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GesySense Device Manual

1. anon onan 1234 UU S77 Ef O O Figure 5 2 Connecting terminal on Digital Module board Channel 1 is connected to pins 1 2 channel 2 to 3 4 Pins 2 and 4 are connected to GND in the module Status Sensor If used as a status monitor a passive switching contact can be connected to each input channel Do not connect voltage to the inputs Counter Sensor If used as a counter pulses of up to 20 Hz are connected to the inputs channels The connecting line is lead in through a 2 x M16 cable fitting range 2 7 mm Having connected the lines the cable fitting must be screwed tight in order to guarantee sealing and strain relief of the lines Wall Mounting For mounting of the device and connections the cover has to be removed 94 m 79 je EN amp L 94 Gesytec z Nm GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 Note Attention 5 3 3 5 4 yi gel Device Descriptions Digital Sensor Logger Figure 5 3 Housing dimensions Digital Sensor Logger Mount the device using suitable screws lt 4 8 mm Take care of the orientation as the closure head of logger modules only fits with the LED in one position Lead the connecting cable through the cable fittings and connect it according to the specification given under 5 3 1 1 Connection of the Digital Inputs Tighten the cable fitti
2. 99 Nearfield communication of the Configurator ne 100 Terminology and Symbols BFO Electronics hardware code of the GesySense Sensor Actuator Module used on type labels CEPT Conference Europ enne des Administrations des Postes et des Telecommunications Data server Modbus master device within the concept of the communication protocol The device reads measurement and status data collected within the GesySense wireless system from the central Receiver A local data server can be networked with other servers ETSI European Telecommunications Standards Institute ISM band Industrial Scientific and Medical Band Radio bands reserved internationally for the use of radio frequen cy energy for the named purposes other than telecommunications The GesySense system uses these bands However there are dif ferent regulations to be observed around the world Loglt Configuration software for GesySense systems running on Win dows PCs LPR Low Power Radio Radio devices for which there is a general au thorization in accordance with the ISM requirements MX Mixed signal modules e g for measuring temperature and digital inputs with one device Modbus Communication protocol used by the GesySense system Modbus RTU or Modbus TCP to communicate with other systems Module ID Each GesySense wireless device has got a unique and unchangea ble 10 digit module ID which is affixed
3. which can be corrected an exchange of the device may become necessary To do this the faulty device is replaced by a new one and data and power cables are reconnected If the new device is not configured yet it may be configured at startup from the data server Modbus master if system operation is set corre spondingly Otherwise the correct configuration and the assignment as a receiv er has to be loaded from the configuration program Note 10 7 1 Firmware Update Check proper operation of the new device by its LEDs For a firmware update of the device a file ttr4 vO xxx bin is provided Using an FTP program this file has to be copied to the UPDATE directory on the device The device will then update itself automatically Note User name and password are required for to access the device via FTP The de fault values for these se are provided in chapter 10 4 2 Gesytec z 96 108 GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 by sel Device Descriptions Receiver LAN 10 8 Accessories Detached Antenna P WZ0202 Antenna cable 1 5 m for GesySense Receiver and Repeater P WZ0203 Antenna cable 5 m for GesySense Receiver and Repeater P WZ0212 Antenna splitter with antenna cable 1 5 m for GesySense Receiv er and Repeater P WZ0213 As P WZ0212 but with 5 m cable Gesytec z sce GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 11 11 1 1 Note sel Device D
4. GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 Gesytec ii Device Descriptions GesySense Receiver INFORMATION SETTINGS Receiver LAN Name Value Hostname GESYSENSE MAC Address 00 04 A3 C0 DB 03 Machine Type TTR4 433 MHz Firmware Version 0 99 Compile Time Jul 28 2013 20 24 13 C32 4 5 1 MPLAB C Compiler for PIC32 MCUs v2 02 20111116 GesySenselD 8 00012916 SD Card Present Ves SD Card Storage Free Total unknown Date GMT Standard Time dd mm yyyy 2013 09 24 Time GMT Standard Time hh mm ss 14 17 03 000 Uptime dd hh mm ss 00 00 14 37 000 iz INFORMATION OVERVIEW 2008 2011 by Gesytec GmbH All Rights Reserved K 80 10 4 2 Note Gesytec f Figure 10 5 Specifying the IP Address The Web Interface of the Receiver LAN Open the SETTINGS tab and select Local Area Network from the CATEGORIES on the left to change the IP settings You will be prompted for user name and password To access the setting options of the receiver via the Web Interface a user with name gesytec and password admin is set upon delivery Please immediately change the password after initial commissioning GesySense Receiver INFORMATION SETTINGS i SETTINGS LOCAL AREA NETWORK Local Area Network Name Value Ds Hostname GESYSENSE Time MAC Address 00 04 43 C0 DB 03 Machine Type CI Enable DHCP IP
5. m GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 ty Note 7 5 4 She Device Descriptions T H Sensor Logger O ns 1020919342 TTWAMA sammen Fitting position of the battery and cable run Close the housing by putting both housing parts above each other and pressing them together Re install the module at the bayonet mount and tighten the lock ing bolt Inform the system administrator about the battery change stating module ID and date thus he can reset the battery monitoring for the respective module Replacing a Wireless Module To exchange a defective wireless module commission the module and install it at the respective spot Inform the system administrator stating the module ID of the old and new wire less module and the date of exchange thus the required modifications in the re ceiver and any other connected systems can be made Disposal Batteries The wireless module is powered by a battery Should the device become unsuita ble for use it must be disposed of professionally such as at recycling centers that accept electronic scrap Any relevant national laws have to be observed Batteries exchanged during maintenance have to be treated accordingly Accessories Spare Parts Batteries Replacement batteries can be purchased from Gesytec under the following order codes P WZ0215 Batteries for wireless modules with flat housing Lithium battery 3 6 V 2 4 Ah size AA
6. N vara VaVava Gesytec she GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 fy She Device Descriptions 8 1 Sensor Actuator Module SAM 2PT 2D 1R Sensor Actuator Module SAM 2PT 2D 1R For information on installation and operation of each component read the Instal lation Instruction and the information provided by this Technical Manual Safety Instructions and Warning Notices Please observe the notes from chapter 1 2 Safety Instructions and Warning No tices If not for assembly or maintenance purposes expressly specified GesySense devices may only be opened by authorized personnel ESD protective measures must be followed This modules has to be opened to connect the probes external power supply re lay connection and for mounting Installation of GesySense equipment should only be performed by qualified and experienced technical personnel Installation of the devices must be in compli ance with the relevant DIN VDE regulations or the relevant national standards Identification The type label on the device provides information on Product line and device name GesySense SAM 2PT 2D 1R Order code hardware code P Wnn146 n BFOn XXXn electrical properties manufacturer In particular the 10 digit module ID T nnn nnn nnn is stated here which uniquely identifies the device in the system The module ID of the SAM starts with the type code T 5 Figure 8 1 SAM 2PT 2D 1R K
7. Technical Manual User Documentation Gesytec GmbH Pascalstr 6 52076 Aachen Germany Tel 49 24 08 9 44 0 FAX 49 24 08 9 44 100 e mail info gesytec de www gesytec com Document GesySense UserDoc GesySense_HW Manual EN v1 1 docx Version 1 1 Date 08 12 2015 RANG Gesytec 2 z GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 by 1 Preliminary Notes This manual describes the devices used in the GesySense wireless sensor sys tem Part I gives an introduction to the system Part II provides information on the devices covering the following aspects Position in the system and usage Protective and safety measures Installation and commissioning Technical specifications Maintenance Accessories and spare parts The manual is intended for operators and installation and maintenance staff Complementary Documents 1 GesySense Modbus Communication describes the protocol specification related to the communication between the receiver and a superior system e g a Modbus master 2 GesySense Loglt User Manual describes the PC software GesySense Loglt for commissioning the GesySense system 3 Particular Installation Instructions for individual hardware com ponents of the system are included in the scope of delivery of the devices 4 Calibration of PT1000 Modules Calibration instruction for wireless modules using PT1000 probes This documentation can be modified
8. 00005677 36 89 67 2 8 00005679 26 89 73 x 3 8 00005733 34 89 67 4 8 00012070 12 89 7 5 8 00012071 4 87 75 x 6 8 00005678 13 89 73x Temperature Sensors 65 Nr ID Timestamp Temp Strength Quality Battery 1 0 00008016 07 47 54 21 50 C 60 100 99 2 2 4 00005462 07 45 42 20 68 C 62 100 100 jj 3 0 00004917 07 49 08 21 68 C 72 fg 100 Sg 100 cl Status Sensors 2 Nr ID Timestamp Dig 1 Dig 2 Strength Quality Battery 1 1 00004552 07 48 30 ON ON 84 Sef 100 jj 10 2 1 00005187 00 00 00 OFF OFF osli oc 0 Counter Sensors 1 Nr e ID Timestamp Cnt 1 Cnt 2 Strength Quality Battery 1 2 00005186 00 00 00 o 337707008 oi o o Analog Sensors 1 Nr ID Timestamp Raw Strength Quality Battery a 1 3 00005406 07 49 36 4352 70 100 jj 91 fl Multi Sensors 7 7 Nr ID Timestamp Temp 1 Temp 2 DI 1 DI 2 DO LastArch Strength Quality Battery E 1 5 00012777 07 48 56 23 03 C 22 55 C ON ON ON 25 0903 00 37 100 f 100 cl 2 6 00005477 07 49 04 20 62 C 0 00 C OFF OFF OFF 00 0000 00 82 100 Sof 100 sg 3 5 00012784 07 45 36 320 00 C 320 00 C OFF OFF OFF 00 0000 00 71 85 jj 96 il v 4 r A80 v Figure 10 9 Measured values shown in Receiver LAN web interface Values can be sorted by clicking the column headings Further to measured values additional information on network operation is shown e g signal Strength and Quality The Quality is calculated from the ratio of expected messages with the standard interval of 270 s to the
9. 902 928 MHz lt 1 mW up to 250 m unique 10 digits ID Measuring transmission interval Parameterization Receiver inductive Range Power Supply Lithium Battery adjustable from 15 to 3600 s default 270 s ISM 13 56 MHz band lt 10 cm 3 6 V 2 4 Ah size AA Dimensions amp Environmental Conditions Weight Dimensions Housing material Gesytec z 100 g 77x 110 x 18 5 mm ABS 20 glass fiber reinforced 57 108 GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 yi G e ca gel Device Descriptions color Flammability Temperature operating storage Protection class T H Sensor Logger light gray RAL 7035 UL94 HB self extinguishing 5 50 C 0 30 C IP 61 according to DIN EN 60 529 Certificates EMC emission EN 55022 immunity EN 61000 6 2 Radio ETSI EN 300 220 2 V2 4 1 DIN EN 62479 7 5 Maintenance Instructions 7 5 1 General Inspections Operational state As the GesySense T H Logger may be used out of range of a GesySense receiv er its operational state has to be checked regularly The LED in the lid blinking red indicates normal operation 7 5 2 Calibration A calibration of the measurement sensor of the wireless module is not necessary Gesytec z 58 108 GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 li x Device Descriptions T H Sensor Logger Calitration Certification SHTIx SHT2x I SHTIx Series SENSIRI
10. Address 192 168 100 100 Subnet Mask 2552552551 Gateway 192 168 100 100 Primary DNS Server 0 0 0 0 Secondary DNS Server 0000 7090900 v Figure 10 6 Network Settings of Receiver LAN Gesytech Z ses GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 Device Descriptions Receiver LAN Note Note Note Note 10 4 3 The desired values can now be entered into the fields P Address Subnet Mask Gateway Primary DNS Server and Secondary DNS Server Alternatively you may specify the use of dynamic IP address data via the Enable DHCP checkbox The settings will only be applied after clicking the Save button In order to avoid collisions make sure that the IP Address of the receiver has not already been assigned to another device in your network as this could disturb the communication For static IP settings the fields related to gateway and DNS server may also re main empty They will be required however if external NTP servers shall be used or a remote maintenance is intended Keep in mind that upon modification of the router s IP address the current con nection to the Web Interface will be lost meaning it has to be newly established afterwards If DHCP is used the new IP address of the router has to be identified first We discourage from the use of dynamic IP addresses for the receiver as the con nection to the device will be interrupted for some time upon each change of ad dress Howeve
11. Assembly Plate The position of the wireless module relative to the fixing point can be modified by means of the assembly plate Thus a Thermo Sensor in a chest freezer for in stance can be fixed outside the cooling conducts but still in the relevant measur ing range The bayonet mount is fixed by means of two screws on the as ee ee sembly plate which itself is fixed by means of two screws If necessary the assembly plate can be carefully bent at the punched bars The wireless module is then attached as described above 4 3 5 Notice for Mounting in Chest Freezers Data transmission between the GesySense Configurator and a wireless module is realized via an induction loop whose electromagnetic field can be strongly inter fered by the metal of baskets sometimes present in freezers Hence if the wire less module shall be activated when it is already at the measuring spot it has to be positioned in a way that only one bar of the grill comes across the module The module must not be located within a grill cell The upper picture shows an example of a correct installation while the lower picture shows an inappropriate installation position zih Gesytec GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 zu Device Descriptions Thermo Sensor Logger Correct mounting of a temperature sensor in a freezer The assembly plate is bolted in the plas tic bar at the upper edge of the freezer The met al bar of t
12. Disposal Batteries The wireless module is powered by a battery Should the device become unsuita ble for use it must be disposed of professionally such as at recycling centers that accept electronic scrap Any relevant national laws have to be observed Batteries exchanged during maintenance have to be treated accordingly RAN 41 108 GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 sal Sense Device Descriptions Digital Sensor Logger 5 6 Accessories Spare Parts Batteries Replacement batteries can be purchased from Gesytec under the following order codes P WZ0216 Batteries for wireless modules with box housing Lithium battery 3 6 V 2 4 Ah size AA Gesytec z aa GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 fy Ser Device Descriptions PT1000 Sensor Logger 6 PT1000 Sensor Logger For information on installation and operation of each component read the Instal lation Instruction and the information provided by this Technical Manual 6 1 Safety Instructions and Warning Notices Please observe the notes from chapter 1 2 Safety Instructions and Warning No tices If not for assembly or maintenance purposes expressly specified GesySense devices may only be opened by authorized personnel ESD protective measures must be followed This modules has to be opened to connect the probes and for mounting Installation of GesySense equipment should only be performe
13. However this ex ample will only work with devices in delivery status or after a factory reset 75 2 GesySense Loglt User Manual Gesytec i m GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 ey sl Device Descriptions Receiver LAN Note To perform the following commands administrator rights or a UAC authoriza tion are required For Windows XP 1 Open the Command Prompt under All Programs gt Accessories 2 Enter the command route add 192 168 100 0 mask 255 255 255 0 COM PUTERNAME For Windows 7 and later 1 Open the Command Prompt by right clicking the Start menu with the mouse and select the option Run as Administrator 2 Enter the command ipconfig in order to query the current IPv4 address of your computer 3 Enter the command route add 192 168 100 100 mask 255 255 255 255 xxx xxx xxx xxx Where XXX XKX XXX XXX corresponds to the current IPv4 address of your computer 10 Now enter the IP address 192 168 100 100 in the address bar of your web browsers in order to access the Web Interface for configuration of the router 8 You can use the command described for windows 7 as well But the COMPUTERNAME part will not work with 7 9 Alternatively you can click the Windows Start button type cmd into the search area and hit the shift ctrl enter keys 10 route add 192 168 100 0 mask 255 255 255 0 xxx xxx xxx xxx can be used as well Gesytec z m
14. Probes Two PT1000 probes can be fixed to the connecting terminal O in Figure 8 2 spring clip 0 2 1 5 mm designated ST4 on the board Gesytec z sa GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 va G ET sel Device Descriptions 8 3 2 2 Note Sensor Actuator Module SAM 2PT 2D 1R Channel 1 1 2 GND Channel 2 3 4 GND The names Channel 1 and Channel 2 refer to the presentation of measured values in the GesySense system When connecting the modules planned meas urement locations have to be observed accordingly A polarity is not to be considered Connections for Power Supply Digital Input Relay Contact A connecting terminal in Figure 8 2 spring clip 0 1 3 0 mm designated ST2 on the board serves to connect external power supply digital input and relay contact The use of a 4 wire cable is recommended e g round cable LFLEX CLASSIC 110 BLACK 4x mm The 4 contacts are assigned as follows Pin 1 24 V power supply Pin 2 24 V common ground Pin 3 digital input contact 24 V Pin 4 relay contact 24 V Bir A pins 1 2 24 V supply 21 3 B pins 2 3 digital 24 V input 41 C pins 1 4 24 V relay contact Figure 8 3 SAN connections for external supply digital input relay contact External power supply of 24 V AC DC has to be connected to pins 1 and 2 The 24 V digital input has to be connected to pins 2 and 3
15. Systems Technical Specifications have to be observed Connection of PT1000 Probe The PT1000 probe is placed on the board inside the device on a 4 pin connecting terminal Gesytec z T GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 Attention 6 3 2 Note yi gel Device Descriptions PT1000 Sensor Logger O C O II ooo UU 1 2 3 4 O O AA Figure 6 2 Connecting terminal on the board of the PT1000 Module Connect the PT1000 probe to terminals 1 and 2 The polarity is not to be consid ered The connecting line is lead in through a M16 cable fitting range 2 7 mm Having connected the lines the cable fitting must be screwed tight in order to guarantee sealing and strain relief of the lines Wall Mounting For mounting of the device and connections the cover has to be removed 94 se l or Figure 6 3 Housing dimensions PT1000 Sensor Logger Mount the device using suitable screws lt 4 8 mm Take care of the orientation as the closure head of logger modules only fits with the LED in one position Lead the connecting cable through the PG gland and connect it according to the specification given under 6 3 1 1 Connection of PT1000 Tighten the PG gland to close the opening around the cable Put the c
16. Systems 3 2 3 3 3 3 1 Sequence of installation steps A Configure mount optimize B Mount configure optimize Generally both are possible procedures Tools for Commissioning e GesySense Loglt PC software for commissioning and system configuration e GesySense Configurator wireless adapter to PC e PC Laptop with EIA 232 interface to connect to the Receiver or with Ether net to connect to the Receiver LAN Maybe an USB to EIA 232 adapter will be required Installation and Initial Operation Initial situation e Wireless modules are OFF on delivery e Wireless modules with external connections PT1000 probe or digital in puts are delivered without these peripherals connected e Receivers do not contain a configuration on delivery The system config uration must be defined first and then uploaded into the receiver e Repeaters are not configured i e they have not got a repeater number which is required for operation Instructions for Installing the Devices Please note for all installation steps the relevant installation instructions or the in formation given in this document Preparing wireless modules If required connect all external leads to the wireless modules This can be done in advance before the actual installation of the equipment Mounting wireless modules Depending on the selected commissioning procedure the wireless modules have to be mounted at the designated position prior to
17. a Figure 10 4 Fixing power supply and data cables For strain relief the cables are attached to the assembly bracket by means of a cable strap Having connected the device to Ethernet and power supply the Receiver LAN is ready for final commissioning Depending on usage however the digital output has to be connected and or the EIA 485 Modbus connection has to be made EIA 485 Modbus Connection If the Receiver LAN shall communicate with a superior system by serial EIA 485 connection instead of Ethernet the Modbus RTU connection must be made according to the information shown on the device Figure 10 2 The following communication parameters can be used EIA485 Data bits 8 Parity none Stop bit 1 Transmission rate 19 200 Table 10 1 Receiver LAN EIA 485 communication settings Gesytec en GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 sel Device Descriptions Receiver LAN 10 3 4 Connecting the Digital Output I The Receiver LAN offers one relay output switch over Its pin assignment is indicated on the housing Figure 10 2 The output has an electric strength of 230 V max and a nominal current of 2 A Use a2 A surge proof fuse C 10 4 Putting the Device into Operation Commissioning of the GesySense Receiver LAN is done via its web interface For this the following settings have to be made e Setthe IP address e Define author
18. ane A vane 44 6 2 1 Requirements to Ambient Conditions cee eeecceeeecceeeeeeeceeeeeceeeeeeeneeeesaes 44 6 2 2 Temperature Measurement with PT1000 0 0c eeeseceeneeceteeeeeeeeeeeneeeesaes 44 6 2 3 Display and Control Facilities ua etceaceeeed 45 AIA IVT E een 45 6 3 1 Requirements to the Mounting Location 45 6 3 2 Wall Mounting ge oes ces bade ces ed natch ee 46 6 3 3 o Notes n OMAN SOME en 47 Technical Speer ine 47 Maintenance Kistruetipns an e kla ea jv 48 Gesytec z m GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 6 6 7 1 7 2 7 3 7 4 7 5 7 6 8 1 8 2 8 3 Contents 65 1 General MIS PSC NOMS ssrin E E Ea 48 6 5 2 Calibration of Temperature Measurement uerseesnsersnnesnnersnnesnennnnennnen een 49 6 5 3 Battery Repl EOM EN cece see 49 6 5 4 Replacing a Wireless Module 51 OS Diesen ee 51 Acessories Spare PANS ten 52 T B Sensor Logger anne 53 Safety Instructions and Warning Notices 2uuusssessnersnnesnnennnnennnernnnennnennnnennnonenn 53 4 1 1 Identfieaten aus a 53 Usage Requirements for Operali n en 54 7 2 1 Requirements to Ambient Conditions nea 54 7 2 2 Measuring Temperatures with a Chip Sensor 2uursnersnnernnennnnenenen en 54 72 3 Display and Control Facilities nun een a eublke 55 MOUDUNE near 55 7 3 1 Requirements to the Mounting Location 55 7 3 2 Straight Mounting of Wireless Module 55 7 3 3 In
19. any time without prior notice Gesytec doesn t take over any responsibilities related to errors or inaccuracies in this documentation and possible result ing outcome In no case Gesytec its representatives and employees are liable for possible failures indirectly caused damages or damages resulting from use that occur due to application or non usability of the software or the accompanying documentation Technical modification in software and devices are reserved GesySense is registered trademark of Gesytec GmbH Other names may be registered trademarks of their respective holders Gesytec z zn GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 1 1 1 2 A Preliminary Notes Intended Use Important Notice The GesySense documentation comprehensively describes the in tended use of the GesySense system and its components Any other use and especially the connection of GesySense components to aPC that is not designated for configuration of the GesySense system accordance with the documentation are prohibited As a wireless system the GesySense system is only of limited suitability for con trol tasks in conjunction with other systems as the quality of radio transmission is underlying system external influences Therefore it cannot be guaranteed that every message from a wireless module will get to the receiver Only taking into account this limitation the detected values can be used for the control
20. as well The device should not be mounted in a corner Mounting Location Please refer also to section 3 Setting up the Systems Note In case of demanding radio technical conditions it is recommended to determine the location of the receiver as well via a field strength measurement after all sen sors have been commissioned Mounting alternatives The receiver is bolted to the assembly bracket with two screws Depending on the alignment on the assembly bracket different boreholes in the sheet and in the housing of the component are used for this purpose Thus if applicable screws in the housing have to be changed over Figure 10 3 Mounting variants for the Receiver LAN The assembly bracket can be installed either horizontally or vertically the required boreholes are already provided It is important that the antenna is perpendicular to the floor Gesytec 7 5 GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 Ges 10 3 3 SEN bi Device Descriptions Receiver LAN The assembly bracket is either bolted to the wall or the ceiling The mains cable is connected to the power supply Furthermore the receiver is connected via Ethernet Figure 10 2 or an EIA 485 cable Figure 10 2 connector pin assignment on the device to a data logger or other superior system A cable strap is attached to the assembly bracket as strain relief for the mains and data cables mm
21. carried out by Gesytec only or by ser vice companies commissioned by Gesytec 1 3 Gesytec Support If there should be any damages or errors on the devices to be reported or you have a genera complaint please use the email address info O gesytec de You can address technical questions to support gesytec de Upon publishing new versions of the configuration software or firmware of de vices we will inform registered users by email In addition all system related documentation is available for download from the Gesytec web site www gesytec com Gesytec z ii GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 m sy Contents Contents 1 Preliminary Notes apa ai a oo a kl A ak aa ah 2 1 1 ended USE Seeon a E E E E A R 3 12 Safety Instructions and Warning Notices u e uuununuunenennen 3 1 3 CFS VEE SUP DOME ee ana ae he 4 Part I System Oyerview ae ee Ren 11 2 The GesySense Systenth sss sescsssssosssesscsseesssvasssesonsssesossesenasssncssssovsssenssseveosssunssseoesssess 12 2 1 The Wireless Syste ae 15 22 In System COM Ac scl c ce tance aa aaa oe aka ananasa 15 2 3 Components and Modes of Operation 0 ecccceesseeeeeeeseeeeeceeeeeceeeeeceneeecneeeeneeeees 16 3 Setting up the Systems esssssssesssesesecesocesooesscoesssecssocssccescocessccesecesocessosesoessseessecee 18 3 1 Preliminary Considerations ua ieh 18 32 IoolstorLommissionne eu 19 3 3 Installation and Initial Op
22. new battery to the board making sure the plug is tight Connection of the battery plug to the board Insert board and battery as shown on the following picture observing the posi tion of the battery cable EET CUN ELIT TE r gt o Fitting position of the battery and cable run Close the housing by putting both housing parts above each other and pressing them together Re install the module at the bayonet mount and tighten the lock ing bolt Inform the system administrator about the battery change stating module ID and date thus he can reset the battery monitoring for the respective module 31 108 GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 gel Device Descriptions Thermo Sensor Logger 4 5 4 Replacing a Wireless Module To exchange a defective wireless module commission the module and install it at the respective spot Inform the system administrator stating the module ID of the old and new wire less module and the date of exchange thus the reguired modifications in the re ceiver and any other connected systems can be made Disposal Batteries The wireless module is powered by a battery Should the device become unsuita ble for use it must be disposed of professionally such as at recycling centers that accept electronic scrap Any relevant national laws have to be observed Batteries exchanged during maintenance have to be treated accordingly Accessories Spare Parts
23. or after activating them Gesytec z rr bi Note Note 3 3 2 3 3 2 1 sel System Overview Setting up the Systems Mounting the receiver Mount the receiver at the designated position Depending on the device type an Ethernet connection or an EIA 485 connection to a Modbus master has to be available Please be aware that during commissioning or maintenance a serial EIA 232 connection between the receiver and a PC may be required to upload the system configuration into the receiver and to optimize the system using the GesySense PC software Mounting repeaters If planned for the system mount the repeater s at the designated position s In order to optimize system performance the positions of repeaters may have to be modified Therefore it is recommended to start with a provisional positioning of the repeaters which can easily be changed Attention Pay attention to the necessary distance to walls and ceiling which is described in the installation instructions It is essential for re ceiving the radio signals Putting Wireless Modules and System into Operation Commissioning the wireless modules and the systems is usually done using PC software such as GesySense Loglt There is a separate manual 2 describing the use of this program This document will focus on principal procedures in stand ard commissioning scenarios During commissioning the GesySense Configuration links the PC with configu ration program to
24. the cables are attached to the assembly bracket by means of a cable strap If the location for a repeater is only determined after the installation of the other system components this including the Repeater number has to be added to the system documentation If a repeater is mounted above a suspended ceiling the location has to be docu mented and if applicable labeled on the ceiling Data connection of Receiver System internal communication is wireless Only the Receiver has an external data connection by its 9 pin D type socket This is described in section 9 2 3 Connector Pin Assignment Notes on Commissioning The Repeater Receiver becomes operative as soon as connected to mains supply Commissioning of the device setting as a Receiver or assignment of a Repeater number is done in the system using the appropriate software cf section 3 Setting up the Systems Gesytech z T GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 yi G e ca gel Device Descriptions 9 4 Receiver Repeater Technical Specifications Radio Data Transmission Receiver emitter European ISM band P W002xx American ISM band P W012xx Free field range low power radio system 433 MHz 433 05 434 79 MHz lt 10 mW 915 MHz band 902 928 MHz lt 1 mW up to 250 m Emitter identificationunigue 10 digits ID Serial Interface EIA 232 EIA 485 Connector Power Supply Supply voltage P
25. the open device make sure that the electronics are not dam aged ESD precautions must be observed Electrostatic sensitive device Gesytec z sa GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 iy sel Device Descriptions Sensor Actuator Module SAM 2PT 2D 1R 8 3 1 8 3 2 Attention 8 3 2 1 Reguirements to the Mounting Location Operating temperature and humidity stated in section 0 Commissioning of the device is done in the system using the appropriate software cf section 3 Set ting up the Systems Technical Specifications have to be observed The device can be installed as well stationarity as in vehicles Connections All connections are placed on the board inside the device on 2 connecting termi nals 100mA F Figure 8 2 Connections and fuse on electronic board of the SAM module Connecting terminal for 2 PT1000 probe Connecting terminal for power supply digital input switching contact 9 Fuse The connecting lines are lead in through 3 cable fittings from the left range 2 7 mm 2 x MI6 range 2 7 mm for PT1000 probe 1 x M20 5 10 mm for 4 line cable to connecting terminal Having connected the lines the cable fitting must be screwed tight in order to guarantee sealing and strain relief of the lines Connection of PT1000
26. 08 12 2015 gt _ Device Descriptions PT1000 Sensor Logger 1 Loosen the 4 screws red circles by which the board is held in the housing and remove the board k un m eh Teas During the entire assembly process make sure that the transparent film which protects the electronics remains in position Figure 6 4 Logger module open 2 Loosen the connector of the battery on the back of the board For this lift the locking lever of the plug a little 3 Cut the cable ties by which the battery is held and remove the battery and cable ties Batteries must be disposed of properly 4 Insert the new battery and fix it as before with 2 cable ties Make sure that the protective film is placed correctly 5 Insert the supply line of the battery into the connector Checked for tight fastening 6 Insert the board into its original position again see Figure 6 4 and screw it into the hous ing zih Gesytec 4 T GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 ty so Device Descriptions PT1000 Sensor Logger 7 Insert the PT1000 leads on again and tighten the cable gland Check the position and securing of the PT1000 leads 8 Mount the device back in place 9 To complete the work fix the cover no Attention The cover of the logger module must be set up so that the light guide is above the LED red rectangle cf Figure 6 1 6 5 4 Replacing a Wireless Module To e
27. 10 digits ID Measuring transmission interval adjustable from 15 to 3600 s default 270 s Gesytec z T GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 yi G e ca gel Device Descriptions 6 5 6 5 1 Parameterization Receiver inductive Range Power Supply Lithium Battery PT1000 Sensor Logger ISM 13 56 MHz band lt 10 cm 3 6 V 2 4 Ah size AA Dimensions amp Environmental Conditions Weight Dimensions w o gland Housing material color Flammability Temperature operating storage Humidity Protection class EN 60529 Certificates EMC emission immunity Radio 210g 94 x 94 x 57 mm polycarbonate light gray RAL 7035 UL94 HB V2 self extinguishing 20 50 C 4 122 F for accuracy stated 0 30 C 32 86 F DIN 40040 class F 5 93 the board has a protec tive coating housing IP 64 gland IP69K EN 55022 EN 61000 6 2 ETSI EN 300 220 1 V2 4 1 2012 05 DIN EN 62479 Maintenance Instructions General Inspections Operational state As the GesySense PT1000 Logger may be used out of range of a GesySense re ceiver its operational state has to be checked regularly The LED in the lid blink ing red indicates normal operation Connector leads All leads connected to the device must be checked annually by a qualified person in compliance with the electro technical regulations for damage and reliable in stallation Gesytec z 48 108 GesyS
28. 4 Thermo Sensor Logger For information on installation and operation of each component read the Instal lation Instruction and the information provided by this Technical Manual 4 1 Safety Instructions and Warning Notices Please observe the notes from chapter 1 2 Safety Instructions and Warning No tices 4 1 1 Identification The type label on the device provides information on Product line and device name GesySense Thermo Sensor Thermo Logger Order code hardware code P Wnnlnn n TTE XXXn manufacturer In particular the 10 digit module ID T nnn nnn nnn is stated here which uniquely identifies the device in the system The module ID of the Thermo Sensors starts with the type code T 0 the Thermo Logger starts with T 6 Figure 4 1 GesySense Thermo Sensor and Thermo Logger 4 2 Usage Requirements for Operation GesySense is an autonomously functioning system for recording measured val ues For that purpose wireless modules which are fitted with sensing elements Repeaters and one Receiver are installed The system components do not feature direct operator facilities Some however are fitted with acoustic or optical sig nals to indicate operational statuses Manual operation of system components is not intended in normal operation All settings have to be done using the appropriate software or IT equipment This is normally done during commissioning Components may be exchanged by au thorized personnel only fo
29. Batteries Replacement batteries can be purchased from Gesytec under the following order codes P WZ0215 Batteries for wireless modules with flat housing Lithium battery 3 6 V 2 4 Ah size AA Gesytec z ste GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 of sole Device Descriptions Digital Sensor Logger 5 Digital Sensor Logger For information on installation and operation of each component read the Instal lation Instruction and the information provided by this Technical Manual 5 1 Safety Instructions and Warning Notices Please observe the notes from chapter 1 2 Safety Instructions and Warning No tices If not for assembly or maintenance purposes expressly specified GesySense devices may only be opened by authorized personnel ESD protective measures must be followed This module has to be opened to connect the probes and for mounting Installation of GesySense equipment should only be performed by qualified and experienced technical personnel Installation of the devices must be in compli ance with the relevant DIN VDE regulations or the relevant national standards 5 1 1 Identification The type label on the device provides information on Product line and device name GesySense Digital Sensor Digital Logger Order code hardware code P WOn1n2 n TTE XXXn manufacturer In particular the 10 digit module ID T nnn nnn nnn is stated here which uniquely identifies the device in the sys
30. For selection of the mounting location please refer also to the possibilities de scribed in section 9 2 4 Relocation of the Antenna Mounting the Device Repeater and Receiver are identical in construction and are installed in the same way using an assembly bracket The antenna must be perpendicular to the floor The supplied assembly bracket can be aligned horizontally or vertically Howev er it is important that the Repeater Receiver is bolted with the assembly bracket with the antenna perpendicular to the floor Distance to walls Keep a distance of at least 15 cm between antenna and the next wall This is ensured by the assembly bracket in one direction However this distance has to be observed in other directions as well The device should not be mounted in a corner Mounting Location Please refer also to section 3 Setting up the Systems Gesytec z zn GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 The Receiver has to be mounted in a location giving access to superior systems e g a data server The locations for the repeaters have to be determined individually for each site by measurements of radio signal field strength using GesySense Loglt and the GesySense Configurator Repeater can be mounted according to a previous planning However as the best place only becomes evident during system operation flexibility is required here The location for the repeaters should only be determin
31. IA HE Gesytec 4 T GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 se Device Descriptions 8 1 2 8 2 8 2 1 Safety Features The device has a fuse 100 mA F in the connection of the external power sup ply cf Figure 8 2 Usage Requirements for Operation The GesySense Sensor Actuator Module SAM 2PT 2D 1R reads records and radio transmits the temperatures measured by PT1000 probes and values of 2 digital inputs and switches an external contact It gets the parameterization nec essary for this by its integrated wireless receiver using the standard operating frequency In parallel to transmitting them the module stores all measured values in its local memory Depending on operation mode power is supplied by the built in battery or externally Connecting an external supply will interrupt the battery supply As to commissioning activating setting parameters measurements and the transmission of values and parameterization the device operates as described for the system in chapter 2 for wireless sensors and loggers The following functions are implemented The module detects and sends in a specified time interval the temperature deter mined in the 2 wire method by the connected PT1000 probes and the value of both digital inputs One of these inputs is used to monitor external power supply The second can be used to assess a 24 V signal The time stamped measure ments are registered at the receive
32. M 2PT 2D 1R modules are factory set for use with PT1000 sensors ac cording to DIN B in the following range 30 40 C 22 104 F accuracy lt 1 C 1 8 F 40 70 C 40 158 F accuracy lt 2 C 3 6 F The probes listed under parts are compliant with these requirements Technically the device offers a measuring range from 99 to 319 C If meas urements are necessary in a range outside of the standard range stated above basic settings of the device must be changed This can only be done by Gesytec Display and Control Facilities A red flashing LED on the board or in the housing cover of modules with not transparent cover indicates that the wireless module is running Mounting Depending on the usage the PT1000 probe external power supply digital input and a connection to the relay have to be made prior to initial operation This can be done in advance in a separate step or in conjunction with the wall mounting on site Information on approved accessories is in section 0 The wireless module is powered by a battery Should the device become unsuitable for use it must be disposed of professionally such as at recycling centers that accept electronic scrap Any relevant national laws have to be observed Batteries exchanged during maintenance have to be treated accordingly Accessories Spare Parts To fasten the unit and connect the leads the housing cover must be removed When working on
33. ON m LOMPAT Calibration Certification Product SHT1x SHT2x SHTTx Series Description Digital Humidity and Temperature Sensors The above mentioned products are calibrated to meet the specifications according to the corresponding Sensinon data sheet Each device is individually tested alter its calibration Sensirion uses transter standards for the calibration These transfer standards are themselves subject to a scheduled calibraton procedure The calibration of the reference itself used for the calibration of the transfer standards is performed by an ISONEC 17025 accredited laboratory The accreditation body is full member of the International Laboratory Accreditation Cooperation www isc org Calibration certificates issued by facilities accredited by a signatory to the ILAC Mutual Recognition Arrangement MRA are accepted by all signatories to the ILAC MRA This provides traceability of measurement to recognized national standards and to units of measure merit realized at the National Physical Laboratory NPL or other recognized national standards labora tories like Physikalisch Technische Bundesanstalt PTB or National institute of Standards and Tech nology NIST Staefa August 2010 d G S Ark Dr Felix Mayer Andreas Kaatz Co CEO Sensinon AG Quality Manager Sensinon AG Copyright Semsirion AG Switvertind wi 75 3 Battery Replacement The device is powered by a Lithium battery The battery status
34. Se sor and LOr SET sic cc essai eect a aea kle EiS 53 SAM SPI RADAN see 62 Connections and fuse on electronic board of the SAM module 65 SAN connections for external supply digital input relay contact 66 Housing dimensions SAM 2PT 2D 1R 000 eee eeseceseeeseeeeececeeceseeesnereneeenaeenes 67 GesySense Repeater Receiver a een 74 Mounting variants for the repeater receiver uennerseesnsennnnennersnneennennnnen nennen 78 Fixing power supply and data only Receiver cables 29 GesySense Receiver LAN reinen ee 83 Connections LEDs and buttons of Receiver LAN ceee 85 Mounting variants for the Receiver LAN 87 Fixing power supply and data cables uuursurs0esnneennnennnensnnesnnennnnen nennen 88 The Web Interface of the Receiver LAN u uuuruutanna e 91 Network Settings of Receiver AN 91 Change Rob of Receiver LAN nenne ee 92 104 108 GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 ny gel Appendix Appendix Figure 10 8 Figure 10 9 Figure 11 1 Figure 11 2 Figure 11 3 Figure 11 4 12 3 Time settings of RECELVETALA Nos ae raja ea bljena 93 Measured values shown in Receiver LAN web interface 94 GesySense COD iPUrA LOT en een 98 GesySense Configurator radio adapter between PC and wireless modules 99 Operating elements of the GesySense Configurator
35. The switching contact open contact has to be connected to pins 1 and 4 Gesytec f z ie GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 8 3 3 Attention 8 3 4 8 4 yi gel Device Descriptions Sensor Actuator Module SAM 2PT 2D 1R Wall Mounting For mounting of the device and connections the cover has to be removed 130 ke 115 1 79 94 Figure 8 4 Housing dimensions SAM 2PT 2D 1R Mount the device using suitable screws lt 4 8 mm Lead the connecting cable through the PG gland and connect it according to the specification given under 8 3 2 Connections Tighten the PG gland to close the opening around the cable All supply lines should be routed so that it is not exposed to the risk of accidental damage When mounted in vehicles damaged by rubbing and chafing has to be prevented Put the closure head on the housing and fix it Notes on Commissioning Commissioning of the device is done in the system using the appropriate soft ware cf section 3 Setting up the Systems Technical Specifications PT1000 Inputs Measuring range of device 99 319 C 146 606 F Measuring method 2 wire measurement Applicable range Accuracy for DIN B probes 30 40 C 22 104 F lt 1 C 1 8 F 40 70 C 40 158 F lt 2 C 3 6 F Resolution 0 04 C 0 72 F Connector screwing terminal 0 2 1 5 mm Ges
36. UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 yi G e ca gel Device Descriptions 8 5 8 5 1 Sensor Actuator Module SAM 2PT 2D 1R Housing material polycarbonate case fiber glass reinforced color bottom light gray RAL 7035 cover transparent Flammability UL94 HB V2 self extinguishing Temperature operating 30 65 C 22 149 F storage 0 30 C 32 86 F Humidity DIN 40040 class F 5 93 the board has a protec tive coating Protection class according to DIN EN 60 529 housing IP64 cable glands IP69K Certificates EMC emission EN 55022 immunity EN 61000 6 2 Radio ETSIEN 300 220 1 V2 4 1 2012 05 DIN EN 62479 EC 37 2005 DIN EN 12830 class 1 40 C to 30 C class 2 30 C to 65 C environmental conditions B application area S T Maintenance Instructions General Inspections Operational state As the device may be used out of range of a GesySense receiver temperature re coding in vehicles its operational state has to be checked its operating status must be checked before going on a tour The LED on the board or in the lid blinking red indicates normal operation Connector leads All leads connected to the device must be checked annually by a qualified person in compliance with the electro technical regulations for damage and reliable in stallation Gesytec z m GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 yi G e da sel Device Descripti
37. W002xx P W012xx Power Input Connector Features Real time clock optional Monitoring LEDs TxD RxD GND CTS RTS RxTx GND RxTx 5V 9 pin D type socket 230 V 50 Hz 115 V 60 Hz 5 W internal fixed cable length 1 5 m battery buffered watchdog timer 4 Power Status Radio Comm Dimensions amp Environmental Conditions Weight Dimensions w o antenna with antenna Housing material Flammability Temperature operating storage Humidity Protection class Mounting Fitting position Gesytec z 304 g incl mains cable 40 x 65 x 120 mm 40 x 65 x 285 mm Polystyrene UL94 HB self extinguishing 20 55 C 4 131 F 5 35 C 23 95 F DIN 40040 class F 5 93 no condensation IP 40 according to DIN EN 60 529 wall mounting with assembly bracket vertical 80 108 GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 9 5 9 5 1 9 5 2 sel Device Descriptions Receiver Repeater Assembly bracket weight 145g dimensions 40x 65 x 160 mm Certificates EMC emission EN 55022 residential area B immunity EN 61000 6 2 Radio ETSI EN 300 220 1 V2 3 1 2009 12 DIN EN 50371 Maintenance Instructions Periodic preventive maintenance is not required for the Repeater Receiver A failure or the improper operation of a Repeater Receiver is detected via the monitoring data on the data server or superior system e g a repeater doesn t de tect any mo
38. acement calibration LED maintenance T H Sensor battery replacement calibration maintenance TTA TTE TTH TTP TTR type code unique ID update Configurator firmware receiver Receiver LAN repeater Web Interface Appendix 30 30 28 25 53 54 59 58 55 58 53 54 59 58 58 106 106 106 106 106 106 16 105 102 22 22 96 22 89 91 108 108
39. ation system installation sensors IP address dynamic ISM band LED Configurator Digital Logger PT1000 Logger Receiver LAN Receiver Repeater SAM T H Logger locking bolt logger module Loglt LPR Modbus Modbus EIA 485 Modbus master Modbus RTU Modbus TCP module ID MX operating frequency parameterization frequency password PoE PT1000 probe PT1000 Logger battery replacement maintenance PT1000 Sensor battery replacement maintenance Receiver Appendix 22 92 27 19 26 55 27 56 91 92 15 105 99 25 45 85 75 64 55 27 56 16 105 105 22 105 88 20 12 16 22 84 22 84 16 105 105 15 106 15 99 106 91 92 84 106 52 72 44 49 48 44 49 48 16 75 107 108 GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 se Appendix i connector 76 device data 75 LED 75 Receiver Repeater 74 Repeater 16 75 106 connector 76 device data 75 LED 75 replacement 81 SAM 62 106 battery replacement 70 fuse 63 maintenance 69 sensor replacement 32 41 51 61 72 sensor module 16 Sensor Actuator Module 16 62 105 Status Sensor 33 34 subnet mask 92 support 4 system configuration 12 Thermo Logger 24 25 battery replacement 30 calibration 30 maintenance 30 technical specifications 29 Thermo Sensor 24 25 battery replacement 30 Gesytec z calibration maintenance technical specifications temperature measurement T H Logger battery repl
40. ation of a wireless module An error has occurred If in GesySense Loglt Alarm Broadcasting is turned on and com bined with an acoustic signal a limit value has been exceeded Nearfield Communication with Wireless modules For data transfer to a module the induction loop of the Configurator has to be placed closely lt 5 cm above that of the module For modules with flat housing e g the Thermo Sensor it should be like shown in the picture below For mod ules with box housing the position should be a central one Figure 11 4 Nearfield communication of the Configurator The gray circle shown on the Configurator is above the sensitive area of the module red square in the drawing Push Button For easy commissioning of the wireless modules the Configurator is provided with a Go button on the housing As soon as the data point to be assigned or the wireless module to be configured has been select in the configuration soft ware the Configurator is armed and pressing the pushbutton launches the ac N vaVava Gesytec m GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 Note Attention iy sel Device Descriptions Configurator tual configuration process activating the component and assigning it to its partic ular data point Installation and Commissioning The GesySense Configurator comes with antenna and USB cable The antenna by which the device rece
41. ator 9 Receiver Repeater For information on installation and operation of each component read the Instal lation Instruction and the information provided by this Technical Manual 9 1 Safety Instructions and Warning Notices Please observe the notes from chapter 1 2 Safety Instructions and Warning No tices If not for assembly or maintenance purposes expressly specified GesySense devices may only be opened by authorized personnel ESD protective measures must be followed Installation of GesySense equipment should only be performed by qualified and experienced technical personnel Installation of the devices must be in compli ance with the relevant DIN VDE regulations or the relevant national standards 9 1 1 Identification The type label on the device provides information on Product line and device name GesySense Receiver Repeater Order code hardware code P W0x211 n TIRn XXXn electrical properties manufacturer In particular the 10 digit module ID T nnn nnn nnn is stated here which uniquely identifies the device in the system The module ID of the Receiv er Repeater starts with the type code T 8 Figure 9 1 GesySense Repeater Receiver zih Gesytec m GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 sel Device Descriptions Receiver Repeater 9 2 9 2 1 9 2 2 Power 0 stanu Non Comm oe Usage Requirements for Operation GesySense repeaters and receiv
42. ch z sa GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 gel Device Descriptions T H Sensor Logger 7 2 7 2 1 7 2 2 Usage Reguirements for Operation GesySense is an autonomously functioning system for recording measured val ues For that purpose wireless modules which are fitted with sensing elements Repeaters and one Receiver are installed The system components do not feature direct operator facilities Some however are fitted with acoustic or optical sig nals to indicate operational statuses Manual operation of system components is not intended in normal operation All settings have to be done using the appropriate software or IT eguipment This is normally done during commissioning Components may be exchanged by au thorized personnel only for maintenance purposes The GesySense T H Sensor measures the environmental temperature and the humidity at the place of installation and radio transmits the values directly or via a repeater to the receiver The T H Logger operates accordingly however it provides internal memory into which data is stored in parallel to the transmis sion The device is battery powered The T H Senor Logger module is suited for condensing humidity As to commissioning activating setting parameters measurements and the transmission of values and parameterization the device operates as described for the system in chapter 2 for wireless sensors and loggers The following
43. cy lt 2 C 3 6 F The probes listed under Parts are compliant with these requirements Gesytec f 2 ij GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 Note 6 2 3 6 3 Caution A 6 3 1 6 3 1 1 gel Device Descriptions PT1000 Sensor Logger Technically the device offers a measuring range from 99 to 319 C If meas urements are necessary in a range outside of the standard range stated above basic settings of the device must be changed This can only be done by Gesytec Display and Control Facilities A red flashing LED in the housing cover of the Logger module indicates that the wireless module is running The sensor module does not provide any LED Mounting For both device variants the PT1000 probe has to be connected to the device pri or to initial operation This can be done in advance in a separate step or in con junetion with the wall mounting on site Information on approved accessories is in section 6 6 Accessories Spare Parts To fasten the unit and connect the leads the housing cover must be removed When working on the open device make sure that the electronics are not dam aged ESD precautions must be observed Electrostatic sensitive device Requirements to the Mounting Location Operating temperature and humidity stated in section 0 Commissioning of the device is done in the system using the appropriate software cf section 3 Set ting up the
44. d by qualified and experienced technical personnel Installation of the devices must be in compli ance with the relevant DIN VDE regulations or the relevant national standards 6 1 1 Identification The type label on the device provides information on Product line and device name GesySense PT1000 Sensor PT1000 Logger Order code hardware code P WOn1n4 n TTE ACAn n TTE ACBn n manufacturer In particular the 10 digit module ID T nnn nnn nnn is stated here which uniquely identifies the device in the system The module ID of the PT1000 Sen sor starts with the type code T 6 the Logger starts with T 6 Figure 6 1 PT1000 Sensor and Logger Gesytech Z i GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 6 2 6 2 1 6 2 2 gel Device Descriptions PT1000 Sensor Logger Usage Reguirements for Operation GesySense is an autonomously functioning system for recording measured val ues For that purpose wireless modules which are fitted with sensing elements Repeaters and one Receiver are installed The system components do not feature direct operator facilities Some however are fitted with acoustic or optical sig nals to indicate operational statuses Manual operation of system components is not intended in normal operation All settings have to be done using the appropriate software or IT eguipment This is normally done during commissioning Components may be exchanged by au thorized personn
45. d into the receiver of that site before the system can start operation Loglt stores all data of a project in a Microsoft Access data base 3 3 2 3 Examples for Different Commissioning Approaches Systems having a comparable structure for several sites You should start with a general configuration comprising all types of modules which may be used in any site of the project with their maximum number From this the real site configurations are derived with the module types really installed in the real numbers In this approach the wireless modules should be given func tion related names with a running number This requires a thorough planning which must include any superior system which will have to work with the data During the commissioning itself the wireless modules are activated one after the other and their ID is assigned to the site configuration During this process the unique assignment between module and measuring spot must be observed To follow a clear line you can either activate the modules after they have been mounted or all modules are activated off site and their ID is noted in a floor plan Mounting can take place afterwards according to the plan Individual system structures Having defined a new project with a site in Loglt each wireless module can be activated by placing the Configurator on top entering a name for it in Loglt for which it is sensible to include e g the measuring spot or its function and then to mount the
46. d on type labels TTP Electronics hardware code of the GesySense Configurator used on type labels TTR Electronics hardware code of certain GesySense receivers and re peater used on type labels Type code Part of the 10 digit module ID identifies the device type within the wireless system Wireless module Collective name for sensor and logger modules Cg l Electrostatic sensitive device When working on an open device ESD protection measures must be observed Gesytec f z on GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 by j see Appendix 12 4 Index accessories battery box housing battery flat housing battery SAM detached antenna PT1000 probe assembly plate battery replacement Digital Modul PT1000 SAM Thermo Sensor Logger T H Sensor Logger BFO calibration chip sensor PT1000 Thermo Sensor Logger T H Sensor Logger Configurator connections Digital Module PT1000 SAM counter module Counter Sensor device data data server DHCP Digital Logger battery replacement connections LED maintenance Digital Sensor battery replacement connections maintenance EIA 485 ETSI external systems firmware Gesytec z 42 52 32 61 73 82 97 52 72 27 56 39 49 70 30 59 105 25 49 70 30 58 16 98 36 46 65 33 33 35 105 92 33 34 39 36 29 39 33 34 39 36 39 75 76 84 105 22 22 update gateway inductive transmission initial oper
47. dules any more over a longer period of time In addition problems can be discovered by an improper LED signal see 9 2 4 If problems cannot be explained by modified external conditions power or data cables new effects on radio signal which can be corrected an exchange of the device may become necessary Replacing a Repeater The spare device usually set as receiver repeater number 0 is mounted in place of the defective repeater The new repeater module ID is entered according to the Modbus specification for the GesySense System by the system adminis trator via the data server into the respective Modbus address e g if repeater 2 has been exchanged only the Modbus address 1005 has to be modified and if the module ID exceeds 65536 the Modbus address 1006 has to be modified as well The Receiver then makes sure that this new repeater is assigned the correct re peater number The PC configuration program can as well be used to set the re peater number If the exchange does not resolve the problem the configuration program should be used for an analysis of the complete radio conditions Replacing the Receivers The receiver can be replaced on site the cable to the data server is connected and the receiver is connected to the power supply If the new receiver is not pre configured the appropriate data are read in from the data server during start up or the new receiver has to be configured by the GesySense configurat
48. e_HW Manual EN v1 1 docx v 1 1 08 12 2015 4 6 5 1 5 2 5 3 5 4 5 5 5 6 6 1 6 2 6 3 6 4 6 5 5 Contents Maintenance Instrucions ana 30 4 5 1 General spe 30 4532 SAMIDE onen ee Es 30 4 3 3 Battery Replaeement ueeae a tenia celaiades 30 4 5 4 Replacing a Wireless Module aus a ebole anni 32 433 Disease 32 Acc ss ries Spare PAN ee ee ee 32 Digital Sensor Logger ssessseessocsseocssocessecoooescoosecoscssccosecossesooosssocssocessecossescossesose 33 Safety Instructions and Warning Notices ennnnnnena 33 SAL Mei alone ee 33 Usage Requirements for Operation nenne anni knadaPandn bne 34 5 2 1 Requirements to Ambient Conditions urssersersnnersnnennnersnnennnennnnen nenn 35 5 2 2 Display and Control Facilities aueh a 35 Montin e near 35 5 3 1 Requirements to the Mounting Location uerneersenesnnersnnennnersnnesnnennnn ernennen 35 5 3 2 NA AUD MON ies energie 36 5 3 3 Notes on Commissioning in an weni 37 Technical Sp cifications sn ee 37 Maintenance TISU GIN een 39 5 3 1 KoeneralInsperti ns rennen 39 5 5 2 Battery Replacement ensure ee ek Eians 39 5 5 3 Replacing a Wireless Module ers n 41 3 34 Dips 41 Acc ssories Spare Parts nenne 42 PT1000 Sensor Logger os seccesssnesisess cassesssvesssesscssseenssecnesssvnssssosenseenssvsvevasovessensseosvens 43 Safety Instructions and Warning Notices e nena 43 6 1 1 MOSCA ON ee 43 Usage Requirements for Operation aan
49. ed after all sensors and the receiver have been commissioned Note In case of demanding radio technical conditions it is recommended to determine the location of the receiver as well via a field strength measurement after all sen sors have been commissioned Mounting alternatives The repeater receiver is bolted to the assembly bracket with two screws Depend ing on the alignment on the assembly bracket different boreholes in the sheet and in the housing of the component are used for this purpose Thus if applica ble screws in the housing have to be changed over Figure 9 2 Mounting variants for the repeater receiver The assembly bracket can be installed either horizontally or vertically the required boreholes are already provided It is important that the antenna is perpendicular to the floor The assembly bracket is either bolted to the wall or the ceiling The mains cable is connected to the power supply Furthermore the receiver is connected via an EIA 485 cable to a data logger or other superior system A cable strap is attached Gesytec fi ras GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 sel Device Descriptions Receiver Repeater Note Note 9 3 3 to the assembly bracket as strain relief for the mains cable and for the receiver as well for the data cable Figure 9 3 Fixing power supply and data only Receiver cables For strain relief
50. el only for maintenance purposes The GesySense PT1000 Sensor reads the temperature measured with an external PT1000 probe and radio transmits it directly or via a repeater to the receiver The PT1000 Logger operates accordingly however it provides internal memory into which data is stored in parallel to the transmission The device is battery powered As to commissioning activating setting parameters measurements and the transmission of values and parameterization the device operates as described for the system in chapter 2 for wireless sensors and loggers The following functions are implemented The sensor module detects and sends in a specified time interval the temperature determined in the 2 wire method by a connected PT1000 probe The time stamped measurements are registered at the receiver of the GesySense wireless sensor network The logger module additionally internally records the 15 minute values derived from the measurements Even at a battery failure the values will be preserved Correct operation of the module is indicated by a LED Reguirements to Ambient Conditions Measurement and operating conditions are stated in section Technical Specifi cations Temperature Measurement with PT1000 The PT1000 Sensor Logger modules are factory set for use with PT1000 sen sors according to DIN B in the following range 30 40 C 22 104 F accuracy lt 1 C 1 8 F 40 70 C 40 158 F accura
51. ense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 6 5 2 6 5 3 yi gel Device Descriptions PT1000 Sensor Logger Calibration of Temperature Measurement The measurement accuracy must be checked annually If necessary the device has to be calibrated This procedure is described in the document Calibration of PT1000 Modules 4 Battery Replacement The device is powered by a Lithium battery The battery status is recorded by the GesySense system If reguired the battery or the entire module is to be replaced If not for assembly or maintenance purposes expressly specified GesySense devices may only be opened by authorized personnel ESD protective measures must be followed The device has to be opened for battery replacement ESD precautions have to be observed Electrostatic sensitive device Installation of GesySense eguipment should only be performed by gualified and experienced technical personnel Installation of the devices must be in compli ance with the relevant DIN VDE regulations or the relevant national standards Exchanging the Battery Remove the cover of the device and remove the unit from its mounting location Loosen the connections of the PT1000 probe from the terminal in order to be able to remove the board The cable gland must possibly be opened as well The following steps are now to be performed Gesytec z ii GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1
52. er are identical in construction and also use the same firmware The operation of the device is configured during commissioning Receiver If the device is used as receiver it receives the radio messages from the wireless modules and makes the information available to superior systems or stores it on a memory card Exactly one receiver is required in a GesySense installation Repeaters receive the messages from the wireless modules amplifies and forwards them to the receiver They can be used if the wireless communication between the sensor modules and the receiver is not sufficiently reliable e g because of large dis tances or building conditions such as walls Up to seven repeaters can be used in a GesySense installation The device has a serial connector which can be used either with EIA 232 or with EIA 485 Used as Receiver the EIA 232 connection is used to communicate with the configuration software on a PC A Modbus master will use the EIA 485 con nection to access the data on the Receiver As radio licensing is different around the globe there are different versions of the device available for operation in different geographical regions Region ISM Band Power supply 1 Europe Africa 433 MHz 230 V 50 Hz 2 America 915 MHz 115 V 60 Hz Reguirements to Ambient Conditions Operating temperature and humidity stated in section 9 4 Technical Specifica tions have to be observed For proper operatio
53. eration aa 19 3 3 1 Instructions for Installing the Devices eennenene 19 3 3 2 Putting Wireless Modules and System into Operation 20 3 3 3 Access from External Systemes een 22 3 4 Firmware Update of GesySense Components ucrssseesssseessnsenssnnensnnnensnnnnnnnnnnnnnnn 22 Part II Device Descriplion8 unnunein anne 23 4 Thermo Sensor Logger sssoesssesssesssocesocesooessoeessccssocssoossoossssecssocesocesoosssseesseessoees 24 4 1 Safety Instructions and Warning Notices u uuuessnsessnneessnnnensnnennnnnnnnnnnennnnnnnnnn 24 41 1 Identifications sisisi iiien EA a AEREA EEA 24 4 2 Usage Requirements for Operation una eas eee 24 4 2 1 Requirements to Ambient Conditions nee 23 4 2 2 Measuring Temperatures with a Chip Sensor nne 25 4 2 3 Display and Control Facilities s ciccsciscccdadesiecsastevcassasseadsoansccesnavavadssaneonedaons 25 4 3 MONO seen ee es 26 4 3 1 Requirements to the Mounting Location eennne 26 4 3 2 Operating temperature and humidity stated in section 4 3 6 Notes on COMMISSIONE sie 26 4 3 3 Straight Mounting of Wireless Module 26 4 3 4 Installation Using an Assembly Plate 21 4 3 5 Notice for Mounting in Chest Freezers ucsssssssssenssnnenssnnennnnnnnnnnnnnnn 27 4 3 6 Notes on Commissipnine anne Bee aadeneunbats 28 44 Technical jo pe i MO ANIONS seele 28 Gesytec z T GesySense UserDoc GesySens
54. es as described for the system in chapter 2 for wireless sensors and loggers The following functions are implemented Status Capturing The wireless module captures the status of 2 input channels passive switching contacts at a fixed interval To avoid that oscillating contacts generate false alarms there must be a minimum period of time for a status message to be con sidered as valid Channel 1 is connected to pins 1 and 2 channel 2 to pins 3 and 4 Internally both are using a common GND In the data messages the input status is represented by a number as follows Channel 1 Channel 2 Value OFF 0 OFF 0 0 ON 1 OFF 0 1 OFF 0 ON 1 2 ON 1 ON 1 3 a VAVA Gesytec 4 sie GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 5 2 1 5 2 2 5 3 Caution amp 5 3 1 gel Device Descriptions Digital Sensor Logger Counter Sensor The GesySense Counter Sensor meters pulses with a freguency of up to 20 Hz at its two digital inputs and saves them locally The counter resolution is 32 bit In the set transmission interval set the counter reading of the elapsed interval is transmitted Channel 1 is connected to pins 1 2 channel 2 to pins 3 4 Logger module The logger module operates accordingly but additionally internally records the 15 minute values derived from the measurements Even at a battery failure the values will be preserved Correct operation of the mod
55. es including special modules for temperature or humidity measurement Logger module Measurement and radio module like the sensor modules but with local data storage The collected data can be read with the suitable GesySense software Sensor Actuator Module Sensor modules with receiver and integrated switching function which execute switching operations based on measured values and parameters receiver via radio Configurator USB adapter connecting a PC to the wireless system used during installation and putting to operation of a GesySense system N Gesytec 4 m GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 sy She System Overview The GesySense System GesySense Loglt Commissioning software for Windows PC used for put ting into operation wireless modules and for definition of a com plete system including configuration of receiver and repeaters Gesytech z mm GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 by System Overview Setting up the Systems 3 Setting up the Systems The GesySense system can be used in versatile combinations different applica tion areas and system sizes This manual may therefore only give a basic intro duction to the establishment of such systems 3 1 Preliminary Considerations System size From a 3 sensor system in a small retail shop over 20 sensor systems with sever al repeaters in a large warehouse to 2 x 70 sensor systems of a Hypermark
56. escriptions Configurator Configurator For information on installation and operation of each component read the Instal lation Instruction and the information provided by this Technical Manual Safety Instructions and Warning Notices Please observe the notes from chapter 1 2 Safety Instructions and Warning No tices Identification The type label on the device provides information on Product line and device name Order code serial number hardware code TIP XXXn manufacturer This device has not got the 10 digit module ID like the other GesySense wireless devices as it is not participating in the active wireless system but an adapter to communication from the PC based the configuration program for commissioning and parameterization Figure 11 1 GesySense Configurator Usage Requirements for Operation Connected to the USB port of a PC the GesySense Configurator is the bridge from the configuration program running on the PC to the wireless system It communicates with the wireless system on the operating frequency and transmits Gesytech z m GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 by parameterization data to wireless modules at the parameterization frequency 13 56 MHz Figure 11 2 GesySense Configurator radio adapter between PC and wireless modules 11 2 1 Requirements to Ambient Conditions Operating temperature and humidity stated in section 11 4 Technical Specifica tio
57. esnnernnnennner nennen 70 8 5 3 Battery Replacement een 70 8 5 4 Replacing a Wireless Module 12 2 9 2 Diposslnu ee 72 A cessories Spare Palin anne see 72 Receiver Repeater nun 74 Safety Instructions and Warning Notices 2u 222002240r20r nase nnnnennnennnnennnennnnnnnnen nn 74 91 1 Identifieation nase ee bed mn be a kenikeke 74 Usage Requirements for Operation aaa aaa 75 9 2 1 Requirements to Ambient Conditions uursssessnseessnnensnnnennnnnennnnnnnnnn 75 22 2 LED Signals une 75 923 Connector Pin Assignment nis 76 9 2 4 Relocation of the Antenna ee 77 Mounting of Receiver and Repeater nenn 77 9 3 1 Requirements to the Mounting Location 222u0222susssnnessnnnennnnnnnnnnennenn 77 932 Mounting the Devise ansehe in 11 933 Notes OD Commissioning an 79 Technical Specifications ae ee a m a ono 80 Maintenance Iistructions ans 81 9 5 1 Replacing a Repeater uns nei an sn ni 81 95 2 Replacinoihe RECEIVES een 81 23 3 Firmwares Update een 82 PICS SS OEMS nee ee ee 82 BRGGERVER LAN uunnani one secasacndsetessnsvecases dice satadssuavien No Ne kia 83 Safety Instructions and Warning Notices ceeeeceessecseeceeeeeeeeeceeceaeeneeeesneeenaeens 83 10 1 1 Identification 83 Usage Requirements for Operalien nenne ea ea 84 10 2 1 Requirements to Ambient Conditions ursuersuesnneennnesnnersnnennnennnn ernennen 84 10 2 2 Display and Control Facilities 22202220022404 20 nnnennnnennnensnnnnne
58. et the system size is important in the process of putting the system into operation Mixing modules Wireless modules measuring different physical values can be treated similarly during commissioning To be prepared it is recommended to define suitable nam ing conventions and groups Measuring spots places for receiver and repeaters Prior to fixing wireless modules to refrigeration devices make sure to know where they can be screwed on without causing damage And furthermore consid er where to place them in order to get the desired information There even may be legal requirements to be observed Receiver and repeaters require uninterrupted mains supply Planning their posi tions requirement of radio propagation have to be considered The Receiver has to be placed that e the wireless modules are best received and e aconnection to the superior system is provided Depending on the device this would be either EIA 485 or Ethernet Make sure that the environmental conditions are suitable for the devices Radio paths The local situation has a substantial effect on radio coverage and quality An on site inspection in advance will help to determine number and places for receiver and repeaters The configuration software will help with additional information in optimizing positons during system commissioning Gesytec f 2 rne GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 System Overview Setting up the
59. eterization of certain suitable modules for firmware updates and for time synchronization there is also data traffic using the operation frequency in the opposite direction Each GesySense wireless device has got a unique unalterable 10 digit module ID which is affixed to the device T nnn nnn nnn This ID is contained in every message as well as a running sequence number Further to this the measured value and other data with information on the system status each message has a checksum to secure transmittance Messages are sent by the wireless modules on a preset radio channel with an ap proximately 4 ms long pulse in in a definable time interval default 270 s The exact transmission time results from a random process in order to avoid colli sions with messages from other modules A message is either directly received by the system receiver or by any repeater in the radio path Transmission to the receiver can run across several repeaters The maximum number of repeaters in the system is 7 2 3 Components and Modes of Operation The GesySense System comprises the following functional components Receiver Central radio receiver of the System Repeater Signal amplifier in the radio path to forward the messages sent by sensor and logger modules Sensor module Measurement and radio module no data is stored in the mod ule and generally no data can be received on the operating fre quency There are modules for digital and analog valu
60. evices It de scribes in detail how data storage is organized on the receiver Furthermore de tails on representation of measured values are contained Depending on the receiver type connection is made by serial EIA 485 with Mod bus RTU or via Ethernet running Modbus TCP 3 4 Firmware Update of GesySense Components Firmware update files for GesySense Configurator or receivers and repeaters and other devices are made available at need Installation of an update for the Configurator or the receiver can be done with the configuration program from a PC connected to these devices Details on the pro cedure are provided in the manual to the configuration program The receiver firmware can also be updated from the Modbus data server if that has the necessary functions for file transfer implemented If GesySense repeaters are part of the system the update transmitted to the re ceiver will automatically be propagated to all repeaters The update distribution to the repeaters can be triggered by a special command to the receiver The GesySense Modbus specification 1 describes the firmware update possibil ities via radio 6 cf protocol specification u Modbus Communication Gesytec GE za GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 j G FE gel Device Descriptions Part Il Device Descriptions Gesytec z 23 108 GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015
61. flickering indicates radio data transfer Communication yellow flickering indicates data transfer green flickering indicates that the data connection is active but no data are exchanged Two LEDs at the Ethernet connector Figure 10 2 indicate an existing con nection LINK and the current TRAFFIC Gesytec z m GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 10 2 3 10 2 4 10 2 5 Note 10 3 10 3 1 sel Device Descriptions Receiver LAN MicroSD Card Receptacle and Stop SD Push Button The Micro SD card receptacle takes one microSD card for storing received data The memory card is inserted into the slot at the long side Figure 10 2 The card is FAT32 formatted To prevent that data is written on the SD card while removing it push button in Figure 10 2 Stop SD has to be pressed to stop any writing process Factory Reset Push Button This function is not implemented yet Relocation of the Antenna In order to improve receiving conditions antenna cables of different lengths are available for the Receiver LAN by which the antenna can be mounted in a posi tion offering better conditions cf 10 8 Accessories For example devices can thus be mounted in switching cabinets behind a wall or close to a socket out let with the antenna itself placed at a favorable position Additionally an antenna splitter can be inserted to connect 2 antennas to device e g to cove
62. functions are implemented e Ina defined interval the sensor module measures temperature and humid ity with an internal chip sensor and transmits them immediately The time stamped values are received by the receiver of the GesySense wireless sensor system e The logger module additionally internally records the 15 minute values derived from the measurements Even at a battery failure the values will be preserved Correct operation of the module is indicated by a LED Reguirements to Ambient Conditions Measurement and operating conditions are stated in section Technical Specifi cations The T H Senor Logger module is suited for condensing humidity Measuring Temperatures with a Chip Sensor The GesySense wireless modules for capturing environmental temperature and humidity use an integrated chip by Sensirion for measurement and calculation Gesytec z sre GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 x Device Descriptions T H Sensor Logger A7 According to manufacturer information a calibration is not required The chip is either operating correctly or it is defective 7 2 3 Display and Control Facilities A red flashing LED in the housing cover of the Logger module indicates that the wireless module is running The sensor module does not provide any LED 7 3 Mounting The installation of these wireless modules is generally realized using an installa tion adapter with bayonet coupl
63. gure 10 1 Figure 10 2 Figure 10 3 Figure 10 4 Figure 10 5 Figure 10 6 Figure 10 7 Gesytec i WD ever pent Appendix Appendix List of Tables Receiver pin assignment D type socket uuesseersenesnnennnnennnersnnennnennnnen nennen 76 Receiver communication settings EIA 232 and EIA 485 76 Receiver LAN EIA 485 communication settings 88 List of Figures Direct transmission to Receiver connected to networked data server 12 Direcktra smission to PU senken 13 Direct transmission to PC and logging in sensor 13 Direct transmission to system Receiver with storage on SD card 14 Direct transmission to networked system Receiver 14 Direct transmission to networked DELTA data server 15 GesySense Thermo Sensor and Thermo Logger u222nner rennen 24 GesySense Digital Sensor and Digital Logger 2202204nne nern 33 Connecting terminal on Digital Module board 36 Housing dimensions Digital Sensor Logger ur22u02220es nennen snnennnnen nennen 37 Logger module open une niisiis siniese i ab bete 40 PT1000 Sens r and MOP EST una 43 Connecting terminal on the board of the PT1000 Module 46 Housing dimensions PT1000 Sensor Logger nnnee 46 Logger mod le Opet seassa a etanola kap ela edn 50 T H
64. he freezer basket is located across the middle of the sensor Wrong mounting Please be aware that the sen sor in this picture is inappropriately positioned as one cell of the freezer basket is located like a frame over the sensor 4 3 6 Notes on Commissioning Commissioning of the device is done in the system using the appropriate soft ware cf section 3 Setting up the Systems Data of the Thermo Sensors with a type code 0 are registered in the Modbus ad dress structure at addresses from 200 onwards Thermo Loggers have the type code 6 Their data can be found form address 3000 onwards cf 1 4 4 Technical Specifications Thermo Sensor P W0x101 n Measuring range 35 70 C 31 F to 158 F Accuracy 0 3 C Resolution 0 1 C Gesytec ae GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 yi G e ca gel Device Descriptions Thermo Sensor Logger Thermo Logger P W0x111 n Interval Capacity Storage Time stamp Operation indicator Radio Data Transmission Emitter European ISM band P W001x1 American ISM band P WO011x1 Free field range Emitter identification settable 1 12 000 min factory setting 15 min gt year at 1 value 15 min non volatile flash memory real time clock 1 LED low power radio system 433 MHz 433 05 434 79 MHz lt 10 mW 915 MHz band 902 928 MHz lt 1 mW up to 250 m unigue 10 digits ID Measuring transmissio
65. ing which is secured against unauthorized re moval with a small locking bolt This ensures secure fastening and easy removal of the module Additionally there is an assembly plate available allowing for a displacement of the actual fixing point For this mounting has to be done in two steps An instal lation instruction is part of the delivery 7 3 1 Requirements to the Mounting Location Operating temperature and humidity stated in section 7 4 Technical Specifica tions have to be observed 1 3 2 Straight Mounting of Wireless Module The bayonet mount is directly bolted to the wall or ceiling A drill jig is available in order to facilitate the alignment of the bayonet mount Straight mounting using 2 screws Gesytec z m GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 sel sense Device Descriptions T H Sensor Logger The wireless module is attached by putting it on the bayonet mount turning it counter clockwise until it snaps on It is locked by tightening the locking bolt Fixierschraube B s 7 3 3 P 7 3 4 Installation Using an Assembly Plate The position of the wireless module relative to the fixing point can be modified by means of the assembly plate Thus a wireless module in a chest freezer for instance can be fixed outside the cooling conducts but still in the relevant meas uring range The bayonet mount is fixed by means of two screws on the as sembly p
66. ion Figure 5 4 Logger module open 2 Loosen the connector of the battery on the back of the board For this lift the locking lever of the plug a little 3 Cut the cable ties by which the battery is held and remove the battery and cable ties Batteries must be disposed of properly 4 Insert the new battery and fix it as before with 2 cable ties Make sure that the protective film is placed correctly 5 Insert the supply line of the battery into the connector Checked for tight fastening 6 Insert the board into its original position again see Figure 5 4 and screw it into the hous ing zih Gesytec m GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 so Device Descriptions Digital Sensor Logger 7 Insert the leads on again and tighten the cable gland Check the position and securing of the leads 8 Mount the device back in place 5 5 3 Gesytec f 9 To complete the work fix the cover Attention The cover of the logger module must be set up so that the light guide is above the LED red rectangle cf Figure 5 1 Replacing a Wireless Module To exchange a defective wireless module commission the module and install it at the respective spot Inform the system administrator stating the module ID of the old and new wire less module and the date of exchange thus the reguired modifications in the re ceiver and any other connected systems can be made
67. ion pro gram Then the receiver returns to normal operation to be verified by means of the LEDs Gesytec z sia GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 geli Device Descriptions Receiver Repeater 9 5 3 Firmware Update The device Firmware can be updated using the GesySense configuration pro gram e g GesySense Loglt 9 6 Accessories Detached Antenna P WZ0202 Antenna cable 1 5 m for GesySense Receiver and Repeater P WZ0203 Antenna cable 5 m for GesySense Receiver and Repeater P WZ0212 Antenna splitter with antenna cable 1 5 m for GesySense Receiv er and Repeater P WZ0213 As P WZ0212 but with 5 m cable Gesytec z sa GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 10 10 1 10 1 1 Ay gel Device Descriptions Receiver LAN Receiver LAN For information on installation and operation of each component read the Instal lation Instruction and the information provided by this Technical Manual Safety Instructions and Warning Notices Please observe the notes from chapter 1 2 Safety Instructions and Warning No tices If not for assembly or maintenance purposes expressly specified GesySense devices may only be opened by authorized personnel ESD protective measures must be followed Installation of GesySense equipment should only be performed by qualified and experienced technical personnel Installation of the devices must be in compli ance with the re
68. ionally such as at recycling centers that accept electronic scrap Any relevant national laws have to be observed Batteries exchanged during maintenance have to be treated accordingly Accessories Spare Parts PT1000 probe PT1000 probes for temperature measurement in the specified standard range are not included in the device s scope of delivery They are available from Gesytec with the following order codes P WZ0311 PT1000 probe 50 105 C cable 2 m black P WZ0312 PT1000 probe 50 105 C cable 5 m black P WZ0316 PT1000 probe 50 105 C cable 2 m grey If other types than those listed above should be reguired we will gladly advise you To use PT1000 probe with a different measurement range requires modifications of the device Please contact us via info Ogesytec de Gesytec f i rans GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 by sel Device Descriptions Sensor Actuator Module SAM 2PT 2D 1R Battery Replacement batteries can be purchased from Gesytec under the following order codes P WZ0217 Batteries for SAM wireless modules Lithium battery 3 6 V 2 4 Ah size AA Connection cable To connect external power supply digital input and relay contact the following 4 wire cable or compatible has to be used OLFLEX CLASSIC 110 BLACK 4x1mm Gesytec z T GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 by E novce Descrpfons Reco heriapo
69. is recorded by the GesySense system If required the battery or the entire module is to be replaced Gesytec fi srno GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 by _ Device Descriptions T H Sensor Logger If not for assembly or maintenance purposes expressly specified GesySense devices may only be opened by authorized personnel ESD protective measures must be followed The device has to be opened for battery replacement ESD precautions have to be observed Ata Electrostatic sensitive device Exchanging the Battery To provide a wireless module with a new battery first remove the module from the bayonet mount by loosening the locking bolt turning the sensor clockwise and pulling it from the bayonet mount Note Write down the ID number of the module it is needed for documentation of the replacement Open the housing by carefully inserting a screwdriver into the gap between top and bottom part and detach the top from the bottom Position of board and battery inside the sensor housing Lift board and battery from the housing and flip it over so you can see the battery socket at the back side of the board Disconnect the plug of the old battery and connect the new battery to the board making sure the plug is tight Connection of the battery plug to the board Insert board and battery as shown on the following picture observing the posi tion of the battery cable zih Gesytec
70. itted in the plug The following communication parameters can be used EIA 232 EIA 485 Data bits 8 8 Parity none none Stop bit 1 1 Transmission rate 38 400 19 200 Table 9 2 Receiver communication settings EIA 232 and EIA 485 Gesytec z T GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 sel Device Descriptions Receiver Repeater 9 2 4 Note 9 3 9 3 1 9 3 2 Attention Attention Relocation of the Antenna In order to improve receiving conditions antenna cables of different lengths are available for the Receiver Repeater by which the antenna can be mounted in a position offering better conditions cf 9 5 3 Accessories For example de vices can thus be mounted in switching cabinets behind a wall or close to a socket outlet with the antenna itself placed at a favorable position Additionally an antenna splitter can be inserted to connect 2 antennas to device e g to cover two rooms The splitter reduces the re receiving quality of each antenna Mounting of Receiver and Repeaters Note the installation instruction accompanying the device Prior to fixing the device the supplied antenna has to be screwed to it Requirements to the Mounting Location Operating temperature and humidity stated in section 9 4 Technical Specifica tions have to be observed A permanently available mains supply 230 V or 120 V is required for the de vice
71. ives messages from wireless modules and repeaters has to be screwed into the screw thread While working close to wireless modules nearfield communication the antenna can be temporarily remove for better handling Prior to connecting the Configurator to the PC the GesySense configuration pro gram must be installed as this includes the necessary device drivers for the Con figurator The Configurator is connected to an USB port of the configuration PC after the GesySense software was installed If the installation assistant for new hardware shows up select the option automatic installation A warning may be shown that the device didn t pass the Windows Logo Test This can be ignored A permanent green light on the Configurator indicates that it is ready for opera tion cf 11 2 2 1 Technical Specifications Radio Data Transmission European ISM band P W00401 433 MHz 433 05 434 79 MHz lt 10 mW American ISM band P W01401 915 MHz band 902 928 MHz lt 1 mW Free field range up to 250 m Emitter identificationunique 10 digits ID Parameterization Receiver inductive ISM 13 56 MHz band Range lt 10 cm Interface USB 2 0 full speed Power supply via USB connection Features LED 1 tricolor communication configuration process Gesytec z ii GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 yi G FE gel Device Descriptions 11 5 1 Push button Acoustic signal Configurat
72. ized users e Check set system clock The necessary steps to put the device into operation are described in this chapter Its configuration with respect to wireless modules and repeaters installed is made by a GesySense configuration program e g GesySense Loglt The necessary steps for this are described in the manual of the respective software The archive of measured values received from the wireless network and stored in the Receiver LAN can be directly accessed via Ethernet using FTP The stand ard access is however via Modbus TCP or the EJA 485 interface with Modbus RTU For detailed information on the Modbus registers please refer to the docu mentation GesySense Modbus Communication 1 10 4 1 Connecting to the Receiver s Web Interface The basic settings for the device itself can be performed through its Web Inter face Furthermore the Web Interface will after configuration according to the layout of the wireless system display current measurement values The Web Interface can be accessed by entering the device s IP address in the web browser of a computer connected to receiver By default the Receiver LAN is delivered with the preset IP address 192 168 100 100 and the subnet mask 255 255 255 0 Is your PC located in a different subnet you can access the receiver under Mi crosoft Windows XP 7 or 8 using the following commands without the need to set a permanent new IP address in the network settings first
73. late which itself is fixed by means of two screws If necessary the assembly plate can be carefully bent at the punched bars The wireless module is then attached as described above Notes on Commissioning Commissioning of the device is done in the system using the appropriate soft ware cf section 3 Setting up the Systems For commissioning and data recording of the T H Sensor Logger the software GesySense Loglt from version 1 0 1 91 can be used The module has a type code 6 In the Modbus address structure the data of this mixed signal module are recorded at addresses from 3000 onwards cf 1 Gesytech z sie GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 yi G e ca gel Device Descriptions 7 4 Temperature Measuring range Accuracy Resolution Humidity Measuring range Accuracy Resolution Logger P W0x218 Interval Capacity Storage Time stamp Operation indicator Radio Data Transmission Emitter European ISM band P W002x8 American ISM band P W012x8 Free field range Emitter identification T H Sensor Logger Technical Specifications 5 50 C 41 F to 122 F 0 2 C typically 0 01 C 10 90 RH 1 8 RH typically 0 04 RH settable 1 12 000 min factory setting 15 min gt year at 1 value 15 min non volatile flash memory real time clock 1 LED low power radio system 433 MHz 433 05 434 79 MHz lt 10 mW 915 MHz band
74. levant DIN VDE regulations or the relevant national standards Identification The type label on the device provides information on Product line and device name GesySense Receiver LAN Order code hardware code P WOn2n4 n TTRn XXXn electrical properties manufacturer In particular the 10 digit module ID T nnn nnn nnn is stated here which uniquely identifies the device in the system The module ID of the Receiver LAN starts with the type code T 8 Figure 10 1 GesySense Receiver LAN Gesytec z are GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 10 2 10 2 1 10 2 2 sel Device Descriptions Receiver ILAN Usage Reguirements for Operation As the receiver of the GesySense wireless system the Receiver LAN gets the messages from the wireless modules and records them on its memory card It makes the data available to superior systems by an Ethernet connection using Modbus TCP or by its serial EIA 485 connector using Modbus RTU The device can be configured through its Ethernet connection A standard web browser can be used to access measured values and configuration parameters The latest values received are presented by the web server of the device The ftp server implemented allows downloading archived measurements The device features a serial EIA 485 connector which as well gives Modbus ac cess to the data collected by the receiver The relay output of the device switch over can be c
75. losure head on the housing and fix it Gesytec f 2 me GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 Attention 6 3 3 6 4 yi gel Device Descriptions PT1000 Sensor Logger The light conductor of Logger modules must be exactly above the LED as it will not be visible otherwise cf Figure 6 1 The supply line to the PT1000 probe should be routed so that it is not exposed to the risk of accidental damage Notes on Commissioning Commissioning of the device is done in the system using the appropriate soft ware cf section 3 Setting up the Systems Technical Specifications PT1000 input Number 1 connection for PT1000 probe Measuring method 2 wire measurement Measuring range device 99 C 319 C 146 606 F Applicable range Accuracy for DIN B probes 30 40 C 22 104 F lt 1 C 1 8 F 40 70 C 40 158 F lt 2 C 3 6 F Resolution 0 04 C 0 72 F Connection screwing terminal 0 13 1 5 mm Logger P W0x114 Interval settable 1 12 000 min factory setting 15 min Capacity gt year at 1 value 15 min Storage non volatile flash memory Time stamp real time clock Operation indicator 1 LED Radio Data Transmission Emitter low power radio system European ISM band P W001x4 433 MHz 433 05 434 79 MHz lt 10 mW American ISM band P W011x4 915 MHz band 902 928 MHz lt 1 mW Free field range up to 250 m Emitter identificationunique
76. module 4 Further to the site configuration these are if recorded by Loglt measured values and all operative information transmitted in the system 5 This will however require going from one module to the next with a laptop and the Configurator to activate the modules by Fr them in a table and while holding the Configurator on top of them Gesytec i m GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 System Overview Setting up the Systems 3 3 2 4 Turn on Repeaters Configure the Receiver and Optimize the System After all modules are activated and assigned to a site the site configuration can be loaded into the receiver Repeaters are put into service by connecting them to mains supply GesySense Loglt can be used to assign a Repeater number to each repeater installed which has to be unique in for one site This is necessary for operation ad can be used for optimization Finally a system check and optimization have to be done The GesySense System provides ample information for its optimization e g with respect to radio transmittance quality or the radio path of a message until it arrives at the Receiver The data traffic of the receiver can be shown and logged as well The Loglt software is making this information available 3 3 3 Access from External Systems The document GesySense Modbus Communication 1 provides essential in formation for the access to the GesySense system from Modbus d
77. n interval Parameterization Receiver inductive Range Power Supply Lithium Battery Battery use adjustable from 15 to 3600 s default 270 s ISM 13 56 MHz band lt 10 cm 3 6 V 2 4 Ah size AA 5 years at a measuring interval of 270 s and operat ing temperature 30 25 C deviant times and temperatures may result in reduced operating peri ods Dimensions amp Environmental Conditions Weight Dimensions Housing material color Flammability Temperature operating storage Humidity Protection class Gesytec z 90 g 77x 110 x 18 5 mm 154 mm with assembly plate ABS 20 glass fiber reinforced light gray RAL 7035 UL94 HB self extinguishing 35 70 C 0 30 C DIN 40040 class F 5 93 the board has a protec tive coating IP 64 according to DIN EN 60 529 29 108 GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 4 5 4 5 1 4 5 2 4 5 3 ANN Note yi gel Device Descriptions Thermo Sensor Logger Certificates EMC emission EN 55022 immunity EN 61000 6 2 Radio ETSI EN 300 220 1 DIN EN 62479 Logger EC 37 2005 DIN EN 12830 S C 1 Maintenance Instructions General Inspections Operational state As the GesySense Thermo Logger may be used out of range of a GesySense re ceiver its operational state has to be checked regularly The LED in the lid blink ing red indicates normal operation Calibration A calibration of the temperature measu
78. n the device reguires a permanent and uninterrupted power supply LED Signals The operating status of the device is indicated by four multi color LEDs e Status green flashing indicates OK e Radio green flickering indicates radio data transfer e Comm yellow flickering indicates data transfer e Power green constant light indicates operational readiness green flickering indicates that the data connection is active but no data are Gesytec z sce GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 9 2 3 sole Device Descriptions Receiver Repeater exchanged This can be caused by e g permuted data cable wires or wrongly set communication parameters Connector Pin Assignment The D type connector pins are used as follows Pin Receiver Repeater D type socket Signals EIA 232 Signals EIA 485 1 In Out RxTx 2 Out TxD 3 In RxD 4 nc Ne 5 GND GND 6 In Out RxTx 7 In CTS 8 Out RTS 9 Out 5V Table 9 1 Receiver pin assignment D type socket The EIA 485 signals are assigned to pins at which a data logger has inputs Thus there won t be any conflicts using a standard 1 to 1 cable If the data logger is also provided with a 9 pin D type connector a standard 1 1 cable modem cable can be used The EIA 485 interface is provided with a short circuit proof and EMC filtered 5V voltage output where optionally a terminator can be f
79. nder the following order codes P WZ0216 Batteries for wireless modules with box housing Lithium battery 3 6 V 2 4 Ah size AA Gesytec z se GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 7 1 le sel Device Descriptions T H Sensor Logger T H Sensor Logger For information on installation and operation of each component read the Instal lation Instruction and the information provided by this Technical Manual Safety Instructions and Warning Notices Please observe the notes from chapter 1 2 Safety Instructions and Warning No tices If not for assembly or maintenance purposes expressly specified GesySense devices may only be opened by authorized personnel ESD protective measures must be followed Installation of GesySense equipment should only be performed by qualified and experienced technical personnel Installation of the devices must be in compli ance with the relevant DIN VDE regulations or the relevant national standards Identification The type label on the device provides information on Product line and device name GesySense T H Sensor T H Logger Order code hardware code P WOn2n8 n TTH ABCn n TTH ABAn n electrical properties manufacturer In particular the 10 digit module ID T nnn nnn nnn is stated here which uniquely identifies the device in the system The module ID of the T H modules starts with the type code T 6 Figure 7 1 T H Sensor and Logger Gesyte
80. ng Temperatures with a Chip Sensor Accuracy of the temperature measurement depends on the long term accuracy of the temperature assessment circuit GesySense wireless sensors for measuring ambient temperatures are using a Texas Instruments chip for measurement and calculations According to the manufacturer s information a recalibration is not reguired The chip is either operating correctly or it is defective The manufacturers states Mean Time Between Failures MTBF values to de scribe the reliability of the chip i e the compliance with the specified accuracy of typically 0 0625 C For the temperature range of intended usage of GesySense Thermo Sensors an MTBF of 2 98x108 is stated In other words the average time between 2 failures of the chip is about 34 000 years Failure in this case means an aberration of maximum 1 C For a 10 year period this corre sponds to a failure probability of 0 3 o Display and Control Facilities A red flashing LED in the housing cover of the Logger module indicates that the wireless module is running Gesytec z zhes GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 yi gel Device Descriptions Thermo Sensor Logger The sensor module does not provide any LED 4 3 Mounting The installation of these wireless modules is generally realized using an installa tion adapter with bayonet coupling which is secured against unauthorized re moval with a small locking bolt This ens
81. ng to close the opening around the cable Put the closure head on the housing and fix it The light conductor of Logger modules must be exactly above the LED as it will not be visible otherwise cf Figure 5 1 The supply line to the digital inputs should be routed so that it is not exposed to the risk of accidental damage Notes on Commissioning Commissioning of the modules is done in the system using the appropriate soft ware cf section 3 Setting up the Systems Technical Specifications Status Module Digital inputs 2 contacts for passive switching contacts Switching voltage 3 3 V Switching current 0 33 mA Max cable length 1 5 m Connection 4 pin screwing terminal 0 13 1 5 mm Counter Module Digital Inputs 2 pulse counters 20 Hz max Resolution 32 Bit Switching voltage 3 3 V Switching current 0 33 mA Max cable length 1 5 m Connection 4 pin screwing terminal 0 13 1 5 mm Logger P W0x122 Interval settable 1 12 000 min factory setting 15 min Capacity gt year at 1 value 15 min Gesytec z se GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 yi G e ca gel Device Descriptions Storage Time stamp Operation indicator Radio Data Transmission Emitter European ISM band P W001x2 American ISM band P WO11x2 Free field range Emitter identification Digital Sensor Logger non volatile flash memory real time clock 1 LED low power radio system 433 MH
82. ngth 1 5 m Power over Ethernet 802 3af PD 2 W typically max 3 W battery buffered watchdog timer Slot for microSD card FAT32 4 Power Alarm Status Radio Communication Factory Reset Stop SD Dimensions amp Environmental Conditions Weight Dimensions w o antenna with antenna Gesytec z 330 g incl cable 50 x 80 x 150 mm 50 x 80 x 315 mm 95 108 GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 yi G e ca gel Device Descriptions Housing material Flammability Temperature operating storage Humidity Protection class Mounting Fitting position Assembly bracket weight dimensions Certificates EMC emission immunity Radio 10 7 Receiver LAN ABS UL94 HB self extinguishing 0 55 C 20 70 C DIN 40040 class F 5 93 no condensation IP 40 according to DIN EN 60 529 wall mounting with assembly bracket vertical 190 g 40 x 72 x 170 mm EN 55022 EN 61000 6 2 ETSI EN 300 220 1 V2 3 1 2009 12 DIN EN 50371 Maintenance Instructions Periodic preventive maintenance is not required for the Receiver LAN A failure or the improper operation of the Receiver is detected via the monitoring data on the connected data server or superior system In addition problems can be discovered by an improper LED signal see 10 2 2 1 If problems cannot be explained by modified external conditions power or data cables new effects on radio signal
83. nnnnnnnnen een 84 10 2 3 MicroSD Card Receptacle and Stop SD Push Button 86 10 2 4 Factory Reset Push Ballon una nebi analnem bora bobi nala 86 10 2 5 Relocation of the Antenna a Nika Pekel ena 86 Gesytec z T GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 10 2 MOUDUNE asus een 86 10 3 1 Requirements to the Mounting Location uersesesnneesnnennnnesnnesnnennnnen nennen 86 10 3 2 Mounting the Devise nase ee 87 10 3 3 EIA 485 Modbus Connections na 88 10 3 4 Connecting the Digital Output nase 89 10 4 Putting the Device into Dperali n n uuenenneneeanaenegaa 89 10 4 1 Connecting to the Receiver s Web Interface 89 10 4 2 Specifying the IP Address 91 10 4 3 Changing the Password Managing Users 2 22222220020er ner snnennnennnnennnen en 92 10 4 4 Adapting the Time Settings ans 93 10 5 Data Presentation in Web Interface 0 eee eeeeeeeeeeecneeceseesseeeeneecaeenseesseeeenees 94 10 6 Technical Specifications u b ie blade bla zanje evalub bikih 95 10 7 Maintenance Instructions ana bek ale aaa kje 96 10 7 1 Firmware Update 2er ee 96 10 8 ACER 97 11 MOMMA 111 2ER area kl a A aka kaka AJ aaa 98 11 1 Safety Instructions and Warning Notices uursuesnnersnnersnnrsnnennnennnnennnen nenn enormen 98 11 1 1 Identification 98 11 2 Usage Requirements for Operation une nnannenn 98 11 2 1 Requirements
84. ns have to be observed 11 2 2 Display and Control Facilities The GesySense Configurator features push button GO a multi color LED and an acoustic signal The dashed circle serves to correctly place the device on top of wireless modules for inductive communication Functionality and meaning of button LED and sound signal are related to the software program used with the Configurator Therefore they may differ from the principal operation de scribed here Please refer to descriptions provided with such programs Figure 11 3 Operating elements of the GesySense Configurator 11 2 2 1 LED and Sound Signals e Green Flashing Power supply is ok but there is no data communication between configuration program on the PC and the Configurator yet e g Gesytec GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 11 2 2 2 11 2 2 3 ty ex Device Descriptions Configurator because it has not yet been started or the COM port has not yet been as signed or because an error has occurred e Green Continuous Light Power supply is ok and the Configurator can communicate with the configuration program e Yellow Flashing accompanied by an acoustic signal The Configurator is ready for data exchange with a wireless module e Yellow Continuous Light accompanied by two acoustic signals The wireless module has been successfully configured and activated e Red Flashing During configuration or activ
85. number of really received over a period of 30 minutes Strength refers to the signal strength meas ured by the first receiving station of the system which may as well be a repeater The Battery value is a calculated on amongst other parameters the start datum of the device and the expected battery life 11 If a wireless module has got no start datum a misleading value will be displayed Gesytec 27 an GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 yi G e ca gel Device Descriptions Receiver LAN 10 6 Technical Specifications Radio Data Transmission Receiver emitter European ISM band P W002x4 American ISM band P W012x4 Free field range low power radio system 433 MHz 433 05 434 79 MHz lt 10 mW 915 MHz band 902 928 MHz lt 1 mW up to 250 m Emitter identificationunique 10 digits ID Interfaces Ethernet Connector LEDs EIA 485 Connector Relay Electric strength Nominal current Connector Power supply P W0x204 mains supply Power input Connection P W0x214 Power input Features Real time clock optional Monitoring Local memory Display amp Operation Status LEDs Push buttons 10 100 baseT RJ45 link traffic RxTx GND RxTx 3 pin plug screw connector 0 14 1 5 mm2 switch over 230 V max 2 A use 2 A surge proof fuse C 3 pin plug screw connector 0 2 2 5 mm2 90 264 V AC 47 63 Hz 3 W internal fixed cable le
86. of other systems Safety Instructions and Warning Notices GesySense is an autonomously functioning system for recording measured val ues For that purpose wireless modules which are fitted with sensing elements Repeaters and one Receiver are installed The system components do not feature direct operator facilities Some however are fitted with acoustic or optical sig nals to indicate operational statuses Manual operation of system components is not intended in normal operation All settings have to be done using the appropriate software or IT equipment This is normally done during commissioning Components may be exchanged by au thorized personnel only for maintenance purposes Trouble free and safe operation of the devices is dependent on proper handling transport and storage Please observe any special instructions Installation of GesySense equipment should only be performed by qualified and experienced technical personnel Installation of the devices must be in compli ance with the relevant DIN VDE regulations or the relevant national standards If not for assembly or maintenance purposes expressly specified GesySense devices may only be opened by authorized personnel ESD protective measures must be followed This is indicated by the following sign Electrostatic sensitive device Gesytec z T GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 by Repair of GesySense equipment must be
87. ons 8 5 2 8 5 3 4 kah Sensor Actuator Module SAM 2PT 2D 1R Mounting place Interval in a vehicle 3 months The interval can be longer if the error rate is lt 2 stationary 1 year Calibration of Temperature Measurement The measurement accuracy must be checked annually If necessary the device has to be calibrated This procedure is described in the document Calibration of PT1000 Modules 4 Battery Replacement The device is powered by a Lithium battery The battery status is recorded by the GesySense system If required the battery or the entire module is to be replaced If not for assembly or maintenance purposes expressly specified GesySense devices may only be opened by authorized personnel ESD protective measures must be followed The device has to be opened for battery replacement ESD precautions have to be observed Electrostatic sensitive device Installation of GesySense equipment should only be performed by qualified and experienced technical personnel Installation of the devices must be in compli ance with the relevant DIN VDE regulations or the relevant national standards Exchanging the Battery Remove the cover of the device Depending on the mounting location it may be better to dismount the unit and put it on a desk Gesytec z T GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 by we Device Descriptions Sensor Actuator Mod
88. ontrolled by direct com mands as well as dependent on evaluated measurements There are device variants for 90 264 V 47 63 Hz mains input or Power over Ethernet PoE power supply Requirements to Ambient Conditions Operating temperature and humidity stated in section 10 6 Technical Specifica tions have to be observed For proper operation the device requires a permanent and uninterrupted power supply Display and Control Facilities The basic settings for the Receiver LAN are made using suitable software via Ethernet The device indicates its status by 4 LEDs and 2 Ethernet LEDs There are 2 push buttons on the device Gesytec z se GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 geli Device Descriptions Receiver LAN a D Q gt 4 GND Data Data 8 2 Stop SD 8 2 8 Suok he 5 E 5 5 A 6 D Figure 10 2 Connections LEDs and buttons of Receiver LAN O Relay output Receptacle for microSD card Stop writing push button for SD card EIA 485 Modbus connector O Ethernet connector with LINK and TRAFFIC LEDs Factory Reset push button 4 status LEDs next to antenna 10 2 2 1 LED Signals There are 4 LEDs Figure 10 2 next to the antenna signaling the following Power Alarm green constant light indicates operational readiness red error Status green flashing indicates OK Radio green
89. or 1 configuration process Dimensions amp Environmental Conditions Weight Dimensions antenna Housing material color Flammability Temperature operating storage Humidity Protection class Certificates EMC emission immunity Radio 135 g 79 x 117 x 24 mm 165 mm ABS TPE light gray RAL 7035 basalt gray RAL 7012 UL94 HB self extinguishing 30 70 C 5 35 C DIN 40040 class F 5 93 the board has a protec tive coating IP 30 according to DIN EN 60 529 EN 55022 living space B EN 61000 6 2 ETSI EN 300 330 1 V1 5 1 ETSI EN 300 220 1 V2 3 1 DIN EN 50371 Maintenance Instructions Periodic preventive maintenance is not required for the GesySense Configurator Firmware Update The device firmware can be updated using the GesySense configuration pro gram e g GesySense Loglt Gesytec z 102 108 x v 1 1 08 12 2015 al EN v1 1 doc gt HW Manu GesySense UserDoc GesySense Ey Appendix Gesytec fi Ae vavava Appendix Configurator 103 108 GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 12 12 1 Table 9 1 Table 9 2 Table 10 1 12 2 Figure 2 1 Figure 2 2 Figure 2 3 Figure 2 4 Figure 2 5 Figure 2 6 Figure 4 1 Figure 5 1 Figure 5 2 Figure 5 3 Figure 5 4 Figure 6 1 Figure 6 2 Figure 6 3 Figure 6 4 Figure 7 1 Figure 8 1 Figure 8 2 Figure 8 3 Figure 8 4 Figure 9 1 Figure 9 2 Figure 9 3 Fi
90. r this can be avoided by setting the DHCP server to always assign the same DHCP lease with the same IP address to the Receiver LAN Changing the Password Managing Users Upon the first login please change the password of the default user gesytec Select User Password in the SETTINGS tab under the CATEGORIES on the left There is just one login to the receiver Thus you can enter the name gesytec and assign a new password to this name or you can create a new user and a new password Upper lower case is relevant Apply Changes will store the modified user and password Gesytec ii Local Area Network Service User password Time INFORMATION SETTINGS GesySense Receiver A ii SETTINGS USER PASSWORD This page is used to set the account to access the web server of GesySense Receiver User Name New Password Confirmed Password Reset 80 v Gesytec Figure 10 7 Change password of Receiver LAN AN ze vavava 92 108 GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 by s Device Descriptions Receiver LAN 10 4 4 Adapting the Time Settings For manually setting the device time or enabling an NTP server access open the SETTINGS tab and select Time from the CATEGORIES on the left Gesytec 2 GesySense Receiver INFORMATION SETTINGS Local Area Network Service User password Time You can maintain the system time by
91. r maintenance purposes a Gesytec 7 GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 gel Device Descriptions Thermo Sensor Logger 4 2 1 4 2 2 4 2 3 The GesySense Thermo Sensor measures the environmental temperature at the place of installation and radio transmits it directly or via a repeater to the receiv er The Thermo Logger operates accordingly however it provides internal memory into which data is stored in parallel to the transmission The device is battery powered As to commissioning activating setting parameters measurements and the transmission of values and parameterization the device operates as described for the system in chapter 2 for wireless sensors and loggers The following functions are implemented e In adefined interval the sensor module measures temperatures with an in ternal chip sensor and transmits them immediately The time stamped values are received by the receiver of the GesySense wireless sensor sys tem e The logger module additionally internally records the 15 minute values derived from the measurements Even at a battery failure the values will be preserved Correct operation of the module is indicated by a LED Reguirements to Ambient Conditions Operating conditions range from 35 C to 70 C Within this range the radio system adapts itself to the environmental conditions and compensates any tem perature dependent drift of the transmitter Measuri
92. r of the GesySense wireless sensor network All values are also stored in the local memory of the module As a logger the module additionally internally records the 15 minute values de rived from the measurements Even at a battery failure the values will be pre served Correct operation of the module is indicated by a LED Furthermore the device can switch a digital output open contact operating on the basis of defined limit values This can be controlled as well by local control or by direct external commands issued via radio The local control algorithm is only active if the device runs with external power supply Only in this operation mode the module can receive commands on the operating frequency This module is automatically recognized when within the range of a GesySense system receiver It registers itself automatically in the system Requirements to Ambient Conditions Operating temperature and humidity stated in section 0 Commissioning of the device is done in the system using the appropriate software cf section 3 Set ting up the Systems Gesytec z se GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 yi G e ca gel Device Descriptions 8 2 2 Note 8 2 3 8 3 Caution A ka Sensor Actuator Module SAM 2PT 2D 1R Technical Specifications have to be observed The device can be installed as well stationary as in vehicles Temperature Measurement with PT1000 The SA
93. r two rooms The splitter reduces the receiving quality of each antenna Mounting Note the detailed installation instruction accompanying the device The Receiver LAN is delivered with MicroSD card antenna and a mounting bracket to fix it to wall or ceiling Prior to fixing the device the supplied antenna has to be screwed to it and the MicroSD card has to be inserted cf 10 2 3 Requirements to the Mounting Location Operating temperature and humidity stated in section 10 6 Technical Specifica tions have to be observed For proper operation the device requires a permanent and uninterrupted power supply For selection of the mounting location please refer also to the possibilities de scribed in section 10 2 5 Relocation of the Antenna Gesytec z mm GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 E pevce pesorptons Racor LAN 10 3 2 Mounting the Device The Receiver LAN is installed using an assembly bracket Attention The antenna must be perpendicular to the floor The supplied assembly bracket can be aligned horizontally or vertically Howev er it is important that the Receiver LAN is bolted with the assembly bracket with the antenna perpendicular to the floor Attention Distance to walls Keep a distance of at least 15 cm between antenna and the next wall This is ensured by the assembly bracket in one direction However this distance has to be observed in other directions
94. reless system used an ISM frequency band to transmit the measurement data This operating frequency is 433 MHz in Europe and 915 MHz on the American continents Radio devices are so called short range devices operating according to the low power device radio permissions for these bands For details on frequencies and radio properties please refer to the technical specifications of the devices A near field radio connection is additionally used to put wireless module into op eration This parameterization frequency is using the 13 56 MHz ISM band For this purpose the GesySense Configurator is used as wireless adapter which is connected to aPC via USB 2 2 In System Communication Communication in the operative system goes from the measuring and transmit ting wireless modules if necessary via repeaters to the system receiver This Europe together with Africa the successor states of the Soviet Union and Mongolia constitute Re gion 1 in the regulations for ISM usage The general authorization may be subject to national laws For the countries of the EC Norway and Switzerland there are no restrictions concerning the usage of the GesySense system 2 North and South America de 2 Gesytech z mm GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 by sole System Overview The GesySense System central receiver can be accessed by other systems using Modbus RTU with EIA 485 or Modbus TCP For the param
95. rement of the wireless module is not nec essary For further information cf chapter 4 2 2 Measuring Temperatures with a Chip Sensor Battery Replacement The device is powered by a Lithium battery The battery status is recorded by the GesySense system If required the battery or the entire module is to be replaced If not for assembly or maintenance purposes expressly specified GesySense devices may only be opened by authorized personnel ESD protective measures must be followed The device has to be opened for battery replacement ESD precautions have to be observed Electrostatic sensitive device Exchanging the Battery To provide a wireless module with a new battery first remove the module from the bayonet mount by loosening the locking bolt turning the sensor clockwise and pulling it from the bayonet mount Write down the ID number of the module it is needed for documentation of the replacement Gesytec z sie GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 Note Gesytec fi x Device Descriptions Thermo Sensor Logger Open the housing by carefully inserting a screwdriver into the gap between top and bottom part and detach the top from the bottom Position of board and battery inside the sensor housing Lift board and battery from the housing and flip it over so you can see the battery socket at the back side of the board Disconnect the plug of the old battery and connect the
96. sor measure 8 transmit Sensor measure 8 transmit Figure 2 1 Direct transmission to Receiver connected to networked data server A Modbus master can read the values from the Receiver either using Modbus RTU or Modbus TCP The GesySense system can be connected e g by a data server to the building management system of a site or the data server may run as a compact data center The following illustrations show other possible system configurations Gesytech z ohne GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 x System Overview The GesySense System Acquisition level optional Repeater Sensor level Figure 2 2 Direct transmission to PC Sensor level Figure 2 3 Direct transmission to PC and logging in sensor Gesytec fi m GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 x System Overview The GesySense System Acquisition level optional Repeater Sensor level Figure 2 4 Direct transmission to system Receiver with storage on SD card optional Repeater Sensor level Figure 2 5 Direct transmission to networked system Receiver Gesytec fi iia GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 AN sr System Overview The GesySense System 433 915 MHz ED optional Repeater Sensor level measure amp transmit Figure 2 6 Direct transmission to networked DELTA data server 2 1 The Wireless System The wi
97. stallation Using an Assembly Plate 56 7 3 4 Notes on Commissioning een 56 Technical Speeitisahois 2 ea 37 Maintenance Distruchonn ae 58 7 5 1 General nspestions u ee a u 58 7 2 2 Nea o A ae 58 7 3 3 Ballery Replacement ansehen 59 7 5 4 Replacing a Wireless Module nn ae eb jena aaa 61 73 3 Dipl eis 61 ACBESSOrles Spare Parts sn ae 61 Sensor Actuator Module SAM 2PT 2D IR ursursursorsorsnnsnesnnennsnnesnennnsnnsansnnes 62 Safety Instructions and Warning Notices 2uu222002240rsnnsnnennnnennnnnsnnennennnn ernennen 62 SLI entleeren 62 8 1 2 Safety Fealires nn eu eek 63 Usage Requirements for Openli n ea ea 63 8 2 1 Requirements to Ambient Conditions zuur22sernsernnerseneennennnnennnen seen 63 8 2 2 Temperature Measurement with PT1000 u 220r2uersnneenneennnesnner nme 64 8 2 3 Display and Control Facilities u 64 INS OA 2er 64 8 3 1 Requirements to the Mounting Location 222us2ser ser snnesnnennnnennner seen 65 8 32 Connects eek 65 Gesytec z T GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 8 4 8 5 8 6 9 1 9 2 9 3 9 4 9 5 9 6 10 10 1 10 2 5 Contents 8 3 3 WallMountng roes a a a nakaj ba aaa bed 67 8 3 4 Notes on Commissionne ee 67 Technical Specificatl nS een 67 Maintenance Instructions uu n u0neialineauashuene 69 Gol General INMSpecti ONS een 69 8 5 2 Calibration of Temperature Measurement nuensersnersnn
98. synchronizing with a public time server over the Internet Current Time Yr 2013 Mon 9 Day 24 Hr i4 Mn 27 Sec 2 Enable NTP client update NTP server pool ntp org v Apply Changd esej Refresh Note Note Figure 10 8 Time settings of Receiver LAN Within the GesySense system and in all devices times are given in UTC This has to be observed for any input or communication with other systems In order to have a synchronized time across different devices the Receiver LAN can be set for synchronization with an NTP server Network Time Protocol To start this check the Enable NTP Client Update box and select an NTP server from the list Keep in mind to enter the details related to Gateway and DNS servers in the IP Settings see above when using external time servers Click on the Save button to store the settings Gesytec 7 GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 u by s Device Descriptions Receiver LAN 10 5 Data Presentation in Web Interface The Receiver LAN shows the latest measured of all wireless modules which are defined in its configuration C a GesySense Receiver Gesytec INFORMATION SETTINGS ii INFORMATION GESYSENSE Overview Receiver ID Sensors Firmware Repeaters Local Area Network 8 00000999 76 102 5 GesySense Repeaters 5 Nr ID Sensors Firmware 1 8
99. tem The module ID of the Digital Sensor Logger starts with the type code T 6 Figure 5 1 GesySense Digital Sensor and Digital Logger Gesytech z are GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 5 2 x Device Descriptions Digital Sensor Logger Usage Requirements for Operation GesySense is an autonomously functioning system for recording measured val ues For that purpose wireless modules which are fitted with sensing elements Repeaters and one Receiver are installed The system components do not feature direct operator facilities Some however are fitted with acoustic or optical sig nals to indicate operational statuses Manual operation of system components is not intended in normal operation All settings have to be done using the appropriate software or IT equipment This is normally done during commissioning Components may be exchanged by au thorized personnel only for maintenance purposes The GesySense Digital Sensor reads the status of its 2 digital inputs and radio transmits these directly or via a repeater to the receiver The inputs can be used as status monitor or as counters The Digital Logger operates accordingly how ever it provides internal memory into which data is stored in parallel to the transmission The device is battery powered As to commissioning activating setting parameters measurements and the transmission of values and parameterization the device operat
100. the GesySense system It communicates on the operating fre quency as well as by nearfield communication with the wireless modules using the parameterization frequency As configuration program GesySense Loglt supports all system configurations il lustrated in the chapter The GesySense System Allowing for different com missioning procedures it supports as well different system sizes Activate Wireless Modules Wireless modules are activated by a nearfield signal from the GesySense Con figurator For this purpose both have to be in close contact lt 10 cm The rele vant area of the Configurator is indicated by a circle on the device GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 3 Self configuring systems are not described here Information on these is provided in the document GesySense Modbus Communication Gesytec i m GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 by sole System Overview Setting up the Systems After activation the wireless modules transmit in a 60 s interval for 60 minutes Afterwards the defined measurement transmit cycle starts 3 3 2 2 General Organizational Structure GesySense systems are structured by Loglt in projects with several sites under neath A wireless module is always assigned to a single site each site having a single receiver The modules defined for a site make up the site configuration This configuration must be loade
101. to Ambient Conditions uursuerssesnneennnesnnersnnennnennnnen nennen 99 11 2 2 Display and Control Facilities 222 222002240420Bnnnnennnnennnonsnnennnennnnen nennen 99 11 3 Installation and Commissioning ase one eo Jalen lea ka a a 101 114 Techical Specifications ola eee ated aan 101 11 5 Maintenance Instructions anne 102 11 5 1 Firmware Update nun a 102 Appendix een 103 12 Appendix ana a RR a tn ka nied 104 12 1 List of Tables a ana 104 122 Listot Four naeh 104 12 3 Terminology and Symnb ls n anssena aa kebaba eelo gala bna ela ban 105 24 Ideas 107 Gesytec z hm x v 1 1 08 12 2015 ual EN v1 1 doc gt HW Mani GesySense UserDoc GesySense ty sel System Overview Gesytec Part System Overview AA vavava 11 108 GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 ty sole System Overview The GesySense System 2 The GesySense System GesySense the wireless sensor system by Gesytec allows for acquisition of measuring data from distributed measuring points It is based on sensor modules transmitting their measuring data wireless to the GesySense Receiver The radio path between wireless modules and Receiver can be extended using Repeaters For operation different system concepts can be realized Acquisition level Modbus Data server Radio 433 915 MHz optional Repeater an Sensor level ke Sen
102. to the device T nnn nnn nnn This ID is part of every message as well as a consecutive message number Gesytec z oi GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 ey PARI Appendix Appendix Operating frequency Frequency band used for transmitting the measured values In contrast to the gt parameterization frequency Parameterization frequency Nearfield frequency band for configuration of PoE Receiver Repeater wireless modules ISM range Power over Ethernet the device is power supplied via its network connection Each GesySense system has one receiver to which all messages go The term is as well used as product name as in its general sense Currently there are two types of receivers with or without Ethernet is a receiver and emitter device used to extend the transmitting distance or amplify the radio signal Receiver Repeater Certain GesySense Receivers can also be used as Repeat er Their use is determined by the settings assigned during system configuration SAM Sensor Actuator module transmits measure values and receives configuration and control parameters on the operating frequency TTA Electronics hardware code of the GesySense Analog Sensor used on type labels TTE Electronics hardware code of different GesySense sensor and log ger modules used on type labels TTH Electronics hardware code of the GesySense T H modules for temperature and humidity measurement use
103. tro technical regulations for damage and reliable in stallation Battery Replacement The device is powered by a Lithium battery The battery status is recorded by the GesySense system If reguired the battery or the entire module is to be replaced If not for assembly or maintenance purposes expressly specified GesySense devices may only be opened by authorized personnel ESD protective measures must be followed The device has to be opened for battery replacement ESD precautions have to be observed Electrostatic sensitive device Installation of GesySense eguipment should only be performed by gualified and experienced technical personnel Installation of the devices must be in compli ance with the relevant DIN VDE regulations or the relevant national standards Exchanging the Battery Remove the cover of the device and remove the unit from its mounting location Loosen the connections of the digital inputs from the terminal in order to be able to remove the board The cable gland must possibly be opened as well The following steps are now to be performed Gesytec z Na GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 gt _ Device Descriptions Digital Sensor Logger 1 Loosen the 4 screws red circles by which the board is held in the housing and remove the board During the entire assembly process make sure that the transparent film which protects the electronics remains in posit
104. ule SAM 2PT 2D 1R The following steps are now to be performed Loosen the battery connectors from the clamps Use a screwdriver to push down the orange lever on the green clamp into which the con nectors are lead Loosen the cable tie This is done by pressing the release lever of the clamp gt arrow Replace battery Exchange the old battery with a new one Take care of the battery polarity which is indicated on the board ss is iz 5 t Gesytec 7 A GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 iy gel Device Descriptions Sensor Actuator Module SAM 2PT 2D 1R Attention 8 5 4 Then retighten the cable ties and insert the battery connections into the clamp Check for tightness To complete the work fix the cover or if applicable mount it to its location first If the device was removed from its location poisoning and securing of all leads must be checked Replacing a Wireless Module To exchange a defective wireless module commission the module and install it at the respective spot The module will register itself in the system Inform the system administrator stating the module ID of the old and new wire less module and the date of exchange thus the reguired modifications in any other connected systems can be made Disposal Batteries The wireless module is powered by a battery Should the device become unsuita ble for use it must be disposed of profess
105. ule is indicated by a LED Reguirements to Ambient Conditions Measurement and operating conditions are stated in section Technical Specifi cations Display and Control Facilities A red flashing LED in the housing cover of the Logger module indicates that the wireless module is running The sensor module does not provide any LED Mounting Independent of the device operation the input lines have to be connected to the device prior to initial operation This can be done in advance in a separate step or in conjunction with the wall mounting on site Information on approved accessories is given in section 5 6 Accessories Spare Parts To fasten the unit and connect the leads the housing cover must be removed When working on the open device make sure that the electronics are not dam aged ESD precautions must be observed Electrostatic sensitive device Requirements to the Mounting Location Operating temperature and humidity stated in section 5 4 Technical Specifica tions have to be observed Gesytec z site GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 gel Device Descriptions Digital Sensor Logger 5 3 1 1 Attention Attention 5 3 2 Connection of the Digital Inputs The lines to the digital inputs are placed on the board inside the device on a 4 pin connecting terminal O _ 3 O CJ
106. ures secure fastening and easy removal of the module Additionally there is an assembly plate available allowing for a displacement of the actual fixing point which is e g helpful in mounting the module inside re frigeration units For this mounting has to be done in two steps An installation instruction is part of the delivery 4 3 1 Reguirements to the Mounting Location 4 3 2 Operating temperature and humidity stated in section 4 3 6 Notes on Commissioning Commissioning of the device is done in the system using the appropriate soft ware cf section 3 Setting up the Systems Data of the Thermo Sensors with a type code 0 are registered in the Modbus ad dress structure at addresses from 200 onwards Thermo Loggers have the type code 6 Their data can be found form address 3000 onwards cf 1 Technical Specifications have to be observed 4 3 3 Straight Mounting of Wireless Module The bayonet mount is directly bolted to the wall or ceiling A drill jig is available in order to facilitate the alignment of the bayonet mount Straight mounting using 2 screws Gesytec 2 zur GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 by Device Descriptions Thermo Sensor Logger The wireless module is attached by putting it on the bayonet mount turning it counter clockwise until it snaps on It is locked by tightening the locking bolt Access to locking bolt 4 3 4 Installation Using an
107. xchange a defective wireless module commission the module and install it at the respective spot Inform the system administrator stating the module ID of the old and new wire less module and the date of exchange thus the required modifications in the re ceiver and any other connected systems can be made 6 5 5 Disposal Batteries The wireless module is powered by a battery Should the device become unsuita ble for use it must be disposed of professionally such as at recycling centers that accept electronic scrap Any relevant national laws have to be observed Batteries exchanged during maintenance have to be treated accordingly PLN AAA 2 Va Gesytec 51 108 GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 6 6 yi gel Device Descriptions PT1000 Sensor Logger Accessories Spare Parts PT1000 probe PT1000 probes for temperature measurement in the specified standard range are not included in the device s scope of delivery They are available from Gesytec with the following order codes P WZ0311 PT1000 probe 50 105 C cable 2 m black P WZ0312 PT1000 probe 50 105 C cable 5 m black If other types than those listed above should be reguired we will gladly advise you To use PT1000 probe with a different measurement range requires modifications of the device Please contact us via info gesytec de Batteries Replacement batteries can be purchased from Gesytec u
108. ytec z se GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 yi G e ca gel Device Descriptions Digital Input Status Sensor Power supply Connector Relay Output Type Rated voltage Rated current Connector Logger Interval Capacity Storage Time stamp Operation indicator Sensor Actuator Module SAM 2PT 2D 1R 1 available contact for 24 V 19 2 26 4 V 24 V spring clip 0 1 3 0 mm open contact 24 V 3 A use surge proof fuse max 6 A C spring clip 0 1 3 0 mm settable 1 12 000 min factory setting 15 min 32 000 memory locations non volatile flash memory real time clock 1 LED Radio Transmission of Data and Switching Parameters Emitter receiver European ISM band Free field range low power radio system 433 MHz 433 05 434 79 MHz lt 10 mW up to 250 m Emitter identificationunigue 10 digits ID Measuring transmission interval adjustable from 15 to 3600 s default 270 s Radio Transmission for Parameterization Receiver inductive Range Power Supply External power plug Connector or Lithium battery ISM 13 56 MHz band lt 10 cm 24 V AC 19 2 26 4 V spring clip 0 1 3 0 mm 3 6 V 2 4 Ah size AA Dimensions amp Environmental Conditions Weight Dimensions w o gland Cable glands Gesytec z 250 g 130 x 94 x 57 mm cf Figure 8 4 2x M16 2 7 mm 1 x M20 5 10 mm 68 108 GesySense
109. z 433 05 434 79 MHz lt 10 mW 915 MHz band 902 928 MHz lt 1 mW up to 250 m unique 10 digit ID Measuring transmission interval Parameterization Receiver inductive Range Power Supply Lithium Battery adjustable from 15 to 3600 s default 270 s ISM 13 56 MHz band lt 10 cm 3 6 V 2 4 Ah size AA Dimensions amp Environmental Conditions Weight Dimensions w o gland Housing material color Flammability Temperature operating storage Humidity Protection class EN 60529 Certificates EMC emission immunity Radio Gesytec z 230 g 94 x 94 x 57 mm polycarbonate light gray RAL 7035 UL94 HB V2 self extinguishing 20 50 C 4 122 F 0 30 C 32 86 F DIN 40040 class F 5 93 the board has a protec tive coating housing IP 64 gland IP69K EN 55022 EN 61000 6 2 ETSI EN 300 220 1 V2 4 1 2012 05 DIN EN 62479 38 108 GesySense UserDoc GesySense_HW Manual EN v1 1 docx v 1 1 08 12 2015 5 5 5 5 1 5 5 2 yi gel Device Descriptions Digital Sensor Logger Maintenance Instructions General Inspections Operational state As the GesySense Digital Logger may be used out of range of a GesySense re ceiver its operational state has to be checked regularly The LED in the lid blink ing red indicates normal operation Connector leads ALI leads connected to the device must be checked annually by a gualified person in compliance with the elec

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