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Contents
1. Detach the dust bag from the housing gt is visTEO Alk 24 Jolly Jolly Contact 01 04 01 Installation use and maintenance guide Insert a new dust bag in the container ATTENTION Insert the new dust bag correctly in the special container guides Position the dust bag container by correctly coupling the bag fitting to the internal pipe union Check that the dust bag does not appear under the container by gently moving the whole container perpendicularly iL Check if the bag is correctly positioned and the bag fitting perfectly suits the pipe union Jolly Jolly Contact 01 04 01 25 gt SISTEO AIR SPIRAPOLVERI CENTRALIZZATI Installation use and maintenance guide Reassemble the cover of the dust bag by fitting the two lower guides into the small cavities on the frame Press the cover towards the frame until the two closing hooks engage is IlI TEO AIR 26 Jolly Jolly Contact 01 04 01 Installation use and maintenance guide 7 SERVICING 7 1 Servicing Criteria li is strictly forbidden to carry out any maintenance or servicing operation not expressly a2. L J SJA p J 19V1N02 V q ATIOr 062 00 28 WiS 00149 AT 0T HOA zIS 219 219 Timilola 219 ZIS IIEH AO XOQ pun uonons 1 pseoqpied Aoedeo s uleyuo 1800 Uunn PA XEN UInIOA JIE XEN uoldiosqyy JOMOd JOJO Aouenbea4 Ajddns saMod UORETOS uono olci uonons sou 104 Bulldno je luy2 L Jolly Jolly Contact 01 04 01 10 Bi ASPIRAPOLVERI CENTRALIZZATI gt oISTEO AIR Installation use and maintenance guide 3 6 Control panel description see picture SECURITY FUSE 10A 250V motor security delayed action fuse for protecting the equipment e 2 START KEY Jolly PLUG IN KEY Jolly Contact Mod JOLLY Press the key it switches on red color when the suction unit has been activated and the unit starts operating Mod JOLLY CONTACT Press the key it switches on red color when the suction unit is plugged Plug the electrified hose into the relevant inlet and move to the hose handle to activate the unit RED LED DUST BAG REPLACEMENT WARNING MESSAGE Once the suction unit has been activated Switched off LED the unit is working correctly Flashing LED fast flashing the unit is working correctly LED is 1771017 svvitched on and unit is vvorking but does not hoov
3. Fit the accessory suitable for the cleaning operation you want to carry out in the hose Fit the opposite end of the hose in the suction inlet pay attention to the correct position of the guide between the hose and the unit Jolly Jolly Contact 01 04 01 21 is visTEO Alk Installation use and maintenance guide 5 2 Starting of the suction unit Press the start push button A red LED switches on JOLLY MODEL The suction unit switches on and starts hoovering JOLLY CONTACT MODEL The red start push button switches on and confirms that the suction unit is plugged to the power supply JOLLY CONTACT MODEL ONLY Move to the switch at the end of the electrified hose The suction unit switches on and starts hoovering 1 77 w y j FA q NV After finishing the cleaning operations repeat the sequence in reverse Jolly Jolly Contact 01 04 01 to switch off the suction unit 22 Installation use and maintenance guide 6 MAINTENANCE ATTENTION BEFORE CARRYING OUT ANY MAINTENANCE OPERATION ALWAYS UNPLUG THE SUCTION UNIT FROM THE POWER SUPPLY AND CHECK THAT THE RED START PUSH BUTTON IS SWITCHED OFF ALWAYS WEAR PROTECTION GLOVES
4. 04 01 19 is visTE Alk Installation use and maintenance guide 4 7 Electrical connection IMPORTANT Always unplug the suction unit before carrying out any operation ATENTION The installation must be carried out by duly qualified staff only Before plugging the suction unit make sure that the main power supply corresponds to the power supply indicated on the serial number plate arranged on the rear side of the suction unit see the serial number plate detailed in paragraph 1 3 The relevant data are specified also in paragraph 3 7 Technical Features The Builder declines all responsibility for damages to person or objects due to an electric system connection which does not comply with the regulations in force Follow the instructions to carry out this operation correctly see picture below e 1 Connect the power supply cables L N to terminals 1 and 2 as shown in picture see below 230V N 230v Ll ipxe CE IlITEO AIR 20 Jolly Jolly Contact 01 04 01 Installation use and maintenance guide 5 HOW TO USE THE SUCTION UNIT 5 1 How to use the suction unit Lift the upper cover by pressing gently the knurled center A b Press gently to release the closing hook of the cover Press gently until a click confirms the release Release the cover B and open it until it stops in open position C
5. AND GOGGLES 6 1 Programmed maintenance In order to keep the system perfectly operating and to avoid possible mechanic trouble the user must overhaul the whole system at precise time intervals The JOLLY and JOLLY CONTACT suction units are equipped with a maintenance control system In particular the system indicates when the dust bag must be replaced by means of a red led assembled on the front side of the suction unit IMPORTANT The dust bag must be replaced if the red led remains lit up when the unit is activated but does not suck Periodically clean the motor filter with running water Wait until the unit is perfectly dry before assembling Periodically check that the exhaust air extension outside the wall is not covered or obstructed Periodically clean the external casing of the suction unit using a smooth cloth dampened with water and some neutral soap Attention Be sure to use only water or water with neutral soap when cleaning the suction unit Wait until the unit is perfectly dry prior to start it Jolly Jolly Contact 01 04 01 23 Installation use and maintenance guide 6 2 Replacement of the dust bag Lift the upper cover gt Press the two closing hooks of the lower cover downwards
6. guide must be handed over to the new user or to the new owner together with the original packing We recommend storing and keeping the user guide safely and carefully throughout the entire operating life of the suction unit The main purpose of the user guide is to provide a correct knowledge of the suction unit in order to get the best performances and keep the central suction unit at its best operating and safety conditions It is absolutely forbidden to duplicate copy or release any part of this user guide without previous written authorization by TECNOPLUS s r l owner of the SISTEM AIR trade mark TECNOPLUS s r l reserves the right to improve or modify the suction unit at any time without previous notice 1 2 Safety and security precautions Read carefully any information detailed in this user guide about the installation use and maintenance of the suction unit Make sure that the suction unit has been correctly grounded Never use the suction unit improperly Instantly unplug the suction unit when e the suction unit has been exposed to the inclemency of the weather or to excessive moisture e the suction unit has been damaged by an impact or when the packing container has been damaged he suction unit requires any repairing or overhauling Always wear protection gloves when carrying out any maintenance operation when replacing the dust bag and when replacing cleaning the motor filter Use only original SISTEM AIR spare part
7. in explosion hazard places or in places where temperature pressure and moisture are not in normal level The manufacturer declines all responsibility for damages to persons or objects due to an improper use of the units Any use different from the ones expressly indicated is strictly forbidden Any modification or adjustment of the suction unit in order to remove a specific material must be approved by the builder by means of written authorization Any use different from the original is to be considered improper and health risks for the user and damage to the suction unit cannot be excluded 3 3 Compliance with EEC Regulations in Force SISTEM AIR suction units mod JOLLY and JOLLY CONTACT which are the objects of this user guide fully comply with the requirements and the relevant provisions of the EEC directives detailed hereunder 98 37 CEE Machine Directive former 89 392 CEE 73 23 CEE Low Tension Directive and following modifications 89 336 CEE Electromagnetic Consistency Directive and following modifications 3 4 Security Provisions The suction units SISTEM AIR mod JOLLY and JOLLY CONTACT which are the objects of this user guide are equipped with Motors provided with security thermal relay which turns on and switches off automatically the suction units when the temperature exceeds specified level The motor restarts automatically after cooling 10A 250V security motor delayed fu
8. of the dust bag and trouble free maintenance and repair operations 4 4 Installation options Consider two different installation options wall fitting with pre installed JOLLY BOX casing item number 8500 0 wall fitting without JOLLY BOX casing finished houses The two following paragraphs illustrate the two different installation sequences For any question do not hesitate to contact the Builder s Technical Service is visTEO Alk 12 Jolly Jolly Contact 01 04 01 Installation use and maintenance guide 4 5 Wall fitting with pre installed JOLLY BOX casing item number 8500 0 If installed remove the protection cover of the JOLLY BOX casing by unscrewing the 6 locking screws 2 of the Jolly Box casing NOTE the sponge must not go beyond the edge of the special housing lt Insert the sponge 1 in the round housing Plug in the suction unit see paragraph 4 7 the casing Jolly Box pay special attention q Arrange the Jolly suction unit inside to the position of the electric cable Jolly Jolly Contact 01 04 01 13 ik glsTc0 Alk Installation use and maintenance guide Put the Jolly suction unit to the wall use ONLY the 6 2 3x35 mm screws b delivered vvith the suction unit Screvv the special frame to the Jolly suction unit use ONL
9. the dust particles are expelled a standard feature in centralized systems The suction unit can be positioned in the external walls of any room in order for air dust mites and micro dust to be expelled To start the suction unit Mod JOLLY press the start key on the control panel of the suction unit Mod JOLLY CONTACT 1 Fit the coupling of the electrified hose into the special housing of the suction unit 2 Plug the suction unit to the main power supply by pressing the start key on control panel 3 Move to I the switch on the handle of the electrified hose after H mali do 2 or L Jolly Jolly Contact 01 04 7 k vISTEO A IZZATI 26 Installation use and maintenance guide 3 2 Allowed and restricted use SISTEM AIR suction unit models JOLLY and JOLLY CONTACT have been especially designed for wall installation to remove dust small sized solid bits and pieces and dry materials The suction units have not been designed to remove textile stuffs large sized bits and pieces burning and hot materials Never remove liquids It is strictly forbidden to use these suction units in order to remove highly explosive materials such as gun powder or inert materials for example which can cause dangerous chemical reactions if removed separately and then mixed up in the dust container It is strictly forbidden to use these suction units
10. to the first one to obtain the desired measure Plug in the unit see paragraph 4 7 Jolly Jolly Contact 01 04 01 17 ik SISTe0 Alk Installation use and maintenance guide Arrange the Jolly unit in the housing and fit the extension in the 90 hole by paying great attention to cable position Fix the Jolly suction unit to the wall Use ONLY the 6 3x35 mm screws delivered with the suction unit J Mi Use adhesive or silicone to seal the external end of the extension b If necessary trim the extension section which protrudes from the wall and close with a vent grid Sarr Screw the special frame to the Jolly suction unit use ONLY the 10 3x14mm screws included in the cardboard box is visTEO Alk 18 Jolly Jolly Contact 01 04 01 Installation use and maintenance guide Fix the cover of the switch Arrange one of the two side pins in the housing and position the second one push it gently until it engages A weak click confirms the correct assembly pa Arrange the dust bag container Arrange the lower cover by positioning the two guides in the slots of the frame Push gently the cover towards the frame until the two upper hooks engage Jolly Jolly Contact 01
11. 1 suction unit e 2 N 1 frame provided with upper and lower covers e 3 N 1 dust bag container e 4 N 1 sponge for connection to JOLLY BOX casing or to air exhaust extension e 5 N 6 3x35 screws for fixing the suction unit to JOLLY BOX casing or to wall e 6 N 10 3x14 screws for fitting the frame to the suction unit e 7 N 5 dust bags spare e 8 N 1 installation use and servicing guide Check that the suction unit and the relevant accessories do correspond to the items you have ordered Make sure that the suction unit and the relevant accessories have not been damaged during the handling In this case you should inform immediately the Producer s Assistance Service Lei vISTEO AIR 6 Jolly Jolly Contact 01 04 01 Installation use and maintenance guide 3 DESCRIPTION OF THE SUCTION UNIT 3 1 Operating principles JOLLY and JOLLY CONTACT suction units suitable for any kind of residential building house office hotels service buildings consist of a SUCTION UNIT that it can be build in external walls The units can be fitted in finished houses as well as in buildings still under construction JOLLY and JOLLY CONTACT suction units DO NOT REQUIRE any pipe network to be installed The suction unit operates according to the principles of a traditional vacuum with the dust conveyed and collected in a dust bag assembled inside the unit In this suction unit the air and
12. Installation use and maintenance guide INDEX 1 General Information 1 1 How to get through the User Guide correctly 2 1 2 Safety and Security Precautions 2 1 3 Identification Plate 3 1 4 Technical Assistance V 8888 88 3888888 83 9 33 3 3 2 Unpacking and Handling 2 1 Handling and Transport bal ban 4 2 2 Howto unpack the Suction Unit 2 5 2 3 Control of the Accessories 88 v 6 3 Description of the Suction Unit 2 1 Operating PTRC P eS yyam a barada aaa 7 3 2 Allowed and restricted USE 8 3 3 Compliance with EEC Regulations in force 8 34 Securty PTOV S ORS ds deao pir deins 8 aa NOSS LU aaa aa 8 3 6 Construction Features 8888888 33338833 3 9 3 7 Technical Features 10 3 8 Control Panel Description 11 4 Installation 4 1 Safety Measures sv 88 28 82 8333933883933 88 12 4 2 Place of Installation 12 4 3 Installati
13. Y the 10 2 3x14 mm screws included in the suction unit box Fix the switch cover Arrange one of the two side pins in the housing and position the second one push it gently until it engages A weak click confirms the correct assembly Arrange the dust bag container Arrange the lower cover by positioning the two guides in the slots of the frame Push gently the cover towards the frame until the two upper hooks engage is viSTE Alk 14 Jolly Jolly Contact 01 04 01 Installation use and maintenance guide 4 6 Wall fitting without JOLLY BOX casing finished houses ATTENTION before installing read carefully the installation instructions detailed in paragraphs 4 1 4 2 4 3 and 4 4 of scissors and carefully follow the dotted line Once you have finished the cutting operation you have got your TEMPLATE Cut the edge of the cardboard stripe use a pair b xu mun mun mun mun mun Arrange the template on the vvall draw the outline of the template and the position of the air exhaust outlet Drill a pre centering hole 10 GO BEYOND THE WALL in the spot you have previously marked Jolly Jolly Contact 01 04 01 15 gt SISTEO AIR ASPIRAPOLVERI CENTRALIZZATI Installation use and maintenance guide Drill by following the outer edge you have previously drawn Use an angle grind
14. er shown in the picture to drill accurately Make a hole in the wall for the housing of the Jolly suction unit IMPORTANT Depth of the housing 15 cm Enlarge to 90 the 10 hole previously drilled use a 2 90 core drill IMPORTANT if possible enlarge the hole by drilling half from outside and half from inside The picture shows the finished housing for the Jolly suction unit 4 vISTEO Al 16 Jolly Jolly Contact 01 04 01 ASPI IZZATI Installation use and maintenance guide Put the Jolly suction unit into the housing position it on the wall and check the correct perpendicularity with reference to the floor Use a pencil and draw the position of the six holes to be drilled for fixing the suction unit to the wall Remove the Jolly suction unit from the housing and drill the 6 holes previously sketched Drill the holes by paying attention to the type of wall you are drilling and to the screw anchor to be used Fit the connection sponge 1 in the round housing 2 around the pipe union of the air exhaust 3 of the Jolly suction unit Fit the extension 4 in the sponge check that the cover of the exhaust pipe union is not obstructed NOTE when installing the suction unit into thick walls you probably need to fit more than one extension another extension can be coupled
15. er material THE DUST BAG IS OBSTRUCTED REPLACE THE DUST BAG e 4 Hose inlet 1 the svvitch on e 1 hatha B J ffy NAR Jolly Jolly Contact 01 04 01 11 ik 219TEO AIR Installation use and maintenance guide 4 INSTALLATION ATTENTION THE UNDERMENTIONED OPERATIONS MUST BE CARRIED OUT BY DULY QUALIFIED STAFF 4 1 Safety Measures Suggestions for a correct installation in the relevant places are detailed hereunder During the installation of the unit a bipolar interrupter has to be installed before the unit with a separation of the contacts of at least 3 mm Before the installation specify the most suitable place inside the building and check the building by carefully inspecting the following There are no pipes gas electricity or water spreading out in the walls There are no bearing columns The air exhaust outlets on the external walls are not obstructed or blocked They can be easily drilled and their position does not create any problem to neighboring structures 4 2 Place of installation Choose a space for installation so to allow the hose reaching the highest number of spots Consider the possibility of installing more units in a single building 4 3 Installation surface Leave free and well lit soace all around the suction unit to allow easy replacement
16. nd Transport Kg 4 5 OVERALL DIMENSION OF THE CARDBOARD BOX cm 35x48x24 Arrange the packing still unopened on the installation site following the instruction detailed on the cardboard box Considering the small size and the limited weight no special handling transport means are to be considered essential If necessary use a trolley to move the unit or ask somebody to help you is vlse0 Alk 4 Jolly Jolly Contact 01 04 01 Installation use and maintenance guide 2 2 Unpacking Arrange the cardboard box on the floor Follow the line indicated by the arrows and cut the cardboard stripe containing the protection polystyrene casing ATTENTION DO NOT DESTROY THE CARDBOARD STRIPE SINCE IT CONTAINS INSTALLATION INSTRUCTIONS AND TEMPLATE Remove the cardboard stripe and keep it safe since it includes the TEMPLATE and the installation instructions NOTE You can find detailed installation instructions also in this user guide Open the cardboard box lift the unit and arrange it on the floor in a horizontal position Take out all the accessories contained in the cardboard box and dispose the packing material in compliance with the relevant provisions in force ATTENTION Keep the cardboard stripe Jolly Jolly Contact 01 04 01 5 ik 919760 5 R Installation use and maintenance guide 2 3 Control of the accessories Check the contents e 1 N
17. on Surface 12 4 4 installation 12 4 5 Wall Fitting with JOLLY BOX 13 4 6 Wall Fitting without JOLLY BOX 15 4 7 Electrical Connectohi ciscsccnssccteresonteceseusiciveccceveloutaccwssedauetcouicatendeeste 20 5 Hovv to use the Suction Unit 51 WSS OF ihe Sucion UN eesse 21 5 2 Starting of the Suction Unit 22 6 Maintenance 6 1 Programmed Maintenance cccccscccseccseecceeeeseeceeeeceeecueeseesaeeesaees 23 6 2 Dust Bag Replacement 24 7 Servicing 7 1 Servicing Criterla s 8 8833 8333 ia 27 8 Recommended Spare Parts Spare Parne LEIS ba aaa l m 27 9 Dismantling and Disposal 9 1 General Provisions aa maya a a kasalar 27 10 Technical Problems 10 1 Troubleshiooling U 28 Jolly Jolly Contact 01 04 01 1 gt SISTEO AIR SPIRAPOLVERI CENTRALIZZATI Installation use and maintenance guide 1 GENERAL INFORMATION 1 1 How to get through the user guide correctly The user guide of JOLLY and JOLLY CONTACT suction units is a fundamental document issued by the manufacturer and must be considered an integral part of the suction unit In case of resale offering or lease to third parties the user
18. s Never use this suction unit to remove textile stuff big size bits and pieces of any material burning coals or ashes Never use this suction unit to remove liquids Use the suction unit only with the dust bag correctly assembled Use the suction unit only with the dust bag container correctly assembled Never use the suction unit without the lower cover Never block the external exhaust pipes of the air blown by the motor Never touch the suction accessories with any part of the body when the unit is working Switch off the suction unit if you are not going to use the suction unit for a short time If you are not going to use the suction unit for an extended period of time it is advisable to disconnect JOLLY CONTACT only from the mains power supply Lei vISTEO AIR 2 Jolly Jolly Contact 01 04 01 Installation use and maintenance guide 1 3 Identification plate SISTEM AIR Tel 39 0381650082 Fax 39 0381650120 Mtr 00 000000 00 G 1 4 Technical Assistance For any technical information you may need call the Producer s Technical Service or Authorized Center Always specify the technical data indicated on the identification plate as well as the serial number of the suction unit Technical Service Provider Authorized Technical Assistance Center Jolly Jolly Contact 01 04 01 3 4 vISTEO AlR Installation use and maintenance guide 2 UNPACKING AND HANDLING 2 1 Handling a
19. se for suction unit protection 3 5 Noise level The suction units never exceed 70 dB A NOTE the noise level refers to the noise issued by the equipment it does not refer to user s exposure which can be affected by many other different factors vISTEO AIR 8 Jolly Jolly Contact 01 04 01 Installation use and maintenance guide 3 6 Construction features see picture The single phase suction units for the civil sector included in the JOLLY product line can be divided in two main categories e JOLLY Line e JOLLY CONTACT Line The two product lines equipped with the same motor power feature the same construction technology and grant the same performances The JOLLY CONTACT line suction units are equipped with an electrified hose featuring the start control on the handle Upper cover Jolly Plug in key to mains power supply Jolly Contact Pipe positioning guide clamping hooks Motor filter 100000 ee ORS 0 fitting without JOLLY BOX Terminal board for electric connection Flange coupling for en eee JOLLY BOX casing Jolly Jolly Contact 01 04 01 9 is vlvTe0 Flk Installation use and maintenance guide 3 7 Technical features see picture and table
20. tion Possible causes The power supply is switched off Possible corrective measure Switch on the power supply The start push button of the unit is not activated Press the start push button The electrified hose is plugged incorrectly Jolly Contact only Plug correctly the electrified hose in the housing The thermal relay of the motor triggers Allow several minutes for motor cooling Fuse burnt out Hose and cleaning accessories broken Unscrew the fuse cover and replace it Check if the hose and the accessories are integral and replace them if needed The dust bag needs to be replaced Replace the dust bag The dust bag is positioned incorrectly in the housing Check the correct position of the bag in the container guides and of the fitting of the pipe union Dust bag worn Replace the dust bag The fitting of the lower cover is damaged or incorrectly positioned Check if the fitting is integral and correctly positioned The motor protection filter is dirty Check and clean if needed Hose or accessories obstructed Check and clean if needed The lower cover is incorrectly assembled Check and close the cover correctly The air exhaust is obstructed Contact the Technical Service 28 Jolly Jolly Contact 01 04 01
21. uthorized in this user manual Only duly qualified technical assistance providers can carry out any maintenance or repair operations The guarantee will not apply in case of interventions carried out by non authorized staff and the manufacturer cannot be considered responsible for possible injuries to persons and damages to things resulting from this kind or intervention 8 RECOMMENDED SPARE PARTS 8 1 Spare parts list It is advisable to stock the spare parts more subject to wear In order to grant the best and long lasting performance we suggest using only original SISTEM AIR spare parts Description Quantity Spare Part Code Suction Unit Model Dust bag package 1 pack 8402 0 Jolly 5 dust bags Jolly Contact Motor protection Jolly filter Jolly Contact 9 DISMANTLING AND DISPOSAL 9 1 General instructions When dismantling the suction system dispose appropriately of used parts or material which could endanger human health or well being as well as the environment if handled improperly You must be acquainted with sites companies to collect and dispose of used parts and materials The disposal and or recycling of any part of the suction unit must be carried out in compliance with legal regulations in force Jolly Jolly Contact 01 04 01 27 ik SISTe0 AIR Installation use and maintenance guide 10 TECHNICAL PROBLEMS 10 1 Troubleshooting Problem The suction unit does not start Weak air suc
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