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Series Five I/O Module Specifications

1. Si n O N SE Fe O Ach gend LO 90 d e be Ge LD O Sy E i A o SE O m o a D e19 gt lt D y O z of S H e E 2 A 5 e z i Z oZ a T 3 a a a Q T Ke 3 d E 3 Q 2 d d E Q DIa fet ty lt E l i a 13 HOL for EE 2 8 S A 50 21118119 8 E 211181 118 gt S ZIL Sch AR i 7 oc a iu z 9 1 ond iL z i a Q 9 Q Q 8 c a 2 Q Q 12 2 lt O le nef E 8 JEE Ee EEE e eene Be ee EE aes o CG E N E lt C gt wi Le 4 a O 5 A 2 2 1 Gi Gei ltr Gei o gt 2 0 0 ltr DN Gel 0 n le o E mo Se S LI es P E Zloeoooeooooooooooogoo O a il D a E d A PS A A NRO ARE ss E eS JE ES Y e 2 3 e 4 p a mem Ke 3 o 3 a O Dn i F ho kb EECHER o 2 ond cg 3 3 BNM See Se G o E ees WS gt ia Da i P 60 ou 2 Fr ep H i EE m hel 5 Wi 1 a Q r A A A z G w q SE E p g d 5 amp ef D _ ps me a TS Ag i 7 BE oO SS ih u 5 z7 e tn 200906 S Y e amp ES Y S O kraj am OG 1 A 3 oh 2 o b 2 e p d D 9 3 og Ll an Le op S P E 1 B ka O E lt a bp Ss 3 E ZS BA Q wif LU GFK Wir ne 54 UO Module Specifications GFK 0123 Isolated Relay Output 2 Amp 16 Circuits IC655MDL586 This module provides 12 normally open and four form C relay circuits for controlling user output loads The output switching capacity of this module is 2 amps
2. Table 31 Maximum Voltage Current at Output Voltage 6 0V 2 5 8 0V 1 0 at Output Voltage 6 0V D 8 0V Maximum Current Sinking at ON Voltage Drop 0 4V gt 5 10 0V 12 0V gt UO Module Specifications 57 GFK 0123 a43312 64 64 CIRCUITS ON NUMBER 48 OF CIRCUITS ON 22 10 C 20 C 30C 40 C 50 C 60C AMBIENT TEMPERATURE C Figure 47 Output Points vs Temperature for IC655MDL593 Wiring Information IC655MDL593 The following figure provides the information required for connecting field devices to this module a43323 MODULE CIRCUITRY TERMINALS FIELD WIRING MODULE CIRCUITRY TERMINALS FIELD WIRING J1 TTL INPUT CIRCUITS J2 TTL INPUT CIRCUITS OPTICAL COUPLER OTHER 15 CIRCUITS COMMON CI OPTICAL COUPLER OTHER 15 CIRCUITS COMMON CII gt CUD ER COUPLE OPTICAL COUPLER OTHER 15 CIRCUITS 15 CIRCUITS COMMON CIL COMMON CLZ Figure 48 Field Wiring and Typical Circuit for IC655MDL593 58 UO Module Specifications GFK 0123 Channel Analog Input IC655ALGS516 The Series Five 8 channel Analog Input module provides eight input channels each capable of converting an analog input signal to a digital signal for use as required by your application Connections are provided at the 38 terminal removable terminal block for either voltage or current inputs These inputs can be 1 to 5 V 0 to 10 V 10 to 10 V or 4 to 20 mA Resolution of the con
3. Assumes a 15 ms time constant UO Module Specifications 51 GFK 0123 a42308 16 16 CIRCUITS ON NUMBER 12 OF CIRCUITS ON 10 C 20 C 30 C 40 C 50C 60C AMBIENT TEMPERATURE C Figure 41 Output Points vs Temperature for IC655MDL580 Wiring Information IC655MDL580 The following figure provides the information required for connecting field devices to this module a42324 MODULE CIRCUITRY TERMINALS FIELD WIRING OTHER 7 CIRCUITS AC DC 24VDC gt OPTICAL COUPLER NO d 0000000000000 Figure 42 Field Wiring and Typical Circuit for IC655MDL580 52 I O Module Specifications GFK 0123 Relay Output 2 Amp 32 Circuits IC655MDL581 This module provides 32 normally open relay circuits for controlling user output loads The output switching capacity of this module is two amps resistive load The top 16 LEDs on the front of the module provide a dual function They provide a visual indication of the status of each output circuit with each LED reflecting the ON or OFF state of the corresponding circuit And when commanded through programming they indicate the starting I O address for the module Connections to each circuit are made to the removable terminal block on the front of the module The output circuits are divided into four groups of eight On the terminal block they are labeled A B C and D with each terminal in the group labeled 1 to 8 Each group of eight has a single common conn
4. on 0000 0000 c i WORD sone E pizo ooon 0000 H dr Za do jM Aa Oo MtO ON Om z a puns BNO gei Aw Oo 000 90000000 000000000 OD le AN AM AT re ce PO RR PE A o a a N N A 0000090000000000 POOLE CH le DE Ed OZ L O SKEEERK pe gt 3 5 E 3 vu e Ur we OF EO fo 6 om SE O 1 MOF HR eH Ve Ip SOR DO NY Up BRERA SK ees K N e eh me A ey p 4 Ce O m PR Du G e pmj WW E 9 red 5 O E O GA i Eh OD Z D e CH ZRECK un SAS oDEZ A Of OT D oO thu o Y orem O O A x na EECHER 5 Q E JO e wei Edi SS O d oi o E e D Ued f a un Q gt E e y O z 300 3 Q E t e ee S z kel E 5 om E os CX 4 Do QV O y O Ae a E woo gt Q OG D oo e i O a E D IP SC vi SO OH DD b E LA 8 Q v t ei em Ste e O DE s SY Y cee AB cc TG Bag CH TEE 2 GEZ Soe 5 3 E ar gds 5 m4 E se ERA j 3 Eo yg pa Ss y ER ott qe E 2 dBF a Ey 06 E 5 aa q 94 ao Gos o HS en E 7 E m S 3 ty Q Q 00 O iG Ca om lt E 8 83 Bet GOs Q gY fag ES Gef D 4 r gt t a o gt Ce Ey y vd a GD 0 CH Q O A h ei O gt Oo Y T Had 2 g Py ta s xt SEE va E E E N PE b i O O Aq D A gt L Y na E gao ph ORE PSSLSEG5 e Sno st Essam y mi ei E ech O o O oO Oo O J vi D GU t O o OQ Q in eA lt L lt lt i a x 5 et DO Mm a S o88 2 Hgy ed SE ENT 9230 3 S PA W A d gz 3 y ri 6 Se yy ae a O y Sa o o a N min kB Ba
5. 39 C CIRCUITS ON 6 CIRCUITS ON 2 0 AMP POINT 49 C 4 CIRCUITS ON 10 C 20 C 30 C 40 C 50 C 60 C AMBIENT TEMPERATURE C 3 CIRCUITS ON Figure 35 Output Points vs Temperature for IC655MDL575 d z4 Cu pS o Y yo e y E a E S ig Al ON dk E oe gt SE BEE ml aera EE TT ge REA Ql 4 2 GER y 1 T T 1 i 1 a 33 lt E 2 2 e Ed 3 E el el le el e St SEKR E l El El fs Sl a isl Bl El Elk E m 10 E i O O Q D z Z eae EL GE ON REPS ESS OR AOE VE WE EE E SE ESO E O E RES E A O Y E O q Fa Ka me e e O00000 6 Go GO GGG GOOD O EEN REENEN SE i e CR so Lu E E E Cao O 00 gt e ZE Re Sr oi O K iu ie d amp PITA SE 8 5 in A P APE ya V a 3 i E re 5 N O YO de 5 0 Na e yj Q lt eege pared C a Aa s oOo 2 E Ss bs GE of G i 2 DS RE ep LG E 48 H 9353 O Y L aan 1 On OO t i OD Py of z ORo S 115 KEE Q t O VK O We Q e mu A CH D ch 6 o Lao Jud FL a e L I eet O N r 3 T Ss fy Or wre O Q Zei C V a o uN del BPoOoBd S Sa o pai k e om O E O gi Sey o 4 2 o 7 cl BS asa Ss a lt E 744 n E E oy amp E L r3 ei p d b O w OO g p WM ai S O o gt Deo 2 2G A os 8 gt E oO SCH oe 3 oR SS LB EE Sv a 5 SG 48933598 5 7 2 Y ci L Mal eyd ke UN O Y i O Oo Z Z del 3 gt e Mets ae a O g E O Oo O e pa
6. So E y S 2 D ri SES e oO E wo A 3 z o Dog 2 E ce qua 43 8 Ki E pO Ss Q a oe E RSC SE gt E 4 Y gt E d Q Ss Q 4 YN r Ei O ei Le 1 Lk E L eh Y A P AXA SOMES S D A A Soa aA epee oat 4 e E o ds S b E Oss ge PE ODO re N co n Sf zt E oad Fonge a o 2 8 P ER e O 2 z SO oi ES G J 3 2 e T Fe be su wav E 8 Q a am nd a e g WO os GB 8 G f A oa d 5 S p v i E So OG e e K AR d 5 3 EN ki gt Y O gt E a Y o 3 5 1 Y 5 A oD 3 A ea e E n N x m y x 5 Qu E O D 2 3 OD n v i 2 Y S O ei E N O Y e D gt z O S O AAAS fa ZS 3 3 Ru g bs sa HR a AS ber SETE E E oi H e D O88 ak Ad rg 5 CG op o a 30 of A Gi U A S A E 3 ngs eg e A ai 4 So de 2 e in E od E S E Si Z E E S a S w 3 is H Sm sig Vas gt IR 3 3889 SES an be AE RS SEs SIb BSS eS HO 8 BORRA CO Si E 20 2025782339609 A ln ESA BZ ap a BZnrtag gH Ki es 238 som sd 8 JO Mors SE Peeeeo8846 28 e Gi rd g 3 e 7 E Een ge D E N mona wd 2 0 9 d E wei o Wi CH vej ri d US HS 8 2 opm MY I ml GO E AQ e NO o ar a D ah ef H a ei 2o ge Svoo a VU Zabt tn Soowoaseo RAP ms Q O i O E 4 i fi RT E SA VEN RS AS SG SP RA A A A O Ow D P Basse 7358 E b A e i e ya e 5283203 5 T D oF SOS OF GO o 2 6 1 9 2 O g FA a Cu 5 E 4 i B J D 5 3 Le CG E N 00 wt lal d y Ke y 3 Ox gee di gt E E E CN Lei En 3 gt 4 rj 3 paa
7. 150 mA maximum supplied by user 32 consecutive points for each module ON for no external power or if terminal strip disconnected External Power Requirement Input Points Required Diagnostic LED DIAG Isolation Photo coupling y 60 UO Module Specifications GFK 0123 _ Conversion Time and Sample Time Description Conversion Time is the time required to look at the analog input data convert it to a digital value and prepare it for use by the CPU The conversion time for this Analog Input module is jumper selectable and can be either 10 milliseconds or 100 milliseconds The module can convert only one of the selected input channels at a time and starts converting the next successive channel immediately after the present channel is converted INTEGRATION PLUS TIME TO CONVERT TO DIGITAL a41839 TIME FORM SUITABLE FOR CPU gt 0 100MSEC START CONVERSION NEW DONE POSITION START NEW CONVERSION Figure 49 Analog Conversion Time Sample Time is the time between successive readings of the analog input data that will result in new data being used by the CPU For this module the sample time is equal to CT ST x n where CT is the 10 or 100 ms conversion time ST is the CPU scan time and n is the number of channels being scanned For example 1f the conversion time is 10 ms 4 channels are being scanned and the CPU scan time is 50 ms then each of the 4 channels will have new data every 10 ms 50 ms x 4
8. 15V voltage must be 15 VDC 1 5 VDC If these voltages are not as listed check the 24 VDC power supply connected to the module Adjust VR1 so that the voltage between pin OV and pin 10V is 10 000 Volts dc Adjust VR3 so that the voltage output of Channel 1 is 0 00 millivolts with all data 0 zero Adjust VR8 so that the voltage output of Channel 2 is 0 00 millivolts with all data O zero Adjust VR5 so that the voltage output of Channel 1 is 10 000 Volts dc with all data 1 Adjust VR6 so that the voltage output of Channel 2 is 10 000 Volts dc with all data 1 Repeat steps 3 through 7 until all voltage readings are correct ah N O fon CO peana CD a A SN CY cn GH O Y en O Ch e A En ei BD Sy A oh nd 2 CC z ER O RA 5D ER E do GO e MES E ga gt Rs L SS x pP N ged N D Le NO co 9 EL lt ot OMR 3 e Eet 2 d e Sp d es an E AQ G A Dk im Os D vo Winn 0 7 me 2 GV lt O O ia al O 3 or Be LS 1 e e b t md zl st d at JE SE z Sis goo a O O N Tn Qe z H es d E rw A mn DI oo eee Ge Ky EE aml E S 3 8 oO Vi we t z gt D SG 2 e mio P d a nH 2 BAS a BE ERE a ORR So GPs EP h A ae ers 5 Hi e IAOORAZEERE E QORSIERO ae e O bD DADS a D Soo n He a H o tb e 9 OO El aT Se n c A ml ON oi OO oi oO E a o vi ir Us Enz HH ke O we 4 w 3 q c Vo O gt pa 3 SIS E v BESET ERG ES T GE y vi zl lt x O St Ekel M e Eg 3 at
9. 240 ms This is the key timing parameter to consider when designing systems using this module For the following example of sample time assume a typical CPU scan time of 20 milliseconds END CONVERSION END CONVERSION a41840 NUMBER 1 NUMBER 2 START CONVERSION START CONVERSION NUMBER 2 NUMBER 3 ANALOG a 100 MS gt CONVERSION CPU SCANS 20 MS A 20 MS 20 MS 20 MS 20 MS 20 MS 20 MS 20 MS CONVERSION CONVERSION NUMBER 1 DATA NUMBER 1 DATA READ BY CPU READ BY CPU FIRST TIME AGAIN SAMPLE TIME Figure 50 Example of Analog Sample Time HO Module Specifications 61 GFK 0123 User Items The following figure is an illustration of the Analog Input module showing the user features on the faceplate and location of jumpers and switches requiring user configuration ON WHEN EXTERNAL POWER IS OFF OR 242326 TERMINAL BLOCK IS DISCONNECTED DATA DISPLAY INDICATES DATA INPUT OF CHANNEL ON LED SELECTED BY CH SELECTED INDICATES CHANNEL ON LED SHOWS NUMBER OF CHANNEL 1 8 CURRENTLY BEING CONVERTED DATA PUSHBUTTON FOR SELECTION OF CHANNEL TO BE DISPLAYED TERMINALS FOR FIELD WIRING TO CHANNELS 1 THROUGH 8 NOTE DOTTED LINE CONNECTIONS ARE TIED CONNECTIONS FOR EXTERNAL 24 VDC POWER SOURCE INTERNALLY TO 24V AND 24V CONNECTIONS DANA Figure 51 Analog Input User Items Jumper and DIP Switch Configuration Prior to operation the DIP switches and jumpers shown in
10. D QO q amp Odd SC n Eu oO om y i Q g o Zon P4Va Bs 9 op E der E j e pue x Qu O k e D gt s O O y 3 mS DG fala er Q S ha S 2 wl Ge 33990 DW S gt O 722352 TT n dr a n mi A aes E 328 ad 8e8 S g GEES GE SECEKEEEER AE EO O T i KE Om S d REF oY D ry id O TS op V iq mt S Y y by y gt EME SH SN sey E E 0383 y 3 p E ado El 5 A E D E El E O A E D Q La p gt ED Fi y Q Z Sa 5 s A Le E E D H nm i fm Chw Gg e 4 d Se i E e plai K 23802 5 ao op SE as amp Se 45350 S Da o Kl ta BOW 0 oO 3 Q det is E E gt O Y w ONY E Gi r od GO Y 2 el kl A E a d w Bet gt E DG i Q ai ep Str ECKE E La bo ba P z IHE Rag 3 ERE R BEessak 4z ESEZS B 2 2 o we D u AS m SS D AN ve ODAN22O0O0MN 1 Pow dk 28 oy OZ O0AZ ZO S mono Y SES n Oe oO ot Y fa oi gt V S e CH arse fe weds Renan en E ASE Shuai ae Ea I O Module Specifications _ 47 GFK 0123 Wiring Information IC655MDL576 The following figure provides the information required for connecting user supplied loads and power source to this module 242256 MODULE CIRCUITRY TERMINALS FIELD WIRING 115 230VAC Cl a OH gt tal Bee MODULE Olas O eso o mon 9 Eso EST O ESO opm or S ll AR lt gt 9 OF 2 KC GR H Do O e 15 On Om O Q NC NC NC NC NC H 2 O Figure 38 Field Wiring and Typical Circuit for IC655MDL576 TN Qui A O Y Q oo
11. DI oe cat at a ek er er O dd amp 7 O Figure 8 Field Wiring and Typical Circuit for IC655MDL501 2 50 C 82 CIRCUITS ON 32 _ a A H el Ben ke ke d S ageqegagss un Wis Ve 8 3 eS i gg d Par S Om amp e pm A moc O a D pe fr rt ed E E A cs T gt DA gt J CO na 2 502280 o HRARESodoa m do E SO E EL 4 A CA ER Me a di om G i a co E K E E E 2 Sear ese sey E S dea 3 aoe he 6 2 amp O 3 Ag F277 bas pS qa wi moa s i E ob AS a 2 1225838246 E e EE E o g ek sO o gt X Q e E o Si BS 3 g g E Ki mig BO a SS G ob 5 5 Le Y AQ x D I O Se Loi s C Ch E a a o BE g 8 gsR848 B 38 2 Eo US eae bBo 9 E EK oi O 238237 843 D Ke S ro mm ed tz A Gi e 5 O O B lt ep i r H Sc Do A CG En A D suo YES E a O g ef dw sa e a As 3 S 5520 z Wiese E Mig 3A 5 BB 2 Tia Da Ae OR oO Eh x 23 2 ES bi OS SH E oe S Y Q A yY No Meo SE oma Sere SoBe ee A JI Sour Sogo d ei Se ees 0 A i y y v au on s CR Be dy a E Bees COs Ess 2 30 5 e i i aS 1235 10 8 L S Ce Ke Sin Bo GeV FS ADM SS Se en Set arin es y O Ce un O O 1 ec 1 i TESE PE AT AR me SBESASHO ED e R o HORR N S B 08 8 SG O e gt 3 z n p D e G E Of SREA EG e e ba 2293227 gt Y Ge wl om C CN g HORM E Gy ran dd fon n g 2 E 3 E O A S in gt Ba Q gt O d 3 Q Ge S MS E O 8 20 OH o
12. FRI LALJ LOAD LOAD Lod FSF 8 a Set H a N Kc we eegenem LOAD eres LOAD Dinar LAJA LJ LOAD LOAD Bee a P Pet LOAD NNN LOAD SS LOAD 8 a aaa A HANN Pel LIUA LOAD LOAN LOAD LOAD aoda E EE NC FP annn A eer eer ene eran een A A R R EEE em a aa E E e mm CH D OS Meet eee m CH I OI oi Roe e E AA Eo JU Mn g O CI AK l I e E 31 D a 2 Ll Se l ei HE S A MN Y 2 Il ats Y D E Se q Lei E ro O O O H LU C E A oo E 2 O Pl 173 H KI PR Ce op oO d As ly of 2 a og xd ARSE S 5 2 JE Y cs gre 2 a HQ D Ze 5 a mi b Ka panad Oo Le dd V CH Zi Te o 2 lo a AO o IS m gy F ke m O jam Wei ke E A 50 UO Module Specifications GFK 0123 Relay Output 2 Amp 16 Circuits IC655MDL580 This module provides 16 normally open relay circuits for controlling user output loads Output Switching capacity is two amps resistive load 16 LEDs on the module provide a dual function They provide a visual indication of the status of each output circuit each LED reflects the ON or OFF state of the corresponding circuit When commanded through programming the module s starting I O address is displayed Circuit connections are made to the removable terminal block on the front of the module The output circuits are divided into two groups of eight On the terminal block they are labeled A and B with each terminal in the
13. O AQ BL O Ka E d UN J Ei gd Y 2 Y p p SM ke EQ kl ke z4 r3 Lei i reg ha E et E m e ee oda s 2 z is H 2 2 2 Le E oo GS Cees oo Ge OR LOCH s E z Q o 0 O Esa cada 3 gu Z Es p S 6 8 3 ge A H E Ca De lt GECKEGE So So E on ee V i r Gone som ry H Yo ENS E Wi Q yr P T pl o Q Zil o a E Se K do 3 De aaen F Be Zog SE d Sot hia EZ Ee g D 00 LL Nn Dry o 9 EL A ei e OF o not st ta EB e H tr ee Zo y e e 7 a g 5 rd O 5 gt Ge A dE vu lt SE y lt EA gt agane En 9 sl gt m O Si SE 2 cO e a 4 Ne Ai oO vi y SS oo S a d Dog S O Q Q vi S ZE Soa 8 Wu E A e SG Sne ei H lt lt 2892028 088338 a SIS sl E ae Oe og eo 2 5 S BO lt A ai ai d om og v Ge S Ei z z ZEA HH ea OF GT ro g SN 0 are Ez JON 0 12 CIE ele d Sou o D o Rz Ss Bor a E gt E gt DESL a 5 SE dE Eg SHayossgse g Bo Bin Bo Fong att ORE BS S ag ak RGE os Fick oO E o Q Ro Bin d cd ois ei een VV ei 7 L 5 5 2 6 Q A0 0 O Ki E E ww o 4 m0 a mt alo je Aly O n Sd 4 TE an eee IS mee ND Q E p o GG YO pel i a eerie D O S298 R 2 Vo H Sr 2A SSO8 ZY 0 2 ei Hm OO Oa Oo Sa D DO IL WM P Q An D ct d LA E NEN T A O DET E E o 8 0 a a e ki HOpnynea on E O o GI z e 8 CH gei i de ao 3 N i D O BE be8u448 ma E E lt GAS 0390 5 9 a 3020 gt 4 ef DN 9 iS ei ere D o Jud bell fest e zZ O ei en Bex Seg a dd 3 5 e jum P g D o
14. SSAPUSIO High Speed Counter Figure 3 VO Module Terminal Block Key Location Chart I O Module Specifications AJ GFK 0123 Diagnostic Keying Check The CPU also provides a diagnostic keying check of the I O modules to ensure that a previously installed module is replaced in the correct slot If the module configuration in the I O slots is different than it was on the previous power up the CPU optionally detects this and provides an error indication if the I O configuration check is enabled Normal operation cannot proceed until the modules are inserted correctly or until Logicmaster 5 software tells the CPU to accept the 1 new configuration or to continue running assuming the old configuration Terminal Block for Field Wiring 16 and 32 Point Modules An easily removed cover on the front of the module provides access to a terminal block for connection of field wirmg Terminal blocks have either 20 16 circuit modules or 38 32 circuit modules terminals The terminal block is removable to allow for prewiring of systems easy replacement of modules and for troubleshooting Terminals on the connector block will accept one AWG 16 1 2 mm or two AWG 18 1 mm wires with 1 4 spade lugs Field wiring to the terminal block is routed into the bottom of the module through a cutout in the bottom front of the case Connector for Field Wiring to 64 Point Modules Each of the 64
15. Sn HOB o os g lt 8AQ 82O05 8 amp Es Der i Z A AA es 2743227305 d i St se er Hd O 3 O TI g rj O Nr ei i S WW Las H un 53 es Ka Do G G E ES Sg E q gl 20 SO D Hoi ss BAS Si Ya S S Z 0 val Ba So na 3 EH op u D d 2 ci E 02 02 32 m A E AE 33 es g r om e mg A pa N E t 2 ohe e us Y e VE E oo s 3 Z D Lk OAR g g ai en O EMI Gei 2 Y Os er Du Y fa ba a a NM BR f E OQ gg 25 2 02730 al me o Bm u Sr SEREH SGgo FS les Y ISE T u gt y a am OO 2 do ar amp P BH au a e e gt 5 0 SE d E SEKR Kal E BR 5 ao S Sc S d PDS G 5 n o r Ss rk 0 3 50 F gt O m a Dn BE A AO0S HO ege Ex Da wn oe Se WA e amp a 3 E om ep a 0 2 DS PHEEE ST EO OS y 4 t a E e 2 rm E mg my ZS m SoSH SENS E 3839 gt EEES SES E l s jer gd om omg gt fo om vago fd gas BES SHRED See Tee Se Or as oO o EA ILES SS e EE Ay en Dir Ee ve OZ A Om e e GI Hie Li Gel Di D 302300735 a BS E O08 3 Da EE S CKEEREEEER 2 See 04 ee e R en 60 C 50 C 40 C 30 C 20 C 10 C TOTAL CURRENT SHOULD NOT EXCEED 3 AMPS PER COMMON EN D e gel et Q Ka C O lt ER 1 1 z S DEER 6 O Mm Lu LY T LOAD LESA sup a4225 VIRING OVAC YA a e Ar Sei AD LESA TT T L 2 AD j lb 3 3 elololololololo ale lolele ela lalo ol il O ODPOOOODOOOOLGOOHO009 me ting S F
16. Weight 48 oz 750 g a42309 32 50 C 32 CIRCUITS ON NUMBER 24 24 CIRCUITS ON OF CIRCUITS ON 16 10 C 20 C 30 C 40C 50C 600 AMBIENT TEMPERATURE C Figure 15 Input Points vs Temperature for IC655MDL512 UO Module Specifications 23 GFK 0123 Wiring Information IC655MDL512 The following figure provides the information required for connecting field devices to this module a42313 FIELD WIRING TERMINALS MODULE CIRCUITRY 24 48 VAC DC OTHER 7 CIRCUITS RY OPTICAL COUPLER A UG t a CG Gi Gi Gi Oli li Gi Gil Gi ei GI al T F i HO H oF d JAO CCOOOA dit dt A EE H i d tg ab HO H L O dl t ot of NC NC Figure 16 Field Wiring and Typical Circuit for IC655MDL512 24 UO Module Specifications GFK 0123 Input Simulator 16 32 Circuits IC655MDL524 The Input Simulator module has 32 two position toggle switches on the front of the module Each switch can be programmed as a discrete input device This module allows simulation of either 16 point or 32 point input modules A toggle switch accessed by removing the side cover of the module allows configuration of the module for either 16 or 32 points When the mode switch is set for 16 points only the top 16 switches labeled A1 through A8 and B1 through B8 are active the remaining 16 switches are disabled This module requires no field connections The Input Simulator is a valuable tool when deve
17. ce ee iz 23888 ZE Y d L og DH g e E p O pi L I p E en A ze SA E P o O Q ho El dd om r Z e ne 3 O Y z D 4 ab 32 3 amp O pa Le 4 Q Eb Sa dech gt y 5 eg A KE 2 O N 2 S a C gt E e fey s bag BE lt 5 g 1 82 Ro 85 9 BE E o i 5 pg SS L268 E an gt GE E 2 0 d Ee 5 D KE f a poo v y y d e Leg be m a Ol so Oo S SH o oon iS A y e 4 ei SPA K j i S a oSeeseeSs A zb Be iN T Quel E CH SS gt O 00 Y Ei 3 ES E ES 4 GA y Q m 1 gt lt f bi a E Y gt A e En o pm T T o Ped om kt oO e d en vm OD T ga KE ke D D S 3 0 Oo dl E lt t S oN 2 E E ei S q E O j Q S G i oO EB o pu al E URET V xt 2 E E s ZS Q e gt OBS Soe eS vu 6 ON h e A TRB SOW FA OO W A CO O O ka Y CG e D m Q Q y gt OR Q Era GO o al Bd Agong 2382 ia 3 Lie e 9 3 y emm ent bb Y SHO 8 r GE lt QF 2A d M ki g Li r O oO O lt lt a gt Ea 1 5 o Eb ZC Le cm AE 1 Lk Q Jn r CH 7 Y 24 3 dye sees sk fo ae 22223828 m a a 4 Bal KR D ES OOD Ga 4 Ww el ke O e 203203 IH OD S Q SSSR a D wi r wet y mee G da BEERS e EN per En 2 OO o H O O O 5 o g Q N SE A O An y d 4 hd e PN EE O0 Zg OTK EP i O Ge O Ge 7 oe E roto gt 3 a Es 5 Y Od BA D gt de o SES Le i S Sav EC as 23 ch a ep 3 gt 3092 APE be 2 33 S Ho E a O v H D e SE ee E a g v E WT O Ay ben 5 S 275 amp GK H oo Y E A gt ENE 2 g E 9 SE fe Bop
18. resistive load The 16 status LEDs on the module provide a dual function They normally provide a visual indication of the status of each output circuit with each LED reflecting the On or Off state of the corresponding output The second function is that when commanded through programming they indicate the starting I O address of the module Connections to each circuit are made to the removable terminal block on the front of the module Since these output circuits are isolated from each other each output has a separate common connection The user must supply the AC or DC power source for the loads connected to the module s output circuits and 24 VDC to power the module s output circuitry Table 28 Specifications for Isolated Relay Out 16 Circuits Output Circuit Type Relay Contact 12 Normally Open 4 form C Number of Circuits 16 Internal Circuit Grouping Isolated Relay Contact Operating Voltage 5 to 30 VDC or 5 to 265 VAC Peak Voltage 265 VAC Maximum Operating Current 2 amps resistive load see following table 2 amps common Maximum Leakage Current 0 1 mA at 265 VAC 60 Hz Smallest Recommended Load 5 0 mA at 5 VDC Maximum Inrush current 2 amps OFF to ON Response 12 ms ON to OFF Response 12 ms Status Indicator Location Logic side Internal Power Consumption 5 VDC Each On Point 9 5 mA Total 152 mA typ 180 mA max External Power Supply Requirements Voltage 24 VDC 10 Current 160 mA at 26 4 VDC Table 29 Load Current Li
19. zero Adjust VR9 so that the current output of Channel 2 is 4 000 milliamps with all data 0 zero Adjust VR2 so that the current output of Channel 2 is 20 000 milliamps with all data 1 Adjust VR7 so that the current output of Channel 1 is 20 000 milliamps with all data 1 gt 10 Adjust VR5 so that the voltage output of Channel 1 is 10 000 Volts dc with all data 1 11 Adjust VR6 so that the voltage output of Channel 2 is 10 000 Volts dc with all data 1 12 Repeat steps 3 through 10 until all voltage and current readings are correct COONAN BW NY O NOTE When setting the range to 0 V and or 4 mA set the scale to 000H when setting the range to full scale set the scale to FFFH from the user logic program 74 UO Module Specifications GFK 0123 2 Channel Analog Output 10 to 10 V IC655ALG567 This Series Five 2 Channel Analog Output module provides two output channels each capable of converting 12 bits of binary digital data to an analog output for use as required by your application This module provides only voltage outputs The output voltage range is 10 to 10 volts Connections for field wiring are made to the 20 screws or the removable terminal block Resolution of the converted signal is 12 bits binary 1 part in 4096 Twelve LEDs on the faceplate provide a 12 bit binary display which can indicate resolution of the output as a percent of full scale The module c
20. 24 VDC Input Positive Negative Logic 24 48 VAC DC Isolated Input Positive Logic 12 24 VAC DC Input Positive Logic Input Simulator 115 230 VAC Input 115 VAC Input 115 230 VAC Isolated Input 5 12 VDC TIL Input Positive Negative Logic 12 24 VDC Output Negative Logic 12 24 VDC Output Negative Logic 12 24 VDC Output Positive Logic 12 24 VDC Output Positive Logic 115 230 VAC Output 115 230 VAC Isolated Output 115 230 VAC Output Relay Output Relay Output Isolated Relay Output 5 12 VDC TTL Output Positive Logic Analog Input 8 Channels Analog Output 2 Channels Analog Output 2 Channel 7 mA 12 VDC 15 mA 24 VDC 10 mA 24 VDC 5 mA 24 VDC 7 mA 24 VDC 14 mA 48 VDC 10 mA 24 VDC n a 8 4 mA 115 VAC 18 mA 230 VAC 14 5 mA 115 VAC 8 4mA 115 VAC 18 mA 230 VAC 2 5 mA 5 VDC 7 5 mA 12 VDC 2A 0 5A 2A Resistive 2A Resistive 2A Resistive 90 mA 14 VDC current sinking 1 to 5 V O to 10 V 10 to 10 V 4 to 20 mA O to 10 V 4 to 20 mA 10 to 10 V e a 1 1 1 1 E d fee A 4 4 be A between chassis and power TDC ulses A 500 AC for one minute tot 4 source 1500 A CH Dielectric withstand Insulation resistance Noise Immunity Wi an Insulation Resistance b g ry e iz W 0 LaximMuMm i IV ZC L y d i D 4 1 be installed in a base
21. 3 S bb GeFooetoorarcog esa 08 SaeG yeas A a en eee PE j nae A A L i OS rune seen a SSSA SP SS ad 8o 5 BEC gt 238 bb Eb S a as o o O E o O Gyo sg O 5 Dee er Pa ka Y 7 O Ss CO A Q N ya Aa g Cl eH S A se Wi EH Zeg ao z gt SS e PECH SE Ei Y CH el E an aes e Geier in o Di oi Ki SE EEGEN i a 2 4 y pra Eh gt G E CH 3 d cc 2 i i VO Dr e d o 52 Sep ead eek Y 5 5528 SD So bo a Si se 2 6 O e O g O er a Y O g oO E a ged e ai DD ya m Vi E tu P EO Aig Ce fu SS oa a a S 30 D 3 oO Ki o m D 9 2 hi On as e E F stags Oa See H 2 eN Es de Su Sn bel BR A A Fara o es B FEL PE E 355 gt T D si y i ona i ben SE Ae LG lg Ce CS KI OS BREBE2L 58 gZORSS gs OOF BE Ao 5 O a D 980 ne tan D ESO gt HL ot gaia Br PRE E ss CL pu CG P V A gw I r m y S58 888088 SSRSEL SABES Sui 2 CHO DSH 8 GA 2 N II 2 S Be BF eRe o assez azessezss gt d i i E EZ AO OOOO fi i m 230 MOSS SSS a ESsmagssse A i a ee hs Shs 3 Eege I O Module Specifications 27 GFK 0123 _ Wiring Information IC655MDL525 The following figure provides the information required for connecting field devices to this module a42249 FIELD WIRING TERMINALS MODULE CIRCUITRY 115 230VAC OTHER 7 CIRCUITS A K KY gt OPTICAL COUPLER H of F F i i D I FO of F i of of F F Z O Z O D0000
22. 32 Circuits 22 12 Specifications for Input Simulator 16 or 32 Points 24 13 Specifications for 115 230 VAC Input 16 Circuits 26 14 Specifications for 115 VAC Input 32 Circuits 28 15 Specifications for 115 230 VAC Isolated Input 16 Circuits 30 16 Specifications for 5 12 VDC Input Positive Negative Logic 64 Circuits 32 17 Specifications for 24 VDC Output Negative Logic 2 Amp 16 Circuits 36 18 Specifications for 24 VDC Output Negative Logic 0 5 Amp 32 Circuits 38 19 Specifications for 24 VDC Output Positive Logic 2 Amp 16 Circuits 40 20 Specifications for 24 VDC Out Pos Logic 0 5 Amp 32 Circuits 42 21 Specifications for 115 230 VAC Output 2 Amp 16 Circuits 44 22 Specifications for 115 230 VAC Isolated Output 16 Circuits 46 23 Specifications for 115 230 VAC Output 1 Amp 32 Circuits 48 24 Specifications for Relay Output 2 Amp 16 Circuits 50 25 Load Current Limitations 50 26 Specifications for Relay Output 2 Amp 32 Circuits 52 27 Load Current Limitations 52 28 Specifications for Isolated Relay Out 16 Circuits 54 29 Load Current Limitations 54 30 Specifications for 5 12 VDC TTL Output Positive Logic 64 Circuits 56 31 Maximum Voltage Current 56 32 Specifications for 8 Channel Analog Input IC655ALG516 59 33 Input Range Selection 61 34 Conversion Time Selection 62 35 Value of Range Selection 62 Range of Channels to be Scanned Analog Input Data Format Specifications for 2 Channel Analog Output An
23. 4 to 20 mA IC655ALG566 This Series Five 2 Channel Analog Output module provides two output channels each capable of converting 12 bits of binary digital data to an analog output for use as required by your application This module provides both voltage and current outputs Connections for field wiring are made to the 20 screws on the removable terminal block These outputs can be voltage 0 to 10 V or current 4 to 20 mA Resolution of the converted signal is 12 bits binary 1 part in 4096 Twelve LEDs on the faceplate provide a 12 bit binary display which can indicate resolution of the output as a percent of full scale The module can drive either single ended or differential voltage devices or current devices User devices to be driven are optically isolated from the base unit power supply by opto isolators on the module An Analog output module consumes 32 consecutive Output points beginning with the first output reference assigned to the slot in which the module is installed In addition to the 12 LEDs described above there are three other LEDs viewable on the faceplate The GEN LED is on when the module address is mapped into either the O1 or 02 status table the DIAG LED when on indicates that an internal failure has been detected by the module The ADR LED when on indicates that the 8 LEDs in the two columns to the right have been instructed by the CPU to display the starting address for the module in BCD format Table 38
24. Adjust VR5 so that the voltage between pin 1 and pin 4 is 10 00 VDC 2 Select a conversion time of 10 milliseconds by configuring jumpers J8 and J9 3 4 DIP switch positions should be Select the 0 to 10 V range by configuring jumpers J2 and J6 A Switch 1 ON sets sign of MSB data bit 12 to B Switch 2 3 and 4 OFF to scan only Channel 1 Adjust VR8 so that the voltage between pin 5 and pin 1 is 4 750 VDC Connect a voltage source of 0 001 V to Channel 1 and adjust VR9 so that only bit 1 of the data display LEDs goes from ON to OFF Connect a voltage source of 9 999 V to Channel 1 and adjust VR2 so that all data display LEDs are ON except the LSB bit 1 Adjustment of common mode A Apply a sine wave to channel 1 in the range of 0 to 10 V peak to peak at 50 Hz UO Module Specifications GFK 0123 a42330 l FIELD MODULE V I CG CHANNEL 10 V PEAK TO PEAK 1 50 Hz I OV Figure 59 Sine Wave Input for Common Mode Adjustment B Adjust VR4 so that this signal is detected as being less than 10 mv the 0 through 2 bits will be ON in the 0 to 10 V range Select the 1 to 5 V range by configuring J1 and J4 A Apply 1 000 V to Channel 1 and adjust VR7 so that only bit 1 is flashing LED 1 on data display B Apply 5 000 V to Channel 1 and adjust VR1 so that the data display LEDs are all ON except LED 1 C Repeat the two previous steps as necessary Se
25. Features I O Modules 3 Field Wiring 7 16 Point Modules 7 32 Point Modules 7 64 Point Modules 7 Considerations 12 Routing of 12 Format Data 72 0 to 10V or 4 to 20 mA 72 Analog Input 64 Analog Output 10 to 10V 77 Fuses List of 10 Fuses Output Modules 10 G GEN LED Description of 8 General Specifications 2 Guide to Location of Specifications 13 I I O Information General 1 I O Module 2 Features 2 3 Installation 9 11 Keying 6 Power Consumption 2 Specifications 13 I O Module cont Wiring 4 I O Modules Description of 1 I O Modules list of 1 I O References Assigning to Modules 9 IC655ALG516 58 IC655ALG566 69 IC655ALGS567 74 IC655MDLS01 14 IC655MDL502 16 IC655MDLS503 18 IC655MDL511 20 IC6S55MDLS512 22 1C655MDL524 24 IC6SSMDLS525 26 IC655MDL526 28 IC655MDL527 30 IC655MDL533 32 IC655MDL551 36 IC655MDL552 38 IC655MDLS555 40 IC655MDL556 42 IC6S55MDLS575 44 IC655MDL576 46 IC655MDL577 48 IC655MDLS580 50 IC655MDL581 52 IC655MDLS86 54 IC655MDL593 56 ID Numbers Assigning to Base Units 10 Input Range Selection Analog Input 62 Input Simulator 16 32 Circuits 24 Installation I O Module 9 11 Isolated Relay Out 2 Amp 16 Circuits 54 K Key Location Chart 6 Keying Modules 6 L LED 8 Address Display 8 Starting Address Display 8 Index GFK 0123A LED cont Status Display 8 Load Requirements I O Modules 2 Logic Diag
26. Indicator Location Logic side Fuses Rating and Type Internal 8 amps 1 for each group of four circuits fast blow Total current should not exceed 5 amps per group Internal Power Consumption 5 VDC Total 150 mA typ 170 mA max Per On Point 9 mA External Power Supply Requirements Voltage 24 VDC 10 Current 50 mA maximum at 26 4 VDC a42318 16 16 CIRCUITS ON 11 CIRCUITS ON 10 CIRCUITS ON 7 CIRCUITS ON 10 C 2PC So 4rc 50 erc AMBIENT TEMPERATURE C TOTAL CURRENT SHOULD NOT EXCEED 10 AMPS PER COMMON Figure 31 Output Points vs Temperature for IC655MDL555 UO Module Specifications 41 GFK 0123 Wiring Information IC655MDL555 The following figure provides the information required for connecting user supplied loads and power source to this module MODULE CIRCUITRY TERMINALS FIELD WIRING 3 CIRCUITS o o i A E ura NV LOAD OPTICAL COUPLER FE CT E E E E O O O O O O gt gt E TT O O DI El ICI II IC a ll El El ll ll El E Bl jo ol ol iel lel l fo PPP PPP PP PPP PPE PP EE P Figure 32 Field Wiring and Typical Circuit for IC655MDL555 42 UO Module Specifications GFK 0123 24 VDC Output Positive Logic 0 5 Amp 32 Circuits IC655MDL556 This module provides 32 circuits for controlling user output loads The output switching capacity of this module is 0 5 amps The top 16 LEDs on the front of the module provide a dual function They provide a visual in
27. O O O Referencing Indexing O O O O Readability O O O o DETAILED COMMENTS Correct expand etc Please be specific Page No Comment Other suggestions for improving this document As compared to other manufacturers of a similar product how would you rate this document Superior UI Comparable OD inferior UI Dont Know O Commments Are you interested in subscribing to a documentation update plan Yes O No O APPLICATION INFORMATION Indicate the type of user reader function that you most nearly represent J system Designer Programmer O Distributor J Maintenance O oem C Operator O Installation C Other Please Specify Type of Equipment J Series 90 70 J Series 90 30 C Series 90 20 C Series Six I Series Five J Series One C Gens uo Other Comments concerning your specific application e mmn ce ec ee emp mume cmp ee oms ee ee vest ee E u AER S SAGAS BEREE IEL i 18253 22 a rs SOULS AR A O y be lt 0 HE A RL A A a 60 _____ O LEES Fold Here p O Mn T E WO T ei Oo OO A n y I II old y Contents GFK 0123A Section 1 General I O Information 1 Introduction 1 Series Five I O Modules 1 General Specifications 2 Summary of I O Module Power Consumption 2 I O Module Features 3 I O Module Wiring to Terminal Block 4 I O Module Wiring to Connectors 5 I O Module Keying 6 Diagnostic Keying Check
28. circuit are made to the removable terminal block on the front of the module The output circuits are divided into two groups On the terminal block they are labeled A and B with the terminals in each group labeled 1 to 8 Each group of eight has a single Hot connection labeled H The user must supply an source of power for the loads connected to the module s output circuits Each group must be powered from a separate source Specifications for this module are listed below Table 21 Specifications for 115 230 VAC Output 2 Amp 16 Circuits Output Circuit Type Triac Number of Circuits 16 Internal Circuit Grouping Two groups eight circuits per group One hot connection for each group Operating Voltage 15 to 265 VAC 48 to 63 Hz Peak Voltage 265 VAC Maximum Operating Current 2 0 amps 5 amps common 10 amps module Maximum Leakage Current 4 0 mA at 265 VAC 60 Hz ON Voltage Drop 1 5 VAC at 2 amps Smallest Recommended Load 10 0 mA at 15 VAC Maximum Inrush current 30 amps for 10 ms 10 amps for 100 ms OFF to ON Response lt 1 ms at 60 Hz ON to OFF Response lt 10 ms at 60 Hz Status Indicator Location Logic side Fuses Rating and Type Internal 8 amps 1 for each group of eight circuits fast blow Internal Power Consumption 5 VDC Total 560 mA typ 650 mA max Per On Point 35 mA Weight 58 oz 900 g 0 5 AMP POINT 48 C 242320 16 CIRCUITS ON 16 CIRCUITS ON 12 CIRCUITS ON 1 0 AMP POINT 10 CIRCUITS ON
29. commanded through programming they indicate the starting I O address for the module Field wiring connections from input devices is made to two 37 pin subminiature D type connectors labeled J1 A D and J2 E H mounted on the front of the module One connector is used for two groups with 16 inputs in each group The four groups are labeled A and B group 1 C and D group 2 E and F group 3 and group 4 is G and H The pins in each group are labeled 1 to 8 for example group 1 is Al to AS and Bl to B8 Each group has a common connection labeled C The user must supply the source of power which can be from 20 to 28 VDC to reflect the state of the inputs to the module All groups can be powered from a common source or from different sources The circuits can operate as either positive or negative logic depending on how the source voltage is connected to the module Examples of these connections are shown in the following wiring diagram for the module Table 9 Specifications for 24 VDC Input Positive Negative Logic 64 Circuits Input Circuit Type Positive Negative Logic selectable Number of Circuits 64 Internal Circuit Grouping Four groups 16 circuits per group Operating Voltage 20 to 28 VDC Input Current 5 mA at 24 VDC ON Level E applied by user 19 VDC between C and Input terminal OFF Level E applied by user 10 VDC between C and Input terminal Maximum OFF Leakage 1 6 m Minimum ON Current 3 5 m OFF to ON Response 2
30. each LED reflecting the ON or OFF state of the corresponding circuit When commanded through programming these LEDs provide the starting I O address for the module Field wiring connections to each circuit are made to the removable terminal block on the front of the module Input circuits are divided into four groups with 8 circuits in each group The groups are labeled A B C and D and the input terminals in each group are labeled 1 to 8 Each group of eight has a single common connection labeled C The user must supply a source of power which can be 12 to 24 VAC or 12 to 24 VDC to sense the state of the inputs to the module Each group of inputs can be powered from a separate power source or a single power source can be used to power all groups of inputs Table 11 Specifications for 24 VAC DC Input Positive Logic 32 Circuits Input Circuit Type Positive Logic Number of Circuits 32 Internal Circuit Grouping Four groups eight circuits per group Operating Voltage 10 2 to 26 4 VAC or de Maximum Voltage open circuit 26 4 VAC or de Input Current 10 mA at 24 VAC DC ON Level 10 VAC DC between C and Input terminal OFF Level 3 0 VAC DC between C and Input terminal Maximum OFF Leakage 1 0 mA ac dc Minimum ON Current 4 0 mA ac dc OFF to ON Response 5 0 to 30 ms ON to OFF Response 10 0 to 50 0 ms Status Indicator Location Logic side Internal Power Consumption 5 VDC Total 160 mA typical 180 mA maximum Per On Point 5 mA
31. each channel This 12 bit binary display indicates output voltage Can be used to estimate output as a percent of full scale Optical coupling 5 VDC 150 mA maximum supplied by base unit power supply 24 VDC 110 200 mA maximum supplied by user 32 consecutive points for each module ON for no external power or if terminal strip is disconnected HO Module Specifications 75 GFK 0123 User Items The following figure is an illustration of the Analog Output module showing the user features on the faceplate There are no jumpers or switches on this module requiring configuration NOTE DOTTED LINE CONNECTIONS ARE TIED INTERNALLY TO 24V AND 24V CONNECTIONS a43322 ON WHEN EXTERNAL POWER IS OFF OR TERMINAL BLOCK IS DISCONNECTED CHANNEL 1 DATA DISPLAY CHANNEL 2 DATA DISPLAY CHANNEL 1 CONNECTIONS FOR WIRING TO FIELD DEVICE CHANNEL 2 CONNECTIONS FOR WIRING TO FIELD DEVICE CONNECTIONS FOR EXTERNAL 24 VDC POWER SOURCE Figure 64 Analog Output Module 10 to 10 V User Items e kl fa 1 A 1 1 module is capable of drivin ke a R o E O E Q zZ gt 2 pa xX W _AMAA GZ A Vi 3 en men Gem vun mn se as mee wenn eme mn een em me m m ges mee mm men gene red Jun en eps gen ef Y ee ee emp sp em um ee Lu mu L D Q gt Soo e Cre A a i amd aan AAA y TE LAY TCH T liso D e M NCE VOLT
32. each circuit are made to the removable terminal 10ck on the front of the module The input circuits are isolated from each other relative to the AC power source Each input has a separate neutral connection which allows each input to be powered from different phases of the AC supply if required The user must supply a source of AC POWER which can be from 80 to 265 VAC for sensing the state of the inputs to the module Table 15 Specifications for 115 230 VAC Isolated Input 16 Circuits Input Circuit Type Number of Circuits Internal Circuit Grouping Operating Voltage Maximum Voltage open circuit Input Current ON Level OFF Level Maximum OFF Leakage Minimum ON Current OFF to ON Response ON to OFF Response Status Indicator Location Internal Power Consumption 5 VDC 16 NUMBER 12 OF CIRCUITS ON 8 Optically isolated 16 Each circuit isolated from other circuits 80 to 265 VAC 48 to 63 Hz 265 VAC 8 4 mA at 115 VAC 60 Hz 18 mA at 230 VAC 60 Hz 80 VAC between N and Input terminal 30 VAC between N and Input terminal 2 0 mA 5 5 mA 5 to 30 ms 10 to 50 ms Logic side Total 64 mA typical 100 mA max Per On Point 4 mA a43302 16 CIRCUITS ON 20 C 3 C 40 C 50C 60 AMBIENT TEMPERATURE C Figure 23 Input Points vs Temperature for IC655MDL527 I O Module Specifications 31 GFK 0123 Wiring Information IC655MDL527 The following figure provides the information required
33. for connecting field devices to this module a43303 FIELD WIRING TERMINALS MODULE CIRCUITRY 115 230VAC HD ae ee a gt TO ee EOE JO TO HOE Io EDE Ou ASA HD O HI of SOO OPTICAL COUPLER i of of H F of i i of F F anc i i of QYH a OO OD OBMO OAO AODOLE Figure 24 Field Wiring and Typical Circuit for IC655MDL527 32 UO Module Specifications GFK 0123 5 12 VDC TTL Input Positive Negative Logic 64 Circuits IC655MDL533 This module provides 64 circuits for connection to user input devices 32 LEDs on the module indicate the status of the 32 Inputs associated with one connector A toggle switch above the top J1 connector allows the user to choose the group of inputs being monitored A to D or E to H The top 16 LEDs perform a dual function They normally provide a visual indication of the status of each input circuit with each LED reflecting the ON or OFF state of the corresponding circuit Second when commanded through programming they indicate the starting I O address for the module Field wiring connections from input devices is made to two 37 pin subminiature D type connectors labeled J1 A D and J2 E H mounted on the front of the module One connector is used for two groups with 16 inputs in each group The four groups are labeled A and B group 1 C and D group 2 E and F group 3 and group 4 is and H The pi
34. has a single common connection labeled C for the eight circuits in the group The user must supply a 12 to 24 VDC source of power for sensing the state of the inputs to the module Both groups can be powered from a single power source or each group can be powered from a separate source Table 7 Specifications for 24 VDC Input Negative Logic 16 Circuits Input Circuit Type Negative Logic Number of Circuits 16 Internal Circuit Grouping Two groups eight circuits per group Operating Voltage 12 to 24 VDC Maximum Voltage open circuit 26 4 VDC Input Current 7mA at 12 VDC 15 mA at 24 VDC ON Level 10 VDC between C and Input terminal OFF Level 5 5 VDC between C and Input terminal Maximum OFF Leakage 3 0 mA Minimum ON Current 5 5 mA OFF to ON Response 3 to 10 ms ON to OFF Response 3 to 12 ms Status Indicator Location Logic side Internal Power Consumption 5 VDC Total 64 mA typical 80 mA maximum Per On Point 4 mA Weight 42 oz 650 g 242308 16 16 CIRCUITS ON NUMBER 12 OF CIRCUITS ON 10 C 20 C 30 C 40C 500 60 AMBIENT TEMPERATURE C Figure 7 Input Points vs Temperature for IC655MDL501 I O Module Specifications 15 GFK 0123 Wiring Information IC655MDL501 The following figure provides the information required for connecting field devices to this module a42247 FIELD WIRING TERMINALS MODULE CIRCUITRY 24VDC OTHER 7 CIRCUITS jil A Al Y gt OPTICAL COUPLER Zb an a ce er ee ab
35. mA typ 800 mA max Per On Point 20 mA a42319 32 CIRCUITS ON 0 25 AMP 32 NUMBER 24 24 CIRCUITS ON OF CIRCUITS ON 16 16 CIRCUITS ON 12 CIRCUITS ON 10 C 20 C 30 C 40 C 50 C 60c AMBIENT TEMPERATURE C TOTAL CURRENT SHOULD NOT EXCEED 2 AMPS PER COMMON Figure 33 Output Points vs Temperature for IC655MDL556 I O Module Specifications 43 GFK 0123 Wiring Information IC655MDL556 The following figure provides the information required for connecting user supplied loads and power source to this module 242254 C T C C O D D D I Es C U O QO O MODULE CIRCUITRY ga TERMINALS FIELD WIRING OTHER 7 CIRCUITS FUSE 24VDC D 5 gt a Kai BE lt 8 SIE B S LOAD o a SS gt a a 1H e ES o 2 5 a 2 LOAD IG ZA D 5 O Le 2 a 3 8 B ES Z O Figure 34 Field Wiring and Typical Circuit for IC655MDL556 44 UO Module Specifications GFK 0123 115 230 VAC Output 2 Amp 16 Circuits IC655MDL575 This module provides 16 circuits for controlling user output loads The output switching capacity of this module is two amps 16 LEDs on the front of the module provide a dual function They provide a visual indication of the status of each output circuit with each LED reflecting the ON or OFF state of the corresponding circuit When commanded through programming they indicate the starting I O address for the module Connections to each
36. module specifications for the module and an illustration which provides wiring and interface information Revision Information This manual is a revision to the previous version which was dated March 1988 Information has been added for the following new modules 1 IC655MDL503 24 VDC Input Positive Negative logic 64 Points IC6SSMDLS24 Input Simulator 16 or 32 points IC6SSMDL527 115 230 VAC Isolated Input 16 points IC6S55MDL533 5 12 VDC TTL Input Positive Negative logic 64 Points IC6SSMDL586 Isolated Relay Output 16 Points IC655MDL593 5 12 VDC TTL Output Positive logic 64 Points 7 IC655ALG567 Analog Output 2 Channel 10 to 10 V Nn Bau WN Other changes e Information in tables has been updated to reflect the new modules e Calibration procedures have been revised for Analog modules e Required FCC and Canadian notes concerning Radio Frequency Interference RFI added Related Publications GEK 0122 Series Five User s Manual GFK 0023 Logicmaster 5 Programming and Documentation Software User s Manual GFK 0244 Series Five Data Communications User s Manual GFK 0248 Series Five Genius Bus Controller User s Manual GFK 0269 Series Five ASCH BASIC User s Manual GFK 0355 Series Five High Speed Counter User s Manual Henry A Konat Senior Technical Writer IV Preface GFK 0123A The Series Five Programmable Logic Controller and its associated modules have been tested and foun
37. on the inserts provided for attachment to the back of module faceplates Terminal Block Extender A Terminal Block Extender catalog number IC655ACC527 is available to temporarily extend the removable I O terminal block away from the module to allow more room when initially dressing wires at the terminal block Mounting of the Terminal Board Extender is shown below Y Ip D DD in y NS li RRR HN Figure 6 Mounting the Terminal Block Extender I O Module Specifications 13 GFK 0123 SECTION 2 Module Specifications This section contains individual specifications and wiring information for each of the Series Five I O modules Modules are listed by type either Input Output or Analog and catalog number Quick Guide to Location of Module Specifications The location of individual module specifications in this section is listed below by page number Table 6 Guide to Location of I O Module Specifications Number of Catalog Page Module Name and Type Circuits Number Number 16 14 24 VDC Input Negative Logic IC655MDL501 24 VDC Input Negative Logic 24 VDC Input Positive Negative Logic 24 VAC DC Isolated Input Positive Logic 24 VAC DC Input Positive Logic Input Simulator 115 230 VAC Input 115 VAC Input 115 230 VAC Isolated Input 5 12 VDC TTL Input Positive Negative Logic 24 VDC Output Negative Logic 2 Amp 24 VDC Output Negative Logic 0 5 Amp 24 VDC Output Positive L
38. to 10 ms ON to OFF Response 2 to 10 ms Status Indicator Location Logic side Internal Power Consumption 5 VDC Total 136 mA typical 180 mA maximum 50 mA 0 1 mA per On point 2 5 mA per On LED Weight 39 oz 600 g a43304 64 64 CIRCUITS ON NUMBER 48 OF CIRCUITS ON 32 CIRCUITS ON 10 C 209 30 400 EC eoc AMBIENT TEMPERATURE C Figure 11 Input Points vs Temperature for IC655MDL503 UO Module Specifications 19 GFK 0123 Wiring Information IC655MDL503 The following figure provides the information required for connecting field devices to this module 243314 RELD WIRING MODULE CIRCUITRY Al A2 A3 2 A4 O VA gt 3 Gab A7 O D T O EXAMPLE SHOWS e EXTERNAL DEVICE gt TO SINKING CURRENT ale 29 r 2s D B7 zavoc B o 27 I UG 15 CIRCUITS D 19 Du a 20 E 3 EXAMPLE SHOWS En EXTERNAL DEVICE gt Do SOURCING CURRENT E E 18 Sei gt ES E D VA gt OPTICAL COUPLER EXAMPLE SHOWS EXTERNAL DEVICE gt SINKING CURRENT OTHER 15 CIRCUITS COMMON CII EXAMPLE SHOWS EXTERNAL DEVICE gt SOURCING CURRENT Figure 12 Field Wiring and Typical Circuit for IC655MDL503 d N D DELEN DUER E 2 NB AYE Ag N WER Une amp a Ur UD Ga 0 Zelt ES Y gt o t oD 3 o O D o ei A 0 O d Y en ei 2 4 E SS oo EI SEESEKREER S y Led O Y d oO o mm SEKKEEEKE O omy i i PAR 9 ou ES H a 5 8 D Vi e 2 PRE Oyo El e z E vi EI e n E Si
39. to hang from the module and not be misplaced A self adhesive gray insert is provided with each 16 and 32 point I O module for attachment to the back of the faceplate cover This insert has a lined area divided into sections corresponding to the terminals on the block This insert provides a convenient place to record circuit identification information Status Indicators The ON or OFF status of each I O point is indicated by the state of a corresponding LED which is either ON or OFF 32 point I O modules have 35 or 36 LEDs and the 16 point I O modules have 19 or 20 LEDs that are visible at the top of the module 16 or 32 of these LEDs indicate the ON or OFF status of 1 AN d 1 1 T A 7 A utput modules have 4 Input modules have 3 are use 1 A 3 or 4 LEDs O DE or 02 table ma E ge On when the I O reference assigned to the module is located in either the e P me t Wi O 1 When ON indicates that a fuse has blown in the module output point must be T 1 This location is blank on a E Ti Oi rrr mode y e UN eR ki U must be in th a 1 r missing terminal block no external sup D CPU a Ose O Output modules only UN a load must be connected and the 3 1 1 input modules seu A Sou Y 4 e T 4 e e gle between these two modes ae g ad 21 a4 TAN 1 su cr 6 T 1
40. 0000000000000 P Figure 20 Field Wiring and Typical Circuit for IC655MDL525 28 UO Module Specifications GFK 0123 115 VAC Input 32 Circuits IC655MDL526 This module provides 32 circuits for connection to user input devices 32 LEDs on the front of the module provide a visual indication of the status of each circuit with each LED reflecting the ON or OFF state of the corresponding circuit When commanded through programming these LEDs provide the starting I O address for the module Connections to each circuit are made to the removable terminal block on the front of the module The input circuits are divided into four groups with 8 circuits in each group The four groups are labeled A B C and D and the terminals for each circuit in the group are labeled 1 to 8 Each group has a single neutral connection labeled N for the eight circuits in the group The user must supply a 115 VAC source of power for sensing the state of the inputs to the module All four groups can be powered from a single power source or each group can be powered from a separate source Table 14 Specifications for 115 VAC Input 32 Circuits Input Circuit Type AC Number of Circuits 32 Internal Circuit Grouping Four groups eight circuits per group Operating Voltage 80 to 132 VAC 48 to 63 Hz Maximum Voltage open circuit 132 VAC Input Current 14 5 mA at 115 VAC 60 Hz ON Level 80 VAC between N and Input terminal OFF Level 20 VAC between N and Input termi
41. 2 gy A A CAMIL A rana w ES mal gt p ll Fa Ge E Na a GFL 002 Warnings Cautions and Notes as Used in this Publication Warning notices are used in this publication to emphasize that hazardous voltages currents temperatures or other conditions that could cause personal injury exist in this equipment or may be associated with its use In situations where inattention could cause either personal injury or damage to equipment a Warning notice is used Caution notices are used where equipment might be damaged if care is not taken Note Notes merely call attention to information that is especially significant to understanding and operating the equipment This document is based on information available at the time of its publication While efforts have been made to be accurate the information contained herein does not purport to cover all details or variations in hardware or software nor to provide for every possible contingency in connection with installation operation or maintenance Features may be described herein which are not present in all hardware and software systems GE Fanuc Automation assumes no obligation of notice to holders of this document with respect to changes subsequently made GE Fanuc Automation makes no representation or warranty expressed implied or statutory with respect to and assumes no responsibility for the accuracy completeness sufficiency or usefulness of the inform
42. 5 5 5 5 artes 5 55 i 55 A 5 5 ee IO SC e ANALOG ei DIAG ADR 5 a a a SIISE SLT SERIE EEA P Pa ain OSSE add Ja add 11 ee rere RER E arn st o fi O o 0 CH2 1 as Y TUTUITUTT IU i SJ lolololclalololcltioic aso ie oy See ese ee UE Ugen ae See a A Leen f mwe Su g E g ag E gt gt E Sl 2 Ba e 3 0 Es Lo E E ia E gt gt Ges EE UO Module Specifications 71 GFK 0123 Analog Output Module Circuitry The Analog Output module is capable of driving devices requiring either single ended or differential voltage or current inputs The following figure is an illustration of the logic diagram for one of the Analog Input module channels The following group of notes is applicable to this module and should be followed when connecting user devices NOTE Maximum loading is 20 mA for full voltage output this does not apply to the 4 to 20 mA current output Both outputs on this module are single ended and are referenced internally to the same user side common which is isolated from the Series Five PLC chassis ground All OV user side common points are connected together internally in this module If multiple destinations are connected to the same output module their reference points OV must be connected together and be at the same voltage Twisted pair cable should be used when possible twisted pair with shield is preferred a42332 OPTO I
43. 593 5 12 VDC TTL Output 64 IC655APU500 IC655APU510 IC655BEM510 IC655CCMS00 ASCII BASIC Module High Speed Counter Genius Bus Controller CCM Communications UO Module Features Series Five I O modules include discrete input and output high density discrete input and output analog input and output high speed counter and an ASCII BASIC Module All of the I O modules are physically the same size and are enclosed in a plastic module housing All of the modules have a removable sideplate on the left side of the module This sideplate allows easy access to module features requiring user access such as replaceable fuses or DIP switches requiring configuration For informa tion about fuses in specific modules refer to Table 1 4 I O modules connect to the backplane through a single connector on the module which mates with a connector mounted on the base unit backplane directly behind each I O slot No special tools are required to install your I O modules Modules are held firmly in place by fastening two easily accessible captive screws one at the top and one at the bottom of the module Each module is color coded with a narrow horizontal stripe across the top of the faceplate A red stripe indicates a high voltage module a blue stripe indicates a low voltage module and a white stripe indicates a signal level or other type of module KI YO Y GER bel a Si Y ES vr EK O N QO o GO ey 0 oi ei e ud ord Y e
44. 7 Terminal Block for Field Wiring 16 and 32 Point Modules 7 Connector for Field Wiring to 64 Point Modules 7 Faceplate 7 Status Indicators 7 I O Module Starting Address Display 8 Series Five I O Module Installation 9 Assigning References to I O Modules 9 Assigning Base Unit ID Numbers 10 Fuses for Output Modules 10 Ring and Spade Lugs 11 I O Module Installation Procedures 7 11 Field Wiring Considerations 12 Terminal Block Extender 12 Section 2 Module Specifications 13 Quick Guide to Location of Module Specifications 13 24 VDC Input Neg Logic IC655MDL501 14 24 VDC Input Neg Logic 32 Circuits IC6S55MDL502 16 24 VDC Input Pos Neg Logic 64 Circuits IC6SSMDL503 18 24 VAC DC Isol Input Positive Logic IC6SS5SMDL511 20 24 VAC DC Input Positive Logic IC6S3MDLS5 12 22 Input Simulator IC6SSMDL524 24 115 230 VAC Input IC6SSMDL525 26 115 VAC Input IC655MDL526 28 115 230 VAC Isolated Input IC655MDL527 30 5 12 VDC TTL Input Pos Neg Logic 64 Circuits IC655MDL533 32 24 VDC Output Negative Logic 2 Amp 16 Circuits IC655MDL551 36 24 VDC Output Negative Logic 0 5 Amp 32 Circuits IC655MDL552 38 24 VDC Output Positive Logic 2 Amp 16 Circuits IC655MDL555 40 24 VDC Output Positive Logic 0 5 Amp 32Circuits IC65SMDL556 42 115 230 VAC Output 2 Amp 16 Circuits IC655MDL575 44 vi Contents GFK 0123A Section 2 MODULE SPECIFICATIONS cont 115 230 VAC Isolated Output 2 Amp 16 Circuits IC65SMDL5
45. 76 46 115 230 VAC Output 1 Amp 32 Circuits IC655MDL577 48 Relay Output 2 Amp 16 Circuits IC655MDL580 50 Relay Output 2 Amp 32 Circuits IC655MDL581 52 Isolated Relay Output 2 Amp 16 Circuits IC655MDL586 54 5 12 VDC TTL Output Positive Logic 64 Circuits IC655MDL593 56 8 Channel Analog Input IC655ALG516 58 2 Channel Analog Output IC655ALG566 69 2 Channel Analog Output IC655ALG567 74 Vil rl Figures GFK 0123A Figure O OIA L P WD ra Typical I O Module with Removable Terminal Block Typical I O Module with Connectors I O Module Terminal Block Key Location Chart Reading I O Module Starting Address on LEDs Example of Base Unit Identification Switch Settings Mounting the Terminal Block Extender Input Points vs Temperature for IC655MDL501 Field Wiring and Typical Circuit for IC655MDL501 Input Points vs Temperature for IC655MDL502 Field Wiring and Typical Circuit for IC655MDL502 Input Points vs Temperature for IC655MDL503 Field Wiring and Typical Circuit for IC6SSMDLS503 Input Points vs Temperature for IC655MDL511 Field Wiring and Typical Circuit for IC655MDLS511 Input Points vs Temperature for IC655MDL512 Field Wiring and Typical Circuit for IC655MDL512 Input Points vs Temperature for IC655MDL524 Input Simulator IC655MDL524 Input Points vs Temperature for IC655MDL525 Field Wiring and Typical Circuit for IC6SSMDLS525 Input Points vs Temperature for IC6S55MDL526 Field Wiring and Ty
46. AGE x lt E x 9 z Wl i h oe lt lt u e 1 He lt a kat J SE A lt Z GE S ANN Da d gt d gt y A o GC Ee Ee O u oT A m OI CO st ee UI CO dr GE wegl KZ ir 5 bere ge AAA ON a em VV gt DIE E EE E E CC OOOOOOOO lt oi eat ut o o O CC Qa S33353355 UO Module Specifications 77 GFK 0123 Recommended Connection for External Power Source A 24 VDC power source must be supplied by the user for connection to the module This 24 VDC voltage source is converted to various DC voltages in the module for internal circuit power requirements a42328 USER CONNECTIONS 1 MODULE CHASSIS GROUND CONNECTED INTERNALLY FOR GREATER ACCURACY CONNECT OV OF THE 24 VDC POWER SOURCE TO THE G TERMINAL Figure 66 Recommended Connections for 24 VDC Power Source Data Format This Analog Output module consumes 32 consecutive output points beginning with the first output point assigned to the slot in which the module is installed Each of the two channels uses 12 of the 32 bits for data The following table shows the data format for each channel relative to the Output points Table 41 Analog Output Data Format Output Output Output Output Reference Reference Reference Reference Number i Number Number i Number not used 1 Data bit 12 MSB to 16 indicates the sign of the data input when the 10 to 10 V range is selected Bit ON sign is bit OFF sign is NOTE In a Series Five progr
47. ET ey do Ai e E 5 GG ep kel O CC a ve 3 ZS e Q Ya EA Ban D OVE EZ cal Connections go ISOLATION ypi kA d 66 UO Module Specifications GFK 0123 USER WIRING MODULE 242888 OPTO ISOLATOR 4 20MA INPUT SOURCE CH 1 MULTIPLEXER 1 0 AND LATCH BUS Ny CH8 1373 id Y piety SO OPTO o eg E me ISOLATOR SOURCE d 7 itil PL tit tov gt SIDE i SIDE 24V TY 4 POWER rt O 24v oa LC So ov 1000VAC NANI I ISOLATION Figure 56 4 to 20 MA Self Powered Input Source Typical Connections EXTERNAL POWER 24V TYPICAL MODULE _ 242889 SAN a Oy LTT N A O 4 20MA gt ser SOURCE El MULTIPLEXER E VO AND LATCH BUS ga OPTO ISOLATOR USER LOGIC INPUT SOURCE SIDE i SIDE power 124 SUPPLY py EPEA gt 150MA ISOLATION Figure 57 4 to 20 MA Wire Transmitter Requires External Power Typical Connections UO Module Specifications 67 GFK 0123 Analog Input Module Calibration Calibration in the field is normally not required since each Analog Input module is calibrated at the factory If a module requires calibration refer to the procedures listed below Also refer to the following figure as a guide to the location of test points and potentiometers used during the calibration procedure a42329 Figure 58 Location of Components Used for Calibration Calibration Procedures 1
48. Pr The Logicmaster 5 software allows you to to 41 1 1 allows you to Select whether the status oI the 1 U points or the startin Ud 11 oat s Wul turn on to of LED D q Te Ta A 1 4 d b k Address mode 1s selected the AUK indicator on the top row a4 e I O A 1 When th K n yt ICH adulo Enarifiratiana d AI NY AT ASESAR RA RS KR ewes ewer SES A GFK 0123 Ir 242398 Kar er __ WEIGHT OF EN DIAG ADRI 2 a Si m ON LED LJ LJ LJ El A ar rr R d M m pP a TL Li 7 IL 9 LIT l Each vertical row represents the four bits mr ar nr arm A en E eb OLJ ld OLIT 2 jinaBCD number Valid BCD numbers are af eg TF ar weg Fi A EN 28 SN ak Se Ge 5 SERENE EE Ob L ALJ Lt 4 0 through 9 The weight of each bit is as A raq O rq A ra A IL O e an Ka a D ae me 4 Ol 411 Gin indicated to the left AA A EE A ee i l Las 4 MEAT CIARICICARIT Palett I LEAD 1 Seel Ad MI IWAAIN I DIVAS t 10 Eb nn TUU LL Anm fiert CIANICICANIT PIP IA LIVI I OIANIFIVAINGE Wl IJ When ON indicates that the module is in the E EE Y LED mode GEN DIAG ADRIZ m eee Ree ege En w s it This example shows how to interpret and read O O O Sr Ee EE ee BR tee O AR the starting address that is indicated by A 1LUl SLI D if eil SL H fe A AE SL za LE Aen noen A AA 4 s lao Ll ato mb a Gage all the LED
49. SOLATOR MODULE FIELD WIRING 4 20mA OUTPUT LOAD 5 500 ohms VR4 sk EY O0TO 10V OUTPUT 20 mA MAXIMUM y V VR1 REFERENCE VOLTAGE VR2 CH1 SPAN VR3 CH1 OV VR4 CHi 4mA VR5 CH1 10V VR7 CH2 SPAN VR8 CH2 0V VR9 CH2 4mA VR6 CH2 10V Figure 61 Logic Diagram for Analog Output Module IC655ALG566 72 UO Module Specifications GFK 0123 Recommended Connection for External Power Source A 24 VDC power source must be supplied by the user for connection to the module This 24 VDC voltage source is converted to various DC voltages in the module for internal circuit power requirements a42328 USER CONNECTIONS 1 MODULE CHASSIS GROUND CONNECTED INTERNALLY FOR GREATER ACCURACY CONNECT OV OF THE 24 VDC POWER SOURCE TO THE G TERMINAL Figure 62 Recommended Connections for 24 VDC Power Source Data Format This Analog Output module consumes 32 consecutive output points beginning with the first output point assigned to the slot in which the module is installed Each of the two channels uses 12 of the 32 bits for data The following table shows the data format for each channel relative to the Output points Table 39 Analog Output Data Format Output Output Output Output Reference Reference Reference Reference Number i Number Number Number not used 1 Data bit 12 MSB to 16 indicates the sign of the data input when the 10 to 10 V range is selected Bit ON sign is bit OFF si
50. Specifications for 2 Channel Analog Output Output Ranges 0 to 10 V and 4 to 20 mA Channels 2 independent Resolution 12 Bit Binary 1 part in 4096 Output Impedance 0 5 ohms maximum voltage output Output Current 20 mA maximum voltage output Load Impedance 550 ohms max 5 ohms min current output Linearity 0 05 maximum Accuracy vs Temperature 50 ppm parts per million per 1 C Total Accuracy 0 4 maximum at 25 C Conversion Timing Begins as soon as new data is loaded into the module from the CPU Conversion Time 0 1 milliseconds Visual Display 12 LEDs for each channel This 12 bit binary display indicates output voltage or current Can be used to estimate Output as a percent of full scale Isolation Internal Power Consumption External Power Requirement Output Points Required Diagnostic LED DIAG Optical coupling 5 VDC 150 mA maximum supplied by base unit power supply 24 VDC 10 200 mA maximum supplied by user 32 consecutive points for each module ON for no external power or if terminal strip is disconnected Ki A ki z 6 Sua EE a O O Quy oc o cz O O a O OA x x Zu Zu H 65 a aul J oOo OO vw Of an G i ES SE inl gt o 2 D D OD ao E a a D a D O 09 Wg CG E SO SO Ce ca lt q lt Qu ou SE TY 5 a Q O OG 5 5 ve N ON gt f S p ml _ ke a TE H tu D i OO Z2 Z zZ zO zo wo E Z Z zz 2 Z 2 gt su ZZ FE FE 53 O O os OZ O A As A oe SEN EG GE 5
51. a Q maj E La A 5 a Ce p O ead So E A HS St eck w Eager E ja 3 pO S nn z G Arm oa ch ES d Su S588 St a D 250 28 8 fa Q CU e d ka D a a E E D 2 ml S mj Ued YU Ed ww Son o A a E 3 Q L I sosog 2 ES ZS k CS a 3 8 LG E e SA 3 SIAM S EM MS Say Y O 4 o C O Ln gt Sh O S oO E CS CS e pp OM gt E geo Bum ave BZ 3 oo E AG EH aS D oO wos CD mm Zs S 2 gt o o gt T3 K Q L we E z E 8 E O Ke S A fa fei ESHLAR 2 S KEFEEEKEKEKKKEK x O ba 3 a E E RB SG em won lt o uy ED Y a Bek EM RR Ra mn E la e pe mj e d Li r da Y oe S S555 2 SSZE E Ez a23 g EN E8 gt s Soe SG wi E Bel di A ay _ AMBIENT TEMPERATURE C I O Module Specifications 39 GFK 0123 Wiring Information IC655MDL552 The following figure provides the information required for connecting user supplied loads and power source to this module a42252 MODULE CIRCUITRY TERMINALS FIELD WIRING OTHER 7 CIRCUITS _2avoe j A 24VDC ls LOAD II B DE OA To e SA o a fit LOAD SL LA HA COUPLER Has y Loap C D zji 24VDC Figure 30 Field Wiring and Typical Circuit for IC655MDL552 40 UO Module Specifications GFK 0123 24 VDC Output Positive Logic 2 Amp 16 Circuits IC655MDL555 This module provides 16 circuits for controlling user output loads The output switching capacity of this module is two amps 16 LEDs on the front of the module provide
52. a dual function First they provide a visual indication of the status of each output circuit with each LED reflecting the ON or OFF state of the corresponding circuit Second when commanded through programming they indicate the starting I O address for the module Connections to each circuit are made to the removable terminal block on the front of the module The output circuits are divided into four groups internally On the terminal block the groups are combined and are labeled A and B with 8 circuits in each group The terminals in each group are labeled 1 to 8 Each group of eight has a single common connection labeled C The user must supply a 24 VDC source of power which provides power for both the load and the output circuit Both groups can be powered from a single power source or each group can be powered from a separate source Table 19 Specifications for 24 VDC Output Positive Logic 2 Amp 16 Circuits Output Circuit Type P MOS FET open drain Number of Circuits 16 Internal Circuit Grouping Four groups four circuits per group One common for each two groups Operating Voltage 5 0 to 26 4 VDC Peak Voltage 40 0 VDC Maximum Operating Current 2 amps 10 amps common 20 amps module Maximum Leakage Current 0 1 mA at 40 VDC ON Voltage Drop 0 5 VDC at 2 amps 0 2 VDC at 1 amp Smallest Recommended Load 0 2 mA at5 VDC Maximum Inrush current 6 amps for 100 ms 12 amps for 10 ms OFF to ON Response 0 1 ms ON to OFF Response 0 1 ms Status
53. alog Output Data Format Specifications for 2 Channel Analog Output 10 to 10 V Analog Output Data Format Tables GFK 0123A UO Module Specifications p GFK 0123 SECTION 1 General I O Information Introduction Series Five I O modules are highly reliable modules which use the latest technology and manufacturing practices This section contains useful information which is common to all Series Five I O modules Section 2 includes specifications for each module information on how to connect field wiring to each module and a typical circuit for each module Modules are listed alphanumerically by catalog number and grouped as discrete input and output modules followed by analog input and output modules Series Five I O Modules A list of Series Five I O modules is provided in the following table For current information on availability of I O modules consult your local GE Fanuc PLC distributor or GE Fanuc sales office Table 1 Series Five I O Modules Current Voltage Catalog Number Module Description Rating No of Circuits IC655MDL501 IC655MDL502 IC655MDL503 IC655MDL511 IC655MDL512 IC655MDL524 IC655MDL525 IC655MDL526 IC655MDL527 IC655MDL533 IC655MDL551 IC655MDL552 IC655MDL555 IC655MDL556 IC655MDL575 IC655MDL576 IC655MDL577 IC655MDL580 IC655MDL581 IC655MDL586 IC655MDL593 IC655ALG516 IC655ALG566 IC655ALG567 12 24 VDC input Negative Logic 12 24 VDC Input Negative Logic
54. am the results of output value calculations scaling must not become negative Negative 2 s complement numbers correspond to binary values beyond 32767 i e a transition from 0 to 1 generates an output value change to maximum current or voltage 78 UO Module Specifications GFK 0123 Wiring Information IC655ALG567 The following figure is a guide for connecting the outputs to field devices MODULE FIELD a43462 CIRCUITRY l WIRING CH1 I i I CH2 A NOTE Y TD DOTTED LINE EG lt MAY BE CONNECTED CONNECTIONS O ARE TIED Zaang TO INTERNALLY ro TO 24V 24VDC 24VDC EXTERNAL AND 24V ov O ov POWER SOURCE CONNECTIONS Figure 67 Field Wiring Connections for IC655ALG567 UO Module Specifications 79 GFK 0123 Analog Output Module Calibration The Analog Output module is calibrated at the factory calibration in the field is normally not required If an Analog Output module requires calibration refer to the procedures listed below Also refer to the following figure as a guide to the location of the potentiometers referenced in the calibration procedures a42333 VR7 VR8 VR9 15V ele vari 2 O 15V Figure 68 Location of User Items for Module Calibration Calibration Procedures 1 OO sa Ch A Bb UU N Check voltage between the listed points A Between pin OV and pin 15V voltage must be 17 3 VDC to 18 7 VDC B Between pin OV and pin
55. an drive either single ended or differential voltage devices or current devices User devices to be driven are optically isolated from the base unit power supply by opto isolators on the module An Analog output module consumes 32 consecutive Output points beginning with the first output reference assigned to the slot in which the module is installed In addition to the 12 LEDs described above there are three other LEDs viewable on the faceplate GEN is on when the module address is mapped into either the 01 or 02 status table DIAG when on indicates that an internal failure has been detected by the module and ADR when on indicates that the 8 LEDs in the two columns to the right have been instructed by the CPU to display the module s starting address in BCD format Table 40 Specifications for 2 Channel Analog Output 10 to 10 V Output Range 10 to 10 V Channels 2 independent Resolution 12 Bit Binary 1 part in 4096 Output Impedance 0 5 ohms maximum voltage output Output Current Load Impedance Linearity Accuracy vs Temperature Total Accuracy Conversion Timing Conversion Time Visual Display Isolation Internal Power Consumption External Power Requirement Output Points Required Diagnostic LED DIAG 10 mA maximum 1K ohm maximum 0 05 maximum 50 ppm parts per million per 1 C 0 4 maximum at 25 C Begins as soon as new data is loaded into the module from the CPU 0 1 milliseconds 12 LEDs for
56. ation contained herein No warranties of merchantability or fitness for purpose shall apply The following are trademarks of GE Fanuc Automation North America Inc Alarm Master Field Control Modelmaster Series One CIMPLICITY GEnet PowerMotion Series Six CIMPLICITY Control Genius ProLoop Series Three CIMPLICITY PowerTRAC Genius PowerTRAC PROMACRO VuMaster CIMPLICITY 90 ADS Helpmate Series Five Workmaster CIMSTAR Logicmaster Series 90 Copyright 1996 1997 GE Fanuc Automation North America Inc All Rights Reserved GFA 142 B p gt p f mn L If site y E Es wre m Ps mid HD 00 NAN 0p D gt SO 9 yod pur oye Ed w iii Preface GFK 0123A Included in this manual is the information required to install interface to and wire the Input and Output modules for the Series Five Programmable Logic Controller I O Modules available as of this printing include discrete input and output and analog input and output The contents of this manual will be updated periodically to add new modules as they are made available The modules included in this manual are presented in sequential order by catalog number There are two sections in this manual Section 1 describes the features that are common to all of the modules including physical appearance environmental information and assignment of I O references Section 2 contains specific information for each module including a basic description of the
57. ation of these glitches depends on the power up characteristics of the 24 VDC supply e If frequent momentary power cycles are anticipated e g off 1 second then back on then at least 1 second should lapse before accepting analog data as valid 64 UO Module Specifications GFK 0123 Recommended Connection for External Power Source A 24 VDC power source must be supplied by the user for connection to the module The 24 VDC is converted to 15 VDC and 15 VDC in the module for internal circuit power requirements a42328 USER CONNECTIONS 1 MODULE CHASSIS GROUND CONNECTED INTERNALLY FOR GREATER ACCURACY CONNECT OV OF THE 24 VDC POWER SOURCE TO THE G TERMINAL Figure 53 Recommended Connections for 24 VDC Power Source Data Format The Analog Input module uses 32 consecutive Input points beginning with the first Input point assigned to the slot in which the module is installed The 32 bit data format contains the 12 data bits and a status bit for each channel The status bit for a channel is a logic 1 high when that channel has valid data Table 37 Analog Input Data Format Input Input Input Input Reference Reference Reference Status Reference Number Number Number Bit Number E AS XX XX X X amp not used 1 Data bit 12 MSB to 16 indicates the sign of the data input when the 10 to 10 V range is selected Bit ON sign is bit OFF sign is 2 Each Analog Input module consumes 32 conse
58. c e G a D 4 m O c H 3 N LG mn S a e O 2 28 m ad oy 200 E pm a O S kl Cp eve sved D z H SE EI yA FL 9 Kr mn K 2 e E L E e AN SY A Mra A dE cy oi e D S a E oO OO M opd AH gi 3 o SE D oi CH ba 4 pe w o Q E G E oi Y 4 H S 23 Q V Ra Hd o bp y 282 t 3 ED gad RE aeg D I H E CH o BS ER E E a42376 N 37 CD NE PEA a ay 2 Qu ana Set Mi ot e Bo aan a a MO 1000 oO oe SEKR TE NI E edge E e a oon 40 80 40 gD ll RSNA SR A SAS IE AG SARS a A A PS I SS SPS SS SP SSG a SS SN a a e o SISISISISISISISISISISISISISISISISISISISG 6 FACEPLATE COVER INSERT FOR CIRCUIT IDENTIFICATION ATTACHES TO BACK 7 TERMINAL BLOCK FOR FIELD WIRING TO 16 AND Su us 32 POINT MODULES 8 REMOVABLE COVER FOR ACCESS TO D U Cc A HAIN IN A USER ITEMS IF ANY EA ba fat a a em E 2 LEDs BELOW INDICA AR e VMS 6 s 1 INDICATED BY TOP 16 LEDs ON OR OFF STATUS OF O POINTS ON STARTING ADDRESS OF MODULE ee Y I O Module Specifications 5 GFK 0123 UO Module Wiring to Connectors The following figure is an illustration of a typical 64 point high density Series Five I O module which has its field wiring terminated at two connectors mounted on the front of the module Features common to 64 point I O modules are pointed out in the illustration and are describ
59. cations 63 GFK 0123 Analog Input Module Logic Diagram This Analog Input module can be driven from differential single ended or current devices The figure below is an illustration of the schematic for one channel of the Analog Input module All eight channels are the same The following notes cable use should be followed when connecting user devices NOTE Twisted pair cable should be used when making connections to the module whenever possible Twisted pair with shield is preferred CH O A a a42327 250 ohms a A CHANNEL 1 0 SAN a MULT TF pirat I ISOLATOR LATCH 1 10 T gt P Ley E y BUS we lala dg V VR4 O D J1 J3 a o o W CET ce V VRE V gt TO A D CONVERTER VR1 1 5V SPAN VR2 0 10V SPAN VR3 10 V SPAN VR7 VR6 10 V ADJUSTMENT OF 10v VR7 1V ADJUSTMENT OF 1 TO 5v VR8 SPAN OF ALL RANGES VR9 OVOF ALL RANGES VR5 REFERENCE VOLTAGE Figure 52 Analog Input Module Logic Diagram Field Wiring Recommendations The following recommendations should be observed for proper operation of the Analog input module e All unused inputs should be tied to the common connection connect the and OV terminals together on all unused channels e If the 24 VDC external supply is power cycled along with the Series 5 CPU Analog module glitches in analog input data may be present for a period of time Do not cycle 24 VDC power if valid data is needed immediately after power up The time dur
60. cutive Input points 3 The Data Display LEDs on the module s faceplate correspond to the weight assigned to each bit as shown below Bit Weight Bit Weight i Weight 1 1 5 16 256 32 512 2 2 6 3 4 7 64 1024 4 8 8 128 2048 dei WI a yo 3 vi e 02 S o5 a a gc N 7 m E 3 A e 2 5 cz Ej La di E tt SR ne 3 Ge Gs EE y das a O moj S e Ga g 3 lt O u JL lt Hu S el S go z 0 E SE i T S 1 2 BE mm Ss EE SEH eege lee Den aes ae me d D SR S D S 3 A a Se a oO 5 2 yu JL gt y I I E gt Q gt Q Q Q Q NA Q mn EE KR E Si pr 3 3 A m a e e o Z m gt 7 ke E gt x 9 O t ER j Q EA 50 Lt At T i e E Tr emeng Ee x aan manam val H J gt J e G Z pr G lt e 22 5 AL i V i S de 3 tt d gt y gt N gt o N gt Cal 3 gt Keier Jl d 0 O un 2 0 0 0 0 i O O O 0 OQ O Ee 0 0 de o o ls 1 Op o H 7 E sl of O 2 l nilo o med ASS STAN ass yaaa Ls mja ome D D lt z Floch po i UN gt E fan eee ae ER ile Wm a E Dee SEH PN A H EI ef EN EE E EK SE EE GES E Sp e ui 2 Oo x Y de 2 Q j gt V y x a gt S i 1a FI df if i 3 2 Q 220 gu c gt s Ko 220 5 H bt SE I lt Q me LG FF lt aCQ Q SE 2 a 2 P2253 SE eee 32 ER A 3 Ze O a E Q N LVAN or Q o a aw A L i ta Oh EE
61. d to meet or exceed the requirements of FCC Rule Part 15 Subpart J The following note is required to be published by the FCC NOTE This equipment generates uses and can radiate radio frequency energy and if not installed in accordance with the instruction manual may cause interference to radio communications It has been tested and found to comply with the limits of a Class A computing device pursuant to Subpart J of Part 15 of FCC Rules which are designed to provide reasonable protection against such interference when operated in a commercial environment Operation of this equipment in a residential area is likely to cause interference in which case the user at his own expense will be required to take whatever measures may be required to correct the interference The following note is required to be published by the Canadian Department of Communications NOTE This digital apparatus does not exceed the Class A limits for radio noise emissions from digital apparatus set out in the radio interference regulations of the Canadian Department of Communications CUT ON DOTTED LINE le READER S COMMENTS We invite your comments ard welcome suggestions to make this manual more useful Publication No _______________ Date of Publication __ Today s Date GENERAL COMMENTS improve Acceptable Good Excellent Contents O O O O Organization O O O O Accuracy O OG O O Clarity O O O o Completeness O O O O Examples lllustrations O
62. d Typical Circuit for IC655MDL551 OS rt PY O eS oO ro p Q E Gei lt a i E Un d no w ad sE E Q 1D ven L i D D pu DOE Q fan Bel A i el A pam g z gt dy Q O y D H ed Ra au GO Zi a CH ys OH BG o 177 Li ka a S S E a i a ere E 2 S O ref oi Wl bb Ei E El lt a Q m Gel 2 A OF e S Y pa 8 y E Bo E D ane 5 a D i A a bi a Ka kd a o qu a Q E ve D ob q 5E sf Zz z bs Ke 1 d CH 3 dad Ach GL Den CN 9 O co m A o mj Q i A O a dech a 2 nm o o ep Gm lt han Chad lt ge 55 gt QA O C V Q i oc Co GE Q Q 335d SE E A gt 5 o S O Oo o s O Li o zy 2 o 2 o O n Em TG Y D O 5 gt 3 bb Ob O S e 5 j Y Mm O 3 O O p gt hal D C N bh ul z E a OD 4 bla O re rn ei Aa H o Joge o 3 Sabog ge amp O 8 VQ a ah ob Q oe oe o EE U Cham rg G Si L Le A D oou lt L Ca a Ey d s proa Dd Ag 9 O f S oe o gt E lt gt A q y WI f gt Sei Sp w IB Etec es et a SESS o H vi m Y de O dry amp 8 Ve DINAN E re o a S E AA Ei Q Grom zZ E 32858 B S bob reo Sega bud a a S ien EE gt 4 BZ e a E gt E El EEL E3O 8 5 amp S ue O IESELSSSss 938585 lt 2 375585 GEES EE 3 i o UA bw E 38598 q ER aar B Q N He e228 8 S g DRA lt gt 2 ae BER E Kee 33889 g ae 3 So 8 2235 2 BL F Es S g 2 sH 6 E om WE e y a Du gt 3z O E H o e Q S KS a 2090 g o3 E Y bel e d i 5 Y gt oO on Bag
63. dication of the status of each output circuit with each LED reflecting the ON or OFF state of the corresponding circuit When commanded through programming they indicate the starting I O address for the module Connections to each circuit are made to the removable terminal block on the front of the module The output circuits are divided into four groups with the groups labeled A B C and D on the terminal block The terminals in each group are labeled 1 to 8 Each group has a common connection labeled C on the terminal block The user must supply a 24 VDC source of power for the loads connected to the module All groups can be powered from a single power source or each group can be powered from a separate source Table 20 Specifications for 24 VDC Out Pos Logic 0 5 Amp 32 Circuits Output Circuit Type NPN emitter follower Number of Circuits 32 Internal Circuit Grouping Four groups eight circuits per group Operating Voltage 5 0 to 26 4 VDC Peak Voltage 40 0 VDC Maximum Operating Current 0 5 amps 2 amps common 8 amps module Maximum Leakage Current 0 1 mA at 40 VDC ON Voltage Drop 1 5 VDC at 0 5 amps 0 8 VDC at 1 amp Smallest Recommended Load 0 2 mA at 5 VDC Maximum Inrush current 1 amp for 100 ms 2 amps for 10 ms OFF to ON Response 0 1 ms ON to OFF Response 1 0 ms Status Indicator Location Logic side Fuses Rating and Type Internal 3 amps 1 for each group of eight circuits fast blow Internal Power Consumption 5 VDC Total 600
64. ected by configuration of a group of DIP switches and jumpers Field wiring is made to the removable terminal block on the module A source of 24 VDC power must be supplied by the user to power some of the module s internal circuits UO Module Specifications 59 GFK 0123 The following table provides a list of specifications for the Analog Input module Table 32 Specifications for 8 Channel Analog Input IC655ALG516 Input Ranges Channels 1 to 5 V 4 to 20 mA 0 to 10 V 10 to 10 V 8 Resolution 12 Bit Binary 1 part in 4096 Input Type Input Impedance Differential single ended or current 1 Mohm minimum voltage input 250 ohms current input Absolute Maximum Voltage Linearity Accuracy vs Temperature Total Accuracy 15 V maximum voltage to apply to any channel 0 05 maximum 50 ppm parts per million per 1 C 0 4 maximum at 25 C Conversion Method Conversion Time Sample Time Integration 10 ms or 100 ms jumper selectable 10 ms or 100 ms plus one scan time typical Noise Rejection Ratio Normal Mode Common Mode 6 db at 100 Hz 60 db at 50 Hz 60 db at less than 100 Hz Visual Display 12 bits Input data display 8 bits Channel selected for data display 8 bits Channel being scanned Internal Power Consumption 5 VDC 250 mA maximum supplied by base unit power supply 24 VDC 10
65. ection labeled H This terminal serves as the hot terminal for AC loads or the common terminal for DC loads The user must supply the AC or DC source of power for the loads connected to the module s output circuits and 24 VDC to power the module s output circuitry Table 26 Specifications for Relay Output 2 Amp 32 Circuits Output Circuit Type Relay Contact Normally Open Number of Circuits 32 Internal Circuit Grouping Four groups eight circuits per group Operating Voltage 5 to 24 VDC or 5 to 250 VAC Peak Voltage 265 VAC Maximum Operating Current 5 amps resistive load see following table 5 amps common 20 amps module Maximum Leakage Current 0 1 mA at 265 VAC 60 Hz Smallest Recommended Load 5 0 mA at 5 VDC Maximum Inrush current 5 amps OFF to ON Response 10 ms ON to OFF Response 10 ms Status Indicator Location Logic side Internal Power Consumption 5 VDC Total 260 mA typ 300 mA max Each On Point 8 0 mA External Power Supply Requirements Voltage 24 VDC 10 Current 350 mA at 26 4 VDC Table 27 Load Current Limitations Operating Maximum Current for Load Type Typical Contact Life Voltage Lamp or Solenoid number of Operations 24 to 120 VAC 200 000 24 to 120 VAC 400 000 24 to 120 VAC d 1 000 000 240 VAC 100 000 240 VAC 300 000 240 VAC j 900 000 24 VDC 100 000 24 VDC 200 000 24 VDC 1 000 000 24 VDC 1 000 000 110 VDC d 200 000 Assumes a 15 ms time constant er
66. ed later in this section INPUT 24VDC a43463 DS GEN DIAG ADR a D D D A10 50 BIO 50 120 60 20 ep E30 70 F30 70 40 go 40 Bo cja 50 Da 50 20 60 2D ep G30 70 H30 70 40 80 40 80 000000000000000000 o je O o o o O o o o o O e o o o o o je Oj JO o o o o o o o o o o o o o 0 o O O o O o o o o o o o O o O o o o O K O O IC6S55MDL503 Figure 2 Typical I O Module with Connectors EN I O Module Specifications GFK 0123 UO Module Keying All 16 and 32 point Series Five I O modules are mechanically keyed to prevent accidental connection of a prewired removable terminal block to the wrong module type for example a 115 VAC terminal block onto a 24 VDC board Individual module keying must be done by the user at installation according to a predetermined key chart Each I O module has packed with it a set of instructions for installing the keys and the type of key for that terminal block There are two types of keys one type for modules with 20 terminals on the terminal block and one type for modules with 38 terminals on the terminal block The correct type of keys are included with each I O module The following figure is an illustration of the instruction sheet packed with each module GE Fanuc i SW GFJ 007A in 36 POINT Series Five I O Module Terminal Block Key Chart KEY lt HOLE Each type of Series Five I O module can be uniquely keyed to i
67. ginia SE m N Pua Cry
68. gn is NOTE In a Series Five program the results of output value calculations scaling must not become negative Negative 2 s complement numbers correspond to binary values beyond 32767 i e a transition from 0 to 1 generates an output value change to maximum current or voltage UO Module Specifications 73 GFK 0123 Analog Output Module Calibration The Analog Output module is calibrated at the factory calibration in the field is normally not required If an Analog Output module requires calibration refer to the procedures listed below Also refer to the following figure as a guide to the location of the potentiometers referenced in the calibration procedures a42333 ORE VR7 VR8 VRO ny VRS VRS VR11 Figure 63 Location of User Items for Module Calibration Calibration Procedures 1 Check voltage between the listed points A Between pin OV and pin 15V voltage must be 17 3 VDC to 18 7 VDC B Between pin OV and pin 15V voltage must be 15 VDC 1 5 VDC If these voltages are not as listed check the 24 VDC power supply connected to the module Adjust VR1 so that the voltage between pin OV and pin 10V is 10 000 Volts dc Adjust VR3 so that the voltage output of Channel 1 is 0 00 millivolts with all data 0 zero Adjust VR8 so that the voltage output of Channel 2 is 0 00 millivolts with all data 0 zero Adjust VR4 so that the current output of Channel 1 is 4 000 milliamps with all data 0
69. group labeled 1 to 8 Each group of eight has a single common connection labeled H This terminal serves as the hot or common terminal for AC loads or DC loads The user must supply the AC or DC source of power for loads connected to the module s output circuits and 24 VDC to power the module s output circuitry Table 24 Specifications for Relay Output 2 Amp 16 Circuits Output Circuit Type Relay Contact Normally Open Number of Circuits 16 Internal Circuit Grouping Two groups eight circuits per group Operating Voltage 5 to 30 VDC or 5 to 265 VAC Peak Voltage 265 VAC Maximum Operating Current 5 0 amps resistive load any rated AC voltage see following table 8 amps common 16 amps module Maximum Leakage Current 0 1 mA at 265 VAC 60 Hz Smallest Recommended Load 5 0 mA at 5 VAC DC Maximum Inrush current 5 amps OFF to ON Response lt 12 ms ON to OFF Response lt 12 ms Status Indicator Location Logic side Fuses Rating and Type Internal 8 amps 1 for each group fast blow Internal Power Consumption 5 VDC Total 152 mA typ 180 mA max Each On Point 9 5 mA External Power Supply Requirements Voltage 24 VDC 10 Current 160 mA at 26 4 VDC Weight 60 oz 920 g Table 25 Load Current Limitations Operating Maximum Current for Load Type Typical Contact Life Voltage Lamp or Solenoid number of Operations 24 to 120 VAC 24 to 120 VAC 24 to 120 VAC 240 VAC 240 VAC 240 VAC 24 VDC 24 VDC 24 VDC 24 VDC 110 VDC
70. lect the 10 to 10 V range by configuring J3 and J5 and setting SW1 to the OFF position Switch 1 in the OFF position sets the sign of the MSB to negative A Apply 9 998 V to Channel 1 and adjust VR6 so that the pattern observed on the data display is between 1000 0000 0000 and 1000 0000 0001 MSB is the bit on the left of the pattern B Apply 0 002 V to Channel 1 and adjust VR3 so that only bit 1 LED 1 goes from ON to OFF C Repeat step A if the results are the same as previously obtained proceed with step D If not repeat steps A and B until the desired results are obtained D Apply 9 995 5 mv and observe that the data pattern that you see on the data display LEDs is OIII 1111 1111 to 0111 1111 1110 When the previous data pattern is correct depress DIP switch 1 to the ON position and select the 0 to 10 V range by configuring J2 and J6 Next configure DIP switches 2 through 4 and check the other channels for calibration Ensure that data can be displayed for each of the channels Check the current input for each channel select the 1 to 5 V range by configuring JI and J4 this also selects the 4 to 20 mA range Select the 100 millisecond conversion time by configuring J7 and J10 and repeat the above steps The results should be the same as with the 10 ms conversion time there can be a 2 to 3 bit difference UO Module Specifications 69 GFK 0123 2 Channel Analog Output 0 to 10 V or
71. loping programs and troubleshooting since it can be substituted for actual inputs until the program or system is debugged It can also remain permanently in the system to provide 16 or 32 conditional input contacts for manual control of output devices There are 32 LED indicators at the top of the module with each LED correspond to the similarly labeled switch The corresponding LED turns ON when the switch is placed in the ON position and is OFF when the switch is in the OFF position The LEDs are arranged in four groups with 8 LEDs in each group The top two groups are labeled Al through 8 and Bl through B8 and the bottom two groups are labeled C1 through C8 and D1 through D8 Table 12 Specifications for Input Simulator 16 or 32 Points Number of Circuits 16 or 32 switch selectable OFF to ON Response 10 ms ON to OFF Response 11 ms Status Indicator Location Logic side Internal Power Consumption 5 VDC Total 112 mA typical 200 mA maximum Weight 30 oz 460 g a43313 32 32 CIRCUITS ON NUMBER 24 OF CIRCUITS ON 16 16 CIRCUITS ON 10 C 20 C 30 C 40 C 50 C 60 C AMBIENT TEMPERATURE C Figure 17 Input Points vs Temperature for IC655MDL524 Y N m ki ZC h J 1 The Input Simulator module for the Seri T A rra A E NUN Pp SR ens ene steel AA BR A SE ASD A SSNS SG Ss sees Se se REN re le x A x CS JE k qj lt 0 0000 0000 5 ORO OONA go oona 0000 E 0 E NOS cO d 0 a z
72. m x 2 7 mm pigtail type soldered in place e 1 1 3 3 1 ave been tested and can be used for connectin fay Y wl E CG Z lt 5 1 Im el o V Ch Le AN e Cl Cl Cl Cl amp MMM ce y AN DH wi CD wa OH ws O w Nr ear me WD YO et co ss pf Vol NON ON N st red vil N connector on the bas on E 2 ba y Y a E oi H 12 UO Module Specifications GFK 0123 Field Wiring Considerations It is recommended that the following procedures be followed when routing and connecting field wiring from input devices to the PLC or to output devices to be controlled by the PLC e All low level signal wires should be be run and contained in conduit separate from other field wiring e AC power wiring should be run and contained in conduit separately from DC field wiring WARNING It is the user s responsibility to calculate the maximum current for each wire and to observe proper wiring practices Failure to do so may cause injury to personnel or damage to equipment Do not route field wiring close to any device that could be a potential source of electrical interference If severe noise problems are present additional power supply filtering or an isolation transformer may be required Ensure proper grounding procedures to minimize potential safety hazards to personnel Label all wires to I O devices Record circuit identification numbers or other pertinent data
73. mation is a guide to the TTL compatibility of this module Compatibility is dependent on how the power for the TTL outputs is connected to the module Examples of the two possible conditions are shown below one with the common connected to 5V and the other with the common connected to ground NOTE In order for the TTL circuits on this module to work correctly the user must ensure that the external power supply is the same supply that is driving the TTL outputs Example 1 Common connection of module tied to 5V An example of this conection is shown below EXTERNAL POWER SUPPLY a43330 MODULE CIRCUITRY YA gt a OPTICAL A1 COUPLER TTL OUTPUT FROM FIELD DEVICE If connected to a 5 VDC supply which is also used to power the external TTL outputs and the open collector or bipolar TTL outputs are tied to the Common terminal then this module is compatible with the following logic families Standard TTL outputs 74LS TTL series outputs 745 TTL series outputs CMOS HC series outputs 4049 and 4050 CMOS outputs but not other 4000 series CMOS outputs 34 UO Module Specifications GFK 0123 Example 2 Common connection of module tied to ground An example of this connection is shown below EXTERNAL POWER SUPPLY a43329 MODULE CIRCUITRY DEVICE VA gt OPTICAL COUPLER If connected to a 5 VDC supply which is also used to power the external TTL outputs and the external TTL com
74. mitations Operating Maximum Current for Load Type Typical Contact Life Voltage Lamp or Solenoid number of Operations 24 to 120 VAC 200 000 24 to 120 VAC 400 000 24 to 120 VAC 1 000 000 240 VAC 100 000 240 VAC 300 000 240 VAC d 900 000 24 VDC 100 000 24 VDC 200 000 24 VDC 1 000 000 24 VDC 1 000 000 110 VDC 200 000 tAssumes a 15 ms time constant Y Ww oo IS Kg ABEN tee o 00 rK a d wow Z 250 lt O Es O z oO 20 C 30 C 40 50C 60 C 10 C w w dell ole le LOAD 1 b D d d D aL ele le ela LOAD K l 1 u 4 vi u DN eo IF i N Q a a alla alla alla Q EN lt lt salle lt lt ale 3 S E JE AE JE E eg 2 E E D EKO KO a GC Gi Gi OOOO Gi GI AID Sg d 50 IN HH HNA 33 MR RR NR 56 UO Module Specifications GFK 0123 5 12 VDC TTL Output Positive Logic 64 Circuits IC655MDL593 This module provides 64 circuits for controlling user output loads 32 LEDs on the module indicate the status of the 32 Outputs associated with one connector A toggle switch above the top J1 connector allows the user to choose the group of inputs being monitored A to D or Eto H The top 16 LEDs perform a dual function They normally provide a visual indication of the status of each input circuit with each LED reflecting the ON or OFF state of the corresponding circuit Second when comma
75. mon is connected to the Common terminal on this module then this module is compatible with the following logic families Standard TTL outputs with external 330 ohm pull up resistor to 5 V TAS series TTL outputs with external 330 ohm pull up resistor to 5 V Standard 400 series CMOS outputs with external 330 ohm pull up resistor to 5 V HC series CMOS no pull up resistor required HO Module Specifications 35 GFK 0123 Wiring Information IC655MDL333 The following figure provides the information required for connecting field devices to this module FIELD WIRING TERMINALS MODULE CIRCUITRY J1 Die lee OPTICAL COUPLER EXAMPLE SHOWS EXTERNAL DEVICE SINKING CURRENT ave OTHER ji 15 GIRCUITS mb Ci COMMON CI preni LA EXAMPLE SHOWS EXTERNAL DEVICE gt SOURCING CURRENT 5 1 2VDC de Ej gt E2 E3 E4 YA gt ES OPTICAL ES COUPLER EXAMPLE SHOWS y e EXTERNAL DEVICE Pr S SINKING CURRENT a FA ES ET sxo El zhp 15CIRCUITS er COMMON CI G2 G G4 GS G6 EXAMPLE SHOWS EXTERNAL DEVICE e We SOURCING CURRENT Le D H H6 HI snap H8 vw Figure 26 Field Wiring and Typical Circuit for IC6S5MDLS33 4 a j r Y N D S e0 E Y 7 D 5 g i ay E E DE O H Dr ADO Buy DT d bh o pe gg t Be gt O d E T gt rar ke lt 300 ge Ze S T oi O Co vi 3 Rey 3 8 mn 4 A Y LN De O ei Sa UD L i O A Weg gg ex eat et E Ja Ey R E 0 nO dd 2 88 B m D a 0409333365 aa 2 zk N HERABE d a 2 2
76. nal Maximum OFF Leakage 2 0 mA Minimum ON Current 8 0 mA OFF to ON Response 5 to 30 ms ON to OFF Response 10 to 50 ms Status Indicator Location Logic side Internal Power Consumption 5 VDC Total 160 mA typical 180 mA max Per On Point 5 mA Weight 50 oz 780 g 241841 32 32 CIRCUITS ON NUMBER 24 OF CIRCUITS ON 16 8 10 C 20C 30 C 40 C 50C 60 AMBIENT TEMPERATURE C Figure 21 Input Points vs Temperature for IC655MDL526 UO Module Specifications 29 GFK 0123 Wiring Information IC655MDL526 The following figure provides the information required for connecting field devices to this module a42250 FIELD WIRING TERMINALS MODULE CIRCUITRY 115VAC OTHER 7 CIRCUITS A AA g OPTICAL COUPLER i o HOH H H ob H SH SH G 0101601001010 OVIEDO Gill CH Wei tel lte HT ot ot Ji oF oF E F HOH Al HT oF ot of tl of FI of of OOM 0000000000000000 NC NC Figure 22 Field Wiring and Typical Circuit for IC655MDL526 30 UO Module Specifications GFK 0123 115 230 VAC Isolated Input 16 Circuits IC655MDL527 This module provides 16 isolated circuits for connection to user input devices 16 LEDs on the front of the module provide a visual indication of the status of each circuit with each LED reflecting the ON or OFF state of the corresponding circuit When commanded through programming these LEDs provide the starting I O address for the module Connections to
77. nded through programming they indicate the starting I O address for the module Field wiring connections to output loads are made to two 37 pin subminiature D type connectors labeled J1 A D and J2 E H mounted on the front of the module One connector is used for two groups with 16 inputs in each group The four groups are labeled A and B group 1 C and D group 2 E and F group 3 and group 4 is G and H The pins in each group are labeled 1 to 8 for example group I is Al to A8 and Bl to B8 Each group has a common connection labeled C The user must connect a 5 to 12 VDC power supply to each group which supplies both the load and the output circuits All groups can be powered from a common source or from different sources Table 30 Specifications for 5 12 VDC TTL Output Positive Logic 64 Circuits Output Circuit Type NPN Transistor open collector with internal pull up Number of Circuits 64 Internal Circuit Grouping Four groups 16 circuits per group Operating Voltage 5 to 12 VDC Peak Voltage 16 5 VDC Maximum Current 90 mA at 15 VDC current sinking 1 44 amps common Maximum Leakage Current DI mA ON Voltage Drop 0 4 V at 90 mA 15 V OFF to ON Response lt 0 1 ms ON to OFF Response 0 1 ms Status Indicator Location Logic side Internal Power Consumption 5 VDC 50 mA 3 6 mA per On point 2 5 mA per On LED Total 360 mA typical 450 mA maximum External Power Supply Required 5 to 15 VDC 10 Weight 36 oz 560 g
78. ns in each group are labeled 1 to 8 for example group 1 is Al to AS and B1 to B8 Each group has a common connection labeled C The user must supply the source of 5 to 12 VDC power to reflect the state of the inputs to the module All groups can be powered from a common source or from different sources The circuits can operate as either positive or negative logic depending on how the source voltage is connected to the module Table 16 Specifications for 5 12 VDC Input Positive Negative Logic 64 Circuits Input Circuit Type Positive Negative Logic selectable by wiring Number of Circuits 64 Internal Circuit Grouping Four groups 16 circuits per group Operating Voltage 4 75 to 13 2 VDC Maximum Voltage open circuit 15 VDC Input Current 2 5 mA at 5 V 7 5 mA at 12 V ON Level 4 0 VDC between C and Input terminal OFF Level 2 0 VDC between C and Input terminal Maximum OFF Leakage 0 8 mA Minimum ON Current 1 8 mA OFF to ON Response 1 to 4 ms ON to OFF Response 1 to 4 ms Status Indicator Location Logic side Internal Power Consumption 5 VDC Total 136 mA typical 180 mA maximum 50 mA 0 1 mA per On point 2 5 mA per On LED Weight 39 oz 600 g 243304 64 64 CIRCUITS ON NUMBER 48 OF CIRCUITS ON 32 32 CIRCUITS ON 16 10 C 20C 30 C 40C 50C 600 AMBIENT TEMPERATURE C Figure 25 Input Points vs Temperature for IC655MDL533 HO Module Specifications 33 GFK 0123 TTL Compatibility The following infor
79. o be assigned sequentially NOTE Base unit ID Numbers and reference numbers must not be duplicated Use each ID number once and only once Each base unit ID must be unique The I O module addresses assigned to base units must not be duplicated Since the CPU does not detect duplicate addresses it is the responsibility of the user to verify that addresses are unique for each base unit When assigned by the CPU I O references for individual modules are assigned in base units starting with low numbers and proceeding sequentially to high numbers When assigned by the user references do not have to be assigned sequentially The location and physical appearance of the base unit ID switch is shown below along with an example of typical settings a42409 Figure 5 Example of Base Unit Identification Switch Settings Fuses for Output Modules The following table is a list of fuses that are used in Series Five Output modules Table 4 Fuses for Output Modules Module Catalog Fuse Current Slow Fast Quantity User Type Number Type I Rating Blow On Module Replaceable 24VDC Out Neg Logic IC655MDL551 MF51SH8 24VDC Out Neg Logic IC655MDL552 MFS1SH3 24VDC Out Pos Logic IC655MDL555 MF51SH8 24VDC Out Pos Logic IC655MDL556 MF51SH3 115 230VAC Out IC655MDL575 MF51SH8 115 230VAC Isol Out IC655MDL576 MC3 115 230VAC Out IC655MDL577 MC5 Relay Out IC65SMDL580 MFS51SH8 t MF51SH3 MF51SH8 20 mm x 5 2 mm cartridge type MC3 MCS 9 m
80. ogic 2 Amp 24 VDC Output Positive Logic 0 5 Amp 115 230 VAC Output 2 Amp 115 230 VAC Isolated Output 2 Amp 115 230 VAC Output 1 Amp Relay Output 2 Amp Relay Output 2 Amp Isolated Relay Output 5 12 VDC TTL Output Positive Logic Analog Input 8 Channel Analog Output 2 Channel 0 to 10V 4 to 20 mA Analog Output 2 Channel 10 to 10V IC65S5MDL502 IC655MDLS503 IC655MDL511 IC655MDL512 IC655MDL524 IC655MDL525 IC655MDL526 IC655MDL527 IC655MDL533 IC655MDL551 IC655MDL552 IC655MDL555 IC655MDL556 IC655MDL575 IC655MDL576 IC65S5MDL577 IC65 MDL580 IC655MDLS581 IC655MDL586 IC655MDL593 IC655ALG516 IC655ALG566 IC655ALG567 16 18 20 22 24 26 28 30 32 36 38 40 42 44 46 48 50 52 54 56 58 69 75 14 UO Module Specifications GFK 0123 24 VDC Input Negative Logic 16 Circuits IC655MDLS501 This module provides 16 circuits for connection to user input devices 16 LEDs on the front of the module provide a dual function They provide a visual indication of the status of each circuit with each LED reflecting the ON or OFF state of the corresponding circuit When commanded through program ming they provide the starting I O address for the module Connections to each circuit are made to the removable terminal block on the front of the module The input circuits are divided into two groups A and B with the input terminals for each group labeled 1 to 8 Each group
81. on Y fy ec ges 2 gt a 5 5S D Go CH S v a 1 Get a 2 We ESTI pes e D Q Se D ei wi HEI o IO 3 3 y _ e um se SOS 388 5 OBE SOS D eD m aL ox z 2 C O FL El 1 l D un UN 2 4 S z be Bel KI S E kat Y E w 9 a godeg 9 E Se suy sod g 2 E ai 2oh aon Q 3 gt A T re 5 x el o S Lg A S Sei NK Hi OO o er E S m o ARE Se 2 zg DES SO ed o 3 Qs d A o o ES a Tareas SE a me 8 S gt E g e e B os Pn x E 2 vn ri Gi e OD O D z 5 2 B SEilO0 yg lt Ban Sy s E E al roi T 0 z o i S 9 PL eg S we 4S ob E a e E g S e pmi y Y Oropa E 3 ii 2 O O td e xt O Ee Q E EE ee irs EG Ei s 5 0 2 6 oS E 5 Q lat bb 5 ag Y 2 E Ze JU oui t P H f o O e 8 E g al on S el Sei y n SYNE es 329 Stadt S 355 fo A 1 3 S fa E y o D F E a th H 5 S gt e gt e S 2 I Se p N y 2 Ea ro Cow Ae wf E ZS 3 SL EN Mie H H 4 is SE SRL LESE d eae B S28 lt N Oo DO hy Big a lt Bor Me BRASS kel a 8 Do 2 i E gt 3 e UI 8 Q lt o ka Sec 3 UN As Si SHA HS OECD SG e SA Ba ad mt Se DB e ele IS IE ag 2 1 4 0 a V es Wis Bari E S o e340 z o Silo ak de SEE CRES m 12 582 270 gg0EB8z ele Sje E ad gt Deo De 2 a EN LONVSO SOS TIN AER ala la alo E JO CO oQ EX E be bh E a Fa E Ny e el Cl ed Cl ei ri rd rd rd kl Y Z S ct a 55 Bee 5 wo a o o_o A NA BIS jo ela Q r Be E kel is 42 Ki L D qua S S 3 i ka ST O pre hi gt ce a ee LA O Gei ke
82. or 8 IC655CHS508 I O modules Accionina Rofarancac ta T O Madnuilec Ll MIR HR A WS RK SR Se AA wi SP Bi N AT ASP UE LAR Sch Dafaranras far aanh T A mandala in a hace writ ran ha acoronard ker tha car thrang T Nnoiomacstar S Arran XCICIUIICLUS LOL Cavil 14 1000 ILIUUUIU 11 a VASC UILL Call UC ASSIRUUVU Uy UI UDUI LISS VELLA UA J Vi Vai Len KAAS AA Ee a RS y A bn NDI T EAS AR Sees a wid AN Nan 1 Les gang reta PASSAR ANA 10DA Linet and U ASSIEII LA DCU ClLILUL i Uy til VI U gt L tUIS Witli IUIUICIUCC UUUl LU Usil LULU WW LUL T V LIHUE ALLL PE A EE ME e ss to aa ANANA en ODA Ee inrmta and ANODI sen INIA LAs ICICTICES all adssigrnica Qepcndaenuy Uat Is YUUL lO 1U lt F 101 LIDULS 10d VUUL LO 1UZ JOL D 3 must know in what order to assign the references to base units in the system To do this each of the base units in the system must be assigned an I D number The recommended method for assigning references is for the user to assign them through Logicmaster 5 Refer to the Series Five User s manual GPK 0122 for more information on assigning references 10 UO Module Specifications GFK 0123 Assigning Base Unit ID Numbers Base unit ID numbers from 0 through 7 are assigned by setting a small rotary switch located directly above the I O expansion connector on the left side of the base unit to the desired ID number The ID numbers can be assigned in any order to satisfy the application they do not have t
83. pical Circuit for IC655MDL526 Input Points vs Temperature for IC655MDL527 Field Wiring and Typical Circuit for IC655MDL527 Input Points vs Temperature for IC655MDL533 Field Wiring and Typical Circuit for IC655MDL533 Output Points vs Temperature for IC6SSMDLS5S51 Field Wiring and Typical Circuit for IC6SSMDLS551 Output Points vs Temperature for IC655MDL552 Field Wiring and Typical Circuit for IC655MDL552 Output Points vs Temperature for IC65SMDL555 Field Wiring and Typical Circuit for IC6SSMDL555 Output Points vs Temperature for IC65SMDL556 Field Wiring and Typical Circuit for IC6SSMDL556 Output Points vs Temperature for IC65SMDL575 Field Wiring and Typical Circuit for IC6SSMDLS575 Output Points vs Temperature for IC655MDL576 Field Wiring and Typical Circuit for IC655MDL576 Output Points vs Temperature for IC655MDL577 Field Wiring and Typical Circuit for IC655MDL577 Output Points vs Temperature for IC655MDL580 Field Wiring and Typical Circuit for IC655MDL580 Output Points vs Temperature for IC65SMDLS581 Field Wiring and Typical Circuit for IC6SSMDLS581 Output Points vs Temperature for IC6SSMDL586 Field Wiring and Typical Circuit for IC655MDL586 Output Points vs Temperature for IC655MDL593 Field Wiring and Typical Circuit for IC6SSMDL593 Analog Conversion Time vill 50 51 52 53 54 55 56 57 Example of Analog Sample Time Analog Input User Items Analog Input Module Logic Diagram Recommended Connections for 24 VDC Powe
84. point I O modules has two 37 pin subminiature D type connectors mounted on the front of the module for connecting user supplied input devices to Input modules or for connecting Output modules to user supplied loads Each connector provides for connection to 32 of the 64 circuits on a module Each 64 point I O module is shipped with two unwired male connectors which mate with the connectors on the module These connectors are provided for building cables for connection to field devices A toggle switch on the front of the module allows the user to choose the groups of I O points to be monitored by the 32 status indicators located at the top of the module either group A through D or group E through H The top connector provides connection to groups Al through A8 B1 through B8 Cl through C8 and D1 through D8 while the bottom connector provides connection to groups El through ES F1 through F8 G1 through G8 and H1 through H8 Faceplate Each 16 and 32 point module has a protective plastic cover over the terminal block This cover protects the user from coming in contact with potentially hazardous voltages present at the terminal block The faceplate cover for the 64 point modules has two cutouts through which the connectors are accessed for connection to field devices A short length of plastic bead chain is included with each I O module and can be attached to the faceplate and module housing When attached this faceplate chain allows the faceplate
85. r Source Single Ended Voltage Input Typical Connections Differential Voltage Input Typical Connections 4 to 20 MA Self Powered Input Source Typical Connections 4 to 20 MA Wire Transmitter Requires External Power Typical Connections Location of Components Used for Calibration Sine Wave Input for Common Mode Adjustment Analog Output Module 0 to 10V or 4 to 20 mA User Items Logic Diagram for Analog Output Module IC655ALG566 Recommended Connections for 24 VDC Power Source Location of User Items for Module Calibration Analog Output Module 10 to 10 V User Items Logic Diagram for Analog Output Module IC655ALG567 Recommended Connections for 24 VDC Power Source Field Wiring Connections for IC655ALG567 Location of User Items for Module Calibration Figures GFK 0123A 60 61 63 64 65 65 66 ix Tables GFK 0123A Table 1 Series Five I O Modules 1 2 I O Module General Specifications 2 3 Summary of I O Module Power Consumption 3 4 Fuses for Output Modules 10 5 Recommended Lugs for Field Wiring Connections 11 6 Guide to Location of I O Module Specifications 13 7 Specificatioas for 24 VDC Input Negative Logic 16 Circuits 14 8 Specifications for 24 VDC Input Negative Logic 32 Circuits 16 9 Specifications for 24 VDC Input Positive Negative Logic 64 Circuits 18 10 Specifications for 24 VAC DC Isolated Input Positive Logic 16 Circuits 20 11 Specifications for 24 VAC DC Input Positive Logic
86. ram 63 Analog Input 63 Analog Output 10 to 10V 76 Analog Output 0 to 10V or 4 to 20 mA 71 Logicmaster 5 Starting Address Display Command 8 M Module 8 Address Display Description of 8 Installation 11 Keying 6 Specifications 13 Specifications Guide to 13 Wiring 4 Module Specification Guide to Location 13 Modules Features of 3 Modules List of 1 O OIU Starting Address Display Command 8 Output Module Fuses 10 P Power Consumption I O Modules 2 R Range of Channels Scanned Analog Input 62 References Assigning I O 9 Relay Out 50 2 Amp 16 Circuits 50 2 Amp 32 Circuits 52 Isolated 2 Amp 16 Circuits 54 Removable Terminal Block 4 Ring and Spade Lug Size 11 Ring Lug Size 11 S Sample Time Analog 60 Selecting Conversion Time Analog Input 62 Selecting Input Range Analog Input 62 Self Powered Input Source 4 to 20 mA Analog 66 Series Five I O Modules 1 Single Ended Voltage Input Analog 65 Spade Lug Size 11 Specifications 2 General 2 Guide to Location of 13 Section 2 13 Status Indicator Address Display 8 Status Indicators Description of 7 T Temperature 2 Operating 2 Storage 2 Terminal Block 4 Description of 4 Key Location Chart 6 Removable 4 TTL Compatibility for IC655MDL533 33 W Wiring 4 16 Point Modules 4 7 32 Point Modules 4 7 64 Point Modules 5 7 GE Fanuc Automation North America Inc Charlottesville Vir
87. s Add the binary weights of the Ol 20 6 OR 60 SEENEN arm gt m n ra DHS IN eacn Vertical COMM tO determine me 3 e 3m 7L EA UA E ra a Fi am a DULL digit Teprescnieoa Dy edUil COLUM tite 4 heed O 4 LA a Zen d gen DIS sell AAA IA el zs zs ee ee eee Laos old ung QaAUUFess Ol UI IHOUUIS SNOW UI UHS mesma ian ANOTA l e zm el zl Las midlamo T mun XV A 0 D 7 Q CAAPI lo Val JI LU CUUJU DS CHIC 1 OI US e Teen A ER Eege VINK AN AAI Otantien KA A en FORTIS Pisure MUdul is A W iViUQUIC DLarul is AUUI CSS UM ALIS La au E A A SOM ane aae CMO OUR A AR DEE Ee E GE US A OO ET 1 DS LUTICLION 15 ESPECIALLY USCLUL WILLE aq LUS EMIS a IICW Sy SICIT OI LOL LLOUDICSIIOOL 18 OF anyuince ulat you may want to verify the starting address of a module in a particular slot To retum the LEDs to the I O point status indication mode using Logicmaster 5 you must return to the I O CONFIGURATION UTILITIES menu select the F6 softkey and toggle to STATUS To leave the LED mode using the Operator Interface Unit while in sub menu 43 position the cursor over RST and press the ENT key Thic raturne tha I ionlar tana tha narmal T atatna ienlaw A LEON 2WUULLLO LEE idid UID AGL tw Lidl LASEP KA EG Aj NI WOLaLULD UL Aw A TA Tid Anl n Fa ntalla t anm OCI ES Five WU iIiVLOUUIC IMNSLAMaliil Series Five I O modules can be installed in any available I O slot in a base unit Base units are available that can contain either 6 IC655CHS506
88. te 33888 00 00 x lt lt lt lt LL ma faa Q O O OO GO Ge wt O CH O tC gt lt K N E gt Y co o Ry 5 O To DD r D Y y Loi en ST O O TS Ss SECHS a SEE ad we 2 288 D 3 2 7 YN XD rat i OU o lt 90 am nen E Lag h r Lem Cal r e Q D CH N 4 seg of BT sod OSOS o 2 O O gg Seis er H Mom B 5255 d CD GIRA vo S pen Le el e pel nd 5 VAR S SA BBS migi 2 lt O O de ON OR Sa Ka Eh E 1 re H D E fy a AQ T a 20 DN ES 2a_ UU Jn a E E om VI E 5 CL a ES a 20 a y Na N paj c A Y WY el a eA Of AE ae A H ei o DEON Sa 3 n D ei e QW rs uo Qi e AO B sg No BBS SA BS Soy G di tw Oe RM Sc Edn bo pp B bb bn oh bh fo i gt ed ot TT e s od ON A AL uy vi O O O Q ee O lt O 0 Oo E E 0 Av O Att kel kel SE E a AO w Ei k mae E A O k O lt Q a ts N nt ee my a oi e ps Q cms lt 1 e CG A bl El e A bl bf gt r CH A A G cd lt a ved D OD nm D DD n um CH Qu O N 2003 o t p MOK O 0 h DO 3 QA un E E gt D ve Hee Zi f ura S S K kd Fi Fi O O O O E SE kel kel vc yA Z A Z eu Dua As Q Kl mm UO a ei vi QA AN A N N de 7 kl odules 2 I O M Current Drain en I 2 Index GFK 0123A Data Format cont Analog Output 0 to 10V or 4 to 20 mA 72 DIAG LED Description of 8 Differential Voltage Input Analog 65 E External Power Connections Analog Modules 64 72 77 F FB LED Description of 8
89. the previous figure must be configured for proper operation of the Analog Input module Settings for each configurable parameter are provided in the following tables Table 33 Input Range Selection Input Range Pin Configuration 1 V to 5 V 4 to 20 mA J1 and J4 O V to 10 V J2 and J6 10 V to 10 V J3 and J5 Factory setting CC un N gt o We lt 2 E i EME a ala 5 sl O O O 4 EA e DEG De ER L i E ge ts eer elal gt l gt a L dm L gt E y SEET g G Si e E englag clsitls Siro 288 2 282 me gle Slo sia siwt tt S oe S D i aj ES aleeol8 iad E E ElEz DEER EE Bd 2 Jollen ES A 9 IZ e Ke Fa 9 L I 2 N En 3 7 f a na Y a D Y olm O O e UN R den 3 Gd AAA KE E Gu a xf ae E i 6 LP E 8 E i BEN 18 818 o E ee eee TO CN gt gt a Caan ved O 4 LP Ee gt Ka vi ka n e C Y S JELOM Et gt ee ee E wn ali m om Sea amp eg rol4 0 i e e des Par m en Ir i Q p gt O OK O v F Al de de gt Pu dech gt pl E H e ka Fo j K of r QO et ai un wr rf p gt CH er er EA es ee T 3 o E 2 aac ak E NE et G DEE PS N r E l ly 3 E a HE y 181818 5 Q z yad O O EIS glg ral ep Q A 543 E am np oe geg Wisc S a D Q Lei 8 E E Z e 8 L U r ol Ei un 5 O y e E i A oe o O Q Es 31 S A S D FL a e EILER SEAN E ES o Glchlomizd BD e E N Wei UO Module Specifi
90. ts ter A TERMINAL terminal block This helps prevent an accidental mismatch OF tle amp STRIP between an J O module and its terminal block during the installa D LA tion and maintenance of the system J gt gt LS To implement this keying function install the included keys in the gt terminal block per the chart below W Key Position Terminal Eey Position S OOO Module Type Block Type Catalog Number Product Description At A2 A3 A4 Br B2 B3 Input Module 20 Point ICSSSMDLSOL 1224 VDC Neg Logie Iesssmbrsas Duc 38 Point IC6S5SMDLS02 1224 VDC Neg Logic T KM ass vacme gt NL Ia o wt Jusvac dt a Y JOSSSMDIS27 115 230 VAC Isolated Output Module 20 Point IC6SSMDLSSI 1224 VDC Neg Logie IOSSSMDLSS5 1224 VDC Pos Logie Je Mt mspsovac IC ssMpLs80 Reay TT o 38 Point 1CSS5MDISS2 1224 VDC Neg Logie HOSS5MDLSS6 12 24 VDC Pos Logie IOSSSMDLS76 115 230 VAC Isolated f o J III tz mepsovac Ms Indie YY Yelo Y IC6ssMpis86 Relay Isolated Y de Special Module 20Point IC65SALGS66 Analog Output ICS5SALGSS7 Analog Ouput 38 Poit ICSSSALGSIS Analog topat tT tt Y T Y IC
91. unit H 3 Dh NW UO Module Specifications 3 GFK 0123 Table 3 Summary of I O Module Power Consumption Supply Current Milliamps Catalog Number Module Description and Number of Circuits Typical Maximum IC655ALG516 Analog Input 8 IC655ALG566 Analog Output 2 IC65SALG567 Analog Output 2 IC65SBEMS500 Local I O Interface IC655BEMS530 Series Three I O Interface IC655MDLS501 12 24 VDC Input Negative Logic 16 IC655MDL502 12 24 VDC Input Negative Logic 32 1IC655MDL503 24 VDC Input Positive Negative Logic 64 IC655MDL511 24 48 VAC DC Isolated Input Positive Logic 16 IC655MDL512 12 24 VAC DC Input Pos Logic 32 1IC655MDL524 Input Simulator 16 or 32 IC655MDL525 115 230 VAC Input 16 IC655MDL526 115 VAC Input 3 IC655MDL527 115 230 VAC Isolated Input 16 IC655MDL533 5 12 VDC TTL Input 64 IC6SSMDLS551 12 24 VDC Output Negative Logic 16 IC655MDL552 12 24 VDC Output Negative Logic 32 IC655MDL555 12 24 VDC Output Positive Logic 16 IC65SMDL556 12 24 VDC Output Positive Logic 32 IC655MDL575 115 230 VAC Output 16 IC6S55MDL576 115 230 VAC Isolated Output 16 IC655MDL577 115 230 VAC Output 32 IC655MDL580 Relay Output 16 IC6S55MDL581 Relay Output 32 IC655MDL586 Isolated Relay output 16 IC6S5SMDL
92. uy 4 Du A 2 mm E a de P 23004 2 SG 2696 H N k wl a om d O kl E 8 Si 5 H DD Q 3 E g z 2 0 O kel O O Eb ya S D 3 di fa bond 0 289 vs g 3 S 2 3 i eye d hei gt on bs E 9 oE 3 E Y S p E 5 S E Sr S A a S SPE 5585 a O a 38 088 E S or ig i i phos aga 28 Y y FOISE E 8 d M r S 5 Sa E BS org E H e s amp Fetes ears O A ES Y CUu an 5 ei OT H sw V La d Z e Dan la Q ha OO aq Hoog S ER SS 5 ai EES SS e 5 y SSo dB G s E POSS es IAEA eo E coses a l5cO use T om SEJE a A pom Zi Ge O P E pen rmi k a oe GE av d h J x 3 i h w pm Saaz A air fSin E E TS A d Sy a i ei SEI En BER bag RNa SS E g E Gud E E S T o sae A S S SZ SS Ge E A E A e O Y E E Lei 9 E Ome d Ce CC GG ki D WE o Ou Hd Ewe E a EI Y F aS 4ed z4 04 Va La NR Q o LA e tn i TE e SMU 4 5 EE ES EE Sen Fk N Ae kt MPS PER COMMON AMBIENT TEMPERATURE C UO Module Specifications 37 GFK 0123 Wiring Information IC655MDL551 The following figure provides the information required for connecting user supplied loads and power source to this module 242251 MODULE CIRCUITRY TERMINALS FIELD WIRING OTHER 3 CIRCUITS mo 24VDC A gt OPTICAL COUPLER LOAD r Le Le T T T T O oi lo O O ol Ip gt gt gt gt TET D oj Ip DI C C C C C C E O O U O Oo O LI 0 U O LOA POP PFOPPPOHPPOEHOOOG jil i 24VDC Figure 28 Field Wiring an
93. verted signal is 12 bits binary 1 part in 4096 Three groups of LEDs provide a visual indication of module status A 12 bit LED display provides a visual indication of the input data The channel to be displayed is selected by successive depressions of a pushbutton switch on the front of the module A group of eight LEDs indicates the selected channel and another group of eight shows the channel being scanned There are three other LEDs on the faceplate GEN is on when the module address is mapped into either the I1 or I2 status table DIAG when on indicates that an internal failure has been detected by the module and ADR when on indicates that the 8 LEDs in the two columns to the right have been instructed by the CPU to display the module s starting address in BCD format Inputs to the module can be either single ended or differential voltages or a current source This module uses an integrating type converter for analog to digital conversion and the conversion time is selectable either 10 ms or 100 ms The integrating converter also provides immunity to noise spikes and has excellent 60 Hertz noise rejection Isolation between user inputs and the base unit power supply is provided by opto isolators on the module An Analog Input module consumes 32 consecutive Input points beginning with the first Input reference assigned to the slot in which the module is installed Input range conversion time and number of channels to be scanned are sel
94. wee ae e op E 2 gseSeacese i FR Peed e pm p e D SEO singi S 3 a 428 SS S Sa eee ae SH ug o ne KEE Y 23885 e Ba SS 3 l a Sp BOERS a DAZA 2256 e T e ee ss uzog S E O O m ks H a 3 O Lei m E 5S 5 oO Z S gt Wa had hn wl E 27920 a GI E se VW magra Ces ECKE Ki 2 d E 3380 vel eed 230 SS SD oe o E Ep y H i E RI pan e e ge E e pm A 3 DU a 4 gt S Ei v Q 2 z E Ai pel e H e ba 5 a E K y i g l bat f 5 om 4 e oz HB By o 955 3 BESS RES E FEE O 0 40 Go F E N D ae wat El CO CO e ei S Loa gu 3 z o S EE ER d i Ce yai an A o r pia fer i CH EE 6D TG OO AF o See o ra Q E S yA Ce o A E oy O DO g a g A gt gt J SET BBS N d a Temperature 4 input Fomts vs ua d w UO Module Specifications 21 GFK 0123 Wiring Information IC655MDL511 The following figure provides the information required for connecting field devices to this module a42311 FIELD WIRING TERMINALS MODULE CIRCUITRY 24 48 VAC DC oe 060 EC EE EE dde di A e a o O Le a EI Ce IO FO Ze ZO sO MoO SES Figure 14 Field Wiring and Typical Circuit for IC655MDL511 22 UO Module Specifications GFK 0123 24 VAC DC Input Positive Logic 32 Circuits IC655MDL512 This module provides 32 circuits for connection to user input devices 32 LEDs on the front of the module provide a visual indication of the status of each circuit with
95. y iz a a A Amos Eom oss 9 a 9 S e Om Ha 0 9 D 5 ER 4 SE ogr gaah 2 a A Saa 8B Sb 230 Eo va 5 aeaaee e ame og E O io E k D SO WE AN e O A o O A ka 90 E 5 ES Sh SD 5 e A L Y A Pp wg OF S 2 Pbe ss me Sees Les K F ES i E 4 Pr d 4 98 0 5 2 lef SSeS S GE 5 E ag Y D A eb N A a S E gt gt 2 d Le f 5 Le opus 8deg FE EKERCEEKEKEEKEN O rs e fas Mel E y E E Re Q gt DN E S Yu t S an ZS os E gt EYege CH E LD D Gei a E er oS kel om a q B K SEES 53083 ERES E gt O Or IL oa 8 Bee A D se 8 E E o H S SE TC A A3 d s SOS Bo ell ei Ou DO DD Of ds mm 3 z we gee o RER Q uy As Be ka Di ka O ls ERE do a ee EEE A REE e z E OR eH ton o A y 20 C 30 C 40 C 50C 60C 10 C ee eh a CH wet a Y E E C16 OO 0000000000000 olelelelelolole A Q CG O o 18 UO Module Specifications GFK 0123 24 VDC Input Positive Negative Logic 64 Circuits IC655MDL503 This module provides 64 circuits for connection to user input devices 32 LEDs on the module indicate the status of the 32 Inputs associated with one connector A toggle switch above the top J1 connector allows the user to choose the group of inputs being monitored A to D or Eto H The top 16 LEDs perform a dual function They normally provide a visual indication of the status of each input circuit with each LED reflecting the ON or OFF state of the corresponding circuit Second when

Series Five I/O Module Specifications

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