User Manual Belt Sanders HS 2200
Contents
1. 6 1 7 bero E NE 7 IE y E A E 8 2 1 Vine E A 8 2 2 BEG fe EEE poa a a E E Pen step 8 2 3 Making changes and modifications to the 8 2 4 Responsibilities of the owner operator 9 25 Whaot is required dreier 9 2 6 Work safey ai a EN EA 9 2 7 er nara re ry CO DT 10 2 8 Hazards arising from the 20 tier 10 2 9 eo 11 2 Declaration of Conformity uaunnsunsmmbidkbenpuankdktdaaansnaneiunununvusuis 12 4 Technical 13 4 1 Dimensions and WIG ec 13 4 2 Operation and storage conditions ora 13 4 3 Electrical reversere 14 4 4 Feen ona 14 4 5 Dust extracto rrr ee epa epe feeder e v ed eds unes 14 4 6 MENT 15 5 Seting up Ihe meothitie cede etre tie Ded rude rU EUR UNE E RU DECR 16 5 1 OVENI EEE SEE ERE EN 16 5 2 Bli plaie s ee eee ee EEE 17 6 Transport packaging and storage eeseseseeessesesesesossossesescsessesesesessesessesesesossesesesosseseseeseee 18 6 1 SAME AE Le MM 18 6 2 hti 12. gt gt 7 2 Electrical connection Warning Danger electric current Work on electrical fittings may only be carried out by qualified person nel and in strict observance of the safety instructions gt Characteristics of electrical connections The power supply cable must be protected against machine must be earthed with electrical conduc damage e g armoured conduit tors The power supply cable must be laid in such a way voltage fluctuations in the mains supply may not that it does not overbend or chafe and there is no exceed 10 risk of tripping over it Security and connection cable Table on page 14 Triggering characteristic C D with heavy running caused by large swinging masses Belt Sanders HS 2200 Hammer Setup and installation Warning Danger electric current Before hooking up the machine to the power supply compare the specifications on the data plate with those of the electrical network Only hook up the machine if the two sets of data correspond to each other The electrical outlet must have the appropriate socket for a three phase alternating current motor CEE 7 3 Installation Characteristics of the installation site e temperature 10 to 40 e Ensure that the work surface is sufficiently stable and has the proper load bearing capacity e Provide sufficient light at the workstation e Ensure there is sufficient clearance for
3. 4 Technical data 4 1 Dimensions and weight 1380 min 430 Imax 970 Y P cli Fig 1 Machine Machine Machine including packaging Height 1380mm 1500 x 2830 mm Length 2510 mm Width 1000 mm Weight 330 kg Belt rollers dia 190 mm Belt speed 28 m s Table size 700 x 2200 mm Max frame height 500 mm Height adjustment 540 mm Sanding belt length 6000 mm Sanding belt width 150 mm 4 2 Operation and storage conditions Operation room temperature 10 to 40 C Storage temperature 10 to 50 C Belt Sanders Hammer 52200 Technical data 4 3 Electrical connection Motor speed 2840 rpm Motor power 3 HP Power supply 3x 400 V The following electrical requirements must be fulfilled e Earth the machine using an electrical conductor voltage regulation in the electricity network must not exceed 10 of the rated voltage e The quality of the connection cable has to be of the A 5 x2 5 HO7RN F type or at least of equivalent quality e current supply has to be protected against dam ages e g armoured conduit Connected vacuum hoses have to be earthed to avoid electrostatic charges Attention All operations may only be executed by an authorised electrical technician Please note the connection loads on the rating plate and ensure that your mains voltage corresponds to that speci fied on the rating plate The machine is equipped with
4. the workpiece After opening screw the depth of grip can be continu ously adjusted After opening clamping screw counterweight can be continuously adjusted along the shaft according to your specific preferences 8 5 Infeed fence Fig 11 Infeed fence 26 The height of worktable can be continuously adjusted via the handwheel Also the position can be changed via the holding bar Hand wheel Holding bar The workpiece stop can be continuously adjusted along the holding bar and clamped in any position via the clamping lever It especially prevents small workpieces from being car ried by the sanding belt due to friction Holding bar Clamping lever ping Belt Sanders HS 2200 Making adjustments and preparations Hammer ammer 8 6 Mounting adjusting the sanding belt Fig 12 Sanding belt Se mM SUO ge 10 11 First release the sanding belt tension by turning the handwheel to the left Open the right and left protective cover after loosen ing screws Open upper protective cover Now place the new sanding belt over the left and right belt roller Observe the correct running direction of the belt The arrow on the bottom belt half must point to the left Tension the sanding belt by turning the handwheel to the right Now you can adjust the belt position via screw First loosen the lock screw By turning the thumbscrew left the belt wanders forward and by turning right it w
5. Setup and installation 7 Setup and installation 7 1 Safety instructions Warning Risk of injury Improper assembly and installation can lead to serious bodily injury or equip ment damage For this reason this work may only be carried out by authorised trained personnel who are familiar with the operation of the machine and in strict observance of all safety instructions e Ensure that there is sufficient space for working and tools that are not put in their correct place or put around the machine Ensure there is ample distance away may be the cause of accidents between the machine and other solid constructions Install the safety equipment according to the instruc such as a walls or other machines tions and check that it functions properly Keep the work area orderly and clean Components Warning Danger electric current Work on electrical fittings may only be carried out by qualified person nel and in strict observance of the safety instructions gt Before assembling and installing the machine check to make sure it is complete and in good condition Warning Risk of injury An incomplete faulty or damaged machine can lead to serious bodily injury or equipment damage Assemble and install the machine and other units only if they are complete Attention Risk of material damage Only operate the machine in ambient temperatures from 10 to 40 If the instructions are not followed damage may occur during storage
6. a CEE plug with phase inverter Plug the appliance into the electricity supply turn on and 4 4 Particle emissions The machine was tested for particle emissions according to DIN 33893 The Wood Authority ascertained ac cording to the Principles for Testing Particle Emissions workplace related particle concentrations of woodwork 4 5 Chip extraction Vacuum connection bei V min 20 m s Diameter 120 mm 550 Pa 815 Cubic meters per hour Vacuum min Volume flow min 14 Dok ID 500 14 22001 Englisch 2007 10 12 check as it runs that the motor rotates in the same direc tion as the arrow symbol the motor In order the change the rotation direction adjust by 180 degrees with a screwdriver The dust collector must be connected to the machine in such a manner that it must run along with the machine ing machines that the particle emission values for this machine are notably below the currently valid atmospher ic limit of 2 0 mg m3 This is certified by the blue label BG Wood Particle Tested Belt Sanders HS 2200 Technical data Hammer ammer 4 6 Noise emission The specified values are emission values and therefore do not represent safe workplace values Even though a relationship exists between particle emission and noise emission levels an inference cannot be made about whether additional safety measures need to be imple mented Factors which can significantly affect the em
7. e TN 30 9 6 1 Permitted working techniques ee 30 9 6 2 Prohibited working techniques ed Qua 30 FN METUS 30 9 6 5 Sanding the upper sanding 31 Mainfenante M M 32 10 1 Safety instructions JRR NE EN 22 10 2 ee RON 32 1021 Height adjustment spindle 32 10 2 2 Table guides and Sanding carriage 33 ge s EN 33 ere ee 34 11 1 MLE Lee Redux 34 11 2 What to do if fault develops ntes 34 11 3 What to do after rectifying the eite ten erai enc 34 11 4 Faults causes and usu ear pupa use ite 35 s o T P 36 Belt Sanders 200 Hammer General 1 General 1 1 Explanation of symbols Important technical safety instructions in this manual are marked with symbols These instructions for work safety must be followed In all Warning Risk of injury or death manent impairment or death Warning Danger electric current by a trained electrical technician Attention Risk of material damage and or machine breakdown Attention PPP eration of the machine 1 2 Information about the manual This manual describes how to operate the machine properly and
8. or from neigh bouring workstations Due to a high risk of tilting the assembled machine must be firmly anchored to the floor 7 4 Unloading The machine can be unloaded transported via forklift or pallet jack resp with a crane and belts 7 4 1 Assembling the machine You will require a helper when assembling the machine because sometimes several actions must be performed at once and the parts are too large for one person The machine is shipped mounted on a pallet 1 First unpack all the parts and clean off the protective coating 2 Unscrew both base halves from the wooden beams and place them side by side on the floor 3 Place a level on the base and check that it is level along and across its axis 4 If necessary accurately adjust the base 21 Belt Sanders HS 2200 Setup and installation Fig 5 Installation Fig 6 Installation 22 5 Connect both base halves with the bars and fix them with screws 6 Attach the rear shore to the base halves Screws Q Cross beam 7 Mount the upper crossmember to the base using screws Screws Cross bar 8 Mount the height adjustment shaft with screws Table hub peg Screw Belt Sanders HS 2200 Setup and installation ammer Fig 7 Installation Fig 8 Installation Fig 9 Installation 9 Slide the bars into the hight adjustment supports and fix the worktable with srews Adjust play free with eccentric s
9. permitted All claims regarding damage resulting from improper use that are made against the manufacturer and its authorized representatives shall be rejected The operator shall be solely liable for any damage that results from improper use of the machine The term proper use also refers to correctly observing the operating conditions as well as the specifications and instructions in this manual 2 2 Manual contents All those appointed to work on or with the machine must have fully read and understood the manual before com mencing any work This requirement must be met even if the appointed person is familiar with the operation of such a machine or a similar one or has been trained by the manufacturer Knowledge about the contents of this manual is a prerequisite for protecting personnel The machine may only be operated with parts and origi nal and or genuine accessories from the manufacturer from hazards and avoiding mistakes so that the machine may be operated in a safe and trouble free manner It is recommended that the operator request proof from the personnel that the contents of the manual have in fact been read and understood 2 3 Making changes and modifications to the machine In order to minimize risks and to ensure optimal perform ance it is strictly prohibited to alter retrofit or modify the machine in any way without the express consent of the manufacturer All the pictograms signs and labels af fixed to
10. treated as hazardous waste and may only be disposed of by specialized licensed firms Belt Sanders Hammer 5220 Safety 2 Safety At the time of its development and production the ma chine was built in accordance with prevailing technologi cal regulations and therefore conforms to industry safety standards However hazards may arise should the machine be operated by untrained personnel be used improperly or employed for purposes other than those it was designed for The chapter entitled offers an overview of all the important safety considerations necessary to opti 2 1 Intended use The belt sander HS 2200 is designed to provide superior sanding results on large surfaces and frames Working materials other than wood is only permitted with the express written consent of the manufacturer Operational mise safety and ensure the safe and trouble free tion of the machine Additionally in order to further minimize risks the other chapters of this manual contain specific safety instruc tions all marked with symbols Besides the various instructions there are a number of pictograms signs and labels affixed to the machine that must also be heeded These must be kept visible and legible and may not be removed safety is guaranteed only when the machine is used for its intended purposes Attention Any use se outside the machines intended purposes shall be considered improper and is there fore not
11. 8 6 3 Transport INSPECHON RETE 19 6 4 er el Cole ge EE tmc ttd batis eT 19 6 5 m P 19 Belt Sanders ammer HS 2200 Table of Contents 7 Setup and installation 20 7 1 Se AE ee 20 7 2 Heen EO 20 73 at er EE ER EE MERE 21 7 4 TIS B NR 21 7 4 1 Assembling the machine T 21 7 5 Dust Aeg EEE EE 24 8 Making adjustments and 0 25 8 1 Safety IMS MWC EEE ER 25 8 2 Sanding fe REE eC eee EN eee 25 8 2 1 PN ee eee RER i 25 8 3 Table height adjustment and 26 8 4 Sanding iene mane 26 8 5 sje PM EEE TE RE EN 26 8 6 Mo unting adjusting the sanding Belle eh rege penes 27 9 28 9 1 Safety el 28 9 2 Switching on the machine ae 29 9 3 Control points during test sanding orm err nennt nette 29 9 4 Switching off the machine XN ee NUN EROR tee OU VUE en DTP IINE 29 9 5 50 30 9 6 Pal
12. The workpiece being dragged in the direction of the sander when sanding if the sanding foot applies too much pressure Hammer ammer Belt Sanders HS 2200 Declaration of Conformity 3 Declaration of Conformity 4 EG Declaration of Conformity according to Machine Guidelines 98 37 EG Appendix Manufacturer FELDER KR Felder Str 1 A 6060 Hall in Tirol We hereby declare that the machine indicated below which corresponds to the design and construction of the model we put on the market conforms with the safety and health requirements as stated by the EC Product designation Make Model designation The following EC guidelines were applied The following harmonised norms were applied Issuing authority Belt Sanders HAMMER HS 2200 98 37 EG Machine Guidelines 73 23 EWG Low Voltage Guidelines 89 336 EWG Electromagnetic Tolerance Guidelines EN 292 1 EN 50081 2 01 92 EN 292 2 EN 50082 2 03 95 EN 60204 Pr f und Zertifizierungsstelle im BG Pr fzert Fachausschuss Holz VollmoellerstraBe 11 D 70563 Stuttgart No 0392 This EC Declaration of Conformity is valid only if the CE label has been affixed to the machine Modifying or altering the machine without the express written agreement of the manufacturer shall render the war ranty null and void Hall in Tirol 14 06 2006 12 20 Johann Felder Managing Director Belt Sanders HS 2200 Technical data
13. a around the machine chine switch it off and secure it against accidentally Keep the work area orderly and clean Components being turned on again and tools that are not put in their correct place or put e Before commencing any work with the machine in away may be the cause of accidents spect it to ensure that it is complete and in technically Install the safety equipment according to the instruc good condition tions and check that it functions properly e Ensure that there is sufficient space for working Warning Danger electric current Work on electrical fittings may only be carried out by qualified person nel and in strict observance of the safety instructions 8 2 Sanding belt Warning Avoid all contact with rotating sanding belts Never clean sanding belts in the machine Remove it beforehand and clean it outside the machine Attention Always relax the sanding belts when the machine is not in use gt gt 8 2 1 Allowed sanding belts Only the following HAMMER sanding belts may be attached 500 14 5900 6000x150 K80 500 14 5910 6000x150 K100 500 14 5912 6000x150 120 25 Belt Sanders HS 2200 Making adjustments and preparations 8 3 Table height adjustment and maneuvering Fig 10 Table height adjustment and maneuvering 8 4 Sanding carriage The sanding carriage can be moved along the sanding carriage bar via the grip Grip also simultaneously presses the sanding belt onto
14. age Only operate the machine in ambient temperatures from 10 to 40 C If the instructions are not followed damage may occur during storage Warning Danger electric current Work on electrical fittings may only be carried out by qualified person nel and in strict observance of the safety instructions Belt Sanders HS 2200 Hammer Operation 9 2 Switching on the machine Warning Risk of injury due to insufficient preparation It is only permitted to switch on the machine if for the work at hand the required preconditions are fulfilled and any preliminary work is completed For this reason the instructions for adjusting fitting and operating see the corresponding chapters must be read before switching on the machine 9 3 Control points during the test sanding Warning Risk of injury Whilst the machine is running all doors and protective covers must be and remain closed Now you can do some test sands with some workpieces Verify the following points e Wait until the sanding belt has come to a complete stop e That the workpiece is the same strength left and right No round corners have been formed on the entry or exit side of the workpiece 9 4 Switching off the machine To turn the machine off proceed as follows 1 Switch off the motor using the switch on the operat ing field 2 Wait until the sanding belt has come to a complete stop Shut the main tap and the air tap Set the main switch t
15. ammer H User Manual Belt Sanders HS 2200 Keep this manual handy and in good condition for continual reference Belt Sanders ammer HS 2200 Attention The machine must be inspected immediately on arrival If the machine was damaged during transport or if any parts are missing a written record of the problems must be submitted to the forwarding agent and a damage report compiled Be sure also to notify your supplier immediately commissioning This manual must be kept in good condition as it belongs to the machine Furthermore keep the manual to hand and in the vicinity of the machine so that it is accessible to personnel when they are using maintaining or repairing the machine For the safety of all personnel it is necessary to conscientiously study this manual before assembly and HAMMER A product of the FELDER GROUP Felder KG KR Felder Str 1 A 6060 Hall in Tirol Tel 43 0 5223 5850 0 Fax 43 0 5223 5850 62 E mail info hammer at Internet www hammer at 06 Marz 2007 HS 2200 Belt Sanders Table of contents Table of Contents MEC NC 5 1 1 f i MR 5 1 2 Information about the manual Lu cases cries ees sen 5 1 3 Liability and warranty EE NE 6 1 4 Pave 6 1 5 Warranty NOt Crs vss 6 1 6
16. anders to the rear Constantly turn the belt roller by hand when adjust ing When the belt runs along the center of the belt roller fix the setting with lock screw Close the the right and left protective cover Hand wheel Screws Q Lock screw Lock screw 27 Belt Sanders ammer HS 2200 Operation 9 Operation 9 1 Safety instructions Warning Risk of injury Improper operation may lead to severe bodily injury or material damage For this reason this work may only be carried out by authorised trained personnel who are familiar with the operation of the machine and in strict observance of all safety instructions Before starting work During operation e Before assembling and installing the machine check e When changing to another workpiece or when there to make sure it is complete and in good condition is a malfunction first switch off the machine and then e Ensure that there is sufficient space for working secure it against being switched on again acciden around the machine tally Keep the work area orderly and clean Components Do not switch off circumvent or decommission pro and tools that are not put in their correct place or put tective and safety devices during operation away may be the cause of accidents Do not overload the machine It is safer and performs e Ensure that all safety devices have been properly better if operated within its power range installed e Adjustments t
17. catches and drags Belt does not run on the middle of the drive roller Height guides or height adjustment spindle dirty Machine was not setup exactly Clean height adjustment and spindle gradient adjustment and grease lubricate Realign the base halves to each oth er They must be absolutely parallel to one another and at right angles to the connecting parts Motor does not start Main switch off Fuses blown Fault in the electrical system or in the machine connection Check fuses and power supply If these are OK contact an electrical technician If you cannot solve the problem yourself or if your problem is not contained in this list please contact your HAMMER dealer or the HAMMER service department 35 Hammer ammer Belt Sanders HS 2200 Index 14 Index Adjusting 25 Allowed sanding belts 25 Assembling the machine 21 Authorised work techniques 30 B Belt rollers 33 Certificate of conformity 12 Changes on the machine 8 Copyright 6 D Dangers 10 Data plate 17 Declaration of Conformity 12 Dimensions 13 Disposal 7 Dust extraction 14 24 E Ear protection 10 Electrical connection 14 20 Emergency 30 Emergency stop 30 Equip 25 Explanation of symbols 5 F Faults 34 G General 5 H Height adjustment spindle 32 Infeed fence 26 Information about the manual 5Manual contents 8 Installation 20 24 Intended
18. crew if necessary Bar Height support Screw Eccentric 10 Set the sanding carriage to the bar and adjust play free with eccentric screw Sanding carriage Sanding fence Eccentric 11 Adjust sanding shoe with srews parallel to the sand ing table 12 Attach the belt tension device to the machine base Screws 23 Belt Sanders ammer HS 2200 Setup and installation 7 5 Dust extraction The machine has an 120 mm dia connection for a dust extractor Please refer to the HAMMER catalog for suitable quick connecting elements The dust extractor must be connected to the machine so it is always switched on with the belt sanding machine This can be done via a potentialfree contact Only vacuum hoses may be used that fulfill the currently applicable safety regulations Vacuum connection V min 20 m s Diameter 160 mm Vacuum min 950 Pa Volume flow min 2300 Cubic meters per hour 24 Belt Sanders HS 2200 Hammer Making adjustments and preparations 8 Making adjustments and preparations 8 1 Safety instructions material damage For this reason this work may only be carried out by authorised trained personnel who are familiar with the operation of the machine and in strict observance of all safety instructions i Warning Risk of injury Improper adjustment and working setup can lead to serious bodily injury or e Before beginning any maintenance work on the m
19. e overhaul must be clearly defined and strictly observed Only those persons who can be expected to carry out their work reliably may be given permission to work on or with the machine Personnel 2 6 Work safety Following the safety advice and instructions given in this manual can prevent bodily injury and material dam age while working on and with the machine Failure to observe these instructions can lead to bodily injury and damage to or destruction of the machine Disregard of the safety advice and instructions given in this manual as as well as current environmental stipulations that apply to the operational range of the machine The operator and designated personnel are responsible for the trouble free operation of the machine as well as for clearly establishing who is in charge of install ing servicing maintaining and cleaning the machine Machines tools and accessories must be kept out of the reach of children must refrain from working in ways that could harm oth ers the environment or the machine itself It is absolutely forbidden for anyone who is under the influence of drugs alcohol or reaction impairing medication to work on or with the machine When appointing personnel to work on the machine it is necessary to observe all local regulations regarding age and professional status The user is also responsible for ensuring that unauthorised persons remain at a safe distance from the machine Personnel are obliged t
20. e against the work piece stop Crank the table upwards until the workpiece is with in approx 20 mm of the sanding belt Switch on the machine Move the sanding shoe to the beginning of the workpiece Lightly press the sanding shoe down until the sand ing belt touches the workpiece Now move the worktable in and out and the sand ing shoe back and forth until the entire workpiece surface is cleanly sanded Belt Sanders H EE HS 2200 ammer Operation 9 6 4 Sanding on the upper sanding surface 1 Open the lid on the upper sanding surface 2 You can sand end grain small workpieces or edges at the left end of the running sanding belt 3 The lid must always be closed when the upper sand ing surface is not being used 31 Belt Sanders ammer HS 2200 Maintenance 10 Maintenance 10 1 Safety instructions Warning Risk of injury Improper maintenance can cause serious injury or damage For this reason this work may only be carried out by authorised trained personnel who are familiar with the operation of the machine and in strict observance of all safety instructions e Before beginning any maintenance work on the ma e Keep the work area orderly and clean Components chine switch it off and secure it against accidentally and tools that are not put in their correct place or put being turned on again away may be the cause of accidents e Ensure that there is sufficient space for worki
21. ention Dispose of the packaging materials in an environmentally friendly way and always in accord ance with local waste disposal regulations If applicable contract a recycling firm to dispose of the pack aging materials iS 6 5 Storage Keep items sealed in their packaging until they are assembled installed and be sure to observe the stacking and storage symbols on the outside of the packaging Store packed items only under the following conditions Do not store outdoors Store in a dry and dust free environment Do not expose to aggressive substances Protect from direct sunlight Avoid subjecting the machine to shocks Storage temperature 10 to 50 C Maximum humidity 60 Avoid extreme temperature fluctuations condensation build up Attention Help preserve the environment Packaging materials are valuable raw materials and in many cases they can be used again or expediently reprocessed or recycled e Apply a coat of oil to all bare machine parts corro sion protection e When storing for longer than 3 months apply a coat of oil to all bare machine parts corrosion protec tion Regularly check the general condition of all parts and the packaging If necessary refresh or re apply the coat of anti corrosive agent e f the machine is to be stored in a damp environment it must be sealed in air tight packaging and protected against corrosion desiccant Belt Sanders ammer HS 2200
22. floors properly Nevertheless there are some residual risks that must be considered The machine runs with high electrical voltage Warning Danger electric current Electrical energy can cause serious bodily injury Damaged insulation materials or defective individual components can cause a life threatening electrical shock Before carrying out any maintenance cleaning and repair work switch off the machine and secure it against being accidentally switched on again e When carrying out any work on the electrical equip ment ensure that the voltage supply is completely isolated e Do not remove any safety devices or alter them to put them out of commission Belt Sanders HS 2200 Hammer Safety 2 9 Other risks Warning Risk of injury Even if the safety measures are followed there are still certain residual risks that must be considered when working on the machine Danger of injury due to ejected workpieces Danger of injury from crushing Risk of injury from workpiece kickback Hearing damage as a result of high noise levels Health impairments due to the inhalation of airborne particles especially when working with beech and oak wood Unforeseen contact of the hands with the running sanding belt Unforeseen contact of the hands with the running sanding belt edge Workpiece tipping due to insufficient workpiece sup port Danger of accidents from the unprotected portion of the running sanding belt
23. g Risk of injury Repairing faults incorrectly can result in personal injury or damage the machine For this reason this work may only be carried out by authorised trained personnel who are familiar with the operation of the machine and in strict observance of all safety instructions Warning Danger electric current Work on electrical fittings may only be carried out by qualified person nel and in strict observance of the safety instructions 11 2 What to do if a fault develops Stricktly speaking the event of a breakdown which creates danger e Inform those responsible for machine faults immedi for either personnel or equipment the machine should ately be stopped immediately by activating the emergency and extent of fault should be determined by an stop authorised professional as well as the cause and e Also disconnect machine from the mains and secure repair it from being switched on again 11 3 What to do after rectifying the fault Warning Risk of injury Before switching the machine back on the fault and its cause are professionally repaired safety equipment has been replaced and is work ing correctly e people are not located in the danger area of the machine 34 Belt Sanders HS 2200 Faults Hammer ammer 11 4 Faults causes and repairs Problem Table guides dragging Cause Guides dirty Repair Clean guides Do not oil or grease Height adjustment
24. is sion level that presently exists at the workplace include duration of the effect characteristics of the workspace and other ambient influences The permissible workplace values may also differ from country to country Nevertheless this information is provided to help the operator better assess hazards and risks Emission values at the workplace according to EN ISO 11202 Idle 83 8 Decibel Working 78 1 Decibel An allowance must be made to compensate for toler ances with the specified emission values K 4 dB A Depending on the location of the machine and other specific conditions the actual noise emission values may deviate significantly from the specified values It is recommended to use protective ear equipment this is however not a substitute for properly sharpened tools or the correct operating speed Belt Sanders ammer HS 2200 Setting up the machine 5 Setting up the machine 5 1 Overview Fig 2 Overview Machine base frame Height adjustment handwheel Worktable Infeed fence Connection for dust extractor 120 mm O Upper protective cover 9 On Off Emergency off Sanding carriage Counterweight Belt roller guarding door Belt Sanders HS 2200 Setting up the machine Hammer ammer 5 2 Data plate TYPE NR V PH KW HZ A Baujahr year of constr annee de constr Maschinen Werkzeuge f r Holz Machines too
25. ls for wood a m m B Machines Outillage pour le bois Made by Hammer AUSTRIA EUROPE A 6060 HALL Loretto 42 Tel 05223 45090 Fax 05223 45099 Fig 3 Data plate The data plate displays the following specifications Manufacturer info Model designation Machine number Voltage Phases Frequency Capacity Electricity Year of construction Particulars for the motor Belt Sanders ammer HS 2200 Transport packaging and storage 6 Transport packaging and storage 6 1 Safety instructions Warning Risk of injury There is a risk of injury due to falling parts while transporting loading or unload ing the machine Attention Risk of material damage The machine can be damaged or destroyed if it is subjected to im proper handling during transport For this reason the following safety instructions must be observed e Never lift loads over a person e Do not use torn or worn ropes e Always move the machine with utmost care and pre e Do not use knotted ropes or strops caution e Ensure that ropes and belts do not lie against sharp e Only use suitable lifting accessories and hoisting edges devices that have a sufficient load carrying capacity Transport the machine as carefully as possible in or e machine should never be lifted using protruding der to prevent damage parts e g fences sliding table etc e Avoid subjecting the machine to shocks e Consider the machine s centre of gravity
26. nality form and its contents may not be used or otherwise communicated without the express written consent of the manufacturer Infringement of these rights may lead to a demand for compensation or other applicable claims We reserve all rights in exercising commercial protection laws Attention Non gnuine counterfeit or faulty spare parts may result in damage cause malfunction or com plete breakdown of the machine If unauthorized spare parts are installed in the machine all warranty service compensation and liability claims against the manufacturer and their contractors dealers and representatives shall be rejected 189 ating manual Use only genuine spare parts supplied by the manufac turer Attention list of authorised genuine spare parts and part numbers can be found at the end of this oper Belt Sanders HS 2200 Hammer General 1 7 Disposal If the machine is to be disposed of separate the compo ise public health International environmental regulations nents into the various materials groups in order to allow and local disposal laws must always be complied with them to be reused or selectively disposed of The whole structure is made of steel and can therefore be disman tled without problem This material is also easy to dis pose of and does not pollute the environment or jeopard Attention Used electrical materials electronic components lubricants and other auxiliary substances must be
27. ng e Following the maintenance work re install the guards around the machine and check that they are functioning properly Warning Danger electric current Work on electrical fittings may only be carried out by qualified person nel and in strict observance of the safety instructions 10 2 Periodic service To extend the service life and precision of the machine we strongly recommend cleaning chips and dust from the machine each day especially the table surface and the guides and to apply the appropriate care products The following service must be performed at the prescribed intervals 10 2 1 Height adjustment spindle Crank the worktable completely up and down cleaning the spindle and guides with compressed air or a blower Clean off old grease and collected dust with a rag and regrease Standard machine grease can be used here Cleaning interval monthly 32 Belt Sanders HS 2200 Maintenance H ammer 10 2 2 Table guides and Sanding carriage bar Dust and chips must be cleaned from the guides Pull the worktable into the end position and clean the guides and the guide rollers with a rag The guides of the worktable must not be oiled or greased Cleaning interval weekly 10 2 3 Belt rollers Dust buildup must be removed from the inside of the belt rollers Cleaning interval weekly 33 Belt Sanders ammer HS 2200 Faults 11 Faults 11 1 Safety instructions Warnin
28. o O po Attention The main tap and the air tap may never be closed whilst the machine is in operation The sand ing belt steering function will then not function This means that the sanding belts will move down and away from the work piece Attention Never actuate the EMERGENCY STOP switch to switch off the machine as this will wear out the brake shoes very quickly The EMERGENCY STOP switch is only to be actuated in case of an emergency 29 Belt Sanders Hammer 5220 Operation 9 5 Emergency stop Only use the emergency stop switch in case of an emer gency If you want to switch the machine on again you need to disengage the EMERGENCY STOP switch Pull the EMER GENCY STOP switch out and repeat the starting process 9 6 Working techniques 9 6 1 Permitted working techniques All other working techniques that deviate from these uses are improper on this machine and therefore not permitted Sanding of surfaces up to the maximum table size Sanding frames using the frame apparatus Sanding frame sides with the removeable table inlay 9 6 2 Prohibited working techniques Prohibited working techniques are those which must never be carried out on this machine Sanding of any types of metals 9 6 3 Sanding surfaces Fig 13 Sanding surfaces 30 Sanding of smaller workpieces with the workpiece stop Sanding of front sides or corners on the upper sander Place the workpiece on the tabl
29. o immediately report to the opera tor any irregularities with the machine that might compro mise safety well as the accident prevention regulations and general safety regulations applicable to the operative range of the machine shall release the manufacturer and their authorised representatives from any and alll liability and compensation claims Belt Sanders Hammer 5220 Safety 2 7 Personal safety When working on or with the machine the following must be strictly observed It is prohibited to wear gloves while working on or with the machine All jewellery rings bracelets necklaces etc must be removed before starting work on or with the ma chine Q Persons with long hair who are not wearing a hairnet are not permitted to work on or with the machine When working on or with the machine the following must always be worn by personnel Protective gear overalls safety goggles dust mask hairnet to contain long hair etc Sturdy tight fitting clothing tear resistant no wide sleeves Protective footwear Ear protection To protect against loss of hearing 2 8 Hazards arising from the machine The machine has undergone a hazards analysis The design and construction of the machine are based on the results of this analysis and correspond to state of the art technology The machine is considered operationally safe when used That protects the feet from heavy falling objects and prevents sliding on slippery
30. o the machine or tool replacement may When working on or with the machine the following only be conducted once the machine has stopped must be strictly observed Only clamp authorised tools to the machine e Persons with long hair who are not wearing a hairnet Install the vacuum system according to the instructions are not permitted to work on or with the machine and test its function Itis prohibited to wear gloves while working on Only process workpieces that can be safely placed with the machine on the machine and guided All jewellery rings bracelets necklaces etc must e Carefully inspect workpieces for foreign matter nails be removed before starting work on or with the ma screws which might impair processing chine Support long work pieces with additional surface equipment e g Table extensions Roll supports When working on or with the machine the following Ensure that each unit is rotating in the proper direc must always be worn by personnel tion e Sturdy tight fitting clothing tear resistant no wide e Keep tools for handling short and narrow workpieces sleeves close at hand e Protective footwear that protects the feet from heavy e Before switching on the machine always check to make falling objects and prevents sliding on slippery floors sure that there are no other persons in the immediate e Ear protection to protect against loss of hearing vicinity of the machine Attention Risk of material dam
31. safely Be sure to follow the safety tips and instructions stated here as well as any local accident prevention directives and general safety regulations Before beginning any work on the machine ensure that the manual in particular the chapter entitled Safety and the respective safety guidelines has been read in its these particular cases special attention must be paid in order to avoid accidents injury to persons or material damage This symbol marks instructions that must be followed in order to avoid harm to one s health injuries per This symbol warns of potentially dangerous situations related to electric current Not observing the safety instructions increases the risk of serious injury or death Required electrical repairs may only be carried out This symbol marks instructions which if not observed may lead to material damage functional failures This symbol marks tips and information which should be observed to ensure efficient and failure free op entirety and fully understood This manual is an integral part of the machine and must therefore be kept in the direct vicinity of the machine and accessible at all times If the machine is sold rented lent or otherwise trans ferred to another party the manual must accompany the machine Hammer ammer Belt Sanders HS 2200 General 1 3 Liability and warranty The contents and instructions in this manual were com piled in consideration of current regula
32. the machine must be kept visible readable and may not be removed Pictograms signs and labels that have become damaged or unreadable must be replaced promptly Belt Sanders HS 2200 Hammer Safety 2 4 Responsibilities of the owner operator This manual must be kept in the immediate vicinity of the machine and be accessible at all times to all persons working on or with the machine The machine may only be operated if it is in proper working order and in safe condition Every time before the machine is switched on it must be inspected for visible defects and general condition All instructions in this manual must be strictly followed without reservation Besides the safety advice and instructions stated in this manual it is necessary to consider and observe local ac cident prevention regulations general safety regulations 2 5 What is required of personnel Only authorized and trained personnel may work on and with the machine Personnel must be briefed about all functions and potential dangers of the machine Spe cialist staff 15 a term that refers to those who due to their professional training know how experience and knowledge of relevant regulations are in a position to assess delegated tasks and recognise potential risks If the personnel lack the necessary knowledge for work ing on or with the machine they must first be trained Responsibility for working with the machine installation service maintenanc
33. tions and state of the art technology as well as based on our know how and experience acquired over many years This manual must be read carefully before commencing any work on or with this machine The manufacturer shall not be liable for damage and or faults resulting from the disregard of instructions in the manual The texts and images do not necessarily represent the delivery contents The images and graphics are not depicted on a 1 1 scale The actual 1 4 Copyright This manual should be handled confidentially It is desig nated solely for those persons who work on or with the machine All descriptions texts drawings photos and other depictions are protected by copyright and other commercial laws Illegal use of the materials is punish able by law This manual in its entirety or parts thereof may be transferred to third parties or copied in any way or 1 5 Warranty notice The guarantee period is in accordance with national guidelines Details may be found on our website www felder group com 1 6 Spare parts delivery contents are dependent on custom build specifi cations add on options or recent technical modifications and may therefore deviate from the descriptions instruc tions and images contained in the manual Should any questions arise please contact the manufacturer We reserve the right to make technical modifications to the product in order to further improve user friendliness and develop its functio
34. use 8 L Liability 6 M Maintenance 32 Modifications on the machine 8 Mounting adjusting the sanding belt 27 36 N Noise emission 15 O Operation 28 Operating conditions 13 Operation manual 8 Other risks 11 P Packaging 19 Particle emissions 14 Periodic service 32 Prohibited working techniques 30 Protective gear overalls safety goggles dust mask hair net to contain long hair etc 10 Q Qualified personnel 9 R Responsibilities of the owner operator 9 5 Safety 8 Safety equipment 10 Safety instructions 18 20 25 28 32 34 Sanding carriage 26 Sanding on the upper sanding surface 31 Sanding surfaces 30 Staff 9 Storage 13 Storage conditions 12 Switching off the machine 29 Switching on the machine 29 T Table guides and Sanding carriage bar 33 Technical data 13 Transport 18 Transport inspection 19 U Unloading 21 W Warranty 6 Warranty notice 6 Working techniques 30 Work safety 9 What to do after rectifying the fault 34 What to do if a fault develops 34 KRFelder Str 1 A 6060 Hall in Tirol Tel 43 0 52 23 58 50 0 Fax 43 0 52 23 58 50 62 E mail info hammer at Internet www hammer at
35. when trans When transporting the machine overseas ensure porting it minimise the risk of it tipping over that the packaging is air tight and that a desiccant is e Take measures to prevent the machine from slipping added to protect the metal parts against corrosion sideways e Ropes strops or other hoisting devices must be equipped with safety hooks 6 2 Transport Attention Transport the machine only according to the enclosed transport and assembly instructions The machine will be delivered partly dismantled on a palett The machine may be transported using a crane pallet truck or fork lift truck Belt Sanders HS 2200 Transport packaging and storage Hammer ammer 6 3 Transport inspection Upon arrival inspect the shipment to ensure that it is complete and has not suffered any damage If any transport damage is visible do not accept the de livery or accept it only with reservation Record the scope of the damage on the transport documents delivery note Initiate the complaint process 6 4 Packaging If no agreement has been made with the supplier to take back the packaging materials help to protect the envi ronment by reusing the materials or separating them ac cording to type and size for recycling For all defects that are not discovered upon delivery be sure to report them as soon as they are recognized be cause claims for damage must be filed within a certain period as granted by law Att
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