Wallrack series User`s Manual
Contents
1. Wallrack 24 x 2 5kW N l 21 141 N 21 6 41 L1 L2 L3 N L1 L2 L3 N And replace with the RCDs Reconnect the power cables as shown below 510 O s z O D Ol z RIO OIR ajo g 1012 slol O ols a O oO zW ET ees s O O s User Manual v2 2 Jan 2007 10 Wallrack User Manual Wallrack 6 x 5kW Wallrack 6x2 5kW N l cl 1 N l clb And replace with the RCDs Reconnect the power cables as shown below rae GNE PIO OIR 5 o U Ones On ie Nee User Manual v2 2 Jan 2007 11 Control Signal Connections Wallrack User Manual Control connections are made via screw terminals on the plug in connectors fitted to the Processor Unit PCB Crt 18VDC ETHERNET PORT Terminal Jo a ese ECECECE GND GND 5 MUXA MUX THU MUX B l S RESE 8 Wallrack 24x5kW Wallack 6x5kW J2 amp J3 Not used J4 18VDC for Architectural control panels J5 Remote panic connection J6 Analogue output 0 10V control signals to drive external devices 10mA maximum for each analogue channel J7 DMX THRU output Set up of this port refer to Page 19 J8 DMX B input J9 DMX A input J11 J18 Preset 1 8 contact SW1 1 Termination for Mux B SW1 2 Termination for Mux A Ath o445 USB l Oo Ges rs A A J2 7 8 9101112 GND PANIC TT AB MUX ANALOG OUT CHANNEL GN TUX THU MUX B MUX TER2. with terminals for Single or Three phase plus Neutral and Earth connections 6x2 5kW Wallrack Single Phase 60A Three Phase 20A 6x5kW Wallrack Single Phase 150A Three Phase 50A 24x2 5kW Wallrack Single Phase 160A Three Phase 80A For single phase there will be an optional single phase kit The terminals are provided for 2 5kW dimmers are 25 mm 5kW dimmers ar 32mm wires of the NEUTRAL and PHASE terminals Three Phase Conductor sizes must be chosen to comply with local regulations and are usually calculated to take into consideration cable lengths and types Typically wiring for 3 PHASE LIVE conductors should be 25mm for 2 5kW dimmers and 32mm for 5kW dimmers maximum rack load capacity User Manual v2 2 Jan 2007 7 Single Phase Wallrack User Manual N N L3 L2 L1 N N L3 L2 L1 For the NEUTRAL conductor we recommend a size of at least 2 x phase conductor size to allow for the harmonic currents generated by phase control dimmers Typically wiring for both LIVE L1 and NEUTRAL N should be 25mm for 2 5kW dimmers and 32mm for 5kW dimmers for maximum rack load capacity For this application use the Single Phase strapping kit If single phase current is higher than the size of the cable additional Live and Neutral wires are recommended to share the current flows Load Connections 123 4 5 6 7 8 9 10 11 12 Connections for both LIVE and NEUTRAL are supplied at eac
3. 2 2 Jan 2007 26 Wallrack User Manual 10 Plug the wires back into their original positions See note 2 11 Connect the flat cables User Manual v2 2 Jan 2007 27
4. Wallrack 6x2 5kW 3 gt l H 5 E 5 Si l 1 2 3 4 5 6 7 8 s l preset mMM J2 Analogue output 0 10V control signals to drive external devices 10mA maximum for each analogue channel J3 Not used J4 18VDC for Architectural control panels J5 Remote panic connection J11 J18 Preset 1 8 contact SW1 1 Termination for Mux B SW1 2 Termination for Mux A J19 DMX THRU output Set up of this port refer to Page 19 J20 DMX B input J21 DMX A input User Manual v2 2 Jan 2007 12 Wallrack User Manual Processor set up Main Menu The Wallrack offers a selection of set up and configuration features These are accessed from the front panel using the six set up keys and LED Display Menu and setting selections are made with the Up Down and or Left Right keys To exit any menu press the ESC escape key OK is the confirmation key Normal display will show Wallrack Press Up Down key to select Set Dimmer Level SET_L_ Preset PRESET Address PATCH_ Curve CURVE_ Minimum Level MIN_L_ Maximum Level MAX_L_ Set up SETUP_ Press Right button to enter into any of that specific menu OK to confirm changes and Esc to exit without any changes Keylock function Lock configuration by holding ESC and OK for 3 seconds 5th digit dot is ON Repeat to unlock User Manual v2 2 Jan 2007 13 Wallrack User Manual Set Level Press Down button once to
5. Wallrack series User s Manual Strand Lighting ar 24 08 8070 a Genlyte company Revision Date January 2007 Offices and Service Centres Strand Lighting Asia 20 F Delta House 3 On Yiu Street Shatin N T Hong Kong Tel 852 2757 3033 Fax 852 2757 1767 Strand Lighting Inc 6603 Darin Way Cypress CA 90630 USA Tel 1 714 230 8200 Fax 1 714 230 8173 The material in this manual is for information purposes only and is subject to change without notice Strand Lighting assumes no responsibility for any errors or omissions which may appear in this manual For comments and suggestions regarding corrections and or updates to this manual please contact your nearest Strand Lighting office El contenido de este manual es solamente para informaci n y esta sujeto a cambios sin previo aviso Strand Lighting no asume responsabilidad por errores o omisiones que puedan aparecer Cualquier comentario sugerencia o correcci n con respecto a este manual favor de dirijirlo a la oficina de Strand Lighting m s cercana Der Inhalt dieses Handbuches ist nur f r Informationszwecke gedacht Aenderungen sind vorbehalten Strand Lighting uebernimmt keine Verantwortung f r Fehler oder Irrtuemer die in diesem Handbuch auftreten F r Bemerkungen und Verbesserungsvorschlaege oder Vorschlaege in Bezug auf Korrekturen und oder Aktualisierungen in diesem Handbuch moechten wir Sie bitten Kontakt mit der naechsten Strand Lighting Niederlassung auf
6. changes press again to save or press Esc to exit without saving any changes SET SIGNAL Ja CALL ESC 2 DMX OKIESC SELECTED AN lt p PRESET AN PRESET OK ESC Ries LATEST TAKE OK JESC gt CONTROL SELECTED ji Version Number To view the version number press Right button and the display will show the software version number Set Factory Defaults To set the factory defaults use Up Down buttons to select either Default or Update Firmware Press Right button to enter Selecting Default press OK again to confirm the re setting of factory default Selecting Update Firmware press OK again to confirm and the firmware will automatically upload from the upload port DEFAULT 7 ESC ct pi TO FACTORY GE DEFAUL oxsese a 9 facr0 aN an cf pl SOFTWARE UPDATE OK ESC UPGRADE User Manual v2 2 Jan 2007 23 Triac Replacement Wallrack User Manual 1 Disconnect the two flat cables 2 Unplug the 2 red 2 brown 4 blue and the green connectors Please mark these cables before unplugging them as you need to replace them 3 Unscrew the 4 choke connections User Manual v2 2 Jan 2007 24 Wallrack User Manual 4 Unscrew the PCB clip 5 Take out the clip as shown 6 Click the PCB out of the slot User Manual v2 2 Jan 2007 25 Wallrack User Manual 7 Replace the Triac 8 Screw back the clip 9 Tighten the choke connections User Manual v
7. er Manual v2 2 Jan 2007 16 Wallrack User Manual Curve Press Down button four times to go to Curve menu Press Right button to enter Use Up Down buttons to select all or channels 24 ways 1 24 6 ways 1 6 Press the Right button to set the curve Use Up Down buttons to select Square Nondim Lowcut or Linear Use the Right button to enter Repeat as necessary to set other channels For Lowcut use Up Down buttons to select the lowcut level between 10 90 volt Use the Right button to enter Repeat as necessary to set other channels Press OK to confirm changes press OK again to save or press Esc to exit without saving any changes PIESC p _ DIMMER RA 6 wa Walrack z For 24 ways Wallrack User Manual v2 2 Jan 2007 17 Wallrack User Manual Set minimum level Press Down button five times to go to Minimum Level menu Press Right button to enter Use Up Down buttons to select all or channels 24 ways 1 24 6 ways 1 6 Press the Right button to set the level Use Up Down buttons to select a minimum level between 0 30 Use the Right button to enter Repeat as necessary to set other channels Press OK to confirm changes press OK again to save or press Esc to exit without saving any changes SET Ge ROKIESCP yin LEVEL 24 ways Wallrack User Manual v2 2 Jan 2007 18 Wallrack User Manual Set maximum level Press Down button six times to go to Maximum Level menu Press Right b
8. geeenees 23 Set Factory Defaults ic 25 s cscceinssndvchoaecsenaccehecseheciuheeecanee 23 TriaG REPlACG MCI vise cisvecessecestececscestecestersubeiestecestvdertecertersveevesvecssces 24 User Manual v2 2 Jan 2007 4 Installation Wallrack User Manual Dimmer systems contain potentially hazardous voltages and high temperatures Installation should only be carried out by suitably qualified personnel safe working practices observed and caution exercised at all times Ensure that all Power supplies are properly isolated before gaining access Location Ventilation Weight Dimensions Any dimmer installation requires careful choice of location Dimmers should if possible be sited close to the lamp loads to minimise cable runs Although the design of Wallrack reduces the radiated noise common to conventional dimmers it is important to avoid siting in acoustically live positions in the performance area The incoming mains distribution should be sited as close to the racks as practicable and adequately fused isolators provided close to each rack Max rating 80A 3 phase 160A single phase Wallirack 24x2 5kW Max rating 50A 3 phase 150A single phase Walirack 6x5kW Max rating 20A 3 phase 60A single phase Wallrack 6x2 5kW Allow adequate clearance at the front of the dimmer rack in order for it to be opened for wiring to the load supply and control terminals and allow safe servicing of the equipment Adequate ventilatio
9. go to Set Level menu Press Right button to enter Use Up Down buttons to select all or channels 24 ways 1 30 6 ways 1 12 Press the Right button to set the level Use Up Down buttons to select Input or an output level of 0 100 Use the Right button to set the level Repeat as necessary to set other channels Press OK to confirm changes press OK again to save or press Esc to exit without saving any changes SET LEVEL je PESC 100 OK JESC P Output Level Set Of PIESC gt Input For 6 ways Wallrack For 24 wa Warak User Manual v2 2 Jan 2007 14 Preset Wallrack User Manual Press Down button twice to go to the Preset menu press Right button to enter Use Up Down buttons to select either Recall Snap shot or Edit Use the Right button to enter For Recall press Right button to enter Use Up Down to select Preset number 1 8 press OK to confirm changes or press Esc to exit without saving any changes For Snap shot press Right button to enter Use Up Down to select Preset number 1 8 press OK to snap shot the DMX level or press Esc to exit without saving any changes For Edit press press Right button to enter Use Up Down to select Preset number 1 8 press Right button to enter Use Up Down buttons to select Input or an output level of 0 100 Use the Right button to set the level Repeat as necessary to set other channels Press OK to confirm changes press OK again to save o
10. h dimmer output to allow two loads to be connected in parallel without the need to fit two wires in a single terminal The terminals are located on the Power Blocks Please refer to the Power Block Termination details in the appendix Load terminals allow for 2 5kW dimmers up to 4mm stranded direct into the terminals 13 14 15 16 17 18 19 20 21 22 23 24 _ INPUT LLLI LLLI ojojojojojojo Oloo TERMINAL OIOIOLOOOOIOOOIOlO rE ETT Te eT eT et YT PEE T Te eT ee yt yt Yt 123 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 LOADING LOADING TERMINAL TERMINAL Wallrack 24 x 2 5kW User Manual v2 2 Jan 2007 8 Wallrack User Manual INPUT TERMINAL LOADING TERMINAL Wallrack 6 x 5kW Wallrack 6 x 2 5kW Earthconnections are made directly to the EarthBusbar 24 busbar for 24 ways 12 busbar for 6 ways clamps for up to A4mm Wwires are provided in the installation kit arefitted asrequired 2 2O 8 amp 8 G8 GG GB HHH HHH HHAHO D Q E1 E2 E3 E4 E5 E6 E7 E8 E9 E10 E11 E12 E13 E14 E15 E16 E17 E18 E19 E20 E21 E22 E23 E24 Wallrack24x 2 5kW Wallrack 6 x 5kW 22 eOeee2ee eG Wallrack 6 x 2 5kW User Manual v2 2 Jan 2007 9 Wallrack User Manual RCD Option Wallrack is designed to house two 3 phase RCD optional if required This option only applies when using a 3 phase supply to the dimmer rack it cannot be used on single phase racks To install the RCD simply remove the terminals as shown
11. n must be provided to maintain an ambient temperature within the range 0 to 35 C and humidity of 45 95 non condensing Special attention should be paid to the need to maintain ambient temperature within these limits when Wallrack is enclosed in a small room Do not obstruct the ventilation slots 24x2 5kW 6x 5kW 6 x 2 5kW Wallrack 43kg 31 4kg 15 6kg Wallrack packed 49kg 34 5kg 18kg Wallrack dimmers are heavy take care when lifting Cable entry dimensions are as follows Power Wiring Top 4 x 25mm holes suitable for conduit 4x2 5kW Wallrack Top 3 x 25mm holes suitable for conduit 6x5kW Wallrack Top 2 x 25mm holes suitable for conduit 6x2 5kW Wallrack Control Wiring Bottom 4 x 25mm holes suitable for conduit 4x2 5kW Wallrack Bottom 3 x 25mm holes suitable for conduit 6x5kW Wallrack Bottom 2 x 25mm holes suitable for conduit 6x2 5kW Wallrack User Manual v2 2 Jan 2007 5 Wallrack User Manual V9 Iv Wallrack 6 x 5kW 207 491 Wallrack 6 x 2 5kW User Manual v2 2 Jan 2007 6 Wallrack User Manual Installation Procedure After unpacking the rack remove the front panel 6 screws and the Earth leads attached to it The rack s should be secured to the wall before installation Power wiring Top Control wiring Bottom 24 x 2 5KW 6 x SKW 6 x 2 5KW WALLRACK WALLRACK WALLRACK Supply Connections Wallrack s are equipped
12. r press Esc to exit without saving any changes User Manual v2 2 Jan 2007 15 Address Wallrack User Manual Press Down button three times to get to the Address menu Press Right button to enter Use Up Down buttons to select either the Start Address or Patch Press Right button to enter For Patch use Up Down buttons to select either Mux Patch or Analogue Patch Press Right button to enter The Mux Patch allows you to patch dimmers 24 ways 1 24 6 ways 1 6 Use the Up Down buttons to select ALL or individual dimmers Press Right button to enter Use Up Down to select DMX Address 1 512 Repeat as necessary to set the address on other dimmers Press OK to confirm changes press again to save or press Esc to exit without saving any changes The Analogue Patch allows you to patch 0 10v analogue outputs 24 ways 25 30 6 ways 7 12 Use the Up Down buttons to select ALL or individual outputs Press Right button to enter Use Up Down to select DMX Address 1 512 Repeat as necessary to set the address on other analogue outputs Press OK to confirm changes press again to save or press Esc to exit without saving any changes For Start Address use Up Down buttons to select the start DMX address of 1 512 Press OK to confirm changes press again to save or press Esc to exit without saving any changes ESC in Cam DIMMER OK ESC BHA ODRESS SET gt ef z BESC Aok ESCH RUSS SE E Je Us
13. r use as part of a lighting control system It must not be used for other purposes where there is any risk of safety to persons It is important that installation be carried out in accordance with the instructions given in this manual and in compliance with applicable electrical regulations The work should be carried out by a suitably qualified electrician The system is designed to be permanently installed with supply and load wiring permanently connected In the interests of continued safe and reliable operation observe the following guidelines Keep the equipment at a room temperature of 0 35 C and a relative humidity of 10 95 non condensing during operation For operation between 35 C and 40 C de rate the maximum load by 4 per C Do not under any circumstances operate the equipment above 40 C or in an environment that may become wet e Avoid sudden extremes of temperature rain direct sunlight or other heat sources Make sure that wires and cables are routed sensibly and wired in accordance with local regulations DO NOT drop the equipment or subject it to excessive bumping or jarring DO protect the unit from excessive dust or other contamination Wallrack User Manual Table of Contents WniStallatiOnicvcisstecsstedsvteiestecesinwecteaecd waned AAPEEE E EAEE ANENE 5 LOCATOR EEE A PEATA TE ATATA TATT 5 e sch eh ae oe oe A A A A A Be 5 Megh tear ces r a a tee naar teat EAO E r aa 5 DIMENS ONS euala OEN
14. seems cake 5 Installation Procedure ccccccecccceccceecssuecceuuseeuueesuaeesuaeeuuaess 7 Supply Connections cccccecseeeeceeeeceeceeeeeeeceeeeeeeeseeeeeeaes 7 Three Phase isiistteecteccee tt cit sah aber aa bert earth ortnbords 7 SinGle P NAS h seiseiodstt Aa viadectatwctherheauendeniaianes Mebesaieeleeetes 8 Load Connections noer iarere iaire cocsieleeietceieleedaaleGeala teats 8 ROD Ptloniiadcescscaveccetes tees zetece cence ccsce sot cenes I E 10 Control Signal Connections cc ceeeceeceeeeeeeeeeeeeeeeeeeeeeeeees 12 Proc ssor SOC UD vasisidisssicessi ces aasi eranu evens ctensctewsstvesetessetsesvescs cases aaa sessed 13 YF LARLY E 8 16 A E eo io eae ea One Ao RA Meo ND RAD RD Re eA 13 DCU BOVE ee Fk eer A A A sone sone sone tonaode 14 PRES Clie ple ete Rote ther Roster Roster Rotor aa tatertitenitenite nated 15 PROG OSS oct o aca scat recat eet once once AAAA TA ATE 16 CUVEE A feet e a Aa FA a Ea Ae deduce Peat reac eed 17 Set minimum leVeEl o oo cece cccceecceeeeeueeseueeseueesesaasenuaass 18 Set maximum leVEl eee ccc eecceeeceeeeseeeeseueeseuueeeuueeeuneeeas 19 Set UP MMU a aa svete a aaae aaae E ERr E ERa E Aaa ERa E aE aai in 20 Response TiME 0 cceceeeceeeeeeeceeeeeeeeeeeeeeseeeeeeeeereeeseees 20 DMA FPO Ce AAAA AAAA EIRA ERATIS 21 DMA F RA E N a N Ae 22 Set Sigal Call s iccsiccnevesoectnccteck eds aces ane daei 23 Version NUMDEDS cccccccccccceccsceceesuceeeuceeeuuceeeueeea
15. tion you will also need to select the point that Mux B merges with Mux A Press the Right button and then use the Up Down buttons to select the first Mux B address to merge with DMX 1 of Mux A Press Right button to enter Press OK to confirm changes press again to save or press Esc to exit without saving any changes Mux B OKIESC BE OFFSET SET PESC Dt B insert point 4 lt PAESC pi MuxAHTP Mux B SET User Manual v2 2 Jan 2006 21 DMX Fail Wallrack User Manual For DMX fail use Up Down buttons to select either Call Preset 1 8 Last Hold or Delay Fade out time Press Right button to enter If you selected Call Preset the DMX state will go to the selected preset when the DMX input fails Use Up Down buttons to select preset 1 8 Press Right button to enter If you selected Last Hold the last DMX state will be held in the event of a DMX failure If you selected Delay Fade out time the DMX state will be held for the selected period of time before fading to zero Use Up Down buttons to select the fade out time of between 0 90 minutes Press Right button to enter Press OK to confirm changes press again to save or press Esc to exit without saving any changes Toye oxrcoaf BN sons User Manual v2 2 Jan 2007 22 Wallrack User Manual Set Signal Call To set the Signal mode use Up Down buttons to select either DMX Preset or Latest Takes Control Press Right button to enter Press OK to confirm
16. utton to enter Use Up Down buttons to select all or channels 24 ways 1 24 6 ways 1 6 Press the Right button to set the level Use Up Down buttons to select a maximum level between 70 100 Use the Right button to enter Repeat as necessary to set other channels Press OK to confirm changes press OK again to save or press Esc to exit without saving any changes iy Ca oxresc of on ay ais a msc User Manual v2 2 Jan 2007 19 Set up menu Response Time Wallrack User Manual Press Down button seven times to go to the Set Up menu Press Right button to enter Use Up Down buttons to select either Response time DMX port DMX fail Set Signal Call Display Version or Set Factory default Press Right button to enter VERSION OK JESC p NUMBER DISPLAYED For Response time use Up Down buttons to select ALL or channels 24 ways 1 24 6 ways 1 6 Press Right button to enter Use Up Down buttons to select either Autotrack 30mS 100mS or 300mS Press Right button to enter Repeat as necessary for other channels Press OK to confirm changes press again to save or press Esc to exit without saving any changes TIME BESC ESC 6 uy ways i Wallrack RESPONSE x ams OKJESC p pee any in User Manual v2 2 Jan 2007 20 Wallrack User Manual DMX Port For DMX port use Up Down buttons to select either Merge Mux A Mux B or HTP Press Right button to enter For the Merge op
17. zunehmen Le mat riel d crit dans ce manuel est pour information seulement et est sujet changements sans pr avis La compagnie Strand Lighting n assume aucune responsibilit sur toute erreur ou ommission inscrite dans ce manuel Pour tous commentaires ou suggestions concernant des corrections et ou les mises jour de ce manuel veuillez s ll vous plait contacter le bureau de Strand Lighting le plus proche Information contained in this document may not be duplicated in full or in part by any person without prior written approval of Strand Lighting Its sole purpose is to provide the user with detailed operational information for the equipment supplied The use of this document for all other purposes is specifically prohibited Certain features of the equipment described in this document may form the subject of patents or patent applications Manual and Software Copyright January 2007 Strand Lighting Limited All rights reserved General Information This equipment operates at voltage levels that are potentially lethal Do not touch any of the internal parts of the equipment unless you are fully aware of the hazards involved and the precautions to be taken It is imperative to provide an adequate earth conductor for the rack and load connections Do not rely on earthing via conduit or trunking The equipment described in this manual is designed and manufactured to comply with international safety standards IEC 950 and is intended fo
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