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Page 1 Page 2 SSI1000 User Manual www.ssinverter.info Preface

1. D0 02 0 0 3000 0V It displays the AC drive s bus voltage 0 03 Outputvoltage i y O 0 1140V It displays the AC drive s output voltage in the running state Code 0 00 655 35 A AC drive power lt 55 kW pOOs Output cument 0 0 6553 5 A AC drive power gt 55 kW It displays the AC drive s output current in the running state D0 05 0 32767 It displays the AC drive s output power in the running state 6 www ssinverter info SSI1000 User Manual Description of Function Codes Function Parameter Name Display Range D0 06 200 0 200 0 It displays the AC drive s output torque in the running state Function D0 07 0 32767 It displays the current state of DI terminals After the value is converted into a binary number each bit corresponds to a DI 1 indicates high level signal and 0 indicates low level signal The corresponding relationship between bits and Dls is described in the following table DM Di2 DI3 Di4 Di5 DI6 _ DI8 DI9 DI10 Bit10 Bit12 Bit13 Bit11 Bit12 Biti3 Bitl4 Bit15 VDI1 VDI2 VDI3 VDI4 VDI1 VDI2 VDI3 VDI4 VDI5 Function DO 08 DO state 0 1023 DO 08 It indicates the current state of DO terminals After the value is converted into a binary number each bit corresponds to a DO 1 indicates high level signal and 0 indicates low level signal The corresponding relationship between bits and DOs is described in the
2. 2nd fault type 11 Motor overload OL1 12 EEPROM read write fault ED 13 External equipment fault EF 14 Communication fault CE 15 Contactor fault RL 16 Current detection fault CC 17 Motor auto tuning fault ER 18 Encoder PG card fault PG 19 Accumulative running time Reached OT 20 AC drive hardware fault EH ircul round GF sd ates faut type ZA weeorovorspesatoe 23 Motor overheat OH2 24 PID feedback lost during Running PD 25 Accumulative power on time Reached UT 26 Off Load LL 27 Too large speed deviation DEV 28 Power output phase loss LF 29 Initial position fault Power output phase lo P9 17 Frequency upon 3rd fault P9 18 Current upon 3rd fault P9 19 Bus voltage upon 3rd fault P9 20 DI status upon 3rd fault Output terminal status eel upon 3rd fault AC drive status upon eee 3rd fault P9 23 Power on time upon 3rd fault P9 24 Running time upon 3rd fault P9 25 P9 26 P9 27 Frequency upon 2nd fault P9 28 Current upon 2nd fault P9 29 Bus voltage upon 2nd fault P9 30 DI status upon 2nd fault Output terminal status poe upon 2nd fault AC drive status upon Peres 2rd fault P9 33 Power on time upon 2rd fault P9 34 Running time upon 2rd fault P9 37 Frequency upon 2nd fault 5 www ssinverter info amp O O 07 02 SSI1000 User Manual Function Code n P9 38 Current upon 1nd fault Z oO o ooo YOS o o P9 39 Bus voltage upon 1nd fa
3. 5 P9 05 Overcurrent stall gain 0 100 20 xk peace o a 100 200 150 protective current Short circuit to ground 0 Disabled P9 07 1 upon power on 1 Enabled P9 09 Fault auto resettimes 0 200 0 DO action during fault 0 Not act P9 10 auto reset 1 Act P9 11 Time interval of fault 0 1s 100 0s auto reset When the output current exceeds the overcurrent stall protective current during acceleration deceleration of the AC drive the AC drive stops acceleration deceleration and keeps the present running frequency After the output current declines the AC drive continues to accelerate decelerate P9 05 Overcurrent stall gain is used to adjust the overcurrent suppression capacity of the AC drive The larger the value is the greater the overcurrent suppression capacity will be In the prerequisite of no overcurrent occurrence set P9 05 to a small value For small inertia load the value should be small Otherwise the system dynamic response will be slow For large inertia load the value should be large Otherwise the suppression result will be poor and overcurrent fault may occur If the overcurrent stall gain is set to 0 the overcurrent stall function is disabled 6 www ssinverter info SSI1000 User Manual Description of Function Codes Figure 6 25 Diagram of the overcurrent stall protection function Output current Overcurrent stall protective current Output 1tr pada wt rip
4. DO 21 Al1 voltage before correction 0 00 10 57 V 0 00 10 57 V DO 22 Al2 voltage V current mA before correction 0 00 20 00 mA DO 23 Al3 voltage before correction 10 57 10 57 V They display the Al sampleding voltage current value of Al The actually used voltage current is obtained after linear correction to reduce the deviation between the sampled voltage current and the actual input voltage current For actual corrected voltage see DO 09 DO 10 and DO 11 Refer to group AC for the correction mode D0 24 0 65535 m min It displays the linear speed of the DI5 high speed pulse sampling The unit is meter minute The linear speed is obtained according to the actual number of pulses sampled per minute and 11 07 Number of pulses per meter DO 27 Pulse input frequency 0 100KHz It displays the DI5 high speed pulse sampling frequency in minimum unit of 1 Hz It is the same as DO 18 except for the difference in units DO 28 Communication setting value 100 00 100 00 It displays the data written by means of the communication address 0x1000 AET Parameter Name j 320 00 320 00 Hz DO 29 Encoder feedback speed 3900 0 3200 0 Hz It displays the motor running frequency measured by the encoder e If PO 22 Frequency reference resolution is 1 the display range is 3200 0 3200 0 Hz 6 www ssinverter info SSI1000 User Manual Description of Function Codes e If PO 22 Frequency r
5. Frequency f es 0 12 Frequency f nm Frequency 0 12 6 00 0 Direct start upper limit 6 00 0 Direct start Frequency ternal upper limit eceleration m i y Default K gt 6 06 0 0s 6 03 0 00 Hz 6 04 0 17 Startup frequency LA 6 04 0 0s Acceleration holding time ID Acceleration 6 07 0 time J 4 5 time Cup 6 03 braking time startup frequency Time t Rufning alow command command P6 00 1 Rotational speed tracking restart It is applicable to large inertia load The frequency curve in this mode is shown in the following figure If the load motor is still rotating due to the inertia when the AC drive starts this mode is used to prevent start overcurrent Figure 4 10 Frequency curve of rotational speed tracking restart Frequency f Frequency f 0 12 6 00 1 Rotational speed Frequenc tracking restart i limit 6 00 1 Rotational speed tracking restart 7m erp speed e mi Initial rotational speed of 0 17 the load motor 0 Acceleration Acceleration time time Automatic rotational speed i tracking detection Automatic rotational L l 1 speed tracking detection L L Time t hamion heian P6 00 2 Pre excited start It is applicable only to inductive asynchronous motor The AC drive performs preexcitation before start improving quick response of the motor and meeting the requirements of short accelerati
6. 0 00 to maximum frequency PO 08 Preset frequency valid when frequency source is digital setting If the frequency source is digital setting or terminal UP DOWN the value of this parameter is the initial frequency of the AC drive digital setting P0 09 Rotation direction 0 Same direction 1 Reverse direction You can change the rotation direction of the motor just by modifying this parameter without changing the motor wiring Modifying this parameter is equivalent to exchanging any two ofthe motor s U V W wires The motor will resume running in the original direction after parameter initialization Do not use this function in applications where changing the rotating direction of the motor is prohibited after system commissioning is complete Po 10 Maximum frequency W E 50 00 3000 00 Hz When the frequency source is Al pulse setting DI5 or multi reference 100 of the input corresponds to the value of this parameter The output frequency of the SSI1000 can reach up to 3200 Hz To take both frequency reference resolution and frequency input range into consideration you can set the number of decimal places for frequency reference in PO 22 If PO 22 is set to 1 the frequency reference resolution is 0 1 Hz In this case thesetting range of PO 10 is 50 0 to 3200 0 Hz e If 0 22 is set to 2 the frequency reference resolution is 0 01 Hz In this case the setting range of PO 10 is 50 00 to 320 00 Hz
7. Dannin 0v 0 mAJ ki 10 V 20 mA 100 0 6 www ssinverter info SSI1000 User Manual Description of Function Codes P4 18 a mr 0 00 V to P4 20 0 00 V Corresponding setting P4 19 of Al2 curve minimum 100 00 100 0 0 0 input P4 20 i all maximum P4 P4 48t010 00V to 10 00 V 10 00V_ 00V E Corresponding setting P4 21 of Al2 curve maximum 100 00 100 0 100 0 input P4 22 Al2 filter time 0 00 10 00s P4 23 Al3 curve minimum input 0 00 V to P4 25 0 00V ae Corresponding setting P4 24 of Al3 curve minimum 100 00 100 0 0 0 input P4 25 ft A maximum P4 P4 23t010 00V to 10 00 V 10 00V 00V Corresponding setting 1 00 0 P4 26 of Al3 curve maximum 100 00 100 0 input P4 27 AI3 filter time 0 00 10 00s The method of setting Al2 and Al3 functions is similar to that of setting Al1 function aa i 0 00 P4 28 Pulse minimum input 0 00 kHz to P4 30 kii p4 29 Corresponding setting 100 00 100 0 0 0 oe of pulse minimum input P4 30 Pulse maximum input P4 28 to 50 00 kHz sT a P4 31 Corresponding setting 100 00 100 0 e 0 of pulse maximum input P4 32 Pulse filter time 0 00 10 00s These parameters are used to set the relationship between DI5 pulse and corresponding settings The pulses can only be input by DI5 The method of setting this function is similar to that of setting Al1 function Unit s digit Al1 curve selection Curve 1 2 points see P4 13 to P4
8. DO output status Bit09 Al1 voltage V Bit10 Al2 voltage V Bit11 Al3 voltage V Bit12 Count value Bit13 Length value LED display running RERE parameters 1 P7 04 P7 05 i SSI1000 User Manual Function Code P7 10_ Productnumber o o l S i P7 114_ Softwareversion gt 0 0 decimal place Number of decimal dA decimal olace P7 12 places for load speed 9 9 deci 1 i display 2 decimal places 3 3 decimal places P7 13 o e power on 065535 h oon e p7 14 Accumulative power 0 65535 kWh P eo consumption f l 2 00 P8 00 JOG running frequency 0 00 Hz to maximum frequency Hz P8 01 JOG acceleration time 0 0 6500 0s 20 0s x P8 02 JOG deceleration time 0 0 6500 0s 20 0s P8 03 0 0 6500 0s Model P8 04 0 0 6500 0s Model P8 05 0 0 6500 0s Model P8 06 0 0 6500 0s P8 07 0 0 6500 0s dependent Model dependent P8 08 Deceleration time 4 0 0 6500 0s P8 09 Jump frequency 1 0 00 Hz to maximum frequency P8 10 Jump frequency 2 0 00 Hz to maximum frequency Model dependent Model P8 11 preduency jump 0 00 Hz to maximum frequency amplitude pg 12 Forward Reverse 0 0 3000 0s rotation dead zone time 0 Enabled dependent Running mode when set 0 Run at frequency lower limit X X 0 00Hz 0 00Hz 0 00Hz P8 14 frequency lower than 1 Stop frequency lower limit 2 Run at zero speed P8 15 Droop control 0 00 10 00 Hz 0 00Hz p
9. pite rali SSinverter High Performance Engineering Vector S511000 USER MANUAL SSI1000 User Manual Preface Thank you for purchasing the SSI1000 series AC drive developed by SSINVERTER Co Ltd The SS11000series AC drive is a general purpose high performance current vector control AC drive It is an upgrade product based on SSI1000 and can implement the control of asynchronous motor and permanent magnet synchronous motor PMSM It increases the user programmable function background monitoring software and communication bus function and supports multi kind PG cards It is used to drive various automation production equipment involving textile paper making wiredrawing machine tool packing food fan and pump This manual describes the correct use of the SSI1000 series AC drive including selection parameter setting commissioning maintenance amp inspection Read and understand the manual before use and forward the manual to the end user e The drawings in the manual are sometimes shown without covers or protective guards Remember to install the covers or protective guards as specified first and then perform operations in accordance with the instructions e The drawings in the manual are shown for description only and may not match the product you purchased e The instructions are subject to change without notice due to product upgrade specification modification as well as efforts to increase the accuracy
10. Figure 6 30 Swing frequency control Output Swing amplitude frequency Hz Aw Fset x 11 01 Swing frequency AW oe LL upper limit ey sy ier a a Set frequency FsethL o ce ae Swing frequency Aw 74 ANLA lower limit ro Aextile kick frequency i Awx 112 i i l i Time t l i __ am p Accelerate by Swing ee Decelerate by oe time cycle rising timeldeceleration time RUN command 6 www ssinverter info SSI1000 User Manual Description of Function Codes 0 Relative to the central frequency 1 Relative to the maximum frequency Swing frequency setting mode This parameter is used to select the base value of the swing amplitude e 0 Relative to the central frequency P0 07 frequency source selection It is variable swing amplitude system The swing amplitude varies with the central frequency set frequency 1 Relative to the maximum frequency P0 10 maximum output frequency It is fixed swing amplitude system The swing amplitude is fixed amplitude 11 02 Jump frequency 0 0 50 0 EE amplitude This parameter is used to determine the swing amplitude and jump frequency amplitude The swing frequency is limited by the frequency upper limit and frequency lower limit e If relative to the central frequency 11 00 0 the actual swing amplitude AW is the calculation result of PO O7 Frequency source selection
11. Open collector It applies to all models 2 www ssinverter info Mechanical and Electrical Installation SS11000 User Manual Mechanical and Electrical Installation Chapter 3 Mechanical and Electrical Installation 3 1 Mechanical Installation 3 1 1 Installation Environment Requirements Install the AC drive on the surface of an incombustible object and ensure that there is sufficient space around for heat dissipation Install the AC drive vertically on the support using screws Free from direct sunlight high humidity and condensation Free from corrosive explosive and combustible gas Free from oil dirt dust and metal powder Less than 0 6 g Far away from the punching machine or the like The SSI1000 series AC drives of plastic housing are the whole unit built in products operated through remote control and need to be installed in the final system The final system must have the required fireproof cover electrical protective cover and mechanical protective cover and satisfy the regional laws amp regulations and related IEC requirements Protective enclosure 3 1 2 Installation Clearance Requirements The clearance that needs to be reserved varies with the power class of the SSI1000 as shown in the following figure Figure 3 1 Clearance around the SS1I1000 for installation Hot air Installation clearance requirements on the AA SS11000 series AC drives of different power classes AALS LEE eRe Power C
12. The parameters in P1 06 to P1 10 are asynchronous motor parameters These parameters are unavailable on the motor nameplate and are obtained by means of motor auto tuning Only P1 06 to P1 08 can be obtained through static motor auto tuning Through complete motor auto tuning encoder phase sequence and current loop PI can be obtained besides the parameters in P1 06 to P1 10 Each time Rated motor power P1 01 or Rated motor voltage P1 02 is changed the AC drive automatically restores values of P1 06 to P1 10 to the parameter setting for the common standard B series asynchronous motor If it is impossible to perform motor auto tuning onsite manually input the values of these parameters according to data provided by the motor manufacturer 0 001 65 535 Q AC drive power Stator resistance lt 55 kW synchronous motor 0 0001 6 5535 Q AC drive Benenden power gt 55 kW 0 01 655 35 mH AC drive Shaft D inductance power lt 55 kW Model synchronous motor 0 001 65 535 mH AC drive Penendent power gt 55 kW 0 01 655 35 mH AC drive P1 18 Shaft Q inductance power lt 55 kW Model synchronous motor 0 001 65 535 mH AC drive Dependant power gt 55 kW Back EMF P1 20 synchronous motor 0 1 6553 5 V Ben ce against electric P1 16 to P1 20 are synchronous motor parameters These parameters are unavailable on the nameplate of most synchronous motors and can be obtained by means of Synchronous motor no lo
13. a Precautions on the Wiring 1 Power input terminals L1 L2 or R S T The cable connection on the input side of the AC drive has no phase sequence requirement The specification and installation method of external power cables must comply with the local safety regulations and related IEC standards Use copper conductors of a proper size as power cables according to the recommended values in section 8 3 2 DC bus terminals Terminals and of DC bus have residual voltage after the AC drive is switched off After indicator CHARGE goes off wait at least 10 minutes before touching the equipment Otherwise you may get electric shock connecting external braking components for the AC drive of 18 5 kW and above 220 V and 37 kW and above other voltage classes do not reverse poles and Otherwise it may damage the AC drive and even cause a fire The cable length of the braking unit shall be no longer than 10 m Use twisted pair wire or pair wires for parallel connection Do not connect the braking resistor directly to the DC bus Otherwise it may damage the AC drive and even cause fire www ssinverter info SS11000 User Manual Mechanical and Electrical Installation 3 Braking resistor connecting terminals B1 B2 amp PB The connecting terminals of the braking resistor are effective only for the AC configured with the built in braking unit The cable leng
14. and the duration exceeds the detection delay time the corresponding DO becomes ON The output overcurrent detection function is shown in the following figure Figure 6 23 Output overcurrent detection Output current Output overcurrent threshold P8 36 Output overcurrent detection signal Output ot J urrent detection delay time P8 37 6 www ssinverter info Time SSI1000 User Manual Description of Function Codes Code cos o _ o P8 38 Any current reaching 1 0 07 200 0 raed motor E 0 JEJ current Any current reaching 1 0 0 300 0 rated motor o ie amplitude current axe o _ o P8 40 Any current reaching 2 0 0 300 0 rated motor n 0 0 current P8 41 Any current reaching 2 0 0 300 0 rated motor pe amplitude current If the output current of the AC drive is within the positive and negative amplitudes of any current reaching detection value the corresponding DO becomes ON X X The SS11000 provides two groups of any current reaching detection parameters including current detection value and detection amplitudes as shown in the following figure Figure 6 24 Any current reaching detection Output current _ Any current reaching amplitude Any current reaching amplitude Any current reaching Any current reaching tection signal or relay OFF Timing duration source 3 Al3 100 o0f analog input corresponds to the value of P8 44 P8 44
15. display Di input status V running palaineiete 15 14 13 12 11 10 9 8 DO output status All voltage V Al2 voltage V Al3 voltage V Count value Length value Load speed display PID setting 6 www ssinverter info SSI1000 User Manual Description of Function Codes If a parameter needs to be displayed during the running set the corresponding bit to 1 and set P7 03 to the hexadecimal equivalent of this binary number 0000 FFFF 7jejsjajs 2 1 o PID feedback PLC stage Pulse setting frequency kHz Running frequency Remaining running time All voltage before correction Al valtage before correction LED Al3 voltage before correction ano 15 14 13 12 11 v0 9 8 oe Linear speed Current poweron time Hour Current running time Minute Pulse setting frequency Hz Communication setting value Encoder feedback speed Hz Main frequency Adisplay Hz Auxiliary frequency B display Hz If a parameter needs to be displayed during the running set the corresponding bit to 1 and set P7 03 to the hexadecimal equivalent of this binary number These two parameters are used to set the parameters that can be viewed when the AC drive is in the running state You can view a maximum of 32 running state parameters that are displayed from the lowest bit of P7 03 6 www ssinverter info SSI1000 User Manual Description of Function Codes 0000 FFFF BOBnBaeo Set frequency Hz Bus voltage V
16. ea AE digit in P9 47 in E 47 Ten s digit M lotor O aE Same as units s digtin P947 r P9 a7 P9 50 Fault protection action i undred s digit Initia 00000 selection 4 ult Same as as gt unit s digit in P in P9 47 Ji NOUS eet digit Ope em as unis oo in 47 P9 51 te p9 52 reserved fd P9 53 reserved doo o 0 Current running frequency 1 Set frequency Frequency selection for er wee 2 Frequency upper limit P9 54 continuing to run upon ae 3 Frequency lower limit fault 4 Backup frequency upon abnormality Backup frequency upon 0 0 100 0 maximum e 0 P9 55 abnormality frequency P9 56 Type of motor 0 No temperature sensor temperature sensor 1 PT100 2 PT1000 Motor overheat eas protection threshold eee me P9 58 Motor overheat warning 0_200 C 90 C threshold Action selection at 0 Invalid P9 59 instantaneous power 1 Decelerate failure 2 Decelerate to stop Action pause judging pago Sagena 80 0 100 0 90 0 instantaneous power failure 5 www ssinverter info 20 SSI1000 User Manual Function Code Voltage rally judging P9 61 time at instantaneous 0 00 100 00s 0 50s power failure Action judging voltage P9 62 at instantaneous power failure vollage o o 60 0 100 0 standard bus 80 0 a P9 63 Protection upon load 0 Disabled becoming 0 1 Enabled 10 0 Fann 1 0s Detection level of load 0 0 100 0 rated motor P9 64 becoming 0 current P9 65 Detection time
17. Terminal command 1 Two line mode 2 Parii mode 2 Three line mode 1 1 3 Three line mode 2 P4 12 Terminal UP DOWNrate 0 01 65 535 Hz s Hizk EJ P4 13 Altcurve minimum input 0 00 V to P4 15 o0oov x P4 14 of Al curve 1 minimum 100 00 100 0 0 0 input P4 15 Alicurve maximum input P4 13 to 10 00V 10 00V Corresponding ET 100 0 P4 16 of P curve maximum 100 00 100 0 of inpu P4 17 AN filter time 0 00 10 00s 010s x P4 18 jaa natalia 0 00 V to P4 20 0 00 V oe Corresponding setting P4 19 of Al2 curve minimum 100 00 100 0 0 0 input P4 20 Se a Maximu P4 P4 48t010 00V to 10 00 V 10 00V 00V Corresponding setting 100 0 P4 21 of Al2 curve maximum 100 00 100 0 of input P4 22 Al2 filter time 0 00 10 00s 010s x P4 23 Al3 curve minimum input 0 00 V to P4 25 10 0V Ox o Corresponding setting P4 24 of Al3 curve minimum 100 00 100 0 100 00 input P4 25 o maximum P4 P4 23t010 00V to 10 00 V 10 00V 00V Corresponding setting 4 00 0 P4 26 of Al3 curve maximum 100 00 100 0 input P4 27 AI3 filter time 0 00 10 00s o P4 28 Pulse minimum input 0 00 kHz to P4 30 0 00 EJ p4 29 Corresponding setting _499 90 100 0 0 0 of pulse minimum input P4 30 Pulse maximum input P4 28 to 50 00 kHz o pe P4 34 Corresponding setting 100 00 100 0 es 0 of pulse maximum input P4 32 Pulse filter time 0 00 10 00s 0 ic 5 www ssinverter info AS reserved 46 Speed c
18. The setting of P9 55 is a percentage relative to the maximum frequency E Type of motor 0 No temperature sensor PHO temperature sensor 1 PT100 2 PT1000 Motor overheat poz iad protection threshold or p20 o ieee oe P9 58 Motor overheat warning 0 200 C threshold The signal of the motor temperature sensor needs to be connected to Al3 can be used for the temperature signal input The motor temperature sensor is connected to Al3 and The Al3 terminal of the SSI1000 supports both PT100 and PT1000 Set the sensor type correctly during the use You can view the motor temperature via D0 34 If the motor temperature exceeds the value set in P9 57 the AC drive reports an alarm and acts according to the selected fault protection action If the motor temperature exceeds the value set in P9 58 the DO terminal on the AC drive allocated with function 39 Motor overheat warning becomes ON Action selection at 0 Invalid P9 59 instantaneous power 1 Decelerate failure 2 Decelerate to stop Action pause judging P9 60 voltage at instantaneous 80 0 100 0 power failure Voltage rally judging P9 61 time at instantaneous 0 00 100 00s 0 50s power failure Action judging voltage at instantaneous power failure 60 0 100 0 standard bus voltage Upon instantaneous power failure or sudden voltage dip the DC bus voltage of the AC drive reduces This function enables the AC drive to compensate the DC bus voltage reduction
19. mode is Decelerate to stop P6 10 0 during jogging ems aecoemiontve2 008500060 MET e 804 Deceleration time2 0 0 6500 08 Mee 805 Acceleration time3 0 0 6500 0s mewa P8068 Deceleration times 0 0 6500 08 Mite ce I Ca The SSI1000 provides a total of four groups of acceleration deceleration time that is the preceding three groups and the group defined by P0 17 and PO 18 Definitions of four groups are completely the same You can switch over between the four groups of acceleration deceleration time through different state combinations of DI terminals For more details see the descriptions of P4 01 to P4 05 P8 09 Jump frequency 1 0 00 Hz to maximum frequency 0 00Hz P8 10 Jump frequency 2 0 00 Hz to maximum frequency 0 00Hz P8 11 Frenueney jump 0 00 Hz to maximum frequency amplitude If the set frequency is within the frequency jump range the actual running frequency is the jump frequency close to the set frequency Setting the jump frequency helps to avoid the mechanical resonance point of the load The SSI1000 supports two jump frequencies If both are set to 0 the frequency jump function is disabled The principle of the jump frequencies and jump amplitude is shown in the following figure 6 www ssinverter info SSI1000 User Manual Description of Function Codes Ea Figure 6 15 Principle of the jump frequencies and jump amplitude It is used to set the time when the
20. multiplied by 11 01 e If relative to the maximum frequency 11 00 1 the actual swing amplitude AW is the calculation result of PO 10 Maximum frequency multiplied by 11 01 Jump frequency Swing amplitude AW x 11 02 Jump frequency amplitude e If relative to the central frequency 11 00 0 the jump frequency is a variable value e If relative to the maximum frequency 11 00 1 the jump frequency is a fixed value The swing frequency is limited by the frequency upper limit and frequency lower limit 11 03 Swing frequency cycle 0 0 3000 0s 11 04 Triangular wave rising 0 0 100 0 timecoefficient 11 03 specifies the time of a complete swing frequency cycle 11 04 specifies the time percentage of triangular wave rising time to 11 03 Swing frequency cycle e Triangular wave rising time 11 03 Swing frequency cycle x 11 04 Triangular wave rising time coefficient unit s e Triangular wave falling time 11 03 Swing frequency cycle x 1 11 04 Triangular wave rising time coefficient unit s 6 www ssinverter info SSI1000 User Manual Description of Function Codes T anpgny aa 11 05 Setlength 0 65535m 1000m e Era a E S E Si 11 07 Number of pulses per 0 1 6553 5 meter The preceding parameters are used for fixed length control The length information is collected by DI terminals 11 06 Actual length is calculated by dividing the number of pulses collected by the DI
21. rated motor slip The rated motor slip is automatically obtained by the AC drive through calculation based on the rated motor frequency and rated motor rotational speed in group P1 Generally if the motor rotational speed is different from the target speed slightly adjust this parameter P3 10 V F over excitation gain 0 200 During deceleration of the AC drive over excitation can restrain rise of the bus voltage preventing the overvoltage fault The larger the over excitation is the better the restraining result is Increase the over excitation gain if the AC drive is liable to overvoltage error during deceleration However too large over excitation gain may lead to an increase in the output current Set P3 09 to a proper value in actual applications Set the over excitation gain to 0 in the applications where the inertia is small and the bus voltage will not rise during motor deceleration or where there is a braking resistor www ssinverter info SSI1000 User Manual Description of Function Codes dependent Set this parameter to a value as small as possible in the prerequisite of efficient oscillation suppression to avoid influence on V F control Set this parameter to 0 if the motor has no oscillation Increase the value properly only when the motor has obvious oscillation The larger the value is the better the oscillation suppression result will be When the oscillation suppression function is enabled the rated mo
22. the corresponding DO becomes ON indicating that the current running time is reached Group F9 Fault and Protection P9 00 Motor overload 0 Disabled protection selection 1 Enabled P9 04 Motor overload 0 20 10 00 JES protection gain P9 00 0 The motor overload protective function is disabled The motor is exposed to potential damage due to overheating A thermal relay is suggested to be installed between the AC drive and the motor P9 00 1 The AC drive judges whether the motor is overloaded according to the inverse time lag curve of the motor overload protection The inverse time lag curve of the motor overload protection is 220 x P9 01 x rated motor current if the load remains at this value for one minute the AC drive reports motor overload fault or 150 x P9 01 x rated motor current if the load remains at this value for 60 minutes the AC drive reports motor overload fault Set P9 01 properly based on the actual overload capacity If the value of P9 01 is set too large damage to the motor may result because the motor overheats but the AC drive does not report the alarm This function is used to give a warning signal to the control system via DO before motor overload protection This parameter is used to determine the percentage at which prewarning is performed before motor overload The larger the value is the less advanced the pre warning will be When the accumulative output current of the AC drive is
23. 12 0 Designated counting 11 09 111 value reached output DO 12 11 Set counting value aor reached output 12 11 09 Designated count value must not be greater than 11 08 Set count value e DI5 must be used when the pulse frequency is high e The DO terminal that is allocated with function 9 Designated count value reached and the DO terminal that is allocated with function 8 Set count value reached must not be the same e In the RUN STOP state of the AC drive the counter will not stop until Set count value is reached e The count value is retentive at power failure e An automatic stop system can be implemented if the signal output by the DO terminal with the function Count value reached is fed back to the DI terminal of the AC drive with stop function 4 7 Setting and Auto tuning of Motor Parameters 4 7 1 Motor Parameters to Be Set When the AC drive runs in the vector control mode PO 00 O or 1 accurate motor parameters are required to ensure desired driver performance and running efficiency This is extremely different from the V F control P0 00 2 Motor parameters motor 1 by default that need to be set are listed in the following table Table 4 2 Motor a eedieiea to be set SS ee motor variablefrequency P1 00 Motor type asynchronous motor synchronous motor Rated motor power Rated motor voltage P1 01 to P1 05 Rated motor current Rated motor frequency brea poll Rated motor rotationa
24. 19 the DO terminal goes OFF These two parameters are respectively used to set the detection value of output frequency and hysteresis value upon cancellation of the output The value of P8 20 is a percentage of the hysteresis frequency to the frequency detection value P8 19 The BRAKE control function is shown in the following figure Figure 6 17 BRAKE control level Output frequency Hz B RAKE control BRAKE control 7 hysteresis level m ii 1 P8 19 xP amp 20 Time it l Frequency reached 4 detection signal T DO relay ON Time t P821 Detection range of 0 00 100 maximum P8 21 frequency reached frequency If the AC drive running frequency is within the certain range of the set frequency the corresponding DO terminal becomes ON This parameter is used to set the range within which the output frequency is detected to reach the set frequency The value of this parameter is a percentage relative to the maximum frequency The detection range of frequency reached is shown in the following figure Figure 6 18 Detection range of frequency reached 6 www ssinverter info SSI1000 User Manual Description of Function Codes Output frequency HZ Set frequency Frequency reached detection signal It is used to set whether the jump frequencies are valid during acceleration deceleration When the jump frequencies are valid during acceleration deceleration a
25. 5 2 Monitoring Parameters 26 Chapter 6 Description of Function Codes Group PO Basic Parameters 1 Group P1 Motor 1 Parameters 11 Group P2 Vector Control Parameters 16 Group P3 V F Control Parameters 19 Group P4 Input Terminals 22 Group P5 Output Terminals 31 Group P6 Start Stop Control 35 Group P7 Operation Panel and Display 40 Group P8 Auxiliary Functions 45 Group P9 Fault and Protection 55 Group 10 Process Control PID Function 63 Group 11 Swing Frequency Fixed Length and Count 68 Group 12 Multi Reference and Simple PLC Function 70 Group 13 Point point Communication 74 Group 16 User Password 79 www ssinverter info SSI1000 User Manual Group 17 Torque Control and Restricting Parameters 76 _ Group DO Monitoring Parameters 78 Chapter 7 EMC 7 1 Definition of Terms 7 2 Introduction to EMC Standard 7 3 Selection of Peripheral EMC Devices 7 4 Shielded Cable 7 5 Solutions to Common EMC Interference Problems own Chapter 8 Selection and Dimensions 8 1 Electrical Specifications of the SSI1000 8 2 Physical Appearance and Overall Dimensions of the SSI1000 8 3 Physical Dimensions of External Operation Panel 8 4 Selection of Braking Unit and Braking Resistor Oonm Chapter 9 Maintenance and Troubleshooting 9 1 Routine Repair and Maintenance of the SSI1000 9 2 Warranty Agreement 9 3 Faults and Solutions 9 4 Common Faults and Solutions ONN www ssinverter info Safety Information an
26. 6500 0 minutes 2 www ssinverter info Individualized functions SSI1000 User Manual Product Information a Multi motor Four motors can be switched over via four groups of motor switchover parameters Ne It supports communication via Modbus RTU PROFIBUSDP CANlink and CANopen protocols The optional I O enables Al3 to receive the motor temperature oe Ove neal sensor input PT100 PT1000 so as to realize motor overheat protection protection types collector encoder resolver UVW encoder and SIN COS encoder User The optional programming card helps you to realize secondary programmable development Its programming environment is compatible with that function of the PLC of Ssinverter Advanced It supports the operation of AC drive parameters and virtual background oscillograph function via which the state inside the AC drive is software monitored e Operation panel Running e Control terminals command source e Serial communication port You can perform switchover between these sources in various ways There are a total of 10 frequency sources such as digital setting analog voltage setting analog current setting pulse setting and serial communication port setting You can perform switchover between these sources in various ways frequency source tuning of auxiliary frequency and frequency synthesis Standard 6 digital input DI terminals one of which supports up to 100 kHz high speed pulse input 3 analo
27. 6553 5s h 0 6553 5s h 0 0s oos oe Acceleration deceleration 12 43 time of simple PLC reference 12 Running time of simple 12 44 PLC reference 13 0 0 6553 5s h 0 6553 5s h 0 0s oos oe Acceleration deceleration 12 45 time of simple PLC reference 13 Running time of simple 12 46 DLC ecrenced se 0 0 6553 55 h 0 6553 0 0 6553 55 h o os h Os 0 0sthy ve Acceleration deceleration 12 47 time of simple PLC reference 14 Running time of simple 12 48 PLC reference 15 0 0 6553 5s h 0 0s oos oe www ssinverter info IGA X SSI1000 User Manual Function Code 24 Acceleration deceleration 12 49 time of simple PLC 0 3 reference 15 Time unit of simple f 12 50 PLC running 0 s second 1 h hour 0 Set by 12 00 1 Al1 2 Al2 3 Al3 Reference 0 source 4 Pulse setting 5 PID Set by preset frequency PO 08 modified via terminal UP DOWN 0 No check data format lt 8 N 2 gt 1 Even parity check data format lt 8 E 1 gt 13 00 Data format 2 Odd Parity check data format lt 8 0 1 gt 3 No check data format lt 8 N 1 gt Valid for Modbus 300 BPs 600 BPs 1200 BPs 2400 BPs 4800 BPs 9600 BPs 19200 BPs 38400 BPs 57600 BPs 115200 BPs Ten s digit PROFIBUS DP baud rate 13 01 Baud rate 0 115200 BPs 1 208300 BPs 2 256000 BPs 3 512000 Bps Thousand s digit CANlink baud 0 1 2 3 4 5 6 7 8 9 0 Broadcast address 13 02
28. AC drive L 3 Wiring of DO terminal When the digital output terminal needs to drive the relay an absorption diode shall be installed between two sides of the relay coil Otherwise it may cause damage to the 24 VDC power supply The driving capacity is not more than 50 mA Do not reverse the polarity of the absorption diode during installation as shown in Figure 3 11 Otherwise the 24 VDC power supply will be damaged immediately once there is digital output 3 www ssinverter info SSI1000 User Manual Mechanical and Electrical Installation Figure 3 20 DO terminal wiring diagram 3 www ssinverter info Operation Display and Application Examples SSI1000 User Manual Operation Display and Application Example Chapter 4 Operation Display and Application Examples 4 1 Operation Panel You can modify the parameters monitor the working status and start or stop the SSI1000 by operating the operation panel as shown in the following figure Figure 4 1 Diagram of the operation panel Command source indicating light FWD REV indicating light Power on Local control LOCAL Power on REVERSE Power off Tele control PFROMOT Power off FORWARD Running indicating light MM UNTOLC FEBRI TUNLUA TUNE ERROR indicating light Data showing area UNIT indicating light Programming key Increase key Decrese key The data confirm key Shifting key Run the command key STOP RESET key Multi functi
29. AC drive is powered on again after power failure the set frequency is the value memorized at the moment of the last power failure 6 www ssinverter info SSI1000 User Manual Description of Function Codes N that P0 23 Retentive of digital setting frequency upon power failure determines whether the set frequency is memorized or cleared when the AC drive stops It is related to stop rather than power failure e 2 Al1 0 10 V voltage input e 3 Al2 0 10 V voltage or 4 20 mA current input determined by jumper J8 e 4 Al3 0 10 V voltage input The frequency is set by analog input The SS11000 control board provides two analog input Al terminals Al1 Al2 Al3 The SSI1000 provides five curves indicating the mapping relationship between the input voltage of Al1 Al2 and Al3 and the target frequency three of which are linear pointpoint correspondence and two of which are four point correspondence curves You can set the curves by using function codes P4 13 to P4 27 and function codes in select curves for Al1 Al2 and Al3 in P4 33 When Al is used as the frequency setting source the corresponding value 100 of the voltage current input corresponds to the value of PO 10 Maximum frequency e 5 Pulse setting DI5 The frequency is set by DI5 high speed pulse The signal specification of pulse setting is 9 30 V voltage range and 0 100 kHz frequency range The corresponding value 100 of pulse setting corre
30. After the value of PO 22 is modified the frequency resolution of all frequency related function Fj codes change accordingly 0 Set by PO 12 1 Al1 Source of frequency upper limit 4 Pulse setting DI5 5 Communication setting It is used to set the source of the frequency upper limit including digital setting PO 12 Al pulse setting or communication setting If the frequency upper limit is set by means of Al1 Al2 Al3 DI5 or communication the setting is similar to that of the main frequency source A For details see the description of PO 03 6 www ssinverter info SSI1000 User Manual Description of Function Codes For example to avoid runaway in torque control mode in winding application you can set the frequency upper limit by means of analog input When the AC drive reaches the upper limit it will continue to run at this speed Frequency lower limit PO 14 to maximum frequency PO 10 This parameter is used to set the frequency upper limit J P0 13 Frequency upper limit 0 00 Hz to maximum frequency offset PO 10 If the source of the frequency upper limit is analog input or pulse setting the final frequency upper limit is obtained by adding the offset in this parameter to the frequency upper limit set in PO 11 If the frequency reference is lower than the value of this parameter the AC drive can stop run at the frequency lower limit or run at zero speed determined by P8 14 It is use
31. DOZ2 e 0 Positive logic The output terminal is valid when being connected with COM and invalid when being disconnected from COM 1 Positive logic The output terminal is invalid when being connected with COM and valid when being disconnected from COM 6 www ssinverter info SSI1000 User Manual Description of Function Codes 35 Group P6 Start Stop Control 0 Direct start 1 Rotational speed tracking P6 00 Start mode restart 2 Pre excited start asynchronous motor 0 Direct start If the DC braking time is set to 0 the AC drive starts to run at the startup frequency lf the DC braking time is not 0 the AC drive performs DC braking first and then starts to run at the startup frequency It is applicable to small inertia load application where the motor is likely to rotate at startup e 1 Rotational speed tracking restart The AC drive judges the rotational speed and direction of the motor first and then starts at the tracked frequency Such smooth start has no impact on the rotating motor It is applicable to the restart upon instantaneous power failure of large inertia load To ensure the performance of rotational speed tracking restart set the motor parameters in group P1 correctly 2 Pre excited start asynchronous motor It is valid only for asynchronous motor and used for building the magnetic field before the motor runs For pre excited current and pre excited time see parameter
32. Hz oo 0 00 Hz to frequency upper limit 0 00 PO 14 Frequency lower limit P0 12 Hz P0 15 Carrier frequency PO 16 adjustment with 1 y 1 Yes temperature 0 00 650 00s P0 19 2 PO 17 Acceleration time 1 0 0 6500 0s P0 19 1 P 0 65000s P0 19 0 0 00 650 00s P0 19 2 PO 18 Deceleration time 1 0 0 6500 0s P0 19 1 Pec 0 65000s PO 19 0 0 1s P0 19 en 1 0 15 1 2 0 01s Po 20 reserved fe oOo o O 0 Cr Frequency offset of auxiliary frequency 0 00 Hz to maximum frequency 0 00 source for A and B PO 10 Hz x K we PO 21 operation Frequency reference 1 0 1 Hz www ssinverter info SSI1000 User Manual Function Code E Property f Retentive of digital Ge Notretenive ie S i power failure 0 Maximum frequency PO 10 2 100 Hz 0 Modbus protocol Serial communication 1 Profibus DP bridge protocol 2 CANopen bridge 3 CANlink bridge 0 Motor parameter group 1 P0 26 Motor parameter group 1 Motor parameter group 2 selection 2 Motor parameter group 3 3 Motor parameter group 4 Base Down modaton for UP E Runia teduent P0 27 Down modaton modification Freg y d 1 Set frequency uring running Binding command l 2 Permanent magnetic source to frequency P1 00 synchronous motor source P1 01 Rated motor power motor Rated motor power 0 1 1000 0 kW ARS P1 02 Rated motor voltage 1 2000 V ETES 0 01 655 35 A AC drive power lt 55 kW P1 03 Rated
33. I 12 03 SA premen 7 moge 4 75 15 1 400 motor k j 9 www ssinverter info
34. If the actual length is larger than the Set length 11 05 the multifunctional DO terminal becomes ON In the process of fixed length control the length can be reset by means of the DI terminal allocated with function 28 Length reset The related setting is shown in the following figure 4 www ssinverter info SSI1000 User Manual Operation Display and Application Example Figure 4 27 Function code setting for fixed length control 11 05 After the length 5 Set length a reached the DO TH 11 OF is 5 00ta 5 05 10 becomes 1 Length pulses Length pulses Number of 11 06 a Length reached input pulses per Actual length a l meter Clear to 0 A Reset 4 00to 4 09 f Length reset ma Length reset Lenght puses input T DO 13 Lerngth value i 2 3 10 11 12 l 1 2 Length reset input 1 i D013 O 11 05 11 Length reached output 11 068 nl 11 06 0 e In the fixed length control mode the direction cannot be identified and only the length shall be calculated based on the number of pulses e Only DI5 can be allocated with the function Length count input e An automatic stop system can be implemented if the length reached signal output by the DO is fed back to the AC drive input terminal with the stop function Figure 4 28 Common application example of the fixed length control function 11 05 Set length RUN button ied eons
35. Local address 1 247 Valid for Modbus PROFIBUSDP and CANlink 5 www ssinverter info SSI1000 User Manual Function Code cece eneen 0 20 ms 13 03 Response delay Valid for Modbus 0 0s invalid 0 1 60 0s Valid for Modbus PROFIBUSDP and CANopen 0 Non standard Modbus protocol Modbus protocol 1 Standard Modbus protocol PROFIBUS DP data format format 0 PPO1 format 1 PPO2 format 2 PPO3 format 3 PPO5 format 13 06 Communication reading 0 0 01A current resolution 1 0 1A 13 08 CANlink communication 0 0s Invalid timeout time 0 1 60 0s Fagg reeerere seee T A EN T 13 04 Communication timeout 16 00 User password 0 65535_ 0 0 No operation 01 Restore factory settings except motor parameters 02 Clear records 16 01 Restore default settings 04 Restore user backup parameters 501 Back up current user parameters 16 02 reserved 16 03 reserved f Speed Torque control 0 Speed control 17 00 selection 1 Torque control 0 Digital setting 17 03 1 Al1 2 Al2 3 Al3 4 Pulse setting DI5 5 Communication setting 6 MIN Al1 Al2 7 MAX AI1 Al2 Full range of values 1 7 corresponds to the digital setting of 17 03 17 03 Torque digital setting in 59 go 209 0 p 0 fe torque control 17 04 5 17 01 Torque setting source in torque control SSI1000 User Manual Function Code Forward maximum 0 00 H
36. P9 64 and the lasting time exceeds the detection time P9 65 the output frequency of the AC drive automatically declines to 7 of the rated frequency During the protection the AC drive automatically accelerates to the set frequency if the load resumes to normal 3 i o 0 P p9 7 Over speed detection 0 0 50 0 maximum 20 0 value frequency P9 68 nee Gelection 00 6006 10s This function is valid only when the AC drive runs in the CLVC mode 6 www ssinverter info SSI1000 User Manual Description of Function Codes If the actual motor rotational speed detected by the AC drive exceeds the maximum frequency and the excessive value is greater than the value of P9 67 and the lasting time exceeds the value of P9 68 the AC drive reports Fault OS and acts according to the selected fault protection action If the over speed detection time is 0 0s the over speed detection function is disabled 7 5 pg gg Detection value of too 0 0 50 0 maximum 20 0 large speed deviation frequency poe joo ee 00 60 0s 5 0s large speed deviation This function is valid only when the AC drive runs in the CLVC mode If the AC drive detects the deviation between the actual motor rotational speed detected by the AC drive and the set frequency is greater than the value of P9 69 and the lasting time exceeds the value of P9 70 the AC drive reports Fault PG and according to the selected fault protection action
37. RJOG Terminal UP Terminal DOWN Coast to stop Fault reset RESET 10 RUN pause 11 Normally open NO input of external fault 12 Multi reference terminal 1 13 Multi reference terminal 2 14 Multi reference terminal 3 15 Multi reference terminal 4 16 Terminal 1 for acceleration deceleration time selection 1 17 Terminal 2 for acceleration deceleration time selection 2 18 Frequency source switchover 19 UP and DOWN setting clear terminal operation panel 20 Command source switchover terminal 1 21 Acceleration Deceleration prohibited PID pause PLC status reset Swing Frequency pause Counter input Counter reset Length count input Length reset 0 Torque control prohibited Pulse input enabled only for DI5 31 Reserved 32 Immediate DC braking 33 Normally closed NC input of external fault 34 Frequency modification forbidden 35 Reverse PID action direction 36 External STOP terminal 1 37 Command source switchover terminal 2 38 PID integral pause 39 Switchover between main frequency source A and preset frequency 40 Switchover between auxiliary frequency source B and preset frequency 41 reserved 42 reserved 43 PID parameter switchover 44 7 ee eal OANDARWBN O www ssinverter 5 fw ssinverter info SSI1000 User Manual Function Code Te Eo SCS Se 50 Clear the current running time 91 59 Reserved 50 P4 10 DI filter time 0 000 1 000s 0 010s 0 Two line mode 1
38. and Dl2 are used as the multi frequency input terminals each of which has a bit value The state combinations of these terminals correspond to multiple frequencies When DI7 DI4 DI8 DI2 0 0 1 0 the state combination value is 2 corresponding to the value set in 12 02 The target running frequency is automatically calculated by 12 02 x PO 10 The SSI1000 supports a maximum of four DI terminals to be used as the multi frequency input terminals You can also use less than four DI terminals and the empty bit is considered to be 0 4 6 9 Setting the Motor Rotating Direction After the AC drive restores the default settings press to drive the motor to rotate In this case the rotating direction is regarded as the forward rotation If the rotating direction is reverse to the direction required by the equipment power off the AC drive and exchange any two of the output UVW cables wait until the main capacitor of the AC drive is completely discharged www ssinverter info SSI1000 User Manual Operation Display and Application Example E In some applications where both forward rotation and reverse rotation are required enable the reverse control P8 13 0 default value and meanwhile reverse the rotating direction by setting PO 09 to 1 Then press Q make the motor rotate in the reverse direction as shown in the following figure Figure 4 26 Reversing the motor rotating direction Command source Set frequency _ Rot
39. and convenience of the manual e Contact our agents or customer service center if you have problems during the use www ssinverter info SSI1000 User Manual Introduction Compared with SSI900 the SSI1000 series AC drive incorporates the following improvements 1 Multiple voltage classes It provides coverage of single phase 220 V three phase 220 V three phase 380 V three phase 480 V three phase 690 V 2 Control of asynchronous motor and PMSM It supports vector control of three phase AC asynchronous motor and three phase AC PMSM 3 Diversified control modes It supports three control modes namely sensorless flux vector control SFVC closedloop vector control CLVC and V F control 4 Multiple communication protocols It supports communication via Modbus RTU PROFIBUS DP CANlink and CANopen 5 Multiple encoder types lt supports various encoders such as differential encoder open collector encoder resolver and UVW encoder 6 All new SFVC algorithm It introduces an all new sensorless flux vector control SFVC algorithm that gives better low speed stability enhanced low frequency loading capacity and supports torque control 7 User programmable function The PC1 programmable card enables you to write programs in ladder diagram Its programming environment is compatible with that of the SSPLC series PLC 8 Advanced background software The background monitoring software helps to achieve functions of pa
40. and then accelerates to 80 of the rated motor frequency within the acceleration time set in PO 17 The AC drive keeps running for a certain period and then decelerates to stop within the deceleration time set in PO 18 Before performing no load auto tuning properly set the motor type motor nameplate parameters of P1 00 to P1 05 Encoder type P1 28 and Encoder pulses per revolution P1 27 and Number of pole pairs of resolver P1 34 first The AC drive will obtain motor parameters of P1 16 to P1 20 encoder related parameters of P1 30 to P1 33 and vector control current loop PI parameters of P2 13 to P2 16 by no load auto tuning Set this parameter to 12 and press Then the AC drive starts no load auto tuning Motor auto tuning can be performed only in operation panel mode 6 www ssinverter info SSI1000 User Manual Description of Function Codes Group P2 Vector Control Parameters 16 Group P2 is valid for vector control and invalid for V F control Se oe gain 1 P2 01 Speed loop integral time 1 0 01 10 00s 050s x P2 02 Switchover frequency 1 0 00 to P2 05 5 00HZ xk P2 03 Speed loop proportional 0 100 gain 2 P2 04 0 01 10 00s P2 05 Switchover frequency 2 ate TO MANAN UU requency Speed loop PI parameters vary with running frequencies of the AC drive e If the running frequency is less than or equal to Switchover frequency 1 P2 02 the speed loop PI parameters are P2 00 an
41. are current loop PI parameters for vector control These parameters are automatically obtained through Asynchronous motor complete auto tuning or Synchronous motor noload auto tuning and need not be modified The dimension of the current loop integral regulator is integral gain rather than integral time that too large current loop PI gain may lead to oscillation of the entire control loop Therefore when current oscillation or torque fluctuation is great manually decrease the proportional gain or integral gain here Unit s digit integral separation 0 Disabled 1 Enabled Speed loop integral P2 17 property Field weakening mode PENO NEK Weakening P2 18 ols n o 1 Direct calculation y 2 Automatic adjustment p249 Field weakening depth 50 500 100 Le of synchronous motor pago Maimun elg 1 300 50 EJ weakening current p2 214 Field weakening 410 500 100 es automatic adjustment gain P2 22 Field weakening integral 2 10 multiple These parameters are used to set field weakening control for the synchronous motor If P2 18 is set to 0 field weakening control on the synchronous motor is disabled In this case the maximum rotational speed is related to the AC drive bus voltage If the motor s maximum rotational speed cannot meet the requirements enable the field weakening function to increase the speed The SSI1000 provides two field weakening modes direct calculation and automatic adjustme
42. auto tuning fault Encoder fault occurs on the input power supply 2 The AC drive s input voltage is not within the allowable range 3 The bus voltage is abnormal 4 The rectifier bridge and buffer resistor are faulty 5 The drive board is faulty 6 The main control board is faulty 1 The load is too heavy or lockedrotor occurs on the motor 2 The AC drive model is of too small power class 1 P9 01 is set improperly 2 The load is too heavy or locked rotor occurs on the motor 3 The AC drive model is of too small power class 1 The ambient temperature is too high 2 The air filter is blocked 3 The fan is damaged 4 The thermally sensitive resistor of the module is damaged 5 The inverter module is damaged 1 External fault signal is input via DI 2 External fault signal is input via virtual I O 1 The host computer is in abnormal state 2 The communication cable is faulty 3 PO 28 is set improperly 4 The communication parameters in group 13 are set improperly 1 The drive board and power supply are faulty 2 The contactor is faulty 1 The HALL device is faulty 2 The drive board is faulty 1 The motor parameters are not set according to the nameplate 2 The motor auto tuning times out 1 The encoder type is incorrect 2 The cable connection of the encoder is incorrect 3 The encoder is damaged 4 The PG card is faulty 1 Reset the fault 2 Adjust t
43. braking resistor a Built in No special standard description i Add B to the model ree if a braking unit is optional Needed 8 www ssinverter info SSI1000 User Manual Selection and Dimensions e x 2 indicates that two braking units with their respective braking resistor are connected in parallel e x 3 means the same SPECIFICATIONS aoe SSI1000 gt Rated power KW ors 1s oa 4 ss 7s a 1s iss 22 2 Rated capacity KVR 15 30 20 s9 89 u a a 3 Rated current A 21 3 Type SSI1000 Horsepower HP 2 Rated power KW 90 110 22 Rated capacity KVR 160 Rated current A 210 8 www ssinverter info SSI1000 User Manual Selection and Dimensions Specifications frequency e VIF control O 3200 Hz 0 5 16 kHz Carrier frequency The carrier frequency is automatically adjusted based on the load features Digital setting 0 01 Hz resolution Analog setting maximum frequency x 0 025 contol mse e Sensorless flux vector control SFVC Control mode e Closed loop vector control CLVC e Voltage Frequency V F control e G type 0 5 Hz 150 SFVC 0 Hz 180 CLVC e P type 0 5 Hz 100 Speed range 1 100 SFVC 1 1000 CLVC Speed stability e 0 5 SFVC accuracy e 0 02 CLVC e G type 60s for 150 of the rated current 3s for 180 of the rated current e P type 60s for 120 of the rated current 3s for
44. drive implements the protection function and displays the fault code on the operation panel if the operation panel is available Before contacting SSINVERTER for technical support you can first determine the fault type analyze the causes and perform troubleshooting according to the following tables If the fault cannot be rectified contact the agent or SSINVERTER EH is the AC drive hardware overcurrent or overvoltage signal In most situations hardware overvoltage fault causes EH Figure 9 1 Solutions to the faults of the SSI1000 1 The output circuit is grounded or short circuited 2 The connecting cable of the motor is too long Inverter unit 3 The module overheats 1 Eliminate external faults 2 Install a reactor or an output filter 3 Check the air filter and the cooling fan 4 Connect all cables protection 4 The internal connections become loose 5 The main control board is faulty propery 5 Contact the agent or 6 The drive board is faulty Ssinverter 7 The inverter module is faulty 9 www ssinverter info SSI1000 User Manual Overcurrent during acceleration Overcurrent during deceleration Overcurrent at constant speed Overvoltage during acceleration Overvoltage during deceleration Overvoltage at constant speed Maintenance and Troubleshooting 1 The output circuit is grounded or short circuited 2 Motor auto tuning is not performed 3 The acceleration time
45. drive supports four types of encoders differential encoder UVW encoder wiresaving UVW encoder resolver open collector encoder The setting of encoder parameters varies with the actually used encoder type Here takes motor 1 parameters as an example for description For the differential encoder set P1 27 Encoder pulses per revolution and set P1 28 to 0 ABZ incremental encoder For the UVW encoder set P1 27 Encoder pulses per revolution and set P1 28 to 1 UVW incremental encoder For the resolver set P1 28 to 2 Resolver For the open collector encoder set P1 27 Encoder pulses per revolution and set P1 28 to 0 ABZ incremental encoder For the wire saving UVW encoder set P1 27 Encoder pulses per revolution and set P1 28 to 4 Wire saving UVW encoder 4 13 Use of Serial Communication When communication mode RS485 Profibus DP or CANopen are adopted you need to install a corresponding extension card on the SSI1000 series AC drive and set P0 28 correctly according to the used communication protocol type CAN link is enabled by default and you need not select it For the configuration of hardware communication parameters for the communication port see group 13 Set the communication rate and data format to consistent with those of the host computer which is the precondition of normal communication The SS1I1000 serial port itself supports the Modbus RTU slave communication protocol You can query
46. eens CT 25A 11KW VT 32A 15KW Manufacturing SN U1 0 N AR AN www ssinvortor com 2 2 Components of the SSI1000 The SSI1000 series AC drives have two housing types plastic housing and sheet metal housing according to different voltage and power classes Figure 2 2 Components of the SSI1000 series AC drive plastic housing 2 www ssinverter info SSI1000 User Manual Product Information a cover 2 www ssinverter info SSI1000 User Manual Product Information 2 3 Technical Specifications Table 2 1 Technical specifications of the SSI1000 Item ale Specifications Maximum e Vector control 0 320 Hz frequenc e V F control 0 3200 Hz 0 5 16 kHz Carrier frequency The carrier frequency is automatically adjusted based on the load features Input frequency Digital setting 0 01 Hz resolution Analog setting maximum frequency x 0 025 e Sensorless flux vector control SFVC Control mode e Closed loop vector control CLVC e Voltage Frequency V F control Startup torque e G type 0 5 Hz 150 SFVC 0 Hz 180 CLVC e P type 0 5 Hz 100 1 100 SFVC 1 1000 CLVC Speed stability e 0 5 SFVC accuracy e 0 02 CLVC e G type 60s for 150 of the rated current 3s for 180 of the rated current e P type 60s for 120 of the rated current 3s for 150 of the rated current Torque boost Fixed boost e Customized boost 0 1 30 0 e Straight line V F curve e Multi point V F curve e N p
47. fault reset function the same Fault reset RESET as the function of RESET key on the operation panel Remote fault reset is implemented by this function The AC drive decelerates to stop but the running 10 RUN pause parameters are all memorized such as PLC swing frequency and PID parameters After this function is disabled the AC drive resumes its status before stop Normally open NO input If this terminal becomes ON the AC drive reports Err 11 Af exdermal anit and performs the fault protection action For more details see the description of P9 47 12 Multi reference terminal 1 The setting of 16 speeds or 16 other references can be 13 Multi reference terminal 2 mane z z implemented through combinations of 16 states of these Multi reference terminal 3 four terminals Multi reference terminal 4 Terminal1 for acceleration a 16 iiy Totally four groups of acceleration deceleration time can be deceleration time selection ree selected through combinations of two states of these two Terminal2 for acceleration 17 amen terminals deceleration time selection Frequency source The terminal is used to perform switchover between two 18 aia switchover frequency sources according to the setting inPO 07 If the frequency source is digital setting the terminal is used nies oon sormg to clear the modification by using the UP DOWN function or clear terminal operation h anel the increment decrement key on the operation panel j
48. following table Table 6 15 Corresponding relationship between bits and DOs vbo2_ vDO3 04 DOSY y O Function i Display Range DO 10 Al2 voltage V current mA aS eck When P4 40 is set to 0 Al2 samplin g data is displayed in the unit of V When P4 40 is set to 1 Al2 sampling data is displayed in the unit of mA Function DO 14 Load speed 0 65535 For more details see the description of P7 12 Function Parameter Name Display Range DO 15 PID setting 0 65535 DO 16 PID feedback 0 65535 They display the PID setting value and PID feedback value e PID setting PID setting percentage x 10 04 PID feedback PID feedback percentage x 10 04 Function i DO 18 Input pulse frequency Hz 0 00 100 00 kHz www ssinverter info SSI1000 User Manual Description of Function Codes It displays the high speed pulse sampled frequency of DI5 in minimum unit of 0 01 kHz o i a l 320 00 320 00 Hz DO 19 Feedback speed 3900 0 3200 0 Hz It displays the actual output frequency of the AC drive e If PO 22 Frequency reference resolution is set to 1 the display range is 3200 00 3200 00 Hz e If PO 22 Frequency reference resolution is set to 2 the display range is 320 00HZ 320 00 Hz Fok ar DO 20 Remaining running time 0 0 6500 0 min It displays the remaining running time when the timing operation is enabled For details on timing operation refer to P8 42 to P8 44
49. greater than the value of the overload inverse time lag curve multiplied by P9 02 the DO terminal on the AC drive allocated with function 6 Motor overload pre warning becomes ON 6 www ssinverter info SSI1000 User Manual Description of Function Codes oe eis eee Se P9 03 Overvoltage stall gain 0 no stall overvoltage 100 a k pga velvoltage Stal 120 150 protective voltage When the DC bus voltage exceeds the value of P9 04 Overvoltage stall protective voltage during deceleration of the AC drive the AC drive stops deceleration and keeps the present running frequency After the bus voltage declines the AC drive continues to decelerate P9 03 Overvoltage stall gain is used to adjust the overvoltage suppression capacity of the AC drive The larger the value is the greater the overvoltage suppression capacity will be In the prerequisite of no overvoltage occurrence set P9 03 to a small value For small inertia load the value should be small Otherwise the system dynamic response will be slow For large inertia load the value should be large Otherwise the suppression result will be poor and an overvoltage fault may occur If the overvoltage stall gain is set to 0 the overvoltage stall function is disabled The overvoltage stall protective voltage setting 100 corresponds to the base values in the following table Table 6 7 Overvoltage stall protective voltage setting 100 corresponds to base values N aa a
50. jumper It is limited by P5 00 FM terminal output mode TR selection As high speed pulse output the FM CME B ares maximum frequency hits 100 kHz p p As open collector output its specification is the same as that of DO1 Digital output T A1 T B1 NC terminal Contact driving capacity 250 VAC 3A COS 0 4 T A1 T C1 NO terminal 30 VDC 1A T A2 T B2 NC terminal Applying to Overvoltage Category II circuit T A2 T C2 NO terminal J12 Extension card pin terminal interface Connect to an optional card I O extension card PLC card and various bus cards interface differential UVW and resolver Standard RS485 Communication port negative Digital grounding Please use twisted pair cable or screening wire Auxiliary Relay output interface Commun 3 www ssinverter info SS11000 User Manual Mechanical and Electrical Installation 3 2 4 Wiring of AC Drive Control Circuit Figure 3 14 Wiring mode of the AC drive control circuit Braking resistor i 44 MOCE Pii Rl B2 PE er G R uiG 380V input E power o c ao S V M EW EV DG Q 24 ja 4 oe w He Jou Rx Digitalinpar j12 Function expand card Digital inprat 3 LF t I Digital mput4 F I 7 aga A04 IER Y ool Analog output High speed pulv japut LHS D LOW Om AmA jaram Pane 1 Digitalinpet COM pane a Si Multi functional open collector 240m SMA Frequenc Open collector 2 0V
51. mA circuit Input terminal of Connect to 24 V by default When DI1 DI5 need to be driven by external EV external power pe a supply signal needs to be connected to externa power supply and be disconnected from 24 V Al1 GND Analog input 1 ties ea a Input range 0 10 VDC 4 20 mA decided by Al2 GND Analog input 2 jumper J8 on the control board Impedance 22kQ voltage input 500 Q current input AI3 GND Analoginput3 ee oe ue Digital input 1 Digital input 2 Optical coupling isolation compatible with dual Digital input 3 polarity input Impedance 2 4 KQ DI4 Digital input 4 Voltage range for level input 9 30 V Digital input 6 High speed pulse input Power supply QO O G Digital input Besides features of DI1 DI4 and DI6 it can be used for high speed pulse input Maximum input frequency 100 kHz Voltage or current output is decided by jumper J5 Output voltage range 0 10 V Output current range 0 20 mA DIS AO1 GND Analog output 1 3 www ssinverter info SS11000 User Manual Mechanical and Electrical Installation Optical coupling isolation dual polarity open collector output Output voltage range 0 24 V Output current range 0 50 mA DO1 CME Digital output 1 Note that CME and COM are internally insulated but they are shorted by jumper externally In this case DO1 is driven by 24 V by default If you want to drive DO1 by external power supply remove the
52. motor current 0 1 6553 5 A AC drive power gt 55 kW P1 04 Rated motor frequency 0 01 Hz to maximum frequency 01 Hz to maximum 0 01 Hz to maximum frequency e P1 05 Rated motor rotational 1 65535 RPM 5 Model l speed ependen www ssinverter info 0 No binding 1 Frequency source by digital 3 4 5 Pulse setting DI5 6 Multi reference 7 8 9 Simple PLC PID Communication setting 0 9 same as unit s digit an same as unit s digit 0 Common asynchronous motor 1 Variable frequency asynchronous motor Motor type selection Model Dependent SSI1000 User Manual Function Code 0 001 65 535 Q lt 55 kW 0 0001 6 5535 Q AC drive power gt 55 kW 0 001 65 535 Q AC drive power Rotor resistance lt 55 kW asynchronous motor 0 0001 6 5535 Q AC drive power gt 55 kW 0 01 655 35 mH AC drive power lt 55 kW 0 001 65 535 mH AC drive power gt 55 kW 0 1 6553 5 mH AC drive power lt 55 kW 0 01 655 35 mH AC drive power gt 55 kW 0 01 to P1 03 AC drive power lt No load current 55 kW asynchronous motor 0 1 to P1 03 AC drive power gt 55 kW Pi 11 reserved e o ooo P1 12 reserved e o ooo Cd P1 13 reserved e o ooo C ee 4 AC drive power Stator resistance asynchronous motor Model dependent P1 06 Model Dependent P1 07 Leakage inducti
53. of 13 status parameters can be displayed as listed in the following table www ssinverter info SI1000 User Manual Operation Display and Application Example 0000 FFFF 7Ts sTs sp2 fifo Set frequency Hz Bus voltage V DI input status DO output status Ali voltage V Al2 voltage V Al3 voltage V LED Count value oe EE pls parameters Length value PLC stage Load speed PID setting Pulse seting frequency kHz Reserved Reserved Reserved If a parameter needs to be displayed during the running set the corresponding bit to 1 and set P7 05 to the hexadecimal equivalent of this binary number In running state five running status parameters are displayed by default and you can set whether other parameters are displayed by setting P7 03 and P7 04 as listed in the following table A www ssinverter info SSI1000 User Manual Operation Display and Application Example 0000 FFFF 716 5 4 3 2 1 0 Running frequency Hz Set frequency Hz Bus voltage V Output voltage V Output current A Output power kW LED Output torque Dl input status V display running E 15 14 13 12 11 10 9 8 DO output status All voltage V Al2 voltage V Al3 voltage V Count value Length value Load speed display PID setting 0000 FFFF 7 6 5 4 3 2 1 0 PID feedback PLC stage Pulse setting frequency kHz Running frequency Remaining running time All voltage before correct
54. of external fault Err and stops 34 Frequency modification After this terminal becomes ON the AC drive does not forbidden respond to any frequency modification 6 www ssinverter info 24 SSI1000 User Manual Description of Function Codes I Value Fun Function Description direction is reversed to the direction set in 10 03 In operation panel mode this terminal can be used to stop 36 External STOP terminal 1 the AC drive equivalent to the function of the STOP key on the operation panel It is used to perform switchover between terminal control Command source and communication control If the command source is switchover terminal 2 terminal control the system will switch over to communication control after this terminal becomes ON After this terminal becomes ON the integral adjustment 38 PID integral pause function pauses However the proportional and differentiation adjustment functions are still valid SEOyet ee wee MAIN After this terminal becomes ON the frequency source A frequency source A and is replaced by the preset frequency set in PO 08 preset frequency pape Ee a era After this terminal is enabled the frequency source B is leis y replaced by the preset frequency set in P0 08 B and preset frequency 42 If the PID parameters switchover performed by means of DI terminal 10 18 1 the PID parameters are 10 05 to 10 07 when the terminal becomes OFF the PID parameters are 10 15 to 10 17 whe
55. oil smoke vapour drip or salt Altitude Lower than 1000 m Ambient temperature 10 C to 40 C de rated if the ambient temperature is between 40 C and 50 C Humidity Less than 95 RH without condensing Vibration Less than 5 9 m s2 0 6 g Storage temperature 20 C to 60 C IP level IP20 Pollution degree PD2 Power distribution System TN TT Multiple communication protocols Individualized functions Frequency source Input terminal Protection mode Display and operation on the operation panel Optional parts Environment 8 www ssinverter info Maintenance and Troubleshooting SSI1000 User Manual Maintenance and Troubleshooting Chapter 9 Maintenance and Troubleshooting 9 1 Routine Repair and Maintenance of the SSI1000 9 1 1 Routine Maintenance The influence of the ambient temperature humidity dust and vibration will cause the aging of the devices in the AC drive which may cause potential faults or reduce the service life of the AC drive Therefore it is necessary to carry out routine and periodic maintenance Routine maintenance involves checking e Whether the motor sounds abnormally during running e Whether the motor vibrates excessively during running Whether the installation environment of the AC drive changes e Whether the AC drive s cooling fan works normally e Whether the AC drive overheats Routine cleaning involves Keep the AC drive clean all the time Remo
56. or modify the AC drive s function codes query various running state parameters and send running command and running frequency to the AC drive from the host computer through the serial port Figure 4 34 Communication control mode of the AC drive The communication setting must RS485 be consistent with host computer communication card communication 13 01 Data format protocol 13 02 Local address Running status 13 03 Response delay parameters 13 04 Communication timeout RS485 OO 13 05 Communication protocol Running i selection command The SSI1000 arranges the function codes running state parameters and running commands in the register parameter address mode The host computer can define the protocol of communication data interaction 4 www ssinverter info SSI1000 User Manual Operation Display and Application Example 4 14 Use of Multifunctional Extension Interfaces The extension card and functions are described in the following table Table 4 4 Extension cards and functions E se aa 11000 I O It can extend 3 Dis It applies to all models CANlink M _ 11000 It is the CANlink communication communication CANIink It applies to all models card CANopen es a 11000 It is the CANopen communication communication CANopen It applies to all models card ee 11000 It is the Profibus DP communication It applies to all models of caid Profibus DP card 3 7 KW and above Pesolver It i
57. output is 0 Hz at transition of the AC drive forward rotation and reverse rotation as shown in the following figure Figure 6 16 Forward Reverse rotation dead zone time 0 Enabled It is used to set whether the AC drive allows reverse rotation In the applications where reverse rotation is prohibited set this parameter to 1 6 www ssinverter info SSI1000 User Manual Description of Function Codes Running mode when set frequency lower than frequency lower limit 0 Run at frequency lower limit 1 Stop 2 Run at zero speed It is used to set the AC drive running mode when the set frequency is lower than the frequency lower limit The SSI1000 provides three running modes to satisfy requirements of various applications a P8 15 Droop control 0 00 10 00 Hz This function is used for balancing the workload allocation when multiple motors are used to drive the same load The output frequency of the AC drives decreases as the load increases You can reduce the workload of the motor under load by decreasing the output frequency for this motor implementing workload balancing between multiple motors eee power on threshold 0 65000 If the accumulative power on time P7 13 reaches the value set in this parameter the corresponding DO terminal becomes ON For example combining virtual DI DO functions to implement the function that the AC drive reports an alarm when the actual accumulative power on time
58. pep ad 3 ie rir igi ia l 1 li byg lj I ride EE frequency i l l Time t Acceleration Constant Deceleration process speed process process Short circuit to ground 0 Disabled upon power on 1 Enabled It is used to determine whether to check the motor is short circuited to ground at power on of the AC drive If this function is enabled the AC drive s UVW will have voltage output a while after power on It is used to set the times of fault auto resets if this function is used After the value is exceeded the AC drive will remain in the fault state It is used to decide whether the DO acts during the fault auto reset if the fault auto reset function is selected 6 www ssinverter info SSI1000 User Manual Description of Function Codes Unit s digit Input phase loss Input phase loss protection protection contactor Ten s digit Contactor energizing energizing protection protection selection 0 Disabled 1 Enabled It is used to determine whether to perform input phase loss or contactor energizing protection The SSI1000 models that provide this function are listed For every voltage class the SSI1000 AC drives of powers equal to or greater than those listed in the preceding table provide the function of input phase loss or contactor energizing protection The SSI1000 AC drives below the power listed in the table do not have the function no matter whether P9 12 is set to 0 or 1 P9 13 Ou
59. returning the set frequency to the value of P0 08 If the command source is set to terminal control PO 01 1 this terminal is used to perform switchover between terminal Command source control and operation panel control If the command source switchover terminal is set to communication control PO 01 2 this terminal is used to perform switchover between communication control and operation panel control moeaiarationiMecaloraien It enables the AC drive to maintain the current frequency 21 nie output without being affected by external signals except the proniniiee STOP command 2 popas PID is invalid temporarily The AC drive maintains the 22 PID pause current frequency output without supporting PID adjustment of frequency source The terminal is used to restore the original status of PLC 23 PLC status reset control for the AC drive when PLC control is started again after a pause wing pause swing frequency function pauses 25 26 27 28 Length count input This terminal is used to count the length Length reset This terminal is used to clear the length 29 Torque control prohibited The AC drive is prohibited from torque control and enters the speed control mode 0 Pulse input enabled only for DI5 DI5 is used for pulse input 31 After this terminal becomes ON the AC drive directly mmealate Di Braking switches over to the DC braking state 3 Normally closed NC input After this terminal becomes ON the AC drive reports
60. setting DI5 Multi reference Simple PLC PID Communication setting When used as an independent frequency input channel frequency source switched over from A to B the auxiliary frequency source B is used in the same way as the main frequency source A refer to PO 03 When the auxiliary frequency source is used for operation frequency source is A and B operation pay attention to the following aspects 1 If the auxiliary frequency source A is digital setting the preset frequency PO 08 does not take effect You can directly adjust the set main frequency by pressing keys and on the operation panel or using the UP DOWN function of input terminais 2 If the auxiliary frequency source is analog input Al1 Al2 and Al3 or pulse setting 100 of the input corresponds to the range of the auxiliary frequency B set in PO 05 and PO 06 3 If the auxiliary frequency source is pulse setting it is similar to analog input The main frequency source A and auxiliary frequency source B must not use the same channel That is PO 03 and PO 04 cannot be set to the same value Teose Parametername SeingRonge Default Property E Range of auxiliary 0 Relative to maximum P0 05 frequency B for Aand B frequency K operation 1 Relative to main frequency A Range of auxiliary PO 06 frequency B for Aand B 0 150 operation If A and B operation is used P0 05 and P0 06 are used to set the adjustment range o
61. t ing You can return to Level Il menu from Level III menu by pressing PRG or QIB Es ae ve e After you press een the system saves the parameter setting first and then baa goes back to Level II menu and shifts to the next function code aa After you press G3 the system does not save the parameter setting but directly returns to Level II menu and remains at the current function code Here is an example of changing the value of P3 02 to 15 00 Hz Figure 4 3 mame of changing the parameter value ae Poe 075 00 07x00 ke 010 0 In Level Ill menu if the parameter has no blinking digit it means that the parameter cannot be modified This may be because Such a function code is only readable such as AC drive model actually detected parameter and running record parameter e Such a function code cannot be modified in the running state and can only be changed at stop 4 3 Definition and Operation of the Multifunction Key APP You can define the function command source switchover or rotation direction switchover of the multifunction key in P7 01 For details see the description of P7 01 4 4 Viewing Status Parameters In the stop or running state you can press D on the operation panel to display status parameters Whether parameters are dieniaye di is determined by the binary bits of values converted from the values of P7 03 P7 04 and P7 05 in the hexadecimal format In stop state a total
62. terminal the selection r DI is preferred Base frequency for UP 9 Running frequenc P0Q 27 DOWN modification sa 4 F 1 Set frequency uring running This parameter is valid only when the frequency source is digital settina and or the terminal UP DOWN function If the running frequency and set frequency are different It is used to set the base frequency to be modified by using keys there will be a large difference between the AC drive s performance during the acceleration deceleration process 6 www ssinverter info SSI1000 User Manual Description of Function Codes 0 No binding 1 Frequency source by digital setting Alt Al2 CAS Pulse setting DI5 Multi reference Simple PLC PID Communication setting source to frequency 3 4 a 5 Binding command 6 7 source 8 9 0 9 same as unit s digit 0 9 same as unit s digit It is used to bind the three running command sources with the nine frequency sources facilitating to implement synchronous switchover For details on the frequency sources see the description of PO 03 Main frequency source A selection Different running command sources can be bound to the same frequency source If a command source has a bound frequency source the frequency source set in PO 03 to PO 07 no longer takes effect when the command source is effective Group P1 Motor Parameters 0 Common asynchronous motor 1 Variable frequency Mo
63. terminal by 11 07 Number of pulses each meter When the actual length 11 06 exceeds the set length in 11 05 the DO terminal allocated with function 10 Length reached becomes ON During the fixed length control the length reset operation can be performed via the DI terminal allocated with function 28 For details see the descriptions of P4 00 to P4 09 Allocate corresponding DI terminal with function 27 Length count input in applications If the pulse frequency is high DI5 must be used E on Pa Group 11 Swing Frequency Fixed Length andCount 11 08 Set count value 1 65535 1000 x 11 09 Designated count value 1 65535 oe The count value needs to be collected by DI terminal Allocate the corresponding DI terminal with function 25 Counter input in applications If the pulse frequency is high DI5 must be used When the count value reaches the set count value 11 08 the DO terminal allocated with function 8 Set count value reached becomes ON Then the counter stops counting When the counting value reaches the designated counting value 11 09 the DO terminal allocated with function 9 Designated count value reached becomes ON Then the counter continues to count until the set count value is reached 11 09 should be equal to or smaller than 11 08 Figure 6 31 Reaching the set count value and designated count value Count pulses eer TUUUUUUU UU UU UU TT i D012 Count value 10 11 12 1
64. to normal range 6 Select rotational speed tracking restart or start the motor after it stops 7 Remove the added load 8 Select an AC drive of higher power class 1 Eliminate external faults 2 Perform the motor autotuning 3 Increase the deceleration time 4 Adjust the voltage to normal range 5 Remove the added load 6 Install the braking unit and braking resistor 1 Eliminate external faults 2 Perform the motor autotuning 3 Adjust the voltage to normal range 4 Remove the added load 5 Select an AC drive of higher power class 1 Adjust the voltage to normal range 2 Cancel the external force or install a braking resistor 3 Increase the acceleration time 4 Install the braking unit and braking resistor 1 Adjust the voltage to normal range 2 Cancel the external force or install the braking resistor 3 Increase the deceleration time 4 Install the braking unit and braking resistor 1 Adjust the voltage to normal range 2 Cancel the external force or install the braking resistor Control power UU The input voltage is not within the Adjust the input voltage to supply fault allowable range the allowable range 9 www ssinverter info SSI1000 User Manual Maintenance and Troubleshooting qT 1 Instantaneous power failure Motor overload Module overheat External equipment fault Communication fault Contactor fault Current detection fault Motor
65. to 4 31 Relationship between pulse setting frequency and running frequency Terminal Running LA ai 7 Only DI5 can be used for pulse input 4 6 6 Frequency Closed Loop Control The SS1000 has a built in PID regulator Together with the frequency sources the PID regulator can implement automatic adjustment of progress control such as constant temperature constant pressure and tension control Figure 4 23 Automatic adjustment by PID regulator Builtin PID regulator PUJ Froxperey source selecbon 10 Woe IE Tod Wt R II ole eda F e ju a a j 1M 1M m X Air brne When PID frequency closed loop control is implemented P0 03 Main frequency source A selection must be set to 8 PID The PID related parameters are set in group 10 as shown in Figure 4 23 The SSI1000 has two built in equivalent PID calculating units You can set the features such as adjustment speed and accuracy for the two units separately based on the actual conditions Switchover between the two units can be implemented automatically or by means of an external DI terminal 4 6 7 Swing Mode For the textile and chemical fiber processing equipment the swing function improves the uniform density of traversing and winding as shown in Figure 4 24 The function is set in 11 00 to 11 04 For details see the description of these function codes 4 www ssinverter info SSI1000 User Manual Operation Display a
66. to realize PID orotection x postive Or Megas You can set the DI DO positive or negative logic DI DO response dela You can set DI DO response delay time It ensures that the AC drive continues to run for a short time Power dip ride through when an instantaneous power failure or sudden voltage reduction occurs Timing operation The AC drive supports timing operation for 6500 minutes at maximum licarprearaminable uncon The externally connected programmable card helps you to prog realize secondary development sadalocaion Load allocation can be implemented between two SSI1000 series AC drives through point to point communication Product Checking Upon unpacking check OT Operation selection at fault occurrence Whether the nameplate model and AC drive ratings are consistent with your order The box contains the AC drive certificate of conformity user manual and warranty card e Whether the AC drive is damaged during transportation If you find any omission or damage contact Ssinverter or your supplier immediately First time Use For the users who use this product for the first time read the manual carefully If in doubt concerning some functions or performances contact the technical support personnel of Ssinverter to ensure correct use CE Mark The CE mark on the declares that the AC drive complies with the European low voltage directive LVD and EMC directive The SSI1000 series AC drive complies with th
67. with the load feedback energy by reducing the output frequency so as to keep the AC drive running continuously If P9 59 1 upon instantaneous power failure or sudden voltage dip the AC drive decelerates Once the bus voltage resumes to normal the AC drive accelerates to the set frequency If the bus voltage remains normal for the time exceeding the value set in F9 61 it is considered that the bus voltage resumes to normal If P9 59 2 upon instantaneous power failure or sudden voltage dip the AC drive decelerates to stop 6 www ssinverter info SSI1000 User Manual Description of Function Codes Figure 6 26 AC drive action diagram upon instantaneous power failure Voltage rally judging time at instantaneous power failure P 361 Bus voltage irate n ppg eam at P9 62 Running frequency Action pause judging voltage at instantaneous power failure P3 60 P9 59 1 Decelerate Deceler Deceler Acceler I ir ation ation sean t time3 time4 tme I Action pause judging voltage at instantaneous power failure P9 60 Decele Deceler ime agr time p9 63 Protection upon load 0 Disabled Po fk becoming 0 1 Enabled O _ o pg g4 Detection level of load 0 0 100 0 rated motor 10 0 poe becoming 0 current p9 5 Detection time of load eae os x becoming If protection upon load becoming 0 is enabled when the output current of the AC drive is lower than the detection level
68. www ssinverter info SSI1000 User Manual Safety Information and Precautions e Check that the following requirements are met The voltage class of the power supply is consistent with the rated voltage class of the AC drive The input terminals R S T and output terminals U V W A are properly connected No short circuit exists in the peripheral circuit DANGER The wiring is secured Before Failure to comply will result in damage to the AC drive power on e Do not perform the voltage resistance test on any part of the AC drive because such test has been done in the factory Failure to comply will result in accidents e Cover the AC drive properly before power on to prevent electric shock AN annn e All peripheral devices must be connected properly under the instructions described in this manual Failure to comply will result in accidents e Do not open the AC drive s cover after power on Failure to comply may result in electric shock After DANGER Do not touch any I O terminal of the AC drive Failure to comply may result in electric shock peer e Do not touch the rotating part of the motor during the motor auto tuning or running Failure to comply will result in accidents WARNING Do not change the default settings of the AC drive Failure to comply will result in damage to the AC drive e Do not touch the fan or the discharging resistor to check the temperature Failure to comply will result i
69. www ssinverter info SSI1000 User Manual Operation Display and Application Example P1 10 No load current asynchronous motor If the motor cannot be disconnected from the load set P1 37 Auto tuning selection to 1 Asynchronous motor static tuning and then press on the operation panel The motor auto tuning starts In the synchronous motor system driven by SSI1000 and encoder for signal feedback is required Therefore you need to set the encoder parameters correctly before the auto tuning During the synchronous motor auto tuning the synchronous motor must rotate and the best auto tuning mode is no load dynamic auto tuning If it is not allowed you can perform with load dynamic auto tuning 4 7 3 Setting and Switchover of Multiple Groups of Motor Parameters The AC drive supports switchover between four groups of motor parameters namely groups P1 P2 motor 1 parameters and encoder parameters You can select the current effective motor parameter group by means of function code PO 26 or DI terminals with functions 41 and 42 When the DI terminals with functions 41 and 42 become ON they are privileged and the setting of PO 26 becomes invalid Figure 4 30 Driving multiple motors In the V F control mode In the vector control mode multiple motors can be multiple motors cannot be driven simultaneously driven simultaneously 4 8 Use of DI Terminals The control board provides five DI terminals DI1 to DI6 You ca
70. 0 no detection P8 36 rae ial 0 1 300 0 rated motor current pa 37 Output overcurrent 0 00 600 00s 0 00s detectiondelay time o o pase Anyounentreachngi 0 0 300 0 rated motor 100 0 Ea current Yo pg 39 Any current reaching 1 0 0 300 0 rated motor 00 ok amplitude current ee o o P8 40 Any current reaching 2 0 0 300 0 rated motor 10g current Yo P8 A1 Any current reaching 2 0 0 300 0 rated motor 0 0 ok amplitude current ee bess 0 Disabled P8 42 Timing function 4 Enabled Po fw 0 P8 44 Alt P 2 Al2 P8 43 Timing duration source 3 AI3 100 of analog input K corresponds to the value of P8 44 P8 44 Timing duration 0 0 6500 0 min P8 45 fas voltage lower 9 00 V to P8 46 3 10V P8 46 fee voltage upper P845 to 10 00 V 6 80 V P8 47 Module temperature 0 100 C 75 C threshold P8 48 Cooling fan control i a working during renung 0 1 Fan working continuously 5 www ssinverter info 1 Frequency switchover point between acceleration time 1 and 0 00 to maximum frequency acceleration time 2 Frequency switchover point between P8 26 X X 5 0 a X X X me Be Xe de de oe SSI1000 User Manual Function Code Toae Dormant frequency P8 51 to ooz xe P8 49 Wakeup frequency maximum frequency PO 10 0 00Hz K P8 50 Wakeup delay time 0 0 6500 0s 00s x Dormant Sleeping 0 00 Hz to wakeup frequency ooz xk POS frequency P8 4
71. 0 to 100 0 10 03 PID action direction 0 Forward action 1 Reverse action 0 Forward action When the feedback value is smaller than the PID setting the AC drive s output frequency rises For example the winding tension control requires forward PID action 1 Reverse action When the feedback value is smaller than the PID setting the AC drive s output frequency reduces For example the unwinding tension control requires reverse PID action that this function is influenced by the DI function 35 Reverse PID action direction This parameter is a non dimensional unit It is used for PID setting display DO 15 and PID feedback display DO 16 Relative value 100 of PID setting feedback corresponds to the value of 10 04 If 10 04 is set to 2000 and PID setting is 100 0 the PID setting display DO 15 is 2000 10 05 Proportional gain Kp1 0 0 100 0 SS 10 06 Integral time Tit 0 01 10 00s EOS 10 07 Differential time Td1 0 00 10 000 OOk 10 05 Proportional gain Kp1 It decides the regulating intensity of the PID regulator The higher the Kp1 is the larger the regulating intensity is The value 100 0 indicates when the deviation between PID feedback and PID setting is 100 0 the adjustment amplitude of the PID regulator on the output frequency reference is the maximum frequency 6 www ssinverter info SSI1000 User Manual Description of Function Codes e 10 06 Integral time Ti1 It decides the
72. 0 0s h Z O K 1 Ww EZ Running time of simple PLC reference 3 5 www ssinverter info eet Acceleration deceleration 12 25 time of simple PLC reference 3 Running time of simple joe ee 0 0 6553 5s h 0 0s h pe Acceleration deceleration 12 27 time of simple PLC 0 3 reference 4 Running time of simple 12 28 PLC reference 5 0 0 6553 5s h 0 0s h poe Acceleration deceleration 12 29 time of simple PLC 0 3 reference 5 Running time of simple 12 30 PIC referente 6 0 0 6553 5s h 0 0s h a Acceleration deceleration 12 31 time of simple PLC reference 6 Running time of simple 12 32 PLC reference 7 0 0 6553 5s h 0 0s h _ Os oos ve Acceleration deceleration 12 33 time of simple PLC reference 7 Running time of simple 12 34 PLC reference8 0 0 6553 5s h 0 0s oos ve Acceleration deceleration 12 35 time of simple PLC reference 8 1286 Running time of simple 12 1236 Bi Croirence 9 0 0 6553 5s h 0 6553 5s h 0 0s oos oe Acceleration deceleration 12 37 time of simple PLC reference 9 Running time of simple 12 38 PIC reference 10 0 0 6553 5s h 0 6553 0 0 6553 5s h 0 0sth Os oos Acceleration deceleration 12 39 time of simple PLC reference 10 Running time of simple 12 40 PLC reisrence t 0 0 6553 5s h 0 6553 0 0 6553 5s h 0 0s h _ Os oos ve Acceleration deceleration 12 41 time of simple PLC reference 11 Running time of simple 12 42 PLC reference 12 0 0
73. 0 20 0 PID parameter 10 20 switchover deviation 2 10 19 to 100 0 In some applications PID parameters switchover is required when one group of PID parameters cannot satisfy the requirement of the whole running process These parameters are used for switchover between two groups of PID parameters Regulator parameters 10 15 to 10 17 are set in the same way as 10 05 to 10 07 The switchover can be implemented either via a DI terminal or automatically implemented based on the deviation If you select switchover via a DI terminal the DI must be allocated with function 43 PID parameter switchover If the DI is OFF group 1 10 05 to 10 07 is selected If the DI is ON group 2 10 15 to 10 17 is selected If you select automatic switchover when the absolute value of the deviation between PID feedback and PID setting is smaller than the value of 10 19 group1 is selected When the absolute value of the deviation between PID feedback and PID setting is higher than the value of 10 20 group 2 is selected When the deviation is between 10 19 and 10 20 the PID parameters are the linear interpolated value of the two groups of parameter values Figure 6 28 PID parameters switchover Pl parameters Group 1 of PID parameters 10 05 10 06 10 07 Group 2 of PID parameters 1015 1016 10 17 10 19 10 20 PID deviation AE Setting Range Default Property H 10 21 PID initial value 0 0 100 0 K 10 22 o v
74. 00 0 10 00 10 00 These parameters are used to correct the zero drift of analog output and the output amplitude deviation They can also be used to define the desired AO curve If b represents zero offset k represents gain B represents actual output and A represents standard output the actual output is B kA b The zero offset coefficient 100 of AO1 and AO2 corresponds to 10 V or 20 mA The standard output refers to the value corresponding to the analog output of O to 10 V or 0 to 20 mA with no zero offset or gain adjustment For example if the analog output is used as the running frequency and it is expected that the output is 8 V when the frequency is 0 and 3 V at the maximum frequency the gain shall be set to 0 50 and the zero offset shall be set to 80 Pe eee Ce ee P5 17 FMR output delay time 0 0 3600 0s Se P5 18 Relay1 output delay 0 0 3600 0s oos ok time P5 20 DO1 output delay time 0 0 3600 0s So P5 21 DO2 output delay time 0 0 3600 0s These parameters are used to set the delay time of output terminals FMR relay a relay 2 DO1 and DO2 from status change to actual output _ Unit S digit FMR valid mode Hundred s digit Relay2 valid DO valid mode selection mode Thousand s digit DO1 valid mode 0 1 same as FMR Ten thousand s digit DO2 valid mode 0 1 same as FMR It is used to set the logic of output terminals FMR relay 1 relay 2 DO1 and
75. 00 User Manual EMC The system machinery or appliance installed with the AC drive must also have the CE mark The system integrator is responsible for compliance of the system with the EMC directive and standard EN 61800 3 2004 Category C2 If applied in the first environment the AC drive may generate radio interference Besides the CE compliance described in this chapter users must take measures to avoid such interference if necessary 7 3 Selection of Peripheral EMC Devices 7 3 1 Installation of EMC Input Filter on Power Input Side An EMC filter installed between the AC drive and the power supply can not only restrict the interference of electromagnetic noise in the surrounding environment on the AC drive but also prevents the interference from the AC drive on the surrounding equipment The SSI1000 series AC drive satisfies the requirements of category C2 only with an EMC filter installed on the power input side The installation precautions are as follows Strictly comply with the ratings when using the EMC filter The EMC filter is category electric apparatus and therefore the metal housing ground of the filter should be in good contact with the metal ground of the installation cabinet on a large area and requires good conductive continuity Otherwise it will result in electric shock or poor EMC effect e The ground of the EMC filter and the PE conductor of the AC drive must be tied to the same common ground Other
76. 000 User Manual Mechanical and Electrical Installation 2 Embedded installation of the SS11000 plastic housing Figure 3 4 External hanging bracket for the SS11000 External hanging bracket i A AN 3 www ssinverter info SSI1000 User Manual Mechanical and Electrical Installation 3 Wall mounting installation of the SSI1000 sheet metal housing Figure 3 7 Wall mounting installation of the SSI1000 sheet metal housing instali the AC drive on the ironi of ihe control cabenal Za yf r e 4 Embedded installation of the SS11000 sheet metal housing Figure 3 9 External hanging bracket for the SS11000 sheet metal housing Extemal hanging bracket 3 www ssinverter info SS11000 User Manual Mechanical and Electrical Installation Figure 3 10 Embedded installation of the SSI1000 sheet metal housing install the AC drive from the _ back of the control cabinet Back panel of control cabinet T BANDUR AOA ts E Installation Precautions 1 Reserve the installation clearances as specified in Figure 3 1 to ensure sufficient space for heat dissipation Take heat dissipation of other parts in the cabinet into consideration 2 Install the AC drives upright to facilitate heat dissipation If multiple AC drives are installed in the cabinet install them side by side If one row of AC drives need to be installed above another row install an i
77. 150 of the rated current Torque boost Fixed boost 4 Customized boost 0 1 30 0 e Straight line V F curve e Multi point V F curve e N power V F curve 1 2 power 1 4 power 1 6 power 1 8 power square V F separation Two types complete separation half separation e Straight line ramp Ramp mode o Curve ramp TERR Four groups of acceleration deceleration time with the range of 0 0 6500 0s Overload capacity V F curve Standard functions DC braking frequency 0 00 Hz to maximum frequency DC braking Braking time 0 0 36 0s Braking action current value 0 0 100 0 JOG frequency range 0 00 50 00 Hz JOG acceleration deceleration time 0 0 6500 0s Onboard multiple It implements up to 16 speeds via the simple PLC function or preset speeds combination of DI terminal states It realizes process controlled closed loop control system easily Auto voltage It can keep constant output voltage automatically when the regulation AVR mains voltage changes Overvoltage The current and voltage are limited automatically during Overcurrent stall the running process so as to avoid frequent tripping due to control overvoltage overcurrent It can limit the torque automatically and prevent frequent over hae limit and current tripping during the running process contro Torque control can be implemented in the CLVC mode Control of asynchronous motor and synchronous motor are implemented through the high performance cur
78. 16 Curve 2 2 points see P4 18 to P4 21 Curve 3 2 points see P4 23 to P4 26 Ten s digit Al2 curve selection Curve1 to curve 5 same as Al1 Hundred s digit Al3curve selection Curve1 to curve 5 same as Al1 The unit s digit ten s digit and hundred s digit of this parameter are respectively used to select the corresponding curve of Al1 Al2 and Al3 Any of the five curves can be selected for Al1 Al2 and Al3 Curve 1 curve 2 and curve 3 are all 2 point curves set in group P4 Curve 4 and curve 5 are both 4 point curves The SSI1000 provides two Al terminals as standard Al curve selection 6 www ssinverter info SSI1000 User Manual Description of Function Codes Unit s digit than minimum input 0 Minimum value 1 0 0 Ten s digit Setting for Al2 less n minimum input 0 1 same as Al1 Setting for Al less than minimum input Ie than minimum ing I 0 1 same as Al1 This parameter is used to determine the corresponding setting when the analog input voltage is less than the minimum value The unit s digit ten s digit and hundred s digit of this parameter respectively correspond to the setting for Al2 Al2 and Al3 If the value of a certain digit is 0 when analog input voltage is less than the minimum input the corresponding setting of the minimum input P4 14 P4 19 P4 24 is used If the value of a certain digit is 1 when analog input voltage is less than the mi
79. 8 16 Accumulative power on threshold 0 65000 Oh pg 47 Accumulative running threshold 0 65000 time 0 No P8 18 Startup protection 4 Ves P8 19 Frequency detection value BRAKE control 1 Frequency detection i P8 20 hysteresis BRAKE 0 0 100 0 BRAKE control control hysteresis 1 hysteresis 1 T P8 21 Detection range of 0 00 100 maximum 0 0 frequency reached frequency P8 22 Jump frequency during 0 Disabled acceleration deceleration 1 Enabled P8 23 P8 24 0 00 Hz to maximum frequency 50 00 N 5 0 www ssinverter info SSI1000 User Manual Function Code 0 00 0 00 Nee cle cic inie 0 00 to maximum frequency Hz X and deceleration time 2 0 Disabled P8 27 Terminal JOG preferred 1 Enabled Frequency detection 50 00 P8 28 value BRAKE control 2 0 00 Hz to maximum frequency RES Frequency detection jie i P8 29 hysteresis BRAKE 0 0 100 0 BRAKE control hysteresis 2 control hysteresis 2 P8 30 Any wequeney reacning 0 00 Hz to maximum frequency ae detection value 1 Hz Any frequency reaching 0 0 100 0 maximum had detection amplitude 1 frequency 00 P8 32 Any mequenoy reaching 0 00 Hz to maximum frequency ee detection value 2 Hz g Any frequency reaching 0 0 100 0 maximum o Pores detection amplitude 2 frequency 0 0 P8 34 Zero current detection 0 0 300 0 rated motor 50 level current paas Aco cumenteeleciom i 6 00 600 008 0 10s delay time 0
80. 9 BOPZ x pas Dormanislgeping 0 0 6500 0s te delay time pg 53 Current running time 0 0 6500 0 min reached p9 99 Motor overload 0 Disabled ESES protection selection 1 Enabled protection gain Motor overload warning A 6 o P9 03 Overvoltage stall gain no stall overvoltage 100 fF Oo xk paga oe siall 120 150 130 Le protective voltage P9 05 Overcurrent stall gain 0 100 20 xk paoe oo stal 100 200 150 protective current Short circuit to ground 0 Disabled P9 07 upon power on 1 Enabled P9 09 09 Fault auto reset times 020 DO action during fault saa Not act P9 10 auto reset 1 Act PO 11 Time interval of fault disdo 10s auto reset Unit s digit Input phase loss Input phase loss protection protection contactor Ten s digit Contactor energizing 11 Ty energizing protection protection selection 0 Disabled 1 Enabled Output phase loss 0 Disabled iain protection selection 1 Enabled 0 No fault 1 Module overheat 1 OQH1 2 Overcurrent during acceleration OCA 3 Overcurrent during deceleration OCD 4 Overcurrent Normal at constant speed OCN 5 Overvoltage during oa per iauihiyee Acceleration OUA 6 Overvoltage during Deceleration OUD 7 Overvoltage Normal at constant speed OUN 8 Buffer resistance overload UU 9 Undervoltage LU 10 AC drive overload OL2 www ssinverter info X fob gt X SSI1000 User Manual Function Code eee
81. 9 20 21 Count pulses input ee bowed 1 09 11 1 Designated count DOQ 12 11 1 value reached output 11 08 20 Set count value DO0 12 20 reached output Group 12 Multi Reference and Simple PLC Function The SSI1000 multi reference has many functions Besides multi speed it can be used as the setting source of the V F separated voltage source and setting source of process PID In addition the multi reference is relative value The simple PLC function is different from the SSI1000 user programmable function Simple PLC can only complete simple combination of multi reference while the user programmable function is more practical 6 www ssinverter info SSI1000 User Manual Description of Function Codes Property 12 00 ReferenceO 100 0 100 0 00 100 0 100 0 0 0 oe 12 02 Reference2 100 0 100 0 00 e 100 0 100 0 0 0 oe 12 04 Referenced 100 0 100 0 00 e 100 0 100 0 0 0 12 06 Reference6 100 0 100 0 00 e 100 0 100 0 0 0 xe 12 08 Reference8 100 0 100 0 00 12 09 Reference9 100 0 100 0 00 x 12 10 Reference 10 100 0 100 0 00 e 12 11 Reference 11 100 0 100 0 00 e 1212 Reference 12 100 0 100 0 00 e 1213 Reference 13 100 0 100 0 00 e 12 14 Reference 14 100 0 100 0 00 0 0 oo Multi reference can be the setting sourc
82. Al3 Pulse setting DI5 Multi reference Simple PLC PID Communication setting 10 Potentiometer key pad Auxiliary frequency The same as P0 03 Main source B selection frequency source A selection Poos Range of auxiliary 0 Relative to maximum PO 05 frequency B for Aand B frequency operation 1 Relative to main frequency A Range of auxiliary frequency B for Aand B 0 150 operation 5 www ssinverter info Motor control mode Main frequency source A selection SSI1000 User Manual Function Code Unit s digit Frequency source selection 0 Main frequency source A 1 A and B operation operation relationship determined by ten s digit 2 Switchover between A and B 3 Switchover between A and A P0 07 Frequency source and B operation se selection 4 Switchover between B and A and B operation Ten s digit A and B operation relationship 0 A B 1 A B 2 Maximum 3 Minimum 0 00 to maximum frequency 50 00 PO 08 Preset frequency valid when frequency source is Hz ag digital setting 1 Reverse direction Vector 50 00 320 00 Hz 50 00 iit VIF 50 00 3200 00 Hz 0 Set by PO 12 1 Alt Source of frequency PO 11 ae upper limit 4 Pulse setting DI5 5 Communication setting i i Frequency lower limit P0 14 to 50 00 hac Frequency Upper mit maximum frequency P0 10 Hz po 43 Frequency upper limit 0 00 Hz to maximum frequency offset PO 10
83. DI input status DO output status Ali voltage V Al2 voltage V AI3 voltage V Count value LED ee Cee parameters Length value PLC stage Load speed PID setting Pulse seting frequency kHz Reserved Reserved Reserved If a parameter needs to be displayed during the running set the corresponding bit to 1 and set P7 05 to the hexadecimal equivalent of this binary number p7 06 Load speed display 0 0001 6 5000 coefficient This parameter is used to adjust the relationship between the output frequency of the AC drive and the load speed For details see the description of P7 12 P7 07 Heatsink temperature of 0 0 100 0 C inverter module It is used to display the insulated gate bipolar transistor IGBT temperature of the inverter module and the IGBT overheat protection value of the inverter module depends on the model 6 www ssinverter info SSI1000 User Manual Description of Function Codes P7 09 Accumulative running 0 65535 h time It is used to display the accumulative running time of the AC drive After the accumulative running time reaches the value set in P8 17 the terminal with the digital output function 12 becomes ON P7 10_ Productnumber y o l S P7 11_ Softwareversion __ 0 0 decimal place 1 1 decimal place 2 2 decimal places 3 3 decimal places Number of decimal places for load speed display P7 12 is used to set the number of decimal plac
84. Enabled 0 No field weakening p2 48 Field weakening mode 4 Direct calculation 1 y 2 Automatic adjustment p9 19 Field weakening depth 50 500 100 Ook of synchronous motor weakening current p221 Field weakening 19 500 100 EJ automatic adjustment gain P2 22 Field weakening integral 2 10 2 EJ multiple p300 Cut off frequency of 0 00 Hz to maximum output torque boost frequency 0 1 0 P3 01 Torqueb osi lt F torque boost 0 1 ae F d Linear V F 1 Multi point V F 2 Square V F 3 1 2 power V F 4 1 4 power V F 6 8 P2 17 X xe he he P3 02 V F curve setting 1 6 power V F 1 8 power V F Reserved 10 Reserved 11 Reserved Multi point V F 0 00 P3 03 frequency 1 F1 0 00 Hz to P3 05 Hz P3 04 ao VIF voltage 1 9 9 100 0 0 0 Multi point V F 0 00 P3 05 frequency 2 F2 P3 03 to P3 07 Hz Z P3 06 aii VIF voltage 2 0 0 100 0 0 0 P3 07 Multi point V F P3 05 to rated motor frequency 0 00 frequency 3 F3 P1 04 H P3 08 oe VIF voltage 3 0 0 100 0 0 0 P3 09 is compensation 9 200 0 0 0 U Q P3 10 V F over excitation gain 0 200 64 i V F oscillation 0 100 he suppression gain P3 12 reserved a www ssinverter info SSI1000 User Manual Function Code DI function ecleuian P4 08 DI9 function selection No function Forward RUN FWD Reverse RUN REV Three line control Forward JOG FJOG Reverse JOG
85. G type constant torque load PONE SIRMO YPE dipa o p type variable torque load dependent This parameter is used to display the delivered model and cannot be modified 1 Applicable to constant torque load with rated parameters specified 2 Applicable to variable torque load fan and pump with rated parameters specified 0 Digital setting Preset PO 08 UP DOWN Can be modified non retentive at power failure 1 Digital setting Preset PO 08 UP DOWN Can be modified retentive at power failure Main frequency source A selection Pulse setting DI5 Multi reference Simple PLC PID Communication setting 10 Potentiometer key pad 2 3 4 5 6 7 8 9 It is used to select the setting channel of the main frequency You can set the main frequency in the following 10 channels e 0 Digital setting non retentive at power failure The initial value of the set frequency is the value_of PO 08 Preset frequency You can change the set frequency by pressing and on the operation panel or using the UP DOWN function of input terminals When the AC drive is powered on again after power failure the set frequency reverts to the value of PO 08 e 1 Digital setting retentive at power failure The initial value of the set frequency is the value of PO 08 Preset frequency You can change the set frequency by pressing keys and on the operation panel or using the UP DOWN function of input terminals When the
86. If P9 70 Detection time of too large speed deviation is 0 0s this function is disabled Group 10 Process Control PID Function PID control is a general process control method By performing proportional integral and differential operations on the difference between the feedback signal and the target signal it adjusts the output frequency and constitutes a feedback system to stabilize the controlled counter around the target value It is applied to process control such as flow control pressure control and temperature control The following figure shows the principle block diagram of PID control Figure 6 27 Principle block diagram of PID control PID setting source Pulse setting DI5 Communication setting 6 Multi reference 10 01 PID digital setting 0 0 100 0 6 www ssinverter info SSI1000 User Manual Description of Function Codes 10 00 is used to select the channel of target process PID setting The PID setting is a relative value and ranges from 0 0 to 100 0 The PID feedback is also a relative value The purpose of PID control is to make the PID setting and PID feedback equal Alt Al2 Al3 Al1 Al2 Pulse setting DI5 Communication setting Al1 Al2 MAX AI1 AI2 MIN AI1 AI2 PID feedback source 0 1 2 3 4 5 6 7 8 This parameter is used to select the feedback signal channel of process PID The PID feedback is a relative value and ranges from 0
87. PO 22 fault records accumulative running time P7 09 accumulative power on time P7 13 and accumulative power consumption P7 14 e 2 Clear records If 16 01 is set to 2 the fault records accumulative running time P7 09 accumulative power on time P7 13 and accumulative power consumption P7 14 are cleared e 501 Back up current user parameters If 16 01 is set to 501 the current parameter settings are backed up helping you to restore the setting if incorrect parameter setting is performed e 4 Restore user backup parameters If 16 01 is set to 4 the previous backup user parameters are restored 6 www ssinverter info SSI1000 User Manual Description of Function Codes Group 17 Torque Control and Restricting Parameters Function parameterName Setting Range Default E Speed Torque control 0 Speed control 17 00 selection 1 Torque control It is used to select the AC drive s control mode speed control or torque control 76 The SSI1000 provides DI terminals with two torque related functions function 29 Torque control prohibited and function 46 Speed control Torque control switchover The two DI terminals need to be used together with 17 00 to implement speed control torque control switchover If the DI terminal allocated with function 46 Speed control Torque control switchover is OFF the control mode is determined by 17 00 If the DI terminal allocated with function 46 is ON the con
88. Reactor amp AC Output Reactor 2 1A 3 8A 5 1A 9A 7 4 Shielded Cable 7 4 1 Requirements for Shielded Cable The shielded cable must be used to satisfy the EMC requirements of CE marking Shielded cables are classified into three conductor cable and four conductor cable If conductivity of the cable shield is not sufficient add an independent PE cable or use a four conductor cable of which one phase conductor is PE cable The three conductor cable and four conductor cable are shown in the following figure PE conductor _ and shield _ Shield _ Shield PE NPE To suppress emission and conduction of the radio frequency interference effectively the shield of the shielded cable is cooper braid The braided density of the cooper braid should be greater than 90 to enhance the shielding efficiency and conductivity as shown in the following figure 7 www ssinverter info SSI1000 User Manual EMC Insulation jacket Copper shield Copper braid l Fi internal insulation m Cable core The following figure shows the grounding method of the shielded cable Figure 7 1 Grounding of the shielded cable The installation precautions are as follows Symmetrical shielded cable is recommended The four conductor shielded cable can also be used as an input cable e The motor cable and PE shielded conducting wire twisted shielded should be as short as possible to reduce electromagnetic radiation an
89. Set the parameters according to the preceding figure In stop state of the AC drive hold down ano the AC drive starts JOG running After you release the AC drive decelerates to stop o To perform reverse JOG set P7 01 to 4 and P8 13 to 1 Hold down and the AC drive starts reverse JOG running B Parameter Setting and Operation of JOG Running in DI Terminal Control For equipment that requires frequent JOG operations such as textile machine it is more convenient to control JOG running by using keys or buttons To achieve convenient control perform the setting according to the following figure Figure 4 16 JOG running in DI terminal control Function Setting JOG control Terminal value value button Terminal control Parameter setting Stop state i Forwar JOG FJOG 8 00 JOG running frequency 4 JOG F 8 01 JOG acceleration time Ba 8 02 JOG deceleration time 4 www ssinverter info SSI1000 User Manual Operation Display and Application Example TE After performing the setting according to the preceding figure press the FJOG button in stop state of the AC drive Then the AC drive starts forward JOG After you press the FJOG button again the AC drive decelerates to stop 4 6 Setting the Running Frequency The AC drive provides two frequency sources namely main frequency source A and auxiliary frequency source B You can select one frequency source and switch over between the tw
90. Stop button JOG button Button for clearing length Length pulses input Length reached output 4 01 3 4 02 4 4 11 2 4 03 26 404 2 7 l 11 07 Number of pulses per meter DO1 5 04 10 Length M W a detection inding AY sensor motor O gt oF 4 6 11 Use of the Counting Function The count value needs to be collected by the DI terminal that is allocated with function 25 When the count value reaches 11 08 Set count value the DO terminal allocated with function 8 Set count value reached becomes ON Then the counter stops counting 4 www ssinverter info SSI1000 User Manual Operation Display and Application Example aay When the count value reaches 11 09 Designated count value the DO terminal allocated with function 9 Designated count value reached becomes ON The counter continues to count until Set count value is reached Figure 4 29 Parameter setting in the counting mode 119 After the designated Designated counting value is i reached set the DO i 5 00 to 5 05 s Counting 400 to 4 09 8 Designated terminal to 1 pulses 25 Counting pulses input counting value reached 5 00 to 5 05 Set counting Pipe After the set countin caine value reached i g value is reached set ie 4 09 the DO terminal to 1 Counting reset Counting reset Counting pases nef LLL FLL 002 coun vate l 12 3 10 11 12 19 20 21 i 2 Counting reset input i D0
91. Timing duration 0 0 6500 0 min These parameters are used to implement the AC drive timing function If P8 42 is set to 1 the AC drive starts to time at startup When the set timing duration is reached the AC drive stops automatically and meanwhile the corresponding DO becomes ON The AC drive starts timing from 0 each time it starts up and the remaining timing duration can be queried by DO 20 The timing duration is set in P8 43 and P8 44 in unit of minute 6 www ssinverter info SSI1000 User Manual Description of Function Codes Property pa 45 Ut Input voltage lower 9 00 V to P8 46 3 10V ES pa 46 f input voltage upper P8 45 to 10 00 V These two parameters are used to set the limits of the input voltage to provide protection on the AC drive When the Al1 input is larger than the value of P8 46 or smaller than the value of P8 45 the corresponding DO becomes ON indicating that Al1 input exceeds the limit When the heatsink temperature of the AC drive reaches the value of this parameter the corresponding DO becomes ON indicating that the module temperature reaches the threshold It is used to set the working mode of the cooling fan If this parameter is set to 0 the fan works when the AC drive is in running state When the AC drive stops the cooling fan works if the heatsink temperature is higher than 40 C and stops working if the heatsink temperature is lower than 40 C If this parameter is
92. ad auto tuning Through Synchronous motor with load auto tuning only the encoder phase sequence and installation angle can be obtained 6 www ssinverter info SSI1000 User Manual Description of Function Codes Each time Rated motor power P1 01 or Rated motor voltage P1 02 is changed the AC drive automatically modifies the values of P1 16 to P1 20 You can also directly set the parameters based on the data provided by the synchronous motor manufacturer Parametername seningRange Defaut _ P1 27 Encoder pulses per 1 65535 revolution This parameter is used to set the pulses per revolution PPR of ABZ or UVW incremental encoder In CLVC mode the motor cannot run properly if this parameter is set incorrectly 0 ABZ incremental encoder 1 UVW incremental encoder P1 28 Encoder type 2 Resolver 3 SIN COS encoder 4 Wire saving UVW encoder The SSI1000 supports multiple types of encoder Different PG cards are required for different types of encoder Select the appropriate PG card for the encoder used Any of the five encoder types is applicable to synchronous motor Only ABZ incremental encoder and resolver are applicable to asynchronous motor After installation of the PG card is complete set this parameter properly based on the actual condition Otherwise the AC drive cannot run properly A B phase sequence of p q 0 Forward ABZ incremental f 1 Reserve encoder This parameter is valid onl
93. alue holding 0 00 650 00s When the AC drive starts up the PID starts closed loop algorithm only after the PID output is fixed to the PID initial value 10 21 and lasts the time set in 10 22 6 www ssinverter info SSI1000 User Manual Description of Function Codes Figure 6 29 PID initial value function frequency PID initial value 10 21 Time eee PID initial value holding time 10 22 Maximum deviation between two PID outputs in forward direction Maximum deviation between two PID outputs in reverse direction 0 00 100 00 0 00 100 00 This function is used to limit the deviation between two PID outputs 2 ms per PID output to suppress the rapid change of PID output and stabilize the running of the AC drive 10 23 and 10 24 respectively correspond to the maximum absolute value of the output deviation in forward direction and in reverse direction Unit s digit Integral separated 0 Invalid 1 Valid Ten s digit Whether to stop integral operation when the output reaches the limit PID integral property 0 Continue integral operation 1 Stop integral operation e Integral separated If it is set to valid the PID integral operation stops when the DI allocated with function 38 PID integral pause is ON In this case only proportional and differential operations take effect If it is set to invalid integral separated remains invalid no matter whether the DI all
94. and CANlink OONDABRWN 13 03 Response delay 0 20 ms Valid for Modbus Communication ees invalid 13 04 ee 0 1 60 0s Valid for Modbus PROFIBUSDP and CANopen 0 Non standard Modbus protocol Modbus protocol 1 Standard Modbus protocol 13 05 Selection and 30 PROFIBUS DP 0 PPO1 format data format 1 PPO2 format 2 PPO3 format 3 PPO5 format Communication 13 06 reading current A ae 1 0 1A resolution CANlink Sead 0 0s Invalid 13 08 communication 0 1 60 0s timeout time 6 www ssinverter info SSI1000 User Manual Description of Function Codes Group 16 User Password Toode Parameter name setingRange 15 16 00 0 65535 If it is set to any non zero number the password protection function is enabled After a password has been set and taken effect you must enter the correct password in order to enter the menu If the entered password is incorrect you cannot view or modify parameters If 16 00 is set to 00000 the previously set user password is cleared and the password protection function is disabled 0 No operation 01 Restore factory settings except motor parameters 02 Clear records 04 Restore user backup parameters 501 Back up current user parameters Restore default settings 1 Restore default settings except motor parameters If 16 01 is set to 1 most function codes are restored to the default settings except motor parameters frequency reference resolution
95. ant i 1 Accelerate 2 Decelerate 0 Bus voltage normal 1 Undervoltage ParameterName ooo DO 62_ Current faultcode tC CD It displays the current fault code Fae ParameterName OOOO D0 63 Sent value of point point communication 100 00 100 00 D0 64 Received value of point point communication 100 00 100 00 It displays the data at point point communication DO 63 is the data sent by the master and DO 64 is the data received by the slave ParameterName ooo D0 65 Torque upper limit 200 00 200 00 It displays the current setting torque upper limit 6 www ssinverter info SSI1000 User Manual EMC Chapter 7 EMC 7 1 Definition of Terms 1 EMC Electromagnetic compatibility EMC describes the ability of electronic and electrical devices or systems to work properly in the electromagnetic environment and not to generate electromagnetic interference that influences other local devices or systems In other words EMC includes two aspects The electromagnetic interference generated by a device or system must be restricted within a certain limit the device or system must have sufficient immunity to the electromagnetic interference in the environment 2 First environment Environment that includes domestic premises it also includes establishments directly connected without intermediate transformers to a low voltage power supply network which supplies buildings used for domestic purpose
96. asynchronous induction motor or PMSM For other types of motor select a proper AC drive according to the rated motor current e The cooling fan and rotor shaft of non variable frequency motor are coaxial which results in reduced cooling effect when the rotational speed declines If variable speed is required add a more powerful fan or replace it with variable frequency motor in applications where the motor overheats easily The standard parameters of the adaptable motor have been configured inside the AC drive It is still necessary to perform motor auto tuning or modify the default values based on actual conditions Otherwise the running result and protection performance will be affected e The AC drive may alarm or even be damaged when short circuit exists on cables or inside the motor Therefore perform insulation short circuit test when the motor and cables are newly installed or during routine maintenance During the test make sure that the AC drive is disconnected from the tested parts 1 www ssinverter info Product Information SSI1000 User Manual Product Information Chapter 2 Product Information 2 1 Designation Rules and Nameplate of the SSI1000 Figure 2 1 Designation rules and nameplate of the SSI1000 Ssi1 0110 morem 94 975 15 A n 400 motor k General type P Fan pump type 21 Single phase 220 V eb SR bit Ee 7N Power class gt
97. ating operation panel control S Reverse con trol 0 Forward Forward rotation rotation command terminal k j r T Reverse communication No 1e lt r rotation N 16 Rotating teeapanee at 0 0 Hz Reverse rotation command i 8 13 terminal communication Pe a rg s he a ra w seneee If the command source is terminal control and reverse rotation is required use the default value 0 of P8 13 to enable reverse control According to the preceding figure when the running frequency of the AC drive is set by means of communication P0 03 9 and reverse control is enabled P8 13 0 the AC drive instructs the reverse direction if the set frequency Fs is a negative value If the give running command is reverse rotation or the set frequency is a negative value but reverse control is disabled P8 13 1 the AC drive will run at 0 Hz and has no output In some applications where reverse rotation is prohibited do not change the rotating direction by modifying the function codes because the function codes will be restored once the AC drive restores the default settings 4 6 10 Setting the Fixed Length Control Mode The SS11000 has the fixed length control function The length pulses are sampled by the DI allocated with function 27 Length count input The Actual length 11 06 is obtained by dividing the number of pulses sampled by the value of 11 07 Number of pulses per meter
98. ation is valid and PZD1 is used for frequency setting data transmitted by PDZ1 is directly used as the frequency source The data format is 100 00 to 100 00 100 corresponds to the value of PO 10 Maximum frequency In other conditions data is given by the host computer through the communication address 0x1000 The data format is 100 00 to 100 00 100 00 corresponds to the value of PO 10 Maximum frequency The SSI1000 supports four host computer communication protocols Modbus PROFIBUS DP CANopen and CANlink They cannot be used simultaneously If the www ssinverter info SSI1000 User Manual Description of Function Codes ESSE SSS a communication mode is used a communication card must be installed The SSI1000 provides four optional communication cards and you can select one based on actual requirements If the communication protocol is Modbus PROFIBUS DP or CANopen the corresponding serial communication protocol needs to be selected based on the setting of PO 28 The CANlink protocol is always valid e 10 Potentiometer key pad When Al is used as the frequency setting source the corresponding value 100 of the voltage input corresponds to the value of PO 10 Maximum frequency 0 Digital setting Preset PO 08 UP DOWN Can be modified non retentive at power failure 1 Digital setting Preset PO 08 UP DOWN Can be modified retentive at power failure Auxiliary frequency Alt source B selection Al2 Al3 Pulse
99. ationship between the target running frequency and main and auxiliary frequency sources Frequency Frequency source Frequency source met ledely command 4 arget running POUE ajon operation switchover _ sir source to frequency _ _ _ frequency_ source d poz unit s digit aA To 0 27 detaull value 000 Humedredts digit Tens digit Linita digit i Communication Terminal Operation panel cane ot 3 J 0 07 3 tan s digit As ia fat F i Auxiliary 9 05 a E i 6 source B i 1 Target running oy i frequency Am a To reesi 18 7 0 02 Command J setting source selection DI toDNO chan Taky Ea The operation between the main frequency source and the auxiliary frequency source can be used for closed loop speed control For example using the main frequency source for 4 www ssinverter info SSI1000 User Manual Operation Display and Application Example a setting the required frequency and the auxiliary frequency source for automatic adjustment in conjunction with switchover performed by the external DI terminal signal the required closed loop control can be implemented 4 6 3 Binding Command Source to Frequency Source The three command sources can be separately bound to frequency sources as shown in Figure 4 19 When the specified command source PO 01 is bound to a frequency source corresponding digit in the value of PO 27 the frequency is determined by the frequency s
100. aulty 5 The power input to the AC drive is too low 1 The motor or the motor output cable is short circuited to the ground 2 The AC drive is damaged 1 The cooling fan is damaged or locked rotor occurs 2 The external control terminal cable is short circuited 1 The setting of carrier frequency is too high 2 The cooling fan is damaged or the air filter is blocked 3 Components inside the AC drive are damaged thermal coupler or others 1 Check the motor and the motor cables 2 The AC drive parameters are set improperly motor parameters 3 The cable between the drive board and the control board is in poor contact 4 The drive board is faulty 1 The parameters are set incorrectly 2 The external signal is incorrect 3 The jumper bar across OP and 24 V becomes loose 4 The control board is faulty 1 The encoder is faulty 2 The encoder cable is connected incorrectly or in poor contact 3 The PG card is faulty 4 The drive board is faulty 1 The motor parameters are set improperly 2 The acceleration deceleration time is improper 3 The load fluctuates 1 Re connect the 8 core and 28 core cables 2 Contact the agent or Ssinverter for technical support 1 Measure the insulation of the motor and the output cable with a megger 2 Contact the agent or Ssinverter for technical support 1 Replace the damaged fan 2 Eliminate external fault 1 Reduce the carrie
101. ble to withstand the large shortcircuit current that may arise when a fault occurs Select the size of the PE conductor according to the following table 16 mmz lt S 35 mm2 You must use a yellow green cable as the PE conductor 7 Requirements on upstream protection device Install upstream protection device on the input power circuit The protection device must provide the protections on overcurrent short circuit and electrical solation When selecting the protective device you should consider the current capacity of the power cable system overload capacity and short circuit capacity of the upstream power distribution of the equipment Generally make selection according to the recommended values in section 8 4 3 www ssinverter info SS11000 User Manual Mechanical and Electrical Installation 3 2 3 Description of Control Circuit Terminals E Terminal Arrangement of Control Circuit E Description of Control Circuit Terminals Table 3 3 Description of control circuit terminals Provide 10 V power supply to external unit External 10 V Generally it provides power supply to external 10V GND power supply potentiometer with resistance range of 1 5 kQ Maximum output current 10 mA External 24V power supply Provide 24 V power supply to external unit 24V COM Applying to Generally it provides power supply to DI DO Overvoltage terminals and external sensors Category Il Maximum output current 200
102. d If required use a corresponding voltage step up or step down device 11 Prohibition of three phase input changed into two phase input Do not change the three phase input of the AC drive into two phase input Otherwise a fault will result or the AC drive will be damaged 12 Surge suppressor The AC drive has a built in voltage dependent resistor VDR for suppressing the surge voltage generated when the inductive loads electromagnetic contactor electromagnetic relay solenoid valve electromagnetic coil and electromagnetic brake around the AC drive are switched on or off If the inductive loads generate a very high surge voltage use a surge suppressor for the inductive load or also use a diode Notes Do not connect the surge suppressor on the output side of the AC 13 Altitude and de rating In places where the altitude is above 1000 m and the cooling effect reduces due to thin air it is necessary to de rate the AC drive Contact Ssinverter for technical support 14 Some special usages If wiring that is not described in this manual such as common DC bus is applied contact the agent or Ssinverter for technical support 15 Disposal The electrolytic capacitors on the main circuits and PCB may explode when they are burnt Poisonous gas is generated when the plastic parts are burnt Treat them as ordinary industrial waste 16 Adaptable Motor The standard adaptable motor is adaptable four pole squirrel cage
103. d P2 01 e If the running frequency is equal to or greater than Switchover frequency 2 P2 05 the speed loop PI parameters are P2 03 and P2 04 If the running frequency is between P2 02 and P2 05 the speed loop PI parametersare obtained from the linear switchover between the two groups of PI parameters as shown in Figure 6 3 Figure 6 3 Relationship between running frequencies and PI parameters Pl parameters P2 00 P2 01 P2 03 P2 04 P2 02 P2 05 febrile The speed dynamic response characteristics in vector control can be adjusted by setting the proportional gain and integral time of the speed regulator To achieve a faster system response increase the proportional gain and reduce the integral time Be aware that this may lead to system oscillation The recommended adjustment method is as follows If the factory setting cannot meet the requirements make proper adjustment Increase the proportional gain first to ensure that the system does not oscillate and then reduce the integral time to ensure that the system has quick response and small overshoot www ssinverter info SSI1000 User Manual Description of Function Codes Improper PI parameter setting may cause too large speed overshoot and overvoltage fault may even occur when the overshoot drops O NI a ad fl P2 06 Time constant of speed 0 000 0 100s loop filter For SFVC it is used to adjust speed stability accuracy of the motor When the moto
104. d Precautions SSI1000 User Manual Safety Information and Precautions Chapter 1 Safety Information and Precautions In this manual the notices are graded based on the degree of danger e DANGER indicates that failure to comply with the notice will result in severe personal injury or even death WARNING indicates that failure to comply with the notice will result in personal injury or property damage Read this manual carefully so that you have a thorough understanding Installation commissioning or maintenance may be performed in conjunction with this chapter Ssinverter will assume no liability or responsibility for any injury or loss caused by improper operation 1 1 Safety Information B e Do not install the equipment if you find water see page AN component missing or damage upon unpacking DANGER Do not install the equipment if the packing list does not conform to the product you received Before e Handle the equipment with care during transportation to installation prevent damage to the equipment AN Do not use the equipment if any component is damaged or missing WARNING Failure to comply will result in personal injury e Do not touch the components with your hands Failure to comply will result in static electricity damage e Install the equipment on incombustible objects such as metal and keep it away from combustible materials Failure to comply may result in a fire e Do not loosen the fixed sc
105. d external stray current and capacitive current of the cable If the motor cable is over 100 meters long an output filter or reactor is required It is recommended that all control cables be shielded It is recommended that a shielded cable be used as the output power cable of the AC drive the cable shield must be well grounded For devices suffering from interference shielded twisted pair STP cable is recommended as the lead wire and the cable shield must be well grounded 7 4 2 Cabling Requirements 1 The motor cables must be laid far away from other cables The motor cables of several AC drives can be laid side by side 2 It is recommended that the motor cables power input cables and control cables be laid in different ducts To avoid electromagnetic interference caused by rapid change of the output voltage of the AC drive the motor cables and other cables must not be laid side by side for a long distance 3 If the control cable must run across the power cable make sure they are arranged at an angle of close to 90 Other cables must not run across the AC drive 4 The power input and output cables of the AC drive and weak current signal cables such as control cable should be laid vertically if possible rather than in parallel 7 www ssinverter info SSI1000 User Manual EMC N 5 The cable ducts must be in good connection and well grounded Aluminium ducts can be used to improve electric potential 6 The filte
106. d to adjust the carrier frequency of the AC drive helping to reduce the motor noise avoiding the resonance of the mechanical system and reducing the leakage current to the earth and interference generated by the AC drive If the carrier frequency is low output current has high harmonics and the power loss and temperature rise of the motor increase If the carrier frequency is high power loss and temperature rise of the motor declines However the AC drive has an increase in power loss temperature rise and interference Adjusting the carrier frequency will exert influences on the aspects listed in the following table Table 6 1 Influences of carrier frequency adjustment low High Large Small Bad Good _ High Low low High Small__ Large Small__ Large The factory setting of carrier frequency varies with the AC drive power If you need to modify the carrier frequency note that if the set carrier frequency is higher than factory setting it will lead to an increase in temperature rise of the AC drive s heatsink In this case you need to de rate the AC drive Otherwise the AC drive may overheat and alarm www ssinverter info SSI1000 User Manual Description of Function Codes Carrier frequency PO 16 adjustment with temperature It is used to set whether the carrier frequency is adjusted based on the temperature The AC drive automatically reduces the carrier frequency when detecting that the hea
107. defined fault 1 Hundred s digit Accumulative power on time reached UT Fault protection action Thousand Load b selection 3 0 Coast to stop ae 1 Stop according to the stop mode 2 Continue to run at 7 of rated motor frequency and resume to the set frequency if the load recovers Ten tho d s digit Load becoming0O 4 Same as unit s digit in P9 47 Same as unit s digit in P9 en s digit I lotor over s peed sis Fault protection Same as unit s digit in P9 47 action selection Hundred s digit Initial position fault 00000 If Coast to stop is selected the AC drive displays fault and directly stops e If Stop according to the stop mode is selected the AC drive displays D and stops according to the stop mode After stop the AC drive displays fault e If Continue to run is selected the AC drive continues to run and displays D The running frequency is set in P9 54 0 Current running frequency 1 Set frequency 2 Frequency upper limit 3 Frequency lower limit 4 Backup frequency upon abnormality P9 55 aie trequenay i 0 0 100 0 maximum frequency 100 0 abnormality 6 www ssinverter info Frequency selection for continuing to run upon fault SSI1000 User Manual Description of Function Codes If a fault occurs during the running of the AC drive and the handling of fault is set to Continue to run the AC drive displays D and continues to run at the frequency set in P9 54
108. determines the speed change rate of the motor and load The motor rotational speed may change quickly and this will result in noise or too large mechanical stress The setting of acceleration deceleration time in torque control makes the motor rotational speed change softly However in applications requiring rapid torque response set the acceleration deceleration time in torque control to 0 00s For example two AC drives are connected to drive the same load To balance the load allocation set one AC drive as master in speed control and the other as slave in torque control The slave receives the master s output torque as the torque command and must follow the master rapidly In this case the acceleration deceleration time of the slave in torque control is set to 0 0s Group DO Monitoring Parameters Group DO is used to monitor the AC drive s running state You can view the parameter values by using operation panel convenient for on site commissioning or from the host computer by means of communication address 0x7000 0x7041 DO 00 to DO 31 are the monitoring parameters in the running and stop state defined by P7 03 and P7 04 For more details see Table 6 1 a DO 00 Running frequency Hz 0 00 320 00 Hz P0 22 2 DO 01 Set frequency Hz 0 00 320 00 Hz P0 22 1 These two parameters display the absolute value of theoretical running frequency and set frequency For the actual output frequency of the AC drive see DO 19
109. differential limit 0 00 100 00 It is used to set the PID differential output range In PID control the differential operation may easily cause system oscillation Thus the PID differential regulation is restricted to a small range Group 10 Process Control PID Function 10 11 PID setting change time 0 00 650 00s The PID setting change time indicates the time required for PID setting changing from 0 0 to 100 0 The PID setting changes linearly according to the change time reducing the impact caused by sudden setting change on the system Group 10 Process Control PID Function 10 12 PID feedback filter time 0 00 60 00s 0 008 10 13 PID output filter time 0 00 60 00s 10 12 is used to filter the PID feedback helping to reduce interference on the feedback but slowing the response of the process closed loop system 10 13 is used to filter the PID output frequency helping to weaken sudden change of the AC drive output frequency but slowing the response of the process closed loop system 6 www ssinverter info SSI1000 User Manual Description of Function Codes Toae ee 10 15 Proportional gain Kp2 0 0 100 0 10 16 Integral time Ti2 0 0 100 0 10 17 Differential time Td2 0 000 10 000s 0 000s ag aa 0 No switchover 10 18 PID parameter 1 Switchover via DI A switchover condition 2 Automatic switchover based on deviation PID parameter o 10 19 switchover deviation 1 0 0 to 10 2
110. ds the value set in P8 16 the a becomes ON Frequency level detection co EJ BRAKE control 2 output Refer to the descriptions of P8 28 and P8 29 If the timing function P8 42 is Ta the emi becomes Timing reached ON after the current running time of the AC drive reaches the set time ar ewes If Al1 input is larger than the value of P8 46 Al1 input 31 Al1 input limit exceeded voltage upper limit or lower than the value of P8 45 Al1 input voltage lower limit the terminal becomes ON If the AC drive is in the reverse running state the terminal 33 Reverse running becomes ON Zero current state Refer to the descriptions of P8 28 and P8 29 If the heatsink temperature of the inverter module P7 07 35 Module temperature reached reaches the set module temperature threshold P8 47 the terminal becomes ON 37 Frequency lower limit reached If the running frequency reaches the lower limit the terminal having output at stop becomes ON In the stop state the signal is still ON 6 www ssinverter info SSI1000 User Manual Description of Function Codes Value pe enw TR a 33 to run the terminal outputs the alarm signal If the motor temperature reaches the temperature set in P9 58 Motor overheat warning threshold the terminal becomes ON You can view the motor temperature by using Motor overheat warning D0 34 40 Curenta me reached If the current running time of AC drive exceeds the value of g P8 53 the ter
111. e PD2 Power distribution System TN TT 2 www ssinverter info Individualized functions Frequency source Input terminal Protection mode Display and operation on the operation panel Optional parts Environment SSI1000 User Manual Product Information 2 4 Peripheral Electrical Devices and System Configuration When the SSI1000 is used to control the synchronous or asynchronous motor forming a control system it is necessary to install various electrical devices on the input and output sides of the AC drive to ensure the system safety and stability In addition several optional extension cards are available for the SSI1000 to implement various functions The system configuration of three phase 220 V 380 V voltage class 3 7 kW and above is shown in the following figure Figure 2 4 System configuration of three phase 220 V 380 V voltage class 3 7 Kw and above Threephace AC bower cupply Sirf or sing the AC die because such operation reduces he service Fe of the AC ove Fecuce the secromagnetc Pterference on the nput side Relatl ground the moter and the AC die to prevent ekdi moct GrouncS p m B a Braaing unt pe F bee AC output r Braaing recictor i i F 2 www ssinverter info SSI1000 User Manual Product Information 2 4 1 Description of Peripheral Electrical Devices Contactor AC input reactor EMC Input f
112. e if the display is 4000 the actual number of pulses that the encoder runs is 4000 4 1000 The value increase when the encoder rotates in forward direction and decreases when the encoder rotates in reverse direction After increasing to 65535 the value starts to increase from 0 again After decreasing to 0 the value starts to decrease from 65535 again You can check whether the installation of the encoder is normal by viewing DO 38 www ssinverter info SSI1000 User Manual Description of Function Codes DO 39 Target voltage upon V F separation 0 V to rated motor voltage DO 40 Output voltage upon V F separation 0 V to rated motor voltage They display the target output voltage and current actual output voltage in the V F separation state For V F separation see the descriptions of group P3 D0 41 DI state visual display le nT It displays the DI state visually and the display format is shown in the following figure Figure 6 34 Display format of the DI state Al2 VDISVDI3 VDIIDIS DI DIS DB DH AI3 Al VD VDP2DHO D8 DIB DH D DO 42 DO state visual display Pee ee l It displays the DO state visually and the display format is shown in the following figure DI state display ON indicates high level OFF indicates low level Figure 6 35 Display format of the DO state VDO2_ Relay 2 T T J M state pee indicat E E OFF indicates ej evel eRe al il DO 43 DI functi
113. e break fault If the duration of the encoder wire break fault detected by the AC drive exceeds the time set in this parameter the AC drive reports Fault PG 0 No auto tuning 1 Asynchronous motor static auto tuning 2 Asynchronous motor complete Auto tuning selection auto tuning 11 Synchronous motor with load auto tuning 12 Synchronous motor no load auto tuning 0 No auto tuning Auto tuning is prohibited 1 Asynchronous motor static auto tuning It is applicable to scenarios where complete auto tuning cannot be performed because the asynchronous motor cannot be disconnected from the load Before performing static auto tuning properly set the motor type and motor nameplate parameters of P1 00 to P1 05 first The AC drive will obtain parameters of P1 06 to P1 08 by static auto tuning Set this parameter to 1 and press Then the AC drive starts static auto tuning 2 Asynchronous motor complete auto tuning To perform this type of auto tuning ensure that the motor is disconnected from the load During the process of complete auto tuning the AC drive performs static auto tuning first 6 www ssinverter info SSI1000 User Manual Description of Function Codes N and then accelerates to 80 of the rated motor frequency within the acceleration time set in PO 17 The AC drive keeps running for a certain period and then decelerates to stop within deceleration time set in PO 18 Before performing complete auto
114. e default parameters 16 01 1 ENTER Function codes factory backup area Default parameters A www ssinverter info Function Code Table SSI1000 User Manual Function Code Chapter 5 Function Code Table If 16 00 is set to a non zero number parameter protection is enabled You must enter the correct user password to enter the menu To cancel the password protection function enter with password and set 16 00 to 0 Group P are standard function parameters Group D includes the monitoring function parameters The symbols in the function code table are described as follows zxz The parameter can be modified when the AC drive is in either stop or running state x The parameter cannot be modified when the AC drive is in the running state e The parameter is the actually measured value and cannot be modified The parameter is factory parameter and can be set only by the manufacturer 5 1 Standard Function Parameters 0 Sensorless flux vector control SFVC 1 Closed loop vector control CLVC 2 Voltage Frequency V F control 0 Operation panel control LED off Command source 1 Terminal control LED on selection Run Stop 2 Communication control LED blinking 1 G type constant torque load 0 Digital setting Preset PO 08 UP DOWN Can be modified non retentive at power failure 1 Digital setting Preset PO 08 UP DOWN Can be modified retentive at power failure Alt Al2
115. e following LVD and EMC directives and standards The SSI1000 series AC drive complies with the requirements of standard IEC EN 61800 3 on the condition of correct installation and use by following the instructions in chapter 7 www ssinverter info SSI1000 User Manual Contents Preface 1 Introduction 2 Chapter 1 Safety Information and Precautions 1 1 Safety Information 1 2 General Precautions 3 _s Chapter 2 Product Information 2 1 Designation Rules and Nameplate of the SS11000 1 2 2 Components of the SSI1000 1 2 3 Technical Specifications 3 2 4 Peripheral Electrical Devices and System Configuration 5 Chapter 3 Mechanical and Electrical Installation 3 1 Mechanical Installation 1 3 2 Electrical Installation 6 Chapter 4 Operation Display and Application Examples 4 1 Operation Panel 1 4 2 Viewing and Modifying Function Codes 2 4 3 Definition and Operation of the Multifunction Key APP 3 4 4 Viewing Status Parameters 3 4 5 Starting or Stopping the AC Drive 6 4 6 Setting the Running Frequency 11 4 7 Setting and Auto tuning of Motor Parameters 18 4 8 Use of DI Terminals 20 4 9 Use of DO Terminals 21 4 10 Use of Al Terminals 21 4 11 Use of AO Terminals 22 4 12 Use of the PG Terminal 23 4 13 Use of Serial Communication 23 4 14 Use of Multifunctional Extension Interfaces 24 4 15 Password Setting 26 4 16 Parameter Saving and Default Setting Restoring 26 Chapter 5 Function Code Table 5 1 Standard Function Parameters 1
116. e of frequency V F separated voltage and process PID The multi reference is relative value and ranges from 100 0 to 100 0 Be Me Re Me Be Be Aea aeaea DX Dad DX Da As frequency source it is a percentage relative to the maximum frequency As V F separated voltage source it is a percentage relative to the rated motor voltage As process PID setting source it does not require conversion Multi reference can be switched over based on different states of DI terminals For details see the descriptions of group P4 Parametername settngRange Default 0 Stop after the AC drive runs one cycle Simple PLC running 1 Keep final values after the AC mode drive runs one cycle 2 Repeat after the AC drive runs one cycle 0 Stop after the AC drive runs one cycle The AC drive stops after running one cycle and will not start up until receiving another command 1 Keep final values after the AC drive runs one cycle The AC drive keeps the final running frequency and direction after running one cycle 2 Repeat after the AC drive runs one cycle The AC drive automatically starts another cycle after running one cycle and will not stop until receiving the stop command Simple PLC can be either the frequency source or V F separated voltage source When simple PLC is used as the frequency source whether parameter values of 12 00 to 12 15 are positive or negative determines the running direction If the para
117. ed loop integra time 2 0 01 10 00s ios x P1 36 Encoder wire break fault a Os No action detection time 0 1 10 0s 12 Synchronous motor no load P2 05 Switchover frequency 2 Za HAO MANUM Opu 10 0HZ ET requency 0 No auto tuning 1 Asynchronous motor static auto tuning auto tuning Speed loop proportional P2 06 Time constant of speed 0 000 0 100s 0 000s loop filter P2 07 Vector control slip gain 50 200 150 xXx overexcitation gain 2 Asynchronous motor complete auto tuning P2 01 Speed loop integral time 1 0 01 10 00s gsi Te P2 02 Switchover frequency 1 0 00 to P2 05 5 00HZ kx o Digital setting of torque P2 09 upper limit in speed 0 0 200 0 150 control mode Torque upper limit gt IGE P1 37 Auto tuning selection T X gt Xe X X 11 Synchronous motor with load Speed loop proportional B X X X Xe Pulse setting DI5 P2 10 Communication setting source in speed control mode gt MIN AI1 AI2 MAX AI1 AlI2 1 7 ful range corresponding to p2 11 P2 12 www ssinverter info SSI1000 User Manual Function Code 6 p9 13 Excitation adjustment 0 G0000 2000 proportional gain po 14 Excitation adjustment 0 G0000 1300 integral gain page 12rgue adusiment 0 60000 2000 proportional gain Poe oTe aaustment 0 60000 1300 integral gain Unit s digit integral separation e integral 0 Disabled dead 1
118. ee phase AC drive 7 5KW 11KW 220V A C amp 11KW 15KW G P amp 18 5KW P 400V A C EPEE E E Description of Main Circuit Terminals of Three phase AC drive 15KW 22KW 220V A C amp 18 5KW 30KW G P amp 37KW P 400V A C PEcneeence eee rE ERE MOTOR E Description of Main Circuit Terminals of Three phase AC drive 22KW 37KW 220V A C amp 37KW 90KW G P amp 110KW P 400V A C Seer EP EOS POWER MOTOR 3 www ssinverter info SS11000 User Manual Mechanical and Electrical Installation E Description of Main Circuit Terminals of Three phase AC drive 110KW 400KW 400VA C SeEneeceaee are els eL ele E MOTOR Sy Table 3 1 Description of main circuit terminals of three phase AC drive RST Three phase power supply Connect to the single three phase 220 440 VAC nk input terminals power supply Common DC bus input point Positive and negative Connect the external braking unit to the AC drive terminals of DC bus of 18 5 kW and above 220V and 37 kW and B1 B above other voltage classes 2 Connectina terminals of Connect to the braking resistor for the AC drive of PB 15 kW and below 220 V and 30 kW and below braking resistor other voltage classes P1 Connecting terminals of external reactor Connect to an external reactor AC drive output terminals Connect to a three phase motor Grounding terminal Must be grounded 3 2 2 Wiring of AC Drive Main Circuit
119. eference resolution is 2 the display range is 320 00 320 00 Hz Se 0 00 320 00 Hz DO 30 Main frequency A 60 2000 0 Hz It displays the setting of main frequency A e If PO 22 Frequency reference resolution is 1 the display range is 3200 0 3200 0 Hz e If PO 22 Frequency reference resolution is 2 the display range is 320 00 320 00 Hz a E a 0 00 320 00 Hz DO 31 Auxiliary frequency B 0 0 3200 0 Hz It displays the setting of main frequency B e If PO 22 Frequency reference resolution is 1 the display range is 3200 0 3200 0 Hz e If PO 22 Frequency reference resolution is 2 the display range is 320 00 320 00 Hz Parameter Name DisplayRange DO0 33 Synchronous motor rotor position 0 0 359 9 It displays the rotor position of the synchronous motor D0 34 Motor temperature 0 200 C It displays the motor temperature obtained by means of Al3 sampling For the motor temperature detection see P9 56 ouge Parameter Name D0 35 Target torque 200 0 200 0 It displays the current torque upper limit D0 36 Resolver position 0 4095 It displays the current resolver position DO 37 Power factor angle It displays the current power factor angle T code D0 38 ABZ position 0 65535 It displays the phase A and B pulse counting of the current ABZ or UVW encoder This value is four times the number of pulses that the encoder runs For exampl
120. eleration Figure 6 12 S curve acceleration deceleration A Output frequency HZ Set frequency f p Figure 6 13 S curve acceleration deceleration B Output frequency Hz Set frequency f Rated frequency fb 6 www ssinverter info SSI1000 User Manual Description of Function Codes RE 0 Decelerate to stop pone POP Mode 1 Coast to stop 0 Decelerate to stop After the stop command is enabled the AC drive decreases the output frequency according to the deceleration time and stops when the frequency decreases to zero 1 Coast to stop After the stop command is enabled the AC drive immediately stops the output The motor will coast to stop based on the mechanical inertia Code Parametername Setting Range Defaut L Initial frequency of stop 0 00 P6 11 DC braking 0 00 Hz to maximum frequency P6 12 Waiting time of stop DC 0 0 100 0s braking P6 13 Stop DC braking current 0 100 0 x P6 14 Stop DC braking time 0 0 100 0s te o e P6 11 Initial frequency of stop DC braking During the process of decelerating to stop the AC drive starts DC braking when the running frequency is lower than the value set in P6 11 P6 12 Waiting time of stop DC braking When the running frequency decreases to the initial frequency of stop DC braking the AC drive stops output for a certain period and then starts DC braking This prevents faults such as ove
121. emote command control terminal or communication 2 Switchover between forward rotation and reverse rotation 3 Forward JOG 4 Reverse JOG APP Key function selection 6 www ssinverter info SSI1000 User Manual Description of Function Codes M APP key refers to multifunctional key You can set the function of the APP key by using this parameter You can perform switchover by using this key both in stop or running state e 0 APP key disabled This key is disabled 1 Switchover between operation panel control and remote command control terminal or communication You can perform switchover from the current command source to the operation panel control local operation If the current command source is operation panel control this key is invalid 2 Switchover between forward rotation and reverse rotation You can change the direction of the frequency reference by using the APP key It is valid only when the current command source is operation panel control 3 Forward JOG You can perform forward JOG FJOG by using the APP key 4 Reverse JOG You can perform reverse JOG FJOG by using the APP key 0 STOP RESET key enabled STOP RESET key only in operation panel control function 1 STOP RESET key enabled in any operation mode 0000 FFFF 7716 5 4 3 2 10 Running fequencyi Hz Set frequency Hz Bus voltage V Output voltage V Output current A Output power kW LED kys eai
122. ent setting pulse setting and serial communication port setting You can perform switchover between these sources in various ways frequency source tuning of auxiliary frequency and frequency synthesis Standard 6 digital input DI terminals one of which supports up to 100 kHz high speed pulse input 3 analog input Al terminals one of which only supports 0 10 V voltage input and the other supports 0 10 V voltage input or 4 20 mA current input and the other supports 10 10 V voltage input and also supports PT100 PT 1000 Expanding capacity 3 DI terminals Standard 1 high speed pulse output terminal open collector that supports O 100 kHz square wave signal output Output terminal 1 digital output DO terminal 2 relay output terminal 1 analog output AO terminal that supports 0 20 mA current output or 0 10 V voltage output function selection function range of some keys so as to prevent mis function Motor short circuit detection at power on input output phase loss protection overcurrent protection overvoltage protection undervoltage protection overheat protection and overload protection braking unit I O extension card user programmable card PROFIBUS DP communication card CANlink communication card CANopen communication card differential input PG card UVW differential input PG card resolver PG card and OC input PG card Installation location Indoor free from direct sunlight dust corrosive gas combustible gas
123. equency is smaller than the value of P8 25 acceleration time 2 is selected If the running frequency is larger than the value of P8 25 acceleration time 1 is selected During deceleration if the running frequency is larger than the value of P8 26 deceleration time is selected If the running frequency is smaller than the value of P8 26 deceleration time 2 is selected 0 Disabled P8 27 Terminal JOG preferred 4 Enabled It is used to set whether terminal JOG is preferred If terminal JOG is preferred the AC drive switches to terminal JOG running state when there is a terminal JOG command during the running process of the AC drive 6 www ssinverter info SSI1000 User Manual Description of Function Codes Frequency detection 50 00 P8 28 value BRAKE control 2 0 00 Hz to maximum frequency te E detection va P8 29 hysteresis BRAKE 0 0 100 0 BRAKE control hysteresis 2 control hysteresis 2 The frequency detection function is the same as BRAKE control 1 function For details refer to the descriptions of P8 19 and P8 20 P8 30 Any menuency Teaching 0 00 Hz to maximum frequency 9900 detection value 1 Hz Any frequency reaching 0 0 100 0 maximum 5 P8 31 0 0 detection amplitude 1 frequency P8 32 ANY ene ney Wee ng 0 00 Hz to maximum frequency 2900 detection value 2 Hz Any frequency reaching 0 0 100 0 maximum P8 33 detection amplitude 2 frequency If the ou
124. er Manual Operation Display and Application Example _ Function Setting Command source Control switch Terminal code value Terminal control selection Twoine mode 1 In the preceding figure when SW1 is ON the AC drive instructs forward rotation when SW1 is OFF the AC drive stops When SW2 is ON the AC drive instructs reverse running when SW2 is OFF the AC drive stops If SW1 and SW2 are ON or OFF simultaneously the AC drive stops Example 2 To use the electromagnetic button as the start stop source and allocate the startup signal to DI2 stop signal to DI3 and reverse rotation signal to DI4 perform the setting as shown in the following figure Figure 4 7 Setting of using the electromagnetic button for start stop j j Command Control Terminal j ae Terminal control source selection Three line mode 1 In the preceding figure SB1 must stay ON during normal start and running The AC drive stops immediately after SB1 becomes OFF The signals from SB2 and SB3 become valid once they become ON The running state of the AC drive is determined by the final actions on the three buttons 2 Communication control The most common configuration is when the host computer is used to control running of the AC drive by means of communication such as the RS485 PROFIBUS DP CANlink and CANopen The SSI1000 interacts with the user programmable card also by means of communication Install a matching communication card in the m
125. eration deceleration time units 1s 0 1s and 0 01s Modifying this parameter will make the displayed decimal places change and corresponding acceleration deceleration time also change Frequency offset of auxiliary frequency 0 00 Hz to maximum frequency source for A and B PO 10 operation This parameter is valid only when the frequency source is set to A and B operation The final frequency is obtained by adding the frequency offset set in this parameter to the A and B operation result It is used to set the resolution of all frequency related parameters If the resolution is 0 1 Hz the SSI1000 can output up to 3200 Hz If the resolution is 0 01 Hz the SSI1000 can output up to 600 00 Hz e Modifying this parameter will make the decimal places of all frequency related parameters change and corresponding frequency values change e This parameter is not resumed when factory setting is resumed Retentive of digital Ge Notretentive PO 23 setting frequency upon i Retentive power failure i This parameter is valid only when the frequency source is digital setting If PO 23 is set to O the digital setting frequency value resumes to the value of P0 08 Preset frequency after the AC drive stops The modification by using key an or the terminal UP DOWN function is cleared If PO 23 is set to 1 the digital setting frequency value is the set frequency at the moment when the AC drive stops The modification by using keys a
126. ero value the value is the user password The password takes effect after you after exit the function code editing state When you press again will be displayed and you must enter the correct user password to enter the menu To cancel the password protection function enter with password and set 16 00 to 0 4 16 Parameter Saving and Default Setting Restoring After a function code is modified on the operation panel the modification will be saved in the register of the AC drive and remain effective at next power on The AC drive supports backup and restoration of parameter setting which is convenient for commissioning The AC drive also provides the retentive function on alarm information and accumulative running time You can restore the backup values or default settings of the function codes of the AC drive or clear the running data through 16 01 For details see the description of 16 01 4 www ssinverter info SSI1000 User Manual Operation Display and Application Example ey Figure 4 35 Parameter saving and default parameter restoring Run after power on Function parameters working area during running Clear recorded information manual 16 01 2 ENTER Back up the current user parameters 16 01 4 ENTER l Restoring backup parameters t 16 01 501 ENTER Function codes user backup area Parameters that the user Register areas are retentive at power failure Restor
127. es for load speed display The following gives an example to explain how to calculate the load speed Assume that P7 06 Load speed display coefficient is 2 000 and P7 12 is 2 2 decimal places When the running frequency of the AC drive is 40 00 Hz the load speed is 40 00x 2 000 80 00 display of 2 decimal places If the AC drive is in the stop state the load speed is the speed corresponding to the set frequency namely set load speed If the set frequency is 50 00 Hz the load speed in the stop state is 50 00 x 2 000 100 00 display of 2 decimal places P7 13 calla power on 0 65535 h It is used to display the accumulative power on time of the AC drive since the delivery If the time reaches the set power on time P8 17 the terminal with the digital output function 24 becomes ON P7 44 Accumulative power 0 65535 kWh consumption It is used to display the accumulative power consumption of the AC drive until now 6 www ssinverter info SSI1000 User Manual Description of Function Codes ie Group F8 Auxiliary Functions __Perametername _setthesanee Default Property 2 00 P8 00 JOG running frequency 0 00 Hz to maximum frequency Hz P8 01 JOG acceleration time 0 0 6500 0s P8 02 JOG deceleration time 0 0 6500 0s _ a These parameters are used to define the set frequency and acceleration deceleration time of the AC drive when jogging The startup mode is Direct start P6 00 0 and the stop
128. eserved _ o o a S e DO 68 reserved S o a d o D0 43 DI function state visual display 1 702BH 5 www ssinverter info Description of Function Codes SSI1000 User Manual Description of Function Codes Chapter 6 Description of Function Codes Group PO Basic Parameters 0 Sensorless flux vector control SFVC 1 Closed loop vector control CLVC 2 Voltage Frequency V F control Motor control mode 0 Sensorless flux vector control SFVC It indicates open loop vector control and is applicable to high performance control applications such as machine tool centrifuge wire drawing machine and injection moulding machine One AC drive can operate only one motor 1 Closed loop vector control CLVC It is applicable to high accuracy speed control or torque control applications such as high speed paper making machine crane and elevator One AC drive can operate only one motor An encoder must be installed at the motor side and a PG card matching the encoder must be installed at the AC drive side 2 Voltage Frequency V F control It is applicable to applications with low load requirements or applications where one AC drive operates multiple motors such as fan and pump If vector control is used motor auto tuning must be performed because the advantages of vector control can only be utilized after correct motor parameters are obtained Better performance can be achieved by adjusting speed reg
129. esponds to the value of 17 03 The SSI1000 supports four host computer communication protocols Modbus PROFIBUS DP CANopen and CANlink They cannot be used simultaneously If the communication mode is used a communication card must be installed The SSI1000 provides four optional communication cards and you can select one based on actual requirements If the communication protocol is Modbus PROFIBUS DP or CANopen the corresponding serial communication protocol needs to be selected based on the setting of PO 28 The CANIlink protocol is always valid Forward n maximum 17 05 frequency in torque control Reverse maximum 17 06 frequency in torque control two parameters are used to set the maximum frequency in forward or reverse rotation in torque control mode In torque control if the load torque is smaller than the motor output torque the motor s rotational speed will rise continuously To avoid runaway of the mechanical system the motor maximum rotating speed must be limited in torque control You can implement continuous change of the maximum frequency in torque control dynamically by controlling the frequency upper limit 6 www ssinverter info SSI1000 User Manual Description of Function Codes A 47 07 Acceleration time in 0 00 65000s 000s oe torque control 17 08 Deceleration time in 0 00 65000s torque control In torque control the difference between the motor output torque and the load torque
130. et 100 0 100 0 00 12 02 Reference2 100 0 100 0 00 12 03 Reference3 100 0 100 0 00 e 12 04 Reference4 100 0 100 0 00 12 05 Reference5 100 0 100 0 00 e 12 06 Reference6 100 0 100 0 00 12 07 Reference7 100 0 100 0 00 12 08 Reference8 100 0 100 0 00 e 12 09 Reference9 100 0 100 0 00 12 10 Reference 10 100 0 100 0 00 12 11 Reference 11 100 0 100 0 00 Reference 12 100 0 100 0 00 100 0 100 0 100 0 100 0 0 22 Be e He Me Be Be Me Re Be Be Re De Be 12 15 Reference 15 100 0 100 0 0 Stop after the AC drive runs one cycle 12 16 Simple PLC running 1 Keep final values after the AC mode drive runs one cycle 2 Repeat after the AC drive runs one cycle Unit s digit Retentive upon power failure 12 17 Simple PLC retentive 1 Yes selection Ten s digit Retentive upon stop 0 No 1 Yes Running time of simple 12 18 PLC vatarence 0 0 0 6553 5s h 0 0s h Acceleration deceleration 12 19 time of simple PLC reference 0 Running time of simple 12 20 PIC reierence 4 0 0 6553 5s h 0 0s h Acceleration deceleration 12 21 time of simple PLC 0 3 reference 1 Running time of simple 12 22 PEC referenc 2 0 0 6553 5s h 0 0s h Acceleration deceleration 12 23 time of simple PLC 0 3 reference 2 12 24 0 0 6553 5s h
131. etails see descriptions of P4 00 to P4 09 The hardware design allows only DI5 to receive high speed pulse signal If high speed pulse count is required use DI5 4 9 Use of DO Terminals The control board provides three DO terminals namely FM DO1 and TA1 TB1 TC1 TA2 TB2 TC2 FM and DO1 are transistor outputs and can drive 24 VDC low voltage circuit TA1 TB1 TC1 TA2 TB2 TC2 is relay output and can drive 250 VAC control circuit You can define the function of the DO terminals by setting P5 01 and P5 05 to indicate the running state and alarm information of the AC drive There are a total of 40 functions For details see the descriptions of group P5 an Transistor able to output high speed pulses 10 Hz to FM CME poe OCEN 100 kHz drive capacity 24 VDC 50 Ma P5 01 when P5 00 1 Transistor drive capacity 24 VDC 50 Ma TA1 TB1 TC1 P5 02 Relay drive capacity 250 VAC 3A TA2 TB2 TC2 P5 03 Extension card relay drive capacity 250 VAC 3A DO1 CME P5 04 Transistor drive capacity 24 VDC 50 mA When P5 00 0 the FM terminal is high speed pulse output The frequency of output pulses indicates the value of the internal running parameters The greater the value is the higher the output pulse frequency is The 100 value corresponds to 100 kHz The property of the indicated internal parameter is defined by P5 06 4 10 Use of Al Terminals The AC drive supports a total of three Al terminals among which Al1 Al2 and Al3 a
132. etting channel set in PO 27 In this case both main and auxiliary frequency sources are ineffective 4 6 4 Al as the Frequency Source The Al terminal can be used as the frequency source The SSI1000 provides two Al terminals Al1 and Al2 and Al3 on the control board The following figures show how to use the Al as the frequency source Figure 4 20 Voltage input of Al1 connected to the potentiometer as the frequency source 2 10 V corresponding to 10 40 Hz Function code requency Frequency default value feature setting source selection 4 13 0 00 V Running 4 14 0 0 frequency 4 15 10 00 Ve j 4 16 100 a 4 17 0 15 cr 2a 4 00 am i a yn 13 45 Default pi 2 10 V corresponding to 10 40 Hz 0 10 V corresponding to0 50 Hz 4 33 Al curve selechon 4 13 to 4 17 relationship between All setting and corresponding value Figure 4 21 Current input of Al2 connected to 4DA module of the PLC as the frequency source 4 20 mA corresponding to 0 50 Hz TARA Frequency Frequency Terminal doe code feature setting source selection TnL tbo Analog setting i ne an j 50 0 Selection no 007 0 0 i a E 4 19 0 0 4 90 10 00 v 4277 100 4 22 0 18 ite idii rA Selechon using 40 60 12 0180 4 Al jumper J3 Default iB 40 l ALS current input 0 10 caresponding t 4 20 m comesoonding 6 0 50 Hz YAZ voltage input 0 50 He Nevis Saekect he areg mul type 4 379 Al curve selecto
133. eviation 1 40 290 PID parameter 10 19 to 100 0 80 0 switchover deviation 2 10 21 PID initial value 0 0 100 0 0 0 10 22 Kada value holding 0 00 650 00s Maximum deviation jo e a 0 00 100 00 outputs in forward direction Maximum deviation between two PID outputs in reverse direction 21 0 00 100 00 Unit s digit Integral separated 0 Invalid 1 Valid Ten s digit Whether to stop integral operation when the output reaches the limit 0 Continue integral operation 1 Stop integral operation Detection value of 0 0 Not judging feedback loss R 10 26 PID feedback loss 0 1 100 0 Tee Detection time of gal PID feedback loss ian 0 No PID operation at stop 10 28 PID operation at stop 1 PID operation at stop 0 Relative to the central 11 00 Swing frequency setting frequency mode 1 Relative to the maximum frequency 11 01 Swing frequency 0 0 100 0 amplitude jgz cump een 0 0 50 0 amplitude 11 03 Swing frequency cycle 0 0 3000 0s 11 04 Triangular wave rising 9 0 100 0 timecoefficient 11 05 Set length 0 65535 m 11 06 Actual length 0 65535 m 5 www ssinverter info PID integral property 3 E E SSI1000 User Manual Function Code 41 07 Number of pulses per 9 4_6553 5 100 0 meter 11 08 Set count value 1 65535 1000 11 09 Designated count value 1 65535 1000 eee E _ 12 00 Referenced 100 0 100 0 00 12 01 Referenc
134. f the auxiliary frequency source 6 www ssinverter info SSI1000 User Manual Description of Function Codes You can set the auxiliary frequency to be relative to either maximum frequency or main frequency A If relative to main frequency A the setting range of the auxiliary frequency B varies according to the main frequency A S IOn 0 Main frequency source A 1 A and B operation operation relationship determined by ten s digit 2 Switchover between A and B 3 Switchover between A and A Frequency source and B operation selection 4 Switchover between B and A and B operation 2 Maximum 3 Minimum It is used to select the frequency setting channel If the frequency source involves A and B operation you can set the frequency offset in PO 21 for superposition to the A and B operation result flexibly satisfying various requirements Figure 6 1 Frequency setting based on main frequency source A and auxiliary frequency source B Frequency Frequency source and Setting of operation Target running Aoo eeen a paon seeen a IN eres ee ar P 7 unit s digit Main A fo frequency i sourceA z E EAS 3 Set frequency ei hE i PO tens l e digit i 3 pe ine a r Cne frequency FT u PeT 1 oe sourceB 0 lj AB Frequency Maxx 2 switchover ee i P4 00 to P4 09 limit 3 18 ma j DI1 to DIO 6 www ssinverter info SSI1000 User Manual Description of Function Codes
135. fer transient overcurrent or even be damaged AC drive Capacitor or M voltage sensitive uz resistor 9 Contactor at the I O terminal of the AC drive When a contactor is installed between the input side of the AC drive and the power supply the AC drive must not be started or stopped by switching the contactor on or off If the AC drive has to be operated by the contactor ensure that the time interval between switching is at least one hour since frequent charge and discharge will shorten the service life of the capacitor inside the AC drive When a contactor is installed between the output side of the AC drive and the motor do not turn off the contactor when the AC drive is active Otherwise modules inside the AC drive may be damaged Contactor KM or Contactor KM other switches a 380 VAC 50 60 Hz E 7 AC drive Do not start stop the AC drive by switching Turn on off the contactor when the contactor on off If the AC drive has to the AC drive has no output be operated by the contactor ensure that Otherwise modules inside the the time interval is atleast one hour AC drive may be damaged 1 www ssinverter info SSI1000 User Manual Safety Information and Precautions _ MU 10 When external voltage is out of rated voltage range The AC drive must not be used outside the allowable voltage range specified in this manual Otherwise the AC drive s components may be damage
136. g faults during the use of the AC drive Refer to the following table for simple fault analysis Table 9 2 Troubleshooting to common faults of the AC drive 1 There is no power supply to the AC drive or the power input to the AC drive is too low 2 The power supply of the switch on 1 Check the power supply the drive board of the AC drive is 2 Check the bus voltage There is no display faulty 3 Re connect the 8 core and at power on 3 The rectifier bridge is damaged 28 core cables 4 The control board or the 4 Contact the agent or operation panel is faulty Ssinverter for technical support 5 The cable connecting the control board and the drive board and the operation panel breaks 9 www ssinverter info SSI1000 User Manual HC is displayed at power on GF is displayed at power on The AC drive display is normal upon poweron But HC is displayed after running and stops OH1 module overheat fault is reported frequently The motor does not rotate after the AC drive runs The DI terminals are disabled The motor speed is always low in CLVC mode The AC drive reports overcurrent and overvoltage frequently Maintenance and Troubleshooting 1 The cable between the drive board and the control board is in poor contact 2 Related components on the control board are damaged 3 The motor or the motor cable is short circuited to the ground 4 The HALL device is f
137. g input Al terminals one of which only supports 0 10 V voltage input and the other supports 0 10 V voltage input or 4 20 mA current input and the other supports 10 10 V voltage input and also supports PT100 PT1000 Expanding capacity 3 DI terminals Standard 1 high speed pulse output terminal open collector that supports 0 100 kHz square wave signal output Output terminal 1 digital output DO terminal 2 relay output terminal 1 analog output AO terminal that supports 0 20 mA current output or 0 10 V voltage output function selection function range of some keys so as to prevent mis function Motor short circuit detection at power on input output phase loss protection overcurrent protection overvoltage protection undervoltage protection overheat protection and overload protection braking unit I O extension card user programmable card PROFIBUS DP communication card CANlink communication card CANopen communication card differential input PG card UVW differential input PG card resolver PG card and OC input PG card Installation location Indoor free from direct sunlight dust corrosive gas combustible gas oil smoke vapour drip or salt Altitude Lower than 1000 m Ambient temperature 10 C to 40 C de rated if the ambient temperature is between 40 C and 50 C Humidity Less than 95 RH without condensing Vibration Less than 5 9 m s2 0 6 g Storage temperature 20 C to 60 C IP level IP20 Pollution degre
138. has projected temperature e Measure the static capacitance e Frequent load jumping e Measure the insulating resistance lectrolytic capacitor 4 to 5 years e Electrolytic aging 9 1 4 Storage of the AC Drive For storage of the AC drive pay attention to the following two aspects 1 Pack the AC drive with the original packing box provided by SSINVERTER 2 Long term storage degrades the electrolytic capacitor Thus the AC drive must be energized once every 2 years each time lasting at least 5 hours The input voltage must be increased slowly to the rated value with the regulator 9 2 Warranty Agreement 1 Free warranty only applies to the AC drive itself 2 SSINVERTER will provide 18 month warranty starting from the leave factory date as indicated on the barcode for the failure or damage under normal use conditions If the equipment has been used for over 18 months reasonable repair expenses will be charged 3 Reasonable repair expenses will be charged for the damages due to the following Causes Improper operation without following the instructions Fire flood or abnormal voltage Using the AC drive for non recommended function 4 The maintenance fee is charged according to SSINVERTER S uniform standard If there is an agreement the agreement prevails 9 3 Faults and Solutions The SSI1000 provides a total of 24 pieces of fault information and protective functions After a fault occurs the AC
139. he AC drive to the PE of the mains voltage e Add a safety capacitor to the power input cable and wind the cable with magnetic rings e Add a matching resistor between the communication cable source and the load side e Add a common grounding cable besides the communication cable e Use a shielded cable as the communication cable and connect the cable shield to the common grounding point e Enlarge the capacitance at the low speed DI A maximum of 0 11UF Capacitance is suggested e Enlarge the capacitance at the Al A maximum of 0 22 uF is Suggested 7 www ssinverter info AC drive interference during running Communication interference I O interference Selection and Dimensions SSI1000 User Manual Selection and Dimensions Chapter 8 Selection and Dimensions 8 1 Electrical Specifications of the SSI1000 Table 8 1 Models and technical data of the SSI1000 __SS110007G43A 0 75 KW SS110015P43A 1 5 KW 0 043 SS110015G43A 1 5 KW 0 050 S110022G43A_ 4 58A 51A 22KW 3HP 0 066 5 8A 4 4 4 63 63 aa 10 5A_ 9A 4KW 5 5 HP 0 109 9A 4 KW 10 5A 9A 5 5 HP 0 120 20 58 10 HP 0 262 11 KW 15 HP 0 445 KW KW 8 9 146A 5 5 KW 0 195 15 KW 20 HP 0 553 5K W 114 8 www ssinverter info SSI1000 User Manual Selection and Dimensions 8 2 Physical Appearance and Overall Dimensions of the SS I1000 Figure 8 1 Physical appearance and overall dimensions of the SS11000 plastic
140. he braking resistor when braking According to the formula U x U R Pb e U refers to the braking voltage at system stable braking Different systems select different braking voltages The 380 VAC system usually selects 700 V braking voltage Pb refers to the braking power 8 3 2 Selection of Power of Braking Resistor In theory the power of the braking resistor is consistent with the braking power But in consideration that the de rating is 70 you can calculate the power of the braking resistor according to the formula 0 7 x Pr Pb x D Pr refers to the power of resistor D refers to the braking frequency percentage of the regenerative process to the whole working process Stevator minding Cette praknaioad appicaton Braking akan o Aine a 20 30 20 30 50 60 5 10 Table 8 4 below provides data for reference You can select different resistance and power based on actual needs However the resistance must not be lower than the recommended value The power may be higher than the recommended value The braking resistor model is dependent on the generation power of the motor in the actual system and is also related to the system inertia deceleration time and potential energy load For systems with high inertia and or rapid deceleration times or frequent braking sequences the braking resistor with higher power and lower resistance value should be selected Table 5 Recommended values of
141. he voltage to normal range 3 Contact the agent or Ssinverter 1 Reduce the load and check the motor and mechanical condition 2 Select an AC drive higher power class 1 Set P9 01 correctly 2 Reduce the load and check the motor and the mechanical condition 3 Select an AC drive of higher power class 1 Lower the ambient temperature 2 Clean the air filter 3 Replace the damaged fan 4 Replace the damaged thermally sensitive resistor 5 Replace the inverter module Reset the operation 1 Check the cabling of host computer 2 Check the communication cabling 3 Set PO 28 correctly 4 Set the communication parameters properly 1 Replace the faulty drive board or power supply board 2 Replace the faulty contactor 1 Replace the faulty HALL device 2 Replace the faulty drive board 1 Set the motor parameters according to the nameplate properly 2 Check the cable the AC drive and the motor 1 Set the encoder type correctly based on the actual situation 2 Eliminate external faults 3 Replace the damaged encoder 4 Replace the faulty PG card www ssinverter info SSI1000 User Manual Maintenance and Troubleshooting EPROM os Replace the main control 1 Handle based on AC drive 1 Overvoltage exists overvoltage hardware fault 2 Overcurrent exists 2 Handle based on overcurrent Short circuit to The motor is short circuited to the Hond omad Replace the cab
142. hen accelerates to the set frequency 10 00 Hz after 2s 0 From frequency at stop P6 02 potanonal Speed 1 From zero speed tracking mode 2 From maximum frequency To complete the rotational speed tracking process within the shortest time select the proper mode in which the AC drive tracks the motor rotational speed 0 From frequency at stop It is the commonly selected mode 1 From zero frequency It is applicable to restart after a long time of power failure 2 From the maximum frequency It is applicable to the power generating load i SettingRange Default E P6 03 Rotational speed 4 100 tracking speed In the rotational speed tracking restart mode select the rotational speed tracking speed The larger the value is the faster the tracking is However too large value may cause unreliable tracking Startup DC braking P6 05 current Pre excited 0 100 0 current Startup DC braking P6 06 time Pre excited time wee Startup DC braking is generally used during restart of the AC drive after the rotating motor stops Pre excitation is used to make the AC drive build magnetic field for the asynchronous motor before startup to improve the responsiveness Startup DC braking is valid only for direct start P6 00 0 In this case the AC drive performs DC braking at the set startup DC braking current After the startup DC braking 6 www ssinverter info SSI1000 User Manual Description of Fu
143. housing SS110110G P_ SSI10150G P AC440V SSI10185G P Specific Type Voltage H H1 SS110075G P AC220V B O 9 ap 8 www ssinverter info SSI1000 User Manual Selection and Dimensions Figure 8 2 Physical appearance and overall dimensions of the SSI1000 sheet metal housing Ed a SS1I10185G SSI10220G P S110300G P_ _ SSI10370P mee cae eee ii SS110370G SS110450G P S110550G P ee 9 589 179 5 276 5 266 5 M8 T SS110750G P_ SS110900P MB SS110900G S S111100G P ssitisz0GiP mu Ls HH1 E SSI11600G P SSI11850G P__ AC440V 1276 1233 490 SSI12000P 8 www ssinverter info SSI1000 User Manual Selection and Dimensions Voltage 1488 SSI11850G P_ AC440V 1515 SSI12000P 490 268 440 400 390 M10 58122006P SSe AC440V 1342 1317 1304 SSe 12800G P SSe 3150G P 8 www ssinverter info SSI1000 User Manual Selection and Dimensions SSI12500G P A SSI12800G P S113150G P 8 3 Physical Dimensions of External Operation Panel Figure 8 3 Physical dimensions of external operation panel SS112000G SS112200G P C440V 1687 1666 116 0 104 0 8 www ssinverter info SSI1000 User Manual Selection and Dimensions 8 4 Selection of Braking Unit and Braking Resistor 8 4 1 Physical Dimensions of External Braking Resistor The motor and load s regenerative energy is almost completely consumed on t
144. ilter DC reactor AC output reactor MCCB Power receiving side Between MCCB and AC drive input side AC drive input side AC drive input side SSI1000 series AC drive of 7 5KW and above configured with DC reactor as standard Built in DC reactor of 55Kw and above Between AC drive output side and the motor close to the AC drive Table 2 3 Description of peripheral electrical devices Interrupt the power supply when overcurrent occurs on down stream devices Start and stop the AC drive Do not start and stop the AC drive frequently by switching the contactor on and off less than twice per minute nor use it to directly start the AC drive e Improve the power factor of the input side e Eliminate the higher harmonics of the input side effectively and prevent other devices from being damaged due to distortion of the voltage waveform e Eliminate the input current unbalance due to unbalance between the phases e Reduce the external conduction and radiation interference of the AC drive e Decrease the conduction interference flowing from the power end to the AC drive and improve the anti interference capacity of the AC drive e Improve the power factor of the input side e Improve the efficiency and thermal stability of the AC drive e Eliminate the impact of higher harmonics of the AC drive input side and reduce the external conduction and radiation interference The output side of the AC drive generally has m
145. integral regulating intensity The shorter the integral time is the larger the regulating intensity is When the deviation between PID feedback and PID setting is 100 0 the integral regulator performs continuous adjustment for the time set in 10 06 Then the adjustment amplitude reaches the maximum frequency e 10 07 Differential time Td1 It decides the regulating intensity of the PID regulator on the deviation change The longer the differential time is the larger the regulating intensity is Differential time is the time within which the feedback value change reaches 100 0 and then the adjustment amplitude reaches the maximum frequency Group 10 Process Control PID Function 10 08 Cut off frequency of PID 4 99 to maximum frequency reverse rotation In some situations only when the PID output frequency is a negative value AC drive reverse rotation PID setting and PID feedback can be equal However too high reverse rotation frequency is prohibited in some applications and 10 08 is used to determine the reverse rotation frequency upper limit Group 10 Process Control PID Function 10 09 PID deviation limit 0 0 100 0 If the deviation between PID feedback and PID setting is smaller than the value of 10 09 PID control stops The small deviation between PID feedback and PID setting will make the output frequency stabilize effective for some closed loop control applications Group 10 Process Control PID Function 10 10 PID
146. ion Al valtage before correction LED Al3 voltage before correction display unning 18 14 13 12 11 10 9 8 parameters 2 Current poweron time Hour Current running time Minute Pulse setting frequency Hz Communication setting value Encoder feedback speed Hz Main frequency Adisplay Hz Auxiliary frequency B display Hz If a parameter needs to be displayed during the running set the corresponding bit to 1 and set P7 03 to the hexadecimal equivalent of this binary number 4 www ssinverter info SSI1000 User Manual Operation Display and Application Example O When the AC drive is powered on again after power failure the parameters that are selected before power failure are displayed Select the required parameters by pressing D Set the values of the parameters by referring to the following example 1 Determine the parameters to be displayed Running frequency Bus voltage Output voltage Output current Output frequency Output torque PID feedback Encoder feedback speed 2 Set the binary data P7 03 0000 0000 0111 1101B P7 04 0010 0000 0000 0001B 3 Convert the binary data to hexadecimal data P7 03 007DH P7 04 2001H The values displayed on the operation panel are respectively H 1043 and H 2001 respectively for P7 03 and P7 04 4 5 Starting or Stopping the AC Drive 4 5 1 Selecting the Start Stop Command Source There are three start stop command sources namely operation panel contro
147. ions where start and stop processes are relatively smooth such as elevator and conveyor belt P6 08 and P6 09 respectively define the time proportions of the start segment and the end segment 2 S curve acceleration deceleration B In this curve the rated motor frequency of is always the inflexion point This mode is usually used in applications where acceleration deceleration is required at the speed higher than the rated frequency When the set frequency is higher than the rated frequency the acceleration deceleration time is In the formula f is the set frequency f is the rated motor frequency and T is the acceleration time from 0 Hz to of Porametername settngRange Default Property P6 08 a eR E 0 0 to 100 0 P6 09 30 0 P6 09 nee seeing 0 0 to 100 0 P6 08 6 www ssinverter info SSI1000 User Manual Description of Function Codes Coe These two parameters respectively define the time proportions of the start segment and the end segment of S curve acceleration deceleration They must satisfy the requirement P6 08 P6 09 lt 100 0 In Figure 6 12 t1 is the time defined in P6 08 within which the slope of the output frequency change increases gradually t2 is the time defined in P6 09 within which the slope of the output frequency change gradually decreases to 0 Within the time between t1 and t2 the slope of the output frequency change remains unchanged that is linear acceleration dec
148. is too short 4 Manual torque boost or V F curve is not appropriate 5 The voltage is too low 6 The startup operation is performed on the rotating motor 7 A sudden load is added during acceleration 8 The AC drive model is of too small power class 1 The output circuit is grounded or short circuited 2 Motor auto tuning is not performed 3 The deceleration time is too short 4 The voltage is too low 5 A sudden load is added during deceleration 6 The braking unit and braking resistor are not installed 1 The output circuit is grounded or short circuited 2 Motor auto tuning is not performed 3 The voltage is too low 4 A sudden load is added during operation 5 The AC drive model is of too small power Class 1 The input voltage is too high 2 An external force drives the motor during acceleration 3 The acceleration time is too short 4 The braking unit and braking resistor are not installed 1 The input voltage is too high 2 An external force drives the motor during deceleration 3 The deceleration time is too short 4 The braking unit and braking resistor are not installed 1 The input voltage is too high 2 An external force drives the motor during deceleration nm iai Cal l 19 j 1 Eliminate external faults 2 Perform the motor autotuning 3 Increase the acceleration time 4 Adjust the manual torque boost or V F curve 5 Adjust the voltage
149. it Level menu Enter the menu interfaces level by level and confirm the parameter Confirm setting Increase data or function code N Decrease data or function code Shift Select the displayed parameters in turn in the stop or running state and select the digit to be modified when modifying parameters Stop the AC drive when it is in the running state and perform the Stop Reset reset operation when itis in the fault state The functions of this key are restricted in P7 02 RU Start the AC drive in the operation panel control mode Multifunction Perform function switchover such as quick switchover of command source or direction according to the setting of P7 01 Ald Potentiometer on the key pad 4 2 Viewing and Modifying Function Codes The operation panel of the SSI1000 adopts three level menu The three level menu consists of function code group Level function code Level Il and function code setting value level III as shown in the following figure 4 www ssinverter info SSI1000 User Manual Operation Display and Application Example Figure 4 2 Operation procedure on the operation panel Status parameter Level l menu If there is a blinking digit press default display k A VI D to modify the digit k ENTER i C F gl p PO 03 evren PO 04 ewes function code ia function v code Np Leve lll menu PRG o Setthe valueof Notto A E the function code the setting we hirer
150. ive DANGER During operation During maintenance www ssinverter info SSI1000 User Manual Safety Information and Precautions 1 2 General Precautions 1 Requirement on residual current device RCD The AC drive generates high leakage current during running which flows through the protective earthing PE conductor Thus install a type B RCD at primary side of the power supply When selecting the RCD you should consider the transient and steadystate leakage current to ground that may be generated at startup and during running of the AC drive You can select a specialized RCD with the function of suppressing high harmonics or a general purpose RCD with relatively large residual current 2 High leakage current warning The AC drive generates high leakage current during running which flows through the PE conductor Earth connection must be done before connection of power supply Earthing shall comply with local regulations and related IEC standards 3 Motor insulation test Perform the insulation test when the motor is used for the first time or when it is reused after being stored for a long time or in a regular check up in order to prevent the poor insulation of motor windings from damaging the AC drive The motor must be disconnected from the AC drive during the insulation test A 500 V mega Ohm meter is recommended for the test The insulation resistance must not be less than 5 MQ Input terminals Y V W of the moto
151. king unit is optional for the models of 18 5 30 kW 2 www ssinverter info SSI1000 User Manual Product Information The SSI1000 AC drives of 37 kW and Multiple braking units SSD above need to be configured with an are connected in parallel external braking unit R Modelo eh ornk g i and above se 11000 I O It can extend 3 Dis It applies to all models CANlink be communication aa k k he eau comintnleauan It applies to all models ee in card CANopen a ae 11000 It is the CANopen communication ee CANopen card It applies to all models eee 11000 It is the Profibus DP communication It applies to all models of communication Profibus DP card 3 7 kW and above ResoNer It is applied to the resolver 11000 PG1 10 kHz excitation frequency DB9 It applies to all models interface card internace It is suitable for the UVW differential UVW encoder i encoder and applied to synchronous mie eci 11000 PG2 tor It applies to all models It is adaptable to 5 V power supply Differential It is the differential resolver interface encoder 11000 PG3 card It is adaptable to 5 V power supply It applies to all models interface card It is the open collector encoder z interface card with 1 1 frequency encoder 11000 PG4 division output interface card It is adaptable to 15 V power supply External LED It applies to the SSI1000 operation panel It supports LED display and operations series AC drives with panel the RJ45 interface
152. l terminal control and communication control You can select the command source in PO 01 Code i i 0 Operation panel control LED off Command source 1 Terminal control LED on selection Run Stop 2 Communication control LED blinking It is used to determine the input channel of the AC drive control commands such as run stop forward rotation reverse rotation and jog operation You can input the commands in the following three channels e 0 Operation panel control LOCAL REMOT indicator off Commands are given by pressing keys O on the operation panel e 1 Terminal control LOCAL REMOT indicator on Commands are given by means of multifunctional input terminals with functions such as FWD REV JOGF and JOGR This control mode is applicable to scenarios where the DIP switch or electromagnetic button is used to start or stop the application system or scenarios where the dry contact signal is used to start or stop the AC drive The switch signal mode is set in P4 11 The input terminal of the start stop signal is set in P4 00 to P4 09 For details see the description of P4 11 and P4 00 to P4 09 Example 1 To use the DIP switch as the start stop source and allocate the forward rotation switch signal to DI2 and the reverse rotation switch signal to DI3 perform the setting as shown in the following figure Figure 4 6 Setting of using the DIP switch for start stop 4 www ssinverter info SSI1000 Us
153. l speed P P1 06 to P1 20 Motor internal equivalent stator resistance Auto tuning inductive reactance and rotor inductance parameters f Encoder parameters these parameters need PERERA to be set in the vector control mode with sensor ENCOOEr palamelels 4 www ssinverter info SSI1000 User Manual Operation Display and Application Example 4 7 2 Motor Auto tuning To obtain the motor parameters the AC drive can perform dynamic auto tuning or static auto tuning For the asynchronous motor that cannot be disconnected from the load you can input the motor parameters of the same model that was successfully auto tuned before f It is applied to applications where the motor synchronous eee ey Hani motor or asynchronous motor can be disconnected from the Best auto tuning lana With load dynamic It is applied to applications where the motor synchronous motor or asynchronous motor cannot be disconnected from OK auto tuning ihe load It is applied to applications where the motor asynchronous Static auto tuning motor only cannot be disconnected from the load and Poor dynamic auto tuning is not allowed It is applied to applications where the motor asynchronous Manual input motor only cannot be disconnected from the load Input the motor parameters of the same model that was successfully autotuned before into function codes P1 00 to P1 10 The following motor auto tuning description takes motor 1 as an example The proce
154. l2 and Al3 and the target frequency three of which are linear pointpoint correspondence and two of which are four point correspondence curves You can set the curves by using function codes P4 13 to P4 27 and select curves for Al1 Al2 and Al3 in P4 33 When Al is used as frequency setting source the corresponding value 100 of voltage current input corresponds to the value of 17 03 4 Pulse setting DI5 The target torque is set by DI5 high speed pulse The pulse setting signal specification is 9 30 V voltage range and 0 100 kHz frequency range The pulse can only be input via DI5 The relationship which is a two point line between DI5 input pulse frequency and the corresponding value is set in P4 28 to P4 31 The corresponding value 100 0 of pulse input corresponds to the value of 17 03 5 Communication setting The target torque is set by means of communication If the AC drive is a slave in point point communication and receives data as torque source data transmitted by the master is used as the setting value For details see the description of group 13 If PROFIBUS DP communication is valid and PZD1 is used for torque setting data transmitted by PDZ1 is directly used as the torque source The data format is 100 00 to 100 00 100 corresponds to the value of 17 03 In other conditions data is given by host computer through the communication address 0x1000 The data format is 100 00 to 100 00 100 corr
155. lass Clearance Requirements PLP LPPP LLP LL LSS j se ri Oe Oe ibs Loe SALLE R RRR LLL L ERA CL LL LL EL EL ELL LLL ZERE ZELLE ee SLE eC LLL LL LLL LE LLC Ee ee ZELLE PERE ZELLE PLELPLSLLLLPLP LS LS ELLA PPL LLL LS LD CLPPELPEEL EEE LL EE SOLEEOEL EEL L ELE i fA f j The AC drive shall be installed vertically upward Cold air The SSI1000 series AC drive dissipates heat from the bottom to the top When multiple AC drives are required to work together install them side by side For application installing multiple AC drives if one row of AC drives need to be installed above another row install an insulation guide plate to prevent AC drives in the lower row from heating those in the upper row and causing faults 3 www ssinverter info SSI1000 User Manual Mechanical and Electrical Installation Figure 3 2 Installation of the insulation guide plate Insulation guide plate 3 1 3 Mechanical Installation Method and Process The SSI1000 series AC drives have two housing types plastic housing and sheet metal housing according to different voltage and power classes The SSI1000 supports both wallmounting installation and embedded installation in different applications 1 Wall mounting installation of the SSI1000 plastic housing Figure 3 3 Wall mounting installation of the SSI1000 plastic housing Back panel of control cabinet 3 www ssinverter info SSI1
156. le or motor a or The accumulative running time ee ie A readied reaches the setting value fonction scares ur The accumulative power ontime Plea Ne record ough p reaches the setting value pi reached function Check that the load is Load loss The AC drive running current is disconnected or the setting becoming 0 lower than P9 64 of P9 64 and P9 65 is correct PID feedback lost The PID feedback is lower than niger ine FID TECUDACK during running the setting of 10 26 signal or set 10 26 to a l proper value 1 Set the encoder parameters properly 2 Perform the motor autotuning 3 Set P9 69 and P9 70 correctly based on the actual situation 1 Set the encoder parameters properly 2 Perform the motor autotuning 3 Set P9 69 and P9 70 correctly based on the actual situation 1 Check the temperature sensor cabling and eliminate the cabling fault 2 Lower the carrier frequency or adopt other heat radiation measures 1 The encoder parameters are set incorrectly Too large speed 2 The motor auto tuning is not deviation performed 3 P9 69 and P9 70 are set incorrectly 1 The encoder parameters are set incorrectly 2 The motor auto tuning is not performed 3 P9 69 and P9 70 are set incorrectly Motor over speed 1 The cabling of the temperature Motor overheat sensor becomes loose 2 The motor temperature is too high 9 4 Common Faults and Solutions You may come across the followin
157. ls OFF OFF OFF ON Reference 12 01 OFF OFF ON OFF Reference2 12 02 OFF OFF ON ON Reference3 12 03 OFF ON OFF OFF Referenced 12 04 OFF ON OFF ON ReferenceS 12 05 OFF ON ON OFF Reference6 12 06 OFF ON ON ON Reference7 12 07 ON OFF OFF OFF Reference 12 08 ON OFF OFF ON Reference9 12 09 ON OFF ON OFF Reference10 12 10 ON OFF ON ON Reference11 12 11 ON ON OFF OFF Reference12 12 12 ON ON OFF ON Reference13 12 13 ON ON ON OFF Reference 14 12 14 ON ON ON ON Reference 15 If the frequency source is multi reference the value 100 of 12 00 to 12 15 corresponds to the value of PO 10 Maximum frequency Besides the multi speed function the multi reference can be also used as the PID setting source or the voltage source for V F separation satisfying the requirement on switchover ofdifferent setting values Two terminals for acceleration deceleration time selection have four state combinations as listed in the following table Table 6 3 State combinations of two terminals for acceleration deceleration time selection OFF ON _Acceleration Deceleration time 2 P8 03 P8 04 _ ON OFF __ _Acceleration Deceleration time 3 _P8 05 P8 06_ ON ON Acceleration Deceleration time 4 P8 07 P8 08 _ It is used to set the
158. ly after SB1 becomes OFF During normal startup and running SB1 must remain ON The AC drive s running state is determined by the final actions on SB1 SB2 and SB3 e 3 Three line mode 2 In this mode DI3 is RUN enabled terminal The RUN command is given by DI1 and the direction is decided by DI2 The parameters are set as below Two line 2 Forward RUN FWD Reverse RUN REV Three line control Figure 6 10 Setting of three line mode 2 RUN button SB2 l l RUN command Stop RUN butto DB Stop running Dk RUN RUN DI2 Running direction COM Digital common 6 www ssinverter info SSI1000 User Manual Description of Function Codes As shown in the preceding figure if SB1 is ON the AC drive starts running when SB2 is pressed to be ON the AC drive instructs forward rotation when K is OFF and instructs reverse rotation when K is ON The AC drive stops immediately after SB1 becomes OFF During normal startup and running SB1 must remain ON The AC drive s running state is determined by the final actions of SB1 SB2 and K It is used to adjust the rate of change of frequency when the frequency is adjusted by means of terminal UP DOWN If PO 22 Frequency reference resolution is 2 the setting range is 0 001 65 535 Hz s If PO 22 Frequency reference resolution is 1 the setting range is 0 01 655 35 Hz s Nee eee ce nn ee er ee E P4 13 Altcurve minimum input 0 00 V to P4 15 0 00 V Corres
159. meter values are negative it indicates that the AC drive runs in reverse direction Figure 6 32 Simple PLC when used as frequency source 6 www ssinverter info SSI1000 User Manual Description of Function Codes i Running direction Time t 12 18 12 20 12 23 DO or relay output Unit s digit Retentive upon power failure 0 No Simple PLC retentive 1 Yes cecil 0 No 1 Yes PLC retentive upon power failure indicates that the AC drive memorizes the PLC running moment and running frequency before power failure and will continue to run from the memorized moment after it is powered on again If the unit s digit is set to 0 the AC drive restarts the PLC process after it is powered on again PLC retentive upon stop indicates that the AC drive records the PLC running moment and running frequency upon stop and will continue to run from the recorded moment after it starts up again If the ten s digit is set to 0 the AC drive restarts the PLC process after it starts up again Paomeername Settne Range 12 18 Running time of simple PLC reference 0 0 0 6553 5s h 0 0s h Acceleration deceleration time of simple PLC 12 20 Running time of simple PLC reference 1 0 0 6553 5s h 0 0s h 42 24 Acceleration deceleration time of simple PLC 0 3 reference 1 12 22 Running time of simple PLC reference 2 0 0 6553 5s h 0 0s h 6 www ssinverter info 73 SSI1000 User Manual Descripti
160. minal becomes ON Parameter Name Default P5 06 FMP function selection aE E P5 07 AO1 function selection l g Tred y P5 08 AO 2 function selection 1 Set frequency The output pulse frequency of the FMP terminal ranges from 0 01 kHz to Maximum FMP output frequency P5 09 The value of P5 09 is between 0 01 kHz and 100 00 kHz The output range of AO1 and AO2 is 0 10 V or 0 20 mA The relationship between pulse and analog output ranges and corresponding functions is listed in the following table Table 6 6 Relationship between pulse and analog output ranges and corresponding functions 0 to maximum output frequency 0 to maximum output frequency 0 to 2 times of rated motor current 0 to 2 times of rated motor torque 0 to 2 times of rated power 0 to 1 2 times of rated AC drive voltage 0 01 100 00 kHz 0 10 V 0 10 V or 0 20 mA 7 0 10 V Length 0 to maximum set length 0 to maximum count value 12 0 0 100 0 43 Motor rotational speed to rotational speed corresponding to maximum output requency 14 Output current 0 0 1000 0 A Output voltage 0 0 000 0 V Gumabiorguedcemanvalue aa of rated motor torque to 2 times of rated motor 10 0 Le oe 8 a Led 12 If the FM terminal is used for pulse output this parameter is used to set the maximum frequency of pulse output 6 www ssinverter info SSI1000 User Manual Description of Function Codes Toae baad 100 0 1
161. n based on the oulpul type of the 4 18te 4 22 relationship between Al DYA nodule Setting and comesponding value 1 Ali provides 0 10 V voltage input Al2 provides 0 10 V voltage input or 4 20 mA current input determined by jumper J8 on the control board Al3 provides 10 V to 10 V bipolar voltage input 2 When Al is used as the frequency source 100 of the voltage or current input corresponding setting corresponds to the maximum frequency in PO 10 3 When the temperature transmitter is used for analog setting it must be connected to Al3 4 SSI1000 provides five corresponding relationship curves which can be selected in P4 33 The input values and corresponding settings of each curve are set in P4 13 to P4 27 4 www ssinverter info SSI1000 User Manual Operation Display and Application Example re 4 6 5 Pulse Setting as the Frequency Source In many scenarios pulse input is used as the frequency source The specifications of pulse signals are voltage 9 30 V frequency 0 100 kHz Only DI5 can be used for pulse input The relationship between pulse input from DI5 and the corresponding setting is set in P4 28 to P4 31 The relationship is a two point line and 100 of pulse input corresponding setting corresponds to the maximum frequency of PO 10 as shown in Figure 4 22 Figure 4 22 Pulse setting as the frequency source Function Setting Frequency Frequency code value feature setting source selection 4 28
162. n obtain another DI terminals DI7 to DI10 by installing an I O extension card The internal hardware of DI terminals are configured with 24 VDC power supply for detection You can input a signal to a DI terminal of the AC drive only by shorting the DI terminal and COM By default P4 38 0000 and P4 39 0000 When a DI terminal is shorted to COM it isactive logic 1 When a DI terminal is not shorted to COM it is inactive logic 0 You can change the DI terminal active mode That is a DI terminal is inactive logic 0 when being shorted with COM and active logic 1 when being not shorted to COM In 4 www ssinverter info SSI1000 User Manual Operation Display and Application Example CN this case it is necessary to change the corresponding bit in P4 38 and P4 39 these two parameters respectively specifying the active mode setting of DI1 to DI5 and DI16 to DI10 to 1 The AC drive also provides P4 10 DI filter time for the DI signal to improve the antiinterference level For DI1 to DI3 the AC drive provides the DI signal delay function convenient for some applications requiring delay Figure 4 31 DI delay setting i i DI1 delay set in 4 35 le gt DI2 delay set in 4 36 l DI3 delay set in 4 37 EJ Mg S ANT DI hardware Internal DI signal signal The preceding 10 DI terminals can be defined in function codes P4 00 to P4 09 Each DI can be allocated with their respective function from the 50 functions For d
163. n personal burnt e Signal detection must be performed only by qualified personnel during operation Failure to comply will result in personal injury or damage to the AC drive e Avoid objects falling into the AC drive when it is running Failure to comply will result in damage to the AC drive WARNING Do not start stop the AC drive by turning the contactor ON OFF Failure to comply will result in damage to the AC drive e Repair or maintenance of the AC drive may be performed only by qualified personnel Failure to comply will result in personal injury or damage to the AC drive e Do not repair or maintain the AC drive at power on Failure to comply will result in electric shock e Repair or maintain the AC drive only ten minutes after the AC drive is powered off This allows for the residual voltage in the capacitor to discharge to a safe value Failure to comply will result in personal injury A e Ensure that the AC drive is disconnected from all power DANGER supplies before starting repair or maintenance on the AC drive e Set and check the parameters again after the AC drive is replaced e All the pluggable components must be plugged or removed only after power off e The rotating motor generally feeds back power to the AC drive As a result the AC drive is still charged even if the motor stops and the power supply is cut off Thus ensure that the AC drive is disconnected from the motor before starting repair or maintenance on the AC dr
164. n this terminal becomes ON 45 This terminal enables the AC drive to switch over between speed control and torque control When this terminal becomes OFF the AC drive runs in the mode set in 17 00 When this terminal becomes ON the AC drive switches over to the other control mode When this terminal becomes ON the AC drive stops within the shortest time During the stop process the Emergency stop current remains at the set current upper limit This function is used to satisfy the requirement of stopping the AC drive in emergency state In any control mode operation panel terminal or External STOP terminal 2 communication it can be used to make the AC drive decelerate to stop In this case the deceleration time is deceleration time 4 When this terminal becomes ON the AC drive decelerates Deceleration DC braking to the initial frequency of stop DC braking and then switches over to DC braking state Clear the current running When this terminal becomes ON the AC drive s current ime running time is cleared This function must be supported by P8 42 and P8 53 The four multi reference terminals have 16 state combinations corresponding to 16 reference values as listed in the following table PID parameter switchover Speed control Torque control switchover 46 Ta a 4 9 50 6 www ssinverter info SSI1000 User Manual Description of Function Codes Table 6 2 State combinations of the four multi reference termina
165. na or the terminal UP DOWN function remains effective 6 www ssinverter info SSI1000 User Manual Description of Function Codes 0 Maximum frequency PO 10 P0 24 ices dean E 1 Set frequency ae 2 100 Hz The acceleration deceleration time indicates the time for the AC drive to increase from O Hz to the frequency set in PO 24 If this parameter is set to 1 the acceleration deceleration time is related to the set frequency If the set frequency changes frequently the motor s acceleration deceleration also changes 0 Modbus protocol Serial communication 1 Profibus DP bridge protocol 2 CANopen bridge 3 CANlink bridge The SSI1000 supports Modbus PROFIBUS DP bridge and CANopen bridge Select a proper protocol based on the actual requirements 0 Motor parameter group 1 Motor parameter group 1 Motor parameter group 2 selection 2 Motor parameter group 3 3 Motor parameter group 4 The SSI1000 can drive four motors at different time You can set the motor nameplate parameters respectively independent motor auto tuning different control modes and parameters related to running performance respectively for the four motors Motor parameter group 1 corresponds to groups P1 and P2 You can select the current motor parameter group by using PO 26 or perform switchover between the motor parameter groups by means of a DI terminal If motor parameters selected by means of PO 26 conflict with those selected by means of DI
166. nal output as standard If these output terminals cannot satisfy requirements USE g p5 99 FM terminal output 0 Pulse output FMP mode 1 Switch signal output FMR The FM terminal is programmable multiplexing terminal It can be used for high speed pulse output FMP with maximum frequency of 100Hz Refer to P5 06 for relevant functions of FMP It can also be used as open collector switch signal output FMR P5 01 FMR function opencollector output terminal 0 1 These five parameters are used to select the functions of the five digital output terminals T A1 T B1 T C1 and T A2 T B2 T C2 are respectively the relays on the control board and the extension card The functions of the output terminals are described in the following table Table 6 5 Functions of output terminals can be zero the terminal becomes ON F When the AC drive stops due to a fault the terminal Frequency level detection BRAKE control 1 output Refer to the descriptions of P8 19 and P8 20 0 If the AC drive runs with the output frequency of 0 the terminal becomes ON If the AC drive is in the stop state the terminal becomes OFF The AC drive judges whether the motor load exceeds the overload pre warning threshold before performing the Motor overload pre warning protection action If the pre warning threshold is exceeded the terminal becomes ON For motor overload parameters see the descriptions of P9 O0to P9 02 6 ww
167. nction Codes SS time the AC drive starts to run If the startup DC braking time is 0 the AC drive starts directly without DC braking The larger the startup DC braking current is the larger the braking force is If the startup mode is pre excited start P6 00 3 the AC drive builds magnetic field based on the set pre excited current After the pre excited time the AC drive starts to run If the pre excited time is 0 the AC drive starts directly without pre excitation The startup DC braking current or pre excited current is a percentage relative to the base value e If the rated motor current is less than or equal to 80 of the rated AC drive current the base value is the rated motor current If the rated motor current is greater than 80 of the rated AC drive current the base value is 80 of the rated AC drive current 0 Linear acceleration deceleration Acceleration Deceleratio 1 S curve acceleration n mode deceleration A 2 S curve acceleration deceleration B It is used to set the frequency change mode during the AC drive start and stop process e 0 Linear acceleration deceleration The output frequency increases or decreases in linear mode The SS11000 provides four group of acceleration deceleration time which can be selected by using P4 00 to P4 08 1 S curve acceleration deceleration A The output frequency increases or decreases along the S curve This mode is generally used in the applicat
168. nd Application Example Figure 4 24 Swing function Swing frequency running 11 01 gt 0 11 02 Jump frequency With swing Without swing frequency frequency NAVON Wm WN i WA AN wt net 11 03 Swing frequency 11 04 Triangular wave fA rising time coefficient Winding motor rotates at uniform linear speed Reciprocat ting mechanism 4 6 8 Multi Speed Mode In scenarios where the running frequency of the AC drive need not be adjusted continuously and only several frequencies are required the multi speed control can be used The SSI1000 supports a maximum of 16 running frequencies which are implemented by state combinations of four DI terminals Set the function codes corresponding to DI terminals to a value among 12 to 15 and then the DI terminals are specified as the multi frequency input terminals The multiple frequencies are set based on the multi frequency table in group 12 In addition you need to set P0 03 Main frequency source A selection to 6 Multireference The following figure shows how to set the multi speed function Figure 4 25 Setting the multi speed function Binary _ Function Settin State Multi trequency Select multi reference as Terminal code val hy combination table the frequency source passas 0 07 01 1 padi 0 0 03 6 tt _ Target Maximum Frequency running frequency sourceselection frequency In the preceding figure DIZ Dl4 DI8
169. nd the running frequency is within the frequency jump range the actual running frequency will jump over the set frequency jump amplitude rise directly from the lowest jump frequency to the highest jump frequency The following figure shows the diagram when the jump frequencies are valid during acceleration deceleration Figure 6 19 Diagram when the jump frequencies are valid during acceleration deceleration Output frequency Hz ___ Frequency jump amplitude ee frequency 2 Frequency jump amplitude Jump nea r ada jump amplitude frequency 1 _ _4 Frequency jump amplitude Time t 6 www ssinverter info SSI1000 User Manual Description of Function Codes Frequency switchover point between acceleration time 1 and acceleration time 2 Frequency switchover point between deceleration time 1 and deceleration time 2 This function is valid when motor 1 is selected and acceleration deceleration time switchover is not performed by means of DI terminal It is used to select different groups of acceleration deceleration time based on the running frequency range rather than DI terminal during the running process of the AC drive Figure 6 20 Acceleration deceleration time switchover Output frequency Hz Set frequency P8 25 8 26 Time t I l 4 1 1 kl Acceleration l i Deceleration time2 i 1 time2 i Acceleration Deceleration time 1 time 1 During acceleration if the running fr
170. nimum input the corresponding value of this analog input is 0 0 P4 35 DI1 delay time 0 0 3600 0s 00s x P4 36 DI2 delay time 0 0 3600 0s 00s P4 37 DI3 delay time 0 0 3600 0s These parameters are used to set the delay time of the AC drive when the status of DI terminals changes Currently only DI1 DI2 and DI3 support the delay time function 0 High level valid 1 Low level valid __ ligit DI2 valid mo Ni 0 1 same as DI1 DI valid mode selection1 0 1 same as DI1 ee 0 1 same as DI1 Ten thousand s digit DI5 valid mode 0 1 same as DI1 0 1 same as DI1 ec a 0 1 same as DI1 DI valid mode Hundred s digit DI8 valid mode selection2 0 1 Same as DI1 AN lt IQUU J Haq moq _0 1 same as D11 e ho sand s digit D U lid m 0 1 same as DI1 These parameters are used to set the valid mode of DI terminals e 0 High level valid 6 www ssinverter info SSI1000 User Manual Description of Function Codes The DI terminal is valid when being connected with COM and invalid when being disconnected from COM e 1 Low level valid The DI terminal is invalid when being connected with COM and invalid when being disconnected from COM Group F5 Output Terminals The SSI1000 provides an analog output AO terminal a digital output DO terminal a relay terminal and a FM terminal used for high speed pulse output or open collector switch sig
171. nsulation guide plate as shown in Figure 3 2 3 Use incombustible hanging bracket 4 In scenarios with heavy metal powder install the heatsink outside the cabinet and ensure that the room inside the fully sealed cabinet is as large as possible 3 www ssinverter info SSI1000 User Manual Mechanical and Electrical Installation 3 1 4 Removal of the Front Cover of the SSI1000 For the SSI1000 series AC drives you need to remove the front cover and before wiring the main circuit and control circuit Figure 3 12 Removal of the front cover of the SSI1000 plastic housing Press inward symmetrically to disconnect the hook from the hook slot Figure 3 13 Removal of the front cover of the SSI1000 sheet metal housing 2 Remove the cover toward you 1 Loosen the four screws Prevent the cover from falling off during the removal to avoid potential damage to the equipment or personal injury 3 2 Electrical Installation 3 2 1 Description of Main Circuit Terminals E Description of Main Circuit Terminals of Three phase AC drive 0 75KW 2 2KW 220V amp 0 75KW 4KW 400V A C re or ee e v w POWER MOTOR 3 www ssinverter info SSI1000 User Manual Mechanical and Electrical Installation CoM E Description of Main Circuit Terminals of Three phase AC drive 4KW 5 5KW 220V A C amp 5 5KW 7 5KW 400V A C PESO SOO a DSEn ogo OTOR E Description of Main Circuit Terminals of Thr
172. nt In direct calculation mode directly calculate the demagnetized current and manually adjust the demagnetized current by means of P2 19 The smaller the 6 www ssinverter info SSI1000 User Manual Description of Function Codes _ demagnetized current is the smaller the total output current is However the desired field weakening effect may not be achieved e In automatic adjustment mode the best demagnetized current is selected automatically This may influence the system dynamic performance or cause instability The adjustment speed of the field weakening current can be changed by modifying the values of P2 21 and P2 22 A very quick adjustment may cause instability Therefore generally do not modify them manually Group P3 V F Control Parameters Group P3 is valid only for V F control The V F control mode is applicable to low load applications fan or pump or applications where one AC drive operates multiple motors or there is a large difference between the AC drive power and the motor power KE n 0 0 fixed torque boost 0 1 Model 30 0 dependent p3 99 Cut off frequency of 0 00 Hz to maximum output 50 0HZ torque boost frequency P3 01 Torque boost To compensate the low frequency torque characteristics of V F control you can boost the output voltage of the AC drive at low frequency by modifying P3 01 If the torque boost is set t
173. nt During the warranty period if the product fails or is damaged under the condition of normal use by following the instructions Ssinverter will be responsible for free maintenance 2 Within the warranty period maintenance will be charged for the damages caused by the following reasons a Improper use or repair modification without prior permission b Fire flood abnormal voltage other disasters and secondary disaster c Hardware damage caused by dropping or transportation after procurement d Improper operation e Trouble out of the equipment for example external device 3 If there is any failure or damage to the product please correctly fill out the Product Warranty Card in detail 4 The maintenance fee is charged according to the latest Maintenance Price List of Ssinverter 5 The Product Warranty Card is not re issued Please keep the card and present it to the maintenance personnel when asking for maintenance 6 If there is any problem during the service contact Ssinverter s agent or Ssinverter directly 7 This agreement shall be interpreted by Ssinverter Co Ltd Website www ssinverter info MODEL SS1I10110G43AB INTO 3PH AC380 440V 50 60HZ 3PH AC 0 110 V Input 0 3200HZ messy C1 25A 11KW V1 32A 15KW amp production W control NO 1101101140367 OUTPUT Warranty www ssinverter info SSI1000 User Manual Maintenance and Troubleshooting Warranty and production control no 0110
174. o sources You can also perform superposition on the two sources by setting the calculation formula to meet different control requirements of different scenarios 4 6 1 Frequency Setting by the Main Frequency Source There are nine setting modes of main frequency sources digital setting UP DOWN modification non retentive at power failure digital setting UP DOWN modification retentive at power failure Ali Al2 Al3 pulse setting multi reference simple PLC and communication setting You can select one in PO 03 Figure 4 17 Frequency set by the main frequency source 4 E Digital Retentiveat setting power failure ETA m RH X Ery 4 33 Al2 amp Analog RA ov 4 33 4 a GOs y og ois XX setting 12 00 to 12 15 6 4 00to 4 04 DI1 to D10 12 13 14 15 redan M ulti speed Group 12 7 Sim ple PLC Alito Al2 8 ay Host s to 13 05 9 Com munication H1000 register computer configuration Com ae unication seting Sie Frequency switchover 0 03 Main frequency source A selection DI1 to D10 According to the preceding figure the running frequency of the AC drive can be set by means of function codes manual adjustment analog input multi speed terminal external feedback signal internal PID regulator or the host computer Set the corresponding function codes of each frequency setting mode as shown in the preceding figure 4 6 2 Frequency Setting by the Auxiliar
175. o too large the motor may overheat and the AC drive may suffer overcurrent If the load is large and the motor startup torque is insufficient increase the value of P3 01 If the load is small decrease the value of P3 01 If it is set to 0 0 the AC drive performs automatic torque boost In this case the AC drive automatically calculates the torque boost value based on motor parameters including the stator resistance P3 00 specifies the frequency under which torque boost is valid Torque boost becomes invalid when this frequency is exceeded as shown in the following figure Figure 6 4 Manual torque boost Output voltage Vb n Ooo DTA Vb Maximum i output voltage V1 Voltage of V1 manual torque boost f1 fb Output frequency f1 Cutoff frequency of fb Rated running manual torque boost frequency 6 www ssinverter info SSI1000 User Manual Description of Function Codes 0 Linear V F 1 Multi point V F 2 Square V F 3 1 2 power V F 4 6 8 V F curve setting 1 4 power V F 1 6 power V F 1 8 power V F e 0 Linear V F It is applicable to common constant torque load 1 Multi point V F It is applicable to special load such as dehydrator and centrifuge Any such V F curve can be obtained by setting parameters of P3 03 to P3 08 2 Square V F It is applicable to centrifugal loads such as fan and pump 3 to 8 V F curve between linear V F and square V F Eo a Mul
176. ocated with function 38 PID integral pause is ON or not Whether to stop integral operation when the output reaches the limit If Stop integral operation is selected the PID integral operation stops which may help to reduce the PID overshoot 6 www ssinverter info SSI1000 User Manual Description of Function Codes Property 10 26 Detection value of 0 0 Not judging feedback loss PID feedback loss 0 1 100 0 Detection time of WA PID feedback loss JT AYOS These parameters are used to judge whether PID feedback is lost If the PID feedback is smaller than the value of 10 26 and the lasting time exceeds the value of 10 27 the AC drive reports fault PD and acts according to the selected fault protection action It is used to select whether to continue PID operation in the state of stop Generally the PID operation stops when the AC drive stops Group 11 Swing Frequency Fixed Length and Count The swing frequency function is applied to the textile and chemical fiber fields and the applications where traversing and winding functions are required The swing frequency function indicates that the output frequency of the AC drive swings up and down with the set frequency as the center The trace of running frequency at the time axis is shown in the following figure The swing amplitude is set in 11 00 and 11 01 When 11 01 is set to 0 the swing amplitude is 0 and the swing frequency does not take effect
177. occurs Output terminal status upon 3 fault P9 22 P9 23 Power on time upon 3 fault P9 24 P9 27 P9 28 P9 29 P9 30 P9 31 P9 32 P9 33 P9 34 P9 37 P9 38 P9 39 P9 40 P9 41 P9 42 P9 43 P9 44 Running time upon 3rd fault Frequency upon 2nd fault Current upon 2nd fault Bus voltage upon 2nd fault DI status upon 2nd fault Output terminal status upon 2 fault AC drive status upon 2rd fault Power on time upon 2rd fault Running time upon 2rd fault Frequency upon 2nd fault Current upon 1nd fault Bus voltage upon 1nd fault DI status upon 1nd fault Output terminal status upon 1nd fault AC drive status upon 1rd fault Power on time upon 1rd fault Running time upon 1rd fault Same as P9 17 P9 24 Same as P9 17 P9 24 Unit s digit Motor overload OL1 0 Coast to stop 1 Stop according to the stop mode 2 Continue to run Ten s digit Power input phase loss Fault protection Same as unit s digit Been perce cn 6 www ssinverter info SSI1000 User Manual Description of Function Codes Hite a 60 I 0 Coast to stop 1 Switch over to V F control stop according to the stop mode 2 Switch over to V F control continue to run Fault protection 00000 action 0 Coast to stop selection 2 1 Stop according to the stop Mode Hundred s digit reserved Thousand s digit Motor overheat OH2 Same as unit s digit in P9 47 Ten thousand s digit Accumulative running time reached Unit s digit User
178. ode a P5 06 FMP function selection P5 07 AO1 function selection X 0 po p5 9 Maximum FMP output F 01406 60 ki 50 00 ET frequency kHz Running frequency 1 Set frequency 2 Output current 3 Output torque absolute value 4 Output power 5 Output voltage 6 7 8 Pulse input Alt Al2 AO2 function selection 9 Als 10 Length 11 Count value 12 Communication setting 13 Motor rotational speed 14 Output current 15 Output voltage 16 Output torque actual value P5 08 X P510 0 0 P51 1 00 P5 12 0 00 P5 13 1 00 p5 14 reserved fd P5 45 reserved fd P5 146 reserved f oo O P5 17 p5 19 Relay output delay 0 0 3600 0s time P5 19 ee output delay 0 0 3600 0s P5 20 DO1 output delay time 0 0 3600 0s P5 21 DO2 output delay time 0 0 3600 0s un FMR valid je 0 Positive logic 1 Negative logic Te 1 e 1 same as FMR DO valid mode selection P5 22 00000 0 1 same as ies i N AIC 0 1 same as FMR th Q ar id S dic y it DO mc 0 1 same as FMR 0 Direct start 1 Rotational speed tracking restart 2 Pre excited start asynchronous motor P6 01 Startup frequency 0 00 10 00 Hz 0 00Hz x 5 www ssinverter info P6 00 Start mode SSI1000 User Manual Function Code 12 Rotational speed 0 From frequency at stop 1 From ze
179. ode DI1 is RUN enabled terminal and DI2 determines the running direction The parameters are set as below P4 11 _ Terminal command mode P4 00 DI1 function selection Forward RUN FWD P4 01 DI2 function selection Reverse RUN REV Figure 6 8 Setting of two line mode 2 command 1 Forward RUN Reverse K1 O DI1 RUN enabled Forward or reverse Y DI2 direction COM Digital common To fo Hof As shown in the preceding figure if K1 is ON the AC drive instructs forward rotation when K2 is OFF and instructs reverse rotation when K2 is ON If K1 is OFF the AC drive stops 2 Three line mode 1 In this mode DI3 is RUN enabled terminal and the direction is decided by DI1 and DI2 The parameters are set as below 6 www ssinverter info SSI1000 User Manual Description of Function Codes P4 11 Terminal command mode a 2 P4 00 DI1 function selection 1 Forward RUN FWD P4 01 DI2 function selection 2 Reverse RUN REV P4 02 DI3 function selection Three line control Figure 6 9 Setting of three line mode 1 Forward SB2 i button Y DI1 Forward RUN FWD Stop SB1 l button DI3 RUN enabled Reverse button SB3 SS O DI2 Reverse RUN REV COM Digital common As shown in the preceding figure if SB1 is ON the AC drive instructs forward rotation when SB2 is pressed to be ON and instructs reverse rotation when SB3 is pressed to be ON The AC drive stops immediate
180. of load 0 0 0 60 0s becoming P9 66 Over speed detection 0 0 50 0 maximum P9 67 value frequency P9 68 Over speed detection 0 0 60 0s time Detection value of too 0 0 50 0 maximum P9 69 large speed deviation frequency P9 70 Detection time of too 0 0 60 0s large speed deviation 4 Pulse setting DI5 5 Communication setting Multi reference PID feedback source 4 Pulse setting DI5 5 Communication setting 6 Al1 Al2 7 MAX JAl1 AI2 8 MIN JAl1 AI2 X 10 03 PID action direction 0 Forward action 1 Reverse action 10 04 PID setting feedback 0 65535 range X X 10 05 Proportional gain Kp1 0 0 100 0 20 0 10 06 Integral time Tit 0 01 10 00s 200s x 10 07 Differential time Td1 0 00 10 000 0 000s O a 10 08 CUON PENNENGY Orr 0 00 to maximum frequency ae amp reverse rotation 10 09 PID deviation limit 0 0 100 0 10 10 PID differential limit 0 00 100 00 10 11 PID setting change time 0 00 650 00s 0 008 10 12 PID feedback filter time 0 00 60 00s 0 00s_ XP de X X 00 x 010 X i www ssinverter info SSI1000 User Manual Function Code ae e 40 13 PID outputfitertime 0 00 6000s 000s 0a Resened O o oo a 10 47 0 No switchover 10 18 PID parameter 1 Switchover via DI fk switchover condition 2 Automatic switchover based on deviation 40 19 PID parameter 0 0 to 10 20 20 0 Se switchover d
181. on deceleration time of simple PLC 12 46 Running time of simple PLC reference 14 0 0 6553 5s h 0 0s h 12 47 Acceleration deceleration time of simple PLC 0 3 reference 14 12 48 Running time of simple PLC reference 15 0 0 6553 5s h 0 0s h Acceleration deceleration time of simple PLC 12 50 Time unit of simple PLC running 0 s second 1 h hour 0 Code E Set by 12 00 Reference 0 source Pulse setting PID Set by preset frequency PO 08 modified via terminal UP DOWN It determines the setting channel of reference 0 You can perform convenient switchover between the setting channels When multi reference or simple PLC is used as frequency source the switchover between two frequency sources can be realized easily 6 www ssinverter info SSI1000 User Manual Description of Function Codes Group 13 Communication Parameters i 13 00 ettin 0 No check data format lt 8 N 2 gt Data format 1 Even parity check data format lt 8 E 1 gt 2 Odd Parity check data format lt 8 0 1 gt 3 No check data format lt 8 N 1 gt Valid for Modbus 300 BPs 600 BPs 1200 BPs 2400 BPs 4800 BPs 9600 BPs 19200 BPs 38400 BPs 57600 BPs 115200 BPs 13 01 Baud rate 0 115200 BPs 6005 1 208300 BPs 2 256000 BPs 3 512000 Bps Hundred s digit reserved Thousand s digit CANlink baud rate 0 Broadcast address 13 02 Local address 1 247 Valid for Modbus PROFIBUSDP
182. on of Function Codes Acceleration deceleration time of simple PLC 12 24 Running time of simple PLC reference 3 0 0 6553 5s h 0 0s h Acceleration deceleration time of simple PLC 12 26 Running time of simple PLC reference 4 0 0 6553 5s h 0 0s h 12 27 Acceleration deceleration time of simple PLC os o reference 4 12 28 Running time of simple PLC reference 5 0 0 6553 5s h 0 0s h 42 29 Acceleration deceleration time of simple PLC 0 3 reference 5 12 30 Running time of simple PLC reference 6 0 0 6553 5s h 0 0s h 42 31 Acceleration deceleration time of simple PLC os sf reference 6 12 32 Running time of simple PLC reference 7 0 0 6553 5s h 0 0s h Acceleration deceleration time of simple PLC 12 34 Running time of simple PLC references 0 0 6553 5s h 0 0s h Acceleration deceleration time of simple PLC 12 36 Running time of simple PLC reference 9 0 0 6553 5s h 0 0s h 42 37 Acceleration deceleration time of simple PLC os o reference 9 12 38 Running time of simple PLC reference 10 0 0 6553 5s h 0 0s h Acceleration deceleration time of simple PLC 12 40 Running time of simple PLC reference 11 0 0 6553 5s h 0 0s h 12 41 Acceleration deceleration time of simple PLC 0 3 reference 11 12 42 Running time of simple PLC reference 12 0 0 6553 5s h 0 0s h Acceleration deceleration time of simple PLC 12 44 Running time of simple PLC reference 13 0 0 6553 5s h 0 0s h Accelerati
183. on option key KEY BOARD MENU 4 1 1 Description of Indicators RUN ON indicates that the AC drive is in the running state and OFF indicates that the AC drive is in the stop state e LOCAL REMOT It indicates whether the AC drive is operated by means of operation panel terminals or communication LOCAL REMOT OFF Operation panel control LOCAL REMOT ON Terminal control LOCAL REMOT blinking FWD REV ON indicates reverse rotation and OFF indicates forward rotation TUNE TC When the indicator is ON it indicates torque control mode When the indicator is blinking slowly it indicates the auto tuning state When the indicator is blinking quickly it indicates the fault state 4 www ssinverter info SSI1000 User Manual Operation Display and Application Example Unit Indicators means that the indicator is ON C and means that the indicator is OFF RPM O 2 Hz unit of frequency G o Hz A V A uni O RPM C A unit of current Hz A V W unit of f O RPM O _ V unit of voltage RPM _O RPM unit of rotational speed a Hz A YV o RPM _ Yo percentage om e Digital Display The 5 digit LED display is able to display the set frequency output frequency monitoring data and fault codes 4 1 2 Description of Keys on the Operation Panel Table 4 1 Description of keys on the operation panel E T i G Enter or ex
184. on state visual display 1 Pw It displays whether the DI functions 1 40 are valid The operation panel has five 7 segment LEDs and each 7 segment LED displays the selection of eight functions The 7 segment LED is defined in the following figure Figure 6 36 Definition of 7 segment LED DI function state display ON indicates valid OFF indicates invalid right to left DO0 44 DI function state visual display 2 Pe y Ol 6 www ssinverter info SSI1000 User Manual Description of Function Codes It displays whether the DI functions 41 59 are valid The display format is similar to D0 43 The 7 segment LEDs display functions 41 48 49 56 and 57 59 respectively from right to left oe DO 58 Phase Z counting 0 65535 It displays the phase Z counting of the current ABZ or UVW encoder The value increases or decreases by 1 every time the encoder rotates one revolution forwardly or reversely You can check whether the installation of the encoder is normal by viewing DO 58 DO 59 Current set frequency 100 00 100 00 DO 60 Current running frequency 100 00 100 00 It displays the current set frequency and running frequency 100 00 corresponds to the AC drive s maximum frequency PO 10 aaa ene a DO 61 AC drive running state 0 65535 It displays the running state of the AC drive The data format is listed in the following table 0 Stop 1 Forward 2 Reverse D0 61 0 Const
185. on time The frequency curve in this mode is shown in the following figure Figure 4 11 Frequency curve of pre excited start 4 www ssinverter info SSI1000 User Manual Operation Display and Application Example Frequency f 0 12 on Frequency one _ upper limit 6 00 2 Pre excited start at le 6 00 2 Pre excited start 6 07 Pw Acceleration Deceleration mode Default ala Actelerati 6 04 0 0s on time 0 17 _ Acceleration 6 07 0 Startu a nmin Iw time ing time Pa 6 06 Pre excited time Running Running command command 4 5 3 Stop Mode The AC drive supports two stop modes decelerate to stop and coast to stop set in P6 10 Figure 4 12 Diagram of two stop modes decelerate to stop and coast to stop Frequency I excited time 6 03 A Startup frequency Time t Time t Freqgueracy 1 6 10 1 Coast to slop Flint l 6107 0 Decelerate to stop Rotational spead under 0 18 load coast to stop by _ Decelerabon time inerti A 6 12 Waiting lt imes al Nie Di a 6 12 Stop DE N braking time i Time t ST Initial Erlid Teme th a stop DC br 6 13 Stop DC Stop Shop command braking current commend 4 5 4 Timing Stop The SSI1000 supports timing stop This function is enabled by P8 42 and the timing duration is determined by P8 43 and P8 44 Figure 4 13 Setting of the timing
186. ontrol Torque control switchover 47 Emergency stop 48 External STOP terminal 2 49 Deceleration DC braking P4 09 DI10 function selection X oe X Xo S gt X X de X SSI1000 User Manual Function Code Curve 1 2 points see P4 13 to P4 16 Curve 2 2 points see P4 18 to P4 21 Curve 3 2 points see P4 23 to P4 26 Curve 4 Reserved Curve 5 Reserve Curvet to curve 5 same as Al1 P4 33 Al curve selection Cured to curve 5 same as Al1 0 Minimum AE l 1 0 0 Setting for Al less than Ta 3 P4 34 minimum input ni npu i w 0 1 same as Al1 0 1 same as Al1 D1 delay time 0 0 3600 0s 0os 4 36 DI2 delay time 0 0 3600 0s 00s x PeSr Di3 aelayime ee a IA 0 High ie ae 1 Low level valid O 1 eee as DI 00000 DI valid mode selection1 noe 0 1 Od eameasDM as D11 D1 0 1 sameas D as D11 0 1 same as DI o eA 0 1 0 1 same as DH as Dit 3 O 1 EE as DI DI valid mode 0 1 same ma DI1 00000 0 1 Pade selection2 1 Same as DI1 tires 0 1 same as DI1 5 www ssinverter info 10 SSI1000 User Manual P5 00 FM terminal output mode P5 01 P5 02 P5 03 P5 04 P5 05 FMR function opencollector output terminal Relay function T A1 T B1 T C1 Relay function T A2 T B2 T C2 DO1 function selection open collec
187. ower V F curve 1 2 power 1 4 power 1 6 power 1 8 power square V F separation Two types complete separation half separation e Straight line ramp Ramp mode e S curve ramp a Four groups of acceleration deceleration time with the range of 0 0 6500 0s Domano DC braking frequency 0 00 Hz to maximum frequency DC braking Braking time 0 0 36 0s Braking action current value 0 0 100 0 JOG frequency range 0 00 50 00 Hz JOG acceleration deceleration time 0 0 6500 0s preset speeds combination of DI terminal states Overload capacity V F curve Standard functions Onboard PID It realizes process controlled closed loop control system easily Auto voltage It can keep constant output voltage automatically when the regulation AVR mains voltage changes Overvoltage The current and voltage are limited automatically during Overcurrent stall the running process so as to avoid frequent tripping due to control overvoltage overcurrent It can limit the torque automatically and prevent frequent over Matha limit and current tripping during the running process contro Torque control can be implemented in the CLVC mode Control of asynchronous motor and synchronous motor are High performance implemented through the high performance current vector control technology through that the AC drive can continue to run for a short time Virtual I Os Five groups of virtual DI Dos can realize simple logic control Time range 0 0
188. ponding setting P4 14 of Al curve 1 minimum 100 00 100 0 0 0 4 input p4 15 P4 13 to 10 00 V 10 00V Corresponding setting 100 0 P4 16 of Al1curve maximum 100 00 100 0 A x input P4 17 All filter time 0 00 10 00s Ox These parameters are used to define the relationship between the analog input voltage and the corresponding setting When the analog input voltage exceeds the maximum value P4 15 the maximum value is used When the analog input voltage is less than the minimum value P4 13 the value set in P4 34 Setting for Al less than minimum input is used When the analog input is current input 1 mA current corresponds to 0 5 V voltage P4 17 Al1 filter time is used to set the software filter time of Al1 If the analog input is liable to interference increase the value of this parameter to stabilize the detected analog input However increase of the Al filter time will slow the response of analog detection Set this parameter properly based on actual conditions In different applications 100 of analog input corresponds to different nominal values For details refer to the description of different applications Two typical setting examples are shown in the following figure Figure 6 11 Corresponding relationship between analog input and set values Corresponding set value Corresponding set value frequency torque fraqueancy orgue Oh warren lixewiaimiecaicee wie 100 0 ja nmmn l i l l OV 0 mA
189. quent calculation and cannot be directly read by the user 4 11 Use of AO Terminals The AC drive supports a total of two AO terminals among which AO1 is provided by the control board and AO2 is provided on the extension card minal Input Sign Al1 GND It receives the signal of 0 10 VDC If J8 is connected to the position with V mark it receives the signal of 0 10 VDC eae If J8 is connected to the position with I mark it receives the signal of 4 20 mA AO1 and AO2 can be used to indicate the internal running parameters in the analog mode The property of indicated parameters can be defined by P5 07 and P5 08 The designated running parameters can be rectified before output The rectification feature is Y kX b among which X indicates the running parameters to be output and k and b of AO1 can be set by P5 10 and P5 11 Figure 4 33 Setting of k and b of AO1 AO1 output Y after rectification Parameter to be output X before rectification 4 www ssinverter info SSI1000 User Manual Operation Display and Application Example 4 12 Use of the PG Terminal The closed loop vector control with sensor P0O 00 1 helps to improve the speed stability accuracy of the AC drive In this case it is necessary to install an encoder for the motor Signals from the encoder are fed back to the AC drive through the PG card The SSI1000 provides PG cards of four different types of signal features The AC
190. r 4 Thermal protection of motor If the rated capacity of the motor selected does not match that of the AC drive especially when the AC drive s rated power is greater than the motor s adjust the motor protection parameters on the operation panel of the AC drive or install a thermal relay in the motor circuit for protection 5 Running at over 50 Hz The AC drive provides frequency output of 0 to 3200 Hz Up to 320 Hz is supported if the AC drive runs in CLVC and SFVC mode If the AC drive is required to run at over 50 Hz consider the capacity of the machine 6 Vibration of mechanical device The AC drive may encounter the mechanical resonance point at some output frequencies which can be avoided by setting the skip frequency 7 Motor heat and noise www ssinverter info SSI1000 User Manual Safety Information and Precautions _ The output of the AC drive is pulse width modulation PWM wave with certain harmonic frequencies and therefore the motor temperature noise and vibration are slightly greater than those when the AC drive runs at power frequency 50 Hz 8 Voltage sensitive device or capacitor on output side of the AC drive Do not install the capacitor for improving power factor or lightning protection voltagesensitive resistor on the output side of the AC drive because the output of the AC drive is PWM wave Otherwise the AC drive may suf
191. r AC drive and motor should be connected to the system machinery or appliance properly with spraying protection at the installation part and conductive metal in full contact Figure 7 2 Cabling diagram Power cable Power cable Min 200 mm ai e i r N Min 300mm l Motor cable Control cable AC drive Control cable w 90 Min 500mm_ S Braking resistor cable Motor cable Control cable KN 90 ames Power Cable Min 500 mm Control cable 7 5 Solutions to Common EMC Interference Problems The AC drive generates very strong interference Although EMC measures are taken the interference may still exist due to improper cabling or grounding during use When the AC drive interferes with other devices adopt the following solutions e Connect the motor housing to the PE of the AC drive Leakage protection e Connect the PE of the AC drive to the PE of the mains power supply switch tripping e Add a safety capacitor to the power input cable e Add magnetic rings to the input drive cable e Connect the motor housing to the PE of the AC drive e Connect the PE of the AC drive to the PE of the mains voltage e Add a safety capacitor to the power input cable and wind the cable with magnetic rings e Add a safety capacitor to the interfered signal port or wind the signal cable with magnetic rings e Connect the equipment to the common ground e Connect the motor housing to the PE of the AC drive e Connect the PE of t
192. r frequency PO 15 2 Replace the fan and clean the air filter 3 Contact the agent or Ssinverter for technical support 1 Ensure the cable between the AC drive and the motor is normal 2 Replace the motor or clear mechanical faults 3 Check and re set motor parameters 1 Check and reset the parameters in group P4 2 Re connect the external signal cables 3 Re confirm the jumper bar across OP and 24 V 4 Contact the agent or Ssinverter for technical support 1 Replace the encoder and ensure the cabling is proper 2 Replace the PG card 3 Contact the agent or Ssinverter for technical support 1 Re set motor parameters or re perform the motor autotuning 2 Set proper acceleration deceleration time 3 Contact the agent or Ssinverter for technical support www ssinverter info SSI1000 User Manual Maintenance and Troubleshooting Fault S 1 Check whether the contactor cable is loose 2 Check whether the contactor The soft startup contactor is not is faulty picked up 3 Check whether 24 V power supply of the contactor is faulty 4 Contact the agent or Ssinverter for technical support RL is reported upon power on or running 8 8 8 8 8 Related component on the control is displayed upon board is damaged Replace the control board Warranty Agreement 1 The warranty period of the product is 18 months refer to the barcode on the equipme
193. r with load runs at a very low speed increase the value of this parameter when the motor with load runs at a very large speed decrease the value of this parameter For CLVC it is used to adjust the output current of the AC drive with same load In the vector control mode the output of the speed loop regulator is torque current reference This parameter is used to filter the torque references It need not be adjusted generally and can be increased in the case of large speed fluctuation In the case of motor oscillation decrease the value of this parameter properly If the value of this parameter is small the output torque of the AC drive may fluctuate greatly but the response is quick Pi e al F ee pagg 0 200 overexcitation gain During deceleration of the AC drive over excitation control can restrain rise of the bus voltage to avoid the overvoltage fault The larger the over excitation gain is the better the restraining effect is Increase the over excitation gain if the AC drive is liable to overvoltage error during deceleration Too large over excitation gain however may lead to an increase in output current Therefore set this parameter to a proper value in actual applications Set the over excitation gain to 0 in applications of small inertia the bus voltage will not rise during deceleration or where there is a braking resistor 0 P2 10 1 Alt 2 Al2 3 Al3 4 Pulse setting DI5 5 Communication set
194. rameter upload amp download and a real time oscilloscope 9 Other new functions The newly added functions of the SSI1000 series AC drive are described as below Function Description Virtual I O It can implement various simple logic functions Al3 to receive the signal from the motor temperature sensor input Motor overheat protection PT100 PT1000 thereby providing motor overheat protection Rapid current limit It helps to avoid frequent occurrence of overcurrent faults of the AC drive www ssinverter info SSI1000 User Manual Fun on E E a l Four motors can be switched over via four groups of motor Multi motor switchover parameters Restoring user parameters It allows you to save or restore the parameters set by yourself The Al AO accuracy can reach almost 20 mv via factory PONEFACOUrA ANAN correction or on site correction oo paramierer You can customize the parameters that need to be displayed You can view the modified parameters You can select the reaction of the AC drive to a fault occurring based on the actual need The reactions are as below e Coast to stop e Decelerate to stop e Continue to run You can also select the frequency at which the AC drive continues to run Two groups of PID parameters can be switched over via PID parameters switchover terminals or can be automatically switched over according to deviation PiDJeedbackioss detection The PID feedback loss value can be set
195. rcurrent caused due to DC braking at high speed P6 13 Stop DC braking current This parameter specifies the output current at DC braking and is a percentage relative to the base value lf the rated motor current is less than or equal to 80 of the rated AC drive current the base value is the rated motor current If the rated motor current is greater than 80 of the rated AC drive current the base value is 80 of the rated AC drive current P6 14 Stop DC braking time This parameter specifies the holding time of DC braking If it is set to 0 DC braking is cancelled The stop DC braking process is shown in the following figure Figure 6 14 Stop DC braking process 6 www ssinverter info SSI1000 User Manual Description of Function Codes Output frequency Hz Initial frequency o stop DC braking Stop DC braking Time t Effective value o I output voltage i l l l I 4 Waiting time of istop DC braking an I l Stod DC RUN braking time command It is valid only for the AC drive with internal braking unit and used to adjust the duty ratio of the braking unit The larger the value of this parameter is the better the braking result will be However too larger value causes great fluctuation of the AC drive bus voltage during the braking process Group P7 Operation Panel and Display 0 APP key disabled 1 Switchover between operation panel control and r
196. re provided on the control board Al1 GND It receives the signal of 0 10 VDC Al2 GND If J8 is connected to the position with V mark it receives the signal of 0 10 VDC If J8 is connected to the position with I mark it receives the signal of 4 20 mA AI3 GND It is receives the signal of 10 to 10 VDC 4 www ssinverter info SSI1000 User Manual Operation Display and Application Example As external voltage current signal Al is used for frequency source setting torque setting voltage setting at V F separation and PID setting or feedback The corresponding relationship of the voltage or current and actual setting or feedback is defined by P4 13 to P4 27 Figure 4 32 Defining corresponding relationship of the voltage or current and actual setting or feedback re The user can preset up to 5 curves Different Als can use one curve I m Vi Vi te J I A Curve P 4 13 to Curve 2 P4 18 tb P4 17 P4 22 l i H 7 I Unit s digit A11 lIi Al i 4 _ internal izi pS selection 1 5 7 gt calculation value fd ii Ten s digit Al2 4 7 gt Al2 internal Curve selection 1 5 calculation value a AB Hundred s digit AI3 Z Als internal a selection 1 5 calculation value Al terminal Sampling P4 33 Al curve selection The sampling of Al terminals can be queried in DO 09 to DO 11 The calculation value is for internal subse
197. reaches the threshold of 100 hours perform the setting as follows 1 Set the accumulative power on time threshold to 100 h P8 16 100 h P8 17 eee running threshold 0 65000 It is used to set the accumulative running time threshold of the AC drive If the accumulative running time P7 09 reaches the value set in this parameter the corresponding DO terminal becomes ON This parameter is used to set whether to enable the safety protection If it is set to 1 the AC drive does not respond to the run command valid upon AC drive power on for example an input terminal is ON before power on The AC drive responds only after the run command is cancelled and becomes valid again In addition the AC drive does not respond to the run command valid upon fault reset of the AC drive The run protection can be disabled only after the run command is cancelled In this way the motor can be protected from responding to run commands upon power on or fault reset in unexpected conditions 6 www ssinverter info SSI1000 User Manual Description of Function Codes Property Frequency detection 50 00 P8 19 value BRAKE control 1 0 00 Hz to maximum frequency te E detection va P8 20 hysteresis BRAKE 0 0 100 0 BRAKE control hysteresis 1 control hysteresis 1 If the running frequency is higher than the value of P8 19 the corresponding DO terminal becomes ON If the running frequency is lower than value of P8
198. rent vector control technology The load feedback energy compensates the voltage reduction so through that the AC drive can continue to run for a short time It helps to avoid frequent overcurrent faults of the AC drive Five groups of virtual DI Dos can realize simple logic control Timing control Time range 0 0 6500 0 minutes Multi motor Four motors can be switched over via four groups of motor switchover parameters 8 www ssinverter info Individualized functions SSI1000 User Manual Selection and Dimensions Specifications It supports communication via Modbus RTU PROFIBUSDP CANlink and CANopen The optional I O enables Al3 to receive the motor temperature motor overeat sensor input PT100 PT1000 so as to realize motor overheat protection protection types collector encoder resolver UVW encoder and SIN COS encoder User The optional programming card helps you to realize secondary programmable development Its programming environment is compatible with that function of the PLC of Ssinverter Advanced It supports the operation of AC drive parameters and virtual background oscillograph function via which the state inside the AC drive is software monitored e Operation panel Running e Control terminals command source e Serial communication port You can perform switchover between these sources in various ways There are a total of 10 frequency sources such as digital setting analog voltage setting analog curr
199. rews of the components especially the screws with red mark Duri ae e Do not drop wire end or screw into the AC drive Failure to installation comply will result in damage to the AC drive AN e Install the AC drive in places free of vibration and direct WARNING sunlight e When two AC drives are laid in the same cabinet arrange the installation positions properly to ensure the cooling effect e Wiring must be performed only by qualified personnel under instructions described in this manual Failure to comply may result in unexpected accidents e A circuit breaker must be used to isolate the power supply and AN cancer the AC drive Failure to comply may result in a fire oO e Ensure that the power supply is cut off before wiring Failure to comply may result in electric shock e Tie the AC drive to ground properly by standard Failure to comply may result in electric shock At wiring e Never connect the power cables to the output terminals U V W of the AC drive Pay attention to the marks of the wiring terminals and ensure correct wiring Failure to comply will result in damage to the AC drive AN e Never connect the braking resistor between the DC bus WARNING terminals and Failure to comply may result in a fire e Use wire sizes recommended in the manual Failure to comply may result in accidents e Use a shielded cable for the encoder and ensure that the shielding layer is reliably grounded DANGER 1
200. ro speed tracking mode l 2 From maximum frequency tracking speed pe 4 Startup frequency 0 0 100 0s 00s ok holdingtime Startup DC braking P6 05 current Pre excited 0 100 0 current pe o Startup DC braking 0 0 100 0s time Pre excited time 0 Linear acceleration deceleration Acceleration Deceleratio 1 S curve acceleration k n mode deceleration A 2 S curve acceleration deceleration B peog ime propaniomor gt 0 0 to 100 0 P6 09 30 0 curve start segment pe o9 Time proportion of S 6 99 to 100 0 P6 08 30 0 curve end segment 0 Decelerate to stop Initial frequency of stop 0 00 P6 1 1 DC braking 0 00 Hz to maximum frequency P6 12 Waiting time of stop DC 0 0 100 0s ee braking P6 13 Stop DC braking current 0 100 P6 14 Stop DC braking time 0 0 100 0s 00s P6 15 0 100 100 Reseved S o y O 0 APP key disabled 1 Switchover between operation 3 Forward JOG 4 Reverse JOG 0 STOP RESET key enabled STOP RESET key only in operation panel control 1 fe function 1 STOP RESET key enabled in any operation mode panel control and remote OOOO FFFF command control terminal or Bit00 Running frequency 1 Hz P6 02 X gt gt P6 07 P7 00 APP Key function P7 01 selection communication 2 Switchover between forward rotation and reverse rotation P7 02 Bit01 Set frequency Hz Bit02 Bus
201. s 3 Second environment Environment that includes all establishments other than those directly connected to a low voltage power supply network which supplies buildings used for domestic purposes 4 Category C1 AC drive Power Drive System PDS of rated voltage less than 1000 V intended for use in the first environment 5 Category C2 AC drive PDS of rated voltage less than 1000 V which is neither a plug in device nor a movable device and when used in the first environment is intended to be installed and commissioned only by a professional 6 Category C3 AC drive PDS of rated voltage less than 1000 V intended for use in the second environment and not intended for use in the first environment 7 Category C4 AC drive PDS of rated voltage equal to or above 1000 V or rated current equal to or above 400 A or intended for use in complex systems in the second environment 7 2 Introduction to EMC Standard 7 2 1 EMC Standard The SSI1000 series AC drive satisfies the requirements of standard EN 61800 3 2004 Category C2 The AC drives are applied to both the first environment and the second environment 7 2 2 Installation Environment The system manufacturer using the AC drive is responsible for compliance of the system with the European EMC directive Based on the application of the system the integrator must ensure that the system complies with standard EN 61800 3 2004 Category C2 C3 or C4 www ssinverter info SSI10
202. s applied to the resolver 11000 PG1 10 kHz excitation frequency DB9 It applies to all models interface card intedace It is suitable for the UVW differential UVW encoder encoder and applied to synchronous interface card 11000 PG2 motor It is adaptable to 5 V power suppl Differential l f It is the differential resolver interface l encoder 11000 PG3 card It is adaptable to 5 V power supply It applies to all models interface card It is the open collector encoder interface card with 1 1 frequency division output It is adaptable to 15 V power supply It applies to all models Open collector encoder 11000 PG4 interface card It applies to all models 1 Oextension 11000 I O card CANlink communication card 11000 CANlink 4 www ssinverter info SSI1000 User Manual CANopen communication card Profibus DP communication card Resolver interface card UVW encoder interface card 11000 CANopen 11000 Profibus DP TTLIELL TETEL Operation Display and Application Example d 3 F F L Prree i pnia E igan ajsa www ssinverter al wwyw ssinverter info SSI1000 User Manual Operation Display and Application Example SPPEEER TR i Differential encoder ig interface card Open collector encoder interface card E gt 4 15 Password Setting The AC drive provides the user password protection function When 16 00 is set to a nonz
203. s of P6 05 and P6 06 If the pre excited time is 0 the AC drive cancels pre excitation and starts to run at startup frequency If the pre excited time is not 0 the AC drive pre excites first before startup improving the dynamic response of the motor P6 01 Startup frequency 0 00 10 00 Hz pe A P6 04 Startup frequency 0 0 100 0s holdingtime To ensure the motor torque at AC drive startup set a proper startup frequency In addition to build excitation when the motor starts up the startup frequency must be held for a certain period The startup frequency P6 01 is not restricted by the frequency lower limit If the set target frequency is lower than the startup frequency the AC drive will not start and stays in the standby state During switchover between forward rotation and reverse rotation the startup frequency holding time is disabled The holding time is not included in the acceleration time but in the running time of simple PLC 6 www ssinverter info SSI1000 User Manual Description of Function Codes a U E aT Example 1 P0 00 0 The frequency source is digital setting PO 08 2 00 Hz The digital setting frequency is 2 00 Hz PO 00 5 00 Hz The startup frequency is 5 00 Hz P6 04 2 0s The startup frequency holding time is 2 0s In this example the AC drive stays in the standby state and the output frequency is 0 00HZz Example 2 In this example the AC drive accelerates to 5 00 Hz and t
204. set to 1 the cooling fan keeps working after power on E Dormant frequency P8 51 to P8 49 Wakeup frequency iin mexinum Keaveney P040 PO o 0 00Hz P8 50 Wakeup delay time 0 0 6500 0s s 0 6500 0s P8 51 Dormant Sleeping 0 00 Hz to wakeup frequency 0 00Hz E frequency P8 49 Peso Dommantisicepind 0 0 6500 0s 0 0s delay time These parameters are used to implement the dormant and wakeup functions in the water supply application When the AC drive is in running state the AC drive enters the dormant state and stops automatically after the dormant delay time P8 52 if the set frequency is lower than or equal to the dormant frequency P8 51 When the AC drive is in dormant state and the current running command is effective the AC drives starts up after the wakeup delay time P8 50 if the set frequency is higher than or equal to the wakeup frequency P8 49 Generally set the wakeup frequency equal to or higher than the dormant frequency If the wakeup frequency and dormant frequency are set to 0 the dormant and wakeup functions are disabled 6 www ssinverter info SSI1000 User Manual Description of Function Codes When the dormant function is enabled if the frequency source is PID whether PID operation is performed in the dormant state is determined by 11 28 In this case select PID operation enabled in the stop state 11 28 1 oo If the current running time reaches the value set in this parameter
205. setting power FHV l m Analog output l CME TiAl Fault relay output ACHOV limABLE 3AE F DO mAb ABLE GND Fault relay output 435 Ta ACHOV lOmARLE JALDF hans Moy iomAELE LARD Terminal resistor RSARS pant Three phase inverter wiring schematic All SSI1000 series AC drives have the same wiring mode The figure here shows the wiring of Three phase 380 VAC drive indicates main circuit terminal while O indicates control circuit terminal e When the external operation panel is connected the display of the operation panel on the SS11000 goes off E Description of Wiring of Signal Terminals 1 Wiring of Al terminals Weak analog voltage signals are easy to suffer external interference and therefore the shielded cable must be used and the cable length must be less than 20 m as shown in following figure 3 www ssinverter info SS11000 User Manual Mechanical and Electrical Installation SS ey Figure 3 15 Wiring mode of Al terminals Potentiometer In applications where the analog signal suffers severe interference install filter capacitor or ferrite magnetic core at the analog signal source Figure 3 16 Install filter capacitor or ferrite magnetic core Cross or wind two or three coils in the same direction Barri lc J 0 022 uF 50 Vi I Ferrite magnetic core 2 Wiring of DI terminals Generally select shielded cable no longer than 20 m When active driving is adop
206. software filter time of DI terminal status If DI terminals are liable to interference and may cause malfunction increase the value of this parameter to enhance the anti interference capability However increase of DI filter time will reduce the response of DI terminals 0 Two line mode 1 Terminal command 1 Two line mode 2 mode 2 Three line mode 1 3 Three line mode 2 This parameter is used to set the mode in which the AC drive is controlled by external terminals The following uses DI1 DI2 and DI3 among DI1 to DI10 as an example with allocating functions of DI1 DI2 and DI3 by setting P4 00 to P4 02 6 www ssinverter info SSI1000 User Manual Description of Function Codes e 0 Two line mode 1 It is the most commonly used two line mode in which the forward reverse rotation of the motor is decided by DI1 and DI2 The parameters are set as below Code a P4 11 Terminal command mode 0 Twoine1t td P4 00 DI1 function selection 1 Forward RUN FWD P4 01 DI2 function selection Reverse RUN REV Figure 6 7 Setting of two line mode 1 RUN K1 command DI1 Forward RUN FWD DI2 Reverse RUN REV 9 COM Digital common Pao po po fo As shown in the preceding figure when only K1 is ON the AC drive instructs forward rotation When only K2 is ON the AC drive instructs reverse rotation When K1 and K2 are ON or OFF simultaneously the AC drive stops 1 Two line mode 2 In this m
207. sponds to the value of PO 10 Maximum frequency 6 Multi reference In multi reference mode combinations of different DI terminal states correspond to different set frequencies The SS11000 supports a maximum of 16 speeds implemented by 16 state combinations of four DI terminals allocated with functions 12 to 15 in Group 12 The multiple references indicate percentages of the value of PO 10 Maximum frequency If a DI terminal is used for the multi reference function you need to perform related setting in group P4 e 7 Simple PLC When the simple programmable logic controller PLC mode is used as the frequency source the running frequency of the AC drive can be switched over among the 16 frequency references You can set the holding time and acceleration deceleration time of the 16 frequency references For details refer to the descriptions of Group 12 8 PID The output of PID control is used as the running frequency PID control is generally used in on site closed loop control such as constant pressure closed loop control and constant tension closed loop control When applying PID as the frequency source you need to set parameters of PID function in group 10 9 Communication setting The frequency is set by means of communication If the AC drive is a slave in point point communication and receives data as the frequency source data transmitted by the master is used as the set frequency If PROFIBUS DP communic
208. ss of motor auto tuning is as follows 1 If the motor can be disconnected from the load disconnect the motor from the load mechanically after power off so that the motor can run without load 2 After power on set PO 01 Command source selection to 0 Operation panel control 3 Input the motor nameplate parameters such as P1 00 to P1 05 correctly and input the following parameters based on the actually selected motor P1 00 Motor type selection P1 01 Rated motor power P1 02 Rated motor voltage P1 03 Rated motor current P1 04 Rated motor frequency P1 05 Rated motor rotational speed For asynchronous motor set P1 37 Auto tuning selection to 2 Asynchronous motor on the operation panel The operation panel displays 7 a Ey o EF W O oF 20 oO Then press on the operation panel The AC drive will drive the motor to accelerate decelerate and run in the forward reverse direction and the RUN indicator is ON The autotuning lasts approximately 2 minutes When the preceding display information disappears and the operation panel returns to the normal parameter display status it indicates that the auto tuning is complete The AC drive will automatically calculate the following motor parameters P1 06 Stator resistance asynchronous motor P1 07 Rotor resistance asynchronous motor P1 08 Leakage inductive reactance asynchronous motor P1 09 Mutual inductive reactance asynchronous motor 4
209. stop function Running state Running state P8 42 1 timing function enabled P8 43 0 timing duration determined by P 8 44 P8 43 0 timing duration determined by P 8 44 Set P8 42 to 1 to enable the timing function P8 44 Timing duration P8 44 Timing duration A ime t Running Automatic stop Running Automatic sto command command p You can set the timing duration by means of analog input such as potentiometer signal For details see the description of P8 43 4 5 5 JOG Running In certain applications the AC drive needs to run in low speed temporarily to facilitate equipment test or other commissioning operations In this case you can set the AC drive to perform JOG running 4 www ssinverter info SSI1000 User Manual Operation Display and Application Example Figure 4 14 JOG running Output frequency Acceleration Deceleration JOG runnin i frequency P0 D8 Actual L J h Actual acceleration time aa time JOG acceleration Set time PS 01 JOG deceleration Set acceleration time ag pe moraii a a deceleration time JOG command mM Parameter Setting and Operation of JOG Running in Operation Panel Control Figure 4 15 JOG running in operation panel control JOG Define the key JOG running Operation command key as NOG Key p ba fest a parameters stop state P8 00 JOG running frequency P 8 01 JOG acceleration time P8 02 JOG deceleration time jii
210. ted necessary filtering measures shall be taken to prevent the interference to the power supply It is recommended to use the contact control mode A SINK wiring Figure 3 17 Wiring in SINK mode External I controller A Control board ofthe AC drive This is the most commonly used wiring mode To apply external power supply remove jumpers between 24 V and EV and between COM and CME and connect the positive pole of external power supply to EV and negative pole to CME In such wiring mode the DI terminals of different AC drives cannot be connected in parallel Otherwise DI mal function may result If parallel connection different AC drives is required connect a diode in series at the DI and the diode needs to satisfy the requirement IF gt 10 mA UF lt 1 V www ssinverter info SSI1000 User Manual Mechanical and Electrical Installation Figure 3 18 DI terminals connected in parallel in SINK mode i 24V Control board VCC 24V of AC drive 1 eas Controlboard 24V ofAC drive 2 3 30 z oR 4 7 rm l DI i 24k 0 h COM l External eee ee l ntoller B SOURCE wiring In such wiring mode remove the jumper between 24 V and EV Connect 24 V to the common port of external controller and meanwhile connect OP to COM If external power supply is applied remove the jumper between CME and COM Figure 3 19 Wiring in SOURCE mode External controller Contolboard of the
211. th of the braking resistor shall be less than 5 m Otherwise it may damage the AC drive 4 External reactor connecting terminals P For the AC drive of 37kW and above 220 V and 110kW and above other voltage classes remove the jumper bar across terminals P and and install the reactor between the two terminals 5 AC drive output terminals U V W The specification and installation method of external power cables must comply with the local safety regulations and related IEC standards Use copper conductors of a proper size as power cables according to the recommended values in section 8 3 The capacitor or surge absorber cannot be connected to the output side of the AC drive Otherwise it may cause frequent AC drive fault or even damage the AC drive If the motor cable is too long electrical resonance will be generated due to the impact of distributed capacitance This will damage the motor insulation or generate higher leakage current causing the AC drive to trip in overcurrent protection If the motor cable is greater than 100 m long an AC output reactor must be installed close to the AC drive 6 Terminal PE This terminal must be reliably connected to the main earthing conductor Otherwise it may cause electric shock mal function or even damage to the AC drive Do not connect the earthing terminal to the neutral conductor of the power supply The impedance of the PE conductor must be a
212. ti point V F 0 00 E frequency 1 F1 0 00 Hz to P3 05 P3 04 co VIF voltage 1 9 go 190 0 00 ok Multi point V F 0 00 P3 06 a V F voltage 2 0 0 100 0 ooj ok P3 07 Multi point V F P3 05 to rated motor frequency R frequency 3 F3 P1 04 Hz P3 08 a V F voltage 3 0 0 100 0 These six parameters are used to define the multi point V F curve The multi point V F curve is set based on the motor s load characteristic The relationship between voltages and frequencies is V1 lt V2 lt V3 F1 lt F2 lt F3 At low frequency higher voltage may cause overheat or even burnt out of the motor and overcurrent stall or overcurrent protection of the AC drive Figure 6 5 Setting of multi point V F curve 6 www ssinverter info SSI1000 User Manual Description of Function Codes Voltage Vb prenen _ V3 p 7 paassa V1 F1 F2 F3 Fb Frequency V1 V3 1st 2nd and 3rd voltage F1 F3 1st 2nd and 3rd frequency percentages of multi point V F percentages of multi point V F Vb Rated motor voltage Fb Rated motor running frequency P3 09 a compensation 0 200 0 This parameter is valid only for the asynchronous motor It can compensate the rotational speed slip of the asynchronous motor when the load of the motor increases stabilizing the motor speed in case of load change If this parameter is set to 100 it indicates that the compensation when the motor bears rated load is the
213. ting Digital setting of torque P2 10 upper limit in speed 0 0 200 0 control mode In the speed control mode the maximum output torque of the AC drive is restricted by P2 09 If the torque upper limit is analog pulse or communication setting 100 of the setting corresponds to the value of P2 10 and 100 of the value of P2 10 corresponds to the AC drive rated torque Torque upper limit source in speed control mode For details on the Al1 Al2 and Al3 setting see the description of the Al curves in group P4 6 www ssinverter info SSI1000 User Manual Description of Function Codes _ I U For details on the pulse setting see the description of P4 28 to P4 32 When the AC drive is in communication with the master if P2 09 is set to 5 communication setting P2 10 Digital setting of torque upper limit in speed control mode can be set via communication from the master In other conditions the host computer writes data 100 00 to 100 00 by the communication address 0x1000 where 100 0 corresponds to the value of P2 10 The communication protocol can be Modbus CANopen CANlink or PROFIBUS DP Parametername sertngrenge Detour i A p9 13 Excitation adjustment 0 G0000 2000 proportional gain p2 44 Excitation adjustment 060000 1300 i integral gain pig eo adjusiment 0 60000 2000 proportional gain P2 16 Torque adjustment 0 60000 integral gain These
214. tor current and noload current must be correct Otherwise the V F oscillation suppression effect will not be satisfactory Group P4 Input Terminals The SSI1000 provides five DI terminals DI5 can be used for high speed pulse input and Sanalog input Al terminals The optional extension card provides another 6DI terminals DI7 to DI10 The following table lists the functions available for the DI terminals Table 6 1 Functions of DI terminals ae Der NSM eat er tereeenvectienminas e 1 Forward RUN FWD The terminal is used to control forward or reverse gt RUN of the AC drive drive For details see the desctiption of P4 11 Forward JOG FJOG FJOG indicates forward JOG running while RJOG indicates reverse JOG running The JOG frequency 5 Reverse JOG RJOG acceleration time and deceleration time are described respectively in P8 00 P8 01 and P8 02 6 Terminal UP If the frequency is determined by external terminals the terminals with the two functions are used as increment and decrement commands for frequency modification Terminal DOWN When the frequency source is digital setting they are used to adjust the frequency 6 www ssinverter info SSI1000 User Manual Description of Function Codes Function LI Description The AC drive blocks its output the motor coasts to rest Coast to stop and is not controlled by the AC drive It is the same as coast to stop described in P6 10 The terminal is used for
215. tor output terminal Extension card DO2 function Function Code X 0 No output 1 AC drive running 2 Fault output stop 3 Frequency level detection BRAKE control 1 output 4 Frequency reached 5 Zero speed running no output EJER at stop 6 Motor overload pre warning 7 AC drive overload pre warning 8 Set count value reached 9 Designated count value reached 10 Length reached 11 PLC cycle complete 12 Accumulative running time reached 13 Frequency limited 14 Torque limited 15 Ready for RUN 16 Al1 larger than AI2 Al1 gt AIl2 17 Frequency upper limit reached 18 Frequency lower limit reached no output at stop 19 Undervoltage state output 20 Communication setting 21 Complete orientation 22 Location close to 23 Zero speed running 2 having output at stop 24 Accumulative power on time 1 X reached 25 Frequency level detection BRAKE control 2 output Frequency 1 reached Frequency 2 reached Current 1 reached Current 2 reached Timing reached Al1 input limit exceeded Load becoming 0 Drop in Reverse running Zero current state Module temperature reached Software current limit exceeded 37 Frequency lower limit reached having output at stop 38 Alarm output 39 Motor overheat warning 40 Current running time reached 0 Pulse output FMP oofa 1 Switch signal output FMR a a 5 www ssinverter info SSI1000 User Manual Function C
216. tor type selection asynchronous motor 2 Permanent magnetic synchronous motor P1 01 Rated motor power 0 1 1000 0 kW 0 01 655 35 A AC drive power lt 55 kW 0 1 6553 5A AC drive power gt Dependent 55 kW P1 04 Rated motor frequency 0 01 Hz to maximum frequency P1 05 Rated motor rotational 1 65535 RPM R speed i Rated motor current Set the parameters according to the motor nameplate no matter whether V F control or vector control is adopted To achieve better V F or vector control performance motor auto tuning is required The motor auto tuning accuracy depends on the correct setting of motor nameplate parameters 6 www ssinverter info SSI1000 User Manual Description of Function Codes 0 001 65 535 Q AC drive power Stator resistance lt 55 kW asynchronous motor 0 0001 6 5535 Q AC drive ceengen power gt 55 kW 0 001 65 535 Q AC drive power Rotor resistance lt 55 kW Model asynchronous motor 0 0001 6 5535 Q AC drive Bererigent power gt 55 kW 0 01 655 35 mH AC drive power lt 55 kW Model 0 001 65 535 mH AC drive Eepenigent power gt 55 kW 0 1 6553 5 mH AC drive power lt 55 kW Model 0 01 655 35 mH AC drive Dependent power gt 55 kW 0 01 to P1 03 AC drive power lt No load current 55 kW Model asynchronous motor 0 1 to P1 03 AC drive power gt aakonga 55 kW Leakage inductive reactance asynchronous motor Mutual inductive reactance asynchronous motor
217. tput frequency of the AC drive is within the positive and negative amplitudes of the any frequency reaching detection value the corresponding DO becomes ON The SSI1000 provides two groups of any frequency reaching detection parameters including frequency detection value and detection amplitude as shown in the following figure Figure 6 21 Any frequency reaching detection Running frequency Frequency reaching _ detection amplitude Frequency reaching detection amplitude Any frequency reaching Time ON ON Any frequency reaching OFF OFF OFF detection signal DO or relay Zero current detection 0 0 300 0 rated motor P8 34 level current P8 35 Zero current detection 0 00 600 00s delay time If the output current of the AC drive is equal to or less than the zero current detection level and the duration exceeds the zero current detection delay time the corresponding DO becomes ON The zero current detection is shown in the following figure 6 www ssinverter info SSI1000 User Manual Description of Function Codes E Figure 6 22 Zero current detection Output current Zero current Zero current Jetection signal Zero current detection delay time P8 35 Output overcurrent Oe no deere P8 36 0 1 300 0 rated motor threshold current pee e overcurrent 0 00 600 00s detectiondelay time If the output current of the AC drive is equal to or higher than the overcurrent threshold
218. tput phase loss 0 Disabled protection selection 1 Enabled It is used to determine whether to perform output phase loss protection P9 14 1st fault type P9 15 2nd fault type sid P9 16 3rd latest fault type It is used to record the types of the most recent three faults of the AC drive 0 indicates no fault For possible causes and solution of each fault refer to Chapter 8 P9 17 Frequency upon 3 fault ee the frequency when the latest fault P9 18 Current upon 3 fault It displays the current when the latest fault occurs P9 19 Bus voltage upon 3rd fault ie ae the bus voltage when the latest fault It displays the status of all DI terminals when the latest fault occurs The sequence is as follows Di DIG DIS DE DIZ Di2 DIt Ifa DI is ON the setting is 1 If the DI is OFF the setting is 0 The value is the equivalent decimal number converted from the DI status 6 www ssinverter info SSI1000 User Manual Description of Function Codes It displays the status of all output terminals when the latest fault occurs The sequence is as follows er r rif DO DOT REL REL1 FMP If an output terminal is ON the setting is 1 If the output terminal is OFF the setting is 0 The value is the equivalent decimal number converted from the DI statuses AC drive status upon 3rd fault It displays the present power on time when the latest fault occurs It displays the present running time when the latest fault
219. trol mode is reverse to the value of 17 00 However if the DI terminal with function 29 Torque control prohibited is ON the AC drive is fixed to run in the speed control mode Torque setting source in fy URE Seung torque control Communication setting MIN AI Al2 7 MAX AI1 Al2 Full range of values 1 7 corresponds to the digital setting of 17 03 0 1 2 3 4 5 6 17 01 is used to set the torque setting source There are a total of eight torque setting sources The torque setting is a relative value 100 0 corresponds to the AC drive s rated torque The setting range is 200 0 to 200 0 indicating the AC drive s maximum torque is twice of the AC drive s rated torque If the torque setting is positive the AC drive rotates in forward direction If the torque setting is negative the AC drive rotates in reverse direction e 0 Digital setting 17 03 The target torque directly uses the value set in 17 03 e 1 Al1 e 2 Al2 e 3 Al3 The target torque is decided by analog input The SS11000 control board provides two Al terminals Al1 Al2 Al3 Al1 is 0 10 V voltage input Al2 is 0 10 V voltage input or 4 20 mA current input decided by jumper J8 on the control board and Al3 is 10 V to 10 V voltage input 6 www ssinverter info SSI1000 User Manual Description of Function Codes Ce The SSI1000 provides five curves indicating the mapping relationship between the input voltage of Al1 A
220. tsink temperature is high The AC drive resumes the carrier frequency to the set value when the heatsink temperature becomes normal This function reduces the overheat alarms 0 00 650 00s P0 19 2 PO 17 Acceleration time 1 0 0 6500 0s PO 19 1 renee 0 65000s PO 19 0 0 00 650 00s P0 19 2 PO 18 Deceleration time 1 0 0 6500 0s PO 19 1 ioe a 0 65000s PO 19 0 Acceleration time indicates the time required by the AC drive to accelerate from 0 Hz to Acceleration Deceleration base frequency PO 24 that is t1 in Figure 6 2 Deceleration time indicates the time required by the AC drive to decelerate from Acceleration Deceleration base frequency P0 24 to 0 Hz that is t2 in Figure 6 2 Figure 6 2 Acceleration Deceleration time Output frequency Hz Acceleration Deceleratio base frequency Set frequency p Time t i Actual acceleration time l o Actual deceleration time e e m m m m m Set acceleration time t1 t2 Set deceleration time The SS11000 provides totally four groups of acceleration deceleration time for selection You can perform switchover by using a DI terminal e Group 1 P0 17 PO 18 Group 2 P8 03 P8 04 Group 3 P8 05 P8 06 e Group 4 P8 07 P8 08 6 www ssinverter info SSI1000 User Manual Description of Function Codes To satisfy requirements of different applications the SSI1000 provides three accel
221. tuning properly set the motor type motor nameplate parameters of P1 00 to P1 05 Encoder type P1 28 and Encoder pulses per revolution P1 27 first The AC drive will obtain motor parameters of P1 06 to P1 10 A B phase sequence of ABZ incremental encoder P1 30 and vector control current loop PI parameters of P2 13 to P2 16 by complete auto tuning Set this parameter to 2 and press O 11 Synchronous motor with load auto tuning It is applicable to scenarios where the synchronous motor cannot be disconnected from the load During with load auto tuning the motor rotates at the speed of 10 PRM hen the AC drive starts complete autotuning Before performing with load auto tuning properly set the motor type and motor nameplate parameters of P1 00 to P1 05 first By with load auto tuning the AC drive obtains the initial position angle of the synchronous motor which is a necessary prerequisite of the motor s normal running Before the first use of the synchronous motor after installation motor auto tuning must be performed Set this parameter to 11 and press Then the AC drive starts with load auto tuning e 12 Synchronous motor no load auto tuning If the synchronous motor can be disconnected from the load no load auto tuning is recommended which will achieve better running performance compared with with load auto tuning During the process of no load auto tuning the AC drive performs with load auto tuning first
222. uch higher harmonics When the motor is far from the AC drive there is much distributed capacitance in the circuit and certain harmonics may cause resonance in the circuit bringing about the following two impacts e Degrade the motor insulation performance and damage the motor in the long run e Generate large leakage current and cause frequent AC drive protection trips If the distance between the AC drive and the motor is greater than 100 m install an AC output reactor 1 Do not install the capacitor or surge suppressor on the output side of the AC drive Otherwise it may cause faults to the AC drive or damage to the capacitor and surge suppressor 2 Inputs Outputs main circuit of the AC drive contain harmonics which may interfere with the communication device connected to the AC drive Therefore install an anti interference filter to minimize the interference 3 For more details on peripheral devices refer to related selection manual 2 4 2 Description of Optional Parts The optional parts include braking unit extension cards of different functions and external operation panel etc If any optional part is required specify it in your order Table 2 4 Optional parts of the SSI1000 Internal braking unit AC drive model followed by letter B The models of single phase 0 4 2 2 kW and three phase 0 75 15 kW are installed with the internal braking unit as standard configuration Internal bra
223. ulator parameters in group P2 For the permanent magnetic synchronous motor PMSM theSS11000 does not support SFVC CLVC is used generally In some low power motor applications you can also use V F 0 Operation panel control LED off Command source 1 Terminal control LED on selection Run Stop 2 Communication control LED blinking It is used to determine the input channel of the AC drive control commands such as run stop forward rotation reverse rotation and jog operation You can input the commands in the following three channels e 0 Operation panel control LOCAL REMOT indicator off Commands are given by pressing keys O on the operation panel e 1 Terminal control LOCAL REMOT indicator on 6 www ssinverter info SSI1000 User Manual Description of Function Codes oo E Commands are given by means of multifunctional input terminals with functions such as FWD REV JOGF and JOGR e 2 Communication control LOCAL REMOT indicator blinking Commands are given from host computer If this parameter is set to 2 a communication card Modbus RTU PROFIBUS DP card CANlink card user programmable card or CANopen card must be installed If a PROFIBUS DP card is selected and PZD1 data is valid commands are given by means of PZD1 data If any other card is selected commands are written by means of the communication address 0x2000 E 1
224. ult P9 40 DI status upon 1nd fault o Output terminal status P9 41 upon 1nd fault AC drive status upon P9 43 Power on time upon 1rd fault fault p9 45 reserved oo ooo P9 46 reserved f Unit s digit Motor overload OL1 0 Coast to stop 1 Stop according to the stop mode 2 Continue to run Ten s digit Power input phase loss Fault protection Same as unit s digit action selection 1 Hundred s digit Power output 00000 w phase loss LF equipment fault EF Communication fault CE 0 Coast to stop 1 Switch over to V F control stop according to the stop mode 2 Switch over to V F control continue to run Ten s digit EEPROM read write fault EP Fault protection action 0 Coast to stop selection 2 1 Stop according to the stop Mode Hundred s digit reserved Thousand s digit Motor overheat OH2 Ten thousand s digit Accumulative running time reached Same as unit s digit in P9 47 x 5 www ssinverter info SSI1000 User Manual Function Code Unit s a po PT Unit s digit User defined faut 1 fault 1 Same as unit s digit in P9 47 Ten s digit User defined fault 2 Same as unit s digit in P9 47 Hundred s digit Accumulative power on ive reached UT NC ani Igit Loac Fault protection action comin o P9 49 selection 3 0 Coast to stop 00000 1 Stop according to the stop mode 2 Continue to run at 7 of rated motor frequency and resume to the set frequency if the load recovers
225. ultifunction extension port and set PO 01 to 2 Then you can start or stop the AC drive in communication mode The following figure shows the setting method Figure 4 8 Setting for start stop using the communication control mode _ Function Setting Command source Control switch Terminal code value Terminal control selection sw Terminal mnhand N control Twoine mode 1 4 www ssinverter info SSI1000 User Manual Operation Display and Application Example When 13 04 is set to a non zero number the function of automatic AC drive stop upon communication timeout is enabled This prevents uncontrollable AC drive running due to faults of the communication cable or the host computer The communication port of the AC drive supports the Modbus RTU protocol and the communication is implemented only when the host computer supports the Modbus RTU master station protocol 4 5 2 Start Mode The SSI1000 supports three start modes namely direct start rotational speed tracking restart and pre excited start asynchronous motor set in P6 00 P6 00 0 direct start It is applicable to small inertia load The frequency curve in this mode is shown in the following figure DC braking before the start is applicable to drive of load such as elevator and crane Startup frequency is applicable to drive with burst start under start torque such as cement mixer Figure 4 9 Frequency curve of direct start
226. ve reactance asynchronous motor Model Dependent P1 08 Mutual inductive reactance asynchronous motor Model Dependent P1 09 Model Dependent P1 10 P1 14 P1 15 0 001 65 535 Q AC drive power P1 16 Stator resistance lt 55 kW Model synchronous motor 0 0001 6 5535 Q AC drive Dependent power gt 55 kW 0 01 655 35 mH AC drive P4 17 Shaft D inductance power lt 55 kW Model synchronous motor 0 001 65 535 mH AC drive Dependent power gt 55 kW 0 01 655 35 mH AC drive P1 18 Shaft Q inductance power lt 55 kW Model synchronous motor 0 001 65 535 mH AC drive DEPED power gt 55 kW Pii9 reseve eoo Back EMF P1 20 synchronous motor 0 1 6553 5 V Berendoi against electric P1 21 reserved E p1 22 reserved O P1 23 reserved fd p1 24 reserved fd P1 25 reserved fd P1 26 reserved fd p1 27 Encoder pulses per 1 65535 2500 revolution 0 ABZ incremental encoder 1 UVW incremental encoder P1 28 Encoder type 2 Resolver 3 SIN COS encoder 4 Wire saving UVW encoder P1 29 reserved Pd www ssinverter info ui SSI1000 User Manual Function Code ial Gaia A A B phase sequence of Gs Fornara P1 30 ABZ incremental 1 Reserve encoder P1 31 Encoder installation 0 poo 3s99 9 angle U V W phase 0 Forward encoder P1 33 UVW encoder angle 0 0 359 9 EJ offset P1 34 Number of pole pairs of 1 65535 S ee resolver P1 35 auto tuning P2 04 Spe
227. ve the dust especially metal powder on the surface of the AC drive to prevent the dust from entering the AC drive Clear the oil stain on the cooling fan of the AC drive 9 1 2 Periodic Inspection Perform periodic inspection in places where inspection is difficult Periodic inspection involves Check and clean the air duct periodically Check whether the screws become loose Check whether the AC drive is corroded Check whether the wiring terminals show signs of arcing Main circuit insulation test Before measuring the insulating resistance with megameter 500 VDC megameter recommended disconnect the main circuit from the AC drive Prompt Do not use the insulating resistance meter to test the insulation of the control circuit The high voltage test need not be performed again because it has been completed before delivery 9 1 3 Replacement of Vulnerable Components The vulnerable components of the AC drive are cooling fan and filter electrolytic capacitor Their service life is related to the operating environment and maintenance status ie eee the service life is shown as follows Bearna Wom e Whether there is there i is rT on nthe blade 2tosyears Blade airo ue in e Whether there is abnormal vibration ging noise upon startup 9 www ssinverter info SSI1000 User Manual Maintenance and Troubleshooting e Input power supply in poor quality e Whether there is liquid leakage e High ambient e Whether the safe valve
228. voltage V Bit03 Output voltage V 1F pg Bit04 Output current A Bit05 Output power kW Bit06 Output torque BitO7 DI input status LED display running P7 03 parameters 1 www ssinverter info Ul SSI1000 User Manual Function Code Property Load speed display 1F K PID setting 0000 FFFF Bit00 PID feedback Bit01 PLC stage Bit02 Pulse setting frequency KHz Bit03 Running frequency 2 Hz Bit04 Remaining running time Bit05 Al1 voltage before correction V Bit06 Al2 voltage before correction V BitO7 Al3 voltage before correction V me oon Bit08 Linear speed xg peranetet Bit09 Current power on time Hour Bit10 Current running time Min Bit11 Pulse setting frequency Hz Bit12 Communication setting value Bit13 Encoder feedback speed Hz Bit14 Main frequency A display Hz Bit15 Auxiliary frequency B display Hz 0000 FFFF Bit00 Set frequency Hz Bit01 Bus voltage V Bit02 DI input status Bit03 DO output status Bit04 Al1 voltage V Bit05 Al2 voltage V CEO epi Stop Bit06 AI3 voltage V 33 x paramers Bit07 Count value Bit08 Length value Bit09 PLC stage Bit10 Load speed Bit11 PID setting Bit12 Pulse setting frequency KHz pze Load speed display 0 0001 6 5000 1 0000 x coefficient P7 07 Heatsink temperature of 0 0 100 0 C inverter module version P7 09 Accumulative running 0 65535 h time www ssinverter info 13
229. w ssinverter info Zero speed running no output at stop SSI1000 User Manual Description of Function Codes escription p sccreowrnsnmen penra reana e E rive overload prewarning 32 protection action is performed Pe ssomensons paaria OS et count value reached the value set in 11 08 O eres paia nae reached the value set in 11 09 exceeds the value set in 11 05 When simple PLC completes one cycle the terminal reached the time set in P8 17 the terminal becomes ON If the set frequency exceeds the frequency upper limit or lower limit and the output frequency of the AC drive reaches the upper limit or lower limit the terminal becomes ON In speed control mode if the output torque reaches the 14 Torque limited torque limit the AC drive enters the stall protection state and meanwhile the terminal becomes ON If the AC drive main circuit and control circuit become 15 Ready for RUN stable and the AC drive detects no fault and is ready for RUN the terminal becomes ON terminal becomes ON n If the running frequency reaches the upper limit the no output at stop becomes ON In the stop state the terminal becomes OFF becomes ON setting Refer to the communication protocol Zero speed running 2 having If the output frequency of the AC drive is 0 the terminal output at stop becomes ON In the state of stop the signal is still ON Accumulative poweron time If the AC drive accumulative power on time P7 13 reached excee
230. wise the EMC effect will be affected seriously The EMC filter should be installed as closely as possible to the power input side of the AC drive The following table lists the recommended manufacturers and models of EMC filters for the SSI1000 series AC drive Select a proper one based on actual requirements 7 3 2 Installation of AC Input Reactor on Power Input Side An AC input reactor is installed to eliminate the harmonics of the input current As an optional device the reactor can be installed externally to meet strict requirements of an application environment for harmonics The following table lists the recommended manufacturers and models of input reactors 7 3 3 Installation of AC Output Reactor on Power Output Side Whether to install an AC output reactor on the power output side is dependent on the actual situation The cable connecting the AC drive and the motor should not be too long capacitance enlarges when an over long cable is used and thus high harmonics current may be easily generated If the length of the output cable is equal to or greater than the value in the following table install an AC output reactor on the power output side of the AC drive Table 7 1 Cable Sea threshold when an AC ah reactor is installed Al aim ar kW ean E sf 5 5 KW 200 500V 7 5 KW 200 500V 100M 7 www ssinverter info SSI1000 User Manual EMC Table 7 2 Recommended manufacturers and models of EMC filters amp AC Input
231. y Frequency Source The frequency setting by the auxiliary frequency source is the same as the frequency setting by the main frequency source You can set the auxiliary frequency source in PO 04 4 www ssinverter info SSI1000 User Manual Operation Display and Application Example Figure 4 18 Frequency set by the auxiliary frequency source o E a X a Auxiliary JPG i frequency n BS DEN mA source B A Th vin V l as ESL TETTH_ ra 0 04 n on LX 4 04 30 vl M Auxiliary setting frequency i Dh Dii 400 to 4 08 oe Bi source E Frequency o 12314115 PE onl y Multl speed switchover 7 4 00 to 4 09 D Groups 40 Simple PLC aT i Mae A oo 2 DN to D1 The relationship between the target running frequency and the main frequency source and auxiliary frequency source is set in PO 07 as follows 1 Main frequency source A The main frequency source is directly used to set the target running frequency 2 Auxiliary frequency source B The auxiliary frequency source is directly used to set the target running frequency 3 A and B operation There are four operation methods namely A B A B maximum of A and B and minimum of A and B 4 Frequency switchover A DI terminal is used to switch over between the preceding three frequency setting channels The following figure shows how to set the relationship in PO 07 in which the bold line indicates the default setting Figure 4 19 Rel
232. y for ABZ incremental encoder P1 28 0 and is used to set the A B phase sequence of the ABZ incremental encoder It is valid for both asynchronous motor and synchronous motor The A B phase sequence can be obtained through Asynchronous motor complete auto tuning or Synchronous motor no load auto tuning This parameter is applicable only to synchronous motor It is valid for ABZ incremental encoder UVW incremental encoder resolver and wire saving UVW encoder but invalid for SIN COS encoder It can be obtained through synchronous motor no load auto turning or with load auto tuning After installation of the synchronous motor is complete the value of this parameter must be obtained by motor auto tuning Otherwise the motor cannot run properly 6 www ssinverter info SSI1000 User Manual Description of Function Codes Code malo 0 Forward P1 32 sequence of UVW 1 Reverse encoder P1 33 UVW encoder angle 0 0 359 9 0 0 offset These two parameters are valid only when the UVW encoder is applied to a EA motor They can be obtained by synchronous motor no load auto tuning or with load autotuning After installation of the synchronous motor is complete the values of these two parameters must be obtained by motor auto tuning Otherwise the motor cannot run properly This parameter is used to set the time that a wire break fault lasts If it is set to 0 0s the AC drive does not detect the encoder wir
233. z to maximum frequency 50 00 17 05 frequency in torque X can control P0 10 ES Reverse maximum l i 0 00 Hz to maximum frequency 50 00 17 06 frequency in torque X ca control P0 10 ES 17 07 Acceleration time in 0 00 65000s ee torque control 17 08 Deceleration time in 0 00 65000s X torque control 5 2 Monitoring Parameters l n i Al2 voltage V current mA D0 13 Lengthvalue OOD DO 14 Loadspeed OE DO 17 PlCstage OH 0 01 kHz 0 01 Hz Remaining running time 0 1 Min 0 001 V D0 22 Al2 voltage V current mA before 0 01 V 0 01 mA 7016H correction DO 23 Al3 voltage before correction 0 001 V 7017H D0 24 7018H DO 25 Accumulative power on time 7019H DO 26 Accumulative running time 701AH V DO 27 Pulse input frequency 701BH DO 28 Communication setting value 0 01 701CH S 1 DO 35 Target torque 7023H 5 www ssinverter info 27 SSI1000 User Manual Function Code ParameterName D0 36 Resolver position 1 7024H P A T E D0 37 ower factor angle 0 1 7025H D0 38 BZ position 1 7026H D0 39 arget voltage upon V F separation 1V 7027H DO 40 Output voltage upon V F separation 7028H DO 42 DO state visual display 702AH DO 41 DI state visual display 7029H oe l a a sa Ss ee a ee poe a l 703AH 00 57 reseve a ooo 703AH 0 01 0 01 i i D0 64 Received value of point point 0 01 7040H communication D0 65 Torque upper limit 7041H DO 66 reserved PT DO 67 r

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