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Etel DSCDP Manual - Artisan Technology Group

1. 000 c eee eee eee 2 3 Ordering information a cecews ie ewe Need eee wee Hawa de 3 Electrical interface 14 2442224 s0eeciee esate bsdietenww ces ce es 3 1 Encoder connectors i 4 ssc0cc cd cedeeseiet eet deedeeweee pwned eee de 3 1 1 Connectors JC5 and JC6 Position encoders 0 00 cece e eee eee 3 2 Inputs outputs connectors 2 0 c ce ee 3 2 1 Connectors JC9 and JC10 Customer inputs outputs 00 20 ceeeeeeeeee 3 3 Communication connectors 200 eee eee 3 3 1 Connector JC1 Turbo ETEL Bus input 0 0c eee eee eee eee 3 3 2 Connector JC2 Turbo ETEL Bus output 000 eee eee eee 3 3 3 Connector JC3 ETEL Bus Lite2 serial communication 000200eeeeee 3 3 4 Connector JC4 Download key 000 cece eee ees 3 4 Motor CONNBCIO S ssccccowsntuntcta ne caw newsdaddecedeenaee ewe wader 3 4 1 ETEL motor cables numbering system 00 0c cece ee eee eee eee 3 4 2 Connector JC7 and JC11 Motor connection 2002 c eee eee 3 5 Power connectors fcicadactads shies thke Weeee eee e ee de wknd ee 3 5 1 Connector JC15 Rack format power supply input 00200 e eee eee eee 3 5 2 Connector JC13 Housed format power supply input 0000 seen eee 3 5 3 Connector JC12 Housed format auxiliary supply input 2020cs ee eee ETEL Doc Hardware Manual DSCDP Ver G 6 1 11 Artisan Technology Group Quality Instrumentation Guaranteed
2. 888 88 SOURCE www artisantg com DSCDP Hardware Manual 13 MOTION TECHNOLOGY DSCDP CONTROL FEATURES for RACK FORMAT Motion profile and command 500 us management sampling time Current loop sampling time 55 56 us General Position loop sampling time 55 56 us Motion profiles Trapezoidal S curve sine look up table P interpolated DSMAX 32 bits floating point DSP Dual SHARC Digital Signal Processor ETEL BUS LITE 2 host PC communication RS232 or RS422 115 200 bps Turbo ETEL Bus multi axis communication 100 Mbps based on Ethernet components Standard CAN interface option with DSO CAN board interfaces PROFIBUS interface option with DSO PRO board MACROBUS interface option with DSO MAC board Analog 1Vptp Max 400kHz in up to 2 048 x4 interpol factor per motor Position TTL encoder possible Max 400KHz per motor ee EnDat 2 1 compatible input EDT ECL RS485 from rack format version DSCDP3xx xxxE Encoder limit switch EHO ELS TTL signal from rack format version DSCDP3xx xxxE Digital input insulated Aper motor 9 pus 8 with DSO HIO optional board but shared between both motors we 2 per motor User s Digital output insulated 8 with DSO HIO optional board but shared between both motors inputs outputs Analoninb i 0 4 depending on the DSO HIO optional board version but aoginp shared between both motors Analogoutp t 0 4 depending on
3. 888 88 SOURCE www artisantg com 4 DSCDP Hardware Manual MOTION TECHNOLOGY 3 5 4 Connector JC14 Housed format brake resistor 00 0c cece eee 37 3 6 Optional boards connector 000 cece 37 3 6 1 Connector JC8 Depends on the type of board 00 c eee eee eee 37 37 Cables oscackeus sasenenedadadecee ciia oee eE bees eewet EEEE EE 38 3 7 1 Manutacturing ssec errserreses reens sunku dee ae oe ee EEEE A 38 3 8 Axis number selection aaanannnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 39 3 9 LEDS MGANING iscsascotcpossaniga diuisa amka keadaan a eee eeu 40 4 Service and support 2 cesscencrren cb bdenanes ee ebeneeddeacan 41 ETEL Doc Hardware Manual DSCDP Ver G 6 1 11 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com MOTION TECHNOLOGY Record of revisions concerning the DSCDP manual DSCDP Hardware Manual Document revisions Issue x Date Modified VerA 05 06 02 First version Updated version New housed format see 2 2 and 3 5 Ver B 24 09 03 Brake resistor as well as power stage and short circuit relays on housed model see 3 5 2 ee 3 5 3 and 3 5 4 New signals on JC4 connector 3 3 4 Additional safety precautions in accordance with the UL and CE standards Updated version IGS 19 1203 Housed format is UL certified Updated version ver D 9103103 Housed format dimensions modified see 2 2
4. A rtisan Artisan Technology Group is your source for quality TecmoogyGroup new and certified used pre owned equipment FAST SHIPPING AND SERVICE CENTER REPAIRS WE BUY USED EQUIPMENT DELIVERY Experienced engineers and technicians on staff Sell your excess underutilized and idle used equipment TENS OF THOUSANDS OF at our full service in house repair center We also offer credit for buy backs and trade ins IN STOCK ITEMS www artisantg com WeBuyEquipment 7 EQUIPMENT DEMOS HUNDREDS OF InstraV ea REMOTE INSPECTION LOOKING FOR MORE INFORMATION MANUFACTURERS Remotely inspect equipment before purchasing with Visit us on the web at www artisantg com 7 for more our interactive website at www instraview com information on price quotations drivers technical LEASING MONTHLY specifications manuals and documentation RENTALS ITAR CERTIFIED D a gaa tia Contact us 888 88 SOURCE sales artisantg com www artisantg com DSCDP 7 Hardware VerG 4 E MOTION TECHNOLOGY m doli CLL CULL OSItI es p A TWO a DEJO D Hardware Manual Copyright ETEL SA All rights reserved Reproduction adaptation or translation of this document is prohibited without prior written permission ETEL SA retains the right to make any change to these specifications at any time without notice Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com THIS PA
5. PE The power GND is not connected to the ground PE ETEL Doc Hardware Manual DSCDP Ver G 6 1 11 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com 12 2 1 3 DSCDP Hardware Manual MOTION TECHNOLOGY Ratings To meet the specifications listed below it is recommended to use an ETEL power supply DSO PWS There are two different types of 10F wide rack formats the DSCDPx21 xxx and the DSCDPx31 xxx and one type of 14F wide rack format the DSCDPx32 xxx All the specifications are given for an ambient temperature ranging from 15 C 59 F to 40 C 104 F and with an air flow of 2 m s 400 LFM inside the rack case Remark The values given in the following table are valid for each motor DSCDP POWER FEATURES for RACK FORMAT Characteristics DSCDPx21 xxx DSCDPx31 xxx DSCDPx32 xxx Voltage up to 400 VDC Current range on product label 3 Arms 7 5 Arms 1s 3 5 Arms 15 Arms 1s 7 Arms 15 Arms 1s Three phase motor 1 1 4 Max full load current AENT A ASTA 10A PWM at 18 kHz 3 5 Arms 3 5 Arms 7 5 Arms Three phase motor Max overload current 11A 21A 21A during 2 seconds 7 5 Arms 14 9 Arms 14 9 Arms PWM at 18 kHz Two phase motor 1 1 4 Max full load current 4 90 A 4 90 A nA Output to the motor PWM at 18 kHz 3 5 Arms 3 5 Arms 7 5 Arms er motor p Two phase motor Max overload c
6. Phone 44 0 1444 247711 Fax 44 0 1444 870024 E mail sales heidenhain co uk 7 Leshem St 3rd floor PO Box 7772 Ramat Siv IL 49170 Petach Tikva Phone 972 3 923 3323 Fax 972 3 923 1666 E mail comotech medital co il Piazza della Repubblica 11 IT 28050 Pombia Phone 39 0321 958 965 Fax 39 0321 957 651 E mail etel etelsa it ISRAEL Representative ITALY KOREA HEIDENHAIN KOREA Lid MEDITAL COMOTECH Ltd ETEL S A 2F Namsung Plaza 9th Ace Techno Tower 345 30 Gasan Dong Geumcheon Ku Seoul Korea 153 782 Phone 82 2 2028 7430 Fax 82 2 2028 7431 E mail info heidenhain co kr SINGAPORE SPAIN Representative SWITZERLAND ETEL MOTION TECHNOLOGY SINGAPORE PTE LTD 51 Ubi Crescent Singapore 408593 Phone 65 6742 6672 Fax 65 6749 3922 E mail info etel sg Farresa Electronica S A C Les Corts 36 bajos ES 08028 Barcelona Phone 34 93 409 24 93 Fax 34 93 339 51 17 E mail farresa farresa es ETEL S A Zone industrielle CH 2112 M tiers Phone 41 0 32 862 01 33 Fax 41 0 32 862 04 12 E mail sales etelsa ch TAIWAN THE NETHERLANDS HEIDENHAIN CO LTD No 29 33rd road Taichung Industrial Park Taichung 40768 Taiwan R O C Phone 886 4 2358 8977 Fax 886 4 2358 8978 E mail service etel tw ETEL B V Copernicuslaan 34 NL 6716 BM Ede Phone 31 0 318 495 200 Fax 31 0 318 495 210 E mail etel etelbv nl The technical hotl
7. amp JCB 6 COS Cosine signal input DSCDP S x COS Ji fal 7 SIN Sine signal input SIN a R Q IDX i a 8 IDX Index signal input RO o COS t re 9 Reserved Do not connect SIN IDX RI C A 10 EHO Encoder home switch input TTL signal 11 ELS Encoder limit switch input TTL signal 12 GND Encoder supply output OV 13 COS Cosine signal input 14 SIN Sine signal input 15 IDX Index signal input Remark The 5VDC encoder supply output is protected by the fuse F3 1A on JC5 and JC6 Refer to the corresponding Operation amp Software Manual for more information about the use of the EHO and ELS signals JC5 is used to connect the encoder of motor 1 and JC6 for the one of motor 2 Absolute analog encoder EnDat 2 1 The EnDat 2 1 is an absolute encoder It has 1Vptp signals with a load resistor Rg 120Q Its signals are similar to the incremental encoders without the index but it additionally includes a RS485 serial link EIA standard EnDat 2 1 interface for the absolute position measure EDT serial data and ECL clock The ECL clock signal is received from the DSCDP From its first falling edge latch signal the absolute position will be defined within one incremental signal period depends on the encoder type The D Sub 15 pins high density connector is only available on the DSCDP3xx xxx ETEL Doc Hardware Manual DSCDP Ver G 6 1 11 Artisan Technology Group Qual
8. 5 Arms 1s 3 3 5 Arms for 10F rack or 7 Arms for 14F rack or housed format 15 Arms 1s 2 Assembly 1 Rack format with plate heat sink and frontplate of 10F available with power output 2 and 3 with relay option 1 2 Rack format with extruded heat sink and frontplate of 14F available with power output 3 and with relay option 1 4 Housed format available with power output 2 and 3 with relay option 3 or 4 with auxiliary supply input 2 and necessarily with encoder type 3 Relay option 1 Without relay only for rack format assembly 1 and 2 3 With power stage relay only for housed format assembly 4 4 With motor s short circuit relay AND power stage relay only for housed format assembly 4 Auxiliary supply input 1 120 340VDC 2 24 55VDC only 24VDC for housed format assembly 4 Standard option 1 Not UL recognized 2 UL recognized By default the DSCDP is delivered without UL recognition Hardware version X Customer modification 000 means standard product 0 0 0 Remark Not all the combinations are possible ETEL Doc Hardware Manual DSCDP Ver G 6 1 11 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com 22 DSCDP Hardware Manual MOTION TECHNOLOGY Electrical interface This chapter describes the pin assignment for every connector More detai
9. 7 5VDC Encoder supply output protected by F3 1A 8 UA2 TTL2 signal input 9 UAO TTLO signal input Remark The 5VDC encoder supply output is protected by the fuse F3 1A on JC5 and JC6 The D Sub 15 pins high density connector is only available on the DSCDP3xx xxx D SUB 15 pins high density female ANALOG ENCODER Pin Signal Function Interface 1 Reserved Do not connect 2 Reserved Do not connect 3 Reserved Do not connect 4 5VDC Encoder supply output protected by fuse F3 of 1A 5 GND Encoder supply output OV i pRennp co JC5 amp JC6 6 UA2 TTL2 signal input DSCDP cc a 7 UA1 TTL 1 signal input PO G Q UA2 a a 8 UAO TTL 0 signal input re o UAO Hot O 9 Reserved Do not connect UA1 z UA2 RII G Z 10 EHO Encoder home switch input TTL signal 11 ELS Encoder limit switch input TTL signal 12 GND Encoder supply output OV 13 UA2 TTL 2 signal input 14 UA1 TTL 1 signal input 15 UAO TTL 0 signal input Remark The 5VDC encoder supply output is protected by fuse F3 1A on JC5 and JC6 Refer to the corresponding Operation amp Software Manual for more information about the use of the EHO and ELS signals JC5 is used to connect the encoder of motor 1 and JC6 for the one of motor 2 ETEL Doc Hardware Manual DSCDP Ver G 6 1 11 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com DSCDP Hardware M
10. They must be installed inside a closed cabinet and screwed on a metallic plate where no vibration will occur The ground of the controller s must be connected prior to any other connections A fan is already present in the housing of the housed format Nevertheless it is recommended to install fans in the cabinet to guarantee an air flow the fan power depends on the user application ETEL Doc Hardware Manual DSCDP Ver G 6 1 11 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com DSCDP Hardware Manual 20 MOTION TECHNOLOGY Optional fans Dust filter O Mi Ee E Hy ee bafa NFA S 5 E r Bar Br B t oo oo Oo oo 09 00 lt Yy i y j K FRG eh h MA The following distance is recommended A 100 mm drawing out of scale ETEL Doc Hardware Manual DSCDP Ver G 6 1 11 Guaranteed 888 88 SOURCE www artisantg com Artisan Technology Group Quality Instrumentation i DSCDP Hardware Manual MOTION TECHNOLOGY 2 3 Ordering information Here is the ordering information describing the meaning of each digit present on the label of the DSCDP 21 Family product DSCDP 400VDC position controller DS CD P 3 Encoder type 1 Analog 1Vptp or TTL 3 Analog 1Vptp or absolute EnDat 2 1 or TTL Power output 2 3 Arms 7
11. Three phase motor 11A 24A Max overload current during 2 seconds PWM at 18 kHz 7 7 Arms 14 9 Arms Two phase motor 49A 9A Output to the motor A ae 3 5 Arms 6 3 Arms per motor Two phase motor 9A 18A Max overload current during 2 seconds PWM at 18 kHz 6 4 Arms 12 7 Arms One phase motor aon BA Max full load current PWM at 18 kHz 3 5 Arms 5 6 Arms One phase motor 11A 16A Max overload current during 2 seconds PWM at 18 kHz 7 7 Arms 11 3 arms Current ripple frequency 36 kHz AC voltage single or three phase 84 280 VAC Power supply input Max AC current at 1x or 3x 84 280 VAC 1x or 3x6 A Max inrush current per phase at 280 VAC 15 Apeak DC voltage 24 VDC Auxiliary supply input Max current at 24 VDC 1 AQ Maximum current measurable by the controller 12 5 A 25A 1 With optional board mounted on the DSCDP no external device connected to the I O The current can change depending on the type s of encoder s used A current equal to about twice the above mentioned value can be necessary to switch on the controller because of the trigger pulse Remark With PWM at 18 kHz the current ripple in the motor is at 36 kHz With two phase motor the current in motor phase 1 2 pin 3 of JC7 and JC11 connectors is equal to V2 x motor phase 1 or V2 x motor phase 2 Be careful to use the suitable cable diameter For an ambient temperature exceeding 30 C a derating of 0 3 A per degree must be applie
12. Up to 2 048 x4 interpolation factor per motor Position TTL encoder possible Max 400kHz per motor Encoders EnDat 2 1 compatible input EDT ECL RS485 interfaces Encoder limit switch EHO ELS TTL signal Digital input insulated 4 p r motor 9 pus 8 with DSO HIO optional board but shared between both motors r 2 per motor User s Digital output insulated 8 with DSO HIO optional board but shared between both motors Analog input 0 4 depending on the DSO HIO optional board version but shared between both motors Analog output 0 4 depending on the DSO HIO optional board version but shared between both motors Software programmability ETEL Tools software for setting monitoring Windows 9x 2000 NT XP DLL files C C VB Windows 9x 2000 NT XP QNX4 QNX6 User s programmable sequence 4096 lines per axis Firmware update RS232 Turbo ETEL Bus Option Motor s short circuit relay Relay short circuiting the motor s phases Mounting systems Installation requirements A 60529 standard Warning The housed format has the following electrical safety degree IP 20 according to EN The housed format must be installed in an enclosure respecting a pollution degree of 2 refer to UL 508C and EN 50178 standards for more information The controllers should be protected against any splashes of liquid and any contacts with smoke and dust
13. already includes an in built filter An additional filter can be added for example Schaffner FN2070 16 06 or a common mode choke of 3mH Schaffner RD6127 16 3m0 to reduce further electromagnetic disturbances Phoenix Contact PC 4 3 G 7 62 plastic connector POWER INPUT Signal Function tres penne JC13 er L1 Mains input for power supply 84 to 280 VAC MAX between L1 L2 Mains L1 Mains L1 gt O 2 T cc L2 E L2 Mains input for power supply 84 to 280 VAC MAX between L2 L3 Mains L2 Mains L2 13 Ps j L3 Mains input for power supply 84 to 280 VAC MAX between L3 L1 Mains L3 Do not O connect For safety reasons always connect first the protective earth PE to the screw under the DSCDP Remark The tightening torque for the screws of the power input connector is 0 6 Nm max Connector JC12 Housed format auxiliary supply input This connector is only present on the DSCDPxx4 xxx format Phoenix Contact MC 1 5 5 STF 3 81 plastic connector AUXILIARY INPUT Pin Signal Function i Optional short circuit relay Motor s short circuit relay supply input 24 VDC referred towards GNDaux JC12 2 GNDaux Auxiliary supply input 0 V x 3 Vaux Auxiliary supply input 24 VDC DANAA 4 Power stage relay Relay supply input 0 V 5 Power stage relay Relay supply input 24 VDC For safety reasons always connect first the protecti
14. below in this case the logical value 1 will correspond to Vext and 0 to GND ext DSCDP Vext 7 GNDext Remark This diagram shows the use of DOUT1 but it is the same with DOUT2 Vext 12VDC 28VDC ETEL Doc Hardware Manual DSCDP Ver G 6 1 11 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com DSCDP Hardware Manual 29 MOTION TECHNOLOGY D SUB 9 pins male CusTOMER I O Pin Signal Function Interface 1 DIN1 Digital input 1 DIN1 DIN2 DIN9 2 DIN2 Digital input 2 High speed 100 ns H1 DIN10 Has DSCDP 3 DIN9 Digital input 9 H2 H24 JC9 amp JC10 To nee KL 4 DIN10 Digital input 10 H3 v K Q O GNDext gt i 6 1 5 GNDext External supply input OV for DIN and DOUT 9 im 5 6 Vext External supply input for digital outputs 3 O fuse F2 500mA limits user s input current DSCDP 4 Vext 7 DOUT1 Digital output 1 by BSP450 DOUTI ka bat DOUT2 8 DOUT2 Digital output 2 39 kQ A O GNDext 9 Reserved Do not connect Remark JC9 is used to connect the inputs outputs of motor 1 and JC10 for the ones of motor 2 The commutation times of the above mentioned inputs and outputs are as follows Status Typical Maximum U
15. by the default value always equal to 1 this default value is used when no AXI command has been executed or no save has been done The value given on the DIP switch represents a binary value 16 possibilities As there are 16 possible values on the DIP switch for 30 axes maximum 0 to 29 the number of the first axis of a controller will be equal to the value given by the DIP switch multiplied by 2 The second axis number of the same controller will be automatically incremented by one Example The axis number given by this DIP switch is equal to 20 4 2 3 Then the first axis of this controller will have the number 6 and the second one the number 7 ETEL Doc Hardware Manual DSCDP Ver G 6 1 11 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com 40 3 9 LEDs meaning DSCDP Hardware Manual MOTION TECHNOLOGY The different LEDs present on the controller have the following meaning LED Status Meaning ON The communication through the TEB is running Green LED TEB OK OFF The communication through the TEB is not running gt check the wiring or and the master ON Controller without error Green LED SERVO ON OFF Controller in error or not ON ON Controller in error gt check monitoring M64 Red LED OFF Controller without error Remark The green LED SERVO ON and the red LED cannot be ON together LED regarding motor 1 Status Me
16. g ig ad ag ag og ag ag 7E Jes o9 ws 98 se 35 88 4 ses 89 Je5 o9 Jes o9 Jes 98 sr k Ra 96 Ley 26 s a S6 Sad 96 kE k Se o a oo oo oo oo oo oo oo baad oO SS UG O8el O8 fl RLAR Ooo S lo sce 89 g so 88 38 ce 85 sce 198 g ace E sce 89 E sce E E 88 3 3 88 88 88 38 83 3 fo oO an N oO oo 019 019 oo oo O N 1 1 i 1 ID Ti 1 ID io An JC Ti Je 1 scr IE Je IE JC Ila i E HH aa A L Jo e L l o Hi B Jon J B Jen ll 7 Jen H Jen Jc 1 SA EN EN E Ea oo tt ETE EVEL EVEL EVEL ETL ETEL E 465 10 i Rack case depth 240 without the depth of the handle Unit mm In the solution outlined above seven DSCDPxx1 xxx are powered by a DSO PWS ETEL s power supply The rack case systems should be protected against any splashes of liquid and any contacts with smoke and dust It must be installed inside a closed cabinet and screwed on a metallic plate connected to the ground where no vibration will occur Fresh air is necessary to cool the controllers inside the rack case the flow depends on the user application It is recommended to install fans in the cabinet to gu
17. s DSCxx family the DSC Dual position controller or DSCDP also called controller in this document The purpose of this manual is to give details regarding the specifications installation interfacing and hardware items All details for proper connections power supply motor encoder connection etc are provided herein Detailed information concerning the programming of the controller is provided in the corresponding Operation amp Software Manual The information given in this manual is valid for type DS C D Px xx x x x E and later Remark The updates between two successive versions are highlighted with a modification stroke in the margin of the manual Safety Please read all the safety precautions listed in this manual before handling the DSCDP e Never use the DSCDP for purposes other than those described in this manual e A competent and trained technician must install and operate the DSCDP in accordance with all specific regulations of the respective country concerning both safety and EMC aspects Troubleshooting and servicing are permitted only by ETEL s technicians and agreed distributors Operating the DSCDP will make the motor move Keep away from all moving parts to avoid injuries e The safety symbols placed on the DSCDP or written in the manuals must be respected e Ifthe DSCDP is integrated into a machine the manufacturer of this machine must establish that it fulfils the 89 336 EEC directiv
18. user can daisy chain up to 31 nodes on the TEB 15 DSCDPs 30 axes and one DSMAX or DSTEB board Caution The TEB is not compatible with Ethernet boards available on the market Therefore do not connect the TEB on the Ethernet port of your PC Inputs outputs The customer s inputs outputs are digital signals coming from a CNC machine tool a PLC or a joystick for example refer to the connection diagram next page The electrical interface details are given in 3 ETEL Doc Hardware Manual DSCDP Ver G 6 1 11 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com DSCDP Hardware Manual MOTION TECHNOLOG Connection diagram Rack format ETEL s DSCDP b 15 slaves max DSMAX or DSTEB Optional board Communication with PC CNG PLC setup with ETT or ComET software or host commands Customers inputs outputs CNC PLC or joystick Rotary linear incremental or absolute EnDat 2 1 analog TTL encoder for motor M1 NX J Rotary linear incremental or absolute EnDat 2 1 analog TTL encoder for motor M2 Rotary or linear motor for M1 k e E a Rotary or linear motor for M2 5 ETEL Doc Hardware Manual DSCDP Ver G 6 1 11 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com DSCDP
19. 0VDC Always connect z20 and d22 PNI u 24 d22 Vpwr _ Power supply input 24 to 340VDC Always connect 220 and d22 28 224 GNDaux Auxiliary supply input OV 2 l I 32 d26 GNDpwr Power supply input OV W z28 PE Protective earth Must always be connected for safety d30 PE Protective earth Must always be connected for safety z32 PE Protective earth Must always be connected for safety For safety reasons always connect first the protective earth PE to the dedicated pins ETEL Doc Hardware Manual DSCDP Ver G 6 1 11 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com DSCDP Hardware Manual 35 MOTION TECHNOLOGY 3 5 2 Connector JC13 Housed format power supply input This connector is only present on the DSCDPxx4 xxx format Caution This is a product of the restricted distribution class according to IEC61800 3 In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures It is recommended to supply the power with an external transformer whose characteristics depend on the user s application and on the mains supply characteristics The transformer must meet the standard in force in the corresponding country Examples of transformers e With European mains Primary 3 x 380 V V Secondary 3 x 220 V Y the transformer adapts the mains voltage to the controller and prevents possible dist
20. 1 Updated version VENE 011103 Digital Hall effect sensor implemented see 3 2 1 1 Updated version Mert 19512 09 Additional detailed descriptions Updated version vera QG glet New UL certification laboratory TUV Documentation concerning the DSCDP e DSCDP Hardware Manual e Operation amp Software Manual e DSO PWS User s Manual e DSO RAC2 Hardware Manual EBL2 Communication Manual UL 508 C Specifications amp electrical interfaces DSCDP s setup use amp programming Power module installation and specifications DSO RAC2 principle EBL2 principle messages mapping Remark By default the DSCDP is delivered without UL recognition ETEL Doc Hardware Manual DSCDP Ver G 6 1 11 DSCDP 904G DSC2P 903 x DSOPWS 902 x DSORAC2 904 x EBL2 908 x The DSCDP position controllers have been successfully tested and evaluated to meet the UL 508C for US market and CSA C22 2 N 14 05 for canadian market This standard describes the fulfillment by design of minimum requirements for electrically operated power conversion equipment which is intended to eliminate the risk of fire electrical shock or injury to persons being caused by such equipment Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com 1 1 DSCDP Hardware Manual MOTION TECHNOLOGY Introduction This document concerns a two axes digital position controller of ETEL
21. C The encoder and inputs outputs cables Here is an example of good shielding connection cu Shield contact on 360 Good quality shield avoid aluminum foil Good shielding connection IN Full metallic shell Metallic cable clamp Bad shielding connection Aluminum foil shielding ee KAA Bad shielding 7 aoa aa connection ETEL Doc Hardware Manual DSCDP Ver G 6 1 11 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com DSCDP Hardware Manual 39 MOTION TECHNOLOGY 3 7 1 2 The motor cable Caution In order to respect the EMC standard the following motor connector must be used Screws connecting the motor connector to the front panel of the controller Remark The cable s radius of curvature must be taken into account to adjust the distance between the front plate of the controller and the cabinet If a motor cable with a small diameter is used turn the metallic clamp over to maintain the shield continuity 3 8 Axis number selection It is possible to assign or to change the axes number of the controller with a DIP switch After each starting the controller takes the axis number given by the DIP switch except when all the white switches are in the high position which means set to 1 like in the picture below In this case the axis number is set by the AXI command or the value previously saved in the controller or
22. ERNAL SUPPLY ae 12 V TO 28 V D 4 THON 1 pwr GNDEXT LEP 534 Remark Ifthe motor s short circuit relay is not powered motor s phases shorted and if the user performs a PWR ON on the controller the hardware overcurr error will occur which must be avoid If this relay is not powered while the controller is in PWR ON the same error will occur To avoid this problem the DIN1 can be used as described in the above mentioned diagram Refer to the corresponding Operation amp Software Manual for more information about the use of DIN1 K33 parameter 3 5 4 Connector JC14 Housed format brake resistor This connector is only present on the DSCDPxx4 xxx format Warning High power may be present on this connector depending on the application Caution Use only resistor with thermal shutdown protection The resistor minimal value is 40Q The use of an undersized power and energy withstand capability resistor could generate an explosion If you determine that a regeneration resistor is necessary select it to fit your application refer to the Braking resistor technical note to calculate the value of this resistor This resistor must include a thermal switch Example of resistor used by ETEL Frizlen GmbH Germany cemented double pipe resistor type FZZCQU 400x65 39 Q 1200 W at 300 C Metallic case protection shielding shielded connector Phoenix Contact PC 4 2 G 7 62 plastic connector BRAKE RESISTOR Signal Fun
23. GE IS INTENTIONALLY LEFT BLANK Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com DSCDP Hardware Manual MOTION TECHNOLOGY Table of contents NN NWN OO OD 21 22 23 23 27 27 30 31 31 31 32 33 33 33 34 34 1 Introduction 2 026 scse wen aeteanaeetus esas eee eee iene esse 1 1 Safety csc keer asiowessee he wteninnee ares u sae hese eens aeons eee ee 1 2 DSCDP presentation 6 cad ca ses sa cba sh ce eeyadde se knee sok eee ee de 1 2 1 Working principle 0c eee eens 1 2 2 Applications oo 2s 2cc64 6 00 ceed eee eae e eae eae eee eee ee 1 2 3 General operating conditions 00 cece eee 1 2 4 Transport and storage conditions 0 0c ee eee 1 2 5 Interfaces possibilities unaa cee eee eee 2 Models characteristics 0200 cee eee ee 2 1 Rack format conscntcav conan ntenina ese eed eh haere ee ee ee le 2 1 1 Outline and dimensions 0000 e eee 2 1 2 Block schematics 2 220 ce che be ce ee ee tle eae eee Pe We SARE Rag ma Pr a Se ae G 2 1 4 Mounting systems Installation requirements 00 0c eee eee eee eee 2 2 Housed format with power supply 00 0e cece eee eee eee eee 2 2 1 Outline and dimensions 0000 c eee eee 2 2 2 Block schematics 0 00 c cece 22 3 RatinGS 200202000 sedentaand seen nde Cee teed eee eee eee ee 2 2 4 Mounting systems Installation requirements
24. Hardware Manual MOTION TECHNOLOGY Housed format ETEL sDSCDP 15 slaves max DSMAX or DSTEB Optional board Customers inputs outputs CNC PLC or joystick Rotary linear incremental or absolute EnDat 2 1 analog TTL encoder for motor M1 Rotary or linear motor for M1 af Rotary linear incremental or absolute EnDat 2 1 analog TTL encoder for motor M2 Rotary or linear motor for M2 Auxiliary power supply Mains Braking resistor ETEL Doc Hardware Manual DSCDP Ver G 6 1 11 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com 10 2 1 DSCDP Hardware Manual MOTION TECHNOLOGY Models characteristics Three models of DSCDP are available according to the needs 1 Rack format with plate heat sink refer to 2 1 2 Rack format with extruded heat sink refer to 2 1 These 2 models are dedicated to be mounted inside a standard 6U rack case They do not include any power supply board and need to be powered through their DC power connector JC15 by an external power supply the ETEL DSO PWS power module e g ideally installed inside the rack case 3 Housed format with power supply refer to 2 2 This controller is a stand alone controller It includes a complete controller with its power supply in
25. SCDP synchronization output 7 AUXI Input reserved for a future TEB application 8 AUXI Input reserved for a future TEB application Remark The TEB cable must meet the following characteristics 1 1 shielded cable category 5 with 8 wires 3 3 3 Connector JC3 ETEL Bus Lite2 serial communication RJ 45 8 pins female PC EBL Pin Signal Function 1 EBL2_select422 232 Select EBL2 transmission type open RS422 connected to GND gt RS232 2 EBL2_RXD422 EBL2 Data reception RS422 from the PC host JC3 3 EBL2_RXD422 EBL2 Data reception RS422 from the PC host 4 EBL2_TXD422 EBL2 Data transmission RS422 to the PC host z j E 5 EBL2_TXD422 EBL2 Data transmission RS422 to the PC host g 7 8 6 EBL2_TXD232 EBL2 Data transmission RS232 to the PC host 7 EBL2_RXD232 EBL2 Data reception RS232 from the PC host 8 GND Auxiliary supply output OV ETEL Doc Hardware Manual DSCDP Ver G 6 1 11 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com 32 3 3 4 DSCDP Hardware Manual MOTION TECHNOLOGY Caution To respect the Standard safety of information technology equipment standard EN A N 60950 UL 60950 the serial cable used between the controller and the computer must have an insulation protection except if the auxiliary and power input are lower than 50 VDC If yo
26. Transport and storage conditions During the transport and the storage the controller must remain inside its original packaging The transport conditions must respect the class 2K3 of the IEC 60721 3 2 standard temperature between 25 C and 70 and humidity lt 95 without condensation and the storage conditions must respect the class 1K2 of the IEC 60721 3 1 standard temperature between 5 C and 45 C and humidity between 5 and 85 without condensation Interfaces possibilities Motor and its position encoder To control the position in closed loop of a rotary and or linear motor the DSCDP needs a signal coming from an analog incremental or absolute EnDat 2 1 or a TTL encoder linked to this or these motor s It is also possible to drive stepper motors in open loop no need of encoder in this case Communication The user can set the DSCDP with a PC Win 9x 2000 NT XP using the ETEL Tools ETT software through the ETEL Bus Lite2 RS232 RS422 communication port Refer to the EBL2 Communication Manual for more information The DSCDP also includes ETEL s Turbo ETEL Bus TEB which is a high speed field bus based on an Ethernet 100 Mbps chip It includes all features to interpolate complex movements with several synchronized DSCDPs if ETEL s DSMAX motion controller is installed in a PC and linked to the TEB If ETEL Tools is installed on the same PC than the DSMAX or DSTEB board all the DSCDPs can be set through the TEB The
27. able diameter Remark ETEL Doc Hardware Manual DSCDP Ver G 6 1 11 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com JC7 is used to connect the motor 1 and JC11 for the motor 2 34 3 5 3 5 1 3 5 1 1 3 5 1 2 DSCDP Hardware Manual MOTION TECHNOLOGY Power connectors Before plugging or unplugging a controller in from the rack case connecting or disconnecting the power cables for the housed format or touching the controller turn off all the power supplies and wait 10 minutes to allow the internal DC bus capacitors to discharge Always connect the ground prior to any other connection p Warning High voltage may be present on the power connectors A Caution This connector must be handled in an ESD protected environment only 7 IAN Remark The power cables connected to the DSCDP must be shielded see 3 7 1 Connector JC15 Rack format power supply input You have the possibility to power the DSCDPs With an ETEL power supply The most practical way is to use an ETEL power supply with an ETEL back panel because all the necessary connections are already realized according to the table below Just plug the power module and the controller at the right place refer to the DSO RAC2 Hardware Manual for more information With a power supply from the market If you are using a power supply from the market it must include an UL recognized filter f
28. al 5 A inputs M2 gt S5 3 3 Digital ot outputs M1 z gt 0 2 e 2 Digital inputs M1 Analog TTL encoder input M2 Analog TTL encoder input M1 ETEL Bus Lite2 oe ee E a SH zo gt c 5 IN OUT e ae gt wn SB Sas g 5 as as 5 TEB E IN OUT ae _ X me e oH J 4 I of 3 8 5 uu Su W gt amp c z237 9 o2O2Zwe zaor eb eR lt Dx ZO Dr ground PE Caution The GND is internally connected to the DSCDP front panel which is connected to the The power GND is not connected to the ground PE ETEL Doc Hardware Manual DSCDP Ver G 6 1 11 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com 18 2 2 3 Ratings DSCDP Hardware Manual MOTION TECHNOLOGY There are two different types of DSCDP housed formats the DSCDPx24 xxx and the DSC2Px34 xxx All the specifications are given for an ambient temperature ranging from 15 C 59 F to 30 C 86 F Remark The values given in the following table are valid for each motor DSCDP POWER FEATURES for HOUSED FORMAT Characteristics DSCDPx24 xxx DSCDPx34 xxx Voltage up to 400 VDC Current range on product label 3 Arms 7 5 Arms 1s 7 Arms 15 Arms 1s Three phase motor 49A 10A Max full load current j PWM at 18 kHz 3 5 Arms 7 Arms
29. aning ON Error on motor 1 gt check monitoring M64 Red LED ERROR M1 OFF No error on motor 1 ON Motor 1 is in power ON Green LED POWER ON M1 OFF Motor 1 is in power OFF Remark The red LED ERROR M1 and the green one POWER ON M1 cannot be ON together except during the starting phase of the controller The red LED ERROR M1 and the green one POWER ON M1 can be OFF together when the motor 1 is without error and in power OFF LED regarding motor 2 Red LED ERROR M2 Green LED POWER ON M2 Status Meaning ON Error on motor 2 gt check monitoring M64 OFF No error on motor 2 ON Motor 2 is in power ON OFF Motor 2 is in power OFF Remark The red LED ERROR M2 and the green one POWER ON Ma2 cannot be ON together except during the starting phase of the controller The red LED ERROR M2 and the green one POWER ON Ma2 can be OFF together when the motor 2 is without error and in power OFF LED regarding the Status Meaning power supply ON If the red LED is off both power and auxiliary supply are switched on Green LED If the red LED is on only the power supply input is switched on POWER VOLTAGE OFF If the red LED is off only the auxiliary supply input is switched on ON If the green LED is on only the power supply input is switched on Red LED POWER ERROR OFF If the green LED is on both power and auxiliary supply are switched on If the g
30. anual 27 MOTION TECHNOLOGY 3 2 3 2 1 3 2 1 1 Inputs outputs connectors Connectors JC9 and JC10 Customer inputs outputs Caution The inputs outputs cable must be insulated no contact from the power and the mains The inputs and outputs must be connected to an Extra Low Voltage circuit only SELV The digital inputs and outputs are galvanically insulated from the GND by opto couplers A Caution These connectors must be handled in an ESD protected environment only Ated Remark The inputs outputs cable s connected to the DSCDP must be shielded see 3 7 1 The DSCDP has 4 digital inputs DIN1 DIN2 DIN9 and DIN10 and 2 digital outputs DOUT1 and DOUT2 per motor Every digital input and output is opto coupled DIN2 is opto coupled through a high speed opto couplers 100 ns Only inputs and outputs interface is considered here Refer to the corresponding Operation amp Software Manual for more information about the use of these inputs and outputs Digital inputs The digital inputs switch to 1 when a voltage ranging between 12VDC and 28VDC is applied between pins DIN of the corresponding input and GNDext The digital inputs switch to 0 when a zero voltage is applied between pins DIN of the corresponding input and GNDext Remark When using an external positive limit switch connect it to DIN10 When using an external negative limit switch connect it to DINY When using an exte
31. arantee an air flow the fan power depends on the user application Caution some fans may perturb the current measurement of the controller if they are too close to the rack case If this problem occurs use another type of fan or increase the distance between the fan and the rack case while ensuring the air flow mentioned hereafter The air flow inside ETEL s rack cases with fans is equal to minimum 2 m s 400 LFM the fans used with the rack case have an air flow of 94 2 CFM Refer to the DSO RAC2 Hardware Manual for more information about the rack case ETEL Doc Hardware Manual DSCDP Ver G 6 1 11 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com 15 DSCDP Hardware Manual MOTION TECHNOLOGY This drawing shows a rack case with rack formats inside a cabinet Dust filter drawing out of scale 100 mm The following distances are recommended A ETEL Doc Hardware Manual DSCDP Ver G 6 1 11 Guaranteed 888 88 SOURCE www artisantg com Artisan Technology Group Quality Instrumentation 16 DSCDP Hardware Manual MOTION TECHNOLOGY 2 2 Housed format with power supply There is one size of DSCDP housed format the DSCDPxx4 xxx 72 x 224 x 376 mm 2 2 1 Outline and dimensions Refer to the following chapters for details abou
32. ction JC14 O R External brake resistor R External brake resistor Remark The tightening torque for the screws of the brake resistor connector is 0 6 Nm max 3 6 Optional boards connector 3 6 1 Connector JC8 Depends on the type of board OPTIONAL BOARD JC8 O Refer to the specific documentation if you have an optional board OPTIONAL BOARD ETEL Doc Hardware Manual DSCDP Ver G 6 1 11 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com 38 3 7 3 7 1 3 7 1 1 DSCDP Hardware Manual MOTION TECHNOLOGY Cables Manufacturing If you do not use the cables delivered by ETEL follow the shield recommendations below for those cables e The encoder cables JC5 and or JC6 e The motor cables JC7 and or JC11 e The inputs outputs cables JC9 and or JC10 Simple shielded cable must be linked to the connector shells on both cable ends Only full metallic conductive shells connector must be used Shield with only aluminum foil metallized plastic film is forbidden Use only copper braid 85 covering shield The shield must entirely cover all wires Pig tails connections are forbidden The shield contact on 360 and a metallic cable clamp is necessary Remark All the cables connected to the controller must have copper conductors only and an insulation standing at least 75
33. d on the above mentioned current values The values given in the above mentioned table are given for a sinusoidal output current with a frequency higher than 0 5 Hz The losses induced by a AC current are shared between the transistors A DC current heat up only some of the IGBTs and can induce their breakdown after 10 minutes if the current is near the maximum full load ETEL Doc Hardware Manual DSCDP Ver G 6 1 11 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com MOTION TECHNOLOGY 2 2 4 DSCDP Hardware Manual 19 DSCDP CONTROL FEATURES for HOUSED FORMAT Motion profile and command inputs outputs ne 500 us management sampling time Digital current loop sampling time 55 56 us Position loop sampling time 55 56 us General Motion profiles Trapezoidal S curve sine look up table interpolated DSMAX 32 bits floating point DSP Dual SHARC Digital Signal Processor Power stage relay Relay cutting the 15 VDC voltage of the power part Brake resistor External gt 40Q with thermal switch protection ETEL BUS LITE 2 host PC communication RS232 or RS422 115 200 bps Turbo ETEL Bus multi axis communication 100 Mbps based on Ethernet components Standard CAN interface option with DSO CAN board interfaces PROFIBUS interface option with DSO PRO board MACROBUS interface option with DSO MAC board Analog 1Vptp Max 400kHz in
34. d to OV E 84 6 GND Auxiliary supply output OV 7 8 FAST INT FTI Fast Time Interrupt signal 18 kHz active on a low state TTL signal Remark these signals are only available from the DSCDP3xx xxxF version and later The download key of the DSCDP is compatible with the DSC2P DSC2V and DSCDL key Refer to the corresponding Operation amp Software Manual for more information about the STI and FTI 0 5 V p gt encoder s A a lS WY A NY 0 5 Vp foe encoder s cosine signal By KATA 0 5 V SINM1 5V m or M2 OV COS M1 5Vp or M2 OV ETEL Doc Hardware Manual DSCDP Ver G 6 1 11 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com EEL MOTION TECHNOLOGY Motor connectors 3 4 3 4 1 Remark p Warning A Caution A Caution Aes DSCDP Hardware Manual 33 High voltage may be present on the motor connector Before connecting or disconnecting the motor cable or touching the controller turn off all the power supplies and wait 10 minutes to allow the internal DC bus capacitors to discharge The motor connectors must be insulated no contact from the power and the mains The motor connectors must always be correctly screwed onto the DSCDP to respect the EMC standard The motor connectors must be handled in an ESD protected environment only T
35. e on EMC before operating the controller Warning Signals a danger of electrical shock to the operator Can be fatal for a person Caution Indicates electrostatic discharges ESD dangerous for the DSCDP The components must be handled in an ESD protected environment only Caution Signals a danger for the DSCDP Can be destructive for the material A danger for the operator can result from this Remark The DSCDP associated to its motor connector complies with the 89 336 EEC directive on EMC and the 73 23 EEC low voltage directive ETEL Doc Hardware Manual DSCDP Ver G 6 1 11 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com DSCDP Hardware Manual 7 MOTION TECHNOLOGY 1 2 1 2 1 1 2 2 1 2 3 1 2 4 1 2 5 DSCDP presentation Working principle The DSCDP is a digital position controller It has been designed for direct drive applications Its power bridge PWM switching is determined by the motor position encoder The DSCDP includes on a single board the control circuits the power bridge and all the necessary interfaces for the communication the encoders and the inputs outputs for two motors The housed model includes also a power supply on the same board inside the same housing Applications The DSCDP can drive two single phase two phase or and three phase motors You can obtain brushless torque and linear motors from ETEL as well as moving coils and m
36. ference mark acquisition zone The D Sub 9 pins connector is only available on the DSCDP1xx xxx D SUB 9 pins female ANALOG ENCODER Pin Signal Function Interface 1 SIN Sine signal input 2 GND Encoder supply output OV pply output OV DSCDP JC5 amp JCB 3 COS Cosine signal input COS Q O 4 GND Encoder supply output OV SIN R Q 5 IDX z 9 09 5 IDX Index signal input Ro m7 05 COS g 26 l o 6 0 1 6 SIN Sine signal input SIN z IDX RI C Z O T 5VDC Encoder supply output protected by F3 1A 8 COS Cosine signal input 9 IDX Index signal input Remark The 5VDC encoder supply output is protected by the fuse F3 1A on JC5 and JC6 ETEL Doc Hardware Manual DSCDP Ver G 6 1 11 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com 24 3 1 1 2 DSCDP Hardware Manual The D Sub 15 pins high density connector is only available on the DSCDP3xx xxx MOTION TECHNOLOGY D SUB 15 pins high density female ANALOG ENCODER Pin Signal Function Interface 1 Reserved Do not connect 2 Reserved Do not connect 3 Reserved Do not connect 4 5VDC_ Encoder supply output protected by fuse F3 of 1A 5 GND Encoder supply output OV JC5
37. gaa tia Contact us 888 88 SOURCE sales artisantg com www artisantg com
38. he motor cables connected to the DSCDP must be shielded see 3 7 1 ETEL motor cables numbering system ETEL standard motors cables are numbered according to the following system Three phase motors Designation Function 1 or U1 Motor phase 1 2 or VV2 Motor phase 2 3 or WWW3 Motor phase 3 Green Yellow Protective earth 3 4 2 Connector JC7 and JC11 Motor connection The DSCDP can drive single phase two phase and three phase motors Connectors JC7 and JC11 enable the supply of the motor phase s Phoenix Contact PC 4 4 G 7 62 plastic connector MOTOR f i Functions Pin Signal CONNECTION Single phase motor Two phase motor Three phase motor JC7 1 PE_M1 Protective earth Protective earth Protective earth 0 I 2 PH3_M1 Do not connect Motor phase 2 Motor phase 3 1 3 PH2_M1 Motor phase Motor phase 1 2 Motor phase 2 1 Wa 4 PH1_M1 Motor phase Motor phase 1 Motor phase 1 Z zZ C LO L a L LL L L LLL LUL ESS Q o 1 PE_M2 Protective earth Protective earth Protective earth oc JC11 O O 0 2 PH3_M2 Do not connect Motor phase 2 Motor phase 3 0 1 3 PH2_M2 Motor phase Motor phase 1 2 Motor phase 2 1 4 PH1_M2 Motor phase Motor phase 1 Motor phase 1 With two phase motor the current in motor phase 1 2 is equal to V2 x motor phase 1 or V2 x motor phase 2 Be careful to use the suitable c
39. ine based in ETEL s headquarters can be reached e by phone 41 0 32 862 01 12 e by fax 41 0 32 862 01 01 by e mail support etel ch All marketing and technical documentation as well as firmware and software can be downloaded from ETEL s web site www etel ch ETEL organizes training courses for customers on request including theoretical presentations of our products and practical demonstrations at our facilities ETEL Doc Hardware Manual DSCDP Ver G 6 1 11 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com A rtisan Artisan Technology Group is your source for quality TecmoogyGroup new and certified used pre owned equipment FAST SHIPPING AND SERVICE CENTER REPAIRS WE BUY USED EQUIPMENT DELIVERY Experienced engineers and technicians on staff Sell your excess underutilized and idle used equipment TENS OF THOUSANDS OF at our full service in house repair center We also offer credit for buy backs and trade ins IN STOCK ITEMS www artisantg com WeBuyEquipment 7 EQUIPMENT DEMOS HUNDREDS OF InstraV ea REMOTE INSPECTION LOOKING FOR MORE INFORMATION MANUFACTURERS Remotely inspect equipment before purchasing with Visit us on the web at www artisantg com 7 for more our interactive website at www instraview com information on price quotations drivers technical LEASING MONTHLY specifications manuals and documentation RENTALS ITAR CERTIFIED D a
40. ity Instrumentation Guaranteed 888 88 SOURCE www artisantg com DSCDP Hardware Manual 25 MOTION TECHNOLOGY D SUB 15 pins high density female ANALOG x A KEI Pin Signal Function Interface 1 EDT EnDat serial data I O R8485 2 ECL EnDat clock output RS485 3 ECL EnDat clock output RS485 4 5VDC Encoder supply output protected by fuse F3 of 1A 5 GND Encoder supply output OV JC5 amp JCB 6 COS Cosine signal input DSCDP F a l g p W A A a 7 SIN Sine signal input Cos 4 R iS SIN Zz 8 Reserved Do not connect RO w COS oO SIN ro 9 EDT EnDat serial data I O RS485 RI C A 10 Reserved Do not connect 11 Reserved Do not connect 12 GND Encoder supply output OV 13 COS Cosine signal input 14 SIN Sine signal input 15 Reserved Do not connect Remark The 5VDC encoder supply output is protected by the fuse F3 1A on JC5 and JC6 The cable used with an absolute analog encoder EnDat 2 1 must have power wires with a minimum diameter to guarantee a sufficient voltage at the terminals of the encoder refer to the data sheet of the encoder for more information JC5 is used to connect the encoder of motor 1 and JC6 for the one of motor 2 3 1 1 3 TTL encoder Caution to 400KHz because the interface is an analog one It is possible to connec
41. led explanations for proper connections are given in each case There are six groups of connectors according to their function Encoders connectors see 3 1 Inputs outputs connectors see 3 2 Communication connectors see 3 3 Motor connectors see 3 4 Power connectors see 3 5 Optional boards connector see 3 6 Before connecting or disconnecting a cable on one of these connectors or touching the controller turn off all the power supplies and wait 10 minutes to allow the internal DC bus capacitors to discharge A Warning High voltage may be present on the power and motor connectors the mains The inputs and outputs must be connected to an Extra Low Voltage circuit only SELV Most inputs and outputs are not galvanically insulated from the GND The motor connectors must always be correctly screwed onto the DSCDP Caution All the inputs outputs cables must be insulated no contact from the power and A Caution All the connectors must be handled in an ESD protected environment only 7 VN Remark In the next paragraphs connectors with male pins are indicated with the e symbol full and female pins are represented with the o symbol empty ETEL Doc Hardware Manual DSCDP Ver G 6 1 11 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com MOTION TECHNOLOGY 3 1 Encoder connectors DSCDP Hardware Manual 3 1 1 Connectors JC5 and JC6 P
42. llows Transmission rate 115 200 bps Data length 8 bits Start bit 1 Stop bit 1 Parity No Handshaking No The Turbo ETEL Bus protocol is closed to the user who cannot have direct access to it ETEL Bus Lite2 communication between the PC and the DSCDP Turbo ETEL Bus communication between DSCDPs RS 232 RS 422 For example for the use of an on Normal connection between a PC line control system with a and a DSCDP for communication communication system other than The Turbo ETEL Bus works at 100 Mbps and is based on purposes with ETEL Tools software RS232 or if the PC comes with a Ethernet components e g RS422 board and its RS 232 port is already used The user can select the RS232 type of ETEL Bus Lite2 communication by connecting the EBL2_select_232 422 pin to the GND OV If this connection is not made RS422 type is automatically selected default status Remark _ If the cables provided by ETEL are used the communication type by default is RS232 The communication connectors are JC1 JC2 JC3 and JC4 see the following tables The JC1 connector is used for the TEB data input and JC2 for the TEB data output They are used to make a daisy chain between controllers simply with standard RJ 45 cables The JC3 connector allows both types of ETEL Bus Lite2 communication RS232 or RS422 and the selection between them The JC4 connector is used for the download key to set the co
43. nically separated The inputs and outputs are insulated from the control part by opto couplers 5 2oron gt g ODFaDF gt 1 Qa i Moi m I a O T AE ee ne Q l Oo FE EG ene ees wi ene eer ep eo DSO HIO 2 e Ee oer a 3 E S cr a aaa m PROFIBUS 2 o o rm r SE a l esaea a Or Wl itetieescu See g i 528 l Sg MACRO bus 1 RP or I Oem E ON 2 ens ae COP ee CAN bus 1 o ee cs cs eee eee ee 3 5 Optional o5 5 la S g K5 board 5 fo 2 g ke o 1 S te 5 Digital g i 2 outputs M2 ax 8 3 iS lt 2 iL Oo 5 A Digital P ke 2 i S D a inputs M2 Qs Digital 5 5 outputs M1 o 5 5 38 S ot Digital gt 6 inputs M1 e e eee ee ee I 4 a m Analog TTL o encoder input M2 4 e Q ia Analog TTL 2 wo encoder input M1 9 l l I I l O gt i I ETEL Bus Lite2 ie TR IN OUT 2 e218 Sig a amp L Gos fm 2 b SS Sige 2 TEB 9 T a E SEH 5 ae S s IN out fe I QO I e I zZ l oO I COD wo gt uxXrFWwWOeZti4 aOZwWE NDAQA J gt Remark M1 and M2 represent the motor 1 and the motor 2 respectively it is possible to plug an EnDat 2 1 encoder D Sub 15 pins high density connector but only with the DSCDP3xx xxx version Caution The GND is internally connected to the DSCDP front panel which is connected to the ground
44. nit 0 gt 1 50 55 us DOUTs 1 gt 0 300 330 us 0 gt 1 100 110 ns DIN 2 high speed 1 gt 0 600 660 ns 0 gt 1 4 5 us DINs 1 9 and 10 1 gt 0 40 50 us Remark The above mentioned times takes only the hardware into account To have the entire time a delay max 1 STI must be added to these times to take the treatment of the command by the software into account ETEL Doc Hardware Manual DSCDP Ver G 6 1 11 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com 30 3 3 DSCDP Hardware Manual MOTION TECHNOLOGY Communication connectors Caution The communication connectors must be insulated no contact from the power and the mains The inputs and outputs of these connectors are not galvanically insulated from the GND The inputs and outputs must be connected to an Extra Low Voltage circuit only SELV A Caution The communication connectors must be handled in an ESD protected environment rt N only Remark The communication cables connected to the DSCDP must be shielded see 3 7 1 The communication between a host PC and a DSCDP is obtained via the ETEL Bus Lite2 EBL2 protocol refer to the EBL2 Communication Manual for more information The communication between the DSCDPs is obtained via the Turbo ETEL Bus TEB protocol which needs a TEB master DSMAX or DSTEB The ETEL Bus Lite2 protocol is open to the user It is configured as fo
45. ntroller to the wait for program mode it also includes TTL signals to indicate the states of the encoder s sine and cosine Remark The download key of the DSCDP is compatible with the DSC2P key ETEL Doc Hardware Manual DSCDP Ver G 6 1 11 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com i MOTION TECHNOLOGY DSCDP Hardware Manual 31 3 3 1 Connector JC1 Turbo ETEL Bus input RJ 45 8 pins female TEB IN Pin Signal Function 1 RX TEB data reception Ethernet 100 Mbps 2 RX TEB data reception Ethernet 100 Mbps JC1 3 SNI DSCDP synchronization input 4 RSI DSCDP TEB reset input fo 3 5 RSI DSCDP TEB reset input ak 84 6 SNI DSCDP synchronization input 7 AUXO Output reserved for a future TEB application 8 AUXO Output reserved for a future TEB application Remark The TEB cable must meet the following characteristics 1 1 shielded cable category 5 with 8 wires 3 3 2 Connector JC2 Turbo ETEL Bus output RJ 45 8 pins female TEB OUT Pin Signal Function 1 TX TEB data transmission Ethernet 100 Mbps 2 TX TEB data transmission Ethernet 100 Mbps JC2 3 SNO DSCDP synchronization output i 4 RSO DSCDP TEB reset output 3 J 5 RSO DSCDP TEB reset output tu 1 8 6 SNO D
46. or the EMC refer to the 89 336 EEC directive UL recognized MOVs Epcos SIOV S14K320G5S5 Vclamp 840V for the power input and a SIOV S14K275G5S5 Vclamp 710V for the auxiliary input or equivalent CCN XUHT2 an inrush limiter according to the size of the capacitor bank and UL listed fuses Little fuse KLKD F20AH 600VDC or equivalent on the power input and a F2AL 250V on the auxiliary input The signal sent to the DSCDP pin d14 INRUSH has to be e 15VDC loading or error the power supply delivers the current to load the DSCDP DC bus capacitors 15VDC between d14 inrush and z16 GNDpwr e OV ready the power supply has finished to load the DSCDP DC bus capacitors shorted to z16 GNDpwr DIN 41612 H15 15 pins male POWER SUPPLY INPUT Pin Signal Function z4 Reserved Do not connect JC15 d6 15VDC_ Do not connect j z8 Reserved Do not connect I 4 d10 Reserved Do not connect 6 I 8 z12 Vaux Auxiliary supply input 24 to 55VDC or 120 to 340VDC depending on controller model 10 l l 12 d14 INRUSH _ Inrush input OV OK 15VDC loading Connected to ETEL power supply 14 I l is z16 GNDpwr Power supply input OV 18 d18 GNDpwr Power supply input OV 2 L z20 Vpwr Power supply input 24 to 34
47. osition encoders 23 Caution The encoder cable s must be insulated no contact from the power and the mains The inputs and outputs of this connector are not galvanically insulated from the GND The inputs and outputs must be connected to an Extra Low Voltage circuit only SELV A Caution The encoder connectors must be handled in an ESD protected environment only Remark The encoder cable s connected to the DSCDP must be shielded see 3 7 1 Depending on the version of the DSCDP rack format two types of encoder connector can be found e a D Sub 9 pins connector on the DSCDP1xx xxx where an incremental analog encoder 1 Vptp or a TTL encoder can be connected e a D Sub 15 pins high density connector on the DSCDP3xx xxx and later where an incremental analog encoder 1 Vptp or an analog absolute encoder EnDat 2 1 or a TTL encoder can be connected The DSCDP housed format includes only a D Sub 15 pins high density encoder connector Remark JC5 is used to connect the encoder of motor 1 and JC6 for the one of motor 2 3 1 1 1 Incremental analog encoder 1 Vptp The incremental analog encoder has 1Vptp signals with a load resistor Rg 120 It determines the motor position thanks to two sinusoidal signals with a 90 phase shift sine and cosine A third signal the index also called reference mark gives the absolute motor position Sine 0 5V A Position Position d gt Position gt lt Re
48. oving magnets The DSCDP can drive these motors and also brushless motors DC motors steppers only if three phase motors are star connected They must also be implemented with analog incremental or absolute EnDat 2 1 or TTL encoders available on the market Digital Hall effect sensor can also be connected to the controller with firmware from version 1 12A It is also possible to drive stepper motors in open loop no need of encoder in this case with firmware from version 1 14A General operating conditions The DSCDP is designed to operate in a non aggressive and clean environment with a humidity rate ranging between 10 and 85 an altitude lt 2000m 6562 ft and a temperature ranging between 15 C 59 F and 40 C 104 F for the rack format or 30 C 86 F for the housed format The DSCDP must be connected to an electrical network of overvoltage category 2 refer to EN 50178 and UL 840 standards for more information and is suitable for use on a circuit capable of delivering not more than 5000 Arms symmetrical amperes 400 volts maximum The electronics must be in an enclosure respecting a pollution degree of 2 refer to UL 508C and EN 50178 standards for more information The DSCDP is not designed or intended for use in the on line control of air traffic aircraft navigation and communications as well as critical components in life support systems or in the design construction operation and maintenance of any nuclear facility
49. reen LED is off only the auxiliary supply input is switched on Remark The power supply s LEDs are present on the DSCDP housed format and on the DSO PWS supplying the DSCDP rack format ETEL Doc Hardware Manual DSCDP Ver G 6 1 11 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com DSCDP Hardware Manual 41 MOTION TECHNOLOGY 4 Service and support For any inquiry regarding technical commercial and service information relating to ETEL products please contact your ETEL representative HEADQUARTER SWITZERLAND AMERICAS AUSTRIA Representative ETEL S A Zone industrielle CH 2112 Motiers Phone 41 0 32 862 01 00 Fax 41 0 32 862 01 01 E mail etel etel ch http www etel ch ETEL Inc 333 E State Parkway US Schaumburg IL USA 60173 5337 Phone 1 847 519 3380 Fax 1 847 490 0151 E mail info etelusa com l L ELEKTRONIK GmbH Vibritteweg 9 AT 6840 G tzis Phone 43 55 23 645 42 Fax 43 55 23 645 424 E mail b hoerburger iul elektronik at FRANCE ETEL S A Carr Haussmann 4 all e du Trait d Union FR 77127 Lieusaint Phone 33 0 1 60 60 20 92 Fax 33 0 1 60 02 26 38 E mail etel etel fr GERMANY ETEL GmbH Schillgasse 14 DE 78661 Dietingen Phone 49 0 741 17453 0 Fax 49 0 741 17453 99 E mail etel etelgmbh de GREAT BRITAIN HEIDENHAIN GB Ltd 200 London Road GB Burgess Hill West Sussex RH 15 9RD
50. rnal home switch connect it to DIN2 The auxiliary supply can be external to the controller as shown below External supply Digital Hall effect sensor 3 digital inputs H1 H2 and H3 are used to connect a digital Hall effect sensor This sensor is used for the motor commutation thanks to three digital signals one for each Hall effect sensor The digital Hall effect sensor is available with the firmware from version 1 12A On the following graph the Hall signals and the sine voltages between the motor phases are displayed ETEL Doc Hardware Manual DSCDP Ver G 6 1 11 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com 28 DSCDP Hardware Manual MOTION TECHNOLOGY H1 Position V1 2 H2 Position V2 3 V3 1 H3 H2 H3 GND_EXT An external pull up resistor must be added per sensor A resistor of 1 5 KQ 1 4 W must be used if Vext is equal to 15VDC If the user needs to supply the Hall effect sensor with another voltage please contact ETEL to define the value of the resistor 3 2 1 2 Digital outputs To use a digital output a voltage should previously be supplied to the external auxiliary supply Vext This voltage should range between 12VDC and 28VDC The maximum total current provided by the digital outputs is limited to 500 mA limited by fuse F2 It is recommended to use an external auxiliary supply Vext as shown
51. side the same housing The main difference between the rack formats and the housed format concerns the power supply connectors Rack format There are two different sizes of DSCDP rack format the DSCDPxx1 xxx 10F wide and the DSCDPxx2 xxx 14F wide Outline and dimensions Refer to the following chapters for more details about the connectors JC1 see 3 3 1 JC4 see 3 3 4 JC7 see 3 4 2 JC10 see 3 2 1 JC2 see 3 3 2 JC5 see 3 1 1 JC8 see 3 6 1 JC11 see 3 4 2 JC3 see 3 3 3 JC6 see 3 1 1 JC9 see 3 2 1 JC15 see 3 5 1 PSC Dual POSITION CONTROLLER sce A 9 H af ooo _ ICs ES g 261 80 261 80 MAAR Standard 6U 10F Standard 6U 14F Unit mm Unit mm Weight 1 1 Kg Weight 2 0 Kg ETEL Doc Hardware Manual DSCDP Ver G 6 1 11 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com DSCDP Hardware Manual 11 MOTION TECHNOLOGY 2 1 2 Block schematics In the DSCDP rack formats all parts are on a single board the servo board They need to be powered by an external power supply The power supply developed by ETEL refer to the DSO PWS User s Manual for more information is designed to fit most applications If you use another power supply it must meet all the specifications written on the next page On the servo board the power part and the control part are galva
52. t a TTL encoder on this connector but the input frequency is limited TTL encoders measure the motor position with 2 phase shifted TTL signals Each change of state of one of the signals corresponds to an increment of the motor position A third signal index gives the motor absolute position The encoder TTL signals have to be compatible with the EIA standard RS422 These signals have the following form ETEL Doc Hardware Manual DSCDP Ver G 6 1 11 I I l 14 I E Sik gt lt Reference mark acquisition zone Signal TTL1 UA1 Signal TTL2 UA2 Index TTLO UAO Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com 26 DSCDP Hardware Manual The D Sub 9 pins connector is only available on the DSCDP1xx xxx MOTION TECHNOLOGY D SUB 9 pins female ANALOG A z EEIE Pin Signal Function Interface 1 UA1 TTL 1 signal input 2 GND Encoder supply output OV en DSCDP re JC5 amp ICE 3 UA2 TTL 2 signal input m w O UAO i O 4 GND Encoder supply output OV UA1 R O UA2 a gt fa 5 UAO TTL O signal input i g UAO He t O 6 UA1 TTL 1 signal input UA1 lt O UA2 RI C 2
53. t the connectors JC1 see 3 3 1 JC5 see 3 1 1 JC9 see 3 2 1 JC12 see 3 5 3 JC2 see 3 3 2 JC6 see 3 1 1 JC10 see 3 2 1 JC13 see 3 5 2 JC3 see 3 3 3 JC7 see 3 4 2 JC11 see 3 4 2 JC14 see 3 5 4 JC4 see 3 3 4 JC8 see 3 6 1 46 46 Oy i E oe en wo op oO m N A 65 e Unit mm weight 5 Kg Remark 2mm must be added to the above mentioned width of the controller to take the screw heads into account ETEL Doc Hardware Manual DSCDP Ver G 6 1 11 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com DSCDP Hardware Manual 17 MOTION TECHNOLOGY 2 2 2 Block schematics The housed format contains two boards the servo board and the power supply board On the servo board the power part and the control part are galvanically separated The inputs and outputs are insulated from the control part by opto couplers ZOO ODrFaDrF mes N N y N m pami nr F w I I Tt u5 Oo a2 a a ao ff ao as xm e a 4 gt l a Q 2 BZ 7 ee l op O l O g E O a a R co S22 Q 2 5 x O a Ww A n o 2 5 kr m o oO D r a ee a A a S re O ORD E Sy ere eee grr Ss Optional Aii 2 board 5 ca As g Digital a S outputs M2 D O 6 2 fe w m E Q 5 5 Digit
54. the DSO HIO optional board version but eeu shared between both motors ETEL Tools software for setting monitoring Windows 9x 2000 NT XP Software DLL files C C VB LV Windows 9x 2000 NT XP QNX4 QNX6 programmability User s programmable sequence 4096 lines per axis Firmware update RS232 Turbo ETEL Bus ETEL Doc Hardware Manual DSCDP Ver G 6 1 11 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com 14 DSCDP Hardware Manual MOTION TECHNOLOGY 2 1 4 Mounting systems Installation requirements The DSCDP rack formats are dedicated to be mounted inside a rack case system safety degree IP 20 according to EN 60529 standard To respect this degree each empty slot if a controller is not present in the rack case must be closed by a front panel The rack case must be in an enclosure respecting a pollution degree of 2 refer to UL 508C and EN 50178 standards for more information a Warning The rack case with the controllers and the power supply has the following electrical The rack formats are mounted vertically inside a rack case Here is an example 483 00 19 426 72 84F lt E mse oudt ose ouat OSE Duat VSE Dudi BSE Duar DSE gual nse ou t oserws R GONTROLLER PORER BUPT des KJ Jea Jes 3 Oli G ONO A agf 0 0 PRS eg e H 0o 0 0 eo PRE OU 00 0U e 8 3
55. u want to manufacture your own RS232 communication cable you should wire it as shown below To the DSCDP JC3 To the PC serial port gt Va Insulation g D SUB connector RJ 45 connector 9 pins female 8 pins male protection Connector JC4 Download key This connector is used for the download key If the DSCDP does not switch to wait for program there is an hardware override possibility to force this mode To do so plug the download key into the JC4 connector switch off and on the controller and the DSCDP will switch to wait for program in order to download a new firmware in the DSCDP A download key is a 8 pins RJ 45 male connector with a bridge between pins 5 6 SLOW INT STI Slow Time Interrupt signal 2 kHz active on a low state TTL signal Download key JC4 5 RJ 45 connector Bi 8 pins male RJ 45 8 pins female DOWNLOAD KEY Pin Signal Function 1 SIN M1 Indicates when the analog encoder s sine signal of motor M1 goes through 0 TTL signal 2 COS M1 Indicates when the analog encoder s cosine signal of motor M1 goes through 0 TTL signal JC4 3 SIN M2 _ Indicates when the analog encoder s sine signal of motor M2 goes through 0 TTL signal 4 COS M2 Indicates when the analog encoder s cosine signal of motor M2 goes through 0 TTL signal z 1 5 DWL Sets the DSCDP to wait for program download if connecte
56. urbances from invading the mains meet CE standard e With US mains Primary 3 x 220 V V Secondary 3 x 220 V Y the insulation transformer prevents possible disturbances from invading the mains meet UL standard For example a Branch Circuit Protection BCP or a circuit breaker on the power line JC13 allows the user to switch off the motor in case of emergency without loosing the position reading data So a new homing process will not be necessary after an emergency stop Three phase connection DSCDPxx4 Mains L1 RCD FI differential AUTO EXTERNAL L2 switch TRANSFORMER FILTER Al 30mA L3 24 VDC OV Single phase connection BCP DSCDPxx4 Mains L RCD FI differential EXTERNAL N switch FILTER Al 30mA 24 VDC OV JC12 Always connect PE Ground Screw under the controller Remark RCD Residual Current Device and BCP Branch Circuit Protection If the DSCDP is used in an UL compatible system the manufacturer of this system must use a BCP ABB S283UX 13A UL 489 listed or equivalent otherwise a 16A circuit breaker is suitable for non UL system ETEL Doc Hardware Manual DSCDP Ver G 6 1 11 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com 36 3 5 3 DSCDP Hardware Manual MOTION TECHNOLOGY For the motor wiring refer to the EN 60204 1 or NEC UL standard in order to use the adequate cable section The DSCDP housed format
57. urrent 9A 19A 19A during 2 seconds 6 4 Arms 13 5 Arms 13 5 Arms PWM at 18 kHz One phase motor 1 1 1 Max full load current RENU A 4 900 A TEMA PWM at 18 kHz 3 5 Arms 3 5 Arms 7 5 Arms One phase motor Max overload current 11A 21A 21A during 2 seconds 7 5 Arms 14 9 Arms 14 9 Arms PWM at 18 kHz Current ripple frequency 36 kHz Power supply input DC voltage 24 400 VDC DC voltage 120 340 VDC Auxiliary supply input Max current at 120 VDC 2 for DSCDPxxx x1x 200 MA Max current at 340 VDC 70 mA 2 DC voltage 24 55 VDC Auxiliary supply input Max current at 24 VDC 2 for DSCDPxxx x2x 1A Max current at 55 VDC 500 mA Maximum current measurable by the controller 12 5A 25A 25A 1 Continuous current can be reached only with forced air cooling external fan necessary refer to 2 1 4 2 With optional board mounted on the DSCDP no external device connected to the I O The current can change depending on the type s of encoder s used Note for DSCDPxxx x2x the DC current is equal to 450 mA at 48 VDC Remark With PWM at 18 kHz the current ripple in the motor is at 36 kHz With two phase motor the current in motor phase 1 2 pin 3 of JC7 and JC11 connectors is equal to V2 x motor phase 1 or V2 x motor phase 2 Be careful to use the suitable cable diameter ETEL Doc Hardware Manual DSCDP Ver G 6 1 11 Artisan Technology Group Quality Instrumentation Guaranteed
58. ve earth PE to the screw under the DSCDP Remark The tightening torque for the screws of the auxiliary input connector is 0 25 Nm max The power stage relay 24 VDC 2880 Q allows the user to cut the 15 VDC voltage supplying the IGBT gate driver when the 24 VDC supply input of this relay is stopped If the power stage relay is not powered the IGBT gate driver is deactivated IGBT opened and no power is present on the motor s output The power stage relay must then be powered pin 4 to 0 V and pin 5 to 24 VDC to have power on the motor s output otherwise an Inrush error will appear e The motor s short circuit relay 24 VDC 490 Q which is optional allows the user to short circuit the motor s phases If this relay is not powered the motor s phases are shorted The motor s short circuit relay must then be powered pin 1 to 24 VDC to have power on the motor s output ETEL Doc Hardware Manual DSCDP Ver G 6 1 11 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com DSCDP Hardware Manual 37 MOTION TECHNOLOGY Example of a power stage relay and short circuit relay used with an emergency stop push button PUSH JC12 DSCDP sl Nt MOTOR S SHORT 1 CIRCUIT RELAY 1 GNDAUX 24 VDC aD i r VAUX l L e POWER STAGE RELAY 1 POWER STAGE RELAY 3 5 JC9 a 5 re 1 VEXT EXT

Etel DSCDP Manual - Artisan Technology Group

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