4. mechanical timer
Contents
1. pr MUS MECHANICAL TIMER PROGRAMMING MANUAL INDUSTRIAL WASHER EXTRACTORS PUB DATE 09 02 WITH MECHANICAL TIMER 1 TABLE OF CONTENTS Publication date 09 02 Page 1 TABLE OF CONTENTS 1 2 WARNINGS AND SYMBOLS 44 1 112 2 AN te EC 2 22 BUTTON EABELES3 0 2 2 2 222 020 222222 0 02 0 0 shee 8220 22 00 02 00 sige S200 22 DE RH O FEED REDE e SPERO 2 3 BASIC DESCRIPTION OF 2 LJ The basic version Control eode eere 2 The enlarged version control 2 2 4 3 41 3 4 2 INSTRUCTION ER ERR ERE ERE TE sree e apa ts 3 43 WASHING PROGRAMS reete etat rate ate eate ee TR n nea sta 4 Lt Main washi 8imin tes ee eee eee a e ERR 4 Main wash 11 5 12 5 Mairi wash 15 5 16 5 minutes dada 6 LI Main wasi S MINUTOS ie ri ERE e EE e PEE eee PEE 7 5 MACHINE WITH COIN COUNTER 24 1221 82. 5 CON COUNTE R 8 4 1 5 S 8 O CONNEGTION OE COIN SW T CHES una 8 Ol Stepper washing machih6es oce ore ren reete eret tree ee e eines 9 AS 9 504 775 PUBLICATION DATE 09 02 PROGRAMMING MANUAL 2 WARNINGS AND SYMBOLS 2 1 WARNINGS The manufacturer reserves the right at all times to change the specifications contained in this manual without prior notice All information given here should be considered as general information since it is impossible to give all specific details of the machine This programming instruction manual is the original English version For other than English versions the two versions together therefore constitute the whole manual In case you do not have this version ask your dealer for a copy N CAUTION IMPORTANT NOTE READ THIS MANUAL CAREFULLY BEFORE USING THIS MACHINE UNQUALIFIED INTERVENTION TO MECHANICAL TIMER AND THE MACHINE MAY CAUSE SERIOUS BODILY INJURY AS WELL AS DAMAGE TO THE PART AND TO THE WASHING MACHINE ITSELF N DANGER OPERATIONS THAT REQUIRE THE MACHINE TO BE OPENED MUST BE CARRIED OUT BY QUALIFIED PERSONNEL WHO TAKE ALL THE NECESSARY MEASURES TO ENSURE EVERYBODY S SAFETY AT THE END OF THESE OPERATIONS THE MACHINE MUST BE RESTORED TO ITS ORIGINAL STATE 2 2 BUTTON LABELS 1 White 45 C prewash 90 C main wash 2 Coloured 45 prewash 60 C main wash 3 Delicates 45 C
3. SETTING Sa O O TIMER T200 DISPLAY O TO SOFTWARE RELAYS 9 INPUT TIME STOP COIN VALUE 1 o RELAYN O COIN VALUE 2 NE COIN VALUE 3 9 9 COIN VALUE 4 0 RELAYC COIN VALUE5 0 N 5 VoltS O TRANSFO d GND o PRICE TIME o NC J SETTING SETTING M CO sa DIP12345678 505509 Fig 5 1 Coin counter with LED display code PRI347006060 Q CONNECTION OF COIN SWITCHES The stepper EST200 or timer T200 is an electronic stepper or timer for one price with five inputs and one output The properties of the stepper or timer can be configured by means of windows software on a PC The operating parameters are stored in an EEPROM Upon delivery the stepper or timer is completely programmed according to the configuration specified by the customer The coin inputs are chatter proof Coins or token that have a hole are identified reliably Input signals with a pulse width of more than 100 ms are not credited There are five coin inputs available and have standard the following coin values see Fig 5 1 8 PROGRAMMING MANUAL PUBLICATION DATE 09 02 504 775 COIN Value of VALUE switch Units 1 010 2 020 3 025 4 050 5 100 It is also possible to show a decimal point on the 3 digit LED display There is foreseen a jumper on the display to show the decimal point with 3 possible positions If the jumper is placed in the middle no d
4. 30 29 30 29 30 19 19 The connection of the timer contacts 9 11 25 33 27 17 For boiler fed wash machines to the mentioned total cycle time you must add the time of the water fill For wash machines with electrical or with steam heating to the mentioned total cycle time you must add the time of the water fill and the heating of the water PROGRAMMING MANUAL PUBLICATION DATE 09 02 504 775 O MAIN WASH 11 5 12 MINUTES PROGRAM 1 PROGRAM 2 PROGRAM 3 PROGRAM 4 PROGRAM 5 WHITE COLOURED DELICATES NYLON WOOLLENS WATER INLET COLD HOT COLD HOT COLD HOT PREWASH 4 4 4 a DRAIN EXTRACTION 1 30 1 30 1 30 WATER INLET HOT COLD HOT COLD HOT 2 3 COLD COLD GENTLE 1 3 HOT ACTION WASH 11 30 11 30 11 30 12 12 30 30 30 30 30 WATER INLET COLD COLD COLD COLD COLD RINSE 1 2 2 2 2 2 DRAIN EXTRACTION 1 30 1 30 1 30 30 30 WATER INLET COLD COLD COLD COLD COLD RINSE 2 2 2 2 2 2 DRAIN 1 30 1 30 1 30 30 30 EXTRACTION WATER INLETS COLD COLD COLD COLD COLD SOFTENER RINSE 3 2 30 2 30 2 30 2 30 2 30 DRAIN EXTRACTION 5 30 5 30 5 30 2 2 DISTRIBUTION 30 30 30 30 30 REVERSING 30 30 30 30 30 bee 33 30 33 30 33 30 23 23 The connection of the timer contacts 9 11 25 33 19 17 For boiler fed wash machines to the mentioned total cycle time you
5. AKE CERTAIN TO KEEP THIS MANUAL IN A SECURE PLACE FOR FUTURE REFERENCE DEALER
6. EN MISSING PARTS OR OPENED COVERS BEFORE THIS WORK DISCONNECT THE MACHINE POWER INLET WHEN THE MAIN SWITCH IS OFF THE INLET TERMINALS OF THE MACHINE MAIN SWITCH ARE STILL UNDER CURRENT THAT IS THE WAY TO AVOID INJURIES In order to do this qualified technician musts modify certain electrical connections on the timer On the electrical drawing delivered with machine he will find the timer contacts which must be connected THE ELECTRICAL CONNECTION BETWEEN P3 9 AND P3 11 CAN NEVER BE DISCONNECTED LL Tos of Fig 4 2 An example of connection 9 11 25 33 504 775 PUBLICATION DATE 09 02 PROGRAMMING MANUAL 4 3 WASHING PROGRAMS O MAIN WASH 8 MINUTES PROGRAM 1 PROGRAM 2 PROGRAM 3 PROGRAM 4 PROGRAM 5 WHITE COLOURED DELICATES NYLON WOOLLENS WATERINLET COLD HOT COLD HOT COLD HOT a PREWASH 4 4 4 a DRAIN EXTRACTION 1 30 1 30 1 30 4 WATER INLET HOT COLD HOT COLD HOT 2 3COLD COLD GENTLE 1 3 HOT ACTION WASH T 30 T 30 T 30 8 DRAIN 30 30 30 30 30 WATER INLET COLD COLD COLD COLD COLD RINSE 1 2 2 2 2 2 DRAIN EXTRACTION 1 30 1 30 1 30 30 30 WATER INLET COLD COLD COLD COLD COLD RINSE 2 2 2 2 2 2 DRAIN 1 30 1 30 1 30 30 30 EXTRACTION WATERINLETS COLD COLD COLD COLD COLD SOFTENER RINSE 3 2 30 2 30 2 30 2 30 2 30 DRAIN EXTRACTION 5 30 5 30 530 2 2 DISTRIBUTION 30 30 30 30 30 REVERSING 30 30 30 30 30 29
7. OIN COUNTER The price to start the machine is shown on the LED display When inserting a coin the value of this coin is reduced from the value shown on the LED display When enough coins are inserted the value reaches 0 The stepper will give a signal to start the machine The machine will start after pushing the start button on the machine control The coin counter will reset automatically after some time or after disconnection of the power supply INSTALLATION 1 Fix the box securely in vertical position by four bolts on a dry place without possibility of wet contact 2 Connect the coin switches to the board fig 5 1 COIN VALUE 1 2 5 Volts GND See chapter Connection of coin switches 3 Set the DIP switches PRICE SETTING for stepper and timer and TIME SETTING for timer See chapter Stepper washing machines 4 Connect the RELAY NO and REALY C to the machine circuit for activating a start command 5 Connect 230 AC power supply to the board to L1 STEPPER EST200 DISPLAY O O CONNECTION TO SOFTWARE RELAYS INPUT CASH IN COIN VALUE 1 2 RELAY NO COIN VALUE 2 COIN VALUE 3 2 COIN VALUE 4 9 RELAYC COIN VALUE 5 2 N 5 VoltS GND o PRICE TRANSFO o Nc
8. ecimal point is shown Ex 999 Placing the jumper on the left or the right of the pin connector there will be shown a decimal point next to the second or third display Ex 99 9 or 9 99 COIN SELECTION 0 5 EURO AND 1 EURO The decimal is placed as follow 4 00 what means 100 units for 1 Euro The same logic shows 0 50 Euro is 50 units and 1 00 Euro is 100 units The coin switches has to be connected to coin value 4 50 Units and coin value 5 100 Units COIN SELECTION 0 20 EURO AND 0 50 EURO The decimal point is placed as follow 4 00 So 0 20 Euro is 20 units and 0 50 Euro is 50 units Connect the coin switches to coin value 2 20 and coin value 4 50 O STEPPER WASHING MACHINES Each switch of the PRICE SETTING See fig 5 1 has a certain value as mentioned in the following table Number Value of switch number 1 1 2 4 8 16 32 64 128 OO A Go PO A value is selected by switching the switch to the ON position The price is the product of the PRICE SETTING 1 255 and a predetermined programmable value 5 The price lays between 5 and 1275 1x5 255x5 1 and 255 are price settings 5 is standard O EXAMPLE PRICE FOR ONE WASH 4 EURO We keep in mind that we have three digits on the display and we will display the amount 4 Euro like 4 00 So we count for one unit on the display 0 01 Euro For the decima
9. l and the heating of the water PROGRAMMING MANUAL PUBLICATION DATE 09 02 504 775 O MAIN WASH 8 MINUTES VALID ONLY FOR MACHINE WITH ADDITIONAL 10 FUNCTION BUTTONS Only valid if short program for washing is selected see user s manual key H PROGRAM 1 PROGRAM 2 PROGRAM 3 PROGRAM 4 PROGRAM 5 WHITE COLOURED DELICATES NYLON WOOLLENS WATER INLET PREWASH DRAIN EXTRACTION WATER INLET WASH 2 3 COLD 1 3 HOT 730 COLD GENTLE ACTION 730 DRAIN WATER INLET RINSE 1 DRAIN EXTRACTION WATER INLET RINSE 2 DRAIN EXTRACTION WATER INLETS SOFTENER RINSE 3 DRAIN EXTRACTION 5 30 5 30 5 30 2 2 DISTRIBUTION 30 30 30 30 30 REVERSING 30 30 30 30 30 TOTAL CYCLE TIME 14 30 14 30 14 30 10 30 10 30 The connection of the timer contacts 9 11 25 33 27 17 For boiler fed wash machines to the mentioned total cycle time you must add the time of the water fill For wash machines with electrical or with steam heating to the mentioned total cycle time you must add the time of the water fill and the heating of the water 504 775 PUBLICATION DATE 09 02 PROGRAMMING MANUAL 5 MACHINE WITH COIN COUNTER With a coin counter you can determine the number of coins needed to start the machine 5 1 C
10. l point we have to place the jumper on the display software independent next to third LED The price is determined by the DIP switch PRICE SETTING multiplied by a value 5 We calculate the PRICE SETTING we have to set 400 units 4 Euro 5 80 504 775 PUBLICATION DATE 09 02 PROGRAMMING MANUAL We have to set the DIP switch PRICE SETTING on 80 0 1 DIP 1 0 2 DIP 2 0 4 DIP 3 0 8 DIP 4 1 16 DIP 5 0 32 DIP 6 1 64 DIP 7 0 128 DIP 8 80 As we can see the DIP switches 5 and 7 of the PRICE SETTING must be placed on 1 or ON The other DIP switches must be placed on 0 or OFF PRICE FOR ONE WASH 5 EURO Predetermined programmable value 5 Price setting is 5 00 or 500 5 100 The number 100 can be composed as follows 0 1 DIP 1 0 2 DIP 2 1 4 DIP 3 0 8 DIP 4 0 16 DIP 5 1 32 DIP 6 1 64 DIP 7 0 128 DIP 8 100 Place the following DIP switches of the PRICE SETTING on 1 or ON DIP 3 DIP 6 DIP 7 The other DIP switches are placed on OFF 10 PROGRAMMING MANUAL PUBLICATION DATE 09 02 504 775 NOTES 504 775 PUBLICATION DATE 09 02 PROGRAMMING MANUAL 11 PROGRAMMER MECHNICAL TIMER INSTALLATION DATE INSTALLATION CARRIED OUT BY SERIAL NUMBER ELECTRICAL DETAILS NOTE ANY CONTACTS WITH YOUR DEALER REGARDING MACHINE SAFETY OR SPARE PARTS MUST INCLUDE THE ABOVE IDENTIFICATION M
11. must add the time of the water fill For wash machines with electrical or with steam heating to the mentioned total cycle time you must add the time of the water fill and the heating of the water 504 775 PUBLICATION DATE 09 02 PROGRAMMING MANUAL MAIN WASH 15 5 16 5 MINUTES PROGRAM 1 PROGRAM 2 PROGRAM 3 PROGRAM 4 PROGRAM 5 WHITE COLOURED DELICATES NYLON WOOLLENS WATERINLET COLD HOT COLD HOT COLD HOT PREWASH 6 6 6 DRAIN EXTRACTION 1 30 1 30 1 30 s WATER INLET HOT COLD HOT COLD HOT 2 3COLD COLD GENTLE 4 3 HOT ACTION WASH 15 30 15 30 15 30 16 30 16 30 DRAIN 30 30 30 30 30 WATER INLET COLD COLD COLD COLD COLD RINSE 1 2 2 2 2 2 DRAIN EXTRACTION 1 30 1 30 1 30 30 30 WATER INLET COLD COLD COLD COLD COLD RINSE 2 2 2 2 2 2 DRAIN 1 30 1 30 1 30 30 30 EXTRACTION WATER INLETS COLD COLD COLD COLD COLD SOFTENER RINSE 3 2 30 2 30 2 30 2 30 2 30 DRAIN EXTRACTION 930 930 930 3 30 3 30 DISTRIBUTION 30 30 30 30 30 REVERSING 30 30 30 30 30 MEN e 43 30 43 30 43 30 29 29 The connection of the timer contacts 9 11 25 33 For boiler fed wash machines to the mentioned total cycle time you must add the time of the water fill For wash machines with electrical or with steam heating to the mentioned total cycle time you must add the time of the water fil
12. prewash 45 C main wash 4 Nylon 30 C main wash 5 Woollens 30 C main wash 505 505 3 BASIC DESCRIPTION OF CONTROLS THE BASIC VERSION CONTROL OFFERS 5 programs easy operation with push buttons Indicator shows the current step of the wash cycle change of program time by qualified technician THE ENLARGED VERSION CONTROL OFFERS a wide range of washing technologies operated by additional function push buttons i e to shorten or to extend program time or skip some steps standard wash program s contain economic and normal water level THE COIN VERSION programmable program prices and coin values the price of the selected cycle and information about inserted coins on LED display 2 PROGRAMMING MANUAL PUBLICATION DATE 09 02 504 775 4 MECHANICAL TIMER 4 1 VERSION OF PROGRAM TIME To a certain extend you can adapt the time of your wash programs You can choose the following times without heating and water inlet MAIN WASH AT 15 min 30 s 16 min 30s 11 min 30 s 12 min 9 30s 7 min 30 8 min EXTRACTION AT 5 min 30s 9 30s DISTRIBUTION AT 30s 1 min 30 s REVERSING AT 30s 2min 4 2 INSTRUCTION N WARNING ALWAYS FOLLOW SAFETY INSTRUCTIONS DO NOT BYPASS ANY SAFETY DEVICES OR THEIR PARTS ANY INTERFERENCE TO THE MACHINE FUNCTIONS AND CONSTRUCTION ARE PROHIBITED DO NOT OPERATE THE MACHINE WITH BROK
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