User Manual - APP Lifting Services
Contents
1. The weighing systems have a liquid crystal display LCD It optionally displays the applied load as a gross or net value of the current load or of the max value In addition it also indicates an overload 110 ofthe rated gross load as well as the remaining battery capacity The capacity indicated on the unit is the maximum working load limit WLL that may be attached Forthe weighing process the two suspension points of the weighing system must be within a vertical line over the centre of gravity S of the load Do notallow personnel to stay or pass under a suspended load After lifting a load must not be left unattended for a longer period of time The operator may only start moving the load after it has been attached correctly and all personnel are clear of the danger zone The operator must ensure that the load is attached in a manner that makes it possible to operate the hoist without exposing himself or other personnel to danger by the unit itself the load supporting device or the load The unit can be operated in ambient temperatures between 10 C and 50 C Consult the manu facturer in case of extreme working conditions In case of functional defects stop using the weighing system immediately Note Operation is only allowed if an anti twist swivel is provided in the loaded fall For application of the crane weighers the definitions of the employers liability insurance company s regulations must be2. 0 TZR 1 0 TZR 2 5 TZR 5 TZR 10 TZR 20 TZR 35 TZR 50 TZR 100 Capacity 1 0 100t Serial no from manufacturing year 11 08 serial numbers for the individual models and or capacities are registered in the production book Relevant EC Directives EC Machinery Directive 2006 42 EC Transposed standards in particular ISO 12100 1 2004 ISO 12100 2 2004 EN 349 2008 Al BGR 500 Quality assurance DIN EN ISO 9001 2000 Date Manufacturer s signature 2010 02 10 A Ul Dipl Ing Andreas Oelmann Identification of the signee Manager Ouality Assurance 15 Germany and Export territories European Headquarters Yale Industrial Products GmbH Am Lindenkamp 31 42549 Velbert Phone 00 49 0 2051 600 0 Fax 00 49 0 2051 600 127 Web Site www yale de E mail central yale de Austria Yale Industrial Products GmbH Gewerbepark Wiener StraBe 132a 2511 Pfaffst tten Phone 00 43 0 2252 46066 0 Fax 00 43 0 2252 4 6066 22 Web Site www yale at E mail zentrale yale at Netherlands Yale Industrial Products B V Grotenoord 30 3341 LT Hendrik Ido Ambacht Phone 00 31 0 78 6 825967 Fax 00 31 0 78 6 825974 Web Site www yaletakels nl E mail information yaletakels nl Hungary Columbus McKinnon Hungary Kft 8000 Sz kesfeh rv r V s rhelyi t 5 Phone 00 36 22 546 720 Fax 00 36 22 546 721 Web Site www yale de E mail info yale centraleurope com France CMCO FRANCE SARL Zone Ind
3. 2 500 t Display of serial number Display of battery status e g 5 44 V Display of weighing mode After displaying the weighing mode the weigher is ready for operation O Function keys Function key ON OFF Function key MAX Function key CLEAR Function key Functions Actuation Switch the weigher on Press briefly Switch the weigher off Press for 2 seconds Change the unit of measure Press for 0 5 seconds Change gross net Press for 0 5 seconds Change from weighing mode to max value mode Press for 2 seconds Set tare Press for 0 5 seconds Reset max value in max mode Press for 2 seconds FFB 201 radio remote control optional Display and keyboard LCD display 2 Function key MAX Function key CONT 2 Function key LIGHT 3 Function key ON OFF 3 Function key CLEAR Function of key Function key Functions Actuation Switch the FFB on Press briefly Switch the FFB off Press for 2 sec Change the unit of measure Press for 0 5 sec Change gross net Press for 0 5 sec Change from weighing mode to max value mode Press for 2 sec Set tare Press for 0 5 sec Reset max value in max mode Press for 2 sec Send measuring value once Press for 0 5 sec Send measuring values continuously Press for 2 sec Accumulate total Press for 0 5 sec Background light of the display Press for 2 sec Functions of key combinations Co
4. Industrial Products Co Ltd Xiaoshan Yigiao Zhejiang Province Postcode 311256 Phone 008657182409250 Fax 008657182406211 Web Site www yale cn com E mail may zhang cmworks com Thailand Yale Industrial Products Asia Co Ltd 525 Rajuthit Road Hat Yai Songkhla 90110 Phone 0066 0 74 252762 Fax 0066 0 7 4362780 Web Site www yale de E mail weeraporn yalethai com Reproduktionen gleich welcher Art nur mit schriftlicher Genehmigung der Firma Yale Industrial Products GmbH Reproduction of any kind only with written authorisation of Yale Industrial Products GmbH Technische nderungen vorbehalten Keine Gew hrleistung f r Druckfehler oder Irrt mer Subject to engineering changes and improvements No warranty for printing errors or mistakes Ident No 09900681 02 2010
5. Translated Operating Instructions Also applicable for special versions Crane weigher Mod TKL TKR Load indicator Mod TZL TZR Radio remote control Mod FFB 201 Yale Industrial Products GmbH Postfach 10 13 24 D 42513 Velbert Germany Am Lindenkamp 31 D 42549 Velbert Germany Tel 02051 600 0 Fax 02051 600 127 Ident No 09900681 02 2010 INTRODUCTION All users must read these operating instructions carefully prior to the initial operation These instruc tions are intended to acguaint the user with the weighing system and enable him to use it to the full extent of its intended capabilities The operating instructions contain important information on how to operate the weighing system ina safe correct and economic way Acting in accordance with these instructions helps to avoid dangers repair cost and downtimes and to increase the product s reliability These instructions must always be available at the place where the weighing system is operated Apart from the operating instructions and the accident prevention act valid for the respective country and area where the product is used also the commonly accepted regulations for safe and professional work must be adhered to CORRECT OPERATION TKL and TKR weighing systems are compact measuring devices for the weighing of loads on hoists They can be attached between the hook of the hoist and the load to be lifted by using components of quality grade 8
6. life is approx 200 h It is also possible to use 4 x 1 2 VAA Ni MH rechargeable batteries In this case however self discharge of rechargeable batteries must be taken into account To remove the cover of the battery compartment loosen the two recessed head screws on the rear side of the TKR and TZR unit The batteries can then be replaced Note pole arrangement for fitting the batteries The procedure for replacing the batteries of the radio remote control system FFB 201 is identical However only 3x 1 5 VAA batteries are reguired Spare part orders 5 09106071 13 14 EC Declaration of Conformity 2006 42 EC Appendix Il A We hereby declare that the design construction and commercialised execution of the below mentioned products comply with the essential health and safety reguirements of the EC Machinery Directive The validity of this declaration will cease in case of any modification of or supplement to the products without our prior consent Furthermore validity of this EC declaration of conformity will cease in case that the products are not operated correctly and in accordance with the operating instructions and or not inspected regularly Product Load handling attachment Type Crane weigher TKL and TKR TKL 1 0 TKL 2 0 TKL 3 2 TKL 5 0 TKL 8 0 TKL 12 0 TKR 1 0 TKR 2 0 TKR 3 2 TKR 5 0 TKR 8 0 TKR 12 0 Load indicator TZL and TZR TZL 1 0 TZL 2 5 TZL 5 TZL 10 TZL 20 TZL 35 TZL 50 TZL 10
7. mbination keys Functions Switch on accumulation memory Switch off accumulation memory Clear the last 5 totalled measuring values separately Clear accumulation memory all values Actuation Hold SALD key down press Unit key for 0 5 sec Hold SALD key down press Unit key for 0 5 sec Hold SALD key down press Clear key for 0 5 sec Hold SALD key down press Clear key for 2 sec LCD display of the FFB Display mode Serial number Current unit of measure Sum Battery symbol Last saved value Sum counter Accumulation memory active Symbol Status Meaning GROSS is lit Gross Value display mode NET is lit Net Value display mode MAX is lit Max Value display mode Bsp 6006 is lit Display of serial number 11 p is lit 4 5 4 3V 100 87 n p is lit 4 29 4 18V 86 79 4 p is lit 4 17 4 04V 79 69 L is lit 4 03 3 56V 68 37 Li flashes 3 55 3 00 V 36 0 replace rechargeable battery SALD 4 is lit Accumulation SALD memory active total E g I is lit Display of sum counter Ent is lit Display of last saved value EE 59 is lit Display of sum E g t is lit Current unit of measure t alternatives kg to lb kN for the use of primary cells 10 Replacing the rechargeable batteries TKR and TZR weighing systems are supplied with commercial 4 x 1 5 V AA bat teries The service
8. observed BGV D6 regulations apply INCORRECT OPERATION Do not exceed the rated capacity WLL of the unit The weighing system must not be used for dynamic weighing processes Shocks torsion and sway of any kind must be avoided It is forbidden to use the weighing system for the transportation of loads It is forbidden to use the unit for the transportation of persons The weighing system must not be changed in its design Any changes to the calibration of the crane weighers are prohibited The weighing system must not be used in potentially explosive zones INSPECTION PRIOR TO INITIAL OPERATION Each unit must be inspected prior to initial operation by a competent person The inspection mainly consists of a visual inspection and a function check These inspections are intended to establish that the unit is in a safe condition and that any defects or damage are detected and eliminated as required Competent persons may be for example the maintenance engineers of the manufacturer or the sup plier However the company may also assign performance of the inspection to its own appropriately trained specialist personnel INSPECTION BEFORE STARTING WORK Before starting work check the unit for obvious defects and faults To do this use the unit to lift a load over a short distance and lower it again INSPECTION MAINTENANCE Inspections should be carried out at least annually by a competent person in the case of arduou
9. s operating conditions at shorter intervals The inspections are mainly visual and functional and shall establish that the components of the unit are in perfect condition and do not show signs of damage wear corrosion or other irregularities All safety devices are to be checked for completeness and ef fectiveness Observe the waste disposal regulations of the relevant country for the disposal of the electronic unit and or the batteries Repairs may only be carried out by a specialist workshop that uses original Yale spare parts Inspections are instigated by the user FUNCTION OPERATION Display and keys TIGRIP Wagetechnik nT 44 MAX CLEAR ON OFF LCD display 2 Function key ON OFF 2 Function key MAX 2 Function key CLEAR LCD display of the crane weigher Radio connection optional Display mode Battery symbol Sign Current unit of measure Symbols of the display Symbol Status Meaning Sp is lit Radio connection ok A is lit Negative value RA N 7 flashes Replace batteries soon d SS a k is lit Replace batteries immediately NET is lit Net Value display mode GROSS is lit Gross Value display mode MAX is lit Max Value display mode kg is lit Current unit of measure kg alternativ t to lb kN 5 Switching the crane weigher on Actuate the ON OFF key Symbols of display Meaning Test of display Display of rated load with unit of measure e g
10. ustrielle des Forges 18108 Vierzon Cedex Phone 00 33 0 248 718570 Fax 00 33 0 248 75 3055 Web Site www cmco france com E mail centrale cmco france com United Kingdom Yale Industrial Products A trading division of Columbus McKinnon Corporation Ltd Knutsford Way Sealand Industrial Estate Chester CH1 4NZ Phone 00 44 0 1244375375 Fax 00 44 0 1244377403 Web Site www yaleproducts com E mail sales uk cmworks eu Yale Industrial Products Northern Ireland A trading division of Columbus McKinnon Corporation Ltd Unit 12 Loughside Industrial Park Dargan Crescent Belfast BT3 9JP Phone 00 44 0 2890771467 Fax 00 44 0 2890771473 Web Site www yaleproducts com E mail sales yaleip co uk Italy Columbus McKinnon Italia S r l Via P Picasso 32 20025 Legnano MI Italy Phone 00 39 0 331 57 6329 Fax 0039 0 331 468262 Web Site www cmworks com E mail claudio franchi cmco it ALU S QDs Certified since November 1991 Q S Spain and Portugal Vale Elevaci n Ib rica S L Ctra de la Esclusa 21 acc A 41011 Sevilla Phone 0034 0 954 298940 Fax 00 34 0 954 298942 Web Site www yaleiberica com E mail informacion yaleiberica com South Africa Columbus McKinnon Corporation Pty Ltd P O Box 15557 Westmead 3608 Phone 00 27 0 31 7004388 Fax 00 27 0 31 7004512 Web Site www cmworks co za E mail sales cmworks co za China Columbus McKinnon Hangzhou
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