User manual Marine SP200X_ufi.indd
Contents
1. 48 5 ae SP 200 STAND Spar Mixer SP 200 This document may not be copied in part or in whole by any process nor passed on to a third party without the written permission of the owner 0204 39 4432 2 2 x 5 a je Oo 9 o c o 9 9 a a O 2 c 9 E c E o x o E g a o 3 5 2 a Oo x g 3 3 2 9 o S gt O a 2 o a a gt a 5 e Metos Oy Ab FI 04220 KERAVA Tel 0204 39 13 Fax Electrical Diagram SP 200 PLANETARY MIXER 230V Single Phase supply PE 22 oo aaa _ Li Le DV 97195 ng Mi 1 2 HP Item Description Qty Rem Si EMERGENCY STOP BUTTON 52 START BUTTON S3 MICROSWITCH interlock guard S4 MICROSWITCH height adjuster KM1 CONTACTOR COIL OF 220V 50hz 24v FR1 OVERLOAD RELAY M1 MOTOR 1 2HP SINGLE PHASE230V T1 TRANSFORMER AC24V FU FUSE FIXTURE FUSE 1A 5X20 jwnn h i fa fenk j j j jet 98 Wiring Diagram SP 200HI CCE cage J JEEE T LI i G wo A 24V OV 240V 220V Ov _ mme MOTOR TRANSFORMER POWER SUPPLY senna GROUND li 2 a NC HEIGHT ADJUSTER lo cou io PENEN eee NO ou MICROSWITCH SAFTY COVER a DIS E D oio Do CU Los SP 200 8 SP 200 nh Schematic Parts List 1e 69 West MY UL VS 2 ga D O2. the beater shaft and each of the sockets on the tools are cleaned thoroughly The bowl and tools should be washed in hot soapy water rinsed and dried before being put into storage Do not wash the agitators in a dishwasher as the polished finish will be adversely affected by the dishwashing chemicals Maintenance It is recommended that any service or maintenance work must be carried out by a trained technician or electrician CAUTION ALWAYS DISCONNECT OR UNPLUG THE ELECTRICAL POWER FROM THE MIXER BEFORE DOING MAINTENANCE Regular maintenance is necessary on all machines if they are to remain in good working condition It is strongly recommended that all maintenance must be carried out by trained technicians from an appointed distributor On regular bases Clean the machine thoroughly after use and lubricate the rods with Vaseline or lubrication oil which the bowl cradle slides After cleaning the beater shaft please wipe and lightly lubricate the beater shaft with Vaseline to prevent rusting SEE CARE ON YOUR MIXER metos 11 31 12 2009 On an annual bases Check that all bolts are tight and bowl guard secure e Carry out on a more frequent basis if machine is arduously used e After replacing the parts by technicians please screw back tightly with anti leaking coat to avoid the gear oil leaking after replace ment e Do not insert any object into the air vent of motor or into the bowl e Please unplug while not using
3. 07 shaft driven 1 212 spring washer 1 108 level key 6x6x45 1 213 washer 1 109 level key 5x5x27 2 214 c ring 1 110 sleeve clutch 1 215 spring washer 1 5510038 yoke shifter assy 1 263 spacer 1 incl 111 116 212 111 ini Top 1 112 rod shifter guide 1 113 retainer spring 2 114 spring shifter yoke 2 115 plunger shifter 2 yoke metos SP 200 amp SP 200 nh schematic Parts List 53 236 A 162 136 137 S 163 245 Gi D 4 A Spare parts 5510002 5510005 Description cover transmission control panel evel drive gear 35T washer thrust thumb screw hub attachment anti oil spacer plug attachemnt hole nut stop pinion beater 19T ball bearing 6203Z planetary hole ball bearing 6204Z seal oil TC 25x47x10 level key 5x5x20 shaft planetary steady hook bowl cradle escort plank behind interlock guarding base screws Capacitor 230 1 50 Hz Capacitor 230 1 60 Hz Contactor Ue230 380 440 wire connector net nut stop sring washer pillar middle pin spring 3MM Bowl lift rod assy rod bowl lift arm bowl lift pin 5x30 Item 2 lt 43 44 45 48 45 46 47 48 49 49 1 50 50 1 D NN a a a Da AO amp YO a a NN Gi N N tad N voltage to be indicated when ordering 31 12 2009 Part 5510010 5510038 5510020 5510025 5510030 5510034 5510056 200062H B 200062H X Description height adjuster touch shaft spring
4. 12 2009 Overall View of the Mixer metos 4 Stop button ee Timer Start button Attachment hub thumbscrew Attachment hub 4 men Planetary grease a Bowl lift lever fitting a Planetary shaf Bowl handle NS Bowl camp i ti s an D Speed cose 7 E 1 yo f k v Splash guard Built in Chute Bowl Rubber a feet es wer cord 31 12 2009 Control panel A B C A Emergency Stop ao t om B Start A t N a C Timer OC AS 5 OY Installation The machine is supplied factory lubricated and ready to run It should be positioned on any solid level and non skid work surface that is nonflammable Install in work area with adequate light and space For SP 200HI or Smaller Capacity Model you may place the mixer on bench which is capable of supporting a load of mixer s weight For safety the mixer should be BOLTED in position using all four holes located in the legs DO NOT attempt to lift the mixer alone Clean the mixer before use It is normal for the factory to apply a generous amount of grease in and on the machine before initial use During the transportation or fitting please do not lean over 35 degree to avoid the gear oil leaking from the gear oil container Please use forklift to transporting Electrical connection CAUTION NEVER USE EXTENSION CORD Low amp supply could damage the mixer or cause a fire Before connecting this machine to the electr
5. 2009 progressively increased to the desired setting In an emergency situation always use the Red Emergency Stop Button to stop the machine IMPORTANT When mixing products always follow the recommended agitator and speed setting The mixer is equipped with a motor overload protection If the mixer shuts off during operation reduce the batch size and wait 2 minutes Press the stop button then press the start button For heavier loads the mixer should not run longer than 15 minutes without pausing for a cool down period of at last 15 minutes or more before resuming mixer For lighter loads the mixer should not run longer than 30 minutes without pausing for a cool down period of at last 30 minutes or more before resuming mixer Attachments The ranges of attachments that can be operated from the Attachment Hub are listed below When using an attachment lubricate the Drive Stud D using a food quality grease or oil To fix to the mixer refer to Figure 4 Release the Thumbscrew G and slide the shaft of the attachment into the hub ensuring that the Drive Stud D engages in the socket within the hub Rotate the attachment to line up the Location Peg E with its mating hole in the hub and push firmly Figure 4 home Tighten thumbscrew to secure Co gear_ 2 gear 3 gear W995 Vee Prep gt VHI Mincer vans VH 12 Mincer Vegetable Preparation With a A no l mincing attachment which range af 7 plates
6. Gear shift level assembly wrench shaft wrench cover transmission shaft bias york shifter assembly start button green assy emergency stop button assy platinium switch clutch cover behind cover transmission engrave plate micro switch fixed seat case transmission Spring shock absorber motor compl 230 1 50Hz motor compl 230 1 60Hz motor shaft motor coil ball bearing 62032 ball bearing 620327 worm nut stop pin spring oil plug above cover safety guard spring lock washer screws plastic slide sheath planetary internal gear 63T metos 21 lt AJ AQ SEE A gt gt mb WE SP 200 amp SP 200 nh schematic Parts List 53 236 A 162 136 137 S 163 245 Gi D 4 A 140 141 142 143 144 145 146 148 149 150 151 152 153 154 159 156 157 158 160 Spare parts 5510056 5510065 5510070 3434278 Description fixed slice pin front interlock guarding Screws Screws micro switch Screws dowel screw nut stop ball bearing 62012 transformer 24V 60 Hz transformer overload relay 60 Hz overload relay fuse TA fuse fixture front feet rubber mats back feet rubber mats spring washer Screws Screws cover for cradle washer washer spring nut Screws spring washer screws screws anti water spacer nut sleeve pin S S ball spring spr
7. ce with the instructions in this manual and is properly maintained Tek the following precautions in order to operate the mixer safely All operators should be at least 18 years old and adequately trained and supervised Also they should read and fully understood the instructions in this manual Owner should not let customes visitors or other unauthorized people come in contact with this machine Do not wear loose clothes or rings while operating and keep hands hair and clothing away from the moving parts NEVER use an extension cord to connect electrical power Make sure the safety guard is closed and the bowl is lifted to right the position before operating NEVER reach into the bowl when the mixer is running NEVER place your hand or any kitchen utensil in the bowl whilst the mixer is in operation When mixing product always follow the recommended agitator and speed settings according to the capacity chart STOP the mixer before changing speed STOP the mixer before removing or installing attachments into the hub NEVER put your hand and finger into the feed chute when using any mixer attachment including VH 12 Meat Mincer and V99S Vegetable Slicer Always use the pusher plate with attachment Always UNPLUG before cleaning or doing any maintenance operations DO NOT hose down or pressure wash any part of the mixer NEVER bypass alter or modify this machine Doing so may create hazard and will void warranty metos 3 31
8. e Mixer can only be restarted by pressing the start button again During the mixing process additional ingredients can be added by the chute located on the right hand side of the bowl guard metos 8 31 12 2009 Controls The Timer C is arranged to automatically stop the machine after the selected interval An untimed position is provided for manually controlled mixing cycles Before starting the mixer it is necessary to set the mixing duration or select the manual position the mixer will not operate in the 0 position Timed operation For timed operation turn the Timer Knob C to the desired time duration is marked from 1 to 15 in graduations of one minute and then press the Green Start Button B to start the mixer After the timed period you set the mixer will stop automatically If it is necessary to stop the mixer before the end of the timed period press the Red Stop Button A Untimed operation If you wish to manually control a mix select the untimed mode by moving the Timer Knob anti clockwise until it stops Speed selection Before changing speeds the mixer must always be STOPPED first The necessary speed can then be selected before restarting the machine by pressing the Green Start Button Recommended speed fi Speed The speed selected depends largely on the quantity and consistency of the product It is recommended that mixing is always started at the lowest speed and metos 9 31 12
9. eck microswitch Limit switch damaged or faulty replace switch Check overload Reduce load wait 2 minutes and restart Mixer falls to operate 1 Check bowl guard lift Mixer will not operate with guard open Check timer position Mixer will operate on timer or manual position only Check gear change Mixer will not operate if out of gear put in gear lever Mixer becomes noisy 1 Check bowl and tools Ensure that bowl and tool are correctly seated Check work surface Uneven surfaces create excessive resonance Check bearing for wear Worn bearings replace bearings Check gearbox Damaged or faulty gearbox replace gearbox Check planetary unit Reapply high pressure grease Mixer loses power Check capacity Overload reduce the load Check transmission Gear damaged or worn gearbox ear a Damaged or faulty gearbox replace shaft bias Check shaft bias Motor overheating Check capacity speed Refer to table 2 and 3 for details Check voltage Voltage should relate to rating plate Oil on planetary shaft Check oil seal Worn oil seal change oil seal Mixing tool stuck on Check planetary shaft bent Planetary shaft twisted or bent change the shaft planetary shaft unclean or rusted Planetary shaft rusted clean with descaler for derusting Turn planetary shaft anti clockwise to meet square groove gently knock down mixing tools Teknical spesifications Dimentions metos 14 e acCa l 31 12 2009
10. ical supply check that the details on the rating plate located on the rear of the machine correspond to the details of your electrical connection The mixer is supplied with a trailing lead fitted with a molded plug If the style of plug is unsuitable for the socket you plan to use the plug must be cut off and replaced with an appropriate plug Machines are fitted with a cable with 3 wires Brown Live Blue Neutral Green Yellow Earth Ground metos 5 31 12 2009 Installation The mixer should be plugged into a switched socket which isolates all poles and has a minimum contact clearance of 3mm and located close to the mixer for use in an emergency and to facilitate servicing The machine must be incorporated into a potential equalization system The leakage current for this appliance is no greater than 1 MA KW If the electrical supply cable to the machine becomes damaged it must be replaced by a specifi cation or higher and suitable for the Mixer s motor load The ground wire is fi xed to the machine and this connection must be kept intact CAUTION The mixer MUST be grounded The minimum requirement for all electrical equipment is correct operation between air temperature of 5 C and 40 C Electrical equipment is capable of operating correctly when the relative humidity does not exceeding 95 at a maximum temperature of 40 C Electrical equipment is capable of operating correctly at altitude up to 1000m Electrica
11. ing washer voltage to be indicated when ordering ANN gt NA gt AAOONNNN gt gt NAANN gt gt gt gt gt gt gt gt NNN gt 00 gt gt 0 e lt Item 161 162 163 164 165 167 168 169 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 195 196 197 198 31 12 2009 Part 9510052 Description nut nut spring washer plastic tube nut screws screws nut screws spring washer screws screws timer assy w knob 60 Hz incl 175 176 177 178 timer screws spacer connection screws screws screws ball bearing oil seal upper cover for column screws washer barcket for micro switch knob for bowl clamp washer touch mass L type cover plate bowl lift cam power line circular washer whip screws spring washer mounting plate metos 23 zi lt SEAN ARAN N BD lt A A NN AN a a a a pm a a HL SP 200 amp SP 200 nh schematic Parts List 53 236 A 162 136 137 S 163 245 Gi D 4 A Spare parts Item 199 200 201 202 203 204 205 206 207 208 209 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 233 236 237 238 239 240 241 242 243 Part Description anti oil spacer screws knob for gear shift level level key spring washer screws net screws spring washer nut washer grease fitting grease tube washe
12. l equipment is designed to withstand to protected against the effects of transportation and storage temperature within a range of 25 C to 55 C and for short periods not exceeding 24h at up to 70 C Protection class IP54 Operating instructions Before using the mixer Before using the mixer ensure that all users are familiar with the correct operation of the machine In particular care should be taken to ensure that the bowl and mixing tools are correctly fi tted and that the bowl guard is in position prior to starting the machine Safety at work NEVER place your hand or any kitchen utensil in the bowl whilst the mixer is in operation Keep hands hair and clothing away from moving paris Isolate the machine from the electrical supply by removing the plug from the socket before cleaning servicing or adjusting any parts or attachments metos 6 31 12 2009 Certain operator notice advising about the safe use of this mixer is attached to the machine Correct use of the mixer It is the responsibility of the operators to use the mixer correctly within the recommended limitations Always follow the instructions on the side of the machine when changing gear If the motor labors please stop the machine and reduce the size of the mix immediately Damage resulting from improper use is will void the warranty For operator safety the machine is fitted with a bowl guard which is electrically interlocked to ensure that the mixer canno
13. metos Mixer Metos Marine SP 200X 220 230 1 60 Hz fixed bowl guard Instruction manual Contents Read before you operate the machine ss Overall View of the MIXe P ccccccecsccececcccececcccececcaceceaceeeneaneneaeeeeaeeaeeeaeeaeaneaeanaees Control panel installation ea ea ea a ea a ea aaa ea aa amane nea aaa aaa aaa aaa mana a aaa aaa Electrical connection Installation Operating instructions pp Before using the mixer Safety at work Correct use of the mixer Tool selection Fitting the bowl Operating 11 e een Fitting the mixing tool Bowl lift amp bowl guard Controls Timed operation Untimed operation Speed selection Attachments ee se Cleaning Instructions Care of the mixer Maintenance eee ae taa aaa aaa ns aa asa aaa saa aaa sas aaa ae On regular bases On an annual bases Gear oil renewal Gearbox lubricant Planetary unit lubricant ITrOUDIESnong awa w wa a lwa e ka AA Fault finding Teknical spesificatlons WiringDiagram enanena neon nas Spare PAS ask at ki ki kana n don rim san Sa mima ui a ata ar O O co N N OO 31 12 2009 CAUTION Read before you operate the machine It is important to read this manual before operatating the machine This mixer is designed as a safe and efficient food processing appliance as long as it is used in accordan
14. n D ou ep D CU OU A CU OU lt 1 G N Z twa lt gt L E 76 CU CU qa mm 70 20 1 wad 7e 94 Ja 2 120 ap 110 118 E ay 17 Om a role d ai CD x ur SO n YF 09 CU S a TD 1 ws ci an 28 109 10 7 108 0028 AG ele 106 106 Pa 100 101 102 214 105 104 103 10 gt O W vi Je a O CD 2009 01 14 Re 31 12 2009 Spare parts Spare Parts Item Part Description Qty Item Part Description Qty 3 level drive 1 116 yoke shifter 1 4 Se 2 117 ball bearing 6201 2 69 ball 2 118 worm wheel 50HZ 1 bearing 6201Z 70 ball 1 118 worm wheel GOHZ 1 71 Pain win 2 1 119 as item 117 72 e 1 120 c ring stw 19 2 retainer 90 lead in oil pad 1 121 gear 24T 1 91 to guard gainst 1 122 spacer busk 1 92 Pol pillar 8 123 level key 5x5x15 1 93 spring slice 8 124 shaft master 15T 1 94 gear slow 1 125 nut stop 1 speed 46T 95 gear bevel 46T 1 126 gear 32T 1 96 gear clutch 29T 1 127 level key 5x5x10 1 97 5510035 busk clutch 1 128 level key 5x5x10 1 98 level key 6x6x27 1 129 sheft transmission 15T 1 99 busk clutch 1 130 nut stop 1 100 gear clutch 38T 1 131 screws 6 101 heel 1 132 nut stop 2 102 ao 1 133 screws 3 103 bearing 62054 iT ring 28x2 2 182 ball bearing 1 104 pi oil busk 1 183 oil seal 1 105 5510075 seal oil TC 1 210 anti oil spacer 1 106 Mi a 2 211 anti oil spacer 1 1
15. on the bowl on the cradle There are three location points when fitting the bowl Please refer to Figure 2 1 The locking pin at the rear of the bowl should locate in the hole of the cradle 2 The two holes in the bowl handles must engage on the pins located on the cradle 3 Please ensure that the bowl is seated correctly on the cradle before securing the bowl locking latches prior to use Operating Fitting the mixing tool Slide the bayonet fitting of the agitator onto the drive shaft and twist clockwise to secure it in position To remove the agitator slide the tool up the shaft slightly and twist counter clockwise Please refer to Figure 3 NOTE Install the bowl BEFORE inserting agitators NOTE Agitators should always rotate in a clockwise direction around bowl If agitators move counterclockwise please contact licensed electrician immediately to remedy incorrect wiring Bowl lift amp bowl guard The bowl cradle and bowl guard are electrically interlocked so that the machine will only operate with the bowl cradle at the raised position In addition to this the bowl guard must be locked into place by sliding it into position across the top of the bowl to the point where it will slide no further NOTE Only once the bowl is raised and the bowl guard locked the machine can operate Thus ensuring total user safety at all times Once the guard has been opened or the bowl lowered the machine will stop immediately Th
16. r strain relief nail cable line cable line cable line cable line nut strain relief screws nut nut screws fixture for capacitor pin fixure fixure fixure pin plastic washer screws screws screws voltage to be indicated when ordering Qty 1 4 2 2 2 2 1 4 4 2 2 1 1 4 1 2 1 1 1 1 2 2 3 2 1 1 1 2 1 1 1 1 1 1 1 2 Item 244 245 246 247 249 250 251 252 253 254 255 256 25 259 260 264 31 12 2009 Part Description nut screws nut screws washer rubber o ring pin washer nut nut washer screws tetragon washer anti oil spacer cover rubber o ring metos 25 E N NN D lt O O1
17. t operate unless the guard is correctly positioned and the bowl is raised Excessive force used to open and close the bowl guard may damage the electrically interlocker and will void the warranty For additional safety the mixer has a no volt release feature which means that in the event of a power failure the machine will only restart after the control button has been pressed again This arrangement ensures that when the supply is restored the machine cannot restart on its own Careful handling of bagged products by minimizing the height above the bowl base from which they are poured Careful slitting of bags in the lower part of the bowl to allow dust free discharge of flour Use temporary bowl covers to minimize openings through which flour many escape Tool selection Beater Hook Whisk Beater Firm mixes such as light pastry cakes biscuits icings fillings etc Dough Hook Heavy mixes such as dough pie pastry etc Whisk Light mixes such as whipped cream mayonnaise egg whites etc The beater whisk and spiral dough hook are tools for the work implied by their names Do not use the beater for dough making or the whisk for anything other than whisking aerating or mixing light mixtures NOTE Always wash agitator with mild soap and apply light quantity of mineral oil to planetary shaft after cleaning metos 7 31 12 2009 Fitting the bowl With the bowl cradle lowered place the chosen mixing tool in the bowl and positi
18. the mixer Gear oil renewal Please unscrew and leak the oil from the indicated oil leaking hole After finishing the leaking re screw back tightly with the anti leaking coat on the screw Fill the gear oil to the indicated re fill oil hole We recommended that this service or maintenance work must be carried out by trained technicians Gearbox lubricant In terms of the rest model from SP 100 to SP 60HI please refill the lubricant inside the gearbox every 5 years We recommended that this servicing or maintenance work must be carried out by trained technicians CAUTION Please use either Mobil lubricant XHP 222 or Brugarolas GRASA AGUILA PLEX 2 BOLSA Planetary unit lubricant Please add only 2 pumps of grease to the planetary grease fitting once a year In case there is a strange noise coming from the planetary unit please reapply grease to the planetary unit by using the grease gun We recommended that this servicing or maintenance work must be carried out by trained technicians CAUTION Please use TACBECON grease GL 210 to lubricate the planetary unit metos 12 31 12 2009 Troubleshoting Fault finding Possible reson and action required No power to the Check plug socket Mixer not pluged into alive or not switched on dote Check wiring plug Plug incorrectly wired rewire correctly Check fuse in plug Possible faulty fuse replace fuse Check or change cable Cable damaged or split replace cable Ch
19. to slice grate works wonders with meat fish and or shred alltypes of vegetable vegetables alike and fruit from nuts and cabbage to carrots and cheese CAUTION Only fit attachments when the mixer is stationary and never when it is operating Do not use attachments when mixing The recommended speed range for the attachments available is shown in table below metos 10 31 12 2009 NOTE Make sure the bowl is up and the bowl guard is closed otherwise the mixer will not function Cleaning Instructions Care of the mixer CAUTION ALWAYS DISCONNECT OR UNPLUG THE ELECTRICAL POWER FROM THE MIXER BEFORE CLEANING The mixer is designed for simple maintenance carried out by operators It may be necessary from time to time to apply a little Vaseline and oil to the rods on which the bowl cradle slides If so use a little food quality lubricant ensuring that there is no excess oil that could contaminate the food mix Clean the mixer thoroughly after use After isolating the machine from the electricity supply the body should be wiped down with a damp cloth Do not spray the machine with or immerse it in water Do not forget to clean the rear of the machine and do not allow the rear vents to become blocked as this may result in overheating Pay particular attention to the bowl pins and any surrounding areas of the cradle to prevent the accumulation of mix as this could prevent correct location of the bowl For the same reason ensure that
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