22 Ton Petrol Log Splitter
Contents
1. STEP 4 Push both control levers up to split the log Push both control levers down to return the moving blade to it s original position DO NOT attempt to attach rope cord or any other device to the control levers to attempt to operate the splitter one handed van 7 DO NOT remove the guard between the levers RE Retract this will invalidate the warranty blade WARNING The wedge can cut through skin and break bones Keep both hands away from the moving blade fixed blade and beam slide Do not allow anyone else in the work zone while operating the splitter WARNING NEVER place a log on the log splitter so that you are splitting across the grain Always place logs so that you are splitting along the grain FM22P Petrol Log Splitter WWW FOREST MASTER COM DUOCUT OPERATION When using the log splitter horizontally the log splitter can be used as a DUOCUT log splitter by removing the pusher plate The splitter will then split the log with two opposing blades which increases the efficiency and reduces the time taken to split logs It also means that the splitter is very unlikely to get stuck if one of the blades encounters a knot as it will continue to split with the other blade LOGGING CART The Forest Master logging cart sold seperately can be used with the log splitter to catch the l2. WWW FOREST MASTER COM TROUBLESHOOTING Cylinder rod will not move Causes A D E H J Slow cylinder rod speed when extending or Causes A B C H I K L M retracting Wood will not split or splits extremely slowly Causes A B C F I K Engine stalls under low load condition Causes D E M N O am mm S Maintenance J Internal cylinder leak Return cylinder for authorized repair K Internally damaged cylinder Return cylinder for authorized repair L Hydraulic oil filter clogged Remove and clean the hydraulic oil filter M Engine Control out of adjustment Adjust idle control nuts N Engine is loaded during idle down mode Use shorter log length 550 mm 21 65 or less to allow engine to speed up before contact O Engine operation Refer to the engine owner s manual I Internal control valve leak Return control valve for authorized repair 16 FM22P Petrol Log Splitter ONIMOL SIOIHJA HOS FM22P Petrol Log Splitter z U gt 3 D 3 2 Q x Hi WWW FOREST MASTER COM Cylinder Assembly 1 Connector O Ring 14x2 5 Hydraulic Hose valve Oil Tank Hydraulic Hose valve Gear Pump 1 7 i O Ring 11 2x2 4 i 1 130 Elbow Connector M22 1 Wheel Oil Plg 18 FM22P Petrol Log Splitter 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 2 3 3 3 3 3 3 2 13 MED 15 mo 17 18 20 2 22 23 24 25 26 27 28 29 30 ee 32 33
3. 3 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 6 mm Hinge Pin Hex Bolt M12x65 Engine Bushing Parts List 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 61 62 63 64 65 67 70 FM22P Petrol Log Splitter 19 WWW FOREST MASTER COM This product carries a limited parts warranty for 1 year from the date of purchase Please keep your proof of purchase as this will be required for any claim Should this product become defective contact the store where it was purchased and either replacement parts will be issued it will be repaired or it will be replaced free of charge IMPORTANT NO RESPONSIBILITY IS ACCEPTED FOR INCORRECT USE OF THIS PRODUCT THIS WARRANTY DOES NOT COVER l UAWN Any part that has become inoperative due to misuse abuse neglect accident improper maintenance or alteration or The unit if it has not been operated and or maintained in accordance with the owner s manual or Normal wear Routine maintenance items such as lubricants blade sharpening Normal deterioration of the exterior finish due to use or exposure TRANSPORTATION CHARGES Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the purchaser The purchaser must pay transportation charges for any part submitted for replacement under this warranty unless such return is requested
4. as outlined in the En gine Manufacturer s Manual packed separately with this unit Do not operate this machine until you know how to properly operate and maintain the engine and how to avoid accidental injuries WORKSHOP ENVIRONMENTAL SAFETY Locate the log splitter on dry level and solid ground in a suitable work area with adequate lighting Keep the area clean and tidy and free from unrelated materials Do not leave tools logs or other items lying around where they could be come a trip hazard DO NOT operate the log splitter in an enclosed area The exhaust fumes contain carbon monox ide an odourless and deadly gas Operate this unit only in a well ventilated area DO NOT operate the log splitter in areas where fumes from paint solvents or flammable liquids pose a potential hazard OPERATOR SAFETY Remove ill fitting clothing Remove ties watches rings and other loose jewellery and secure long hair so that it is above shoulder level Wear protective clothing such as safety shoes and work gloves Always wear safety goggles when operating the machine everyday spectacles are not sufficient protection Maintain correct balance and footing do not over reach Ensure the floor is not slippery and wear non slip protective footwear DO NOT allow untrained persons to operate the log splitter DO NOT operate the log splitter with the guards or guides removed DO NOT operate the log splitter when you are tired or under the
5. by Forest Master NOTE It is our policy to continually improve products and as such we reserve the right to alter data specifications and component parts without prior notice Manufactured under license for Forest Master Limited Registered Office Forest Master Ltd Industry Road Heaton Newcastle Upon Tyne NE6 5XB United Kingdom Tel 44 191 2966939 email info forest master com web www forest master com 20 FM22P Petrol Log Splitter
6. so that the u slots engage with the round projections on the ram assembly Assembly Secure the plate with the 8 M10 flat wash ers 8 8 M10 spring washers 7 and 8 M10 bolts 6 The flat washer should be placed against the plate with the spring washer be tween it and the head of the bolt STEP 4 Place the moving pusher blade 3 on the end of the beam Insert the base of the blade under curved guide rails and slide it along the beam so that the tubular mount on the back of the blade engages with the ram Secure the blade to the ram with the M10 bolt 2 and M10 nut 4 FM22P Petrol Log Splitter 7 WWW FOREST MASTER COM Assembly _ Wal 7 Mp as STEP 5 Connect the end A of the short hose 18 that has the bent connector to the connector A on top of the pump A small O Ring 19 must be inserted in the connection Connect the other end B of the hose to the left hand connector B on the control valve Use a small O Ring 19 in the connection Connect the straight connector C on the long hose 17 to the right hand connector C on the control valve Use a large O Ring 16 in the connection Connect the end with the bent connector D to the connector on the top of the oil tank D adjacent to the oil filler cap Use a large O Ring 16 in the connection IMPORTANT Hoses need to be positioned were they are clear from the engine
7. 22 Ton Petrol Log Splitter Model FM22P IMPORTANT Read this manual fully before assembly and use and observe all safety rules and operating instructions WWW FOREST MASTER COM Technical Specification 2 Safety 3 Assembly Diagram 5 Assembly 6 Know Your Log Splitter 10 Operation 11 Maintenance 15 Exploded View 17 Parts List 18 Warranty 20 Maximum Log Diameter 600 mm 23 5 Duocut Maximum Log Length 550 mm 21 65 Splitting Force 22 ton Cycle Time 12 5 sec c Working Positions 0 30 amp 60 degrees o Maximum Hydraulic Pressure 3625 psi pr Hydraulic Oil Capacity when cold 13 litres 2 86 gallons Gear Pump 2 stage 50 lpm 11 gpm U Hydraulic Oil 1OWT A W32 ASLE H 150 or ISO32 A Engine 208 cc 6 5 hp N Length horizontal operation If M S 6 mm Width 09M 2 11 z2 Working Height horizontal operation 0 85 M 2 9 Height vertical stored 1 73M 5 9 bam Dry Weight 230 kg 506 Ibs Maximum Towing Speed 5 mph FM22P Petrol Log Splitter N IMPORTANT Please read these instructions care fully Note the safe operational requirements warnings amp cautions Use the product correctly and with care for the purpose for which it is in tended Failure to do so may cause damage and or personal injury and will invalidate the warran ty Please keep these instructions safe for future use Make sure to read and understand all the instruc tions and safety precautions
8. and cutting wedge Make sure the hydraulic hoses do not touch any hot surfaces or cutting areas Make sure all fittings are tight and secure before applying pressure FM22P Petrol Log Splitter STEP 6 Insert the fixed blade 1 into the slot in the end of the beam and set at the desired height by tightening the T handle Assembly i S Nu A MN DN N LA Le 2 L T Handle STEP 7 Add Engine Oil Make sure the log splitter is on a level surface Remove oil fill cap dipstick to add oil Refer to the separate owner s engine manual for the amount needed of SAE10W 30 engine oil Replace oil fill cap dipstick Check engine oil level daily and add as needed STEP 8 Add Petrol To Engine Use only clean fresh regular unleaded fuel with a minimum 85 octane rating DO NOT mix oil with fuel Remove the fuel cap and slowly add fuel to the tank DO NOT overfill allow approximately inch of space for fuel expansion Screw on the fuel cap and wipe away any spilled fuel Before refuelling allow the engine to cool STEP 9 Add Hydraulic Oil The log splitter needs to be on a flat level surface before adding the hydraulic oil Remove the oil cap from the hydraulic oil tank Add 13 litres 2 86 gallons of hydraulic oil 1OWAW32 ASLE H 150 ISO 32 are all acceptable types of fluid Check the hydraulic oil level Start engine and use the control lever to extend and retract wedge several times t
9. clean and lightly lubricate all moving parts or when needed Use a glossy enamel spray paint to touch up scratched or worn painted metal surfaces Never exceed load capacity rating of 22 tons it will damage the log splitter What When How ee O Hoses Each Use Inspect hoses for exposed wire mesh and leaks Replace all worn or damaged hoses before starting the engine Hydraulic Each Use Inspect fittings for cracks and leaks Replace all damaged Fittings fittings before starting the engine Nuts and Bolts Check for loose bolts tighten before operating Apply grease to beam surface Clear debris from log splitter Refer to the Engine Owner s Manual for engine maintenance STORAGE Before storing make sure the log splitter is clean and dry for years of trouble free service Lightly lubricate all log splitter surfaces and moving parts to prevent rust If the log splitter is to be stored for 1 month or more drain the fuel from the engine If left standing for along period unleaded fuel oxidises which can subsequently cause probles starting the engine Additives are available for petrol that can prevent this Store indoors or protected area during severe weather and winter months IMPORTANT If a part needs replacement only use parts that meet the manufacturer s specifications Replacement parts that do not meet specifications may result in a safety hazard or poor operations FM22P Petrol Log Splitter Maintenance
10. ent DO NOT tow the log splitter if the tires are worn or will not hold air DO NOT exceed the maximum 5 MPH towing speed WARNING The warnings cautions and instructions referred to in this manual cannot cover all possible conditions and situations that may occur It must be understood that common sense and caution must be applied by the operator when using the log splitter When not in use store the log splitter in a safe dry childproof location 4 FM22P Petrol Log Splitter WWW FOREST MASTER COM Fixed Blade M10 x 70 hex bolt 1 off Moving pusher blade M10 Nut Ram locating plate M10 hex bolt 8 off M10 spring washer 8 off M10 flat washer 8 off Ram assembly Handle M8x20 bolt 2 off M8 spring washer M8 flat washer 4 off Main assembly Towing bracket O Ring 14 x 2 5 Hydraulic hose long Hydraulic hose short O Ring 11 2 x 2 4 M8x40 bolt 2 off Assembly Diagram Ae a Q EF 0 KG por 72 a KS iz ZEN 54 Ry N WITT FM22P Petrol Log Splitter 5 WWW FOREST MASTER COM Before commencing assembly check that you have all the required parts and the correct nuts and bolts and ensure you have read and understood these assembly instructions Ensure the assembly area is clean and free of obstructions STEP I Secure the handle 10 to the beam using two M8x20 bolts 11 spring washers 12 and flat washer
11. f the log splitter DO NOT use the log splitter for a task it is not designed to perform DO NOT force the log splitter to work beyond its specified capacity Ensure that there are no nails screws or other foreign objects in logs to be split WWW FOREST MASTER COM Safety MACHINE USE AND CARE Position the machine in such a way that it cannot move during maintenance cleaning adjustment assembly and under storage Do not change the engine governor settings or over speed the engine The governor controls the maximum safe operating speed of the engine Do not run the engine at a high speed when you are not working The machine contains a static blade and a moving blade keep hands away from both blades when operating the machine Avoid contact with hot oil exhaust fumes and hot surfaces Do not touch the engine or exhaust these parts get extremely hot from operation and remain hot for a time after the unit is turned off Allow the engine to cool before doing maintenance or adjustment If the machine should start to make an unusual noise or vibration immediately shut off the engine disconnect the spark plug wire and check for the cause Unusual noise or vibration is generally a warning of trouble Maintain the machine Check for misalignment or binding of moving parts breakage of parts and any condition that may affect the machines operation If damaged have the machine repaired before use Poorly maintained equ
12. influence of alcohol drugs or intoxicating medication FM22P Petrol Log Splitter 3 WWW FOREST MASTER COM DO NOT operate the log splitter if the engines switch does not turn it on or off Any petrol pow ered machine that cannot be controlled with the engine switch is dangerous and must not be used until repaired or replaced The log splitter must always be operated by one person only Keep hands away from moving parts of the log splitter Keep hands away from splits and cracks which open in logs They may close suddenly which could cause serious personal injury For this rea son do not attempt to remove jammed logs by hand A jammed log is a log which is only partial ly split and continues to grip the splitting wedge Be sure the engine is off before transporting the machine or performing any maintenance or ser vice on the unit Never transport maintain or service a machine with the engine on SAFETY OF OTHERS DO NOT allow another person to help you with a jammed log Keep children and unauthorised persons away from the work area The log splitter must always be operated by one person only Other people must keep a safe dis tance from the log splitter especially when it is in operation Store the log splitter in a safe area away from children and other people not qualified to use the log splitter GENERAL SAFETY DO NOT make any modifications to the log split ter DO NOT exceed the stated log capacity o
13. ipment can cause accidents Whenever you leave the operating position or if you have to remove processed material or debris from around the machine always shut down the engine DO NOT change the splitting position while the engine is running Various parts of the engine become very hot and contact can cause serious burns NEVER attach a rope cable or other device to the control levers of the log splitter DO NOT tilt the machine while the engine is running Always stop the engine before moving the machine Do not alter or adjust any part of the machine or engine that is sealed by the manufacturer or distributor Always check the oil level of the engine before use Inspect all nuts and bolts to ensure they are tight and properly connected before using the machine Check the air pressure in the tyres prior to use and pay attention to sharp objects when moving the machine to prevent the tyres being pierced TOWING This log splitter is for off road use only Never attempt to tow the machine on public highways roads or thoroughfares Serious injury or death can occur if towing safety rules are not followed Always secure and lock the log splitter to the vehicle hitch before moving Drive safely Be aware of the added length of the log splitter Never ride or transport cargo on the log splitter Turn off the vehicle before leaving the log splitter unattended Block the log splitter wheels to prevent unintended movem
14. n Locking Pin TOWING To tow the log splitter with an ATV or garden tractor the beam must be locked in the vertical Towing position Bracket Remove the pin holding the rear support feet horizontal and raise them to the vertical Loosen the hand wheel locking the rear support leg and raise the leg Place the tow bracket over the rear support leg and align the holes in the tow bracket support leg and the raised feet so that the pin can be inserted through them all NEVER attempt to tow with the beam horizontal or angled DO NOT exceed the maximum towing speed of 5 mph DO NOT tow the log splitter on public roads or highways MOVING BY HAND When moving the log splitter around by hand it is easiest if the beam is in the Ist angled position 30 degrees from the horizontal The weight is then best distributed for moving it FM22P Petrol Log Splitter WWW FOREST MASTER COM Before performing maintenance the log splitter must be placed in maintenance mode Turn off the engine and move the control lever forward and backwards to relieve the hydraulic pressure After performing any maintenance make sure all guards shields and safety features are put back in place before operating the log splitter Before operating make sure the tires have the RECOMMENDED TIRE PRESSURE Regularly grease axle and wheel bearing area or when needed Periodically check all fasteners and hoses for tightness and leaks Annually
15. o remove air from the lines With the wedge retracted check hydraulic oil level again and fill if necessary WARNING DO NOT remove the hydraulic oil filler cap when the engine is running or hot Hot oil can escape causing severe burns Always allow the log splitter to cool completely before removing the hydraulic oil cap Make sure all fittings are tight and secure before applying pressure FM22P Petrol Log Splitter 9 FM22P Petrol Log Splitter A Beam Locking Pin 4 Way Cover Fixed Blade Pusher Plate 4 Moving Blade Control Levers 7 T Handle 8 Hydraulic Oil Filler WWW FOREST MASTER COM 10 J NIJdS INOA MOUY WWW FOREST MASTER COM Before operating or using the log splitter review the instructions below and all safety information Failure to follow these instructions may result in property damage or injury to the operator or bystanders The log splitter must have at least seven feet of clearance from combustible material It needs to be on a dry and level surface with good footing Do not work on mud ice brush or snow When using the log splitter the work zone must be maintained at all times VERTICAL USING oO N WORK ZONE STEP Put the rear support leg in the down position to prevent the log splitter moving during operation and block both tyres Adjust the log splitter beam to the desired working position horizontal or angled Remove the R Clip and the l
16. ocking pin then adjust the beam Replace both the locking pin and R Clip When lowering the beam do not allow it to drop as it could crush fingers or cause damage to the log splitter The horizontal position is used for lighter logs that can easily be loaded onto the beam The angled positions are used for heavy logs or large logs that are difficult to lift onto the beam WORK ZONE Operation WARNING Always ensure the beam is locked in position with the locking pin and the R clip in place to secure the locking pin FM22P Petrol Log Splitter WWW FOREST MASTER COM Step 2 Start the engine as instructed in the engine manufacturer s handbook user manual The hydraulic oil needs to be above 12C 10 F before starting the engine Cold hydraulic oil can damage the hydraulic pump If outdoor air temperature is below OC 32 F allow the log splitter to warm up by extending and returning the wedge several times before splitting wood STEPS Load a log onto the beam Do not exceed the max log length given on page 2 Operation When using the splitter in the horizontal position the log should be placed against the edge of the fixed blade For best results the logs to be square cut However if one end is cut at an angle then this end should be placed against the fixed blade so that the pusher plate pushes against the square end
17. ogs as they are split This saves back breaking bending down to pick up split logs and makes it easier to keep the work area tidy and safe The cart can be used both with the splitter horizontal and angled NOTE If a log gets stuck embedded or will not split completely Push the control levers in the reverse direction to retract the moving blade Undo the two bolts holding the pusher plate to the moving blade Push the control levers forward to split the log FM22P Petrol Log Splitter Operation WWW FOREST MASTER COM Operation MAINTAINING THE DUOCUT BLADE ALIGNMENT DURING SPLITTING Under most circumstances when using your Duocut electric log splitter there will not be a problem if the blades encounter a knot as the log splitter will simply stop splitting with the blade that encounters the knot and continue splitting at the other blade However there is a possibility that if the moving Duocut blade encounters a knot at a shallow angle then rather than stopping the blade may be deflected off line and if splitting continues the moving carriage arms can be bent out of alignment When splitting logs you should therefore monitor the moving duocut blade and if you observe the blade being deflected away from the centreline of the splitter you should stop splitting immediately After the blade has returned to its stop you should turn the log through 90 degrees about the long axis and try splitting the log agai
18. s 13 at the top of the plate and two M8x40 bolts 20 with flat washers 13 at the bottom Note that the flat washer should be against the plate of the handle and the spring washer between it and the head of the bolt Lower the rear support leg and ensure it is secured with the lock pins STEP 2 To make it easier to support the ram assembly when installing it the main beam should be rotated from the vertical position in which it was packed to the horizontal position Remove the R Clip from the end of the Lock Pin then remove the lock pin Rotate the beam to the horizontal then replace the Lock Pin and R Clip IMPORTANT Parts of the log splitter such as the ram assembly are extremely heavy therefore it is recommended that assembly is undertaken by two persons so that one is able to support parts while the other secures them in place 6 FM22P Petrol Log Splitter STEP 3 Lift the ram assembly 9 caution it is heavy onto the beam and engage the two round projections at the front in the U shaped slots in the mounting plates Note the con trol levers must be positioned as shown in the adjacent figure While one person supports the ram assem bly place the ram locating plate 5 over the ram
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