG25 DC Servo Driver DG25 DC Servo Driver DG25 DC Servo Driver 1 jeNDEXT 1 j sNDEX 2 fjs j 2 NotUsed 3 ao s jeso 4 an j a pu a 6 6 Low GND EXT 2 15 2 13 1 2 2 2 Not Used Not Used 5V EXT 7 8 Notused 8 Notused Not Used C47 C41 C6 C36 C17 C16 A32 C45 or A61 C3 or C48 C15 C5 C8 C54 or C9 C15 C8 or C9 General Use M N Parallel port or Smooth Stepper pin where M is the port number and N is the pin number When connecting optoisolated boards a connection between the ground of the C32 and the board must be used This is the case for the C15 and C19 2 10 Not Used Not Used a 1 2 3 5 b 7 8 d z un M User s Manual Page 17 C32 Rev 4 User Manual aain banue fv OC Nejum 70 CONNECTING A PENDANT set the pendant enable jumper in ENABLE position if a pendant is connected to the DB25 connector Wy N 14 Yw c LJ Iu Iu iu Lu ww w 25 10 O O QG C 0 O O O 015 INYON3d
2. PCGND External GND Simplified functional block diagram for the Port 2 inputs User s Manual Page 6 C32 Rev 4 User Manual reegration Solutions for ONC Proj 5 0 SPECIAL FUNCTIONS Safety Charge Pump SCHP Pin 17 Port 2 This board takes advantage of Mach ability to send a specific frequency through one of the pins of the parallel port when the program is in control of the system CNC machinery can be very dangerous and you could have a risk of the machine doing something different that what you intend the machine to do if the program loses control of your system Mach be can be programmed in a way so when it is in control it delivers a 12 5 KHz signal through one of the pins This card lets you use this signal to work as an On Off switch for your system enabling a powerful safety system for your equipment If you ever had windows crash on you then this card is for you The port can also do weird things while the system is coming up or down For Configuring the Charge Pump in Mach X Use the dialog Config Ports and pins Output Signals Enable the Charge Pump output and configures it as is shown in the Fig 12 Next press the apply button Engine Configuration Ports amp Pins 0 0 0 0 Pins 2 9 1 14 16 and 17 are output pins No other pin numbers should be used Selecting the SCHP operation mode Onboard DIPSWITCH allows activating or deactivating the SCHP detec
3. Activate the SCHP detection function SWITCH 2 OFF Deactivate the SCHP detection function SWITCH 3 and 4 select the driver you will use according to the below table DRIVER G320 G340 m G203 G210 201 Keling O Viper Dugong it DIP 4_ UMEN o Program description Connect the driver ERR RES servo drivers or EN stepper driver terminal to the pin 5 of each RJ45 driver connector ERR RES servo drivers or EN stepper driver descriptions Operation Mode 1 G320 G340 When the system starts the C32 error reset pins go to a low state OV making sure the driver remains disabled When SCHP and E Stop function are checked and validated and there is no fault signal coming from a driver the system send a high 5V to the driver s error reset pins for about 5 seconds to enable the drivers After that the system monitors the driver s err res pins If a fault occurs on any driver OV in driver ERR RES pin or an external fault occurs E Stop or SCHP fault the system stops and sends an e stop signal Active low to the controller All outputs on the board are disabled and the drivers will be disabled by sending a LOW 0V to the drivers ERR RES pin The system will remain that way until the conditions to restart are present again Operation Mode 2 G203 When the system starts the C32 enable pins go to a HIGH state 5V When SCHP and E Stop function are checked and validated the system send a LOW OV to the driver s EN pin fo
4. a driver fault an E STOP error and a SCHP error An LED will light next to the source of the fault to indicate the cause STATE AND FAULT Driver Error indicators INDICATORS oCo e es 936g ye E o1 Svea le 9036 C NS r3 Ox AR NS OOOO No EN ICE SEF eee QS SOOS ten d step e ERR X atr ET EA RR x d ERR X al 3 AXIS X E AXIS Y AXIS gi exis a E 5 eis exis 6 Us Q000 0000 OOOO OOOO OOOO OOOO 9000 OOOO OoooOo OOOO OOOO Ooooo i D D i ay p D E STOP TERMINAL RJ45 Driver Connectors User s Manual Page 16 4 C32 Rev 4 User Manual sangeet San e tes OK Nj 6 0 PINOUT i tL NIdy AT O NTA i ES rera 0 9 21 H j 4 oe 9oo e Besa Dh m 9 ms 5 7399 7 ne Oe ST K on 90 790 506 A s z Shoo AA AA STATUS e 8 88800089998000000099 ma Ll oe aaea Big wren L Be sO z 069 6 95 000000099 0000000066 9 iz 9 69 6 Qi o gg 4 e NIS z 6 9 Ose 9529 O S coeesoe Ae E 95 9 32OQ0 9 4 a a 6e 9 Q7 59 9 ee X un J e jiz 2 e onje I oZ lcu e 907 9 3 ss ER 3 ed ZP om i 5 a ques o9 9 7 2 010 52 om jo m Q9 6 a O Q Je D 9 9 oe 9 9 Os e 9 amp Qs g o 21 p PORT 2 IE Lin dir OUTPUTS 5
5. this output Make sure that when you reach the max speed in the control software you get 10VDC out as a Signal This voltage can vary depending on many things including the electrical properties of parallel port or breakout board you are using the length of the step pulse your software is delivering and the normal hi or low status of your step pin Play with the fine tuning pot in the card the normally hi or low status of your pin and the pulse width Pot for fine tuning the analog 0 10vdc output Step 6 Turn off the external supplies Step 7 Connect the analog output and external Relay contacts Step 8 Turn on the external power supplies Replacing a Potentiometer This circuit can be used to replace a potentiometer of a DC us 1e AM too motor speed control circuits This speed controller circuits are EF rd very commonly used by SIEG KB Electronics and many other m Asian machines Before explaining how to do it please first St keep in mind that it can be done if the voltage that goes though yew the pot is 12vdc or less This circuit cannot be used for AC currents a Lug 1 2 3 In most cases the terminals that go to the potentiometer will aun REF VOLT carry these signals T P1 GND P2 WIPER P3 REFERENCE VOLTAGE These are the steps for replacing a potentiometer Measure the voltage difference between P1 and P3 Make sure it measures under 12vdc Fine tune the analog output to the ou
6. 3HL OL i l gee e Pins 2 10 2 11 2 12 2 13 and 2 15 are able to be used with the pendant DB25 connector or as general use input pin RJ45 connector Set the Pendant ON OFF selection jumper in ON position if a pendant is connected to the DB25 connector Otherwise set jumpers in OFF position pooo f Bg d 8UN 1 NUON3d l80c a yoa IN O lt EN uo N E Q Q2 De AL L AAI EE MU Lo p EE MU P p o4 Ep ox is l9 17 oR ER Tri 1 FVII NS CO i U e U AA NFF N Pendant E JUMPERS PORT 2 PORT 2 1 Fig 9 Pendant ON OFF selection jumper Note Pins 2 2 2 9 are configured as inputs and they are only accessible through the DB25 for Pendant User s Manual Page 18 f RC I 4 f Y NA N ees D Ni st C32 Rev 4 User Manual Integration Solutions for CNC Projects Connecting a C48 RJ45_8 provides an easy way to wire an External Probe and an external Secondary E Stop Image below shows a wiring sample for this connection E STOP PROBE Secondary 4 PROBE EAT_E STOP E STOP Primary GND 3 _ EXT E STOP PINI 10 am RJ45 PIN FUNCTION P P PIN GND L8 LL NOTUSED P NOT USED aii Note The primary E stop can be connected to C32 E Stop terminals or to the C48 E Stop input terminals User s Manual Page 19 C32 Rev 4 User Manual 8 0 WIRING DIAGRAMS While this b
7. CNC rc sis Integration Solutions for CNC Projects C32 DUAL PORT MULTIFUNCTION CNC BOARD Rev 4 August 2012 USER S MANUAL TABLE OF CONTENTS Page 1 0 PTA VES VIL I 1 2 0 SPECIFICATION S 22e leto tee ated A a tme Pav di renee 2 3 3 0 BOARD DESCRIPTION iere nta ana 3 4 4 0 FUNCTIONAL BLOCK DIAGRAMS dita ER RE BU 4 5 Outputs 2 9 Port 1 simplified functional block diagram eee e eee eee eee ee eee eee 4 5 Outputs 1 14 16 and 17 Port 1 simplified functional block diagram 4 5 Simplified block diagram for inputs eee e eee ecce eee eee eee eee eee ee eee eee eee ettet eese ee eesessssous 4 6 5 0 SPECIAE FUNCTIONS uei rt E eo a Veto ua puel e baia Iu edeie 5 7 Safety Charge Pump SCHE Pin 17 Port 2 uiesito vest et edes cote eiiaoe e eee eaae a eve e Cobre e servo ses 5 7 6 0 PINOUT 2 onda Rename nadie nonet utar 6 17 7 0 CONNECTING APENDIYNT dii i ite ied ei ie dis 7 18 Connectie s or t 7 19 8 0 WIRING DIAGRAMS 5 ntis tonta iia o ista tie is 8 20 9 0 DIMBENSICUNS usciitextemc cec Delete A sees ses ee See eee 9 23 User s Manual Page 1 C32 Rev 4 User Manual 1 0 FEATURES e Connects directly to the Smooth Stepper from Warp9 The board is provided with sockets that allow the Smooth Stepper Board to be plugged directly
8. DIGITAL OUTPUT SPECIFICATIONS 4M Time of transition to high impedance state User s Manual Page 3 CNC c integration Solutions for CNC Projects C32 Rev 4 User Manual 3 0 BOARD DESCRIPTION 5V Power supply for optoisolated inputs It is recommended when isolation between PC and inputs power is required Set Jumper in REQUIRED position Be sure that the GND terminal is common to the GND Inputs power If isolation is not required don t connect any power supply to these terminals and set jumpers in NOT REQUIRED position Port 2 Pins 10 12 13 and 15 Optoisolated inputs These pins are only available if pendant is not connected to this board To use this inputs set PENDANT JUMPERS in OFF position Db25 for remote pendant connection et PENDANT port 1 Pins 11 12 13 and 15 JUMPERS in ON position to port 2 Pin 11 use the pendant Optoisolated inputs x Main Power Connection Use a 5VDC 2Amps power supply This connection is common to the SS or PC GND INYON3d JHL OL lee sti STA zt I 8 LRL position when pendant is I w de 288 6 CONFIGURATION DIP 5 used s SWITCH It configurates SCHP function Driver to Pin 2 16 2 17 controlled Relay Terminals Relays contact for Spindle Operation Mode Use them to configurate the Spindle Start Stop oa ome E ne 3 Fre I
9. EEE Ue DE O J K A 9m OOOH YN one E 9 9 2e ec use and External enable CCW and CW z coe functions d ae generation D oR eae tid See manual before Y x PENDANT JUMPERS Set configurate the board 1 them in ON position if operation 2 oe oon pentant is used Set them i ower Connect a lin OFF position if Port 2 T ze s g VFD operation 12VDC or 24VDC n amp 4Mode Jumper P Suppl input si s are used AE 2 ower Supply as is Bee o7 je i required by the AANE os dt spindle lt a Iu q o io oe ONO co RJ45 for VFD ER cano i B ERR ra s 4 ERR die connection AXIS X El AXIS Y AXIS 2 7 axis a Qs 5 He AXIS PE 5 1e 0000 0000 0000 0000 0000 0000 q pid D 0000 0000 0000 0000 0000 oooo mam e E D O D v D O 5 D CD had E STOP G Analog Output for F amp F eBFaeaasaseban gb s WARD z P i A c USABLE Spindle speed control Port 1 and Port 2 Headers Buffered Outputs Buffered Outputs Connect to the Smooth Port 2 Pins 1 14 Port 2 Pins 16 i EUM Terminal to 5V Power su Stepper or the C24 Board 16 and 17 and 17 Rj45 for Drivers connection pit in Stop Push enable disable and Button 5VDC monitor drivers faults is provided in circuit It is one of these recommended when is terminals used G320X Set jumper in REQ positi n In other cases don t connect and set jumpers in NOT REQ position User s Manua
10. and 2 Pins 16 Port 1 They can be used to control the VFD The relay specifications are shown in the table below ELECTROMECHANICAL RELAYS SPECIFICACTIONS 7A Q240V AC Maximum Current AC 1OA 125VAC Maximum Current DC 15A 924VDC 1LOA 28VDC Relays 1 and 2 Specifications RJ45 for VFD Connection This RJ45 port let you make an easy connection between this board and the VFD RJ45 for VFD RJ45 PIN Function 1 Analog GND Analog Output 7 An GND Ground of the Analog output signal Analog Output Isolated Analog Output Signal 0 10V Ext GND External 12V or 24V power supply GND Ext 12VDC or 24VDC External 12VDC or 24VDC power supply used to enable the VFD Relay Common The signal or voltage wired to this terminal can be connected to the common terminals of the relay 1 and relay 2 Use the on board RELAY COMMON JUMPERS to do this connection Remove the jumper if this connection is not required For additional wiring diagrams check the bottom of this product s page http www cnc4pc com Store osc product info php products id 255 Configuring the Control Software It is strongly recommend that you read your control software s manual You need to configure your control software to control the spindle as if it was an angular axis This card requires a PWM input signal to deliver 10VDC So you have to set the speed of the motor spindle at maximum For acceleration values adjust them to where you feel
11. ay Fig 3 Spindle Setup screenshot User s Manual Page 11 C32 Rev 4 User Manual Pasa Sande f r ONC Proj Go to Config Motor Tuning Spindle On Steps per unit put 1 000 set velocity to maximum For Acceleration choose the acceleration that you feel comfortable with Start slow increase acceleration as you test your system Under Step Pulse length use a number from 3 to 5 but start with 3 This number is directly proportional to the final voltage you will get in the analog output Use this number and the fine tuning pot to adjust the voltage you want to get at max speed Dotor End adsetup 7 7777 O T ede 8 SEEN S l Axis Selection SPINDLE MOTOR MOVEMENT PROFILE cael X Axis Y Axis m LI ae OL un a E c c ce c gt 0 05 0 1 0 15 0 2 0 25 0 3 0 35 Time in Seconds Accel NENNEN Velocity Acceleration Pulse prions SAVE AXIS SETTINGS Steps per Ins or mm s per min in s or mm s sec sec Gs 5us 2 1000 1500 250 0 6475476 EN 4 Fig 4 Motor Tuning and Setup screenshot After configuring the Mach these steps should be followed Step 1 Ensure that all external power sources are set to OFF Step 2 Connect the power supply to the Power Inputs Terminals Step 4 Turn on the external supplies User s Manual Page 12 C32 Rev 4 User Manual nannies leute ei areas Step 5 Connect a multimeter in the analog outputs connectors and make a fine tune to
12. comfortable Keep in mind the acceleration of the motor must also be set in your VFD For configuring Mach X follow these steps User s Manual Page 10 4 C32 Rev 4 User Manual Pasa Satine fu ONC Pj Go to Config Ports amp Pins Motor Outputs Enable the spindle and select the port and pins you wired for step and direction Engine Con ts amp Pins m Enabled Step Pint Dir Pin Fig 2 Ports amp Pins configuration screenshot Go to Config Ports amp Pins Spindle Setup In the motor control box check Use Spindle Motor Output and Step Dir Motor Under Pulley Ratios set the pulley ratios of the machine Relay Control g Motor Control Special Functions Iv Disable Spindle Relays Iv Use Spindle Motor Output Use Spindle Feedback in Sync Modes Clockwise M3 Output N i PWM Control J Closed Loop Spindle Control CCW M Oupt M Ph fi o p OM Output Signal ifs 1 6 n X V Spindle Speed Averaging Flood Mist Contro l Disable Aood Mist relays Delay Mist M7 Output i o General Parameters Special Options Usually Off Food M8 Output j jo Delay Spin UP 1 Secon HotWire Heat for Jog Output Signal Hs 16 COW Delay Spin UP Secon Laser Mode freq ModBus Spindle Use Step Dir as well CW Delay Spind DOWN fi Secon Torch Volts Control Enabled Reg 64 64 127 CCW Delay Spin DOWN i Seconds I Torch Auto Off Max ADC Count 16380 Immediate Relay off before del
13. into this board No ribbon cables required e IEEE 1284 Standard compatible Includes the circuitry recommended by the IEEE 1284 Level 1 standards for bidirectional parallel communications between personal computers and peripherals e Built in PWM Based Speed Control It has an isolated analog 0 10VDC output that will convert a PWM signal into an analog signal that can be used to command a commercial VFD This analog signal can be adjusted using the on board potentiometer so this board can be adjusted to other voltages e Built in Isolated DC DC converter for analog output voltage No need for using an external 12V power supply to power the analog output circuit It now comes with a built in DC DC converter so the power for the analog circuit is sourced from the 5vdc that powers the board e Two Built in Electromechanical Relays with NO and NC positions for spindle control This board has two relays that can be used to control the direction CW CCW and enable the drive On Off e RJ45 Connector for Easy VFD Connection e Monitors E Stop Safety Charge Pump and Drivers it only monitors G320 340 DG2S and Viper Servomotor drives at this time e Enables and disable the drivers e An Electromechanical Relays with NO and NC positions for general use Pin 2 16 or Pin 2 17 jumper selectable e Microcontroller based SCHP This Board comes with a microcontroller that allows the implementation of a complex algorithm for sampling and ana
14. l Page 4 C32 Rev 4 User Manual Mutin ase f CH We 4 0 FUNCTIONAL BLOCK DIAGRAMS Outputs 2 9 Port 1 simplified functional block diagram PC Pin 39 IEEE 1284 Internal RECOMMENDED Enable Output connector High output current Buffer Simplified functional block diagram for the outputs 2 9 Parallel Port coupling is done following IEEE 1284 standard recommendation The indicator LED is driven by a different buffer Outputs 1 14 16 and 17 Port 1 simplified functional block diagram PC Pin E vill IEEE 1284 Internal RECOMMENDED Enable Output connector High output current Buffer Simplified functional block diagram for the outputs 1 14 16 and 17 Note Internal Enable E Stop Pin AND SCHP OR Bypassed SCHP AND Port 1 connection The Internal Enable is the result of an AND operation between the E Stop Pin the SCHP and the port 1 connection to the PC parallel port or the Smooth Stepper User s Manual Page 5 4 C32 Rev 4 User Manual integration Solutions for CNC Projects Simplified block diagram for inputs Board Connector RC Low Pass Schmitt Filter Trigger Buffer pin JL L PC GND External GND Simplified functional block diagram for the Port 1 inputs pe o uo ee aa GB ee GNO CD UD Um ap UD ap Um ae e ay Board Connector PC input pin Optocoupler RC Low Pass Schmitt Si Filter Trigger Fa Buffer ba l a dc LEE ee eae
15. lyzing the SCHP signal e RJ45 connectors for all I Os You only have to use standard network cable to make all connections User s Manual Page 1 C32 Rev 4 User Manual e Easy Connections with CNC4PC relay boards and speed control boards e Connects 4 and 6 axis pendants MPG2 MPG12 and MPG8 e Optoisolated inputs e Works with regular parallel ports Board C24 from CNC4PC or Ribbon cables can be used to connect regular parallel ports e All TTL 5VDC signals Interface directly with parallel port interface products and other CNCAPC cards 5VDC TTL cards are very common among automation devices e Buffered outputs All outputs are buffered through the use of high speed and high current buffers with the result that your devices receive all the power they need e Status LEDs on all inputs and output connections No more guessing You can SEE all your signals Save valuable time and brainpower for CNCing To avoid cross over current to the main load driver or other device all the indicator outputs LEDs are driven by independent buffers separate from the output drivers e Works directly with popular CNC hardware and software That goes for Geckodrive Rutex and parallel port control software such as mach3 Linux EMC2 and TurboCNC e 34 inputs and outputs on 2 ports PORT1 PORT2 TOTAL OUTPUT User s Manual Page 2 C32 Rev 4 User Manual Rte oer PNE 2 0 SPECIFICATIONS Typical signal delay
16. oard supports only TTL 5VDC signals different kind of sensors and switches using different voltages can be connected using the diagrams that follow Note The below wiring diagrams are an example any input can be used for the connections Connecting N Connecting N Connecting the NO Switches NC Switches E STOP itching push button g poon NC N 1 TEE rT1 I I Aaja D o Q ENNE eee ee TERRE 10 INPUT Fig 10 Wiring diagram to connect switches NPN Open collector Sensor Normally open NPN Open collector Sensor Normally closed 12 or 24V DC External Power Supply INPUT e Board Ground Fig 11 Wiring diagram to connect NPN open collector proximity sensors For a 24V or 12V sensor the recommended value for the external resistor H1 is 4 7K Ohm User s Manual Page 20 C32 Rev 4 User Manual Paegration Sokaide fer ONC Projects J C32 Input 12 or 24V DC External Power Supply Fig 12 Wiring diagram to connect in parallel NPN open collector proximity sensors NPN Sensor Normally closed NPN Sensor Normally open 12 or 24V DC External Power Supply QO 5V U 12 INPUT EE oV LI 11 5V Board Ground Fig 13 Wiring diagram to connect NPN proximity sensors with internal pull up resistor User s Manual Page 21 C32 Rev 4 User Manual gan tame f CH We PNP O
17. pen collector Sensor Normally open PNP Open collector Sensor Normally closed 12 or 24V DC External Power Supply R External resistor R External resistor required required E 5V 12 L1 5V INPUT R Board Ground Fig 14 Wiring diagram to connect PNP open collector proximity sensors Connecting PNP open collector proximity sensor with the C32 Rev 3 R Value 12V R Value 24V C32 Rev 3 4700 Table 15 R value to Connect PNP open collector proximity sensor with the C33 External Pull up Resistor X90 aapa 5V O15 L15V L 13 NBI SVO 11 USVU 10 Fig 16 Wiring diagram to do an Auto Tool Zero User s Manual Page 22 V NX M ees D L anus C32 Rev 4 User Manual Integration Solutions for CNC Projects 9 0 DIMENSIONS M TIRE li I ome SOOO f INJONSd 3Hl oL N NC WO UIN M uet P 1 3d g pac v DES All dimensions are in Millimeters Disclaimer Use caution CNC machines could be dangerous machines DUNCAN USA LLC or Arturo Duncan are not liable for any accidents resulting from the improper use of these devices This board is not fail safe device and it should not be used in life support systems or in other devices where its failure or possible erratic operation could cause property damage bodily injury or loss of life User s Manual Page 23
18. r about 2 Sec enabling the drivers If an external error occurs the User s Manual Page 15 C32 Rev 4 User Manual Pasgration Saai fur ONC Project system stops resets the CNC software and sends a HIGH 5V to the drivers EN pin The system will remain that way until the conditions to restart are present again Operation Mode 3 G210 201 When the system starts the C32 enable pins go to a LOW state OV When SCHP and E Stop function are checked and validated the system send a HIGH 5V to the Drivers EN pin for about 2 Sec enabling the Drivers If an external error occurs the system stops resets the CNC software and sends a LOW OV to the drivers EN pin The system will remain that way until the conditions to restart are present again Operation Mode 4 Viper amp Dugong When the system starts the C32 enable pins go to a low state OV When SCHP and E Stop function are checked and validated and there is no fault signal coming from any driver the system sends a high 5V to the driver Fault output pin enabling the drivers After that the system monitors the driver s Fault Output pin If an error is generated in any driver OV in driver Fault Output pin or an external error occurs the system stops resets the CNC software and sends a LOW OV to the drivers to ensure they remain disabled LEDs indicator Operation The standby LED lights to indicate that the system is ready but disabled There are 3 possible error sources
19. rs You can control most of these devices with an external analog signal 0 10VDO That is if there is 5VDC control signal the motor will run at 50 of full speed if there is User s Manual Page 8 C32 Rev 4 User Manual Metus aque f CERA 10VDC the motor will run at 100 of full speed If there is no voltage then the motor will stop This function can also be used on many DC motor controllers by replacing the potentiometer that controls the speed A WARNING You will require a voltmeter to fine tune your system Before connecting anything please be sure to read your VFD s manual and make sure you understand all the safety issues Operation Mode Selection Jumper This jumper allows selecting the way how the relays are activated when a PWM signal and REV signal are present in the pins 1 14 and 1 16 In US mode one relay is used to start on CW and the other one to start on CCW In international mode one relay is used for on off and the other one to indicate the CW or CCW rotation of the spindle motor This board uses the step and direction setting for the spindle motor under motor output in Mach3 to generate the required action on the relays For both cases the presence of PWM will indicate spindle start See the tables below US MODE INT Spindle ON CW FF Spindle Off OFF Spindle Off Spindle ON CCW Spindle ON CW Spindle Off User s Manual Page 9 C32 Rev 4 User Manual tus anne ts Oe Rein Relay 1
20. tion function User s Manual Page 7 4 C32 Rev 4 User Manual Paru Saatis fu OK Neun SWITCH 2 ON Activate the SCHP detection function SWITCH 2 OFF Deactivate the SCHP detection function 01234 SERIAL Note When the Safety Charge Pump is activated 5V in the E Stop terminal and a valid SCHP signal is present Port 2 Pin 17 will go high This high signal can be used to enable other external devices such as enabling other Breakout Boards or relays that would enable servos VFDs contactors etc Variable Speed Control pin 14 Port 1 and VFD connection RELAY COMMON JUMPERS These jumpers allow to connect the VFD COMMON or any other Signal to the COMMON Jo 5U 12U contact of the Relay 1 and 1 OOOO Relay 2 See the pinout of my Operartion Mode tho R45 for i o o o Jumper US or international mode RELAY N O JUMPERS These jumpers allow to connect the Relays N O terminals to the N O pins of the RJ45 for VFD connection Pot for Fine Tunnng the Analog Output Voltage NO U NO U l N NC RE R PIN 1_16 Analog Output Rj45 for VFD External 12V or 24V Relay 1 Relay 2 Voltaje 0 10V Connection Power for VFD enabling Signal Variable Speed Control allows controlling the spindle with PWM and direction signals as if it was an axis motor It converts the PWM signal into an analog 0 10VDO signal A Variable Frequency Drive or Inverter works by modifying the frequency for AC moto
21. tput voltage you got from step 1 Connect the ground from the analog output to the ground of the potentiometer P1 User s Manual Page 13 C32 Rev 4 User Manual penguin twins te Connect the analog output to the wiper connection of the potentiometer P2 Microcontroller based driver monitoring system This board incorporates a microcontroller that runs programs that monitor the drivers E Stop and perform other functions Functions e Enables and disables the drivers e Monitors E Stop e Monitors Safety Charge Pump e Monitors the Drivers errors pins it only monitors G320 340 DG2S Servo driver and Viper Servomotor drives at this time e Indicates the fault source e Indicates the system Status Configuration DIPSWITCH DIPSWITCH allows activating or deactivating the SCHP detection function and selecting the driver to be monitored z po i 0123 4 aif eo ao at SWITCH 1 SWITCH 1 OFF Delayed enable output Pin 17 Port 2 SWITCH 1 ON Non Delayed enable output Pin 17 Port 2 The enable output will be activated when the driver enable process starts A delay in the signal activation time could be added by selecting the OFF position in the DIPSWITCH User s Manual Page 14 C32 Rev 4 User Manual The table below shows the delay time for every supported driver DELAY DRIVER Sec G320 340 5 2 G203 2 G210 201 Keling Viper Servodriver SWITCH 2 SWITCH 2 ON

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