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PowerScale USER MANUAL

1. ue ME S 2521 4 3 _ FA6 BAI 7 _ Rectifier Line Fuses 32 A 10 kW 6921169 40 A 20KW 621262 Neutral Neutral p x Rectifier amp Bypass lt SILS Mains Reseux 400VAC KLS R c 6 1 S Kv FA 2 ONG Line for RES i l 1 single input L Fas gt feed FA11 gt 23 7 FA24 gt Line for RL Output Switch 4 4 0725 32A 10 20kW _____ 15 ov Y e 1 b e 17 wae 693125 1 1 1 1 1 6 4275 Load Output 222 p 400 lt 93136 i 1 1 TT FX2 _ 13277 _ co 1 lt u 2 SOPE tto FAA NW24080 Pag 3 N Only with Parallel option Service Bypass 16 L3 us iH lt m awww r FA18 675 647 433 F
2. 5 4 1 3 6 6 4 1 3 7 uu 6 4 1 3 8 sC L UD OO VI 6 OPERATING IO una 7 4 1 4 1 Mode LINE INVERTER 7 4 1 4 2 Mode OFF LINE ECO or BYPASS 7 4 1 4 3 MAINTENANCE BYPASS 8 4 1 4 4 Parae Or c 8 www newavenergy com 04 1206 54 NW OPMPS 10 50kVA GB 120320 Page 1 8 Printed in Switzerland Modifications reserved 2 gt di A MEMBER OF THE ABB GROUP Section 4 41 OPERATION 411 COMMISSIONING The PowerScale is a high quality electronic machine that must be commissioned by a fully trained and authorized NEWAVE field service engineer before being put into use The commissioning of the UPS involves the connection of the UPS and battery the checking of the electrical installation and operating environment of the UPS the controlled start up and testing of the UPS and customer training OPERATIONS INSIDE THE UPS MUST BE PERFORMED BY A SERVICE ENGINEER FROM THE MANUFACTURER OR FROM AGENT AUTHORIZED WARNING BY THE MANUFACTURER 4 1 2 CONTROL PANEL ONLY PERSONS WHICH HAVE BEEN TRAINED BY SERVICE TECHNICIANS OF THE MANUFACTURER OR HIS AUTHORIZED SERVICE PARTNERS ARE
3. 31 32 na na na na 37 39 na na Cabinet max 3 x 48 x 7 9Ah batteries The Nr of battery blocs is limited to 40 at 20kW Powerscale 40kVA 36kW Load Power po 2 KW KW batt 6 _ _2 36 2 22 2x48 232 2 48 48 2x48 1 26 3x48 1 32 3x36 1x36 8 na 9 10 3x34 2x34 3x48 2x48 1x34 1x40 3x48 1x48 12 3x40 2x40 1x28 3x38 3x48 1x48 na 143 3x42 2x44 3x40 1x40 na 15 3x48 2x48 1x32 3x44 na na 46 3x34 3x48 1x48 18 na 3x38 na na na 20 na 3x40 1x40 na na 22 3x44 1x44 na 24 na 1x48
4. na x 33 na na na na na na x 35 na na na na na 36 na na 39 na na na 4 ______ C max 3 x 48 x 7 9Ah batteries The of battery is limited to 40 at 40kW www newavenergy com 04 1206 52 NW 5 10 50kVA GB 120320 Page 11 14 Printed in Switzerland Modifications reserved MEMBER OF THE ABB GROUP Section 2 2 3 1 2 Connection of External Battery for PowerScale It is normally recommended for redundant systems to provide each UPS with its own separate battery In this way the redundancy is extended also to the batteries In the Figure 3 2 3 the drawing shows how to connect the batteries in the external battery cabinet and the PowerScale frame ALL THE OPERATIONS IN THIS MANUAL MUST BE PERFORMED BY AUTHORISED ELECTRICIANS OR BY QUALIFIED INTERNAL PERSONNEL DO NOT OPERATE IN CASE OF PRESENCE OF WATER OR MOISTURE BY OPENING OR REMOVING THE UPS COVERS YOU RUN RISK OF EXPOSURE TO DANGEROUS VOLTAGES are performed under the following conditions Nomains voltage is p
5. A MEMBER THE ABB GROUP Section O 10 10 BATTERY AUTONOMIES 10 101 EXAMPLES OF BATTERY AUTONOMY AT FULL LOAD WITH STANDARD CABINETS AND STANDARD BATTERY CONFIGURATION 10 11 INSTALLATION PLANNING 10 11 1 HEAT DISSIPATION PER UPS RANGE WITH NON LINEAR LOAD 10 12 WIRING AND BLOCK DIAGRAMS FOR ALL UPS FRAMES 10 12 1 TERMINAL CONNECTIONS OVERVIEW 10 12 2 INPUT FEED RATINGS WWW newavenergy com 04 1206 CoverNewave 5 10 50kVA GB 120320 Page 6 8 Printed in Switzerland Modifications reserved dd MEMBER OF THE ABB GROUP Section O 01 FOREWORD The UPS System operates with mains battery or bypass power It contains components that carry high currents and voltages The properly installed UPS System is grounded to earth and IP 20 rated against electrical shock and foreign objects Installation and service have to be done by the manufacturer s qualified technicians or their authorized service partners OPERATIONS INSIDE THE UPS MUST BE PERFORMED BY A SERVICE ENGINEER FROM THE MANUFACTURER OR FROM AN AGENT AUTHORIZED BY THE MANUFACTURER This user manual contains guidelines to check delivery installing and commissioning of the UPS and is intended for people who plan the installation install commission and use or service the UPS The reader is expected to know the fundamentals of electricity wiring electrical components and electrical schematic symbols CAREFULLY READ THE USER
6. 25 na 3x48 na na na na 28 36 na na na na na na n a n a n a n a n a n a n a n a n a n a n a 39 na x 41 na na na na na n a n a n a n a n a a Limit batt min C 18 blocs 26 blocs 32 blocs 36 blocs ______ max 3 x 48 x 7 9 batteries The Nr of battery blocs is limited to 30 at 30kW 04 1206 510 NW TDSPS 10 50kVA GB 120320 Page 15 19 Printed in Switzerland Modifications reserved Z Section 10 A MEMBER OF THE ABB GROUP Powerscale 50kVA 40kW Load Power 30 KW _ 28 6 3x40 2x40 1x30 3x48 2x48 1x34 na na ____7 3x44 2x44 3x40 1x40 3x46 1x46 8 3x48 2x40 1x34 na 3x40 1x40 na 3x44 3x48 1x48 9 na 3 36 na 3x48 1x48 na 10 3x40 1x40 na 3x44 1x48 na na na 12 3x44 na 3x48 na x 13 na 3x48 1x48 na
7. Cabinet B max 2 x 48 x 7 9Ah batteries Cabinet C max 3 x 48 x 7 9 batteries The Nr of battery blocs is limited to 40 at 20kW 04 1206 510 NW TDSPS 10 50kVA GB 120320 Page 14 19 Printed in Switzerland Modifications reserved zy Section 10 A MEMBER OF THE ABB GROUP Powerscale 30kVA 27kW Load Power 2 KW Autonomy min 7Ah batt 9Ah 28Ah 7Ah batt batt 28Ah 7Ah 9Ah batt 28Ah 7Ah batt 9Ah batt 28Ah 6 ____ EXPONENS 8 1 a UNI 1 ____12 2x48 2 4 2x44 3 3 8 1x42 8x48 2 3x48 1x44 na na na Bia na 3x36 3x46 22 3x38 1x40 3x48 1x48 24 na na na 25 3x42 1x44 27 3x48 28 na 1x48 29 na na
8. Middle there more 3 The Last Cabinet in the Multi Cabinet Chain by setting the DIP Switch SW1 9 on each cabinet according to the Table below SW1 9 First Middle Last UPS UPS UPS 9 ON OFF After having set the SW1 9 on the POWERSCALE Cabinets correctly the UPS s may be commissioned WWW newavenergy com 04 1206 S6 NW OPMPS 10 50kVA GB 120320 Page 4 6 Printed in Switzerland Modifications reserved dd MEMBER OF THE ABB GROUP Section 6 6 1 2 5 ON OFF Main Buttons The ON OFF Buttons serve to shutdown the UPS system for service or maintenance or for emergency reasons WHEN BOTH ON OFF BUTTONS ON ALL UPS MODULES IN A PARALLEL SYSTEM ARE PUSHED THE POWER SUPPLY TO THE LOAD WILL BE NOTE INTERRUPTED 6 1 2 6 Parallel Isolator IA2 Every UPS unit Means each Module is provided with a parallel isolator 2 The parallel isolator is an important element of the UPS unit that allows the isolation of a Module from the parallel system without the need to transfer the load to bypass IA2 OPEN THE CORRESPONDING UPS MODULE IS ISOLATED FROM THE OUTPUT THERE IS NO COMMUNICATION BETWEEN THE ISOLATED UNIT AND THE REST OF THE PARALLEL SYSTEM THE ISOLATED UPS MODULE MAY BE REPLACED WITHOUT COMPROMISING THE REST OF THE SYSTEM 2 CLOSED THE CORRESPONDING UPS IS BEING ADDED TO THE REST OF THE PARALLEL SYSTEM IMPORT
9. 3x38 3x48 1x48 ____13 3x42 2x44 3x40 1x40 na 15 3x48 2x48 1x32 3x44 na 16 3x34 3x48 1x48 na ____18 na 3x88 na na na 20 3x40 1x40 na na na na 22 3x44 1x44 24 na 1 88 f 25 na 3 48 na na na na na 27 28 na 29 na na na 32 na 35 37 4 na na Cabinet C max 3 x 48 x 7 9Ah batteries The of battery is limited to 30 30kW www newavenergy com 04 1206 S2 NW OPMPS 10 50 GB 120320 Page 10 14 Printed in Switzerland Modifications reserved MEMBER OF THE ABB GROUP Section 2 Powerscale 50kVA 40kW Load Power kw Au
10. MEMBER OF THE GROUP Section 2 2 3 BATTERY CONNECTIONS 2 3 1 BATTERY BANKS CABINETS A 4 B AND EXTERNAL BATTERY PowerScale has additional battery enclosure In the drawing below the Battery enclosures are shown NOTE Within the cabinets A amp B in only 7 9Ah batteries are allowed 16 48 blocks in Cabinet C also 28Ah batteries are allowed Cabinet A max 48 blocks Cabinet B max 96 blocks 2x48 blocks Battery bank Battery bank NOTE Set up correct number of battery blocks Control Panel Menu Service Set Up Cabinet C max 144 blocks 3x48 7 9Ah or max 48 blocks 28Ah PS Cabinet C PS Cabinet C PS Cabinet C PS Cabinet C 48x28Ah 96x9Ah 144x9Ah Standard www newavenergy com 04 1206 S2 NW OPMPS 10 50kVA GB 120320 Page 7 14 Printed in Switzerland Modifications reserved newave MEMBER OF THE ABB GROUP Section 2 2 3 1 1 Examples of Battery Autonomy at full load with standard battery cabinets and standard battery configuration Powerscale 10kVA 9kW Load Power 6kW ___ kw Autonomy min 7Ah batt 9Ah batt 7Ah batt 9Ah batt 7Ah batt 9Ah batt 6 1 24 1x20 1x32 1x22 1x34 1x24 8 1x28 1x22 1x38 1x26 1x42 1x28 1x34 1x40 1x48 2 x 28 2 x 30 2x48 2x83 2 x 36 2 x 42 2 x 48 n a n a n a 2 D 2x48 na na na 2x48 n
11. PowerScale 10 50 PowerScale USER MANUAL 7 PowerScale highlights glance gt Bestin class efficiency Cost savings during the entire life cycle TCO gt Low input harmonic distortion Cost saving during installation gt Input Power Factor near unity Cost savings during installation and the entire life cycle TCO gt Compact size Floor space cost savings Three phase UPS system Power range 10 50kVA Specifications are subject to change without notice 25 Edition 20 03 2012 LC gt newave C lt A MEMBER OF THE ABB GROUP Subsidiaries Austria Newave sterreich GmbH Laxenburger Str 252 AT 1230 Wien T 43 1 710 96 700 43 1 710 96 70 12 info newavenergy at www newavenergy at Finland Newave Finland OY Niittylantie 2 Fl 00620 Helsinki T 358 0 10 421 9400 info newaveups fi www newaveups fi Germany Newave USV Systeme GmbH Dr Rudolf Eberle Str 15 D 76534 Baden Baden T 49 7223 9153 0 F 49 7223 9153 330 zentrale newavenergy de www newavenergy com Italy NEWAVE Italia Via Vincenzo Ussani 90 00151 39 06 65 31 997 39 06 65 31 316 39 06 65 31 306 info newavenergy it www newavenergy it Head Office Operations Sales and Marketing Newave SA Via Luserte Sud 9 CH 6572 Quartino T 41 0 91 850 29 29 41 0 91 840 12 54 info newavenergy com www newavenergy com Spain Newave SA Arturo Soria 329 1
12. By pass Line Fuses 32 10 KW 32 20 kW d H _Line for dual input FA25 feed lA2 _ Output Switch 25 324410 20kW 41 Fais A Im Load Output gt qq 400 3 1 i CN2 m NW24080 Pag 3 i Only witn option IA1 Service Bypass A14 2 11 FAIS laal ls gt s la 421 10 NW24010 wnen parallel option _ a C CN3 NW24080 when paralel option www newavenergy com 04 1206 S1 NW OPMPS 10 50kVA GB 120320 Page 18 20 Printed in Switzerland Modifications reserved MEMBER OF THE ABB GROUP Section 1 Dual Input Feed connections for Cabinet A B C For dual input feed connect the mains input cables to UPS Terminal according to following tables MAINS INPUT CABLE UPS TERMINAL BYPASS INPUT CABLE UPS TERMINAL Rectifier Bypass Phase L1 Phase Li Phase L2 112 Phase L3 113 minimum recommended Input Cable Sections Ratings Section 2 chapter 2 1 3 Under the connection terminal of the UPS there is a cable fixing rail to ensure that the cables have been fastened properly 1 5 1 4 Preparation for the Output Cabling Before you start connecting the loads ensure that the UPS rated powers OUTPUT POWER the nameplates on the front side of the UPS is equal to or larger than the total load requirements The ou
13. Fig 1 2 Drawing of the wiring for the REMOTE SHUT DOWN SWITCH WWW newavenergy com 04 1206 S9 NW OPMPS 10 50kVA GB 120320 Page 2 6 Printed in Switzerland Modifications reserved we MEMBER THE ABB GROUP Section 9 9 1 3 GENERATOR ON FACILITIES The Generator ON facility must use a normally open contact that closes to indicate that a generator is running and supplying input power to UPS It is located at the bottom of the PowerScale frame on communication card with terminal blocks X1 See Section 3 Paragraph 3 1 2 2 for details When used this facility disables the UPS static bypass and prevents the UPS from transferring the load on to the generator power supply and or block the battery charger during the time the UPS is supplied from the genset Please refer to Section 4 Paragraph 4 1 1 10 Generator alarm panel UPS Generator port X1 1 X1 2 5_ m D Figure 1 3 Generator ON Connection 9 1 4 WAVEMON SHUTDOWN AND SOFTWARE 9 1 4 1 Why is UPS Management important By combining a UPS with network management products such as an SNMP protocol System administrators are guaranteed their data and their system will constantly be protected from corruption or data loss even in the event of an extended power failure or when batteries reach a critical low state In the event of a power disturbance system administrators can also monitor
14. Modifications reserved 7 gt MEMBER OF THE ABB GROUP Section 4 41 4 OPERATING MODES 4 1 4 1 Mode ON LINE INVERTER MODE The ON LINE Mode is the UPS Operating Mode in which the load is supplied through the RECTIFIER and INVERTER LINE 2 BY PASS LINE 1 LOAD LINE 2 BYPASS INVERTER Green BATTERY Green LINE Using control panel see figure 1 1 the UPS easily transferred to the LINE Mode provides the highest degree of protection especially in the event of a mains disturbance or failure This operating mode is always recommended if the critical loads computer systems will not tolerate any interruption of the supply not even the shortest In the unlikely event of an inverter fault or overload condition the UPS will transfer the load automatically and without interruption to the static bypass mains supply transfer time 0 4 1 4 2 Mode OFF LINE ECO or BYPASS MODE In the OFF Line Mode the load is supplied from the mains through the static bypass Using the control panel see figure 1 1 the UPS may be easily transferred to Bypass Mode LINE 2 BY Pass LED Indicator LINE 1 Loan LINE 2 Green BYPASS Green INVERTER BATTERY LINE 1 r1 INV __ When the UPS is operating in Bypass the efficiency of the system is higher the event of a mains failure the load will automa
15. na na 15 na na 46 na 18 na 20 na 22 na na 24 na na 25 na na 28 29 na na 31 na na 32 33 na 35 na na 36 na na na na 3 na na na O a na C max 3 x 48 7 9 batteries The Nr of battery blocs is limited to 40 at
16. www newavenergy com 04 1206 S10 NW TDSPS 10 50kVA GB 120320 Page 19 19 Printed in Switzerland Modifications reserved
17. 50 PowerScale TECHNICAL SPECIFICATIONS PowerScale highlights at a glance Bestin class efficiency Cost savings during the entire life cycle T CO Low input harmonic distortion Cost saving during installation gt Input Power Factor near unity Cost savings during installation and the entire life cycle TCO gt Compact size Floor space cost savings Three phase UPS system Power range 10 50kVA Specifications are subject to change without notice x Edition 20 03 2012 A MEMBER OF THE ABB GROUP Section 10 TABLE OF CONTENTS 10 1 POWERSCALE SYSTEM DESCRIPTION 3 10 2 TECHNICAL CHARACTERISTICS U U U U UU las asssasawanasasawanananananapan 4 10 2 1 MECHANICAL CHARACTERISTICS POWERSCALE 10 20kVA Cabinet A 4 10 2 2 MECHANICAL CHARACTERISTICS POWERSCALE 10 25kVA Cabinet 4 10 2 3 MECHANICAL CHARACTERISTICS POWERSCALE 25 50kVA Cabinet 5 10 3 INPUT CHARACTERISTICS U 5 10 3 1 GRAPH INPUT PF VERSUS 6 10 3 2 GRAPH INPUT DISTORTION T
18. 6 1 2 8 ECO MODE BYPASS MODE in Parallel Systems 5 6 1 3 COMMISSIONING OF PARALLEL CONFIGURATION 6 6 1 3 1 Start up of a Parallel Configuration 6 6 1 3 2 Shutdown of Parallel 6 WWW newavenergy com 04 1206 S6 NW OPMPS 10 50kVA GB 120320 Page 1 6 Printed in Switzerland Modifications reserved A MEMBER THE ABB GROUP Section 6 61 MULTI CABINET CONFIGURATION 6 1 1 CONCEPT OF MULTI CABINET CONFIGURATION The POWERSCALE UPS may be paralleled for power capacity or for redundancy up to 20 units The standard version is not provided with this feature which is optional and field upgradable Fig 1 1 POWERSCALE Multi Cabinet Chain Multi Cabinet Chain is based on decentralized bypass architecture i e every UPS is provided with its own static bypass In a parallel system there is always one Master UPS and the other UPSs are slaves If at any time the master is faulty the next UPS former slave will immediately take over the master function and the former master will switch off Every UPS unit in a parallel configuration is provided with a proper output parallel Isolator IA2 which when opened isolates the corresponding unit from the parallel system Once the parallel isolator 122 of a unit is open that unit is isolated
19. Dynamic Step load 0 100 100 0 lt 4 With Load lt 2 vulgus with Non linear Load EN62040 3 2001 lt 4 Output Frequency Hz 50 Hz or 60 Hz Synchronized with mains Output Frequency Tolerance selectable for bypass operation Free running Nominal Input voltage of 400 V mu 196 V to 264 V Permissible Unbalanced Load ES 100 0 All 3 phases regulated independently Phase Angle Tolerance With 100 Unbalanced load Bypass operation Deg deg At PF 0 9 110976 load At PF 0 9 130 load At PF 0 8 125 load At PF 0 8 150 load T Inverter up to 3 x In during 40 ms Output short capability RMS Bypass 10 x In during 10 ms Overload Capability on Inverter Crest Factor KES 3 1 10 5 4 AC EFFICIENCY with Linear load up to cosq 1 Linear Load 1 25 50 75 100 Load NOTE Depending power rating www newavenergy com 04 1206 510 NW TDSPS 10 50kVA GB 120320 Page 8 19 Printed in Switzerland Modifications reserved 27 gt Qd Section 10 A MEMBER OF THE ABB GROUP 10 6 ENVIRONMENTAL CHARACTERISTICS UPS range 10kVA 15kVA 20kVA 25kVA 40kVA Audible Noise with 7 4 100 50 55 49 55 49 57 49 58 50 59 50 59 50 Ambient Temperature C for B
20. EXPOSURE TO DANGEROUS VOLTAGES PHYSICAL INJURY OR DEATH MAY FOLLOW OR DAMAGE MAY OCCUR TO THE UPS OR THE LOAD EQUIPMENT IF THESE INSTRUCTIONS ARE IGNORED To ensure correct operation of the UPS and its ancillary equipment it is necessary to provide the mains cables with appropriate fuse protection See Section 2 chapter 2 1 3 The UPS unit has the following power connections Rectifier In Three phase 1L1 1L2 1L3 Neutral 1N and protective earth PE connection for the rectifier input Bypass In Three phase 2L1 2L2 2L3 Neutral 2N and protective earth PE connection for the bypass if used as Dual Feed input Load Out Three phase 311 3L2 3L3 Neutral and protective earth PE connection for the load output External Battery Plus Common N Minus and protective earth PE connection for the external batteries INPUT NEUTRAL IS REQUIRED TO OPERATE THE RECTIFIER In TN S Systems no 4 pole input switches or circuit breakers should be used If you have to use for other reason 4 pole switch you have to be aware that the neutral against the ground is floating For the UPS itself this is not a problem WWW newavenergy com 04 1206 S1 NW OPMPS 10 50kVA GB 120320 Page 15 20 Printed in Switzerland Modifications reserved A MEMBER OF THE ABB GROUP Section 1 1 5 1 PREPARATION FOR THE INPUT CABLING
21. INPUT PF VERSUS LOAD Input Power factor Leading 1 0 8 LL 0 6 2 0 0 4 2 0 2 0 Load 10 3 2 INPUT DISTORTION THDi VERSUS LOAD Input Current Distortion 6 59 4 5 4 3 5 3 2 5 2 1 5 Load NOTE Depending power ratings www newavenergy com 04 1206 510 NW TDSPS 10 50kVA GB 120320 Page 6 19 Printed in Switzerland Modifications reserved Section 10 A MEMBER OF THE ABB GROUP 10 4 BATTERY CHARACTERISTICS UPS Range 10kVA 15kVA 20kVA 25 40kVA C Min Max number of 12V x 4 Battery Blocks string 16 50 20 50 24 50 20 50 24 50 16 50 18 50 30 50 k Ripple free IU DIN 41773 pesa Standard temp sensor optional Automatic and periodically adjustable Battery Type Maintenance free VRLA or NiCd Note Depending of the effective load in KW used by system see table below and table in chapter 10 10 1 Max no for internal batteries is 48 max no for extern batteries is 50 15 CabinetTye B B A B Maximum Powerin 6 96 9 8 10 12 13 5 10 12 13 5 9 12 16 18 9 12 16 18 121
22. LEAKAGE CURRENTS BEFORE CONNECTING THE MAINS YOU MUST ENSURE THAT THERE IS A PROPER EARTH CONNECTION WARNING THE USER MUST DISPLAY A WARNING SHIELD ON ALL PRIMARY UPS CIRCUIT BREAKERS THE SERVICE PERSONNEL HAS TO BE INFORMED ABOUT DANGEROUS VOLTAGES THE WARNING PANELS MUST CONTAIN N THE FOLLOWING TEXT BEFORE STARTING WITH THE MAINTENANCE WARNING WORK ON THE CIRCUIT BREAKERS MAKE SURE THE UPS IS ISOLATED WWW newavenergy com 04 1206 S1 NW OPMPS 10 50kVA GB 120320 Page 3 20 Printed in Switzerland Modifications reserved MEMBER OF THE ABB GROUP Section 1 1 1 4 ENVIRONMENTAL CONSIDERATIONS The UPS must be installed according to the recommendations in this manual To operate the UPS at peak efficiency your installation site should meet the environmental parameters outlined in this manual Excessive amount of dust in the operating environment of UPS may cause damage or lead to malfunction The UPS should be always protected from the outside weather and sunshine If you intend to operate the system at an altitude higher than 1000 meters contact your local sales or service office for important information about high altitude operation The operating environment must meet the weight airflow size and clearance requirements specified in the technical datasheet Under no circumstances the UPS should be installed in an airtight room in the presence of flammable gases or in an environment ex
23. Modifications reserved A MEMBER OF THE ABB GROUP Section 7 This page left intentionally blank www newavenergy com 04 1206 S7 NW OPMPS 10 50kVA GB 120320 Page 4 4 Printed in Switzerland Modifications reserved A OF THE ABB GROUP Section 8 8 1 TROUBLESHOOTING u u u uuu 2 8 1 1 22 2 2 2 8 1 2 MENU COMMANDS EVENT LOG AND MEASUREMENTS 2 8 1 3 FAULT IDENTIFICATION AND RECTIFICATION a a raras 2 www newavenergy com 04 1206 S8 NW OPMPS 10 50kVA GB 120320 Page 1 2 Printed in Switzerland Modifications reserved MEMBER OF THE ABB GROUP Section 8 81 TROUBLESHOOTING 8 1 1 ALARMS In the event of an alarm condition the red LED Indicator Alarm and the audible alarm will turn on In this case proceed as follows 1 Silence the audible alarm by pressing the button Reset 2 Identify the cause of the alarm condition by means of the EVENT LOG in the MAIN menu see Section 4 Paragraph 4 1 3 3 3 In case of doubts please contact the nearest authorised service centre 4 Fault identification and rectification inf
24. Modifications reserved C D newave A MEMBER THE ABB GROUP Section 9 9 1 OPTIONS 9 1 1 INTRODUCTION The PowerScale is provided with the following accessories REMOTE SHUT DOWN FACILITIES GENERATOR ON FACILITIES 2 CUSTOMER IN FUNTIONS ON REQUEST TEMPERATURE SENSOR FOR TEMP DEPENDING BATTERY SOFTWARE FOR AUTOMATIC SHUTDOWN AND MONITORING SNMP INTERFACES FOR NETWORK MANAGEMENT AND REMOTE MONITORING 9 1 2 REMOTE SHUT DOWN The REMOTE SHUT DOWN must use a normally closed contact which opens to operate the remote shut down sequence Usually the shut down procedure is disabled and it should be activated by a Hardware Code on Setup Service menu Please contact your distributor to enable this operation The remote shutdown on terminal port X1 7 X1 8 is located on the PowerScale frame on communication card with terminal blocks X1 See Section 3 Paragraph 3 1 2 2 for details In order to allow removal maintenance or testing of any remote shut down facility without disturbing the normal operation of the UPS it is recommended that a terminal block with linking facilities be installed between the UPS and the stop button 1 Use a screened cable with 1 pair section of wires 0 5 mm and maximum length of 100 m 2 Connect the cable as shown in Fig 1 2 SHUT DOWN SWITCH N C 2 Normally Closed CM Hemote shut down X1 Terminal Block
25. N ALLOWED TO OPERATE ON THE CONTROL PANEL WITH CLOSED DOORS 2 WARNING ALL OTHER INTERVENTIONS ON THE UPS SYSTEM HAVE TO BE DONE ONLY BY SERVICE TECHNICIANS OF THE MANUFACTURER The user friendly control panel is composed of three parts POWER MANAGEMENT LCD DISPLAY LED INDICATORS KEYS PowerScale LINE 2 55 1 INVERTER BATTERY ALARM Figure 1 1 Control Panel 4 1 2 1 Power Management Display PMD The 2 x 20 character LCD simplifies the communication with the UPS and provides the necessary monitoring information about the UPS The menu driven LCD enables the access to the EVENT REGISTER Monitor the input and output U f P Battery runtime To perform commands like start up and shut down of UPS and Load transfer from INVERTER to BYPASS and vice versa DIAGNOSIS SERVICE MODE Adjustments and testing www newavenergy com 04 1206 54 NW OPMPS 10 50kVA GB 120320 Page 2 8 Printed in Switzerland Modifications reserved dd MEMBER OF THE ABB GROUP Section 4 4 1 2 2 LED Indicators The mimic diagram serves to indicate the general status of the UPS The LED indicators show the power flow status and in the event of mains failure or load transfer from inverter to bypass and vice versa The corresponding LED indicators will change colours from green normal to red warning The LED s LINE 1 rectifier and LINE 2 bypass indica
26. NOTE Before proceeding read the chapter ELECTRICAL INSTALLATION Section 1 and insure before starting connecting the cable to the UPS that e Mains voltage INPUT VOLTS and frequency FREQUENCY correspond to the values indicated on the Nameplate of the UPS e Earth connection is performed in accordance with the prescribed IEC Standards or with local regulations UPS is connected to the mains through a Low Voltage LV Distribution Board with a separate mains line protected with a circuit breaker or fuse for the UPS Provide input fuses and cables according to Section 2 chapter 2 1 3 or in accordance with the prescribed IEC Standards or with the local regulations The input of the UPS must be fitted with circuit breakers or other kind of protection The circuit breakers will be connected between the mains supply and the UPS and will provide additional protection to the UPS in the event of overloads and short circuits 1 5 1 1 Mains Supply and Earth connection To ensure protection of personnel during the installation of UPS make sure that the connections are performed under the following conditions No voltage is present e All Loads are shut down and disconnected The UPS System is shut down and voltage free The UPS System is fitted in its correct position e Maintenance Bypass 1 is open and in position OFF e Parallel Isolators A2 is in position OFF e Remove Terminal cover of the UPS 1 Connect first
27. No vulnerable master logic is needed in this design It provides automatic load sharing and module level redundancy with nothing other than the power connecting to the PowerScale version of UPS 1 2 5 QUALITY STANDARDS AND UPS CLASSIFICATION CODE The PowerScale will provide your critical equipment with a steady and reliable power supply for many years The unique PowerScale belongs to the newest generation of midrange 3phase UPS Systems High reliability low operating cost and excellent electrical performance are only some of the highlights of this innovative UPS solution WWW newavenergy com 04 1206 S1 NW OPMPS 10 50kVA GB 120320 Page 7 20 Printed in Switzerland Modifications reserved 6 Section 1 The criteria and methods implemented at NEWAVE SA for the design and manufacture correspond to the most stringent quality standards NEWAVE is certified successfully in every areas according to the model of the International Standard ISO 9001 29001 and ISO 14001 The Certification of UPS with the operating performance according to the Norm IEC 62 040 3 and 0558 Part 530 is accomplished With it the NEWAVE UPS has the Classification Code VFI SS 111 1 2 6 SINGLE PARALLEL CONFIGURATIONS Single UPS Configuration Parallel UPS Configurations It is possible to parallel a PowerScale UPS up to 10 units in order to increase power capacity or for power r
28. SERVICE ENGINEER FROM THE MANUFACTURER OR FROM A AGENT WARNING AUTHORIZED BY THE MANUFACTURER To ensure an optimum operation of the POWERSCALE and a continuous and efficient protection of the connected load it is recommended to check the batteries every 6 months depending on the ambiance temperature 7 1 2 USER RESPONSIBILITIES There are no user serviceable parts contained within the UPS so the maintenance responsibilities of the user are minimal To maximize the useful working life and reliability of the UPS and its batteries the environment in which the UPS operates should be kept cool dry dust and vibration free The batteries should be hold fully charged 7 1 3 ROUTINE MAINTENANCE The UPS is designed to receive regular preventative maintenance inspections These preventative maintenance inspections are essential to ensure that both the useful working life and the reliability of the UPS are maximized When the UPS is commissioned the commissioning field service engineer will attach a service record book to the front of the UPS and this will be used to record the full service history of the UPS Preventative maintenance inspections involve working inside the UPS which contains hazardous AC and DC voltages Only NEWAVE trained or agreed service personnel and authorized field service engineers are fully aware of all of the hazardous areas within the UPS During a preventative maintenance inspection the field service engineer will ca
29. Tha The frequency of the input voltage to the UPS is outside SYNCHRON FAULT operational limits and the UPS static has been y temporarily disabled BATTERY IN D Shutdown load connected to UPS before the UPS DISCHARGE y y switches itself off to protect its batteries MANUAL BYP IS Maintenance Bypass closed Load This alarm is only displayed if the UPS is on CLOSED supplied by mains Maintenance Bypass In case of alarms not included in the list above please contact the nearest authorised service centre for assistance www newavenergy com 04 1206 58 NW OPMPS 10 50kVA GB 120320 Page 2 2 Printed in Switzerland Modifications reserved q A MEMBER OF THE ABB GROUP Section 9 CONTENTS SECTION 9 uuu 2 9 1 1 2 REMOTE SHUTDOWN 2 Oto GENERATOR ONFACIEITIES S uuu 3 9 1 4 WAVEMON SHUTDOWN AND MANAGEMENT SOFTWARE 3 9 1 4 1 Why is UPS Management 3 9 1 4 2 WAVEMON Shutdown and Monitoring Software 3 9 1 5 SNMP CARD ADAPTER FOR NETWORK MANAGEMENT REMOTE MONITORING 5 www newavenergy com 04 1206 S9 NW OPMPS 10 50kVA GB 120320 Page 1 6 Printed in Switzerland
30. 1 By unpacking the equipment from the wooden case remove all screws Bottom screws Sides screws 1 3 4 NAMEPLATE AND IDENTIFICATION The technical specifications of the Equipment are provided on the nameplate which is situated at the front internal door of the UPS Check if it corresponds to the purchased material mentioned in the delivery note For cabinets A amp B the nameplate will be positioned on the rear side for cabinet C at the front behind the cover Newave UPS System PowerScale Output Power kVA Output Power Input Volt V Output Volt Input Current A Output Current Input Freq Hz Output Freq UPS saw 111 Production Date nes mne 7 pa dw Ww eens www newavenergy com 04 1206 S1 NW OPMPS 10 50kVA GB 120320 Page 11 20 Printed in Switzerland Modifications reserved MEMBER OF THE ABB GROUP Section 1 1 3 5 BATTERIES AND STORAGE The standard batteries of the UPS are sealed maintenance free batteries mounted usually in an external battery cabinet and will typically be connected when the UPS is commissioned The battery life depends very much on the ambient temperature A temperature range between 20 and 25 will achieve the optimum battery life If the UPS is delivered without batteries NEWAVE is not responsible for any damage or malfunctioning caused to the UPS by incorrect wiring 1 3 5 1
31. 1620 22 5 rocks per Sing 20 22 24 122 24 22 28 32 sa 26 32 28 24 46 blocks String 20122124116122 24 22 28 32 34 22128132 34 24 28 321 36 24128 32 361 24 32140 46 Maximum number of cabinet 48 48 48 48 481 48 48 48 48 48 48148148 48 48 48 48 48 48 48 48 48 48 48 48 48 25 kVA 30 40 50 Minimum number of Maximum number of internal battery blocks 7 9 Ah 3x48 3x48 3x48 3x48 3x48 3x48 3x48 3x48 3x48 3x48 3x48 3x48 13 48 3x48 3x48 3x48 Maximum number of LL 1x48 1x48 1x48 1x48 1x48 1x48 1x48 1x48 1x48 1x48 1x48 1x48 1 48 1x48 1x48 1x48 www newavenergy com 04 1206 510 NW TDSPS 10 50kVA GB 120320 Page 7 19 Printed in Switzerland Modifications reserved lt Section 10 A MEMBER OF THE ABB GROUP 10 5 OUTPUT CHARACTERISTICS UPS Model PS 10 PS 15 PS 20 PS 25 PS 30 PS 40 PS 50 Output Rated Power CT 10 15 20 2 30 40 50 KW e EE ON Output Current In 400 144 217 289 364 433 577 722 TRE Output Rated Voltage 0 00 Output Rated Voltage 0 00 Voltage 3x380 220V or 3x400 230V or 3x415 240V Static 196
32. 3L1 3L2 3L3 Fig 15KVA Fig 30KVA Fig 2 UA IUS SOkVA Fig 2 35 Nm 2 2 2 2 2 2 2 2 20kVA 25kVA Fig 2 2 2 2 2 2 2 2 Fig 1 10 25 cabinet DYD AG ye PE SG OL UT Fig 2 30 50 kVA cabinet LO M i Ni Fi 7 i D m NI 1 k H n BATTERY INPUT OUTPUT www newavenergy com 04 1206 S2 NW OPMPS 10 50kVA GB 120320 Page 2 14 Printed in Switzerland Modifications reserved al A MEMBER OF THE ABB GROUP Section 2 2 1 3 CONNECTION DIAGRAM POWERSCALE Cable Sections and Fuse Ratings recommended Alternatively local standards to be respected Block Diagram SINGLE INPUT FEED DUAL INPUT FEED MAINS 3x380V 220V Fuse B Fuse 3x380V 220V 3 400 230 3 415 240 3 Cable 3 400 230 3 415 240 Cable ee Cable 4 Static Switch Mainten Bypass u Mainten Bypass Cable D Load Load Figure 3 3 Block Diagram POWERSCALE
33. 4 4 Parallel Isolator IA2 Every UPS unit is provided with an output parallel isolator IA2 which when opened isolates the corresponding unit from the PARALLEL BUS and from the LOAD Once 2 is open there is no power coming from its inverter In redundant parallel configurations it is used to isolate a unit from the parallel system without the need of transferring the load to bypass POSITION EFFECT Normal Operation Load supplied by UPS OFF UPS Module isolated from Parallel Bus for maintenance or module replacement UPS Module not supplying load WWW newavenergy com 04 1206 54 NW OPMPS 10 50kVA GB 120320 Page 8 8 Printed in Switzerland Modifications reserved d Qd A MEMBER OF THE ABB GROUP Section 5 5 1 OPERATION PROCEDURES i Q 2 5 1 1 START UP 0 2 0006 6 2 5 1 2 SHUTDOWN PROCEDURE uu u u u u 4 5 1 3 LOAD TRANSFER FROM INVERTER OPERATION TO MAINTENANCE BYPASG 5 5 1 4 LOAD TRANSFER FROM MAINTENANCE BYPASS TO INVERTER OPERATIONS 6 www newavenergy com 04 1206 55 NW OPMPS 10 50kVA GB 120320 Page 1 6 Printed in Switzerland Modifications reserved MEMBER OF THE ABB GROUP Section 5 51 OPERATION PROCEDURES 5 1 1 START UP PROCEDURE THE OPERATIONS DESCRIBED IN THIS CHAPTER M
34. FRAMES The customer has to supply the wiring to connect the UPS to the local power source The installation inspection and initial start up of the UPS and extra battery cabinet must be carried out by a qualified service personnel such as a licensed service engineer from the manufacturer or from an agent authorised by the More details and procedure are mentioned in the user manual 10 12 1 TERMINAL CONNECTIONS OVERVIEW UPS Range Battery Input Bypass Input Rectifier Output load Max cable Toghtening Terminals T N 3 N 3 N PE 3 N PE section Torque N 2L1 2L2 2L3 N 1L1 1L2 1L3 N 3L1 3L2 3L3 admissible Fig A EIUS 15 Fig 1 5 Nm Connection Bar B 20 Fig 1 4 16 4 16 5x 16 5 x 16 mm 1 5 Fig 1 10 25 cabinet n MANY Fig 2 30 50 kVA cabinet 7 NH d i iia E E 1 7 p SN 4 k l l M sw ues th BAT TEAR lt OUTPUT www newavenergy com 04 1206 510 NW TDSPS 10 50kVA GB 120320 Page 18 19 Printed in Switzerland Modifications reserved UC Section 10 A MEMBER OF THE ABB GROUP 10 12 2 INPUT FEED RATINGS Cable Sections and Fuse Ratings recommended Alternatively local standards to be respected Block Diagram SINGLE INPUT FEED DUAL INPUT FEED MAINS 3x380V 220V Fus
35. GND GEN_OPERATION poe _ OPTION relay card and USB Slot zs 1 14 Alarm Condition X1 13 NO Common Alarm System X1 12 C Common X1 11 NG Message Load Inverter X1 10 NO Im Load on bypass Mains 1 9 X1 8 NC X1 7 NO Battery Low X1 6 C Common X1 5 NC Message 72717771 Load on Mains bypass X1 4 NO le vg Load on Inverter X1 3 1 2 Mains 1 1 Mains Present Figure 1 2 Phoenix Terminals X1 Connection WWW newavenergy com 04 1206 S3 NW OPMPS 10 50kVA GB 120320 Page 3 4 Printed in Switzerland Modifications reserved 2 gt A MEMBER OF THE ABB GROUP Section 3 3 1 3 JR1 RS485 INTERFACE FOR MULTIDROP The Computer Interface JR1 located on the distribution part is an intelligent RS485 serial port that allows to get from several UPS cabinets which are connected in parallel the complete system information by using the Multidrop connection kit For details see user manual Multidrop kit The connector JR1 is a standard 45 port Cabinet A amp B Cabinet C Example Distribution Interfaces 1 Power Management Display PMD of POWERSCALE 2 USB PC Interface Slot 1 Option 3 JD1 RS232 Sub D9 female Interface UPS system to computer see section 3 1 1 4 X1 Customer Inputs 5 X2 Customer in
36. LCD display OPTIONAL ITEMS Section 10 Customer Interfaces Inputs DRY PORT Relay card USB Including Customer Interfaces 5 output DRY PORTS Common alarm Load on bypass Battery low Load on inverter Mains failure RS232 on USB port For remote signalling and automatic computer shutdown SNMP card SNMP Card slot already included For monitoring and integration in network management 10 8 1 POWER MANAGEMENT DISPLAY The user friendly PMD consists of three parts the MIMIC DIAGRAM CONTROL KEYS and LCD that provides the necessary monitoring information about the UPS 10 8 2 MIMIC DIAGRAM The mimic diagram serves to give the general status of the UPS The LED indicators show the power flow status and in the event of mains failure or load transfer from inverter to bypass and vice versa the corresponding LED indicators will change colour from green normal to red warning The LED s LINE 1 rectifier and LINE 2 bypass indicate the availability of the mains power supply The LED s INVERTER and BYPASS if green indicate which of the two are supplying power to the critical load When the LED indicator BATTERY is lit it means that the battery due to mains failure is supplying the load The LED indicator ALARM is a visual indication of any internal or external alarm condition At the same time the audible alarm will be activated 10 8 3 DISPLAY The 2 x 20 character LCD simplifies the communication with the UPS Th
37. LOAD WITH STANDARD CABINETS AND STANDARD BATTERY 000080000000 13 10 11 13 nnmnnn nnn 17 10 11 1 HEAT DISSIPATION PER UPS RANGE WITH NON LINEAR LOAD 17 10 12 WIRING AND BLOCK DIAGRAMS FOR ALL UPS 5 18 10 12 1 TERMINAL CONNECTIONS OVERVIEW 18 10 12 2 INPUT FEED 5 2 nnana anran serus 19 www newavenergy com 04 1206 510 NW TDSPS 10 50kVA GB 120320 Page 2 19 Printed in Switzerland Modifications reserved THE GROUP Section 10 10 1 POWERSCALE SYSTEM DESCRIPTION In environments that demand zero downtime continuous power protection availability is essential In order to respond to today s dynamic IT and process related environments that experience daily change through new server technologies migration and centralization resilient and easily adaptable power protection concepts are required POWERSCALE is the foundation for continuous power protection availability of network critical infrastructures in enterprise data centers where business continuity has paramount importance and in process control environment where manufacturi
38. Storage of battery The battery life depends very much on the ambient temperature It is therefore important to follow the storage instructions recommendation of the battery manufacturer For long term storage make sure that the battery is fully recharged every 6 months Before and after storing charge the battery Always store the batteries in a dry clean cool environment in their original packaging If the packing container is removed protect the batteries from dust and humidity SEALED BATTERIES MUST NEVER BE STORED IN A DISCHARGED OR PARTIALLY DISCHARGED STATE EXTREME TEMPERATURE UNDER AND OVERCHARGE AND WARNING OVERDISCHARGE WILL DESTROY BATTERIES 1 3 5 2 Storage of UPS If you plan to store the UPS prior to use keep the UPS unpacked in a dry clean and cool storage room with an ambient temperature between 25 C to 70 C and humidity of less than 95 non condensing If the packing container is removed protect the UPS from dust THE UPS SYSTEM THE BATTERY CABINET AND THE BATTERIES ARE HEAVY AND MAY TIP DURING TRANSPORTATION CAUSING SERIOUS INJURY IF UNPACKING INSTRUCTIONS ARE NOT CLOSELY FOLLOWED WWW newavenergy com 04 1206 S1 NW OPMPS 10 50kVA GB 120320 Page 12 20 Printed in Switzerland Modifications reserved MEMBER OF THE ABB GROUP Section 1 14 SITE PLANNING AND POSITIONING 1 4 1 PLANNING BEFORE THE INSTALLATION The equipment must be installed and transported
39. WARRANTY 8 1 2 8 EXPENDED 9 1 3 DELIVERY TRANSPORT STORAGE no nasa xk C Q J Jl 9 1 3 1 TI u 9 1 3 2 RECEIPT OF THE UPS AND VISUAL INSPECTION a 9 1 3 3 __________ ________ 10 1 3 4 NAMEPLATE AND IDENTIFICATION a 11 1 3 5 BATTERIES AND STORA istum _ __ ___ 12 1 3 5 1 Or 8 E 12 1592 are 12 1 4 SITE PLANNING AND POSITIONING J J J J J 13 1 4 1 PLANNING BEFORE THE INSTALLATION 13 1 4 2 POSITIONING OF UPS AND BATTERY 13 1 4 2 1 il 62 1 1 3 69 _______________ 13 1 4 2 2 l ala E 13 1 5 ELECTRICALINSTALLATIDNuuu uu ull l l ll l 15 1 5 1 PREPARATION FOR THE INPUT 16 1 5 1 1 Mains Supply and Earth con
40. and Rear View PowerScale 25 in Cabinet C and Connection Terminals 6 2 5 BATTERY CONNECTIONS uu u u IN uuu u uwa ayka Q 7 2 3 1 BATTERY BANKS CABINETS B AND EXTERNAL BATTERY 7 2 3 1 1 Examples of Battery Autonomy at full load with standard battery cabinets and standard RNC 8 2 3 1 2 Connection of External Battery for PowerScale 12 2 3 1 3 Terminals for External Battery connection 12 www newavenergy com 04 1206 S2 NW OPMPS 10 50kVA GB 120320 Page 1 14 Printed in Switzerland Modifications reserved 2 9 newave A MEMBER OF THE ABB GROUP Section 2 21 BLOCK DIAGRAM 2 1 1 WIRING AND BLOCK DIAGRAMS The customer has to supply the wiring to connect the UPS to the local power source The installation inspection and initial start up of the UPS and extra battery cabinet must be carried out by a qualified service personnel such as a licensed service engineer from the manufacturer or from an agent authorised by the manufacturer 2 1 2 RECOMMENDED CABLE SECTIONS amp FUSE RATINGS 2 1 2 1 Terminal connections overview UPS Range Input Bypass Input Rectifier Output load Max cable Toghtening Terminals T section Connection Bar B P N 2L1 2L2 2L3 N 1L1 1L2 1L3 admissible N
41. from 10 50 kVA STANDARD VERSION SINGLE INPUT FEED Power Fuse A Cable A Cable D Fuse E Cable E kVA IEC 60950 1 2001 60950 1 2001 N N 555 595 15 332 4 54 334 34 PE 20 340 6 56 ____ 3x10 PE 25 3x40 56 56 ___ 50 3 10 30 3x63 50 50 3x16 PE 40 380 52 5x25 3 100 3 25 50 380 55 55 3 25 VERSION REQUEST DUAL INPUT FEED Power Fuse B Cable B Fuse C Cable C Cable D Fuse E Cable E 60950 1 2001 AgI CB 60950 1 2001 IEC 60950 1 2001 N 3x20 3x32A 3x4 PE sees a 1 2 de M 3x32A 3x4 PE 20 340 56 1 340 246 56 0 225 340 56 30 4 56 0 _ 30 363 5400 440 510 3x60A 3 6 40 380 52 300 45 525 3 004 5 5 380 55 380 45 525 0 3 05 DUAL INPUT FEED IS AVAILABLE ON REQUEST www newavenergy com 04 1206 S2 NW OPMPS 10 50kVA GB 120320 Page 3 14 Printed in Switzerland Modifications reserved Z THE GROUP 2 2 FRONT and REAR VIEW 2 2 1 FRONT AND REAR VIEW OF POWERSCALE CABINET A 2 2 1 1 Front and Rear View PowerScale 10 20kVA in Cabinet A and Conne
42. in a upright position The equipment requires space to bottom front and back to enable cooling airflow It is required to arrange ventilation of the UPS room All parts of the UPS for service and user access are accessible from the front and rear making it a service friendly and maintenance friendly UPS Reserve enough space from the front min 900 mm The UPS should be located where e Humidity lt 95 non condensing and temperature 20 C and 25 C are within prescribed limits e Fire protection standards are respected Cabling can be performed easily e Available front accessibility for service or periodic maintenance e Requested air cooling flow should be granted heair conditioning system should have sufficient amount of air cooling needed to keep the max room temperature rise at desired level Dustor corrosive explosive gases must be absent e The place is vibration free e Only front access is necessary for service and maintenance e UPS will be installed in bayed enclosures partition walls have to be installed as well An ambient temperature of 20 C to 25 C is recommended to achieve long life of the UPS and batteries The cooling air entering the UPS must not exceed 40 Avoid high ambient temperature moisture and humidity The floor material should be non flammable and strong enough to support the heavy load 1 4 2 POSITIONING OF UPS AND BATTERY CABINET 1 4 2 1 Final Transport Check bef
43. in the network via simple control language The UPS Management Software also provides its data in this SNMP format with its internal software agent The operating system you are using must support the SNMP protocol We offer our software with SNMP functionality for Novell OS 2 all Windows running on INTEL and ALPHA DEC VMS Apple Two types of SNMP interfaces with identical functionality are available an external SNMP Adapter Box and an internal SNMP Card Both can manage a parallel system N modules and return either global values which are consistent for the whole parallel system or specific values from the single modules Figure 1 5 SNMP Adapter The adapter configured Telnet Web Browser or serial connection Terminal For normal operation at least one network connection Ethernet is required The SNMP adapter can be used utilizing the RCCMD send function for an automatic network wide shut down or just for informing connected users The shut down procedure can be initiated on a low residual battery autonomy time downtime or by a countdown timer which is started at the beginning of the alarm A shut down is therefore possible without extra input from the operator and is fully software controlled WWW newavenergy com 04 1206 S9 NW OPMPS 10 50kVA GB 120320 Page 5 6
44. only for the end user but also to the environment The battery user will be required to replace his batteries less often This translates into financial and environmental benefits Last but not least a well protected and managed battery is a healthy battery and hence it enhance the overall availability of the UPS system The major benefits are e free battery charging due to DC DC charger separated from the rectifier and inverter e Wide range of number of battery blocks 16 50 blocks of 12V UPS S wide input voltage window tolerance extends the battery life due to less discharge cycles e Battery discharge protection caused by load jumps e Proactive battery protection from false manipulations and inadequate charging voltages e Proactive battery failure detection thanks to Advanced Battery Diagnosis ABD Algorithm e User selectable battery tests e Optional temperature compensated charging to enhance battery life Hence the function of FBM system is to prolong the battery life considerably compared to traditional systems Ina traditional online UPS the inverter also causes ripple current to be fed to batteries causing corrosion depending of the effective load in kW used by system 1 2 4 3 Feature DPA Technology Decentralized Parallel Architecture The UPS product features DPA paralleling technology that provides N X redundancy without introducing a single point of failure The products utilizing the DPA technology are c
45. per system EXEMPLES S stands for Single UPS The system consists of ONLY one UPS P1 stands for Parallel UPS in a Multi UPS system and 01 stands for the first Module MASTER in the Multi UPS system P2 stands for Parallel UPS in a Multi UPS system and 02 stands for the second Module SLAVE in the Multi UPS system The configuration of the single parallel UPS is achieved in the Menu SET UP SERVICE See Service Manual section E 4 1 3 2 Main Menu Screen DESCRIPTION 1 Logging Control A log of the last 99 events is stored in the Power Management Display 2 Menu Measurements monitor voltages power frequencies currents autonomy etc 3 Command Menu enables to perform the commands Load to inverter Load to bypass battery test 4 The UPS Data are the UPS personalized information serial number 5 Various settings can be performed by the user Date Time automatic battery test etc 6 Various adjustments can be performed by the service staff LCD DISPLAY WWW newavenergy com 04 1206 54 NW OPMPS 10 50kVA GB 120320 Printed in Switzerland Modifications reserved MEASUREMENTS COMMANDS UPS DATA SET UP USER gt SET UP USER SET UP SERVICE gt SET UP SERVICE NO MORE MENU Page 4 8 d A MEMBER OF THE ABB GROUP 4 1 3 3 Event Log Screen DESCRIPTION 1 Logging Control a log of the last 99 events is stored in the Power Management Display 2 Every
46. port X2 with voltage free contacts may also be used for automatic shutdown in connection with WAVEMON Software It is necessary to provide a cable of 0 5 mm2 to connect Terminals X2 of the UPS and the serial port of the server PMC Software zl Essen Serial communication restored EH pysteni Sariy s ins inet Concecked bo UPS p Seme 5 UPS Figure 1 4 2 Monitoring image The main characteristics of WAVEMON Sottware are Automatic unattended master slave shutdown in heterogeneous networks On screen autonomy time battery time countdown On screen server log off and shutdown procedure Extensive logging of all UPS activity and power quality data with timestamp Scheduled UPS economy mode service mode other systems status Graphical user interface for Windows compatible platforms Automatic unattended local shutdown Special software modules to close and save open MS Office documents Compatible for all optional modules like UPSDIALER SNMP adapters Temperature sensors etc The UPS Management Software is client server application for networks and local workstations Basically WAVEMON Software consists of two parts the server module of the UPS Management Software is UPSServ which communicates via RS 232 cable with the UPS Working as a background process the UPSServ collects messages received from the UPS The UPSServ interprets received messages and makes them available to the client module UPSC
47. the Earthing wire coming from the Low Voltage Distribution Board to the terminal PE 2 Connect the input power cable coming from the Low Voltage Distribution Board to the terminals of the UPS showed in Section 2 chapter 2 1 2 1 3 Keepthe phase rotation in clock wise sense INPUT NEUTRAL IS REQUIRED TO OPERATE THE RECTIFIER Under the connection terminal of the UPS there is a cable fixing rail to ensure that the cables have been fastened properly NOTE The UPS is provided with facilities for both single feed one common input cable for rectifier and bypass and dual feed separate input cable for rectifier and bypass WWW newavenergy com 04 1206 S1 NW OPMPS 10 50kVA GB 120320 Page 16 20 Printed in Switzerland Modifications reserved A MEMBER OF THE ABB GROUP Section 1 1 5 1 2 Single Input Feed To achieve correct Input Cabling see Drawing Section 2 chapter 2 1 3 For single input feed connect the mains input cable to UPS Terminal Block according to the following table MAINS INPUT CABLE UPS TERMINAL Phase L1 Phase L2 Phase L3 Cabinets A amp B Cabinet C 4 For single input feed it is possible to use both terminals mains or bypass For minimum recommended Input Cable Sections and Fuse Ratings Section 2 chapter 2 1 3 Under the connection terminal of the UPS there is a cable fixing rail to ensure that the cables have been fastened properly 1 5 1 3 Dual Input Feed To achie
48. their network from a central location allowing an early detection of problems In fact utility power is unreliable at times ensuring that all network systems have constant power can be a difficult task The situation becomes even more complex if systems are managed across a Local Area Network LAN or Wide Area Network WAN around the world When a power failure occurs action can be taken to protect the system and its valuable data If no action is initiated by the operator this event can seriously damage the system The UPS software will react automatically in such a case and shutdown the operating system NEWAVE has found it important to have a complete solution for its UPS and is able to offer a wide range of monitoring remote controls for assuring the maximum protection degree to the NEWAVE customers 9 1 4 2 WAVEMON Shutdown and Monitoring Software WAVEMON Software is an external monitoring and shutdown software which was designed to operate with all NEWAVE UPS products both with the DRY PORT Relays on Terminal block X2 and RS232 port JD11 on the communication card The software packet consists of a CD ROM for most diffused operating systems Windows Unix OS 2 DEC VMS Novell Apple a standard connection and a user manual WWW newavenergy com 04 1206 S9 NW OPMPS 10 50kVA GB 120320 Page 3 6 Printed in Switzerland Modifications reserved C D newave THE l Section 9 The dry
49. 40kW 04 1206 510 NW TDSPS 10 50kVA GB 120320 Page 16 19 Printed in Switzerland Modifications reserved A MEMBER OF THE ABB GROUP Section 10 10 11 INSTALLATION PLANNING X UPS Battery UPS Frames Cabinet Frames Figure 1 UPS space Figure 2 UPS Battery space recommendation UPS Frame type Cabinet A Cabinet B Cabinet C CBATT C Dimensions WxHxD mm 345 720 710 345 1045 710 440 1400 910 480 1400 940 Accessibilit Top Rear Right Left side Cabinet B Top Front Right Left Cabinet C Positioning Min 200 mm rear space required for fan Input and Output Power Cabling From the bottom on the rear side 10 11 1 HEAT DISSIPATION PER UPS RANGE WITH NON LINEAR LOAD UPS Range 10kVA 15kVA 20kVA 25kVA 4 50kVA Heat Dissipation with 10096 E linear Heat Dissipation with 100 Non linear Load per range EN 62040 3 BTU h 2048 3072 3754 4778 5802 7850 9898 Airflow 25 30 with 100 Non linear Load range m h 150 150 150 150 570 570 570 62040 3 Dissipation without load 150 150 170 250 300 350 www newavenergy com 04 1206 510 NW TDSPS 10 50kVA GB 120320 Page 17 19 Printed in Switzerland Modifications reserved Section 10 MEMBER THE ABB GROUP 10 12 WIRING AND BLOCK DIAGRAMS FOR ALL UPS
50. 42 1x40 3x46 1x48 2 j 1 2x40 1x28 22 3x42 2x44 1x30 3x38 1x40 3x48 1x48 22 n a n a n a eas es pee na 27 3 48 3x34 3x48 L9 Due na _ ____29 1306 na 31 na 3x88 na na na na na 32 140 33 na 3x40 na 35 na 3 42 J na na na na 36 na 1 44 na 37 3x44 x 3 na 3x46 na na na na ____41 na 3x48 1x48 na Cabinet B max 2 x 48 x 7 9Ah batteries Cabinet C max 3 x 48 x 7 9Ah batteries The Nr of battery blocs is limited to 40 at 20kW www newavenergy com 04 1206 S2 NW OPMPS 10 50kVA GB 120320 Page 9 14 Printed in Switzerland Modificati
51. 6 1x48 2x48 2x32 2x36 ____30 2x40 2x28 na 2x38 na 2x42 35 2x46 2x32 2x42 ____40 ___ na 60 1 2 48 5 __ 2 48 imit min Cabinet A 1 x 48 x 7 9Ah batteries Cabinet B max 2 x 48 x 7 9Ah batteries n a n a n a n a n a gt Powerscale 15 13 5kW Load Power 8kW ____ 1 135 O Autonomy min 7Ah batt 9Ah batt 7Ah batt 9Ah batt 7Ah batt 9Ah batt 7Ah batt 9Ah batt 6 1x32 1x22 1x40 1x28 1x48 1x32 1x34 8 1x38 1x26 1x48 1x34 2x28 1x40 2x34 1x42 10 1x46 1x32 2x28 1x40 2x34 1x48 2x40 1x48 12 2x26 1x36 2x34 1x48 2x40 2x28 2x48 15 2x32 1x42 2x40 2x28 2x48 2x32 2x34 ____18 2x36 1x48 2x46 2x32 2x38 2x42 20 2x40 2x28 2x48 2x36 na 2x40 na 2x48 25 2x48 2x32 na 2x40 2x48 30 na 2 38 2x48 na na na ____35 na 2x42 40 2 48 na 60 na na na na na Cabinet A max 1 x 48 x 7 9Ah batteries Cabinet B max 2 x 48 x 7 9Ah batteries www newavenergy com 04 1206 510 NW TDSPS 10 50kVA GB 120320 Page 13 19 Printed in Switzerland Mod
52. 7 different power ranges 10 15 20 25 30 40 50 in three different cabinet sizes Up to 20 UPS can be paralleled together and provide any redundant power capacity with common or separate battery configuration www newavenergy com 04 1206 510 NW TDSPS 10 50kVA GB 120320 Page 3 19 Printed in Switzerland Modifications reserved newave Section 10 A MEMBER OF THE ABB GROUP 10 2 TECHNICAL CHARACTERISTICS 10 2 1 MECHANICAL CHARACTERISTICS POWERSCALE 10 20kVA Cabinet A PowerScale Cabinet A Power range 10 15 20 Dimensions WxHxD ka S Weight without battery __ 60 Weight with battery with 48 kg 180 182 184 with standard packaging kg 4 Graphite grey 4222903402 serie O9RCCAT1 RAL 7024 10 2 2 MECHANICAL CHARACTERISTICS POWERSCALE 10 25kVA Cabinet B PowerScale Cabinet B Power connection kVA __ 10 15 20 2 __ Weight without battery 88 90 mu 96 block of 7Ah with standard packaging Colour Graphite grey Pulverlacke No 4222903402 serie O9RCCAT 1 RAL 7024 www newavenergy com 04 1206 510 NW TDSPS 10 50kVA GB 120320 Page 4 19 Printed in Switzerland Modifications reserved THE GROUP Section 10 10 2 3 MECHANICAL CHARACTERISTICS POWERSCALE 25 50kVA Cabinet PowerScale Cabinet C Dimens
53. ABB GROUP Section O GENERAL CONTENTS OF THE USER MANUAL PowerScale 0 SECTION 0 0 1 FOREWORD 0 2 POWERSCALE SYSTEM DESCRIPTION 1 SECTION 1 1 1 SAFETY INSTRUCTIONS 111 DESCRIPTION OF SYMBOLS USED IN THIS MANUAL 1 1 2 SYMBOLS CONTROLS AND INDICATORS 1 1 3 OPERATOR PRECAUTIONS 1 1 4 ENVIRONMENTAL CONSIDERATIONS 1 1 5 DECLARATION OF SAFETY CONFORMITY AND CE MARKING 1 1 6 INQUIRIES 1 2 SYSTEM DESCRIPTION 1 2 1 MECHANICAL CHARACTERISTICS POWERSCALE 10 15 CABINET 1 2 2 MECHANICAL CHARACTERISTICS POWERSCALE 10 25KVA CABINET 1 2 3 MECHANICAL CHARACTERISTICS POWERSCALE 30 50KVA CABINET C 1 2 4 GENERAL SYSTEM DESCRIPTION 1 2 5 QUALITY STANDARDS AND UPS CLASSIFICATION CODE 1 2 6 SINGLE PARALLEL CONFIGURATIONS 1 2 7 WARRANTY 1 2 8 EXTENDED WARRANTY 1 3 DELIVERY TRANSPORT STORAGE 1 3 4 INTRODUCTION 1 3 2 RECEIPT OF THE UPS AND VISUAL INSPECTION 1 3 3 UNPACKING 1 3 4 NAMEPLATE 1 3 5 BATTERIES AND STORAGE 1 4 SITE PLANNING AND POSITIONING 1 4 1 PLANNING BEFORE THE INSTALLATION 1 4 2 POSITIONING OF UPS AND BATTERY CABINET 1 5 ELECTRICAL INSTALLATION 151 PREPARATION FOR THE INPUT CABLING 1 5 2 INSTALLATION CHECKLIST www newavenergy com 04 1206 CoverNewave 5 10 50 GB 120320 Page 3 8 Printed in Switzerland Modifications reserved dd MEMBER OF THE ABB GROUP Section O 2 SECTION 2 2 1 BLOCK DIAGRAM 2 1 1 WIRING AND BLOCK DIAGRAMS 2 1 2 RECOMMENDED CABLE SECTIONS
54. ANT BEFORE CLOSING THE 142 OF UPS MODULE BE SURE THAT THE STATUS OF THAT UPS MODULE IS THE SAME AS OF THE REST OF THE OPERATING UPS MODULE WITH CLOSED 2 EXAMPLE IF ALL UPS S WITH CLOSED 142 ARE ON INVERTER MAKE SURE THAT THE UNIT ON WHICH ISOLATOR IA2 IS BEING CLOSED IS ALSO ON INVERTER 6 1 2 7 Maintenance Bypass IA 1 There are two types of Parallel System Configurations redundant and capacity parallel systems see SECTION 5 6 1 2 7 1 Redundant Parallel Configuration In a redundant parallel system a UPS module may easily be isolated from the parallel system by opening the respective isolator 1 2 It is now possible to operate shut down this unit without influencing the rest of the parallel system The rest of the parallel system will continue to protect the load The isolated UPS Module may be replaced without the need of transferring the load to bypass by means of the Maintenance Bypass IA1 6 1 2 7 2 Capacity Parallel Configuration In the event of a fault in one of the UPS Modules in a capacity parallel system the load will automatically be transferred to static bypass mains In order to replace the faulty module the load must be transferred to mains by means of Maintenance Bypass 1 1 6 1 2 8 ECO MODE BYPASS MODE in Parallel Systems The Eco Mode function in a Parallel System is the same as in Single Systems If in a PowerScale Parallel System the load is supplied by the mains load on mains and in the
55. D ES 28033 Madrid T 34 91 768 22 29 34 91 383 21 50 newave newave es www newavenergy es Switzerland Newave Energy AG Industriestrasse 5 CH 5432 Neuenhof T 41 0 56 416 01 01 F 41 0 56 416 01 00 info newavenergy ch www newavenergy ch With a branch office in Biel Am Wald 36 CH 2504 Biel T 41 0 32 366 60 30 F 41 0 32 366 60 35 info newavenergy ch www newavenergy ch The Netherlands Newave UPS Systems BV Stephensonweg 9 NL 4207 HA Gorinchem T 31 0 183 64 6474 F 31 0 183 62 3540 info newaveups nl www newavenergy nl Hong Kong and China Newave Energy Hong Kong Ltd Room 2506 West Tower Shun Tak Centre HK 168 200 Connaught Road Central 1 642215512 sales china newave com cn www newavenergy cn With a branch office in China Newave Energy Jiangmen Limited 9 F Kawa House 49 Jiangshe Road Jiangmen GuangDong China Postal Code 529000 T 86 750 368 0239 F 86 750 368 0229 sales china newave com cn www newavenergy cn India Newave Energy India Pvt Ltd 818 819 Corporate Avenue Sonawala Road Goregaon East 400 0063 T 91 229 4966 5151 F 91 22 4266 5141 info newavenergy in www newavenergy com Latin America Newave South America LTDA Rua Clodomiro Amazonas No 1422 Suite 68 BR 04537 002 Paulo T 55 11 3045 0809 F 55 11 3045 0764 info newavesam com www newavenergy com dd MEMBER OF THE
56. D DISPLAY gt LOAD TO INVERTER LOAD TO BYPASS gt LOAD TO BYPASS PERFORM BATT TEST gt PERFORM BATT TEST NO MORE COMMANDS www newavenergy com 04 1206 54 NW OPMPS 10 50kVA GB 120320 Page 5 8 Printed in Switzerland Modifications reserved 7 A MEMBER THE ABB GROUP Section 4 4 1 3 6 UPS Data DESCRIPTION LCD DISPLAY 1 These general UPS Data are installed at the UPS SERIAL NUMBER manufacturing plant NW nnnnn DATE OF MANUFACTURE 2 Manufacturing date 15 01 2009 3 EPROM Version EPROM VERSION V 000 4 Actual Date and Time DATE TIME dd mm yyyy hh mm ss 4 1 3 7 Set Up User DESCRIPTION LCD DISPLAY 1 Set up Language gt SET LANGUAGE not active yet SET DATE AND TIME ENGLISH FRANCAIS POLISH 2 Set up Date and Time gt SET UP DATE TIME SET UP BATT TEST DD MM YY HH MM SS 3 Set up battery test gt SET BATTERY TEST SET GENERATOR OP DAY OF MONTH 1 31 HOUR OF DAY 1 24 REPETITIVE Y N YES NO 4 Set up operation with Gen Set gt SET GENERATOR OP NO MORE SETTINGS BATT CHARGE LOCK YES NO BYPASS LOCK YES NO 4 1 3 8 Set Up Service DESCRIPTION LCD DISPLAY 1 This Menu is reserved for authorized service gt SET UP SERVICE engineers It is not to be used by End Users PASSWORD 2 password gt PASSWORD Password is necessary to enter Service Manual WWW newavenergy com 04 1206 54 NW OPMPS 10 50kVA GB 120320 Page 6 8 Printed in Switzerland
57. HDi VERSUS LOAD a 6 10 4 BATTERY 8 7 10 5 OUTPUT CHARACTERISTICS 8 10 5 1 GRAPH AC AC EFFICIENCY with Linear load up to cosq 1 8 10 6 ENVIRONMENTAL CHARACTERISTICS 9 10 7 STANDARDS 9 10 8 10 10 8 1 POWER MANAGEMENT DISPLAY 10 10 8 2 MIMIC 10 10 97 MS css 10 10 8 4 CUSTOMER INTERFACES Terminals X1 2 11 10 85 CUSTOMER INPUTS DRY PORTS Terminal block 1 eese Hmmm 11 10 8 6 CUSTOMER OUTPUTS DRY PORTS Terminal blocks X1 optional relay slot card 11 10 9 OPTIONS 12 10 9 1 SNMP card WaveMon Management 12 10 10 BATTERY 5 13 10 10 1 EXAMPLES OF BATTERY AUTONOMY AT FULL
58. MANUAL BEFORE OPERATING OR WORKING ON THE UPS WWW newavenergy com 04 1206 CoverNewave 5 10 50kVA GB 120320 Page 7 8 Printed in Switzerland Modifications reserved MEMBER OF THE ABB GROUP 0 0 2 POWERSCALE SYSTEM DESCRIPTION In environments that demand zero downtime continuous power protection availability is essential In order to respond to today s dynamic and process related environments that experience daily change through new server technologies migration and centralization resilient and easily adaptable power protection concepts are required POWERSCALE is the foundation for continuous power protection availability of network critical infrastructures in enterprise data centers where business continuity has paramount importance and in process control environment where manufacturing continuity is essential POWERSCALE is an advanced double conversion UPS Voltage and Frequency Independent topology that responds fully to both highest availability and environmentally friendly requirements compliant with IEC 62040 3 VFI SS 111 standards The POWERSCALE UPS features innovations that combine to deliver the industry s best key values like enhanced power performance parallel capability and connectivity s interaction When operating in parallel configuration each POWERSCALE can take the leadership role avoiding single points of failure in the parallel chain ensu
59. N THE REAR AND FRONT TO SECURE THE CABINETS DO NOT TILT THEM MORE THAN 10 FROM VERTICAL OTHERWISE CABINETS MAY TIP OVER POTENTIAL DANGERS e TILTING THE CABINET MIGHT DAMAGE THE SYSTEM AND THEREFORE SHOULD NO LONGER BE CONNECTED TO THE MAINS e WEIGHT OF THE UPS SYSTEM COULD CAUSE SERIOUS INJURIES TO PERSONS OR ANYTHING IN THE SURROUNDING AREA STORAGE e THE UPS SHOULD BE STORED IN THE ORIGINAL PACKING AND SHIPPING CARTON THE RECOMMENDED STORING TEMPERATURE FOR THE UPS SYSTEM AND BATTERIES IS BETWEEN 20 C 25 C THE UPS SYSTEM AND THE BATTERIE SETS MUST BE PROTECTED FROM HUMIDITY lt 95 NON CONDENSING 1 3 2 RECEIPT OF THE UPS AND VISUAL INSPECTION Upon receiving the UPS carefully examine the packing container and the UPS for any sign of physical damage The outside Tip amp Tel FRAGILE and indicator should be intact if the equipment has been transported in the upright position In case of rupture or suspect inform immediately carrier and NEWAVE SA WWW newavenergy com 04 1206 S1 NW OPMPS 10 50kVA GB 120320 Page 9 20 Printed in Switzerland Modifications reserved A OF THE ABB GROUP Section 1 Ensure that the received UPS corresponds to the material indicated in the delivery note packing container of the UPS protects it mechanical and environmental damage To increase its protection the UPS is wra
60. ON 8 8 1 TROUBLESHOOTING Vel ALARMS MENU COMMANDS EVENT LOG AND MEASUREMENTS 8 1 3 FAULT IDENTIFICATION AND RECTIFICATION 9 SECTION 9 9 1 OPTIONS INTRODUCTION REMOTE SHUTDOWN GENERATOR ON FACILITIES WAVEMON SHUTDOWN AND MANAGEMENT SOFTWARE SNMP CARD ADAPTER FOR NETWORK MANAGEMENT REMOTE MONITORING 10 SECTION 10 TECHNICAL DATA SHEET 10 1 POWERSCALE SYSTEM DESCRIPTION 10 2 TECHNICAL CHARACTERISTICS 10 2 1 MECHANICAL CHARACTERISTICS POWERSCALE 10 15KVA CABINET A 10 2 2 MECHANICAL CHARACTERISTICS POWERSCALE 10 25KVA CABINET B 10 2 3 MECHANICAL CHARACTERISTICS POWERSCALE 30 50KVA CABINET C 10 3 INPUT CHARACTERISTICS 10 3 1 GRAPH INPUT PF VERSUS LOAD 10 32 GRAPH INPUT DISTORTION THDI VERSUS LOAD 10 4 BATTERY CHARACTERISTICS 10 5 OUTPUT CHARACTERISTICS 10 5 1 GRAPH AC AC EFFICIENCY WITH LINEAR LOAD COSPHI 1 10 6 ENVIRONMENTAL CHARACTERISTICS 10 7 STANDARDS 10 8 COMMUNICATION 10 8 1 POWER MANAGEMENT DISPLAY PMD 10 8 2 MIMIC DIAGRAM 10 8 3 DISPLAY 10 84 CUSTOMER INTERFACES TERMINALS X1 STANDARD 10 8 5 CUSTOMER INPUTS DRY PORTS TERMINAL BLOCK X1 10 8 6 CUSTOMER OUTPUTS DRY PORTS TERMINAL BLOCKS X1 OPTION RELAY SLOT CARD 10 9 OPTIONS 10 9 1 SNMP CARD WAVEMON MANAGEMENT SOFTWARE CO CO CO 1 ida 1 1 1 WWW newavenergy com 04 1206 CoverNewave 5 10 50kVA GB 120320 Page 5 8 Printed in Switzerland Modifications reserved
61. OUS VOLTAGE THE LOAD IS NOW SUPPLIED BY MAINS AND IS THEREFORE NOT PROTECTED THROUGH THE UPS WWW newavenergy com 04 1206 55 NW OPMPS 10 50kVA GB 120320 Page 5 6 Printed in Switzerland Modifications reserved MEMBER OF THE ABB GROUP Section 5 5 1 4 LOAD TRANSFER FROM MAINTENANCE BYPASS TO INVERTER OPERATIONS This procedure describes the sequence of operations to be done in order to restart the UPS and restore ON LINE mode Load on Inverter THE OPERATIONS DESCRIBED IN THIS CHAPTER MUST BE PERFORMED BY A SERVICE ENGINEER FROM THE MANUFACTURER OR FROM A AGENT Ww AUTHORIZED THE MANUFACTURER Situation of UPS System before starting the Transfer Procedure to ON LINE mode The load is supplied directly by Input Mains power and the UPS is OFF 1 Close battery fuses breakers in the external battery cabinets or racks 2 On the LCD s LOAD OFF SUPPLY FAILURE will appear and the mimic panel will show Close all Parallel Isolators 2 and check message PARALLEL SW CLOSED on LCD of each UPS 4 Press simultaneously the two ON OFF buttons on the UPS control panel PMD Unit will start up and after about 60 seconds the mimic panel will show LED Indicator LINE 1 LINE 2 BYPASS INVERTER BATTERY 5 Make sure that the bypass LED is green then open the Maintenance Bypass Switch of each unit position OFF 6 Using LCD panel select the COMMANDS menu
62. PS 10 50kVA GB 120320 Page 4 6 Printed in Switzerland Modifications reserved dd MEMBER OF THE ABB GROUP Section 5 5 1 3 LOAD TRANSFER FROM INVERTER OPERATION TO MAINTENANCE BYPASS If itis necessary to perform service or maintenance on the UPS it is possible to transfer the UPS to MAINTENANCE BYPASS THE OPERATIONS DESCRIBED IN THIS CHAPTER MUST BE PERFORMED BY A SERVICE ENGINEER FROM THE MANUFACTURER OR FROM A AGENT WARNING AUTHORIZED BY THE MANUFACTURER Situation of UPS System before starting the Transfer Procedure to Maintenance Bypass The load is protected by PowerScale running in normal operation The UPS is operating on inverter 1 Using LCD panel select the COMMANDS menu choose command LOAD TO BYPASS and transfer the load to mains for parallel operation is enough to give the order in one of the units On LCD panel LOAD NOT PROTECTED will appear 2 Close Maintenance Bypass Switch IA1 position ON for parallel operation close all IA1 On LCD MANUAL BYP IS CLOSED will appear and the mimic panel will show BATTERY 3 Press simultaneously the two ON OFF buttons on the UPS control panel PMD on all control panels On the LCD s message LOAD OFF SUPPLY FAILURE will appear and the mimic panel will show Open the Parallel Isolators 2 on all UPSs Open battery fuses breakers on the external battery cabinets or racks THE UPS SYSTEM IS STILL POWERED DANGER
63. Printed in Switzerland Modifications reserved newave MEMBER THE ABB GROUP Section 9 The small 125x70 mm External SNMP adapter comes with following interfaces RJ 45 connector for 10 100 Base T auto switchable Serial Port for configuration 2 or optional ModBus interface Error Link LED for UPS status Aux Port DIP Switch Serial Port to the UPS COM1 DC Supply 9 VDC or 9 36 VDC supply depending on model m Figure 1 5 4 External 5 Adapter The Internal SNMP Card can be inserted into an appropriate extension slot of the PowerScale This adapter communicates via the serial port of the UPS and makes a direct multiple server shut down possible without additional SNMP management software Figure 1 5 2 Internal SNMP Adapter For detailed information please see Software Manual provided with the PMC Software CD ROM RCCMD Remote Console Command module for a multi server shutdown This stand alone software module is designed to receive and execute a command issued by a remote device Thanks to RCCMD it is possible to execute a shutdown in an heterogeneous multiplatform network The new release RCCMD2 is an application available for all Operating Systems analogous to PMC Software Our SNMP Interfaces are compatible to RCCMD WWW newavenergy com 04 1206 S9 NW OPMPS 10 50kVA GB 120320 Page 6 6 Printed in Switzerland Modifications reserved PowerScale 10
64. SPONDING TERMINALS RESPECTING THE SAME PHASE SEQUENCE ON ALL UPS CABINETS EXAMPLE PHASE1 OF UPS1 PHASE1 OF UPS2 PHASE1 OF UPS n 6 1 2 2 Paralleling of UPS Cabinets 6 1 2 2 1 Connection of Parallel Communication Cables BUS lines For the correct performance of different parallel functions and operations the parallel units communicate continuously between each other This is achieved by means of the so called communication BUS Lines After terminating the input and output cabling of each single UPS it is necessary to connect the units together to form the parallel system For this purpose a communication BUS line is connected sequentially between the units Connect communication BUS lines according to Figure 1 2 CONNECT THE BUS CABLES ONLY WITH SWITCHED OFF UPS AND OPENED PARALLEL ISOLATORS 142 RESPECT THE FOLLOWING CONNECTION SEQUENCES 1 Fit the Parallel Adapter over the Connector JD8 on all UPS cabinets 2 Set DIP Switch SW2 2 on each Parallel Adapter depending on the UPS Cabinet in the parallel cabinet configuration see section 6 chapter 1 2 2 2 3 Connect PORT JD6 on Parallel Adapter of UPS Cabinet 1and PORT JD5 of Parallel Adapter of UPS Cabinet 2 with the corresponding BUS Cable 4 Connect PORT JD6 on Parallel Adapter of UPS Cabinet 2 and PORT JD5 of UPS Cabinet 3 with the corresponding BUS Cable 5 Continue in the same manner for the remaining UPS Cabinets UPS Cabinet 1 UPS Cabinet 2 UPS Cabi
65. SYMBOLS USED IN THIS MANUAL 2 1 1 2 SYMBOLS CONTROLS AND INDICATORS nennen 2 1 1 3 OPERATOR PRECAUTIONS u u uu u asa 3 1 1 4 ENVIRONMENTAL CONSIDERATIONS 4 1 1 5 DECLARATION OF SAFETY CONFORMITY AND CE MARKING 4 1 1 6 Ie rc 4 1 2 SYSTEM DESCRIPTION 5 1 2 1 MECHANICAL CHARACTERISTICS POWERSCALE 10 20 CABINET 5 1 2 2 MECHANICAL CHARACTERISTICS POWERSCALE 10 25KVA CABINET 5 1 2 3 MECHANICAL CHARACTERISTICS POWERSCALE 25 50KVA CABINET 6 1 2 4 GENERAL SYSTEM DESCRIPTION u u 2 6 1 2 41 Feature Advanced Booster 6 1 2 4 2 Feature Flexible Battery Management 7 1 2 4 3 Feature DPA Technology Decentralized Parallel Architecture 7 1 2 5 QUALITY STANDARDS AND UPS CLASSIFICATION CODE 7 1 2 6 SINGLE PARALLEEL CONFIGURBA Baa 8 1 2 7
66. UST BE PERFORMED BY A SERVICE ENGINEER FROM THE MANUFACTURER OR FROM A AGENT A WARNING AUTHORIZED BY THE MANUFACTURER Situation of UPS System before switching it on Make sure the fuses for the supply of UPS System in the Input Distribution Board on site are open Make sure all the input and output cabling has been performed correctly Verify that the Parallel Isolator Switch 1 2 is open Position OFF Verify that the Maintenance Switch IA1 is open and in Position OFF Make sure that the internal battery enclosure fuses and or the external battery cabinets fuses are open Bypass fuses F2 and rectifier fuses F1 are inserted Dur Start up procedure of PowerScale 1 Insert fuses for the supply of UPS System in the Input Distribution and check the input phase rotation The LED indicators LINE 1 and battery on UPS Module is lit green On LCD Display LOAD OFF SUPPLY FAILURE will appear 2 UPS 1 Press both ON OFF Main Buttons to switch on UPS LCD panel must display LOAD DISCONNECTED PARALLEL SWITCH OPEN and the LED indicator will appear as shown below LED Indicator LINE 1 LINE 2 BYPASS INVERTER BATTERY Flashing Green J Check Command LOAD TO INVERTER LED indicator will appear as shown below LED Indicator LINE 1 LINE 2 BYPASS INVERTER BATTERY Flashing Green 4 Scroll through the menu measurement and check their correctness Check battery polarity and vo
67. a imit batt min A imit batt min B Cabinet A max 1 x 48 x 7 9Ah batteries Cabinet B max 2 x 48 x 7 9Ah batteries rr 2 fo Powerscale 15 13 5kW Load Power 8kW 10REW 12W 13 5kW Autonomy min 7Ah batt 9Ah batt 7Ah batt 9Ah batt 7Ah batt 9Ah batt 7Ah batt 9Ah batt 6 1x32 1x22 1x40 1x28 1x48 1x32 1x34 ___ 8 1x38 1x26 1x48 1x34 2x28 1x40 2x34 1x42 10 1x46 1x32 2x28 1x40 2x34 1x48 2x40 1x48 12 2x26 1x36 2x34 1x48 2x40 2x28 2x48 15 2x32 1x42 2x40 2x28 2x48 2x32 na 2x34 ____18 2x36 1x48 2x46 2x32 2x38 2x42 ____ 20 2x40 2x28 2x48 2x36 2x40 2x48 25 2x48 2x32 na 2x40 na 2x48 30 na 2x38 2x48 na na na na 35 na 2x42 na 40 2x48 na 60 na na na na na Cabinet A max 1 x 48 x 7 9Ah batteries Cabinet B max 2 x 48 x 7 9Ah batteries www newavenergy com 04 1206 S2 NW OPMPS 10 50kVA GB 120320 Page 8 14 Printed in Switzerland Modifications reserved A MEMBER OF THE ABB GROUP Section 2 Powerscale 20kVA 18kW Load Power 9kW 12kW KW Autonomy min batt 9Ah batt 7Ah 9Ah batt bat
68. agent authorized by the manufacturer www newavenergy com under Resellers The Code and the serial no are shown on the nameplate see Section 1 1 3 4 Nameplate WWW newavenergy com 04 1206 S1 NW OPMPS 10 50kVA GB 120320 Page 4 20 Printed in Switzerland Modifications reserved A MEMBER THE ABB GROUP Section 1 1 2 SYSTEM DESCRIPTION The product described in this manual is a transformerless Uninterruptible Power System UPS It is a true online continuous duty double conversion solid state three phase system providing conditioned and uninterruptible AC power to protect the customer s load from all nine power failures 1 2 1 MECHANICAL CHARACTERISTICS POWERSCALE 10 20KVA CABINET A PowerScale Cabinet A Dimensions WxHxD Weight without battery Weight with battery with 48 block of 7Ah 9 Graphite grey RAL 7024 1 2 2 MECHANICAL CHARACTERISTICS POWERSCALE 10 25 B PowerScale Cabinet Weight without battery kg 5 90 9 94 Coou Colour Graffito grey RAL 7024 WWW newavenergy com 04 1206 S1 NW OPMPS 10 50kVA GB 120320 Page 5 20 Printed in Switzerland Modifications reserved 7 A MEMBER THE ABB GROUP Section 1 1 2 3 MECHANICAL CHARACTERISTICS POWERSCALE 25 50KVA CABINET C PowerScale Cabinet C Mex A 28 2 sm Mosam jw p pes wes rp
69. amp FUSE RATINGS 2 1 3 CONNECTION DIAGRAM POWERSCALE 2 2 FRONT AND REAR VIEW 2 2 1 FRONT AND REAR VIEW OF POWERSCALE CABINET A 2 2 2 FRONT AND REAR VIEW OF POWERSCALE CABINET B 2 2 3 AND REAR VIEW OF POWERSCALE C 2 3 BATTERY CONNECTIONS 2 3 1 BATTERY ENCLOSURES CABINETS A amp B AND EXTERNAL BATTERY 3 SECTION 3 3 1 INTERFACING 3 14 SMART PORT 901 SERIAL RS 232 SUB 09 FEMALE AND USB PORT 3 1 2 CUSTOMER INTERFACE AND DRY 5 TERMINALS 1 STANDARD 3 1 3 JR1 85485 INTERFACE FOR MULTIDROP 4 SECTION 4 4 1 4 1 1 COMMISSIONING 4 1 2 CONTROL PANEL 4 1 3 DESCRIPTION OF THE LCD 4 1 4 OPERATING MODES 5 SECTION 5 5 1 OPERATION PROCEDURES 5 1 1 START UP PROCEDURE 5 1 2 SHUTDOWN PROCEDURE 5 1 3 LOAD TRANSFER FROM INVERTER OPERATION TO MAINTENANCE BYPASS 5 1 4 LOAD TRANSFER FROM MAINTENANCE BYPASS TO INVERTER OPERATIONS 6 SECTION 6 6 1 MULTI CABINET CONFIGURATION 1 1 CONCEPT OF MULTI CABINET CONFIGURATION 1 2 INSTALLATION INSTRUCTIONS 6 1 3 COMMISSIONING OF PARALLEL CONFIGURATION 7 SECTION 7 7 1 MAINTENANCE 1 INTRODUCTION 2 USER RESPONSIBILITIES ROUTINE MAINTENANCE 4 BATTERY TEST 5 BATTERY DISPOSAL AND RECYCLING WWW newavenergy com 04 1206 CoverNewave 5 10 50kVA GB 120320 Page 4 8 Printed in Switzerland Modifications reserved newave dd MEMBER OF THE ABB GROUP Section O 8 SECTI
70. and choose command LOAD TO INVERTER for parallel operation is enough to give the order in one of the units This will transfer the LOAD to Inverter on the complete system all units On LCD panel LOAD PROTECTED will appear THE LOAD IS NOW SUPPLIED BY INVERTER POWER AND IS PROTECTED WWW newavenergy com 04 1206 55 NW OPMPS 10 50kVA GB 120320 Page 6 6 Printed in Switzerland Modifications reserved THE GROUP Section 6 CONTENTS SECTION 6 61 MULTI CABINET CONFIGURATION 2 6 1 1 CONCEPT OF MULTI CABINET CONFIGURATION 2 6 1 2 INSTALLATION INSTRUCTIONS a 3 6 1 2 1 NOOI i e sat 3 6 1 2 2 xU ls gro ETT 3 6 1 2 2 1 Connection of Parallel Communication Cables BUS lines 3 6 1 2 2 2 Parallel Adapter and DIP Switch 5 2 2 4 6 1 2 3 DIP Switch SW1 9 Settings TET TM 4 6 1 2 4 4 6 1 2 5 ON OFF Mam BUHONS u uuu uu u au 5 6 1 2 6 i AZ 5 6 1 2 7 Maintenance Bypass TA T _______ 5 6 1 2 7 1 Redundant Parallel 5 6 1 2 7 2 Capacity Parallel 5
71. atteries 20 25 recommended Storage Temperature 16 25 70 Battery Storage Time Ambient Temperature em m 1000m 3300ft without de rating 5 1506 4850 1000m sea leve 2000 6600 2500 8250 62040 3 3000 9900 Relative Air humidity 95 non condensing Positioning Min 20 cm rear space required for fan Input and Output Power Sisep ete Front side bottom Cabling at 1 0 100 75 96 50 25 depending on power rating 95 5 95 5 95 94 5 Eco Mode efficiency at 6 10 7 STANDARDS Safety IEC EN 62040 1 IEC EN 60950 1 Max 6 months Efficiency AC AC IEC EN 62040 2 IEC EN61000 3 2 ibili ectromagnetic Compatibility 1000 6 2 Classification for 15 50kVA Emission Class Immunity Class C3 Performance IEC EN62040 3 Product certification CE Degree of protection IP 20 www newavenergy com 04 1206 S10 NW TDSPS 10 50kVA GB 120320 Page 9 19 Printed in Switzerland Modifications reserved UC lt ABB GROUP 10 8 COMMUNICATION STANDARD ITEMS 5232 on Sub D9 port For monitoring and integration in network management 1 Remote Shut down EMERGENCY OFF Normally closed 1 GEN ON Normally open 1 Programmable Customer s Inputs Normally open 1 Temp Sensor a Battery Control 1 12 vdc source max 250 mA RJ45 port For multidrop purpose Power Management Display PMD
72. ceeding the specification The basic environmental requirements of the UPS system are Ambient Temperature Range to 40 32 104 Recommended Operating Range 20 to 25 68 77 Maximum Relative Humidity 95 non condensing The UPS cabinet uses forced air cooling to regulate internal component temperature Air inlets are in the bottom sides and front of the cabinet and outlets in the rear of the cabinet You must allow clearance in back of the cabinet for proper air circulation Refer to Section 1 4 2 2 POSITIONING for clearance requirements 1 1 5 DECLARATION OF SAFETY CONFORMITY AND CE MARKING The product has the CE marking in compliance with the following European directives Low Voltage Directive 2006 95 EC C EMC Directive 2004 108 Declaration of conformity with UPS harmonized standards directives 62040 1 Safety 62040 2 is enclosed in Annexe 1 Safety IEC EN 62040 1 IEC EN 60950 1 IEC EN 62040 2 IEC EN61000 3 2 bil ectromagnetic Compatibility IEC EN61000 6 2 Classification for OKVA Emission Class Immunity Class C3 Performance IEC EN62040 3 Product certification CE Degree of protection IP 20 1 1 6 INQUIRIES Address inquiries about the UPS and battery cabinet to the local office or agent authorized by the manufacturer Please note the type code and the serial number of the equipment and contact your nearest
73. computer terminal will display a message For details see our Monitoring Package WAVEMON The Fig 1 1 shows how to connect a PC to the UPS with different Sub D connectors a Interface Cable UPS End Interface cable Computer End 9 Pin D Type female 9 Pin D Type male Connects to Computer Connects UPS to SMART PORT Figure 1 1 Connector Cable PC Serial Port with 9 Pin Connection WWW newavenergy com 04 1206 93 NW OPMPS 10 50kVA GB 120320 Page 2 4 Printed in Switzerland Modifications reserved STANDARD 7 MEMBER THE GROUP Section 3 3 1 2 CUSTOMER INTERFACE AND DRY PORTS TERMINALS X1 STANDARD All the Input and Output interfaces are connected to Phoenix terminals cable 0 5 mm2 3 1 2 1 Input Interfaces Terminal block X1 Connection of Remote Shut down facilities Generator Operation Customers specials see Section 9 chapter 1 2 OPTIONS 3 1 2 2 Output Interfaces Terminal blocks X1 option relay card slot gt Provision of signals for the automatic and orderly shutdown of servers AS400 or Automation building systems voltage free contacts are rated 60 max and 500 mA Gone S X1 X1 10 GND 12 Vdc source a _ X1 GND Remote Shut down e etme met nett X1 Xue 6 GND Temperature Battery r X1 GND Customer IN 1 X1
74. control language The UPS Management Software WaveMon also provides its data in this SNMP format with its internal software agent The operating system you are using must support the SNMP protocol We offer our WaveMon software with SNMP functionality for Novell OS 2 all Windows running on INTEL and ALPHA DEC VMS Apple Two types of SNMP interfaces with identical functionality are available an external SNMP Adapter Box and an internal SNMP Card Both can manage a parallel system N modules and return either global values which are consistent for the whole parallel system or specific values from the single modules UPS External SNMP Adapter mm nternal SNMP Card www newavenergy com 04 1206 510 NW TDSPS 10 50kVA GB 120320 Page 12 19 Printed in Switzerland Modifications reserved Section 10 A MEMBER OF THE ABB GROUP 10 10 BATTERY AUTONOMIES 10 10 4 OF BATTERY AUTONOMY AT FULL LOAD WITH STANDARD CABINETS AND STANDARD BATTERY CONFIGURATION Powerscale 10kVA 9kW Load Power 6kW min 7Ah 9Ah 7Ah batt 7Ah 9Ah 6 1x24 1x20 1x32 1x22 1x34 1x24 ___ 8 1x28 1x22 1x38 1x26 1x42 1x28 1 x 34 1 x 40 1 x 48 2 x 28 2 x 30 22 2x48 2x2 25 2x3
75. ction Terminals FRONT VIEW REAR VIEW 2 5 9 10 11 12 13 L rra 1 Power Management Display of POWERSCALE 2 USB PC Interface Slot 1 Option 3 JD1 RS232 Sub D9 female Interface UPS system to computer see section 3 1 1 4 X1 Customer Inputs 5 Customer interface Phoenix Slot 1 Option X2 Potential free contacts detail see Section 3 1 2 6 JH1 RS485 on RJ 45 port Interface for Multidrop connection between several UPS cabinets see Section 3 7 SW1 9 Multi Cabinet Configuration Switch see section 4 JD8 Parallel BUS connector Option ONLY For paralleling cabinets use optional adapter JD5 Parallel BUS Input Connector JD6 Parallel BUS Output Connector 9 SNMP Slot for optional SNMP card ONLY 10 Newavewatch Slot for optional Modem Ethernet card ONLY 11 Battery terminal N 12 Input Rectifier terminal for Single feed see section 2 1 2 13 Input Bypass terminal for Dual Input feed pag 2 14 Output Load terminal 15 1 1 Maintenance Bypass 16 A2 Parallel Isolator 17 F1 Battery Fuse A B 18 2 Bypass Line Fuse 19 1 Rectifier Fuse www newavenergy com 04 1206 S2 NW OPMPS 10 50kVA GB 120320 Printed in Switzerland Modifications reserved Section 2 14 Page 4 14 LU Y A MEMBER OF THE ABB GROUP 2 2 2 AND REAR VIEW OF POWERSCALE CABINET B 2 2 2 1 Front and Rear View PowerScale 10 25kVA in Cabinet B and Connection T
76. d the UPS and other cabinets Adequate lighting is provided around all UPS equipment Any optional accessories are mounted in their installed location and properly wired Summary alarms and or building alarms are wired appropriately OPTIONAL Start up and operational checks performed by authorized service personnel All network connections are completed WWW newavenergy com 04 1206 S1 NW OPMPS 10 50kVA GB 120320 Page 20 20 Printed in Switzerland Modifications reserved C A MEMBER OF THE ABB GROUP Section 2 CONTENTS SECTION 2 2 1 BLOCK NRI 2 2 1 1 WIRING AND BLOCK DIAGRAMS 2 2 1 2 RECOMMENDED CABLE SECTIONS 8 FUSE RATINGS 2 2 1 2 1 Terminal connections 2 2 1 3 CONNECTION DIAGRAM POWERSCAL LE r 3 22 FRONT and REAR VIEW UU 4 2 2 1 FRONT AND REAR VIEW OF POWERSCALE CABINET A 4 2 2 1 1 Front and Rear View PowerScale 10 20kVA in Cabinet A and Connection Terminals 4 2 2 2 FRONT AND REAR VIEW OF POWERSCALE CABINET B 5 2 2 2 1 Front and Rear View PowerScale 10 25 in Cabinet B and Connection Terminals 5 2 2 3 FRONT AND REAR VIEW OF POWERSCALE CABINET C 6 2 2 3 1 Front
77. difications reserved 1 OF THE ABB GHOUP Section 9 Every alarm on any unit is immediately notified but areaction to a serious fault is introduced only when the minimum number of UPS Modules necessary to supply the load exhibits an alarming situation real Battery autonomy time of the whole parallel system is computed continuously Maintenance a redundant unit may be executed without annoyance to the management system supervisor In order to be managed a NEWAVE UPS can be integrated into a network in two ways 1 By means of the server which is being powered by the UPS and is integrated in the network In most of the cases the server is used as sub agent and you only need the PMC Software without any SNMP Adapter You need a standard serial connection between the RS232 JD11 port of the UPS and the RS232 port of the computer server 2 In some situations it is preferable to interface the network an SNMP adapter By this way up to 50 computers can be shut down in a RCCMD environment RCCMD Remote Console Command is an additional software module which can be triggered by the SNMP device to executes a command typically a shutdown command on a remote system 9 1 5 SNMP CARD ADAPTER FOR NETWORK MANAGEMENT REMOTE MONITORING The Simple Network Management Protocol SNMP is a worldwide standardized communication protocol It is used to monitor any device
78. down is connected X1 6 GND Temperature Battery PEZ EN X1 E GND Customer IN 1 12Vdc Function on request to be defined x1 GND GEN_OPERATION gt 12Vdc NC Generator ON OPTION relay card and USB Slot x Cone X1 14 NC SS NO Alarm Condition X1 13 NO Common Alarm System 1 12 C Common X1 11 NC Message Load Inverter 10 Load bypass Mains 1 9 X1 8 NC Ww Battery OK 1 7 SSS Battery Low X1 6 C Common 1 5 KEOOl I IIINFFHIE I Load on Mains bypass X1 4 NO SSS Load on Inverter X1 3 1 2 EWGUIUIo I Mains Failure No WK Mains Present Se a Phoenix Spring Terminals X1 Connection www newavenergy com 04 1206 S10 NW TDSPS 10 50kVA GB 120320 Page 11 19 Printed in Switzerland Modifications reserved Section 10 A MEMBER OF THE ABB GROUP 10 9 OPTIONS SNMP card and WaveMon Management Software Modbus Protocol USB External Battery Cabinets Parallel kit In output Transformer for special voltages Back feed protection Temp sensor for battery temp control Relays and USB card 10 9 1 SNMP card WaveMon Management Software The Simple Network Management Protocol SNMP is a worldwide standardized communication protocol It is used to monitor any device in the network via simple
79. e B Fuse C VI220V 3x400 230V 3x415 240V il S 3x380V 220V Cable B 3x400 230V 3 415 240 Cable C Cable E Cable E 4 FA4 Static Switch Mainten Bypass Mainten Bypass Cable D Cable D Load Load Figure 3 3 Block Diagram POWERSCALE from 10 50 kVA STANDARD VERSION SINGLE INPUT FEED Power Fuse A Cable A Cable D Fuse E Cable E Agl CB 60950 1 2001 60950 1 2001 N 10 350 525 5x25 2 3x4 PE 15 332 54 54 332A 3X4 PE 20 340 6 56 3x50 3x10 PE 25 3x40 6 56 3x50 340 PE 30 3x63 50 510 80 3 16 40 3x80 525 52 3 100 3 25 50 3x0 525b 25 J 10 3 25 VERSION ON REQUEST DUAL INPUT FEED Power Fuse Cable B Fuse C Cable C Cable D Fuse E Cable E Agl CB 60950 1 2001 Agl CB IEC 60950 1 2001 IEC 60950 1 2001 N N 3x32A 3x4 PE 101 200 ee a 3x32A 3 4 20 340 56 xo 46 1 56 354 25 340 56 340 46 56 3504 30 3x63 550 J 40 500 3x16 PE 40 380 5025 1 99405 425 5525 00 3 25 50 3x80 _ 525 9900 2425 5025 304 3 25 DUAL INPUT FEED IS AVAILABLE ON REQUEST
80. e menu driven LCD enables the access to the EVENT REGISTER or to monitor the input and output U f P Autonomy Time and other Measurement s to perform commands like start up and shut down of INVERTER or load transfer from INVERTER to BYPASS and vice versa and finally it serves for the DIAGNOSIS SERVICE MODE for adjustments and testing for more details see the USER MANUAL of POWERSCALE www newavenergy com 04 1206 510 NW TDSPS 10 50kVA GB 120320 Page 10 19 Printed in Switzerland Modifications reserved STANDARD gt Section 10 A MEMBER OF THE ABB GROUP P owerScale newave LINE 2 BY PASS LINE 1 INVERTER Power Management Display of POWERSCALE 10 8 4 CUSTOMER INTERFACES Terminals X1 Standard 10 8 5 CUSTOMER INPUTS DRY PORTs Terminal block X1 Connection of Remote Shut down facilities Generator Operation Customers specials see UM Section 9 OPTIONS 10 8 6 CUSTOMER OUTPUTS DRY 5 Terminal blocks X1 optional relay slot card Provision of signals for the automatic and orderly shutdown of servers AS400 or Automation building systems All voltage free contacts are rated 60 VAC max and 500 mA All the interfaces are connected to Phoenix Spring terminals with wires 0 5 mm 4 1 1 X1 10 GND 12 Vdc source LOW u X1 xus 8 GND Remote Shut down HE de 12Vdc Do not remove the factory mounted bridge until an external remote shut
81. ed or replaced parts will remain the property of NEWAVE or of the authorized service centre NEWAVE is not liable for any costs resulting from a failure if the installation commissioning repair alternation or ambient conditions of the equipment do not fulfil the requirements specified in the documentation delivered with the unit and other relevant documentation such as loss of profits or revenue loss of equipment loss of data or software cost of substitutes claims by third parties or otherwise Under no circumstances shall NEWAVE its suppliers or subcontractors be liable for special indirect incidental or consequential damages losses or penalties The technical data information and specifications are valid at the time of printing The UPS manufacturer reserves the right to modifications without prior notice As general policy NEWAVE does not recommend the use of any of its products in life support applications where failure or malfunction of the NEWAVE product can be reasonably expected to cause failure of the life support device or to significantly affect us safety or effectiveness NEWAVE does not recommend the use of any of its products in direct patient care NEWAVE will not knowingly sell its products for use in such applications unless it receives in writing assurances satisfactory to NEWAVE that the risks of injury or damage have been minimized the customer assumes all such risks and the liability of NEWAVE is adequately protected u
82. edundancy purpose 1 2 7 WARRANTY The UPS supplied is warranted against defects in design materials for a period of twelve 12 months from its original date of commissioning or fifteen 15 months from the date of original delivery whatever comes first unless agreed differently between Newave and the partner or customer Refer to 1 2 8 Extended warranty Transportation cost of warranted material is not included in the warranty and has to be paid by the end user Do not return anything without written authorization from NEWAVE or your closest service centre NEWAVE or the closest service centre will give you further instructions how to proceed Any product must be returned to NEWAVE headquarter in Quartino with transportation charges prepaid and must be accompanied by a description of the failure Products without description will not be handled The warranty is invalidated if the UPS has not been installed and or commissioned by duly trained personnel of authorised subsidiaries or distributors The warranty does not apply in any case of damage or loss caused by misuse negligence unauthorized repair or modification incorrect installation and commissioning inappropriate environmental conditions accident act of God or inappropriate application If the UPS fails to conform to the above within the warranty period then NEWAVE or an authorized service centre will at its sole option repair or replace the UPS or parts of it All repair
83. electric shock present and you should observe associated warnings The UPS contains high voltages a gt gt O Caution Risk of explosion of battery if replaced by an incorrect type Dispose of used batteries according to the instruction WWW newavenergy com 04 1206 S1 NW OPMPS 10 50kVA GB 120320 Page 2 20 Printed in Switzerland Modifications reserved MEMBER OF THE ABB GROUP Section 1 1 1 3 OPERATOR PRECAUTIONS The only user operations permitted are Useof the LCD control panel LCD Display and of the Maintenance Bypass e Start up and shut down of the UPS of the user field excluding the commissioning start up e Operation of additional connectivity modules e SNMP adapters and their software e Modem GSM or Modem Ethernet adapters and their software e Multidrop Kit for paralleling connectivity information between multi UPS configurations The user must follow the precautions and only perform the described operations Also in these measures the operator of the USP System must adhere to the instructions in this manual Any deviations from the instructions could be dangerous to the user or cause accidental load loss NEWAVE SA DOES NOT TAKE ANY RESPONSIBILITY FOR DAMAGES CAUSED THROUGH WRONG MANIPULATIONS OF THE UPS SYSTEM IT IS PROHIBITED TO REMOVE ANY SCREWS FROM THE UPS SYSTEM OR FROM THE BATTERY CABINET THERE IS A DANGER OF ELECTRICAL SHOCK WARNING HIGH FAULT CURRENTS
84. er deir NM 165 150 170 155 144 blocks of 7 540 50 55 50 48 blocks of 28Ah kg 605 65 620 625 with standard packaging s Colour Graffito grey RAL 7024 1 2 4 GENERAL SYSTEM DESCRIPTION The UPS s are used to protect sensitive equipment and prevent loss of valuable electronic information minimise equipment downtime and minimise the adverse effect on production equipment due to unexpected power problems The UPS system continually monitors incoming electrical power and removes the surges spikes sags and other irregularities that are inherent in commercial utility power Working with a building s electrical system the UPS system supplies clean consistent power that sensitive electronic equipment requires for reliable operation During brownouts blackouts and other power interruptions batteries provide emergency power to safeguard operation The UPS system is housed in single freestanding cabinets The cabinets line up and match in style and colour and have safety shields behind the doors for hazardous voltage protection 1 2 4 1 Feature Advanced Booster Technology Traditional input THD filters are no longer needed with this UPS product The build in advanced booster technology of UPS modules provides perfect sinusoidal input power quality at 0 99 input power factor with harmonic content less than 3 THD i This leads to more reliable total system operation and savi
85. erminals FRONT VIEW REAR VIEW ji x 1 PMD Power Management Display PMD of POWERSCALE 2 USB PC Interface Slot 1 Option 3 JD1 RS232 Sub D9 female Interface UPS system to computer see section 3 1 1 12 13 4 X1 Customer Inputs x 5 Customer interface on Phoenix Terminals Slot 1 Option X2 Potential free contacts detail see Section 3 1 2 6 JH1 RS485 on RJ 45 port Interface for Multidrop connection between several UPS cabinets see Section 3 7 SW1 9 Multi Cabinet Configuration Switch see section 4 8 JD8 Parallel BUS connector Option ONLY For paralleling cabinets use optional adapter JD5 Parallel BUS Input Connector JD6 Parallel BUS Output Connector 9 SNMP Slot for optional SNMP card ONLY 10 Newavewatch Slot for optional Modem Ethernet card ONLY 11 Battery terminal N 12 Input Bypass terminal for Dual Input feed see section 2 1 2 13 Input Rectifier terminal for Single feed pag 2 14 Output Load terminal 15 1 1 Maintenance Bypass 16 A2 Parallel Isolator 17 F1 Battery Fuse 18 FA2 Bypass Line Fuse 19 1 Rectifier Fuse www newavenergy com 04 1206 S2 NW OPMPS 10 50kVA GB 120320 Printed in Switzerland Modifications reserved Section 2 Page 5 14 A MEMBER OF THE ABB GROUP Section 2 2 2 3 AND REAR VIEW OF POWERSCALE CABINET C 2 2 3 1 Front and Rear Vie
86. es Y Figure 1 UPS space recommendation Figure 2 UPS Battery space recommendation UPS Frame type Cabinet A Cabinet B Cabinet C CBATT C Dimensions WxHxD m 345x 20x710 345x1045x710 440x1400x910 480x1400x940 Accessibilit Top Rear Right Left side Cabinet B Top Front Right Left Cabinet Positioning Min 200 mm rear space required for fan Input and Output Power Cabling From the bottom on the rear side www newavenergy com 04 1206 51 NW OPMPS 10 50kVA GB 120320 Page 14 20 Printed in Switzerland Modifications reserved MEMBER OF THE ABB GROUP Section 1 15 ELECTRICAL INSTALLATION The customer has to supply the wiring to connect the UPS to the local power source see Section 2 chapter 1 1 The electrical installation procedure is described in the following text The installation inspection and initial start up of the UPS and extra battery cabinet must be carried out by a qualified service personnel such as a licensed service engineer from the manufacturer or from an agent authorised by the manufacturer THE INSTRUCTION IN THIS USER MANUAL HAVE ALWAYS TO BE FOLLOWED IN ORDER TO AVOID INJURIES FROM ELECTRICAL IMPACTS WARNING ALL THE OPERATIONS IN THIS MANUAL MUST BE PERFORMED BY AUTHORISED ELECTRICIANS OR BY QUALIFIED INTERNAL PERSONNEL DO OPERATE IN CASE OF PRESENCE OF WATER OR MOISTURE WARNING BY OPENING OR REMOVING THE UPS COVERS YOU RUN RISK OF
87. event of mains failure all UPS s will automatically transfer the load back to the inverters with 5msec a In order to provide the load with maximum protection NEWAVE always recommends that the load be supplied by the inverter ON LINE Mode www newavenergy com 04 1206 56 NW OPMPS 10 50kVA GB 120320 Page 5 6 Printed in Switzerland Modifications reserved MEMBER OF THE ABB GROUP Section 6 6 1 3 COMMISSIONING OF PARALLEL CONFIGURATION THE OPERATIONS DESCRIBED IN THIS CHAPTER MUST BE PERFORMED BY A SERVICE ENGINEER FROM THE MANUFACTURER OR FROM A AGENT A WARNING AUTHORIZED BY THE MANUFACTURER 6 1 3 1 Start up of a Parallel Configuration Before starting up a parallel Configuration verify that 1 All the input and output cabling has been performed correctly according to section 2 of this User Manual 2 The parallel communication cables have been connected correctly according to Paragraph 6 1 2 2 1 3 All the DIP Switches for POWERSCALE Cabinets been set correctly according to Paragraphs 6 1 2 2 2 and 6 1 2 4 4 All the internal if any and or external battery cabinets racks have been connected correctly The start up of a parallel Configuration may be performed in analogy to the start up procedures for a single PowerScale Cabinet described in Paragraph 1 1 of section 5 6 1 3 2 Shutdown of Parallel Configuration Before shutting down of a Parallel Configuration make sure that the loads do
88. from the rest of the parallel system and therefore does not provide power to the output For example if you perform the command LOAD TO BYPASS on any unit all the units will transfer the load simultaneously to mains and if you perform the command LOAD TO INVERTER on any unit all the UPS s will simultaneously transfer the load to the inverters The POWERSCALE is paralleled for redundancy highest availability or for power parallel systems IMPORTANT The BYPASS MODE ECO MODE function of a parallel systems is the same as in single units of POWERSCALE If in a parallel UPS system the load is transferred to the BYPASS load on mains and if the mains fails the UPS s will all be automatically transferred to inverter within 5msec WWW newavenergy com 04 1206 S6 NW OPMPS 10 50kVA GB 120320 Page 2 6 Printed in Switzerland Modifications reserved MEMBER OF THE ABB GROUP Section 6 6 1 2 INSTALLATION INSTRUCTIONS 6 1 2 1 Introduction THE OPERATIONS DESCRIBED IN THIS CHAPTER MUST BE PERFORMED BY A SERVICE ENGINEER FROM THE MANUFACTURER OR FROM A AGENT A WARNING AUTHORIZED BY THE MANUFACTURER NOTE INORDER TO ACHIEVE EQUAL LOAD SHARING BETWEEN THE UPS CABINETS THE INPUT CABLE LENGTHS FROM THE INPUT DISTRIBUTION BOARD TO THE UPS AND FROM THE OUTPUT CABLE TO THE OUTPUT DISTRIBUTION BOARD SHOULD BE THE SAME RESPECTIVELY WHEN CABLING THE UPS S BEWARE TO CONNECT INPUT AND OUTPUT WIRES TO THE CORRE
89. ifications reserved C Section 10 A MEMBER OF THE ABB GROUP Powerscale 20kVA 18kW Load Power 9kW 18kW Autonomy min 7Ah batt 9Ah batt 7Ah batt 9Ah batt 4 6 1x34 1x24 1x48 7 448 2 38 1x42 1x30 2x28 1x40 2x38 2x42 10 2x26 1x36 2x34 1x48 2x46 2x32 2x48 2x36 0 LL 2 48 2x38 12 2x30 1x40 2x40 2x28 na 2x36 na 2x40 15 2x36 1x48 2x48 2x32 na 2x42 2x48 17 na 2x48 18 2x40 2x28 na 2x38 na na na 20 2x44 2x32 2x40 na na na 25 2x48 2x36 2x48 na na na 30 2x42 na na 385 2x48 na na na na Cabinet A max 1 x 48 x 7 9Ah batteries Cabinet B max 2 x 48 x 7 9Ah batteries Powerscale 25 22 5kW Load Power 20W KW Autonomy min 7Ah batt 9Ah batt 28Ah 7Ah batt 9Ah batt 28Ah 7Ah batt 9Ah batt 28Ah 7Ah batt 9Ah 28Ah batt 6 1x48 1x32 2 2 1x44 2 40 2 40 2 6 8 2x28 1x40 2x38 1x48 2x48 2x40 2x48 70 2x34 1x48 2x46 2x32 3x40 2x40 3x46 2x46 12 2
90. ig 3 2 4 UPS Configuration with external battery If the UPS has to be configured with external batteries the internal battery link to the position of F1 Battery Fuse has to be replaced by the short Links delivered separately at the bag of the accessories The 3 links has to be installed between the following points NW241 70 NW 24172 FA21 F1 2 NW24170 NW 24172 FA20 F1 4 NWA241 70 NW 24172 FA22 F1 6 www newavenergy com 04 1206 S2 NW OPMPS 10 50kVA GB 120320 Page 13 14 Printed in Switzerland Modifications reserved lt gt THE GROUP Section 2 This page left intentionally blank www newavenergy com 04 1206 S2 NW OPMPS 10 50kVA GB 120320 Page 14 14 Printed in Switzerland Modifications reserved A THE ABB GROUP Section 3 SECTION 3 3 1 M 2 3 1 4 SMART PORT 901 SERIAL RS 232 SUB 09 FEMALE AND USB 2 3 1 2 CUSTOMER INTERFACE AND DRY PORTS TERMINALS X1 3 3 1 2 1 Input Interfaces Terminal block 1 3 3 1 2 2 Output Interfaces Terminal blocks X1 option relay card slot 3 39 JRI R9485INTERFACE FOR MULTIDROP uuu u L RE deni ga 4 www newavenergy com 04 1206 53 NW OPMPS 10 50kVA GB 120320 Page 1 4 Printed in Swit
91. ions WxHxD 440x1400x910 QAh 28Ah QAh 28Ah 9Ah 28Ah 9Ah 28Ah ise nale ilum 151 135 160 145 165 150 170 155 Weight with battery 144 blocks of 7 9Ah 48 blocks of 28Ah with standard packaging Graphite grey Pulverlacke No 4222903402 serie O9RCCAT 1 RAL 7024 Colour 10 3 INPUT CHARACTERISTICS 3x380 220V N 3x400V 230V N 3 415 240 3 308 177 to 3 460 264 100 95 load EN T 30 15 3x280 161 V to 3x460 264 V for lt 80 load 40 15 3x240 138 V to 3 460 264 V for lt 60 load Input Frequency 35 70 Input Power Factor Inrush Current A Input Distortion THDi Sine wave THDi lt 3 9 100 load Max Input Power with rated output power and charged battery kW 14 4 19 1 23 9 28 7 38 3 47 9 output 0 9 Input Current with rated output power and charged battery A 13 9 20 8 27 8 34 7 41 6 555 69 4 output 0 9 Input Power with rated output power and discharged battery kW 10 5 15 7 21 26 2 31 4 41 9 52 4 output 0 9 0 99 100 load Input Current with rated output power and discharged battery output 0 9 www newavenergy com 04 1206 S10 NW TDSPS 10 50kVA GB 120320 Page 5 19 Printed in Switzerland Modifications reserved ion 1 A MEMBER OF THE ABB GROUP Section 10 10 3 4
92. li and to any SNMP based management station When UPSServ detects voltage variations or a power failure it can execute various so called system event routines which for example may shutdown the server or send warning to connected users These system event routines which are a part of the UPS Management Software can be adjusted to your demands The UPS management software includes with every serial number the licence for using the UPS service on one server with one UPS and an unlimited numbers of connected WINDOWS workstations When operating with two or more servers a licence for every additional server is required It doesn t matter if the UPS service runs at that location or if the server is halted by a UPS service via remote command The same regulations are applicable to the use of remote send receive modules RCCMD and multiserver shutdown under NT UNIX and other operating systems The service programs are generally delivered as a single licence To use a single CD ROM to shutdown multiple servers you have to purchase additional CD license keys Parallel redundant UPS systems are also manageable by the software The main principle is let introduce a shutdown of a Server only when strictly necessary A correct Parallel Handling has therefore to manage a parallel system as a whole and always considering redundancy Following statements apply WWW newavenergy com 04 1206 S9 NW OPMPS 10 50kVA GB 120320 Page 4 6 Printed in Switzerland Mo
93. llowing conditions No mains voltage is present All loads are shut down and disconnected UPS is shut down and voltage free Before connecting the output power cables make sure that UPS is placed in its final and correct position Maintenance bypass is in position OFF Parallel Isolator IA2 is in position OFF Hemove the terminal cover of the UPS Connect the output power cable coming from the LV Distribution Board to the terminals of the UPS as shown in drawing in Section 2 Paragraph 2 1 3 Front view of the PowerScale WWW newavenergy com 04 1206 S1 NW OPMPS 10 50kVA GB 120320 Page 19 20 Printed in Switzerland Modifications reserved A MEMBER THE ABB GROUP Section 1 1 5 2 INSTALLATION CHECKLIST 0 All packing materials restraints been removed from each cabinet Each cabinet in the UPS system is placed in the installed location All conduits and cables are properly routed to the UPS and auxiliary cabinets All power cables are properly sized and terminated A ground conductor is properly installed Battery cabinet installation instructions have been completed Air conditioning equipment is installed and operating properly The area around the installed UPS system is clean and dust free It is recommended that the UPS be installed on a level floor suitable for computer or electronic equipment Adequate workspace exists aroun
94. ltage WWW newavenergy com 04 1206 55 NW OPMPS 10 50kVA GB 120320 Page 2 6 Printed in Switzerland Modifications reserved A MEMBER THE ABB GROUP 10 11 12 13 14 15 16 17 18 19 Section 5 If the battery polarity and voltage are correct insert battery enclosure and or external battery fuses breakers Testing of Parallel Functions The load fuses in output Distribution Board are still open i e the loads are disconnected All UPS Systems are on INVERTER MODE Press simultaneously the two ON OFF buttons on the UPS control panel PMD on all control panels to turn the systems OFF On the LCD s message LOAD OFF SUPPLY FAILURE will appear Close Parallel Isolator 2 position ON of Module 1 on LCD PARALLEL SW CLOSED will appear Press simultaneously the two ON OFF buttons on the UPS control panel PMD to turn the UPS ON On output Terminal Block there is now UPS power and on all LCD s LOAD PROTECTED will appear Close Parallel Isolator 2 position ON of Module 2 on LCD PARALLEL SW CLOSED will appear Press simultaneously the two ON OFF buttons on the UPS control panel PMD to turn the UPS ON On output Terminal Block there is now UPS power and on all LCD s LOAD PROTECTED will appear now the two units are operating in parallel Perform step 11 and 12 until all the unit of the system are complete switched in parallel L
95. nder the circumstances WWW newavenergy com 04 1206 S1 NW OPMPS 10 50kVA GB 120320 Page 8 20 Printed in Switzerland Modifications reserved dd MEMBER OF THE ABB GROUP Section 1 prevent deep discharging Batteries that have been for whatever reason deep discharged are not covered The UPS may contain batteries that must re charged for minimum of 24 hours every 6 months to by the warranty 1 2 8 EXTENDED WARRANTY The local office or distributor may grant a Extended Warranty period different to the above twelve 12 months and refer to local terms of liability as defined in the supply agreement or maintenance contract For more details please contact the nearest local office or agent authorized by the manufacturer www newavenergy com Resellers 13 DELIVERY TRANSPORT STORAGE 1 3 1 INTRODUCTION This chapter contains all the necessary information for the correct unpacking positioning cabling and installation of the UPS The UPS and accessories are delivered on a specifically designed pallet that is easy to move with a forklift or a pallet jack Keep the UPS always in upright position and do not drop the equipment Do not either stack the pallets because of high energy batteries involved and the heavy weight IF THE UPS IS NOT IMMEDIATELY INSTALLED THE FOLLOWING GUIDELINES MUST BE FOLLOWED TRANSPORT UPS CABINETS AND OR BATTERY CABINET CAN FALL OVER USE THE SHIPPING BRACKETS O
96. nection 16 1 5 1 2 Single Input 17 Dual Input 17 1 5 1 4 Preparation for the Output Cabling nnns 19 1 50 Comecon or the uuu uuu u ____ 19 1 5 2 tutari tud Do 20 WWW newavenergy com 04 1206 S1 NW OPMPS 10 50kVA GB 120320 Page 1 20 Printed in Switzerland Modifications reserved A MEMBER THE ABB GROUP Section 1 11 SAFETY INSTRUCTIONS 1 1 1 DESCRIPTION OF SYMBOLS USED IN THIS MANUAL WARNING THERE IS DANGER OF AN ELECTRICAL IMPACT READ THE INFORMATION ORDER TO AVOID EQUIPMENT NOTE DAMAGES 1 1 2 SYMBOLS CONTROLS AND INDICATORS PROTECTIVE GROUNDING TERMINAL A terminal which must be connected to earth ground prior to making any other connection to the equipment A terminal to which from which direct current applied or supplied Three phase alternating current 2 This symbol indicates phase ON The principal power switch is in the ON position OFF Theprincipal power switch is in the OFF position CAUTION REFER TO MANUAL Refer to the Operator s Manual for more information DANGER RISK OF ELECTRIC SHOCK There is a risk of
97. need power protection and that they are disconnected The UPS be shut down completely if loads do not need power supply Therefore the steps this Paragraph to be performed only after the load has been disconnected and does not need any power supply To perform a complete shutdown of a Parallel Configuration proceed in analogy to the shutdown procedures described in Paragraph 1 2 of section 5 WWW newavenergy com 04 1206 S6 NW OPMPS 10 50kVA GB 120320 Page 6 6 Printed in Switzerland Modifications reserved 27 gt THE GROUP Section 7 CONTENTS SECTION 7 T 1 MAINTENANCE 2200 2 7 1 1 tt 3 8 2 7 1 2 USER RESPONSIBILITIES atr rures 2 7 1 3 ROUTINE 0000000000000 2 7 1 4 BATTERY 200000 2 FAD BATTERY 0000000 3 7 1 6 BATTERY DISPOSAL AND RECYCLING 3 www newavenergy com 04 1206 S7 NW OPMPS 10 50kVA GB 120320 Page 1 4 Printed in Switzerland Modifications reserved MEMBER OF THE ABB GROUP Section 7 7 1 MAINTENANCE 7 1 1 INTRODUCTION THE OPERATIONS DESCRIBED IN THIS CHAPTER MUST BE PERFORMED BY A
98. net n 1 UPS Cabinet n Parallel Adapter Parallel Adapter Master Slave Master Slave aster Slave aster Slave Output Input SW 2 2 aster Slave Master Slave SW 2 2 906 JD5 utpu Input JD E Figure 1 2 Connection the Bus Lines when paralleling UPS Cabinets by means of Parallel Adapters WWW newavenergy com 04 1206 S6 NW OPMPS 10 50kVA GB 120320 Page 3 6 Printed in Switzerland Modifications reserved dd MEMBER OF THE ABB GROUP Section 6 6 1 2 2 2 Parallel Adapter and DIP Switch SW2 2 If the UPS CABINETS are paralleled the Parallel Adapter will be placed on the Connector JD8 on the distribution panel and the communications cables between the cabinets will be connected through the connectors JD5 and JD6 as we are doing now NOTE set the Switch SW2 2 correctly according to the corresponding cabinet configuration Parallel Adapter JD 5 SingleUnit Middle Unit ON OFF OFF ON ON ON OFF OFF 6 1 2 3 DIP Switch SW1 9 Settings Before starting up the parallel system it is necessary to set the DIP Switches SW1 1 and SW1 9 to their correct positions 6 1 2 4 DIP Switch SW1 9 The Switch SW1 9 is located on every Cabinet POWERSCALE With this switch it is possible to determine the position of an POWERSCALE Cabinet in Multi Cabinet Chain Define each POWERSCALE Cabinet in a Multi Cabinet Chain as 1 First 2
99. ng continuity is essential POWERSCALE 1 an advanced double conversion UPS Voltage and Frequency Independent topology that responds fully to both highest availability and environmentally friendly requirements compliant with IEC 62040 3 VFI SS 111 standards The POWERSCALE UPS features innovations that combine to deliver the industry s best key values like enhanced power performance parallel capability and connectivity s interaction When operating in parallel configuration each POWERSCALE can take the leadership role avoiding single points of failure in the parallel chain ensuring the highest level of power availability The most demanding IT infrastructures start with low power before achieving its full capacity It is in this case essential to be able to recover the missing power requirement without risk for the applied load POWERSCALE allows for system upgrades to meet the highest level of availability interruption free and without a temporary transfer the load to row mains by pass This Technical Specification provides detailed technical information on the mechanical electrical and environmental performance of the POWERSCALE that can support to give answers to tender and end user requirements The POWERSCALE was designed to respond to the most stringent safety EMC and other important UPS standards POWERSCALE is a stand alone UPS which can be paralleled for power protection increase and or for redundancy purpose It offers
100. ngs in generator and transformer sizing as losses in the windings are minimised Due to the active front booster regulating each individual phase the UPS is comparable to a clean resistor load unity from the mains perspective Thus the high input power factor provides minimised cabling and fusing costs due to no reactive power consumption The low harmonic currents are due to high input power factor and provide the benefits No additional losses in wires and cables e No extra heating of transformers and generators with shortened service life www newavenergy com 04 1206 51 NW OPMPS 10 50kVA GB 120320 Page 6 20 Printed in Switzerland Modifications reserved MEMBER OF THE ABB GROUP Section 1 No over sizing of generators e No false circuit breaker tripping and malfunction No erratic operation of computers telecommunication monitors electronic test equipment etc No Resonance with power factor correction capacitors 1 2 4 2 Feature Flexible Battery Management FBM The Flexible Battery Management FBM has been designed in all NEWAVE UPS products with the goal to avoid the deterioration of battery age The FBM Key Features protect the battery from environmental negative impacts high temperature and false manipulations and avoid deterioration of battery life by advanced management of battery charging and preventive failure diagnostics The implemented features result in benefits not
101. not need input power for an extended period of time may be switched to Maintenance Bypass Mode for service or maintenance purposes or transferred to the OFF LINE Mode if the load does not need the highest degree of protection The load may be disconnected by means of the two ON OFF LOAD OFF buttons for security reasons Complete Shutdown procedure of POWERSCALE Only in case there is no need to supply the load the UPS System can be completely shutdown The following procedures can only be executed after the load has completely been de energized IN THE CASE THAT THE PARALLEL UPS SYSTEM HAS TO BE TURNED OFF THEN BOTH ON OFF BUTTONS ON ALL UPS MODULES HAVE TO BE PUSHED IN THIS CASE THE POWER SUPPLY TO THE LOAD WILL BE INTERRUPTED Verify that the loads are shutdown and that there is no need for power supply to the load 2 If the loads all disconnected press simultaneously both ON OFF Buttons UPS Control Panel on all Control Panels On the LCD LOAD OFF SUPPLY FAILURE will appear and the LED indicator will indicate as shown below Open all Parallel Isolator Switches 2 Open battery fuses breakers on external battery cabinets or racks Open the mains fuses breaker in the building distribution panel MAKE SURE THE INTERNAL DC CAPACITORS ELCO HAVE BEEN DISCHARGED WAITING AT LEAST 10 MINUTES THE POWERSCALE 15 NOW VOLTAGE FREE www newavenergy com 04 1206 55 NW OPM
102. oad transfer to Maintenance Bypass On the control panel go to Menu COMMANDS and choose command LOAD TO BYPASS for parallel operation is enough to give the order in one of the units and transfer the load to mains Close Maintenance Bypass Switch IA1 position ON On LCD MANUAL BYP IS CLOSED will appear and the LED indicator will indicate as shown below LED Indicator LINE 1 LINE 2 BYPASS INVERTER BATTERY Connect Load to the UPS Output Insert fuses in output Distribution Board Verify on control Panel that the load is on bypass Open Maintenance Bypass Switch 1 On LCD MANUAL BYP IS OPEN will appear followed by LOAD NOT PROTECTED Check on LCD the Output Powers Voltages Currents and Frequencies Load transfer to Inverter On control panel go to Menu COMMANDS choose command LOAD TO INVERTER and transfer the load to inverter On all LCD s LOAD PROTECTED will appear Check the output Voltages and Currents once again THE LOAD IS NOW PROTECTED BY THE POWERSCALE WWW newavenergy com 04 1206 55 NW OPMPS 10 50kVA GB 120320 Page 3 6 Printed in Switzerland Modifications reserved dd MEMBER OF THE ABB GROUP Section 5 5 1 2 SHUTDOWN PROCEDURE THE OPERATIONS DESCRIBED IN THIS CHAPTER MUST BE PERFORMED BY A SERVICE ENGINEER FROM THE MANUFACTURER OR FROM A AGENT WARNING AUTHORIZED BY THE MANUFACTURER The POWERSCALE may be shutdown completely if the load does
103. ompletely autonomous be means of individual Power Units Bypasses CPU s Control Panels and separate battery configuration for each single module The DPA technology makes it more reliable than traditional paralleling techniques A parallel UPS system means the linking together of two or more UPS units in parallel so that in the unlikely event one fails the other can automatically take up the load Traditionally a parallel redundancy configuration is achieved by having a random or fixed master slave relationship among the UPS units This master logic gives out individual commands to all the slaves units Unfortunately this can lead to a single point of failure for the whole system because if the master logic or communication to slaves fails and causes the whole UPS system to be in trouble The DPA technology was developed as a Multi Master logic concept with separated independent regulation and logic buses to allow parallel capacity system and to maintain the highest system availability An industry leading paralleling technology in its own right the DPA technology enables you to set up a parallel redundant system giving you 10096 conditioned power at all times Its unique decentralized design eliminates the system level single point of failure inherent in traditional parallel UPS and exponentially increases the reliability of the overall system DPA technology allows up to ten UPS modules to cover the same load in parallel and redundant configuration
104. ons reserved newave MEMBER OF THE ABB GROUP Section 2 Powerscale 30kVA 27kW Load Power 27kW Se 7 1x48 1 16 8 2 0 10 2 4 2x32 ___12 2 48 2x40 O B 1 w y min 7 3 MENFE 20 3x36 1 27 3 48 n a n a n a n a n a n a n a 28 1x48 na na na 2 na na na na na na n a n a 32 na na na na 33 na na na na 35 36 na na 3 na na na na na na na na 41 na na Cabinet C max 3 x 48 x 7 9Ah batteries The Nr of battery blocs is limited to 40 at 20kW Powerscale 40kVA 36kW Load Power daw KW ____ 6 2 36 2 22 2 48 2x32 2 48 3x48 2 48 1 26 3x48 1 32 3x36 1x36 ___8 2x4 2 28 8x40 2x40 na 134 na 1x42 __9 __ 2 48 1 2 na 3x46 1 44 3x34 2x34 3x48 2x48 1x34 1x40 3x48 1x48 12 3x40 2x40 1x28
105. ore transporting the surface loading and use a adequate forklift to move the equipment to the final position 1 4 2 2 Positioning UPS A minimum 200 mm rear space from the UPS to an obstruction is recommended for proper cooling as the air enters at bottom front and exits at unit rear see Fig 1 and 2 External Battery 15 recommended to install external battery cabinet s next to the UPS unit The external battery is recommended to be placed on left hand side of the UPS unit Check before the installation that the battery voltage values in the type plate of the UPS and external battery cabinets are the same THE UPS CONTAINS HIGH DC VOLTAGES A QUALIFIED PERSON MUST DO THE CONNECTIONS BETWEEN THE UPS AND THE EXTERNAL BATTERY CABINET S THE BATTERY CABINET IS CONNECTED ELECTRICALLY IN PARALLEL WITH THE INTERNAL BATTERIES OF THE UPS WARNING WWW newavenergy com 04 1206 S1 NW OPMPS 10 50kVA GB 120320 Page 13 20 Printed in Switzerland Modifications reserved dd A MEMBER OF THE ABB GROUP Section 1 IF AVAILABLE THE INTERNAL BATTERY HAS TO BE DISCONNECTED FIRST BECAUSE THE EXTERNAL BATTERY TERMINALS ARE HAZARDOUS DUE TO THE PARALLEL STRING Battery Racks External battery racks shall be sized to take the voltage drop in the cable into account To obtain support and help contact the local office or agent authorized by the manufacturer X UPS UPS Frames Fram
106. ormation is given below 8 1 2 MENU COMMANDS EVENT LOG AND MEASUREMENTS In section 4 there is a detailed description of the Menu Commands Event Log and Measurements that can be operated and displayed on the LCD The List of Alarms and Messages are shown below 8 1 3 FAULT IDENTIFICATION AND RECTIFICATION The major alarm conditions that will be encountered are Alarm Condition Suggested Solution The input power to UPS is too low or missing Mai ly i tsid ibed MAINS RECT FAULT 2 T in power appears to check the input circuit breakers etc supplying the UPS The input power to UPS is too low or missing Mai ly i i i MAINS BYP FAULT SD T C T power appears to be OK check the input circuit tolerance breakers etc supplying the UPS There is a short circuit at the output of OUTPUT SHORT UPS in load side Check all output connections and repair as required Identify which piece of equipment is causing the overload and remove it from the UPS Do not connect laser printers photocopiers electric heaters kettles etc to the UPS Check that the ambient temperature of the UPS is less than 40 C OVERLOAD Load exceeds the UPS rated power TEMPERATURE HIGH UPS temperature has exceeded the allowed value If the ambient temperature is normal call the authorised service centre for assistance INV PHASE FAULT Inverter is faulty Call the authorised service centre for assistance
107. pped with a plastic sheet VISIBLE TRANSPORT MUST CLAIMED TO THE CARRIER IMMEDIATELY AFTER RECEIPT OTHER CLAIM FOR SHIPPING MUST FILED IMMEDIATELY AND THE CARRIER MUST BE INFORMED WITHIN 7 DAYS OF RECEIPT OF THE EQUIPMENT THE PACKING MATERIALS SHOULD BE STORED FOR FURTHER INVESTIGATION 1 3 3 UNPACKING Unpack the equipment by removing the packing and shipping materials Make a visual inspection and check that amp indicator FRAGILE and ARROW on the packing container is intact Perform the following steps to unpack the UPS equipment from the pallet and make sure that the floor surface is solid and suitable for the wheeling and heavy weight 1 gt Remove packing container by pulling it upwards Remove the plastic cover from the UPS Remove pallet from the UPS Add the enclosed the rear side of the cabinet and roll the UPS down only for cabinets A amp B Remove the UPS from the pallet with a forklift for cabinet C Retain the packaging materials for future shipment of the UPS Examine the UPS for any sign of damage Notify your carrier or supplier immediately if damage is apparent HEAVY www newavenergy com 04 1206 S1 NW OPMPS 10 50kVA GB 120320 Page 10 20 Printed in Switzerland Modifications reserved newave THE GROUP Section
108. resent in the UPS the loads are disconnected he UPS and the external battery are voltage free To ensure protection of the personnel during the installation of the UPS make sure that the connections To verify the complete shut down of the PowerScale perform following steps 1 Make sure that the fuses feeding the UPS in the input Distribution Board are all open and no power is fed to the UPS 2 Make sure the MAINTENANCE BYPASS IA1 is open position OFF 3 Make sure the battery fuses in the external battery cabinet or racks and on the UPS are open 4 Connect Earth PE between the UPS and external battery cabinet 5 Connect the corresponding N terminals between UPS and external battery cabinet according to drawing 2 3 1 3 Terminals for External Battery connection External Battery for separate Batteries per UPS Fig 3 2 3 Connection of external separate batteries www newavenergy com 04 1206 S2 NW OPMPS 10 50kVA GB 120320 Page 12 14 Printed in Switzerland Modifications reserved MEMBER OF THE ABB GROUP Section 2 IMPORTANT Do not use Internal and external batteries in parallel 22221 Internal Battery NW24170 10Kkw ____ 6025 NW24172 20kw Filter Board Battery Line Fuses 32 A 10 KW 50 A 20 kW Neutral
109. ring the highest level of power availability The most demanding IT infrastructures start with low power before achieving its full capacity It is in this case essential to be able to recover the missing power requirement without risk for the applied load POWERSCALE allows for system upgrades to meet the highest level of availability interruption free and without a temporary transfer the load to row mains by pass This Technical Specification provides detailed technical information on the mechanical electrical and environmental performance of the POWERSCALE that can support to give answers to tender and end user requirements The POWERSCALE was designed to respond to the most stringent safety EMC and other important UPS standards POWERSCALE is a stand alone UPS which can be paralleled for power protection increase and or for redundancy purpose It offers 7 different power ranges 10 15 20 25 30 40 50kVA in three different cabinet sizes Up to 20 UPS can be paralleled together to achieving any redundant power capacity with common or separate battery configuration WWW newavenergy com 04 1206 CoverNewave 5 10 50kVA GB 120320 Page 8 8 Printed in Switzerland Modifications reserved d A MEMBER OF THE ABB GROUP Section 1 CONTENTS SECTION 1 1 1 SAFETY INSTRUCTIONS U J Q T T J J 2 1 1 1 DESCRIPTION OF
110. rry out the following checks Site enivrement conditions Integrity of electrical installation Cooling airflow Rectifier operation and calibration Inverter operation and calibration Static switch operation Battery status Load characteristics Integrity of alarm and monitoring systems Operation of all installed options 7 1 4 BATTERY TEST The battery test takes approx 3 minutes and should be performed only 1 there are no alarm conditions the battery is fully charged mains is present The battery testing can be carried out independently of the operation mode OFF LINE or ON LINE and whether or not the load is connected The battery test procedure can be performed from the UPS front panel See Operation Section 4 Paragraph 4 1 3 5 WWW newavenergy com 04 1206 S7 NW OPMPS 10 50kVA GB 120320 Page 2 4 Printed in Switzerland Modifications reserved 7 A MEMBER THE ABB GROUP Section 7 7 1 5 BATTERY MAINTENANCE The battery maintenance shall be performed by a service engineer from the manufacturer or from an agent authorized by the manufacturer 7 1 6 BATTERY DISPOSAL AND RECYCLING Batteries contain dangerous substances that will harm the environment if 7 7 thrown away If you change the batteries yourself call qualified organizations for battery disposal and recycling WWW newavenergy com 04 1206 S7 NW OPMPS 10 50kVA GB 120320 Page 3 4 Printed in Switzerland
111. s only transient the LED indicator ALARM would also extinguish otherwise it will remain on red ENTER Confirms a chosen menu item 4 1 2 4 ON OFF Start up and Shutdown Buttons IN THE CASE THAT THE PARALLEL UPS SYSTEM HAS TO BE TURNED OFF THEN BOTH ON OFF BUTTONS ON ALL UPS MODULES HAVE TO BE PUSHED IN THIS CASE THE POWER SUPPLY TO THE LOAD WILL BE INTERRUPTED WWW newavenergy com 04 1206 54 NW OPMPS 10 50kVA GB 120320 Page 3 8 Printed in Switzerland Modifications reserved 7 gt MEMBER THE ABB GROUP Section 4 4 1 3 DESCRIPTION OF THE LCD 4 1 3 1 Status Screens DESCRIPTION LCD DISPLAY 1 Load is protected by UPS power LOAD 5 Load is supplied by inverter Normal Operation PROTECTED and the batteries are connected and o k 2 Loadis not protected by UPS power LOAD P1 Load is supplied by mains power load on NOT PROTECTED bypass or it is supplied by the inverter Normal operation and the batteries are not o k 3 Load not supplied LOAD OFF P2 UPS is switched off SUPPLY FAILURE To start the UPS press the two ON OFF push buttons simultaneously 4 UPS is not supplying load anymore LOAD DISCONNECTED P2 NOTE On the right hand side of the LCD there is the indication of single parallel UPS If the UPS is configured as single the indication will be 5 If the UPS is configured as parallel the indication will be followed by the UPS number The max no of module units are 2
112. stored event is identified with a sequential 02 number and time stamp All events and alarms are indicated with their date 03 and time of appearance 4 1 3 4 Measurements Screen DESCRIPTION 1 Battery Runtime UPS Output Frequency Bypass Frequency Battery Voltage C Battery Charger Current Discharge Current Rectifier Voltage of all three phases Bypass Voltage of all three phases O Output Voltage of all three phases 10 Output Current of all three phases 11 Active Output Power of all three phases 12 Reactive Output Power of all three phases 13 Apparent Output Power of all three phases 14 Output Power of all three phases 15 Battery capacity 4 1 3 5 Commands Screen DESCRIPTION 1 Transfer Load to inverter 2 Transfer Load to bypass 3 Battery Test Section 4 LCD DISPLAY 01 05 10 00 LOAD TO INV 05 10 00 LOAD TO BYP 05 10 00 LOAD OFF LCD DISPLAY 00h 00m 50 00 BYPASS FREQUENCY HZ 50 00 BATTERY VOLTAGE V 0 0 0 0 0 0 0 0 DISCHARGE CURRENT 00 00 VOLTAGE V 20 230 230 55 V 230 230 230 OUTPUT VOLTAGE V 230 230 230 OUTPUT CURRENT A 00 00 0000 00 00 ACTIVE POWER KW 00 00 00 00 00 00 REACTIVE POWER kVAr 00 00 00 00 00 00 00 00 00 00 00 00 OUTPUT POWER 00 00 0000 00 00 BATT CAPACITY 00 00 14 38 59 LC
113. t batt 7Ah batt 9Ah batt 4 6 1x84 1x24 1x48 1x32 2x32 1x44 2x36 1x46 7 es 2 38 8 1x42 1x30 2x28 1x40 2x38 2x42 __ 10 2x26 1x36 2x34 1x48 2x46 2x32 2x48 2x36 0 28 na 2x38 12 2x30 1x40 2x40 2x28 2x36 2x40 15 2x36 1x48 2x48 2x32 2x42 na 2x48 2x48 na 18 2x40 2x28 na 2x38 na na na 20 2x44 2x32 2x40 na na 25 2x48 2x36 na 2x48 na na na 30 na 2x42 na na na na na Cabinet A max 1 x 48 x 7 9Ah batteries Cabinet B max 2 x 48 x 7 9Ah batteries Powerscale 25 22 5kW Load Power Kw 2 KW Autonomy min batt 9Ah batt 28Ah 7Ah batt 9Ah batt 28Ah 9Ah batt 28Ah batt 9Ah batt 28Ah 6 1x48 1x22 2 32 1 44 2 40 2x40 MEME 25 8 2x28 1 40 2x38 1x48 2x48 2 40 ____ 2x4 10 2x34 1x48 2x46 2x32 3x40 2x40 3x46 2x46 12 2 0 2x28 2 5 2 5 2 44 2 4S Wa 4 EEE na 15 2x48 2x32 1x24 3x42 2x44 1 18 3x36 2x38 1x24 3x48 2x48 1x34 3x
114. te the availability of the mains power supply The LED s INVERTER and BYPASS if green indicate which of the two is supplying power to the critical load When the battery is supplying the load due to mains failure the LED indicator BATTERY is flashing The LED indicator ALARM is a visual indication of any internal or external alarm condition At the same time an audible alarm will be activated INDICATOR INDICATOR STATUS MEANING ALARM OFF No alarm condition RED Alarm condition GREEN Mains rectifier available RED Mains rectifier not available Mains bypass available Mains bypass not OK or not available UPS is turned off BY PASS GREEN Load on bypass Bypass or Eco Mode OFF Bypass not operating switched off INV Load on inverter Inverter fault or load not transferable to inverter Inverter not operating switched off BATTERY GREEN Battery OK RED Battery fault or battery is discharged Flashing GREEN Battery in discharge or battery fuse open 4 1 2 3 Keys The keys allow the user to operate the UPS to perform settings and adjustments to start up and shutdown the UPS to monitor on the LCD display the voltages currents frequencies and other values KEYS FUNCTION ON OFF Serve to switch on press both keys simultaneously or shutdown the UPS press both keys ON OFF simultaneously UP Move upwards through the menu DOWN V Move downwards through the menu RESET Cancel the audible alarm If the alarm condition wa
115. terface on Phoenix Terminals Slot 1 Option X2 Potential free contacts detail see Section 3 1 2 6 JR1 RS485 on RJ 45 port Interface for Multidrop connection between several UPS cabinets see Section 3 7 SW1 9 Multi Cabinet Configuration Switch see section 4 8 408 Parallel BUS connector Option ONLY For paralleling cabinets use optional adapter JD5 Parallel BUS Input Connector JD6 Parallel BUS Output Connector 9 SNMP Slot for optional SNMP card ONLY 10 Newavewatch Slot for optional Modem Ethernet ONLY WWW newavenergy com 04 1206 S3 NW OPMPS 10 50kVA GB 120320 Page 4 4 Printed in Switzerland Modifications reserved THE GROUP Section 4 CONTENTS SECTION 4 ocu 2 4 1 1 COMMISSIONING 2 CONTROL PANE E 2 4 1 2 1 Power Management Display 2 4 1 2 2 Biz B 89 AO E T ETE 3 4 1 2 3 xc e E 3 4 1 2 4 ON OFF Start up and Shutdown Buttons a 3 4 19 DESCRIPTION OF THE LOD uuu ionis Ren cups 4 4 1 3 1 UMEN DEUM Vi UU 4 4 1 3 2 2 TT RET 4 4 1 3 3 m DT 5 4 1 3 4 ____________ 5 4 1 3 5 Commands Screen
116. tically be transferred from mains to inverter within 5 msec this is valid for single and parallel systems The battery charger remains active in the The is recommended only if the loads can tolerate interruptions of 3 5 ms transfer time from Bypass Mode to ON LINE Mode TO HAVE TO MOST ESSENTIAL SECURITY LEVEL WE RECOMMEND TO RUN THE UPS ON NORMAL OPERATION MODE MEANS UPS MODE WWW newavenergy com 04 1206 54 NW OPMPS 10 50kVA GB 120320 Page 7 8 Printed in Switzerland Modifications reserved dd MEMBER OF THE ABB GROUP Section 4 4 1 4 3 MAINTENANCE BYPASS Mode The Maintenance Bypass Mode is performed by means of the 1 BYPASS SWITCH on the rear of the UPS POSITION OF SWITCH EFFECT Bypass Switch Closed Load supplied directly from mains LCD indication MANUAL BYP IS CLOSED LED Indicators will indicate as shown in table below Bypass Switch Open Normal operating condition Load supplied by inverter LCD indication MANUAL BYP IS OPEN LED Indicators will indicate as shown in table below MAINTENANCE LEDIndicator ON OFF Green Green BATTERY Green Before transferring the load to Maintenance Bypass IA1 always make sure all the UPS modules are in the Bypass Mode or ECO Mode ON OPERATION MODE MANUAL BYPASS THE LOAD IS NOT PROTECTED AGAINST ANY MAINS FAILURES OR MAINS DISTURBANCES 4 1
117. tonomy min 7Ah batt 9Ah batt 28Ah 7Ah batt batt 28Ah 7Ah 9Ah 28Ah 7Ah batt 9Ah batt 28Ah batt 6 3x40 2x40 1x30 3x48 2x48 1x34 na ____7 3x44 2x44 3x40 1x40 3x46 1 4 ___8 3x48 2x48 1x34 3x40 1x40 3x44 3x48 1x48 3x96 na na 3x48 1x48 3 x 40 3x44 3x48 13 na 3x48 1x48 na na na 15 na na na na 16 na 18 na na na na na na na 20 na na na na na na na 22 na na na 24 na 25 na na na 28 na 29 na na na na na 31 na 32
118. tput of the UPS must be fitted with circuit breakers or other kind of protection These circuit breakers will be connected between the loads and the UPS and will provide additional protection to the UPS in the event of overloads and short circuits These circuit breakers will enable the protection of each load separately The size of the circuit breakers depends on the load rating of the load sockets The circuit breakers must comply with the prescribed IEC Standards It is recommended to provide a separate output distribution board for the load The following values should be indicated on the output distribution board Maximum total load rating Maximum load rating of the load sockets If a common distribution board is used sockets for Mains and UPS voltage ensure that on each socket there is an indication of the applied voltage Mains or UPS Output power cable ratings should be in accordance with the recommended cable sections and fuses ratings or in accordance with the prescribed IEC Standards or with the local regulations Under the connection terminal of the UPS there is a cable fixing rail to ensure that the cables have been fastened properly Ensure that the earth connection is performed in accordance with the prescribed IEC Standards or with the local regulations 1 5 1 5 Connection of the Load To ensure protection of the personnel during the installation of the UPS make sure that the connections are performed under the fo
119. ve correct input cabling see Terminal Block in Section 2 chapter 2 1 3 NOTE The UPS is supplied as standard version with facilities for a single cable feed for rectifier and bypass Procedure to convert from Single to Dual Input Feed for Cabinet C Simply unscrew and remove the Terminal Bridges between 1L1 2L1 1L2 2L2 1L3 2L3 as shown in the picture below UPS TERMINAL UPS TERMINAL Rectifier Bypass 211 212 213 www newavenergy com 04 1206 S1 NW OPMPS 10 50kVA GB 120320 Page 17 20 Printed in Switzerland Modifications reserved THE GROUP Section 1 Procedure to convert from Single to Dual Input Feed for Cabinet A amp B On the distribution PCB NW24170 for unit or NW24172 for 15 20 unit unplug and reconnect the three wires as follows L1 unplug from and reconnect to FA23 L2 unplug from FA9 and reconnect to FA24 L3 unplug from FA11 and reconnect to FA25 Please refer to the following pictures and the schematic below FA25 FA24 FA23 Rectifier Line Fuses 32 10 KW Gack Peed 40 20KW 2 Is 7 FAS q Jj Neutral Neutral Rectifier 8 Bypass A10 Mains Reseux 400 Alimentazione NW22D81 i Line for is 4 T i FA7 single input FATIFA23 feed N FA11 FA25
120. w PowerScale 25 50kVA in Cabinet C and Connection Terminals 1 2 USB 8 4 Customer Inputs gt 5 6 JR1 RS485 RJ 45 port 7 5 1 9 8 408 05 906 9 SNMP 10 Newavewatch 11 Battery terminal N 12 Input Bypass terminal for Dual Input feed 13 Input Rectifier terminal for Single feed 14 Output Load terminal 15 1 1 Maintenance Bypass 16 1 2 Parallel Isolator 17 F1 Battery Fuse 18 FA2 Bypass Line Fuse 19 1 Rectifier Fuse X2 Customer interface on Phoenix Terminals Slot 1 Option 2 Potential contacts detail see Section 3 1 2 Interface for connection between several UPS Parallel BUS Parallel BUS Output Connector Slot for optional SNMP card ONLY Slot for optional Modem Ethernet card ONLY open 0 10 10 o o LI o o o 0200010 00 cc a 1 1 1 1 10 1 a Power Management Display PMD of POWERSCALE PC Interface Slot 1 O Option JD1 RS232 Sub D9 female Interface UPS system to see section 3 1 1 Input Connector section 2 1 2 2 www newavenergy com 04 1206 S2 NW OPMPS 10 50kVA GB 120320 Printed in Switzerland Modifications reserved FA2 FA1 19 18 L2 L3 C3 C CJ L3 L3 100 00 020 0 Page 6 14 ru 7 newave
121. x40 2x28 2 25 2x00 2 44 2 5 MEN 15 EN 15 2x48 2x32 1x24 3x42 2x44 18 3x36 2x38 1x24 3x48 2x48 1x34 3x42 1x40 3x46 1x48 _ 20 3x38 2x40 1x28 3x36 3x46 3x48 22 3x42 2x44 1x30 3x38 1x40 3x48 1x48 na na 4 na BN 25 3x46 2x48 3x42 1x44 na na na x 27 3x48 3x34 3x48 28 1x36 1x48 29 na 3x36 na na na 31 na 3x38 na na na na 32 na 1x40 na 33 3x40 na na na na 35 na 3 42 na 36 na 1x44 na 37 3x44 na na 39 na 3x46 X na na na 41 3x48 1x48 na na na
122. zerland Modifications reserved gt 6 MEMBER THE GROUP Section 3 3 1 INTERFACING Each UPS is provided with communication port and a communication card which provides system information STANDARD ITEMS 85232 on Sub D9 port For monitoring and integration in network management 1 Remote Shut down EMERGENCY OFF Normally closed 1 GEN ON Normally open 1 Programmable Customer s Inputs Normally open 1 Temp Sensor for Battery Control 1 12 vdc source max 250 mA 45 port For multidrop purpose Power Management Display PMD LCD display OPTIONAL ITEMS Relay card USB Including Customer Interfaces 5 output DRY PORTS Common alarm Load on bypass Battery low Load on inverter Mains failure Customer Interfaces Inputs DRY PORT RS232 on USB port For remote signalling and automatic computer shutdown SNMP card SNMP Card slot already included For monitoring and integration in network management 3 1 4 SMART PORT JD1 SERIAL RS 232 SUB 09 FEMALE AND USB PORT The SMART PORT 901 and USB port located on the UPS itself is an intelligent RS 232 serial port that allows the UPS to be connected to a computer The connector is a standard D Type 9 pin female and the USB is a standard USB port When installed the optional SMART the software WAVEMON allows the computer to monitor the mains voltage and the UPS status continuously In the event of any changes the

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