i141 USER MANUAL - SIC
Contents
1. REF QTY CODE DESCRIPTION 16 1 1 110 066 axis mount 11 1 1 110 067 axis mount 12 1 1 110 068 chariot 19 1 1 220 057 X motor mount 14 1 1 220 058 Y motor mount 21 1 1 220 058 X lead screw support 23 1 1 220 059 Y lead screw support 6 2 1 120 073 Bushing 13 1 4 100 318 axis lead screw nut mount 8 1 4 100 319 Y axis lead screw nut mount 22 1 2 120 018 X guiding 24 1 2 120 016 Y guiding rail 15 1 2 230 055 Wired X motor 18 1 2 230 054 Wired Y motor 7 2 2 120 021 60877 ball bearing 5 2 2 120 080 Bearing 17 2 2110003 Pressure screw 1 2 1120019 Washer 10 2 2 120 010 Motor pulley 2 2 2120011 Axis pulley 9 1 2 120 023 X driving belt 3 1 2 120 035 Y driving belt 20 2 2 230 004 Origin sensor 4 2 2 120 022 Seal 25 1 2110 005 detection screw 26 1 2 110 006 pin 4x32 NOTI141US ROO 27 30 2 4 electrical chart ye oJdde JIS 4 you 00 sama ueadosna AZ MAA HOE TET oN OT BELT OL TO TEE 44242 1621 JONVUJ 511 08669 A quassy 3n0J EL DNIXHYW 215 UOHIUM quaugeaJ 3401524405 6 uuo 231002 SOJOW Mei 314023 29 584025 LOJ19BULOD E sud 21 waaod Jone udo x 8 TA 40128uu02 8052. 1 5401284402 Sud 40129uu02 549 61 99 4nd4 hO 34 4 amp p 4O30u m 28 30 414 ROO 2 5 External connection cables 5 or 10 meters SUB D 25 19 pins color color element connector connector standard cable ROBOTIC cable 1 12 purple green amp brown solenoid 1 2 12 black green amp white solenoid 1 4 3 brown amp gray red amp brown Y axis motor 5 4 whie amp gray red amp white Y axis motor 6 5 brown blue amp brown Y axis motor 7 7 white blue amp white Y axis motor 8 8 yellow pink X axis motor 9 9 green gray X axis motor 10 10 brown amp green pink amp white X axis motor 11 11 green amp white pink amp gray X axis motor 12 1 pink white start stop button 13 2 gray brown start stop button 14 12 red yellow solenoid 1 15 12 blue green solenoid 1 16 18 white amp yellow red amp blue Dallas bus 17 13 red amp blue red L amp sensors 18 14 pink amp gray blue sensors 19 17 yellow amp brown gray amp pink Dallas ground 20 15 red amp white black Y sensor 21 16 red amp brown purple X sensor 22 6 blue amp white yellow amp brown solenoid 2 23 6 brown amp blue yellow amp white solenoid 2 24 6 pink amp brown white amp gray solenoid 2 25 6 pink amp white gray amp brown solenoid 2 NOTI141US ROO 29 30 2 6 Internal cabling pl
3. cu Ny A LI y LI N LI 5 E 1 Date Modification Approved 13 route de Limonest A bi tyl bl I 69380 Lissieu FRANCE SSEMDly Stylus assemoy 1 14331 04 72 54 80 00 Name terminology and references NIC Fax 33 04 78 47 39 40 www SIC MARKING com N 20 11 00 US european views Do not copy without SIC MARKING approval NOTI141US ROO 20 30 1 3 Terminology and references general layout REF QTY CODE DESCRIPTION 1 1 Body 2 1 Solenoid 3 1 Core 4 1 Support mount 5 1 Stylus guide 60 6 1 Stylus pin 60 10 1 Spring 11 1 O ring 12 1 Locking O ring 1 4 Terminology and references spare parts REF QTY CODE DESCRIPTION 1a4 1 3 200 003 Solenoid assembly 6 1 1120012 Stylus pin L 60 5 1 1120017 Stylus guide L 60 1 1120013 Stylus L 80 1 1 120 023 Stylus guide L 80 1 1 120 014 Stylus L 100 1 1 120 024 Stylus guide L 100 10 1 2 120 006 Spring NOTI141US ROO 21 30 NOTI141US ROO 22 30 MARKING MACHINE 25 2 1 General layout overall dimensions ekoadoe DNDINVM 2744 you ag saa ueadojna AC VOX ONDIBVH JIS AAA 00 17V 00 V6 95ZL 701EEK121 narii 00269 jsauour ap DNDISYH 25 saa1nus uw sajoy p Bununou 5
4. 3015 5 001 X JUSUJEAJ muwr s Y UOHeI pO 484nus 8 2810 9 09 57135 FST uoadounj 55 51124594949 14 0131500 auou 23 30 NOTI141US ROO 2 2 141 Terminology and references NOTI141US ROO 24 30 REF QTY CODE DESCRIPTION 1 4100 312 X Y mechanism 1 1 220 073 Cover with identification 1 3 100 040 Power cable 2 1310010 Side 1 3 100 037 Intermediate cable 2 3 100 038 X and Y motor cable 1 1 220 017 Sheet metal 2 way connector support 1 1310014 Carriage and support frame 1 1 110 093 Bracket 1 1 110 094 table fixation plate 1 1 120 096 fixation plate 1 1110095 bellow support 1 1 220 074 bellow 1 1 1 220 075 bellow 2 1 1 220 076 bellow 3 1 1 220 077 bellow 4 1 1 220 078 bellow 5 1 1 220 080 bellow 6 2 1 220 079 bellow support bracket 2 2 120 090 NOTI141US ROO 25 x 20 25 30 2 3 Terminology and references X Y table JIS Moyi Ado og saaja SODNIKUVK JIS ST 533U3Jaj3J sue ovrog es 1215511 00559 wsweysow A X Ajquassy ap ajnoj era e ONDA 25 26 30 NOTI141US ROO
5. We would like to welcome you as a user of our systems This guide contains the installation and use instructions of the dot marking type machines We recommend that you read it carefully before installing the system Please contact our technical department for any further information NOTI141US ROO 5 30 NOTI141US ROO 6 30 INSTALLATION AND START UP 1 UNPACKING Except if we deliver the system it is generally supplied in an appropriate packaging which needs to be kept for any return of the material Remove the sub systems carefully controller control handbox possible options from their packages The machine should only be lifted by the column and the base it should never be lifted by the head housing Weight of the machine 35 kg 2 INSTALLATION 2 1 Fastening Column type machines o Install the machine on a rigid and stable support frame o After installing the entire marking machine fasten the base with 2 M10 screws ntegrated type machines o Install the machine on a rigid and stable support frame o Fasten the marking head onto the machine by complying with the indications of the integration plan available thread length 12 mm max Portable type machines o Nofastening marking gun designed to be held manually Note The integrated and portable type machines are designed to function in all positions vertical horizontal stylus towards the bottom or the top NOTI141US RO
6. 1 2 3 5 6 Maximum distance between the stylus and the 9 mm We recommend that you make trials before marking a new part 4 3 Launch Stop the marking o Set the controller in marking mode for more information please see the software manual NOTI141US ROO 10 30 o Position the part to be marked o Launch the marking by pressing the Start button on the control handbox or the Marche button on the gun handle portable type machine o To stop the marking press the Stop button on the control handbox or press the Marche button of the gun handle for more than 2 seconds NOTI141US ROO 11 30 NOTI141US ROO 12 30 MAINTENANCE l INTRODUCTION Dot marking machines have been developed and realized especially to meet the needs of our clients who want a machine which is Performing Robust Reliable Ergonomic It requires very little maintenance and if you observe the preventive maintenance recommendations will increase the life expectancy of your machine However if a problem of any kind should occur please refer to this manual which will help you solve the problem 2 AFTER SALES SERVICE Please contact our local distributor first To find out about our local distributor you can check our website www sic marking com If you can not reach our distributor please call SIC MARKING at 33 4 72 54 80 00 SIC MARKING or its distributor offer the follow
7. 14 Trouble sHoOtUlt 15 APPENDIX 17 stylus assembly ser SEGUR LENKA EKPA OIN 19 1 1 General layout overall dimensions sssscsscsszsscszazczszancnsonazns 19 1 2 General layout References uiuis suae atv EA 20 1 3 Terminology and references general 0 0 100005 21 1 4 Terminology and references spare parts 00000000000010005509 27 2 amarking MACNNO ia ut EK OS Ku 23 2 1 General layout overall dimensions ssssvssssscsszsscsczazastnsrnaznzos 23 2 2 1141 Terminology and 2 102 002 000000056000 6 00099 24 NOTI141US ROO 3 30 2 3 Terminology references 0 0 1006000 000000000001 00000 26 i sr 28 2 5 External connection Cables 5 or 10 29 2 6 Internal cabling plan UTE 30 NOTI141US ROO 4 30 PRESENTATION Thank you for choosing dot marking system also called micro percussion for your marking applications SIC MARKING systems contribute to improve the tracability of your products while complying with the industrial standards
8. 1141 USER MANUAL SIC MARKING 13 route de Limonest Z A C de la Braille 69380 LISSIEU FRANCE Phone 33 04 72 54 80 00 Fax 33 04 78 47 39 40 E Mail info sic marking com http www sic marking com NOTI141US ROO TABLE OF CONTENTS TABLE OF CONTENTS 3 PRESENTATION 5 INSTALLATION AND START UP 7 Te 7 Ze Te zd AO 7 on oes ese 7 2 25 LN a rala Ae 8 05 9 ATT 9 2Conttollen 9 Tenn iq A 9 4 Marking aC hime essed siete Me cens Ran 9 4 1 Positioning and clamping of the part to be 9 42 Machine adjustment seraa 10 4 9 LAUR the marking lan io 10 MAINTENANCE 13 E 13 2 After sales 5 ESEON i aa 13 34 Preveritive malnmtenalTCe a KVO
9. O 7 30 2 2 Connections e Using the SUB D 25 connector connect the marking machine to the marker connector located at the rear of the controller For the integrated type machines proceed the same way using a connection cable e Correctly fasten the screws of the connector Note for more details about the connections please check the controller manual Never unplug the controller when is under tension as it may seriously damage the material switch on off MARKER START STOP KEYBOARD SERIAL HOST 34 axis power supply PC port COM1 mechanical part keyboard option NOTI141US ROO 8 30 USE OF THE MACHINE 1 SAFETY An intense use may cause the temperature of the system to rise up to 100 C It is recommended to wear safety glasses It is also recommended to wear a noise reducing helmet Acoustic value of the machine 76 dB on a piece of steel at medium speed The marking system should never be used without any surface to mark as the marking head may break 2 CONTROLLER See controller manual 3 SOFTWARE See software manual 4 MARKING MACHINE 4 1 Positioning and clamping of the part to be marked Even if the part is not submitted to high forces it is necessary to immobilize it in order to reach an optimal marking quality NOTI141US ROO 9 30 Depending on the type of parts and the working conditions the clamping system ca
10. an 19 pins 8 pins 12 pins color element connector connector connector 3 1 gray amp pink Y axis motor red 4 2 green Y axis motor yellow 5 3 gray Y axis motor blue 6 9 blue solenoid 2 7 4 red amp blue Y axis motor orange 8 1 black X axis motor red 9 2 white amp gray X axis motor yellow 10 3 white amp green X axis motor orange 11 4 white amp yellow X axis motor blue 12 8 green amp yellow solenoid 1 13 5 yellow amp brown L amp sensors 13 5 yellow amp brown L amp sensors 14 6 brown amp green sensors 14 6 brown amp green sensors 15 7 yellow Y sensor 16 7 white X sensor 17 11 brown amp gray Dallas ground 18 12 white amp red Dallas bus NOTI141US ROO 30 30
11. in marking mode see software manual machine is correctly linked to the controller The cable is in working condition control handbox is connected except for gun marking machines The movements on the X and Y axes are not blocked when the machine is on See controller manual Load a program and set the machine in marking mode Reposition the connectors Open the connectors and check the wires either visually or with a ohmmeter Reposition the connectors Remove any obstacle or clean the guiding rails and the driving mechanisms The marking head does not go back home before marking Check that The sensors cables are correctly connected and in good working condition origin sensors work properly in home position the red lights located on the sensors are off otherwise they are on The driving belts are not broken on the integrated type or column type machines Reconnect the wires or replace the damaged cables Replace the sensors Replace the damaged belt The stylus assembly moves X Y but the stylus does not Check that The stylus is not blocked by anything solenoid is in good working condition no overheating short circuit Disassemble the machine clean it lubricate it with the oil provided in your maintenance kit and re assemble see General layout in appendix Replace the solenoid The marking quality is terrible dots a
12. ing services Phone support Please do not hesitate to contact us for any technical problem On site intervention We can help you install set up the machine on site as well as repair it and provide personal training Maintenance contract Thanks to the maintenance contract we provide regular maintenance of your marking machine NOTI141US ROO 13 30 2 PREVENTIVE MAINTENANCE you want to keep your machine in a good working condition it is necessary to do the following actions clean the stylus pin guide and the stylus assembly regularly avoid dust and abrasive particles on the guiding and driving elements How to clean the stylus pin guide and the stylus assembly Unplug the marking machine Unscrew the stylus pin guide see General layout of the stylus assembly in appendix Remove the stylus the spring and the core Clean all parts and remove the grease Lubricate the stylus and the stylus pin guide using exclusively the oil supplied with your maintenance kit Reassemble the machine and manually fasten the stylus pin guide Note please pay attention to the direction when reassembling the core see General layout of the stylus assembly in appendix NOTI141US ROO 14 30 4 TROUBLE SHOOTING Problem Check Solution The stylus assembly does not move on the X and Y axes Check that The controller is on A marking program is loaded and the controller is
13. n vary from the simple manual fastening of the part against an angle iron bracket to the mechanical magnetic or pneumatic fastening When using a marking gun place the universal non skid support against the surface to be marked and manually hold the gun during the marking The fastening device should maintain the part so that the stylus movements are parallel to the surface to be marked For the portable type machines if the marking is always conducted on the same type of parts we advise you to make a customized tooling to always keep the same marking position 4 2 Machine adjustment The marking quality highly depends on the part to be marked a smooth and flat surface is much easier to mark than a rough and irregular surface It is generally necessary to adapt the marking force to the height of the character The smaller the character is the lower the impact has to be to obtain a good legibility The software also enables to choose various widths for the marking matrix To obtain a good marking quality it is fundamental to adjust the force and the distance When using marking guns the distance between the stylus and the part can be modified by adjusting the position of the front plate For your information hereafter are some values about the distance between the stylus and the part depending on the marking force Force 1 2 3 4 5 Minimum distance 0 5 0 5 0 5 1 1 2 3 5 Maximum distance
14. re not aligned impacts are not regular Check that The part is correctly maintained during the entire marking process and the machine is correctly fastened marking speed is not too high compared with the marking to be made size There is no backlash in the X and Y axes The distance between the stylus and the part is correct The stylus pin is in good working condition The stylus can move correctly There is no backlash between the stylus pin guide and the stylus Redo the marking after fastening the part and or the machine properly Reduce the marking speed Please contact the after sales service Change the distance see manual Replace the stylus Clean the stylus pin guide and the stylus Change the stylus pin guide If you have checked everything and the system still does not work please contact our after sales services NOTI141US ROO 15 30 APPENDIX NOTI141US ROO 17 30 NOTI141US ROO 18 30 l STYLUS ASSEMBLY 1 1 General layout overall dimensions 40 square mounting 4 23 2 holes on 32 32 V SIC MARKING 13 route de Limonest 69380 Lissieu FRANCE T l 33 04 72 54 80 00 wm Fax 33 04 78 47 39 40 www SIC MARKING com european views Do not copy without SIC MARKING approval NOTI141US ROO 19 30 1 2 General layout References SE sira LT SEF LE VET ER AIT
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