Mechanical User Manual
Contents
1. SOLAN TIOR ENERGY SYSTEMS INC SolarBeam Mechanical Installation Manual QUESTIONS If you have a question regarding the product or if parts are missing please contact us at 1 800 615 5898 North America 1 902 661 2007 International CAUTION Read and follow all instructions in this manual If information is unclear please call us at the number provided above MECHANICAL USER MANUAL 1 110111 DOCX Contents Crate UNIDA sacarosa soeapdos 3 Transportation UNICO AINO pedire ceo cadannens 4 ANE TUS WINN usara E E 7 solarBeam Fole amp Drive Unit SSD incoado 9 E E E epee ences 10 CY ONE LONE oa 10 Assembly of Pole amp Powertrain ccscccccsssecccsseccceesececcesececeusececsuseceeeueuceeseuseceseunecessuaeceseenseeessusecessunecesseneeeeseuesetsuaesss 11 o PP 11 la POCO 11 ES O nn 12 oo ro PA 16 SolarBeam DVS iS SETI tner NT 25 BEFORE YOU E A 26 DISA PS SS Dret tt 27 ERME OTON e eE o OO E o O 36 Stato NO AOS SS tddi deca 41 View of Completed Sola cic a mori 46 ao Nal o E A 49 Fig ni WING preparation ofthe SolarBe die 50 WOVE Earn tt 512. MECHANICAL USER MANUAL 1 110111 DOCX 2 Crate Unloading Transportation Unloading The complete system is provided in 3 crates and needs to be unloaded with a forklift and assembled onsite as per instructions Do Not Drop the crate otherwise damage to the material may occur Crate 1 Powertrain Slew Drive Control System Boxes with Bolts amp Nuts Dimension 64 x 44 x 26 L x W x H Crate 2 Post Absorber Arms PVC pipe Hose Assembly Dimension 114 5 X 17 5 X 17 9 LxWxH MECHANICAL USER MANUAL 1E110111 DOCX 4 ISOMETRIC VIEW Crate 3 Petals Truss Skirting Dimension 92 x 48 x 23 5 A24 09 80508 PETALS USE FOAM PACKING BETWEEN EACH MECHANICAL USER MANUAL 1E110111 DOCX MECHANICAL USER MANUAL 1 110111 DOCX Recommended tooling e 5 16 Socket and or wrench 8mm e 1 2 Socket and or wrench 13mm e 7 16 Socket and or wrench 11mm e 9 16 Socket and or wrench 14mm e 5 8 Socket and or wrench 16mm e 11 16 Socket and or wrench 18mm e 3 4 Socket and or wrench 19mm e 1 1 2 Socket and or wrench Bolts for mounting post e Rehau PEX Tool Kit e Cordless Drill e Drill Bits 1 2 and under e 2 Robertson Screwdriver e 3 Robertson Screwdriver e Small Flat Head Screwdriver e Flat Head Screwdriver e 2 Phillips Screwdriver e Wire Pulling Device Kellems Grip 5 see picture e 4FT Level lt x Es e A F
3. ITI sqft ee 10 O HIGH POLE MAX is Loin is the property of jm giffin engineering inc d may not be used or reproduced without written consent Lightning Protection WARNING The system must either be grounded through the pole with a grounding plate underground or linked from a main bolt through a grounding spike to dissipate any potential lightning MECHANICAL USER MANUAL 1 110111 DOCX 11 Pole Assembly 1 Use the provided foundation template to ensure that all the anchor bolts are placed in the correct position The foundation template needs to be used during foundation installation and removed once the bolt spacing has been confirmed 2 The anchor bolts should be position to the specific of the plate provided Alignment of the bolts must be directly across center between bolt position north south a NAS 30 NOILO3AIO 3 JAWOANVLS NOON 00 21 LV CONCRETE FOUNDATION 1 0 ANCHOR BOLTS AND NUTS 8 PLACES MECHANICAL USER MANUAL 1E110111 DOCX 12 3 Once your concrete column 130 has been set into place and leveled you can now start the assembly 4 DIRECTION OF SOLAR NOON 1 nuts can now be placed on the bolts Purchase separately By adjusting the nuts level this will make it easier to level the pole once set into position Place a level on bolt 1 the one pointing in the Direction of Solar noon and 4 Clockwise level then 4 and 6 level Bolt 1 and 6 should also be lev
4. to wind damage This damage can be very serious or even life threatening The owner and installer assume full responsibility that the installation is structurally sound to support all loads weight wind ice and properly sealed against leaks SOLARTRON ENERGY SYSTEMS INC will not accept liability for any damage caused by a SolarBeam Concentrator system due to the many unknown variable applications MECHANICAL USER MANUAL 1 110111 DOCX 26 Dish Assembly 1 Mount 16 Truss attachment Brackets item 502 to the side of the drum using 119 2 5 16 x 18 x 3 4 stainless bolts and 108 5 16 18 SS Nuts as seen below Angle pointing down toward bottom of drum 7 Note position of the drum Bracket angled faces bottom of drum MECHANICAL USER MANUAL 1E110111 DOCX 27 2 Install the Truss 503 on the right end of the Angle using quantity 3 5 16 x 18 x 3 4 item 120 stainless bolts and nut 107 with a 5 16 Washer 109 Use 1 bolt 2 washers and 1 nut per hole See Below Note positioning of truss and direction of bolts and nuts WARNING Install petals out of direct sun reflection to avoid sun burn Eye protection MUST BE used at all times 3 Install the reflective petals 508 to the radial beams truss 503 using 5 16 x 18 x 1 SS Bolt 97 Nut 108 and 110 Washers Install the petal bend on the left side of the truss Note Do not remove the blue protective wrap from the entire petal
5. 2 locations through the drum onto the vertical bearing weldment to help guide the dish into position Once the dish is in place tighten the nuts 107 a You can now fasten the Dish by using the other 4 bolts 7 16 14 X 1 96 Stainless Bolts and 7 16 Nuts 107 b The actuator connects to the drum with 1 1 2 13 X 3 1 2 112 and Nut 106 included in actuator box c Remove the strap once all bolts have been tightened and Actuator is in place Vertical Bearing Weldment MECHANICAL USER MANUAL 1E110111 DOCX 38 d Tilt the dish forward and change the lifting bracket to the Heat Exchanger assembly Make sure the drain holes in the bottom of the heat exchanger point down Detach one arm at a time This task MUST be performed by 2 people WATER DRAIN HOLES 2 THIS SIDE Na SOLAR NOON HOLES FACE SUNNY SIDE OF DISH MECHANICAL USER MANUAL 1 110111 DOCX 39 4 Fasten the Fluid Box to the pole using quantity 4 1 4 20 x 4 Pan Head Machine Screws MECHANICAL USER MANUAL 1E110111 DOCX 40 Installation of Hose Assembly 1 Keep the dish tilted down and fasten the 3 Pipe hose assembly 513 to the strut on the left handed side direction facing reflective dish using 3 3 1 2 clamps i LEFT HAND SIDE OF THE BRACKET FOR LOCATIONS ABOVE EQUATOR li RIGHT HAND SIDE ON THE BRACKET FOR LOCATIONS BELOW EQUATOR b Attach the eloows as shown below DO NOT GLUE PVC TOGETHER HOSE ASSEMBLY CHANNEL 1F
6. CONFORM TO CSA A23 2 04 AT 10 c c RECORD THE TEST FOR SLUMP COMPRESSIVE TESTS 4 NO CONCRETE SHALL BE PLACED WITHOUT PRIOR 8 PL 1 4 GUSSET PL 3 4 xI5 1 2 KNOWLEDGE AND APPROVAL OF THE STRUCTURAL ALL REINFORCING STEEL SHALL BE OF NEW BILLET PROJECTION DETAIL COA SOM i HAVE A MINIM YIELD FOR 3 4 ANCHORS CSA CAN3 A23 1 M04 AND SHALL BE BEFORE CONCRETE IS PLACED LAPPED SUFFICI LENGTH TO DEVELOP BAR PER CSA 23 3 CLAUSE 12 8 3 ALL REINFORCING STEEL SHALL ol FOUNDATION DESIGN FOR MAXIMUM 171 sq ft DISH ON 10 0 POLE 4 THE CONTRACTOR SHALL PROVIDE CONTINUOUS 3 UNFACTORED DESIGN WIND SPEED 140 kph SUPERVISION DURING THE PLACEMENT OF CONCRETE Se HOURLY WIND PRESSURE qyp 48kPa MAINTAINED IN ITS CORRECT POSITION STRUCTURAL STEEL GENERAL NOTES I ALL STEEL SHALL CONFORM TO THE REQUIREMENTS OF PL 3 4 x15 1 2 THE 2 ALL STEEL DESIGN IS BASED ON STRUCTURAL STEEL WIDE FLANGE CONFORMING TO CSA STANDARDS G40 21 BON HAVING A MINIMUM YIELD OF 50 000 PSI HOLLOW STRUCTURAL SECTIONS SHALL BE ASTM A500 8 3 4 ANCHORS GRADE C HAVING A MINIMUM YIELD STRENGTH OF I2 BOLT CIRCLE 50 000 PSI ALL TES ANGLES MISCELLANEOUS PLA AND CHANNELS SHALL 6402 44 3 ALL WELDING TO BE IN ACCORDANCE WITH CSA W549 M8g THE CONTRACTOR TO BE CERTIFIED UNDER THE BASE PLATE DETAIL REQUIREMENTS OF SPECIFICATION CSA W47 I Ma4 AND BY THE CANADIAN TYPICAL FOUNDATION DETAIL FOR 45m SOLAR DISH
7. just the sides You can remove the remaining blue protective wrap when the dish is fully assembled When installing the petals use 1 bolt 2 washers and 1 nut per hole Leave the petals loose at this time and continue installing the remaining petals The last petal may be a little harder to install than the rest To make the installation of the last petal easier tighten the first 2 3 bolts on the inside of each petal This will open the gap to make installation easier MECHANICAL USER MANUAL 1E110111 DOCX 28 MECHANICAL USER MANUAL 1E110111 DOCX 29 By using the adjustment tool see below included in your kit you can feed it through the hole in the petals and truss to line the bolts up easier MECHANICAL USER MANUAL 1E110111 DOCX 30 4 To make the dish more stable during installation start attaching the Skirting 506 after you add the 3 petal a Attach the skirting by using 5 16 x 18 x 1 SS Bolt 121 Washer 110 and Nut 108 Do not tighten them until the dish is complete During the installation there may be a couple holes that will not line up properly Once everything has been installed and tightened the holes should line up If the holes do not line up perfectly use a drill with a 3 8 bit to make the hole larger This is typically done on the installation of the last skirting MECHANICAL USER MANUAL 1 110111 DOCX 31 Mount Skirting side brackets 504 at every 4 Skirting location using 5 16 x 1
8. 8 x 1 SS Bolt 97 Nut 108 and Washers 110 When determining the location of the side brackets start from the center of the drum which faces the direction of the Sun when tracking Install the side bracket to the 2nd truss on the left and 2 truss on the right Install a side bracket on every 4 petal As seen below MECHANICAL USER MANUAL 1E110111 DOCX 32 45 IRECTION OF SUN AT NOON RIGHT SIDE MECHANICAL USER MANUAL 1E110111 DOCX 33 Once the dish is completed tighten all the bolts and nuts 6 Attach the supports to the Lifting Bracket using quantity 8 7 16 Stainless Nuts 107 This should be done on the ground and then lifted into place with a lift truck using a material strap MECHANICAL USER MANUAL 1E110111 DOCX 34 7 Attach supports 505 to the skirting side brackets 504 located on outboard skirt using 5 16 x 18 x 3 4 SS Bolt 119 Nut 108 and Washers 110 MECHANICAL USER MANUAL 1 110111 DOCX 35 Lifting of Dish 1 You can now lower the lifting strap into place Feed the strap down through the center hole and secure it into place using the lifting assembly 2 x 4 See below MECHANICAL USER MANUAL 1E110111 DOCX 36 2 The assembled Dish can now be lifted into position Once a strain has been taken onto lifting the dish loosen and remove the bolts holding it onto the assembly jig MECHANICAL USER MANUAL 1E110111 DOCX 37 3 Insert 2 guide bolts 7 16 14 X 1 into
9. Box using 2 3 1 2 clamps one on each side TUBE ATTACHES TO CLAMPS ANGLE BRACKETS sr WITH HOSE Nd Y Insert your silicone hoses up through the F4 connectors and connect the supply and return hose to the fittings on the Insuplex Once in place tighten the F4 connectors SILICONE HOSES TO MEET CONNECTIONS INSIDE POLE MECHANICAL USER MANUAL 1E110111 DOCX 44 Confirm the pipe is firmly connected to the supply and return fittings as seen below Slide insulation over the exposed hose before connection to the fitting Use a 1 stainless liner hose clamp if liner hose clamp is not used apply tape around the silicon hose to ensure the hose clamp will not cut through the silicon on each side and tighten It is important to note which hose will be the supply and return Insulate the exposed tube after installing spring CONNECT USING SS HOSE CLAMPS Attach spring over the hose before connecting to fitting 5 Attach the cover to the fluid box using the Brass screws provided You can also now attach the cover plate 6 over the service hole using quantity 7 14 20 x 98 Pan Head Machine Screws BRASS SCREW SUPPLIED WITH BOX 19 MECHANICAL USER MANUAL 1E110111 DOCX 45 View of Completed SolarBeam Once completed your assembly will look just like the final picture below MECHANICAL USER MANUAL 1E110111 DOCX 46 Absorber housing needs to be straight on al
10. ECTIVE BLANKET OVER THE PETALS TO AVOID CONCENTRATED SUN EXPOSURE WATCH FOR WIRES Installation of this product near power lines is dangerous For your own safety follow these important safety rules Perform as many functions as possible on the ground Watch out for overhead power lines Check the distance to the power lines before starting installation We recommend you stay a minimum of 6 meters 20 feet from all power lines Do not use metal ladders Do not install the SolarBeam Concentrator or post assembly on a windy day If any part of the SolarBeam Concentrator or post assembly comes in contact with a power line call your local power company DO NOT TRY TO REMOVE IT YOURSELF They will remove it safely 7 Make sure that the post assembly is properly grounded WARNING Assembling the SolarBeam dish structure on windy days can be dangerous Because of the dish surface even slight winds create strong forces For example a 1 0m dish facing a wind of 32 km h 20 mph can undergo forces of 269 N 60 lbs Be prepared to safely handle these forces at unexpected moments Do not attempt to assemble move or mount dish on windy days or serious even fatal accidents may occur SOLARTRON ENERGY SYSTEMS INC is not responsible or liable for damage or injury resulting from SolarBeam dish and post installations WARNING The SolarBeam Concentrator improperly installed or installed to an inadequate structure are very susceptible
11. HANICAL USER MANUAL 1E110111 DOCX 15 Powertrain Assembly 1 Lift and attach the drive unit item 600 onto your post Bolt on using quantity 6 item 99 16mm x 50mm bolt and washer Attach end switch bracket item 614 to the pole using quantity 2 bolts item 99 16mm x 50mm bolt and washer The bracket should be mounted tn the direction of the sunrise MECHANICAL USER MANUAL 1E110111 DOCX 16 2 The communication and power cable can be fed up through the centre of the post through the horizontal encoder housing box and to the communication connection box a Loosen the 2 screws 98 holding the horizontal encoder bracket 39 to the powertrain frame and remove the bracket temporarily to make it easier to fish the wires through the pole Fig 4a below i Note At this point the encoder rod will not be installed item 8 Horizontal Encoder Housing Box Encoder bracket Communication wire port MECHANICAL USER MANUAL 1E110111 DOCX 17 3 The power and communication cable can be fed through a conduit and fished through the bottom of the pole Communication wire fed through conduit and fished through the pole T AE gt MECHANICAL USER MANUAL 1E110111 DOCX 18 4 Attach the Encoder Rod Bracket 7 to the inside of the pole using 97 2 5 16 18 x 3 4 M8 X 1 25 SS BOLT 20MM L Stainless bolts adjustable nut side out so you can tighten when you install the fiberglass rod a Note Ensu
12. OROS SEES 2979 me Ses RS Sek ox SZ LL A A a RES SS Kellems Grip MECHANICAL USER MANUAL 1E110111 DOCX Site Layout Diagram South Northern Hemisphere The SolarBeam Concentrator requires a certain amount of unobstructed space It North So uthe em isphere should rest at the center of a circle with 25ft 7 62m clear around it in all directions This ensures proper operation of the system S and minimizes the risk of damage Y Y SolarBeam Dish 15ft 4 6m diameter 25ft 7 62m x 17 5ft 5 33m NS e S z MECHANICAL USER MANUAL 1 110111 DOCX SolarBeam Pole amp Drive Unit Setup Technical Specifications GROSS AREA OF COLLECTOR DIMENSION OF COLLECTOR 4 5 m GROSS AREA OF ABSORBER VOLUME OF FLUID IN ABSORBER MAX OPERATING PRESSURE STAGNATION TEMP 1000 W m2 at 30 C 93 C FLOW RATE 15 18 9 Liters Min Cyclone Zone The product is not suitable for installation in Cyclonic areas MECHANICAL USER MANUAL 1 110111 DOCX Assembly of Pole amp Powertrain Foundation All foundations need to be approved by local engineer to ensure it meets local code The following diagram is only used as a guideline but all drawings need to meet local building code There exists a roof mounted option but this setup is subject to local laws and approval by structural engineer ALL CONCRETE SHALL TO CSA A23 1 00 423 2 04 HSS8x8x0 250 3 ALL TESTING SHALL
13. T 3 PVC CONDUIT PVC ELBOW 22 5 DEGREE PVC ELBOW 45 DEGREE PVC ELBOW 45 DEGREE 3 PVC CONDUIT PVC ELBOW 90 DEGREE MECHANICAL USER MANUAL 1 110111 DOCX 41 c Feed supply and return pipe through the PVC pipe assembly 515 and attach to one the Skirts Attach the aluminum flex hose 514 to the top of the pole before you try to connect your hoses YELLOW LABEL FACING BRACKET SHOULD BE FACING BRACKET d Drill 2 3 holes in one of the Truss using a 3 8 drill bit Secure with heavy duty black cable ties PVC CONDUIT ASSEMBLY SHOULD LOOK LIKE THIS WHEN COMPLETE HEAVY DUTY BLACK CABLE TIES DRILL 2 3 HOLE THROUGH ONE OF THE TRUSS WITH A DRILL USING A 3 8 DRILL BIT MECHANICAL USER MANUAL 1E110111 DOCX 42 2 Slide the provided 4 spring over the hose and attach 2 1 liner hose clamps below the spring to ensure it will not slip a Connect the supply and return hose to the fittings on the solar collector using 2 1 stainless liner hose clamps on each side b VERY IMPORTANT Use only provided hose clamp that has a liner Other hose clamps cut into the silicon At the same time you can now plug in the 8 prong plug into the Heat Exchanger Itis important to note which hose will be the supply and return Liner Clamps Liner Clamps MECHANICAL USER MANUAL 1E110111 DOCX 43 Once connected you can attach the other end of the flex Hose 514 to the Heat Exchanger
14. el Make sure the other nuts are lower than the ones you leveled MECHANICAL USER MANUAL 1E110111 DOCX 13 5 The post 405 should be lifted into position with the assistance of a Boom Truck Place your post onto of the bolts with the double slotted Side A holes facing south and the inspection hole side B to the west Tighten bolt 1 4 and 6 so you can plum and level the post Once plumb you can now tighten bolt 7 followed by the rest Ensure the pole is level on all 4 sides Take measurements at the middle section of each side DIRECTION OF SOLAR NOON MECHANICAL USER MANUAL 1E110111 DOCX 14 6 Attach the tool below Kellems Grip to the Insuplex just go down about 6 so it is easier to remove the Kellems Grip Attach ropes at the bottom of the Kellems grip so it can be pulled to release the Kellems Grip from the Insuplex If this is not installed you will not be able to remove the Kellems Grip 7 Feed a cable down through the center of the post and out the bottom part of the conduit As you are pulling the Insuplex up through the post STOP when the pipe is available through the service hole on the side of the post Pull on the rope attached to the Kellems Grip to release it from the Insuplex PULL INSUPLEX TO APPROXIMATE HEIGHT DO NOT GO BEYOND THE CENTER OF THE SERVICE HOLE OTHERWISE YOU WILL NOT BE ABLE TO CONNECT THE HOSE WITHOUT INTERFERING WITH THE ENCODER BRACKET MEC
15. hese bolts from only one bracket ata time 2 Attach bracket as shown with new hardware e 2 ea 9 16 18 Grade 8 Bolt 1 5 Long Supplied in Kit e 2ea 5 16 Heavy Duty Washer Supplied in Kit MECHANICAL USER MANUAL 1E 110111 DOCX 51 3 Fasten bolts with e 2 ea 5 16 18 Grade 8 Nut Supplied in Kit e 2ea 5 16 Heavy Duty Washer Supplied in Kit 4 Attach tie down strap to the bracket as shown using e 5 8 Pin Dia Shackle Supplied in Kit e Tie Down strap Not Supplied 1500 lbs 680 kg Minimum work load limit MECHANICAL USER MANUAL 1E110111 DOCX 52 5 Repeat assembly of straps on all 4 locations as shown below 6 The straps should be fixed to the ground using a permanent type of anchoring The following are methods and products that can be used e Concrete foundation Sono tubes e Ground screws http www innotectrading com e Anchored to permanent foundations or heavy concrete blocks MECHANICAL USER MANUAL 1 110111 DOCX 53 7 See below illustration for strap anchoring dimensions 38114 11 9m o 27 5 E 8 4m a Note This method cannot guarantee the survival of the unit It is only a method to increase its chances MECHANICAL USER MANUAL 1E110111 DOCX 54
16. l sides and light sensor should be on top Note locations of absorber Communication tube attached to the left side bracket arms facing reflective dish bracket for above equator regions MECHANICAL USER MANUAL 1E110111 DOCX 47 MECHANICAL USER MANUAL 1E110111 DOCX 48 Field Installed Fasteners DESCRIPTION IMAGE 1 1 SCALE 1 4 20 SHCS BUTTON 3 4 LONG 5 16 18 HEX BOLT 3 4 LONG 5 16 18 HEX BOLT 1 LONG 6 14 HEX BOLT 1 LONG 7 16 14 HEX BOLT 3 1 2 LONG M16 2 0 HEX BOLT SOMM LONG 5 16 WASHER 5 16 NUT 7 16 NUT High wind preparation of the SolarBeam The following procedure will reduce the risk of damage to the SolarBeam If the SolarBeam is installed in a hurricane or cyclone prone area ground screws or anchors should be installed as well Refer to the following diagram for installation instructions In situation of a category one hurricane category three cyclone or higher this tie down method should be followed Australian Region Tropical Cyclone Intensity Scale Saffir Simpson Hurricane Scale Sustained Category de MECHANICAL USER MANUAL 1 110111 DOCX 50 Installation of High wind kit The following kit can be provided for hurricane cyclone prone areas 1 Remove existing bolts nuts and washers in the 2 locations shown below This bracket with its fasteners is located in 4 different locations on the dish Remove t
17. place it between the angles item 18 along with an aluminum collar item 11 Place your Actuator 511 in between the angle brackets and put a 3 8 M10 X 1 5 SS NUT item 118 nut on the end of the bolt 5a VERTICAL ACTUATOR g 117 8 Mount the angle brackets to the frame and fasten with item 96 7 16 bolt and 118 6 7 16 nuts M10 X 1 5 SS NUT Plug the actuator wire into connection box port A3 see next page for port description MADE TRANSPARENT MECHANICAL USER MANUAL 1 110111 DOCX 22 9 Attach the limit switch assembly by using quantity 2 10 24 x 1 Allen Head Cap screw and nut OMRON LIMIT SWITCH 10 Wire the power cable through port B1 and communication cable through port B2 A1 SLEW DRIVE ABSORBER AND LIGHT SENSOR A3 ACTUATOR A4 FUTURE PV NOT USED AS LIMIT SWITCH Bl POWER B2 COMMUNICATIONS B3 ENCODERS Al MECHANICAL USER MANUAL 1E110111 DOCX 23 11 Connect the wiring for power amp communication cables as per diagram WD SENSOR PCBOARD XX XXXXX latest revision provided B2 Port MECHANICAL USER MANUAL 1E110111 DOCX Connection Terminals 24 SolarBeam Dish Assembly BEFORE YOU START IMPORTANT INSTALLATION OF THIS PRODUCT SHOULD BE PERFORMED ONLY BY A PROFESSIONAL CERTIFIED INSTALLER AND IS NOT RECOMMENDED FOR CONSUMER D I Y DO IT YOURSELF INSTALLATIONS WARNING DO NOT ASSEMBLE THIS SYSTEM IN DIRECT SUN USE A PROT
18. re that the position of the encoder rod bracket is correctly installed so you can access the cap screw Cap screw MECHANICAL USER MANUAL 1E110111 DOCX 19 5 Loosen the 2 screws 98 on your horizontal encoder bracket and remove from the horizontal encoder housing Fig 4a below Install your fiberglass rod 8 tapered end only fits in one direction onto the encoder s flexible coupling and tighten the 2 set screws with the provided Allen key Note The Allen key ts located in the vertical encoder housing box Vertical Encoder Housing ENCODER COUPLING MECHANICAL USER MANUAL 1E110111 DOCX 20 6 Place the encoder back in the horizontal encoder housing and ensure that the fiberglass rod has gone through the hole closest to the cape screw a Once the fiberglass rod has been placed in the hole screw in the original screws to mount the horizontal encoder bracket b From the inside of the post tighten the cap screw 1 2 X 1 item 116 on the Encoder Rod Bracket Note Make sure your communication cables are not wrapped around the rod DO NOT FORCE THE ENCODER ROD THROUGH THE ENCODER ROD BRACKET DAMAGE TO THE ENCODER COUPLING WILL OCCUR IF ENCODER ROD DOES NOT FIT THROUGH THE HOLE REMOVE THE ENCODER ROD BRACKET AND SLIGHTLY PRY OPEN THE HOLE OR DRILL IT SLIGHTLY LARGER MECHANICAL USER MANUAL 1E110111 DOCX 21 7 Take 3 8 16 x 3 M10 X 1 5 SS BOLT 80MM L item 117 stainless bolts and
Download Pdf Manuals
Related Search