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Quick-reference manual for Fieldbus system

1. uw usuuege 1314 or B2IB EPH ON 1 24V DC 517 1 10 ele K lkz Julvilwil PE T gt IM nm a gt Ready for operation Eh AC servomotor with resolver AC servomotor with resolver Attention For brake release current gt 1A use coupling or contactor relay 8 0011 00 1 Connect a medium time lag fuse 1 A in series ferrocontrol Steuerungssysteme Quick reference Fieldbus system 98 01 E A 6
2. FVI FVI FBK OT a h b EA 2 EB a 0101010118 01010 0 0101 I601 60 0 ee Dede sO eos 0 eos te Ve Bo PROBA 20 EF 32 _ FBK OP Prof ibus DP FBK 0P Profibus DP SAE IB H N zo gt rt FSTSTR3O com la Quick reference Fieldbus system 98 01 E i 6 21 6 Functional modules in the Fieldbus system 6 20 Connection configuration DARC axis regulation controller 1 X20 24 V power supply 2 X30 Parallel bus 3 X1 Peripheral devices and holding brake Temperature contact motor Quick stop right Quick stop left Input reference switch Input trigger 0 V potential 24 V 24 V line entry Holding brake motor rotective circuit see Appendix A 3 IDONDVIPOPD 4 X2 Input resolver Input protective circuit see Appendix A 3 Actual speed value tacho OV 0 U min 5 X3 a 1 2V 1000 U min ae 2T Input OPTIONAL k J 3 for absolute position encoders 2 er y z z 7 or incremental encoders S 45V 4 100 3 Current limitation 5V yes active OV not active 4 GND reference point 5 Set value position reached 6 X4 Test and diagnosis measuring point 81485 xou gel 7 BTB Operational display LED ON PJ0
3. col Fan Nameplate Serial no Disk drive 3 5 1 44 MB A When making service en quiries or ordering spare parts please state the full type designation and serial number 9 6 ferrocontrol Steuerungssysteme 9 The industrial PC 9 2 2 External pin configuration Device view from below 1 Keyboard connection external PC AT DIN plug 2 Connection for internal keyboard DIN plug 3 COM2 Serial interface RS 232 Plug depending on version SUB D 25 pin or SUB D 9 pin Application e g modem or printer serial 4 COM1 Serial interface RS 232 Plug depending on version SUB D 25 pin or SUB D 9 pin Application mouse or printer serial 5 LPT1 Parallel interface Standard printer connection OPTION not in use Fieldbus connection channel 1 Fieldbus connection channel 2 Watchdog output potential free contact COND 9 2 3 Industrial PC removing When repairing the industrial PC version1 2 the complete device must be removed from the mounting frame Proceed as follows 1 Switch the device off 2 Disconnect all connecting cables mains power supply interface cables fieldbus connection protective conductor terminal 3 Unscrew the 10 fixing screws 4 Pull the device carefully out of the mounting frame to the front 9 2 Model range 1 2
4. 2 Terminal 17 Terminal 19 Terminal 3 Terminal 4 Terminal 16 Terminal 18 DIP Switch annann Controller address 112345 Trigger input 1 for distance measurement 24 V Operating voltage lead 24 V supply for sensors P2 not used QY ed L LED 4 SoS LED 3 5 6 7 8 PE 5V Earth GND GND for sensors x P1 Trigger input O for distance measurement Override GND Override potentiometer P2 Connection for in output modules max 8 Diagnosis plug Watchdog output potentialfree relay contact opens if malfunction occurs Contact load 30 V 0 5A 10W LED 1 red Display fieldbus errors see page 6 15 LED 2 green Operating voltage LED 3 Trigger input 0 Terminal 3 LED 4 Trigger input 1 Terminal 4 Addressing Setting of node address via DIP switch address 0 63 AddressDIP switch no 123456 0 000000 X DIP switch closed 1 x00000 0 DIP switch open 2 0xX0000 3 xX0000 4 00x000 5 X0X000 6 0XX000 7 xXX000 60 0 0 X X X X 61 XO X X X X 62 O X X X X X 63 X XX X X X Quick reference Fieldbus system 98 01 E 6 13 6 Functional modules in the Fieldbus system 6 13 FBTRG CNC Fieldbus interface with 3 temperature control systems LED 1 red Display fieldbus errors see page 6 15 LED 2 green Operating voltage LED 3 Enable
5. eennn Absolute position encoder DARC input 7 2 Encoder signal Incremental encoder DARC input 7 3 Encoder signal Incremental encoder FB INC input 7 3 Encoder signal Incremental encoder distributor DARC supply module 0 c cceeeeeceseceeeeceeeeeceeeeeeaeeeaaeeeaaeseeeeeeeeeesaes 7 4 Pin configuration CNC fieldbus fieldbus cable 7 5 Pin configuration interface cable RS 232 PC DARC supply module 222044200nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnenn 7 6 Connection wiring Override potentiometer Service cable V 24 for DARC supply module nn 7 7 Cable length and baud rate in the CNC Fieldbus system Method of measuring the installed cable length Cable length and baud rate u220u04200nnnnnnnnnennnnnnnnnnnnnnnnnnnnn 8 1 Connector configuration CNC fieldbus cable Connector configuration CNC fieldbus plug Determining the installed cable length via the DC VESISLANCE ibis sce seta sad sca daadncctdsiacensyhedeassuenbesd anagel cnagebshangahseadeaaass 8 2 Specific DC resistance of the ferrocontrol fieldbus cable eee e eee ce scence center eeeeeeeeeaaeeseeaeeeeenaes 8 2 The ferrocontrol industrial PC Model range 1 4 3 4 and 1 3 3 3 DEVICE VIEW etre trie tat a a a a a 9 1 External connector configuration 0 0 eee eeeteceeeneeeeeeneeeeetaeeeeeaeeeeeaas 9 2 PC plug in uni
6. gt l2 encoder absolute value Zero offset 200 000 mm Referencing Position control from 2 enc NO Current limitation Analog input Gantry axis Quick stop Synchronous motion gt Actual pesitien 0 000 2 Axis Axis J Clear Load Check f Er i 1 error axis record Select External absolute position encoder Notice You can find more information in the ferrocontrol manual DARC System Commissioning and Service Chapter 6 3 5 8 ferrocontrol Steuerungssysteme 5 10 5 Screen masks Access to this mask See under 2 2 Overview service menu ferrocontrol Epref_1 tif Equipment and parameters 1 1 Axis active Axis Type DARC axis Encode 2 encoder absolute v Select Equipment Resolver Motion profile Position control Speed control encoder absolute value BP gt Referencing Current limitation Analog input Gantry axis Pre Quick stop Synchronous mot ion Actual pesitien Select Referencing Notice 0 000 E 2 Axis JP axis f c ear Load icheck j tt error axis record 5 5 Axis equipment and parameters 5 5 7 Select Referencing Version 1 01 18 09 1998 12 36 SYS 47 Controller 2 not responding PC FPS Version 2 46 09 09 98 ea ee Fieldbus controller DARC IP Encoder mod DARC Output mod Last change 18 09 1998 12 12 Referencing Necessary YES Only for referencing YES Referencing spee
7. USA 888 932 9183 CANADA 905 829 2505 amp Over 100 years cumulative experience amp 24 hour rush turnaround technical support service Established in 1993 The leading independent repairer of servo motors and drives in North America Visit us on the web www servo repair com www servorepair ca www ferrocontrol com www sandvikrepair com www accuelectric com Scroll down to view your document For 24 7 repair services USA 1 888 932 9183 Canada 1 905 829 2505 Emergency After hours 1 416 624 0386 Servicing USA and Canada Ferrocontrol m PRODUCT DOCUMENTATION Fieldbus System Quick Reference User manual ferrocontrol de Ferrocontrol Steuerungssysteme GmbH amp Co KG Box 1653 D 32006 Herford BodelschwinghstraBe 20 D 32049 Herford Fon 49 0 5221 9 660 Fax 49 0 5221 6 63 47 E Mail info ferrocontrol de Internet http www ferrocontrol de Troubleshooting Spare Part Orders Fon 49 0 5221 9 66 200 Fax 49 0 5221 9 66 173 E Mail service ferrocontrol de This manual has the Part No 110 592 Please state when reordering Ferrocontrol Steuerungssysteme GmbH amp Co KG BodelschwinghstraBe 20 D 32049 Herford Fon 49 0 52 2119 66 0 Fax 49 0 52 21 16 63 47 www ferrocontrol de info ferrocontrol de ferrocontrol de Contents Quick reference manual for the ferrocontrol Fieldbus system 1st edition October 98 ID no 110
8. Oleccecoce lo 2 escccccsccee ccocccccece ie 0000000000000 000000000000 99 ee i Disk drive Mounting frame e g switching cabinet Quick reference Fieldbussystem 98 01 E 9 7 9 The industrial PC 9 2 Model range 1 2 9 2 4 Interior view Operating voltage connection P2 i P1 HOO gt wo Q zZ 0 5V GND GND GND 5V 5V gt LO 12V 12 V Notice If malfunctions in the industrial PC occur always check the operating voltage first To do this you only need to remove the housing rear panel 12 You now have access to the terminal block 1 Operational voltage connection for the mother board 2 Display if malfunctions occur the complete unit is exchanged 2a Voltage transformer for display 3 Controller unit for the internal keyboard 4 Disk drive 3 5 1 44 MByte Accumulator 3 6 V soldered in VO card IDE hard disk controller Controller for disk drive RS 232 COM 1 Com 2 Parallel interface LPT 1 Fieldbus interface card FBI_PC Graphic card Connection for LCD TFT screen Connection VGA monitor external 9 Hard disk drive IDE
9. Quick reference Fieldbus system 98 01 E A 3 Appendix A 2 Overview of ferrocontrol documentation Curr no Document no Description Language Status 1 96 050 500 CNC Feldbus Ger tebeschreibung German 3 95 2 96 100 500 DARC Handbuch Inbetriebnahme Service German 9 97 3 96 101 000 DARC Service Manual English 9 97 4 96 102 000 RS 232 Schnittstellenbeschreibung DARC Protokoll RS 232 German 5 96 100 501 DARC Produktdokumentation German 6 96 401 000 DARC System Inbetriebnahme Hardware German 7 96 510 000 ferrocontrol CNC Feldbus Teil Ger tebeschreibung German 8 96 511 000 ferrocontrol CNC Fieldbus Appliance Description English 9 96 520 500 ferrocontrol CNC Feldbus Teil Inbetriebnahme Service German 3 95 10 96 521 000 ferrocontrol CNC Fieldbus Commissioning Service English 3 95 11 96 600 500 ferrocontrol Industrie PC 1 2 FIPC 1 2 German 10 94 12 96 601 000 The ferrocontrol Industrial PC 1 2 FIPC 1 2 English 13 96 700 500 Bedienfeld mit Anzeige TSED RS485 German 14 97 400 500 Einf hrung ferrocontrol Bedienoberflachen German 15 97 400 600 Description of PC Software ferrocontrol User Interfaces English 16 97 400 700 Introduction InterfacesUtilsateur ferrocontrol French 17 97 500 500 Benutzer u Referenzhandbuch Applikationsgenerator German 18 97 501 000 User and Reference Manual Application Generator English 19
10. 2 Reset fieldbus system 3 Initialize axes again 4 Initialize completely gt gt gt gt 1 Module addressing gt gt 2 Axes select axis gt 3 Temperature controller gt 4 INPUTS INFO 5 1 gt 5 OUTPUTS Ne 0 gt 6 PLC gt 1 System parameters r gt 7 Initializing the system gt 2 Axis parameters gt 8 Version display Y gt 3 Move axis m gt 4 Delete axis errors gt 5 Motor data L 6 Synchronous motion Mask System parameters Highest axis address Move axes ON OFF All axes ON OFF T Mask Equipment and parameters Select Equipment Resolver Traverse profile Position control Speed control External absolute encoder Homing Current limiting Analog input Gantry axis Quick stop Synchron motion INFO 5 5 Mask Move axis Axes no type operation mode Position 1 Position 2 Dwell time traversing speed Set and actual value display INFO 5 6 Mask Motor data List of connected motors Maske Selection Selection of axes for synchronous motion 1 PLC program system 2 Parameters PLC 3 PLC load program INFO Programming manual PLC Document no 97 551000 Mask PLC system parameters Subprograms from Eventflag 4 Enter times SEE ee 5 Enter counters 6 Enter set values f Mask Times List no time Time ent
11. 0 000 1 Hel 2 Axis Axis Clear Load Check f ey n an ak error axis record Select Speed conirol Notice 5 5 Axis equipment and parameters 5 5 5 Select Speed control Version 1 01 18 09 1998 12 33 SYS 4 Controller 2 not responding Pc FPS Version 2 46 09 09 98 nn PP Fieldbus controller DARC IP Encoder mod DARC Output mod Last change 18 09 1998 12 12 Speed control Maximum speed 3000 1 min Proportional gain 10000 Integral factor 1300 Differential factor o You can find more information in the ferrocontrol manual DARC System Commissioning and Service Chapter 6 3 5 7 Quick reference Fieldbus system 98 01 E 5 9 5 Screen masks 5 5 Axis equipment and parameters 5 5 6 Select External absolute position encoder Version 1 01 18 09 1998 12 35 SYS 4 Controller 2 not responding PC FPS Version 2 46 09 09 98 Access to this mask ferrocontrol See under 2 2 Overview service menu Equipment and paraneters Equi pment and parameters Axis 1 1 Axis active xX Achse Type DARC axis Last change Fieldbus controller DARC IP Encode 2 encoder absolute v 18 09 1998 12 12 Encoder mod DARC Output mod aon al 2 encoder absolute value Equipment Resolver Encoder resolution 4096x 1 Motion profile Distance encoder revolution 421 426 mm Position control Counting direction neg Speed control Encoder offset 0 000 mm
12. 10 Power supply unit module 5 Volt 12 Volt see also Pos 1 Operational voltage connection 11 Mains power supply 12 Housing rear panel can be removed separately 9 8 ferrocontrol Steuerungssysteme 9 The industrial PC 9 2 Model range 1 2 9 2 5 Dismantling PC chassis If you want to exchange components in the PC proceed as follows 1 Place the PC unit with the front panel carefully on a fixed base ta ble top In order to avoid scratches on the front of the device use a piece of cardboard or a woollen blanket as a mat 2 Carefully remove the PC chassis and place it on the device frame as shown in the diagram opposite 9 2 6 PC main board Connection _ RAM memory 4 x SIMM power supply B m ses 0 g fo BR Keyboard o fe reeseeeo el i connection o FERH co Battery H I IL moot 3 6 V o soldered in Oca e z Jq E H Co a J DoOoooo ol oooogg gegpe9 p oonoool o E le a re Aa lO Oa O U S o View Mylex board Quick reference Fieldbussystem 98 01 E 9 9 9 The industrial PC 9 3 M
13. 2 Fieldbus signal Diffenential signal negative l 3 Screening GND 3 4 Fieldbus signal A Differential positive 8 1 Max cable lengths Baud rate Cable length for each fieldbus phase 500 Kbit sec 70 metres 250 Kbit sec 170 metres 125 Kbit sec 350 metres 62 5 Kbit sec 650 metres By using an amplifier repeater you can increase the cable lengths u ED 4 white l l I D S ra brown i A hs ua View of solder side View of solder side Male connector 5 pin Male connector 5 pin Pinconfiguration CNC Fieldbus connection 1 Rt terminator Differential signal positive 2 Fieldbus signal Differential signal negative 3 Screening 4 Fieldbus signal Differential signal positive 5 Rt terminator Differential signal negative Quick reference Fieldbus system 98 01 E 8 1 8 Cable lengths and transmission rate in the CNC Fieldbus 8 2 Determining the length of the installed cables via the d c link resistance IN Warning Only carry out this measurement when the power current 24 V is switched off Measuring instrument If the error message 58 fieldbus error in controller occurs very frequently in your system or transmission errors occur very often you should definitely check the reliability performance of the fieldbus cables Frequent causes of malfunction are e g Line i
14. Heat sink temperature o Resolver offset o Status 2 encoder 00 Position pos flank 0 000 Position neg flank 0 000 Motor controller vers 0000 Boot EPROM vers 0000 Encoder interface version 0000 Operating status 1 Profile generator Error status 1 INIT status Error motor controller Error status 2 Status motor controller Operating status 2 Quick reference Fieldbus system 98 01 E 5 17 5 Screen masks 5 6 Move axis 5 6 1 Select Mode of operation Access to this mask See under 2 2 Overview service menu gt _ gt gt operating mod Change Pos 1 lt gt Pos 2 1 ChangePos 1 lt gt Pos 2 Version 1 01 28 09 1998 14 12 Moveax 1 tif SYS 47 Controller 2 not responding ferrocontrol z FPS 3 V 1 54 7 09 09 98 Move axis 5 NE E Axis 1 1 DARC axis Mode of operation x Achse ai 0 Start at Position 1 Position 1 1998 000 mm 2 Start Pos 1 G86 Position 2 2000 000 mm Dwell tine 0 000 s 3 Change 1 lt gt 2 G68 4 Follow analog input Traversing speed 1 x 5 Torque control Jogging speed Lif 6 Jump function Test amplitude oO 7 Reversing Test pulse width o 0000 8 Resolver adjustment x n 1 2 Axis Axis fc lear 2 4 8 3 gt gt Help an error Referen OFF Select realer Select Mode of operation Select Mode of operation Start auf Position 1 If the START ke
15. Resolver connector resolver cable Servo motor temperature monitoring Holding brake Peripheral devices and holding brake Motor cable screening Quick stop switch clockwise rotation Quick stop switch anticlockwise rotation Reference point switch Trigger switch Terminal 10 Terminal X 11 Terminal X 11 Terminal X 11 Terminal X 11 Terminal X 11 Terminal X 7 Terminal X 20 Terminal X 30 Terminal X 30 Terminal L L PE Terminal X 6 Terminal X 6 Terminal X 6 Terminal X 6 Terminal X 2 Terminal X 2 Terminal X 1 Terminal X 1 Terminal X 1 Terminal X 1 Terminal X 1 Terminal X 1 Terminal X 1 Terminal X 1 Quick reference Fieldbus system 98 01 E A 5 ferrocontrol Appendix A 3 Connection diagram DARC system different bus systems O 24V DC __ 24V DC ay V Controller Controller Be Ss _ 00 _ Ss _ 00 _ 380V 10 415V 10 SQ 6QHz Bus connector 5 i 1 F1 a Quick st Housing Quick st Housing uick stop we UICK Stop AN N 4 eae Dp PTA Clockwise J Clockwise a U H oa en U O ir a N nS Anti clockwise Anti clockwise E a gt gt a E je Berl eX a a 1 ke Ref P F fou oof Ref P Ir ol slo els pS 2 NIVI NJN ii allo ee oc gt q R cle che 5 U in PE lc slol ale of of ojo 6 i Sameer olo 5 Trigger g 3 large 2 me F a F a Trigger os o a 0 6
16. a 2 pik an 4 itt l I 6s 14 ay 5 pli G yellow Vd s2 10 i 3 pem l 4 green 2 I 8 jji SIEB Casing Resolver DARC input View solder side View crimp side Jack insert sub D 9 pin Jack insert 12 pin Type IN92 CP Metallic casing Screws UNC thread Quick reference Fieldbus system 98 01 E 7 Pin configuration 7 2 Absolute position encoder DARC input x x 2 1 x gt ee ee ee a ie Ber N I I I I I I I Fe 2 E a ey I I I I I I i I I hit 3 yen i O he 1 IN I I I I 4 ge 7 re a 4 OUT I I I I I I I 5 1 I yellow 1 1 5 0UT I I I I I I N I l 6 pink 9 OV Direction I I grey I L 1 I J n 1 1 red 2 75 1 J 24V I I I I I I I I I I i 3 i i ellow i i y e 6 24V pi i a Casing 8 0009 00 3 Casing Absolute position encoder DARC input View solder side View solder side Pin contact unit sub D 9 pin Jack contact unit 7 pin Metallic casing Screws UNC thread ferrocontrol Steuerungssysteme 7 Pin configuration 7 3 Incremental encoder gt DARC input Incremental encoder gt FB INC ors zT nn Ua K2 8 f 1 white 1 Ua2 K2 i 1 1 y N I i 1 1 Vol KI 55 i i green 1 em Vai Ki i 1 Uo KO 3 gt grey m 3 00 Ko 1 I I 1 i il l aV 10 gt i 1 blue 2 gt i a 4 i 1 i 1 I 1 Screen g gt i em 5 Screen i i 1 1 Ue R2 goo oo bowi oe G Ua K2 1 1 i I 1 i
17. Equipment and paraneters Axis 1 1 Axis active Type DARC axis Encode 2 encoder absolute v Select Equipment Resolver Motion profile Positiom control Speed control 2 encoder absolute value Referencing Current limitation gt Analog input Gantry axis Quick stop Synchronous mot ion Actyal position 0 000 1 Help 2 Axis Axis J Clear Load Check f Zul 1 error axis record Select Analog input Notice 5 5 Axis equipment and parameters 5 5 9 Select Analog input Version 1 01 18 09 1998 12 38 SYS 4 Controller 2 not responding PC FPS Version 2 46 09 09 98 _ _ PP Fieldbus controller DARC IP Encoder mod DARC Output mod Last change 18 09 1998 12 12 Analog input Address of the analog input o Offset for analog input 5 000 Pos speed limit 6000 Incr Neg speed limit 0 Incr You can find more information in the ferrocontrol manual DARC System Commissioning and Service Chapter 6 3 5 11 Quick reference Fieldbus system 98 01 E 5 13 5 Screen masks 5 5 Axis equipment and parameters 5 5 10 Select Gantry axis Version 1 01 18 09 1998 12 39 SYS 4 Controller 2 not responding PC FPS Version 2 46 09 09 98 Access to this mask ferrocontrol See under 2 2 Overview service menu Equipment and parameters Axis 1 1 Axis active X Achse Type DARC axis Last change Fieldbus controller DARC IP Encode 2 encoder absolute v
18. Message text English Argument error axis no System error FBIR axis no Error current controller axis no Quick stop positive axis no Quick stop negative axis no Interpolation error group no Axis no inadmissible Tips for fault clearance Incorrect interpolation data e g radius 0 The axis switches off immediately The interpolation could not be performed because the speed at non constant transitions was too high negative circle radii Remedy 1 Check the interpolation data 2 Exchange the interpolator board Axis switches off immediately Remedy Exchange interpolator for DARC or FBIR Message from DARC controller Current control processor Remedy on location exchange DARC The quick stop input is set at zero Limit switch in positive direction gt Clockwise rotation The quick stop input is set at zero Limit switch in negative direction gt anticlockwise rotation Interpolation error message You will find information about the cause of the error in the status message of the relevant interpolation group Check the axis number entry Your entry exceeds the max permissible value Maximum 63 axes Additional information This message also appears in the mask Move axis 4 2 2 Error status axis Display 2000 See Pos 6 20 Pin configuration Axis regulation controller X 1 See also circuit diagram in the appendix last page Pos 22
19. See also Pos 5 5 4 4 10 ferrocontrol Steuerungssysteme 4 What the system and error messages mean 4 2 Messages from the axis controller 4 2 1 Operating status axis Error display DAxx DBxx DCxx DDxx DExx DFxx EOxx E1xx Description of error No axis parameters loaded Axis not referenced Set value limits exceeded Your set value input is outside the permissible limits for axis positioning Axis profile error The stated contour can t be executed with these parameters This message also appears under Error status 0800 Internal error in the interpolator Incorrect interpolation data Error message from the supply controller No enabling from the supply module External enabling signal is missing Tips for error clearance Check your set value input See Error status axis Message 0800 Notice In older software versions you will find the expression Error profile generator or also Error status 1 instead of the message line Error status axis These messages are identical Cause D c link voltage not available 1 Check the LED display Uz on the DARC supply module 2 Check the voltage supply L1 L2 L3 from the supply module Check the fuse Check the 24 volts power supply for the enabling signal Measuring point DARC supply module Terminal X6 No 3 Additional information Pos 6 21 Diagram DARC supply module Pos A 3 Circui
20. Terenas coll g 2 3 4 5 6 7 8 9 10 Il te 13 14 15 ao Supply voltage 3 Ammann anf AANA oa Status display 24 V for sensors ee i gt active inputs and initiators Inputs for sensors proximity switches Terminal 0 15 Operating voltage Terminal 16 24V DC 20 0V DC GND Terminal 17 Pilot lamp LED Operating voltage F1 Fuse 3 15A medium time lag A Z amp amp B A 2 B Protective earth 17 1417 17 17 17 17 17 17 17 iz iz 17 17 17 17 17 17 17 20 20 Terminal20 Technical data Inputs All inputs metallically separated Maximum input voltage 30 V DC Current consumption per input c 18 mA 24 V Input level High level gt 19V Low level lt 3 V Time until input signal valid 100 us If the input voltage is between 3 and 19 volts the value read is not defined AC voltage may not be connected Quick reference Fieldbus system 98 01 E 6 5 6 Functional modules in the Fieldbus system 6 5 FBOUT 16 Output module with 16 outputs binary P1 Connection from preceding module Outputs Terminal 0
21. This message is sent if the temperature measured is gt 100 C Axis is interpolating Axis stopped Referencing is performed in this cycle Master referencing complete Axis referenced Automatic resolver adjustment complete Positioning is active Gearing active This axis is being led by a master axis You can find the allocation to a master axis in the mask Equipment and parameters Selection Equipment Interpolation active Test mode active Automatic resolver adjustment active Torque control is active Position control is active Axis is in defined window Tips for error clearance Possible causes of error a Dimensional error power requirement of the axis drive is too high b Ambient temperature too high c Current flow too high possible short circuit fine fault earth fault Also check the messages 0004 Error status motor controller Short circuit earth fault excess current in the power circuit 0001 Error status axis Heat sink temperature too high Axis is interpolating Axis has been stopped e g PLC Information about master referencing see gt You can switch on or off position control Mask Move axis Softkeys ON OFF Additional information Manual DARC System Pos 4 7 14 Manual DARC System Pos 6 3 5 1 Pos 5 6 2 Mask Move axis Quick reference Fieldbus system 98 01 E 4 7 4 What the system and error messages mean 4 2 1 Operating status
22. temperature increase Terminal 3 LED 4 Enable temperature decrease Terminal 4 LED 5 Operating voltage for controller enabling T Fieldbus connection Fuse 1 2A medium time lag Technical data 3 control systems for FeCuNi Thermal elements Effective range Correcting variable outputs Signal resolution Card power consumption FBIR board plugged into FBR DIP switch controller address 0 to 409 6 C 24V DC 500 mA P2 Connection for in output module max 8 Diagnosis plug Fuse 1 25 A medium time lag Watchdog output je potential free relay contact t opens for malfunction Contact load 30 V 0 5A 10W 12 Bit 0 1 C 10 mV for each C Terminal configuration Terminal 3 Terminal 4 Terminal 16 Terminal 17 Terminal 18 Terminal 19 max 600 mA 24V Input temperature increase 24 V Input temperature decrease 24 V Operating voltage module GND Operating voltage 24V Operating voltage pick off for sensors GND For sensors Connection FeCuNi Thermal elements Terminal 20 Terminal 21 22 Terminal 31 32 Terminal 41 42 Terminal 45 Terminal 46 Terminal 23 24 Terminal 33 34 Terminal 43 44 Terminal 48 Terminal 49 PE bar connection PE Thermal element 1 Terminal 21 Thermal element 2 Terminal 31 Thermal element 3 Terminal 41 Input controller enabling 24 V for controller enabling Corr variable Th 1 Ter
23. Analog input Gantry axis Synchronous mot ion Actual pesitien 0 000 1 Hel 2 Axis Axis J Clear Load Check f P a an ak error axis record Select Quick stop Notice You can find more information in the ferrocontrol manual DARC System Commissioning and Service Chapter 6 3 5 13 Quick reference Fieldbus system 98 01 E x 5 15 5 Screen masks 5 5 Axis equipment and parameters 5 5 12 Select Synchronous motion Access to this mask See under 2 2 Overview service menu gt P sunchronous not ion E Version 1 01 18 09 1998 12 41 nm 1tf SYS 47 Controller 2 not responding ferrocontrol Epsynm_ zx FPS A Version 2 46 09 09 98 Equipment and parameters Axis 1 1 Axis active x Achse Type DARC axis Last change Fieldbus controller DARC IP Encode 2 encoder absolute v 18 09 1998 12 12 Encoder mod DARC Output mod Select Synchronous motion Equipment Resolver Window position 0 000 mn Motion profile reserved 100 000 Positiom control reserved 100 Speed control reserved 0 000 2 encoder absolute value Distance to rendezvous 0 000 mn Referencing End position monitoring OFF Current limitation End position 0 000 mm Analog input Synchronous motion factor 1 00000000 Gantry axis Quick stop Actual pesitien 0 000 1 He lp 2 Axis Axis J Clear Load Check f i error axis record Select Synchronous motion Notice You can find more informa
24. PC Model range 1 1 Device view uuunssnnnsnnnsnunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnannnnnnnnnnnnnnn namen 9 10 External connector configuration uuuersnenennnnnnnnnnnennnnnnn nn 9 11 PC plug in unit installation and removal u 220040r nennen 9 11 PC opened interior view uneenenseeenennennennnnnnennnnnnnnnnnnnnnnnnnnn nn nrnna 9 12 Component identification Battery connection Switching battery accumulator Tips for removing the PC chassis 0snsnnnnennnnnnnnnnnnnnnn 9 12 Changing the battery 40rsnennnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nenn 9 13 Changing the bulbs in the display unit snneennnnen 9 14 Appendix NIX N en ee A 1 Overview of ferrocontrol documentation ccccceeeeeeeeeteeeees A 4 Connection diagram DARC system eeennee A 5 Circuit diagram A3 leaflet Vi ferrocontrol Steuerungssysteme 1 What you definitely need to know 1 1 Safety information Instructions you must follow when doing repairs A Must read 1 Interference and repairs carried out improperly can impair the integra ted safety and protection functions of an automation system and can in certain circumstances cause risk to life and health of persons as well as damage to machinery and plant parts 2 For this reason repairs to our automation systems may only be carried out by suitably qualified skilled workers 3 The qualified ski
25. 15 P2 Connection to the next module LEDO 15 Status display outputs LED 16 green Operating voltage Fuse 8A Operating voltage Terminal 16 24 V DC 20 0V DC GND Terminal 17 Notice medium time lag Every output is fitted with protection against short circuit and excess temperature After a short circuit the control of the appropriate output must be reset Only then is the output ready for operation again Technical data Outputs Maximum switching voltage Minimum switching voltage Constant load per output Total constant load of board Peak load per output 30 V DC 19V DC 1A 8A 3 A 10 sec 45 C ambient temperature 6 6 ferrocontrol Steuerungssysteme 6 Functional modules in the Fieldbus system 6 6 FB IOT8 Combi module 8 inputs und 8 outputs binary P1 Connection from preceding module Terminal 18 24 V for sensors Outputs SF Terminal 8 15 Inputs Terminal 0 7 Operating voltage Terminal 16 24 V DC 20 0V DC GND Terminal 17 P2 Connection additional in output modules LED 16 green Operating voltage Fuse 8 A medium time lag Screening Encoder signal Terminal 20 Description The FB IOT8 is a combined input output module The module has 8 inputs and 8 outputs at its disposal All in and outputs are metallically separated by optic
26. 2 2 415 612 99999999 1j2131215 517 999599999 2 1 2 31215 s17 99999999 o 1 213 215 81 9999999 gya 99999999 2J4 2 2 415 612 999999 0121212215112 9999999 2 j2 2 2 413 5 7 99999999 313 8 B5 2IDJEIE 99999999 ejsjajejejplelr 99969695959 ejsjalsjejpjelr 99999999 ejsjajsjeiplelr 99999999 2jBISjBJEIBJELEI 99999999 ejsjajsjejplelr 99999 e1sjajejejpjeiel 99999999 2 2 2 e e 2 E E 1 2 5 4 Bank Bank He lp TA Sn Text Filed application related commentary allocation in plain text for this input Status display input Green logical ON Grey logical OFF Hardware Input module 16 inputs binary see Pos 6 4 Quick reference Fieldbus system 98 01 E 5 Screen masks 5 2 Binary outputs Access to this b Version 1 01 18 09 1998 12 26 mask ferrocontrol outputs_1 tif 2 47 Controller 1 not responding See under 2 2 FPS Overview service menu outputs i 99999999 99999999 995959595959 99999999 oon Azas sjsjajsjejpjejr 10 j1 2 3 2 5 5 7 212JalBjelpjejr 99999 99999 99999 99999 20h ojz 2131als 617 2j21aJe1eJpJelEI 30h S121212121218121 212Jaje1eJDIEIEI 999999599 89995955 9959595999 9995999 S son 0j1j2 3 2 5 5 7 2jsjajejejpjejr son 2j112 3 215 5 7 2 2Jajsjelpjelr 9999999 99999999 995959595959 99999999 son 2j1j2 2 215j6 2 SJSJAJEJCJOJEJE 7o 2j1j2 2j2 5j6 2ISJajejeIpjelr 9999999 99999999 99999999 99999999 s
27. 2 EES Overview service menu sel ect axis Axis Axis type Axis name Gantry axes gt gt 1 1 N Parc axis K Achse l 1 3 Ei Direct ion axis 8 Achse 1 9 r DARC axis X Achse 2 1 Mr Servo axis Y Achse 2 2 parc axis Y Achse 3 1 parc axis Z Achse 4 1 Servo axis Kommentartext aus FPS Ac 5 1 Eg parc axis Kommentartext aus FPS Ac 9 1 y parc axis I 16 1 sv parc axis 18 1 E umor master axis m E I Bm E El E Be JE Input Select axis If you want to alter the configuration of a particular axis you receive access via this mask Use the cursor to select the desired mask 5 4 ferrocontrol Steuerungssysteme 5 Screen masks Access to this mask See under 2 2 Overview service menu ferrocontrol Epec_1 tif Equipment and parameters Axis 1 1 Axis active Type DARC axis Encode 2 encoder absolute v Select gt P Equipment Resolver Motion profile Position control Speed control 2 encoder absolute value Referencing Current limitation Analog input Gantry axis Quick stop Synchronous mot ion Actual pesitien 0 000 1 Hel 2 Axis Axis Clear Load Check ud i 1 error axis record Select Equipment 5 5 Axis equipment and parameters 5 5 1 Select Equipment Version 1 01 18 09 1998 12 30 SYS 47 Controller 2 not responding PC FPS Version 2 46 09 09 98 x Achse Fieldbus controller DARC IP Encoder mod DARC Output m
28. 5 Measuring units mm cm inch Celsius Fahrenheit gt 1 Print config ac you want 7 Setting of destination gt 2 Print channel LPT 1 LPT 2 file L 3 Print parameters Settings for printer driver gt 1 SYSTEM 1 gt 1 Flags interrogate set gt 2 SYSTEM 2 gt 2 Status PLC gt 3 SYSTEM 3 I gt 3 SET values L 4 SYSTEM 4 gt 4 ACTUAL values configuring TRACER 5 COUNTERS interrogate set a interrogate ATEST gt 6 INPUTS INFO 5 1 interrogate set gt 7 OUTPUTS INFO 5 2 Notice Direct access with the key 8 DIAGNOSIS GRAPHIC combination ALT F1 interrogate set Possible from every menu 9 TIMES 3 level m Control parameters Storing on external gt 1 Storing I PLC programs data carriers Configuration Back up of floppy disk 2 Back up L Data on hard disk Only password access 22 ferrocontrol Steuerungssysteme 2 Functional overview Service menu 2 2 All functions at a glance Mask SYSTEM PARAMETERS No of control channels in computer No of FBI boards in computer Automatic download YES NO Autom FPS Transfer YES NO Watchdog cycle time Resolution ACTUAL VALUE display Mask MODULE ADDRESSING Address FBI board Setting Baud rate Connected components Controller no type marking Component address configuration INFO 5 3 Lp 1 Delete error messages
29. 62 Axis still has a job The axis is still occupied and so no new job Info Position control mask can be taken on at the moment See Pos 5 5 4 and manual Notice DARC System If necessary correct the positioning window Commissioning and Service in the parameter Position control Chapter 6 3 5 6 63 Incorrect interpolation group This message appears 1 if an incorrect interpolation group has been defined in the PLC 2 if there is no interpolator 64 Watchdog elapsed This message appears if the watchdog function Info has elapsed and the contact on the FBI board See Pos 6 1 is open Notice Problems with the mains connection can also cause this message to be sent If necessary exchange the FBI board Quick reference Fieldbus system 98 01 E 4 5 4 What the system and error messages mean 4 2 Messages from the axis controller Mask Select Move axis ferrocontrol Move axis Version 1 01 28 09 1998 14 12 SYS 4 Controller 2 not responding Pc FPS U 1 54 7 09 09 98 Following error 0 000 Axis 1 1 DARC axis Actual speed rpm o xX achse Actual torque o Act posit 2 encoder 0 000 Operat ional status axis 0000 Operating mod Change Pos i lt gt Pos 2 Error status axis 0000 Positien 1 1998 000 mm Hardware configuration 0000 LY Job counter axis 00 SHE 2000 000 nn Error status MotCont _0000 0 000 s Operational status MotCon 0000 Dwell
30. 9 The industrial PC 9 1 Model range 1 4 1 3 3 4 3 3 9 1 4 Interior view Disk drive floppy 3 5 only version 3 4 3 3 Supply unit Battery 3 6 V PC AT 200 W for data memory BIOS setup clock IDE hard disk only version 1 3 3 3 Battery connection see CPU card Disk drive Floppy 3 5 only version 1 4 1 3 Notice In version 1 4 3 4 changing the battery is Fieldbus interface card not necessary Info see Pos 6 1 9 1 5 CPU card i Fl PC version 1 3 3 3 oppy LCD TFT screen Control panel ferro IDE hard disk ferrocontrol keyset Option MEET ALS not in use 5 i 1 LCD CONNECTOR 49 Power not in use oo0o000000 CPU card PC version 1 3 3 3 10 AMD 5 x 86 amp IO controller amp Graphic controller Speaker not in use o o o o o o o o o o o o o o o o o o o o ooooo0oo0o00000000000000 Matrix keyboard Printer not in use COM 2 Battery terminal 3 6 V ferrocontrol Steuerungssysteme 9 4 9 The industrial PC CPU card rear view COM 4 COM 2 Control panel ferro keyset COM 3 COM 1 Floppy disk drive 9 1 Model
31. 97 550 500 Programmierhandbuch FPS German 20 97 551 000 Programming Manual PLC English 21 97 880 500 Doppeldiagonalsage mit DARC German 22 97 881 000 Tandem Diagonal Saw with DARC English 23 DARC mit Verbundachsen German 24 96 051 000 ferrocontrol MAS Systemhandbuch Hardware German 25 97 053 500 ferrocontrol MAS Systemhandbuch Software German 26 96 800 500 MAG System Inbetriebnahme Service German 27 96 801 000 MAG System Geratebeschreibung German 28 97 051 000 DARC System Software SeleCAN German 29 97 051 500 DARC System Software CANopen German 30 97 052 000 DARC System Software Profibus DP German 31 97 052 500 DARC System Programmierung German 32 97 053 000 DARC System Inbetriebnahme DARCTOOL German 33 96 001 000 Aucheirenshandnuen ur das erszonrlFeltussyeem Gorman ns 34 96 032 000 ee eg the ferrocontrol Fieldbus System English 9 98 ferrocontrol Steuerungssysteme A 4 Appendix CO So Qe OB SOOSORDSOO OG A 3 Connection diagram DARC system Fieldbus connection PE terminal power supply Mains supply fusing Mains contactor Braking resistor D c link filter choke Service connector 9 pin sub D socket 24 V DC power supply for internal signal processing Parallel bus connector Terminating resistor connector bus connector D C link bridges Control in and outputs Auxiliary relay power BTB ready for operation Enabling 24 V DC trigger signal Resolver
32. Check LED 1 2 and 3 for the encoder signal If the line connection to the encoder OK the relevant LED glows a weak red 4 Exchange the SAE IN module d Incremental encoder DARC system Check the line connection between the DARC module and the incremental en coder Check that the pin connections are properly fixed If it is possible take a second encoder signal of the same type and plug it into the faulty DARC input If there now is an encoder signal the error is to be found in the first encoder or its line terminal Check the line connection to the faulty incremental encoder with a resistance meter ohmmeter Additional information Pos 7 2 Pin configuration Absolute position encoder DARC input Pos 6 10 Card diagram FB SAE IN Pos 7 3 Pin configuration Incremental encoder gt DARC input Quick reference Fieldbus system 98 01 E 4 9 4 What the system and error messages mean 4 2 Messages from the axis controller 4 2 1 Operating status axis Error dsplay D8xx D9xx Description of error No encoder value continued Sluggish axis During positioning the given set value is constantly compared with the encoder signal actual position value If an inadmissible deviation occurs here it leads to this error message N Important notice This error message only appears if the monitoring function of the appropriate axis is switched on Info see precedi
33. X O X Factory setting Fieldbus signal Differential signal negative Select Interrupt IRQ Screening Settable via jumper field IRQ de positive IRQ Jumper 2 3 4 5 6 7 X Jumper plugged in g IRQ 2 x 0 0 0 0 0 0 Jumper open Rt terminator IRQ 3 0 xX 0 0 0 9 Only max one jumper may Differential signal negative IRQ 4 z 0 0 X 0 0 90 be plugged in IRQ 5 o 0 0 XK 0 0 IRQ 6 0 0 0 0 X 0 IRQ 7 o 0 0 0 0 X Quick reference Fieldbus system 98 01 E 6 Functional modules in the Fieldbus system 6 2 FBK Fieldbus nodes FBK TAST Setting baud rate Serial interface ST1 Fuse 1A med time lag 24V DC 20 max 500 mA 0V DC Serial interface ST1 Connection not in use LED 1 red Display of fieldbus errors s Table RS 232 or 20 mA LED 2 green active operating voltage OK FBK V24 Setting baud rate Serial interface ST1 Fuse 1A med time lag 24 V DC 20 I max 500 mA FBK2 V24 Lov DC Serial interface ST1 RS 232 oder 20 mA Connection not in use LED 2 red Display Fieldbus errors s Table LED 1 green active operating voltage OK fault contact potential free NO contact open if malfunction occurs Pin configuration ST1 9 pole Setting baud rate RS 232 20 mA Serial interface ST1 on NORE off ul 19 200 Baud 2 Ft r OOUUU 2 RXD off 9 600 Baud m ll 5 0 V Screening off 4 800 Baud 7 roti on AODOU 7 notin use off 2 400 Baud
34. i I BEL a a le ae _ FU i i 1 i i pink i I Tr l 1 1 i al eg ie a ee a 1 H 1 1 i Casing Casing Incremental encoder DARC input and FB INC View solder side View solder side Pin contact unit sub D 9 pin Jack contact unit 12 pin Type IN 101 I E i Metallic casing Screws UNC thread Quick reference Fieldbus system 98 01 E 7 3 7 Pin configuration 7 4 Incremental encoder distribution board gt DARC supply module Casing Casing Ua2 K2 1 gt 1 white i amp Ua2 _ green Ual Ki 2D amp 7 Ual Uad Ka 37 grey m 3 0 ov 4 I BER die o gt BE BEER 4 ov Oi m Uat K 7 DIE BEE BEE e BEE BEE BEE Ual Tad Ko 8 a ees I re zug T vg red 2 zei g 5V i i View crimp side 8 2122 00 0 View crimp side View solder side 12345 54321 Sub D 9 pin socket Male connector Metallic casing Metallic casing Screws UNC thread Screws UNC thread K2 KO 7 4 ferrocontrol Steuerungssysteme 7 Pin configuration 7 5 Fieldbus cable ferrocontrol CNC Fieldbus ty l I I 3 am 3 4 l brown 1 4 D l g 5 am ep 5 8 121 008 0 View of solder side View of solder side 5 1 O O 4 2 O 3 O O Male connector 5 pin Pin contact unit sub D 9 pin Quick reference Fieldbus system 98 01 E 7 5 7 Pin configuration 7 6 RS 232 interface cable PC gt DARC supply module DE
35. in use Fieldbus connection channel 1 Fieldbus connection channel 2 with terminating resistor connector 9 Watchdog output potential free contact max contact load 30 Volt 0 5 A 10 W 10LPT 1 Parallel interface for printer connection of 0 Ono If only one fieldbus channel is in use a terminating resistor connector Art no 70 042500 must be plugged into the free channel ferrocontrol Steuerungssysteme 9 The industrial PC The model range 1 4 1 3 3 4 3 3 is based on a particularly service friendly concept Nameplate Serial no For servicing the computer chassis can be easily removed from the faceplate The faceplate does not have to be dismantled Dismantling the computer chassis 1 Unsrew the 4 knurled screws A 2 Carefully remove the chassis from its locking element with both hands A Notice In case of malfunctions in the input key board or in the display the complete faceplate is exchanged 9 1 Model range 1 4 1 3 3 4 3 3 9 1 3 PC plug in unit installation and removal Earth PE protective conductor terminal Computer chassis N complete Faceplate control panel display D Mounting frame e g switching cabinet Contact bank for all cable connections keyboard and display Quick reference Fieldbussystem 98 01 E 9 3
36. pulse width o Encoder interface version 0000 Fo O 000 1 2 5 3 4 5 ha 8 3 Help Axis Axis Clear Be OFF lt lt gt gt sul L error smallerfgreater Display Operating status motor controller In older software versions this entry is called Status motor controller or Operating status 2 These labels are identical This display is shown in a hexadecimal numerical system ferrocontrol Steuerungssysteme 4 16 4 What the system and error messages mean 4 3 Messages from the motor controller 4 3 2 Operating status motor controller Error display gt 0000 0001 0002 0008 0010 0020 0040 0080 0100 0200 1000 2000 8000 Description of error Output is switched off disabled See also Message 0040 Output is switched on In the last position control cycle a negative measuring edge was detected In the last position control cycle a positive measuring edge was detected Level at measuring input Diagnostic aid for ferrocontrol testing station Warning Heat sink temperature exceeded Warning Motor temperature exceeded Output is switched on enabled See also message 0000 Output is switched off Only for ferrocntrol testing station Causes immediate switch off Peak current limiting is active only status message Nominal current limiting is active only status message Enable PIN input is set Only for ferrocontrol testing station Automa
37. resistor terminator is missing 3 No supply voltage at the fieldbus end 4 Fieldbus cable defective Connector configuration Fieldbus cable See Pos 7 5 Quick reference Fieldbus system 98 01 E 4 3 4 What the system and error messages mean 4 1 System messages from the fieldbus system Message no 52 to 58 U 2 20h 10 06 1997 9 49 4 S YS 47 Controller 2 is not responding PC FPS No 52 54 55 56 57 58 Message text English Status error Handshake error Configuration error controller Controller not ready to receive No acknowledge controller Fieldbus error on controller Tips for error clearance Possible causes of error 1 Fieldbus not connected 2 Terminator is missing 3 No power voltage at the fieldbus end 4 Fieldbus cable defective Software versions controller FBI do not match Error on Parallel bus Possible causes of error 1 The controller has not received any configuration data yet 2 The voltage supply to the controller was briefly interrupted 3 Error in the parallel connector Check the configuration in the mask Module addressing Which DARC has not been entered Key F2 Read configuration Check your configuration Which controller has not been entered No confirmation received for axis command Error on the fieldbus poss incorrect software version Erroneous protocols too many errors during data tra
38. the locking element of the lead strip with a screwdriver Pos 2 C Pull the lead strip Pos 2 sideways out of its guides D Carefully remove the bulb fluorescent tube Carefully disconnect the electrical connection Insert the new bulb in reverse order A When making service en quiries or ordering spare parts please state the full type designation and serial number 9 14 ferrocontrol Steuerungssysteme Appendix A 1 Index A F A Axis equipment a parameters 5 5 Axis status Operating status 1 5 17 B Battery lt gt accumulator mode PC Model 1 1 9 12 Battery change PC Model range 1 1 9 13 Baudrate gt cable length 8 1 Brake holding time 5 5 Bulb fluorescent tube for Display replacing PC Model 1 1 9 14 C CNC fieldbus connection 6 1 Computer chassis dismantling PC model 1 4 3 4 9 3 Connection configuration DARC axis regulation controller 6 22 DARC supply module 6 23 Connection FeCuNi Thermal elements 6 14 Connection for additional keyboard 9 1 Connection Override potentiometer 7 7 D Disc drive 9 1 Display Error status axis 3 2 4 12 Operating status axis 3 2 4 6 E Encoder offset enter 5 6 Error status 1 5 17 Error status 2 5 17 Error status Axis 4 12 Motor controller 4 14 4 15 F Festo Multipol valve unit 6 16 Fieldbus connection Channel 1 6 1 Channel 2 6 1 Quick reference Fieldbus system 98 01 E Appendix A 1 Index F P Fieldbus nod
39. tine Heat sink temperature o Traversing speed I 44 x Pesalvar otfaat a Status 2 encoder 00 Jogging speed 17 Position pos flank 0 000 Position neg flank 0 000 Tant ee er Motor controller vers 0000 Boot EPROM vers Test pulse width Pe pA o 000 2 E 3 E 5 8 3 me per ee ee i 1 error smallerfgreater Display Operating status axis In older software versions this entry is also called Axis status or Operating status 1 These labels are identical This display is shown in a hexadecimal numerical system The four digit display is divided into two groups lower and upper byte Please note The four digit display allows 2 to a maximum of 3 independent items of information to be displayed simultaneously Example C842 T lower byte 1st group upper byte 2nd group The display C 8 4 2 contains the following information C8XX 1 Interpolation active XX4X 2 Axis has been referenced xxx2 3 Temperature monitoring excess temperature X any status 4 6 ferrocontrol Steuerungssysteme 4 What the system and error messages mean 4 2 Messages from the axis controller 4 2 1 Operating status axis Error display xxx2 xxx4 xxx8 xx1x xx2x xx4x xx8x BBxx C7xx C8xx C9xx CAxx CBxx CCxx CDxx Description of error TM Temperature Monitoring responds after 20 seconds Temperature monitoring is carried out in the power output of the power supply
40. 18 09 1998 7 12 12 Encoder mod DARC Output mod Select Gantry axis Equipment Resolver Gantry axis of Motion profile Master axis o Position control Allowed offset in act vals 0 000 mn Speed control 2 encoder absolute value Referencing Current limitation Analog input gt _ gt Gantry axis Quick stop Synchronous mot ion Actual pesitien 0 000 2 Axis Axis J Clear Load Check at 1 error axis record Gantry mode with Select Gantry axis Notice You can find more information in the ferrocontrol manual DARC System Commissioning and Service Chapter 6 3 5 12 ferrocontrol Steuerungssysteme 5 14 5 Screen masks Access to this mask See under 2 2 Overview service menu gt _ _ P Quick stop 5 5 Axis equipment and parameters 5 5 11 Select Quick stop Version 1 01 18 09 1998 12 40 Epaust 1 tif SYS 4 Controller 2 not responding ferrocontrol paust zH FPS Fi Version 2 46 09 09 98 Equipment and parameters Axis 1 1 Axis active x Achse Type DARC axis Last change Fieldbus controller DARC IP Encode 2 encoder absolute v 18 09 1998 12 12 Encoder mod DARC Output mod Select Quick stop Equipment Resolver Quick stop reaction Quick stop Motion profile Slow down at Current limit Position control Quick stop ramp 10000 ms Speed control 2 encoder absolute value Referencing Current limitation
41. 2 21 1 DARC IP Ic Components Adresses Name Mark 1 2 3 16 Outputs omge of of of o parc axis af ofl off o DARC axis 9 of of o DARC axis far of of o DARC axis 16 0 0 0 DARC axis 2 of of o BE 1 DARC axis s of of o 2 3 ft 5 R 8 Help Read Reset Load Select config error all Select Here you can enter your configuration data manually Load all Ny The displayed configuration data are taken over as valid The previously valid data record on the hard disk is overwritten Reset error gt Resets the error display Read configuration key F2 A Key not yet pressed The device configuration displayed is based on a filed data record hard disk B Press key The current operating status is read again and updated on the screen A possible functionally disturbed bus participant controller will no longer be listed in the updated diplay Proceed as follows when looking for the malfunction 1 Before you press F2 make a note of the device configuration displayed 2 Press F2 Compare the updated display with your notes 3 A defective bus participant does not appear in the current display Quick reference Fieldbus system 98 01 E 5 3 5 Screen masks 5 4 Select axis Access to this Version 1 01 18 09 1998 12 29 mask selax 1 tif SYS 4 Controller 2 not responding ferrocontrol ald Pc See under 2
42. 5 12 Selection Synchronous MOTION r22unneernnnnennennnnnnnnnnnnnnnnnnnnnnnnnnn nenn 5 16 5 6 Mask Moveaxis 2 e nennen 5 17 5 6 1 Selection Mode of operation 2400nnennnnnnnnnnnnennnnnnnnnnn 5 18 5 6 2 Operating functions rsnsnsnseensnnnnsnnnnnnnnnnnnnnnnennnnnnnnnnnnnnnnnnn 5 19 Quick reference Fieldbus system 98 01 E ill Contents 6 1 6 2 6 3 6 4 6 5 6 6 6 7 6 8 6 9 6 10 6 11 6 12 6 13 6 14 6 15 6 16 6 17 6 18 6 19 6 20 6 21 Functional modules in the CNC Fieldbus system Board images pin configurations technical data address settings DIP switches FBI PC Fieldbus interface card ccscccecesceceteeceeeeeececeeeeeeeeneeeeeetenes Page 6 1 FBK Fieldbus nodes risa nn erh larln 6 2 FBUR FBRR Fieldbus universal controller 244044444Hnennnnnnennnennennnenne nen 6 4 FBRR Fieldbus directional controller u 244044 nn nnnnennennnennennnen 6 4 FB IN 16 Input module with 16 inputs binary oo eee e teste nennen nen 6 5 FB OUT 16 Output module with 16 inputs binary u nrsnnnnnnennnennnennnnn 6 6 FB IOT 8 Combi module 8 in and 8 outputs 220u220unnneennnnnnnnennnnnnn nennen 6 7 FB INOUT Combi module 8 in and 8 outputs uenenseeennnneeennnnenennnnenennnnn nen 6 8 FB ANI Module for 4 analog inputs uur22220nnnnnnennennn
43. 5 Volt voltage error This causes immediate switch off if the On location exchange motor controller 5 volts operating voltage is not within the nominal range 0004 Short circuit earth contact overcurrent If this error message occurs very frequently the cause can in the power circuit also be an incorrect parameter input gain current controller Causes immediate switch off to protect the In this case reduce the gain by 10 power outputs 1 Select the mask Equipment and parameters see 2 2 2 Press the key combination Contr F4 motor data This mask appears Motor controller combination 3 Reduce the parameter Current regulator gain 0008 Resolver error The axis module does not switch on ife g the Check Pos 7 1 resolver feedback is missing Cable and plug connections Pin configuration The resolver feedback is checked after every Resolver cable first time axis enabling after reset ferrocontrol Steuerungssysteme 4 14 4 What the system and error messages mean 4 3 Messages from the motor controller 4 3 1 Error status motor controller Error Description of error Tips for error clearance Additional display information 0010 Heat sink temperature in the 1 Axis drive dimensioning correct controller exceeded 2 Switching cabinet ventilation OK Fan filter dirty 3 Ambient temperature too high 0020 Motor temperature exceeded x 1 terminal motor temperat
44. 592 English Target group Service technicians commissioning personnel skilled workers familiar with the basic functions of automation equipment Range of application of this documentation This document should serve as a practical guide for the service technician on location when locating and remedying faults Complememtary documentation You can find a current list of our documentation in the appendix of this manual October 98 by ferrocontrol Steuerungssysteme GmbH amp Co KG Subject to alterations and errors This document may not be duplicated or made available to third parties in particular to our competitors without our permission Quick reference Fieldbus system 98 01 E N Contents 1 1 1 2 2 1 2 2 3 1 3 2 3 3 3 3 1 3 3 2 What you definitely need to know Safety information 44444044n aaar aa ade iraan Page 1 1 Instructions you must follow when doing repairs Password information 444444 4440 nnnnnnn nennen nenn 1 2 Structure of the password system Assigning passwords Entering a password Functional overview Service menu Information for the user 2 0 02 cccccccee eee cecee cece ee eeeeaeeeeeeeeteesnnaees 2 1 Switching from one language to another Direct access for test and diagnostic purposes ATEST The service menu all functions at a glance nenn 2 2 Overview of all functional levels Wh
45. 8 notin use on STA or OULU 1 200 Baud 6 2 ferrocontrol Steuerungssysteme 6 Functional modules in the Fieldbus system 6 2 Fieldbus nodes Technical data What the LED display means Fieldbus errors Display possible causes of error off No error on with short pauses Short circuit on the fieldbus Driver board not available or faulty regular blinking Operating system on the fieldbus interface card in the PC not started yet No connection via fieldbus cable No terminating resistor connectors 4 x blinking Configuration does not match the connected modules Parallel bus cable not connected or faulty Parallel bus cable too long malfunctions Addressing Setting the node addresses via DIP switches address 0 63 Address DIP switch no 123456 0 000000 X DIP switch closed 1 x00000 0 DIP switch open 2 0x0000 3 xx0000 4 00x000 5 X0X000 6 0XX000 7 xXX000 60 0 0 X X X X 61 X 0 X X X X 62 O X X X X X 63 XX X X X X FB K Fieldbus nodes Node address Fieldbus connection Please note If only one fieldbus cable is connected to the fieldbus node the terminating re sistor connector Art no 70 042 500 must be plugged into the free connection Quick reference Fieldbus system 98 01 E 6 Functional modules in the Fieldbus system 6 3 FBUR FBRR Fieldbus unive
46. After every reset the microcontroller databus on the motor controller module is checked by the resolver in the axis module Remedy on location If the result is negative the axis controller Exchange motor controller module cannot be switched on 8000 Synchronous error Check the plug in connector X30 Pos 6 20 Causes immediate switch off on the top side of the DARC Pos 6 21 Signal transmission error on the DARC diagram internal Parallel bus Quick reference Fieldbus system 98 01 E 4 15 4 What the system and error messages mean 4 3 Messages from the motor controller 4 3 2 Operating status motor controller Status Motor controller Operating status 2 Version 1 01 28 09 1998 14 12 Screen mask Move axis ferrocontrol Moveax 1 tif ly 47 Controller 2 not responding FPS V 1 54 09 09 98 Move axis Following error 0 000 Axis 1 1 DARC axis Actual speed rpm Oo Actual torque Oo x Achse Act posit 2 encoder 0 000 Operational status axis 0000 Operating mod Change Pos i lt gt Pos 2 Error status axis 0000 Position 1 1998 000 mm Hardware configuration 0000 Be Job counter axis 00 LCS 2000 000 mn Error status MotCont 0000 Dwell tine 0 000 s Operational status MotCc 0000 Heat sink temperature Oo Traversing speed se RCT aTruaE o Status 2 encoder oo Jogging speed 1 Position pos flank C 0 000 Position neg flank 0 000 f A Motor controller vers 0000 ee ee Boot EPROM vers 0000 Test
47. D RxD 2 3 TxD TxD 3 2 RxD I DIR 4 1 I I I GND 5 i S GND DSR 6 i I I RTS 7 Soe l N N T 1 Ess Not Casing s gt Casing 8 0010 00 1 PC DARC supply module View crimp side View crimp side Sub D 9 pin socket Sub D 9 pin socket Metallic casing Metallic casing Screws UNC thread Screws UNC thread 7 6 ferrocontrol Steuerungssysteme 7 Pin configuration 7 7 Connection Override potentiometer Service cable V24 for DARC supply module DARC 4m lg Sub D 9 pin jack z 2 Aluminium casing A 1 02 toggle switch 9 Q2 I Nr 107583 P i Oo Back view Casing red Casing DcD 132 N white S RxD 2 gt wh H brown TxD 3 gt br green DTR 452 Sb yellow 4 DSR 6 gt Pot 16K fe bo ble pink 6 ATS 73 fea aL I Bp or a4 SI lt 7 na rd n blue CTS 8 z Pot i al 8 si 10k F 9 0 252 Im lg Blue er Screen RB4 Back view Casing connection RB4 Screen g Sub D 9 pin jack 1m remains free pal HQ7V K 2 52 green yellow 4cm ig H 7V K 2 52 green yellow 4cm lg Screening connected to switching box View crimp side Metallic casing Screws UNC thread View crimp side Metallic casing Screws UNC thread Quick reference Fieldbus system 98 01 E 7 7 7 Pin configuration Space for your own notes ferrocontrol Steuerungssysteme 7 8 8 Cable lengths and transmission rate in the CNC Fieldbus
48. Fieldbus controller DARC IP Encode 2 encoder absolute v 18 09 1998 7 12 12 Encoder mod DARC Output mod Motion profile Counting direction neg Position control Encoder offset 0 000 mn Speed control 2 encoder absolute value Modulo axis NO Referencing Mininum modulo value 0 000 Current limitation Maximum modulo value 0 000 Analog input Gantry axis Quick stop Synchromous mot ion Actual pesitien 0 000 1 Hel 2 Axis Axis J Clear Load Check f al error axis record Select Resolver The selection of the resolver settings is made in this mask Notice You can find more information in the ferrocontrol manual DARC System Commissioning and Service Chapter 6 3 5 4 Encoder offset In this input field you are able to set a new absolute value desired actual value Proceed as follows 1 Place the cursor on the field Encoder offset 2 Press the Enter key This mask appears Input absolute value 3 Enter your desired value When the F10 key is pressed the value entered is adopted and stored as the new absolute actual value 5 6 ferrocontrol Steuerungssysteme 5 Screen masks Access to this mask See under 2 2 Overview service menu BP gt Hot ion profile Maximum nominal position 1000 000 mm 5 5 Axis equipment and parameters 5 5 3 Select Motion profile Version 1 01 18 09 1998 12 32 Epmot 1 tif SYS 4 Controller 2 not responding fe
49. JaH GrOZE G 104 UODOIIAay 5V yes Axis reg controller ready for operation 2 OV no LED OFF ER F 6 Position window reached Axis reg controller not ready for operation Cigabe Bi aes fr Ent ago Bus GOV SCARCE Fink lt 605 Enabling Operational display LED ON Pulse controlled inverter ON Axis enabled LED OFF axis disabled 8 D c link PE L L Connection diagram see Appendix A 3 9 X5 Motor connection Connection diagram see Appendix A 3 8 0042 00 2 ferrocontrol Steuerungssysteme 6 22 6 Functional modules in the Fieldbus system 1 X20 24 V power supply DC 1 24V 2 0V 2 X30 Parallel bus 3 X6 Control in and outputs 1 24 V input 2 Ready for operation BTB BTB output 3 External enabling signal 24 V 4 Trigger signal 24 V 5 OV earth Protetive circuit see Appendix A 3 4 Fieldbus LED Info about LED display see next page 5 X7 Service interface RS 232 Override potentiometer 6 X8 OPTIONAL Input for absolute position encoder or incremental encoder 7 X9 Measuring points Only for ferrocontrol service 8 BTB operational display LED ON ready for operation LED OFF not ready Uz operational display LED ON D c link voltage im set range LED OFF Over or undervoltage 9 D c link PE L L Connection diagram see Appendix A 3 10 X 11 Power connection R1 R2 Braking resistance D1 D2 D c
50. KL X1 2 Pos 23 KL X1 3 4 2 ferrocontrol Steuerungssysteme 4 What the system and error messages mean 4 1 System messages from the fieldbus system Message no 26 to 51 U 2 20h 10 06 1997 49 SWS 47 Controller 2 is not responding PC FPS No Message text English Tips for error clearance Additional information 26 Error in axis parameter Configuration error transmission axis number possibly not entered 27 PLC start refused PLC Programmable Logic Control has not been loaded Possibly a file cannot be found when starting the PC program 28 Interpolation error Erroneous transmission of the interpolation controller data from the PC to the FBIR board 34 PC error not defined Not defined 47 Controller x is not Proceed as follows responding 1 Check the power supply to the controller See Pos 6 2 Check the fuse F on the controller board Fieldbus controller If the green LED is on OK 2 Check the cable connection to the fieldbus system If the red LED is not on OK 48 Input does not exist The input address does not exist in the system 49 Output does not exist The output address does not exist in the system 50 Axis no does not exist This axis does not exist in this configuration The configuration data have not been loaded yet 51 No transmission enabling Possible error causes Check supply voltage See Pos 6 1 1 Fieldbus not connected 2 Terminating
51. Serial no Disk drive 3 5 1 44 MB TEN THA ALAN N AN EN aN aN LEE EN pE Ucs Connection for additional oo O keyboard PG AT plug DIN Quick reference Fieldbussystem 98 01 E 9 1 9 The industrial PC 9 1 Model range 1 4 3 4 and 1 3 3 3 9 1 2 External pin configuration 1 LPT1 Parallel interface for printer connection 2 Com 2 RS 232 Serial interface for e g modem 3 External monitor VGA 4 Com 1 RS 232 for e g mouse 5 2 free plug in stations for additional functions e g interface RS 485 6 OPTION not in use 7 Fieldbus connection channel 1 8 Fieldbus connection channel 2 with terminating resistor connector 9 Watchdog output potential free contact max contact load 30 Volt 0 5 A 10 W Version 1 3 3 3 terminating resistor connector Art no 70 042500 must be plugged into the free channel Ney If only one fieldbus channel is in use a Version 1 4 3 4 1 COM 1 RS 232 Serial interface 2 COM 2 RS 232 Serial interface for e g modem PS 2 Mouse External monitor VGA 2 free plug in stations for additional functions e g interface RS 485 OPTION not
52. Ter 24 Ter PE Input 3 Input 4 Operating voltage Terminal 16 P2 Connection to next in output module LED 1 green Operating voltage Fuse 1 0 A time lag 24V DC 20 10 V Output Analog input 1 10 V 10V 10 V output 0 V earth for input 1 Screening for input 1 10 V output Analog input 2 10V 10V 10 V output 0 V Earth for input 2 Screening for input 2 Technical data Analog inputs 4 channels Input voltage range 10 V to 10 V Input resistance 20 KOhm Analog converter 12 bit resolution 4096 values c 5 mV The inputs are protected against overvoltage Quick reference Fieldbus system 98 01 E 6 9 6 Functional modules in the Fieldbus system 6 9 FB ANO Module for 3 analog outputs P1 Connection from preceding module P2 Connection to the next in output module Fuse 1 0 A medium time lag 0V DC GND es Terminal 17 Operating voltage Terminal 16 Output 1 24V DC 20 Ter 11 and 12 NO relay contact enabling channel 1 Current input 150 mA Ter 13 and 14 Analog output 1 Output 2 LED 1 green Operating voltage Ter 21 and 22 NO relay contact enabling channel 2 Ter 23 and 24 Analog output 2 Output 3 Ter 31 and 32 NO relay contact enabling channel 1 Ter 33 and 34 Analog output 3 Technical data The analog output module FB ANO has 3 analog outputs at its disposal for control
53. al isolators The outputs are short circuit proof and protected against excess temperature After remedying a short circuit the output can only work normally again once the control has been reset The LEDs 1 8 signal the status of the inputs The LEDs 9 16 signal the status of the outputs ON in outputs active Technical data Outputs Maximum switching voltage 30 V DC Minimum switching voltage 19 VDC Constant load per output 1A Total constant load of card 8A Peak load per output 3 A 10 sec 45 C ambient temperature Input level High level gt 19V Low level lt 3V Time until input signal is valid 100 us If the input voltage is between 3 and 19 volts the value read is not defined AC voltage may not be connected Quick reference Fieldbus system 98 01 E 6 7 6 Functional modules in the Fieldbus system 6 7 FB INOUT Combi module 8 inputs and 8 outputs binary P1 Connection from preceding module LED 9 Operating voltage display for sensors Fuse 1 2A middle time lag Sensor operating current Terminal 18 24 V for sensors Terminal 8 15 Outputs Terminal 0 7 Inputs Terminal 16 24 VDC Inputs Terminal 17 0V DC GND P2 Connection for additional in output modules Fuse 8A middle time lag Operating currnt for module I IS LED 10 Operating voltage module Ss m le 210099925 Terminal 19 24 VDC Output
54. axis Error Description of error Tips for error clearance Additional display information CExx Synchronous start has been prepared only message CFxx Position control inactive disabled only message See also Message CCxx D1xx Transmission error on DARC parallel bus D2xx Temperature switch off controller D3xx Temperature switch off motor D4xx Motor controller error Notice This message basically appears if an In older software versions you will find error message has been sent by the the expression Error profile generator motor controller You can find more de or Error status 1 instead of tailed information about the state of the Error status axis motor controller in These messages are identical Error status motor controller Operating status motor controller Pos A 3 D5xx Quick stop positive Circuit diagram in D6xx Quick stop negative the appendix Pos 6 20 X1 Peripheral devices and holding brake D7xx Inadmissible nominal speed D8xx No encoder value Proceed as follows to remedy the cause 1 Determine the encoder type in operation with this axis You will find the allocation in the mask Equipment and parameters Selection Equipment a Resolver b Absolute position encoder DARC c Absolute position encoder Fieldbus SAE IN d Incremental encoder DARC e Incremental encoder Fieldbus INC 2 Proceed as follows depending on the encoder type a Resolver Pos 7 1 Check the power connection b
55. b Fieldbus connection channel 2 9c Fieldbus connection channel 1 9d Watchdog output potential free contact im COND AN gt Open the PC chassis here 9 3 3 Industrial PC removing When repairing the industrial PC 5 version1 2 the complete device must be removed from the mounting frame l 3 y Proceed as follows 1 Switch the device off 2 Disconnect all connecting cables mains power suppy a interface cables 3 fieldbus connection protective conductor terminal 3 Unscrew the 10 fixing screws 4 Pull the device carefully out of the mounting frame to the front 9 wy Quick reference Fieldbussystem 98 01 E 9 11 9 The industrial PC 9 3 Model range 1 1 9 3 4 Interior view Fig 1 Battery connection o Accu aS 9 af P9 ne ai Main board CPU 386 oO P 10 Battery connection 3 6 V P9 Switching external battery accumulator mode Bridge 1 2 battery mode Bridge 2 3 accumulator mode Main board CPU 486 J52 Switching Battery accumulator mode Bridge 1 2 battery mode Bridge 2 3 accumulator mode Warning Do not place the device on the disk drive 1 Display unit complete 6 Hard disk IDE 2 C
56. ction cable NC not connected NC not connected RS 485 B RTS TTL level GND metallically separated 5 V metallically separated NC not connected RS 485 A NC not connected OMANDOORWD Quick reference Fieldbus system 98 01 E 6 19 6 Functional modules in the Fieldbus system 6 18 FBK DP Fieldbus bridge continued Seiting the address via DIP switches DIP switch S1 Addresses in the CNC Fieldbus system settable address range 0 63 Address DIP switch no 123456 0 000000 X DIP switch closed 1 x00000 0 DIP switch open 2 0X0000 3 xX0000 4 00x000 5 X0X000 6 0XX000 7 XXX000 60 0 0 X X XK X 61 XOX XXX DIP switch S2 Addresses in the Profibus system settable address range 0 127 Address DIP switch no 1234567 8 0 00000000 1 X0000000 X DIP switch closed 2 0X000000 0 DIP switch open 3 xX000000 4 00xX00000 Notice 5 X0X00000 DIP switch 8 is 6 oOXX00000 always set to 0 7 xXX00000 124 0OOXXXXXO 125 OXXXXXXO 126 XOXXXXXO 127 XXXXXXXO ferrocontrol Steuerungssysteme 6 20 6 Functional modules in the Fieldbus system 6 19 Bus topology with a bridge to the Profibus ferrocontrol ph I BE H IN H OUT jo Novel TCP IP etc zo f zoj i P f zo
57. ctional modules in the Fieldbus system 6 11 FB INC 1 Module for reading an incremental encoder P1 Connection from preceding module po Connection for additional in output modules Terminal 18 24 V for sensors LED 3 green Operating voltage Terminal 1 Speed reduction referencing Terminal 2 Input referencing Terminal 20 Earth PE Fuse 1A time lag Terminal 19 Zero impulse GND for sensors separable 0V DC GND Terminal 17 Operating voltage Terminal 16 24 V DC 20 ST1 INC encoder ST 1 Incremental encoder UA 2 K2 UA 1 K1 UA 0 KO 0V GND Screening UA 2 K2 negative UA 1 K1 negative UA 0 KO negative 5V OANDA AWN LED 1 green signals Speed reduction for referencing switched on LED 2 green signals Referencing active Jumper zero impulse The zero impulse of the encoder can be interrupted by the two jumpers Both jumpers must always be opened or closed Both jumpers open The counter is reset for every negative edge of the referencing input 6 12 ferrocontrol Steuerungssysteme 6 Functional modules in the Fieldbus system T Fieldbus connection 6 12 FBIR Interpolator for the CNC Fieldbus system Module for connecting max 6 controlled servo axes FBIR board plugged into FBR ISO 4 m m o Gg D Fuse 1 2 A medium time lag H A 2
58. d 0 000 mm s Referencing direction neg You can find more information in the ferrocontrol manual DARC System Commissioning and Service Chapter 6 3 5 9 Quick reference Fieldbus system 98 01 E 5 11 5 Screen masks 5 5 Axis equipment and parameters 5 5 8 Select Current limitation Access to this mask See under 2 2 Overview service menu gt _ _ __P Current limitation Version 1 01 18 09 1998 12 37 Epcurr 1 tif SYS 4 Controller 2 not responding ferrocontrol pourr_ FPS A Version 2 46 09 09 98 Equipment and parameters Axis 1 1 Axis active x Achse Type DARC axis Last change Fieldbus controller DARC IP Encode 2 encoder absolute v 18 09 1998 12 12 Encoder mod DARC Output mod Select Current limitation Equipment Resolver Peak current limit 100 Motion profile Nominal current limit 50 7 Posit ion control Speed control 2 encoder absolute value Referencing Analog input Gantry axis Quick stop Synchronous mot ion fictual position 0 000 1 He lp 2 Axis Axis J Clear Load Check f 1 1 error axis record Select Current limitation Notice You can find more information in the ferrocontrol manual DARC System Commissioning and Service Chapter 6 3 5 10 5 12 ferrocontrol Steuerungssysteme 5 Screen masks Access to this mask See under 2 2 Overview service menu ferrocontrol Anini
59. d in a hexadecimal numerical system Yy Error Description of error Tips for error clearance Additional display information 0001 Heat sink temperature too high Power output in the power supply too hot 0002 Motor temperature too high Bimetallic contact see Circuit diagram Pos 6 20 Axis is switched off after 30 seconds in the appendix last page Position 18 due to too high motor temperature See also axis regulation controller Bimetallic contact gt motor diagram Pos 6 20 Terminal X1 1 0004 Error motor controller You can find a detailed error description Causes the axis to be switched off immediately This message also appears under Error status axis 0800 under Error status motor controller Notice In older software versions you will find the expression Error profile generator or also Error status 1 instead of Error status axis These messages are identical 4 12 ferrocontrol Steuerungssysteme 4 What the system and error messages mean 4 2 Messages from the axis controller 4 2 2 Error status axis Error profile generator Error status 1 Error display 0008 0010 0020 0040 0080 0200 0400 0800 1000 2000 4000 8000 Description of error Quick stop negative Quick stop positive Causes immediate halt Can only be moved on in enabled direction No parameters exist in axis module Effect axis cannot be switched on Axis not referenced T
60. els 1 to 8 and status 7 to the levels 1 to 7 and so on In agreement with the machine manufacturer ferrocontrol allocates the input masks to a certain access level If you wish to obtain access entitlement to a particular level as a user or ser vice technician you have to have the required status You receive the status assignment by entering the appropriate password The assignment of passwords for the status 1 to 8 is carried out in the mask Passwords assigning see Quick overview 2 2 Access to this mask is only possible with status 9 The password for status 9 is assigned by ferrocontrol Notice If you wish to alter the configuration data or the controller parameters in the Service menu you need the password for status 8 Enter password i u Password entry takes place in the mask Password enter You can call this entry mask from all menu levels using the key combination ALT F10 The entry mask appears on the screen Enter the appropriate password Confirm your entry with the key F10 If you have entered a valid password the status assigned to you is displayed If the password is invalid an appropriate message is displayed ferrocontrol Steuerungssysteme 2 Functional overview Service menu 2 1 Information for the user Switching languages aut E L Using the key combination ALT S you can switch between two national languages for the menu functions e g German lt g
61. ere are system and error messages displayed Message overview PLC Messages from the Programmable Logic Controller FPS ccccsceeeseeeseeeeneeeseeeeeees 3 1 PC Messages from the industrial PC uussrseenneennnennnernnn nennen 3 1 SYSTEM messages from the fieldbus system nn 3 1 Messages from the axis controller eeececeeeseeeeeesaeeeeeseeeetteeees 3 2 display operating status display error status Messages from the motor Controller eee eee eeeeeeee 3 3 display operating status display error status ferrocontrol Steuerungssysteme Contents 4 What do the individual messages mean Meaning of the messages Tips for trouble shooting 4 1 Messages from the Fieldbus system Message no 110 6 irre Page 4 1 Message no 7 tO 25 nneennnnenennnnnnnnnnnnennnnnnennnnnnnnnnnnnnnnnnnn nenne nme 4 2 Message no 261051 nn 4 3 Message no 52 10 58 unnunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nenne nennen 4 4 Message no 59 t0 64 2snnenessnnnnnssnnnnnnnnnnnnnnnnnnnnnnn nenn nenn nnn na 4 5 4 2 Messages from the axis controller 4 2 1 Operating status AXIS cee eee cece eee eeeeeeeeeeeeeeeeeeeeeteaeetaaeseeeeeeeeeess 4 6 4 2 2 Error status XS 4 12 4 3 Messages from the motor controller 4 3 1 Error status motor controller 244444nnnennnnennennenennnnnnnnn nenn 4 14 4 3 2 Operating status motor controller eee eeeeeeeeeeeeeeteneeea
62. erenced x 2 Temperature monitoring x any status Access to this screen mask 1 Press the key combination ALT F1 gt ATEST 2 Select Position 4 SET VALUES 3 Select the required axis 4 Press the F4 key for details Further information about this screen mask See Pos 5 6 Display operating status axis In older software versions this entry is also called Axis status or Operating status 1 These labels are identical This display is shown in a hexadecimal numerical system The four digit display is divided into two groups lower and upper byte In 4 2 1 you can see in plain text which operating status lies concealed behind the character combination displayed Display Error status axis In older software versions this entry is also called Error profile generator or Error status 1 These labels are identical This display is shown in a hexadecimal numerical system In 4 2 2 the plain text shows you which operating status lies concealed behind the character combination displayed ferrocontrol Steuerungssysteme 3 Where are system and error messages displayed Selection of the relevant axis 0002 3 3 2 Messages from the motor controller Screen mask Move axis Version 1 01 28 09 1998 14 12 SYS 47 Controller 2 not responding Pc FPS Moveax_1 tif ferrocontrol Move axis V 1 54 09 09 98 Following error 0 000 Axis 1 1 DARC axis Actual speed r
63. es Addressing Fieldbus errors LED 6 3 Fieldbus Differential signal negative 6 1 8 1 Differential signal positive 6 1 8 1 Interface card 6 1 Repeater 6 17 Inching mode 5 19 Incremental encoder Connector configuration 6 12 Jumper zero impulse 6 12 INIT status Hardware configuration 5 17 Interface for connecting the Festo Multipol valve 6 16 Max cable lengths for each fieldbus phase 6 17 Messages from the axis controller 4 6 Module addressing 5 3 N Nameplate 9 1 O Operating status 1 5 17 Operating status 2 5 17 Operating status Axis 4 8 Motor controller 4 16 Operating voltage connection PC Model 1 2 9 8 Override potentiometer 6 13 P Password enter 1 2 Position control ON OFF 5 19 Profi Bus Pin configuration connection cable 6 19 Profi Bus Bridge CNC Fiedbus gt Profibus 6 19 Profile generator 5 17 A 2 ferrocontrol Steuerungssysteme Appendix A 1 Index R Z R Referencing perform 5 19 Resolver adjustment 5 18 S Select axis 5 4 Serial no 9 1 SSI interface 6 11 Absolut encoder 6 11 connector pin configuration 6 11 Status display Input 5 1 Output 5 2 Status motor controller 5 17 T Terminator Differential signal positive 6 1 Terminator Differential signal negative 6 1 Test amp Diagnostic ATEST direct access 2 1 TOGGLE 5 2 Traversing speed in inching mode 5 19 V Variant names in older software versions 5 17 W Watchdog output 6 1
64. es 4 16 4 4 Messages from the Programmable Logic Controller FPS See PLC Programming Manual Document no 97 551000 English 5 Operating the screen masks 5 1 Mask Inputs binary srecne 5 1 5 2 Mask Outputs BINAY e0 een 5 2 5 3 Mask Module addressing cccceecscceeeseeeeeeseeeeeeeeeeeeeeieeeeeeaeeeneaa 5 3 5 4 Mask Selecting axis i cross aa aiaiai anna 5 4 5 5 Mask Axis equipment and parameters 0 ecceeeseeeeeeeeeeeeneeeeeaes 5 5 5 5 1 Selection Equipment ecceeeeceeseeeceseeeeeceeeeeeeeeseeeseeeaeseeesaesneesneeeaeeeaeees 5 5 5 5 2 Selection Resolver nnssrnennnnnennnennnnnnnnnennnnnnnnnnnnnnnnnnnennnnnnnnnnnnnnenn 5 6 5 5 3 Selection Motion profile scrissi ai 5 7 5 5 4 Selection Position control 2u20u200nnnnnnennennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nen 5 8 5 5 5 Selection Speed control urueersnrnennnennennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nennen 5 9 5 5 6 Selection External absolute position encoder r2 er4srsennen nennen 5 10 5 5 7 Selection Referencing eirik aaien iie iaei 5 11 5 5 8 Selection Current limiting cee eeeeceeeeeseeeeeeeeeeeeeeeseeeseeeaeseeeeaeeeeeneeeaees 5 12 5 5 9 Selection Analog input eneeserseersennnnnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn anne 5 13 5 5 10 Selection Gantry axis unneessenseennennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nenn 5 14 5 55 11 Selection Quick StOp u a 5 15 5
65. eted message Meas val Referencing Positioning window 0 000 mn Current limitation Axis monitoring ON Version 1 01 18 09 1998 12 32 Eposc 1 tif SYS 4 Controller 2 not responding ferrocontrol posc_ ai FPS P Version 2 46 09 09 98 Equipment and parameters Axis 1 1 Axis active X Achse Type DARC axis Last change Fieldbus controller DARC IP Encode 2 encoder absolute v 18 09 1998 12 12 Encoder mod DARC Output mod Analog input Gantry axis Quick stop Synchronous mot ion Actual pesitien 0 000 Deactivate when maximum following error is exceeded YES Error reaction Quick stop Maximum following error 4 000 mn Pos control after crawling NO IPL resonance filter OFF 1 He lp 2 Axis Axis J Clear Load Check f i 1 error axis record Select Position control Notice You can find more information in the ferrocontrol manual DARC System Commissioning and Service Chapter 6 3 5 6 5 8 ferrocontrol Steuerungssysteme 5 Screen masks Access to this mask See under 2 2 Overview service menu Epspec_1 tif ferrocontrol Equipment and parameters Axis 1 1 Axis active Type DARC axis Encode 2 encoder absolute v Select Equipment Resolver Motion profile Position control gt _ gt Speed control 2 encoder absolute value Referencing Current limitation Analog input Gantry axis Quick stop Synchronous mot ion Actual pesitien
66. etween the Pin configuration DARC module and the resolver Resolver connection Check that the plug in connections are fixed firmly gt Continued on next page 4 8 ferrocontrol Steuerungssysteme 4 What the system and error messages mean 4 2 Messages from the axis controller 4 2 1 Operating status axis Error Description of error display P D8xx No encoder value continued Tips for error clearance If it is possible take a second resolver signal and plug it into the faulty DARC input If you now get an encoder signal the cause of the error can be found in the resolver or in its line terminal Check the line connection to the faulty resolver with a resistance meter ohmmeter b Absolute position encoder DARC system Check the line connection between the DARC module and the absolute position en coder Make sure the plug in connections are firmly fixed If it is possible take a second encoder signal of the same type and plug it into the faulty DARC input If there now is an encoder signal the error is to be found in the first encoder or its line terminal Check the line connection to the faulty absolute position encoder with a resistance meter ohmmeter c Absolute position encoder Fieldbus system Check the following on the FB SAE IN module 1 The operating voltage display LED 4 green U p 24 V 2 The fusible cutout 1 A time lag 3
67. hus only jogging referencing and gearing are possible Set value error Axis switches off immediately Data errror on the Parallel bus No enabling from supply module Profile error Axis switches off immediately The stated contour can t be executed with these parameters Internal error Axis switches off immediately Argument error Axis switches off immediately Error in the interpolator Following error sluggish axis Axis switches off immediately if the preset following error value has been exceeded A Important notice This error message only appears if following error monitoring for this axis is turned on Info see preceding column Encoder error Axis switches off immediately If an error external encoder occurs only jogging is possible See also Operating status axis D8xx No encoder value Tips for error clearance See circuit diagram in the appendix last page Cause 1 The speed selected for this profile is not possible Check your speed setting 2 Incorrect interpolation data Exchange the axis controller card Remedy Exchange axis regulation controller Remedy Exchange card with interpolator See also Operating status axis Message D9xx Sluggish axis Additional information Pos 6 20 DARC X1 Terminal 2 and 3 Pos 6 20 Switch on and off following error monitoring See Pos 4 2 1 Operating status axis Error message Sluggish axis Quic
68. ion displayed Display Error status motor controller In older software versions this entry is called Error motor controller or error status 2 These labels are identical This display is shown in a hexadecimal numerical system In 4 3 1 the plain text shows you which operating status lies concealed behind the character combination displayed Quick reference Fieldbus system 98 01 E 3 Where are system and error messages displayed Space for your own notes ferrocontrol Steuerungssysteme 3 4 4 What the system and error messages mean 4 1 System messages from the fieldbus system Message no 1 to6 U 2 20h 10 06 1997 49 SWS 47 Controller 2 is not responding gt _ PC FPS Y No Message text English Tips for fault clearance Additional information No encoder value axis no Sluggish axis Set value error axis no Axis no not initialized Profile error axis no The axis listed is not receiving any actual position value encoder value This axis is not started but is stopped immediately Check the encoder signal for this axis For fault clearance aid see also 4 2 1 Operating status axis Message D8xx No encoder value Check encoder cables Following error During positioning the given set value is con stantly compared with the encoder signal position ACTUAL value If an inadmissible deviation occurs the axis is stopped immediately For fault remed
69. k reference Fieldbus system 98 01 E 4 13 4 What the system and error messages mean 4 3 Messages from the motor controller 4 3 1 Error status motor controller Screen mask Version 1 01 28 09 1998 14 12 i 5 47 Controller 2 t di Move axis ferrocontrol Moveax_1 tif gt ontroller not responding FPS Display Move axis U 1 54 09 09 98 En ie Move axis Following error 0 000 Axis 1 1 DARC axis Actual speed rpm Oo motor controller x Achse Actual torque I o Act posit 2 encoder 0 000 Operational status axis 0000 Operating mod Change Pos i lt gt Pos 2 Error status axis 0000 This display is shown An Fesitien T 1998 000 mm Hardware conf igurat ion 0000 a hexadecimal numerical Er Job counter axis 00 system Fesitien 2 2000 000 nn Error status MotCont 0000 Dwell time 0 000 s Operational status MotCon 0000 Heat sink temperature Oo Traversing speed 001 Eee a o Status 2 encoder oo Jogging speed 17 Position pos flank 0 000 Position neg flank 0 000 lo Motor controller vers 0000 bes Er Boot EPROM vers 0000 Test pulse width o Encoder interface version 0000 Fe RR 000 2 P 3 P 5 8 3 Axis Axis Clear Referen OFF lt lt gt gt i 1 error smallerfgreater v Error Description of error Tips for error clearance Additional display information 0001 Run time interrupt error If the program structure is disturbed the axis is switched off 0002
70. ling servo controllers The set values determined by the axis controller are output as analog voltages 10 V to 10 V In addition one potential free relay contact controller enabling is available for every channel Analog outputs Output voltage range D A converter Output current Short circuit current Relay contact Switching power Switching voltage Switching current 10 V to 10 V 12 bit resolution 4096 values c 5 mV 5 mA 40 mA max 10 Watt max 30 V max 0 5A 6 10 ferrocontrol Steuerungssysteme 6 Functional modules in the Fieldbus system P1 6 10 FB SAE Module for serial absolute encoders SSI interface Connection from preceding module Notice If an SAE encoder is connected the appropriate LED must be on P2 Connection for additional in output modules LED 16 green Operating voltage Fuse 1A medium time lag Screening Encoder signal INPUT 1 INPUT 2 INPUT 3 Terminal 20 SAE SAE SAE 0V DC GND Terminal 17 Operating voltage Terminal 16 24V DC 20 Description The FB SAE module is responsible for reading a maximum of 3 serial absolute encoders with SSI interface simultaneously OANDARWND Data input Data input Screening Clock output Clock output 24 V Operating voltage for encoder 24 V Operating voltage for encoder 0V GND 0V GND Quick reference Fieldbus system 98 01 E 6 11 6 Fun
71. link choke Connection diagram see Appendix A 3 11 X 10 1 X 10 2 CNC Fieldbus connection 12 S1 Module address DIP switch for setting the module address 6 21 Connection configuration DARC supply module Diagram shows the version V15 Module addressing Example DIP switch setting to address 7 p49 4a GpOZE 0 19214030223 Measuring pin 5 V Channel A 0 5 V not in use Channel B 0 5 V not in use Earth 0 V x oahwon 8 0043 00 3 Type V 05 Notice Altered marking sequence Quick reference Fieldbus system 98 01 E 6 23 6 Functional modules in the Fieldbus system 6 21 DARC supply module Operating display F Bus LED with short pauses Steady flashing 4 x flashing 1 x pause Operational display Fieldbus LED Status Cause Meaning ON The operating software is being transferred to the axis regulation controller If the LED doesn t go out possibly a download error OFF No error everything OK ON a Fieldbus transfer error b Short circuit in the fieldbus c Terminating resistor connector is missing Fieldbus system not started yet no connection via fieldbus cable Error in the parallel bus connector 6 24 ferrocontrol Steuerungssysteme 7 Pin configuration 7 1 Encoder signal resolver DARC input twisted pairs 2 RI white A 1 i I I a gt 7 brown lit g TAYA U c 7
72. lled worker is familiar with the risks and the appropriate safe ty measures to be taken when dealing with electrical currents 4 The qualified skilled worker is familiar with the safety and protective measu res common to all automation equipment and in particular with the measu res of the relevant machine plant 5 The qualified skilled worker can evaluate the damage and risks caused by incorrect operaion or by failure of a protective function properly 6 Only use original spare parts specified by ferrocontrol Alterations and conversions to our components are not permitted To do this you need our express permission 7 Please observe the valid accident prevention regulations See VBG 4 and DIN VDE 015 8 After servicing or repairs Before returning the machine to the production process make absolutely cer tain that all integrated safety and protective devices are ready to function again You are obliged to do this See VBG 4 9 Please observe the safety conditions of the machine manufacturer Quick reference Fieldbus system 98 01 E 1 1 1 What you definitely need to know 1 2 Password information Important input masks are protected by a password system against unautho rized access Our password system permits a classification into a maximum of 9 access levels A password status is assigned to every access level Status 9 has the highest priority Status 9 gives you access to all levels status 8 to the lev
73. ltage 30 V DC Min switching voltage 5V DC Constant load per output 120 mA Peak load per output 200 mA 10 sec 45 C ambient temperature Total constant load of module 2 4 A The total constant load of 2 4 A may not be exceeded 20 Outputs at 120 mA each 2 4 A ferrocontrol Steuerungssysteme 6 Functional modules in the Fieldbus system 6 16 FB REP Fieldbus repeater Fieldbus connection 1 Fieldbus connection 2 LED 6 fuse 1 25 A Diagnostic RESET Operating voltage medium time lag service interface Operating voltage Terminal 16 24 V 300 mA 0V DC GND Terminal 17 Description With the repeater it is possible to realize a tree shaped fieldbus topology see figure on the next page The purpose of the fieldbus repeater is to branch and enlarge the maximum permitted cable lengths Max cable lengths for each fieldbus phase Baud rate 500 Kbit sec 70 Meter 250 Kbit sec 170 Meter 125 Kbit sec 350 Meter 62 5 Kbit sec 650 Meter LED 1 5 Error status display LED 1 is on Error on fieldbus connection 1 LED 2 is on Error on fieldbus connection 2 The following table is valid only if LED 1 or LED 2 is on LED 3 LED 4 LED 5 off off off Short circuit in the fieldbus cables after 5 V off off on More than 32 telegrams with transmission error off on off More than 32 telegrams with transmission error off on on Short circuit in the fieldbu
74. minal 23 Corr variable Th 2 Terminal 33 Corr variable Th 3 Terminal 43 24 V Operating voltage pick off for controller enabling GND 6 14 ferrocontrol Steuerungssysteme 6 Functional modules in the Fieldbus system 6 14 FVI Activation of Festo valve units with fieldbus connection Address Diagnosis plug LED 1 red Error messages Fieldbus connection LED 2 green Operating voltage available lat T Fuse 1 25A oc medium time lag FVI1 PBUS Festo PBUS NT Festo Connection to the FVI 2 Connection to the Festo PBUS NT z Festo PBUS NT of the valve units of the valve units 30 pin plug connector 30 pin plug connector Addressing Setting the node address via DIP switch address 0 63 Address DIP switch no 123456 0 000000 X DIP switch closed 1 x 0 0 0 0 0 0 DIP switch open 2 020000 Notice 3 xx0000 DIP switch 7 and DIP switch 8 are always 4 00X000 set to 0 5 X0X000 6 0XX000 7 XXX00 0 60 0 0 X X X X 61 XO X X X X What the fieldbus error display means LED 1 red Display Possible causes of error Off No error Steady flashing Operating system on the fieldbus interface card in the PC has not been started yet No connection via fieldbus cable No terminator flashes 4 x Configuration does not match the connected modules Parallel bus not connected or faulty Parallel bus cable too long malfunctions fla
75. mplete messages from the Fieldbus SYStem section including DARC The meaning of these messages along with tips for trouble shooting can be found in this manual in Pos 4 1 Quick reference Fieldbus system 98 01 E 3 1 3 Where are system and error messages displayed 3 3 1 Messages from the axis controller ferrocontrol Selection of the relevant axis Move axis Axis 1 1 DARC axis Actual speed rpm Oo Keachsee Actual torque o Act posit 2 encoder 0 000 Operational status axis _0000 Operating mod Change Pos i1 lt gt Pos 2 Error status axis 0000 Position 1 1998 000 mm Hardware conf iguration _o000 BEER 2000 000 Job counter axis 00 Fes ttiense 2000 000 nn Error status MotCont _0000 Dwell tine 0 000 s Operational status MotCon 0000 Heat sink temperature 0 Traversing speed a4 ee oftast 2 ma Status 2 encoder oo Jogging speed 1 Position pos flank 0 000 Position neg flank 0 000 ro Motor controller vers __0000 eier S Boot EPROM vers _0000 Test pulse width o Encoder interface version 0000 i ens nese ers sera Bafaren i 1 error smallerfgreater Screen mask Move axis Version 1 01 28 09 1998 14 12 SYS 47 Controller 2 not responding PC FPS V 1 54 09 09 98 0 000 Following error m C842 T lower byte 1st group upper byte 2nd group Example upper byte C 8 Interpolation active lower byte 4x Axis is ref
76. ng column Possible causes of this error are 1 Incorrect commissioning Incorrect setting up of the controller Axis regulator parameters not correctly adjusted 2 Interface connection to actual value encoder not O K Ageing wear and tear of gears slip Bearing play friction Servo motor running with too great a load Servo motor running with too small a load Tips for error clearance e Incremental encoder Fieldbus system Check The operating voltage display on the FB INC 1 module LED 3 green U 24 V The fuse for operating voltage 1 A time lag If possible take a second encoder signal of the same type and plug it into the faulty input of the INC 1 module If you now have an encoder signal the cause of the error can be found in the first encoder or in its line terminal Check the line connection to the faulty incremental encoder with a resistance meter ohmmeter Proceed as follows to determine the cause Move the axis by hand in Service mode 1 Select the Service mode 2 Select the mask Move axis Assistance See also Menu overview Pos 2 2 See also Mask display Pos 5 6 1 Additional information Pos 6 11 Card diagram FB INC 1 Modul Pos 7 3 Pin configuration Incremental encoder gt fieldbus system Switch ON or OFF monitoring function 1 Select mask Equipment and parameters 2 Select Position controller 3 Select position Axis monitoring
77. nnnnnnennnnnnnnnennnnnne nn 6 9 FB ANO Module for 3 analog outputs uuursnnenersnnnnnnnnnnnnnnnnnnnnnnnnnn nenn nenn 6 10 FB SAE Module for serial absolute encoders SS 6 11 FB INC 1 Module for reading an incremental encoder 6 12 FBIR Fieldbus interpolator ccccesccccececcceeeseeceeeeseceenseeceeesseceeeseseneeeees 6 13 FTRG Fieldbus interface with 3 temperature control systems 6 14 FVI Activation of Festo valve units with a fieldbus connection 6 15 MPLI Interface for the Festo Multipol valve unit nenn 6 16 FB REP Fieldbus repe lter en een nein 6 17 Short diagram Fieldbus system bus topology with repeater uumernn nn 6 18 FBK DP Fieldbus bridge CNC Fieldbus Profibus nn 6 19 Short diagram Bus topology with a bridge to the Profibus 6 21 DARC axis regulation controller Connection configuration ersnsennsensnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 6 22 DARC supply module V15 Connection configuration ersneennsennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 6 23 Operating display LED Fieldbus 200sn40nsnseennnennnnnnnnnn 6 24 ferrocontrol Steuerungssysteme Contents 7 5 7 6 7 7 8 1 8 2 9 1 9 1 1 9 1 2 9 1 3 9 1 4 Cable and connector configuration Illustrations Encoder signal Encoder signal Resolver DARC input
78. nsfer 1 Make sure that the cable lengths in the field bus system have not been exceeded Max cable length See Pos 8 1 and 8 2 2 Make sure that the fieldbus cables are not damaged Pay special attention to earthing and screen cables 3 Hardware error controller board Exchange the controller board Additional information Check supply voltage See Pos 6 2 etc Connector configuration Fieldbus cables See Pos 7 5 Info Pos 6 2 etc Mask Module addressing See Pos 5 3 Notice EMC If earthing and screen cables are defective or improperly connected it can lead to EMC irradiation and thus to de fective data transfer Info EMC See Manual CNC Fieldbus Section Commissioning 4 4 ferrocontrol Steuerungssysteme 4 What the system and error messages mean U 2 20h 10 06 1997 3 4 1 System messages from the fieldbus system 43 Message no 59 to 64 SWS 47 Controller 2 is not responding PC FPS No Message text English Tips for error clearance Additional information 59 No interpolator Your axis controller module does not have an interpolating function 60 Timeout on controller Erroneous data transfer on the fieldbus Connector configuratiuon 1 Check the cable and plug connectors fieldbus cable 2 Exchange the FBI board See Pos 8 1 and 8 2 61 No digital controller A special command for the digital axis controller was sent to another controller
79. nterruptions or short circuits on mobile incorporated cable routes whereby the error can only appear briefly according to the cable position Cold junction e g at plug in connectors Transmission rate too high for the appropriate cable length see Table 8 1 In many cases determining the d c link resistance to a restriction of the cause of the fault The following figures refer to the fieldbus with the ferrocontrol article no 70 041 000 The specific d c link resistance of this cable is 0 077 ohms metre Cable length D c link resistance 70 metres c 11 ohms pin 2 4 170 metres c 26 ohms pin2 4 350 metres c 54 ohms pin2 4 These figures refer to the return journey Between pin 2 and 3 or pin 4 and 3 check the connections to the screen conductor This measurement can be made between the two ends of the complete fieldbus phase Fieldbus connector Fieldbus connector A B 3 4 5 Connect pin 2 3 and 4 ferrocontrol Steuerungssysteme 9 The industrial PC 9 1 Model range 1 4 3 4 and 1 3 3 3 9 1 1 Device view Model 1 4 1 3 Nameplate Serial no Disk drive 3 5 1 44 MB Model 3 4 3 3 Nameplate
80. od Last change 18 09 1998 12 12 Equipment Axis controller Motor HD142E6 130S Brake holding time 12 ms Allocation between the axis regulation controller and a motor type is made in this mask Notice Configuration parameters for determining the control characteristics for the individual motor types are filed by ferrocontrol These configuration data are adopted and applied by the axis regulation controller You can find more information in the ferrocontrol manual DARC System Commissioning and Service Chapter 6 3 5 Brake holding time The brake holding time is the time between the brake contact opening and the switch off moment of the motor current It must correspond to the switch off delay time of the brake release coil This ensures that hanging axes do not sag Enter 0 ms without a holding brake and with a holding brake enter 50 ms as the application time of standard holding brakes is about 50 ms Quick reference Fieldbus system 98 01 E 5 5 5 Screen masks 5 5 Axis equipment and parameters 5 5 2 Select Resolver Access to this mask See under 2 2 Overview service menu Select Resolver Equipment Bee Resolver Distance notor revolution 16 00000 mm Version 1 01 18 09 1998 12 31 Epres 1 tif SYS 4 Controller 2 not responding ferrocontrol pres_ zx FPS A Version 2 46 09 09 98 Equipment and paraneters Axis 1 1 Axis active x Achse Type DARC axis Last change
81. odel range 1 1 9 3 1 Device view Model 1 1 Front view Aperture for air circulation Connection for additional Nameplate keyboard Serial no PC AT plug DIN Disk drive 3 5 1 44 MB a T zum Model 1 1 Sal rear view Aperture for air circulation gt O Nameplate Serial no O A Be en MB oe When making service en oa quiries or ordering spare parts please state the full type designation and serial number ferrocontrol Steuerungssysteme 9 10 9 The industrial PC 9 3 Model range 1 1 9 3 2 External pin configuration Device view from below 1 VGA monitor external a 2 G 4 2 LPT1 Parallel interface oa oeae olka oo Standard printer connection 3 COM 2 Serial interface RS 232 o Plug SUB D 9 pin OS I Application In modem or printer serial 9 0 2 2 0 4 COM 1 Serial interface RS 232 P L 2 Plug SUB D 9 pin 9a Ob amp Od Application a b e ed mouse or printer serial 5 Connection for the internal keyboard Mini DIN plug 6 pin Fan Mains power supply Free plug in station ISA AT Fieldbus controller 9a OPTION not in use 9
82. on JAZA 2j2Jajeleipjeje sor JAZAS sjajalejejpjelr 999999 999999 999999 999999 Aon o121212Ja1s1s12 2j2Ja1BJe1p1EIEI Boh S121212Ja131e121 2j2JajeJejjeirl 99599595959 9995959999 9995995959 9999999 con 2j2j2 3 2j5j8 7 SIZIAIBICIDIEIF oon 2j2j2j3j2j5j8 7 SISJAJEJEIDJEIF 9999999 99999999 99595995959 99999999A Eon ozas 12jajejejojejlr Fon j1j2 2 21515 7 212jajejejpjeje Status display output Red logical ON Text Grey legal ORR Filed application relevant commentary allocation in plain text for this output Reset Reset output TOGGLE When the key is pressed the switching status changes SET RESET SET Here you can switch set a certain output to active for test and diagnostic purposes Select the desired output with the cursor and press the key F2 to SET Voltage output driver 24 Volt 1 A Hardware Output module 16 outputs binary see Pos 6 5 5 2 ferrocontrol Steuerungssysteme 5 Screen masks Access to this mask See under 2 2 Overview service menu ZN Attention Do not activate the function LOAD ALL Key F4 rashly then u 5 3 Module addressing 12 27 Version 1 01 18 09 1998 Modad 1 tif SYS 4 Controller 1 not responding _ ferrocontrol L gt FPS Module address FBI board 1 Segment SDAOO Version 04 39 Fieldbus baud ra 500 kbit s Controller No Type DARC with INTERPOLATOR UMDR 6
83. ot EPROM vers _0000 Inching mode only in jogging mode Position control ON enable OFF disable INFO Position control DARC System Commissioning and Service 6 3 5 6 Perform referencing The function can be aborted with STOP Select axis Traversing speed in inching mode The axis traverses at the preset reduced by percentage speed shown in the Jogging speed window Quick reference Fieldbus system 98 01 E 5 19 5 Screen masks Space for your own notes ferrocontrol Steuerungssysteme 5 20 6 Functional modules in the Fieldbus system 6 1 FBI PC Fieldbus interface card for IBM computers N EPROM 127C256 Fieldbus connection u a 23456789 Fieldbus connection oo of BEER ISA 8 bit 16 bit Watchdog output potential free relay contact opens if malfuction occurs Contact load 30 V 0 5A 10W Addressing CNC Fieldbus connection Possible segment addresses in PC C000 h EF0O h Settable via jumper field address Address Jumper 9 8 7 6 5 4 3 2 x Jumper plugged in 0C000 h 0 0 X X X X X X 0 Jumper open 0C100 h 0 0 X X XK X xX O TIEREN 0C200 h 0 0 X X X X O0 X eral ope 0C300 h 00 X X X X 0 0 0C400 h 0 0 X X XK O X X FDOO h o 0 0 0 0 0 X 0 Rt terminator FEOO h o 0 0 0 0 0 0 X Differential signal positive FFOO h o 0 0 0 0 0 0 0 DAOO h 0 0 X 0 0
84. oupling rod including mounting bracket switching power supply unit 7 Main board Compac 3 Electronics for internal key set 8 Power supply unit Compac 4 Casing shell 9 Battery or accumulator 5 Mounting location new soldered to main board for spare battery see also 9 3 6 Battery change see also 9 3 6 Battery change 10 Mounting location for the battery first fitting 11 PC chassis complete 9 3 5 Opening the device dismantling the PC chassis If you want to exchange components in the PC proceed as follows 1 Place the whole PC unit on a suitable pad 2 Unscrew the screws on the rear side of the PC chassis 11 3 Carefully rotate the chassis out to the rear see diagram Be careful of cable connections ferrocontrol Steuerungssysteme 9 12 9 The industrial PC A Only use lithium batteries with 3 6 V nominal voltage 9 3 Model range 1 1 9 3 6 Battery change Notice The PC version 1 1 was delivered with different main boards Some of these boards are fitted with an NC accumulator soldered in If an er ror occurs the soldered in accumulator can be switched off via a plug in jumper see Fig 1 Switching to battery or accumulator mode The appropriate spare battery 3 6 V is plugged in via a lead When carrying out repairs on location never do any soldering on the main board Consult our customer services Access to the battery is blocked by the hard disk mounting bracket When changing
85. pm o Kachsee _ Actual torque o Act posit 2 encoder 0 000 Operational status axis 0000 Operating mod Change Pos i lt gt Pos 2 Error status axis 0000 Position 1 1998 000 mm Hardware conf iguration _ 0000 N 2000 000 Job counter axis 00 et len 2000 000 nn Error status MotCont _ 0000 Dwell tine 0 000 s Operational status MotCo 4 0000 Heat sink temperature o TrEcarsinsferene el x Resolver offset o Status 2 encoder oo Jogging speed 1 Position pos flank 0 000 Position neg flank 0 000 ro Motor controller vers 0000 ER 2 Boot EPROM vers 0000 Test pulse width o Encoder interface version 0000 ST on 2 gt 3 5 5 Fe 8 3 per ee Te efi Te Ebel i 1 error smallerfgreater Display Operating status motor controller L_ Bit 0 3 Bit 4 7 Bit 8 11 Bit 12 15 Example 0002 5 volt voltage error Example 0200 Stack error Access to this screen mask 1 Press the key combination ALT F1 gt ATEST 2 Select position 4 ACTUAL VALUES 3 Select the required axis 4 Press the F4 key for details Further information about this screen mask See Pos 5 6 In older software versions this entry is called Status motor controller or Operating status 2 These labels are identical This display is shown in a hexadecimal numerical system In 4 3 2 you can see in plain text which operating status lies concealed behind the character combinat
86. range 1 4 1 3 3 4 3 3 9 1 6 CPU card Intel Pentium PC version 1 4 3 4 Backlight IDE hard disk 40 PIN O 0000 eo o0000 oooo0 e Intel Pentium Chip set je AND Annan O RAM SIMM RAM SIMM P TFT screen ferrocontrol MAU 1 UUUUCOUOUUUCOUOUUUUOUUU Graphic output for TFT screen ferrocontrol nof nn NL Quick reference Fieldbussystem 98 01 E 9 The industrial PC 9 2 Model range 1 2 9 2 1 Device view Model 1 2 Front view Mounting depth 180 mm BY N aN AEA N RT ax AAA Nameplate Serial no Disk drive 3 5 1 44 MB Model 1 2 rear view Connection for additional keyboard PC AT plug DIN i y SN el poo
87. rrocontrol pmet FPS a Ver sion 2 46 _ 09 09 98 Equipment and parameters ga rs ae Axis 1 1 Axis active x achse Type DARC axis Last change Fieldbus controller DARC IP Encode 2 encoder absolute v 18 03 1998 12 12 Encoder mod DARC Output mod Select Motion profile Equipment Resolver Minimum nominal position 0 000 mn Position control Motion profile linear Speed control Starting up time 340 ms 2 encoder absolute value Braking time 600 ms Referencing Maximum speed 800 000 mm s Current limitation Limited speed 0 000 mm s Analog input User window 10 000 mm Gantry axis Loop value 3 000 mm Quick stop Override pot active NO Synchronous mot ion Short distance jolt limiting NO Return outside limits NO Actual pesitien 0 000 amie 2 Axis PP axis f c ear Load fcheck J 1 error axis record Select Motion profile Notice You can find more information in the ferrocontrol manual DARC System Commissioning and Service Chapter 6 3 5 5 Quick reference Fieldbus system 98 01 E 5 7 5 Screen masks 5 5 Axis equipment and parameters 5 5 4 Select Position control Access to this mask See under 2 2 Overview service menu Select Position control Equipment Resolver Servo gain factor 1 200 nenin Motion profile Without following error NO BP Position control Distance correction NO Speed control Distance correction value 300 000 2 encoder absolute value Compl
88. rsal controller Fieldbus directional controller Address m Dognnn h h EPROM 27C1001 oder 27C512 BEE Fuse 1 A med time lag ABT1 Modul 24 V DC 20 I max 300 mA OV DC LED 1 RED o Fieldbus connection Display fieldbus errors see Page 6 3 o LED 2 GREEN active operating voltage OK Watchdog output potential free relay contact opens in case of malfunction Contact load 30 V 0 5 A 10 W FBUR With this version a maximum of 3 servo drive or contolled fixed speed axes can be traversed See Label EPROM FBRR With this version a maximum of 6 contolled fixed speed axes can be traversed See Label EPROM Addressing Setting the node addres via DIP switches address 0 63 Address DIP switch no 123456 0 000000 X DIP switch closed 1 x00000 0 DIP switch open 2 0X0000 3 xX0000 4 00xX000 5 X0X000 6 0XX000 7 XXX000 60 00 X X X X 61 XO X X X X 62 O X X X X X 63 XX XX X X 6 4 ferrocontrol Steuerungssysteme 6 Functional modules in the Fieldbus system 6 4 FB IN 16 2 Input module with 16 inputs binary P1 P2 pi as FB_IN16 2 a Connection from 2 er f preceding module oo oo onnection to oo oo next module oo jo oa so u oo oo oo i Too ooooo0o0 0 an Sy GOQQQUUOOOOOOOOG e
89. ry in seconds Mask Counter List no value Value entry in hexadecimal Mask Set value List no set values Set value entry in Quick reference Fieldbus system 98 01 E 2 3 2 Functional overview Service menu Space for your own notes ferrocontrol Steuerungssysteme 2 4 3 Where are system and error messages displayed Message overview The ferrocontrol automation system is equipped with a powerful information and message unit This aid shows you the current operating status of the plant on the screen This effective diagnostic tool is especially useful in determining the cause of a malfunction On the following pages you will be shown how this aid can be used effectively This display field 9 lt _ N 2 20h 10 06 1997 9 49 appears on every 3 3 47 Controller x is not responding screen mask PE FPS Version 1 01 29 09 1998 8 53 FPS SYS tif Me not responding LJoperation 2 Enter H service FE contro 1 systen config Module address Axes 3 susten 2 Temperature reg 4 susten 3 Inputs 3 susten 4 Outputs FPS Initialize systen Version display EE E E E E O E E e 3 1 FPS This line shows the messages from the Programmable Logic Control section PLC 3 2 PC This line shows the messages from the industial PC section L 3 3 SYS This line shows the co
90. s Terminal 20 PE protective conductor Description The FB INOUT is a combined input output module The module has 8 inputs and 8 outputs at its disposal All in and outputs are metallically separated by optical isolators The outputs are short circuit proof and protected against excess temperature After remedying a short circuit the output can only work normally again once the control has been reset The LEDs 1 8 signal the status of the inputs The LEDs 9 16 signal the status of the outputs ON in outputs active Technical data Outputs Maximum switching voltage 30 V DC Minimum switching voltage 19 VDC Constant load per output 1A Total constant load of card 8A Peak load per output 3 A 10 sec 45 C ambient temperature Input level High level gt 19V Low level lt 3V Time until input signal is valid 100 us If the input voltage is between 3 and 19 volts the value read is not defined AC voltage may not be connected 6 8 ferrocontrol Steuerungssysteme 6 Functional modules in the Fieldbu s system P1 6 8 FB ANI Module for 4 analog inputs Connection preceding module FB ANI LLY _0V DC GND Terminal 17 Input 1 Ter 11 Ter 12 Ter 13 Ter 14 Ter PE Input 2 Ter 21 Ter 22 Ter 23
91. s cables after 0 V on off on ABUS not synchronized Quick reference Fieldbus system 98 01 E i 6 17 6 Functional modules in the Fieldbus system 6 17 Diagram Fieldbus system Bus topology with repeater ferrocontrol UUW 0000000000 0000000000 O o Oo FVI ferrocontrol DARC V5 FSTSTRI ferrocontrol Steuerungssysteme 6 18 6 Functional modules in the Fieldbus system 6 18 FBK DP Fieldbus bridge CNC Fieldbus Profibus DP Profibus connection Fieldbus connection Operating voltage Address setting Profibus 24V 190 mA DIP switch S2 Fuse 1 0 A Address setting CNC Fieldbus medium time lag S 1 DIP Switch S1 0V DC GND LED 1 green Operating voltage available LED 2 red Error diagnosis CNC Fieldbus see Table card FVI LED 1 red LED 3 red Error diagnosis is on if a profibus error occurs Description The fieldbus bridge FBK_DP allows the exchange of information between the CNC Fieldbus and the Profibus Process Field Bus The configuration of this module is carried out via the Profibus Master The address allocation for the CNC Fieldbus is carried out via DIP switch S1 The address allocation for the CNC Fieldbus is carried out via DIP switch S2 Pin configuration Profibus conne
92. shes 7 x Error in initializing valve units type 03 flashes 9 x Error in initializing valve units type 02 Quick reference Fieldbus system 98 01 E 6 15 6 Functional modules in the Fieldbus system 6 15 MPLI Interface for connecting the Festo Multipol valve unit P1 Parallel bus of the ferrocontrol fieldbus components Please note This module can only be connected to the Parallel bus as the last bus card A plug for subsequent modules has not been integrated P2 Output Connection for Multipol valve unit max 24 valves 26pol SUB D PIN 1 24 valve 1 24 PIN 25 and 26 GND LED Operating voltage Fuse 3 15 A med time lag 0V GND PE bar Operating voltage 24 V DC 20 Description This module makes 24 switching outputs available These outputs are reserved especially as drivers for the Festo valve units These outputs do not have any internal protection against short circuit excess temperature overvoltage or switching peaks Special feature In the fieldbus configuration this module is registered twice with the ID number 6 as FB OUT 16 This module has two logical addresses in the fieldbus configuration Exception the module is in operation as the last parallel bus participant Please note If all 24 outputs are in operation this module may only be connected to the Parallel bus as the 7th participant at the highest Technical data Max switching vo
93. t English German lt gt French etc You can activate this function from every menu level A prerequisite is however that a second language has been integrated for menu functions Direct access for test and diagnostic purposes ATEST Ark ri E Direct access to the ATEST function is achieved by pressing the ALT F1 key combination This function enables you to inquire current actual valu es from the controller You can activate this function from every menu level With this function you cannot alter configuration data or parameter set tings Quick reference Fieldbus system 98 01 E 2 1 2 Functional overview Service menu 2 2 All functions at a glance ferrocontrol V 2 16 gt 1 WORKING gt 1 System configuration gt 2 INPUT gt 2 SYSTEM 1 gt 3 SYSTEM 2 Lp 4 SYSTEM 3 Ly 5 SYSTEM 5 gt 1 Controller gt 2 PC gt 1 System params gt 1 Parameters notin use atipresent tL 3 Test diagnosis gt 2 Print gt 2 Directories Feten ana alter F directory structure gt 4 Data security gt 3 Enter password gt 3 Passwords Assigning access only Info 1 2 ALT F10 Info 1 2 With password status 9 L 4 Program INFO L gt 4 Interfaces Switching languages German English Address ferrocontrol L
94. t installation and removal usessennseeneennnnn 9 3 PC opened interior view aeneesnsenessnnnnnnnnennnnnnennennnnnnnnnnnneennn anne 9 4 Component identification Position of the buffer battery Illustration CPU board version 1 3 3 3 useennseesnennnnennnnen 9 4 Floppy connection IDE hard disk connection Interfaces COM1 COM 2 LPT 1 Printer Battery connection Quick reference Fieldbus system 98 01 E Contents 9 1 9 1 6 9 2 9 2 1 9 2 2 9 2 3 9 2 4 9 2 5 9 2 6 9 3 9 3 1 9 3 2 9 3 3 9 3 4 9 3 5 9 3 6 9 3 7 A 1 A 2 A 3 The ferrocontrol industrial PC continued PC Model range 1 4 3 4 Illustration CPU board version 1 4 3 4 Page 9 5 Floppy connection IDE hard disk connection Graphic TFT screen connection Interfaces COM 1 COM 2 LPT 1 Printer etc PC Model range 1 2 Device view ah 9 6 External connector configuration u 2240rn ensure ennnennennnnnennn nn nnnn 9 7 PC plug in unit installation and removal uessenneeenneennnenn 9 7 PC opened interior view ueneesneenessnennnnnnennnnnnannennnennennnneenn nenn 9 8 Operating voltage connection mainboard Component identification Position of the puffer battery Tips for removing the PC chassis uussenssnseennenneennennennnennennennenn 9 9 Illustration mainboard 444400s444424nnnnnennnnnnnnnnnnnnnnnnnnn nennen 9 9 Battery soldered
95. t diagram in the appendix Pos 6 21 Diagram DARC supply module Quick reference Fieldbus system 98 01 E 4 11 4 What the system and error messages mean 4 2 Messages from the axis controller 4 2 2 Error status axis Error profile generator Error status 1 Version 1 01 28 09 1998 14 12 Screen mask Move axis SYS 4 Controller 2 not responding ferrocontrol al FPS Move axis U 1 54 7 09 09 98 OVE axis Following error f 0 000 Axis 1 1 DARC axis Actual speed rpm Oo lt lt I IUU Actual torque o Act posit 2 encoder 0 000 Operat ional status axis 0000 Operating mod Change Pos i1 lt gt Pos 2 Error status axis 0000 Pesitien 1 1998 000 mm Hardware configuration 0000 EEE 2000 000 Job counter axis 00 aus E 2000 000 mn Error status MotCont _0000 Dwell time 0 000 s Operational status MotCon 0000 Heat sink temperature o Traversing speed ar z Er TE a aa Status 2 encoder oo Jogging speed 1 Position pos flank 0 000 Position neg flank 0 000 5 ro Motor controller vers 0000 uber gt Boot EPROM vers 0000 Test pulse width o Encoder interface version 0000 Status Set position value Actual position FREE 3 Axi 4 5 8 3 cu re i i error smallerfgreater Display Error status axis In older software versions this entry is also called Error profile generator or Error status 1 These labels are identical This display is represente
96. the battery proceed in the following way 1 Remove the coupling rod from its locking element Pos 2 2 Unscrew the two screws holding the hard disk mounting bracket Pos 6 3 Before removing the hard disk disconnect the two plug in connectors for the data line and the power supply from the hard disk 4 Remove the hard disk together with the mounting bracket The main board is now accessible 5 Before connecting the new battery Check whether the main board is switched to battery or accumulator mode Correct if necessary the plug in jumper on the contact bank P9 only main board with 386 CPU or the plug in jumper J 52 only for the main board with 486 CPU Info see Fig 1 Battery connection 6 Connect the battery connector to the contact bank P 10 red 7 Fix the new battery with a Velcro fastening to the hard disk mounting bracket Pos 5 After changing the battery check the entries in the BIOS Setup configuration hard disk etc the system time Quick reference Fieldbussystem 98 01 E 9 13 9 The industrial PC 9 3 Model range 1 1 9 3 7 Replacing bulbs in the display unit Display unit complete Lead strips covering the fluorescent tube Bulb fluorescent tube Casing shell ON Proceed as follows A Undo the screws of the casing shell Pull the casing shell a few centimetres to the front Be careful of the cable connections B Open
97. tic resolver adjustment only status message Tips for error clearance You can find more information in the DARC system manual Pos 4 4 15 Control in and outputs Power supply temperature too high Check motor bimetallic conatct Contact X6 Terminal 3 is set DARC power supply See Pos 6 21 Enable software in the communication RAM is set Additional information DARC System Manual Pos 4 4 15 See circuit diagram in the appendix A 3 DARC system manual Pos 4 4 15 Quick reference Fieldbus system 98 01 E 4 17 4 What the system and error messages mean Space for your own notes ferrocontrol Steuerungssysteme 4 18 5 Screen masks 5 1 Binary inputs Access to this mask Version 1 01 18 09 1998 12 25 47 Controller 2 not responding inputs_1 tif SYS ferrocontrol ih FPS Inputs See under 2 2 Overview service menu 00h 20h 60h 80h COh 29999999 Bl1l212121515171 99999999 1j2 312 51517 99999999 0j11213 21515 7 99999999 0j112 3141516 7 99999999 gyza 99999999 0j1121312151617 99999 22121213131612 EOh 99 99999 2j1 2 3 2 51s17 i 99599999 959599999 ejsjajelejplelr 99999999 ejsjajelejpjelrl 999999699 ejsjajeleiplelr 99999999 ejs ajeleiplelr 99999999 ZISJA BJEISIEIEI 99999999 ejsjajeleiplelr 99999 e1 gt Jalejejpjele 99999999 8 3ja BJeIpjejF 10h 30h 50h 70h 90h BOh DOh FOh 2J4
98. tion in the ferrocontrol manual DARC System Commissioning and Service Chapter 6 3 5 14 5 16 ferrocontrol Steuerungssysteme 5 Screen masks Access to this mask See under 2 2 Overview service menu Moveax_1 tif ferrocontrol Move axis Axis 1 1 DARC axis X Achse Operating mod Change Pos i lt gt Pos 2 1998 000 mn 2000 000 mm Position 1 Position 2 Dwell time 0 000 s Traversing speed 1 Jogging speed 1 Test amplitude o Test pulse width Status Set position value 1 2 E 3 if 5 7 8 3 1 1 error smallerfgreater 5 6 Move axis Version 1 01 28 09 1998 14 12 SYS 4 Controller 2 not responding PC FPS U 1 54 7 09 09 98 0 000 Following error Actual speed rpm 0 Actual torque a Act posit 2 encoder 0 000 Operational status axis 0000 Error status axis 0000 Hardware configuration 0000 Job counter axis 00 Error status MotCont _0000 Heat sink temperature o Resolver offset 0 Status 2 encoder 00 Position pos flank 0 000 Position neg flank 0 000 Motor controller vers __0000 Boot EPROM vers 0000 In older software versions you will come across variant names for the following data fields Following error Actual speed rpm gt o Actual torque o Act posit 2 encoder 0 000 Operat ional status axis 0000 Old name Axis status Error status axis Hardware conf igurat ion Job counter axis Error status MotCont
99. ure Pos A 3 Circuit Bimetallic contact in the motor diagram in the has triggered appendix 18 0080 Current measuring adjustment error Diagnostic aid for ferrocontrol testing station Causes immediate switch off 0100 IGBT Output switch off IGBT excess current Causes immediate switch off e g due to incorrect motor parameters Remedy on location Exchange motor controller module 0200 Stack error Stack overflow in the motor controller Causes immediate switch off Remedy on location Exchange motor controller module 0400 The permissible speed deviation has Correct the preset value for the permitted speed deviation In the been exceeded axis parameters select the mask Equipment and parameters Causes immediate switch off Press the key combination Ctrl F4 Motor data This mask appears on the screen Motor controller combination Set the parameter Switch off threshold speed monitoring to the value 0 0800 Run time error in the speed controller 1000 RAM test error Remedy on location After every reset the communication RAM Exchange motor controller module in the axis module is checked If the result is negative the axis controller cannot be switched on 2000 Error in digital transformer gt resolver After every reset the digital converter in the resolver is checked If the result is negative the axis controller cannot be switched on 4000 Bit checking error in the resolver The digital transformer can be found
100. y is pressed the axis moves at the preset traversing speed to the set value in the input window of Position 1 Change Pos 1 lt gt Pos 2 If the START key is pressed the axis moves at the preset traversing speed between the set values in the input window of Position 1 and Position 2 Resolver adjustment See ferrocontrol manual DARC System Commissioning and Service Chapter 6 4 7 5 18 ferrocontrol Steuerungssysteme 5 Screen masks Access to this mask ferrocontrol Move axis Axis See under 2 2 Overview service menu Position 1 Position 2 Dwell time Jogging speed Test amplitude Traversing speed Test pulse width Moveax_1 tif 1 1 DARC axis x Achse Operating mod Change Pos i1 lt gt Pos 2 1998 000 mm 2000 000 mn 0 000 s i we E Pen eee er T Tef te elp Referen i 1 error smallerfgreater 5 6 Move axis 5 6 2 Operating functions Version 1 01 28 09 1998 14 12 SYS 4 Controller 2 not responding PC FPS U 1 54 09 09 98 0 000 Following error Actual speed rpm o Actual torque o Act posit 2 encoder 0 000 Operational status axis _0000 Error status axis 0000 Hardware configuration __0000 Job counter axis 00 Error status MotCont _ 0000 Operational status MotCon 0000 Heat sink temperature 0 Resolver offset 0 Status 2 encoder 00 Position pos flank 0 000 Position neg flank 0 000 Motor controller vers 0000 Bo
101. y see also 4 2 1 Operating status axis Message D9xx Axis sluggish Error in given set value measuring unit Your current set value is not within the permitted limits for axis positioning The axis won t start Check your set value setting measuring unit There are no valid axis parameters for this axis Remedy Reset the the fieldbus system See also Pos 2 2 Quick overview service menu Initializing the system Message from the interpolator The given contour can t be traversed with these parameters Check your set speed value Entering the speed is performed in the user program This message also appears in the mask Move axis Operating status axis Display D8xx The pin configuration of the encoder cables can be found in Chapter 7 This message also appears in the mask Move axis Operating status axis Display D9xx Hex Error status axis Display 4000 This message also appears in the mask Move axis Operating status axis Display DCxx Error status axis Display 0080 See also Position 4 2 1 Operating status axis Display DDxx hex 4 2 2 Error status axis Display 0800 hex Mask Move axis Quick reference Fieldbus system 98 01 E 4 1 4 What the system and error messages mean 4 1 System messages from the fieldbus system Message no 7 to 25 U 2 20h 10 06 1997 9 49 4 S YS 47 Controller 2 is not responding PC FPS No 11 12 13 25

Quick-reference manual for Fieldbus system

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