SECTION 2 INSTALLATION - Sea
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1. And Varnish Are Set Up 1 Set the Of Bad Cans To Blowoff For Misload to 1 2 Reduce the Of Pins To Pin Chain Blowoff Port by 1 such that only the misloaded silver can is blown off 3 Enable the damaged can blow off by installing the fuses for both drive and offside damaged can blow off solenoids 2 10 8 SET OF CANS TO BLOW OFF AT RESTART Using the Keypad Display set the following as desired e Of Cans To Blowoff From Infeed Open e Of Cans To Blowoff From Print At Restart e Of Cans To Blowoff From Varnish At Restart 2 10 9 SET QC BLOW OFF SHIFT OFFSET Using the Keypad Display set the QC can blowoff port shift offset as follows 1 Dial in spindle 1 on the select a can thumbwheel switch 2 With the machine running slowly mark cans printed on spindle 1 so they can be identified while they are on the chain 3 Press the select a can pushbutton and observe the can that was blown off with the location of a can printed on spindle 1 4 Add the number of cans difference between the can blown off and the can printed on spindle number one to the QC can blowoff port shift offset Note This variable must be a number between 1 and 24 Once set up verify that a can from spindle 1 is blown off when 1 is dialed in on the thumbwheel and the select a can pushbutton is pressed SYSTEMS Electronics Group 93 2 SECTION 2 INSTALLATION HSL CCSD1 User s Manua2. at the pin chain blow off without being printed This is done so that the print and varnish trip can be verified by inspecting the can ahead misloaded silver can and the can behind Proceed To Step 2 10 6 HSL CCSD1 User s Manual SYSTEMS Electronics Group 21 SECTION 2 INSTALLATION HSL CCSD1 User s Manual 2 10 6 SET PRINT TRIP RETRACT EXTEND RESPONSE TIMES Using the Keypad Display verify the print trip by running the machine at high speed inducing mis loads by pressing the blank key on the keypad and observing the cans blown off of the pin chain With the damaged can blow off disabled the mis loaded can will now be blown off at the pin chain blowoff and should be completely silver The can ahead of the mis load can the print retracted after should be blown off at the pin chain blow off port and should be fully printed The can behind the mis load the can the print extended before should be blown off at the pin chain blow off port and should be fully printed If the 2nd can blown off which should be the misload and fully silver has any print on it from the leading edge of the label image the Print Trip retract out response time is too short and is not retracting soon enough Increase the Print Trip retract out response time by 5 milliseconds and try again Continue increasing this time until the 2nd can misloaded can is fully silver and the can ahead of it the Ist can is ful
3. chain Blowoff Blowoff solenoid on response time msec 015 Blowoff solenoid off response time msec 020 of bad cans to blowoff for misload 001 of cans to blowoff from infeed open 005 of cans to blowoff from print at restart 000 of cans to blowoff from varnish at restart 033 of pins to pin chain blowoff port 028 QC Can select a can Blowoff Blowoff solenoid on response time msec 015 Blowoff solenoid off response time msec 020 QC can blowoff port shift offset 017 Spindle Trip Offset 022 The CCSD2TMG timing channel file as shipped contains the following default timing set points CHAN ON OFF DESCRIPTION CHOO 120 160 Print Trip timing CH01 275 315 Varnish Trip timing CH02 180 000 Can No Can clock CHO3 120 230 Damaged Can Blow off Low speed CH04 080 220 Damaged Can Blow off High speed CHO5 155 195 Pin Chain Blow off bad can timing CHO6 160 200 Select A Can QC Blow off timing CHO7 000 040 Spare Timing CH10 000 180 PLC Clock Timing CH11 CH12 CH13 CH14 CH15 CH16 CH17 ASL CCSD1 User s Manual SYSTEMS Electronics Group 19 SECTION 2 INSTALLATION HSL CCSD1 User s Manual 2 10 2 SET MACHINE ZERO Position the machine with a spindle any spindle it does not have to be spindle 1 directly centered on the no can no print sensors and set the offset per section 3 5 4 Zero Machine se
4. S Electronics Group 20 SECTION 2 INSTALLATION 2 10 5 SET OF CANS TO PIN CHAIN BLOW OFF PORT Using the Keypad Display 1 Set the Of Pins To Pin Chain Blowoff Port Count the number of cans from where cans are transferred from the spindle wheel to the linear vacuum conveyor to the bad can pin chain blowoff port Subtract 2 and enter this number this is still just an approximation 2 Set the Of Bad Cans To Blowoff For Misload equal to three Run the machine at low speed with cans and induce misloads Verify that for a miss load three bad cans are blown off mis loaded silver can blown off at damaged can blowoff port printed cans ahead and behind mis loaded can blown off at pin chain port If not adjust Of Pins To Pin Chain Blowoff Port accordingly until they are Note Silver cans may get through the line until this variable is set up properly Once this is set you should be blowing off the can ahead of the misload missing can the misloaded can which is missing and the can behind the misload 3 Disable the damaged can blow off by pulling the fuses for both the drive and offside damaged can blow off solenoids Note For the next set up steps misloads can be induced by pressing the blank key on the Keypad Display This simulates a misloaded can by blanking out the no can no print sensor input for one can space in the logic This allows a fully loaded non damaged can to be blown off
5. SECTION 2 INSTALLATION HSL CCSD1 User s Manual 2 10 TUNING THE HSL CCSD1 The HSL CCSD1 is shipped from the factory with the PLC program HSLCCSD1 loaded in the PLC section and the channel set point file CCSD2TMG loaded in the PLS section These are the standard programs used to implement the standard HSL CCSD1 decorator algorithms In most cases the following user variables and timing signals may have to be altered to tune the HSL CCSD1 to the actual decorator it is controlling Once the HSL CCSD1 is installed and the control system is powered back up perform the following to set up and tune the HSL CCSD1 The set up is performed using the Display Keypad or a PC running the set up program See the HSL CCSD1 Keypad Quick Reference for exact key depress sequences for entering the following parameters See section 3 of this manual for a description of the Keypad commands and menu displays of the HSL CCSD1 Display Keypad See section 4 or 5 for a description of the menus variables and how to use the set up program SYSTEMS Electronics Group 18 SECTION 2 INSTALLATION 2 10 1 DEFAULT SET UP VARIABLES As shipped the user variables for the HSL CCSD1 are set the following defaults Print Trip Print Trip retract response time msec 020 Print Trip extend response time msec 020 Varnish Trip Varnish Trip retract response time msec 020 Varnish Trip extend response time msec 020 Bad Can pin
6. l 2 10 10 SET SPINDLE TRIP SHIFT OFFSET Using the Keypad Display set the Spindle trip shift offset as follows 1 2 3 4 5 6 Initially set the Spindle trip offset to zero Wrap a piece of tape around the drive side spindle 1 such that cans will not load on this spindle Run the machine very slowly with the can gate open and verify that indeed cans do not load on spindle 1 and the print is tripped for that spindle Observe the Trips Per Spindle data and determine which spindle is being incremented The spindle number that should be incrementing is the drive side spindle 1 If it is not subtract 1 from the spindle number that is being incremented and enter this value as the spindle trip offset Note This variable must be a number between 0 and 23 Verify that the spindle 1 count is incremented every time the print trips for spindle 1 If it still increments another spindle number other than the drive side 1 continue adjusting the spindle trip offset until it does Stop the machine and remove the tape from spindle 1 The Machine Is Now Set Up And Ready To Run SYSTEMS Electronics Group 24
7. ly printed If the 1st can is not fully printed the Print Trip retract out response time is too long and is retracting too soon Decrease the Print Trip retract out response time by 5 milliseconds and try again Continue decreasing this time until the 1st can is fully printed and the 2nd can misload is fully silver no print on it If the 3rd can can following the misload is not fully printed the Print Trip extend in response time is too short and is not extending soon enough Increase the Print Trip extend in response time by 5 milliseconds and try again Continue increasing this time until the 3rd can is fully printed and the 2nd can misload is fully silver If the 2nd misload can has any print on it from the trailing edge of the label image the Print Trip extend in response time is too long and is extending too soon Decrease the Print Trip extend in response time by 5 milliseconds and try again Continue decreasing this time until the 2nd can misload is fully zero and the 3rd can is fully printed SYSTEMS Electronics Group wD se HSL CCSD1 User s Manual SECTION 2 INSTALLATION 2 10 7 SET VARNISH TRIP RETRACT EXTEND RESPONSE TIME Set the varnish extend and retract response times in the same fashion as was done for the print In general the mis loaded can should have no varnish on it and the cans ahead and behind should be fully varnished Once The Print
8. t Resolver Offset 2 10 3 VERIFY LOCATION OF NO CAN NO PRINT SENSORS The machine is zeroed based on the location of the no can no print sensors not adjustable in the direction of can flow With the machine zeroed as above both no can no print sensors should see a fully loaded can from about 320 degrees first turn on to about 40 degrees where sensors turn off Verify that the sensors do not see an empty spindle sensor too close to spindle and that both do see a fully loaded can sensor not too far out from spindle The sensors should also be set to see the very edge of the open end of the can such that they will only detect fully loaded cans If the sensors are set too far out towards the dome end they may detect cans that are not fully loaded as being loaded which will result in a ring of inside litho at the top of the can that is next printed on that spindle 2 10 4 SET PIN CHAIN BLOW OFF TIMING Using the Keypad Display set the bad can pin chain blowoff timing CH05 such that the timing signal just turns on when the chain linear vacuum conveyor blowoff port is centered between cans on the chain or conveyor The signal should be 40 degrees wide Note Follow steps 2 10 5 through 2 10 7 to systematically set up the pin chain blow off print trip and varnish trip These steps need to be followed sequentially as they depend on each other and the order they are executed SYSTEM
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