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GenVX Series Airline Respirator User Manual

1. AJ paysi qeysa 5 2 BSN WNWIXew p x Jou od 2 UlE u 40 lil 0 SNOJIBUEP A BILIPIWLWI SIJIYASOWJE UI SN 104 JON J Airl UBBAXO 143213d G 6GT Uey SSI BUIUIRJUOI JIIYASOWIJE UI BSN JOJ JON V SNOILVIIWIT ANV SNOILAV 105 diy paljddns ys 1SE1g DAISEAJY sly paljddns gs NOl I Shonunuo2 9 NOILJJLOYd T GenVX Ser X XIX x XIX X X XIX X XIX X x x x IX XIX IX IX X X X X X X xx X px xx X XIX XIX XIX X XIX XI X x xan39 1 2 85 Y5 9670 361 SON NT3428Y XTXIX SNOLIVIINTI S4SN41 ONV JIVN4ILIV SNOILNYO 22 gt ES ES 0019697 059697 0697 21697 91697 1697 97 81697 61697 TTSPS ISVS cISVS 8EL9H 406 XAIX9E XA9E XADOId SIKAI CLOY TOS9E 4 1500102 1 51500102 4 1 156202 JJOLNHSISOSOCA AOSVSVS LSS 8675 PSS OTSPS ZELOH CELH 4 1 145 931435 XAN39 491A4Q 104 1N09 3SOH dIV MOT JIYNYILY SATISWASSV 4dV9 JIVYNYIJLIV suotjeinbijuo2 buluo 04 y ut Auo p Aolddy SNOISN3dSNS JIVN4ILIV S41405S422V 3801 1 1 8 1 SLNANOdWOD 5 Jo eILdSay 41y p nddns 5 2 dAl DEM SILIIS XAUII 9POW N 25 582 GUYTING ZZ8 i E0E6 TEOTY A euetulju 9 Aem Ajajes 8681 pie ng HCT Series Flow Control 5 Component Concept Ga Bullard Component Conce
2. 11 With air still flowing into your respirator you are now ready to enter work area NOTE OSHA respirator regulations do not require fit testing of Supplied air hoods and helmets GenVX Series Airline Respirator User Manual Doffing When finished working leave work area wearing respirator and with air still flowing Once outside contaminated area remove respirator and then disconnect the air supply hose using the quick disconnect fittings NOTE If using V20 Series 1 2 I D air supply hose the quick disconnect coupler does not have a shut off valve Therefore air will continue to flow freely after disconnecting hose from respirator WARNING Leave work area immediately if Any respirator component becomes damaged Airflow into respirator helmet stops or slows down Air pressure gauge drops below the minimum specified in the Breathing Air Pressure Table pages 15 17 Breathing becomes difficult You become dizzy nauseous too hot too cold or ill You taste smell or see contaminants inside respirator helmet Vision becomes impaired Failure to follow these instructions could result in death or serious injury A WARNING Do not leave respirator in work area Respirable dust contaminants can remain suspended in the air for more than one hour after work activity ceases even though you may not see them Proper work practice requires you to wear the respirator until you are outside t
3. Installation must begin with tab in the back of the helmet 4 Ease cape rim completely into the groove along helmet edge working your way to the front Be certain cape is completely in place at every point along helmet s bottom edge 5 Snap the clamp to tighten cable and hold cape snugly on helmet while ensuring the cape stays in the groove Latch should be centered in the front below the chinguard Figure 12 Figure 12 6 Close and latch window frame 7 Pull quickly and forcefully on the cape to ensure proper assembly Installing Breathing Tube Assembly onto Respirator Helmet 1 Prior to connecting the breathing tube ensure foam is present properly inserted into the black threaded connector Figure 13 Inspect for any gaps between foam and side wall 2 Inspect each end of the breathing tube to ensure the red washers are installed inside the threaded fittings 3 Connect breathing tube assembly to helmet by screwing plastic hose connector to fitting located on the rear of the helmet Turn clockwise to tighten Figure 14 Correct Incorrect Figure 14 Figure 13 NOTE Do not remove foam from inside the breathing tube The foam helps reduce the noise level of the incoming air NOTE If the red washers are no longer present in the breathing tube threaded fittings install immediately Part Number GVXBTW Using Climate Control Devices GenVX Series respirators are approved by NIOSH for use with o
4. Sure Lock are registered trademarks Bullard Bullard GmbH Bullard Asia Pacific Pte Ltd of Bullard 1898 Safety Way Lilienthalstrasse 12 LHK Building Polartec is a registered trademark of Cynthiana KY 41031 9303 USA 53424 Remagen Germany 701 Sims Drive 04 03 Polartec Fabrics Toll free within USA 877 BULLARD 285 5273 Tel 49 2642 999980 Singapore 387383 Velcro is a registered trademark of Tel 1 859 234 6616 Fax 49 2642 9999829 Tel 65 6745 0556 28 Fax 1 859 234 8987 Fax 65 6745 5176 6080089735B 0513
5. un ul UI ISI Janpold siy UIBJUIRLU pue asn AjJadoud 01 JANJIeJ p SUOIJINAISUT 5 BY UI p lil ds syjHus asoy pue sahkue l ainssaid y Ajuo asf 4 Ayyenb saybiy 10 q apes T 9 V52 10 sjusweasinbes m BUSIW sie ajqesidses q paljddns ase ssojesidsas y UDUM AJUo pasn aq UD 50161059 ul 1IV d 5 AJ paysi qeysa SUONesUBDUOD BSN WNWIXxew p x Jou 00 2 UllR u 10 lil 01 snoj Buep AfjaJelpIWWI Sesaydsowye UI SN 104 JON J UIBAxo 143213d G 6GT Uey SSI BUIUIRJUOI JIIYASOWIJE UI BSN JOJ JON V SNOTIVIINT1 NV SNOLLNV diy payddngs ys se g DAISEAJY 1 paljddns gs 7 8676 Pops OTSPS TTSPS CTSPS cISVS SC00019V 6000 PEOOOTOV ce00019V c000105V TEOOOTOV S0E000T9V q0c00015Vv 0E000TOV XAIX9E XA9E XADOId S3I1gIN4SSV 4dV9 JIYNYIJLIV SIN3NOdWOI HOlVUIdSIA J91A3A 104 1N09 MO14 5 buiAo od y ut Auo p Aolddy 103LILASIY 41y p nddns 4014 5 2 adAy SILIIS XAUII 9POW 6 24 482 04 11 8 8 E0E6 TEOTY A PUPIUIUA Aem Ajajes 8681 pie ng M0 d 510141002 42 NOLIJ93104d T X x ix x x x xx x x X X XIX IX XIX XIX XIX X XI x x xan39 1 9 85 Y5 1670 361 UOLVUIASIA SATYAS XAN39 3611 9NIH1V34J INOL193104d 2 W STI Awas NY 19457 jernosiddy r Respirator User Manual ne ies Airli
6. 3 0 1041N09 AO 14 S3I1gIN4SSV 4dV9 ONV JIVN4ILIV SNOILNVOI SNOISN3dSNS JIVN4ILIV S414055422V 4411L5NIHIV444 NOLL24104d SIN3NOdWOI 4 01 45 suotjeinbijuo2 buluo 04 y ut Auo p Aolddy E0E6 TEOTY A PUPIUIUA Aem Ajajes 8681 pie ng F40 Series Flow Control XX X XIX X XIX IX XIX IX XIX X X X X XIX X XIX XI x X XANI 9 85 5 6870 361 Jo eILdSay 41y p nddns 4014 5 2 adAy DEM SILIIS XAUII 9POW N 29 482 QMVTIn8 448 a AC1000 Series Flow Control SONINT3428Y X IXIXTXTXTXTX Tx Tx SIKAI CLOY 10696 dOXAD 1500102 4401 500102 LSOSOCA JAOINHSISSTOTA AAOLNHSISOSOTA 0019697 059697 9697 cI69r 91697 1697 21697 81697 61697 zSNOLLWLINTI S4SN41 ONV JIVN4ILIV SNOILNVOI 3SOH 4 SNOISN3dSNS JIVN4ILIV S4140554922V Ga Bullard suoie nbas a gedijdde 19410 pue YHSO YHS UM UBD 1022P UI p uiezuiew pue p sn XXX x x xx XIX X XTX TX x x BUIUUOP SUOININAISUT S A4ISN 0 Adde suoneywi sn ll ds 10 pue UOIINAISUT S 4ISfN 129147149 40 jel9ads S SIOJLNASII s u JO DIUPUDJUILLI pue VSN UO 10 sjenuew JIUPUDJUILLU 10 pue SUOIJINASUT S 4ISN 01 1949 O JaINJIeJNuewW v Aq paijloeds UOlJeINGIJUOI y UI sed JUJWIL ADA 106 AJUO BSN syed 11010 JO ppe AJIPOW BINIISINS JANIN N PINI payejas aq eus s103e11ds31 V IN Jo
7. Ga Bullard GenVX Series Airline Respirator User Manual The Bullard GenVX Series airline respirators when properly used provide a continuous flow of air from a remote air source to the respirator wearer GenVX Series respirators offer protection from airborne contaminants that are not immediately dangerous to life or health IDLH or that do not exceed maximum use concentrations allowed by applicable OSHA EPA NIOSH ACGIH or other regulatory standards and recommendations GenVX Series airline respirators are approved by NIOSH TC 19C 0489 TC 19C 0491 TC 19C 0492 TC 19C 0493 TC 19C 0494 TC 19C 0495 TC 19C 0496 Type C and CE to provide respiratory protection in general purpose applications including heavy and light duty abrasive blasting and Type C and CE painting applications The protective helmet meets ANSI ISEA Standard Z89 1 2009 Type 1 requirements for protective headwear for industrial workers and ANSI ISEA standard Z87 1 2010 Z87 High Impact Face Protection The cape is designed to protect the worker s body from abrasive rebound GenVX Series respirators are compatible with Grade D breathing air sources such as breathing air compressors or Bullard Free Air Pumps Bullard offers the appropriate approved breathing tube assembly and air Supply hose to connect the GenVX Series respirator to these breathing air sources GenVX Series respirators are approved by NIOSH for use with optional climate control devices o
8. Interchange steel GVXBTW Breathing tube washer 10 pack red Air Supply Hose Kits V10 Series Hoses 3 8 I D for use with breathing air compressors 4696 25 foot Starter hose with 1 4 Industrial Interchange Q D coupler and male nipple 46913 25 foot Starter hose with 1 4 Schrader Q D coupler 46915 25 foot Starter hose with 1 4 Snap Tite Q D coupler 469650 50 foot Starter hose with 1 4 Industrial Interchange Q D coupler and male nipple 4696100 100 foot starter hose with 1 4 Industrial Interchange Q D coupler and male nipple 5454 25 foot Extension hose 5457 50 foot Extension hose 5458 100 foot Extension hose V20 Series Hoses 1 2 I D for use with Free Air Pumps V2050ST 50 foot Starter Extension hose with 1 2 Industrial Interchange Q D coupler V20100ST 100 foot Starter Extension hose with 1 2 Industrial Interchange Q D coupler GenVX Series Airline Respirator User Manual Parts and Accessories for GenVX Series Airline Respirators CATALOG NUMBER DESCRIPTION Quick Disconnect Nipples 1 4 Industrial Interchange S9841 With 1 4 Female NPT V17 With 3 8 Female NPT 1 4 Schrader S19432 VVith 1 4 Female NPT S19433 With 3 8 Female NPT 1 4 Snap Tite S19442 With 1 4 Female NPT S17651 With 3 8 Female NPT Quick Disconnect Couplers Shut off Type 1 4 Industrial Interchange V14 With 1 4 Female NPT V15 With 3 8 Male NPT 1 4 Schrader V18 With 1
9. It is therefore imperative that the employer understand and follow all of these standards and regulations REMEMBER Respiratory protection is but one component of safe work practices To minimize the chances of overexposure all safety regulations and standards must be followed and Respiratory protection is the last line of defense to be employed The employer must first eliminate or minimize the levels of toxic substances in the work place by accepted engineering control measures Assuming the employer and the wearer do their part this respirator should provide the wearer with an adequate degree of protection Cautions and Limitations For technical assistance call or write Bullard 1898 Safety Way Cynthiana KY 41031 9303 Toll free 877 BULLARD 285 5273 Phone 859 234 6616 Fax 859 234 6858 info bullard com www bullard com Operations Protection Respiratory This respirator is NIOSH approved TC 19C 0489 TC 19C 0491 TC 19C 0492 TC 19C 0493 TC 19C 0494 TC 19C 0495 TC 19C 0496 as a Type C and CE respirator It can be worn for general purpose applications including heavy and light duty abrasive blasting and spray painting This respirator is not approved for use in any atmosphere immediately dangerous to life or health IDLH or from which the wearer cannot escape without the aid of the respirator Head GenVX Series respirators meet ANSI Standard Z89 1 2009 Type 1 requirements for protective headw
10. Regulations 42 CFR Subpart J 84 150 Table 8 First find the table with the correct flow control device then find the air supply hose length the value within the corresponding box represents the proper operating air pressure HCT Series Hot Cold Tube Cold Air To Hood Pressure Table pressures in psi a j 2 ia V10 Air Supply Hose Lengths Flow Control Device Nipple Type 25 1 50 2 75 2 100 3 150 3 200 4 250 4 300 5 5 DC50 Series Dual Cool Tube Pressure Table pressures in psi x i 2 3 V10 Air Supply Hose Lengths Flow Control Device Nipple Type 75 2 100 3 150 3 200 4 250 4 300 5 25 1 50 2 DC5040 Industrial Interchange 68 77 68 77 70 75 73 82 81 87 89 92 95 97 F40 Series Adjustable Flow Pressure Table pressures in psi 3 V10 Air Supply Hose Lengths Flow Control Device Nipple Type 25 1 50 2 75 2 100 3 150 3 200 4 250 4 300 5 6 5 28 41 32 45 32 48 35 48 38 54 41 57 43 63 47 65 Indicates the maximum number of hose sections allowed GenVX Series Airline Respirator User Manual S Special or Critical Users Instructions cont Breathing Air Pressure Table These tables define the air pressure ranges necessary to provide the GenVX with a volume of air that falls within the required range of 6 15 or 170 425 Ipm according to U S Government Regulations 42 CFR Subpart J 84 150 Table 8 F
11. Supplied breathing air must AT LEAST meet the requirements for Type 1 gaseous air as described in the Compressed Gas Association Commodity Specification G 7 1 Grade D or higher quality and as specified by Federal Law 42 CFR Part 84 Subpart J 84 141 b and 29 CFR 1910 134 i Respirator Air Supply Hose _ Point of Attachment Pressure Gauge i Z ES Grade D Breathable Air Source Figure 2 Use either a V13 hose to hose pipe adapter or a guick disconnect coupler to attach the air supply hose User Manual c SUOLILIIdO SUOLIEJLWILT pue suorine ons Operat jaa iN Ga Bullard The requirements for Grade D breathable air include 19 5 23 5 Hydrocarbons condensed VCS elli asa 5 mg m3 max Carbon monoxide 10 ppm max Carbon dioxide 1 000 ppm max OLUR Lack of noticeable odor No toxic contaminants at levels that make air unsafe to breathe Contact the Compressed Gas Association 1725 Jefferson Davis Hwy Arlington VA 22202 for complete details on Commodity Specification G 7 1 Air Source Locate the source of supplied air whether it is an air compressor or an ambient air pump such as a Bullard Free Air pump in a clean air environment Locate the air source far enough from your work site to ensure the air remains contaminant free Always use an inlet filter on your air source Us
12. a general guideline the GenVX Series respirator should be replaced after two years of service or less This respirator should be cleaned and sanitized at least weekly or more often if subjected to heavy use Respirators used by more than one person must be cleaned inspected and sanitized after each use If not cleaned contamination may cause illness or disease REMEMBER THE AIR YOU BREATHE WILL NOT BE CLEAN UNLESS THE RESPIRATOR YOU WEAR IS CLEAN Cape Inspection Remove the cape from the respirator helmet and inspect it for rips tears or damage from excessive wear that might reduce the degree of protection originally provided If you detect any of these signs replace your cape immediately or remove the respirator from service Inspect the inner neck cuff making sure that the band has retained sufficient elasticity A WARNING Do not substitute any capes other than those manufactured by Bullard Substituting other capes will void the NIOSH approval and could result in death or serious injury In addition Bullard capes have instructions and warnings sewn inside each for the benefit of the respirator user Purchasing after market pirate capes will deprive the respirator user to these important instructions and warnings Cleaning Machine wash the cape in cold or warm water using a gentle cycle Use a mild laundry detergent Air dry only After cleaning carefully inspect the Cape once again for signs of damage Do not
13. component becomes damaged Airflow into respirator stops or slows down The air pressure as indicated on the gauge drops below the minimum specified in the Breathing Air Pressure Table in the GenVX Series User Manual Breathing becomes difficult You become dizzy nauseous too hot too cold or ill You taste smell or see contaminants inside the respirator hood Your vision becomes impaired HEAD GenVX Series respirators meet ANSI Standard Z89 1 2009 Type 1 for protective headwear for industrial workers The helmet is designed to provide limited head protection by reducing the force of falling objects striking the top of the head FACE The tandem use of the respirator s inner and outer lenses windows meet ANSI Z 87 1 2003 High impact plus Z87 Face Protection requirements for face protection The use of both lenses provides limited face protection from flying particles spray or hazardous liquids but the lenses are not shatterproof EYES GenVX Series respirators DO NOT provide eye protection Wear approved safety glasses or goggles at all times EARS GenVX Series respirators DO NOT provide hearing protection Use properly fitted earmuffs earplugs and or other hearing protection when exposed to high noise levels Historically the incidence of disease from overexposure to toxic substances almost always occurs because the OSHA regulations and industry standards applicable to the work practices involved are not followed
14. death or serious injury Part No GVXLC Bullard Lens Description Outer Mylar lens covers adhesive for GenVX NOTE The following Bullard lenses are stamped with the appropriate Bullard part number described below Inner lens for GenVX Series Respirators GVXIL BGVXIL GVXOL40 GVXOL15 GVXOLT GVXOTG Outer lenses for GenVX Series Respirators Breathing Tube Assembly Inspection Inspect the breathing tube for tears cracks holes or excessive wear that might reduce the degree of protection originally provided If any signs of excessive wear are present replace the breathing tube immediately or remove the respirator from service Cleaning To clean the breathing tube hand sponge with warm water and mild detergent being careful not to get water inside Rinse and air dry After cleaning once again carefully inspect breathing tube for signs of damage A CAUTION Do not cut or remove foam that is inside the breathing tube The foam helps reduce the noise level of the incoming air supply It does not filter or purify your breathing air NIOSH has approved this respirator with the foam in place Failure to observe these instructions may result in minor or moderate injury Air Supply Hose Inspection The starter and extension hose s should be inspected closely for abrasions corrosion cuts cracks and blistering Be sure the hose fittings are crimped tightly to the hose so that air cannot escape Make sure the hose
15. x xan39 4578S VS c6r0 361 o co lt gt J91A3A 104 1N09 3SOH IV MOT 31IVN331IV S3I1gIN4SSV 4d4V2 JIYNYILIV SONINT3428Y XTXIX 2 197 1059 4 LSOOTOCA 4AASOLNHSLSOOTOCA AAOLNHSLSSCOCA AIOLNHSLSOSOCA 0019697 059697 0697 ET69T 01697 GT697 21697 816977 61697 2575 8697 PSS OTSPS TTSPS ISVS ETSPS 8E00PC9H ZE007299 c00r 9H SOE007C9H d0E00729H 00F 3H XAIX9E XA9E XADOId 4 1 145 S41445 SNOTLV T NT S4SN41 ONV JIVN4ILIV SNOILNVOI SNOISN3dSNS JIVN4ILIV S414055422V 4411L5NIHIV444 NOLL24104d SIN3NOdWOI 4 01 45 suotjeinbijuo2 buluo 04 y ut Auo p Aolddy 103LILASIY 41y p nddns 4014 5 2 adAy N SILIIS XAUII 9POW G 6 24 482 GYVTING ZZ8 2 E0E6 TEOTY A euetulju 9 Aem Ajajes 8681 pie ng BUIUUOP SUOININAISUT S A4ISN 0 Adde suoneywi sn ll ds 10 pue UOIINAISUT S 4ISfN 129147149 40 jel9ads S 5101821059 BSIYI JO BIULUIJUILLI pue ASN UO UOIJELAOJUI 10 sjenuew BIUPUDIUIRLU 10 pue SUOIJINJISUT S 1ISN 01 0 JaINJIeJNuewW v Aq paijloeds UOlJeINGIJUOI y UI sed JUJWIL ADA 106 AJUO BSN syed 11010 JO ppe AJIPOW BINIISINS JANIN N Ssuone n5B i a gedijdde 19410 pue YHSO VHSIN UHM 99UPepi0228 UI p uiezuiew pue p sn p nd p l s aq eys 54016105 paAos
16. 33 HC240033 HCT33 DC5043 1 4 Snap Tite brass AC100034 CT34 HC240034 HCT34 DC5044 1 4 Snap Tite stainless steel AC100037 CT37 HC240037 HCT37 DC5047 1 4 CEJN AC100038 CT38 HC240038 HCT38 DC5048 1 4 Bayonet GenVX Series Airline Respirator User Manual Parts and Accessories for GenVX Series Airline Respirators GenVX Series Respirator Replacement Parts DC70ML DC70XLXXL DC705X DC5040 I uoneuuojuI Buuapio Ga Bullard One Year Limited Warranty Bullard warrants to the original purchaser that the GenVX Respirator will be free of defects in material and workmanship under normal use and service for a period of one 1 year from the date of purchase Bullard s obligation under this warranty is limited to repairing or replacing at its option articles that are returned within the warranty period and that are after examination shown to Bullard s satisfaction to be defective subject to the following limitations a GenVX Respirator must be returned to the Bullard factory with shipping charges prepaid b GenVX Respirator must not be altered from its original factory configuration c GenVX Respirator must not have been misused intentionally or negligently abused or damaged in transport d The date of purchase is within the one year warranty period A copy of the purchaser s original invoice showing the date of purchase is required to validate warranty coverage In no event shall Bullard be respons
17. 4 Female NPT 1 4 Snap Tite V19 With 1 4 Female NPT Quick Disconnect Hose Adapters VIL Hose to hose 3 8 hose to 3 8 hose V12 Hose to pipe 3 8 hose to 1 4 pipe V13 Hose to pipe 3 8 hose to 3 8 pipe To order replacement parts contact your local Bullard distributor or the Bullard Customer Service Department Bullard 1898 Safety Way Cynthiana KY 41031 9303 Toll Free 877 BULLARD 285 5273 Phone 859 234 6616 Fax 859 234 6858 www bullard com info bullard com Air Supply Hose 1 5454 5457 5458 GenVXBT Q uoneuuojJu 10 on Ordering Informati N O Ga Bullard Parts and Accessories for GenVX Series Airline Respirators Other Available Flow Control Assemblies Without Breathing Tube CATALOG NUMBER DESCRIPTION Adjustable Flow F40B 1 4 Industrial Interchange brass F40S 1 4 Industrial Interchange stainless steel F41 1 4 Schrader F42 1 4 Snap Tite steel F43 1 4 Snap Tite brass F44 1 4 Snap Tite stainless steel F47 1 4 CEJN F48 1 4 Bayonet Adjustable Climate Control Tubes Cold Only Cold Only Hot Cold Hot Cold Dual Cool Coupling Type AC100030 CT30 HC240030 HCT30 DC5040 1 4 Industrial Interchange CT30SW HCT30SW 1 4 Industrial Interchange w Dynaswivel AC100031 CT31 HC240031 HCT31 DC5041 1 4 Schrader AC100032 CT32 HC240032 HCT32 DC5042 1 4 Snap Tite steel AC100033 CT
18. 697 cI69r 91697 51697 21697 81697 61697 LSS 8675 vays OTSPS TTSPS ASOLNHSLSOSOCA UOLVUIASIA SATYAS XAN39 S4SN41 JIVN4ILIV SNOISN3dSNS JIVN4ILIV 9314095402 38 1 1 8 1 1 SIN3NOdWOI 401 145 13 41VN4411V SILIIS XAu 9 poW Zzs s82 quv11ng 8 a 0 6 T6017 AN Puelulu 9 Ajases 8681 19457 jernosiddy co Approval Label o BUIUUOP JIOJIJ 540112 15 S 4ISN 01 Ajdde suonen asn 21 12905 10 pue uon n nsuT S A SN 2011119 10 1290 S tor SJOJLNIASII ISIYI 10 JIUPUIIUIPUI pue SN uo UONEWJOJU 101 SJENUPUI JIUPUIDIUILLU JO PUe 540112 15 S 4ISN 01 0 1ra 19INJIEINULLU y Aq p lJi93ds UOleINGIJUOI y UI sed JUJWIIL ADA 106 juo BSN syed yuo JO ppe Jipouu 1n1i1sqnS JANIN N Ssuone n5B i ajqeaijdde 19410 pue YHSO VHSIN UHM 99Uepi0228 UI p uiezuiew pue p sn P P J S aq eys 54016105 paAosdde V IN Resp User Manual yyeap Jo un ul UI 1 ns i pinos yonpoud 511 uiezuiew pue asn Aj do1d 01 p SUOIJINAISUT 5 v UI p lil ds s l5u sou pue sabues ainssaid y Ajuo sn 3 Ayyenb saybiy 10 q T 9 V52 10 slu ui giinb i m Hulyaaw sie ajqesidses q paljddns ase ssojesidsas y UDUM AJUo pasn aq UeD 510161059 ul 1IV q ne 5
19. ALOUd SIN3NOdWOI 4 1 45 5 HuLmoyjo4 y ut Auo p Aolddy Ga Bullard 103LILASIY 41y p nddns 4014 5 2 adAy v S H S XAUDI 19PON 6 26 582 0 11 8 8 a 0 6 T6017 AN Puelulu 9 Kem MJES 8681 paeng 19457 jeAoiddy Approval Label BUIUUOP B40J9q 540112 15 S 4ISN 01 Ajdde suonen asn 21 12905 10 pue uon n nsuT S A SN 2011119 10 1290 S tor SJOJLNIASII ISIYI 10 JIUPUIIUIPUI pue SN uo UONEWJOJU 101 SJENUPUI JIUPUIDIUILLU JO PUe 540112 15 S 4ISN 01 0 1ra 19INJIEINULLU y Aq p lJi93ds UOleINGIJUOI y UI sed JUJWIIL ADA 106 juo BSN syed yuo JO ppe Jipouu 1n1i1sqnS JANIN N Ssuone n5B i ajqeaijdde 19410 pue YHSO VHSIN UHM 99Uepi0228 UI p uiezuiew pue p sn P P J S aq eys 54016105 paAosdde V IN Resp User Manual yyeap Jo un ul UI 1 ns i pinos yonpoud 511 uiezuiew pue asn Aj do1d 01 p SUOIJINAISUT 5 v UI p lil ds s l5u sou pue sabues ainssaid y Ajuo sn 3 Ayyenb saybiy 10 q T 9 V52 10 slu ui giinb i m Hulyaaw sie ajqesidses q paljddns ase ssojesidsas y UDUM AJUo pasn aq UeD 510161059 ul 1IV q ne 5 uole nB i AJ paysi qeysa suonE nu u0 BSN WNWIXew p x Jou od 2 YLI 40 lil 0 SNOJIBUEP Ajayeipawiwi SIJIYASOWJE UI SN 104 JO
20. DA 1oex AJUO BSN syed yuo JO ppe Jipouu 1n1i1sqnS JANIN N SUOIJe NGI ajqeaijdde 19410 pue YHSO VHSIN UHM UI p uiezuiew pue p sn p l s aq eys 54016105 paAosdde V IN ez yIeap Jo un ul UI 1 ns i pjnod Janpold 511 uiezuiew pue asn AjJadoud 01 p o 75 SUOIJINAISUT 5 v UI p lil ds s l5u sou pue sabues ainssaid y Ajuo asp 4 Ayyenb saybiy 10 q apes T 9 V52 10 5149 4 m Bun ui sie ajqesidses UJIM paljddns ase 501610501 y UDUM AJUo pasn aq ue 50161059 ul 1IV d spippue1s Aq p usi qe1s suonE nu uo BSN WNWIXEW p x Jou oq 2 lt 40 lil 0 SnoJaBuep A BILIPIWUWI Sasaydsowye UI sn JON q n UBBAXO 143213d G 6GT uey SSI BUIUIRJUOI l udsounp UI BSN JOJ JON V SNOLIVLIWI1 ANY SNOLLNVI 2 UN palj dns vs gt lt 1998 aniseiqy sly p llddns gs MO 4 Snonul u09 49 5 NOILJJLONd T X XIX XI XIX SONINT3428Y XTXIX ES 2 ES ES U N lt gt 197 1059 4 LSOOTOCA AAOLNHSLSOOTOCA 1 156202 4 1 150602 0019697 069697 9697 1697 91697 GT697 21697 816977 61697 2575 8697 PSS OTSPS TTSPS ISVS ETSPS 87d ME vv evs Vd S0r4 d z Ov XAIX9E XA9E XADOId UOLVUIASIA SATYAS XAN39 o co lt gt TH 4S0H 4 1
21. GenVX Ser HC2400 Series Flow Control Approval Label in Buluuop SUOIJINAJSUT s s 01 Adde suoneqiuli asn dyI9ads JO pue UOIJINIJSUT SA SN 21149 40 61090 S 510181059 BSIYI JO BIULUIJUILLI pue BSN UO UOIJEWAOJUI 10 sjenuew 39upu lulpuu 10 pue SUOIJINAISUT S 4ISN 01 0 19INJIEINULLU v Aq p lJi93ds UOleINGIJUOI y UI sed JUJWIIL ADA 1oex AJUO BSN syed yuo JO ppe Jipouu 1n1i1sqnS JANIN N SUOIJe NGI ajqeaijdde 19410 pue YHSO VHSIN UHM 99Uepi0228 UI p uiezuiew pue p sn p l s aq eys 54016105 paAosdde V IN yIeap Jo un ul UI 1 ns i pjnod yonpoud 511 uiezuiew pue asn AjJadoid 01 p SUOIJINAISUT 5 v UI p lil ds s l5u sou pue sabues ainssaid y Ajuo sn 3 Ayyenb saybiy 10 q apes T 9 V52 10 5149 4 m Bun ui sie ajqesidses UJIM paljddns ase 501610501 y UDUM AJUo pasn aq ue 50161059 ul 1IV d spippue1s K101e n631 Aq p usi qe1s suonE nu uo BSN WNWIXEW p x Jou oq 2 40 lil 0 SnoJaBuep A BILIPIWUWI Sasaydsowye UI sn JON q UBBAXO 143213d eT uey SSI BUIUIRJUOI 1 udsou1 8 UI BSN JOJ JON V SNOILVIIWIT NV SNOILAV diy p rlddns vs 1SE1g DAISEAJY sly paljddns gs NOl I Shonunuo2 9 NOILJJLOYd T X XIX X XIX X X XIX XIX X IX IX XIX X XIX X XIX X X xpx X X XIX x XIX IX X XIX X XIX XI X
22. LI pue ASN UO UOIJELAOJUI 10 sjenuew BIUPUDIUIRLU 10 pue SUOIJINJISUT S 1ISN 01 0 JaINJIeJNuewW v Aq paijloeds UOlJeINGIJUOI y UI sed JUJWIL ADA 106 AJUO BSN syed 11010 JO ppe AJIPOW BINIISINS JANIN N Ssuone n5B i a gedijdde 19410 pue YHSO VHSIN UHM 99UPepi0228 UI p uiezuiew pue p sn p nd p l s aq eys 54016105 paAosdde V IN Jo un ul UI ISI Janpold siy UIBJUIRLU pue asn AjJadoud 01 JANJIeJ p SUOIJINAISUT 5 BY UI p lil ds syjHus asoy pue sahkue l ainssaid ay Ajuo asf 4 Ayyenb saybiy 10 q apes T 9 V52 10 sjuswasinbes ay BUSIW sie ajqesidses q paljddns ase ssojesidsas y UDUM AJUo pasn aq UD 50161050 ul 1IV d 5 uole nB i AJ paysi qeysa SUONesUBDUOD BSN WNWIXxew p x Jou 00 2 UlE U 40 lil 0 Snosabuep Ajayeipawwi SIJIYASOWJE UI SN 104 JON J UBBAXO 143213d G 6GT Uey SSI BUIUIRJUOI 1 udsou1 8 UI BSN JOJ JON V SNOTIVIINT1 NV SNOLLNV diy payddngs ys jse g DAISEAJY 1 1 00 45 NOl I Shonunuo2 43 NOILJJLOYd T X XTX x x x x x x x x x x x x X x X x x Xx XTX Ix X X XANSS 20 85 vs 5670 961 3SOH HIV 9 5 4dV9 5 buiAo od y ut Auo p Aolddy 2 ES x lt SIXAD CLOY TOS9E dOXAD 1500102 44 01 500 02 LSOSOCA AAOLNHSISSCOCA 0019697 099697 9
23. N J Airl UBBAXO 143213d G 6GT uey SSI BUIUIRJUOI l udsounp UI BSN JOJ JON V SNOILVIIWIT NV SNOILAV 105 diy p rlddns vs 1SE1g DAISEAJY sly paljddns gs NOl I Shonunuo2 9 NOILJJLOYd T GenVX Ser XI XIX X X X XTX x x xx x XIX X X X X X X XIX XIX IX XI x x xan39 30 85 vs 7670 961 SONIPaACOaV IX XTX zSNOLLWLINTI S4SN41 J91A3A 1041N02 NV 3 VN2311V S414055492V 4S0H 4 MOT 31IVN331IV S41141N4SSV 4d4V2 4IVNM411V SNOILNYO SIN3NOdWOI HOlVUIdSIA ES 1 1 0 20 1 10 20 1500102 440111HS1S0010ZCA 1 156202 4 1 150602 0019697 069697 9697 1697 91697 GT697 21697 816977 61697 2575 8697 PSS OTSPS TTSPS ISVS 870S9d 70620 0 0 70620 Tv0S9d 5070620 d070S9d 70620 XAIX9E XA9E XADOId 4 1 145 S41445 suotjeinbijuo2 buluo 04 y ut Auo p Aolddy SNOISN3dSNS JIVN4ILIV 44111 9ONIH1V34J INOL193104d 103LILASIY 41y p nddns 4014 5 2 adAy DEM SILIIS XAUII 9POW N 29 482 QMVTIn8 448 a E0E6 TEOTY A PUPIUIUA Aem Ajajes 8681 pie ng DC50 Series Flow Control CT Series Flow Control SON Maa v YKK XI zSNOLLWLINTI ONV SNOILNYO Ga Bullard BUIUUOP SUOININAISUT S A4ISN 0 Adde suoneywi sn ll ds 10 pue UOIINAISUT S 4ISfN 129147149 40 jel9ads S 5101821059 BSIYI JO BIULUIJUIL
24. ape Assembly with Adjustable Flow Control GVX1330CT 38 Cape Assembly with CT Cool Tube GVX1330AC1000 38 Cape Assembly with AC1000 Cool Tube GVX1330HCT 38 Cape Assembly with HCT Hot Cold Tube GVX1330HC2400 38 Cape Assembly with HC2400 Hot Cold Tube GVX1340 38 Cape Assembly with Adjustable Flow Control GVX3830CT 38 Parka Assembly with CT Cool Tube GVX3830AC1000 38 Parka Assembly with AC1000 Cool Tube GVX3830HCT 38 Parka Assembly with HCT Hot Cold Tube GVX3830HC2400 38 Parka Assembly with HC2400 Hot Cold Tube GVX3840 38 Parka Assembly with Adjustable Flow Control Parts for GenVX Series Respirators GVXRT Ratchet Suspension GVXCS Elastic Chin Strap GVXCT Breathing tube connector kit GVXDMK Door maintenance kit GVXHP Hinge pin Accessories GVXCA Carrying assembly GVXPL Pinlock suspension RBPCOTTON Cotton brow pad RBPCOOL Polartec brow pad RBPVINYL Vinyl brow pad GVXCP Cheek pads Lenses and Mylar Covers Inner Lenses GVXIL Inner Plastic Lens 040 thick 25 pkg Outer Lenses GVXOL40 Outer Plastic Lens 040 thick 25 pkg GVXOL15 Outer Plastic Lens 015 thick 50 pkg BGVXOL40 Outer Plastic Lens 040 thick 200 bx GVXOLT Outer Lenses 030 pack of 25 Tinted Smoke GVXOLG Outer Lenses 042 pack of 25 Tinted Green Lens Cover GVXLC Lens cover adhesive 25 pk Capes 28VX Tan Nylon Cape 28 length 38VX Tan Nylon Cape 38 length GGVX Tan Nylon Cape Golden Gate Style 38
25. ard Sales Support will provide you with written permission and a return authorization number as well as the labels you will need to return the product 3 Before returning the product decontaminate and clean it to remove any hazardous materials which may have settled on the product during use Laws and or regulations prohibit the shipment of hazardous or contaminated materials Products suspected to be contaminated will be professionally discarded at the customer s expense 4 Ship products to be returned including those under warranty with all transportation charges pre paid Bullard cannot accept returned goods on a freight collect basis 5 Returned products will be inspected upon return to the Bullard facility Bullard Sales Support will telephone you with a quote for required repair work which is not covered by warranty If the cost of repairs exceeds stated quote by more than 2006 your sales support specialist will call you for authorization to complete repairs After repairs are completed and the goods have been returned to you Bullard will invoice you for actual work performed ion t 12 Bullard Proudly Made in the USA o PW The Bullard three rib design ular d is a registered trademark of E D Bullard Company ISO 9001 www Build YourBullard com certified BUILD YOUR 2013 Bullard All rights reserved Bullard GenVX Free Air Flex Gear and Warranty Return Author Americas Europe Asia Pacific
26. blasting operations It is also imperative that you measure the concentration of dust after the blasting stops before you send your employee s back into the area to perform other tasks such as clean up or painting Concentrations may still be high enough to exceed the maximum use concentrations of many respirators including supplied air respirators Do not assume that the concentrations you measured at an earlier time must be or probably are the same now for a different task or operation Concentrations may vary significantly depending on a host of factors including but not limited to the number of blasters engaged in the operation whether the blasting is in an enclosed or partially enclosed structure confined or semi confined space whether ventilation is used and the type of ventilation This respirator when properly fitted and used in conjunction with adherence to OSHA regulations and industry standards will provide a reasonable degree of protection to the wearer The respirator significantly reduces but may not totally eliminate the breathing of contaminants depending on the work practices involved Where concentrations of contaminants are excessive respirator wearers may obtain a higher level of protection from a self contained breathing apparatus SCBA respirator At this time there are no side by side field studies for comparison However OSHA does assign higher protection factors to these groups of respirators Ideally the employer
27. cape Sizing the Headband Window latch strike Before you can size the headband suspension the cape must be removed from the helmet using the following steps Cape cable Cape with neck cuff 1 Open hinged window frame by lifting up on window latch 2 Remove cape from helmet by lifting up on clamp and Table or workbench disengaging cape from helmet groove Figure 4 3 Adjust the suspension size Flex Gear Ratchet style Suspension Turn ratchet knob counter clockwise until headband opens to largest size Place helmet on head and turn ratchet knob clockwise until it fits comfortably DO NOT OVERTIGHTEN Figure 5 4 Remove from your head and replace the cape according to Bullard s instructions Figure 5 Optional Pinlock Suspension Instructions For pinlock headbands unlock the four pins from the sizing holes Place the headband on your head Pull down allowing headband to expand until it feels comfortable The headband will automatically adjust to your size Lock into place by pushing the four pins into the sizing holes Figure 6 TIGHTEN Adjust Crown Straps for Vertical Fit To improve suspension comfort adjust crown straps Figure 6 vertically by repositioning the crown strap posts in the crown Straps Vertical adjustment makes the headband ride higher or lower on the wearer s head To adjust push crown strap post from slot move to new slot and snap in to secure Move key to desired vertical po
28. dde V IN Jo un ul UI ISI Janpold siy UIBJUIRLU pue asn AjJadoud 01 JANJIeJ p Flow Control SUOIJINAISUT 5 BY UI p lil ds syjHus asoy pue sahkue l ainssaid y Ajuo asf 4 saybiy 10 q apes T 9 V52 10 5149 4 m Hulyaaw sie ajqesidses q paljddns ase ssojesidsas y UDUM AJUO pasn aq ue 510161059 ul 1IV q A SPILpuLIs uo e nB i Aq paysijqeisa suon eluaau0a ASN WNWIXeW p x JOU og 2 Yleay 40 lil 0 snoJ Huep eIp uutui Sasaydsowye UI sn 104 JON q 2 UIBAxo 143213d G 6GT Uey SSI BUIUIRJUOI JIIYASOWIJE UI BSN JOJ JON V a SNOILVIIWIT ANV SNOILNV diy payddngs ys ysejg DAISEAJY 1 40 45 N0 dJ Shonunuo2 43 NOLIJ93104d T EXP X XIX x XIX XIX X XIX PX TXT LX x Ix x X x X X X xpx x XIX X Ix X X XI x x XANSS 1 5 85 Y5 6670 261 o co lt 4 9319 1355 4dV9 JIVNYIJLIV gt SONWPACI EY XX PX PX x XX TX PX DX LSOOTOCA 4AOLNHSLSOOTOCA LSOSOCA ASOLNHSLSSCOCA ASOLNHSLSOSOCA 0019697 069697 9697 1697 91697 51697 21697 816977 61697 LSS 8675 GizG OTSPS TTSPS ldi S000 5134 q000 91214 000 95144 XAIX9E XA9E XA 1X31d 1 1453 931435 XAN39 SNOTLV T NT S4SN41 ONV JIVNYILIV SNOLLT Y 4S0H 39134 1041N09 MOT JIYNYILIV SNOISN3dSNS JIVN4ILIV 9314095402 3811 1 1 8 tNOTLO
29. e gauge attached to the air source is used to monitor the amount and adequacy of air provided to the respirator wearer see page 13 Do not connect the respirator s air supply hose to nitrogen oxygen toxic gases inert gases or other non Grade D air sources To prevent this the employer must use airline couplings that are incompatible with outlets for other gas systems as required by OSHA regulation 29 CFR 1910 134 i 8 Check the air source before using the respirator Failure to connect to the proper air source could result in death or serious injury Do not use this respirator in poorly ventilated areas or confined spaces such as tanks small rooms tunnels or vessels unless the confined space is well ventilated and the contaminant concentrations are below the upper limit recommended for this respirator In addition follow all procedures for confined space entry operation and exit as defined in applicable regulations and standards including 29 CFR 1910 146 If you have any questions concerning the use of this respirator or if you are not sure whether the atmosphere you are working in is immediately dangerous to life or health IDLH ask your employer All instructions for the use and care of this product must be supplied to you by your employer as recommended by the manufacturer and as required by Federal Law 29 CFR 1910 134 Do not use this respirator for underwater diving Leave work area immediately if Any respirator
30. e suitable after cooler dryers filters carbon monoxide monitors and alarms like the Bullard Clean Air Box CAB Series as necessary to assure clean breathable air at all times The air should be regularly sampled to be sure that it meets Grade D requirements Breathing Air Pressure Air pressure must be continually monitored at the point of attachment while operating this respirator A reliable air pressure gauge must be present to permit you to continually monitor the pressure during actual respirator operation A WARNING Failure to supply the minimum required pressure at the point of attachment for your hose length and type will reduce airflow and could result in death or serious injury The Breathing Air Pressure Table pages 15 17 defines the air pressure ranges necessary to provide GenVX Series respirators with a volume of air that falls within the required range of 6 15 cfm or 170 425 Ipm Ref 42 CFR Part 84 Subpart J Table 8 Make sure you understand the information in the Breathing Air Pressure Table before using this respirator 1 Find your flow control valve climate control device in the box heading and column 1 2 Be sure your Bullard air supply hose s column 3 is approved for use with your flow control valve climate control device 3 Determine that your Bullard air supply hose is within the approved length column 3 4 Make sure you have not exceeded the maximum number of hose sections colum
31. ear for industrial workers The helmet is designed to provide limited head protection by reducing the force of falling objects striking the top of the helmet Face The tandem use of the respirator s inner and outer windows meet ANSI Z87 1 2003 High impact plus Z87 Face Protection requirements for face protection The use of both windows provide limited face protection from flying particles or spray of hazardous liquids but is not shatterproof There is no need to apply Anti Fog to these lenses Eyes GenVX Series respirators DO NOT provide eye protection Wear approved safety glasses or goggles at all times Ears GenVX Series respirators DO NOT provide hearing protection Use properly fitted earmuffs earplugs and or other protection when exposed to high noise levels GenVX Series Airline Respirator Breathing Air Requirements Air Quality Respirable breathing air must be supplied to the point of attachment of the approved Bullard air supply hose The point of attachment is the point at which the air Supply hose connects to the air source A pressure gauge attached to the air source is used to monitor the pressure of air provided to the respirator wearer see page 13 A WARNING This respirator MUST be supplied with clean breathable air Grade D or better at all times This respirator does Failure to NOT purify air or filter out contaminants follow these instructions could result in death or Serious injury
32. eathing Tube Assembly into Respirator Helmet 20 Using Climate Control Devices 20 Respirator Use ala n n ni d HT ht n a 21 DONIN uuu u 21 Inspection Cleaning and Storage NS u s y s SEA EA EEES AS E aa 22 Headband and Chin 5 22 I EVE 22 Lenses and Window Frame Gastket 22 Breathing Tube 23 All Supply HOS OS sis aaa Dao aaa ad a lada alanda bad si 23 Cheek 23 51110 bi EAU A L N 23 Parts and Accessories for GenVX Series Airline Respirators 24 27 Warranty te u u 2 u a Saa 28 Return Authorizations u 28 A WARNING Read all instructions and warnings before using this respirator Save this manual for future reference Failure to follow these instructions could result in death or serious injury Ga Bullard Approval Label m Sa S Buluuop suon n nsuT s s 0 Adde suogeywij asn 21112905 JO pue UOIJINIYSUT s 1asn 21149 40 61090 S G 510181059 BSIYI JO BIULUIJUILLI pue BSN UO UOIJEWAOJUI 10 sjenuew BIUPUDJUIPLU 10 pue SUOIJINAISUT S 4ISN 01 0 a 19INJIEINULLU v Aq p lJi93ds UOleINGIJUOI y UI sed JUJWIIL A
33. ffered by Bullard Table of Contents NIOSH Approval Labels F40 Series Flow Control Devices 3 AC1000 Series Flow Control Devices 4 HC2400 Series Flow Control Devices 5 Frigitron 2000 Series Flow Control Devices 6 DC50 Series Flow Control Devices 7 CT Series Flow Control Devices u a 8 HCT Series Flow Control Devices 9 Component Concept n n a m naa a aamen ene aan naamaan 10 Wami sesos aopa Aaaa Eea 11 12 Cautions Limitations u u 13 Operations 00 UNG I acca uu s na 13 Breathing Air Requlrements 13 14 Breathing Air 14 Breathing Air Pressure 15 17 Typical Breathing Air Source and Respirator Configurations 18 Respirator Assembly SIZING the Headband U nama 19 Installing Headband into Inner Shell 20 Attaching Cape to 20 Installing Br
34. has not been kinked or crushed by any equipment that may have rolled over it If any of the above signs are present or any other signs of excessive wear are detected replace the air supply hose s immediately or remove the respirator from service Cleaning The air supply hose s should be hand sponged with warm water and mild detergent rinsed and air dried Do not get water inside the air supply hose After cleaning once again carefully inspect air supply hose s for Signs of damage A WARNING Only use hoses that are NIOSH approved for use with this respirator Other hoses could reduce airflow and protection and expose the wearer to life threatening conditions Failure to follow these instructions could result in death or serious injury GenVX Series Airline Respirator User Manual Cheek Pads Inspection Be sure that the cheek pads GVXCP are fastened securely to the Velcro in the helmet clear of any dirt and debris prior to donning the cape Change Size of GVXCP Cheek Pads Remove cheek pads from the helmet Open top flap on flat edge of cheek pad Leave both foam pads for the tightest fit remove one foam pad for a less tight fit or remove all foam padding for the loosest fit Close cheek pad once sized by adhering Velcro flap to inner flat edge Secure cheek pad to helmet with flat edge at the bottom of GenVX helmet Cleaning The optional cheek pads can be wiped or machine washed Storage After reusable re
35. he contaminated area Failure to don doff and store the respirator outside of contaminated area could result in exposure to contaminants Failure to follow these instructions could result in death or serious injury N Buujoq B5utuuoq sn 103emdsay XAu 9 d Storage ion Cleaning an Inspect N N Ga Bullard Inspection Cleaning and Storage Bullard s GenVX Series respirators have a limited service life Therefore a regular inspection and replacement program must be conducted Certain parts such as capes and lenses must be replaced freguently The GenVX Series respirator and all component parts and assemblies should be inspected for damage or excessive wear before and after each use to ensure proper functioning Immediately remove the respirator from service and replace parts or assemblies that show any sign of failure or excessive wear that might reduce the degree of protection originally provided If you detect any of these signs replace your cape immediately or remove the respirator from service Inspect the inner neck cuff making sure that the band has retained sufficient elasticity Use only complete NIOSH approved Bullard GenVX Series components and replacement parts on this respirator Refer to parts list Pages 24 27 for correct part numbers Since respirator use and the quality of maintenance performed vary with each job site it is impossible to provide a specific time frame for respirator replacement As
36. ible for damages for loss of use or other indirect incidental consequential or special costs expenses or damages incurred by the purchaser notwithstanding that Bullard has been advised of the possibility of such damages ANY IMPLIED WARRANTIES INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION TO ONE 1 YEAR FROM THE DATE OF PURCHASE OF THIS PRODUCT Some states do not allow the exclusion or limitation of incidental or consequential damages or allow limitations on how long an implied warranty lasts so the above limitations or exclusion may not apply to you This warranty gives you specific legal rights and you may have other rights which vary from State to state Return Authorization The following steps must be completed before Bullard will accept any returned goods Please read carefully Follow the steps outlined below to return goods to Bullard for repair or replacement under warranty or for paid repairs 1 Contact Bullard Sales Support by telephone or in writing at Bullard 1898 Safety Way Cynthiana KY 41031 9303 Toll free 877 BULLARD 285 5273 Phone 859 234 6616 In your correspondence or conversation with Sales Support describe the problem as completely as possible For your convenience your sales support specialist will try to help you correct the problem over the phone 2 Verify with your sales support specialist that the product should be returned to Bull
37. ions allowed S qdel ainssaig sy Buiule ig ons ir Source Respirator Configurati x A 00 Ga Bullard Typical Breathing Air Source and Respirator Configurations Point of Attachment Bullard GenVX Series Airline Respirator Grade D Breathing Air Cylinder System Point of Attachment lh 7 Ki 7 FI N MN tt I 1 AA NN J Flow Control Device Point of Attachment Bullard 41 Series Airline Filter lg METTA TITI zi gut H a I H s imi Breathing Air Compressor Suitable After Cooler Dryers with filters and with storage tank carbon monoxide monitor as required Compressed Breathing Air System Point of Attachment The point of attachment is the point at which the air supply hose connects to the air source A pressure gauge attached to the air source is used to monitor the pressure of air provided to the respirator wearer Bullard Clear Air Box Breathing Air Compressor with storage tank GenVX Series Airline Respirator User Manual Respirator Assembly Before assembling this respirator read the warning labels on the inside of the respirator cape and the helmet shell and this manual in full Back of helmet Helmet groove Remove and read the warning card inserted between the Window latch respirator s two lenses Top rim of
38. irst find the table with the correct flow control device then find the air supply hose length the value within the corresponding box represents the proper operating air pressure AC1000 Series Cool Tube Pressure Table pressures in psi x 3 2 FH V10 Air Supply Hose Lengths Flow Control Device Nipple Type 25 1 50 2 75 2 100 3 150 3 200 4 250 4 300 5 HC2400 Series Hot Cold Tube Hot Air to Hood Pressure Table pressures in psi V10 Air Supply Hose Lengths Flow Control Device Nipple Type 25 1 50 2 75 2 100 3 150 3 200 4 250 4 300 5 HC240030 Industrial Interchange 72 74 82 84 75 78 75 80 80 84 86 88 90 92 92 94 HC2400 Series Hot Cold Tube Cold Air to Hood Pressure Table pressures in psi a V10 Air Supply Hose Lengths Flow Control Device Nipple Type 50 2 75 2 100 3 150 3 200 4 250 4 300 5 25 1 HC240038 Bayonet 66 68 82 84 73 77 75 78 82 84 86 88 88 92 92 94 Frigitron Free Air Pump Cool Tube and F35 Constant Flow Pressure Table pressures in psi NNN 2 J EA V20 Air Supply Hose Lengths Flow Control Device Nipple Type 25 1 50 2 75 2 100 3 150 3 200 4 250 4 300 5 FRIGITRON2000 Industrial Interchange 25 32 28 32 N A N A FRIGITRON2000B Industrial Interchange 25 32 28 32 N A N A FRIGITRON2000S Industrial Interchange 25 32 28 32 N A N A x Tndicates the maximum number of hose sect
39. length PKVX Hibernia Parka Tan Nylon Parka with sleeves 38 length PKXLVX Hibernia Parka Tan Nylon Parka with sleeves 38 length extra large CATALOG NUMBER DESCRIPTION Flow Control Devices Includes Belt Adjustable Flow F40 Breathing tube assembly 1 4 Industrial Interchange steel guick disconnect fitting CT30 Air Conditioner 1 4 Industrial Interchange steel guick disconnect fitting Frigitron Air Conditioner 1 2 Industrial Interchange 2000 steel guick disconnect fitting for use with Bullard EDP30 Free Air pump AC1000 Air Conditioner 1 4 Industrial Interchange steel guick disconnect fitting metal components HC2400 Hot Cold tube 1 4 Industrial Interchange steel guick disconnect fitting metal components HCT30 Hot Cold tube 1 4 Industrial Interchange steel guick disconnect fitting DC5040 DUAL COOL tube 1 4 Industrial Interchange steel guick disconnect fitting Order DUAL COOL vest separately Dual Cool Vest DC70ML DUAL COOL vest Size M L Order DUAL COOL tube separately DC70XLXXL DUAL COOL vest Size XL XXL Order DUAL COOL tube separately DC705X DUAL COOL vest Size 5XL Order DUAL COOL tube separately CH60 Connector hose for use with DUAL COOL Replacement Parts for Breathing Tube Assemblies GVXBT Breathing tube only with threaded hose connectors 4612 Belt nylon webbing 36501 Belt vinyl F40 Adjustable flow control valve 1 4 Industrial
40. n 3 5 Set the air pressure at the point of attachment within the required pressure range for your flow control valve climate control device and air supply hose type and length Accurate pressure readings can only be attained when air is flowing into the respirator NIOSH approved Bullard air supply hose s MUST be used between the breathing tube connection fitting on the wearer s belt and the point of attachment to the air supply page 13 NIOSH approved Bullard quick disconnect fittings MUST be used to connect V20 hose lengths together When connecting lengths of V10 hose only use Bullard V11 hose to hose adapters Secure connection s until wrench tight and leak free Total connected hose length and number of hoses MUST be within the ranges specified on the Breathing Air Pressure Table pages 15 17 and the respirator s NIOSH approval label pages 2 9 The breathing tube connection fitting MUST be secured to the belt that is supplied with this respirator Securing the air entry connection fitting helps prevent the air supply hose from snagging disconnecting or pulling the respirator helmet off your head GenVX Series Airline Respirator User Manual S Special or Critical Users Instructions Breathing Air Pressure Table These tables define the air pressure ranges necessary to provide the GenVX with a volume of air that falls within the required range of 6 15 or 170 425 Ipm according to U S Government Regulations 42 CFR S
41. ning Ga Bullard 11 12 15 14 15 16 17 18 19 20 21 22 23 Continued from Page 11 A WARNING Inspect all components of this respirator system daily for signs of wear tear or damage that might reduce the degree of protection originally provided Immediately replace worn or damaged components with NIOSH approved Bullard GenVX Series components or remove the respirator from service Bullard capes for example have instructions and warnings sewn inside each for the benefit of the respirator user Purchasing after market pirate capes will deprive the respirator user access to these important instructions and warnings See INSPECTION CLEANING AND STORAGE section on pages 22 23 for proper maintenance of GenVX Series respirators This respirator must be supplied with clean breathable air at all times Be certain your employer has determined that the breathing air source at the point of attachment provides at least Grade D breathable air air meeting the requirements as described in the Compressed Gas Association Commodity Specification CGA G 7 1 and as specified by Federal Law at 42 CFR Par 84 Subpart J 84 141 b and 29 CFR 1910 134 i The point of attachment is the point at which the air supply hose connects to the air source This respirator does not purify air or filter out contaminants Use only the hose lengths and pressure ranges specified in the instruction manual A pressur
42. ny grit or dust from the gasket Inspect the window frame gasket closely for cuts wear or damage that will prevent a proper seal against the inner faceshield lens or the helmet window frame Installing Outer Lenses To replace outer lenses first remove all outer lenses Insert up to five 0 015 lenses GVXOL15 or two 0 040 lenses GVXOL40 lined up next to the ridge closest to the helmet hinge and place under the upper and lower lips of the window frame Installing Inner Lenses To replace the inner lens first remove the old lens Place helmet upside down in your lap From the inside of the helmet push the lens outward while pressing the black gasket with your other hand Once loosened remove the lens Next remove protective film from the new lens With the helmet in your lap align the lens in the corner of the gasket nearest the window hinge until it is secured Work the lens into the gasket adjusting the top and bottom placement evenly until it is completely attached Figure 15 uP 4 Figure 15 If damage is detected replace parts immediately with Bullard replacement parts or remove the respirator from service Cleaning To clean the lenses hand sponge with warm water and mild detergent rinse and air dry A WARNING Do not use lenses other than those listed on the next page Substituting other lenses voids the NIOSH approval Use of non Bullard lenses may allow contaminants to enter the respirator and could result in
43. pplying Grade D breathing air Turn on the breathing air source With air flowing connect breathing tube assembly to air supply hose Connect quick disconnect fitting on breathing tube assembly to quick disconnect coupler on air supply hose Once fitting is secured release coupling sleeve to lock fittings together Pull on both hoses to make sure they are attached securely Adjust air pressure at point of attachment Figure 2 Page 13 to within the approved pressure range on the Breathing Air Pressure Table Pages 15 17 for approved pressure ranges With air still flowing lower GenVX Series respirator helmet onto your head for a comfortable fit Position headband for a comfortable fit See instructions on pages 19 and 20 for proper headband sizing Pull elastic chin strap under your chin and adjust for a secure and comfortable fit The chin strap will help balance the helmet but is not required Be sure that the knitted inner neck cuff fits snugly around your neck to help provide a barrier to airborne contaminants With breathing tube assembly attached to the helmet fasten belt around waist or hips and adjust for comfort Pull respirator cape around your body and secure sides by connecting the snap hooks If using the Golden Gate cape first secure the ties that connect in back then in front If using the Hibernia parka tighten belt at waist 10 Recheck air pressure and adjust if necessary
44. pt The Bullard GenVX Series airline respirators consist of Respirator Helmet four components Figure 1 respirator helmet assembly with Breathing Tube breathing tube assembly flow control device cape and air supply hose All components must be present and properly assembled to constitute a complete NIOSH approved respirator Cape Flow Control Device 4 Air Supply Hose Supplying Grade D or Higher Air Quality a See Breathing Air Requirements on page 13 Inner Shell Suspension Inner and Outer Le H Window Lenses ja i Belt Figure 1 AWARNING Failure to use complete NIOSH approved Bullard components and replacement parts voids approval of entire assembly Basic parts are listed on the NIOSH Approval Label on pages 2 9 Failure to follow these instructions could result in death or serious injury 10 GenVX Series Airline Respirator User Manual A WARNING NEVER use this respirator or any supplied air respirator in concentrations which exceed the maximum use concentrations for the respirator you have chosen It is imperative to know the level of concentration of contaminants for which this respirator or any respirator is being used Otherwise it is impossible to choose an appropriate respirator If this respirator is used in sandblasting it is necessary to take measurements of the concentrations outside the supplied air respirator during the
45. ptional Bullard climate control devices CT Series DC50 Series HCT Series Frigitron 2000 Series AC1000 and HC2400 Series 1 Follow the instructions supplied with your climate control device Y Figure 15 k 2 Be sure to use only the GenVXBT with your climate control device 3 Screw nylon hose connector on end of breathing tube to hose thread on climate control device 4 Firmly tighten hose connector by hand Figure 15 5 Lace belt supplied with respirator through belt loop bracket on climate control device A WARNING Only use climate control devices manufactured by Bullard Substituting other climate control devices will void the NIOSH approval and could result in death or serious injury NOTE The AC1000 cover sleeve at the bottom of the cylinder may become loose Immediately remove the knob at the end of the cylinder and tighten the retaining nut with a spanner wrench GenVX Respirator Use A WARNING Do not put on or remove this respirator in a hazardous atmosphere except for emergency escape purposes Failure to follow this warning could result in death or serious injury Donning Before using your GenVX Series respirator complete the assembly Instructions given on pages 19 20 Before putting on respirator make sure there is no dirt dust or contaminants inside the helmet 1 Connect the Bullard air supply hose that is part of the NIOSH approved assembly to the air source su
46. should measure concentrations inside the breathing zone on a periodic basis to ensure that the wearer is receiving adequate protection Before using this respirator Federal Law requires that the employer shall identify and evaluate the respiratory hazard s in the workplace and that this evaluation shall include a reasonable estimate of employee exposures to respiratory hazard s and an identification of the contaminant s chemical state and physical form Do not exceed maximum use concentrations established by OSHA EPA NIOSH ACGIH or other regulatory standards All approved respirators shall be selected fitted used and maintained in accordance with MSHA OSHA NIOSH and other applicable regulations Improper respirator use may damage your health and or cause your death Improper use may also cause certain life threatening delayed lung diseases such as silicosis pneumoconiosis or asbestosis Do not wear this respirator if any of the following conditions exist The atmosphere is immediately dangerous to your life or health IDLH You cannot escape without the aid of the respirator The atmosphere contains less than 19 5 oxygen The work area is poorly ventilated Unknown contaminants are present or Contaminant concentrations are in excess of regulations or recommendations as described in item 2 above Do not wear this respirator until you have passed a complete medical evaluation perhaps including a lung x ray conducted b
47. sition Repeat for other crown strap post Figure 7 Figure 7 Ajgwoassy 101e11 dsay N Respirator Assembly Ga Bullard Installing Headband into Helmet 1 Turn helmet and headband suspension upside down 2 Place headband inside helmet with brow pad facing front of shell 3 Insert keys into respective key slots Push firmly until keys snap into place Figure 8 Using the GVXCS Chin Strap 1 Attach chin strap to headband by sliding chin strap keyway slot over plastic head on button Inside the inner shell Refer to GVXCS chin strap installation instructions Figure 8 2 Put helmet on your head Adjust chin strap length with the plastic slide Optional Lens Covers l If desired apply optional lens covers designed to protect the respirator s plastic lens Apply up to 5 lens covers at a time 2 When lens becomes soiled remove by pulling tab at edge of lens cover to clear your vision Optional Cheek Pad Assembly 1 Remove plastic from the Velcro attached to the cheek pad Apply to the helmet Press firmly holding pad in place to ensure a secure placement Figure 10 2 Repeat steps for the opposite side Figure 9 igure 10 o o aa lt Attaching Cape to Helmet 1 Place cape on table or workbench Figure 4 page 19 2 With window frame open place helmet on top of cape 3 Line up plastic tab on the cape over the breathing tube connection Figure 11 Figure 11 O note
48. spirator components have been cleaned completely dried and inspected place them in a plastic bag or an airtight container Store the respirator and parts where they will be protected from contamination distortion and damage from elements such as dust direct sunlight heat extreme cold excessive moisture and harmful chemicals Unit must be clean and completely dry when stored DO NOT store cape inside the helmet to prevent dirt and contaminants from entering the inside of the helmet Figure 16 Figure 16 Q DE401S pue Butue 2 uoi3 dsur Ordering Information N gt Ga Bullard Parts and Accessories for GenVX Series Airline Respirators GenVX Series supplied air respirators consist of four components 1 respirator helmet assembly with breathing tube 2 cape 3 flow control device and 4 air supply hose There are options for some components to fit customer specifications All components must be present and properly assembled including a Bullard air supply hose to constitute a complete NIOSH approved respirator Approval No TC 19C 0489 TC 19C 0491 TC 19C 0492 TC 19C 0493 TC 19C 0494 TC 19C 0495 TC 19C 0496 Type C and CE CATALOG NUMBER DESCRIPTION GenVX Bundles GVX2830CT 28 Cape Assembly with CT Cool Tube GVX2830AC1000 28 Cape Assembly with AC1000 Cool Tube GVX2830HCT 28 Cape Assembly with HCT Hot Cold Tube GVX2830HC2400 28 Cape Assembly with HC2400 Hot Cold Tube GVX2840 28 C
49. ubpart J 84 150 Table 8 First find the table with the correct flow control device then find the air supply hose length the value within the corresponding box represents the proper operating air pressure CT Series Cool Tube Pressure Table pressures in psi V10 Air Supply Hose Lengths Flow Control Device Nipple Type 25 1 50 2 75 2 100 3 150 3 200 4 250 4 300 5 Industrial Interchange 55 56 57 58 65 74 68 79 74 86 77 91 84 85 Industrial Interchange 63 64 65 66 70 71 70 71 75 76 79 97 86 87 Schrader 55 56 57 58 61 62 60 61 68 84 72 88 76 95 Snap Tite 55 56 57 58 61 62 60 61 70 71 74 75 75 95 Snap Tite Brass 55 56 57 58 61 62 60 61 70 71 74 75 75 95 Snap Tite Stainless 55 56 57 58 61 62 60 61 70 71 74 75 75 95 CEJN 55 56 55 56 60 61 60 61 68 69 75 76 80 90 HCT Series Hot Cold Tube Hot Air to Hood Pressure Table pressures in psi 2 jJ 1 V10 Air Supply Hose Lengths Flow Control Device Nipple Type 25 1 50 2 75 2 100 3 150 3 200 4 250 4 300 5 Indicates the maximum number of hose sections allowed Oi qQel ainssaig ILY Butule ig Pressure Table 1r Breathing A Ga Bullard S Special or Critical Users Instructions cont Breathing Air Pressure Table These tables define the air pressure ranges necessary to provide the GenVX with a volume of air that falls within the reguired range of 6 15 or 170 425 Ipm according to U S Government
50. use volatile solvents to clean this respirator or any parts and assemblies Strong cleaning and disinfecting agents and many solvents can damage the plastic parts Headband and Chin Strap Inspection Remove the headband suspension and chin strap from the inner shell Inspect the headband for cracks frayed or cut crown straps torn headband or size adjustment slots loss of pliability or other signs of excessive wear Check the chin strap for loss of elasticity cuts and cracked hanger clips If damage is detected replace parts immediately with Bullard replacement parts or remove the respirator from service Cleaning The headband suspension and chin strap should be hand sponged with warm water and mild detergent rinsed and air dried After cleaning and before reassembling once again carefully inspect the parts for Signs of damage Helmet Inspection Inspect the helmet for nicks gouges cracks holes and any damage due to impact rough treatment or wear If damage is detected replace parts immediately with Bullard replacement parts or remove the respirator from service Cleaning The helmet and window frame should be hand sponged with warm water and mild detergent rinsed and air dried After cleaning and before reassembling once again carefully inspect the helmet and parts for signs of damage Lenses and Window Frame Gasket Inspection Be sure the plastic inner lens fits securely in the window frame gasket Remove a
51. y qualified medical personnel and have been trained in the respirator s use maintenance and limitations by a qualified individual appointed by your employer who has extensive knowledge of Bullard GenVX Series respirators Do not modify or alter this respirator in any manner Use only NIOSH approved GenVX Series components and replacement parts manufactured by Bullard for use with this respirator Failure to use NIOSH approved Bullard components and replacement parts such as lenses hoses flow control devices capes and climate control devices voids NIOSH approval of the entire respirator invalidates all Bullard warranties and could cause death serious injury lung disease or exposure to other hazardous or life threatening conditions In the past Bullard has tested after market or pirate air control valves In these tests only four 4 CFM of air was allowed into the breathing zone Incoming air flow is very important to the respirator user and is instrumental in keeping contaminants out of the breathing zone of the respirator user This respirator was designed and certified by NIOSH to provide a minimum of six 6 CFM to the wearer Buying replacement parts that are not manufactured by Bullard and intended for this respirator not only voids NIOSH approval and Bullard warranties but also exposes the respirator user to an unreasonable health risk and may result in fines from OSHA Continued on Page 12 M butuse j ei s War

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