Pneg-620-2 - Curtain Controller
Contents
1. 52 0041 620 2 Curtain Controller 8 Parts List Motor Components Parts List Ref Part Description Qty 1 52 0004 Base Plate 3 1 2 52 0001 Frame Side Left 3 1 3 52 0002 Frame Side Right 3 1 4 52 0006 Pulley Support Plate 1 5 52 0188M Sprocket Pulley Shoulder Bolt 2 6 52 0010 Pulley Spacer 2 7 50 0089 Pulley with Needle Bearing 2 8 5 8072 Bolt HHCS 5 16 18 x 3 4 ZN 9 9 5 1147 Split Lock Washer 5 16 ZN 12 10 S 396 Nut 5 16 18 15 11 52 0007 Angle Drive Block 3 2 12 50 0043 Nutsert 3 8 16 ALS7 616 150 2 13 S 8739 Flat Washer 3 8 x 1 1 2 x 1 4 TH 2 14 52 0348 Bearing 1 Pillow Block with Set Screws 1 15 50 0056 Drive Screw 36 Travel 1 16 52 0330 Coupler Drive One Piece Machined 1 17 52 0012 Coupler Spider Hytrel 7 8 F LO95 Love Joy 1 18 52 0051 Motor Assembly 30 RPM CC 1 19 52 0172 Limit Switch Assembly 3 1 20 52 0276 Drive Block Assembly with Nylon Insert 1 21 AC52 0174 Bearing Kit with Bearing Cover Nut 1 22 52 0195 4 x 6 Electrical Box Assembly CC 1 23 52 0021 Top Cover 1 24 52 0044 Caplug BPF 1 2 25 53 0007 Pulley Cover 2 26 52 0022 End Cap 1 27 S 280 Screw SDS 10 16 x 5 8 HWH ZN 18 28 S 7927 Flange Bolt 3 8 16 x 1 ZN Grade 8 18 29 S 248 Flat Washer 3 82. Curtain Controller Featuring the Enclosed Limit Switch and Pulley Covers umberland Installation and Operation Manual PNEG 620 2 Date 09 20 13 US BY THE LISTED ese ue Intertek PNEG 620 2 822111111554 2111111 This equipment shall be installed accordance with the current installation codes applicable regulations which should be carefully followed in all cases Authorities having jurisdiction should be consulted before installation occurs PNEG 620 2 Curtain Controller Table of Contents Contents Ghapter 1 Safety eiie Sa Shaw See aces eet tutu es 4 Safety 222 55 evecare 4 General Safety Statement 2 401100 enne 5 Ghapter 2 Satety DeCals e E 7 Chapter 3 Installati n e 8 lm 11 Gable Configurations 11 Chapter 5 Pulley Cover Mounting 12 Pulley Cover Mounting
3. 12 Chapter 6 REED 13 Chapter 7 Troubleshooting Guide 14 Chapter 8 Parts 151 qu 15 Enclosed Limit Switch nennen intrent 16 E 18 eurtsccsraclciee 22 AC180 A Installation Kit Purchased Separately 22 AC180 B Installation Kit Purchased Separately 23 AV ELE ger 25 Outside Endwall E E 25 Outside Sidewall Mount nee aaia 26 309 3902707 27 Chapter Wiring Diagrams 2 28 Potentiometer Wiring Diagram 28 Gontrol Box WIFIFIG ede ae d uro ede Dade 29 Wiring Diagram for 110V 60 2 30 Wiring Diagram for 220V 50 60 tene tato t ne Ro Eo RE Dae Eua ERE ERE 31
4. Chapter 12 esie ee 33 PNEG 620 2 Curtain Controller 1 Safety Safety Guidelines This manual contains information that is important for you the owner operator to know and understand This information relates to protecting personal safety and preventing equipment problems It is the responsibility of the owner operator to inform anyone operating or working in the area of this equipment of these safety guidelines To help you recognize this information we use the symbols that are defined below Please read the manual and pay attention to these sections Failure to read this manual and its safety instructions is a misuse of the equipment and may lead to serious injury or death A ADANGER AWARNING A CAUTION This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death DANGER indicates a hazardous situation which if not avoided will result in death or serious injury WARNING indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION used with the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE is used to address practices not related to personal injury PNEG 620 2
5. LIMIT OPEN BLACK SEC LIMIT OPEN BLACKI WHITE PRI LIMIT CLOSE CLOSE BLACK WHITE BLACK 5 RED RED 0 BL WH BLACK WHITE RED CAPACITOR WHITE 1 BLACK L1 TO CONTROL SYSTEM RED OPEN i BLACK w WHITE STRIPE CLOSE GREEN WIRE CONNECTOR 9 ELECTRIC BOX LS WHITE NEUTRAL GREEN GROUND DC 1345 30 PNEG 620 2 Curtain Controller 11 Wiring Diagrams Wiring Diagram for 220V 50 60 Hz ud L1 L2 GEAR MOTOR SEC SW 1 N ERN GREEN SEC SW2 C PRIM SW 1 DENM NCL PRIM SW 2 PRI LIMIT OPEN 1 7 _ SEC LIMIT OPEN SEC LIMIT CLOSE lioc PRI LIMIT CLOSE BLACK WHITE BLACK 5 RED 0 RED BL WH BLACK WHITE RED CAPACITOR WHITE 1 GREEN ELECTRIC BOX WIRE CONNECTOR e CONTROL DEVICE COMMON BLACK BLACK WHITE BLACK L1 TO CONTROL SYSTEM a RM EODEM BLACK COMMON BLACK w WHITE STRIPE CLOSE L2 WHITE GREEN GROUND DC 1346 PNEG 620 2 Curtain Controller 31 32 NOTES PNEG 620 2 Curtain Controller 12 Warranty GSI Group LLC Limited Warrant
6. 456 Hex Nut 3 8 16 YDP Grade 5 4 5 1902AA Pulley 3 1 2 O D Cast Iron WI 1 6 5 9046 Screw Lag 3 8 x 3 HH ZN Grade 2 6 NOTE Assembly parts can be purchased separately PNEG 620 2 Curtain Controller 10 Wall Mount Outside Endwall Mount Figure 10A The Figure 10A shows 1 2 cable configuration This means 1 foot 1 of cable movement at the machine equals 2 feet 27 of cable movement at the curtain Figure 10B The Figure 10B shows 1 1 cable configuration This means 1 foot 1 of cable movement at the machine equals 1 foot 1 of cable movement at the curtain PNEG 620 2 Curtain Controller 25 26 10 Wall Mount Outside Endwall Mount Continued Illustration shows cable configuration of the sidewall Figure 10C The Figure 10C shows 1 1 cable configuration This means 1 foot 1 of cable movement at the machine equals 1 foot 1 of cable movement at the curtain Outside Sidewall Mount Figure 10D The Figure 10D shows 1 2 cable configuration This means 1 foot 1 of cable movement at the machine equals 2 feet 27 of cable movement at the curtain PNEG 620 2 Curtain Controller 10 Wall Mount Inside Endwall Mount Figure 10E The Figure 10E shows 1 1 cable co
7. all guards and other safety measures are correctly fitted If in any doubt contact your dealer or GSI for assistance Noise Tests on this machine indicate noise levels at a position one meter from the drive unit and 1 6 meters above the ground do not exceed 70 dBa continuous A weighted sound pressure or 63 Pa instantaneous C weighted sound pressure PNEG 620 2 Curtain Controller 2 Safety Decals This page shows you exactly where the safety signs should be placed on your Curtain Controller If a decal is missing damaged or unreadable please contact your dealer or the GSI group for a free replacement For guidance or assistance on any issues relating to the safe use of the Curtain Controller System Contact GSI Group 1004 E Illinois St Assumption IL 62510 Phone 1 217 226 4421 HIGH VOLTAGE HAUTE TENSION Will cause serious Causera de s rieuses injury or death blessures ou la mort Lockout power Couper verrouiller le before servicing courant avant l entretien GSI Group 217 226 4421 DC 1948 DC 1948 is located above the electrical box on the outside of the Curtain Controller DANGER HIGH VOLTAGE HAUTE TENSION Will cause serious Causera de s rieuses injury or death blessures ou la mort Lockout power Couper verrouiller le before servicing courant avant l entretien GSI Group 217 226 4421 DC 1948 DC 1948 i
8. endangers safety PNEG 620 2 Curtain Controller 1 Safety Safety in Handling the Curtain Controller System The Curtain Controller unit weights Model Weight CC2415 CC2430 CC2460 12430 50 CC3615 CC3630 CC3660 13630 50 4815 4830 4860 14830 50 6015 6030 6060 16030 50 104 Ibs 47 kg 119 Ibs 54 kg 135 Ibs 61 kg 151 155 69 kg All precautions should be taken when lifting and or moving the unit to prevent the risk of physical injury Maximum Load The Curtain Controllers with 15 RPM and 30 RPM gear motors can lift a maximum of 4000 Ibs 1814 kg at a 2 1 pulley ratio 60 RPM Gear motors can lift a maximum of 1000 5 453 kg at a 2 1 pulley ratio Safety in Maintenance While the Curtain Controller is designed to keep maintenance to a minimum some maintenance will be necessary in the course of the life of the machine Do not attempt any repairs on the machine unless you are competent to do so Remember that the Curtain Controller may operate under automatic control and start without warning Never attempt any work on the Curtain Controller without first isolating the machine from the main power and locking the isolator so that only you can turn the power back ON Follow all guidelines given in the maintenance section on Page 13 of this manual Before restarting the Curtain Controller ensure that all electrical enclosures are locked closed and
9. readily accessed Failure to read this manual and its safety instructions is a misuse of the equipment Correct Uses of Your Curtain Controller The Curtain Controller System is designed solely for the purpose of controlling temperature curtains in livestock swine and chicken houses Use of the system in any other way is a misuse of the system and may endanger safety and health Only genuine AP Cumberland parts are to be used in the installation and use of the Curtain Controller System Use of other non genuine parts is a misuse of the system and may lead to dangerous situations imperilling the safety and health of you and others Controls The Curtain Controller is designed for use with manual or automatic temperature control GSI recommends the use of genuine GSI controls Use of any controllers that do not meet this specification can pose a risk to health and safety and will lead to malfunction and failure of the Curtain Controller This machine is not designed for use in atmospheres where there is a risk of explosion Use of the Curtain Controller System in such an environment is prohibited If in doubt contact your dealer or GSI Safety Guards The Curtain Controller System contains many moving and electrical parts which will cause serious injury or death if touched Guards are placed on the machine for your protection Operating the machine at any time with guards removed or incorrectly fitted is a serious misuse of the machine and
10. 5 9206 U Bolt 3 8 16 x 2 Long x 1 2 3 5 456 Hex Nut 3 8 16 YDP Grade 5 4 4 1902 Pulley 3 1 2 O D Cast Iron WI 2 AC1822 Bracket 3 x 3 x 3 1 Pulley Assembly Ref Part 4 Description Qty 1 1822 Bracket 3 x 3 x 3 for 1 Pulley 1 5 9206 Bolt U Bolt 3 8 16 2 Long x 1 1 5 456 Hex Nut 3 8 16 YDP Grade 5 2 AJOJN 1902AA Pulley 3 1 2 O D Cast Iron WI 1 Figure 9C AC1822 Assembly PNEG 620 2 Curtain Controller 9 Installation Kit AC180 A Installation Kit Purchased Separately Continued Ref Part Description Qty 1 8 248 Boi un 7 16 I D x 50 2 S 456 Hex Nut 3 8 16 YDP Grade 5 20 3 S 7522 Bolt HHCS 3 8 16 x 2 ZN Grade 2 5 4 S 7249 Bolt HHCS 3 8 16 x 3 ZN Grade 5 6 5 S 7373 Bolt HHCS 3 8 16 x 5 ZN Grade 2 2 6 S 7248 Bolt HHCS 3 8 16 x 6 ZN Grade 2 2 7 S 8395 Bolt HHCS 3 8 16 x 7 ZN Grade 2 4 8 8195 Rod Threaded 3 8 16 x 12 Grade 2 4 9 S 8762 3 16 Cable Clamp ZN Plated 11 10 1926 Hook Grab 1 4 Chain 2 11 1780 Handy Box Cover Galvanized 1 12 1781 Duplex Receptacle 115V with Ground 1 13 1785 Handy Box Surface Mount Nail On 1 14 1782 Connector 3 8 Romex 1 2 Thread 1 Figure 9D NOTE Assembly parts can be purchased separately AC180 B Installation Kit Purchased Separately AC1821 Br
11. 7 16 1 0 x 1 YDP 10 30 S 1146 Bolt HHCS 5 16 18 x 1 ZN Grade 2 3 31 5 1054 Lock Washer 3 8 14 32 S 456 Hex Nut 3 8 16 YDP Grade 5 14 33 5 8979 Nutsert 1 4 20 Yellow Dichromate 2 34 5 8798 Screw SDS 10 16 x 5 8 HWH ZN 4 35 S 2086 Bolt HHCS 3 8 16 x 1 1 2 ZN Grade 8 2 36 FH 1310 Cord Connector Heyco 2 37 FH 1309 Lock Nut 1 2 401 ARL 2 38 52 0025 Front Cover 3 AVS Curtain Control 1 39 52 0211 CC Hardware Package 1 40 5 9319 Clevis Pin 1 4 x 2 1 41 5 6626 Cotter Pin 3 32 x 1 2 ZN Grade 2 1 N S DC 889 Decal Danger High Voltage 1 N S DC 1516 Decal Caution Automatic Equipment 1 N S DC 818 Decal New CC Front Panel 1 N S DC 1345 Decal Danger Sprocket Chain 1 N S DC 1538 Decal CC Grease Zerk Locations 1 N S DC 789 Decal Orange Adjustment Line 2 N S 7098659 Trim Sof Tone Red Double Lip 1 16 1 PNEG 620 2 Curtain Controller 21 9 Installation Kit AC180 A Installation Kit Purchased Separately AC1820 Bracket Outside Corner Assembly Ref Part Description Qty 1 1820 Corner Bracket Assembly 1 2 5 9046 gt Lag 3 8 x HH ZN Grade 2 4 Flat Washer 3 8 7 16 1 0 x 3 pew 1 O D YDP 4 5 6554 Tie Wire 8 Plastic 1 AC1821 Bracket 3 x 3 x 9 2 Pulleys Assembly Part Description Qty 1 1821 Bracket 3 x 3 x 9 for 2 Pulleys 1 2
12. Curtain Controller 1 Safety General Safety Statement Our foremost concern is your safety and the safety of others associated with grain handling equipment This manual is to help you understand safe operating procedures and some problems that may be encountered by the operator and other personnel As owner and or operator you are responsible to know what requirements hazards and precautions exist and inform all personnel associated with the equipment or in the area Safety precautions may be required from the personnel Avoid any alterations to the equipment which may produce a very dangerous situation where SERIOUS INJURY or DEATH may occur Electrical Safety An adequate and safe power supply to the Curtain Controller unit is essential for safety A competent and qualified electrician must undertake all electrical wiring All wiring is to be installed according to the National Standards and Regulations relevant to your Country and Region Be sure to properly ground all motors and electrical equipment employed if required by local codes Permanent wiring must be installed according to applicable local codes User s Manual This manual contains information and instructions essential to the safe installation and use of the Curtain Controller System Read this manual thoroughly before attempting any installation or use of the Curtain Controller System Keep this manual with the Curtain Controller System or in a location where it can be
13. Part Description 1 52 0323 Limit Switch Box 2 52 0319 Bracket Limit Switch Support 3 52 0320 Channel Electrical Box Mounting 4 x 6 4 52 0322 Gasket Flat 4 x 6 Box 5 52 0318 Lid 4 x 6 Flat 6 50 0144 24 Travel Adjustment Rod 6 50 0145 36 Travel Adjustment Rod 6 50 0146 48 Travel Adjustment Rod 6 50 0147 60 Travel Adjustment Rod 7 52 0321 Adjustment Rod Retainer 4 x 6 8 50 0159 Adjustment Collar 9 FH 1310 Cord Connector Heyco 10 FH 1309 Lock Nut 1 2 401 ARL 11 52 0331 Waiter Shield 12 5 2126 1 4 SAE Washer 13 5 7967 Set Screw 10 32 x 1 1 4 14 5 280 Screw SDS 10 16 x 5 8 HWH ZN 15 52 0170 Spring Adjustment Rod Extension 16 S 7377 Screw MS 10 24 x 1 RHP ZN Grade 2 17 5 849 Hex Nut 10 24 ZN Grade 2 18 S 7974 Straight Actuator Micro Switch 19 5 8810 Screw SMSAB 4 x 1 PHP ZN PNEG 620 2 Curtain Controller 17 8 Parts List Motor Components PNEG 620 2 Curtain Controller 8 Parts List Motor Components Continued D X x 19 PNEG 620 2 Curtain Controller 20 8 Parts List Motor Components Continued 5 9046 5 7308 5 1429
14. Y FOR A PARTICULAR PURPOSE OR DESIGN OF SUCH PRODUCTS GSI shall not be liable for any direct indirect incidental or consequential damages including without limitation loss of anticipated profits or benefits The sole and exclusive remedy is set forth in the Limited Warranty which shall not exceed the amount paid for the product purchased This warranty is not transferable and applies only to the original end user GSI shall have no obligation or responsibility for any representations or warranties made by or on behalf of any dealer agent or distributor GSI assumes no responsibility for claims resulting from construction defects or unauthorized modifications to products which it manufactured Modifications to products not specifically delineated in the manual accompanying the equipment at initial sale will void the Limited Warranty This Limited Warranty shall not extend to products or parts which have been damaged by negligent use misuse alteration accident or which have been improperly inadequately maintained This Limited Warranty extends solely to products manufactured by GSI Prior to installation the end user has the responsibility to comply with federal state and local codes which apply to the location and installation of products manufactured or sold by GSI 9101239 1 CR rev7 DOC revised July 2009 PNEG 620 2 Curtain Controller 33 This equipment shall be installed accordance with the current installation codes and ap
15. acket 3 x 3 x 9 2 Pulleys Assembly Ref Part Description Qty 1 1821 Bracket 3 x 3 x 9 for 2 Pulleys 1 2 15 9206 Bolt U Bolt 3 8 16 x 2 Long x 1 2 3 5 456 Hex Nut 3 8 16 YDP Grade 5 4 4 1902AA Pulley 3 1 2 O D Cast Iron WI 2 Figure 9E AC1821 Assembly PNEG 620 2 Curtain Controller 24 9 Installation Kit AC180 B Installation Kit Purchased Separately Continued Ref Part Description Qty 1 9 248 Heu o 7 16 I D 50 2 5 456 Hex Nut 3 8 16 YDP Grade 5 21 3 18 7522 Bolt HHCS 3 8 16 x 2 ZN Grade 2 3 4 5 7249 Bolt HHCS 3 8 16 x 3 ZN Grade 5 3 5 18 7373 Bolt HHCS 3 8 16 x 5 ZN Grade 2 2 6 5 7248 Bolt HHCS 3 8 16 x 6 ZN Grade 2 2 7 5 8395 Bolt HHCS 3 8 16 x 7 ZN Grade 2 2 8 8195 Rod Threaded 3 8 16 x 12 Grade 2 4 9 S 8762 3 16 Cable Clamp ZN Plated 8 10 1926 Hook Grab 1 4 Chain 2 11 1780 Handy Box Cover Galvanized 1 12 1781 Duplex Receptacle 115V with Ground 1 13 1785 Handy Box Surface Mount On 1 14 1782 Connector 3 8 Romex 1 2 Thread 1 7 Figure 9G AC1820C Assembly AC1820C Heavy Duty Outside Corner Bracket Description Qty 1 1820 1 Bracket Outside Corner 1 2 5 9206 Bolt U Bolt 3 8 16 x 2 Long x 1 1 3 5 248 Flat Washer 3 8 7 16 1 D x 1 YDP 4 4 S
16. e overload or electrical wire short Repair or replace before reenergizing circuit Motor failure Primary switch failure Control not in automatic mode Control failure 5b Check for loose wire connection Replace control Check main panel circuit breaker or fuse Check control circuit breaker and or fuse Motor designed with internal thermal protection Before replacing allow motor to cool down and reset May indicate machine overload Contact factory for machine restrictions Replace primary switch Check to see if secondary switch is not depressed Move switch to automatic setting Replace control 1 Runs in one direction only both automatic and manual Broken or loose wire Limit switch catching on adjustment rod mechanism Limit switch failure Control failure Repair broken or loose wire Free switch and adjust as needed Replace switch Replace control PNEG 620 2 Curtain Controller 1 Enclosed Limit Switch Assembly See Pages 16 17 2 Motor Components See Pages 18 21 PNEG 620 2 Curtain Controller 8 Parts List 15 8 Parts List Enclosed Limit Switch Assembly 9 m PNEG 620 2 Curtain Controller Enclosed Limit Switch Assembly Parts List 8 Parts List Ref
17. ed See Figure 3C Holes on both sides of frame used for mounting the curtain controller to the wall Figure 3C 6 Install pulleys brackets hand winches etc according to the appropriate mounting configuration 7 Install the cabling through the pulleys brackets hand winches etc according to appropriate mounting configuration Recommended cable size is 3 16 8 Install the cable into the Curtain Controller pulley cover and loop the cable around the pulley PNEG 620 2 Curtain Controller 10 3 Installation 9 While the drive block is near the closed position bottom of the drive screw loop the incoming cable through the two 2 holes in the drive block as shown in Figure 3D and fasten the cable to itself using three 3 3 16 cable clamps per cable Figure 3D 10 Wire the Curtain Controller to the appropriate control See wiring diagrams on Pages 28 31 Be sure to properly ground all motors electrical equipment 11 Close the curtains vents fully using the manual mode of the controls Set the lower limit using the lower limit adjustment collar NOTE Be sure to tighten the limit switch adjustment collar Failure to do so can cause damage to the machine and barn Take up excess slack in the cable using the manual winch while paying close attention not to overtighten 12 Open the curtains vents to the desired height using the manual mode of the contro
18. in Structural Design 5 Years T Motors burner components Grain Systems Portable and Tower Dryers 2 Years and moving parts not included Farm Fans Portable and Tower Dryer Frames and Portable dryer screens included Zimmerman Internal Infrastructure t 9 Years Tower dryer screens not included GSI further warrants that the portable and tower dryer frame and basket excluding all auger and auger drive components shall be free from defects in materials for a period of time beginning on the twelfth 12 month from the date of purchase and continuing until the sixtieth 60 month from the date of purchase extended warranty period During the extended warranty period GSI will replace the frame or basket components that prove to be defective under normal conditions of use without charge excluding the labor transportation and or shipping costs incurred in the performance of this extended warranty Conditions and Limitations THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE LIMITED WARRANTY DESCRIPTION SET FORTH ABOVE SPECIFICALLY GSI MAKES NO FURTHER WARRANTY OF ANY KIND EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE USE IN CONNECTION WITH I PRODUCT MANUFACTURED OR SOLD BY GSI OR 1 ANY ADVICE INSTRUCTION RECOMMENDATION OR SUGGESTION PROVIDED BY AN AGENT REPRESENTATIVE OR EMPLOYEE OF GSI REGARDING OR RELATED TO THE CONFIGURATION INSTALLATION LAYOUT SUITABILIT
19. ls Set the upper limit switch adjustment collar NOTE Be sure to tighten the limit switch adjustment collar Failure to do so can cause damage to the machine and barn 13 Attach the door to the machine This will protect the integrity of the machine and ensure the safety of those working on or near the machine PNEG 620 2 Curtain Controller 4 Header Pulley Cable Configurations Pulley Configuration s Used when Pulling two 2 curtains with the Curtain Controller Pulling one curtain to the right of the Curtain Controller Pulling one curtain to the left of the Curtain Controller Curtain Controller is mounted horizontally Remove the cap plugs in the top of the machine and run cables through the top holes PNEG 620 2 Curtain Controller 12 5 Pulley Cover Mounting Pulley Cover Mounting Instructions Attaching Pulley Covers to Pre Existing Cable NOTE f you do not have pre existing cable drill a 1 4 hole in the appropriate dimple and proceed to Step 4 Step 1 Determine on which side of the machine the pulley cover will be mounted This will affect where the slot will be cut in Step 2 Step 2 Using a saw cut a slot from the bottom of the pulley cover lip to the dimple on the cover s face When slotting the right pulley cover use the right dimple for placement When slotting the left pulley cover use the left dimple for placement See Figure 5A for slot placement Slo
20. nfiguration This means 1 foot 1 of cable movement at the machine equals 1 foot 1 of cable movement at the curtain PNEG 620 2 Curtain Controller 27 11 Wiring Diagrams Potentiometer Wiring Diagram PF 6 B OTT UM Tu Eid Eres enr feta S ghe 1 1 1 1 1 1 1 1 1 I 1 1 1 1 1 1 1 I 1 1 1 22 ur UE 23216 1 1 i 1 1 1 Pei AM ec aera et ats d CURTAIN COMMANDER NEUT POWER SUPPLY 2 N L2 PF 6 AVS CURTAIN CONTROLLER TUNNEL 3 i mu SECONDARY LIMIT SWITCHES CLOSE BLACK v Nc TV OPEN RED POTENTIOMETER WHITE 1 RED 2 28 PNEG 620 2 Curtain Controller 11 Wiring Diagrams Control Box Wiring Ref Description A Ground B Neutral or L2 C Close Signal from Controller D Open Signal from Controller Common to Controller F L1 Power PNEG 620 2 Curtain Controller 29 11 Wiring Diagrams Wiring Diagram for 110V 60 Hz GEAR MOTOR PRIM SW 2 GND CONTROL DEVICE SEC SW 1 SEC SW2 COMMON x N C t N C BLACK PRIM SW 1 L OPEN RED 1 NEUT RED PRI
21. plicable regulations which should be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made 1004 E Illinois St Assumption IL 62510 0020 Phone 1 217 226 4421 Fax 1 217 226 4420 WWW gsiag com A AGCO Your Agriculture Company AP Cumberland is a part of GSI a worldwide brand of AGCO Corporation Copyright 2013 by amp BJ Group Printed in the USA CN 308499
22. s located on the electrical unit within the Curtain Controller PNEG 620 2 Curtain Controller 3 Installation This manual outlines the recommended sequence for the installation of the Curtain Controller system The curtain controller may be installed either inside or outside Following the sequence will prove the safest and easiest method of installation Above all connection of the system to the electrical mains should be the final stage of installation Failure to observe this could lead to a fatal accident 1 Unpack the Curtain Controller remove the front cover and inspect the machine for visible defects 2 Select mounting configuration See examples of wall mount on Pages 25 27 3 Screw one 3 8 x 3 lag bolt 6 1 2 below the desired height of the Curtain Controller NOTE Leave 1 1 2 between the bolt head and the wall See Figure 3A 1 1 2 between bolt head and the wall Figure 3A 4 Using the keyhole slot in the back of the Curtain Controller hang the machine on the 3 lag bolt See Figure 3B NOTE The 3 lag bolt should only be used to hang the machine to the wall Do not attempt to operate the machine until it is fully secured Keyhole slot used for machine placement before securing to the wall Figure 3B PNEG 620 2 Curtain Controller 3 Installation 5 Secure the machine to the wall by using the six 6 3 8 x 2 lag bolts provid
23. t for left side of frame Dimples t of frame 1 1 1 Pulley cover Slot for right side Figure 5A Step 3 Slide the existing cable into the slot until it reaches the dimple Step 4 Remove existing sheet metal screw See Figure 5B for pulley cover fastening Sheet metal screws Figure 5B Step 5 Fasten the pulley cover to the machine using four 4 10 16 x 5 8 sheet metal screws The top of the pulley cover should be flush with the top of the machine PNEG 620 2 Curtain Controller 6 Maintenance Safety in Maintenance and Repairs Before starting any repairs or maintenance on the Curtain Controller System or control units observe the following safety steps 1 2 3 Isolate the system from the electricity supply by switching OFF the power isolator and lock it in the OFF position Keep the key in your possession Do not reconnect the power supply until all work is completed and all guards are correctly refitted It is recommended that the end user practices a monthly inspection of the Curtain Controller and all items used in conjunction cables pulleys brackets hand winches etc with the machine 1 O A Inspect the drive screw Lubricate liberally with a lithium grease of an NLGI 2 consis
24. tency extreme pressure properties Inspect and tighten the locking collars on the adjustment rod to ensure activation of limit switches Inspect cable pulleys brackets hand winches etc for alignment and premature wear Realign and or replace as needed Inspect bearings checking for smooth rotation and listening for squeaks Inspect set screws in couplers and in pillow block bearing Manually run machine in both directions to ensure positive shut off and unrestricted cable movement Inspect drive screw for debris in the threads Debris in threads may cause premature failure of drive block Inspect the thrust bearing Lubricate as needed PNEG 620 2 Curtain Controller 13 14 7 Troubleshooting Guide Problem Possible Cause Corrective Action 1 Will not run in manual mode Control not in manual mode Toggle switch failure Move switch to manual setting Check for loose wire connection Replace toggle switch 1 Machine operates in opposite direction in response to temperature change Control wired incorrectly Re wire to wiring schematic instruction 1 Runs in both directions automatic mode but only one direction manual mode 2 Will not run in either direction manual or automatic modes 1 Will not run in automatic but does operate in manual Control failure No power circuit breaker or fuse Tripping may indicate machin
25. y The GSI Group LLC GSI warrants products which it manufactures to be free of defects in materials and workmanship under normal usage and conditions for a period of 12 months after sale to the original end user or if a foreign sale 14 months from arrival at port of discharge whichever is earlier The end user s sole remedy GSI s only obligation is to repair or replace at GSI s option and expense products that in GSI s judgment contain a material defect in materials or workmanship Expenses incurred by or on behalf of the end user without prior written authorization from the GSI Warranty Group shall be the sole responsibility of the end user Warranty Extensions The Limited Warranty period is extended for the following products Product Warranty Period Performer Series Direct Drive Fan Motor 3 Years Warranty prorated from list price AP Fans and Flooring All Fiberglass Housings Lifetime 0 to 3 years no cost to end user All Fiberglass Propellers Lifetime 3 to 5 years end user pays 25 5 to 7 years end user pays 50 Feeder System Pan Assemblies 5 Years P i Cumberland 7 to 10 years end user pays 75 Feed Tubes 1 3 4 and 2 00 10 Years ina Feeding Watering Warranty prorated from list price Systems Centerless Augers 10 Years 0 to 3 years no cost to end user Watering Nipples 10 Years 3 to 5 years end user pays 50 Grain Systems Grain B
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