OPERATION MANUAL
Contents
1. 206530 Starter battery 402115 Silencer 691678 Driver seat 206553 Wheel steering roller rod 207344 Water pump 207405 Water plug 3 4 280011 HD level indicator 203730 Throttle linkage complete 681118 HD manometer 0 600 bar 206566 HD mini measuring hose 206567 Rotary shaft seal 80x100x7 206550 Conical nipple V Seal 207168 Seal bushing 628178 O ring 42x2 201550 Wearing plate saw blade 628132 Sealing pack for HD engine 207728 Sealing pack for drive gear 681262 Guiding element saw blade protection S green 0500 628143 01000 628241 01200 628250 Wearing plates saw protection cap 0500 628140 01000 628247 01200 628252 Wearing plates extraction hose shoe 0500 628208 01000 628256 01200 628267 21 Deutz Ident No 10 Guarantee The guarantee time for this machine is 12 months Guarantee for the following wearing parts will be given only when the wearing is not due to working conditions Wearing parts are parts which are subject to wear and tear in working conditions due to intended use of the machine The time of wearing is not defineable in a uniform way it depends on their application intensity The wearing parts of each specific machine have to be attended adjusted and if necessary exchanged in accordance with the user s manual of the m2. Any other utilisation of this floor cutter is considered inadmissible The manufacturer supplier is not liable for any damage caused by undue application Correct operation also requires following instructions in the operating manual as well as adhering to inspection and maintenance procedures 1 3 Organizational measures 1 3 1 Always keep the operating manual close to the machine and easily accessible 1 3 2 Follow all laws and regulations concerning accident prevention and environmental compliance listed in the supplement to this operating manual 1 3 3 Any personnel working on the machine must read this operating manual especially this chapter on safety precautions prior to beginning Learning on the job is too late This especially applies to persons who work occasionally on the machine like setup or maintenance crews 1 3 4 Perform regular spot checks to ensure that personnel are doing their jobs in a safe and conscientious manner and that they are adhering to the instructions the operating manual 1 3 5 Use personal protective equipment whenever necessary or when required by regulations 1 3 6 Pay attention to all safety and danger warning labels located on the machine 1 3 7 Keep all safety and danger warning labels in on the machine completely legible 1 3 8 Immediately stop the machine and notify parties in charge when performing safety related changes on the machine or its operation or becoming aware of any tro
3. Operation 5 1 Regular cutting operation Start preparations see 3 4 5 2 Cutting with electronically controlled feed function applicable for reinforced concrete only Start electronical control pos 34 Push steering lever pos 24 in direction of motion Raise speed by turning control knob pos 25 _ Attention If the rate of speed is selected too high there is a risk of considerable fluctuations of the feed motion due to electronical control UN N 5 3 Cooling water Make sure that the saw blade is supplied with sufficient cooling water Use only clean water Do not buckle hose 5 4 Choice of saw blade See the Lissmac Diamond Tools brochure Only use saw blades recommended by the manufacturer 5 5 Change from right to left cutting Stop diesel engine pos 36 Dismount steering rod lifter pos 44 Remove hexagon screws pos 45 Lift steering rod and suspend in rope Pivot the sawing unit to middle position Mount HD cylinder from pos 46 to opposite side introduce from above first Pivot the whole sawing unit to left side Fix the sawing unit with straining screws again pos 45 Reassemble steering rod pos 1 and steering rod lifter pos 44 at left side Fix the driver seat at the other side Pivot operation desk accordingly Do not forget to change the sense of rotation pos 23 of the saw blade _ Attention If the saw blade was already fixed th
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5. of saw blade Hydraulic motor Lowering of saw blade infinitely variable 2 4 Accessories Saw blade protection cap 2 1200 1500 mm Sludge extraction 2 5 Perceived noise level of FS UNI CUT Guaranteed sound level 105 dB A WARNING Ear muffs must be worn if a 90 dB A noise level is exceeded Sound ranging method in accordance with ISO 3744 3862 and Regulation 2000 14 EG 3 Commissioning 3 1 Operation desk Prior to starting the floor cutter the operator has to make himself familiar with the machine Meaning of the symbols 12 Water pump ON OFF 13 Hydraulic oil temperature is too high green light hydraulic oil level red light is too low light must not burn during operation 14 Current supply light burns during operation 15 Preheating light burns during start up required if outside temperatures are low 16 Emergency cut off 17 Battery charging control light must not burn during operation 18 Motor oil pressure light must not burn during operation 19 Air filter light must not burn during operation change dirty cartridge see 6 1 20 Working hours counting device 21 Cooling water temperature 22 Sludge extraction ON OFF 23 Saw blade change over switch 0 Off 1 left 2 right 24 Control lever for direction of motion and cutting speed must always be in middle position at the start Control lever forward Control lever backward Button pressed down rapid c
6. water steam cleansing agent may not penetrate Particularly protect endangered electric motors and switches 1 5 2 5 Completely remove all covers tape after cleaning 1 5 2 6 Tighten any loose screws after performing maintenance or repair work 1 5 2 7 If the protective devices on the machine need to be removed for setting up maintenance or repair work they must be reassembled immediately afterwards and tested for their safety features to ensure safe operation 1 5 2 8 Dispose of lubrication and auxiliary devices as well as spare parts in a safe and environmentally friendly manner 1 6 Precautions for Special Types of Danger 1 6 1 Electrical Power 1 6 1 1 Use only original fuses with the electrical current for which they were designed Immediately turn off the machine when encountering power supply problems 1 6 1 2 Any work on electrical equipment must be performed by a qualified electrician only or by trained persons under the supervision of a qualified electrician in compliance with the regulations for electrical engineering 1 6 1 3 Regularly inspect check the machine s electrical condition Problems such as loose connections e g damaged cables must be immediately repaired 1 6 2 Dust 1 6 2 1 Observe all national regulations and standards when working in small spaces 1 6 3 Noise 1 6 3 1 Wear officially prescribed personal ear protection 1 7 Transport 1 7 1 1 7 7 Ensure that your hoisting gear and loa
7. 36 en Move saw blade drive to highest position lever pos 28 control knob 29 Danger Switch off ignition pos 21 Remove eye bolts pos 39 40 Uncouple extraction hose and undo saw blade cover Remove all screws pos 41 Remove pressure disk and insert saw blade Attention Clean flange surfaces Arrows indicating direction of rotation arrow on the blade and protection cap must coincide synchronous saws Mount the pressure disk and screws pos 41 Assemble saw blade cover and put back extraction hose shoe yA a N gt ju 1 gt 3 4 Preparations for start Put the floor cutter in position Steering rod disk saw blade or rear side marker are positioned above the cutting line Couple water hose at pos 42 or at extraction point Open water plugs pos 42 Set saw blade speed control knob pos 31 to 0 Select sense of rotation of saw blade pos 23 Put diesel engine gas lever pos 26 in full throttle position Adjust speed with control knob pos 31 see table below 500 600 800 900 1000 1100 1200 1500 mm 45m sec 215 1720 1430 concrete 0 45m sec Concrete 2100 1750 55m sec asphalt 0 asphalt Switch on water pump pos 12 Set feed motion control knob to zero pos 29 Put lever pos 28 in down position Slowly initia
8. OPERATION MANUAL Floor Cutter FS UNI CUT This manual should be available to your service personnel at all times to ensure correct and careful handling of the machine 5 Maschinenbau Diamantwerkzeuge GmbH Mechanical Engineering Diamond Tools Lanzstra e 4 D 88410 Bad Wurzach Telefon 49 0 75 64 3 07 0 Fax 49 0 75 64 3 07 5 00 lissmac lissmac com www lissmac com State 2007 02 Preface This operating manual should make it easier to learn to acquaint yourself with the machine and all its features The operating manual contains important information on safe efficient and technically correct operation Following the instructions helps prevent accidents unnecessary repair costs and down time which enhances the machine s reliability and service life The operating manual is yet to be supplemented with instructions pertaining to national laws concerning accident prevention and environmental protection The operating manual must always be accessible on the machine Every person working on the machine must read and follow the instructions in the operating manual This includes the following areas e Operation including setting up troubleshooting during operation disposal of waste products product care disposal of lubrication and auxiliary products e Servicing maintenance inspection repair and or e Transport In addition to the operating manual and in compliance with all binding national and
9. anufacturer For wearing due to working conditions no warranty claims will be accepted Advance and driving elements as tooth racks toothed wheels pinions spindles spindle nuts spindle bearings ropes chains chain wheels belts Gaskets and washers cables hoses collars plugs ccouplings and switches for pneumatic and hydraulic systems water electricity fuel Guidance elements like guiding joints guiding bushes guiding rails rolls bearings antislipping devices Gripping fixtures of quick disconnecting systems Flushing head seals Gliding and roller bearings which are not running in an oil bath Rotary shaft nipples and sealing elements Friction and overload clutches brake gears Graphite brushes collectors Easily removable ring collars Potentiometers and manual control elements Fuses and lamps Lubrication and auxiliary devices Fixing materials as plugs anchors nuts and bolts Bowden wires Lamellars Membranes Spart plugs glow plugs Parts of reversing starter as start by rope start by handle start by roll start by spring Sealing brushes packing rubber splash guard rags Filters of all types Driving deflection rollers and roller linings Protection elements for rope lays Running and driving wheels Water pumps Transport rollers for cutting materials Drilling parting off and cutting tools Conveyor belt Rubber strippers Needled felt protection Energy accumulation units 22 LISSMAC Masc
10. d suspension devices have adequate carrying capacity Have an experienced coordinator direct the lifting process Lift the machines using only approved lifting equipment as per the instructions given in the operating manual striking points for loading procedures Use only a vehicle providing sufficient carrying capacity for transporting the machine Secure the load Use the appropriate striking points Turn off the power even when moving the machine only a small distance Before restarting ensure the machine is securely connected Always follow the instructions in the operating manual when restarting 2 Description of Machine Componentry 2 1 Component Overview Pos Pos Pos Pos Pos Pos Pos Pos Pos Pos 1 Steering Rod Operation Desk Driverseat Diesel tank Saw blade protection cap Motor frame Content diesel engine steering hydraulic pump N O Ga Saw head with hydraulic motor guidance elements and saw blade protection cap 9 Travelling gear Content steering gear 10 Hydraulic tank 11 Striking points yA a N gt ju 1 gt 2 2 Protection Devices Pos 6 Saw blade protection cap 2 3 Technical Data 8 Diesel 1 9l Regular cutting motion 0 22 m min Rapid cutting motion 0 60 m min Saw blade speed infinitely variable electronic 700 2500 RPM Raising
11. hinenbau und Diamantwerkzeuge GmbH EEC Declaration of Conformity LISSMAC Floor Cutter FS Uni Cut e Manufacturer LISSMAC Maschinenbau und Diamantwerkzeuge GmbH Lanzstr 4 88410 Bad Wurzach Storage of the technical documents by Anton Hess Assistant to the technical director LISSMAC Maschinenbau und Diamantwerkzeuge GmbH Lanzstr 4 D 88410 Bad Wurzach Description of machine Floor cutter FS Uni Cut Floor cutter with 93 kW diesel engine Cut depth 480 mm Applied procedure of conformity evaluation Internal manufacturing control RL 2000 14 EG Annex V Measured sound level 104 dB Guaranteed sound level 105 dB e EC Directives observed EC Machine Directive 98 37 EEC Noise Directive 2000 14 EEC EC Low Voltage Directive 73 23 EEC changed by 93 68 EEC EC Electromagnetic Compatibility Directive 89 336 EEC changed by 98 68 EEC EN 12100 EN 13862 EN 60204 1 EN 294 EN ISO 3744 Authorized person legally responsible LISSMAC Maschinenbau und Diamantwerkzeuge GmbH Gewerbepark West Lanstrasse 4 88410 Bad Wurzach Tel 0 75 64 3 07 0 Fax 0 75 64 3 07 5 00 Mail lissmac lissmac com www lissmac com ppa Josef Weiland Technical Director 23 il 1 28 BR ena 25 27 m m run re m m amr yy pu T 1 1 1 ay YA 23 4 4 4 4 9 4 el a De
12. imes 1 5 1 1 Do not perform procedures that may present a safety risk 1 5 1 2 Take steps to ensure the machine is used only when it is in a safe operational state 1 5 1 3 Machine must be examined for externally visible damage at least once per shift Report any changes including performance to the appropriate parties in charge at once If necessary immediately stop and secure the machine 1 5 1 4 Immediately stop and secure the machine when malfunctioning Promptly fix the problem 1 5 1 5 Prior to starting work familiarize yourself with the locality and its environment The environment may include obstacles within the working and traffic area safe floor load necessary protection of the site towards public traffic areas first aid in case of accident 1 5 2 1 Follow the instructions in the operating manual when adjusting maintaining and inspecting componentry and performing scheduled work This includes the replacement of parts Only qualified personnel are allowed to perform these activities 1 5 2 2 Notify operators of any maintenance or additional work prior to performing Appoint a supervisor 1 5 2 3 When the machine is completely turned off for maintenance or repair work it must be safeguarded against an unexpected restart 1 5 2 4 Prior to cleaning the machine with water or by steam jet high pressure steam jet or with other cleansing agents cover and seal all openings into which due to safety or functional reasons
13. is needs to be turned as well see 3 3 6 Maintenance 6 1 Maintenance firstly daily weekly monthlyh yearly warning light every x ON operating hours change hydraulic oil 50h X 500 h change hydraulic filter 50 h X 500 h check hydraulic oil level X lubricator nipples X Saw blade guiding element X Check cooling water filter X Check hoses and screwed connections of hydraulic 20h X system for tightness damage Diesel engine see Deutz operating manual Please observe the operating instruction of the engine manufacturer you will find it attached to each new machine Especially observe the safety and maintenance instructions 20 6 2 Lubrications and auxiliary devices Diesel engine see Deutz operating manual Lubricator nipple LS2 7 Spare Parts Wearing Parts Designation Engine oil filter Lissmac Item No 206599 01174418 Fuel filter 206598 01181245 Filter water separator 207502 01319822 Air filter cartridge 204638 26510342 Safety cartridge air filter 204640 26510343 Hydraulic filter Argo 204554 V3 0923 08 Engine oil 15W40 without filter change approx 8 5 litres Engine oil 15W40 with filter change approx 10 litres Hydraulic oil BP Bartran HV68 approx 55 litres Driving wheel 207676 Hydraulic motor with brake 206529 Hydraulic motor without brake
14. local regulations concerning accident prevention the general technical regulations for safe and correct operation must also be adhered to Table of Contents 1 General Safety Precautions Description of Machine Commissioning Transport Operation Maintenance Spare parts list O O A N Annex 10 Guarantee 1 General Safety Precautions 1 1 Warning Labels and Symbols used in this Manual Danger Not following the instructions can results in serious injuries or even death Not following the instructions can under certain conditions result in injuries O Note Not following the instructions can result in damage to the machine or other equipment 1 2 General Safe Operating Procedures 1 2 1 The machine has been manufactured in keeping with the most recent technology and the recognized safety rules Nevertheless there may be some risk of a hazard to life and limb of the user or third persons or impairments of the machine and other real assets respectively 1 2 2 Use the machine only in good working conditions and follow all procedures concerning correct and safe operation as outlined in the manual This applies specifically to malfunctions that can jeopardize safety Take immediate action to eliminate troubles 1 2 3 This floor cutter is intended for cutting concrete or asphalt exclusively The cutting of wood plastic material or metal except concrete reinforcements is not permitted
15. te the dipping motion with the feed motion control knob until the saw blade starts cutting 6 Attention Is the saw blade provided with sufficient cooling water Put the cut depth indicator pos 43 to zero Dip the saw blade to desired cut depth mm indicator pos 43 Control knob pos 29 Lever pos 28 Set control knob pos 25 to zero Push the steering lever pos 24 forward button is not pressed down Slowly initiate feed motion with control knob pos 25 If required switch on electronic control system pos 34 see 5 2 3 5 Regular rapid cutting mode 3 5 1 Regular cutting motion Steering lever pos 24 is in middle position Put control knob pos 25 to zero Start diesel engine by ignition key pos 36 Actuate gas lever pos 26 Define desired maximum speed Push steering lever pos 24 into desired direction of motion Start movement by control knob pos 25 3 5 2 Rapid cutting motion Proceed as indicated under 4 1 1 normal cutting motion Simultaneously button on steering lever pos 24 pressed down 15 4 Transport Displacement by crane Has the crane enough carrying capacity Fix quadruple suspension gear with adequate carrying capacity using jack rings provided pos 11 Lift carefully Danger Do not allow any persons to loiter under suspended loads at any time Always keep an eye on the floor cutter 5
16. uble of this kind 1 3 9 Make no alterations and do not add componentry or rebuild the machine without permission from the manufacturer 1 3 10Use only original spare parts 1 3 11 Perform all scheduled inspections as needed or use the scheduled intervals as outlined in the operating manual 1 3 12 For carrying out maintenance work adequate workshop equipment is indispensable 1 4 Qualifications for Selecting Operators Fundamental Responsibilities 1 4 1 Only personnel of proven reliability are allowed to operated the machine Observe legal minimum age requirements 1 4 2 Use only qualified and trained personnel Clearly define staff responsibilities concerning operation of machine setup maintenance and repair works 1 4 3 Ensure that the floor cutter is handled only by persons appointed to do so 1 4 4 Define machine operator s responsibility also in respect to road traffic regulations and his ability to object to instructions not in compliance with the safety regulations 1 4 5 Apprentices new employees or personnel receiving general training must be supervised at all times by an experienced operator while working on the machine 1 4 6 Any work at the electrical equipment of the floor cutter must be carried out by a qualified electrician only or a trained person under the supervision of a qualified electrician accordance with the rules and standards for electronics 1 5 Safety Notice to Certain Operation T
17. utting motion Button up regular cutting motion O Attention The rate of speed is set by control knob pos 25 forward motion reverse motion 26 Gas lever for diesel engine 27 Vertical adjustment of saw protection cap Lever forward saw cap up Lever backward saw cap down Lever in middle saw cap stops Atttention This lever also controls the feed motion of the saw cap 0 Wide deflection increased feed motion 28 Lever Lever forward Lever backward saw blade up saw blade down Lever in middle saw blade stops Attention This control knob pos 29 controls the rate of speed of the saw blade Wide deflection increased feed motion 30 Working pressure during sawing process 31 Saw blade speed control 32 Saw blade speed 33 Change of cutting direction When reversing the cutting direction the steering has also to be changed 34 Electronic feed motion ON OFF 35 Socket for cooling water controller red light burning insufficient cooling water 36 Ignition lock 37 Connection for programming device 38 Sockets 3 2 Connections lubrication and auxiliary devices When delivered the floor cutter is filled with HD oil and diesel fuel Anyway these should be checked HD oil level gauge pos 47 Fuel level gauge pos 48 Couple cooling water hose pos 42 3 3 Assembly of saw blade All switches on the operation desk must be in position 0 Start motor with ignition key pos
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