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2080-UM001B-EN-E Micro810 Controllers User Manual

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1. Error Code Description Recommended Action OxF000 The controller was unexpectedly reset Perform one of the following due to a noisy environment or an internal Downlo dih hardware failure The Micro800 SANS program controller program has been cleared See Wire Your Controller on page 17 0xF001 The controller program has been cleared Perform one of the following This happened because e Download the program using Connected Components Workbench a power down occurred during i u program download or data transfer e Transfer the program using the memory module restore utility from the memory module e the cable was removed from the controller during program download e the RAM integrity test failed 0xF002 The controller hardware watchdog was Perform the following a contr ller program has e Establish a connection to the Micro800 controller e Download the program using Connected Components Workbench OxDOOF A particular hardware type for example Perform one of the following embedded 0 was selected in the user j BR program En but did not match Connect to the hardware that is specified in the user program the actual hardware base e Reconfigure the program to match the target hardware type 0xF003 One of the following occurred Perform one of the following e The memory module hardware faulted e Remove the memory module and plug it in again e The memory module connection e Obtain a new memory module faulted e
2. Logic side User side 24V Supply Micro800 OBB controller 45626 Source input wiring example Fuse 1 24V 45625 DC 24 Rockwell Automation Publication 2080 UM001B EN E November 2011 About Accessories Chapter 5 is chapter highlights the accessories you can use with the Micro810 controller Accessories This chapter highlights th y hth 1l External AC Power Supply Use this optional power supply 2080 PS120 240VAC in applications with smaller systems when a 24V DC power supply is not readily available Wire the Module PAC 1 PAC 2 PAC 3 AC Input Connectors 4506 DC 1 DC 2 DC 3 DC 4 DC Output Connectors DC 24V 1 6 A PAC 1 AC hot 100 240V AC DC 1 PAC 2 AC neutral 100 240V AC DC 2 PAC 3 Safety DC 3 ground DC 4 Rockwell Automation Publication 2080 UM001B EN E November 2011 25 Chapter 5 26 About Accessories 1 5 LCD Display and Keypad Module This module 2080 LCD also functions as a backup memory module for the Micro810 controller This module offers an affordable and simple method of viewing status and configuring the Micro810 Controller With this LCD module you can also modify core Smart Relay function blocks The LCD Display instructions can be used to display custom messages as well as to read keystro
3. Micro810 Controllers 2080 LC10 12AWA Input Terminal Block L1 VAC L2 N VAC 1 00 1 02 OMOOOOOOQOOHO L2 N VAC 1 01 1 03 1 05 1 07 45055 Output Terminal Block IT IT i emo CM1 CM2 CM3 HQOOOOH 45059 2080 LC10 120WB Input Terminal Block 0024 como 1 01 103 1 04 1 06 5QHOHOHOHOHO D24 1 00 Output Terminal Block emo em cm cms HQOOOOH 45059 2080 LC10 12DWD Input Terminal Block DC12 como 1 01 1 03 1 04 1 06 5QSQSOHQHEHO Output Terminal Block i 7 CM1 CM2 HOOOOOH 45059 2080 LC10 120BB Input Terminal Block En como er Er ie OOO OHQOOH ee eee se eee 45056 Output Terminal Block CM0 0 070101010101910 45058 1 1 04 1 05 1 06 I 07 apply as both digital inputs 4 5 6 7 and analog inputs 0 1 2 3 for the 2080 LC10 QWB 2080 LC10 12DWD and 2080 LC10 120BB models Controller 1 0 Wiring Minimize Electrical Noise Because of the variety of applications and environments where controllers are installed and operating it is impossible to ensure that all environmental noise will be removed by input filters To help reduce the effects of environmental noise Rockwell Automation Publication 2080 UM001B EN E November 2011 21 Chapter 4 22 Wire Your Controller install the Micro800 system in a properly rated for example NEMA enclosure Ma
4. Allen Bradley Configure DOY DOY Sample Parameter Configuration Parameter Field Configuration Value Q 003 Channel A EN 103 Y C 0 On 11 08 18 YY MM DD Off 11 08 19 YY MM DD 1 Power up the Micro810 controller The Micro810 splash screen briefly appears after power up 2 The status display shows PROG mode the day and time and the I O status Press the ESC and OK buttons at the same time to navigate to the Main Menu 3 Press the DOWN arrow button once to select SR function Press the OK button 4 Press the DOWN arrow button once to navigate to the function block controlling Output 3 DOY 64 Rockwell Automation Publication 2080 UM001B EN E November 2011 Quickstarts Appendix E 5 Press the RIGHT arrow button once to select the DOY instruction parameter field 6 Press the RIGHT arrow button once The CHANNEL parameter field is selected and it shows CHANNEL A OBS ea fad DO A Channel parameter 7 Press the RIGHT arrow button to select the EN parameter field Press the DOWN arrow button four times to change the EN parameter value to 103 093 ara 16 1673 Zul 8 Press the RIGHT arrow button twice to select the first digit entry in the ON parameter field 093 the ON parameter ME Change the On date settings to 11 08 18 YY MM DD To do this follow these steps a Press the UP arrow button once to get the digit value of 1 b Press the RIGHT arrow button once to se
5. Purpose of this Manual Additional Resources Read this preface to familiarize yourself with the rest of the manual It provides information concerning e who should use this manual e the purpose of this manual e related documentation Use this manual if you are responsible for designing installing programming or troubleshooting control systems that use Micro800 controllers You should have a basic understanding of electrical circuitry and familiarity with relay logic If you do not obtain the proper training before using this product This manual is a reference guide for Micro800 controllers plug in modules and accessories It describes the procedures you use to install wire and troubleshoot your controller This manual e explains how to install and wire your controllers e gives you an overview of the Micro800 controller system Refer to the Online Help provided with Connected Components Workbench CCW software for more information on programming your Micro800 controller These documents contain additional information concerning related Rockwell Automation products Resource Description Micro800 Programmable Controller External AC Information on mounting and wiring the optional Power Supply Installation 2080 INO01 external power supply Micro810 USB Adapter Plug in Module Wirng Information on mounting and wiring the Diagrams 2080 WD001 Micro810 USB Adapter Plug in Module Micro800 1 5 LCD Display a
6. Troubleshooting 47 U USB Adapter 28 using emergency stop switches 11 Using Micro810 Smart Relay Functionality 55 W wiring diagrams 20 Wiring Examples 23 wiring recommendation 17 Wiring Your Controller 17 92 Rockwell Automation Publication 2080 UM001B EN E November 2011 Rockwell Automation Support Rockwell Automation provides technical information on the Web to assist you in using its products At http www rockwellautomation com support you can find technical manuals a knowledge base of FAQs technical and application notes sample code and links to software service packs and a MySupport feature that you can customize to make the best use ofthese tools For an additional level oftechnical phone support for installation configuration and troubleshooting we offer TechConnect support programs For more information contact your local distributor or Rockwell Automation representative or visit http www rockwellautomation com support Installation Assistance If you experience a problem within the first 24 hours of installation review the information that is contained in this manual You can contact Customer Support for initial help in getting your product up and running United States or Canada 1 440 646 3434 Outside United States or Use the Worldwide Locator at http www rockwellautomation com support americas phone_en html or contact Canada your local Rockwell Automation representative New
7. 2 The Network Configuration parameters optional 3 The Network Path to the target device 4 The Firmware Revision for this update View Log Rockwell Automation Publication 2080 UM001B EN E November 2011 83 Appendix E Quickstarts 84 3 Select the catalog number of the Micro800 controller that you are going to update and click Next Catalog Number E Enter the catalog number of the target device 2080 01 0 120WB 2080 L010 1 24 2080 LC10 12DWD 2080 LC10 120BB 2080 LC10 120 WB 2080 LC30 100B 2080 LC30 100WB 2080 LC30 164WB 2080 LC30 160B 2080 LC30 160 WB 2080 LC30 240BB 2080 LC30 24QVB 2080 LC30 240 WB 2080 LC30 484 WB 2080 LC30 480BB E workstation ROCKWELL DS0REF da Linx Gataways Ethernat B 12810 30001 Dr H 5 Dee H E AB_VEP 1 1789 AL A Virtual Chasis 5 Ifyou see the following screen Micro810 controller only leave the Slot Number at 0 and click OK You must specify a Slot Number corresponding to the selected device based on Backplane Slot Number jo Cancel Rockwell Automation Publication 2080 UM001B EN E November 2011 Quickstarts Appendix E 6 Click Next to continue and verify the revisions Click Finish and Yes to initiate the update Firmware Revision Control Control Rockwell Automation Publication 2080 UM001B EN E November 2011 85 AppendixE Quickstarts Establish Communication Betw
8. FSMA9 Bulletin 700 Type RM Relay 24V DC Bulletin 700 Type R Relay 48V DC 199 FSMA9 Bulletin 700 Type RM Relay 48V DC Bulletin 700 Type R Relay 115 125V DC 199 FSMA10 Bulletin 700 Type RM Relay 115 125V DC Bulletin 700 Type R Relay 230 250V DC 199 FSMA11 Bulletin 700 Type RM Relay 230 250V DC Bulletin 700 Type N P or PK Relay 150V max AC or DC 700 N24 2 Miscellaneous electromagnetic 150V max AC or DC 700 N242 devices limited to 35 sealed VA 1 Varistor Not recommended for use on relay outputs 2 RC Type Do not use with Triac outputs Rockwell Automation Publication 2080 UM001B EN E November 2011 19 Chapter 4 Wire Your Controller Ground the Controller Wiring Diagrams 20 This product is intended to be mounted to a well grounded mounting surface such as a metal panel Refer to the Industrial Automation Wiringand Grounding Guidelines publication 1770 4 1 for additional information Additional grounding connections from the mounting tab or DIN rail if used are not required unless the mounting surface cannot be grounded The following illustrations show the wiring diagrams for the Micro800 controllers For controllers with DC inputs inputs 0 3 can be wired as either sinking or sourcing inputs however inputs 4 7 can only be wired as sinking inputs Sinking and sourcing does not apply to AC inputs Rockwell Automation Publication 2080 UM001B EN E November 2011 Wire Your Controller Chapter 4
9. Mode Switch Press THE OK button Press the DOWN arrow button once to select RUN mode Press the OK button Press the OK button to confirm the RUN mode selection The screen indicates that the controller is in RUN mode Press the ESC button to return to the Main Menu Press the DOWN arrow button once to select SR FUNCTION Press the OK button Press the UP arrow button once to select Output 1 Press the push button connected to 103 The elapsed time ET starts to elapse When the current elapsed time ET programmed time PT the output O01 is energized and the pilot light turns on UN SOCOCO0SE989099 Allen Bradley Rockwell Automation Publication 2080 UM001B EN E November 2011 71 Appendix E 18 Quickstarts 10 Release the push button connected to 103 The elapsed time ET restarts to elapse When the current elapsed time ET programmed time PTOF the output O01 is de energized and the pilot light turns off Configure Pulse Timing TP TP Sample Parameter Configuration Parameter Field Configuration Value Q 002 IN 103 Time Resolution SS MS PT 15 000 1 Power up the Micro810 controller The Micro810 splash screen briefly appears The status display shows PROG mode the day and time and the I O status Press the ESC and OK buttons at the same time to navigate to the Main Menu Press the DOWN arrow button once to select SR Function Press th
10. Product Satisfaction Return Rockwell Automation tests all of its products to ensure that they are fully operational when shipped from the manufacturing facility However if your product is not functioning and needs to be returned follow these procedures United States Contact your distributor You must provide a Customer Support case number call the phone number above to obtain one to your distributor to complete the return process Outside United States Please contact your local Rockwell Automation representative for the return procedure Documentation Feedback Your comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete this form publication RA DU002 available at http www rockwellautomation com literature Rockwell Otomasyon Ticaret A S Kar Plaza Is Merkezi E Blok Kat 6 34752 erenk y stanbul Tel 90 216 5698400 www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation NV Pegasus Park De Kleetlaan 12a 1831 Diegem Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Rockwell Automation Publication 2
11. Rockwell Automation Publication 2080 UM001B EN E November 2011 41 AppendixC _IPID Function Block IPIDCONTROLLER Arguments Parameter Parameter Data Type Description Type AutoTune Input BOOL Start AutoTune sequence ATParameters Input AT_Param Auto tune parameters See AT_Param Data Type ErrorMode Input DINT Mode used to handle errors Possible value are e 0 No error message ErrLog file e 1 Prints error message level 1 in ErrLog file e 2 Prints error message level 1 and level 2 in ErrLog file Output Output Real Output value from the controller AbsoluteError Output Real AbsoluteError is the difference between Process value and set point value ATWarnings Output DINT Warning for the Auto Tune sequence Possible value are e 0 No auto tune done e 1 Auto tuning in progress e 2 Auto tuning done e 1 Error 1 Controller input Auto is TRUE please set it to False e 2 Error 2 Auto tune error the ATDynaSet time expired OutGains Output GAIN_PID Gains calculated from AutoTune Sequences See GAIN PID Data type ENO Output BOOL Enable out GAIN_PID Data Type Only applicable to LD ENO is not required in FBD programming Parameter Type Description DirectActing BOOL Types of acting e TRUE Direct acting e FALSE Reverse acting ProportionalGain REAL Proportional gain for PID gt 0 0001 Timelntegral REAL Time integral va
12. This equipment is supplied as open type equipment It must be mounted within an enclosure that is suitably designed for those specific environmental conditions that will be present and appropriately designed to prevent personal injury resulting from accessibility to live parts The enclosure must have suitable flame retardant properties to prevent or minimize the spread of flame complying with a flame spread rating of 5VA V2 V1 VO or equivalent if non metallic The interior of the enclosure must be accessible only by the use of a tool Subsequent sections of this publication may contain additional information regarding specific enclosure type ratings that are required to comply with certain product safety certifications In addition to this publication see Industrial Automation Wiring and Grounding Guidelines Rockwell Automation publication 1770 4 1 for additional installation requirements NEMA Standard 250 and IEC 60529 as applicable for explanations of the degrees of protection provided by different types of enclosure Preventing Electrostatic Discharge This equipment is sensitive to electrostatic discharge which can cause internal damage and affect normal operation Follow these guidelines when you handle this equipment Touch a grounded object to discharge potential static Wear an approved grounding wriststrap Do not touch connectors or pins on component boards Do not touch circuit components insi
13. USBADAPTER Click Finish to close the wizard lt Back 6 Open RSLinx Classic and run RSWho by clicking the Bl icon 7 The Micro810 controller shows up under the 12PtM8 10 driver IV Autobrowse Browsing node 1 found J a 12PtM810_30001 DF1 Address Device Type _ Online Name 01 Micro810 2080 LC10 12QWB xo Micro810 2080 LC10 12QWB 8 You can now use ControlFLASH or CCW to communicate with the Micro810 controller Forci ng 1 0 Forcing is only possible with I O and does not apply to user defined variables and non I O variables Inputs are logically forced so LED status indicators do not show forced values but the inputs in the user program are forced Unlike inputs outputs are physically forced so LED status indicators do show forced values The user program does not use forced values 88 Rockwell Automation Publication 2080 UM001B EN E November 2011 Quickstarts Appendix E The following diagram illustrates forcing behaviour User Program Physical Outputs Physical Logical F Inputs ae F Outputs a N gt Normal Variables e LED status indicators always match the phyical value of I O e Normal non physical internal variables cannot be forced Check if Forces locks are Enabled If Connected Components Workbench CCW is available check the Variable Monitor while debugging online Forcing is performed by first Locking an I O variable and
14. are no invalid parameters e Build and download the program using Connected Components Workbench e Put the Micro800 controller on Run mode OxF8A1 The DOY parameters are invalid Perform the following e Correct the program to ensure that there are no invalid parameters e Build and download the program using Connected Components Workbench e Put the Micro800 controller on Run mode OxF8A2 The HSC parameters are invalid Perform the following e Correct the program to ensure that there are no invalid parameters e Build and download the program using Connected Components Workbench e Put the Micro800 controller on Run mode OxFFzz A user created fault from Connected Contact your local Rockwell Automation technical support representative if the error zz indicates the Components Workbench has occurred persists ast byte of the program number Only program numbers up to OxFF can be displayed For program numbers 01x00 to OxFFFF only the last byte is displayed Rockwell Automation Publication 2080 UM001B EN E November 2011 51 Appendix D Troubleshooting Controller Error Recovery Model Identify the error code and description Refer to page 47 for probable cause and recommended action Clear Fault Correct the condition causing the fault Return controller to RUN or any of the REM test modes Test and verify system operation 52 Use the following error recovery model to help you diagnose sof
15. between your PC and the adapter Rockwell Automation Publication 2080 UM001B EN E November 2011 Quickstarts Appendix E 3 Click No not this time and Next when you are prompted to search for software through Windows Update Found New Hardware Wi Welcome to the Found New Hardware Wizard Windows will search for current and updated software by looking on your computer on the hardware installation CD or on the Windows Update Web site with your permission Read our privacy policy Can Windows connect to Windows Update to search for software Yes this time only C Yes now and every time connect a device No not this time Click Next to continue lt Back 4 Click Next to continue Found New Hardware Wizard This wizard helps you install software for 2080 USBADAPTER If your hardware came with an installation CD SEP or floppy disk insert it now What do you want the wizard to do Install the software automatically Recommended Install from a list or specific location Advanced Click Next to continue lt Back Cancel Rockwell Automation Publication 2080 UM001B EN E November 2011 87 Appendix E Quickstarts 5 Click Finish after Found New Hardware Wizard completes installation of the software Found New Hardware Wizard Completing the Found New Hardware Wizard I The wizard has finished installing the software for F 2080
16. com for Declaration of Conformity Certificates and other certification details Rockwell Automation Publication 2080 UM001B EN E November 2011 35 Appendix A 36 Micro800 Programmable Controller External AC Power Supply General Attribute Dimensions HxWxD Value 90 x 45 x 80 mm 3 55 x 1 78 x 3 15 in Shipping weight 0 34 kg 0 75 Ib Supply voltage range 100V 120V AC 1A 200 240V AC 0 5A Supply frequency 47 63 Hz Supply power 24V DC 1 6 A Inrush current max 24A 132V for 10 ms 40A 263V for 10 ms Power consumption Output power 38 4W 100V AC 38 4W 240V AC Power dissipation Input power 45 1W 100V AC 44 0W 240V AC Isolation voltage 250V continuous Primary to Secondary Reinforced Insulation Type Type tested for 60s at 2300V AC primary to secondary and 1480V AC primary to earth ground Output ratings 24V DC 1 6A 38 4W max Enclosure type rating Meets IP20 Wire size 0 32 2 1 mm 22 14 AWG solid copper wire or 0 32 1 3 mm 22 16 AWG stranded copper wire rated at 90 C 194 F insulation max Terminal screw torque 0 5 0 6 Nm 4 4 5 3 Ib in using a Phillips head or 2 5 mm 0 10in flat blade screwdriver Wiring category 2 on power ports Insulation stripping length 7 mm 0 28 in North American temp code T4A 1 Any fluctuation in voltage sour
17. configure the filter setting for each input group 1 Use this Conductor Category information for planning conductor routing Refer to Industrial Automation Wiring and Grounding Guidelines publication 1770 4 1 Rockwell Automation Publication 2080 UM001B EN E November 2011 29 Appendix A 30 Specifications Non isolated AC Inputs 2080 LC10 12AWA Attribute Value On state voltage nom 120 240 V AC On state voltage min 79V AC On state voltage max 265 V AC Off state voltage max 40 V AC Off state current max 0 095 mA Operating frequency nom 50 60 Hz Input impedence 423 7 KQ Operating frequency 47 63 Hz DC Inputs 2080 LC10 120WB 120BB 12DWD Attribute Non isolated shared with analog inputs Isolated Inputs 4 7 Inputs 0 3 Voltage category 24V DC sink source On state voltage nom 12 24V DC On state voltage min 9 8V DC On state voltage max 28 8V DC Off state voltage max 5V DC Off state current max 0 5 mA 1 5 mA On state current min 0 75 mA 10 8V DC 1 8 mA 10 8V DC 1 0 mA 15 V DC 2 7mA 15V DC On state current nom 2 1mA 24V DC 6 mA 24V DC On state current max 2 7 mA 28 8 V DC 7 5 mA 28 8 V DC Nominal impedance 14 1 kQ non isolated 3 74 kQ isolated IEC input compatibility Type 1 Type 3 Analog Inputs 2080 LC10 120WB 120BB 12DWD Inputs 4 7 Attribute Value nput type DC voltage nput
18. controller It includes the following quickstart instructions Topic Page Use the Micro810 Smart Relay Functionality 55 Flash Update the Micro800 Firmware 82 Establish Communication Between RSLinx and a Micro810 86 12 point controller through USB Forcing 1 0 88 j The Micro810 12 point 8 Inputs and 4 Outputs controller comes with eight se ine IVIICrO mar ER a i i rane 8 A H uilt in Smart Relay function blocks that can be configured using the optional Relay Functionality LCD Display and push buttons to control the four relay outputs without using any software These built in function blocks are e CTU Count Up e TON On delay Timing e DOY Turning on an output if the value of real time clock is in the range of Year Time setting e TOW Turning on an output if the value of real time clock is in the range of Day Time setting e CTD Count Down e TONOF On delay timing on a true rung and then Off delay timing on the false rung e TP Pulse Timing e TOF Off delay Timing Rockwell Automation Publication 2080 UM001B EN E November 2011 55 AppendixE Quickstarts Navigate the LCD Display Language Allows user to select English Chinese French Spanish Italian H j crog i Micro810 splash screen Appears briefly upon eae controller power up Language tae S gt ENGLISH navigate select far I confirm and undo FRANCAIS selection Password activated User display A fi
19. decrements the counter from a given value down to 0 whenever input CLK makes a transition from low to high and energizes the output when CV lt 0 To test the operation we connect a count push button to 101 a load push button to 102 and a pilot light to output O00 1 Press the ESC button to return to the Main Menu Rockwell Automation Publication 2080 UM001B EN E November 2011 73 Appendix E 74 Quickstarts Press the UP arrow button once to select Mode Switch and press the OK button Press the DOWN arrow button once to select RUN mode Press the OK button Press the OK button to confirm the RUN mode selection 5 The screen indicates that the controller is in RUN mode Press the ESC button to return to the Main Menu Press the DOWN arrow button once and press the OK button to select SR FUNCTION Press the load push button connected to 102 The current value CV reloads to 00010 and the pilot light turns off Then release the load push button SOCC00808099 amp Allen Bradley Rockwell Automation Publication 2080 UM001B EN E November 2011 Quickstarts Appendix E 8 Press and release the count push button connected to 101 The current value CV decrements to 00009 Repeat the step 8 nine times until CV decrements to 00000 When CV 0 the output O00 is energized and the pilot light turns off a 167 Toto SOCCO0888099 Q Allen Bradley Configure TONOFF TONOFF Samp
20. power considerations 9 master control relay 10 emergency stop switches 11 using ANSI CSA symbols schematic 14 13 master control relay circuit periodic tests 8 Micro810 12 Point Controllers 1 Micro810 High Current Relay Chart 32 Micro810 Low Current Relay Chart 34 minimizing electrical noise 21 minimizing electrical noise on analog channels 22 Module Spacing 15 motor starters bulletin 509 surge suppressors 19 motor starters bulletin 709 surge suppressors 19 0 Overview of Program Execution 37 P Panel Mounting 16 PID Application Example 44 PID Code Sample 45 power considerations input states on power down 10 9 loss of power source 9 other line conditions 10 9 power supply inrush 9 power distribution 8 power source loss of 9 91 Chapter 1 Index power supply inrush power considerations 9 preventing excessive heat 10 0 Quickstarts 55 relays surge suppressors for 19 Running Programs with Micro800 37 S safety circuits 8 safety considerations 6 disconnecting main power 7 hazardous location 7 master control relay circuit periodic tests 8 periodic tests of master control relay circuit 8 safety circuits 8 Specifications 29 Micro800 Programmable Controller External AC Power Supply Status Indicators on the Controller 47 Status Indicators on the LCD Module 47 surge suppressors for contactor 19 recommended 19 using 17 T Testing the Count Up CTU Predefined Function 58
21. rail use a flat blade screwdriver in the DIN rail latch and pry it downwards until it is in the unlatched position Rockwell Automation Publication 2080 UM001B EN E November 2011 15 Chapter 3 16 Install Your Controller 1 Hook the top ofthe DIN rail mounting area of the controller onto the DIN rail and then press the bottom until the controller snaps onto the DIN rail 2 Push the DIN rail latch back into the latched position Use DIN rail end anchors Allen Bradley part number 1492 EA35 or 1492 EAH J35 for vibration or shock environments To remove your controller from the DIN rail pry the DIN rail latch downwards until it is in the unlatched position Panel Mounting The preferred mounting method is to use four M4 8 screws per module Hole spacing tolerance 0 4 mm 0 016 in Follow these steps to install your controller using mounting screws 1 Place the controller against the panel where you are mounting it Make sure the controller is spaced properly 2 Mark drilling holes through the mounting screw holes and mounting feet then remove the controller 3 Drill the holes at the markings then replace the controller and mount it Leave the protective debris strip in place until you are finished wiring the controller and any other devices Rockwell Automation Publication 2080 UM001B EN E November 2011 Chapter 4 Wire Your Controller Wiring Requirements WARNING Before you install and wire any dev
22. that is not supported by the Micro800 controller Recommended Action Perform the following e Modify the program so that all functions function blocks are supported by the Micro800 controller e Build and download the program using Connected Components Workbench e Put the Micro800 controller on Run mode 0xF014 A memory module memory error occurred Reprogram the memory module If the error persists replace the memory module 0xF015 An unexpected software error occurred Perform the following 1 Cycle power on your Micro800 controller 2 Build and download your program using Connected Components Workbench and then reinitialize any necessary data 3 Start up your system See Wire Your Controller on page 17 0xF016 An unexpected hardware error occurred Perform the following 1 Cycle power on your Micro800 controller 2 Build and download your program using Connected Components Workbench and then reinitialize any necessary data 3 Start up your system See Wire Your Controller on page 17 OxF020 The base hardware faulted or is incompatible with the Micro800 controller s firmware revision Perform one of the following e Upgrade the Micro800 controller s firmware revision using ControlFlash e Replace the Micro800 controller e Contact your local Rockwell Automation technical support representative for more information about firmware revisions for your Micro800 contr
23. the DOWN arrow button once to turn this digit value to zero OBE I18i j IH G08 13 006 FT_ET 60 Bad SSMS Press the OK button to submit the parameter changes A message prompts you to save the parameter changes Press the OK button to save the changes Test the TON Predefined Function The TON instruction starts an internal timer up to a given value when input IN makes a transition from low to high The instruction compares the current Elapsed Time ET with the programmed time PT and energize the output when ET PT To test the operation we connect a push button to 101 and a pilot light to output O00 1 Press the ESC button to return to the Main Menu 2 Press the UP arrow button once to select Mode Switch Press the OK button 3 Press DOWN arrow button once to select RUN mode Press the OK button 4 A message prompts you to confirm RUN mode selection Press the OK button 5 Press the ESC button to return to the main menu The main menu screen indicates that the controller is in RUN mode Rockwell Automation Publication 2080 UM001B EN E November 2011 63 AppendixE Quickstarts 6 Press the DOWN arrow button once and select SRFUNCTION Press the OK button The TON function block to control Output 0 becomes available 7 Press the push button connected to I01 ET starts to elapse 8 When the current ET equals PT output O00 is energized and the pilot light turns on 16 1979 SOCCO08889099 e
24. the RIGHT arrow button once to select the second digit entry in PT parameter field c Press the UP arrow button five times to get the digit value of 5 d Press the RIGHT arrow button twice to select the fourth digit entry in PT parameter field e Press the DOWN arrow button once to get the digit a zero Press the RIGHT arrow button once to select the first digit entry in PTOF parameter field a Press the UP arrow button twice to get the digit value of 2 b Press the RIGHT arrow button 3 times to go to the fourth digit entry for the PTOF parameter field c Press the DOWN arrow button once to make this digit a zero O81 18 15 806 20 BOE SSMS Press the OK button to submit the parameter changes A screen confirms your request to save the parameter changes Press the OK button to save the changes Rockwell Automation Publication 2080 UM001B EN E November 2011 Quickstarts Appendix E Testthe TONOFF Predefined Function The TONOFF instruction starts an internal timer up to a given value PT when input IN makes a transition from low to high and energizes the output when ET PT Restart the internal timer up to a given value PTOF when input IN makes a transition from high to low and de energize the output when EP PTOF To test the operation we connect a push button to 103 and a pilot light to output O01 1 2 Press the ESC button to return to the Main Menu Press the UP arrow button once to select
25. voltage range 0 10V DC nput voltage max 26 4V DC Value of LSB 10 mV nput resolution 10 bit nput data count range 0 1023 Smoothing None smoothing Overall accuracy 5 of full scale 2 with calibration 25 55 C 77 131 F Noise rejection 50 60 Hz Common mode rejection 40 dB DC to 60 Hz with Smoothing filter Nominal impedance 14 1 KQ non isolated Rockwell Automation Publication 2080 UM001B EN E November 2011 Specifications Appendix A DC Output 2080 LC10 120BB Attribute Value User supply voltage min 10V DC User supply voltage max 26 4V DC On state voltage drop 1V max load current 2 5V max surge current Current ratings each point 0 5A 55 C max 1 0A 30 C max 1 0 mA min Surge current peak 40A Surge current max duration 10 ms Controller current 3A Turn on time max 0 1 ms Turn off time max 1 0 ms Relay Outputs 2080 LC10 12AWA 2080 LC10 120WB 2080 LC10 12DWD Attribute Value Output rating Relay 00 amp 01 8 A 240V AC 5A 24V DC B300 R300 Relay 02 amp 03 4 A 240V AC 2A 24V DC C300 R150 Voltage min 5V AC DC Voltage max 250V AC 30V DC rated current See details on page 32 and 33 Turn on time 15 ms Turn off time 5ms Relay Output Life Attribute Value Mechanical 10 000 000 cyclces Electrical with rated load 50 000 cycles Embedded RTC Attribute Value Resolution READ_RT
26. 00A1 30V AC l Emergency stop Suppressor i Fuse push button vertrav l Stop Start Cat No 700 N24 aie limit switch i i olo oa0 lolo O ver j Suppr MCR MCR 115V AC or Mg gwat 6 1 0 circuits DC power supply Use NEC Class 2 for UL Listing MCR Lo Hi i i 24V DC ese 1 0 Line terminals Connect to terminals of power supply ire its Line terminals Connect to 24V DC terminals of power supply 44565 14 Rockwell Automation Publication 2080 UM001B EN E November 2011 Controller Mounting Dimensions Chapter 3 Install Your Controller Mounting Dimensions Mounting dimensions do not include mounting feet or DIN rail latches Micro810 Controllers 2080 LC10 12AWA 2080 LC10 12QWEB 2080 LC10 120BB 2080 LC10 12DWD 59 mm 2 32 in 45054 74 85 mm 2 95 in Module Spacing Maintain spacing from objects such as enclosure walls wireways and adjacent equipment Allow 50 8 mm 2 in of space on all sides for adequate ventilation An exception to this spacing guideline is allowed for the side at which you are connecting the optional power supply 2080 PS120 240VAC DIN Rail Mounting The module can be mounted using the following DIN rails 35 x 7 5 mm x 1 mm EN 50 022 35x7 5 TIP For environments with greater vibration and shock concerns use the panel mounting method instead of DIN rail mounting Before mounting the module on a DIN
27. 080 UM001B EN E November 2011 Supersedes Publication 2080 UMO01A EN E April 2011 Copyright 2011 Rockwell Automation Inc All rights reserved Printed in the U S A
28. 13 1 2A 40A 28 VA Rockwell Automation Publication 2080 UM001B EN E November 2011 33 Specifications Environmental Attribute Temperature operating Value IEC 60068 2 1 Test Ad Operating Cold IEC 60068 2 2 Test Bd Operating Dry Heat IEC 60068 2 14 Test Nb Operating Thermal Shock 0 55 C 32 131 F Temperature surrounding air max 55 C 131 F Temperature storage IEC 60068 2 1 Test Ab Unpackaged Non operating Cold IEC 60068 2 2 Test Bb Unpackaged Non operating Dry Heat IEC 60068 2 14 Test Na Unpackaged Non operating Thermal Shock 40 85 C 40 185 F Relative humidity IEC 60068 2 30 Test Db Unpackaged Damp Heat 5 95 non condensing Vibration IEC 60068 2 6 Test Fc Operating 2 g 10 500 Hz Shock operating IEC 60068 2 27 Test Ea Unpackaged Shock 30g Shock nonoperating IEC 60068 2 27 Test Ea Unpackaged Shock 30 g DIN Rail Mounted 30 g Panel Mounted Emissions CISPR 11 Group 1 Class A ESD immunity IEC 61000 4 2 4 kV contact discharges 8 kV air discharges Radiated RF IEC 61000 4 3 immunity 10V m with 1 kHz sine wave 80 AM from 80 2000 MHz 10V m with 200 Hz 50 Pulse 100 AM at 900 MHz 10V m with 200 Hz 50 Pulse 100 AM at 1890 MHz 3V m with 1 kHz sine wave 80 AM from 2000 2700 MHz EFT B immunity IEC 61000 4 4 2 kV at 5 kHz on power ports 2 kV at 5 kHz o
29. 43 Appendix C 44 IPID Function Block PID Application Example Water In Water Level gt g N Water Out The illustration above shows a basic water level control system to maintain a preset water level in the tank A solenoid valve is used to control incoming water filling the tank at a preset rate Similarly outflowing water is controlled at a measureable rate Rockwell Automation Publication 2080 UM001B EN E November 2011 IPID Function Block Appendix C PID Code Sample RST_FB FB_PRESET The illustration above shows sample code for controlling the PID application example shown before Developed using Function Block Diagrams it consists of a pre defined function block IPIDCONTROLLER and four user defined function blocks These four are e PID_OutputRegulator This user defined function block regulates the output of IPIDCONTROLLER within a safe range to ensure that there is no damage to the hardware used in the process IF RMIN lt RIN lt RMAX then ROUT RIN IF RIN lt RMIN then ROUT RMIN IF RIN gt RMAX then ROUT RMAX e PID Feedback This user defined function block acts as a multiplexer IF FB_RST is false FBLOUT FB_IN I FB_RST is true then FB_OUT FB_PREVAL e PID_PWM This user defined function block provides aPWM function converting a real value to a time related ON OFF output SIM_WATERLVL This user defined function block simulates the process depicted i
30. Action The controller program has been cleared This happened because a power down occurred during program download or transfer from the memory module e the Flash Integrity Test failed Micro810 only e Download or transfer the program 0xF050 The embedded I O configuration in the user program is invalid Perform the following e Correct the embedded I O configuration in the user program to match that of the actual hardware configuration e Build and download the program using Connected Components Workbench e Put the Micro800 controller on Run mode e Ifthe error persists be sure to use Connected Components Workbench programming software to develop and download the program For the following four error codes z is the slot number of the plug in module If z 0 then the slot number cannot be identified 0xD011 The program scan time exceeded the Perform one of the following watchdog timeout value e Determine if the program is caught in a loop and correct the problem e n the user program increase the watchdog timeout value that is set in the system variable _SYSVA_TCYWDG and then build and download the program using Connected Components Workbench OxF860 A data overflow occurred Perform the following e Correct the program to ensure that there is no data overflow e Build and download the program using Connected Components Workbench e Put the Micro800 controller
31. C 1 sec Accuracy 12 sec month 25 C 160 sec month 0 55 C Power off Supercap 5 days 40 C or lower Supercap life 5 years 40 C 14 5 years 25 C Rockwell Automation Publication 2080 UM001B EN E November 2011 31 Appendix A Specifications Micro810 High Current Relay Chart z S L 250 VDC inductive load Switching operations x10 operations Switching current A Maximum IEC 947 Amperes Amperes Volt Amperes Volts Continuous Make Break Make Break 120V AC AC 15 30 A 3A 8A 3600 VA 360 VA 240V AC AC 15 15 0A 1 5A 8A 3600 VA 360 VA 125V DC DC 13 0 22 A 1 0A 28 VA 250V DC DC 13 0 11A 1 0A 28 VA 24V DC DC 13 LZA 5 0 A 28 VA 32 Rockwell Automation Publication 2080 UM001B EN E November 2011 Micro810 Low Current Relay Chart 100 Specifications Relay life Appendix A 50 30 20 Number of operations X 10 AC 125 V resistive load DC 30V resistive Idad AC 250V resistive load DC30V T N an AC 250 V cos f 0 4 0 5 1 0 2 0 3 0 Switching capacity A Maximum IEC 947 Amperes Amperes Volt Amperes Volts Continuous Make Break Make Break 120V AC AC 15 15A 1 5A 4A 1800 VA 180 VA 240V AC AC 15 75A 0 75 A 4A 1800 VA 180 VA 125V DC DC 13 0 22 A 1 0A 28 VA 24V DC DC
32. D dangereux et non dangereux Chaque produit est livr avec des marquages sur sa plaque d identification qui indiquent le code de temp rature pour les environnements dangereux Lorsque plusieurs produits sont combin s dans un syst me le code de temp rature le plus d favorable code de temp rature le plus faible peut tre utilis pour d terminer le code de temp rature global du syst me Les combinaisons d quipements dans le syst me sont sujettes a inspection par les autorit s locales qualifi es au moment de l installation EXPLOSION HAZARD Do not disconnect equipment unless power has been removed or the area is known to be nonhazardous e Do not disconnect connections to this equipment unless power has been removed or the area is known to be nonhazardous Secure any external connections that mate to his equipment by using screws sliding latches threaded connectors or other means provided with this product e Substitution of any component may impair suitability for Class Division 2 e If this product contains batteries they must only be changed in an area known to be nonhazardous RISQUE D EXPLOSION e Couper le courant ou s assurer que l environnement est class non dangereux avant de d brancher l quipement e Couper le courant ou s assurer que l environnement est class non dangereux avant de d brancher les connecteurs Fixer tous les connecteurs externes reli s a cet quipement a l aide
33. E November 2011 39 Appendix B Running Programs with Micro800 Notes 40 Rockwell Automation Publication 2080 UM001B EN E November 2011 IPID Function Block Appendix C This function block diagram shows the arguments in the IPIDCONTROLLER function block IPIDCONTROLLER EN ENO Process Output SetPoint AbsoluteError FeedBack ATWarning Auto OutGains Initialize Gains AutoTune ATParameters ErrorMode The following table explains the arguments used in this function block IPIDCONTROLLER Arguments Parameter Parameter Data Type Description Type EN Input BOOL Function block enable When EN TRUE execute function When EN FALSE do not execute function Only applicable to LD EN is not required in FBD programming Process nput REAL Process value measured from the output of controlled process SetPoint nput REAL Set point value for desired process Feedback nput REAL Feedback signal measured from control input to a process Auto nput BOOL Operating modes of PID controller e TRUE controller runs in normal mode e FALSE controller out value equals to feedback value Initialize Input BOOL A change in value True to False or FALSE to TRUE causes the controller to eliminate any proportional gain during that cycle It Also initializes AutoTune sequences Gains Input GAIN_PID Gains for IPIDCONTROLLER See GAIN_PID Data type
34. G stranded copper wire rated at 90 C 194 F insulation max Micro810 Controllers Using Surge Suppressors Because of the potentially high current surges that occur when switching inductive load devices such as motor starters and solenoids the use of some type Rockwell Automation Publication 2080 UM001B EN E November 2011 17 Chapter 4 18 Wire Your Controller of surge suppression to protect and extend the operating life of the controllers output contacts is required Switching inductive loads without surge suppression can significantly reduce the life expectancy of relay contacts By adding a suppression device directly across the coil of an inductive device you prolong the life of the output or relay contacts You also reduce the effects of voltage transients and electrical noise from radiating into adjacent systems The following diagram shows a typical PLC s output with a suppression device We recommend that you locate the suppression device as close as possible to the load device DC or L1 Suppression Device AC or DC Outputs DC COM or L2 If the outputs are DC we recommend that you use an 1N4004 diode for surge suppression as shown below For inductive DC load devices a diode is suitable A 1N4004 diode is acceptable for most applications A surge suppressor can also be used See page 19 for recommended suppressors As shown below with a typical PLC s output these surge suppression circuits connec
35. Input 24V DC 8 mA Input 12V DC 8 mA Input 24V DC 8 mA Output Relay 00 amp 01 8 A 240V AC B300 R300 General Use Relay 02 amp 03 4 A 240V AC C300 R150 General Use Output 24V DC 1A 25 C 24V DC 0 5A 55 C Shipping weight approx 0 203 kg 0 448 Ib Wire size 0 32 2 1 mm 22 14 AWG solid copper wire or 0 32 1 3 mm 22 16 AWG stranded copper wire rated at 90 C 194 F insulation max Wiring category 2 on signal ports 2 on power ports Wiring torque 1 085 Nm 8 Ib in Wire type use Copper Conductors only Fuse type Rated 250V 3 15 A RADIAL Enclosure type rating Meets IP20 North American temp T5 code Insulation stripping 7 mm 0 28 in length Isolation voltage 250V continuous Reinforced Insulation Type 1 0 to Aux and Network Inputs to Outputs Type tested for 60 s 3250V DC 1 0 to Aux and Network Inputs to Outputs Aux and Network Inputs to Outputs Inputs to Outputs 250V continuous Reinforced Insulation Type 1 0 to Type tested for 60 s at 720V DC Inputs to Aux and Network 3250V DC Outputs to Aux and Network 50V continuous Reinforced Insulation Type 1 0 to Aux and Network Inputs to Outputs Type tested for 60 s at 720V DC 1 0 to Aux and Network Inputs to Outputs AC input filter setting 16 ms for all embedded inputs In CCW go to the Embedded 1 0 configuration window to re
36. O009089099 o Allen Bradley Release the push button connected to 102 The ET parameter starts to elapse When the current ET PT the output O03 is de energized and the pilot light turns off Flash Upd ate the This quickstart shows you how to flash update the firmware in a Micro800 Micro800 Firmware controller using ControlFLASH ControlFLASH is installed or updated with the latest Micro800 firmware when Connected Components Workbench software is installed on your computer 82 Rockwell Automation Publication 2080 UM001B EN E November 2011 Quickstarts Appendix E Before attempting to flash update your controller ensure that the controller is in Program mode For more information on enabling program mode see Access the Main Menu on page 27 1 First verify successful RSLinx Classic communications with your Micro800 controller via USB using RSWho Micro810 12 pt uses the 12PtM810_xxxxx driver and the Micro830 controller uses the AB_VBP x driver F Auzione EHEJ Workstation ROCKWELL DADAEF Gia Lin Gateways Ethemet Es 12PtMB10_30001 DF1 H Bee EHE AB_VEP 1 1789 A17 A Y tual Chassis SVE 16 Mio830 Z060 LC30 LEQWE 2 Start ControlFLASH and click Next ControlFLASH Untitled ControlFLASH 9 00 015 Welcome to ControlFLASH the firmware update tool ControlFLASH needs the following information from you before it can begin updating a device UNTER The Catalog Number of the target device
37. RIGHT arrow button twice to select the fourth digit entry in PT parameter field e Press the DOWN arrow button once to get the digit value of zero 063 9 Press the OK button to submit the parameter changes A screen confirms your request to save the parameter changes Press the OK button to save the changes Testthe TOF Predefined Function The TOF instruction energizes the output when input IN makes a transition from low to high Then it starts the Off delay timer when input IN makes a transition from high to low When the elapsed time ET increments up to the Rockwell Automation Publication 2080 UM001B EN E November 2011 81 AppendixE Quickstarts given value PT it de energizes the output To test the operation we connect a push button to 102 and a pilot light to output O03 1 2 Press the ESC button to return to the Main Menu Press the UP arrow button once to select Mode Switch Press the OK button Press the DOWN arrow button once to select RUN mode Press the OK button Press the OK button to confirm the RUN mode selection The screen indicates that the controller is in RUN mode Press the ESC button to return to the Main Menu Press the DOWN arrow button once to select SR FUNCTION Press the OK button Press the DOWN arrow button once to select Output 3 8 Press the push button connected to 102 the output O03 is energized and 9 the pilot light turns on a 76 6 SOC
38. TOP erer een 80 Test the TOF Predefined Function 0ceccecucvesees 81 Flash Update the Micro800 Firmware 0 cece cece ccc eee eee e nee e et eeneenes 82 Establish Communication Between RSLinx and a Micro810 12 point controller through USB sn an ne 86 FOR me N Or a ee 88 Check if Forces locks are Enabled 2 c2cscc20 0 89 Rockwell Automation Publication 2080 UM001B EN E November 2011 vii Table of Contents Notes viii Rockwell Automation Publication 2080 UM001B EN E November 2011 Chapter 1 Hardware Overview Hardware Fe atures The Micro800 controller is an economical brick style controller with embedded inputs and outputs Micro810 12 point controllers cannot use Micro800 plug in modules but do support a USB adapter and an LCD module which can be used as a backup memory module 24V DC powered controllers accommodate any 24V DC output power supply that meets minimum specifications such as the optional Micro800 power supply 2080 LC10 12QWB 2080 LC10 12QBB only Micro810 12 Point Controllers 4 45052 Controller Description Description Description 1 Optional power supply M5 T USB port for use with USB Adapter only 2 Status indicator 6 DIN rail mounting latch 3 Input terminal block 7 Output terminal block 4 Mounting screw hole mounting foot Rockwell Automation Publication 2080 UM001B EN E November 2011 1 Chapter 1 Hard
39. UM001B EN E November 2011 About Your Controller Chapter 2 WARNING Never alter these circuits to defeat their function since serious injury and or machine damage could result TIP If you are using an external DC power supply interrupt the DC output side rather than the AC line side of the supply to avoid the additional delay of power supply turn off The AC line of the DC output power supply should be fused Connect a set of master control relays in series with the DC power supplying the input and output circuits Place the main power disconnect switch where operators and maintenance personnel have quick and easy access to it If you mount a disconnect switch inside the controller enclosure place the switch operating handle on the outside of the enclosure so that you can disconnect power without opening the enclosure Whenever any of the emergency stop switches are opened power to input and output devices should be removed When you use the master control relay to remove power from the external I O circuits power continues to be provided to the controller s power supply so that diagnostic indicators on the processor can still be observed The master control relay is not a substitute for a disconnect to the controller It is intended for any situation where the operator must quickly de energize I O devices only When inspecting or installing terminal connections replacing output fuses or working on equipment within t
40. Upgrade the Micro800 controller s firmware revision to be compatible with the e The memory module was incompatible memory module For more information on firmware revision compatibility go to with the Micro800 controller s http www rockwellautomation com support firmware html firmware revision OxF004 A failure occurred during the memory Attempt the data transfer again If the error persists replace the memory module module data transfer 0xF005 The user program failed an integrity Perform one of the following check while the Micro800 controller was Cyel in Run mode ycle power on your Micro800 controller Then download your program using Connected Components Workbench and start up your system See Wire Your Controller on page 17 0xF006 The user program is incompatible with Perform one of the following 48 the Micro800 controller s firmware revision e Upgrade the Micro800 controller s firmware revision using ControlFlash e Contact your local Rockwell Automation technical support representative for more information about firmware revisions for your Micro800 controller For more information on firmware revision compatibility go to http www rockwellautomation com support firmware html Rockwell Automation Publication 2080 UM001B EN E November 2011 Troubleshooting Appendix D List of Error Codes for Micro800 controllers Error Code 0xF010 Description The user program contains a function function block
41. User Manual Allen Bradley Micro810 Programmable Controllers Catalog Numbers 2080 LC10 12AWA 2080 LC10 120WB 2080 LC10 120BB 2080 LC10 12DWD Allen Bradley Rockwell Software Automation Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment Safety Guidelines for the Application Installation and Maintenance of Solid State Controls publication SGI 1 1 available from your local Rockwell Automation sales office or online at http www rockwellautomation com literature describes some important differences between solid state equipment and hard wired electromechanical devices Because of this difference and also because of the wide variety of uses for solid state equipment all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with respect to use of informatio
42. a Micro800 controller using Connected Components Workbench CCW software e Each program Program Organizational Unit POU can use up to 64 Kb of internal address space It is recommended that you split large programs into smaller programs to improve code readability simplify debugging and maintenance tasks 38 Rockwell Automation Publication 2080 UM001B EN E November 2011 Running Programs with Micro800 Appendix B A User Defined Function Block UDFB can be executed within another UDEFB with a limit of 5 nested UDFBs Avoid creating UDFBs with references to other UDFBs as executing these UDFBs too many times may result in a compile error Example of 5 nested UDFBs Program ES UDFB1 UDF pures pUDFB4 __ uores Structured Text ST is much more efficient and easier to use than Ladder Logic when used for equations if you are used to using the RSLogix500 CPT Compute instruction ST combined with UDFB is a great alternative Asan example for an Astronomical Clock Calculation Structured Text uses 40 less Instructions Display_Output LD Memory Usage Code 3148 steps Memory Usage Data 3456 bytes Display_Output ST Memory Usage Code 1824 steps Memory Usage Data 3456 bytes e You may encounter an issue with downloading and compiling a program over a certain size One workaround is to use arrays especially if there are many variables Rockwell Automation Publication 2080 UM001B EN
43. ain Menu Press the DOWN arrow button to navigate to SR Function Press the OK button The function block for controlling Output 0 is displayed EEE TON 106 jIH O08 02 30 FT ETr amp d H Mh S5 Press the RIGHT arrow button once to highlight instruction parameter field TON Press the RIGHT arrow button once to select the IN parameter value This marks the start for on delay timer Press the UP arrow button once to increment IN parameter value from 100 to IOI Press the RIGHT arrow button once to select the Time Resolution parameter field This input determines the unit of on delay timer OBE TOH Id IH O08 22 38 FT ET R85 66 Time resolution parameter MME SS 8 Press the DOWN arrow button once to change Time Resolution parameter to SS MS Rockwell Automation Publication 2080 UM001B EN E November 2011 9 10 Quickstarts Appendix E Press the RIGHT arrow button once to select the first digit entry in PT parameter field oa First digit entry for ah a PT parameter To change the PT parameter value to 15 000 do the following steps a Press the UP arrow button once to turn the first digit entry to 1 b Press the RIGHT button arrow once to select the second entry in PT parameter field c Press the UP arrow button five times to increment the digit value to 5 d Press the RIGHT button arrow twice to select the fourth digit entry in PT parameter field e Press
44. c steps can be taken to help reduce the effects of environmental noise on analog signals e install the Micro800 system in a properly rated enclosure for example NEMA Make sure that the Micro800 system is properly grounded e use Belden cable 8761 for wiring the analog channels making sure that the drain wire and foil shield are properly earth grounded e route the Belden cable separately from any AC wiring Additional noise immunity can be obtained by routing the cables in grounded conduit Rockwell Automation Publication 2080 UM001B EN E November 2011 Wire Your Controller Chapter 4 Ground Your Analog Cable Use shielded communication cable Belden 8761 The Belden cable has two signal wires black and clear one drain wire and a foil shield The drain wire and foil shield must be grounded at one end ofthe cable Foil shield Insulation Clear wire 44531 IMPORTANT Ground the drain wire and foil shield at field side Wiring Examples Examples of sink source input output wiring are shown below Sink output wiring example Logie side User side 24V Supply 45624 DC COM Micro800 OVB controller Rockwell Automation Publication 2080 UM001B EN E November 2011 23 Chapter 4 Wire Your Controller Sink input wiring example Fuse 45627 Source output wiring example
45. ce must be within 85V 264V Do not connect the adapter to a power source that has fluctuations outside of this range 2 Use this Conductor Category information for planning conductor routing Refer to Industrial Automation Wiring and Grounding Guidelines publication 1770 4 1 Rockwell Automation Publication 2080 UM001B EN E November 2011 Overview of Program Execution Appendix B Running Programs with Micro800 This section provides a brief overview of running or executing programs with a Micro800 controller A Micro800 cycle or scan consists of reading inputs executing programs in sequential order updating outputs and performing communications housekeeping Program names must begin with a letter or underscore followed by up to 127 letters digits or single underscores Use programming languages such as ladder logic function block diagrams and structured text Up to 256 programs may be included in a project depending on available controller memory By default the programs are cyclic executed once per cycle or scan As each new program is added to a project it is assigned the next consecutive order number When you start up the Project Organizer in Connected Components Workbench CCW it displays the program icons based on this order You can view and modify an order number for a program from the program s properties However the Project Organizer does not show the new order until the next time the project is op
46. ce to select SR Function Press the OK button The function block for controlling Output 0 is displayed 4 Press the RIGHT arrow button once to select the TON instruction parameter field 5 Press the UP arrow button three times to change to CTD instruction 72 Rockwell Automation Publication 2080 UM001B EN E November 2011 Quickstarts Appendix E 6 Press the RIGHT arrow button once to select the CLK parameter field This is the trigger for counting Press the UP arrow button once to change CLK parameter to I01 088 Ta1 CLK 181 1 LOAD 8688 7 Press the RIGHT arrow button once to select the LOAD parameter field This input reloads the preset value PV Press the UP arrow button once to select 102 8 Press the RIGHT arrow button three times to move to the first non zero entry on the PV Preset Value for the counter parameter field a Press the UP arrow button twice to change this digit to zero b Press the RIGHT arrow button once to get to the next non zero digit in the PV field c Press the UP arrow button three times to get the digit value of 1 d Press the RIGHT arrow button once to position to the next digit in the PV field e Press the UP arrow button twice to make this digit a zero 9 Press the OK button to submit the parameter changes A screen confirms your request to save the parameter changes Press the OK button to save the changes Test the CTD Predefined Function The CTD instruction
47. de the equipment Use a static safe workstation if available Store the equipment in appropriate static safe packaging when not in use Safety considerations are an important element of proper system installation Actively thinking about the safety of yourself and others as well as the condition of your equipment is of primary importance We recommend reviewing the following safety considerations Rockwell Automation Publication 2080 UM001B EN E November 2011 About Your Controller Chapter 2 North American Hazardous Location Approval The following information applies when operating this equipment in hazardous locations Informations sur l utilisation de cet quipement en environnements dangereux Products marked CL I DIV 2 GP A B C D are suitable for use in Class Division 2 Groups A B C D Hazardous Locations and nonhazardous locations only Each product is supplied with markings on the rating nameplate indicating the hazardous location temperature code When combining products within a system the most adverse temperature code lowest T number may be used to help determine the overall temperature code of the system Combinations of equipment in your system are subject to investigation by the local Authority Having Jurisdiction at the time of installation Les produits marqu s CLI DIV 2 GP A B C D ne conviennent qu une utilisation en environnements de Classe Division 2 Groupes A B C
48. de vis loquets coulissants connecteurs filet s ou autres moyens fournis avec ce produit e La substitution de tout composant peut rendre cet amp quipement inadapt a une utilisation en environnement de Classe Division 2 e S assurer que l environnement est class non dangereux avant de changer les piles Disconnecting Main Power WARNING Explosion Hazard Do not replace components connect equipment or disconnect equipment unless power has been switched off The main power disconnect switch should be located where operators and maintenance personnel have quick and easy access to it In addition to disconnecting electrical power all other sources of power pneumatic and hydraulic should be de energized before working on a machine or process controlled by a controller Rockwell Automation Publication 2080 UM001B EN E November 2011 Chapter 2 About Your Controller Safety Circuits WARNING Explosion Hazard Do not connect or disconnect connectors while circuit is live Circuits installed on the machine for safety reasons like overtravel limit switches stop push buttons and interlocks should always be hard wired directly to the master control relay These devices must be wired in series so that when any one device opens the master control relay is de energized thereby removing power to the machine Never alter these circuits to defeat their function Serious injury or machine damage could result Po
49. e OK button The function block for controlling Output 0 is displayed Press the UP arrow button twice to select Output 2 TOW To switch to TP instruction a Press the RIGHT arrow button once to select the TOW instruction parameter field b Press the DOWN arrow button four times to switch to TP instruction Press the RIGHT arrow button once to select the IN parameter field This marks the start of the internal timer Press the RIGHT arrow button once to select the Time Resolution parameter field This input determines the unit of internal timer Press the DOWN arrow button once to change time setting to SS MS 082 TP 1803In af oz an O1G4IPT EToa ga 55 M5 Press the RIGHT arrow button once to select the first entry in PT parameter field a Press the UP arrow button once to change this digit value to 1 b Press the RIGHT arrow button once to select the second digit entry in PT parameter field c Press the UP arrow button five times to change this digit value to 5 Rockwell Automation Publication 2080 UM001B EN E November 2011 Quickstarts Appendix E d Press the RIGHT arrow button twice to select the fourth digit entry in PT parameter field e Press the DOWN arrow button once to get the digit value of zero On TP 18 IH ofiz 15 G66 PT ETIeA2 baa SSMS Press the OK button to submit the parameter changes A screen confirms your request to save the parameter changes Press the OK bu
50. een RSLinx and a Micro810 12 point controller through USB 86 The next screen shows the download progress Progress Catalog Number 2080 LC10 12QWB Serial Number FFFFFFFF Current Revision 1 2 New Revision 1 4 Transmitting update 2 of 6 block 317 of 2253 _ 6 St lt S CN 7 Ifyou see an error message instead check to see if the controller is faulted or in Run mode Ifso clear the fault or switch to Program mode click OK and try again FE x Failed to update firmware Either the target device does not support Flash updates using this programming tool or the target hardware revision is not compatible with the selected version of firmware 8 When the flash update is complete you see a status screen similar to the following Click OK to complete the update Update Status xi Catalog Number 2080 L010 120 WB OK Serial Number 9 FFFFFFFF EE Current Revision 1 4 View Log New Revision 1 4 ies page anoles gt This quickstart shows you how to get RSLinx RSWho to communicate with a Micro810 12 point controller through USB Normally RSLinx Classic is installed as part of the Connected Components Workbench software installation process The minimum version of RSLinx Classic with full Micro800 controller support is 2 57 build 15 released March 2011 1 Power up the Micro810 12 point controller 2 Plug the 2080 USBADAPTER into the Micro810 and then plug the USB A B cable directly
51. een briefly appears after power up 2 The status display shows PROG mode the day and time and the I O status Press the ESC and OK buttons at the same time to navigate to the Main Menu 3 Press the DOWN arrow button once to select SR Function Press the OK button The function block for controlling Output 0 is displayed 4 Press the DOWN arrow button once to select Output 3 a Press the RIGHT arrow button once to select the DOY instruction parameter field 5 Press the UP arrow button once to go to TOF instruction Rockwell Automation Publication 2080 UM001B EN E November 2011 Quickstarts Appendix E 6 Press the RIGHT arrow button once to select the IN parameter field This marks the start for the Off delay timer Press the DOWN arrow button four time to change IN parameter value to 102 OBS TOF I82 1IN G03 82 36 FT ET oo 68 MME Ss 7 Press the RIGHT arrow button once to select the Time Resolution parameter field This input determines the unit of Off delay timer Press the DOWN arrow button once to change time parameter setting to SS MS gaz 102 IH_ Mel HE alb FT ET Ge bee 8 Press the RIGHT arrow button once to select the first digit entry for the PT parameter field a Press the UP arrow button once to get the digit value of 1 b Press the RIGHT arrow button once to select the second entry in PT parameter field c Press the UP arrow button five times to get the digit value of 5 d Press the
52. efined Function The DOY instruction turns on the output if the value of the real time clock is within the Year Time setting on any of the four channels To test the operation we connect a push button to 103 and a pilot light to output O03 Set up the Clock for Testing 1 2 Press the ESC button to return to the Main Menu Press the DOWN arrow button thrice to go to Advanced Set Press the OK button oO oO PRO 16 81 H 1 0 Status f Acvanced Set Secur ity Rockwell Automation Publication 2080 UM001B EN E November 2011 Quickstarts Appendix E 3 Press the DOWN arrow button thrice to go to Clock Setup then press the OK button Press the OK button again on Clock Clock Setup Clock 4 Press the RIGHT arrow button to navigate through Year MM DD and HH MM fields Set the MM DD field value to the On date established during configuration 11 08 18 Use the UP or DOWN arrow buttons to increase or decrease the digit values on the MM DD field 5 Go to the HH MM field Change the time setting to 23 59 or a minute before the configured Off date Use the UP or DOWN arrow buttons to increase or decrease the digit values on the HH MM field Press the OK button after editing YEAR 2011 HH DD 11 88 HH HH 23 59 Proceed to the test steps described below Test the DOY Function 1 Press the ESC button twice to return to the Main Menu 2 Press the UP arrow button to select Mode Switch Press the OK button 3 P
53. ened The Micro800 supports jumps within a program Call a subroutine of code within a program by encapsulating that code as a User Defined Function Block UDFB Although a UDFB can be executed within another UDFB a maximum nesting depth of five is supported A compilation error occurs if this is exceeded Alternatively you can assign a program to an available interrupt and have it executed only when the interrupt is triggered The User Fault Routine is the only interrupt available in Micro810 controllers A program assigned to the User Fault Routine runs once just prior to the controller going into Fault mode The Global System Variables associated with cycles scans are e _ SYSVA_CYCLECNT Cycle counter e __SYSVA_TCYCURRENT Current cycle time e __SYSVA_TCYMAXIMUM Maximum cycle time since last start Rockwell Automation Publication 2080 UM001B EN E November 2011 37 Appendix B Running Programs with Micro800 Execution Rules This section illustrates the execution of a program The execution follows eight main steps within a loop The loop duration is a cycle time for a program Scan input variables Consume bound variables Execute POUs Produce bound variables Update output variables Save retained values Process IXL messages 1 2 3 4 5 6 7 8 Sleep until next cycle Guidelines and Limitations Here are some guidelines and limitations to consider when programming
54. he enclosure use the disconnect to shut off power to the rest of the system TIP Do not control the master control relay with the controller Provide the operator with the safety of a direct connection between an emergency stop switch and the master control relay Using Emergency Stop Switches When using emergency stop switches adhere to the following points e Do not program emergency stop switches in the controller program Any emergency stop switch should turn off all machine power by turning off the master control relay e Observe all applicable local codes concerning the placement and labeling of emergency stop switches Rockwell Automation Publication 2080 UM001B EN E November 2011 11 Chapter2 About Your Controller e Install emergency stop switches and the master control relay in your system Make certain that relay contacts have a sufficient rating for your application Emergency stop switches must be easy to reach e In the following illustration input and output circuits are shown with MCR protection However in most applications only output circuits require MCR protection The following illustrations show the Master Control Relay wired in a grounded system TIP In most applications input circuits do not require MCR protection however if you need to remove power from all field devices you must include MCR contacts in series with input power wiring 12 Rockwell Automation Publication 2080 UM001B EN E N
55. ice disconnect power to the controller system current allowable for each wire size Current above the maximum ratings may cause wiring to overheat which can cause damage United States Only If the controller is installed within a potentially hazardous environment all wiring must comply with the requirements stated in the National Electrical Code 501 10 b WARNING Calculate the maximum possible current in each power and common wire Observe all electrical codes dictating the maximum e Allow for at least 50 mm 2 in between I O wiring ducts or terminal strips and the controller e Route incoming power to the controller by a path separate from the device wiring Where paths must cross their intersection should be perpendicular TIP Do not run signal or communications wiring and power wiring in the same conduit Wires with different signal characteristics should be routed by separate paths e Separate wiring by signal type Bundle wiring with similar electrical characteristics together Separate input wiring from output wiring e Label wiring to all devices in the system Use tape shrink tubing or other dependable means for labeling purposes In addition to labeling use colored insulation to identify wiring based on signal characteristics For example you may use blue for DC wiring and red for AC wiring Wire Requirements Wire Size 0 32 2 1 mm 22 14 AWG solid copper wire or 0 32 1 3 mm 22 16 AW
56. ine latente 43 PID Application Example u nee 44 PID G de Sample sasi denen are 45 Status Indicators on the Controller 0 0 c cece cee eee eee 47 Micro810 Goftr llersa Sum ser 47 Status Indicators on the LCD Module cccececeeeees 47 PEO RCO OCG ache ne hed cease arenas gle are 47 Controller Error Recovery Model 1 122 52 Calling Rockwell Automation for Assistance 0 000e eee aee 53 Use the Micro810 Smart Relay Functionality 55 Navigate the LCD Display a en ee 56 Configure Count Up IC TU rate 56 Test the CTU Predefined Function 0ccccccceceeeeees 58 Configure On delay Timing TON neuen een 62 Test the TON Predefined Function 0cccecceeeceeees 63 Configure DOY ne 64 Test the DOY Predefined Function 0cccccccececeeees 66 Set up the Clock for Testing ae en 66 Testthe DOY Function aan steel 67 Configure TOW naar 68 Test the TOW Predefined Function cccccceeeceeees 70 Set up the Clock for Testing 2 70 Test the TOW Funitionses Terran 71 Configure Countdown GUD sssssssrsrrerererrrererere 72 Test the CTD Predefined Function 222cscsesere ren 73 Sons TONOFE ea 75 Test the TONOFF Predefined Function 000 eee 77 Configure Pulse Timing IP aaa 78 Test the TP Predefined Function ccccceccecececees 79 Rockwell Automation Publication 2080 UM001B EN E November 2011 Index Chapter 1 Configure
57. ion from your power distribution system to reduce the electrical noise that enters the controller and is often used as a step down transformer to reduce line voltage Any transformer used with the controller must have a sufficient power rating for its load The power rating is expressed in volt amperes VA Power Supply Inrush During power up the Micro800 power supply allows a brief inrush current to charge internal capacitors Many power lines and control transformers can supply inrush current for a brief time If the power source cannot supply this inrush current the source voltage may sag momentarily The only effect of limited inrush current and voltage sag on the Micro800 is that the power supply capacitors charge more slowly However the effect of a voltage sag on other equipment should be considered For example a deep voltage sag may reset a computer connected to the same power source The following considerations determine whether the power source must be required to supply high inrush current e The power up sequence of devices in a system e The amount of the power source voltage sag if the inrush current cannot be supplied e The effect of voltage sag on other equipment in the system If the entire system is powered up at the same time a brief sag in the power source voltage typically will not affect any equipment Loss of Power Source The power supply is designed to withstand brief power losses without affecting
58. ke sure that the Micro800 system is properly grounded A system may malfunction due to a change in the operating environment after a period of time We recommend periodically checking system operation particularly when new machinery or other noise sources are installed near the Micro800 system Analog Channel Wiring Guidelines Consider the following when wiring your analog channels e The analog common COM is connected to power supply common inside the module These terminals are not electrically isolated from the system e Analog channels are not isolated from each other e Use Belden 8761 or equivalent shielded wire e Under normal conditions the drain wire shield should be connected to the metal mounting panel at field side earth ground Keep the shield connection to earth ground as short as possible e To ensure optimum accuracy for voltage type inputs limit overall cable impedance by keeping all analog cables as short as possible Locate the I O system as close to your voltage type sensors or actuators as possible Minimize Electrical Noise on Analog Channels Inputs on analog channels employ digital high frequency filters that significantly reduce the effects of electrical noise on input signals However because of the variety of applications and environments where analog controllers are installed and operated it is impossible to ensure that all environmental noise will be removed by the input filters Several specifi
59. kes This module may be inserted or removed when power is applied to the controller but only in non hazardous locations Be sure that power is removed or the area is nonhazardous before proceeding Insert the LCD Module 1 Remove blank cover plate 2 Push in the LCD module until it latches on the top and bottom Remove the LCD Module 1 Squeeze the top and bottom latches then pull out the top first then the bottom Rockwell Automation Publication 2080 UM001B EN E November 2011 Use the arrow keys to move the cursor up or down to the item you want to select Access the Main Menu About Accessories Chapter 5 Press the ESC and OK buttons at the same time to access the Main Menu screen o PR 09 38 Hode Switch SR Function Yariables 0o 0 PROG 89 31 TU Hode Switch 5R Function Variables J A B aa mE Hode Switch SR Function Variables o o PR 09 32 1 0 Status Advanced Set Security Oo o PR 89 32 DE 1 0 Status f Advanced Set Security m D PRO 09 33 TI 1 0 Status Acvanced Set gt Secur ity HdSwitch RUN PROG Hode gt RUN Hode Variable List 3H1 HZ TIME_1 DATE 1 LCD_EN ia je RUI L g 09 34 T I 0080800 01234567 0 00RD Advanced Set gt System Info Fault Code LCD Setup Il Security Activate PUD Rockwell Automation Publication 2080 UM001B EN E November 2011 Mode Switch Set the controller to Pr
60. le Parameter Configuration Parameter field Q Configuration value Q01 IN Time Resolution 103 SS MS PT 15 000 PTOFF 20 000 Power up the Micro810 controller The Micro810 splash screen briefly appears after power up The status display shows the PROG mode the day and time and the I O status Press the ESC and OK buttons at the same time to navigate to the Main Menu Press the DOWN arrow button once to select SR Function Press the OK button The function block for controlling Output 0 is displayed Press the UP arrow button once to select Output 1 CTU Press the RIGHT arrow button once to select the CTU instruction parameter field Rockwell Automation Publication 2080 UM001B EN E November 2011 75 Appendix E 76 Quickstarts 10 11 Press the DOWN arrow button twice to go to TONOFF instruction Press the RIGHT arrow button once to select the IN parameter field This input marks the start for the internal timer Press the UP arrow button once to change IN parameter value to 103 Press the RIGHT arrow button once to select the Time Resolution parameter field This input determines the unit of internal timer Press the DOWN arrow button once to change time setting to SS MS 061 18 60 81 20 91 Press the RIGHT arrow button once to select the first entry in PT parameter field a Press the UP arrow button once to get the digit value of 1 b Press
61. lect the second entry in the ON parameter field then press the UP arrow button twice to turn this digit value to 1 c Press the RIGHT arrow button once to select the third and fourth digit entries in the ON parameter field then press the DOWN arrow button five times to get the digit value 08 d Press the RIGHT arrow button once to select the fourth and fifth digit entries in the ON parameter field then press the UP arrow button 17 times to get the digit value of 18 Rockwell Automation Publication 2080 UM001B EN E November 2011 65 Appendix E 66 Quickstarts 9 10 Press the RIGHT arrow button once to select the first entry in the OFF parameter field Change the Off date settings to 11 08 19 YY MM DD To do this follow these steps a Press the RIGHT arrow button once to select the second entry in the OFF parameter field Then press the UP arrow button once to get the digit value of 1 b Press the RIGHT arrow button once to select the third and fourth entries in the OFF parameter field and press the UP arrow button seven times to get the digit value of 08 c Press the RIGHT arrow button once to select the fourth and fifth digit entries in OFF parameter field then press the UP arrow button 18 times to get the digit value of 19 Press the OK button to submit the parameter changes A screen confirms your request to save the parameter changes Press the OK button to save the changes Test the DOY Pred
62. lled square indicates that a user has A button sign indicates password protection for LCD programmed a user defined screen using operation is activated For example a user could change LCD instructions from Run mode to Program mode using LCD buttons Communication Status Operation mode A flashing square indicates Micro810 controller Fr prog its whether the controller is in Program has communication with a PC through USB port 14 be ee e or Run Mode I 00000000 01234567 0000 o o PROG Main Menu 14 54 MO Provides access to features and functions such as Mode Hode Su i tch Switch SR Function Variables I O status Advanced Set and Security SR Funct 10n To go to this screen from the I O status window or a user Var l ab l BS defined window press the ESC OK buttons at the same time The following sections enable the user to configure and test each of the eight Smart Relay SR Functions available to the Micro810 controller Configure Count Up CTU This quickstart shows you how to configure the Count Up CTU function block 1 Power up the Micro810 controller The Micro810 splash screen briefly appears after power up 2 The status display shows PROG mode the day and time and the I O status Press the ESC and OK buttons buttons at the same time to go to the Main Menu 3 Press the DOWN arrow button to navigate to SR Function Press the OK button The function block for controlling Output 0 is displayed 56 Rockwell Aut
63. lue for PID gt 0 0001 TimeDerivative REAL Time derivative value for PID gt 0 0 DerivativeGain REAL Derivative gain for PID gt 0 0 42 Rockwell Automation Publication 2080 UM001B EN E November 2011 AT_Param Data Type IPID Function Block Appendix C Description Initial controller value for Auto tuning process Deviation for auto tuning This is the standard deviation used to evaluate the noise band needed for AutoTune noise band 3 Deviation Step value for AutoTune Must be greater than noise band and less than load Auto Tune time in seconds Auto Tune process will be stopped when ATDynamSet time expires Parameter Type Load REAL Deviation REAL Step REAL ATDynamSet REAL ATReset BOOL How to AutoTune Determines whether the output value is reset to zero after an AutoTune sequence e True Reset IPIDCONTROLLER output to zero after Auto tune process e False leaves output at load value Before you continue be sure that e the system is a stable system e the Auto input to the IPIDCONTROLLER is set to false e AT Param is set To autotune perform these steps Yu i I gra Rockwell Automation Publication 2080 UM001B EN E November 2011 Set the Initialize input to TRUE Set the AutoTune input to TRUE Change the Initialize input to FALSE Wait until the AT Warning output value changes to 2 Get the tuned value from OutGains
64. more information on proper grounding guidelines see the Industrial Automation Wiring and Grounding Guidelines publication 1770 4 1 1 Pollution Degree 2 is an environment where normally only non conductive pollution occurs except that occasionally temporary conductivity caused by condensation shall be expected 2 Overvoltage Category Il is the load level section of the electrical distribution system At this level transient voltages are controlled and do not exceed the impulse voltage capability of the products insulation 4 Rockwell Automation Publication 2080 UM001B EN E November 2011 About Your Controller Chapter 2 cause an explosion in hazardous location installations WARNING If you insert or remove the module while power is on an electrical arc can occur This could Be sure that power is removed or the area is nonhazardous before proceeding WARNING The local programming terminal port is intended for temporary use only and must not be connected or disconnected unless the area is assured to be nonhazardous WARNING When used in a Class I Division 2 hazardous location this equipment must be mounted in a suitable enclosure with proper wiring method that complies with the governing electrical codes WARNING If you connect or disconnect wiring while the field side power is on an electrical arc can occur This could cause an explosion in hazardous location installations Be sure that power is removed or the area is no
65. n circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations WARNING Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you identify a hazard avoid a hazard and recognize the consequence SHOCK HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that dangerous voltage may be present BURN HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that surfaces may reach dangerous temperatures PP gt IMPORTANT Identifies information that is critical for successful application and understanding of the product Allen Bradley Rockwell Software Rockwell Automation Micro810 Micro830 Connected Components Workbench and TechConnect are trademarks of Rockwell Automation Inc Trademarks not belonging to Rockwell Automation are property of their respective companies Preface Who Should Use this Manual
66. n signal ports Surge transient immunity IEC 61000 4 5 1 kV line line DM and 2 kV line earth CM on power ports 1 kV line line DM and 2 kV line earth CM on signal ports 2 kV line earth CM on shielded ports Conducted RF immunity IEC 61000 4 6 10V rms with 1 kHz sine wave 80 AM from 150 kHz 80 MHz Voltage variation IEC 61000 4 11 60 dip for 5 and 50 periods on AC supply ports 30 dip for 0 5 period at 0 and 180 on AC supply ports 100 dip for 0 5 period at 0 and 180 on AC supply ports 10 fluctuations for 15 min on AC supply ports gt 95 interruptions for 250 periods on AC supply ports Rockwell Automation Publication 2080 UM001B EN E November 2011 Certifications Certification when product is marked 1 c UL us Specifications Appendix A Value UL Listed Industrial Control Equipment certified for US and Canada See UL File E322657 UL Listed for Class I Division 2 Group A B C D Hazardous Locations certified for U S and Canada See UL File E334470 CE European Union 2004 108 EC EMC Directive compliant with EN 61000 6 2 Industrial Immunity EN 61000 6 4 Industrial Emissions EN 61131 2 Programmable Controllers Clause 8 Zone A amp B EN 61131 2 Programmable Controllers Clause 11 C Tick Australian Radiocommunications Act compliant with AS NZS CISPR 11 Industrial Emissions 1 See the Product Certification link at http www ab
67. n the application example shown before Rockwell Automation Publication 2080 UM001B EN E November 2011 45 AppendixC _IPID Function Block Notes 46 Rockwell Automation Publication 2080 UM001B EN E November 2011 Appendix D Troubleshooting Status Indicators on the Micro810 Controllers Controller Status Indicator mv m mM Status Indicator on the Controller State During Normal Operation During Firmware Update or Program Data Transfer Off No power applied to device or in Fault No power applied to device or in Fault mode mode Solid green Device operating normally Program transfer successful Flashing green Operating System error Firmware update in progress Status Indicators on the If you are using the LCD module you can see input and output status indicators on the LCD module LCD Module Error codes This section lists possible error codes for your controller as well as recommended actions for recovery Rockwell Automation Publication 2080 UM001B EN E November 2011 47 Appendix D Troubleshooting If an error persists after performing the recommended action contact your local Rockwell Automation technical support representative For contact information goto http support rockwellautomation com MySupport asp List of Error Codes for Micro800 controllers
68. nd Keypad Module Information on mounting and wiring the Wirng Diagrams 2080 WD009 Micro800 1 5 LCD Display and Keypad Module Industrial Automation Wiring and Grounding Provides general guidelines for installing a Guidelines publication 1770 4 1 Rockwell Automation industrial system Product Certifications website http ab com Provides declarations of conformity certificates and other certification details Application Considerations for Solid State A description of important differences between Controls SGI 1 1 solid state programmable controller products and hard wired electromechanical devices National Electrical Code Published by the An article on wire sizes and types for grounding National Fire Protection Association of Boston electrical equipment MA Allen Bradley Industrial Automation Glossary A glossary of industrial automation terms and AG 7 1 abbreviations Rockwell Automation Publication 2080 UM001B EN E November 2011 iii Chapter Preface Preface You can view or download publications at http www rockwellautomation com literature To order paper copies of technical documentation contact your local Rockwell Automation distributor or sales representative You can download the latest version of Connected Components Workbench CCW for your Micro800 at the URL below http ab rockwellautomation com Programmable Controllers Connected Components Workbench Software R
69. nhazardous before proceeding WARNING The USB port is intended for temporary local programming purposes only and not intended for permanent connection If you connect or disconnect the USB cable with power applied to this module or any device on the USB network an electrical arc can occur This could cause an explosion in hazardous location installations Be sure that power is removed or the area is nonhazardous before proceeding The USB port is a nonincendive field wiring connection for Class I Division2 Groups A B C and D WARNING Exposure to some chemicals may degrade the sealing properties of materials used in the Relays It is recommended that the User periodically inspect these devices for any degradation of properties and replace the module if degradation is found WARNING To comply with the CE Low Voltage Directive LVD this equipment must be powered from a source compliant with the following Safety Extra Low Voltage SELV or Protected Extra Low Voltage PELV WARNING To comply with UL restrictions this equipment must be powered from a source compliant with the following Class 2 or Limited Voltage Current WARNING Do not wire more than 2 conductors on any single terminal WARNING Be careful when stripping wires Wire fragments that fall into the controller could cause damage Once wiring is complete make sure the controller is free of all metal fragments in the panel near the module are mounted and wired Remo
70. ockwell Automation Publication 2080 UM001B EN E November 2011 Preface Hardware Overview About Your Controller Install Your Controller Wire Your Controller Table of Contents Who Should Use this Manual en ana weasel as iii Purpose of this Manual 157 25 09255 05 ves cee do me iii AdditionalResantce iiici cewseai aia cacses anun ued poet aatekean eins iii Hardware Features eh ale 1 Micro810 12 Point Controllers 2 ra 1 Agency Certifications s s s Teer Renee 3 Compliance to European Union Directives 00 cece eee 3 EMG Directive 2 er urn N 3 Low Voltage Directive un ass 3 Installation Considerations use nen boas awa ea 4 Environment and Enclosure la 6 Preventing Electrostatic Discharge u a ea an 6 Safety Oonsider ionszanssn sn ee 6 North American Hazardous Location Approval 7 Disc nnecting Main Power nn near 7 Safety Circuits 4s Ans Eee 8 Power Distribution een a en 8 Periodic Tests of Master Control Relay Circuit 8 Power Consider tions re case 9 Isolation dransloners ases tn nee 9 Power Supply Inrushn anna KH 9 Loss of Power SOWECE said nordic cht deee walithcncneeedetds od 9 Input States on Power Down na doing Sees end ne 10 Other Types of Line Conditions x eur ana a 10 Prevehting Excessive lat en ra er cheat hoes eee eee Models 10 Master Control Relaynive mn eeeisis ee 10 Using Emerecney StopSwitches 2 11 Schematic Using IEC Symbols n
71. ogram Mode or Run mode from this screen SR Function Use the LEFT and RIGHT arrow keys to select the parameters Use the UP and DOWN arrow keys to set he value for a parameter Variable Monitor or set values for program defined variables This feature is not yet implemented 1 0 Status Monitor the I O status from this screen Advance Set View System Info Input Filter Fault Code Al Calibration LCD Setup PwrUp Behavior Clock Set Memory Module Language Security Set or Reset the Password 27 Chapter5 About Accessories USB Adapter This module 2080 USBADAPTER provides the Micro810 controller with a USB port Use a standard USB A Male to B Male cable for programming the controller 45221 28 Rockwell Automation Publication 2080 UM001B EN E November 2011 Specifications Micro810 Controllers General 2080 LC10 12AWA 2080 LC10 120WB 2080 LC1012DWD 2080 LC10 120BB Attribute Number of 1 0 2080 LC10 12AWA 8 Input 4 digital 4 analog digital configurable 4 Output Appendix A 2080 LC10 120WB 2080 LC1012DWD 2080 LC10 120BB Dimensions 91 x 75x59 mm HxWxD 3 58 x 2 95 x 2 32 in Supply voltage range 85V 263V 20 4 26 4V DC 10 8V 13 2V DC 11 4V 26 4V DC Supply frequency range 47 63 Hz N A AC supply Voltage range 100 240V AC 50 60 Hz 24V DC 12V DC 12 24V DC Class 2 Class 2 Class 2 Power consumption BVA 3W 0 rating Input 120 240V AC
72. oller For more information on firmware revision compatibility go to http www rockwellautomation com support firmware html 0xF021 The I O configuration in the user program is invalid or does not exist in the Micro800 controller Perform the following e Verify that you have selected the correct Micro800 controller from the Device Toolbox e Correct the plug in I O module configuration in the user program to match that of the actual hardware configuration e Recompile and reload the program e Put the Micro800 controller on Run mode e If the error persists be sure to use Connected Components Workbench programming software to develop and download the program 0xF022 The user program in the memory module is incompatible with the Micro800 controller s firmware revision Perform one of the following e Upgrade the Micro800 controller s firmware revision using ControlFlash to be compatible with the memory module e Replace the memory module e Contact your local Rockwell Automation technical support representative for more information about firmware revisions for your Micro800 controller For more information on firmware revision compatibility go to http www rockwellautomation com support firmware html Rockwell Automation Publication 2080 UM001B EN E November 2011 49 Appendix D Troubleshooting List of Error Codes for Micro800 controllers Error Code 0xF023 Description Recommended
73. omation Publication 2080 UM001B EN E November 2011 Quickstarts Appendix E 4 Press the UP arrow button once to navigate to the function block controlling Output 1 o Q Alten Bradiey 5 Press the RIGHT arrow button once The instruction parameter field is selected and shows the CTU instruction 6 Press the RIGHT arrow button once to select the CLK parameter field This parameter triggers counting eve8809000999 o Allen Bradley 7 Press the RIGHT arrow button once to select the RESET parameter field This parameter input forces a counter reset 8 Press the RIGHT arrow button thrice to move to the first non zero entry in the Preset Value PV parameter field a Press the UP arrow button twice to turn this digit to zero b Press RIGHT arrow button once to position to the next non zero digit in the PV field Press the UP arrow button twice to get the digit value of zero Rockwell Automation Publication 2080 UM001B EN E November 2011 57 Appendix E 58 Quickstarts c Press RIGHT arrow button once to go to the last digit Press the DOWN arrow button five times to set the last digit to 3 SEEOL0HOOOo0899 Allen Bradley PV value 9 Press the RIGHT arrow button once to navigate to the screen selection parameter See8 8098000999 Allen Bradley Screen selection parameter 10 Press the OK button to submit the parameter changes A message prompts you to save the parameter changes P
74. on Run mode OxF870 An index address was out of data space Perform the following e Correct the program to ensure that there is no index address out of data space e Build and download the program using Connected Components Workbench e Put the Micro800 controller on Run mode OxF880 A data conversion error occurred Perform the following Correct the program to ensure that there is no data conversion error e Build and download the program using Connected Components Workbench e Put the Micro800 controller on Run mode OxF888 The call stack of the controller cannot Change the project to reduce the quantity of blocks being called within a block support the sequence of calls to function blocks in the current project Too many blocks are within another block OxF890 The LCD module was unexpectedly Perform one of the following removed e Install your LCD module again e Cycle power to the Micro800 controller 0xF898 An error occurred in the user interrupt Correct the user interrupt configuration for plug in 1 0 module in the user program to configuration for the plug in 1 0 module match that of the actual hardware configuration 50 Rockwell Automation Publication 2080 UM001B EN E November 2011 Troubleshooting Appendix D List of Error Codes for Micro800 controllers Error Code Description Recommended Action OxF8A0 The TOW parameters are invalid Perform the following e Correct the program to ensure that there
75. once to go to CTU function block 7 Press and release the count push button The current value CV increments to 00001 za DC Sant nm u De 102 103 eveoeo80o9800999 Allen Bradley 60 Rockwell Automation Publication 2080 UM001B EN E November 2011 Quickstarts Appendix E a Press and release the count push button The current value CV increments to 00002 b Press and release the count push button The current value CV increments to 00003 Since the current value CV present value PV the output O1 is energized and the pilot light turns on an PR OR nav DC Count Reset 2av DC loz 103 88e89800900999 a Piai Allen Bradley EN zav DC za N c Press and release the Reset push button The current value CV is reset to zero and output O1 is de energized The pilot light turns off L d Count Reset 24V DC En ir gt Oo 2 DC loz 103 80e0080900999 e aan Allen Bradley Rockwell Automation Publication 2080 UM001B EN E November 2011 61 AppendixE Quickstarts Configure On delay Timing TON TON Sample parameter configuration Parameter Field Configuration Value Q 000 IN 101 Time Resolution SS MS PT 15 000 62 Power up the Micro810 controller The Micro810 splash screen briefly appears after follow up The status display shows PROG mode the day and time and the I O status Press the ESC and OK buttons at the same time to navigate to the M
76. ovember 2011 About Your Controller Chapter 2 Schematic Using IEC Symbols X1 L1 L2 230V AC Disconnect Fuse MCR 230V AC o tw nd circuits Isolation Op ration of either of these contacts will transformer remove power from the external 1 0 Master Control Relay MCR WAT circuits stopping machine motion Cat No 700 PK400A1 or 230V AC Emergency Stop Start Suppressor stop push i Fuse nn T Cat No 700 N24 T imit switc a eal MCR Sf Sf 11 i G KCR t Suppr MCR 115V AC or tT zovac 1 0 circuits DC power supply Use IEC 950 EN 60950 z MCR i 24V DC Lo Hi i Mm Line terminals Connect to terminals of power supply Rockwell Automation Publication 2080 UM001B EN E November 2011 circuits Line terminals Connect to 24V DC terminals of power supply 44564 13 Chapter2 About Your Controller Schematic Using ANSI CSA Symbols L1 L2 230V AC Disconnect Fuse MCR 230V AC II t output e i circuits Isolation l Operation of either of these contacts will transformer remove power from the external 1 0 Master Control Relay MCR x LN Ao x2 circuits stopping machine motion Cat No 700 PK4
77. ress the DOWN arrow button to go to RUN mode then press the OK button a Press the OK button to confirm the switch to RUN mode 4 Press the ESC button to return to the Main Menu The screen indicates that the controller is in RUN mode 5 Press the DOWN arrow button once to select SR FUNCTION Press the OK button 6 Press the DOWN arrow button once to get to Output 3 DOY Rockwell Automation Publication 2080 UM001B EN E November 2011 67 AppendixE Quickstarts 7 Press the push button connected to 103 If the value of RTC is in the range of Year Time setting for CHANNEL A then the pilot light turns on a F676 7070 SOCSCO0S899099 Allen Bradley Configure TOW TOW Sample Parameter Configuration Parameter Field Configuration Value Q 002 Channel A EN 103 D W 0 On MO 08 30 Off MO 08 31 1 Power up the Micro810 controller The Micro810 splash screen briefly appears after power up 2 The I O status display shows PROG mode the day and time and the I O status Press the ESC and OK buttons at the same time to navigate to the Main Menu 3 Press the DOWN arrow button once to select SR Function Press the OK button The function block for controlling Output 0 shows up 68 Rockwell Automation Publication 2080 UM001B EN E November 2011 Quickstarts Appendix E 4 Press the UP arrow button twice to navigate to the function block for Output 2 TOW ggz 5 Press the RIGHT arrow but
78. ress the OK button to save the changes Press OK to sav ESC to resume editing Test the CTU Predefined Function The CTU instruction increments the counter whenever input CLK makes a transition from low to high The instruction compares the current value CV with Rockwell Automation Publication 2080 UM001B EN E November 2011 Quickstarts Appendix E the preset value PV and energizes output Ol when CV gt PV To test the operation we connect a count push button to 102 a reset push button to 103 and a pilot light to output O01 al Count Reset 24V DC eet _ 8 2 C loz 103 CCEA Allen Bradley ner 2av DC amp Cai 1 Press the ESC button to return to the Main Menu 2 Press the UP arrow button once to go to Mode Switch Press the OK button o PRO 83 57 H Hode Switch SR Function Variables 3 Press the DOWN arrow button once to select RUN mode Press the OK button HdSwitch PRO PROG Hode RUN Hode Rockwell Automation Publication 2080 UM001B EN E November 2011 59 Appendix E Quickstarts 4 Press the OK button to confirm the RUN mode selection Are You sure Yo want to change the mode ESC OK 5 The screen indicates that the controller is in RUN mode Press the ESC button to return to the Main Menu oO oO RU 16 17 T Hode Switch SR Function Variables 6 Press the DOWN arrow button once to navigate to SR Function a Press the UP arrow button
79. s 2 2 are 13 Schematic Using ANSI CSA Symbol uses 14 Controller Mounting Dimensions 0 0 0 c cece cece eee eee 15 Mounting Dimensions er 15 Wiring Requirements as Ares 17 Using Surge Suppressors anni net 17 Recommended Surge Suppressors nn seen 19 Ground the Controller u en u ler kan 20 Wiring Dame na nen 20 Micro810 Controllers Ha ae oa dence ses 21 Controller OWN eine 21 Minimize Electrical Noise 0c cccceccecececcncncveeees 21 Analog Channel Wiring Guidelines sans 22 Minimize Electrical Noise on Analog Channels 22 Ground Your Analog Cable ae 23 Witing Bramples zn a dee EO E ei 23 Rockwell Automation Publication 2080 UM001B EN E November 2011 v Table of Contents About Accessories Specifications Running Programs with Micro800 IPID Function Block Troubleshooting Quickstarts vi INCCESSOTIES HRS DE el nn Dir E E REN 25 External AC Power Supply an an een 25 Wire the Moeller seen ee 25 1 5 LCD Display and Keypad Module 222 200 26 Insert the LCD Meduleru u a nr Een 26 Remove the LCD Module ccc cece cccnceeeees 26 Access the Main Menu ers 27 USB Adapter a em 28 Micro810 Controllers an ae ee 29 Micro800 Programmable Controller External AC Power Supply 36 Overview of Program Execution a Aue aan 37 Ererution Rulesaau s 325 3 32200 Es ee ia 38 Guidelines and Limitations 0 cccccccecececcvcucvecees 38 Plow to Auto T
80. st applications normal convective cooling keeps the controller within the specified operating range Ensure that the specified temperature range is maintained Proper spacing of components within an enclosure is usually sufficient for heat dissipation In some applications a substantial amount of heat is produced by other equipment inside or outside the enclosure In this case place blower fans inside the enclosure to assist in air circulation and to reduce hot spots near the controller Additional cooling provisions might be necessary when high ambient temperatures are encountered TIP Do not bring in unfiltered outside air Place the controller in an enclosure to protect it from a corrosive atmosphere Harmful contaminants or dirt could cause improper operation or damage to components In extreme cases you may need to use air conditioning to protect against heat build up within the enclosure A hard wired master control relay MCR provides a reliable means for emergency machine shutdown Since the master control relay allows the placement of several emergency stop switches in different locations its installation is important from a safety standpoint Overtravel limit switches or mushroom head push buttons are wired in series so that when any of them opens the master control relay is de energized This removes power to input and output device circuits Refer to the figures on pages 13 and 14 Rockwell Automation Publication 2080
81. struction file e EN 61131 2 Programmable Controllers Clause 8 Zone A amp B e EN 61131 2 Programmable Controllers Clause 11 e EN 61000 6 4 EMC Part 6 4 Generic Standards Emission Standard for Industrial Environments e EN 61000 6 2 EMC Part 6 2 Generic Standards Immunity for Industrial Environments This product is intended for use in an industrial environment Low Voltage Directive This product is tested to meet Council Directive 2006 95 ECLow Voltage by applying the safety requirements of EN 61131 2 Programmable Controllers Part 2 Equipment Requirements and Tests Rockwell Automation Publication 2080 UM001B EN E November 2011 3 Chapter2 About Your Controller For specific information required by EN 61131 2 see the appropriate sections in this publication as well as the following Allen Bradley publications e Industrial Automation Wiring and Grounding Guidelines for Noise Immunity publication 1770 4 1 e Guidelines for Handling Lithium Batteries publication AG 5 4 e Automation Systems Catalog publication B115 Installation Considerations Most applications require installation in an industrial enclosure Pollution Degree 20 to reduce the effects of electrical interference Over Voltage Category 119 and environmental exposure Locate your controller as far as possible from power lines load lines and other sources of electrical noise such as hard contact switches relays and AC motor drives For
82. t directly across the load device 24V DC VAC DC Relay or Solid State DC Outputs IN4004 Diode A surge suppressor 24V DC common can also be used Suitable surge suppression methods for inductive AC load devices include a varistor an RC network or an Allen Bradley surge suppressor all shown below These components must be appropriately rated to suppress the switching Rockwell Automation Publication 2080 UM001B EN E November 2011 Wire Your Controller Chapter 4 transient characteristic of the particular inductive device See Recommended Surge Suppressors on page 19 for recommended suppressors Surge Suppression for Inductive AC Load Devices Output Device Output Device Output Device Surge Suppressor Varistor RC Network Recommended Surge Suppressors Use the Allen Bradley surge suppressors shown in the following table for use with relays contactors and starters Recommended Surge Suppressors Device Coil Voltage Suppressor Catalog Number Bulletin 509 Motor Starter 120V AC 599 Ko4 Bulletin 509 Motor Starter 240V AC 599 KA041 Bulletin 100 Contactor 120V AC 199 FSMA1 2 Bulletin 100 Contactor 240V AC 199 FSMA 22 Bulletin 709 Motor Starter 120V AC 1401 N102 Bulletin 700 Type R RM Relays AC coil None Required Bulletin 700 Type R Relay 12V DC 199 FSMA9 Bulletin 700 Type RM Relay 12V DC Bulletin 700 Type R Relay 24V DC 199
83. the operation of the system The time the system is operational during power loss is called program scan hold up time after loss of power The duration of the power supply hold up time depends on the type and state of the I O but is typically between 10 milliseconds and 3 seconds When the duration of power loss reaches this limit the power supply signals the processor that it can no longer provide adequate DC power to the system This is referred to as a power supply shutdown The processor then performs an orderly shutdown of the controller Rockwell Automation Publication 2080 UM001B EN E November 2011 9 Chapter2 About Your Controller Preventing Excessive Heat Master Control Relay 10 Input States on Power Down The power supply hold up time as described above is generally longer than the turn on and turn off times of the inputs Because of this the input state change from On to Off that occurs when power is removed may be recorded by the processor before the power supply shuts down the system Understanding this concept is important The user program should be written to take this effect into account Other Types of Line Conditions Occasionally the power source to the system can be temporarily interrupted It is also possible that the voltage level may drop substantially below the normal line voltage range for a period of time Both of these conditions are considered to be a loss of power for the system For mo
84. then setting the Logical Value for Inputs and Physical Value for Outputs Remember you cannot force a Physical Input and cannot force a Logical Output u Variable Monitoring ER Global Variables Micro830 Local Variables UntitledLD System Variables Micro830 O Micro830 Defined _lO_EM_DO_00 _lO_EM_DO_01 _lO_EM_DO_02 _ O_EM_DO_03 _ O_EM_DO_04 _ O_EM_DO_05 _lO_EM_DI_00 _ O_EM_DI_01 _lO_EM_DI_02 _ O_EM_DI_03 _ O_EM_DI_04 _ O_EM_DI_05 _ O_EM_DI_06 Cancel In many cases the front of the controller is not visible to the operator and CCW is not online with the controller If you want the force status to be visible to the operator then the User Program must read the force status using the SYS_INFO function block and then display the force status on something that the operator can see such as the human machine interface HMI or stack light The Rockwell Automation Publication 2080 UM001B EN E November 2011 89 Appendix E 90 Quickstarts following is an example program in Structured Text SOS rn Read System Information including Force Enable bit SYS_INFO_1 TRUE Turn on Warning Light if Forces are Enabled If SYS_INFO_1 Sts ForcesInstall TRUE THEN _IO EM D 05 TRUE ELSE _IO EM DO 05 FALSE END_IF If the front of the controller is visible and not blocked by the cabinet enclosure Micro830 and higher controllers have a Force LED indicator Rockwell Automation P
85. ton once to select the TOW instruction parameter field 6 Press the RIGHT arrow button once to select CHANNEL parameter field It shows CHANNEL A 7 Press the RIGHT arrow button once to select the EN parameter field Press the DOWN arrow button once to change the EN parameter value to 103 8 Press the RIGHT arrow button once to select the D W parameter field 9 Press the RIGHT arrow button once to select the first entry in the ON parameter field a Press the UP arrow button once to change the value to MO b Press the RIGHT arrow button once to select the first and second digit entries in the ON parameter field and press the DOWN arrow button once to get the digit value of 08 c Press the RIGHT arrow button once to select the third digit entry in the ON parameter field and press the UP arrow button twice to get the digit value of 3 d Press the RIGHT arrow button once to select the fourth digit entry in the ON parameter field and press the DOWN arrow button 5 times to get the digit value of 0 10 Press the RIGHT arrow button once to select the first entry in the OFF parameter field a Press the DOWN arrow button twice to change the value to MO b Press the RIGHT arrow button once to select the second and third digit entries in the OFF parameter field and press the DOWN arrow button nine times to get the digit value of 08 Rockwell Automation Publication 2080 UM001B EN E November 2011 69 AppendixE Quickstar
86. tons to increase or decrease the digit values on the HH MM field Press the OK button after editing YEAR 2011 HH DD 11 87 HH HH 8 29 Proceed to the test steps described below Test the TOW Function 1 Press the ESC button twice to return to the Main Menu 2 Press the UP arrow button to select Mode Switch Press the OK button 3 Press the DOWN arrow button once to select RUN mode Press the OK button 4 Press the OK button to confirm the RUN mode selection 5 Thescreen indicates that the controller is in RUN mode Press the ESC button to return to the Main Menu 6 Press the DOWN arrow button once and select SR FUNCTION Press the OK button 7 Press the UP arrow button twice for Output 2 Rockwell Automation Publication 2080 UM001B EN E November 2011 71 Appendix E Quickstarts 8 Press the push button connected to 103 If the value of RTC is in the range of Day Time setting for CHANNEL A the pilot light turns on w 967 FOF SOCCO0S889099 e Allen Bradley Configure Countdown CTD CTD Sample Parameter Configuration Parameter field Configuration value Q Q00 CLK 101 LOAD 102 PV 00010 1 Power up the Micro810 controller The Micro810 splash screen briefly appears after power up 2 The status display shows the PROG status the day and time and the I O status Press the ESC and OK buttons at the same time to navigate to the Main Menu 3 Press the DOWN arrow button on
87. ts c Press the RIGHT arrow button twice to get to the fifth digit entry in the OFF parameter field and press the UP arrow button once to get the digit value of 1 11 Press the OK button to submit the parameter changes A screen confirms your request to save the parameter changes Press the OK button to save the changes Test the TOW Predefined Function The TOW instruction turns on output if the value of real time clock is within the range of the Day Time setting for any of the four channels To test the operation we connect a push button to 103 and a pilot light to output O02 Set up the Clock for Testing 1 Press the ESC button to return to the Main Menu 2 Press the DOWN arrow button thrice to go to Advanced Set Press the OK button O Oo PRO 16 81 H 1 0 Status fAdvanced Set Secur ity 3 Press the DOWN arrow button thrice to go to Clock Setup then press the OK button Press the OK button again on Clock Clock Setup Clock 70 Rockwell Automation Publication 2080 UM001B EN E November 2011 Quickstarts Appendix E 4 Press the RIGHT arrow button to navigate through Year MM DD and HH MM fields Set the MM DD field value to a date that falls on a Monday as set in the Configure example Use the UP or DOWN arrow buttons to increase or decrease the digit values on the MM DD field 5 Gotothe HH MM field Change the time setting to 08 29 or a minute before the On time set Use the UP or DOWN arrow but
88. tton to save the changes Test the TP Predefined Function The TP instruction starts an internal timer when input IN makes a transition from low to high and energizes the output at the same time When the elapsed time ET increments up to the given value PT it de energizes the output To test the operation we connect a push button to 103 and a pilot light to output O02 1 2 Press the DOWN arrow button to select RUN mode Press the OK Press the ESC button to return to the Main Menu Press the UP arrow button to select Mode Switch Press the OK button button Press the OK button to confirm the RUN mode selection The screen indicates that the controller is in RUN mode Press the ESC button to return to the Main Menu Press the DOWN arrow button to select SR FUNCTION Press the OK button Press the UP arrow button twice to select Output 2 Rockwell Automation Publication 2080 UM001B EN E November 2011 79 Appendix E 80 Quickstarts 8 Press the push button connected to 103 The elapsed time ET starts to elapse and the pilot light turns on SEOECOEDOS 800999 e Allen Bradley When the current elapsed time ET programmed time PT the output 002 is de energized and the pilot light turns off Configure TOF TOF Sample Parameter Configuration Parameter field Config value Q 003 IN 102 Time Resolution SS MS PT 15 000 1 Power up the Micro810 controller The Micro810 splash scr
89. tware and hardware problems in the micro controller The model provides common questions you might ask to help troubleshoot your system Refer to the recommended pages within the model for further help Is the error hardware related No Are the wire connections tight Yes No Is the STATUS LED on solid Yes No Is the controller in Run mode faulted Is the controller See page 47 for probable cause and recommended action Tighten wire connections Does the controller j Check power have power supplied Yes See page 47 for probable cause and recommended action s an input LED No accurately showing status Yes See page 47 for probably cause and recommended action Rockwell Automation Publication 2080 UM001B EN E November 2011 Troubleshooting Appendix D Calling Rockwell If you need to contact Rockwell Automation or local distributor for assistance it Automation for Assistance is helpful to obtain the following prior to calling controller type series letter revision letter and firmware FRN number of the controller e controller indicator status Rockwell Automation Publication 2080 UM001B EN E November 2011 53 AppendixD Troubleshooting Notes 54 Rockwell Automation Publication 2080 UM001B EN E November 2011 Appendix E Quickstarts This appendix covers some common tasks for the Micro810
90. ublication 2080 UM001B EN E November 2011 Numerics 1 5 LCD Display and Keypad Module 26 A About Accessories 25 About Your Controller 3 Accessories 25 Additional Resources iii Agency Certifications 3 analog cable grounding 23 analog channel wiring guidelines 22 analog inputs analog channel wiring guidelines 22 AutoTune 43 before calling for assistance 53 C calling for assistance 53 CE mark 3 Compliance to European Union Directives 3 Low Voltage Directive 3 Connected Components Workbench iv contactors bulletin 100 surge suppressors for 19 controller grounding 20 1 0 wiring 21 minimizing electrical noise 21 preventing excessive heat 10 Controller Error Recovery Model 52 Controller Mounting Dimensions 15 D DIN Rail Mounting 15 disconnecting main power 7 E EMC Directive 3 Error codes 47 error recovery model 52 Establishing Communications Between RSLinx and a Micro810 12 pt via USB 86 European Union Directive compliance 3 EMC Directive 3 Execution Rules 38 External AC Power Supply 25 F Flash Updating Micro800 Firmware 82 Rockwell Automation Publication 2080 UM001B EN E November 2011 Index Forcing I Os 88 G general considerations 4 grounding the controller 20 Guidelines and Limitations 38 H Hardware Features 1 Hardware Overview 1 heat protection 10 input states on power down 10 Installing Your Controller 15 IPID Function Block 41 isolation transformers
91. ve strips before operating the controller Failure ATTENTION Do not remove the protective debris strips until after the controller and all other equipment A to remove strips before operating can cause overheating ATTENTION Electrostatic discharge can damage semiconductor devices inside the module Do not touch the connector pins or other sensitive areas ATTENTION This product is intended to be mounted to a well grounded mounting surface such as a metal panel Additional grounding connections from the power supply s mounting tabs or DIN rail if used are not required unless the mounting surface cannot be grounded Refer to Industrial Automation Wiring and Grounding Guidelines Allen Bradley publication 1770 4 1 for additional information ATTENTION The USB cable is not to exceed 3 0 m 9 84 ft Rockwell Automation Publication 2080 UM001B EN E November 2011 o Chapter2 About Your Controller Safety Considerations Environment and Enclosure A This equipment is intended for use in a Pollution Degree 2 industrial environment in overvoltage Category Il applications as defined in IEC 60664 1 at altitudes up to 2000 m 6562 ft without derating This equipment is considered Group 1 Class A industrial equipment according to IEC CISPR 11 Without appropriate precautions there may be difficulties with electromagnetic compatibility in residential and other environments due to conducted and radiated disturbances
92. ware Overview Status Indicator State During Normal Operation During Firmware Update or Program Data Transfer Off No power applied to device or in Fault No power applied to device or in Fault mode mode Solid green Device operating normally Program transfer successful Flashing green Operating System error Firmware update in progress Micro810 Controllers Catalog Number Power Inputs Outputs Analog In 0 10V shared with DC In 120V AC 240VAC 12 24VDC VAC Relay 24V DC SRC 2080 LC10 120WB 24V DC 8 4 4 2080 LC10 12AWA 120 240V AC 8 4 2080 LC10 120BB 12 24V DC 8 4 4 2080 LC10 12DWD 12V DC 8 4 4 2 Rockwell Automation Publication 2080 UM001B EN E November 2011 Agency Certifications Compliance to European Union Directives Chapter 2 About Your Controller e UL Listed Industrial Control Equipment certified for US and Canada UL Listed for Class I Division 2 Group A B C D Hazardous Locations certified for U S and Canada e CE marked for all applicable directives e C Tick marked for all applicable acts This product has the CE mark and is approved for installation within the European Union and EEA regions It has been designed and tested to meet the following directives EMC Directive This product is tested to meet Council Directive 2004 108 EC Electromagnetic Compatibility EMC and the following standards in whole or in part documented in a technical con
93. wer Distribution There are some points about power distribution that you should know e The master control relay must be able to inhibit all machine motion by removing power to the machine I O devices when the relay is de energized It is recommended that the controller remain powered even when the master control relay is de energized e Ifyou are using a DC power supply interrupt the load side rather than the AC line power This avoids the additional delay of power supply turn off The DC power supply should be powered directly from the fused secondary of the transformer Power to the DC input and output circuits should be connected through a set of master control relay contacts Periodic Tests of Master Control Relay Circuit Any part can fail including the switches in a master control relay circuit The failure of one of these switches would most likely cause an open circuit which would be a safe power off failure However if one of these switches shorts out it no longer provides any safety protection These switches should be tested periodically to assure they will stop machine motion when needed Rockwell Automation Publication 2080 UM001B EN E November 2011 Power Considerations About Your Controller Chapter 2 The following explains power considerations for the micro controllers Isolation Transformers You may want to use an isolation transformer in the AC line to the controller This type of transformer provides isolat

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