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Operation instructions Electric actuators SIPOS 5 PROFITRON HiMod

1. 0085 47 Assembly kit for seperate mounting 14 Authorization 18 B Block diagram EE 8 C Cable glands 10 Central wheel 31 33 Change settings 44 Close tightly n e Aer 49 Closing direction aana aaan 22 25 Code Refer to access authorization Com data r o AA 18 Commissioning 22 24 Commissioning Access authorization 22 24 General information 22 Prerequisites 000000 ue 22 SEQUENCE 2 ees 22 COM SIPOS Za aert ie wad uw 21 Connection Direct connection 11 External potential conductor 13 Galvanic separation 13 ROUND DING secs none a s mead anaE man 12 Connection Fieldbus 12 Control remote 47 Crank handle 15 Crank handle Danger of crushing 15 DEE Refer to Safety instructions Operation 15 Cut off mode 25 Cut off modes and tripping torque adjustment 2206223064 ME Gases 27 Y070 020 GB 10 Index D Default settings 44 JOO CCS ie ic ed dine aca woth wy rk ad awardee Ga 32 Device state 55 RI lee 18 61 Direct connection 005 11 Be e ETTE PP PE 17 Disposal ceed tek etetubees eaa a Box 4 E Electrical connection 10 11 Electrical connection Connection with round plug 12 13 Fieldb
2. 26 Positioning time adjustment 26 Potential conductor external 13 Power module T Process control functions 46 Process controller Refer to Options EPROFIBUD 222mm paaa SA KA NAA GWA 20 PROFIBUS operation instructions 5 Proportional split range function ae BAN AN pies ee KAO KG NG Refer to Options Push button CLOSE vacates hn pamo TAMA mag 16 LOCAL REMOTE 16 OPEN prerast eae ead eee ees 16 STOP ENTER ams dee pang a SE 16 Push buttonS a a5 a AKA BKA av e es 16 Push buttons LOCAL EE 16 OCI As EE 17 Menu navigation 17 R Regional version language 23 Relay board T Remote EEN 16 Remote control 20 48 Remote control COM SIPOS cnxa thie cade een de e bs 21 Remote reconnect 48 Retry torq block a wak AG KA 29 Rev stroke See signaling gear Rise time ca WANG Ge eae aa ea en ae BA 30 Y070 020 GB Operation instructions SIPOS 5 PROFITRON HiMod S Safety information 3 Safety instructions 3 Safety instructions Maintenance 422 ee e Auen ehr AD 64 Scrolling up and down inthe menu 19 Separate mounting 14 Separate mounting Cable lengths 14 CONNEC ONS paasa hah ees 14 Specification 14 Setpoint input
3. Operation sequence If the actuator is in the commissioning menu continue with operation step 2 For a detailed de scription of operation step 1 refer to chapter 5 3 Access to the commissioning menu 1 Call up the main menu in the locPar state select EG SH commissioning menu and enter code 9044 2 Use the button to change to the speed parameter for closing speed CLOSE direction The indication in the display differs Y 28 min depending on the type of actuator closing speed for rotary actuator Act speed cl for linear actuator and Act time cl for part turn actuator 3 Press ENTER to activate selection The indication in closing speed the second display line is blinking ENTER 28 Ion Page 26 Y070 020 GB 5 4 3 Operation instructions 5 Commissioning SIPOS 5 PROFITRON HiMod 5 4 Use the kor button to change to another value and closing speed press ENTER to save the value ENTER SON bia 5 Use the 4 button to change to setting of the speed for opening speed OPEN direction y HO ie ke The indication differs depending on the actuator type dp refer to operation step 2 Mm 6 Press ENTER to activate selection and use 4 1 but O opening speed tons to change the blinking value ENTER W 23 Imam 7 Press ENTER to save the selected value O opening speed d S IER 28 min 8 Repeat operation steps 2 to 4 to set the EMERGEN O em speed cl C
4. without interrupting the current operation Language Selecting another language com data r o commissioning data indication of the parameters Observing Indication of the device state and possible fault signals Diagnosis Indication of the current operational data and maintenance limits Except for the language the parameters can only be changed in the Jochar state Function of the push buttons in the Jochar state In the locPar state the parameters can be changed control from Remote is disabled If the STOP ENTER push button is pressed in the locPar state the following menus can be selected with the A or 1 buttons refer also to chapter 4 3 1 main menu Language Selecting another language Commissioning Changing the parameters see below Observing Indication of the device state and possible fault signals Diagnosis Indication of the current operational data and maintenance limits Representation of the signals in the display The display indicates the Remote Local or locPar state the actuator is currently in Naviga tion through the menus is supported by the display The display is automatically illuminated The backlight is illuminated when pressing a button for the first time and switches off automatically if no button was pressed for a short time 1 Display two lines with 16 characters each and automatic backlight 2 The valve position the actuator movemen
5. 47 48 SEENEN amn 5 oboe E a eee ence ee we oe 44 Setting Se lei EE 44 Language Refer to Language setting Signal cable 0 00 eee ee 10 Signaling gear 6 Signaling gear General 24054606 NENE KAN KAYA 31 Prerequisite for adjustment 32 Transmission ratio 32 Transmission ratio adjustment 32 Valve travel 32 Signals LEDO e 16 Software options 5 Spare parts 0 a 66 Spare parts list 0 0 00 cece eee ee aee 66 Speed adjustment 26 Spindle protection tube 10 State indications 19 Storage eat be a amag LAG tenes 4 Sub assemblies 7 Sub assemblies Electronics um T Gear ob Kab a A NA SEN SCENE 7 Supplementary operation instructions 5 lee ag a a aaa NA mak Da WALA NG 4 Symbols Electrostatics 4 Symbols in display Refer to display Symbols Notice 4 Symbols Warning 4 Symbols Working steps by valve manufacturers 4 Y070 020 GB 10 Index Paanan OOOO Ee T Texts 2 ee eee 23 Texts Language version 23 Torque curves Visualization 63 Torque dependent cut off mode 34 40 41 Transmission ratio 32 Transport pinsang kA su ANA ou seeeeeea cae 4 Travel dependent cut off mode 34 40 41 Travel dependent freely
6. Parameterization identical to positioning time in CLOSE direction Act time em op Up to 7 steps EMERGENCY speed in OPEN direction Parameterization identical to positioning time in CLOSE direction cut off mode c1 travel dependent Cut off mode in end position CLOSED travel dependent torque dependent If the cut off mode was changed the end positions must be set after wards travel dependent Cut off mode in end position OPEN cut off mode op 7 travel dependent torque dependent If the cut off mode was changed the end positions must be set after wards max cl torque in 10 steps Tripping torque in Nm in CLOSE direction 30 standard 8 steps For 2SG5 the tripping torque cannot be programmed 50 4 30 100 Mda modulating 6 steps 50 100 Yo Md in 10 steps Tripping torque in Nm in OPEN direction standard 8 steps For 2SG5 the tripping torque cannot be programmed 30 100 Md modulating 6 steps 50 100 Yo Md Rotary actuator 2SA5 linear actuator 2SB5 part turn actuator 25C5 or 2SG5 retry torq block 9 to 5 In case of block outside the end position range the actuator repeatedly 0 moves against the block 1 to 5 times Parameter value 0 means the posi tion does not have to be approached again rise time in O 1 s steps The setting of the rise time influences the modulating behavior Longer 0 5 s Standard actuator rise times lead to higher modulating accuracy whi
7. SIPOS 5 PROFITRON HiMod Transport and storage The dispatch must be performed in sturdy packaging For transport loop the rope around the motor and the hand wheel housing refer to illustration Only use the eyes 1 on the electronic unit to lift the actuator s own weight m Do not attach the ropes and hooks at the crank handle or hand wheel for the purpose of lifting Store in well ventilated dry room Protect against damp floors by storing on a shelf or pallet m Keep connection hood cover and cable glands as well as the cover of the electronic unit closed Fig Transport Disposal and recycling Packaging The packaging of our products consists of environmentally friendly materials which can easily be separated and recycled We use following packaging materials Wood based panels MSB OSB cardboard paper PE foil For the disposal of the packaging material we recommend recycling and collection centers Actuator Our actuators have a modular design and may therefore be easily disassembled separated and sorted according to materials i e electronic parts different metals plastics greases and oils The following generally applies Collect greases and oils during disassembly As a rule these are substances hazardous to water and must not be released into the environment Arrange for controlled waste disposal of the disassembled material or for separate recycling according to materials Obs
8. They are designed in accordance with the recognized engineering rules All work involved in transport assembly installation commissioning maintenance and repair has to be performed by qualified personnel Qualified personnel within the meaning of the safety instructions of this documentation are all persons authorized to perform the required tasks according to the standards of safety technology and which may recognize and avoid potential hazards They must be thoroughly familiar with the warnings at the device and the safety instructions of these operation instructions For work on power installations the prohibition of the use of non qualified persons or similar is stipulated in EN 50110 1 formerly DIN VDE 0105 or IEC 60364 4 47 VDE 0100 part 470 Correct transport proper storage mounting and installation as well as careful commissioning are essential to ensure a trouble free and safe operation The availability of this product is restricted according to IEC 61800 3 and may cause radio interfe rences in domestic environments In this case it may be necessary to take additional measures Leakage The leakage current of the actuators is typically greater than 3 5 mA Therefore a fixed installati on according to IEC 61800 5 1 is required Residual current circuit breakers or monitoring devices Due to the integrated frequency inverter a direct current can be induced in the protective earthing conductor If the network an upstre
9. select com ee EE missioning menu and enter code 9044 Sila kad ee 2 Press button until endpos adjust is indicated in the endpos adjust O display 3 Press ENTER button compl new pos In the display the question appears whether completely ENTER Vas new positions have to be set 4 Press button l compl new pos The display changes to No No The complete end position adjustment is described in the previous chapter Page 36 Y070 020 GB Operation instructions 5 Commissioning SIPOS 5 PROFITRON HiMod 5 5 The display changes to the first end position Use the 4 new setting of eil t buttons to change between end position CLOSED and E OPEN coo C 6 Press ENTER button move to op pos O The first line shows the prompt to approach the selected ENTER end position The second line shows alternatively either H the change of travel in and for Ku travel dependent cut off mode press E button press E button torque dependent cut off mode until TL reached 7 Move the actuator to the other end position O open open Travel dependent cut off mode Y Alteration X X O a Use the OPEN f or CLOSE A buttons to move the actuator until the valve has reached the end positi on Pay attention to the valve during operation The change of travel is indicated in the display Note If the cut off was torque dependent due to a block before reaching t
10. 16 8 8 44 Ea Ea 288 744 288 Part turn PE 11213141516 a 90 120 240 AN actuator 10 possible settings at the MAKALAMANG iii as aa ad njene Default setting unless required otherwise by the customer If the number of revolutions per stroke is not known because for example the actuator is to be operated on an available old valve operate the actuator over the whole travel and note the number of revolutions of the output drive shaft If it is not possible to watch the output drive shaft skip this chapter Observe the note on the signaling gear in the Prerequisite for end position adjustment section in chapter 5 6 3 Adjusting the end positions Procedure 1 Loosen 4 screws item 1 from the signaling gear cover and remove cover 2 Round up revolutions stroke or mm travel or degrees to the next incremental value for incremental values refer to table above 3 Adjust the slide wheel 2 so that the gear rim faces the desired incremental value on the scale Push the slide wheel in the right direction applying only little pressure Adjusting the slide 9 wheel is facilitated by a slight movement of the central wheel 3 Do not yet fit the signaling gear cover The end positions have to be set and if available the mechanical position indicator Fig Adjusting the signaling gear ratio Page 32 Y070 020 GB 5 6 3 Operation instructions 5 Commissioning SIPOS 5 PROF
11. 4 Scroll down to the next menu observing T E 5 Scroll down to the next menu diagnosis T E O 6 Scroll down to the next menu Press the ENTER button to exit the main menu to the initial state t return to menu 7 Press 4 buttons The first menu is displayed again O langu Sprache v idioma 1linguatTE You can also use the Local Remote button to exit the menu However the actuator does not return to the initial state but to the next state in the Remote Local locPar loop If the main menu was accessed from the locPar state and if the Local Remote button is A N pressed the actuator changes to the Remote state and starts to move if a control command from the DCS is present Page 18 Y070 020 GB Operation instructions 4 Instructions on operator control and operation SIPOS 5 PROFITRON HiMod 4 3 3 Menu control Navigation and changing the parameter values Access to the menu Use the Local Remote button to select the following in the display m Remote for reading observing or changing the language or a Jochar for changing the parameter values Press the ENTER button to activate the selection REESEN Navigation in the menu Operation within the menu always follows the same GEOG POSTION pattern see for example commissioning menu clockwise 1 Selecting the parameters scrolling up and down Scrolling within the menu O O within the menu Act
12. 5 Other valve specific parameters 29 5 6 End positions adjustment for version with Signaling gear 31 5 7 End position adjustment for HiMod and PROFITRON in non intrusive NEE 39 Page 2 6 1 6 2 6 3 7 1 Tee 7 3 7 4 8 8 1 CZ 9 9 1 9 2 9 3 Parameters and possible parameter VAlUCS ccccsesseeseeseeeeeees 44 Valve specific parameters 44 Control system parameters 46 Optional software functions 54 Status and fault signals ele Ve CC 55 Observing device state and fault SIONS EE 55 Status and fault signals 58 Diagnosis operational data and maintenance limits 61 Recording the torque curves 62 Maintenance inspection service 64 General 237132423 at 64 Lubrication intervals and lubricants 65 Spare En aa 66 Sil EE 66 Spare parts EE 66 Exploded views a 67 Original Declaration of Incorporation of Partly Completed Machinery EC Directive 2006 42 EC and EC Declaration of Conformity in compliance with the Directives on EMC and Low Voltage 79 Y070 020 GB 1 1 AN Operation instructions 1 General information SIPOS 5 PROFITRON HiMod General information Safety information General The devices referred to in this document applies are components of installations conceived for industrial applications
13. 990 770 880 990 1100 690 1840 690 __ 1150 1380 1610 1840 690 2300 690 920 1150 1380 1920 240 3360 3840 1920 2400 2880 Tripping torque in 30 70 80 90 Default 30 Modulating actuator 175 350 175 210 245 315 885 770 385 462 539 616 800 1600 800 960 1120 1280 1440 1600 1800 3600 1800 2160 2520 2880 3240 3600 0 60 70 80 Tripping torque in 96 5 90 100 Default 50 96 Page 28 Y070 020 GB 5 5 Operation instructions 5 Commissioning SIPOS 5 PROFITRON HiMod Operation sequence If the actuator is in the commissioning menu continue with operation step 2 For a detailed de scription of operation step 1 refer to chapter 5 3 Access to the commissioning menu 1 Call up the main menu in the locPar state select commissioning menu and enter code 9044 close direction clockwise 2 Press 4 button until cut off mode cl is indicated in the cut off mode cl display M travel dependent If the indicated parameter value is correct continue with operation step 6 3 Press the ENTER button to change the parameter kapaki l cut off mode cl value The selection is activated ENTER travel clepencents d Use the f or f button to change the parameter value The indication in the display differs depending on the type of actuator
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15. actuator and 50 for the modulating actuator The following tables show the possible parameter values A N For the 2SG5 part turn actuator the tripping torque cannot be changed Y070 020 GB Page 27 HUIUOISSILUWIO 5 Commissioning Operation instructions SIPOS 5 PROFITRON HiMod Pp 9 300 9 2 30 30 36 48 87 10 300 1000 300 400 500 600 700 800 900 600 2000 600 800 1000 1200 1400 1600 1800 2000 4000 Tripping torque in 96 30 40 50 60 70 80 90 Default 30 96 NO oO D Slaln gt 2 0 a N olola Modulating actuator 2SA55 o 10 20 140 12 14 16 18 2o 20 40 IL 20 24 28 32 36 40 80 40 48 56 64 72 87 175 87 105 122 78 290 175 210 245 280 315 350 700 350 420 490 56 700 1400 o 1400 2800 1400 1680 Tripping torque in 96 50 60 70 Default 50 96 i D gt O aa N du CA Tripping forces in KN for linear actuator 2SB5 Tripping range Possible values for setting in KN oft SE pf 38 46 53 61 69 7 7 77 154 77 92 107 123 138 154 o 125 25 125 15 175 20 225 25 225 45 225 27 315 36 405 45 45 90 45 54 63 72 81 90 76 152 76 91 106 121 136 152 Tripping force in 50 60 70 80 90 100 Default 50 96 Tripping range 200 25 bo o a ee 7 80
16. after entering position 10 Change over to the next function Press or buttons actuat Tag 11 20 See actuat Tag 1 10 Optional software functions The software functions listed in the following are already included in the actuator if they were part of the order The software functions can also be released at a later date Each software function requires a PIN code which is available as an accessory also refer to the following chapter Optional software functions The operation sequence for enabling the software functions is always the same and therefore described as an example for the following software function enable ProcCntr Process controller Function is enabled F disabled unction is disabled Press ENTER to enable the function enable ProcCntr Enter enable code in the same way as the code for 0000 Jaccess authorization chapter 5 3 Page 52 Y070 020 GB Operation instructions 6 Parameters and possible parameter values SIPOS 5 PROFITRON HiMod Parameter o Default value Other param enable PosCntr Position controller customer 7 ant Customer specific software programming deviating from standard firmware Unauthorized setting of customer variants can lead to damage of the actuator valve plant The customer specific software programming is described in the supplementary operation instructions and is part of the delivery Digit indication A digit other than 0
17. endpos adjust is indicated in the O m mi Kal endpos adjust display 5 Press ENTER button 8 start withpos The display changes to the first end position Use the 4 NTE onan 4 buttons to change between end position CLOSED and OPEN 6 Press ENTER button The display prompts to approach the end position ENTER The second line indicates for travel dependent cut off mode press E button for torque dependent cut off mode until TL reached Important When moving to the end position observe the direction of rotation of the central wheel This is important for operation step 8 From firmware version 2 56 an arrow in the display indicates the direction of rotation move to op pos press E button N E O 7 Depending on whether the cut off mode for the end position is travel dependent or torque dependent select the following operation sequence If an end position setting was already performed e g by the valve manufacturer the question appears in the display whether completely new positions have to be set Comp new pos If not select the end position which has to be readjusted refer also to the following chapter 5 6 4 Readjusting the end positions Y070 020 GB Page 33 Gi O O o DI Comm 5 Commissioning Operation instructions SIPOS 5 PROFITRON HiMod Travel dependent cut off mode Q open open A T E At a Observe
18. if none of the possible maintenance limits has been reached necessary The message is only displayed in the Remote state in the Diagnosis menu if one of the possible maintenance limits has been reached In addition the maintenance signal is displayed maintenance per After pressing the ENTER button the switching cycles torque cut offs and motor oper hours 4 TE parameters can be changed one after the other Changes made to the maintenance interval do not take effect until the maintenance confirming parameter has been confirmed switching cycles Modulating 30 000 to After reaching the programmed number of cycles Standard 30 000 30 000 000 by 30 000 he maintenance signal is generated Modulating each Wie Standard 10 000 to 10 000 000 by 100 each torque cut offs Modulating 200 to After reaching the programmed number of torque Standard 3 000 20000 by 200 dependent cut offs the maintenance signal is aca ng each Standard 100 to generated 10000 stufenweise by 100 each motor oper hours 5 h to 2500 h by 5 After reaching the programmed number of motor 2 500 each operation hours the maintenance signal is generated actuat Tag 1 10 Actuator plant identification number used for plant identification Entry Use the A and J buttons to select alphanumerical characters and confirm with ENTER The next data digit blinks and can be programmed Exit setting menu Press ENTER
19. in the opposite direction to return to the end position again The display confirms the correct setting 7 Press ENTER button The actuator changes to the end pos adjust parameter in the menu Y070 020 GB ENTER ENTER busy move to cl pos REV STRO 0 0 move to cl pos press E button open close REV STRO 2 1 adjustment move to cl pos until TL reached adapting cl pos busy endpos adjustm endpos adjust O O A Ko Page 41 Gi O O oO o Comm 5 Commissioning Operation instructions SIPOS 5 PROFITRON HiMod Now you can press the button to get to the next parameter If the Local Remote button is pressed the actuator changes to the Remote state All changes confirmed by ENTER are saved If the main menu was accessed from the locPar state and if the Local Remote button is pressed the actuator changes to the Remote state and starts to move if a control command from the DCS is present 5 7 3 Readjusting the end positions Prerequisites HUIUOISSILUWIO There must be a valid end position adjustment If not refer to the previous section Initial setting At the beginning of the end position adjustment the valve must not be in a jammed state if ne cessary release it by means of the crank handle hand wheel see chapter 4 1 IEY Readjustment can be canceled by pressing the and 1 buttons at the same time The actuator i
20. indicates a customer specific software version enable sp setp External analog output speed setpoint enable n curve _ Travel dependent output speed adjustment en prop sp1it Proportional split range function en PosTimeCurve Travel dependent freely settable positioning times Sep mounting Parameter for separate mounting Parameter is important for fault free operation of the actuator For incorrect setting a block might not be detected and the actuator switches off for lower torque None or lt 10 m Setting if no separate mounting or separate mounting of less than 10 m is used gt 10m with filter Setting for separate mounting of more than 10 m with LC filter return to menu Press ENTER to return to the commissioning menu Y070 020 GB Page 53 Parameters and possible parameter O SONjeA Ja aweled 3 qissod pue siaapuweiggi o 6 3 6 Parameters and possible parameter values Operation instructions SIPOS 5 PROFITRON HiMod Optional software functions Positioner for the description refer to these operation instructions order no 25X5200 3FC00 Type 2S b5 4 B For HiMod the positioner software function is included in the scope of delivery Process controller PI controller order no 25X5200 3FG00 Type 2S 55 4 C L Supplementary operation instructions Y070 035 from firmware version 2 20 Travel dependent output speed adjustment spe
21. is higher than the maint limit return to menu Press ENTER to return to the diagnosis menu Ig Status and fault signals d A First last confirmed Current Next commissioning maintenance status maintenance D Maintenance interval maintenance per parameter Maintenance limit switching cycles Number of switching cycles until maintenance signal appears G Current data switching cycles Total number of switching cycles since commissioning Fig Example of maintenance limit for switching cycles Y070 020 GB Page 61 p sjeubis jne pue engel sisoubel 7 4 7 Status and fault signals diagnosis Operation instructions SIPOS 5 PROFITRON HiMod Recording the torque curves This chapter does not apply to 2SG5 Preventive valve monitoring is possible by comparing up to three torque reference curves recorded at different times which the actuator is in operation m Prerequisite for the recording of the torque curves is a valid end position setting m The represented values may differ from the actual torque especially in the end positions and for speed variations during operation A comparison of the recorded torque reference curves is only possible if the actuator settings and the valve conditions are identical The recording of the torque curves can be performed directly at the actuator via push buttons This method is described in the following the COM SIPOS co
22. is not within in the range 0 to of the travel folola au voot uld oe he actuator is within in the range to 100 of the travel he actuator is not within in the range to 100 of the travel The current setpoint value is Yo of the set analog signal range or of the standard for fieldbus control proc act value The current process actual value is Yo of the analog signal range of the sensor Indication only appears if the process controller is enabled The current value is Yo of the set analog signal range position set EN activ non activ inter cont OPE setpoint point process setpoint or connected external sensor The current value is Yo of the set analog signal range output speed setpoint actual process value or connected external sensor CLOSE OPEN STOP and EMERGENCY signals active Only active signals are displayed CLOSE OPEN STOP and EMERGENCY signals not active C max 155 C The current motor temperature C not for 2SG5 C Temperature within electronics unit housing O min Current output speed Indication only appears for rotary actuator O mm min Current positioning speed Indication only appears for linear actuator Os act Speed act time Current positioning time Indication only appears for part turn actuator enabled isabled Positioner is enabled option Positioner is not enabled Proce
23. low speed positioning speed or long positioning time If the actuator trips torque dependently outside this range it is recognized as a fault disabled in move refer to chapter 7 2 Setpoint for control type threshold switch or positioner option is included if either B C E G H or K is entered at position 15 rising slope falling slope S all Setpoint at analog input 1 8 12 16 20mA 0 4 8 12 16 20mA 4 20mA 4 20 mA Fig Conversion of 0 4 20 mA into position setpoint 0 100 96 for different characteristics for positioner setpoint slope rising 20 mA corresponds to 100 OPEN rising slope setpoint slope falling 20 mA corresponds to 0 OPEN falling slope setpoint range Detection of open circuit behavior is possible 4 mA 20 mA live zero setpoint range Detection of open circuit behavior is not possible O mA 20 mA dead zero Y070 020 GB Operation instructions 6 Parameters and possible parameter values SIPOS 5 PROFITRON HiMod Parameter Explanation SE inputs Control of the OPEN CLOSE and STOP inputs NO Active for 24 V DC signal NC JActie for 0 V DC signal R SSERG input Control of the EMERGENCY input NO 5 53 Active for 24 V DC signal NC Actie for 0 V DC signal remote control Depending on the version the actuator can be controlled from the process control via different PermCont BinInp control types binary anal
24. parameterizations for the process control are listed in a table The following example shows which information is included in which column Parameter Default value The parameters are listed in this column Explanation This column contains explanations to the parameter on the left Parameter value This column contains explanations to the parameter value on the left The possible parame Other param This column contains explanations to the ter values are listed Here you can proba parameterization on the left The normal text marks here bly find other parame the default parame ters terizations The presentation and the sequence of the parameters match the structure of the commissioning menu and show the parameters in the display Use the 4 and 1 buttons to scroll up and down between these parameters refer to chapter 4 3 3 Menu control Parameter Default value endpos range op 98 to 100 setpoint input rising 4 20mA Page 46 Navigation and changing of the parameters Explanation From 0 to 2 Yo to O Yo to 20 Yo in 1 steps Qutput speed LI Positioning speed AU 2 20 80 98 From 98 to 100 96 Adjustment Adjustment to 80 to 100 96 A a min end position min end position in 1 Yo steps range CLOSED range OPEN max end position range CLOSED max end position range OPEN Fig End position ranges Within the end position range travel is at a
25. refer to A Mount Separate mounting kit Plug cover with contact pins 4 on lower side of wall bracket 3 and plug cover with contact sockets 5 on the gear unit 6 4 Assembly with spindle protection tube refer to B Turn connection hood by 90 or 180 to ensure cables are not impaired by the spindle protec tion tube Remove screws 7 from round plug turn round plug by 90 to 180 and fix screws again Continue as described in section 3 rantee the degree of protection paired by the cables the motor 044 5 4 8 3 mm S i E Fig Separate mounting A Standard B with spindle protection tube During installation it is important to ensure that the O rings are fitted correctly in order to gua Generally it has to be ensured that movable parts e g those of the swing lever are not im In exceptional cases the motor might become very hot Therefore the cables should not touch Specification of the connecting cable between the electronics unit and the gear unit Power supply Shielded and UV resistant e g Topflex 611 C Pur 4G1 5 11 3 cable TOPFLEX is a trade mark of HELUKABEL Control connection shielded and UV resistant e g L 1Y11Y 7x2x0 5 11 4 S The crimp contacts are silver plated The connecting cables are available in different versions Standard lengths 3 m 5 m 10 m with additional device filter up to 50 m if separate mounting of more than 10 m with fil
26. set the second end position of the mechanical positi on indicator refer to chapter 5 6 5 endpos adjust Now you can press the 4 button to get to the next parameter If the Local Remote button is pressed the actuator changes to the Remote state All changes confirmed by ENTER are saved f the main menu was accessed from the locPar state and if the Local Remote button is A N pressed the actuator changes to the Remote state and starts to move if a control command from the DCS is present Once the end positions have been adjusted during commissioning the central wheel must not be moved Otherwise a complete readjustment of the end positions is required 5 6 4 Readjusting the end positions Prerequisites There must be a valid end position adjustment If not refer to the previous section Initial setting At the beginning of the end position adjustment the valve must not be in a jammed state if ne cessary release it by means of the crank handle hand wheel see chapter 4 1 Since the initial setting the position of the central wheel must not be changed and will not be changed during readjustment IEY Readjustment can be canceled by pressing the and t buttons at the same time The actuator is then ready for use with the original settings Press the ENTER button if the check end pos message appears after canceling Operation sequence 1 Call up the main menu in the locPar state
27. set with the indicator end positions set the indicator as follows Operation sequence 1 Operate the actuator into the end position CLOSED 2 Remove signaling gear cover 3 Turn white disc with red symbol fig item 2 until the symbol for CLOSED and the arrow 3 are aligned in the indicator glass of the cover 5 Hold white disc 2 in position and turn transparent disc 1 so that the green symbol for OPEN and the arrow 3 are aligned 6 Tighten signaling gear cover Fig 2 Adjusting the position indicator Fig 3 Position indicator for 2SG5 Page 38 Y070 020 GB 5 7 5 7 1 5 7 2 Operation instructions 5 Commissioning SIPOS 5 PROFITRON HiMod End position adjustment for HiMod and PROFITRON in non intrusive version PROFITRON actuators are either available with signaling gear or as non intrusive version with the non intrusive position encoder niP End position adjustment with signaling gear is described in the previous chapter 5 6 If actuators are delivered mounted to a valve this step has usually been done in the valve manufacturer s factory The setting has to be checked during commissioning General The end positions are directly set at the actuator Prerequisite for end position adjustment The valve must not be jammed Use the crank handle hand wheel to release it if necessary For the operation of the crank handle hand wheel refer to chapter 4 1 Initial setting The e
28. signal source even if the actuator is conventionally controlled and the EMERGENCY command is sent via fieldbus and vice versa 4 4 2 Programming and observing Programming and observing from Remote is only possible with fieldbus control PROFIBUS DP The device parameterization can be read and written via cyclic and acyclic services A large vari ety of software tools is available for simple integration Manufacturer independent project planning and parameterization tools SIMATIC PDM Process Device Manager The SIPOS 5 Flash device description EDD Elect ronic Device Description is stored in this parameterization and project planning tool FDT DTM Field Device Tool Device Type Manager The SIPOS 5 Flash device description DTM is available for integration in the parameterization tool FDT MODBUS RTU The device parameters can be read and written via so called Holding Registers and Coils Observing and diagnosis is possible via Input Registers and Discretes Input Page 20 Y070 020 GB 4 5 Operation instructions 4 Instructions on operator control and operation SIPOS 5 PROFITRON HiMod COM SIPOS The COM SIPOS parameterization program is a software tool for m operation operation of the actuator in local operation m observing reading the actuator parameters the device state in the Local and Remote state m diagnosis trouble shooting m parameterization reading and changing
29. the actuator parameters loading new firmware software update to the state of the art archiving saving of the parameters and torque reference curves of the actuator The connection between computer and actuator is established via a standard null modem cable or optionally via Bluetooth COM SIPOS is available including null modem cable USB serial adapter and user manual on CD ordering number 25X5100 3PC02 A Bluetooth interface is available as an option Y070 020 GB Page 21 DS C O Ces D E ob Q O Le C D O i c O Q O pie CO i eb Q O O H C O pru Q E pr H 5 Commissioning Operation instructions SIPOS 5 PROFITRON HiMod 5 Commissioning 5 1 General information Before performing any work on the installed and electrically connected actuator check with the plant personnel in charge that the commissioning may not cause any fault of the plant or hazards to persons f a cut off mode is selected that is not appropriate for the valve the valve may be damaged f the current process is canceled with the Local Remote button during commissioning the actuator is switched to the Remote state and the actuator moves if an operation command from the DCS is present BUlUOISSIWWO gt There are hazardous voltage levels within the actuator 23 It is recommended that the services and support of the responsible SIPOS Aktorik service centers are utilize
30. the magnetic position sensor for reasons of simplicity only called potentiometer in the following the electronics recognizes the position of the output drive shaft and therefore the position of the connected valve To this end the potentiometer has to be set so that one of the mechanical end positions of the valve X or Y corresponds to one limit of the electric setting range of the potentiometer x or y Setting b refer to the following chapter Adjusting the end positions Y070 020 GB Page 31 HUIUOISSILUWIO 5 6 2 5 Commissioning Operation instructions SIPOS 5 PROFITRON HiMod Adjusting the signaling gear ratio The number of rotations required to cover the whole travel must be known The data is provided by the valve manufacturer If this information is not available see note below For the required setting of the signaling gear refer to the Signaling gear adjustment table below Intermediate values of rev stroke or travel mm or degrees are rounded up to the next incremen tal value e g for 30 rev stroke the incremental value 36 has to be set Signaling gear adjustment Type Unit Valve travel pve travel S S S O O Rotary Revi 08 21 55 14 36 93 240 610 1575 4020 actuator stroke 0 2 052 137 3 5 9 232 60 152 393 1005 Linear mm 4 10 55 27 5 70 180 465 J actuator travel 4 8 126 33 84 216 558 NAA SS Ff o 28B5 56 6 4 16 8
31. touch any contacts The supply voltage must always lie within the voltage range specified on the rating plate Mains cable Use metal cable glands for mains connection Signal cable Use metal cable glands with cable shielding for the connection of the control cable to avoid the occurrence of electronic faults The signal cable must be shielded and the shield must be fixed or earthed on both sides Ensure careful connection of the screen within the cable gland t must be ensured that the cable glands and seals O rings are fitted carefully and correctly in order to guarantee the enclosure protection For details of the permissible conductor cross sections see wiring diagram m Cable glands and cables are not included in the scope of delivery Page 10 Y070 020 GB 3 2 1 A Ate Operation instructions 3 Assembly and connection SIPOS 5 PROFITRON HiMod Direct connection 3 Fig Direct connection Highly sensitive CMOS semiconductor components extremely sensitive to static electricity are mounted on the printed circuit boards Avoid touching tracks or components on the boards with the fingers and prevent tracks or components coming into contact with metal objects Only the screws of the terminal blocks may be touched in order to make the connections and only with an insulated screw driver Unscrew connection hood fig item 1 and cover for electronic housing 7 Unscrew screw plugs from the required cable gla
32. used for functional grounding and not for pro tective grounding 1 Remove plastic fastener 1 from the electronic 1 2 3 4 housing 2 Fit potential conductor 4 and gripping disc 3 with M5 screw 2 Fig Fitting the potential conductor Y070 020 GB Page 13 LA c O O D O O Lo O o O 7 O lt UOou2euu0O2 pue Ajqwassy la 3 3 8 3 Assembly and connection Operation instructions SIPOS 5 PROFITRON HiMod Separate mounting If the ambient conditions such as extreme vibra tion high temperature and or if access is difficult the electronics unit is to be mounted separately from the gear The assembly kit for mounting the gear unit and electronics unit separately can be ordered directly with the actuator or separately as an accessory 2SX5300 GA The assembly kit is preassem bled If the assembly kit is ordered directly with the actuator it is included separately with the actuator The assembly kit is also available with a cable separation system with quick disconnect couplers For installation in separate rooms a wall bushing of only 45 mm is required Before starting the work disconnect actuator from the mains Procedure 1 Install mounting bracket fig item 3 at the mounting location of the electronics unit 2 Remove electronic housing 1 from the gear unit 6 and mount it on the mounting bracket 3 with the O ring 2 3 Standard assembly
33. 0 20 10 o 5 OPEN CLOSED Pavel OPEN iae CLOSED Fig Example of a torque curve of a valve Y070 020 GB Page 63 2 T O E O uoiedsul 3JUBUB UIEW f CO 9JIAJOS 8 A 8 1 8 Maintenance inspection service Operation instructions SIPOS 5 PROFITRON HiMod Maintenance inspection service Before any work is carried out on the actuator ensure that m the planned measures possible operation of valves etc will not result in injury to persons or faults in the plant m the actuator or plant section is properly isolated In addition to the main circuits also check that any additional or auxiliary circuits are disconnected Furthermore the general safety regulations have to be observed Disconnect all poles also 24 V DC Prevent accidental reconnection Confirm that equipment is not live Earth and short circuit equipment Fit barriers or covers to neighboring live components General The actuators are virtually maintenance free for the relubrication intervals refer to chapter 8 2 We recommend submitting the actuators after commissioning or after approx 50 operation hours to a general inspection to verify that correct functioning is guaranteed m no unusual noises vibration occur the fixing components have not become loose m no leakages occur The housing of the SIPOS 5 actuators consists of an aluminum alloy which is corrosion resistant under normal envir
34. 56 Y070 020 GB Operation instructions 7 Status and fault signals diagnosis SIPOS 5 PROFITRON HiMod Parameter Messages Explanation Non intrusive valid Display appears only for actuator with non intrusive position encoder Opening the housing is not required motor warranty valid The motor protection is not disabled not valid The motor temp protection was switched off the motor can be operated beyond its temperature limit The warranty for the motor has expired Travel REV STROKE X X Indication only appears for non intrusive actuator STROKE Travel in revolutions per stroke for rotary actuator travel in mm for linear STROKE mm lactuator swivel range in degree for part turn actuator lt MLFB No 28 9 or z Order number of the actuators 16 digits 13 digit number of the electronics unit for the manufacturer identification of the actuator e g 6011206001011 13 digit works number of the originally delivered electronics unit only relevant for exchange When delivering an actuator works number and original works number are identical Za 3 mm Version number of the firmware e g 238 28 06 07 gt Version 2 38 dated 28 06 2007 V Current dc link voltage of the converter in V Motor current in A For Profibus control PB source channel 1 activ channel 2 activ PB channel 4 no transmission Or PB channel 2 1 5 Mbaud 1 state PB chan 1 Wait Prm Or state PB chan 2 Sta
35. 70 020 GB Page 68 9 Spare parts SIPOS 5 PROFITRON HiMod Operation instructions syed aieds 9 3 3 Gear unit with thrust unit 2SB551 2 3 4 Page 69 Y070 020 GB Operation instructions SIPOS 5 PROFITRON HiMod 9 Spare parts CEPIN e ax Se LAIN KO Ma N ia PAG pa Des ES N y 9 3 4 Gear unit with thrust unit 2SB555 6 O Spare parts Y070 020 GB Page 70 Operation instructions 9 Spare parts SIPOS 5 PROFITRON HiMod Aa AA 9 3 5 Small part turn gearbox 2SG5 Y070 020 GB Page 71 Spare parts co Operation instructions SIPOS 5 PROFITRON HiMod 9 Spare parts 9 3 6 Gear unit with part turn unit 2SC5 O Spare parts Y070 020 GB Page 72 Operation instructions SIPOS 5 PROFITRON HiMod 9 3 7 Electronics unit motor up to 1 5 kW Y070 020 GB 9 Spare parts Page 73 Spare parts co 9 Spare parts Operation instructions SIPOS 5 PROFITRON HiMod 9 3 8 Electronics unit motor from 3 kW sued aieds 4xM20x1 5 2xM25x1 5 Page 74 Y070 020 GB Operation instructions SIPOS 5 PROFITRON HiMod E Index A ACCESS EE 24 Actual value output 50 Actuator functions 44 Adjusting the end positions 33 Adjustment Signaling gear Refer to this section Analog inputs hos ieee dd ae ee we 8 Analog inputs Analog input 1
36. AKTORIK Operation instructions Electric actuators SIPOS 5 PROFITRON HiMod Issue 11 15 Y070 020 GB Subject to changes without notice Contents Operation instructions SIPOS 5 PROFITRON HiMod EE Contents 1 General information cccceeee 3 1 1 Safety information 3 1 2 Transport and storage 4 1 3 Disposal and recycling 4 1 4 Notes to the operation instructions 4 1 5 Supplementary operation instructions 5 2 GOING E 6 2 1 Functional principle 6 2 2 Sub assemblies 1 aanana naasa 7 2 3 Block diagram electrical connections 8 3 Assembly and connection 9 3 1 Mounting to valve gear 9 3 2 Electrical connection s 10 3 3 Separate mounting sseseeneeeeeneenenn 14 4 Instructions on operator control and OperatiOn scceccessessssseeeeeeeeees 15 4 1 Crank handle hand wheel 15 4 2 Local control station display 16 4 3 Main menu menu control u asa 18 4 4 Remote control arms 20 4 5 COM SIPOS Uu aa 21 5 COMMISSIONING geegent 22 5 1 General information 22 5 2 Selecting the onguage 23 5 3 Accessing the commissioning menu access authorization 24 5 4 Programming closing direction speeds cut off modes and tripping leie 25 5
37. ITRON HiMod Adjusting the end positions The end positions are directly set at the actuator Prerequisite for end position adjustment The valve must not be jammed Use the crank handle hand wheel to release it if necessary For the operation of the crank handle hand wheel refer to chapter 4 1 The signaling gear should be set refer to previous chapter Adjusting the signaling gear ratio If the signaling gear ratio was not set because the number of revolutions stroke is not known proceed nevertheless as described in the following Observe the message in the display for ope ration step 10 and proceed accordingly Initial setting The end positions must not be set according to a specific order In the following example the dis play messages for end position OPEN are shown The messages for setting end position CLOSED are similar To cancel the setting procedure press the buttons simultaneously Operation sequence If the actuator is in the commissioning menu continue with operation step 4 For a detailed description of operation step 3 refer to chapter 5 3 Access to the commissioning menu 1 Remove signaling gear cover 2 Important Set the central wheel so that arrows 1 and 2 point in upward direction see illustration on the right 3 Call up the main menu in the locPar state select commis sioning menu and enter code 9044 close direction clockwise 4 Press button until
38. If not select the end position which has to be readjusted refer also to the following chapter 5 7 3 Readjusting the end positions Y070 020 GB Page 39 Gi O O o DI Comm 5 Commissioning Operation instructions SIPOS 5 PROFITRON HiMod HUIUOISSILUWIO If the actuator has switched off automatically before reaching the end position two causes are possible Sluggish valve resp adverse torque behaviour in this case cancel procedure Press and buttons simultaneously or valve has reached the mechanical stop in this case return to the desired end position press or 4 buttons Page 40 Y070 020 GB Operation instructions SIPOS 5 PROFITRON HiMod 5 Commissioning sDUSY is then displayed for approx 4 s During this period the non intrusive position encoder is initialized The first end position is then set and the system changes to setting the other end position Im Display erscheint move to cl pos Depending on the preset cut off mode of the second end position the following is displayed in the second line for travel dependent cut off mode press E button or for torque dependent cut off mode until TL reached Continue with operation step 6 6 Move the actuator to the other end position Depending on whether the cut off mode for the end posi tion is travel dependent or torque dependent select the following operation sequence Travel depe
39. MOUINGs AA deed eee bets 18 Maintenance 64 Maintenance limits 61 Mechanical connection 9 Mechanical position indicator 38 MODBUS 40586 seas EMAN bed baw NA 20 MODBUS address 51 MODBUS operation instructions 5 MODBUS RTU cam ea eae Gee eames 20 Motor In e BEE 30 Motor temperature protection 30 Motor temperature warning 30 N Navigation inthe menu 19 Non intrusive position encoder General 0 a 6 Non intrusive position endcoder End position adjustment 39 O Observing x2 ha KKK RAGE AARAL WATA 18 55 Open circ Deh 50 Operational data 61 je1 0 saad eeaee ene wee daw s 5 52 Options Process controller 54 eU APAPAP AE 50 Output shaft eg ond ox ene ey ae hoes wa 9 68 Output shaft DINING 22 6 vies haka doe oe ead ca ks 68 General assembly instructions 9 Output shaft type A 9 Page 76 P Packaging EE 4 Parameter Observing nannan und Seach ees dees 55 Password Refer to access authorization Plant E DEENEN 52 POSIIOM s sawo e eave LA oe ee GA 8 49 Position controller 05 53 head Gg ree BAKA AG GANA Refer to Options Positioner with proportional split range function Refer to Options Position indicator 35 38 Positioning speed adjustment
40. OSED as well as STOP control from Re mote is disabled Fig Local control panel 1 STOP ENTER push button The STOP ENTER push button stops the actuator 2 Local Remote push button The Local Remote push button changes between Remote Local locPar The selected state is indicated in the display 3 Push button OPEN When pressed the actuator moves in the OPEN direction For short operation lt 2 s the actua tor moves as long as the push button is pressed If the push button is held down for more than 2 seconds the actuator moves up to the end position once the push button is released or the push button STOP or CLOSE is pressed 4 Push button A CLOSE When pressed the actuator moves in the CLOSE direction Behavior similar to push button OPEN function The actuator moves at the parameterized emergency speed positioning speed positio 23 Pressing push buttons OPEN and CLOSE _ atthe same time activates the EMERGENCY ning time to the parameterized EMERGENCY position Page 16 Y070 020 GB 4 2 2 Operation instructions 4 Instructions on operator control and operation SIPOS 5 PROFITRON HiMod Function of the push buttons in the Remote state In the Remote state the actuator is controlled by the automation system If the STOP ENTER push button is pressed in the Remote state the following menus can be selected with the f or f buttons refer also to chapter 4 3 1 main menu
41. SC5 part turn actuator Y070 028 2SG5 small part turn actuator Y070 029 COM SIPOS computer parameterization software Y070 024 PROFIBUS operation instructions Y070 023 MODBUS operation instructions Y070 022 HART instructions Y070 221 Enclosure protection IP68 K51 Y070 047 Increased vibration resistance K57 K58 Y070 048 Increased vibration resistance according to seismic class S2A K59 Y070 049 Very high corrosion protection Y070 162 corrosivity category C5 with long protection time L38 SIPOS 5 actuator with USP Y070 053 Binary and analog inputs freely available via bus Y070 050 Optional software functions See chapter 6 3 Short instructions PROFITRON Y070 021 and others Any special installation and operation instructions furnished by the suppliers of subcontracted com ponents attachments or fixtures are attached to the set of instructions and have to be observed Y070 020 GB Page 5 General information f NO je1 u y 2 1 2 General Operation instructions SIPOS 5 PROFITRON HiMod General Functional principle Description The electronics with integral frequency converter 1 controls the motor 2 The motor turns the output drive shaft 4 via the worm shaft 3 The output drive shaft 4 drives a gear or a valve stem 5 via a stem nut The motion of the worm shaft 3 is transferred via the signaling shaft 6 to m the signaling gear 7a The signal
42. UIUOISSILUWIO 5 Commissioning Operation instructions SIPOS 5 PROFITRON HiMod Retry torq block If the actuator is blocked in move block outside the end position range the actuator is tripped and a blocked in move fault signal is set The actuator continues to signal ready since it can still be operated into the opposite direction If the value for the retry torq block parameter is not equal to zero the actuator is automatically operated in the opposite direction for a travel which corresponds to the end position range but not longer than 2 s and the back in direction of the block This happens until the block has been overcome or the programmed number of tries has been reached Default setting is O Rise time The rise time parameter accesses the integral frequency converter The shorter the rise time the faster the actuator reaches the specified speed The setting of the rise time influences the modu lating behavior Longer rise times lead to higher modulating accuracy which reduces the control dynamics at the same time The setting range in 0 1 s steps is 0 1 s to 1 s for standard actuators 0 1 s to 2 s for modulating actuators Default setting is 0 5 s dc brake A value not equal to 0 Yo triggers the dc brake via the integral frequency converter The higher the value the higher the dc braking current is set For a value of 0 Yo the speed of the motor is reduced as quickly as possibl
43. Y speed in CLOSE and OPEN directions Y 40 min Now you can press the A button to get to the next parameter Programming cut off modes and tripping torques forces Cut off mode If the actuator operates the cut off mode can be travel dependent or torque dependent Travel dependent cut off means the actuator trips once the valve has reached a defined position Torque dependent cut off means the actuator trips after reaching a pre defined torque when moving in the end position range Default value for the cut off mode of both end positions OPEN and CLOSED is travel dependent If the current values are to be retained continue with chapter 5 5 After each change of the cut off mode the end position setting has to be performed again Tripping torque force The setting of the tripping torque for the rotary and part turn actuator and of the tripping force for the linear actuator determines for which torque or which force under load the motor trips This applies to torque force dependent tripping in the end position as well as to a block For this reason tripping torque or force also have to be set for travel dependent cut off mode The setting range for standard actuators ranges from 30 100 and for modulating actuators from 50 100 in 10 steps of the maximum torque each for some part turn actuators other limit values apply Default setting is the lowest possible value typically 30 of the maximum value for the standard
44. Yo and moves in CLOSE direction KA The same applies accordingly for OPEN direction totally closed Actuator is in end position CLOSED The same applies accordingly for end position XX OPEN X X X Actuator is operated from remote Remote XXX a X XX Actuator can be controlled via the local control station local XXX XX Actuator is in the parameterization mode Parameterization of the actuator can be locPar xxx checked and changed XXX Hand wheel crank was pressed Electrical operation of the actuator is not possible if manual operation manual operation is active X X X Y070 020 GB Page 19 DS c O par CO pom Q O Le C CO O pa EE c O O O z D pa Q O c O ul C O Ces Q E cfd du UI e Sg C ol O dl O O D D Q O O O Q Q O D D ES Q m O 4 Instructions on operator control and operation Operation instructions SIPOS 5 PROFITRON HiMod Text in display Explanation AAR Actuator is controlled by EMERGENCY signal EM XXX XXX The actuator is ready for operation and can be moved XXX ready RAR If this indication is displayed in the Remote or Local state a fault has occurred XXX fault refer to chapter 7 Status and fault signals The actuator cannot be operated Note This indication will be displayed for all actuators for which the end position adjust ment was not yet comple
45. a4te 3 Confirm selection E language The selected language is displayed ENTER UK US 4 To change the selection press the ENTER button QO language The letters of the selected language are blinking ENTER UK US 5 Use the f or buttons to select the language For Language available languages see table above 6 Press ENTER to save the changed language b Langu Sprache The language selection menu is displayed idioma LinguaktE gt N Y070 020 GB Page 23 HUIUOISSILUWIO 5 Commissioning Operation instructions Accessing the commissioning menu access authorization Parameters can only be changed in the commissioning menu Access to the commissioning menu is protected by a code This prevents accidental changing of the parameters The code is 9044 The code cannot be changed The commissioning menu is accessed in four steps 1 Select Jochar operation state 2 Call up main menu 3 Select commissioning menu 4 Access authorization Enter code 9044 The operation steps are described once in the following In the following chapters on commissio ning these steps are considered as a prerequisite and will therefore not be described again Operation sequence 1 Select locPar operation state Local XXX locPar XXX 2 Call up main menu Langu Sprache idioma Lingua ftE 3 Select commissioning menu T v tE 4 Confirm selection 0000 is displayed PE The f
46. ailed maintenance JA maintenance limit has been exceeded Run ind close The actuator operates in direction CLOSE Run ind open The actuator operates in direction OPEN output state 1 Active high i e 24 V DC if signal is active NO output state 1 Active low i e O V if signal is active NC binary output 2 tot closed N A binary output 3 TL OPEN NC binary output 4 TL CLOSE NC binary output 5 fault NC Parameterization in accordance with binary output 1 output state 1 binary output 6 local NO binary output 7 blinker NO binary output 8 MotTempWarn NC for 2SGb MotTempFault Page 50 Y070 020 GB Operation instructions 6 Parameters and possible parameter values SIPOS 5 PROFITRON HiMod Parameter Explanation Parameters for the communication with fieldbus PROFIBUS address Only for available Profibus interface channel 1 126 For the details refer to the Profibus operation instructions refer to chapter 1 5 Supplementary instructions channel 1 O Fieldbus address of the actuator on channel 1 tO channel 1 126 PROFIBUS address Only for available redundant Profibus interface channel 2 126 For the details refer to the Profibus operation instructions refer to chapter 1 5 Supplementary instructions channel 7 O Fieldbus address of the actuator on channel 2 to channel 2 126 PZD 3 Parameter no In the PPO2 process representation
47. am residual current device RCD or residual current monitor RCM is used then it must be of type B The following is of particular importance m the technical data and information concerning the proper use installation connection ambient and operating conditions provided in the catalog order documents operation instructions rating plate data and in the other product documentation m the general installation and safety guidelines the local plant specific regulations and requirements the local environmental conditions in particular the repeated load which might result when moun ting the actuator to a vibrating valve the proper use of tools lifting and transport equipment m the use of personal protective equipment especially in high ambient temperatures and with high actuator surface temperatures caused by frequent and long activation times Warnings on the device SN O Mobilgear Ng SHC XMP 220 Danger of crushing When pressing in the crank hand le or the handwheel ensure that neither the hand nor the fingers are crushed refer to figure Applicable for devices of the 2SA5 5 6 7 8 and 2SB555 6 series Indicates the lubricant used Refer also to chapter 8 2 Lubrication intervals and lubri cants F g Danger of crushing Y070 020 GB Page 3 General information f 1 2 UOI EWOJUI JE1DUDY ma 1 3 1 4 1 4 1 II 1 General information Operation instructions
48. and connection SIPOS 5 PROFITRON HiMod Connection with galvanic separation Binary inputs and outputs are galvanically separated via opto couplers Analog signals can be galvanically separated as an option This is required to avoid overlapping currents and voltages by means of equalization potentials Actual position value analog output galvanically separated Add version C10 Actual position value analog output and position setpoint analog input galvanically separated Add version C11 1 Unscrew fieldbus connection housing fig item 2 and connection cover 4 2 Unscrew plug element 1 from connection housing 2 3 Unscrew screw plugs from the required cable glands in the connection hood 4 Screw in the cable glands 5 only slightly and insert the connecting cables 6 5 Connect the connecting cables in accordance with the circuit diagram enclosed in the con nection hood connecting the earth lead to the provided terminal in the connection box Connect the wire for analog signals actual po sition value and if required position setpoint to the connection board 3 Lead shielding under the metal clamp 6 Screw plug element 1 into connection Fig Connection with galvanic separation housing 2 7 Fit connection housing 2 and connection cover 4 again 8 Tighten cable glands 5 External potential conductor connection The external potential conductor connection can be
49. and to select another lan guage for the text in the display commisioning com data r o This command can be accessed from Remote The current parameters can be read 2 one e commissioning The commissioning menu can diagnosis only be accessed from the locPar state and after entering the authorization code 4 digit code see also chapter 5 3 This menu is used to change the actuator parameters Fig Main menu m observing Indication of the devices state and fault signals in the display Changing the values is not possible A resettable fault refer to chapter 7 can however be acknowledged diagnosis The operational data and the maintenance limits are indicated return to menu The system returns to the initial state 4 3 2 Scrolling up and down in the main menu Instruction Button Message in the display 1 Set actuator to the locPar or Remote state ok XXX In the Jochar state the control is disabled by the DCS locPar ready 2 Use the ENTER button to call up the main menu D aa The first menu Language is indicated idioma 1inguastE 3 Use the 4 button to scroll down in the main menu The next menu is displayed If the main menu was ac cessed from the Remote operation state com data r o is displayed UI me Sg C O og O dl O O SS D Sg Q p O O O D el O di Q m O O O commissioning fT E
50. ange step up factor 1 4 Comm If the current parameter settings should be retained continue with chapter 5 6 3 Adjusting the end positions If you are already familiar with the operation you may also continue with chapter 6 1 Valve speci fic parameters In this chapter the parameters and possible parameter values are listed in a table 5 4 1 Selecting the closing direction Unless required otherwise by the customer the actuators are delivered with clockwise closing direction If the output drive shaft has to turn counterclockwise in CLOSE direction the closing direction has to be changed If the current closing direction is to be retained continue with chapter 5 4 2 A N After each change of the closing direction the end position setting has to be performed again Operation sequence Detailed description of operation steps 1 to 3 refer to previous chapter 5 3 1 Change actuator to Jochar state Pal XXX locPar XXX 2 Press ENTER to call up the main menu and press 4 commissioning to select commissioning ENTER yy LEE 3 Press ENTER button enter 9044 code and confirm The selected closing direction is displayed Default setting is clockwise close direction clockwise 4 Press ENTER to activate selection The indication in the second display line is blinking ENTER close direction Clockwise 5 Use kort button to change the closing direction O lee erter anti clockwise 6 Press ENTER to sav
51. as changed Error in checking the binary inputs OPEN Check parameterization of the binary inputs Open circ niP 2 4 No data is received by the non intrusive m Check cables and contact points electro position encoder niP nics gear Check cables for separate installation Y070 020 GB Page 59 7 Status and fault signals diagnosis Operation instructions SIPOS 5 PROFITRON HiMod We Message Explanation Possible remedy 5 runtime error 3 After 3 of the commissioning time the m Check valve signalling gear motor and actuator has cover less than 0 5 travel potentiometer The positioning time is measured and sa m Check Sep mounting parameter ved for the set output speed for end position adjustment Possible reasons Potentiometer contacts in the plug socket connector were ejected Incorrect assembly and or setting of the potentiometer after an exchange Motor cable interrupted motor is not running Error during position recording the gear backlash between potentiometer and central wheel is too small or too large No change of position is detected although the motor is running Signaling gear ratio was changed Signaling gear turns in the opposite direction or p sjeubis jne pue engel Y setting of the slide wheel rev stroke in the signaling gear is to high Actuator is blocked actuator cannot be operated from position end position Faulty potentiometer film is in
52. ator PROFITRON only plant protection Excessive ambient temperature has priority over motor protection However Excessive run time e g S2 15 min has the warranty for the actuator immediately 2 10m with filter not set 11 moved too far Position of the central wheel is too near to End positon setting required refer to chap the mechanical end stop of the signaling ter 5 6 Adjusting the signaling gear ratio gear and the end positions The end positions have been exceeded by hand wheel operation or 1 OpCire BinInp 3 as NC inputs and low level OV is connec ted to all binary inputs 32 OpCirc PosInd 2 4 Cable to potentiometer or magnetic travel m Check cables and contact points electro sensor interrupted nics gear Status and fault signals d Connection to the motor temperature sensor interrupted 2SG5 only m Short circuited motor coil or CLOSE STOP EMERGENCY and voltages at the binary inputs The binary inputs have been parameterized been exceeded becomes void Too many switching cycles e g 1 200 Check Sep mounting parameter or the friction coupling in the signaling gear was twisted or the signaling gear Check cables for separate installation OpCirc TempInd Connection to the temperature indicator Check cables contacts in the round plug PTC thermistor interrupted switching cycles have been exceeded Actually required torque too high ratio w
53. authority via electronic transmission upon request The relevant technical documentation pertaining to the machinery described in Annex VII part B has been prepared SIPOS actuators are designed to be installed on industrial valves SIPOS actuators must not be put into ser vice until the final machinery into which they are to be incorporated has been declared in conformity with the provisions of the EC Directive 2006 42 EC As partly completed machinery the actuators further comply with the requirements of the following directives and the respective approximation of national laws as well as the respective harmonised standards as listed below Directive relating to Electromagnetic Compatibility EMC 2004 108 EC EN 61800 3 2004 A1 2012 Low Voltage Directive 2006 95 EC EN 60204 1 2006 A1 2009 AC 2010 EN 60034 1 2010 EN 50178 1997 EN 61010 1 2010 Year of affixing of the CE marking 2015 Altdorf 12 11 2015 r Thomas Suckut General Manager This declaration does not contain any guarantees The safety instructions in product documentation supplied with the devices must be observed Non concerted modification of the devices voids this declaration i Certificates are valid as from the indicated date of issue Subject to changes without notice The latest versions are available for download at http www sipos de Y070 020 GB Page 79 Issue 11 15 SIPOS Aktorik GmbH Y070 020 GB Subject to changes without notice Im
54. aved pressed the actuator changes to the Remote state and starts to move if a control command A If the main menu was accessed from the locPar state and if the Local Remote button is from the DCS is present Y070 020 GB Page 37 HUIUOISSILUWIO 5 6 5 4 Operate actuator to position OPEN 5 Commissioning Operation instructions SIPOS 5 PROFITRON HiMod Messages potentiometer out of range If the potentiometer out of range message appears the new end position is not within the availa ble potentiometer range In this case cancel the procedure press 4 and 4 buttons simultaneously The former setting is valid If the setting cannot be retained the end position must be set again decrease sign gear ratio Cancel the procedure if this message appears The former setting is valid If the setting cannot be retained the end position must be set again Adjusting the mechanical position indicator The mechanical position indicator indicates the valve posi tion The green symbol stands for OPEN and the red symbol A for CLOSED refer to illustration The mechanical position indicator is an option and not included in all devices If the actuator was delivered mounted on a valve the setting may already be performed by the manufacturer 1 2 3 The setting must be checked during commissioning Fig 1 Symbols of position If the mechanical position indicator was not yet
55. ble parameter values Operation instructions SIPOS 5 PROFITRON HiMod Parameter Explanation act val output Actual value output signals the position of the actuator as an analog signal rising slope 0 4 mA corresponds to 0 OPEN falling slope 0 4 mA corresponds to 100 OPEN 4 mA 20 mA live Zero O mA 20 mA dead zero binary output 1 Allin all 8 signaling outputs are available for the binary feedback signal of the actuator to the tot opened NU process control Each of these outputs can be deactivated or assigned one of 18 status messages available an Geer output 1 is not assigned a possible status message binary output 1 is deactivated One of the following states can be signaled TL CL or OP The actuator has cut off torque dependently in the CLOSE or OPEN directions fault Aiaut has occurred for the type of fault refer to chapter 7 he actuator operates he actuator can be operated from Local Remote Ill h s s readytremote he actuator can be operated from Remote ocal he actuator is in Local or locPar mode 4 inter cont CL The actuator position is within the range from O to the position programmed with the inter cont CLOSE function a actuator position is within the range from the position programmed with the inter cont OPEN function to 100 ExtVoltFault Low voltage or excessive voltage has been detected or power supply has been f
56. bolts evenly in diagonally opposite se quence The housing of the SIPOS 5 actuators consists of an aluminum alloy which is corrosion resistant under normal environmental conditions If the paint was damaged during assembly it can be touched up with original paint supplied in small quantity units by SIPOS Aktorik Output shaft type A o 1 See H a Assembly instruction Giz The stem nut is screwed onto the valve stem by turning the 2 B crank handle or the hand wheel Da Fitting and removing the stem nut 3 If the stem nut was not ordered with a trapezoidal thread suffix Y18 to ordering number or if the stem nut is worn and has to be replaced proceed as follows A SCH Output flange fig item 1 does not have to be removed from the rotary actuator 3 b 1 Unscrew centering ring fig item 5 from output flange II 2 Take off stem nut 4 together with axial needle roller assem bly and axial bearing washers 3 5 aa AN 3 Remove the axial needle roller assembly and the axial bea ring washers 3 from the stem nut 6 __ J 4 Only if the stem nut was delivered without thread Machine a thread in the stem nut 4 check the concentricity and the axial run out when it is clamped and clean it Fig Output shaft type A assembly Y070 020 GB Page 9 UOI D9UUOD pue Ajqwassy I Go 3 2 A II 3 Assembly and connection Operation instructions SIPOS 5 PROFITRON HiMod 5 Lubricate axial
57. ch reduces the control 0 1 bis 1 0 s dynamics at the same time Modulating actuator 0 1 bis 2 0s dc brake 0 250 Yo A value not equal to 0 Yo triggers the DC brake via the integral frequency 0 in 1 steps converter The higher the value the higher the DC braking current is set For a value of 0 Yo the speed of the motor is reduced as quickly as possible to a standstill via the frequency converter For nearly all operation points this is the quickest way to achieve a standstill We therefore recom mend maintaining the default settings 135 C in 1 steps Parameterization not available for 2SG5 On Off Off Off DC current endpos adjust Start with pos The mechanical end positions of the connected valve are adjusted to the OPEN positioning range of the actuator for the setting procedure refer to chapter start with pos 5 6 3 respectively 5 7 3 Setting the end positions CLOSED rec torque graph Up to 3 torque reference curves can be recorded at different times Diag curve no 1 20r 3 nosis is enabled by means of comparison Refer to chapter 7 4 Recording the torque curves rec torque graph Y070 020 GB Page 45 Parameters and possible parameter values SON eA JO JOWeJed 3 qissod pue siaapuweigai o 6 Parameters and possible parameter values Operation instructions SIPOS 5 PROFITRON HiMod EE 6 2 Control system parameters In the following the parameters and possible
58. d for all planning installation commissioning and service tasks Ensuring prerequisites for commissioning Check and ensure the following points after assembly or during revision and inspection The actuator is correctly assembled All fixing screws and connecting elements are firmly tightened m The grounding and equipotential bonding has been correctly implemented m The electrical connections have been correctly implemented All protection against accidental contact has been implemented for moving or live parts Neither the actuator nor the valve is damaged m The permitted temperature range for the actuator is maintained and heat dissipation from the final control element is also taken into account Further checks are also necessary in accordance with the plant specific conditions The commissioning steps to be performed in the following sequence are described in detail below IS You do no have to perform all settings Depending on whether settings have already been spe cified when ordering the actuator or whether the actuator was delivered mounted on the valve checking the settings will be sufficient 1 Select language Only required if the text in the display is not shown in the desired language 2 Access the commissioning menu access authorization 3 Program check closing direction output speed or positioning speed positioning time program check cut off mode and tripping torques force If you are alrea
59. dy familiar with the operation you may also continue with chapter 6 1 Nalve specific parameters In this chapter the parameters and possible parameter values are listed in a table 4 Check other valve specific parameters retry torq block rise time dc brake mot temp warn mot temp prot motor heating 5 Check adjust end positions For versions with signaling gear the signaling gear transmission ratio has to be set before ad justing the end positions This is only required if the setting was not specified when ordering the actuator and the default setting does not meet the requirements 6 Check set mechanical position indicator if available 7 Adapt actuator to the requirements of the automation system 23 For the parameters for the DCS refer to chapter 6 2 Page 22 Y070 020 GB Operation instructions 5 Commissioning SIPOS 5 PROFITRON HiMod Gi Selecting the language Language selection is only required if the text in the display is not shown in the desired language At present the following languages can be selected Language Text in display Text in display German Sprache DE Jezyk PL English language UK US jazyk CZ O O oO o Default setting unless required otherwise by the customer Comm Operation sequence 1 Select locPar or Remote state cca NE locPar XXX 2 Call up main menu o Q Langu Sprache The language selection menu is displayed ENTER idioma Lingu
60. e the changes The selection of EC close direction the closing direction is finished ENTER anti clockwise Now you can press the button to get to the next function Y070 020 GB Page 25 HUIUOISSILUWWO 5 4 2 5 Commissioning Operation instructions SIPOS 5 PROFITRON HiMod Programming output speeds positioning speeds positioning times By programming the output speeds the speed of the actuator during closing opening and approa ching the EMERGENCY position is determined Depending on the actuator type different values for the speed are programmed and indicated in the display The following parameters are possible Speeds in rpm for rotary actuator 2SA5 Speed ranges Possible values for output speed parameter Standard actuator 1 25 10 2 5 20 C 5 28 5 7 140 14 10 80 10 14 20 28 4 56 80 20 112 20 28 4 56 80 112 20 160 20 28 40 56 80 112 160 Modulating actuator 5 40 7 10 14 20 28 40 Speed levels Standard 4 Positioning speeds mm min for linear actuator 2SB5 Positioning speed ranges Possible values for positioning speed parameter Positioning speed levels 4 5 6 7 Standard 4 Positioning times in s 90 for part turn actuators 2SC5 and 2SG5 2sc5 160 20 160 112 80 56 40 28 20 2sG5 80 10 80 56 40 28 20 14 10 Positoning time levels 2 3 4 5 6 7 Standard 4
61. e to a standstill via the frequency converter For nearly all operation points this is the shortest time to achieve a standstill We therefore recommend maintaining the default settings Motor temperature warning A warning is issued once the motor temperature has reached a preset value A value between 0 and 155 C can be set The warning signal can be provided via binary signal and fieldbus protocol Default value is 135 C This parameter is not available for the part turn actuator 2SG5 Motor temperature protection The motor is equipped with full electronic motor protection against thermal damage The motor pro tection is activated in the factory and can be disabled To prevent accidental disabling code 9044 has to be entered for acknowledgement Disabling the motor protection will void the warranty for the motor Motor heating To prevent condensation while the motor is at standstill the motor can be heated with DC current when the heater is activated The heating up depends on the difference between motor temperature and ambient temperature The heater is switched off as standard If exposed to strong climatic fluctuations the actuator should be operated with the motor heater switched on Page 30 Y070 020 GB 5 6 5 6 1 Operation instructions 5 Commissioning SIPOS 5 PROFITRON HiMod Gi End positions adjustment for version with signaling gear PROFITRON actuators are either available with signaling g
62. ear or as non intrusive version with the non intrusive position encoder End position adjustment for HiMod and PROFITRON with the non intrusive position encoder is described in chapter 5 7 O O o DI General If actuators are delivered mounted to a valve this step has usually been done in the valve manufacturer s factory The setting has to be checked during commissioning Comm For the part turn actuator 2SG5 the signaling gear ratio does not have to be set The actuator is not equipped with an adjustable signaling gear Continue with chapter 5 6 3 Position recording function principle By setting the signaling gear ratio and the end positions it is ensured that the length as well as start and end of the valve travel end positions OPEN and CLOSED are correctly signaled to the electronics Explanation Signaling gear adjustment table 5 gt Revolutions SE ntral wheel b Miir a e E i gt 7 FF k IR i ie ity m Be Wi OW A Fig Schematic representation of the signaling gear ratio and end position settings The signaling gear 7 reduces the rotations of the output shaft 4 required for the complete travel 5 X Y to a rotary movement of lt 300 max rotation angle of the potentiometer or the magnetic position sensor x y Setting a refer to following chapter Adjusting the signaling gear ratio From the position of the potentiometer or
63. ection A curve number is proposed rec torque graph mi mi por graph no 1 4 Select the torque curve with the 4 buttons 3 curve start recording numbers can be selected and confirm with ENTER ENTER graph no 1 Page 62 Y070 020 GB Operation instructions 7 Status and fault signals diagnosis SIPOS 5 PROFITRON HiMod 5 Press ENTER button The recording of torque curve is O 45 open close started graph no 1 If the actuator is not in end position CLOSED it will move there first start position The current limit posi tion is displayed in steps After reaching end position CLOSED the actuator automatically moves to end position OPEN and the first part is recorded The current position is indicated as percentage 12 open close graph no 1 After reaching end position OPEN the actuator auto 36 open close matically returns to end position CLOSED P graph no 1 The torque curve is permanently stored the original i i storage complete curve is overwritten graph no 1 6 Press ENTER to confirm the torque curve recording Se e rec torque graph The display changes to the initial position ENTER Status and fault signals d Visualizing the torque curves The recorded torque curves can be viewed via the COM SIPOS computer parameterization pro gram or Profibus DP e g SIMATIC PDM DTM graph no OPEN 5 0 10 20 30 40 50 60 70 80 90 100105100 90 80 70 60 50 40 3
64. ection after approx 8 years refer to chapter 8 1 After 50 operating hours or 1 year regrease coupling shaft A if available at the greasing nipple A N For output shaft form A ensure that the valve stem is greased separately These intervals are valid for normal load When exposed to more intensive loads the maintenance intervals are reduced accordingly eb gt re eb Mm lt o Actuators in high temperature version additional order code T09 must be inspected every two years by the SIPOS Service and wear parts are must be replaced iS Whenever the covers and hoods are removed the seals must be inspected for damage Replace and regrease if necessary 8 2 2 Lubricant assignment and quantity Actuator type 2SA5 1 2 2SA5 3 4 2SA5 5 6 7 8 2SB551 2 2SB553 4 part turn actuator 2SC501 2 3 4 2SC551 2 25C505 6 2SC553 4 Gear oil Lubricant quantity 1600 cm3 2400 cm3 Lubricant Kliibersynth GH 6 220 N Kliiber 3 or MOBIL SHC Gear Alphasyn PG 220 Polyglycol Castrol Be 2203 refer to rusynth EP 220 Bechem Panolin EP gear indication on the synth 220 Kleenoil equipment Maintenance inspect A 2SA5 Commercial ball bearing grease Thrust unit for 2SB5 Virtually maintenance free Part turn unit for 2SC5 The recommendations for the actuators should also be observed here Part turn gearbox for 2SG5 II The manufacturer s instructions and relevant regulations are to be
65. ed curve order no 2SX5200 3FD00 Type 2S 5 4 D E Supplementary operation instructions Y070 034 from firmware version 2 14 External analog speed setpoint order no 2SX5200 3FE00 Type 2S 5 4 F G Supplementary operation instructions Y070 033 from firmware version 2 34 Positioner with proportional split range function order no 2SX5200 3FHO00 Type 25 55 4 H Supplementary operation instructions Y070 031 from firmware version 2 34 Travel dependent freely adjustable positioning times order no 2SX5200 3FJ00 Type 25 5 24 erf er 4 J K Supplementary operation instructions Y070 032 from firmware version 2 37 Output speed for rotary actuator 2SAb Positioning speeds for linear actuator 2SB5 Positioning time for part turn actuator 25C5 2SG5 Order number for subsequent enabling of the software function Always state the works number of the actuator when orde ring the optional software functions at a later date BOB Aktorik CE The works number is indicated on the rating plate of the No Nr 1234567890123 electronics unit refer to illustration and can also be view ed via the gt observing works number menu Made in German If the control board was exchanged the works number of the new control board is not identical with the number on the rating plate When ordering the software function al ways state the number displayed in the obse
66. enance For information on actua tor maintenance refer to section 8 Maintenance inspection service Function Message Explanation actual data After pressing the ENTER button the diagnosis values can be called TE one after the other with the A button switching cycles For the total number of switching cycles since first commissioning refer oes to figure below 3 sw cycles h Average number of switching cycles hour calculated over the last 10 Se minutes torque cut offs Total number of torque dependent cut offs since commissioning travel cut offs Total number of travel dependent cut offs since commissioning motor oper hours Total number of motor operating hours since commissioning h electr op hours Total number of electronics unit operating hours since commissioning h cycles per hour Relative operational time during the last 10 minutes nes A Return to actual data maint limit For the definition of maint limit refer to illustration below 4 tE After pressing the ENTER button the maintenance limits can be called one after the other with the button Number of switching cycles until the maintenance signal appears refer Tr to illustration below 2 Number of torque dependent cut offs until maintenance signal ap Tr pears e N Return to maint limit None of the maintenance limits has been reached yet necessary Maintenance limit reached One of the actual data values
67. erve the national local regulations for waste disposal Notes to the operation instructions Safety instructions Used symbols and their meanings The following symbols which have different meanings are used in the operation instructions Non observance may lead to serious injuries or property damage Warning marks activities which if not carried out correctly can affect the safety of persons or property Notice marks activities which have major influence on the correct operation Non observance of these notes may lead to consequential damage Electrostatically endangered are located on circuit boards which may be damaged or des troyed by electrostatic discharges If the boards need to be touched during setting measurement or for exchange it must be assured that immediately before touching an electrostatic discharge through contact with an earthed metallic surface e g the housing has taken place Procedure may have been performed by valve manufacturer If actuators are delivered mounted to a valve this step has been done in the valve manufacturer s factory The setting has to be checked during commissioning Page 4 Y070 020 GB 1 4 2 1 5 Operation instructions SIPOS 5 PROFITRON HiMod Av erprerer l l f I fEics nr 9 9 pweee 2 rrkreev Scope 1 General information For the sake of clarity not all details of all versions of the product are described in these operation instructions no
68. es automa tically After reaching the end position the actuator moves shortly in the opposite direction to return to the end position again for 2SG5 continue with step 9 adapting op pos busy Symbols in display adjust of poti deviation XX continue with step 8 deviation XX deviation 0 Potentiometer adjustment is OK continue with operation step 9 Note When pressing the 4 or buttons for a short time lt 2 s the actuator moves as long as the push button is pressed If the actuator is operated like this i e by pres sing the buttons repeatedly for a short time the cut off is not travel dependent If the actuator has switched off automatically before reaching the end position two causes are possible Sluggish valve resp adverse torque behaviour in this case cancel procedure Press and buttons simultaneously or valve has reached the mechanical stop in this case return to the desired end position press or A buttons Page 34 Y070 020 GB Operation instructions 5 Commissioning SIPOS 5 PROFITRON HiMod Gi 8 Slowly turn the central wheel in the same direction as it has turned when approaching the end position see note in operation step 6 until 0 is shown as deviation in the display If the central wheel has already reached the stop turn in the opposite direction 1 From firmware version 2 56 an arrow in the display indicates K the direct
69. four process data values PZD can PZD 4 be fed with data from the actuator The parameter numbers SE under PZD 5 PZD 3 to 6 are valid for both channels 1 and 2 PZD 6 MODBUS address Only for available Modbus interface channel 1 247 For the details refer to the Modbus operation instructions refer to chapter 1 5 Supplementary instructions channel 1 1 to Fieldbus address of the actuator on channel 1 channel 1 247 The following communication parameters i e baud rate parity and connection control time must match those of the DCS master MODBUS baudrate1 Communication parameters on channel 1 19200 Baud 300 600 1200 2400 Baud rate in bits per second 4800 9600 19200 38400 Par Stop MODBUS1 Done 2 stopbits No parity and 2 stop bits gerade 1 Stopbitleven 1 stopbit Even parity and 1 stop bit odd 1 stopbit Odd parity and 1 stop bit MODBUS moni time 0 1 to 25 5 s Connection control time channel 1 3 s MODBUS address Only for available redundant Modbus interface channel 2 247 channel 2 1 Fieldbus address of the actuator on channel 2 to channel 2 247 Settings same as for Modbus channel 1 address The following communication parameters i e baud rate parity and connection control time must match those of the DCS master Baudrate MODBUS2 Communication parameters on channel 2 19200 Baud Baud rate in bits per second MODBUS par stop2 none 2 stopbits No pari
70. g commissioning data caused by main power fault 4 icom via bus Commissioning via fieldbus is active In this Wait for termination of commissioning via case programming via the local control bus station is not possible DPR error 4 DualPortRAM fault Replace electronics Profibus PCB defective maa lt N Qi NO Gu CO O N O p sjeubis yne pue snes f s sisoubel 1 25 EFPROM error 4 EEPROM error Replace electronics ElectrTmp fault2 4 Electronics temperature cannot be determi Einstellungen pr fen und ggf ndern ned value of the electronics temperature is setto 0 C CO 2 ext volt fault Mains failure too low Check power supply fault anal inp 2 1 This message is only possible for check input current 4 20 mA live zero setting Threshold gt 21 mAor lt 3 6 mA Fault I2C 2 4 INo 2C communication possible Voltage OFF ON If the message is still displayed replace electronics unit Control board defective 4 Fault I2C nip 2 4 No 12C communication possible Voltage OFF ON If the message is still displayed replace electronics unit Control board defective 3 handwh1 pressed Hand wheel crank handle is pressed Pull hand wheel and or check cables con m Cable to the hand wheel is defective tacts in the round plug Not for 2SG5 Page 58 Y070 020 GB O Operation instructions 7 Status and fault signals diagnosis SIPOS 5 PROFITRON HiMod No Mes
71. h parameterization NC only for control via permanent or pulse contact analog inputs with signal range 4 20 mA fieldbus control move to em pos When detecting an open circuit behavior the position programmed for the Display shows emerg Fault When an open circuit is detected the current position is maintained close tightly Yes inter cont CLOSE From dent 0 to 2 to inter cont OPEN From dent 98 to 100 travel dependent 100 to 100 Y070 020 GB travel dependent 0 to 100 0 to 0 in 1 Yo steps t S keep position moveTo FixSetPoi Fixed process value is approached and maintained emergency pos O to 100 0 in 1 steps torque depen 0 to O torque depen O to 100 4 to o 100 Explanation emergency pos parameter is automatically approached Display shows remote fault keep proc value Actual process value is maintained The message is only display if the Process controller software option is active Refer to Supplementary operation instructions Process controller Y070 035 The message is only display if the Process controller software option is active Refer to Supplementary operation instructions Process controller Y070 035 enee STOP signal Operation command Actuator runs I 1 l Close tightly Close tightly Yes No Actuator moves Actuator stops to end position End posi
72. he end position this is indica ted by TL OPEN activ or TL CLOSE activ in the second line of the display b Once the end position has been reached confirm sign gear ratio after approx 2 sec with the ENTER button The ENTER adjustment ok display confirms the correct setting Continue with operation step 8 Note If the potentiometer out of range or decrease sign gear ratio is displayed proceed according to the instructions in the following text messages For torque dependent cut off mode O adapting cl pos Hold down OPEN button CLOSE button for setting busy end position CLOSED for more than 2 s The actuator moves automatically until reaching the end position The actuator moves then shortly in the opposi te direction to return to the end position again The display confirms the correct setting sign gear ratio Note If the potentiometer out of range or decrease adjustment ok sign gear ratio is displayed proceed according to the instructions in the following text messages 8 Press ENTER button The actuator changes to the end pos adjust parameter in the menu ENTER If required set the mechanical position indicator refer to the following chapter 5 6 5 endpos adjust Now you can press the button to get to the next parameter If the Local Remote button is pressed the actuator changes to the Remote state All changes confirmed by ENTER are s
73. indicates that faults which can be acknowledged were dele ted L OPEN activ Torque force limit in OPEN direction reached L CLOSE activ Torque force limit in CLOSE direction reached TL switch TL sw non act Tripping torque force not reached Y070 020 GB Page 55 p sjeubis yne pue engel ki ge s s sisoubel 7 Status and fault signals diagnosis Operation instructions SIPOS 5 PROFITRON HiMod Parameter Messages rCntr CurrInp rCntr bus inp rCntr fix setp osCntr CurrInp osCntr bus inp tri threshold Explanation Process controller with setpoint via analog process setpoint input Process controller with setpoint via fieldbus Process controller with fixed setpoint Positioner with setpoint via analog setpoint input Positioner with setpoint via fieldbus Control via analog setpoint input remote cntr by 0 30 CLOSE 30 70 STOP 70 100 OPEN Permanent contact signal via binary inputs with OPEN and CLOSE com mands Permanent contact signal via fieldbus with OPEN and CLOSE com mands Pulse contact signal via binary inputs OPEN CLOSE and STOP Control via OPEN input roportion conv Proportional operation conventionally via binary inputs roportion bus Proportional operation via fieldbus activ The actuator is within the range O to Yo of the travel PermCont BinInp PermCont bus ulsCont BinInp wo wire control inter cont CLOSE non activ The actuator
74. ing gear reduces the movement and turns the potentiometer or the magnetic travel sensor 8 or m the non intrusive position encoder niP 7b for non intrusive version The non intrusive position encoder counts the number of rotations The position recording is also performed without external power supply From the position of the potentiometer or the non intrusive position encoder the electronics recog nizes the position of the output shaft 9 and therefore the position of the operated valve The motor is controlled according to the process requirements The torque detection DE is performed electronically Fig Functional principle Page 6 Y070 020 GB 2 2 Operation instructions SIPOS 5 PROFITRON HiMod Sub assemblies The actuators of the SIPOS 5 Series comprise two main assemblies gear unit and electronics unit For details see chapter 9 Spare parts The main sub assembly gear consists of the sub assemblies 1 Plug element electronic connection 2 Motor 3 Gear unit 4 Signaling gear or non intrusive position enco der not for 2SG5 with cover 5 Manual drive with crank or hand wheel 6 Possible mechanical extensions depending on the version For the small 2SG5 part turn actuator the signaling gear is omitted gear unit and manual drive have a different shape The main sub assembly electronics unit consists of the sub assemblies 1 Electrical connection there are three
75. into the connection hood 2 and then fix connection hood 7 Tighten cable glands 3 Fig Connection with round plug Fieldbus connection 1 Dismantle fieldbus connection housing fig item 2 and connection cover 4 2 Unscrew plug element 1 from fieldbus housing 2 3 Unscrew screw plugs only from the required cable glands of the fieldbus housing 4 Screw in the cable glands 5 only slightly and insert the connecting cables 6 For fieldbus cables cable glands without shield are sufficient refer to point 7 below 5 Connect the mains cables and if required signal cables in accordance with the circuit diagram enclosed in the connection hood connecting the earth lead conductor to the provided terminal in the connection box 6 Fit plug element 1 into fieldbus housing 2 again 7 Connect fieldbus connecting cables to the bus termination PCB 3 Lead shielding 7 under metal clamp 8 8 Fit connection cover 4 and fieldbus housing 2 again 9 Tighten cable glands 5 Fig Fieldbus connection a If the actuator is the last device of the bus segment the termination resistor must be set to ON or a termination must be done exter nally b Connection for external 24 V power supply Enables communication even if the mains are disconnected c Connection for PROFIBUS DP bus motor protcol analyzer Page 12 Y070 020 GB 3 2 4 3 2 5 Operation instructions 3 Assembly
76. ion of rotation d gt Turn central wheel clockwise lt Turn central wheel anti clockwise adjust of poti Now the potentiometer or the magnetic position sensor HAIER UO D O oO o 1 41 are adjusted If the ENTER button is pressed before adjustment to O the adjust of poti necessary display appears If you press ENTER again you return to the start of end position adjustment endpos adjust is displayed Comm 9 Confirm with ENTER The first end position is setandthe move to ci pos system changes to setting the other end position The ENTER wecdi mata ee second line indicates for travel dependent cut off mode press E button for torque dependent cut off mode until TL reached 10 If the actuator is equipped with a mechanical position indicator we recommend setting it now Separate approa ching of the end position can thereby be avoided For the setting refer to the following chapter 5 6 5 11 Move the actuator to the other end position O open A close Travel dependent cut off mode v L t E det a Use the CLOSE J button OPEN 1 button for setting in OPEN direction to move the actuator until the valve has reached the end position Pay attention to the valve during operation Note If the cut off was torque dependent due to a block e g in case of a sluggish MOV an unfavorable torque curve cancel by pressing the and buttons simultaneously
77. irst zero blinks ENTER 0000 h Press A button once O enter PIN code Digit 9 is blinking v 9000 i Confirm The second zero is blinking Confirm enter PIN code The third zero is blinking ENTER 9000 j Press 1 button four times enter PIN code Digit 4 is displayed and blinking 4 9040 k Confirm with ENTER The last zero is blinking STEE 9040 I 4 Mal Taste 4 dr cken SEHR Ziffer 4 wird angezeigt und blinkt 4 9044 m Confirm with ENTER PAA The display indicates close direction and the ENTER XXX current setting in the second line Now you can program the closing direction or select other parameters using the 4 buttons to change the parameter values Page 24 Y070 020 GB Operation instructions 5 Commissioning SIPOS 5 PROFITRON HiMod Gi 5 4 Programming closing direction speeds cut off modes and tripping torques New actuators are set in the factory Unless required otherwise by the customer the default para meters are as follows clockwise closing direction O O o DI cut off mode in OPEN and CLOSE directions travel dependent tripping torques forces in OPEN and CLOSE direction lowest device dependent parameter value for the standard actuator 30 for the modulating actuator 50 of the maximum value cannot be changed for 2SG5 output speed positioning speed positioning time for normal and EMERGENCY operation in CLOSE and OPEN direction Step 4 of the 7 step parameter r
78. is present or the end position has been reached A signal for the opposite direction leads to a direct change of the direction of operation Only possible if the remote reconnect parameter is set to non active PermCont BinInp two wire control Control via the binary input OPEN The actuator moves if there is an active signal in OPEN direction until the end position has been reached If the signal level is changed the actuator moves in CLOSE direction proportion conv The actuator is operated proportionally to the length of the pulse on the OPEN CLOSE binary inputs The ratio of the actuator travel to the total travel is identical to the ratio of duration of the operation pulse to the duration of the total positioning time A stroke length of pulse total stroke total stroke time The entire positining time run time has to be parameterized to this end Refer to proport run time parameter Only for enabled positioner proportion bus The actuator is operated proportionally to the length of the pulse via fieldbus Only for activated positioner function Y070 020 GB Page 47 Parameters and possible parameter values SON eA JO OWeJed 3 qissod pue SiajowWeled o 6 Parameters and possible parameter values Operation instructions SIPOS 5 PROFITRON HiMod Parameter Explanation remote reconnect The remote reconnect parameter enables the change over to a second control mode to cha
79. ivating the selection Use the kor button to select the parameter in closing speed closing speed 2 Activating the selection Changing the Press the ENTER button to activate the selected 3 A parameter i value parameter for changing 2 closing speed closing speed 3 Changing the parameter value Press the fort 20 rpm lt O 991p bos fud we ji e ENTER button to change the blinking indication 3 EH See the next Giro ES 4 Saving the change 5 YA parameter and return to the menu Press the ENTER button to save the blinking ananing speed changed value and return to the menu 4 S 5 Select the next parameter 5 Fig Navigation in the menu Exit Exit the parameterization and return to the next higher menu level via the return to menu command Press the or f button until the menu is displayed If the Local Remote button is pressed the actuator changes to the Remote state and operates if there is an operation command from the DCS All changes confirmed with the ENTER button are saved 4 3 4 State indications The actuator state is indicated in the display Text in display Explanation xx Open Indicates the opening degree of the set valve travel in percent AAR The actuator is not in an end position and is in position xx OPEN For the HiMod actuator the opening percentage is displayed with an accuracy of two decimal digits xx open a close The actuator is currently in position xx
80. lay Note If the cut off was torque dependent due to a block before reaching the end position this is indica ted by TL OPEN activ or TL CLOSE activ in the second line of the display Travel dependent cut off mode a Use the OPEN f or CLOSE f buttons to move the geng actuator until the valve has reached the end positi O EE on Pay attention to the valve during operation The D SE XX ve ke 3 N0 TA L b Once the end position has been reached confirm O endpos adjustm after approx 2 s with the ENTER button The display ENTER confirms the correct setting Comm Continue with operation step 8 For torque dependent cut off mode O adapting op pos t busy O A Hold down OPEN button CLOSE 4 button for setting end position CLOSED for more than 2 s The actuator moves automatically until reaching the end open open position The actuator moves then shortly in the opposite Wees Se REV STRO 48 direction to return to the end position again The display confirms the correct setting endpos adjustm 8 Press ENTER button The actuator changes to the end endpos adjust pos adjust parameter in the menu ENTE O A Now you can press the button to get to the next parameter If the Local Remote button is pressed the actuator changes to the Remote state All changes confirmed by ENTER are saved pressed the actuator changes to the Remote state and starts to move if a con
81. mputer parameterization program actuator must be set to Local ready from Remote via Profibus DP V1 actuator must be set to remote ready The travel is scanned in 1 steps Each curve can be overwritten For linear and part turn actuators the displayed curve is proportional to the actual force curve of the linear actuator or the torque curve of the part turn actuator When recording the torque reference curves the actuator operates the valve at least twice over the whole travel Bedienungshinweise The blinking indication can be modified with the 4 or A button The selected indication is accepted by pressing the ENTER button the next setting is dis played To cancel use the Local Remote button during curve recording the STOP button Faults during recording blockage of the travel cancelation by the operator failure of the power supply etc are indicated by error while rec Acknowledge this message with ENTER The actuator changes to the rec torque graph initial state The canceled recording or curve is only stored for a fault diagnosis in the RAM until the next power failure mains and auxiliary voltage Therefore COM SIPOS can read the curve up to the cancelation Operation sequence 1 Call up the main menu in the Jochar state select Dee EE commissioning menu and enter code 9044 EE 2 Select the rec torque graph parameter rec torque graph O 3 Confirm sel
82. nd positions must not be set according to a specific order In the following example the dis play messages for end position OPEN are shown The messages for setting end position CLOSED are similar 23 To cancel the setting procedure press 4 f buttons simultaneously Operation sequence If the actuator is in the commissioning menu continue with operation step 2 For a detailed de scription of operation step 1 refer to chapter 5 3 Access to the commissioning menu 1 Call up the main menu in the Jochar state select com Aa aa missioning menu and enter code 9044 Saan ae 2 Press A button until endpos adjust is indicated in the O endpos adjust display Y 3 Press ENTER button mart with pos The display changes to the first end position Use the ENTER open 4 1 buttons to change between end positions CLOSED and OPEN 4 Press ENTER button 8 NA move to op pos The display prompts to approach the end position ENTE press E button The second line indicates for travel dependent cut off mode press E button for torque dependent cut off mode until TL reached 5 Depending on whether the cut off mode for the end posi tion is travel dependent or torque dependent select the following operation sequence If an end position setting was already performed e g by the valve manufacturer the question appears in the display whether completely new positions have to be set compl new pos d
83. ndent cut off mode In the second display line either press E button or depending on the actuator type REV STRO for rotary actuator STRO mm for linear actuator lt for part turn actuator is displayed a Use the CLOSE button OPEN f1 button for setting in OPEN direction to move the actuator until the valve has reached the end position The travel is indicated in the second display line Pay attention to the valve during operation Note If the cut off was torque dependent due to a block e g in case of a sluggish MOV an unfavo rable torque curve cancel by pressing the fandt buttons simultaneously this is indicated by TL OPEN activ or TL CLOSE activ in the second line The same applies to approaching the mechanical end stop return to the desired end position using the or 1 buttons b Once the end position has been reached confirm af ter approx 2 s with the ENTER button The display confirms the correct setting Continue with operation step 7 Torque dependent cut off mode In the second display line either until TL reached or depending on the actuator type REV STRO for rotary actuator STRO mm for linear actuator lt for part turn actuator is displayed Hold down CLOSE Y button OPEN button 1 for setting in OPEN direction for more than 2 s The actuator moves automatically until reaching the end position The actuator moves then shortly
84. nds in the connection hood Screw in the cable glands 2 only slightly and insert the connecting cables KR WwW N gt Take off terminal plug X1 4 from the power control PCB and terminal plugs X3 1 X3 2 6 from the control board If a relay board is used then remove terminal plugs X2 1 X2 2 5 If required use a screw driver to carefully eject the plugs from the sockets 5 Connect the connecting cables in accordance with the circuit diagram enclosed in the connection hood connecting the earth lead conductor to the provided terminal in the connection box 6 Reconnect all terminal plugs 7 Fit connection hood 1 and cover for electronic housing 7 again 8 Tighten cable glands 2 Y070 020 GB Page 11 LA c O O D O O Lo O o D oO O lt UOI D9UUOD pue Ajqwassy I Go 3 2 2 3 2 3 3 Assembly and connection Operation instructions SIPOS 5 PROFITRON HiMod Connection with round plug 1 Unscrew connection hood fig item 2 with plug element 1 2 Unscrew screw plugs from the required cable glands in the connection hood 3 Unscrew plug element 1 from connection housing 2 4 Screw in the cable glands 3 only slightly and insert the connecting cables 4 5 Connect the connecting cables in accordance with the circuit diagram enclosed in the con nection hood connecting the earth lead to the provided terminal in the connection box 6 Screw plug element 1
85. needle roller bearings and axial bearing washers 3 with ball bearing grease and fit them on the new or machined stem nut 4 6 Insert stem nut 4 with axial needle roller as sembly into output flange claws have to engage properly into the groove of the output shaft of the actuator 7 Screw in the centering ring 5 and tighten it as far as the stop Make sure the radial seal is inserted correctly 6 2 3 4 3 6 5 8 Using a grease gun press ball bearing grease into the grease nipple 2 until lubricant is dischar ged between the centering ring 5 and the stem nut 4 Fig Output shaft type A installed Mount spindle protection tube 1 Remove fastener fig item 1 2 Check that the extended stem does not exceed the length of the protective tube 3 Apply sealing compound to the thread and the sealing faces e g 732 RTV from Dow Corning Munich Germany 4 Screw in the spindle protection tube 2 Fig Mounting the spindle protection tube Electrical connection The components are designed as to ensure that once connected correctly uninsulated live parts cannot be touched directly i e protection against electric shock is provided in accordance with IP2X or IPXXB terminal cover or the connection hood disconnect the supply voltage from the actuator Allow 5 Dangerous voltages are also present when the motor is at a standstill Before opening the minutes for the capacitors to discharge and do not
86. nge non active e g in case of an error from analog to binary control As a prerequisite PulsCont BinInp must not be selected for the remote control parameter The change over is performed for an active binary STOP signal non active Change over to a second control mode is not possible The control mode parameter selected via the remote control parameter is active PosCntr CurrInp For an active binary STOP signal the control mode changes from the PosCntr bus inp parameter value of the remote control parameter to the selected control tri threshold mode PermCont BinInp If the binary STOP signal is not active the control mode parameter value selected via the remote control parameter is active PermCont bus two wire control PosCntr CurrInp DCS setpt custom Selection is only Linear displayed if for remote control see above PosCntr Currlnp or PosCntr bus inp was selected For the default setting of the setpoint input rising falling it is possible to adapt the curve and to deviate from the linearity The actual value feedback is adapted using the Fig Two basic interpretations of the DCS setpoint Slow opening DCS actvl custom and quick opening parameter Linear Equal percentage illustration on the left Quick opening illustration on the right DCS actv1 custom lt the setpoint adaptation has been set to slow or quick opening for the DCS setpt custom ActVal P
87. ning speed in CLOSE direction EMERGENCY positioning speed in CLOSE direction Parameterization identical to positioning speed in CLOSE direction EMERGENCY positioning speed in OPEN direction Parameterization identical to positioning speed in CLOSE direction cut off mode c1 travel dependent Cut off mode in end position CLOSED travel dependent force dependent If the cut off mode was changed the end positions must be set after wards Page 44 Y070 020 GB Operation instructions 6 Parameters and possible parameter values SIPOS 5 PROFITRON HiMod Parameter parameter vanes Explanation Default value For a detailed description refer to chapters 5 4 and 5 5 Cut off mode in end position OPEN cut off mode op travel dependent travel dependent force dependent If the cut off mode was changed the end positions must be set after wards cut off force cllin 10 steps Tripping force in KN in CLOSE direction 90 50 100 F 50 50 10096F Part turn actuator 2SC5 or 2SG5 Act time close Upto 7 steps Positioning speed in CLOSE direction Parameterization within the positioning time range refer to rating plate in 7 levels where each level is 1 4 times higher than the previous one Act time open Upto steps Positioning time in OPEN direction Parameterization identical to positioning time in CLOSE direction Act time em c1 Up to 7 steps EMERGENCY positioning time in CLOSE direction
88. observed when handling and disposing of lubricants Technical information concerning lubricants is available on request m Before using an alternative new lubricant other than that filled in the factory the gear units and gear parts have to be rinsed and cleaned avoid mixing of the oils 1 Measured from the lubricant surface to the exterior of the housing at oil filling screw 2 Ambient temperature range 20 60 C 3 Lubricant used in factory Filling of the actuators until approx October 2004 with Kluber Syntheso D 220 EP until approx October 2011 with Mobilgear SHC XMP 220 eg sealing rings gear systems bearings feather keys uncoated surfaces etc 6 if available Y070 020 GB Page 65 sed aieds O Ge 9 2 9 Spare parts Operation instructions SIPOS 5 PROFITRON HiMod Spare parts General With the exception of standardized generally available components only original spare parts may be used Spare parts are usually supplied as complete subassemblies see the list below In the following representation drawings designations with 3 digits are listed These numbers are prefixed with 2SY5 to give the full spare parts designation When ordering spare parts always provide the following information 1 Order number and works number of the actuator refer to rating plate 2 Spare parts designation 2SY5 see following list 3 Quantity required All external metallic housing
89. og or via fieldbus PosCntr CurrInp Positioner with setpoint via analog setpoint input The actuator moves the valve proportional to the analog signal 0 4 20 mA Only for enabled positioner PosCntr bus inp Positioner with setpoint via fieldbus interface The actuator operates the valve proportional to the digital signal Only for available fieldbus interface and enabled positioner tri threshold Control via analog setpoint input 0 30 Yo CLOSE 30 70 STOP 70 100 OPEN The actuator moves if an analog signal is present within the OPEN or CLOSE range until the end position is reached or the signal changes to the STOP range A direct change of the direction of operation is possible Permanent contact via binary inputs with OPEN and CLOSE commands The actuator moves as long as an OPEN or CLOSE signal is present The actuator stops if the signal is deactivated the end position has been reached or the OPEN and CLOSE commands are present simultaneously PermCont bus Permanent contact signal via PROFIBUS with OPEN and CLOSE commands The actuator moves as long as an OPEN or CLOSE signal is sent The actuator stops if the commands are deactivated in one of the following telegrams or if the end position has been reached Only for available fieldbus interface PulsCont BinInp Pulse contact signal via binary inputs OPEN CLOSE STOP After an OPEN CLOSE pulse the actuator operates until a STOP command
90. om Remote TE Yes However the blocked in move fault may have occurred ready The actuator is not ready for operation No Indication also appears if actuator is operated by hand Possible fault messages are displayed one after the other using the 4 button For the explanation and the possible remedy refer to next chap ter 7 2 Use ENTER to return to the state of unit function former errors The former five errors are displayed former errors 1 5 4 TE which can consist of several fault messages each former errors 1 blocked in move Possible indication for the last fault which has TA E bus comm fault occurred former errors 1 consists of 2 fault messages in this case return to menu Return to former errors 1 ormer errors Ormer errors Ormer errors ormer errors return to menu Return to former errors reset Parameters and possible parameter values Same as for former errors 1 8 fault signal es If a fault occurs you can try to reset the fault with the ENTER button The is reset message is displayed for a short time and then reset again Only faults which can be acknowledged such as runtime error are deleted If there are no other faults the actuator returns to the ready state This is indicated by ready Yes once the state of unit function has been selected is reset ndication appears only shortly after pressing the ENTER button The message
91. one in the valve manufacturer s Please pay attention to the safety information see chapter 1 1 m Before starting the assembly please make sure that the intended measures possible operation 23 It is recommended that the services and support of the responsible SIPOS Aktorik service centers Operation instructions 3 Assembly and connection SIPOS 5 PROFITRON HiMod LA Assembly and connection Mounting to valve gear factory However the setting has to be checked during commissioning of the valve etc is not likely to cause any injuries to persons or to interfere with the equipment are utilized for all planning installation commissioning and service task General assembly instructions for all output shaft versions Mounting and operation is possible in any position c O O D O O Lo O o D oO O lt Avoid all shocks do not attempt to use force m Check that the end connection flange and the output shaft type match the valve gear Thoroughly degrease mounting faces at actuator and valve gear Slightly grease the connection points Place the actuator on the valve gear making sure it is properly centered Use bolts with at least 8 8 quality If other similar stainless steel bolts are used they should be greased slightly with petroleum jelly The depth of engagement should be at least 1 25 x the thread diameter Position the actuator on the valve gear and tighten the
92. onmental conditions If the paint was damaged during assembly it can be tou ched up with original paint supplied in small quantity units by SIPOS Aktorik This list cannot cover every eventuality Further checks may be necessary in accordance with the plant specific conditions Any impermissible deviations or changes detected during inspection must be rectified immediately Under normal operation conditions service or inspection of the devices is recommended every 8 years The lubricant in the gear enclosure has to be changed the seals have to be exchanged and all parts within the direct flux of force have to be checked for wear depending on the operation conditions shorter maintenance intervals may be required This is especially important for actuators in high temperature version additional order code T09 These must be inspected every two years by the SIPOS Service and wear parts must be replaced It is recommended that the services of the local SIPOS Aktorik service center are utilized for this purpose Please contact SIPOS Aktorik GmbH for any service requests You can find the address and the phone number of your competent contact at www sipos de You may also send your requests directly via e mail to service sipos de Page 64 Y070 020 GB Operation instructions 8 Maintenance inspection service SIPOS 5 PROFITRON HiMod Co 8 2 Lubrication intervals and lubricants 8 2 1 Lubrication intervals Perform service or insp
93. or is operated manually in the Remote state and an operation command is present the actuator is immediately operated after releasing the crank handle Only for 2SG5 Turn hand wheel without pressing it in Manual operation interferes with motor operation If the hand wheel is turned during motor operation the positioning time is either extended or reduced depen ding on the direction of rotation Direction of rotation Clockwise turning of the crank handle hand wheel leads to m 2SA5 rotary actuator Clockwise rotation of the output drive shaft exception 2SA5 7 and 2SA5 8 2SB5 linear actuator Extension of the thrust rod m 2SC5 part turn actuator With view on the pointer cover of the worm gearbox clockwise move ment of the coupling or lever arm with the worm gearbox versions RR or LR 2SG5 part turn actuator With view on the mechanical position indicator clockwise rotation at the coupling or at the swing lever Y070 020 GB Page 15 DS c O Ces D pom Q O Le C CO O clad c O O O load D paa Q O O ul c O par Q E cfd du 4 Instructions on operator control and operation Operation instructions SIPOS 5 PROFITRON HiMod 4 2 Local control station display On local control station the operation can be made directly at the actuator via 4 push buttons refer to fig Local control panel By repeatedly pressing the Local Remote button you may change bet
94. osition parameter the actual value can be adapted accordingly DCS actv 1 custom The ACTUAL value signaled to the DCS corresponds to the actuator ActVal Position_ position ActVal acc setpt setpoint proport run time Only for remote control with parameter values proportion conv or proportion bus autom determin A prerequisite for proportional operation is that the positioning time run time i e the time the actuator requires to cover the whole travel is known The time can either be determined by the actuator itself or measured and defined by the user Proportional operation is supported from firmware version 2 40 autom determin Automatic determination of the run time The run time will automatically be determined after any end position adjustment or changes in the rise time For this the actuator has to be operated at least 3 of the travel user defined Different run times for OPEN and CLOSE may be defined run time CLOSE Possible settings for the positioning time 5 to 3 276 run time OPEN seconds Default setting is 60 seconds Slow opening Quick opening 50 100 Yo 50 Setpoint Setpoint slow opening quick opening eem finear pn ene linear Page 48 Y070 020 GB Operation instructions SIPOS 5 PROFITRON HiMod 6 Parameters and possible parameter values Parameter Err RemoteSource A control wire interruption is detected for control keep position binary inputs wit
95. parts are made of a corrosion resistant aluminum alloy painted with color similar to RAL 7037 silver gray as standard and meet the requirements up to corro sivity category C5 Other finish paint color gt add version Y35 m Very high corrosion protection corrosivity category C5 with long protection time gt add version L38 Spare parts list Our actuators are designed for fault free operation within the maintenance intervals As we know from experience external causes may damage the actuator already during the commissioning stage For such events the recommended spare parts are listed in the following table If you require other parts please contact our service aT 2SY5220 Signaling gear complete 221 222 2SY5225 Signaling gear cover 2SY5252 Handle crank handle with handle a44 The last three digits indicate the part numbers in the exploded views Page 66 Y070 020 GB Operation instructions 9 Spare parts SIPOS 5 PROFITRON HiMod 9 3 Exploded views 9 3 1 Gear unit 2SA5 1 2 3 4 Spare parts co Output shaft B1 it cog Se ul Ag B gt N 240 RE i eh 241 Output shaft insert Reducing flange Output shaft A Y070 020 GB Page 67 Operation instructions SIPOS 5 PROFITRON HiMod 9 Spare parts Output shaft B1 EE ag CH Vi be CA 9 3 2 Gear unit 2SA5 5 6 7 8 O Spare parts Output shaft insert Reducing flange Output shaft A N Y0
96. r can they cover all conceivable cases regarding installation operation and mainte nance For this reason the operation instructions only contain instructions for qualified personnel refer to section 1 1 that are necessary when the equipment is used for the purpose for which it is intended or in industrial applications If the devices are used in non industrial applications with increased safety requirements they have to be ensured by additional safety measures during assembly In case of any questions and especially where detailed product information is not available contact the SIPOS Aktorik sales representative in charge Always state the type designation and the works number of the respective actuator see rating plate It is recommended that the services and support of the responsible SIPOS Aktorik service centers are utilized for all planning installation commissioning and service task The contents of these operation instructions and product documentation shall not become part of or modify any prior or existing agreement commitment or legal relationship The Purchase Agreement contains the complete and exclusive regulation on material defect liability of SIPOS Aktorik These contractual regulations are neither amended nor limited by the descriptions contained in these ope ration instructions and documentation Supplementary operation instructions 2SB5 linear actuator Y070 027 2
97. rving menu The enabling of an optional software function is described in the previous chapter If a later firmware version is requi red for a software function the firmware can be downloa ded from the SIPOS website www sipos de The firmware update of the actuator is performed with the COM SIPOS parameterization software During a firmware update the actuator parameters custo mer settings and work parameters including end position Na i setting and operational data are not changed Fig Rating plate Page 54 Y070 020 GB Operation instructions 6 Parameters and possible parameter values SIPOS 5 PROFITRON HiMod 7 Status and fault signals diagnosis 7 1 Observing device state and fault signals Via the observing menu the device state and the fault signals can be viewed in the display Chan ging the values is not possible however any occurring fault signal can be reset The following table shows the parameters and the respective messages in accordance with the structure of the observing menu and shows the indications in the display The left column of the table lists the functions between which can scroll up and down using the and 1 buttons refer to chapter 4 3 3 Menu control Navigation and changing of the parameters The next column shows the possible messages The explanations are on the right Explanation state of unit ready The actuator is ready for operation can be operated fr
98. s then ready for use with the original settings Press the ENTER button if the check end oos message appears after canceling Operation sequence 1 Call up the main menu in the locPar state select com SE close direction missioning menu and enter code 9044 clockwise 2 Press J button until endpos adjust is indicated in the l endpos adjust display 3 Press ENTER button In the display the question appears whether completely EN new positions have to be set compl new pos Yes m xa U 4 Press button compl new pos The display changes to No No O 5 Press ENTER button The display changes to the first end position Use the 41 EN buttons to change between end positions CLOSED and new setting of m xa U 9 OPEN 6 Press ENTER button NA move to op pos The first line shows the prompt to approach the selected press E button end position The second line changes between change XX X and press E button for travel dependent cut off mode or until TL reached for torque dependent cut off mode move to op pos press E button move to op pos change 100 0 The complete end position adjustment is described in the previous chapter Page 42 Y070 020 GB Operation instructions 5 Commissioning SIPOS 5 PROFITRON HiMod 5 7 Move the actuator to the other end position change of travel is indicated in the disp
99. sage Explanation Possible remedy 23 high curr fault 3 Frequency converter has detected excessi m Check motor cable for short circuit ve current m Check service conditions e g ambient temperature exchange electronics if required 28 high voltage 1 Mains voltage outside the tolerance 15 Yo m Check connection voltage m Check mains voltage for variations InitParams fault 4 The factory programming of the actuator is Replace electronics missing or the EERPOM is defective Contact SIPOS service service sipos de 24 linverter fault 1 Incorrect or no communication to the inver Check power supply ter otherwise contact SIPOS service service sipos de 29 linverter temp Temperature in the frequency converter too m Check MOV for sluggishness Ambient temperature too high 2 T O E O high Number of switching cycles too high Firmware update if message occurs again local disabled 2 Status signal only Cancel change over block via fieldbus Local control can be disabled via fieldbus In case of a bus communication error local control is automatically re enabled low voltage Mains voltage outside the tolerance 10 Check power supply voltage fluctuations Parameter for separate mounting 7 MotTemp too high The motor has exceeded the maximum Note The motor temperature monitoring can temperature of 155 C be deactivated by programming at the ac Possible reasons e g tu
100. settable positioning times 53 EE Refer to Options Travel dependent output speed adjustment 53 MUA PA Refer to Options V Valve travel waw waa 5At Dara Dn be ee 32 W Works number 54 Page 77 mah Index X PU 10 Index Operation instructions SIPOS 5 PROFITRON HiMod Page 78 Y070 020 GB SIPOS AKTORIK Original Declaration of Incorporation of Partly Completed Machinery EC Directive 2006 42 EC and EC Declaration of Conformity in compliance with the Directives on EMC and Low Voltage SIPOS Aktorik GmbH as manufacturer declares herewith that the above mentioned electric actuators meet the following basic requirements of the EC Machinery Directive 2006 42 EC Annex articles 1 1 2 1 1 3 121 0 1 2 1 122 6 1 3 1 123 7 1 51 L03 1 71 1 7 3 1 74 Manufacturer SIPOS Aktorik GmbH Im Erlet 2 90518 Altdorf Germany Type of product Electric actuator Authorised person for documentation Dr Thomas Suckut Im Erlet 2 90518 Altdorf Germany Type range 2SAB 2SB5 2SC5 2SG5 The product complies with the following harmonised standards with respect to the EC Machinery Directive EN 12100 2010 EN 60204 1 2006 A1 2009 AC 2010 Furthermore the following safety relevant standards are regarded ISO 5210 1996 ISO 5211 2001 DIN 3358 1982 With regard to the partly completed machinery the manufacturer commits to submitting the documents to the competent national
101. ss controller is enabled option Process controller is not enabled External analog output speed setpoint is enabled option xternal analog speed setpoint is not enabled ravel dependent output speed adjustment is enabled option ravel dependent output speed adjustment is not enabled isabled enabled isabled enabled isabled an speed setpt Ba 4 kel Mm Le T O O D D 3 o gt gt 3 o 3 O c jc O O l po 3 O D O Mm welle le da ct po D o Lo D O 3 3 oO IO O o Q ct ct R O O 53 lt Q o O O O O ct Mm c O gt 0 S D sch l l Oo 3 gt O 3 gt gt bara lt ct O Dm O Oo Le Le Oo ol D JR po D M D c c c ct O ct Q 3 ct ct ct ct D Mm Dm Fr NO D 3 e R o Q ajoja Q ajoja 3 O 5 O eg g jay D O O GU O l l maala O OD D O Q 5 Ww Di Ss O T1 D D D D 2 se Proportional split range function is enabled option isabled Proportional split range function is not enabled pos time curve enabled Travel dependent freely adjustable positioning times are enabled option Travel dependent freely adjustable positioning times are not enabled Bluetooth module detected Display appears only if Bluetooth is availa ble isabled valid ss l c D ct O O ct gt Output speed is synonymous to positioning speed linear actuator 2SB5 and positioning time part turn actuator 2SC5 2SG5 Page
102. t and the direction of the actuator movement are indicated in the first line In com data r o observing and diagnosis menus the function selected via the A or buttons is indicated in the first line 3 The second line indicates the Remote Local or slocPar state and whether the actuator is ready or not The com data r o observing menus show possible parameters the diagnosis menu the operational data and the maintenance limits Fig Display 4 Parameters and parameter values blinking in the display can be changed via the A or ft buttons and saved with the ENTER button In chapter 5 Commissioning they are shown in white with black background for operation sequence 5 Symbol for ENTER button 6 Symbol for 1 button 7 Symbol for button In the following description those texts in the display which are not relevant to the function described are represented as xxx Y070 020 GB Page 17 DS c O es D pom Q O Le C CO O clad c O O O load D paa Q O O ul c O es Q E cfd du 4 Instructions on operator control and operation Operation instructions SIPOS 5 PROFITRON HiMod 4 3 Main menu menu control 4 3 1 Main menu Press the ENTER button to get from the Remote and remote gt local Je locPar locPar states to the main menu The main menu has five menu items language language Use this comm
103. t drive shaft when closing If the closing clockwise anti clockwise direction was changed the end positions must be set afterwards closing speed Up to 7 steps Speed in CLOSE direction Parameterization within the speed range refer to rating plate 7 levels whe re each level is 1 4 times higher than the previous one Parameterization identical to speed in CLOSE direction Parameterization identical to speed in CLOSE direction Parameterization identical to speed in OPEN direction cut off mode c1 travel dependent Cut off mode in end position CLOSED travel dependent torque dependent If the cut off mode was changed the end positions must be set after wards cut off mode op travel dependent Cut off mode in end position OPEN travel dependent torque dependent If the cut off mode was changed the end positions must be set after wards in 10 steps Tripping torque in Nm in CLOSE direction standard 8 steps 30 100 Yo Md modulating 6 steps from 50 100 Md max op torque in 10 steps Tripping torque in Nm in OPEN direction 30 4 standard 8 steps 50 5 30 100 Md modulating 6 steps 50 100 Md Linear actuator 25B5 Act speed c1 Up to 7 steps Positioning speed in CLOSE direction Parameterization within the positioning speed range refer to rating plate in 7 levels where each level is 1 4 times higher than the previous one Positioning speed in OPEN direction Parameterization identical to positio
104. ted Only in the locPar state can the actuator be operated via the local control and the necessary parameterizations can be made XX X The message is only displayed if the Process controller software option is active remote keep Proc Open circuit behavior from control source DCS Actual process value is maintained XXX The message is only displayed if the Process controller software option is active Rowers MOUETTES Open circuit behavior from control source DCS Fixed process value is approached and maintained 4 4 Remote control 4 4 1 Control Depending on the automation system and the parameterization for remote control and remote reconnect refer to chapter 6 is done via conventional connection 24 V binary or 0 4 20 mA analog or Fieldbus e g PROFIBUS DP or MODBUS RTU Each actuator device on the bus is accessed via its bus address On delivery the bus address is preset for all devices 126 for PROFIBUS and 247 for MODBUS unless ordered otherwise using the programming form add version Y11 The operation via a fieldbus interface is also described in the separate operation instructions refer also to chapter 1 5 Supplementary operation instructions The change over from Remote to Local or locPar can be disabled via fieldbus An EMERGENCY command sent from the DCS is always executed by the actuator irrespective of the selected control type and
105. ter the Sep mounting parameter must be set to value gt 10m with filter Page 14 Y070 020 GB 4 1 A Operation instructions 4 Instructions on operator control and operation SIPOS 5 PROFITRON HiMod Instructions on operator control and operation Crank handle hand wheel Motor driven operation of the crank handle hand wheel is not permitted After commissioning the actuator must not be operated beyond the parameterized end posi tions using the crank handle hand wheel When pressing in the crank handle the hand wheel make sure that the hand is not between the crank handle the hand wheel and the housing Danger of crushing See the following opera tion step 3 During motor operation the crank handle the hand wheel does not turn Operation Operation of all actuators except for 2SG5 1 The actuator must be at standstill 1 2 Remove the clamp option 2 The clamp is used as protection against accidental engaging of the crank handle the hand wheel if the actuator is expo sed to heavy vibration or water pressure enclosure Fig Operating the crank handle protection IP 68 3 Press crank handle hand wheel in direction of the gear housing against the spring force 3 and turn 4 Caution Danger of crushing when engaging The hand wheel has priority over motorized operation The actuator can only be operated electri cally once the crank handle hand wheel is released If the actuat
106. terrupted m e Parameter for separate mounting 2 10m with filter not set This message is only possible for m Increase or reduce current 4 20 mA live zero setting m check input current Threshold gt 21 mAor lt 3 6 mA alin tage error 4 Supply voltage electronics fault Replace electronics 27 watchdog error 4 Watchdog error Replace electronics sisoubel 1 Automatically resetting error 2 Further action by the operator required at the actuator 3 Fault can be acknowledged refer to chapter 7 1 4 Service required refer to chapter 8 1 Page 60 Y070 020 GB Operation instructions 7 Status and fault signals diagnosis SIPOS 5 PROFITRON HiMod 7 3 Diagnosis operational data and maintenance limits Operational data is collected and stored in the RAM For backup purposes the data is written to the internal EEPROM The values for maintenance limits are stored for any modification Therefore operational data and the values for the maintenance limits are safe even in case of power failure Operational data and mainte nance limits can be read via the observing diagnosis menu refer to chapter 4 3 main menu The indica ted values cannot be changed as the represent the state of the actuator 2 O O c O Maintenance limits enable effective planning of valve maintenance operated the actuator in compliance with specified operation criteria Maintenance limits do not affect actuator maint
107. the valve position and move the actuator with the OPEN 1 CLOSE button A for setting in CLOSE di rection suntil the valve has reached the end position Note When pressing the 1 or buttons for a short time lt 2 s the actuator moves as long as the push button is pressed When held down for a longer time the actuator moves until the STOP ENTER button or the button for the opposite direction is pressed lf the cut off was torque dependent due to a block e g in case of a sluggish MOV an unfavorable torque curve cancel by pressing the T and buttons simul taneously o this is indicated by TL OPEN activ or 1 L CLOSE activ in the second line The same applies to approaching the mechanical end stop return to the desired end position using the or j buttons b If the correct position for the end position has been QO move to op pos reached press ENTER to stop the actuator Perform ENTER bress E button possibly required fine adjustment with the 4 buttons HUIUOISSILUWIO c Confirm position with the ENTER button for 2SG5 O adjust of poti continue with step 9 ENTER P XX gt Symbols in display deviation XX continue with step 8 deviation 0 Potentiometer adjustment is OK conti nue with operation step 9 open open Torque dependent cut off mode Q t lt E f Hold down OPEN T CLOSE button for setting in CLOSE direction for more than 2 s The actuator mov
108. this is indicated by TL OPEN activ or 1L CLOSE activ in the second line The same ap plies to approaching the mechanical end stop return to the desired end position using the or T buttons b Once the end position has been reached confirm after approx 2 s with the ENTER button The display ENTER confirms the correct setting Continue with operation step 12 If increase it or decrease it is displayed press the ENTER button and adjust the slide wheel in the signaling gear accordingly refer to chapter 5 6 2 and repeat the settings of end positions sign gear ratio adjustment ok Y070 020 GB Page 35 5 Commissioning Operation instructions SIPOS 5 PROFITRON HiMod adapting cl pos For torque dependent cut off mode v busy Hold down CLOSE button OPEN T button for setting in OPEN direction for more than 2 s The actuator moves automatically until reaching the end position The actuator moves then shortly in the opposite direction to return to the end position again The display confirms the correct setting If increase it or decrease it is displayed press the ENTER button and adjust the slide wheel in the signaling gear accordingly refer to chapter 5 6 2 and repeat the settings of end positions sign gear ratio adjustment ok HUIUOISSILUWIO 12 Press ENTER button The actuator changes to the end pos adjust parameter in the menu ENTER Now
109. tion range CLOSED Fig Close tightly If the close tightly function is active closed loop control within the end position ranges is not possible If within a end position range the operation command in direction of this end position is canceled or a STOP signal sent the actuator continues its operation until a torque dependent cut off occurs or a command in the opposite direction is issued Even for travel dependent cut off mode and for control via positioner or process controller similar to torque dependent cut off mode the internal operation command is extended until the end position O Yo or 100 is reached This setting is required if closed loop control is to be applied within the end position ranges When the emergency command is active or an open circuit is detected and if the open circ beh parameter is set to move to em pos the position set is automatically approached With the inter cont CL parameter a signal is sent to the process control if the actuator is within the programmed travel range The signal is active from O Yo to the programmed value With the inter cont OPEN function a signal is sent to the process control if the actuator is within the programmed travel range The output signal is active from the programmed value to 100 Page 49 Parameters and possible parameter values SON eA JO OWeJed 3 qissod pue siajapweiggi o 6 Parameters and possi
110. torque dependent for rotary and part turn actuator travel dependent for linear actuator cut off mode cl torcue cependent 5 Press ENTER to save the change cut off mode cl ENTER travel dependent 6 Press the J button to change to the next parameter O cut off mode cl Cut off mode op is displayed torque dependent Repeat steps 3 to 5 to change the indicated parameter value If the indicated parameter value is correct continue with point 7 7 Press the button to change to the next parameter The display shows the current value of the tripping torque when closing Repeat steps 3 to 5 to change the indicated value If the indicated parameter value is correct continue with operation step 8 O max cl torque 18 Nm 8 Use the 4 button to change to the torque parameter for the cut off mode when opening Repeat steps 3 to 5 to change the indicated parameter value O max op torque 18 Nm Now you can press the button to get to the next parameter Other valve specific parameters The parameters described in this chapter have to be checked and changed if necessary during commissioning The operation sequence for changing the parameters is the same as described for the previous parameters The parameters and possible parameter values are listed in a table in chapter 6 1 Valve specific specific parameters Y070 020 GB Page 29 Gi O O oO o Comm H
111. trol command If the main menu was accessed from the locPar state and if the Local Remote button is from the DCS is present Y070 020 GB Page 43 SON eA JO OWeJed 3 qissod pue SiajowWeIed o 6 Parameters and possible parameter values Operation instructions SIPOS 5 PROFITRON HiMod 6 Parameters and possible parameter values 6 1 Valve specific parameters The following table shows the actuator parameters The sequence matches the structure of the commissioning menu and shows the parameters in the display Use the 4 and 1 buttons to scroll up and down between these parameters refer to Menu control Navigation and changing of the parameters in chapter 4 3 3 In the left column of the table the parameters are listed with a default value if available The next column shows the possible parameter values blinking in the display you can use the and buttons to scroll up and down between these parameters and possibly other parameter values For the possible parameter values for speeds positioning speeds positioning times refer to the tables in chapter 5 4 2 for the possible parameter values for torque force limit refer to chapter 5 4 3 On the right there are possible other parameter values and supplementary explanations Parameter parameter values 1 Explanation Default value For a detailed description refer to chapters 5 4 and 5 5 close direction clockwise Direction of rotation of the outpu
112. tus and fault signals d Actuator is not controlled via Profibus interface Actuator is controlled via channel 1 of the Profibus interface Actuator is controlled via channel 2 of the Profibus interface No transmission Communication with 1 5 Mbaud Waiting for parameterization telegram wait cfg Waiting for configuration telegram Cyclic data exchange with Profibus master Q 5 DI O cr DI O IT OD D x lt O D 5 OD ra K DI D O ct For Modbus control Actuator is not controlled via Modbus interface 5 O O 5 sab 5 5 OD ab O ct Qa o oy Y o alo 5 3 o o l wl ho v o ol o ct ct l pa lt lt MB source Actuator is controlled via channel 1 of the Modbus interface Actuator is controlled via channel 2 of the Modbus interface no communication No communication state MB chan 1 staa MB chan 2 baud rate OK Set communication parameters are ok data exchange Cyclic data exchange with Modbus master return to menu Press ENTER to return to the observing menu Y070 020 GB Page 57 2 O O E O 7 Status and fault signals diagnosis Operation instructions SIPOS 5 PROFITRON HiMod 7 2 Status and fault signals No Message Explanation Possible remedy Fault at 0 4 20 mA output Replace electronics 31 blocked in move 2 3A blockage of has been detected in the m Check valve and torque setting increase travel The actuall
113. ty and 2 stop bits even 1 stopbit even 1 stopbit Even parity and 1 stop bit odd 1 stopbit Odd parity and 1 stop bit MODBUS moni time 0 1 to 25 5 s Connection control time channel 2 3 s Y070 020 GB Page 51 Parameters and possible parameter values SON eA Ja aweled 3 qissod pue siaapweiggi o 6 Parameters and possible parameter values Operation instructions SIPOS 5 PROFITRON HiMod Parameter Explanation Parameters for maintenance plant identification number and software functions Maintenance parameters enable effective planning of valve maintenance intervals depending on the number of starts performed or the operating hours for example For information on actuator maintenance refer to section 8 Maintenance inspection service maintenance Indication is only displayed in the locPar state Confirming with ENTER leads to an update of the maintenance limits and is indicated with maintenance confirmed for a short time A confirmation should be entered every time that maintenance has been confirming done and also whenever the maintenance interval values are changed e g during initial commissioning This resets an applied maintenance signal confirmed The message is only displayed in the locPar state for a short time once the maintenance has been confirmed with ENTER not necessary The message is only displayed in the Remote state in the Diagnosis menu
114. us connection 12 EMERGENCY s ge e haaa cuss 26 EMERGENCY speed 44 End position adjustment Initial setting 33 39 Prerequisite 39 Readjustment 36 42 End position ranges 46 Exploded VIEWS saa Tas daa D bias 67 External analog output speed setpoint 53 External analog speed setpoint oes oe ed ee de ee oy Refer to Options Ke EE 55 58 Feedback signal to the DCS 50 Fieldbus ARR 20 Fieldbus board 7 Freely adjustable positioning times EE Refer to Options Functional principle 6 H Hand wheel sagasa aga EE ds 15 Heater Refer to motor heating I Indication Valve position 38 Indications DiagNOS S risaie karad ee eae 61 Bie AAP AAP 17 PU awa ad ou KAG ee eee ee WG 58 LOUD eae PRAAN ABAYA suena dd as 19 Intermediate contact 50 Page 75 mah Index Xapu 10 Index Operation instructions SIPOS 5 PROFITRON HiMod EE L Language 18 Language setting 23 Light emitting diodes LED 16 LOCAL aaa aa eener ma cee hun 16 Local control station 16 Local control station Functions of the push buttons 16 OCP Ob oe Ba GG Ka eee eee ee KA 16 Kierfent EEN 65 Lubrication intervals 65 M Main menu 18 Main menu SC
115. versi ons 2 Plug element gear connection 3 Electronic housing with cover 4 Power control PCB including Power module Fig Sub assemblies electronics unit Y070 020 GB Fig Sub assemblies gear 5 Fieldbus board option or 6 Relay board option 7 Control board 8 Bluetooth module option 2 General Page 7 NO General N je1 u y 2 3 2 General Operation instructions SIPOS 5 PROFITRON HiMod Block diagram electrical connections The block diagram shows the electronic sub assemblies and the inputs and outputs for possible customer specific connections Local control station Bluetooth interface PC interface RS 232 Sub D Ext COM SIPOS connection Position 0 4 20 mA 2 analog inputs Al 1 and Al 2 0 4 20 mA Control unit PCB yellow 4 binary inputs OPEN CLOSE STOP EMERGENCY 8 binary outputs PLAY 5 DI 5 relay outputs Channel 1 Channel 2 Fuse self resetting Output 24 V DC ha Printed circuit board plugs Plug element Position Potentiometer non intrusive H not for Power control position SG5 encoder mag PCB _ Position signaling gear unit Input 24 V DC for additional supply of the electronics Power supply Asynchronous motor Fig Block diagram Page 8 Y070 020 GB 3 3 1 If actuators are delivered mounted to a valve this step has been d
116. ween the three states Remo te Local and locPar Depending on the state the actuator is in the push buttons have different functions If you switch from the Local or locPar to the Remote state the actuator runs if there is an operation command present from the automation system 23 The COM SIPOS parameterization program enables convenient operation and parameterization of the actuator refer to chapter 4 5 The actuator can be controlled from the computer laptop via a cable or Bluetooth The communication via Bluetooth is indicated while the LED blinks at the actuator 4 2 1 Function of the light emitting diodes LEDs and function of the push buttons LEDs Local and Remote The light emitting diodes indicate the state of the actua tor m Remote LED Remote yellow is illuminated Local LED Local yellow is illuminated 54 open remote ready locPar LED Local yellow is illuminated LEDs OPEN and A ZU The OPEN LED green is flashing if the actuator moves in OPEN direction and is continuously illuminated if the actuator is in end position OPEN The same applies to the CLOSE LED yellow UI e Sg C O og O dl O O D D Q O O O D el O D D ES Q m O Function of the push buttons in the local state Local In the Local state the actuator can be operated locally 4 OPEN CL
117. y required torque exceeds tripping torque if necessary or use the the tripping torque Move again if blocked in move function oder m Check MOV for sluggishness Separate mount parameter is set to Check Sep mounting parameter 210m with filter although there is no LC Note The actuator can still be moved elec filter available trically in the opposite direction Bluetooth fault A communication error is detected inthe Voltage OFF ON If the message is still Bluetooth module The actuator still is ready displayed replace electronics unit for operation and can be programmed using Bluetooth board defective the loal control station or COM SIPOS via the null modem cable bus comm fault 1 In fieldbus communication an interruption Check bus communication and connection has occurred timeout This error status is only signaled as a fault if the remote con trol is performed via fieldbus Note The bus address must deviate from the default setting 126 for Profibus and 247 for Modbus End position setting has not yet been Perform end position adjustment once performed again End position was passed due to hand wheel operation Friction coupling of the signaling gear was twisted or the signal gear reduction was changed or Cut off type was changed e g from torque dependent to travel dependent check parameters 2 No complete commissioning or Check settings and change if required fault while savin

Operation instructions Electric actuators SIPOS 5 PROFITRON HiMod

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