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1. 13 Form No DHLM 0105 HATCO AUTHORIZED PARTS DISTRIBUTORS ALABAMA Jones McLeod Appl Svc Birmingham 205 251 0159 ARIZONA Auth Comm Food Equip Phoenix 602 234 2443 Byassee Equipment Co Phoenix 602 252 0402 CALIFORNIA Industrial Electric Huntington Beach 714 379 7100 Chapman Appl Service San Diego 619 298 7106 P amp D Appliance S San Francisco COLORADO Hawkins Commercial Appliance Englewood 303 781 5548 650 635 1900 DELAWARE Food Equipment Service Wilmington 302 996 9363 FLORIDA Whaley Foodservice Repair Jacksonville 904 725 7800 Universal Restaurant Services Miami 305 593 5488 Nass Service Co Inc Orlando B GS 1 Pompano Beach 407 425 2681 954 971 0456 Comm Appliance Service Tampa 813 663 0313 GEORGIA TWC Services Smyrna 770 438 9797 Heritage Service Group Norcross 866 388 9837 Southeastern Rest Svc Norcross 770 446 6177 HAWAII Burney s Comm Service Inc Honolulu 808 848 1466 Food Equip Parts amp Service Honolulu 808 847 4871 ILLINOIS Parts Town Lombard 708 865 7278 Eichenauer Elec Service Decatur 217 429 4229 Midwest Elec Appl Service Elmhurst 630 279 8000 Cone s Repair Service Moline 309 797 5323 INDIANA GCS Service Indianapolis 317 545 9655 IOWA Electric Motor Service Co Davenport 319 323 1823 Goodwin Tucker Group Des Moines 515 262 8308 KENTUCKY GCS Service Louisville 502 36
2. OKLAHOMA Hagar Rest Service Inc Oklahoma City 405 235 2184 419 385 9121 Krueger Inc Oklahoma City 405 528 8883 OREGON Bressie Electric Co Portland 503 231 7171 Ron s Service Inc Portland 503 624 0890 PENNSYLVANIA Elmer Schultz Services Philadelphia 215 627 5401 FAST Comm Appl Service Philadelphia 215 288 4800 GCS Service Pittsburgh 412 787 1970 K amp D Service Co Harrisburg 717 236 9039 Electric Repair Co Reading RHODE ISLAND Marshall Electric Co Providence SOUTH CAROLINA Whaley Foodservice Repair W Columbia 803 791 4420 610 376 5444 401 331 1163 TENNESSEE Camp Electric Memphis 901 527 7543 TEXAS Stove Parts Supply Fort Worth 817 831 0381 Armstrong Repair Service Houston 713 666 7100 Commercial Kitchen Repair Co San Antonio 210 735 2811 UTAH La Monica s Rest Equip Service Murray 801 263 3221 VIRGINIA Daubers Norfolk 757 855 4097 Daubers Springfield 703 866 3600 WASHINGTON Restaurant Appl Service Seattle 206 524 8200 WISCONSIN A S C Inc Madison 608 246 3160 A S C Inc Milwaukee 414 543 6460 CANADA BRITISH COLUMBIA Key Food Equipment Service Vancouver 604 433 4484 MANITOBA Denko Mechanical Ltd Winnipeg ONTARIO R G Henderson Ltd Toronto Choquette CKS Ottawa QUEBEC Choquette CKS Montreal Choquette CKS Qu bec City 204 233 8003 416 422 5580 613 739 8458 514 722 2000 418 681 3944 HATCO C
3. 1a h Model DL 400 Model DL 500 Model DL 700 T 0000 F i L k A gt k A Model DL 725 Model DL 750 mo AN ie a A gt gt k A gt gt A gt Model DL 760 Model DL 775 Model DL 800 Figure 1 Lamp Dimensions NOTE The height dimension of the shade increases by 2 51 mm when utilizing the L lower switch location Form No DHLM 0105 MODEL DESIGNATION a Decorative Lamp High Wattage SHADE STYLE bo 00 400 500 700 750 760 DLH 700 STU T 1 A A NA p Cc 775 800 SWITCH LOCATION U Upper Switch Not available with high watt track or R mount L Lower Switch Not available with A mount or high watt NOTE The height dimension of the shade increases by 2 51 mm when utilizing the L lower switch location R Remote Switch N None supplied by installer NOTE Remote switch provides one remote toggle and switch plate per unit Each switch is capable of handling 1200W of heat lamp power four 250 watt lamps or three 375 watt lamps R Mount Lamp mounts with adjustable cord Cord adjusts up down from 30 762 mm to 68 1 2 1740 mm MOUNTING STYLE RT Mount Lamp mounts with adjustable cord to track adaptor Cord adjusts up down from 32 3 8 762 mm to 70 7 8 1800 mm A TER I 1 C Mount Lamp mount
4. 5 127 mm above a non combustible surface If safe distances are not maintained discoloration or combustion could occur Z DLH high watt heat lamps 375 watt bulb must have a minimum of 27 686 mm above a flammable surface or minimum clearance of 5 127 mm above a non combustible surface If safe distances are not maintained discoloration or combustion could occur A For safe and proper operation do not install a 375 watt bulb into a DL standard watt lamp DM service is required on this unit contact your Authorized Hatco Service Agent or contact the Hatco Service Department at 800 558 0607 or 414 671 6350 fax 800 690 2966 or International fax 414 671 3976 A This product has no user serviceable parts To avoid damage to the unit or injury to personnel use only Authorized Hatco Service Agents and Genuine Hatco Replacement Parts when service is required Genuine Hatco Replacement Parts are specified to operate safely in the environments in which they are used Some aftermarket or generic replacement parts do not have the characteristics that will allow them to operate safely in Hatco equipment It is essential to use Hatco Replacement Parts when repairing Hatco equipment Failure to use Hatco Replacement Parts may subject operators of the equipment to hazardous electrical voltage resulting in electrical shock or burn Form No DHLM 0105 IMPORTANT SAFETY INFORMATION A CAUTIONS Z Some exteri
5. rests against the ceiling and install the two ball cap nuts until snug to the ceiling INSTALLING TRACK MOUNT CT ST AND RT CAUTION Hatco DL lamp warmers are built to fit HALO brand L651 L652 and L653 Power Trac track lighting systems only Do not attempt to use on any other track lighting system Z CAUTION For safe and proper operation the maximum capacity of Power Trac is 20A per circuit Check the fuses and circuits carefully before installing 20A maximum includes all lights and appliances connected to the circuit 120 volt only maximum 1920 watts per any length track The Trac system is to be supplied by a single branch circuit 120V 60 Hz 20A NOTE Maximum seven 250 watt lamp units or five 375 watt lamp units per each 20 amp Track Bar circuit Installer is responsible for properly sizing the supply circuit with the lamp load Hatco provides track kits in three different lengths L651 4 ft 1219 mm e L651 8 ft 2438 mm e 652 12 ft 3658 mm L653 When installing or using this Trac system the INSTALLATION ep A C P amp S Mount DA a R Mount e Figure 6 Non Track Mounting following basic safety precautions should always be followed Read all of these installation instructions before installing the Trac system e Save these instructions and refer to them when additions to or changes in the Trac configuration are mad
6. DescriptiOMS oooooconcnccncnnncicccccccccccno 5 All Models 5 DL Models Standard Wattage 5 DLH Models High Wattage oooco c coo 5 Installation ooooooooonnonincccoconncnnnccccancccnnononannnnnnnncno 5 Unpacking A eee eee eeeeneeeeeeeeeeeeeeeneeaeeee 5 E NT 5 Assembly oee lili 6 Installing Non Track Mount 0 eee 7 Installing Track Mount eee eee ee eeeeeee tees 7 Operation inenten neira aa iEn 10 Maintenance ccccceeceeeeeeceeeeeeeeeeeeeeteaes 10 A A e E eS 10 CIS ANING IRET aiii T 10 Heat Bulb Replacement conocccccccccicccccnocono 10 Accessories cccciooicionicciicc ici 11 Hatco Limited Warranty 00 ee 12 Authorized Parts Distributors Back Cover IMPORTANT OWNER INFORMATION Record the model number serial number identification decal located inside the lamp shade voltage and purchase date of your Decorative Heat Lamp in the spaces below Please have this information available when calling Hatco for service assistance Model No Serial No Voltage Date of Purchase INTRODUCTION Hatco Decorative Heat Lamps are designed to hold your food at serving temperatures and enhance restaurant decor Hatco Decorative Heat Lamps heat is focused directly below providing effective insulation for prolonged serving times Hatco Decorative Heat Lamps are quality built to meet the demands of foodservice operations and pro
7. this unit contact your Authorized Hatco Service Agent or contact the Hatco Service Department at 800 558 0607 or 414 671 6350 fax 800 690 2966 or International fax 414 671 3976 A WARNING This product has no user serviceable parts To avoid damage to the unit or injury to personnel use only Authorized Hatco Service Agents and Genuine Hatco Replacement Parts when service is required A WARNING Genuine Hatco Replacement Parts are specified to operate safely in the environments in which they are used Some aftermarket or generic replacement parts do not have the characteristics that will allow them to operate safely in Hatco equipment It is essential to use Hatco Replacement Parts when repairing Hatco equipment Failure to use Hatco Replacement Parts may subject operators of the equipment to hazardous electrical voltage resulting in electrical shock or burn ACCESSORIES NOTE Maximum seven 250 watt lamp units or five 375 watt lamp units per each 20 amp track bar circuit Installer is responsible for properly sizing the supply circuit with the lamp load 11 Form No DHLM 0105 HATCO LIMITED WARRANTY 1 PRODUCT WARRANTY Hatco warrants the products that it manufactures the Products to be free from defects in materials and workmanship under normal use and service for a period of one 1 year from the date of purchase when installed and maintained in accordance with Hatco s written instructions or 1
8. threading wires a Upper Mounting Bracket Wire Leads Sy adjust pivot eS Leave about 1 4 exposed for canopy mounting i a Jamnut 3 Tighten one jamnut until it bottoms on the N Leave about threads Place mounting bracket onto stem 1 4 exposed until it rests on first jamnut then secure with 7 for canopy second jamnut mounting 4 If equipped with upper switch connect the black wire from the lamp to one of the Canopy black wires on the switch using wire nut provided IN Stem Jamnut Pivot A mount shown Canopy P mount pivot is adjacent Stem Nq Wire Leads to canopy S Coupling Loosen screw to A Upper Mounting Bracket 000 Figure 5 Assembly for A S or P Mount Form No DHLM 0105 INSTALLING NON TRACK MOUNT A C P S AND R See Figure 6 A WARNING To avoid any injury turn the power supply OFF to the electrical junction box before mounting 1 Mount the top bracket to the 4 102 mm octagon junction box using the two screws provided with the junction box 2 Making sure all power is OFF connect supply lead L1 to the black lamp lead connect neutral to the white lamp lead If lamp is equipped with three wires connect ground to the green lead If lamp is equipped with two wires make proper ground wire connections from junction box Tuck excess wires into junction box 3 Slide the canopy cover or cord housing up until it
9. 7 1788 LOUISIANA Chandlers Parts amp Service Baton Rouge 225 272 6620 MARYLAND Electric Motor Service Baltimore GCS Service Silver Spring MASSACHUSETTS Ace Service Co Inc Needham MICHIGAN Commercial Kitchen Service Bay City 517 893 4561 Bildons Appliance Service Detroit 248 478 3320 Midwest Food Equip Service Grandville 616 261 2000 MINNESOTA GCS Service Minneapolis MISSOURI General Parts Kansas City 410 467 8080 301 585 7550 781 449 4220 612 546 4221 816 421 5400 Commercial Kitchen Services St Louis 314 890 0700 Kaemmerlen Parts amp Service St Louis 314 535 2222 NEBRASKA Anderson Electric Omaha NEVADA Burney s Commercial Las Vegas 402 341 1414 702 736 0006 Hi Tech Commercial Service N Las Vegas 702 649 4616 NEW JERSEY Jay Hill Repair Fairfield 973 575 9145 Service Plus Flanders 973 691 6300 NEW YORK Acme American Repairs Inc Brooklyn 718 456 6544 Alpro Service Co Brooklyn 718 386 2515 Appliance Installation Buffalo 716 884 7425 Northern Parts Dist Plattsburgh 518 563 3200 J B Brady Inc Syracuse 315 422 9271 NORTH CAROLINA Authorized Appliance Charlotte OHIO Akron Canton Comm Svc Inc 704 377 4501 Akron 330 753 6635 Certified Service Center Cincinnati 513 772 6600 Commercial Parts and Service Columbus 614 221 0057 Electrical Appl Repair Service Independence 216 459 8700 E A Wichman Co Toledo
10. 8 months from the date of shipment from Hatco Buyer must establish the product s purchase date by returning Hatco s Warranty Registration Card or by other means satisfactory to Hatco in its sole discretion Hatco warrants the following Product components to be free from defects in materials and workmanship from the date of purchase subject to the foregoing conditions for the period s of time and on the conditions listed below a One 1 Year Parts and Labor PLUS One 1 Additional Year Parts Only Warranty Toaster Elements metal sheathed Drawer Warmer Elements metal sheathed Drawer Warmer Drawer Rollers and Slides Food Warmer Elements metal sheathed Display Warmer Elements metal sheathed air heating Holding Cabinet Elements metal sheathed air heating b One 1 Year Parts and Labor PLUS Four 4 Years Parts Only Warranty on pro rated terms that Hatco will explain at Buyer s request 3CS and FR Tanks c One 1 Year Parts and Labor PLUS Nine 9 Years Parts Only Warranty on Electric Booster Heater Tanks Gas Booster Heater Tanks THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ANY OTHER WARRANTY EXPRESSED OR IMPLIED INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR PATENT OR OTHER INTELLECTUAL PROPERTY RIGHT INFRINGEMENT Without limiting the generality of the foregoing SUCH WARRANTIES DO NOT COVER Coated incandescent light bulbs fluoresc
11. AICO CORPORATION Decorative Heat Lamps DL Series Installation amp Operating Manual I amp W 07 05 147 00 This manual contains important safety information concerning the maintenance use and operation of this product Failure to follow the instructions contained in this manual may result in serious injury If you re unable to understand the contents of this manual please bring it to the attention of your supervisor Do not operate this equipment unless you have read and understood the contents of this manual Este manual contiene importante informaci n sobre seguridad concerniente al mantenimiento uso y operaci n de este producto Cualquier falla en el seguimiento de las instrucciones contenidas en este manual puede resultar en un serio da o Si usted no puede entender el contenido de este manual por favor pregunte a su supervisor No opere este equipo al menos que haya le do y comprendido el contenido de este manual CONTENTS Important Owner Information 65 i INTTOUCHION 0365 0 isis noese decile ne ied needa i Important Safety Instructions o 1 Specifications ooooonoccccnnnncccnnnncccccnnccccccnnnncncnnnnns 3 Electrical Rating Chart oconnocicnnnnccccnnnacccinnnnns 3 Dimensions Shade coccoococccnnonoccnononnncnnonnnnnnnnnnns 3 Model Designation 0 cee eeeeeeeeeees 4 Model
12. ION Some exterior surfaces on the unit will get hot Use caution when touching these areas to avoid injury MAINTENANCE GENERAL The Hatco Decorative Heat Lamps are designed for maximum durability and performance with minimum maintenance CLEANING To preserve the finish of the Decorative Heat Lamps it is recommended that the lamp shade surface be wiped daily with a soft damp cloth Stubborn stains can be removed with a mild non abrasive cleaner A WARNING To avoid electrical shock or personal injury do not steam clean or use excessive water on the unit A WARNING To avoid any injury or electrical shock turn the power switch and the fuse disconnect switch circuit breaker off Allow to cool completely before performing any maintenance or cleaning CAUTION Use only non abrasive cleaners Abrasive cleaners could scratch the finish of your Decorative Heat Lamp marring its appearance and making it susceptible to dirt accumulation U Upper Switch Not available with high watt track or R mount T L Lower Switch Not available with track A or R mount NOTE The height dimension of the shade increases by 2 51 mm when utilizing the L lower switch location R Remote Switch NOTE Remote switch provides one remote toggle and switch plate per unit Each switch is capable of handling 1200W of heat lamp power four 250 watt lamps or three 375 watt lamps Figure 9 Sw
13. ORPORATION P O Box 340500 Milwaukee WI 53234 0500 U S A 800 558 0607 Parts amp Service Fax 800 690 2966 414 671 6350 Intl Fax 414 671 3976 www hatcocorp com Printed in U S A January 2005 Part No 07 04 371 00 Form No DHLM 0105
14. and tested prior to shipment Form No DHLM 0105 IMPORTANT SAFETY INFORMATION IMPORTANT Read the following important safety instructions to avoid personal injury or death and to avoid damage to the equipment or property Z WARNINGS Z To avoid any injury or damage to the unit s connect to a properly grounded electrical supply Contact a qualified electrician to determine the proper voltage wire size and installation method AX Decorative Heat Lamps are not waterproof To avoid electrical shock or personal injury DO NOT submerge in water Do not operate if it has been submerged in water Z To avoid electrical shock or personal injury do not steam clean or use excessive water on the unit Ax To avoid any injury or electrical shock turn the power switch and the fuse disconnect switch circuit breaker off Allow to cool completely before performing any maintenance or cleaning Z To avoid any injury turn the power supply OFF to the mounting location before installing A For safe and proper operation locate the heat lamp at the proper height in an area that is convenient for use Decorative Heat Lamps must have a minimum of 1 25 mm clearance along the sides of combustible walls and materials If safe distances are not maintained discoloration or combustion could occur A DL standard watt heat lamps 250 watt bulb must have a minimum of 16 406 mm above a flammable surface or minimum clearance of
15. e e Do not install this Trac in damp or wet locations e Do not install any part of a Trac system less than 5 feet 1524 mm above the floor e Do not install any fixture assembly closer than 1 25 mm along the sides from any curtain or similar combustible material e Disconnect electrical power before adding to or changing the configuration of the Trac e Do not attempt to energize anything other than Trac lighting fixtures on the Trac To reduce the risk of fire and electric shock do not attempt to connect power tools extension cords appliances etc to the Trac Form No DHLM 0105 INSTALLATION Z CAUTION For safe and proper operation do not use Trac system units with a power supply cord or convenience receptacle adapter AX CAUTION To reduce the risk of fire and electric shock when installing Trac systems use only fixture assemblies marked for use with Halo Trac and Trac Fittings marked for use with L650 Series Trac The mounting clips screws or stems are to be mounted in pre drilled holes as follows e 2 foot 610 mm Trac two places one at each end of Trac 4 foot 1219 mm Trac two places one at each end of Trac 8 foot 2438 mm Trac three places one in the center and each end of the Trac 12 foot 3658 mm Trac four places one at each end of Trac and four feet from each end If Trac requires field cutting refer to Field Cutting Trac to Special Lengths below If Trac does not req
16. e cleaners Abrasive cleaners could scratch the finish of your Decorative Heat Lamp marring _ its appearance and making it susceptible to dirt accumulation Damage to any countertop material caused by heat generated from Hatco equipment is not covered under the Hatco warranty Contact the manufacturer of the countertop material for application information All canopy mount units are designed to fit a standard 4 102 mm octagonal junction box To prevent any injury or damage this junction box must be securely anchored to the building structure Hatco DL lamp warmers are built to fit HALO brand L651 L652 and L653 Power Trac track lighting systems only Do not attempt to use on any other track lighting system Form No DHLM 0105 SPECIFICATIONS ELECTRICAL RATING CHART Model Voltage Watts Amps D DL Series 120 250 2 1 240 250 1 1 C DLH Series 120 375 3 2 J The electrical information in the shaded area pertains to Export Models only DIMENSIONS SHADE Lamp Shade Diameter Height Style A B DL 400 6 1 8 8 1 2 156 mm 216 mm DL 500 6 1 8 8 1 2 156 mm 216 mm DL 700 6 1 2 8 1 2 165 mm 216 mm DL 725 9 1 2 8 1 2 241 mm 216 mm DL 750 11 8 1 2 279 mm 216 mm DL 760 12 1 2 8 1 2 318 mm 216 mm DL 775 10 1 2 8 1 2 267 mm 216 mm DL 800 11 8 1 2 279 mm 216 mm ir itd ii l i
17. ectrician must choose an appropriate switch for the application based on amperage and inrush rating of the switch INSTALLATION A WARNING For safe and proper operation locate the heat lamp at the proper height in an area that is convenient for use A CAUTION Unit is not weatherproof For safe and proper operation locate the unit indoors where the ambient air temperature is constant and is a minimum of 70 F 21 C CAUTION All canopy mount units are designed to fit a standard 4 102 mm octagonal junction box To prevent any injury or damage this junction box must be securely anchored to the building structure O gt Min 1 25mm from combustible wall and materials Above combustible surface DL Min 16 406 mm DLH Min 27 686 mm Above non combustible surface DL Min 5 127 mm DLH Min 5 127 mm Countertop CAUTION Damage to any countertop material caused by heat generated from Hatco equipment is not covered under the Hatco warranty Contact the manufacturer Ke of the countertop material for application information 7 Figure 3 Safe Mounting Distance Form No DHLM 0105 INSTALLATION LOCATION continued CAUTION For safe and proper operation the maximum capacity of Power Trac is 20A per circuit Check the fuses and circuits carefully before installing 20A maximum incudes all lights and appliances connected to the circuit 120 vo
18. ent lights lamp warmer heat bulbs glass components Product failure in booster tank fin tube heat exchanger or other water heating equipment caused by liming sediment buildup chemical attack or freezing Product misuse tampering or misapplication improper installation or application of improper voltage 2 LIMITATION OF REMEDIES AND DAMAGES Hatco s liability and Buyer s exclusive remedy hereunder will be limited solely at Hatco s option to repair or replacement by a Hatco authorized service agency other than where Buyer is located outside of the United States Canada United Kingdom or Australia in which case Hatco s liability and Buyer s exclusive remedy hereunder will be limited solely to replacement of part under warranty with respect to any claim made within the applicable warranty period referred to above Hatco reserves the right to accept or reject any such claim in whole or in part Hatco will not accept the return of any Product without prior written approval from Hatco and all such approved returns shall be made at Buyer s sole expense HATCO WILL NOT BE LIABLE UNDER ANY CIRCUMSTANCES FOR CONSEQUENTIAL OR INCIDENTAL DAMAGES INCLUDING BUT NOT LIMITED TO LABOR COSTS OR LOST PROFITS RESULTING FROM THE USE OF OR INABILITY TO USE THE PRODUCTS OR FROM THE PRODUCTS BEING INCORPORATED IN OR BECOMING A COMPONENT OF ANY OTHER PRODUCT OR GOODS Form No DHLM 0105 12 NOTES
19. ings are required follow this procedure in drilling holes 1 Locate desired mounting holes on the inside center line of the Trac section 2 Drill a 3 16 hole through the Trac channel Z CAUTION For safe and proper operation be careful during Trac installation that you do not damage the buss bar insulators during the drilling operation If insulators are damaged discard the section and do not use 3 Remove all burrs and proceed to Installing the Trac a No Live End Fitting Drill mounting holes where required E New cut must be at N an exact right angle 90 Dead End Fitting To remove loosen screw and slide fitting out Figure 7 Field Cutting Trac to Special Lengths Form No DHLM 0105 Installing the Trac See Figure 8 Z WARNING To avoid any injury turn the power supply OFF to the mounting location before installing 1 Punch out proper knockout holes in the ceiling plate ZA CAUTION For safe and proper operation do not damage the special smooth plastic finish piece on metal ceiling plate when determining location of proper knock out holes 7 2 Remove flat head screw s from back of live end fitting and use them to fasten ceiling plate to 8 live end fitting 3 Remove cover from live end fitting Place Trac with ceiling plate attached over outlet box and mark the position of the Trac mounting holes on ceiling or wall INSTALLATION Drill mounting ho
20. itches HEAT BULB REPLACEMENT Each standard wattage Decorative Heat Lamp DL is supplied with one clear uncoated infrared heat bulb rated at 250 watts Each high wattage Decorative Heat Lamp DLH is supplied with one clear uncoated infrared heat bulb rated at 375 watts 250 watt bulbs may also be used in DLH units A WARNING For safe and proper operation do not install a 375 watt bulb into a DL standard watt lamp 1 To replace a bulb place the switch in the OFF position and allow the bulb to cool completely 2 Bulbs have a threaded base Unscrew the heat bulb counter clockwise from the unit and replace with a new bulb Form No DHLM 0105 10 The following replacement clear uncoated bulbs and red safety coated bulbs are available from the factory or Hatco Authorized Parts Distributor DL standard wattage 250 Watt 120V Red Coated 02 30 068 00 250 Watt 120V Clear Coated 02 30 069 00 250 Watt 120V Red Uncoated 02 30 070 00 250 Watt 120V Clear Uncoated 02 30 071 00 250 Watt 240V Clear Uncoated 02 30 083 00 DLH high wattage 375 Watt 120V Clear Uncoated 02 30 093 00 375 Watt 120V Red Uncoated 02 30 094 00 375 Watt 120V Clear Coated 02 30 097 00 375 Watt 120V Red Coated 02 30 098 00 TRACK BAR MOUNT Track Bar Mount specify 4 1219 mm 8 2438 mm or 12 3658 mm track length and color option of black or white Track bar can be cut down in the field MAINTENANCE A WARNING If service is required on
21. les large enough for toggles and install Trac with furnished toggle bolts If Trac is to be mounted on a solid surface use 8 screws not supplied instead of toggle bolts Fasten ceiling plate to outlet box with two screws Pull wires from outlet box through open hole in live end Cut and strip wires leads and fasten to screw terminals in live end fitting Push excess wires back into outlet box and fasten ground wire to green ground screw Replace cover on live end and tighten screw Slide lamp s with track mount into trac and replace dead end fitting Fa Flat Head Screws To Trac Mount Drill holes in ceiling or wall Attach Trac with toggle bolts or screws if surface is solid material Dead End Fitting O a Setscrew Ground Conductor Slide Outlet Box Brass Mounting Screws Terminal NEL y a A Black Wire O L1 Hot White Wire ua Neutral a Green Wire Ground Ceiling Green Plat i Ground A Screw Nickel Plated Terminal Live End Cover Figure 8 Installation of Trac to an Outlet Box Form No DHLM 0105 OPERATION Place the ON OFF toggle switch in the ON position The heat bulb will light when the unit is energized A WARNING Decorative Heat Lamps are not waterproof To avoid electrical shock or personal injury DO NOT submerge in water Do not operate if it has been submerged in water A CAUT
22. lt only maximum 1920 watts per any length track Ax CAUTION For units not equipped with Hatco supplied switch N no switch a qualified electrician must choose an appropriate switch for the application based on amperage and inrush rating of the switch ASSEMBLY Models with Mounting Designation C CT Rand RT are cord hung fixtures and are shipped fully assembled and ready for installation All other models will require some assembly before mounting See the Figures 4 or 5 for your applicable model NOTE If shade comes equipped with plastic nut and nipple in stem mounting hole both nut and nipple must be removed before installing stem to shade E 1 Feed wires from the lamp ON through the stem and screw stem into coupling on lamp Tighten until snug 2 Open the pendant side Track access panel and feed wires Pendant up into pendant enclosure 3 Follow instructions supplied with pendant and connect the Stem white wire leads together the black wire leads together and the green wire leads together using the wire nuts provided i Pa Coupling 4 Screw stem into pendant and tighten until snug so stem does not rotate ia Figure 4 Assembly for ST Mount a 1 Feed the wires from the lamp through the stem and screw stem into coupling on lamp Tighten until snug If unit is equipped with pivot 2 Place canopy onto stem as shown mount straighten pivot to aid in
23. or surfaces on the unit will get hot Use caution when touching these areas to avoid injury A Unit is not weatherproof For safe and proper operation locate the unit indoors where the ambient air temperature is constant and is a minimum of 70 F 21 C AX For safe and proper operation do not use Trac system units with a power supply cord or convenience receptacle adapter A To reduce the risk of fire and electric shock when installing Trac systems use only fixture assemblies marked for use with Halo Trac and Trac Fittings marked for use with L650 Series Trac A For safe and proper operation the maximum capacity of Power Trac is 20A per circuit Check the fuses and circuits carefully before installing 20A maximum includes all lights and appliances connected to the circuit 120 volt only maximum 1920 watts per any length track A For safe and proper operation be careful during Trac installation that you do not damage the buss bar insulators during the drilling operation If insulators are damaged discard the section and do not use A For safe and proper operation do not damage the special smooth plastic finish piece on metal ceiling plate when determining location of proper knock out holes A For units not equipped with Hatco supplied switch N no switch a qualified electrician must choose an appropriate switch for the application based on amperage and inrush rating of the switch CAUTIONS Use only non abrasiv
24. s with cord to the canopy Overall length from 17 432 mm to any length EEN CT Mount Lamp mounts with cord to track adaptor Overall length from 17 432 mm to any length e Ea S Mount Lamp mounts with rigid stem to canopy Overall length from 14 356 mm to 71 1803 mm CS ST Mount Lamp mounts with rigid stem to track adaptor Overall length from 17 432 mm to 71 1803 mm gt P Mount Lamp mounts with rigid stem to canopy with adjustable pivot adjacent to canopy Overall length from 14 356 mm to 71 1803 mm A Mount Lamp mounts with rigid stem to canopy with adjustable pivot adjacent to lamp Overall horizontal length from 6 3 4 172 mm to 19 3 4 502 mm Vertical drop length to bottom of shade 10 1 4 260 mm Cno A pout Figure 2 Model Designations Form No DHLM 0105 4 ALL MODELS All Decorative Heat Lamps are constructed of aluminum and include heavy duty mounting hardware Each Decorative Heat lamp features a heat bulb contained in a vented shade provided in powdercoated Designer or gloss colors DL MODELS Standard Wattage Standard wattage models DL feature a 250 watt bulb and include a built in On Off switch located at the the stem or canopy for independent heat control DL units may be ordered with the optional remote
25. toggle REM switch or with no switch UNPACKING 1 Remove decorative lamp assembly from box or boxes 2 Remove information packet To prevent delay in obtaining warranty coverage fill out and mail in warranty card LOCATION Z WARNING To avoid any injury or damage to the unit s connect to a properly grounded electrical supply Contact a qualified electrician to determine the proper voltage wire size and installation method A WARNING Decorative Heat Lamps must have a minimum of 1 25 mm clearance along the sides of combustible walls and materials If safe distances are not maintained discoloration or combustion could occur A WARNING DL standard watt heat lamps 250 watt bulb must have a minimum of 16 406 mm above a flammable surface or minimum clearance of 5 127 mm above a non combustible surface If safe distances are not maintained discoloration or combustion could occur NX WARNING DLH high watt heat lamps 375 watt bulb must have a minimum of 27 686 mm above a flammable surface or minimum clearance of 5 127 mm above a non combustible surface If safe distances are not maintained discoloration or combustion could occur MODEL DESCRIPTIONS DLH MODELS High Wattage High wattage models DLH feature a 375 watt bulb and are available with either the remote toggle REM switch or with no switch Z CAUTION For units not equipped with Hatco supplied switch N no switch a qualified el
26. uire field cutting proceed to Installing the Trac Field Cutting Trac To Special Lengths See Figure 7 NOTE Cutting should be done from the dead end of the Trac 1 Remove dead end fitting and put copper buss bars and insulators flush with the live end of the Trac Measure length from the live end and mark cut line 2 Using a hacksaw cut to desired length Be sure to allow 1 8 3 mm for dead end fitting which must be reinstalled to the Trac end 3 Remove all burrs from the Trac insulators and copper buss bars 4 Push copper buss bars into the insulators 1 2 13 mm from end of Trac NOTE After completing Step 4 buss bar insulators should be flush with the Trac channel ends and copper buss bars should be cut back from each end of Trac a minimum of 7 16 11 mm to a maximum of 1 2 13 mm If this is not the case make appropriate modifications 5 Reinstall the dead end fitting and tighten screw IMPORTANT After Trac has been field cut make certain that each 4 1219 section or less in length has one mounting hole spaced a maximum of 6 152 mm from each Trac end section A single section of Trac that is greater than 4 1219 mm in length must have the mounting hole located a maximum of 12 305 mm from each end of the Trac with additional mounting holes located a minimum every 4 1219 mm along the length of the Trac section Additional openings may be provided as needed If additional mounting open
27. vide years of trouble free performance This manual provides the installation safety and operating instructions for the Decorative Heat Lamps We recommend all installation operating and safety instructions appearing in this manual be read prior to installation or operation of your Business 8 00 a m to 5 00 p m Hours Central Standard Time Summer Hours June to September 8 00 a m to 5 00 p m C D T Monday through Thursday 8 00 a m to 2 30 p m C D T Friday Telephone 800 558 0607 414 671 6350 Fax 800 690 2966 Parts amp Service 414 671 3976 International 27 Additional information can be found by visiting our web site at www hatcocorp com 24 Hour 7 Day Parts 8 Service Assistance available in the United 7 States and Canada by calling 800 558 0607 Decorative Heat Lamps Safety instructions that appear in this manual after a warning symbol and the words WARNING or CAUTION printed in bold face are very important 4 WARNING means there is the possibility of serious personal injury or death to yourself or others Z CAUTION means there is the possibility of minor or moderate injury CAUTION without the symbol signifies the possibility of equipment or property damage only Hatco Decorative Heat Lamps are a product of extensive research and field testing The materials used were selected for maximum durability attractive appearance and optimum performance Every unit is thoroughly inspected

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