Snapper 2400 XL Series Lawn Mower User Manual
Contents
1. Safety Rules amp 1 0 2 Identification 0 7 Safety Decals 4 4 8 Safety CONS a er oP 9 Safety Interlock System sssecccesseeeeeeeeeeees 9 Features amp Controls ccccssscessseeeeesseeeeeeeees 10 Control PUMCUIONS xcectsccesetet sdecedencs aeai 10 Operating the Tractor 12 General Operating Safety 12 Adding FUCH eeuensssaas ease 12 Starting the Engine c ccceceeeeeeseeeeeeeesetteeteeeees 12 Stopping the Tractor amp 6 12 Driving the 13 13 Mowing in 10 0786 ccscccceeeeseeeeeeeeeeeeeeeeneneees 13 Operating an Attachment in Reverse as00nn 13 Pushing the Tractor by Hand l 13 Parking Brake 14 Emptying the Catcher 14 Attaching a Trailer 15 SLOLAQC arrana aeaea a asada dane eee nsec 15 Mower Deck Removal amp 518 808 16 Catcher Installation amp 360 8 17 Mulch Plug Installation amp Removal Some 00618 eeen 18 12 Volt Power Outlet 18 Regular Maintenance 20 Maintenance Schedule 20 Check Tire Pressures cccccceeeseeeeeeeeeetteeeteneees 21 Transmission Maintenance seses 21 21 LUDIICATION 0 0 cece cee cetececeeesneeeeeeeceaeeeeeeeseeeeeesaaes 22 Lubricate Rear Axle Shafts cccceeeeeseeeees 23 Servicing the Mower Blades n 24 Check Mower Blade2. Start the engine see STARTING THE ENGINE Disengage the parking brake and release the brake pedal Depress the forward ground speed control pedal to travel forward Release the pedal to stop Note that the further down the pedal is depressed the faster the tractor will travel 7 Stop the tractor by releasing the ground speed con trol pedals setting the parking brake and stopping the engine see STOPPING THE TRACTOR AND ENGINE MOWING 1 Set the mower cutting height to the desired level and set the gauge wheels to the appropriate position if equipped Engage the parking brake Make sure the PTO switch is disengaged Start the engine see STARTING THE ENGINE Fully lower the mower using the attachment lift lever Set the throttle to FULL Engage the PTO Mower Deck Begin mowing When the catcher full alarm sounds turn off the PTO immediately to prevent discharge tube plugging Travel to the desired location and empty the catcher 8 When finished shut off the PTO and raise the mower using the attachment lift control lever 9 Stop the engine see STOPPING THE TRACTOR AND ENGINE WARNING The engine will shut off if the reverse ground speed pedal is depressed while the PTO is on and the RMO has not been activated The operator should always turn the PTO off prior to driving across on roads paths or any area that maybe used by other vehicles Sudden loss of drive could create a
3. Blades not properly fastened to arbors Engine speed too slow Ground speed too fast Carburetor improperly adjusted Cutting height set too low Discharge chute jamming with cut grass Engine not up to operating temperature Starting mower in tall grass Blade mounting screws are loose Mower blades arbors or pulleys are bent Mower blades are out of balance Belt installed incorrectly Bent or rough pulleys Using incorrect belt Idler pulley spring broken or not properly attached Belt stops out of adjustment Mower drive belt broken PTO clutch out of adjustment Drive belt tension incorrect Shear pin broken 27 1 1 2 PON PROBLEM Mower will not raise Mower cut is uneven Mower cut is rough looking Engine stalls easily with mower engaged Excessive mower vibration Excessive belt wear or breakage Mower drive belt slips or fails to drive Mower blades out of time 6 2 Figure 26 Seat Adjustment A Seat Adjustment Lever B Carriage Bolt Spacer Washer amp Nut C Seat Spring ODOC 5 m tal oc oooc al 7 5 Si 5 5 5 5 5 6000 oO ae fa 5 EEEE 5 5 5 eft ee peg aa j j l 5 OD FTN Figure 27 Left Rear Wheel Well A Hopper Latch Capscrews 28 Troubl
4. Simplicity SNAPPER OPERATOR S MANUAL Y a IN Baron XL 2400 XL RD Series 18HP Hydro Tractors 40 Mower Decks Mfg No Description Mfg No Description 2690622 Baron XL 18HP amp 40 Mower CE 1695200 40 Mower Deck CE 2690624 RD18S40 18HP 40 Mower CE 1695214 40 Mower Deck CE 2690623 RD18V40 18HP 40 Mower CE 1695201 40 Mower Deck CE 20HP Hydro Tractors Mfg No Description 2690621 Baron XL 20HP 8 40 Mower CE 2690625 2825 XL 20HP amp 40 Mower CE 1733935 Revision 02 Rev Date 02 2007 TP 100 4409 02 BR SMN Table of Contents Troubleshooting Adjustment amp Service 26 Troubleshooting the 8 26 Troubleshooting the Mower ceeeeeeeeeeeees 27 7 28 Hopper Latch Adjustment 28 Steering Gear 405 29 Brake 0 161 29 Catcher Full Alarm 76 15 40 0 30 Mower Lift Adjustment aaeeei 30 Battery GMarQin 30 PTO Clutch Adjustment ccccceeeeesseeeeeeeees 31 Transmission 07 32 Mower Adjustment 33 Cutting Height Adjustment ceeeeeee 33 Leveling the 33 PTO Belt Replacement ccccssseeessssseeeeeeeees 34 Arbor Drive Belt Replacement n 34 SPECI CANONS 35 Parts amp ACCESSOPICS ccccccssseeessceeeeseseenenneneees 36 NOTE In this manual left and right are referred to as seen from the operating position
5. Vibration Wheel XXX m s Vibration Seat XXX m s Simplicity Mfg Inc Port Washington WI USA 53074 0997 CE Models Place copy of Identification Tag here identification Numbers Mfg TO 269XXXX 6 6 9 La mO yon Sal CE Models DA RPM Vibration 6 Whee Y A Vibration Seat Simplicity Mfg Inc IGN Port Washington WI USA 5 When contacting your authorized dealer for replace ment parts service or information you MUST have these numbers Record your model name number manufacturer s identi fication numbers and engine serial numbers in the space provided for easy access These numbers can be found in the locations shown NOTE For location of engine identification numbers refer to the engine owner s manual CE Models Place the extra copy of the identification tag in the manual CE IDENTIFICATION TAG MARKINGS Manufacturer s Identification Number Manufacturer s Serial Number Power Rating in Kilowatts Maximum Engine Speed in Rotations per Minute Manufacturer s Address Year of Manufacture CE Compliance Logo Mass of Unit in Kilograms Sound Power in Decibels Sound Pressure at Operator s Position in Decibels Vibration at the Steering Wheel Vibration at the Seat lt lt 29 6 lt lt This unit complies with European Harmonized Lawn Mower Standard EN 836 European Machinery Directive 98
6. B Positive Cable amp Cover C Rubber Hold Down Sirap 21 CHECK TIRE PRESSURES Service Interval Every 25 Hours Tire Pressure should be checked periodically and main tained at the levels shown in the chart Note that these pressures may differ slightly from the Max Inflation stamped on the side wall of the tires The pressures shown provide proper traction improve cut quality and extend tire life TRANSMISSION MAINTENANCE K46 Maintenance The K46 is a sealed unit and does not require regular maintenance If the transmission lacks drive or is exces sively noisy it may need to be purged See TRANSMIS SION PURGING in the Troubleshooting Adjustments amp Service Section BATTERY MAINTENANCE A WARNING When removing or installing battery cables disconnect the negative cable FIRST and reconnect it LAST If not done in this order the positive terminal can be shorted to the frame by a tool Cleaning the Battery and Cables Service Interval Every 100 Hours 1 Disconnect the cables from the battery negative cable first A Figure 16 2 Remove the battery hold down C and battery 3 Clean the battery compartment with a solution of bak ing soda and water Clean the battery terminals and cable ends with a wire brush and battery terminal cleaner until shiny Reinstall the battery in the battery compartment and secure with the battery hold down C Reattach the battery cables positive cable
7. Do not operate without first con necting the discharge tube Danger Thrown Objects Do not operate with hopper open Danger Dismemberment This mower deck can amputate limbs Keep hands and feet away from blades e gt Choke Close the choke for cold starting Open the choke once the engine starts A warm engine may not require chok ing Move the lever forward to close the choke Es Headlights The light switch turns the tractor headlights on and off Hd Hour Meter Optional The hour meter registers hours of use Brake Pedal Depressing the brake pedal applies the tractor brake 10 Features amp Controls Figure 1 Tractor and Mower Controls NOTE Steering wheel removed for clarity x e Please take a moment and Ap familiarize yourself with the name location and function of these controls so that you will better understand the safety and operating instructions pro vided in this manual 2V gt as AG CONTROL FUNCTIONS The information below briefly describes the func tion of individual controls Starting stopping dri ving and mowing require the combined use of sev eral controls applied in specific sequences To learn what combination and sequence of controls to use for various tasks see the OPERATION sec tion o gt Throttle Choke Control Single Lever Models The throttle choke lever controls engine speed and choke Move the throttle
8. Wet grass or icy pavement can seriously affect your ability to control the unit If you feel unsure about operating the unit on an incline don t do it It s not worth the risk Moving Parts This equipment has many moving parts that can injure you or someone else However if you are seated in the seat properly and follow all the rules in this book the unit is safe to operate The mower deck has spinning mower blades that can amputate hands and feet Do not allow anyone near the equipment while it is running To help you the operator use this equipment safely it is equipped with an operator present safety system Do NOT attempt to alter or bypass the system See your dealer immediately if the system does not pass all the safety interlock 0 system tests found in this manual Thrown Objects This unit has spinning mower blades These blades can pick up and throw debris that could seriously injure a bystander Be sure to clean up the area to be mowed BEFORE you start mowing Do not operate this unit without the entire grass catcher or discharge guard deflector in place Also do not allow anyone in the area while the unit is running If someone does enter the area shut the unit off immediately until they leave Fuel and Maintenance Gasoline is extremely flammable Its vapors are also extremely flammable and can travel to distant ignition sources Gasoline must only be used as a fuel not as a s
9. Disengage the PTO stop the engine block the wheels remove the ignition key and engage the parking brake 2 Remove the mower deck see Mower Deck Removal 3 Locate the brake spring A Figure 29 and adjust ment nut B 4 With the parking brake engaged measure the com pressed spring length The spring should be 2 1 2 6 4 cm when compressed If the spring is not within this range turn the adjust ment nut B Figure 29 to compress or release the spring If this adjustment does not correct a braking problem see your dealer Figure 30 Catcher Alarm Adjustment C Paddle Bracket D Carriage Bolt Washer and Nut A Alarm Paddle B Bracket Hardware N Figure 31 Mower Lift Adjust Viewed from underneath right side of tractor A Mower Lift Rod To charge the battery follow the instructions provided by the battery charger manufacturer as well as all warnings included in the safety rules sections of this book Charge the battery until fully charged until the specific gravity of the electrolyte is 1 250 or higher and the electrolyte tem perature is at least 60 F Do not charge at a rate high er than 10 amps Troubleshooting Adjustment amp Service CATCHER FULL ALARM ADJUSTMENT There are two ways to adjust the catcher full alarm one for grass volume and one for sensitivity GRASS VOLUME ADJUSTMENT Sliding the paddle bracket C Figure 30 up incr
10. Every Every Spring TRACTOR MAINTENANCE ITEMS Each Use 5 Hours 25 Hours 100 Hours 250 Hours amp Fall Check Tractor Mower for loose hardware 0 Check Clean Cooling Fins 0 Check Adjust PTO Clutch Lubricate Tractor amp Mower Lubricate Rear Axle Shafts Clean Battery amp Cables Check Tire Pressure Clean Deck amp Check Replace Mower Blades Perform Transmission Maint Varies by Model Check Mower Blade Timing 40 Mowers Yearly Check Arbor Drive Belt Tension 40 Mowers Yearly Before Every Every Every Every Spring ENGINE MAINTENANCE ITEMS Each Use 5 Hours 25 Hours 100 Hours 250 Hours amp Fall Check Engine Oil Level Check Change Engine Air Filter These procedures and their service intervals can be found in the engine manufacturer s owners manual Always refer to the Change Engine Oil amp Fiker engine manual for engine related information Inspect Spark Plug s Check Replace Fuel Filter Change original engine oil after initial break in period Refer to engine owner s manual More often in hot over 85 F 30 C weather or dusty operating conditions Service after the first 25 hours of operation then every 250 hours of operation 20 Regular Maintenance Size PSI bar 20 x 10 0 8 6 8 5 15 6 12 15 1 Figure 15 Tire Pressure Figure 16 Battery A Negative Cable
11. Timing ccceeeeeeesees 24 Set Mower Belt Tension ccccceeeeceeseeeeeeeseees 25 Safety Interlock System Check ssssssnnnnnneennenne 25 Blade Brake Check 0cc ccccceeeeeeeeeeeseeeeeteneeeee 25 PTO Clutch Adjustment Check s ssasassnasneeeaeee 25 Engine Maintenance ccccceeeeeeeeeeteeeeeneeeee 25 Safety Rules amp Information Operating Safety Congratulations on purchasing a superior quality piece of lawn and garden equipment Our products are designed and manufactured to meet or exceed all industry standards for safety Power equipment is only as safe as the operator If it is misused or not properly maintained it can be dangerous Remember you are responsible for your safety and that of those around you Use common sense and think through what you are doing If you are not sure that the task you are about to perform can be safely done with the equipment you have chosen ask a professional contact your local authorized dealer Read the Manual The operator s manual contains important safety information you need to be aware of BEFORE you operate your unit as well as DURING operation Safe operating techniques an explanation of the product s features and controls and maintenance information is included to help you get the most out of your equipment investment Be sure to completely read the Safety Rules and Information found on the following pages Also completely re
12. aligned and connected 9 Install the grass catcher see Catcher Removal amp Installation CATCHER REMOVAL amp INSTALLATION A WARNING Do not operate the unit without the hopper or deflector in place 1 Move the catcher removal knob C Figure 11 for ward to unlock the catcher from the rear support arms Depress the catcher dump lock pedal A Use the catcher lever B to open the catcher slightly Lift the catcher off the rear support arms a wo MN Install in reverse order of removal To assist installing the catcher be sure to line up the alignment marks on the catcher and rear of the tractor Figure 12 Install Plate to Mulch Plug A Mulch Plug C Lockwashers B Plate D Capscrews 1 4 20 x 3 4 Figure 13 Install Mulch Plug A Mulch Plug B Discharge Figure 14 Install Latch Lever A Mulch Plug C Latch Lever B Discharge 18 Operating the Tractor MULCH PLUG INSTALLATION amp REMOVAL SOME MODELS 1 Secure plate B Figure 12 to the mulch plug A using 1 4 20 x 3 4 capscrews D and 1 4 lockwash ers C A WARNING For your personal safety do not handle the sharp mower blades with bare hands Careless or improper handling of blades may result in serious injury 2 Remove the mower deck from the unit See the unit s Operating Instructions 3 Insert mulch plug assembly A Figure 13 into dis charge B from the u
13. few hours by a doctor familiar with this form of injury or gangrene may result Keep body and hands away from pin holes or nozzles that eject hydraulic fluid under high pressure Use paper or cardboard and not hands to search for leaks Make sure all hydraulic fluid con nections are tight and all hydraulic hoses and lines are in good condition before applying pressure to the system If leaks occur have the unit serviced imme diately by your authorized dealer 24 WARNING Stored energy device Improper release of springs can result in serious personal injury Springs should be removed by an authorized techni cian 25 Models equipped with an engine radiator WARNING Stored energy device To prevent serious bodily injury from hot coolant or steam blow out never attempt to remove the radiator cap while the engine is running Stop the engine and wait until it is cool Even then use extreme care when removing the cap 2 Safety Rules amp Information SERVICE AND MAINTENANCE Safe Handling of Gasoline 1 Extinguish all cigarettes cigars pipes and other sources of ignition Use only approved gasoline containers Never remove the gas cap or add fuel with the engine running Allow the engine to cool before refueling Never fuel the machine indoors Never store the machine or fuel container where there is an open flame spark or pilot light such as near a water heater or other appliance Never fill cont
14. first B Coat the cable ends and battery terminals with petro leum jelly or non conducting grease Grease steering linkage e foot pedal mower linkage transmission idler assembly pivot e rear axle shafts remove wheel hubs Use grease fittings when present Automotive lithium grease is recommended Oil e control linkage seat adjustment assembly 4 brake linkage mower deck height adjustment linkage manual lift lever Figure 20 Arbor Lubrication Points Regular Maintenance LUBRICATION Service Interval Every 25 Hours Lubricate the unit at the locations shown in Figures 17 20 as well as the lubrication points listed Generally all moving metal parts should be oiled where contact is made with other parts Keep oil and grease off belts and pulleys Wipe surfaces clean before and after lubrica tion Figure 18 Lubricating the Tractor 22 Regular Maintenance Figure 21 Rear Axle Hardware A Key E Axle Cap Retainer B Stationary Washer F Small Washer C Large Washer G Retaining Ring D Wheel amp Tire H Axle Cap 23 LUBRICATE REAR AXLE SHAFTS Service Interval Yearly We recommend removing the rear wheel hubs and lubri cating the axle s
15. forward to increase engine speed and back to decrease engine speed Always operate at FULL throttle Move the control fully forward past the detent to close the choke Close the choke for cold starting Open the choke once the engine starts A warm engine may not require choking pa Throttle Control The throttle controls engine speed Move the throttle for ward to increase engine speed and back to decrease engine speed Always operate at FULL throttle Features amp Controls Catcher Removal Lock After depressing the catcher dump lock pedal pull this knob forward to release the catcher for removal 18 Cruise Control Optional The cruise control is used to lock the ground speed con trol in forward Move the lever forward until the desired ground speed is reached To disengage the cruise con trol move the lever back In the event you need to stop quickly depressing the brake pedal will also return the cruise control to neutral Seat Adjustment Lever The seat can be adjusted forward and back Move the lever position the seat as desired and release the lever to lock the seat into position cal Transmission Release Valve Lever The transmission release valve lever deactivates the transmission so that the tractor can be pushed by hand See PUSHING THE TRACTOR BY HAND for opera tional information Catcher Full Alarm The catcher full alarm sounds when the grass catcher has been filled with cu
16. reverse ground speed pedal 6 While holding the reverse ground speed pedal down engage and disengage the transmission release valve lever A several times 7 Engage the transmission release valve lever and stroke the transmission from full forward to full reverse several times 8 Lower the tractor and test run for several minutes Figure 34 Transmission Release Lever A Transmission Release Lever 32 Troubleshooting Adjustment amp Service Figure 35 Mower Cutting Height Adjustment A Adjustment Lever Figure 36 Leveling The Mower Side to Side A J Hooks B Locknuts N O TY Winey 5 gt __ l NN ur A aN DESS PES ae Aids lt Figure 37 Leveling The Mower Front To Back A Rear Nut B Front Nut 0 33 MOWER ADJUSTMENTS A WARNING Before checking mower shut off PTO and engine remove the key and allow all moving parts to stop Cutting Height Adjustment The cutting height adjustment lever A Figure 37 con trols the mower cutting height Push the button to release the lever Move the lever back to raise the deck and forward to lower it Leveling The Mower If the cut is uneven the mower may need leveling Unequal or improper tire pressure may also cause an uneven cut Make sure tire pressure is correct as speci fied in Checking Tire Pressure SIDE TO SIDE LEVELING With the mower installed place the t
17. this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operate this equipment safely and effec tively we have placed several safety labels on the unit to remind you of this important information while you are operating your unit Decal Operating Instructions CE Models Part No 1734027 Decal Danger Rotating Blades Part No 1720389 Decal Hopper Control Part No 1723310 Decal 0 Transmission Release 6 Part No 1723425 CE Safety Icons Directive Compliance SAFETY INTERLOCK SYSTEM TESTS This unit is equipped with safety interlock switches and other safety devices These safety systems are pre sent for your safety do not attempt to bypass safety switches and never tamper with safety devices Check their operation regularly Operational SAFETY Checks Your unit is equipped with a seat switch safety system Check the seat switch operation every fall and spring with the following tests Test 1 Engine should NOT crank if PTO switch is ON OR Brake pedal is NOT fully depressed parking brake OFF OR The cruise control lever is NOT in NEUTRAL Test 2 Engine SHOULD crank and start if Operator is sitting in seat AND PTO switch is OFF AND Brake pedal is fully depressed parking brake ON AND e The cruise control lever is in NEUTRAL Test 3 Engine should SHUT OFF if Operator rises of
18. when making repairs 16 Always comply with factory specifications on all set tings and adjustments 17 Only authorized service locations should be utilized for major service and repair requirements 18 Never attempt to make major repairs on this unit unless you have been properly trained Improper ser vice procedures can result in hazardous operation equipment damage and voiding of manufacturer s warranty 19 On multiple blade mowers take care as rotating one blade can cause other blades to rotate 20 Do not change engine governor settings or over speed the engine Operating the engine at excessive speed can increase the hazard of personal injury Disengage drive attachments stop the engine remove the key and disconnect the spark plug wire s before clearing attachment blockages and chutes performing service work striking an object or if the unit vibrates abnormally After striking an object inspect the machine for damage and make repairs before restarting and operating the equip ment 22 Never place hands near the moving parts such as a hydro pump cooling fan when the tractor is running Hydro pump cooling fans are typically located on top of the transaxle 23 Units with hydraulic pumps hoses or motors WARN ING Hydraulic fluid escaping under pressure may have sufficient force to penetrate skin and cause seri ous injury If foreign fluid is injected into the skin it must be surgically removed within a
19. 37 EC and European EMC Directive 89 336 EC Tested according to EN 836 1997 A2 2001 EN 1032 1996 EN 1033 1995 Tested according to EN836 1997 A2 2001 Tested according to 2000 14 EC All DANGER WARNING CAUTION and instructional messages on your rider and mower should be carefully read and obeyed Personal bodily injury can result when these instructions are not followed The information is for your safety and it is important The safety decals below are on your rider and mower If any of these decals are lost or damaged replace them at once See your local dealer for replacements These labels are easily applied and will act as a constant visual reminder to you and others who may use the equipment to follow the safety instructions necessary for safe effective operation Decal Danger Thrown Objects Part No 1721107 Decal Danger Thrown Objects Part No 1720390 Decal Danger Thrown Objects Part No 1720391 1724680 Decal Hopper Release Part No 1724680 Decal Hopper Pedal Part No 1723317 Decal Cutting Height Part No 1723470 Decal Drawbar Limits Part No 1721141 Decal Ignition Positions Part No 1722806 Safety Decals SAFETY DECALS This unit has been designed and manufactured to pro vide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing Although reading
20. 8 3600 rpm 40 Cu in 656 cc 12 Volt 16 amp Alternator Battery 230 CCA 1 7 8 qt 1 9L Capacity 2 5 Gallons 9 5 L Tire Size 20 10 8 Inflation Pressure 6 8 psi 41 55 bar Tire Size 15 x 6 00 6 Inflation Press 15 psi 8 1 0 bar Make Model Horsepower Displacement Electrical System Oil Capacity CHASSIS Fuel Tank Cap Rear Wheels Front Wheels TECHNICAL MANUALS Additional copies of this manual are available as well as fully illustrated parts lists These manuals show all of the product s components in exploded views 3D illustrations which show the relationship of parts and how they go together as well as part numbers and quantities used Important assembly notes and and torque values are also included For applicable manuals currently available for your model contact our Customer Publications Department at 262 284 8519 Simplicity 866 313 6682 Snapper Have the information listed in the box below available when phoning in your request Technical manuals can be downloaded from www simplicitymfg com www snapper com Model Mfg No Your Name Address City State Zip Visa Mastercard No Card Expiration Date Parts amp Accessories REPLACEMENT PARTS Replacement parts are available from your authorized dealer Always use genuine Simplicity Service Parts MAINTENANCE ITEMS Many convenient and helpful service and maintenance items are available fro
21. PERATION Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death Operation on all slopes requires extra caution If you can not back up the slope or if you feel uneasy on it do not operate on it Control of a walk behind or ride on machine sliding on a slope will not be regained by the application of the brake The main reasons for loss of control are insufficient tire grip on the ground speed too fast inadequate braking the type of machine is unsuitable for its task lack of awareness of the ground conditions incorrect hitching and load distrib ution 1 Mow up and down slopes not across 2 Watch for holes ruts or bumps Uneven terrain could overturn the unit Tall grass can hide obstacles 3 Choose a slow speed so that you will not have to stop or change speeds while on the slope 4 Do not mow on wet grass Tires may loose traction 5 Always keep unit in gear especially when traveling down slopes Do not shift to neutral and coast down hill Avoid starting stopping or turning on a slope If tires lose traction disengage the blade s and proceed slowly straight down the slope 7 Keep all movement on slopes slow and gradual Do not make sudden changes in speed or direction which could cause the machine to rollover 8 Use extra care while operating machines with grass catchers or other attachments they can affect the stability of the unit Do no
22. a 10 degree hill Secure the trailer with an appropriately sized clevis pin A Figure 5 and clip B STORAGE ae 4 WARNING 1m Never store the unit with fuel in an enclosed 200m poorly ventilated structure Fuel vapors can travel to an ignition source such as a furnace Figure 5 Trailer Weight Recommendations water heater etc and cause an explosion 5 a Pin Clip Fuel vapor is also toxic to humans and animals Before you store your unit for the off season read the Maintenance and Storage instructions in the Safety Rules section then perform the following steps e Disengage the PTO set the parking brake amp remove the key Perform engine maintenance and storage measures listed in the engine owner s manual This includes draining the fuel system or adding stabilizer to the fuel do not store a fueled unit in an enclosed struc ture see above Battery life will be increased if it is removed put ina cool dry place and fully charged about once a month If the battery is left in the unit disconnect the nega tive cable Before starting the unit after it has been stored Check all fluid levels Check all maintenance items e Perform all recommended check and procedures found in the engine owner s manual Allow the engine to warm up for several minutes before use 15 Figure 7 Mower Deck Removal and Installaion Viewed from under
23. ack to separate it from the mower discharge open ing B 8 Turn wheels fully left and slide mower deck out right side of tractor Operating the Tractor Figure 10 Mower Hitch A Tractor Hitch Brackets B Spring Loaded Lever M2 Figure 11 Emptying the Hopper A Catcher Dump Pedal B Catcher Lever C Catcher Lock Knob 17 Installing the Mower Deck 1 Park tractor shut off PTO and engine remove the key and apply parking brake Turn the wheels fully to the left 2 From the rear with the grass catcher open pull dis charge chute to rear 3 Place mower height adjuster A Figure 6 in the low est cutting position Place the mower lift lever A in the lowest position Slide mower deck under right side of tractor so that mower hitch is aligned with front tractor hitch 4 See Figure 9 Slide the discharge tube onto the mower discharge opening 5 See Figure 10 Turn wheels straight Pull back on the spring loaded lever B while lifting up on the mower hitch Install mower hitch onto tractor hitch brackets A When properly installed the spring loaded lever should seat fully underneath the brack ets 6 Connect the trunions B Figure 7 to mower deck lift arms C secure with hair pins A 7 See Figure 8 Move idler arm A to relieve belt ten sion Install belt onto the PTO pulley B 8 Check that the discharge tube and mower opening are
24. ad the Operation section Children Reverse Tragic accidents can occur with children Do not allow Do not mow in reverse unless them anywhere near the area of operation Children are absolutely necessary Always look often attracted to the unit and mowing activity Never down and behind before and assume that children will remain where you last saw them while traveling in reverse If there is a risk that children may enter the area where you even with the mower are mowing have another responsible adult watch them blades disengaged DO NOT GIVE CHILDREN RIDES ON THIS UNIT This encourages them to come near the unit in the future while it is running and they could be seriously hurt They may then approach the unit for a ride when you are not expecting it and you may run over them TP 600 2459 08 UV SMA Safety Rules and Information Slope Operation You could be seriously injured or even killed if you use this unit on too steep an incline Using the unit on a slope that is too steep or where you don t have adequate traction can cause you to lose control or roll over A good rule of thumb is to not operate on any slope you cannot back up in 2 wheel drive mode You should not operate on inclines with a slope greater than a 3 5 foot rise over a 20 foot length Always drive up and down slopes never cross the face Also note that the surface you are driving on can greatly impact stability and control
25. ainers inside a vehicle or on a truck bed with a plastic bed liner Always place containers on the ground away from your vehicle before filling Remove gas powered equipment from the truck or trailer and refuel it on the ground If this is not possi ble then refuel such equipment on a trailer with a portable container rather than from a gasoline dis penser nozzle Keep nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is com plete Do not use a nozzle lock open device If fuel is spilled on clothing change clothing immedi ately Never over fill the fuel tank Replace gas cap and tighten securely Use extra care in handling gasoline and other fuels They are flammable and vapors are explosive If fuel is spilled do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until fuel vapors have dissipated Replace all fuel tank caps and fuel container caps securely ak WP 10 1 12 13 Service amp Maintenance Never run the unit in an enclosed area where carbon monoxide fumes may collect Keep nuts and bolts especially blade attachment bolts tight and keep equipment in good condition Never tamper with safety devices Check their proper operation regularly and make necessary repairs if they are not functioning properly Keep unit free of grass leaves or other debris b
26. ch the engine is operated engine run in to reduce friction and clean out of combustion chambers adjustments to the valves and carburetor and other factors The power ratings may also be adjusted based on comparisons to other similar engines utilized in similar applications and will therefore not necessarily match the values derived using the foregoing codes TRANSMISSION K46 Type Hydrostatic Tuff Torq K46 Hydraulic Fluid 10w 30 Premium Engine Oil Capacity 2 6 qt 2 5 L Speeds Forward 0 5 5 MPH 0 8 8 km h 3400 rpm Reverse 0 3 5 MPH 0 5 6 km h Continuous Torque 215 ft Ibs 291 N m Output 440 Ibs 200 Kg 584 Ibs 265 Kg Drawbar Rating Maximum Weight on Axle DIMENSIONS Overall Length 109 277 cm Length Tractor Only 76 193 cm Overall Width 37 94 cm Height At Top of Seat 44 112 cm Weight approx 16HP Tractor 695 Ibs 318 kg 35 ENGINE 20 HP Briggs amp Stratton Briggs amp Stratton Vanguard 20 3600 rpm 34 8 Cu in 570 cc 12 Volt 16 amp Alternator Battery 230 CCA 48 Oz 1 4L Make Model Horsepower Displacement Electrical System Oil Capacity 18 HP Briggs amp Stratton Briggs amp Stratton Vanguard 18 3600 rpm 34 8 Cu in 570 cc 12 Volt 16 amp Alternator Battery 230 CCA 48 Oz 1 4L Make Model Horsepower Displacement Electrical System Oil Capacity 18 HP Briggs amp Stratton Briggs amp Stratton Intek 406777 1
27. ctions for proper start up procedures when returning the unit to service 6 Never store the unit or fuel container inside where there is an open flame or pilot light such as ina water heater Allow unit to cool before storing Aaa OPERATION Read understand and follow all instructions in the manual and on the unit before starting 2 Do not put hands or feet near rotating parts or under the machine Keep clear of the discharge opening at all times 3 Only allow responsible adults who are familiar with the instructions to operate the unit local regulations can restrict operator age 4 Clear the area of objects such as rocks toys wire etc which could be picked up and thrown by the blade s 5 Be sure the area is clear of other people before mow ing Stop the unit if anyone enters the area 6 Never carry passengers 7 Do not mow in reverse unless absolutely necessary Always look down and behind before and while travel ling in reverse 8 Never direct discharge material toward anyone Avoid discharging material against a wall or obstruc tion Material may ricochet back toward the operator Stop the blade s when crossing gravel surfaces 9 Do not operate the machine without the entire grass catcher discharge guard deflector or other safety devices in place 10 Slow down before turning 11 Never leave a running unit unattended Always disen gage the PTO set parking brake stop engine and remove keys b
28. dapter A Figure 23 using the procedure outlined in Servicing the Mower Blades Regular Maintenance LOOSEN 4x4 Wood Block Figure 22 Removing the Blade SERVICING THE MOWER BLADES A WARNING For your personal safety do not handle the sharp mower blades with bare hands Careless or improper handling of blades may result in serious injury 24 Service Interval Every 100 Hours or As Required NOTE Replace blades and bolts in sets Remove mower from the tractor See Mower Installation amp Removal Blades should be sharp and free of nicks and dents If worn or damaged replace the blades as described in following steps To remove the blade use a wood block to hold blade while removing the blade mounting capscrew Figure 22 Install the new blades with the lift tabs pointing up toward deck Figure 23 Secure with a capscrew E spring washer D spline washer C and alignment pin B be certain the spline washer is aligned with the shaft Use a wooden block to prevent blade rota tion and torque capscrews to 45 55 ft lbs 61 75 N m WARNING For your personal safety blade mounting capscrews must each be installed with a spline washer and spring washer then securely tightened Torque blade mounting capscrew to 45 55 ft Ibs 61 75 N m 1 5 Check that the mower blades are timed perpendicular to each other see Figure 24 If not remove the blade and rotat
29. e the adapter A Figure 23 Regular Maintenance 0 Jo raya Figure 25 Mower Belt Tension C Arbor Drive Belt D Ratchet A 3 8 Square Hole B Pulley Capscrew PTO CLUTCH ADJUSTMENT CHECK Service Interval After 25 Hrs Then Every 250 Hrs Check the PTO clutch adjustment after every 250 hours of operation or if the clutch starts slipping or will not engage Check and adjust the clutch using the proce dure outlined in the Adjustments section of this manual ENGINE MAINTENANCE Refer to the engine owner s manual for all engine main tenance procedures and recommendations 25 SET MOWER BELT TENSION A WARNING For your personal safety do not handle the sharp mower blades with bare hands Careless or improper handling of blades may result in serious injury Service Interval Yearly 1 Turn the PTO to the off position engage the parking brake turn the engine off and remove the key Remove the mower deck see Mower deck removal 2 Remove the screws securing the belt covers Remove the belt covers 3 Loosen the idler assembly capscrew B Figure 25 4 Using a 3 8 drive ratchet and extension D move the spring loaded idler assembly A to relieve ten sion on the belt C 5 Remove the belt C and inspect it for cracks missing teeth and wear Replace belt if worn or damaged 6 Reinstall the belt C Releasing the idler a
30. eases the volume of grass in the collector before the alarm goes off Sliding the paddle bracket C down decreases the volume of grass in the collector before the alarm goes off 1 Loosen bracket hardware B 2 Slide paddle bracket C up or down 3 Tighten bracket hardware B SENSITIVITY ADJUSTMENT Sliding the carriage bolt washer and nut D up decreas es the sensitivity in the collector before the alarm goes off Sliding the carriage bolt washer and nut D down increases the sensitivity in the collector before the alarm goes off 1 Loosen carriage bolt washer and nut D 2 Slide carriage bolt washer and nut D up or down the alarm paddle A 3 Tighten carriage bolt washer and nut D Note It may be necessary to change the catcher full alarm as turf conditions change MOWER LIFT ADJUSTMENT The mower lift rod A Figure 31 can be inserted into two holes depending on the amount of mower lift desired The upper hole provides higher mower lift when the attachment lift lever is placed in transport position The lower hole will not lift the mower as high in transport position but requires less lift effort BATTERY CHARGING A WARNING Keep open flames and sparks away from the battery the gasses coming from it are highly explosive Ventilate the battery well during charging A dead battery or one too weak to start the engine may be the result of a defect in the charging system or other electrical comp
31. ed The L E D light will illumi nate and the operator can then mow in reverse Each time the PTO is disengaged the RMO needs to be reactivated if desired The key should be removed to restrict access to the RMO fea ture ATTACHMENT OPERATION IN REVERSE If an operator chooses to operate a PTO driven attachment in reverse the RMO system can be used To use the Reverse Mowing Option RMO turn the RMO key after the PTO is engaged The L E D light will illuminate and the operator can then operate the attachment in reverse Each time the PTO is disengaged the RMO needs to be reactivated if desired The key should be removed to restrict access to the RMO feature PUSHING THE TRACTOR BY HAND S DO NOT TOW TRACTOR Towing the unit will cause transmission damage Do not use another vehicle to push or pull this unit Do not actuate the transmission release valve lever while the engine is running 1 Disengage the PTO and turn the engine off 2 Pull the transmission release back approximately 2 1 2 6 cm to lock into released position Figure 2 3 The tractor can now be pushed by hand Figure 2 Transmission Release Lever amp Fuel Tank A Fuel Tank Cap B Transmission Release Lever DRIVING THE TRACTOR 1 Sitin the seat and adjust the seat so that you can comfortably reach all the controls and see the dash board display Engage the parking brake Make sure the PTO switch is disengaged
32. efore dismounting 12 Disengage blades PTO when not mowing Shut off engine and wait for all parts to come to a complete stop before cleaning the machine removing the grass catcher or unclogging the discharge guard 13 Operate the machine only in daylight or good artificial light 14 Do not operate the unit while under the influence of alcohol or drugs 15 Watch for traffic when operating near or crossing roadways TRANSPORTING AND STORAGE 1 When transporting the unit on an open trailer make sure it is facing forward in the direction of travel If the unit is facing backwards wind lift could damage the unit 2 Always observe safe refueling and fuel handling prac tices when refueling the unit after transportation or storage 3 Never store the unit with fuel in an enclosed poorly ventilated structure Fuel vapors can travel to an ignition source such as a furnace water heater etc and cause an explosion Fuel vapor is also toxic to humans and animals Safety Rules and Information WARNING Never operate on slopes greater than 17 6 percent 10 which is a rise of 3 1 2 feet 106 cm vertically in 20 feet 607 cm horizontally When operating on slopes use additional wheel weights or counterweights See your dealer retailer to determine which weights are available and appropriate for your unit Select slow ground speed before driving onto slope In addition to front weights use extra caution w
33. em bly H to relieve tension on the belt F 5 Remove the belt F 6 Install a new belt F on the pulleys as shown Releasing the idler assembly H allows the spring to automatically tension the cogged belt 7 Tighten the idler assembly capscrew G Reinstall the belt covers 8 Check that the blades are positioned perpendicular to each other as shown in Figure 40 If not perform the mower blade timing procedure found in the Regular Maintenance section 34 Specifications NOTE Specifications are correct at time of printing and are subject to change without notice The power ratings for an individual engine model are initially developed by starting with SAE Society of Automotive Engineers code J1940 Small Engine Power amp Torque Rating Procedure Revision 2002 05 Given both the wide array of products on which our engines are placed and the variety of environmental issues applicable to operating the equipment it may be that the engine you have purchased will not develop the rated horsepower when used in a piece of power equipment actual on site power This difference is due to a variety of factors including but not lim ited to the following differences in altitude temperature barometric pressure humidity fuel engine lubrication max imum governed engine speed individual engine to engine variability design of the particular piece of power equip ment the manner in whi
34. ents occurring to other people or property 21 All drivers should seek and obtain professional and practical instruction 22 Always wear substantial footwear and trousers Never operate when barefoot or wearing sandals 23 Before using always visually check that the blades and blade hardware are present intact and secure Replace worn or damaged parts 24 Disengage attachments before refueling removing an attachment making adjustments unless the adjustment can be made from the operator s posi tion 25 When the machine is parked stored or left unattend ed lower the cutting means unless a positive mechanical lock is used 26 Before leaving the operator s position for any reason engage the parking brake if equipped disengage the PTO stop the engine and remove the key 27 To reduce fire hazard keep the unit free of grass leaves amp excess oil Do not stop or park over dry leaves grass or combustible materials 28 It is a violation of California Public Resource Code Section 4442 to use or operate the engine on or near any forest covered brush covered or grass covered land unless the exhaust system is equipped with a spark arrester meeting any applicable local or state laws Other states or federal areas may have similar laws 4 Always follow the engine manual instructions for storage preparations before storing the unit for both short and long term periods 5 Always follow the engine manual instru
35. eshooting Adjustment amp Service SEAT ADJUSTMENT Pitch Adjustment The pitch of the seat can be adjusted to one of three positions To adjust remove the carriage bolts spacers washers and nuts B Figure 26 from the hinge and reinstall them in the desired holes Seat Slide Adjustment The seat can also be adjusted forward and back Move the lever A Figure 26 position the seat as desired and release the lever to lock the seat into position Seat Spring Adjustment The seat springs C Figure 26 can be adjusted to pro vide a softer or firmer ride Tilt the seat forward and slide the spring assembly C forward for a softer ride and back for a firmer ride HOPPER LATCH ADJUSTMENT If the hopper will not latch when the lever is quickly closed the latch clearance may need to be adjusted Loosen the capscrews A Figure 27 and adjust the plates on both sides of the back plate as needed Troubleshooting Adjustment amp Service Figure 29 Brake Spring Adjustment A Brake Spring B Adjustment Nut 29 STEERING GEAR ADJUSTMENT If there is excessive slack in the steering system the steering gear backlash can be removed See Figure 28 Locate the steering gear assembly on the underside of the tractor Loosen the two nuts and adjust the bracket so the gear teeth are closely 1 meshed 2 Tighten nuts to 36 44 ft lbs 49 59 Nm after adjust ment BRAKE ADJUSTMENT 1
36. f seat Test 4 Blade Brake Check Mower blades and mower drive belt should come to a complete stop within five seconds after electric PTO switch is turned OFF or operator rises off seat If mower drive belt does not stop within five seconds readjust the PTO clutch as described in the ADJUSTMENTS section or see your dealer Test 5 Reverse Mow Option RMO Check Engine should shut off if reverse travel is attempted if the PTO has been switched on and RMO has not been acti vated RMO light should illuminate when RMO has been activat ed A WARNING If the unit does not pass a safety test do not operate it See your authorized dealer Under no circumstance should you attempt to defeat the purpose of the safety interlock system SAFETY ICONS Warning Read Operator s Manual Read and understand the Operator s Manual before using this machine Warning Remove Key Before Servicing Remove the key and consult techni cal literature before performing repairs or maintenance Danger Dismemberment This machine can amputate limbs Keep bystanders and children away when engine is running Danger Thrown Objects This machine is capable of throwing objects and debris Keep bystanders away Danger Thrown Objects Do not operate the with the hopper removed or without the deflector Danger Machine Rollover Do not use this machine on slopes greater than 10 Danger Thrown Objects
37. hafts yearly This prevents the wheel hubs from seizing onto the axle shaft and makes future service easier 1 Turn off the ignition turn off the PTO engage the parking brake and block the front tires 2 Using a jack or chain hoist positioned at the center of the rear frame carefully jack the unit up until the rear tires are approximately 1 2 2 5 5cm off the ground NOTE For overall unit stability during service do not jack rear end higher than required for wheel removal 3 Support the rear of the unit on jackstands positioned under the rear frame NOTE Your axle assembly may differ slightly from the assembly pictured the quantity of washers is adjusted on a tractor by tractor basis during assembly to allow a small amount of axle end play 4 Remove the hardware retaining the wheel assembly to the axle and lubricate the axle shaft using anti seize compound or lithium grease 5 Reinstall the components in reverse order of disas sembly and lower the unit Be sure the key A Figure 21 is in place in the axle keyway Figure 23 Installing The Blade A Adapter B Alignment Pin C Spline Washer D Cup Washer E Capscrew Figure 24 Blade Timing CHECK MOWER BLADE TIMING Service Interval Yearly 1 Remove mower from the tractor See Mower Installation amp Removal 2 Check that the mower blades are perpendicular to each other Figure 24 If not remove the blade and rotate the a
38. hazard WARNING Mowing in reverse can be hazardous to bystanders Tragic accidents can occur if the operator is not alert to the presence of children Never activate RMO if children are present Children are often attracted to the unit and the mowing activity 6 5 WP o gt MD 4 60 75 W Figure 4 Emptying the Hopper A Catcher Dump Pedal B Catcher Lever 14 Operating the Tractor Figure 3 Engaging the Parking Brake A Ground Speed Pedals B Brake Pedal C Parking Brake Knob PARKING BRAKE FUNCTION Applying the Parking Brake See Figure 3 To lock the parking brake release the ground speed pedals A fully depress the brake pedal B pull UP on the parking brake knob C and then release brake pedal Releasing the Parking Brake See Figure 3 To release the parking brake fully depress the brake pedal B and push the parking brake knob C DOWN EMPTYING THE CATCHER To empty the catcher 1 Depress the catcher dump pedal A Figure 4 2 Extend the catcher lever B and use it to empty the catcher 3 Use the lever B to close the catcher and slide it back into the catcher Operating the Tractor ATTACHING A TRAILER NOTE Remove the hopper to attach a trailer A The maximum horizontal drawbar force allowed is 444 Newton The maximum vertical drawbar force is 222 Newton This equates to a 396 Ibs 180 kg trailer on
39. he catcher open close lever opens the catcher so that it may be emptied and closes it for mowing To empty the catcher depress the catcher dump lock pedal and pull forward on the handle To close push the lever back ward until the catcher closes and locks 12V Power Outlet The power outlet is 12V DC Accessory must be rated at 14 amps or less Operating the Tractor GENERAL OPERATING SAFETY Be sure to read all information in the Safety and Operation sections before attempting to operate this unit Become familiar with all of the controls and how to stop the unit ADDING FUEL To add fuel 1 Remove the fuel cap A Figure 2 2 Fill the tank Do not overfill Leave room in the tank for fuel expansion Refer to your engine manual for specific fuel recommendations Install and hand tighten the fuel cap Do not use gasoline containing METHANOL gasohol containing more than 10 ETHANOL gasoline additives or white gas because engine fuel system damage could result WARNING Gasoline is highly flammable and must be handled with care Never fill the tank when the engine is still hot from recent operation Do not allow open flame smoking or matches in the area Avoid over filling and wipe up any spills Operating the Tractor MOWING IN REVERSE If an operator chooses to mow in reverse the RMO system can be used To use the Reverse Mowing Option RMO turn the RMO key after the PTO is engag
40. hen operating on slopes with rear mounted grass catchers Mow UP and DOWN the slope never across the face use caution when changing directions and DO NOT START OR STOP ON SLOPE CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the unit and the mowing activity Never assume that children will remain where you last saw them 1 Keep children out of the mowing area and under the watchful care of another responsible adult 2 Be alert and turn unit off if children enter the area 3 Before and during reverse operation look behind and down for small children 4 Never carry children even with the blade s off They may fall off and be seriously injured or interfere with safe unit operation Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine Never allow children to operate the unit Use extra care when approaching blind corners shrubs trees or other objects that may obscure vision EMISSIONS 1 Engine exhaust from this product contains chemicals known in certain quantities to cause cancer birth defects or other reproductive harm 2 Look for the relevant Emissions Durability Period and Air Index information on the engine emissions label IGNITION SYSTEM 1 This spark ignition system complies with Canadian ICES 002 Oo SLOPE O
41. inserted and removed and make any necessary adjustments by tightening or loosen ing the adjustment nuts NOTE The actual air gap between the rotor and arma ture may vary even after performing the adjustment pro cedure This is due to dimensional variations on compo nent parts and is an acceptable condition 6 Check the mower blade stopping time The mower blades and mower drive belt should come to a com plete stop within five seconds after the electric PTO switch is turned off Perform the BLADE BRAKE CHECK found in the MAINTENANCE Section Mower blades and mower drive belt should come to a complete stop within five seconds after electric PTO switch is turned off Troubleshooting Adjustment amp Service TRANSMISSION PURGING Purge the transmission if the unit is excessively noisy or lacks drive in forward or reverse 1 Elevate the rear end of the tractor using a chain hoist or floor jack Support the rear of the unit using jack stands Elevate the unit just high enough for the rear wheels to clear the ground 2 Activate the seat switch depress the clutch brake pedal and start the engine After the engine has started set throttle to IDLE 3 Release the brake pedal and fully depress the for ward ground speed pedal 4 While holding the forward ground speed pedal down engage and disengage the transmission release valve lever A Figure 34 several times 5 Fully depress the
42. m you authorized dealer Some of these items include Tire Sealant Degrimer Degreaser Gas Stabilizer Engine Oil Touch Up Paint Grease Gun Kit 8 oz Grease Tube OPTIONAL ACCESSORIES Rear Deflector Gas Cans 5 SNAPPER PRODUCTS 535 Macon Street McDonough GA 30253 www sSnapper com Simplicity MANUFACTURING INC 500 N Spring Street PO Box 997 Port Washington WI 53074 0997 www SimplicityMfg com MASSEY FERGUSON LAWN amp GARDEN EQUIPMENT N Spring Street PO Box 997 500 Port Washington WI 53074 0997 www MasseyLawn com Briggs amp Stratton Yard Power Products Group Copyright 2007 Briggs amp Stratton Corporation Milwaukee WI USA All Rights Reserved
43. n the RMO key after the PTO is engaged The L E D light will illuminate and the opera tor can then mow in reverse Each time the PTO is dis engaged the RMO needs to be reactivated if desired STARTING THE ENGINE 1 While sitting in the operator s seat fully depress the brake pedal or set the parking brake Make sure that your feet are not depressing the ground speed control pedals and that the cruise con trol lever is in neutral 3 Disengage the PTO clutch 4 Close the choke NOTE A warm engine may not require choking 5 Insert the ignition key and turn it to START 6 After the engine starts move the engine throttle con trol to SLOW Warm up the engine by running it for at least a minute 7 Set throttle to FULL NOTE In the event of an emergency the engine can be stopped by simply turning the ignition switch to STOP Use this method only in emergency situations For nor mal engine shut down follow the procedure given in STOPPING THE TRACTOR STOPPING THE TRACTOR amp ENGINE 1 2 2 Return the ground speed control s to neutral Disengage the PTO and wait for all moving parts to stop Place the throttle control in the position specified in the engine owner s manual provided in the operator s packet shipped with your tractor Follow any recom mended stopping procedures Turn the ignition switch to OFF Remove the key 12 Features amp Controls Catcher Open Close Lever T
44. nder side of the mower deck 4 Secure mulch plug A Figure 14 by sliding latch lever into C into mulch plug A as shown Slide latch all the way in 5 Reinstall mower deck onto unit See the unit s Operating Instructions 6 Removal is reverse of installation 12 Volt Power Outlet A CAUTION Avoid Injury Safe operation requires your full attention Do not wear radio or music headphones while operating machine The 12 volt accessory plug is located in the left side pod D Figure 2 It can be used to power small electronic devices The accessory must be rated at 14 amps or less Note Operating a 12 volt accessory especially with the engine at idle may cause battery discharge When not using the accessory plug it must be covered with the rub ber plug to prevent moisture from causing a short circuit Entrance of water into plug can cause a short circuit 19 Regular Maintenance MAINTENANCE SCHEDULE amp PROCEDURES The following schedule should be followed for normal care of your tractor and mower Use the hour meter to deter mine your operating time Before Every Every Every Every Spring SAFETY ITEMS Each Use 5 Hours 25 Hours 100 Hours 250 Hours amp Fall Check Grass Collector for Wear 0 Check Safety Interlock System Check Tractor Brakes Check Mower Blade Stopping Time 0 Before Every Every
45. neath right side of tractor A Hair Pins B Trunnions C Mower Deck Lift Arm Figure 8 Removing amp Installing Belt A Idler Arm B PTO Pulley a Tera Figure 9 Discharge Tube A Discharge Tube B Mower Discharge Opening Operating the Tractor Figure 6 Raising amp Lowering Mower A Mower Height adjuster Lift Lever B Hopper Lever A WARNING Engage parking brake disengage PTO stop engine and remove key before attempting to install or remove the mower MOWER DECK REMOVAL amp INSTALLATION Removing the Mower Deck 1 Park tractor on a hard level surface such as a con crete floor Turn off PTO switch and engine remove the key and apply parking brake 2 Place mower in the lowest cutting position using the mower height adjuster lift lever A Figure 6 3 Place the mower height adjuster lift lever A Figure 8 in the lowered position 4 Disconnect the hair pins A Figure 7 from the trun nions B on both sides of the mower deck Remove trunions B from mower decl lift arms C Re install the hair pins A to prevent loss A CAUTION The muffler and surrounding areas may be hot 5 Release belt tension with arm A Remove belt from PTO pulley B Figure 8 6 Turn wheels straight ahead Pull back on spring loaded lever B Figure 10 and lift mower hitch off of the tractor brackets 7 Push the discharger tube A Figure 9 toward the b
46. olvent or cleaner It should never be stored any place where its vapors can build up or travel to an ignition source like a pilot light Fuel belongs in an approved plastic sealed gas can or in the tractor fuel tank with the cap securely closed Spilled fuel needs to be cleaned up immedi ately Proper maintenance is critical to the safety and performance of your unit Be sure to perform the maintenance procedures listed in this manual espe cially periodically testing the safety system Safety Rules amp Information Read these safety rules and follow them closely Failure to obey these rules could result in loss of control of unit severe personal injury or death to you or bystanders or damage to property or equipment This mowing deck is capable of amputating hands and feet and throwing objects The triangle A in text signifies important cautions or warnings which must be followed 16 Use extra care when loading or unloading the unit into a trailer or truck 17 Always wear eye protection when operating this unit 18 Data indicates that operators age 60 years and above are involved in a large percentage of power equipment related injuries These operators should evaluate their ability to operate the equipment safely enough to protect themselves and others from injury 19 Follow the manufacturer s recommendations for wheel weights or counterweights 20 Keep in mind the operator is responsible for accid
47. onent If there is any doubt about the cause of the problem see your dealer If you need to replace the battery follow the steps under Cleaning the Battery amp Cables in the Regular Maintenance Section Troubleshooting Adjustment amp Service Figure 32 PTO Clutch Adjustment A Adjustment Window Qty 3 one shown B Adjustment Nut Figure 33 Adjust PTO Clutch A Window B Adjustment Nut C Feeler Gauge 31 PTO CLUTCH ADJUSTMENT A WARNING To avoid serious injury perform adjustments only with engine stopped key removed and tractor on level ground Check the PTO clutch adjustment after every 250 hours of operation Also perform the following procedure if the clutch is slipping or will not engage or if a new clutch has been installed 1 Remove key from ignition switch and disconnect spark plug wires to prevent the possibility of acciden tal starting while the PTO is being adjusted See Figure 32 Note the position of the 3 adjustment windows A in the side of the brake plate and the nylock adjustment nuts B Insert a 012 015 2 5 4mm feeler gauge C through each window positioning the gauge between the rotor face and the armature face as shown in Figure 33 Alternately tighten the adjustment nuts B Figure 32 until the rotor face and armature face just contacts the gauge Check the windows for an equal amount of tension when the gauge is
48. ow down Replace blades See Mower Blade Service Clean or replace belt as necessary See Adjustments Section See Servicing the Mower Blades Set to full throttle Slow down See Engine Manual Cut tall grass at maximum cutting height during first pass Cut grass with discharge pointing toward previously cut area Run engine for several minutes to warm up Start the mower in a cleared area Tighten to 45 55 ft lbs 61 75 N m Check and replace as necessary Replace blades See Servicing the Mower Blades Reinstall Correctly Repair or replace Replace with correct belt Repair or replace as needed Check belt stops Replace drive belt Adjust PTO clutch Perform mower belt tension check Replace Pulleys or belt greasy or oily Belt stretched or worn Idler pulley pivot bracket frozen in declutched position Brake is incorrectly adjusted Internal brake worn Steering linkage is loose Improper tire inflation Front wheel spindle bearings dry Tractor Troubleshooting Continued Tractor drive belt slips Brake will not hold Tractor steers hard or handles poorly TROUBLESHOOTING THE MOWER CAUSE Lift linkage not properly attached or damaged Mower not leveled properly Tractor tires not inflated equally Engine speed too slow Ground speed too fast Blades are dull Mower drive belt slipping because it is oily or worn Check PTO Electric Clutch Adjustment
49. ractor ona smooth level surface such as a concrete floor Turn the front wheels straight forward 1 2 Check for bent blades and replace if necessary 3 Place the mower in mid cut position Arrange the outside mower blades so that they are pointing from side to side Measure the distance between the outside tips of each blade and the ground If there is more than 1 8 8mm difference between the measurements on each side proceed to step 5 If the difference is 1 8 3mm or less proceed to step 6 See Figure 36 Hold J Hook A turn locknut B Turn the locknut B to raise or lower either side of mower FRONT TO BACK LEVELING Arrange the blades so they face front to back Measure the distance from the ground to the front tip of the center blade and from the ground to rear tips of left hand and right hand blades Front tip of the center blade should be 1 4 6mm higher than rear tips of left hand and right hand blades If not proceed with steps 8 9 To raise front of mower deck loosen front nut B and turn rear nut A Figure 37 against bracket To lower front of mower deck loosen rear nut A and the bracket will move backwards to lengthen rod Re check the blade measurement then tighten the front nut B against the bracket to secure 6 7 Figure 38 Mower Belts Arbor Drive Belt Idler Capscrew Idler A
50. s The tractor s forward ground speed is controlled by the forward ground speed control pedal The tractor s reverse ground speed is controlled by the reverse ground speed control pedal Depressing either pedal will increase ground speed Note that the further down the pedal is depressed the faster the tractor will travel Mower Height of Cut Adjustment The cutting height adjustment knob controls the mower cutting height The cutting height is infinitely adjustable between 1 and 3 3 4 2 5cm 9 5cm VAN Cutting Height Fine Tuning Adjustment The cutting height fine tuning adjustment is used to set the mower cutting height between two of the preset cut ting positions Attachment Lift Control Lever When using the mower deck lift the deck off the ground while transporting to and from the job site DO NOT cut with the mower in the raised transport position The attachment lift control lever raises and lowers attachments that utilize the tractor s manual lift linkage Pushing the lever forward lowers the attachment while pulling the lever back raises the attachment You must pull back slightly on the lever and depress the release button to change lift positions Be sure the lever is fully forward when mowing Ar Reverse Mowing Option RMO The Reverse Mowing Option allows for mowing or use of other PTO driven attachments while traveling in reverse If you choose to mow or operate another attachment in reverse tur
51. sh fuel Replace fuel filter Engine starts hard or runs poorly 1 Fuel mixture too rich Clean air filter Check choke adjustment 2 Spark plug s faulty fouled or Clean and gap or replace incorrectly gapped See engine manual Engine knocks 1 Low oil level Check add oil as required 2 Using wrong grade oil See engine manual Excessive oil consumption 1 Engine running too hot Clean engine fins blower screen and air cleaner Clean radiator screen 2 Using wrong weight oil See engine manual 3 Too much oil in crankcase Drain excess oil Engine exhaust is black 1 Dirty air filter Replace air filter See engine manual 2 Choke closed Open choke Engine runs but tractor will 1 Ground speed control pedals Depress pedals not drive not depressed 2 Transmission release lever Move into drive position in push position 3 Drive belt is broken See Drive Belt Replacement 4 Drive belt slips See cause and remedy below 5 Parking brake is engaged Disengage parking brake 26 Troubleshooting Adjustment amp Service Clean as required Replace with new belt Remove idler pulley bracket clean and lubricate See Brake Adjustment See your dealer Check and tighten any loose connections See Steering Gear Adjustment Check and correct Grease spindles See Lubricating the Tractor REMEDY Attach or repair See Mower Adjustment See Maintenance Section Set to full throttle Sl
52. ssembly B allows the spring to automatically tension the cogged belt 7 Tighten the idler assembly capscrew B and reinstall the belt covers SAFETY INTERLOCK SYSTEM CHECK Service Interval Every Fall amp Spring Check the function of the safety interlock system using the test procedure found on page 7 of this manual If the tractor fails any of the tests see your dealer BLADE BRAKE CHECK Service Interval Every 100 Hours or Fall amp Spring Mower blades and mower drive belt should come to a complete stop within five seconds after electric PTO switch is turned off 1 With tractor in neutral PTO disengaged and operator in seat start the engine 2 Look over the left hand footrest at the mower drive belt Engage the PTO and wait several seconds Disengage the PTO and check the amount of time it takes for the mower drive belt to stop 3 If mower drive belt does not stop within five seconds re adjust the clutch or see your dealer Troubleshooting Adjustments amp Service TROUBLESHOOTING While normal care and regular maintenance will extend the life of your equipment prolonged or constant use may eventually require that service be performed to allow it to continue operating properly WARNING To avoid serious injury perform maintenance on the tractor or mower only when the engine is stopped and the parking brake engaged Always remove the ignition key disconnect the spark pl
53. ssembly Bracket A PTO Pulley Engine B PTO Belt C Mower Deck Drive Pulley D Idler Pulley E Belt Guide F G H AKR D Cz Figure 39 Release Belt Tension A 3 8 Ratchet and Extension Figure 40 Mower Blade Alignment Troubleshooting Adjustment amp Service PTO BELT REPLACEMENT 1 With the mower deck installed park the tractor on a smooth level surface such as a concrete floor Disengage the PTO engage the parking brake shut the engine off and remove the key 2 Remove the mower deck see Mower deck removal Remove the belt covers 3 Note the position of the idler pulley belt guide E Figure 38 Loosen the idler pulley capscrew and remove the belt from the pulley D 4 Install the new belt B as shown When the mower deck is installed on the tractor the belt wraps around the PTO clutch pulley A idler pulley D and mower deck drive pulley C 5 Return the idler pulley belt guide E to its original position and tighten the idler pulley capscrew ARBOR DRIVE BELT REPLACEMENT 1 With the mower deck installed park the tractor on a smooth level surface such as a concrete floor Disengage the PTO engage the parking brake shut the engine off and remove the key 2 Remove the mower deck see Mower Deck Removal Remove the belt covers 3 Loosen the idler assembly capscrew G Figure 38 4 Using a ratchet A Figure 39 move the idler ass
54. t grass When the alarm sounds disengage the PTO travel to the area in which you desire to dump the grass then empty the catcher Note When using the unit for leaf collection the alarm may not be activated by dry leaves Fuel Tank Fuel Gauge The fuel gage indicates the amount of fuel in the fuel tank To add fuel remove the filler cap Be sure to leave room for heat expansion Parking Brake The parking brake knob is used to lock the parking brake when the tractor is stopped Fully depressing the brake pedal and pulling up on the knob engages the parking brake Refer to page 12 for a full explanation of parking brake functions Catcher Dump Lock Pedal The catcher dump lock pedal unlocks the catcher so that it can be opened to dump out collected grass 11 PTO Switch The PTO Power Take Off switch engages and disen gages attachments that use the PTO To engage the PTO pull UP on the switch Push DOWN to disengage Note that the operator must be seated firmly in the trac tor seat for the PTO to function Ignition Switch The ignition switch starts and stops the engine it has three positions lt lt o START Cranks the engine for starting NOTE Never leave the ignition switch in the RUN posi tion with the engine stopped this drains the battery Stops the engine and shuts off the electrical system Allows the engine to run and powers the electrical system a Ground Speed Pedal
55. t use on steeps slopes 9 Do not try to stabilize the machine by putting your foot on the ground ride on units 10 Do not mow near drop offs ditches or embank ments The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in 11 Do not use grass catchers on steep slopes 12 Do not mow slopes you cannot back up them 13 See your authorized dealer retailer for recommenda tions of wheel weights or counterweights to improve stability 14 Remove obstacles such as rocks tree limbs etc 15 Use slow speed Tires may lose traction on slopes even through the brakes are functioning properly 16 Do not turn on slopes unless necessary and then turn slowly and gradually downhill if possible Led EQUIPMENT RIDE ON UNITS Tow only with a machine that has a hitch designed for towing Do not attach towed equipment except at the hitch point 2 Follow the manufacturer s recommendations for weight limit for towed equipment and towing on slopes Never allow children or others in or on towed equip ment On slopes the weight of the towed equipment may cause loss of traction and loss of control Travel slowly and allow extra distance to stop Do not shift to neutral and coast down hill o gt on A O 13 If the fuel tank must be drained it should be drained outdoors 14 Replace faulty silencers mufflers 15 Use only factory authorized replacement parts
56. ug wire and fasten it away from the plug before beginning the maintenance to prevent accidental starting of the engine The troubleshooting guide below lists the most common problems their causes and remedies See the information on the following pages for instruc tions on how to perform most of these minor adjustments REMEDY Fully depress brake pedal and service repairs yourself If you prefer all of these procedures can be performed for you by your local CAUSE Brake pedal not depressed 1 authorized dealer TROUBLESHOOTING THE TRACTOR PROBLEM Engine will not turn over 2 PTO electric clutch switch Place in OFF position in ON position 3 Cruise control engaged Move lever to Neutral position 4 Circuit breaker tripped Wait one minute for automatic reset Replace if defective 5 Battery terminals require See Battery Maintenance Section cleaning 6 Battery discharged or dead Recharge or replace 7 Solenoid or starter motor faulty See your dealer 8 Safety interlock switch faulty See your dealer 9 Not sitting in seat Sit in seat Engine will turn over 1 Engine flooded Disengage choke but will not start 2 Safety interlock switch faulty See your dealer 3 Spark plug s faulty fouled Clean and gap or replace or incorrectly gapped See engine manual 4 Water in fuel Drain fuel amp refill with fresh fuel Replace fuel filter 5 Gas is old or stale Drain fuel amp refill with fre
57. uild up Clean up oil or fuel spillage and remove any fuel soaked debris Allow machine to cool before storage If you strike an object stop and inspect the machine Repair if necessary before restarting Never make adjustments or repairs with the engine running Check grass catcher components and the discharge guard frequently and replace with manufacturer s rec ommended parts when necessary Mower blades are sharp Wrap the blade or wear gloves and use extra caution when servicing them Check brake operation frequently Adjust and service as required Maintain or replace safety and instructions labels as necessary Do not remove the fuel filter when the engine is hot as spilled gasoline may ignite Do not spread fuel line clamps further than necessary Ensure clamps grip hoses firmly over the filter after installation Do not use gasoline containing METHANOL gasohol containing more than 10 ETHANOL gasoline addi tives or white gas because engine fuel system dam age could result 1 2 3 10 1 12 Identification Numbers Tractor ID Tag PRODUCT REFERENCE DATA Model Description Name Number Unit SERIAL Number Mower ID Tag Unit MFG Number Mower Deck MFG Number Mower Deck SERIAL Number Date Purchased ENGINE REFERENCE DATA Engine Model Dealer Name Engine Make Engine Type Spec Engine Code Serial Number 269XXXX XXXXX XXX XXXX XXX dB A
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