Home

USER`S MANUAL

1. 6 POS TOF IOS MODULE INSTALLATION 7 prd MARKE d ccu ud FRONT PANEL FIELD I O CONNECTOR 8 commitment to update or eR Vides Cone LEN PEE d keep current the information S a C ti RERREEERERERERREEREEREEEREERERERERE 9 contained in this manual No Ea i LON Skea io VLDE e etae part of this manual may be Audio jd Pee Pee ee Pee eee eee ee eee eee rere ere eee eee erry 10 eae in any los Modules Field I O RERERERERERERERERERREERERERREEREREERRE 11 orm Wit out t e prior written POPP eee PPC PP eee eee eee eee eee eee consent of Acromag Inc OP aae E CONNECTORS A Power amp LEDS s xin onn sies 12 OPTIONAL 2 5 DRIVE enm 12 2 5 IDE Drive Installation 12 NON ISOLATION CONSIDERATIONS 13 3 0 BIOS MAIN MENU eeem III Im mnn nnne 14 Passwords seeeseseenemen nennen nnn 15 STANDARD CMOS FEATURES rnm 16 ADVANCED BIOS FEATURES nee 17 ADVANCED CHIPSET FEATURES 19 INTEGRATED PERIPHERALS 20 POWER MANAGEMENT SETUP 21 PnP PCI CONFIGURATIONS nnm 22 PC HEALTH STATUG c c ccececseeceaeseueeseanenenes 22 BIOS RECOVERY PROCEDURE cr 23 Acromag Inc Tel 248 295 0310 Fax 248 624 9234 Email solutions acromag com http www acromag com I O SERVER User s Manual Industrial PC 3 4 0 SYSTEM OVERVIEW TABLE O
2. 0 5V IOS Carrier Module Holds Four Acromag IOS modules Insertion Cycles Recommend users do not exceed 30 insertion cycles Connectors Four 50 pin female SCSI 2 on front panel Acromag Inc Tel 248 295 0310 Fax 248 624 9234 Email solutions acromag com http www acromag com I O SERVER User s Manual Industrial PC 3 y IOS Slot Fuses Replacement part number HO Volts eee ai 4 Amps Littlefuse R429004 12 Volts 1 ov tastos eo Eae e 3 Amps Littlefuse R429003 212 Volts ooi tenet 3 Amps Littlefuse R429003 Note These fuses are rated higher than needed to handle the in rush currents and avoid nuisance fuse replacements Form Factor Type I II CompactFlash 50 pin Card Socket has left side CompactFlash ejector lOS 7200 WIN This models ships with an 8GB Industrial SLC CompactFlash Temp 40 C to 85 C MTBF gt 4 000 000 hours Power Requirements 9 32V DC 25W Typical 60W Maximum Keep DC Power power cables less than 10m in length Divide power by your voltage to calculate max current Then select a supply that can deliver an inrush current of at least twice this amount The PS5R S line Universal AC DC power supplies sold by Acromag meet the I O Server power requirements Specifically the 24V models PS5R SD24 60W or preferably PS5R SE24 90W The PS5R SD24 60W provides up to 2 5A of current at 24V The PS5R SE24 90W provides up to 3 75A of current at 24V Like many modern power supplies the PS5R
3. Acromag Inc Tel 248 295 0310 Fax 248 624 9234 Email solutions acromag com http Awww acromag com 1 4 I O SERVER User s Manual Industrial PC 3 0 BIOS This Section provides the information regarding the AwardBIOS 6 0 and the available user options on the IOS 7200 models The IOS 7200 ships with optimum BIOS settings and they should only be modified by an advanced technical user BIOS SETTINGS SHOULD ONLY BE MODIFIED BY To access the system BIOS settings press the DEL button ADVANCED USERS immediately after power on or reset The sections below describe the various settings in the BIOS The system BIOS contains some features that are not available in the I O Server Options that are Unused are indicated via a red Main Menu This is the main menu that will appear on the screen when entering the system BIOS Use the arrow keys to navigate the screen and press ENTER to select the sub menu or next action Use the ESC key to return to the previous menu Help information is available for each item in the right pane of the window Remember to save any changes via the F10 key or the option in the main menu Phoenix AwardBIOS CMOS Setup Utility gt Standard CMOS Features Esc Quit Select Item F10 Save amp Exit Setup e Standard CMOS Features This menu includes date time and hard drive identifications e Advanced BIOS Features This menu includes Boot priority and options e Advanced Chipset Features Thi
4. CAUTION POWER MUST BE TURNED OFF BEFORE REMOVING OR INSERTING BOARDS WHERE TO GET HELP WWW acromag com Surface Mounted Technology SMT boards are generally difficult to repair It is highly recommended that a non functioning board be returned to Acromag for repair The board can be easily damaged unless special SMT repair and service tools are used Further Acromag has automated test equipment that thoroughly checks the performance of each board When a board is first produced and when any repair is made it is tested placed in a burn in room at elevated temperature and retested before shipment Please refer to Acromag s Service Policy Bulletin or contact Acromag for complete details on how to obtain parts and repair Before beginning repair be sure that all of the procedures in Section 2 Preparation For Use have been followed Also refer to the documentation of your carrier CPU board to verify that it is correctly configured Replacement of the board with one that is known to work correctly is a good technique to isolate a faulty board If you continue to have problems your next step should be to visit the Acromag worldwide web site at http www acromag com Our web site contains the most up to date product and software information Choose the Support hyperlink in our website s top navigation row or look for product specific information by searching for the specific model under question using the search box An e
5. Each I O server supports up to four separate IOS module to enable mix and match flexibility for a wide variety of field I O e Extended Temperature Range The IOS 7200 has a wide operating temperature range even with four IOS modules installed under a full system load Acromag Inc Tel 248 295 0310 Fax 248 624 9234 Email solutions acromag com http www acromag com I O SERVER User s Manual e Standard Peripheral Connection The I O Server provides two standard RS232 serial ports two switched Ethernet ports four USB audio and video ports for peripheral connections e Windows Embedded Standard The IOS 7200 WIN model includes a Windows Embedded Standard based upon Windows XP SP3 image installed on an 8GB Industrial CompactFlash e Windows Drivers The IOSSW DEV WIN software support package contains low level driver and Windows 32 Dynamic Link Libraries that are compatible with many programming environments e Linux Drivers The IOSSW API LNX software support package contains the Linux OS Getting Started Guide and IOS modules Linux device drivers are available from Acromag e Wide Operating Voltage The I O Server has a 9 32V DC input External isolated AC DC power supplies are available from Acromag The IOS 7200 WIN model includes an 8GB industrial CompactFlash that contains a licensed Microsoft Windows Embedded Standard image The image includes many of the standard Windows components and is suitable f
6. or reading this bit has no effect When set the software reset pulse will have a duration of 1s microsecond Not Used bits read as logic 0 IOS Module Access Time Out Interrupt Pending This bit will be 1 when there is an IOS Module Access Time Out interrupt pending This bit will be 0 when there is no interrupt pending Reset condition Set to 0 Writing a 1 to this bit will release the pending interrupt IOS Module Access Time Out Status Status bit to indicate that the last IOS module access has timed out This bit only reflects the last IOS module access 0 if last IOS module access did not time out 1 if last IOS module access did time out Time Out Interrupt Enable When set to 1 this bit will enable the carrier board to generate an interrupt upon time out of an IOS module access The default setting or reset condition is 0 interrupt generation upon time out disabled The interrupt service routine in responding to the Time Out Access interrupt will need to set this bit to O to clear the pending interrupt request IOS Module Interrupt Enable When set to 1 this bit will enable the generation of IOS module interrupts The default setting or reset condition is 0 IOS module interrupt generation disabled Interrupts must also be supported and configured on the IOS module IOS Module Interrupt Pending This bit will be 1 when there is an interrupt pending This bit will be 0 when there is no
7. Drive A Drive B Video Halt On Tle Move Enter Select PU PD Value F10 Save ESC Exit F1i General Help F5 Previous Values F7 Optimized Defaults e Date The date format is lt weekday gt lt month gt lt day gt lt year gt Enter the month using numbers 1 12 January through December the day 1 31 and the year 1999 2098 The BIOS will automatically select the correct weekday e Time The system time format is lt hours gt lt minutes gt lt seconds gt based on the 24 hour time Enter the hours 0 23 minutes 0 59 and seconds 0 59 e IDE Channel 0 1 Master Slave These are the IDE drives present in your system If a CompactFlash card is installed in your system it will display as IDE channel 0 Master If the 2 5 optional hard drive is installed it will be the IDE Channel 0 Slave IDE Channel 1 is not used in the IOS 7200 Press Enter for automatic device detection e Drive A Drive B None There is no floppy drive in the IOS 7200 This will always display none e Video EGA VGA Select video type Note that the IOS 7200 only supports VGA monitors Use the Halt on Menu to e Halt on disable keyboard or video This item determines whether the I O server boot sequence will stop if errors on power up an error is detected during power up No Errors The system boot process will not stop for any error All Errors Whenever the BIOS detects a non fatal error the system boot process will be stopped A
8. ENTER At the Confirm Password prompt retype the new password and press ENTER Disabling a Password ale 2 3 4 5 Choose the Set Password option from the main menu and press ENTER When you see the Enter Password prompt enter the existing password and press ENTER You will see Confirm Password type it in again and press ENTER Select Set Password again and at the Enter Password prompt DO NOT enter anything just press ENTER At the Confirm Password prompt again DO NOT type in anything just press ENTER e Save amp Exit Setup This selection will save BIOS settings and exit the setup screen e Exit Without Saving This selection ignores all user changes and exits the setup screen Industrial PC 1 5 Passwords WARNING Once a BIOS password is set the I O Server will only boot when the password is entered If the password is lost of forgotten there is no recovery and the system will be unusable Acromag Inc Tel 248 295 0310 Fax 248 624 9234 Email solutions acromag com http Awww acromag com 1 6 I O SERVER User s Manual Industrial PC Standard CMOS Features This is the Standard CMOS features sub menu Users can modify the system date and time here Phoenix AwardBIOS CMOS Setup Utility Standard CMOS Features Date mm dd yy Ji 8 2009 Item Help Time hh mm ss Menu Level gt IDE Primary Master ct Cal gt IDE Primary Slave 1 Change the day month year and century
9. PC Health Status The PC Health Status screen allows users to enable disable automatic temperature shutdown It also displays temperature and voltage information from the processor Phoenix AwardBIOS CHOS Setup Utility PC Health Status Shutdown Temperature Disabled Item Help SR Menu Level gt mpera Tle Move Enter Select PU PD Value F10 Save ESC Exit F1 General Help F5 Previous Values F Optimized Defaults Acromag Inc Tel 248 295 0310 Fax 248 624 9234 Email solutions acromag com http www acromag com I O SERVER User s Manual Industrial PC 2 3 If any errors are made when entering settings in the system BIOS the BIOS Recovery Procedure system may become unstable or inoperable Should this occur follow the following procedure to restore the default BIOS settings Note that this procedure only requires that a keyboard is attached to the IOS 7200 No monitor bootable drive or mouse is required Bios Recovery Procedure Reset the system by cycling the DC power input Immediately after turning on power hit the DEL key for about 15 seconds to enter Setup Press the Right Arrow key Press the Down Arrow key Press ENTER Press the Y key Press ENTER Press F10 Press the Y key 0 Press ENTER Ph 2eooudoggmseco Acromag Inc Tel 248 295 0310 Fax 248 624 9234 Email solutions Qacromag com http Awww acromag com 24 I O SERVER User s Manual Industrial PC 4 0 SYSTEM OVERVIEW This Sec
10. Parallel EIDE Not compatible with SATA Current 300mA Maximum Compliance ATA 6 BIOS Battery Lithium Coin Cell BR2032 3 Volts 190mA 20mm Diameter x 3 2mm height CAUTION Battery may explode if mistreated Do not recharge disassemble or dispose of in fire CAUTION Risk of Explosion if battery is replaced by an incorrect type Dispose of used batteries according to local disposal jurisdiction Maximum Surrounding Air Temperature 30 C to 75 C T Code T3C Relative Humidity 5 95 Non Condensing Storage Temperature 40 C to 85 C Non Isolated Power and field commons have a direct electrical connection Shock amp Vibration Immunity Surface mounted unit with all cables attached except USB Ports 3 and 4 e Sinusoidal Vibration IEC 60068 2 6 10 500 Hz 5G 2 Hours axis e Random Vibration IEC 60068 2 64 10 500 Hz 5G rms 2 Hours axis e Operating Shock IEC 60068 2 27 e 30g 11 ms half sine 18 shocks at 6 orientations e 50g 3ms half sine 18 shocks at 6 orientations Acromag Inc Tel 248 295 0310 Fax 248 624 9234 Email solutions acromag com http www acromag com I O SERVER User s Manual Industrial PC 3 O Agency Approvals FCC Class A CE EMC Directive 2004 108 EC WARNING Explosion Hazard Do not disconnect equipment unless power has Electromagnetic Interference Immunity EMI Inputs outputs have D ed ar e IS demonstrated resistance to inadvertent state changes with interference known to
11. 274 277 279 279 2F8 2FF 376 376 378 37F 3B0 3BA 3C0 3DF 3F6 3F6 3F8 3FF 4D0 4D1 778 77B Motherboardresouce A78 A7B Motherboard resource B78 B7B Motherboard resource BBC BBF Motherboard resource Acromag Inc Tel 248 295 0310 Fax 248 624 9234 Email solutions acromag com http www acromag com I O SERVER User s Manual Industrial PC 4 3 Interrupt Interruptsource S System IRQ Assignments IRQO jSystemtimer Note that not all listed fescurcos ero aval ape for PERRO USB and Ethernet Interrupts are assigned automatically IRQ7 by the system IRQ 8 IRQ 10 IRQ 11 IRQ 12 IRQ 13 Numeric data processor IRQ 14 Preliminary IDE IRQ 15 Available Addr range Hex APPENDIX Device 1 MB Memory Map E000h FFFFh System ROM CCOOh DFFFh Available C000h C7FFh VGA BIOS Note that not all listed resources are available for B800h BFFFh CGA EGA VGA text use on the IOS 7200 B000h B7FFh Reserved for graphic mode usage AO000h AFFFh EGA VGA graphics 0000h 9FFFh Base memor Acromag Inc Tel 248 295 0310 Fax 248 624 9234 Email solutions Qacromag com http Awww acromag com
12. 600mA Insertion Cycles 1500 minimum Retention Ports 1 amp 2 15N minimum Class 1 DIV II Chipset Realtek ALC203 AC97 Codec Power Output 250mW at 80 load typical Total Harmonic Distortion Noise THD N at 1kHz at 200mW continuous average output power into 80 0 5 max Connector 3 5mm Stereo Jack Housing PBT Metal Shell Brass Plating Tin Contact Resistance 50mO Maximum Insertion Cycles 5000 minimum Microphone Mono Input Audio Out Stereo Output 2 channels Connector Two shielded male DB9 Com Ports Housing Polyester Glass Filled Metal Shell SPCC Plating Gold Flash Compliance Compatible with EIA TIA 232F communications standard Maximum Cable Length 15M 50 feet typical limited to a cable capacitive load of 2500pF DRIVERS Output Voltage Swing 5 4V Typical 5V Minimum Loaded with 3KO to ground Output Short Circuit Current t60mMA Max Output Resistance 3000 Minimum 10MO Typical Output Slew Rate 3 to 3V 6V us Min to 30V us Max CL 150 1000pF RL 3KO to 7KQ Output Leakage Current 25uA Max RECEIVERS Data Rate ssseesssesss Up to 250 Kbps Input Voltage Range 25V DC Maximum Input High Threshold 1 8V Minimum 2 4V Maximum Input Low Threshold 0 8V Minimum 1 5V Maximum Input Resistance 3KQ to 7KQ Input Hysteresis
13. S series have overcurrent features to assist with the large inrush current at power up and a good dynamic load response to adapt to processes such as heavy processor USB or video use that require significant increases in power consumption Failure to provide at minimum 60W power supplies and or inrush capabilities at least twice the input current linrusn 2 Vin 60 can result in device reset or failure Note that if the external supply falls below 8 2V then the I O Server immediately shutdowns to prevent damage to internal components Table 7 1 Power Requirements Power Requirements 05 7200 Processor 512MB DDR 11 5W CompactFlash Slot 0 63W 1 5W 25W Other Controls I O 2 12W 6W Optional Hard Drive Po 1 5W ow IOS Modules 2 1 Typical Operating conditions at 25 C running test program that exercises all I O ports 4 Test IOS modules included 2 This is the maximum amount of power allotted to each device via the internal supplies 3 This includes 5V 12V and 12V power from all 4 IOS modules Certain combinations of IOS modules will exceed the allotted power and may cause overheating Refer to the individual IOS modules User s manuals for power usage specifications Acromag Inc Tel 248 295 0310 Fax 248 624 9234 Email solutions Qacromag com http Awww acromag com 38 I O SERVER User s Manual Industrial PC Optional 2 5 Drive BIOS Battery Back up ENVIRONMENTAL Form Factor 2 5 Hard Drive Bus
14. be non hazardous from switching solenoids commutator motors and drill motors WARNING The area must Electromagnetic Compatibility EMC Ba kmawido be Bon Minimum Immunity per European Norm EN61000 6 2 2001 hazardous before servicing Electrostatic Discharge ESD Immunity 4KV direct contact and 8KV replacing the unit and before air discharge to the enclosure port per IEC61000 4 2 installing Radiated Field Immunity RFI 10V M 80 to 1000MHz AM and 900MHz keyed carrier per IEC61000 4 3 Electrical Fast Transient Immunity EFT 2KV to power and 1KV to signal I O per IEC61000 4 4 Conducted RF Immunity CRFI 10Vrms 150KHz to 80MHz per IEC61000 4 6 Surge Immunity 0 5KV to power per IEC61000 4 5 By the standard this test is not applicable to DC power input ports intended to be permanently connected to cables less than 10m in length Further this test is not applicable to I O ports that interface via cables whose total length is less than 30m Emissions per European Norm EN61000 6 4 2001 Radiated Frequency Emissions 30 to 1000MHz per CISPR11 Class A WARNING This is a Class A product In a domestic environment this product may cause radio interference in which the user may be required to take adequate measures IMPORTANT Power and I O wiring must be in accordance with Class Division 2 wiring methods of Article 501 4 b of the National Electrical Code NFPA 70 for installations in the US or as specified in sec
15. blown fuse can be identified by visible inspection or by use of an ohm meter The fuses can be located via the IOS Fuse Location Drawing found in the Appendix of this manual Note that fuse type and current limit may vary Contact Acromag for further details Acromag Inc Tel 248 295 0310 Fax 248 624 9234 Email solutions acromag com http www acromag com I O SERVER User s Manual Industrial PC 2 y The IOS Carrier and subsequently the IOS modules must be accessed 5 0 ACCESSING THE thought the PCI bus The PCI bus is defined to address three distinct 10S CARRIER address spaces I O memory and configuration space The IOS modules can be accessed via the PCI bus memory space only The IOS carrier is a Plug and Play PCI board As a Plug and Play card the IOS Carrier board s base address and system interrupt request line are assigned by system software upon power up via the configuration registers A PCI bus configuration access is used to access a PCI card s configuration registers When the computer is first powered up the computer s system PCI Configuration Address configuration software scans the PCI bus to determine what PCI devices Space are present The software also determines the configuration requirements of the PCI card The system software accesses the configuration registers to determine how many blocks of memory space the carrier board requires It then programs the carrier board s configuration registers with the unique memory a
16. depressions to eject a CompactFlash card Note that CompactFlash is not hot swappable Power must be removed from the system prior to inserting or removing a card WARNING CompactFlash cards are not hot swappable The top LED when green indicates that power has been applied to the Power must be removed from terminal and the internal DC DC convertor is functioning When the bottom the I O Server prior to insertin LED is yellow this indicates hard drive activity on either the CompactFlash or removing a CompactFlash or the optional 2 5 drive card Acromag Inc Tel 248 295 0310 Fax 248 624 9234 Email solutions Qacromag com http Awww acromag com 1 2 I O SERVER User s Manual Power amp LEDs The power input has am internal 10A fuse and internal polarity protection WARNING Double check the power supply wiring connections prior to powering up the unit Optional 2 5 Drive The 2 5 IDE drive must be set as a SLAVE 2 5 IDE Drive Installation Figure 2 10 Bottom Plate with Hard drive attached Industrial PC The 9 32V DC input power connector is a 5 08mm 3 pin terminal block The terminal screws into the rear panel to a mating connector to provide a rugged connection The three pins provided are DC Earth Ground and DC Each pin is labeled on the back panel Users should connect the positive polarity of the DC 9 32V input to the DC connection The return or negative of the DC supply is connected to th
17. interrupt pending Polling this bit will reflect the IOS Module s pending interrupt status even if the IOS Module Interrupt Enable bit is set to 0 Reset condition Set to 0 IOS Module Error This bit will be 1 when there is an active IOS Module Error signal This bit will be 0 when all IOS module Error signals are inactive This bit allows the user to monitor the Error signals of IOS modules A through D Refer to your IOS module specific documentation to see if the error signal is supported and what it indicates Reset condition Set to 0 Acromag Inc Tel 248 295 0310 Fax 248 624 9234 Email solutions Qacromag com http Awww acromag com 32 I O SERVER User s Manual Industrial PC IOS Interrupt Pending The IOS Interrupt Pending Register is used to individually identify Register Read PCIBar2 02H pending IOS module interrupts or a pending carrier board generated interrupt as a result of IOS module time out access If multiple IOS module interrupts are pending software must determine the order in which they are serviced MSB LSB D7 DO IOS D IOSD IOSC lOSC IOSB lOS B IOS A lOS A Inti IntO Inti IntO Inti IntO Inti IntO Pend Pend Pend Pend Pend Pend Pend Pend LSB D8 Not Used Time Out bits read as Interrupt Not Used bits read as logic 0 logic O Pend All Bits A bit will be a 1 when the corresponding interrupt is IOS Interrupt pending A bit will be a O when its corresponding Pe
18. is required to push the carrier and the mating connector together Once the panel is flush turn the two captive screws clockwise until tight The I O Server front panel has many of the same connections as a standard personal computer This includes Ethernet audio video USB and serial ports Access to these ports is obtained though the Operating System The front panel also provides user access to the IOS carrier board which contains the IOS modules as well as the corresponding I O connections ports Information regarding these ports is contained in the following section There are two RJ45 10 100 Ethernet ports available on the front of the I O Server These two ports connect to an internal three port switch The third port of the switch connects to the processor unit The two external ports can be used independently of the processor Refer to the specifications settings for further information on the Ethernet port settings The two Ethernet ports are shown below ETHERNET The pin outs for the Ethernet connector from left to right are numbered one through eight in order The upper left yellow LED on each port indicates connection speed A blinking yellow LED indicates a 10Mbps connection while a solid yellow LED indicates a 100Mbps connection The upper right Green LED is solid when a link is established and blinks as data is transferred Acromag Inc Tel 248 295 0310 Fax 248 624 9234 Email solutions acromag com http www a
19. module interrupt request the carrier board passes the interrupt request on to the processor unit provided that the carrier board is enabled for interrupts within the Carrier Board Status Register own Sequence of Events for an Clear the interrupt enable bits in the Carrier Board Status Register by Interrupt writing a O to bit 2 bit 3 Write an Interrupt Service Routine appropriate for your application and perform any other IOS specific configuration required Determine the IRQ line assigned to the carrier during system configuration within the configuration register The IOS module asserts an interrupt request to the carrier board asserts interrupt request line IntReqO or IntReg1 The carrier board drives PCI bus interrupt request signal INTA active The interrupt service routine starts Refer to the software documentation for connecting the ISR to the IOS module Interrupts Interrupt service routine determines which IOS module caused the interrupt by reading the carrier board interrupt pending register If multiple interrupts are pending the interrupt service routine software determines which IOS module to service first Perform desired IOS module operations in the ISR and re enable interrupts Acromag Inc Tel 248 295 0310 Fax 248 624 9234 Email solutions Qacromag com http Awww acromag com Industrial PC 34 I O SERVER User s Manual 6 0 SERVICE AND REPAIR SERVICE AND REPAIR ASSISTANCE PRELIMINARY SERVICE PROCEDURE
20. optional 2 5 drive must always be set as a Slave via jumpers prior to installation To prevent Acromag Inc Tel 248 295 0310 Fax 248 624 9234 Email solutions acromag com http www acromag com I O SERVER User s Manual degradation of the I O Server environmental specifications Acromag recommends use of a Solid State Flash 2 5 Hard drive These drives are available from manufacturers such as Transcend or SanDisk and have no mechanical parts Consequently they have superior shock and vibration and temperature specifications when compared to conventional hard drives There are two types of flash available on the market multi level cell MLC and single level cell SLC MLC Flash is available in higher densities and at a lower cost However it comes at a cost of read write access speed and low endurance Endurance for a Flash drive is defined as the number of write cycles to a bit before the bit may loose its charge causing a bit error SLC flash while in lower densities at a higher cost is faster Additionally it has a far greater endurance x10 and operates over the extended temperature range New technology and assorted benchmark tests from vendors have blurred the lines of read and write speed advantages However with the greater endurance and larger temperature range SLC flash is geared towards the embedded market Acromag supplies an 8GB SLC CompactFlash card with the IOS 7200 WIN model The carrier board is a PCI bus sl
21. 0 0000000 00000A oooooooooo000000000 000000 F2 F4 im F5 SLOTA V SOI SLOTB 8 SOI F7 ooo0000000000000000 cono ALG oooooo0000000000000 000000 F8 F9 SLOT C SOl F10 ooo0000000000000000 00000 A ooo0o00000000000000000000 F11 F12 SLOT D Q sol G 0999 o00000000000000000000 0000000000000000000000000 Qj 292000000 0000000000 00000015 000000000000 0000000 000000 O P200 000000000000000000000 0000000000000000000000000 O 22000000000000 00000000000 0000000000000000000000000 Zid d MILI Jo o 9d o f of TAM o V g q Acromag Inc Tel 248 295 0310 Fax 248 624 9234 Email solutions Qacromag com http Awww acromag com 4 I O SERVER User s Manual Industrial PC System lO rancetien ec ooo System I O Ports RANGE HEX DEVICE Note that not all listed 020 021 Programmable interrupt controller resources are available for 022 02D Motherboard resources use on the IOS 7200 030 03F Motherboard resources 040 043 044 05F 060 060 061 061 062 063 070 073 074 07F 080 090 091 093 094 09F 0A0 0A1 Motherboard resource 0A2 0BF Motherboard resource 0C0 0DF 0E0 0EF OFO OFF Numeric data processor 170 177 Secondary IDE Channel 1F0 1F7
22. 02 0005 IOS A Interrupt 0 Select Space 0004 IOS B Interrupt 1 Select Space 000A 000C 000Ff IOS C Interrupt 1 Select Space 0011 IOS D Interrupt 0 Select Space 0013 IOS D Interrupt 1 Select Space 0015 CNOtUsed 0019 Clock Control Register 0018 001B 001A 007F 007E x OOBF OOBE OOFF OOFE 013F 013E 0141 0140 I em e E 017F 017E 01FF 01FE 027F 027E IOS C SD i lOSC ee 02FF I O Space I O Space 02FE S lo IOS D rid 037F I O Space I O Space 037E 0381 0380 ab Not Used Not Used i OSFF 03FE Industrial PC 29 Table 5 3 IOS Carrier Board Memory Map 1 The board will return O for all addresses that are not used Acromag Inc Tel 248 295 0310 Fax 248 624 9234 Email solutions Qacromag com http Awww acromag com 30 I O SERVER User s Manual Industrial PC Table 5 3 IOS Carrier Board Memory Map Continued Carrier Status Control Register Read Write PCIBar2 00H PCIBar3 High Byte Low Byte PCIBar3 Hex Hex 0000001 IOS A 0000000 3 O7FFFFF O7FFFFE 0800001 IOS B 0800000 OFFFFFF OFFFFFE 1000001 lOS C 1000000 l Memory Space 4 17FFFFF 17FFFFE 1800001 IOS D 1800000 l Memory Space 4 1FFFFFF 1FFFFFE 2000001 2000000 Y Not Used A 3FFFFFF 3FFFFFE 1 The board will return O for all addresses that are not used The IOS carrier board s base addresses are determined through the PCI Configuration Registers The addresses g
23. Acromag kd THE LEADER IN INDUSTRIAL I O lOS 7200 Industrial Computer with 500MHz AMD Geode Processor USER S MANUAL MS amp Q Acromag ka ACROMAG INCORPORATED Tel 248 295 0310 30765 South Wixom Road Fax 248 624 9234 P O BOX 437 Email solutions acromag com Wixom MI 48393 7037 U S A Web http www acromag com Copyright 2010 2011 Acromag Inc Printed in the USA Data and specifications are subject to change without notice 8500 878 D13C009 2 I O SERVER User s Manual Industrial PC TABLE OF IMPORTANT SAFETY CONSIDERATIONS You must consider the possible negative effects of power wiring CONTENTS component sensor or software failure in the design of any type of control or monitoring system This is very important where property loss or human life is involved It is important that you perform satisfactory overall system design and it is agreed between you and Acromag that this is your responsibility 1 0 General Information The information in this manual KEY FEATURES uin eic cries eva dea guod raales 4 may change without notice BOARD CONTROL SOFTWARE 5 Acromag makes no warranty SIGNAL INTERFACE PRODUCTS 5 of any kind with regard to this material including but not 2 0 PREPARATION FOR USE limited to the implied warranties of merchantability and fitness for a particular SORE CONCURA ON A ERE R En Hi us I Acromag Default Hardware Configuration
24. C Exit F1 General Help F Optimized Defaults e IDE HDD Primary Master Slave PIO UDMA Auto This item allows the user to set PIO UDMA mode for CompactFlash and the 2 5 Drive Please note that not all CompactFlash or Hard Drives will support these options e IDE DMA transfer access Enabled This item allows the user to enable DMA access on the CompactFlash and or the 2 5 Drive e OnBoard LAN Controller Enabled This item allows the user to enable the LAN connection between the processor and the onboard switch e IDE HDD Block Mode Enabled This item allows the user to enable block mode for both the CompactFlash and or the 2 5 Drive e Onboard Serial Port 1 2 This item allows the user to adjust COM port 1 amp 2 address and IRQ Note that these changes only affect the two external COM ports located on the IOS 7200 IOS modules that support serial connections will not be changed e UART Mode Select Normal This item allows the user to adjust serial port UART mode Currently the IOS 7200 only supports Normal mode e RxD TXD IR UR2 Parallel EPP ECP These settings are not supported by the IOS 7200 Acromag Inc Tel 248 295 0310 Fax 248 624 9234 Email solutions acromag com http www acromag com I O SERVER User s Manual Industrial PC 2 1 The Power Management Screen controls advanced power saving Power Management techniques Please note that the majority of these items are not supported Setup
25. F CONTENTS I O Server Internal Ethernet Switch 24 I O Server Power Supply Fuse 24 IDE PATA Hard Drive Connections 24 MLC vs SLC Flash eeeeeeeseeeeee 25 CARRIER BOARD OVERVIEW 25 PCI Bus Interface eeseseeee 25 IOS Carrier Board Registers 25 IOS Logic Interface sssses 26 IOS Carrier Board Clock Circuitry 26 PCI Interrupts errem 26 IOS Modules Power On Reset 26 IOS Modules Power Supply Fuses 26 5 0 ACCESSING THE IOS CARRIER PCI Configuration Address Space 27 PCI Configurations Transactions 27 PCI Configuration Registers 27 MEMORY MAP Leeeeeeeeeeeeeeesern ree 28 Carrier Status Control Register 30 IOS Interrupt Pending Register 32 Clock Control Register 32 IOS Module Interrupt Space 32 IOS Module ID Space 33 IOS Module I O Space 33 IOS Module Memory Space 33 GENERATING INTERRUPTS 33 6 0 SERVICE AND REPAIR SERVICE AND REPAIR ASSISTANCE 34 PRELI
26. MINARY SERVICE PROCEDURE 34 WHERE TO GET HELP eeseesses 34 7 0 SPECIFICATIONS PHYSICAL i zio ite rho ERE FR aana 35 ELECTRICAL ipi aapna TKE NaRa ipag 35 ENVIRONMENTAL 2 0 ceceeeeeeeeeeeeeeeeeeeeees 38 APPENDIX IOS 7200 BLOCK DIAGRAM 40 IOS CARRIER FUSE LOCATION DRAWING 41 SYSTEM I O PORTS MEMORY MAP 42 SYSTEM IRQ ASSIGNMENTS 43 SYSTEM 1MB MEMORY MAP 43 Trademarks are the property of their respective owners Acromag Inc Tel 248 295 0310 Fax 248 624 9234 Email solutions acromag com http Awww acromag com 4 I O SERVER User s Manual Industrial PC 1 0 GENERAL INFORMATION Table 1 1 I O Server Basic Models KEY FEATURES The I O Server Industrial computer provides users with a mobile rugged computing option with a wide variety of integrated I O connections The IOS 7200 has a built in 5010MHz AMD Geode processor with 512MB of DDR RAM and features two Ethernet ports four USB ports audio video and two COM ports The I O Server s built in carrier card allows for users to select up to four plug in I O modules that provide a wide range of industrial input output including digital analog inputs analog outputs counter timer modules and a module with a customer programmable FPGA All these items are packaged in a small rugged fanless form factor with
27. RQ designations Address locations and IRQ settings may be altered in the system BIOS Refer to Section 3 0 for more information on BIOS settings The pin connections and description for the serial connections are shown in the figures and table below Figure 2 5 Serial Port and pin RIAL 1 ran uc numbering m PEE e Acromag Inc Tel 248 295 0310 Fax 248 624 9234 Email solutions Qacromag com http Awww acromag com 1 Q I O SERVER User s Manual Industrial PC Table 2 3 Serial Port Connections USB Ports Figure 2 6 USB Port and pin numbering Table 2 4 USB Port Connections 1 The 5V has an internal 500mA current limiter Audio Jacks Figure 2 7 Audio Out and Microphone jacks RH The I O Server has four USB 2 0 compliant ports The four ports labeled USB1 USB2 and USB3 4 are all high retention USB ports These ports require an additional 5096 of force to insert and remove the cable connections as compared to the standard USB ports Each USB port can source up to 500mA of current USB devices that exceed the maximum current are automatically disabled via the hardware The pin connections and description for the USB connections are shown in the figures and table below High Retention USB Ports High Retention USB Ports The I O Server has two 3 5mm audio jacks There is an 8Q stereo audio line out that generally connects to headphones or externally powered speakers This jack is indica
28. SI 2 50 Pin Shielded Cable A round 50 pin cable with SCSI 2 plug connectors at both ends for connecting I O Server to Model 5028 378 termination panels Industrial PC 5 BOARD CONTROL SOFTWARE Windows Embedded Standard IOS MODULE Win32 DRIVER SOFTWARE IOS MODULE LINUX SOFTWARE SIGNAL INTERFACE PRODUCTS CABLES Acromag Inc Tel 248 295 0310 Fax 248 624 9234 Email solutions Qacromag com http Awww acromag com 6 I O SERVER User s Manual TERMINATION PANEL Refer to Acromag s website www acromag com for more information on compatible products 2 0 PREPARATION FOR USE UNPACKING AND INSPECTION Af XJ CAUTION SENSITIVE ELECTRONIC DEVICES DO NOT SHIP OR STORE NEAR STRONG ELECTROSTATIC ELECTROMAGNETIC MAGNETIC OR RADIOACTIVE FIELDS ENVIRONMENTAL CONSIDERATIONS BOARD CONFIGURATION Default Hardware Configuration Warnings Industrial PC Model 5028 378 DIN rail mountable panel provides 50 screw terminals for universal field I O termination Connects to Acromag IOS 7200 via SCSI 2 50 pin shielded cable Model 5028 438 Upon receipt of this product inspect the shipping carton for evidence of mishandling during transit If the shipping carton is badly damaged or water stained request that the carrier s agent be present when the carton is opened If the carrier s agent is absent when the carton is opened and the contents of the carton are damaged keep the carton and packing material for the a
29. an extended operating temperature range Refer to the table below for available I O Server models Front I O Type MODEL Front I O Connector AMD Geode LX800 500MHz IOS 7200 512MB DDR Intel Atom N270 1 6GHz IOS 7400 1GB DDR2 Both models are available with a WIN suffix These versions include an 8GB Industrial CompactFlash with a Windows Embedded Standard image and license OPERATING TEMPERATURE RANGE 30 C to 75 C 30 C to 75 C The I O Server and IOS modules are suitable for use in Class l Division 2 Groups A B C and D hazardous locations or non hazardous locations only The following models are the available IOS modules which are cULus listed and can only be used in the IOS 7200 amp IOS 7400 I O Server All IOS models operate at the full operating temperate of the base I O Server unit Refer to the individual manuals for each of the IOS modules for further information Models IOS 220 8 IOS 220 16 IOS 231 8 IOS 231 16 IOS 320 IOS 330 IOS 341 IOS EP201 IOS EP202 IOS EP203 IOS EP204 IOS 520 IOS 521 IOS 560 IOS 560 1I IOS 571 IOS 572 IOS 408 IOS 409 IOS 440 2 IOS 445 IOS 470 IOS 482 IOS 483 and IOS 484 e Rugged Embedded PC The IOS 7200 includes an embedded 500MHz AMD Geode processor with 512MB of installed DDR RAM This is a low power fanless design with high reliability operation that is shock and vibration resistant e High density Interchangeable I O
30. ardless of this setting e Virus Warning Disabled If enabled the BIOS will notify the user with a warning if the boot sector of an IDE device is written to e CPU Internal Cache Enabled This option enables the internal CPU cache Do not modify this setting e CPU L3 Cache Hyper Threading Technology Enabled Do not modify this setting Acromag Inc Tel 248 295 0310 Fax 248 624 9234 Email solutions acromag com http Awww acromag com 1 8 I O SERVER User s Manual Industrial PC The CompactFlash is considered a Hard Disk and is by default the first boot device To change the boot device select the desired device as the first boot device First Second Third Boot Device Floppy This option is not installed on the I O Server HDD 0 Sets boot priority to the master hard disk CompactFlash SCSI SATA This option is not installed on the I O Server CDROM This option is not installed on the I O Server HDD 1 Sets boot priority to the slave hard disk optional drive USB FDD Sets boot priority for USB Floppy drives USB CDROM Sets boot priority for USB DVD CDROM USB HDD Sets boot priority for USB flash external hard drives LAN Sets boot priority to the local area network Network Boot Boot Other Device Enabled Enables boot from USB devices other then items that emulate hard drives Boot Up NumLock Status On This item allows the user to activate the Number Lock key during the boot process Gate A20 Opti
31. ave target board providing support for up to four IOS modules The carrier board s PCI bus interface allows the IOS 7200 to control and communicate with IOS modules that are present on the IOS Carrier IOS module field I O connections link through to the field O SCSI2 50 pin connectors Instructions for removing the IOS Carrier board and installing IOS modules are provided in Section 2 0 of this manual The PCI bus interface is implemented in the logic of the carrier board s PCI bus target interface chip The PCI bus interface chip implements PCI specification version 2 2 as an interrupting slave including 8 bit and 16 bit data transfers to the IOS modules 32 bit IOS data transfers will be treated as two 16 bit data transfers The carrier board registers are implemented in the logic of the carrier board s FPGA An outline of the functions provided by the carrier board registers includes e Identifying if memory space is enabled in the Carrier Identification Bits e Selecting either an 8MHz or 32MHz clock for each IOS module in the Clock Control Register e Monitoring the error signal received from each IOS module is possible via the IOS Error Bit e Enabling of PCI bus interrupt requests from each IOS module is possible via the IOS Module Interrupt Enable Bit e Enabling of interrupt generation upon an IOS module access time out is implemented via the Time Out Interrupt Enable Bit e Monitoring an IOS module access time out is possible v
32. by the IOS 7200 Acromag recommends that the power savings options provided in the desired operating system Windows Linux be used in place of BIOS settings The picture below is shown for reference only Phoenix AwardBIOS CHOS Setup Utility Power Management Setup ACPI Suspend Type S1 P0S 1 Power Management ACPI Menu Level gt PM Timers MODEM Use IRQ PME Event Function Soft Off by PWR BTIN Power On by Alarm gt IRQ Wakup Events PWRON After PWR Fail Ti e Moue Enter Select PU PD Value F10 Save ESC Exit F1 General Help F5 Previous Values F Optimized Defaults e PWRON After PWR Fail OFF This feature is not supported on the I O Server The Server will always boot once power is applied Acromag Inc Tel 248 295 0310 Fax 248 624 9234 Email solutions acromag com http www acromag com 22 I O SERVER User s Manual Industrial PC PnP PCI Configurations The PnP PCI Configuration page controls the DMA and IRQ settings for the system These items should not be modified The screen shot is shown for reference purposes only Phoenix AwardBIOS CHOS Setup Utility PnP PCI Configurations Init Display First PCI Slot Reset Configuration Data Disabled Menu Level gt Resources Controlled By Ruto ESCD 1 RO ol f T Memo Resource Pr Enter PCI VGA Palette Snoop Disabled Tle Move Enter Select PU PD Value F10 Save ESC Exit F1 General Help F5 Previous Values F Optimized Defaults
33. cromag com I O SERVER User s Manual Industrial PC O Table 2 1 Ethernet Port n Ethernet RJ45 Connections Connections Pin Description Pin Pin Description 1 These pins are shorted internally 2 These pins are shorted internally Pin 6 8 The I O Server has one 15 pin DSUB connecter for a standard Video VGA Video Connection Graphics Array VGA video connection The resolution of the display is dependent on the model and is provided in the specification section of this manual This output is intended to be plugged directly into a compatible monitor Monitors with only Digital Visual Interface DVI inputs will require an external VGA to DVI convertor The pin connections and description for the video connection are shown in the figures and table below Figure 2 4 Video VGA Port with pin out 5 1 06000 10 GOOQO B Doooo 15 11 VGA Video Pin Connections Table 2 2 Video Port Pin Description Pin Pin Description Pin Connectons NS a 1 This signal has an internal fuse Ground Ground 5V 10 No Connect 12 Horizontal Sync 14 CickDataOu 15 CSCS The I O Server has two 9 pin DSUB connectors on the front panel for Serial Connections standard serial connections Control of these ports is obtained through the operating system via standard Intel addressing Refer to the Processor Memory Map amp Interrupt Request Assignments located in the Appendix for the specific address and I
34. ddress range assigned The configuration registers are also used to indicate that the IOS carrier board requires an interrupt request line The system software then programs the configuration registers with the interrupt request line assigned to the IOS carrier The PCI bus is designed to recognize certain I O accesses initiated by PCI Configuration the host processor as a configuration access Configuration uses two 32 Transactions bit I O ports located at addresses OCF8 and OCFC hex These two ports are e 32 bit configuration address port occupying I O addresses OCF8 through OCFB hex e 32 bit configuration data port occupying I O addresses OCFC through OCFF hex Configuration space shown in Table 5 1 is accessed by writing a 32 bit long word into the configuration address port that specifies the PCI bus the carrier board on the bus and the configuration register on the carrier board being accessed A read or write to the configuration data port will then cause the configuration address value to be translated to the requested configuration cycle on the PCI bus Accesses to the configuration data port determine the size of the access to the configuration register addressed and can be either an 8 16 or 32 bit operation Any access to the Configuration address port that is not a 32 bit access is treated like a normal computer I O access Thus computer I O devices using 8 or 16 bit registers are not affected because they will be acc
35. e 3 2 Read Only bits that return 0 0 DevicelD 1024 VendorID 1085 1 Status Command O Class Code Rev ID Cache Base Addr Memory Mapped Configuration Registers Base Address for I O Mapped Configuration Registers PCIBar2 Base Address for Carrier IO ID INT Space PCIBar3 Base Address for Memory Space Not Used Subsystem ID Subsystem Vendor ID Not Used Reserved Reserved This carrier board consumes a 1K byte block and a 64M byte block of memory The 1K byte block of memory consumed by the board is composed of blocks of memory for the ID I O and INT spaces corresponding to four IOS modules In addition a small portion of the 1K byte address space contains registers specific to the function of the IOS carrier board The 64M byte block of memory is composed of the Memory Space for up to four IOS modules The carrier board is configured to map this 1K byte and 64M byte block of memory into 32 bit memory space The system configuration software will allocate space by writing the assigned addresses into the corresponding Base Address registers of the Configuration Registers The memory map for IOS Carrier board is shown in Tables 5 3 Acromag Inc Tel 248 295 0310 Fax 248 624 9234 Email solutions acromag com http www acromag com I O SERVER User s Manual PCIBar2 High Byte Low Byte PCIBar2 D15 D08 D07 DOO Hex Hex ag y Carrier Board Status Control Register 9009 0003 OS Interrupt Pending Register 00
36. e port DC The Earth Ground pin is isolated from internal power connections and is connected to the enclosure User should connect this terminal to an external Earth Ground connection or DC Note that the I O Server may draw up to 7A of current which mandates use or 22 gauge non bundled wire or larger The DC input has an internal 10A fuse and reverse polarity protection However if these stopgap measures are required the I O Server may require factory repair Acromag recommends an external fuse and or current limiting power supply for additional protection The I O Server includes an internal 2 5 IDE connection for an additional or primary hard drive This drive MUST BE SET AS A SLAVE even if it is the only drive present The CompactFlash slot is hardwired as the IDE master Refer to Section 4 0 the System Overview for more information The 2 5 drive not sold by Acromag should have shock and vibration and temperature specifications equal to the I O Server If there are any discrepancies between these specifications then the less stringent specification holds As such Acromag recommends use of a Solid State Drive Refer to Section 4 0 for a discussion on the various types of flash drives available Instructions for installing the optional flash drive are below To install the optional flash drive first remove power and all cables Then remove the IOS Carrier as outlined in the OS Module Installation Section Once the IOS Carrier is
37. ents may impair suitability for Class Division 2 WARNING EXPLOSION HAZARD The area must be known to be non hazardous before servicing replacing the unit and before installing Acromag Inc Tel 248 295 0310 Fax 248 624 9234 Email solutions acromag com http www acromag com I O SERVER User s Manual To install the IOS modules first remove all power from the device The IOS Carrier is not hot swappable Failure to power down the I O Server prior to removing the IOS carrier will result in board damage To remove the IOS Carrier turn the two Captive screws counterclockwise on the front panel until they are free of the enclosure Then pull the IOS Carrier out from the enclosure The IOS Carrier slides out on guide rails Note that some force is required to remove the IOS Carrier especially if IOS modules are already installed Refer to the picture below o T c oP 3o ep AVEA re E vo SERV E 12 amp Acromag Captive Screws 2x Once the IOS Carrier has been removed install the IOS modules onto the Carrier board The modules are keyed to avoid incorrect installation No further hardware is required to secure the IOS modules The four slots are marked as A B C or D Note the slot location of each module as this information is necessary to access the IOS module from software Refer to Section 4 0 for further information on accessing the IOS modules a E Acromag Industrial PC Fi IOS Module Installatio
38. essed as expected The PCI specification requires software driven initialization and PCI Configuration Registers configuration via the Configuration Address space This PCI carrier board provides 256 bytes of configuration registers for this purpose The PCI carrier board contains the configuration registers shown in Table 5 2 to facilitate Plug and Play compatibility Acromag Inc Tel 248 295 0310 Fax 248 624 9234 Email solutions Qacromag com http Awww acromag com 28 I O SERVER User s Manual Industrial PC Table 5 1 Configuration Adaress Port Table 5 2 Configuration Registers MEMORY MAP The Configuration Registers are accessed via the Configuration Address and Data Ports The most important Configuration Registers are the Base Address Registers and the Interrupt Line Register which must be read to determine the base address assigned to the carrier board and the interrupt request line that goes active on a carrier interrupt request pg configuration cycles on the PCI bus 23 16 Bus Number Choose a specific PCI bus in the system Zero if only one item on the PCI bus 15 11 Device Number Choose a specific device PCI board on the bus 10 8 Function Number Choose a specific function in a device Function number is zero for the IOS carrier 0 7 2 Register Number Used to indicate which PCI Configuration Register to access The Configuration Registers and their corresponding register numbers are given in Tabl
39. gent s inspection For repairs to a product damaged in shipment refer to the Acromag Service Policy to obtain return instructions It is suggested that salvageable shipping cartons and packing material be saved for future use in the event the product must be shipped This board is physically protected with packing material However it is recommended that the unit be visually inspected for evidence of mishandling prior to applying power Refer to the specifications for loading and power requirements Be sure that the system power supplies are able to accommodate the power requirements of the system board plus the installed IOS modules within the voltage tolerances specified The I O Server is designed to operate in areas with little or no air circulation However to facilitate conduction cooling of the unit it must be orientated such that heat fins are on top or the side of the device in reference to the floor Orientating the object with the heat fins facing downward may cause the internal temperature to rise above the maximum operating temperature Remove power from the system before installing any IOS modules cables and or field wiring Upon receipt customer can use the I O Server once an appropriate operating system has been installed WARNING EXPLOSION HAZARD Do not disconnect equipment unless power has been removed or area the area is known to be non hazardous WARNING EXPLOSION HAZARD Substitution of any compon
40. ia the IOS Module Access Time Out Status Bit e Identify pending interrupts via the carriers IOS Module Interrupt Pending Bit e Lastly pending interrupts can be individually monitored via the IOS Module Interrupt Pending Register Industrial PC 2 5 MLC vs SLC Flash The 8GB CompactFlash shipped with the IOS 7200 WIN uses SLC Flash CARRIER BOARD OVERVIEW PCI Bus Interface Note that the IOS carrier board is not hot swappable IOS Carrier Board Registers Acromag Inc Tel 248 295 0310 Fax 248 624 9234 Email solutions Qacromag com http Awww acromag com 26 I O SERVER User s Manual Industrial PC IOS Logic Interface IOS Carrier Board Clock Circuitry PCI Interrupts IOS Modules Power On Reset IOS Modules Power Supply Fuses The IOS logic interface is also implemented in the carrier board s FPGA The PCI bus address and data lines are linked to the address and data of the IOS logic interface The PCI bus to IOS logic interface link allows a PCI bus master to e Access up to 64 ID Space bytes for IOS module identification via 8 bit or 16 bit data transfers using the PCI bus e Access up to 128 I O Space bytes of IOS data via 8 bit or 16 bit data transfers e Access up to 8M Bytes of Memory Space data via 8 bit or 16 bit data transfers e Access IOS module interrupt space via 8 bit or 16 bit PCI bus data transfers e Respond up to two interrupt requests per IOS module Each IOS module can be indiv
41. idually controlled with either an 8MHz or 32MHz clock Refer to the IOS modules User s Manual to determine clock speed support Interrupts may be initiated from an IOS module However the carrier board will only pass an interrupt generated by an IOS module to the PCI bus if the carrier board has been first enabled for interrupts Each IOS module can initiate two interrupts which can be individually monitored on the carrier board After interrupts are enabled on the carrier board via the Interrupt Enable Bits an IOS module generated interrupt is recognized by the carrier board and is recorded in the carrier board s Interrupt Pending Register A carrier board pending interrupt will cause the board to pass the interrupt to the PCI bus provided the Interrupt Enable bit of the carrier s Status Register has been enabled The PCI interrupt request line assigned by the system will then be asserted The I O Server will respond to the asserted interrupt line by executing the interrupt service routine corresponding to the interrupt line asserted The carrier board will provide an asynchronous reset signal to all IOS modules for at least 200ms following power up The 5V supply line to each of the IOS modules are individually fused with a current limit of at minimum 2 amps imposed by the fuses In addition the 12V and 12V supply lines to each of the IOS modules are individually fused with a current limit of at minimum 1 amp imposed by the fuses A
42. iven in the memory map are relative to the base addresses PCIBar2 PCIBar3 of the IOS Carrier as shown in Table 5 2 The addresses within each IOS module are specific to that IOS module Refer to the IOS module s User Manual for information relating to the IOS specific addressing The Carrier registers IOS Identification ID spaces IOS Input Output IO IOS Interrupt spaces and Memory MEM spaces are accessible via the PCI bus space as given in Tables 5 3 A 32 bit PCI bus access will result in two 16 bit accesses to the IOS module A 16 bit or 8 bit PCI bus access results in a single 16 bit or 8 bit access to the IOS module respectively The Carrier Board Status Register reflects and controls functions globally on the carrier board This includes monitoring the IOS Error signal enabling disabling or monitoring IOS and timeout interrupts performing a software reset for the carrier board and IOS modules and identifying if memory space is enabled Acromag Inc Tel 248 295 0310 Fax 248 624 9234 Email solutions acromag com http www acromag com I O SERVER User s Manual Industrial PC 3 1 BIT FUNCTION 15 12 Carrier Identification These bits are used for carrier identification Writing to these bits will result in the data being stored Reading these bits will result in the inverse of the stored value Reset Condition 1011 08 Software Reset Write Writing a 1 to this bit causes a software reset Writing a Only 0
43. ll But Keyboard The system boot process will stop for all but keyboard errors Default value All But Diskette The I O Server does not have a floppy drive so this selection will act the same as all errors All But Disk Key The I O Server does not have a floppy drive so this selection will act the same as All But Keyboard e Base Extended Total Memory Displays system memory information Acromag Inc Tel 248 295 0310 Fax 248 624 9234 Email solutions acromag com http www acromag com I O SERVER User s Manual Industrial PC 1 y The advanced BIOS Features sub menu allows changes to the Boot Advanced BIOS Features priority between the CompactFlash optional 2 5 drive and any attached bootable USB devices Phoenix AwardBIOS CMOS Setup Utility Advanced BIOS Features POST Beep Virus Warning Menu Level gt CPU Internal Cache First Boot Device Second Boot Device Third Boot Device Boot Other Device Swap Floppy Drive Boot Up Floppy Seek Boot Up NumLock Status Gate A20 Option Typematic Rate Setting Security Option 0S Select For DRAM gt 64MB Delay For HDD Secs Summary Screen Show Ti e Moue Enter Select PU PD Value F10 Save ESC Exit F1 General Help F5 Previous Values F Optimized Defaults e Blank Boot Disabled This item allows the user to enable disable BIOS reporting at power up e POST Beep Disabled This Post beep feature is not available on the I O Server and will never sound reg
44. mag com I O SERVER User s Manual Industrial PC 3 3 Each IOS module contains identification ID information that resides in IOS Module ID Space Read the ID space This area of memory contains at most 64 bytes of Only information Both fixed and variable information may be present within the ID ROM Variable information may include unique information required for the IOS module The identification Section for each IOS module is located in the carrier board memory map per Table 5 3 Refer to the documentation of the specific IOS module for information about ID Space contents IOS Module I O Space The I O space on each IOS module is fixed at 128 16 bit words 256 Read Write bytes The four IOS module I O spaces are accessible at fixed offsets from PCIBar2 IOS modules may not fully decode their I O space and may use byte or word only accesses See each IOS module s User Manual for details IOS Module Memory Space Each IOS module may contain up to 8M bytes of Memory Space Read Write arranged into 16 bit words The four IOS module Memory spaces are accessible at fixed offset from PCIBar3 IOS modules may not fully decode their Memory space and may use only byte or word accesses See each IOS module s User Manual for details GENERATING Interrupt requests originate from the carrier board in the case of an INTERRUPTS access time out and from the IOS modules Each IOS may support 0 1 or 2 interrupt requests Upon an IOS
45. mail question can be submitted through the Contact Us hyperlink at the top of any web page Acromag s application engineers can also be contacted directly for technical assistance via telephone or FAX through the numbers listed at the bottom of this page When needed complete repair services are also available Acromag Inc Tel 248 295 0310 Fax 248 624 9234 Email solutions acromag com http www acromag com I O SERVER User s Manual Single IOS 7200 Depth 76 2 mm 3 0 in Width 182 9 mm 7 3 in Length 299 7 mm 11 8 in IOS 7200 6 00lbs 2 72Kg No IOS modules included Shipping Weight TBD CPU Embedded AMD Geode LX800 500MHz processor Front Side Bus 533 MHz FSB System Chipset CS5536 BIOS AWARD Technology DDR 333 400 MHz Capacity 512 MB Form Factor 1 x 200 pin SODIMM socket Chipset AMD Geode LX800 CS5536 Power 5V pin 9 500mA Max internally fused Resolution Supports up to 1600 x 1200 75Hz Connector VGA 9 Pin Housing Polyester Glass Filled Metal Shell Steel Plating Gold Flash Chipset Intel 82562GZ Internal Unmanaged switch Micrel KS8995 Connector Five shielded RJ 45 sockets 8 pin 10BaseT 100BaseTX Wiring Ports are wired MDI X and include automatic MDI X MDI crossover Data Rate Auto negotiated 10Mbps or 100Mbps Compliance IEEE 802 3 802 3u 802 3x Duplex Auto negotiated Full or Half Duplex Port Status Indicators Two LED s per port Yellow and green Yellow indicate
46. n DANGER The IOS Carrier is NOT hot swappable Power must be removed from the device before removing the IOS Carrier Figure 2 1 IOS Carrier Removal To remove the Carrier turn the 2 captive screws to the left until they are detached from the faceplate Then pull out the IOS carrier IOS Carrier Figure 2 2a IOS Module Installation To install the IOS Modules firmly press them into any of the four available slots IOS Modules are keyed to avoid incorrect installation Acromag Inc Tel 248 295 0310 Fax 248 624 9234 Email solutions Qacromag com http www acromag com 8 Figure 2 2b IOS Module Installation To install the IOS Modules firmly press them into any of the four available slots IOS Modules are keyed to avoid incorrect installation Note Inserting the IOS Carrier may require considerable force Front Panel Field I O Connector 10 100 Ethernet Connection Figure 2 3 Ethernet Ports I O SERVER User s Manual Industrial PC Metal Shell Wtih Heat Sync x LI Lo MS sEMeoum SIDE OF IOS MODULE COMPONENT SIDE OF CARRIER BOARD E E re ios P1 CONNECTOR IOS MODULE TO CARRIER BOARD MECHANICAL ASSEMBLY After IOS module installation slide the IOS Carrier back into the enclosure via the guide rails until the front panel is flush against the faceplate Note that considerable force
47. nding interrupt is not pending Polling this bit will reflect the Read IOS module s pending interrupt status even if the IOS modules interrupt enable bit is set to 0 Reset Condition Set to 0 An IOS module pending interrupt bit will be cleared if its corresponding interrupt request signal is inactive Clock Control Register Read Write PCIBar2 018H The Clock Control Register is used to select the operational frequency of individual IOS modules A 0 default indicates that the IOS module is supplied with an 8MHz clock A 1 indicates that the IOS module is supplied a 32MHz clock A reset will set all bits of this register to O MSB LSB D15 D4 DO Not Used IOSD IOSC IOSB IOSA CLK CLK CLK CLK IOS Module Interrupt Space Read Only The Interrupt space for each IOS module is fixed at two 16 bit words Interrupt 0 select space is read typically by an interrupt service routine to respond to an interrupt request via the IOS Module s INTREQO signal Likewise interrupt 1 select space is read to respond to an interrupt request via the IOS Module s INTREQ1 signal An access to an interrupt select space results in the IOS module serving up an interrupt vector In addition access to the interrupt space will cause some IOS modules to release their interrupt request See each IOS module s User Manual for details Acromag Inc Tel 248 295 0310 Fax 248 624 9234 Email solutions acromag com http www acro
48. on Fast Do not modify this setting Swap Floppy Drive Disabled The IOS 7200 does not support a direct connect floppy drive This options does not apply to USB floppy drives Boot Up Floppy Seek Disabled The IOS 7200 does not support a direct connect floppy drive This options does not apply to USB floppy drives Typematic Rate Setting Disabled This is a keyboard control item When enabled it automatically repeats keystrokes when a key is held down based upon the following settings o Typematic Rate Chars Sec This controls the speed at which the system registers auto repeated keystrokes The eight settings are 6 8 10 12 15 20 24 and 30 o Typematic Delay msec This item sets the key press delay time before auto repeat begins The four delay rate options are 250 500 750 and 1000 milliseconds Security Option Setup If a password is enabled then the setup selection will require password to change BIOS settings The system selection requires the correct password prior to booting OS Select For DRAM gt 64 MB Non OS2 Only change this setting to OS2 if the system is running the OS 2 operating system Note that this operating system is not supported by Acromag Delay for HDD secs 0 This setting adds a delay prior to searching for bootable hard drives The default setting is no delay Summary Screen Show Enabled This item if enabled displays the BIOS test summary screen at power up Cyrix 6
49. or the majority of customer applications This allows users to quickly develop their application in a familiar environment Device drivers for Acromag IOS modules are sold separate as described in the following section Acromag provides a software product sold separately to facilitate the development of Windows Embedded Standard applications interfacing with I O Server Modules installed on Acromag Industrial I O Server systems This software Model IOSSW DEV WIN consists of low level driver and Windows 32 Dynamic Link Libraries DLLS that are compatible with a number of programming environments including Visual C Visual Basic NET Borland C Builder and others The DLL functions provide a high level interface to the IOS carrier and modules eliminating the need to perform low level reads writes of registers and the writing of interrupt handlers Acromag provides a software product sold separately consisting of IOS module Linux support software This software Model IOSSW API LNX is composed of Linux libraries designed to support applications accessing I O Server Modules installed on Acromag Industrial I O Server systems The software is implemented as a library of C functions which link with existing user code Acromag provides the following interface products for the I O Server Note that all connections to field signals are made through the IOS carrier board which passes them to the individual IOS modules Model 5028 438 SC
50. processing unit to the Field is the same as a single Ethernet port Automatic MDI MDI X Automatic Polarity Automatic Half Full Duplex Automatic 10M 100M Automatic Address Learning Automatic Address Migration Automatic Address Aging using 5 minute period 300 75s Flow Controls Enabled Half Duplex Back Pressure Applies Standard Half Duplex Back Off Applies Switch will check that frame length conforms to maximum size limit Yellow LED indicate Speed 100M ON 10M OFF Green LED indicate Link ON Activity Blinking I O Server Power Supply The 9V to 32V DC supply lines to the I O server is fused with a current Fuse limit of 10 Amps The fuse is a standard 3AG size A blown fuse can be identified by non functional power status LED The fuse on the motherboard is not easily accessible An external fuse or current limiting power supplied is recommended Acromag s PS5R S line of isolated AC DC power supplies work well for this application Contact Acromag for further information IDE PATA Hard Drive The Primary IDE or PATA hard drive interface along with power is Connections physically routed on the PCB boards to both the CompactFlash and optional 2 5 drive This approach removes any internal cables and the inherent disadvantages associated with them such as lower shock and vibration tolerance The CompactFlash slot is hard wired as the Primary IDE Master Therefore to prevent contention the
51. removed set it aside and turn the unit so that the bottom is facing up Then remove the 6x 4 40 Flathead screws on the bottom using a Philips screwdriver Once the bottom face plate is removed screw the hard drive using the four 3mm Philips flat head screws provided by Acromag to the inside of the bottom face plate Note that the IDE connector must be facing the close edge of the panel Refer to picture below Acromag Inc Tel 248 295 0310 Fax 248 624 9234 Email solutions acromag com http www acromag com I O SERVER User s Manual Industrial PC 1 3 Then replace the bottom panel with the hard drive attached by sliding it in to the IDE connector Then replace the six Philips flat head screws on the bottom Figure 2 11 Replacing the bottom panel by sliding in the hard drive Once the bottom has been replaced and secured install the IOS Carrier and reattach any cables and power to complete installation The I O Server is non isolated since there is electrical continuity Non Isolation between the logic and field I O grounds As such the field I O connections Considerations are not isolated from the system Care should be taken in designing installations without isolation to avoid noise pickup and ground loops caused by multiple ground connections Note that some IOS modules such as the IOS 440 and IOS 445 do provide Field I O isolation from the system Refer to the individual IOS modules instruction manual for further information
52. s item is not supported on the I O Server e ITE888 Configure Press Enter This menu controls the ISA bus and is not supported on the I O Server Industrial PC 1 O Advanced Chipset Features WARNING Changes to the Advanced Chipset Features sub menu will make the system unstable or inoperable Acromag Inc Tel 248 295 0310 Fax 248 624 9234 Email solutions Qacromag com http Awww acromag com 20 I O SERVER User s Manual Industrial PC Integrated Peripherals This menu controls advanced settings for the CompactFlash Optional 2 5 Drive USB ports serial ports and LAN Phoenix AwardBIOS CMOS Setup Utility Integrated Peripherals Note that the CompactFlash is the IDE Primary Master and the 2 5 drive is the IDE Channel 1 Disabling the LAN Controller only disables the connection between the processor and the internal Ethernet switch The two external Ethernet ports will still operate as a switch Refer to Section 4 0 System Overview for more information on Ethernet operation Master Drive PIO Mode Slave Drive PIO Mode IDE Primary Master UDMR IDE Primary Slave UDMA IDE DMA transfer access OnBoard LAN Controller IDE HDD Block Mode Onboard Serial Port 1 Onboard Serial Port 2 UART Mode Select Onboard Parallell Port Parallel Port Mode Ti Moue Enter Select PU PD Value F5 Previous Values e On Chip IDE Channel 1 Enabled This item must be enabled Item Help Menu Level gt F1i0 Save ES
53. s menu includes all chipset configuration options Do not modify these settings e Integrated Peripherals This menu includes IDE and USB settings e Power Management Setup This menu includes all power management settings e PnP PCI Configurations This menu includes PCI device configuration settings Do not modify these settings e PC Health Status This page includes the system voltage and temperature monitoring information Acromag Inc Tel 248 295 0310 Fax 248 624 9234 Email solutions acromag com http www acromag com I O SERVER User s Manual e Load Optimized Defaults This selection loads default BIOS values Note that this option should only be selected if the IOS 7200 no longer functions due to user changes to the BIOS e Set Password This menu allows you to establish change or disable passwords Creating a Password 1 2 3 Choose the Set Password option from the Main Menu and press ENTER When you see Enter Password enter the desired password and press ENTER At the Confirm Password prompt retype the desired password then press ENTER Changing a Password ils 2 3 4 5 Choose the Set Password option from the main menu and press ENTER When you see Enter Password enter the existing password and press ENTER You will see the Confirm Password prompt type it in again and press ENTER Select Set Password again and at the Enter Password prompt enter the new password and press
54. s speed and green indicates link status and activity Maximum Message Length Frame Size 1536 bytes Illegal Frame Detection Frames less than 64 bytes and more than maximum are discarded Flow Control IEEE 802 3x flow control on both transmit an receive is enabled Half Duplex Back Pressure Non IEEE 802 3 standard Uses carrier sense deference during heavy traffic to unburden resources Half Duplex Backoff Binary exponential per IEEE 802 3 Address Learning Automatic storage of up to 1K 1024 MAC addresses Address Aging Automatic enabled for 5 minutes Address Migration Automatic Frame Retry w Collision Will drop frame after 16 collisions Late Collision Detection Transmit packet is dropped if collision occurs after 512 bit times of transmission Late collisions are usually indicative of illegal cable length Industrial PC 3 5 7 0 SPECIFICATIONS PHYSICAL Unit Weight Including all mounting hardware ELECTRICAL Processor Memory Display Ethernet Acromag Inc Tel 248 295 0310 Fax 248 624 9234 Email solutions acromag com http Awww acromag com 3 6 I O SERVER User s Manual Industrial PC USB Audio Serial IOS Carrier Connector Four shielded USB Type A sockets 4 pin Housing High Temperature Thermoplastic Metal Shell Copper Alloy Plating Gold Flash Compliance USB 2 0 Current Limit 500mA Maximum each port Over Current Disable Port automatically disabled if current draw is greater than
55. ted by the headphone symbol There is also a high impedance mono microphone input jack This connector is indicated by the microphone symbol a 6 amp Acromag Inc Tel 248 295 0310 Fax 248 624 9234 Email solutions acromag com http www acromag com I O SERVER User s Manual Industrial PC 1 1 WARNING Explosion Hazard The headset and microphone connectors are not for use in the Division 2 area Use of these connections in a Division 2 area could result in an explosion The IOS Carrier board front panel provides four 50 pin SCSI 2 IOS Modules Field I O connectors to access the IOS modules Field I O Each slot on the IOS Carrier has a corresponding field I O connector as marked on the front panel A B C and D These signals are defined by the individual IOS module that is plugged into the corresponding slot Pin 1 of the IOS module Field I O corresponds directly to Pin 1 of the SCSI 2 connection pictured below Figure 2 8 SCSI 50 pin connector pin out OQOOOOOOOOOOOOOOO0O00000000 ODOOUDOOOOOOOOUOOOOO00000000 Rear Panel Field The back side of the I O Server provides access to the DC power Connections terminal CompactFlash and status LED s Figure 2 9 Rear Panel with CompactFlash slot Status LED s and DC Power Terminal To insert a CompactFlash device firmly push a compatible card with CompactFlash its face up into the slot The CompactFlash has a left side ejector The ejector requires two
56. tion 18 1J2 of the Canadian Electrical Code for installations within Canada and in accordance with the authority having jurisdiction Mean Time Between Failures Contact the Factory Reliability Prediction Acromag Inc Tel 248 295 0310 Fax 248 624 9234 Email solutions Qacromag com http Awww acromag com 40 I O SERVER User s Manual APPENDIX IOS 7200 Block Diagram Analog RGB VGA Connector Compact Flash Primary IDE Master AMG Geode CS5536 Companion 2 5 Drive Slave USB USB 4 ports LPC Bus COM Super I O W83627HF Industrial PC AMD Geode LX800 Processor DDR400 500 MHz 512MB DDR IOS CARRIER PCI Bus 32 bit 33MH IOS Modules x4 OOC Field l O SCSI 50 pin x4 Internal Ethernet Comectio RJ45 Switch Port 1 KSZ899 Ethernet LAN 82551E AC Link Audio CODEC Line Out gt Audio Jack MIC Audio Jack ALC203 Acromag Inc Tel 248 295 0310 Fax 248 624 9234 Email solutions acromag com http www acromag com Industrial PC 4 1 APPENDIX I O SERVER User s Manual lOS Carrier Fuse Location Diagram zi ea mer Pia ea sa z4 vas aso osor aso vsor IHVHO NOI LVOIAILN3GI ASNA NOI VO2OT ASNA GVO H3lHeHVO dl H3AMHJS O I 8d F3 2220 000000000000000000000 oooo000000000000000000000 Qj 22200000000
57. tion provides information regarding system design and operating information for the I O Server Reference the block diagram below as you read this material The I O Server has an embedded AMD Geode LX800 500MHz CPU WARNING Per specifications AMD chipsets CS5536 is used for I O and memory interfaces The board only the USB ports are supports up to 512MB of 333 400MHz DDR in a SODIMM socket The I O switchable while power is Server has an integrated graphics engine with support for Microsoft DirectX applied to the system 9 1 Additional interfaces include VGA AC97 audio 10 100 LAN PCI Bus Primary IDE Bus four USB Ports two Serial ports Support circuitry is provided for all of these interfaces None of the I O Connectors on the I O Server are isolated i e connector and power logic commons have a direct electrical connection l O Server Internal Ethernet The I O Server has an internal 10 100 unmanaged Ethernet Switch Switch This switch is designed to work automatically right out of the box with no special programming or setup The standard settings for the switch are described in the table below This is a three port switch One port is connected to the processor unit The operating system of the I O Server will always detect a minimal connection to an Ethernet port The remaining two ports are connected to the external RJ45 jacks on the Front Panel of the I O Server Due to this internal switch the bandwidth from the I O Server
58. x86 MII CPUID Enabled Do not modify this setting Acromag Inc Tel 248 295 0310 Fax 248 624 9234 Email solutions acromag com http www acromag com I O SERVER User s Manual This sub menu contains advanced system options Only video settings may be changed here DO NOT MODIFY ANY OTHER SETTINGS Phoenix AwardBIOS CMOS Setup Utility Advanced Chipset Features CPU Frequency Auto Item Help Memory Frequency CAS Latency Lf Menu Level gt Interleave Select l KOR BAO KOR BAL KOR MBO KOR Bit Select Video Memory Size Output display CRT VT1622 Support Disable Flat Panel Configuration Press Enter Onboard Audio Overcurrent reporting Port 4 assigment Ti e Moue Enter Select PU PD Value F10 Save ESC Exit F1 General Help F5 Previous Values F Optimized Defaults Only the VGA Settings can be modified by the user DO NOT MODIFY ANY OF THE PRECEDING SETTINGS e Output Display CRT This item selects the display type and should always be set to CRT e VT1622 Support Disabled This item is not supported on the I O Server e Flat Panel Config Press Enter This menu controls flat panel options and is not supported on the I O Server e Onboard Audio Enabled This items enables the system audio hardware both line out and microphone in e Overcurrent reporting Disabled This item is not supported on the I O Server e Port 4 assignment Host Do not modify this setting e LCD BackLight High Active Thi

USER`S MANUAL

Contents

Download Pdf Manuals

Related Search

Related Contents