MistControl OMF1000 User Manual
Contents
1. filter condition with filter full indicator 3 RED LIGHT Advises motor overload 4 WHITE LIGHT Power on FILTER REPLACEMENT When filter 1 is full it can be cleaned For the best results apply a degreaser to the dirty face and allow to absorb Rinse applying the process to the top of the filter to allow the dirt to be washed out downwards Allow to drain until dry Page 6 of 14 FILTER ACCESS The pressure gauge will indicate the initial clean pressure of the system Note this initial reading when the filter is commissioned see commissioning page 10 To gain access to the filter release the door latches and open the door Lower levers A into the horizontal position The filters 1 and 2 can now be withdrawn The pressure gauge will indicate the initial clean pressure of the system Note this initial reading when the filter is commissioned see commissioning page 12 To gain access to the filter release the door latches and open the door Lower levers A into the horizontal position The filters 1 and 2 can now be withdrawn WARNING Risk of personal injury Always isolate the mains power before changing filters or removing any components from the OMF1000 Use necessary PPE NOTE Filter 1 weighs 15kg dry However when wet it will be considerably heavier To refit the filters place in the runners with seal uppermost and push fully home Then raise both levers A into the2. swajsks buiuoa aw djog ebuoyD A pss Ol x a E 3 z s 3 c N E On 2095 JON og Page 12 of 14 COMMISSIONING Complete the following information following installation Serial Number Installlation Date Installer Name Duct Velocity Filter 1 gauge reading Filter 2 gauge reading Signed Engineer SUPPORT Contact your supplier or the manufacturer MISTCONTROL A Trading Name of AIRBENCH LIMITED 14 GRANGE FARM ROAD COLCHESTER ESSEX CO2 8JW UK Tel 01206 791191 Fax 01206 791091 Web www mistcontroluk com Email sales mistcontroluk com Page 13 of 14 MistControl Controlling Mist from CNC Machining Business Name AirBench Ltd t a MistControl 14 Grange Farm Road Colchester Essex CO2 8JW Responsible Person Simon Cook Description Mist Filter Unit known as OMF 1000 DECLARATION OF CONFORMITY BY MISTCONTROL A Trading Name of AIRBENCH LIMITED Relevant Directives EMC Directive 2004 108 EC when connected to standard mains sinusoidal supply Low voltage Directive 2006 95 EC EN 60204 1 2006 Safety of machinery electrical equipment of machines general requirements EN 60335 2 80 Safety requirements for electric fans and regulators We AIRBENCH Limited declare that OMF1000 when supplied as self contained equipment complies with the directives detailed above and therefore comply with requireme
3. MistControl Controlling Mist from CNC Machining Page 1 of 14 Installation and Operation OMF 1000 Issue Date 26 September 2014 Page 2 of 14 CONTENTS Contents Note DIRECTIONS FOR USE PRIOR TO USE PREPARATION INSTALLATION ELECTRICAL CONNECTIONS COMMISSIONING OPERATION PRINCIPLE OF OPERATION CONTROLS FILTER REPLACEMENT FILTER ACCESS PARTS LIST FAULT FINDING COMMISSIONING SUPPORT DECLARATION OF CONFORMITY O 0 o0 oc GQ GQ 00 A O 0 W o o Page 3 of 14 NOTE Directions for Use The OMF1000 is built to CE standards 1995 and conforms to HSG258 controlling airborne contaminants at work As such it must be operated in strict accordance with this manual The OMF1000 is designed for indoor installation only and must be protected from excessive moisture Always make sure that good access is provided for the maintenance of the OMF1000 WARNING Risk of personal injury fire or explosion e The OMF1000 must not be used in an environment where there is a risk of explosion from dust or gases in explosive concentrations e The OMF1000 must not be used for extracting toxic substances e The OMF1000 must not be used without filters e Always isolate the mains power before changing filters or removing any components from the OMF 1000 Page 4 of 14 PRIOR TO USE PREPARATION Immediately upon receiving the OMF1000 examine the packaging for any damage that may have occurred durin
4. g shipment In the event of any damage please contact the supplier immediately INSTALLATION Please refer to the model information label on the OMF1000 to check its weight The unit must be installed on a suitable level floor that is able to support its weight Before installation check that adequate space is available for replacement of filters ELECTRICAL CONNECTIONS The unit is pre wired and fully tested for operator safety Unscrew 2 retaining screws at the right hand side of the control panel and open The electrical connections will be found on the electrical panel The cable entry is located on the left hand side Take care not to pinch the flexible tubes or electrical cables Switch on unit to check the electrical installation fan rotation Incorrect fan rotation will result in poor performance COMMISSIONING The unit should undergo commissioning testing by the installer A commissioning certificate is provided at the rear of this manual Page 5 of 14 OPERATION PRINCIPLE OF OPERATION The OMF1000 is supplied with Pre Filter e HEPA filter H10 e Centrifugal fan assembly Air is drawn through the two filters in an upward direction and the clean air expelled at the rear The condensate will collect in the base where it is discharged through the drain provided CONTROLS All electrical equipment and controls are located in the electrical enclosure 1 MAINS ISOLATOR Power on off 2 FILTER GAUGES Indicates
5. nts of the Low Voltage Directive Signature Simon Cook Page 14 of 14
6. vertical position and the filter s will be locked into place Close the door Parts list schematic Page 7 of 14 PARTS LIST 750131 750014 750251 750033 750228 750231 750054 750029 750020 750060 RH 750061 LH Page 8 of 14 Description Filter 1 Pre Filter Transformer Part Number 750029 750135 Page 9 of 14 Fault finding Fault Remedy Lack of Suction Dirty filters see page 4 Motor does not operate Motor tripped reset trip in elec panel Faulty motor motor needs replacement Fan discharge air is contaminated The filtration system is being by passed Check for damage or incorrectly fitted filter s and replace as appropriate WARNING Risk of personal injury Always isolate the mains power before changing filters or removing any components from the OMF1000 Use necessary PPE NOTE Filter 1 weighs 15kg dry However when wet it will be considerably heavier Page 10 of 14 I o x ia a z 3 pa N NI D EN v9icz Jequiny Bumbig 1 Z0 SZ TSW 2300 parosddy UMDJG po Po po po po po Po PA esoug AO0 Z OOOLIWC Q0Gju0 4s uIy 10149 0WN 9H6 2249 unjoK1uog 910153 Dij Snpuj auo SDIPIO anu ajD25 JON OG 1 8 syun p37 sumjsKs ujuva av jog sbubqj Page 11 of 14 ETE reunion T 0 s3 ip snpu euo b paog 1 O TSW Rr e i g suun 3 2300 panosddy UMDIO 9soud ADDY 000 yWO 00Gjwo pij
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