Hardware Manual V1.5
Contents
1. 4 D zz 5 je Ze 5 Eg 2 oS 6 e C 25 8 a e gt 000000000000 to i 4 11 DIMENSIONS 13 12 ORDER INFORMATION PRODUCT DESCRIPTIONS MPC 3004 4 axis Motion Control Card for Servo Stepping Motor Control MPC 3004 WIN VB VC C Builder of 3004 card for Win95 98 NT 3004 LVW of MPC 3004 card for LabVIEW MPC 3004 DIN N DIN rail mounted wiring board for MPC3004 2004 General output 8 power N MOS MPC 3004 DIN R DIN rail mounted wiring board for MPC3004 2004 General output 8 Relays M265050150 50 pin SCSI II cable 1 5M M265050300 50 pin SCSI II cable 3 0M 14 13 LAYOUT OLD 131 MPC 3004 MAIN CARD LAYOUT JS AUTOMATION CORP MPC 3004 V11 SV11 73 U6 aS iunii e sog e 8 8 edv 05 a do at eeeeTesee UB d p 8000 1 160 5 t 1 I 1 ec2. CAC 26 96 230 20 city ite 1 9 0 Ubi 1 ogee 9 0 E e E E 9 46 6000 17
3. 3004 4 AXES POSITIONING CARD USER S MANUAL V1 5 CAPR PPE JS AUTOMATION CORP og RE 39 100 56 1 6F NO 100 CHUNG SHIN RD SHI TSU TAIPEI TAIWAN R O C TEL 886 2 2647 6936 FAX 886 2 2647 6940 http www automation com tw E mail jsnet automation com tw jservice automation com tw Export control cards automation com tw CONTENTS nV 2 FEATURES 5 C 3 Se SPECIFICATIONS 4 3 1 NIPC 3004 MAIN CARD de E sas E 4 3 2 MPCDIN RAIL MOUNTED WIRING 4 4 7 VOUT aici 5 4 1 MPC 3004 a 5 42 DIN RAIL MOUNTED WIRING BOARD LAYOUT eere 5 5 PIN DEEINILIONS iieoceteiet atiten UD ERR E PERRA siso 6 5 1 CONNECTOR FRONT VIEW 6 5 2 OPIN DEFINITIONS Pm 6 6 TO INTERFACE DEA GRA ML sscscccsssiccsviscsssessaivibonssdssdsecesscscboadstsusbonsddovsdesscesussiveabeudosdaddedsstersddssacs 7 6 1 WIRING eine eee eene 7 62 WIRING BOARD OUTPUT DIAGRAM cde tie e eO era ene ini en m Reus 7 6 3 MPC 3004 PULSE DRIVING
4. 3 1 12 3 1 13 3 1 14 3 1 15 3 1 16 3 1 17 3 1 18 3 1 19 3 1 20 Input photo coupler isolation voltage 2500Vac 1Min Data width 32 Bits Control axes 4 Card ID 4 bits Specific input 3 LS LS Home per axis with photo coupler General input 8 with photo coupler General output 8 with photo coupler and relay contact Maximum length setting 24 Bits e g 16 777 215 unit length Arithmetic calculation 32 Bits Max speed of driving pulse 1Mhz Max acceleration rate 4Mhz sec Frequency deviation 0 005 of driving pulse Max working distance 32 Bits e g 2 147 483 647 unit length Timer setting range 0 60 000ms circulating connector mini SCSI female 50 pins between wiring boards Connector type plugable connector External supply DC 24V 4V Operation temp 0 to 70 C Operation humidity RH5 95 non condensing Dimension 178 W 115 H mm 7 0 W 4 53 H in MPC DIN RAIL MOUNTED WIRING BOARD 3 2 1 3 2 2 3 2 3 3 2 4 3 2 5 3 2 6 3 2 7 3 2 8 3 2 9 External supply DC 24V 4V On board build in s p s DC 5V 500ma max Operation temp 0 to 70 C General input LED 8 General output 8 power MOS 1A 120V DC with LED Specific I O LED 20 Specific servo control connector 4 D type 9 pin connector Operation humidity RH5 95 non condensing Dimension 200 W 72 H mm 7 87 W 2 83 H in 4 LAYOUT
5. 41 MPC 3004 MAIN CARD LAYOUT MPC3004 V12 SV11 e 888819 1 19 11 1 1 1 1 0 1 9 0 9 0 9 0 1 0 1 e 14 13 aa sje su GHS panini PC 1 ae i So ee d T 21 224 5 1 E esti e 2 e 2 e qmi eses e cam D YZ A ee e eee 0000 bem VEN bt be e T 4 Pore e s e 00060 B e 2 2 He o n 8 26 5 c 5 ID CLK select DIP SW DIP switch Single Dual pulse mode 4 2 DIN RAIL MOUNTED WIRING BOARD LAYOUT 24 E a 257 24V Jpspeom EXTC COMC 06 04 EXTC COMB 03 00 E
6. IN7 ING INS IN4 INS IN2 INi INO 06 EXTG O5 04 EXTG COMB OG 02 EXTG 01 00 o le e e o o o oo oo oo Y Y XY Y Y Y 5 5 Y 5 Y y x DEEP JPS JPI2 128 gt 0C D 8 2 3 8 gt Relay_Out 5 00 6 1 6 0017 1 7 0114 0 8 05 298 005 Pon 1 10 2 A M 2 JS AUTOMATION CORP Adapter V1 0 SV1 0 15 14 DIAGRAM OLD 141 INPUT DIAGRAM MPC 3004 Wiring board 24Ve EXTERNAL _ Supply 24Ve 5Ve JP6 7 2 3 Short I P5V Level 1 2 Short I P24V Level 3 EXTERNAL 2 INPUTS o l INO IN1 IN4 INS mum XL 142 OUTPUT DIAGRAM GND MPC 3004 Wiring board 24 Relay 2 3 oi o2 MW v 1 G JPL 2 14 3 WIRING BOARD INPUT DIAGRAM Wiring board 24Ve MPC 3004 EXTERNAL Supply 24Ve EXTERNAL INPUTS IN2 IN3 IN6 IN7 HOME LS LS 144 WIRING BOARD OUTPUT DIAGRAM 3004 Wiring board 2 45Ve M CW CCW 16 15 DIMENSIONS OLD 15 1 MAIN CARD DIMENSION JS AUTOMATION CORP 3004 11 5 11
7. MOUNTED 15 14 INTERFACE DIAGRAM OLD ssessoescessessoesocssessosooesosssessossocssessossocssessossoosseessssoossossssse 16 14 1 t a a Pvt 16 OUTPUT DIAGRAM S orti stab e ERN Anh 16 14 3 WIRING BOARD INPUT 2 2 0 0110000000000000000000000000000000000000 16 144 WIRING BOARD OUTPUT DIAGRAM 2 4 2 014 16000000000000000000000000000000000000005 16 I5 DINMENSIONS OLD Ja 5 17 MAIN GARD DIMENSION a 17 Notes hardware installation Please follow step by step as you are installing the control cards Be sure your system is power off Be sure your external power supply for the wiring board is power off Plug your control card in slot and make sure the golden fingers are put in right contacts Fasten the screw to fix the card Connect the cable between the card and wiring board Connect the external power supply for the wiring board Recheck everything is OK before system power on OND FW NY External power on Congratulation You have it 1 FORWARD MPC3004 is a PCI bus point to point 4 axes mot
8. otherwise single pulse mode The following example sets Y A axes in Single pulse mode CLOCK DIRECTION and both X amp Z axes in Dual pulse mode CW CCW Single T 2 3 4 10 9 HOW TO USE DOS DEMO PROGRAM 9 1 BEFORE USING THE DEMO PROGRAM The demo program is provided to the user with the purpose of familiar the functions of MPC card You should setup the driver and dll in windows to register the resources Since the demo program is implemented in DOS environment the card address should be get from settings gt control panel gt system gt device manager gt MPC3004 9 2 START UP Execute the demo program MPC3004 exe and then key in the card address If press enter without any card address data the default address is 200H There are four blocks in the screen motion control speed adjustment global i o security x C V B 5 D R USER MODE 9 3 All the functions are stroke command you only press the key data as it is in the bracket you will get a prompt and follows its instruction everything is ok 11 10 APPLICATIONS 10 1 10 2 10 3 10 4 10 5 10 6 Control AC DC servo motor driver with pulse type input Control various of stepping motor PM Hybrid Micro step Any combination mixed control servo and stepping motor Control 4 servos with one card easy to add on more cards to control more devices As multiple of frequenc
9. 24 J Ske coe ee oe 4 ee 2 X EXTO NOTED eng B x 5 1 5 gle orek 9 el sh a a 4 29 sie 29 z BE e e i 999 5999 9909500000095 0000009000090006 9990600 e Gore 0008 OUS gt 9 5 s 900900009 MuR NNUS je e gt riii ii s n A Xe fx lt 18 AUTOMATION CORP lee o ADAPTER 12 5912 IN 5 PIN DEFINITIONS CONNECTOR FRONT VIEW 25 24 25 22 21 20 19 18 17 156 15 14 12 62151 4 2 2 50 49 48 47 456 45 44 4342 41 40 39 37 36 25 34 33 32 31 30 29 28 27 5 2 PIN DEFINITIONS Descriptions 24V External supplied DC 24V power input 24V External supplied DC 24V power input 5V DC SV output requlated from external 24V input 5V output requlated from 3 CLOCK for single pulse mode Y_CW CLOCK CW for dual pulse mode CLOCK for single pulse mode 7 X_CCW DIR CCW for dual pulse mode DIRECTION for single pulse mode Y_CCW DIR CCW for dual pulse mode DIRECTION for single pulse mode X_LS Positive over travel limit switch input for X axis Positiv
10. METHOD FOR SINGLE END INPUT 8 64 PULSE DRIVING METHOD FOR DIFFERENTIAL INPUT eee 8 7 2555 CEREREM MEER 9 7 1 DIN RAIL MOUNTED WIRING BOARD 9 7 2 DIN RAIL MOUNTED WIRING BOARD seen 9 82 HARDWARE SETTINGS 10 8 1 CARD ID SETTING A 10 82 SINGLE DUAL PULSE MODE SET PUNGG edet te repente 10 9 HOW TO USE DOS DEMO PROGRAM ee eee etae eene seine etae e po apo tape ton e b0e eae e aP eae t 11 10 APPEICATIONS iiie sedet ee epo ERN o Rede PENES EQ RHE UR R2 RA SUR ERR a aO 12 11 DIMENSIONS ea Hoe no ees USED HERR 13 DEI CARD DIMENSION odii et ree ote 13 11 2 DIN RAIL MOUNTED 2 2 22 2 1 0 00 000011000000 00000 13 12 ORDER INFORMATION 5556 14 be Ue 15 13 1 MPC 3004 15 13 2 DIN RAIL
11. UT COMC OUT6 OUT COMD 2803 6 3 3004 PULSE DRIVING METHOD FOR SINGLE END INPUT lt lt Active Lo gt gt lt lt Active Hi gt gt 45V Circuit on driver Circuit on driver CW CW 0 PT M CW CCW 64 PULSE DRIVING METHOD FOR DIFFERENTIAL INPUT If your driver s differential input has pull up resistor as the right diagram direct connection to cw ccw is acceptable otherwise external resistor connect as right diagram is required The recommended value for R1 R3 is 4 7K lOhm DIFFERENTIAL INPUT ON DRIVER INPUT FROM WIRING BD INPUT CIRCUIT 7 EXTERNAL WIRING DIAGRAM 71 DIN rail mounted wiring board X_DB9F 7 2 Z DB9F OUT7 OUT6 COMD OUT5 OUT4 OUT3 OUT2 COME A_DB9F OUT1 OUTO COMA 8 HARDWARE SETTINGS 8 1 CARD ID SETTING Since PCI cards have plug and play function the card ID is required for programmer to identify which card he she will control without knowing the physical address assigned by the Windows A 4 bits DIP switch or rotary switch for distinguishing the 16 identical card The following example sets the card ID at 12 DIP SW SETTING ID 12 8 4 2 1 lt Weighting 822 SINGLE DUAL PULSE MODE SETTING 8 2 1 1 CLK 4DIP SW Single Dual pulse mode setting Any bit set means the corresponding axis in dual pulse mode
12. e over travel limit switch BES 14 0 1 2 3 4 5 6 10 input for axis 1 X_LS Negative over travel limit switch input for X axis 1 Y_LS Negative over travel limit switch input for Y axis 13 X Home limit switch input for X axis 14 Y Home limit switch input forY axis 1 EXTG common terminal for 24V gt 5V O P 1 EXTG common terminal for 24V gt 5V O P common terminal for 24V 5V O P 18 INO General purpose inputO 19 General purpose 20 IN2 General purpose input2 21 IN3 General purpose input3 22 IN4 General purpose input4 23 135 General purpose input5 24 IN6 General purpose input6 25 IN7 General purpose input7 2 Pin No Descriptions 26 EXTG common terminal for 24V gt 5V O P 27 EXTG common terminal for 24V gt 5V O P EXTG common terminal for 24V gt 5V O P EXTG common terminal for 24V gt 5V gt O P Z_CW CLOCK CW for dual pulse mode gt CLOCK for single pulse mode A_CW CLOCK CW for dual pulse mode gt CLOCK for single pulse mode Z_CCW DIR CCW for dual pulse mode gt DIRECTION for single pulse mode A_CCW DIR CCW for dual pulse mode gt DIRECTION for single pulse mode Z_LS Positive over travel limit switch input fo
13. ion control card which is DSP based design with the FPGA technology developed by JS Automation Corp Owing to the high performance of DSP we call this card Intelligent card MPC3004 consumes less CPU resource and gives a better performance than other dummy cards The practical application consideration makes this card easy to use and easy to wire the security function also provides the system integrator a protection of illegal copy of firmware other motion control card MPC 2004 4 axes point to point motion control card ISA bus MPC 3013 3 axes motion control card for CMM machine PCI bus 3024 4 axes motion control card PCI bus Any comment is welcome please visit our website www automation com tw for the up to date informations 2 FEATURES 2 1 PCI plug and play function with card ID for 16 identical cards 2 2 4 axis servo stepping motor control each axis work independently 2 3 2 4 linear interpolation 2 4 High pulse rate and excellent accuracy of acceleration 2 5 Software limit switch blocks safe area space 2 6 Scale ratio formula for real distance programming 2 Backlash compensation 2 8 8 isolated D I and 8 isolated D O channels 2 9 Single or dual pulse mode selectable by hardware 2 10 Supports DIN rail mounted wiring board 211 Software key function 3 SPECIFICATIONS 3 1 3 2 3004 MAIN CARD 3 1 1 3 1 2 3 1 3 3 14 3 1 5 3 1 6 3 1 7 3 1 8 3 1 9 3 1 10 3 1 11
14. r Z axis A_LS Positive over travel limit switch input for A axis Z_LS Negative over travel limit switch input for Z axis A_LS Negative over travel limit switch input for A axis Z_H Home limit switch input for Z axis A_H Home limit switch input for A axis EXTG common terminal for 24V gt 5V O P EXTG common terminal for 24V gt 5V O P EXTG common terminal for 24V gt 5V O P OUTO General purpose output OUTI General purpose output OUT2 General purpose output OUT3 General purpose output OUT4 General purpose output OUTS General purpose output 6 General purpose output OUT7 General purpose output 6 VO INTERFACE DIAGRAM 6 1 WIRING BOARD INPUT DIAGRAM 5V X2MVe External JP1 JP2 JP3 JP4 2 3 Short I P 5V Level 1 2 Short I P 24V Level Supply 24Ve EXTG DUE External Inputs AA C o 1 INO IN1 INA INS vu 24Ve J External Supply 24Ve EXTG AA External Inputs IN2 IN6 IN 7 HOME LS LS EXTG 6 2 WIRING BOARD OUTPUT DIAGRAM 5 5Ve 5Ve M 5 CW CCW OUT2 0UT3 COMB OUT4 0UT5 COMC OUT6 0UT7 COMD 2803 2803 OUT2 OUT COMB OUT4 O
15. y generator up to 1 MHZ Control precision machinery or semi conductor package equipment 12 MAIN CARD DIMENSION 11 1 8 e Je 4 je 1045919 94E peoumaq 4 Tro GE 122222 E 0000000000000000 49 gt 8 n ejo wA y b e a 10000000 00 006 8 e e je e Ze 14 e 9 2 8 e B B ge Tr 1 e Ju i x E P3 se 2 1 2 d cr 5 TMM TN KL 3 5 e uiui bod n uni 5 JI 89 E E S e UG Q e Le e uini wal utm o Z gt g d d z 5 d a it i 54 i 4 ge Xr le T S TL ge ro gt V as 4 4 4 4 4 4 5 0
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