razoroptimal_manual_..
Contents
1. Here you can enable or disable label printing by checking or un checking the box next to PRINT LABELS in the upper left corner of the screen 2 You can also set the Print Head Offset This value is the distance from the print head to the saw blade 3 Select the information you want printed on your parts using the drop down menus Technical Services Inc Page 13 RazorGage End User Manual RazorOptimal Screens Here are the instructions for this page MP MP MANUALPART 2 X 4 MP MP MANUALPART 2 X 4 MP MP MANUALPART 2 X 4 MP MP MANUALPART 2 X 4 MP MP Return Selected Part to Parts List MANULALPART 2 X 4 MP MP r Enable DELETE AL The screen below will take you to numerous operations Each option on this screen will be explained in further detail later iher Upartiioni Parameters for machine operation PARAMETERS Labels Displayed Daten PASSWORD DISABLED Define how parts are sorted SORTING n Enable l MENU Ye OPERATOR um Enter or select operator supplier j p jEB Password Set Units Inches or mm UNITS Cul from Parts List or Defect Removal OP MODE EU tee DONE View Encoder Type Encoder View Change the Stroke Home Side SETUP Poris Delect Method Ink Jel Accessories Startup Settings Technical Services Inc Page 14 RazorGage End User Manual Posi noes DATA ARIN SYRTEHS E POSITION DONE CANCEL MOTION POSITION PUSH2. ENTER NEW OPERATOR M TOU SHOULD ONLY CHANGE UNITS WHEN THERE ARE NO BOARDS WAITING TO BE CUT AND NO PARTS IN THE PARTS LIST THE NEW UNITS WILL BE APPLIED IMMEDIATELY THE CURRENT UNITS ARE INCHES IN INCHES MM MILLIMETERS IET THE MODE OF OPERATION uu bp uH a n B ja m i ce rara yang ewr e ian PLA m 1 makan l REGULAR CUT PARTS FROM PARTS UST r DEFECT REMOVAL REMOVE KNOTS FROM BOARD Technical Services Inc J DELETE SELECTED NAME ADD NEW NAME i RazorGage End User Manual Use this screen to select add and remove operators and suppliers To add an operator or supplier type in the name and press Add New Name Select the operator or supplier from the drop down menu To delete an operator or supplier select the appropriate name and press Delete Selected Name This screen will change your units settings to inches or millimeters Theses settings should only be changed when there is no board waiting to be cut and no parts in the parts list Switch between regular mode and defect removal mode with this screen Defect removal mode only removes defects that have been marked It does not perform operations from a cutlist Page 22 Pom Ti COTE ME SSorTWwARE B TETE kira Setu p M Orive Serial Port 6 PLC Serial Port PLC Serial Fort Detecting Method Crayon r Joy Stick lF Ha TI UH Crayon Scanner Port j2 E Printer
3. AGE POSITIONERS SOFTWARE SYSTEMS HAZORUPTIMAL P ti EE E SormwAWE V STE kiri RazorGage End User Manual Page Topic Technical Services Inc 3 4 5 6 7 8 8 9 13 14 14 15 15 15 16 17 17 18 18 19 19 19 20 20 21 21 22 22 22 23 23 24 Parts List Processor First Use Setup Operations Defecting Scanning and Cutting Razor Optimal Screens Main Screen Parts List Labels View Cut Parts More Parameters Position Motion Saw Panels Fit Scan Parts Encoder COM Reports Scribe Spaceball Display Labels Sorting Operator Supplier Units OP Mode Setup Startup Settings Routine Maintenance Page 2 RazorGage End User Manual Posi none Sorrwawr E TETEK hi Parts List Processor Before any file can be used with the RazorOptimal software it must be run through the Parts List Processor See your Parts List Processor manual for further instruction Razor Gage Parts List Processor V5 7 Initialization 1 Map Your Identify Your Razor Ea mm Comma in Print Out Print Soe end Soll ect Delimited Parts Mapping Mapping Mapping Accessones File Generate a Razor Gage Parts File TR n7 i Convert a Comma Delimited Manually Create a Razor Process a Comma FECE Delimited Parts File Parts Files to a Razor Gage Gage Parts File Edit or Combine Razor Gage Parts Files Combine Razor Gage Parts Files View Edit a Razor G
4. Has an Ink Jel Printer Ink Jel Serial Port 3 Technical Services Inc RazorGage End User Manual The setup screen is password JU URSI anda protected These settings i should not be changed These are the settings for the options and accessories PEE you have installed with your Scribing RazorOptimal M Space Balls P i These are pre set from the factory but can be changed Save New Settings j if you order additional components It setings are enge keya ya must exit and re start the R Optimal software Exit Page 23 Pod hones SF THARE 5 TETE kir RazorGage End User Manual Mechanical Bearing Rail Drive Belt Drive Pulley M Drive Rotary Encoder M Drive Linear Encoder Gearbox Linear Encoder Reader Head Linear Encoder Tape Idler Pulley Idler Block Dust Seal Elect A cal Power Switch Solid State PC Touch Screen Monitor Miscellaneous Motor Cable 2 Meter Extension Cable USB Power Cable M Drive I O Cable M Drive Communications Cable M Drive Crayons Box of 50 Joystick Laser w Power Cord Flex Rated Cable for J oystick Ink Black Porous Box of 6 Cart 4500 Ink Black Non Porous Cart 24600 Inkjet Printer Drills Drill Holder Drill Drive Belt Short Drill Drive Belt Long Technical Services Inc Part No RG10028 RG10108 RG10037 RG10984 RG10985 RG10978 RG10091 RG10109 RG10031 RG10030 RG10123 RG11016 RG10973
5. PARTS FILE AFTER OPENING AND RETRIEVING PARTS ENCODER Technical Services Inc Page 18 RazorGage End User Manual PosTicHERS Sorwawr E TETEK The encoder screen is password protected The parameters change the settings of the encoder and should not be changed PARAMETERS POSITION DONE CANCEL YIELD REPORTS r GENERATE YI ELD REPO RTS Select Change Report Path YIELD REPORT PATH Yield Reports are saved to cARGReports MOTION n PAMELS 2 j SCAN PARTS WARNING If you have XP Embedded you should not save the Report files to the C drive This ENCODER could result in exceeding the avallable memory in Technical Services Inc Page 19 RAZORGAGE Oir E SorrnwANE STEMS PARAMETERS POSITION MOTION PANELS PARAMETERS POSITION MOTION PANELS PARTS zam REPORTS SCRIBE Technical Services Inc SCRIBE DONE CANCEL SCRIBE OFFSET 0 INCHES SCRIBE CLAMP OFFSET 0 INCHES DONE CANCEL SPACE BALL SPACE BALL OFFSET 8 75 AFTER SPACE BALL DELAY 0 INCHES milliseconds RazorGage End User Manual Use this screen to enter the distance between the scribe and the saw blade You can also enter the scribe clamp offset in this screen Use this screen to enter the distance between the space ball inserter a
6. RG10740 RG10672 RG10610 RG10988 RG10987 RG10986 RG10844 RG10180 RG10181 RG10952 RG10957 RG10951 RG10816 RG10889 RG10936 RG10937 Page 24 Phone Fax Email Online In Person Technical Services Inc RazorGage End User Manual 515 232 3188 515 232 2953 razorgage razorgage com http www razorgage com 57006 241st Street Ames IA 50010 Page 25
7. i Fei ndis 0 RBzrdb D Feo reli il RR rci F2 rdi Fil rb 0 Fila reja Fil mib 0 F2 ib j RB2rdb il AAF rd Fal reb 0 Fil mil Kz rdb I PRA mii Rinda FB rell ji Rb ade 1 Fo inci 0 F lz rd jJ Fil rdb FR acil ME Drawer Bow Sede D rawarn Eie Sade Drawer Boo Side Direwer Box S da ir awan Row Ead Drawer Box Sade Drawer Box Sub Fron Drewer Box Sub Front Creer Box Sub Fron Drawer Box Side Drewar Box Sade Chreewier Bow Sarde Dine Blow Sade Drawer Box Sede Drawer Box Sade Dresser B n Sub Front Drawer Box Sub Fron Dire war Box Sub Froni Direwer Box Sede Cineewr Bin Sade Drawer Box Sade Drawer Box Sade Dreswer Bos Sade 2 MANLIALPART 23125 5 8 prehn maple 23125 5 8 prefin maple 125 5 8 pretin magie 23125 5 8 pretin maple 23125 5 8 prishn mapo 23125 5 0 prefin maple 23125 5 8 pretin magle e 3125 5 8 prehn maple e 3125 5 8 pretin rmegile 313375 5 8 prefin maple 23375 5 8 pretin maple 3953 5 5 8 prishn maple 19375 Si predin maple 33375 5 8 prefin magie 3533 5 5 8 pretin maple 353375 5 8 pralin regale 19375 5 0 prefin maple 35375 5 8 pretin maple 5 3375 5 8 prehn maple B 3375 5 8 pren mapo E3375 5 8 prefin maple 5 3375 5 8 nretin maple B76 S78 onehin reel TLENGTH POCKET HOLE 4 20 5 en 5 05 en5 20 5 20 5 3 eh 20 5 en5 2n 5 at bi 05 20 5 y j 205 0 5 mx xm mem E rr E F El ma me re a mm 1 Sele
8. ER TO SAW AT LOW LIMIT 0 611 Enter the Lower Limit Offset value here It tells the EL a LOW LIMIT 0 511 INCHES pusher how far FT HIGH LIMIT 192 611 INCHES from the saw it is SCAN when at the lower BARTS CLAMP SWITCH POSITION 4 INCHES limit ENCODER MOTION ERROR UNLOAD DISTANCE 5 mores If the RazorOptimal jams and you need to back it up to clear the jam this value is the distance it will back up when pressing unload PARAMETERS POSITION DONE MOTION MOTION CANCEL SPEED 45 INCHESISEC ACCEL 90 INCHES SEC DECEL 90 INCHES SEC RUN CURRENT 100 Percent 20 100 This screen is where you set the speed of the carriage Acceleration and deceleration can also be set in this screen Technical Services Inc Page 15 PosiTiCes R 9 SormWwARE B STSTEMS Parameters Saw PARAMETERS POSITION DONE CANCEL MOTION SAW SAW KERF 0 174 INCHES ji PANELS __PANELS aS scan __ PARTS _ENCODER Em SAW CLAMP TIMER l300 milliseconds SAW TIMER 350 milliseconds SCAN SAW UN CLAMP TIMER 300 milliseconds PARTS ENCODER COM REPORTS SCRIBE i SPACE BALL I TURN OFF HORIZONTAL CLAMPS Basically the cycle can be described this way RazorGage End User Manual This screen can help you get the most productivity out of your RazorOptimal The saw cycle is where you can gain the most speed out of
9. FIT CLEAR SPAN YIELD TARGET 95 50 I SHOW YIELD WARNING OPTIMIZATION METHOD FIRST FIT DECREASING RECOMMENDED iv With Yield Checking r EXHAUSTIVE ENUMERATION MAXIMUM ITERATIONS 10000 Recommended 10000 On Screen Keyboard File Keyboard Settings Help esdi r rz rs r Md rs ro Fz Fe d ro rid riii rid psd brk _r f u li lock lal n il l l l1 20d 2 xlelv o n m MES ctrl att r J RazorGage End User Manual Enter any extra length or width you would like on your panels in the appropriate box Page 17 RAZORGAGE RazorGage End User Manual Posi none SorrwaWr E STYRTEHS This screen is where you can adjust your defecting scan settings PARAMETERS POSITION DONE CANCEL MOTION SCAN li DAVY SCAN START POSITION FROM LOW LIMIT i INCHES SCAN SPEED 40 INCHES PUSHER WIDTH 112 25 INCHES CRAYON MARK OFFSET 05 INCHES SENSOR DIFFERENCE I INCHES BOARD SENSOR KERF 0 06 INCHES REPORTS SCAN UNITS ENCODER INCHES PANELS FIT ENCODER COM Fera I SCHIBE SPACE BALL MINIMUM TRIM AT START 0 25 INCHES Parts Use this screen to track how many parts have been cut on your RazorOptimal To reset the counter press Zero Parts Gut POSITION DONE CANCEL dili MOTION PARTS SAW PARTS CUT 2458 ZERO PARTS CUT PANELS FIT C DELETE
10. NDARD PART QUANTITY EDIT PANELS ADD MANUAL PARTS CONTINUE DONE Delete Parts A rand and Panel Parts SELECT ROW S TO DELETE FROM PARTS LIST DELETE SELECTED ROWS CANCELALLDELETIONS Wisi wr for Panah retis eara Para Wir t FAMEL EE no Ed rd FE a H LI A KO PEF PEF Cre Ew G Fina clit Paj De Hina Sal F PES LI wl Dre Eoa ud 333 nO Dres Bea Cue Ji KITE no i Demo Side 330 FC Dese Bes Sada 33075 ful i Ezmane Hizir Wadan part Pa Draen Boe Sete re Fa Des Bex Seb Pere S no Ezmane Bex Suk Fam o 35075 HO Cie fick Tub Far o 3337 De He Dee E3375 Dese Eda Sete EROS Ergani Eda Sal EWE Dese Eda S da b YE Ern Hun Salan LN D ERE E wart E rd ain ien n nA a im RE rem rd ni iis arj TEF Faz Bela nas Pa Fat RH Fil ra Most of the buttons are self explanatory If you wish to delete a part from the list highlight the part with your finger and press Delete Selected Pants s If you have a keyboard handy hold down the ctrl key while you are selecting parts to select multiple parts to delete Technical Services Inc Page 9 RazorGage End User Manual PousTcei M SATA ARIN SYSTEMS Raznor Ontimal Screens WLA uL Ew LE p Cy Lat New Oty Len inCuPats Fia Name PART WIDTH MATERIAL ll ili w l dl ali aw wl M I ws n mili ee dl milli l li ali wl al B7 MP li RBZ 1dib
11. age Parts File Technical Services Inc Page 3 RazorGage End User Manual Posuncosr es Sor WARE E Sree Home Offset Before using your RazorOptimal system the home offset must be adjusted This only has to be done the first time you operate your machine With the pusher in Home position follow these steps From the main screen press Saw Stc 2Place a piece of stock with one square trimmed end against the pusher with the trimmed end against the pusher 3 JEnter the Current Position in the Move to Position box 4JChoose the Move Saw option and press GQ The pusher will not move but the saw will cycle 5jMeasure the part cut as accurately as you can 6Cut 3 4 more boards and measure and write down the average length LZJThis length will be entered as the Home Offset PG Saws Kerf The saw kerf refers to the amount of material the saw removes in a cycle Using the Saw Stop screen follow the steps below to obtain the saw kerf 8JCut a board to some length Measure it precisely 9JCut the same board into two pieces 10 Precisely measure the two pieces 41 Subtract the length of the two pieces from the length of the original board This quantity is the saw kerf PG Board starts out this long picis 3 T 11 000 CURRENT Poston 18 8201 mr MOVE fO POSHTIOM 3 0 125 r 6 875 da 4 000 Cut board in two and measure the two parts
12. ct the part of which you wish to change the quantity 2JEnter the desired quantity in the New Qty Left box 4 Press Benell This will save the quantity changes 5JIf you do not want to save changes press Cancel All Changes Technical Services Inc Page 10 RazorGage End User Manual ADD f PANELS LIKE THE SELECTED PANEL CHANGE WIDTH CUT FOR SELECTED PART NEW WIDTH CUT 1 Select the part you would like to change 2 Adj ust the number of panels and the new width cut for the selected part 3 When you are done editing your panels press Benefl If you wish to exit without saving press CanceLAll Changes Technical Services Inc Page 11 RazorGage End User Manual Posts ir ScrmwARE E STSTECHUS Parts List Add Manual Parts Manual Parts Entry INCHES QUANTITY Ji WIDTH LENGTH L j This screen exists for seres TT Pi a ol the purpose of adding parts to the current cut A list manually at the POCKET HOLES NONE E machine We call these parts Manual Parts ee When you add them to ADD THE PART S cribes Space Balls Format 4 2 h ji h TT Incremental Placement from Start af Piece the cutiist t ey WI ap pear with a material Manual Parts List summary Long 4 00 Total Length of Parts 1 732 00 type of MANUAL Man Short 4 00 DONE i i Number of Parts 433 pi ior ual Part
13. e the machine is processing the board you can be defecting a new board When the previous board is finished the Uu will return to the scan start position so you won t have to push MomeslosScanStart every time Just place the defected board against the fence crowd it against the back of the pusher foot and press either S5can amp Wait or Scans amp s Gol Technical Services Inc Page 7 RazorGage End User Manual Pos TICHHE RIS SOFTWARE B SYSTEMS RazorOptimal Screen Main Screen ING i j mm om i Technical Services Inc Razor Optimal MD 1 31 OPERATION j PT baa JPEN ARTS HE LABELS CURRENT STOCK TYPE IAL 3 4 Hickory TL m LIST TYPES POSITION PARTS CUT 2333 mE OPERATOR JIM MOVE SUPPLIER MIGHTY OAK ACTION Most buttons on the main screen have been covered in the preceding text Those that weren t covered are rather self explanatory If you wish to paue the run presse If you wish to cancel the scan press RELSE The information at the bottom of the screen is for display purposes only The buttons on the left side take you to various other screens Technical Services Inc Page 8 RazorGage End User Manual RazorOptimal Screens When you press ist on the main screen the following screen appears Piria list Meni SELECT THE OPTION YOU WANT THEN CONTINUE C DELETE PARTS STANDARD AND PANEL PARTS EDIT STA
14. made from that board Subtract the lengths of the two parts from the length the board was to start with to get the KERF 11 000 4 000 6 875 2 125 KERF Technical Services Inc Page 4 RazorGage End User Manual PosiTice RS E SOFTWARE SYSTEMS m the ME priua unn Jperations To begin cutting parts follow the steps below Ieee nc eae ark a PARTS LIST OPEN P ARTSF ILE LABELS CURRENT STOCK TYPE DIAGNOSTICS POSITION PARTS CUT 2333 lt OPERATOR JIM MONE SUPPLIER MIGHTY OAK ACTION 2 Select the cutlist you want to open When the cutlist opens it will be sorted by material type Types are determined by the species thickness and width of the wood EP Choose a type you wish to run Use the navigation keys to change type Use the Eistzypesj button to see all remaining types 4 Place a piece of stock matching the material type you are running on the table Technical Services Inc Page 5 RazorGage End User Manual Mark the leading edge trim cut Required Mark the beginning and end of each defect Mark the trailing edge trim cut Optional If you prefer to cut out the crayon marks press settings then scan This screen will allow you to adjust how far away from the crayon mark the RazorOptimal will cut Defecting Joystick Option 4 Put the board against the hard stop 2 Put the joystick against
15. nd the saw blade You can also enter the delay after the space ball is inserted Page 20 RAZORGAGE RazorGage End User Manual RES INIRE TEAM Here you can edit the BE Name apay Labai BE Name Disp say n Par user defined parts MATERIAL MATERIAL Li WIDTH ue fields You can also aom ux aes select which labels w3 O 5 urs are displayed in the parts list by checking or un checking the Display in Parts List checkbox Heze m M i 23 AD D Un d h T ari m ET ra ra r e xe radey ra 1 edl a anoppoogangoamee mer hoe Solel I 1 asilsndad 7 8 a ETI BET IENE ri HEE 4 Is w l l Ts n n J T HAE t t ZZ Z Z J Le Em H E Stock Material Type Definition Change the order in which parts are sorted Highlight the hotprminps the Fields usod to deine dillimmt feed sinks Stock definition Parts are sorted by first Item then second item then third item etc Availahla fields EE MATERIAL field you wish to sort ur sm POCKET HOLE suite E by and press the Lazil UF 5 Shitt Down button to add It to v zl the list To shift a UF field up or down PART highlight the field FILE HAME Update Stock Definition cone Technical Services Inc Page 21 Pos hones V ScrmwAa 9 TETE kir Operator Supplier OPERATORS SUPPLIERS OPERATORS SUPPLIERS SELECT THE OPERATOR JIM
16. s of differing thickness and width will be grouped accordingly The labels printed for Manual Parts will not have any information that is not on this screen Pieces of information such as Cabinet Number J ob Number that may be present for parts coming from a cabinet design software package will not show up on parts added to the cut list manually To add Manual Parts Fill in the Quantity Thickness Width and Length fields then press AddalihesBants s J to add those parts to the main cutlist The lBeletes llsManualBants S button will delete all manual parts ever entered into the cutlist If you wish to delete individual manual part groups from the cutlist use the Parts List screen When you re done adding parts manually just press Aane to return to the Technical Services Inc Page 12 RAZORGAGE RazorGage End User Manual Ct ir E SorrwANE S STSTENMS RazorOptimal Screens Print Label Layout 1 PRINT LABELS DONE CANCEL Ink Jat Parsmaher gt PRINT HEAD OFFSET INCHES MINIMUM DISTANCE OF LABEL START FROM START OF PART 0 75 INCHES FIELD 1 FIELD 2 FIELD 3 SEEN WIDTH IT fenem Af LINE 2 PART ROOM ll FILE NAME w Print Length as fraction Print Width as fraction r Print Thickness as fraction m Onsen TII Keyboard Settings lisp ra ra e ew lll rs re rz ro COCCO eden BOUCHER E TT ED T b IBIIT TT TT a CCC Se a eres o
17. the system so playing with these timers to fine tune your process is crucial to getting all the productivity you can out of the machine i2 The RazorGage pusher advances the board the proper amount to achieve a length 2 When the pusher comes to a stop the clamps are energized 3 The SAW CLAMP TIMER is started The clamp timer is the amount of time from when the clamps are energized and the saw cycle is started This should basically represent the amount of time it takes for the clamps to clamp the board This is usually around 100 milliseconds 4 Once the SAW CLAMP TIMER has timed out the saw cycle is begun at which time the SAW TIMER is started 5 The SAW TIMER determines how much time elapses from the beginning of the saw cycle to the release of the clamps When the SAW TIMER times out then the clamps are released and the SAW UN CLAMP TIMER begins 6J When the SAW UN CLAMP TIMER times out the pusher advances the board to the next part Technical Services Inc Page 16 RAZORGAGE Pos hones ScFTwAWE S TETE kir PARAMETERS POSITION MOTION SAW PANELS DONE CANCEL PANELS EXTRA PANEL LENGTH 1 25 INCHES EXTRA PANEL WIDTH 2 53 INCHES Use this screen to change the fit settings PARAMETERS POSITION DONE CANCEL MOTION SAW PANELS I H ENCODE COM REPORTS SCRIBE SPACE BALL Technical Services Inc
18. the hard stop 3jFor defects that are unacceptable for all applications Pull the defecting trigger at the beginning of the defect Move the joystick to the end of the defect Release the trigger LA4 For defects that are acceptable for some applications Press and hold the defect button at the beginning of the defect Move the joystick to the end of the defect Release the defect button When you reach the end of the board press the end of board button Technical Services Inc Page 6 POSsTICHERS 9 SOFTWARE B SYSTEMS RazorGage End User Manual After defecting press WMomegloScamStait The scanner will move to scanning position Then press can amp Waitj or e Eve ey Scan and Go will scan for defects and start cutting automatically amp can tt Wait If you push can amp Wait a diagram will appear showing the defects the scan ner picked up during the scan Defects show up in red bands and clear spans show up in green bands This is a good idea to use when you re just getting started so that you can check to make sure you re making the crayon marks dark enough for the scanner to read isesitaWait to accept the scan and return to the main screen where you ll have to press GO to continue cel then you ll 1 to delete that scanned board i the queue Once you ve accepted the scan and initiated process the RazorOptimal will cut the optimal parts from the board to minimize waste Whil
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