Home

Sumo Pump

1. 12 31 5 8 PRESSURE GAUGE The pressure gauge is of the glycerin filled type so it is protected from any pressure leaks which might damage its functioning It is mounted directly in the manifold group positioned on the front of the pump Description 3292078 000 bar 0 14 700 psi 5 9 ELECTRICAL CONTROL PANEL fDROPSAoOelectrical control panel has been designed to provide a system complete with all the controls necessary for automatic functioning controlled by safety signals from centralized lubrication installations The primary voltage is 400 VAC and 50 Hz the other voltages are on request Voltage Code Electrical Code Electric 1327255 1327256 CAPACITIVE PROBE 220 VAC 1637013 1327257 24 VDC 1637001 1327237 electromagnetic 110 VAC 1637003 1327247 220 VAC 1637004 1327248 CASEERPROBE 24 VDC 1637005 1327249 electropneumatic 110 VAC 1637006 1327250 220 VAC 1637007 1327251 6 UNPACKING AND INSTALLATION WARNING The unit is only to be opened and repaired by specialist personnel No pump assembly operations are envisaged The pump is fixed on a metal pallet which allows safe handling using a transpallet or forklift truck This pallet has been designed so that it can be installed in the installation being equipped with 4 four holes of 14 mm suitable for fixing to the floor Provide adequate space as shown on the installation diagram to avoid abnormal posture or possible impact Then as described prev
2. Press the button for about 13 sec until the LED blink simultaneously Only the green LED flashes Press the button for about 1 sec to choose between NA and NC Yellow LED on ascending off discending Wait 10 sec 20 31 Re setting to factory settings Remove power Press and hold the button while power is applied both LED flashing simultaneously Press the button for about 13 sec while the green LED is constant Release the button 8 PROBLEMS AND SOLUTIONS Below is a diagnostic table showing the main faults the probable causes and the possible solutions In the event of doubts and or problems which cannot be solved do not proceed to look for the fault by dismantling parts of the machine but contact the Dropsa Technical Office Cause The electric pump is The electric motor is not functioning Check the connection between motor and not delivering any electric supply line lubricant Check the motor winding Check that the connection plates for the motor terminal box are positioned in accordance with the supply voltage Fill the tank The tank is empty N B If the tank was emptied without the electric signal for reaching the minimum level being given the minimum level contact must be checked Remove the cover from the tank and check that the stirring paddle is turning The pump is not triggered Causes of the anticlockwise and that the lubricant is failure to trigger moving
3. 4 wires Image 5 They are sensors which are amplified in continuous current and which incorporate in SENSORE TEMPORIZZATO addition to the oscillator the outlet amplifier They are supplied with 4 wires with an eee mo antivalent function in the NPN or PNP versions In this operation the sensors offer as standard characteristics protection against permanent short circuit of the load absolute safety against inversion of polarity and protection from the peaks produced by disconnecting inductive loads They can be supplied together with model ALNC 1 ALTP feeders They are compatible with programmable controller inputs 15 81 7 4 3 Procedure for calibrating the laser probe The laser probe possesses a representative and programming display mounted on board It is possible to operate in analogue mode with signal from 4 to 20 mA or in digital mode two outputs and four intervention thresholds We attach a table showing the calibration parameters for the laser probe for 30 and 100 kg tank Image 6 LASER PROBE CALIBRATION Output signal Level Quantity of grease kg Maximu m absolute OUT 22 fsP2 Fno Minimum 420 absolute nsP2 N B In the 30 kg pump tank at minimum absolute level there is still a reserve of 7 kg In the 100 kg pump tank at absolute minimum level there is still a reserve of 15 k g Operating instructions for the IFM laser probe model O1D100 code 3289172 Image 7 U
4. Ultrasound level Ultrasound level with continuous reading 4 20 mA 0295140 Laser level with 2 digital outlets with 4 thresholds or 4 20 mA 0295130 Heater module Heater module for low temperatures 15 23 F 0295065 Reserve pumping module 200cm min 24 cu in 0295040C ae Variable pumping module 100 200cm min 12 24 cu in 0295060 EE Closure cap for fixed delivery pumping element 0295024 Closure cap for variable delivery pumping element 0295035 Min max oil level float kit 30 Kg 66lb 0295150 Oil conversion Min max oil level float kit 100 Kg 99 79kg 0295160 Filing cap with filter 3130138 i Box Bracket for installing a terminal wiring box onto the base pallet 3044455 Bracket for installing a control box onto the base pallet 3044456 box Bracket h f th kagi Iso for installation of Metal pallet i et used as the base of the packaging and also for installation 0043446 24 31 SPARES Spares description Minimum level kit 30 kg grease Minimum level kit 100 kg grease Maximum level kit 30 100 kg grease Minimum and maximum laser level kit 30kg Minimum and maximum laser level kit 100kg Minimum and maximum ultrasound level kit 30kg Minimum and maximum ultrasound level kit 100kg Maximum mechanical level kit 30 100 kg grease Maximum and minimum float level kit 30 kg oil Maximum and minimum float level kit 100 kg oil Grease loading filter By pass spare kit Manifold kit Tank flange gasket M
5. if not invert two of the three The motor is turning in an inverted direction motor phases clockwise See above The motor is turning in the right direction but the stirring paddle is not turning Remove the pump delivery pipe and Presence of air bubbles in the lubricant drain off the lubricant until the air bubbles have been eliminated The pressure adjustment valve bypass has been calibrated at too low a value Presence of dirt in the non return valve The pump will not go Possible dirt on the cone of the pump stop Clean the cone and the pumping element under pressure valve stop valve housing draining off the lubricant Internal gasket between pumping element and Replace the gasket code 3190489 manifold unit broken 21 31 No signal indicating minimum level when there is no lubricant in the tank Cause Incorrect adjustment of minimum level Check the correct functioning of the level probe in the following way Dismantle the minimum level unit and recalibrate the capacitive probe Selection of minimum level with lubricant below the minimum and pump working METERING UNIT AG6 Alarm signal indicating non delivery of lubricant The small rods visible inside the metering unit turrets must move sequentially up down and activate the control microswitch when the pump is working lf this is not the case the two outlets or the single outlet of that metering unit will not deliver lub
6. 4 times until Fno appears on the Display Press the MODE ENTER key once nsP2 appears on the Display Keep the SET button pressed down for 5 sec When the wording on the Display no longer flashes press SET once The value of the height read appears on the Display Press the SET button until the desired height appears Press the MODE ENTER button once and the height set is memorised 0 Press the MODE ENTER key once fsP2 appears on the Display 1 Repeat the previous points from N 5 to N 9 mede dx PR lr um eoo NP 18 31 7 4 4 Procedure for calibrating the ultrasound probe model ZWS 70 CI QS code 3289173 Before being assembled the probe must be calibrated in accordance with the following sequence 1 2 3 7 8 electrically connect the sensor following the electric diagram shown below keep the sensor button pressed down until the two LED green and yellow lights flash together position it in front of the minimum absolute level to be read entering the height by releasing the button the two LEDs display a fixed light 4 press the button for 3 or 4 seconds the probe has acquired the Minimum absolute level 5 6 position it in front of the maximum absolute level to be read entering the height by releasing the button the two keep the sensor button pressed down until the two LED green and yellow lights flash together LEDs have a fixed light press the button for 3 or 4 seconds the probe has acquir
7. DISPOSAL In the course of machine maintenance or if the machine is scrapped do not dispose of polluting parts into the environment Refer to local regulations with regard to their correct disposal When scrapping the machine the identification plate and any other documents must be destroyed 23 31 11 INFORMATION ABOUT ORDERING Standard equipment Code 400 cm3 min grease pump 30 Kg 6616 tank with inverter code 0083420 at 2477000 24 V DC 400 cm3 min grease pump 100 Kg 220lb tank with inverter code 0083420 2477001 at 24 V DC 400 cm3 min grease pump 80 Kg 1761 transparent reservoir with inverter 2477100 code 0083420 at 24 V DC EN 2477050 400 cm3 min oil pump Kg 6616 tank inverter code 0083420 at 24 V DC 400 cm3 min oil pump 100 Kg 220lb tank with inverter code 0083420 at 2477051 24 V DC SUMO ATEX Pump in Stainless Steel 316 2477201 Sumo trolley Sumo Pump 30 Kg sheet metal reservoir with inverter code 0083420 at 1525212 mounted 24 V DC 24V DC 0083420 Electromagnetic 410V 50 60Hz 0083421 inverter for base 230V AC 50 60HZ 0083422 Instrumentation and optional Reservoir including the tank 0295056 and all accessories required reservoir for use flanges screws nuts seals 24V DC 0083400 EEG 110V AC 50 60Hz 0083401 electric Inverter 230V AC 50 60HZ 0083402 24V DC 0083450 Pneumatic 24V AC 50 60Hz 0083451 inverter 110V AC 50 60Hz 0083452 230V AC 50 60HZ 0083453
8. Uf N LINEA 1 F P_max 400 BAR 5 880 PSD mox 400 BAR 0 1 000 BAR 7 5 880 PSD N i 0 e a ul FAIA U 1 000 BAR 14 700 PSD Gruppo Manifola Pel Gruppo Manifold 5 31 Single outlet grease pump option SCHEMA FUNZIONAMENTO POMPA SUMO A GRASSO 30 e 100 kg LINEA SINGOLA MINIMO LIVELLO CAPACITIVO NO o NC MASSIMO LIVELLO VISIVO 400 um ATTACCO 1 2 BSP CARICAMENTO Des GRASSO 300 BAR 410 PSD ATTACCO 3 8 BSP LINEA SINGOLA P mox 400 BAR 5 880 PSD Gruppo Manifold Grease pump options dual line electropneumatic inverter SCHEMA FUNZIONAMENTO POMPA SUMO A GRASSO 30 e 100 kg LINEA DOPPIA MINIMO LIVELLO CAPACITIVO ND o NC MASSIMO LIVELLO VISIVO 400 pm ATTACCO 1 2 BSP CARICAMENTO GRASSO INVERTITORE ELETTROPNEUMATICO COD 0083450 300 BAR Ww FES PSD i I MO LINEA 2 LINEA d ATTACCHI max 400 BAR 5 880 PSD 0 1 000 BAR 4 700 PSD ruppo Manifold Single outlet oil pump option SCHEMA FUNZIONAMENTO POMPA SUMO A OLIO 30 e 100 kg LINEA SINGOLA TAPPO CARICAMENTO OLIO CON FILTRO 10 pm MASSIMO LIVELLO SIVO VI MINIMO MASSIMO LIVELLO A GALLEGGIANTE 1 300 BAR Wy PSD D ATTACCO 3 8 BSP LINEA SINGOLA max 400 BAR 5 880 PSD 3 8 BSP 0 1 000 BAR 14 70
9. of the system or a change in the intended use of the latter or its parts without written authorisation from DROPSA S p A relieve the latter from any liability for personal injuries and or damage to property and relieve it of any guarantee obligation 29 31 17 DECLARATION OF CONFORMIT Y Manufacturer DROPSA SpA Company Via B Croce 1 i 20090 Vimodrone MI Address 02 250 791 Telephone It is certified that The machine Sumo Pump has been manufactured in accordance with the DIRECTIVES OF THE EUROPEAN COMMUNITY COUNCIL relating to machines 98 37 CE low voltage BT 73 23 CEE has been manufactured as applicable in accordance with the following standards and harmonised technical specifications EN 292 1 2 EN 1050 EN 982 EN 11200 EN 60947 EN 894 1 2 Technical Director W Divisi Product Manager Name DROPSA SpA Company 02 04 08 Signature Date 30 31 18 DISTRIBUTORS Dropsa USA Inc 50679 Wing Drive Utica Michigan 48315 USA Tel 1 586 566 1540 Fax 1 586 566 1541 E mail salesusa dropsa com ej Dropsa UK Ltd Unit 6 Egham Business Village Egham Surrey TW 20 8RB Tel 44 01784 431177 Fax 444 01784 438598 E mail salesuk dropsa com a Dropsa S p A Via B Croce 1 20090 Vimodrone MI Italy Tel 39 02 250 79 1 Fax 439 02 250 79 767 E mail sales dropsa it Export E mail vendite dropsa it National Dropsa Gmbh Volmerswerther S
10. the SET key Press the MODE ENTER key 5 times diS appears on the Display Press the SET key d3 appears on the Display Keep the SET button pressed down for 5 sec When the wording on the Display no longer flashes press SET once rd1 appears on the Display Press MODE ENTER once Check that the Display wording has rotated by 180 O OD ISP x OUI cen des Calibrate outlet 1 OUT 1 operating with window nsP1 B amp fsP1 D see Calibration table for Laser probe 1 Press the MODE ENTER key once OU1 appears on the Display 2 Keep the SET button pressed down for 5 sec 3 When the wording on the Display no longer flashes press SET twice until Fno appears on the Display Press the MODE ENTER key once nsP1 appears on the Display Keep the SET button pressed down for 5 sec When the wording on the Display no longer flashes press SET once Press the SET button until the desired height appears Press the MODE ENTER button once and the height set is memorised 0 Press the MODE ENTER key once fsP1 appears on the Display 1 4 5 6 T The value of the height read appears on the Display 8 9 1 1 Repeat the previous points from N 5 to N 9 Calibrate outlet 2 OUT 2 operating with window nsP2 A amp fsP2 C see Calibration table for Laser probe Press the MODE ENTER key once OU2 appears on the Display Keep the SET button pressed down for 5 sec When the wording on the Display no longer flashes press SET
11. 0 PSD Gruppo Manifold Oil pump options dual line electropneumatic inverter SCHEMA FUNZIONAMENTO POMPA SUMU A OLIO 30 e 100 kg LINEA DUPPIA TAPPO CARICAMENTO OLIO CON FILTRO 10 MINIMO MASSIMO LIVELLO A GALLEGGIANTE MASSIMO LIVELLO VISIVO INVERTITORE ELETTROPNEUMATICO ATTACCO COD 0083450 1 2 BSP 300 BAR 4 410 PSD max 400 BAR 5 880 PSI 0 1 000 BAR 14 700 PSD Gruppo Manifold 6 31 5 PUMP COMPONENTS 5 1 FIXED DELIVERY PUMPING ELEMENTS The pump has two fixed delivery standard pumping elements 200 cm 3 min for each pumping element A piston slides inside the body of the pumping element coupled to the latter by a lapping process The seal between the piston and the pumping body is of a dry type with no gasket provided between the two The pumping element retention valve is of the tapered seal type This solution is able to guarantee an optimum seal for the system at high operating pressures max pressure of 400 bar The pumping elements are assembled on the manifold unit with a threaded attachment which facilitates its assembly dismantling 5 2 ENDLESS SCREW WORM WHEEL UNIT The pump has endless screw worm wheel working kinematics with a transmission ratio of 1 40 The screw is made from special steel with high mechanical resistance which gives it optimum flexible rigidity To guarantee high resistance to wear the screw has been subjected to Tenifer wear resistant treat
12. 30 Kg metal reservoir the system is complete with electrical control equipment that allows the pump motor to be switched off when maximum pressure has been reached and dispensing lever is closed 1440204 ON 0091601 0093202 0091406 2118003 0093204 0118210 44124413 Tubalare Tubular 25x1 5 Materlale Materlal Fe 35 UNI 2897 48 Sav Materiale Material Fe 35 UNI 2 Qo 313 Spessorare per garantire planarita ruote Shim to warrant wheels flatness Tubolari Tubulars 20x1 5 Lunghezza 440 mm Lenght 440 mm 897 e e 59 5 2477000 0104251 Sumo Pump 30 kg trolley mounted 3 31 2 2 TRANSPARENT RESERVOIR VERSION Sumo Pump 80 Kg with transparent reservoir made of polyethylene for special applications ER NUN NUNC F 0335 DISTANCE BETWEEN HOLES WITHOUT PALLET N 4 HOLES 013 a 90 BETWEEN THEM ON 2210 PLASTIC GREASE RESERVOIR 4 31 3 IDENTIFICATION OF THE MACHINE On the front part of the pump tank there is a plate which indicates the product code the supply voltage and the basic characteristics 4 TECHNICAL CHARACTERISTICS The pump consists of a series of components with the following characteristics Technical characteristics Max pressure Max pressure 400 400bar 00 00000000 400 min 24 cu in m
13. Sumo Pump Modular electric pump User and Maintenance Manual Original text translation Guarantee CONTENTS INTRODUCTION GENERAL DESCRIPTION IDENTIFICATION OF THE MACHINE TECHNICAL CHARACTERISTICS PUMP COMPONENTS UNPACKING AND INSTALLATION INSTRUCTIONS FOR USE PROBLEMS AND SOLUTIONS MAINTENANCE PROCEDURES DISPOSAL INFORMATION ABOUT ORDERING DIMENSIONS HANDLING AND TRANSPORT PRECAUTIONS FOR USE CONTRAINDICATIONS FOR USE GUARANTEE DECLARATION OF CONFORMI TY DISTRIBUTORS TOC LL ll Manufacturer DropsA SpA Product 50 J Year 2008 UM Manual compiled in accordance with Directive C21161E WK 50 09 CE 98 37 Appendix paragraph 1 7 4 1 INTRODUCTION This user and maintenance manual relates to the Sumo pump Using this pump means that oils and greases can be distributed within lubrication systems even at high pressures of up to 400 bar 5880 psi The latest version may be obtained from the Technical Commercial Office or by consulting our web site http www dropsa com The pump subject of this manual must be used by qualified personnel with basic hydraulic and electrical knowledge This user and maintenance manual contains important information about protecting the health and safety of the personnel who intend to use this apparatus You must read and look after it carefully making sure that it is available at al
14. anifold gasket pump body Manifold gasket pumping 295009 Filter gasket Filter cover gasket Wormskrew assembly cover gasket Body pump reservoir gasket Helicoidal gear assembly Wormskrew assembly 25 31 Pump body secondary unit code 0295000 Image 10 3190487 Worm wheel group unit code 0295020 Image 11 0019787 0019785 Endless screw unit code 0295010 Image 12 3190490 0295018 Ue 301 7 12 DIMENSIONS To facilitate future maintenance increase the spaces indicated by at least 200 mm 7 87 in N 4 fori 13 a 90 RETE 1850 53 14 100 kg tank B 615 24 21 30 100 kg tank D 148 5 5 84 30 100 kg tank Electric system Technical data Electrical supply 230 400 Volt 5 50 Hz 240 440 Volt 5 60 Hz 13 HANDLING AND TRANSPORT A metal pallet is used for transport and storage with packing at the side and a wooden cover The pump is fixed on a metal pallet which allows safe handling using a transpallet or forklift truck The metal pallet has been designed so that it can be installed in the installation being equipped with 4 four holes of 14 mm suitable for fixing to the floor The machine components can withstand temperatures during storage from 20 to 50 A F 122 it is therefore necessary in order to avoid damages for the machine to be started up when the machine has reached a minimum temperature of 5 441 F 14 PRECAUTIONS FOR USE It is neces
15. ckwise to reduce pressure During this operation pay attention to the pressure gauge positioned on the edge of the pump 14 31 7 4 2 Procedure for calibrating the capacitive probe Before being assembled the capacitive probe must be calibrated in accordance with the following sequence 1 connect the sensor electrically 2 immerse the sensor in the lubricant down to half of its length 3 remove the sensor from the lubricant until it skims the surface of the lubricant 4 at this point there can be two possible types of operation e the sensor status does not change its sensitivity must be reduced by acting on the screws for adjusting sensor sensitivity until its state of excitation is reached e ifits status changes the sensor already possesses the correct sensitivity after checking that the sensor has been correctly read the sensor reading must be repeated at least three times Tighten the capacitive probe on the probe carrier rod complying with the following assembly height e 450 mm from below the cover up to the lower surface of the sensor for a 30 kg tank e 900 mm from below the cover up to the lower surface of the sensor for a 100 kg tank D Operating instructions for the capacitive probe model SC18M C5 NC Image 4 lr BROWN der BLACKNO 4 10 55 V d c Co WHITE NC I 200mA PNP sue SE General information about operations A R Sensors operating under C for continuous current
16. dvantages e Ease of assembly and dismantling only the 4 front Allen screws need to be loosened and tightened e Short replacement time e Minimum installation shutdown time 5 3 2 Electromagnetic inverter code 0083400 option Photo 4 The main parts of the inverter are e A body with a central lapping hole which allows the dry seal to be coupled to the inversion piston e aground piston with a dual coupling surface with openings which are able to improve lubrication and seal at high pressures e inversion phase is facilitated by the presence of a balancing system e by seal gaskets manufactured to sustain high pressures via a pressure chamber optimising the inverter operations e two control electromagnets equipped with a thermal probe with an intervention temperature of 100 C protecting the coils from overheating 8 31 5 3 3 Electropneumatic inverter code 0083450 option Photo 5 Ae M The main parts of the device are b We e See point 5 3 2 e two simple effect pneumatic actuation cylinders controlled by a 5 2 type electrovalve 5 4 PRESSURE CONTROL VALVE MOUNTED ON THE PUMP Photo 6 Pump group unit Bypass pressure adjustment nut Th h e pump has a pressure control valve mounted Ch 34 on the manifold unit on the right side of the pumping elements The valve can be easily dismantled for inspection if required It is calibrated by turning the bypass p
17. e Donot ignore dangers to health and comply with health and safety regulations e Warning All the electric components must be earthed This applies to both the electric components and to the control devices To this end make sure that the earth wire is connected correctly For safety reasons the earth conductor must be approximately 100 mm longer than the phase conductors If the cable is accidentally removed the earth terminal must be the last one to be removed 7 2 ACTION TO BE TAKEN BEFORE START UP Check the integrity of the pump Refill the tank with suitable lubricant Check that the pump is at working temperature and that there are no air bubbles in the pipes Check that the electric connection has been carried out correctly 7 3 USE check the data sets imposed press the start button on the machine to which the Sumo pump is connected check pump start up check that the machine is adequately lubricated if there are still some doubts about its correct functioning you can contact the Dropsa S p A Technical Office and request a test procedure e check that the direction of rotation of the electric motor is the one indicated by the indicator arrow positioned on the protective housing of the motor fan e check that the hydraulic connection is correct 7 4 ADJUSTMENT CALIBRATION OF LEVEL PROBES 7 4 1 Pressure It is possible to adjust working pressure by rotating the bypass screw clockwise to increase pressure or anticlo
18. e is still valid we will proceed to repair or replace the part at our own expense If the returned product is not faulty Dropsa will decide at its own discretion whether or not to charge the customer for the costs incurred logistics etc This guarantee must be understood to be cancelled if the product shows signs of damage and resulting from incorrect use negligence normal wear and tear chemical corrosion installation not in compliance with the instructions expressly indicated and use contrary to the manufacturer amp recommendations Any changes tampering or alterations to the equipment or its parts made without written authorisation from Dropsa S p A relieves the latter from all liability and releases it from the obligations of the guarantee Parts subject to normal wear and tear and perishable parts are not covered by the guarantee Anything not expressly indicated must be considered to be excluded from the guarantee as well as damages or costs resulting from faults in the actual product The conditions of validity of the Dropsa guarantee are understood to be implicitly accepted as soon as the equipment is purchased Any changes to or departures from this guarantee must only be considered valid after prior authorisation from Dropsa S p A DROPSA S p A declines any liability for personal injuries or damages to property in the event of failure to comply with the instructions provided in this manual Any changes to the component parts
19. e small rod which indicates that the tank is full intervenes 5 8 INDICATORS OF MINIMUM AND MAXIMUM OIL LEVEL otandard oil pumps have two types of level e Minimum and maximum level float e Maximum visual level float 0295100 Maximum visual level kit float 0295033 Maximum visual level float 0295150 Level float kit for 30 kg tanks 68 1 Ib minimum and maximum level 0295160 Level float kit for 100 kg tanks 68 1 Ib minimum and maximum level 5 8 1 Minimum and maximu m level float A probe rod with dual float mounted on the pump cover provides a reading of the minimum oil level reserve and the maximum level which allows the automatic refilling of the tank to be halted The minimum level contact is indicated by a light signal on the control panel In addition it controls any command for the pump to automatically refill the tank 5 8 2 Maximum visual level floating See point 5 7 2 5 7 Stirring paddle for grease and oil standard performance Four tanks are provided with a capacity of 30 and 100 kg 22 1 66 11 220 4 Ib two for oil and two for grease The tanks have a stirring paddle and scraper as standard and they must not be dismantled when they are being assembled and replaced Under the stirring paddle a galvanized steel mesh with 0 5 mm holes 0 02 in is provided as standard In this way the pump is protected from any foreign bodies which might be inadvertently present during the tank refilling process
20. ed Y 13 pumping Variation of Actual stroke of Effective pumping element adjustment delivery per pumping element delivery stroke pumping element element min mm PI LI 11 31 5 7 MAXIMUM AND MINIMUM GREASE LEVEL INDICATORS otandard grease pumps have two types of level e Minimum capacitive level e Maximum visual level float Code Description 0295100 Maximum visual level kit float 0295120 Minimum capacitive level kit per tank kg 30 68 1 Ib 0295110 Minimum capacitive level kit per tank kg 100 100 02 kg 3289166 Capacitive probe 5 7 1 Minimum capacitive level The minimum level is produced by a capacitive probe positioned on the end of a pipe mounted on the tank cover The capacitive probe is normally closed When it reaches the minimum level the probe indicates a lack of lubricant To make the solution valid for NLGI2 grease as well the capacitive probe interfaces with the scraper whose function is to clean the lower face of the grease probe If the capacitive probe is replaced then it must be recalibrated see calibration procedure The minimum level contact is indicated by a light signal on the control panel In addition it controls any command for the pump to automatically refill the tank 5 7 2 Maximum visual level floating The phase for loading the lubricant into the tank is carried out by the operator with an appropriate pump Once the maximum level of lubricant has been reached th
21. ed the Maximum absolute level In this way the sensor is calibrated N B green Led on indicates that the probe is supplied Yellow Led on indicates operating mode for reading We attach a table with the calibration parameters for the ultrasound probe for 30 and 100 kg tanks of ultrasound probe 30 kg tank 100 kg tank Level height X Quantity of height X Quantity of signal mm grease kg mm grease kg Maximum level absolute 2 420 800 level N B In the 30 kg pump tank at the minimum absolute level there is still a reserve of 7 kg In the 100 kg pump tank at the minimum absolute level there is still a reserve of 15 kg Photo 9 Green LED status indicator Signals that the sensor is powered Yellow LED function indicator Report the output status On Off BROWN i U a BLACK 99 WHITE _ Sync b oue CT wv 9 19 31 Window setting During the operational phase the sensor detects only objects between this threshold and 2 Place the object on the threshold 1 Press the button for about 3 seconds until the LED blink simultaneously The LED flashes During the operational phase the sensor detects only objects between this threshold and 1 Place the object on the threshold 2 Press the button for about 1 sec then release it The sensor returns to operation z Output feature selection in ascending or descending
22. etri e dei valori del parametro Impostazione dei valori dei parametri continua tenendo premuto incrementale premendo brevemente 5 Tasto di programma Selezione dei parametri e conferma dei zione Mode Enter valori del parametro D Tasto di programmazione Set Funzioni dell uscita Uscita1 _ Uscita Funatsnadi Funzione di isteresi NO Hno uscita 1 2 rispettivamente commuta bile p o n funzione impostabile in modo separato per ogni uscita Collegamento elettrico L apparecchio deve essere installato soltanto da un tecnico elet tronico Osservate le disposizioni nazionali ed internazionali per l instal lazione di impianti di elettrotecnica Alimentazione di tensione secondo 501 78 SELV PELV O1D100 cULus Supply Class 2 Disinserite l impianto dalla tensione e collegate l apparecchio come descritto di seguito PNP O1D100 2 OUT2 4 OUTI NPN O1D103 2 OUT2 4 OUTI Colori dei fili dei connettori femmina ifm 1 BN marrone 2 WH bianco 3 BU blu 4 BK nero ATTENZIONE se l uscita 2 viene collegata ad una scheda dell ingresso analogico l uscita deve essere precedentemente parametrizzata OU2 1 oppure OU2 U In caso contrario possibile che la scheda dell ingresso venga distrutta 17 31 Instructions for calibrating the Laser Probe O1D100 Rotate the wording on the Display by 180 Press the MODE ENTER key 7 times EF appears on the Display Press
23. in Outlet delivery 2 x 200 cm 12 cu in pump modules Working temperature da 5 C 50 C da 23 Fa 122 F Tr humidity 90 max Mineraloillubricants oil lubricants E at working Min 32 cSt temperature __ Grease lubricants Viscosity at working NGLI 2 Max temperature Degree of protection IP 55 Three phase Power 0 75kW Protection IP55 class B Voltage 230 400 Volt 5 50 Hz 240 440Volt 596 60 Hz S1 continuous service Electric motor N B do not supply the machine with voltages and pressures different from those indicated on the plate 4 1 HYDRAULIC FUNCTION DIAGRAM Standard grease pump dual line Standard oil pump dual line SCHEMA FUNZIONAMENTO POMPA SUMO A SCHEMA FUNZIONAMENTO POMPA SUMO A GRASSO 30 e 100 kg LINEA DOPPIA OLIO 630 e 100 kg LINEA DOPPIA pp ARTIC MINIMO LIVELLO TAPPO CARICAMENTO tat ee OLIO CON FILTRO 10 um NO o NC rd oo 10 MASSIMO LIVELLO LIV VISIVO GALLEGGIANTE MASSIMO LIVELLO VISIVO 400 ATTACCO 400 pm ELETTROMAGNETICO GRASSO CDD 0083420 INVERTITORE Pw Duno ATTACCO ELETTROMAGNETIC 1 2 ncp C 0 INVERTITORE 1 2 BSF VES SESSI CARICAMENTO 300 BAR BAR 4 410 PSD 9 410 PSD 0 75 kW di ATTACCHI T d i ATTACCHI 3 8 BSP a 3 8 BSP ON LINEA 2 LINEA 2 LINEA 1 R 1 11 pi x
24. iously the pump must be connected hydraulically to the machine and then connected to the control panel 13 31 7 INSTRUCTIONS FOR USE 7 1 GOING INTO OPERATION Damage to the supply cable and housing may involve contact with live parts at high voltage and consequently fatal danger Check the integrity of the supply cable and the unit prior to use If the supply cable or the unit is damaged do not start up the system Replace the damaged supply cable with a new one The unit can be opened and repaired only by specialist personnel In order to prevent the danger of electrocution due to direct or indirect contact with live parts the electric supply line must be adequately protected by an appropriate magnetothermal differential switch with threshold of intervention of 0 03 ampere and max intervention time of 1 second e interruption power of the switch must be x 10 KA and rated current In 6 A e he pump must not be used when submerged in fluids or in a particularly aggressive or explosive inflammable atmosphere unless prepared in advance for this purpose by the supplier e to fix the pump correctly check the pitch dimensions shown in the figures in chapter 12 e Use safety gloves and goggles as indicated in the safety sheet for the lubrication oil e Do NOT use lubricants which are aggressive towards NBR gaskets and if in doubt consult the Dropsa SpA technical office which will supply a detailed list of the recommended oils
25. iston and the control excentric gear Ref Code Description Description 3190491 OR 2187 gasket in polyurethane Fixed pumping Image 1 0295040 elementuri 0295024 Stop valve cap 3191312 Tapered spring 0295023 Gasket OR 2187 in polyurethane 3190491 CHPU95 Gasket OR 3156 in polyurethane Variable EET CN CHPUS5 0295060 pumping 3190495 Gasket OR 3118 in polyurethane element unit CHPU95 0295035 Stop valve cap 3191312 Tapered spring 0295023 Valve cone 10 31 Fixed delivery pumping element code 0295040 Variable delivery pumping element code 0295060 3407 84 319049 3191313 5 6 ADJUSTMENT OF PUMPING ELEMENT DELIVERY Delivery is adjusted by unscrewing reducing delivery or tightening increasing delivery the internal pumping element each complete turn corresponds to an 11 596 change in delivery There are two references on the fixed and mobile pumping element bodies Photo 8 which allow identification of rotation at every 4 turn 90 The internal pumping element possesses a threaded adjustment of M36x2 each complete turn corresponds to an adjustment of the pumping elementG stroke of 2 mm We use the reference height obtained with calibration between the exterior of the fixed pumping element and the exterior of the internal pumping element height X We use Y to indicate the actual displacement of the internal pumping element Y 13 X X height measur
26. l times for the operators who intend to consult it 2 GENERAL DESCRIPTION The Sumo series of lubrication pumps may be adapted to many uses without making any mechanical changes even after it has been installed In fact by making a selection from a set of components which are fully compatible and easy to assemble the pressure quantity of lubricant delivered actual type of lubricant or type of distribution can be altered This construction technique is essentially based on the following modules e Electric motor Pump body with integrated reducer Two pumping elements Reservoir Valves and outlet unit inverter pressure adjustment valve etc There is only one bearing structure for all versions with the dual pumping element constituting the essential module The pump unit possesses one single output because the deliveries from the two pumping elements flow into a manifold unit Two types of tank for grease and two for oil with different volumes of 30 or 100 kg with stirring paddle and level indicators can be arranged on the pump body The pump is controlled by normal electrical apparatus which is able to effect inversion and perform the programmed cycles The Sumo electric pump is fully protected against the external environment and can operate without difficulty under the most severe environmental conditions Photo 1 Photo 2 Sumo 100 kg sumo 30 kg 2 31 2 1 TROLLEY MOUNTED VERSION Sumo Pump trolley mounted
27. ment The screw is supported by oblique contact ball bearings duly preloaded to reduce working clearance The worm wheel is made of bronze alloy for gear systems particularly suitable for making the pump run quietly The worm wheel shaft is made of special high resistance steel which gives the pump better reliability and durability 5 3 INVERTORS Description Series 0083420 Interchangeable electromagnetic inverter mounted as standard on SUMO pump Series 0083400 Electromagnetic inverter Series 0083450 Electropneumatic inverter Spare parts Electromagnet 24V DC Electromagnet 110V AC 50 60 Hz Electromagnet 230V AC 50 60 Hz GENERAL NOTE FOR ALL INVERTERS It is advisable to plan a delay in the de energizing of the electromagnets from 2 5 sec to allow complete inversion in relation to the closing time of the pressure gauge at the end of the line 7 31 5 3 1 Interchangeable electromagnetic inverter code 0083420 mounted on standard pump The standard pump is prepared for dual line function with an electromagnetically controlled inverter being assembled as standard The inverter can be replaced if it is not working efficiently without disconnecting the two line pipes of an interchangeable type This is able to reduce maintenance times and the relating installation shutdown Photo 3 This version means that the inverter can be replaced without disconnecting the line pipes A solution of this type offers the following a
28. necessary to pay attention to the electric connection If there is no current the customer amp machine can only be restarted following a reset while the lubrication pump can restart automatically o p Corrosive products Corrosion of the pump injuries to persons Pump oxidation Food substances Contamination of these substances 28 31 16 GUARANTEE All Dropsa products are guaranteed for a maximum of 12 months from the delivery date for constructional and material faults The guarantee is extended as indicated below Complete installation of the system by Dropsa 24 months Other components 12 months from the date of installation if installation takes place 6 months or more following the delivery date the guarantee will cover a maximum of 18 months from the delivery date In the event of equipment malfunction we must be notified of precise details of the fault encountered supplying the Dropsa code the test number if present expressed as xxxxxx xxxxxx delivery and installation date and finally conditions of using the product s in question Once this information has been received we will decide at our own discretion whether to provide technical assistance or to provide a return authorisation number RAN with precise instructions about returning the equipment After receiving the equipment and on the basis of careful analysis Dropsa reserves the right to decide whether to repair or replace the product If the guarante
29. ressure adjustment nut e clockwise increase of pressure e anticlockwise decrease of pressure Once the bypass has been calibrated the position of the pressure adjustment nut is locked using a lock nut It is important to bear in mind that line inversion is controlled by closing the contacts of the pressure switch Adjusting the pressure switch provides an operating pressure which is lower than the maximum pressure controlled by this valve elements 9 31 3191311 Pressure 100 450 bar 1470 6615psi 3191314 Pressure 50 200 bar 735 2940 psi on request 5 5 PUMPING ELEMENTS WITH FIXED AND VARIABLE DELIVERY The standard pump has two pumping elements with fixed delivery Image 1 On request it is possible to have a solution with variable delivery Image 2 The pump can offer variable delivery by replacing a pumping element with fixed delivery with one with variable delivery Ref Code Descripio 295060 Pumping element with variable delivery 100 200 cm min 295040 Pumping element with fixed delivery 200 cm min The main parts of the pumping element with variable delivery are e External body of the pumping element assembled with seal threading on the manifold group Internal body of the pumping element equipped with delivery adjustment with threaded screws Piston Non return valve manufactured with tapered cone seal system Spring which guarantees contact between the p
30. ricant END OF LINE PRESSURE GAUGE The pressure gauge is not sending the signal to the electric command and control panel The pressure gauge sends the signal before the end of the lubrication cycle Incorrect adjustment of minimum level The light on the control panel is still on check the electric connection and if necessary replace the capacitive probe Lubrication installation accessories Metering unit small piston jammed Piping between metering unit outlet and point requiring lubrication obstructed Pressure on the line too low the lubricant is not delivered by any outlet or only by a few outlets Metering unit arranged for two outlets by used for only one outlet Electrical connection incorrect Incorrect adjustment of the control pressure gauge The pressure value set is too high and the pressure adjustment valve bypass intervenes before the pressure gauge can be activated Incorrect adjustment of the control pressure gauge The pressure value set is too low Replace the metering unit with another one having the same characteristics However it is advisable to make sure that the metering units have been correctly assembled particularly with regard to fixing Over locking of the fixing screws may damage the met ering unit and cause the small piston to jam Hemove the outlet pipe and check to see if the metering unit is delivering lubricant Change the pressure control valve adju
31. sary to carefully read the warnings and risks associated with using a lubricant pump The operator must understand how it works and must clearly understand the dangers by studying the user manual 2 31 15 CONTRAINDICATIONS FOR USE The check on compliance with the essential safety requirements and with the stipulations indicated in the machine directives are to be carried out by means of compiling the checklists already made available and contained in the technical file Three types of lists were used e list of dangers section from EN 414 relating to EN 292 e Application of the essential safety requirements Machine Dir app 1 part 1 e electrical safety stipulations EN 60204 1 oee below a list of dangers which have not been completely eliminated but are considered acceptable e During assembly maintenance it is possible that there may be an oil splash consequently this operation must be carried out using appropriate individual protective devices e contact with oil gt see instructions for using appropriate individual protective devices DPI e Use of an inappropriate lubricant gt fluid characteristics indicated both on the pump and in the manual if in doubt consult our Technical Office e protection against direct and indirect contact must be provided by the user e whenever the cover is opened for an intervention resealing the catch is essential e The pumpG working logic requires it to operate at all times so it is
32. so conforme ll sensore ottico di distanza e misura distanze da 0 2 a 10m visualizza il valore di misura sul display a 10 segmenti genera 2 segnali di uscita conformemente alla funzione impostata dell uscita O1D100 certificazione 21 CFR PART 1040 Elementi di comando e di indicazione D 4 x LED verdi LED acceso power e unit di misura impostata mm m inch 4 x LED gialli Indicazione dello stato di commutazione accesi D due non occupati se la rispettiva uscita collegata 3 Display alfanumerico a Indicazione della distanza misurata 4 posizioni dei parametri e dei valori del parametro Impostazione dei valori dei parametri Tasto di 2 roarammazione Set continua tenendo premuto prog incrementale premendo brevemente 5 Tasto di Selezione dei parametri e conferma dei zione Mode Enter valori del parametro 16 31 Uso conforme Il sensore ottico di distanza e misura distanze da 0 2 a 10m visualizza il valore di misura sul display a 10 segmenti genera 2 segnali di uscita conformemente alla funzione impostata dell uscita O1D100 certificazione 21 CFR PART 1040 Elementi di comando e di indicazione D 4 X LED verdi LED acceso power e unit di misura impostata mm inch D 4 x LED gialli Indicazione dello stato di commutazione accesi due non occupati se la rispettiva uscita collegata G Display alfanumerico a Indicazione della distanza misurata 4 posizioni dei param
33. stment bypass or the adjustment of the control pressure gauge and of line Check that when one single outlet is used the right pad is assembled and that the other outlet is sealed See instruction sheet for AG6 metering units Check the electrical connection Reduce the pressure gauge calibration pressure until an electrical contact is obtained Increase the pressure gauge calibration valve The optimum calibration value is the one which allows a pressure of 50 70 bar 735 1 1029 psi at the end of the lubrication line 22 31 9 MAINTENANCE PROC EDURES Use the individual protective devices needed to avoid contact with mineral oil or grease Regular inspection The following regular checks must be carried out Check _ _ J the lubrication status 1000 hours Cleanliness of the loading and suction filter 4000 hours The machine does not require any special equipment for any checking and or maintenance activity however the recommendation is to use suitable equipment which is in a good condition in order to avoid causing damage to persons or machine parts according to current regulation If necessary clean the tank paying due attention when the machine is off and without it being possible to restart it Remember to reseal the tank once the operation has been completed Make sure that the electric and hydraulic supply has been disconnected before carrying out any maintenance intervention 10
34. trasse 80 40221 Dusseldorf 1 Germany Tel 49 0211 39 40 11 Fax 49 0211 39 40 13 E mail sales dropsa de Dropsa China Dropsa Lubrication Systems Shanghai Co Ltd Tel 86 021 67740275 Fax 86 021 67740205 E mail china dropsa com Web site http www dropsa com E mail sales dropsa com Li J Dropsa France 23 Av des Morillons 2 1 des Doucettes 91140 Garges Les Gonesse Tel 33 01 39 93 00 33 Fax 33 01 39 86 26 36 E mail salesfr dropsa com C Dropsa do Brazil Rua Sobralia 171 Santo Amaro Sao Paulo Brazil Tel 455 011 5631 0007 Fax 455 011 5631 9408 E mail salesbr dropsa com xm Polidrop S A Av Fabregada 26 Pje Est 2 08907 L Hospitalet de LLobregat Barcelona Spain Tel 34 93 260 22 50 Fax 34 93 260 22 51 E mail engrase polydrop com lil Dropsa Australia Ltd C20 148 Old Pittwater Road Brookvale NSW 2100 Tel 61 0 2 9938 6644 Fax 61 0 2 9938 661 1 E mail salesau dropsa com 31 31

Sumo Pump

Contents

Download Pdf Manuals

Related Search

Related Contents