Users Manual
Contents
1. S Vibration Meter Contents continued SO TO EE ole dB een eet reer ee nee eee eer eee ee ee eee ener eee ener ee ene ere eee oe ee eee ores is BESSER NR Battery Replacement Ab FIRMA Wal 6 UDgradeS PPM RT qT How t TroubleshoO t iii 805 Users Manual List of Tables Table Title Page Me 001 S acca sce Ee SOOS eee S E E E E EE E 3 Keypad and Connectors cccccccecccceeeeeeceeeeeeeeeeeeeseeeeseeeeeeseeeeeeseeeeesaeeeesseeeeeseeeesaeeeeesseeeensnaeees EI IDPcLUDP m P 5 Crest Factor PluS M VY CN eebe EE 7 Vibration Severity ISO 1081p T nnn nnne nnne n nnne nnns Os LEE EE 805 Users Manual yi List of Figures Figure Title 1 GOS Vibration E EN GE En Ve TE 3 External Sensor Connection cccccccccceeccccececeececeeceeeeeeeseeceseeesseeesaeeeeseeceseucesseessneeeseeeeaeeeees d PUTO COMIC HE 5 Meter to PC Connechon 6 Measurement DISDIAY RRRA ls MV We NE ies eins is ERARE eid wen EEEE RAER EAE eens one m 8 OPER CS derum WT SEN gl 0 5 6 0 EE 10 Data Plot Graphi t M sas sects bee D T 11 Battery ReplacemeMt EE vii 805 Users Manual Viii Introduction The2. 805 Vibration Meter Users Manual May 2012 2012 Fluke Corporation All rights reserved Specifications are subject to change without notice All product names are trademarks of their respective companies LIMITED WARRANTY AND LIMITATION OF LIABILITY Each Fluke product is warranted to be free from defects in material and workmanship under normal use and service The warranty period is one year and begins on the date of shipment Parts product repairs and services are warranted for 90 days This warranty extends only to the original buyer or end user customer of a Fluke authorized reseller and does not apply to fuses disposable batteries or to any product which in Fluke s opinion has been misused altered neglected contaminated or damaged by accident or abnormal conditions of operation or handling Fluke warrants that software will operate substantially in accordance with its functional specifications for 90 days and that it has been properly recorded on non defective media Fluke does not warrant that software will be error free or operate without interruption Fluke authorized resellers shall extend this warranty on new and unused products to end user customers only but have no authority to extend a greater or different warranty on behalf of Fluke Warranty support is available only if product is purchased through a Fluke authorized sales outlet or Buyer has paid the applicable international price Fluke reserves the right to invoic
3. 32 Interpret Results The Meter is a screening tool to identify machinery problems for more diagnostic tests The Meter has a vibration severity scale for Bearing and Overall Vibration measurements It can also trend vibration measurements over time If a measurement shows high vibration severity or if there is an adverse trend in vibration severity over time then the machine can have a problem Fluke recommends that you consult a vibration specialist for more tests to find the root cause of these problems Severity Scale Measurements with a machine ID and rotational speeds 2600 RPM include the severity scale A good measurement always finds some vibration There are four severity levels good satisfactory unsatisfactory and unacceptable A measurement in the good category is an indication of a healthy machine Table 6 lists the different severity scales Vibration Meter Interpret Results sue T 6 i J Scale ISO 10816 Standards As an alternative to the Overall Vibration Severity Scale included in the Meter you can use the ISO Standard 10816 1 to evaluate the severity of overall vibration levels No repair action is recommended Table 7 is a chart that contains the values from this standard You can compare the overall vibration value No immediate repair action is measured with the Meter to this table to identify the required Increase the frequency vibration severity of measurements and monitor the i i
4. Push to open the MEMORY screen 2 Push 9 and to highlight an option from the MEMORY screen 01 09 2011 09 10AM MEMORY View ALL Data Edit Setups Clear ALL Data 9qdi72 bmp View All Data The View ALL Data screen shows you all the measurements saved in the Meter To view saved measurements 1 Push and to highlight View ALL Data in the Memory screen 2 Push to see more options e by Name shows a list of measurements by machine ID in alphabetical sequence e by Category shows a list of measurements by Machine Categories in alphabetical sequence e Last Used Shows the last saved measurement 01 09 2011 09 10AM VIEW ALL Data by Name gt by Category Last Used Press Left key for previous menu gqi103 bmp 3 Push and 9 to highlight an option from the list pU cw ME dis Vibration Meter Access to Memory Push Q and f to see additional pages Push and to highlight a file Push to open the file Push to view the data Push Q and f to select Back or Delete option 17 12 2011 09 10AM Bearing 2 15 01 11 09 16 10AM Condition GOOD OVERALL 0 06 g pk Condition GOOD NENNEN TEMPERATURE 68 7 F ID Recip Chiller 1 EE Delete any gqi99 bmp The Back option opens the last screen The Delete option removes the measurement from Meter memory 29 805 Users Manual View Setups The View Setups option is how you can vie
5. SS am pm Use Enter key to select amp Save key to Update anm gqi57 omp 7 Push to update the Meter and exit the To change the date format Push and to highlight the option for MM DD YY or DD MM YY 2 Push to set the option Vibration Meter How to Operate To change the date Backlight Timeout 1 Push 9 and to highlight the option for Day The backlight turns off in a preset time limit If you do not Month and Year push a key during this time limit the backlight turns off to extend battery power To turn on the backlight push a key 2 Push to edit the option You can also set the backlight as always on with the None Push amp and to make a change option 4 Push to set the change To change the backlight timeout 17 12 2011 09 10AM 1 Push and to highlight the option for 2 min 5 min 10 min or None 2 Push to set the option MM DD YYYY 01 09 2011 09 10AM DD MM YYYY 4 Setup Month 08 Backlight Timeout Day 26 So Year 2011 EIN 5 min Use Enter key to select amp Save key 10 min to Update am None gqi58 omp 5 Push to update the Meter and exit the Press Left key for menu previous menu gqi59 bmp 3 Push to update the Meter and exit the menu 11 805 Users Manual Language Device Info To change the language for the display Information about your Meter is in the Device Info menu This information includes the serial number software
6. and to highli 1 Push and to highlight a language version emissivity value internal sensor sensitivity and 2 Push WG to set the option and exit the menu memory status 01 09 2011 09 10AM 17 12 2011 09 10AM 17 12 2011 09 10AM Existing Setups Setup Setup Language Device Info Device Info English 4 SN 0012482015 Database Free Space German Goftarara Varian 0019 Number of Records Setups French 1 0 1 Spanish Emissivity 0 30 Internal Sensor Chinese Sensitivity Japanese 100 mV g Press Left key for previous menu IIT gqi13 eps gqi60 bmp 3 Push to update the Meter and exit the See page 13 for more information on the emissivity value menu The display shows the new language 12 Battery Selection To change the battery type 1 Go to the Device Settings menu 2 Push and to highlight Battery Selection 3 Push to open the menu 17 12 2011 09 10AM Battery Selection Alkaline Lithium Ion Battery 1 5 V 7 NiCd NiMH Battery 1 2 V Press Left key for previous menu amp Save key to update gqi95 omp 4 Push and to highlight the battery type you have in the Meter 5 Push to update the Meter and exit the menu Vibration Meter How to Operate Emissivity Selection The correct emissivity value is important for you to make the most accurate temperature measurements Most painted or oxidized surfaces have an emissivity of 0 93 default value set in
7. 805 Vibration Meter the Meter or Product is a screening tool for bearings and overall vibration measurements on machines The Meter includes these features e Overall vibration measurement e Bearing health measurement with Crest Factor e On screen severity scales e Acceleration Velocity and Displacement units of measure e Temperature measurement with spot IR sensor e Test results export to MS Excel template e Belt Holster e P54 e Language support for Chinese Simplified English French German Italian Japanese Portuguese Brazilian Spanish and Russian e Audio output e Flashlight e Stores up to 5 000 records e USB support e Storage shipping case e External accelerometer support How to Contact Fluke To contact Fluke call one of the following telephone numbers e Technical Support USA 1 800 44 FLUKE 1 800 443 5853 e Calibration Repair USA 1 888 99 FLUKE 1 888 993 5853 e Canada 1 800 36 FLUKE 1 800 363 5853 e Europe 31 402 675 200 e Japan 81 3 6714 3114 e Singapore 65 6799 5566 e Anywhere in the world 1 425 446 5500 Or visit Fluke s website at www fluke com To register your product visit http register fluke com To view print or download the latest manual supplement visit http us fluke com usen support manuals 805 Users Manual Safety Information A Warning identifies the conditions and procedures that are dangerous to the user A Caution identifies the
8. LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE FLUKE SHALL NOT BE LIABLE FOR ANY SPECIAL INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES OR LOSSES INCLUDING LOSS OF DATA ARISING FROM ANY CAUSE OR THEORY Since some countries or states do not allow limitation of the term of an implied warranty or exclusion or limitation of incidental or consequential damages the limitations and exclusions of this warranty may not apply to every buyer If any provision of this Warranty is held invalid or unenforceable by a court or other decision maker of competent jurisdiction such holding will not affect the validity or enforceability of any other provision Fluke Corporation Fluke Europe B V P O Box 9090 P O Box 1186 Everett WA 98206 9090 5602 BD Eindhoven U S A The Netherlands 11 99 To register your product online visit register fluke com Table of Contents TIO CU C HO ME How to Contact FIUKE EE Safety Intormaton eene nnne nnne nnns nnn nnns veo M J ee ACCeSSoriesS MMMMEEEEEEEEEEMMMMEEEEEEEEEENEEENENENNENNNNNNMNNMMMMNMMMMMMMM OS CIN Eeer Before You Start M DR I UID ACK ANC ISDOCM REPRE elle se me ee sia MET Controls and 4 ogrneeclloliSossscxemeiauzes atbusite base sehe nte noxa ducu tub GE Measurement Status LEDs 2 rore otio rrr cnteseeendsatecu
9. conditions and procedures that can cause damage to the Product or the equipment under test AA Warning To prevent possible electrical shock fire or personal injury Carefully read all instructions Do not touch hazardous voltages with the Product These voltages could cause injury or death Use the Product only as specified or the protection supplied by the product can be compromised Examine the case before you use the Product Look for cracks or missing plastic Make sure the battery is securely in position before operation Do not use the Product around explosive gas vapor or in damp or wet environments e Comply with local and national safety codes Use personal protective equipment approved rubber gloves face protection and flame resistant clothes to prevent shock and arc blast injury where hazardous live conductors are exposed To prevent personal injury from the infrared thermometer e See emissivity information for actual temperatures Reflective objects result in lower than actual temperature measurements These objects pose a burn hazard e Do not keep the product in operation and unattended at high temperatures To prevent personal injury when near rotating equipment e Use caution around rotating equipment e Keep cords and straps contained Symbols Table 1 is a list of symbols on the Meter and in this manual Table 1 Symbols Important information See manual Hazardous volt
10. conditore he machine Wes T Vibration Severity ISO 10816 1 Class Class Il Class Il Class III Small Medium Large Rigid Large Soft in s SEI Machines Machines Foundation Foundation 0 01 oz Have a knowledgeable vibration UNSATISFACTORY technician conduct more advanced tests at the earliest opportunity Consider maintenance action at the next planned downtime or maintenance period Have a knowledgeable vibration UNACCEPTABLE technician conduct more advanced tests as soon as possible Consider immediate shutdown of the machine to make repairs and prevent failure E i gt KA o 9 Q gt c 9 o i 2 gt 33 805 Users Manual Trending Trending or repeated vibration measurements kept in a spreadsheet over time is the best method to track machine health The product CD supplies a custom Microsoft Excel template that helps you to evaluate the measurements See Export Data on page 35 for more information about the template and measurement plots The Excel template also can give an Overall Vibration Severity that refers to one of three ISO Standards e 10816 1 e 10816 3 e 10816 7 A brief description of each standard and terms is as follows ISO 10816 1 This standard contains general guidelines for machine vibration measurements on non rotating parts Key terms Class I Individual parts of engines and machines integrally connected to the machine in normal operation Production elec
11. previous menu gqi73 bmp Push and to highlight an option Push to open the list of setups screen with three sorting options e by Name shows a list of machine setups by machine ID in alphabetical sequence e by Category shows a list of machine setups by Machine Category in alphabetical sequence e Last Used shows the last used machine ID SP 4 SO Quo dcm Push and to highlight a setup Push to open the setup record Push measure Note Push before you apply the Meter to the test surface 9 Push Meter onto test surface until green LED turns on 10 Wait until the green LED turns off The Measurement screen shows the selected Setup with machine ID in the ID field 2f 805 Users Manual 17 12 2011 09 10AM Bearing CF Overall Vibration 0 06 GOOD Temperature 68 7 F ID Reci Chiller 1 TYPE Recip Chiller RPM 7600 aur gqi81 omp 11 When measurement is complete push XZ 12 Push 9 and 9 to highlight Save To Current Setup 13 Push to save the measurement to the setup To recall a measurement see View All Data on page 29 28 Access to Memory The Memory screen contains a list of machine IDs and the saved data You can make changes or delete the records from Meter memory with this screen Note If the Meter exceeds the allowable memory it automatically deletes old records on a first in first out basis To access Meter memory 1
12. the Meter The default screen appears without any machine ID or Machine Category 2 Push measure 3 Apply compression force between the sensor tip and test surface until the green LED turns on 4 Wait until the green LED turns off and shows the test result The overall vibration and temperature measurements show on the display 17 12 2011 09 10AM Bearing 3 cH GOOD Overall Vibration 0 06 FPE Temperature RPM 600 9gqi48 bmp 19 805 Users Manual Overall Vibration Low Frequency Measurement with Severity Scale An overall vibration or low frequency measurement includes a severity scale The severity scale is an on screen tool that interprets the vibration wear as good satisfactory unsatisfactory or unacceptable More information about the severity scale is on page 32 For this measurement you must set the Meter to recognize the type of machine or Machine Category for the test A list of the most common categories is programmed into the Meter When the Meter is set to a category it can adjust for the usual vibration levels of different machine types This gives you the best accuracy in the severity scale After these parameters are set the Meter shows the overall vibration and bearing measurements with a severity scale for each measurement The overall vibration severity scale uses a Statistical analysis of data from thousands of industrial machines Keep in mind when you use the s
13. the Meter This is correct for non contact temperature measurements on most bearing housings Inaccurate measurements can result from shiny or polished metal surfaces To compensate put masking tape or flat black paint on the measurement surface Make sure that the tape is the same temperature as the measurement surface before you make a measurement For other applications the Meter has five additional preset emissivity values e Aluminum e 0 30 e Iron e 0 70 e Steel e 0 80 e Wood e 0 94 e Concrete e 0 95 To change the emissivity value 1 Go to the Device Settings menu 2 Push and to highlight Material Emissivity 3 Push to open the menu 13 805 Users Manual 17 12 2011 09 10AM Material Emissivity Aluminum e 0 30 gt Steel e 0 80 Iron e 0 70 Paint e 0 93 Wood e 0 94 Concrete e 0 95 Press Left key for previous menu amp Save key to update am 9gqi96 bmp 4 Push and to highlight a value 5 Push to update the Meter and exit the menu Power Saving The Meter bypasses battery power when it is connected to a PC with the USB cable The Meter then uses the PC power to extend its battery power 14 Flashlight The Meter has a built in flashlight to illuminate the measurement area on the machine Push to turn on and off the flashlight See Figure 2 for the location of this button a gqi06 eps Figure 2 Flashlight Accessory Connecto
14. units are user selectable More information about how to change these units is on page 9 For the best measurements use these guidelines e Push and position the Meter perpendicular to the test surface e Push the sensor tip onto the test surface on solid metal and as close to the bearing as possible until the green LED turns on e Hold Meter in position with a consistent force until the green LED turns off The test results show on the display In most applications the default RPM setting of 2600 RPM is correct You must change this range for low frequency applications where the shaft rotation is 600 RPM More information about how to change the RPM setting is on page 23 18 Figure 6 identifies the parts of the measurement display 17 12 2011 09 10AM Bearing High Frequency Bearing Vibration 4 000 Hz to 20 000 Hz 3 CF CEA FH GOOD Overall Vibration g Overall Vibration 0 06 F GOOD Temperature 68 7 F ID TYPE Recip Chiller RPM gt 600 Overall Vibration Frequency Range 10 Hz to 1 000 Hz Temperature 20 C to 200 C IR Temperature du gqi10 eps Figure 6 Measurement Display Push 9 and to toggle the display selection between Bearing and Overall Vibration measurements In the Bearing selection push Q and 6 to toggle the display units between CF acceleration velocity and displacement In the Overall Vibration selection push Q and f to toggle the display units between ac
15. with shaft height H 2315 mm Group 2 Medium sized machines with rated power above 15 kW up to and including 300 kW electrical machines with shaft height 160 mm lt H 315 mm ISO 10816 7 This standard is used to evaluate machine vibration on rotor dynamic pumps by measurements on nonrotating parts Note The standard includes guidance for measurements on rotating shafts but this portion is not applicable to the Meter Key terms Category I Pumps that require a high level of reliability availability or safety for example pumps for toxic and hazardous liquids critical applications oil and gas special chemical and nuclear or power plant application Category ll Pumps for general or less critical applications for example pumps for non hazardous liquids Vibration Meter Export Data Export Data The export data feature lets you move data from the Meter to a PC through the USB connection The product CD supplies a custom Microsoft Excel template that helps you to evaluate the measurements The template includes fields for e Device ID the Meter from which the data was downloaded e Machine ID the machine on which the test was performed machine ID may contain two levels e Machine Category such as pump or compressor e High frequency bearing measurement Crest Factor e Low frequency reading overall vibration e Temperature e Time and Date To copy the template 1 Turn on the PC or Lapto
16. 0 00 3 Temperature TYPE RPM 600 gqi49 bmp Power Off A soft shutdown is the preferred method to turn off the Meter 1 Push 2 Atthe prompt select Yes 3 Or select No to continue with operation 01 09 2011 09 10AM Setup RPM Range Want to Shut Down the System Setup with RPM ONLY gives Bearing reading with scale 9gqi50 bmp If the Meter locks up or becomes inoperable a hard shutdown can be used to turn off the Meter Note Use a hard shutdown only as a last recourse as it can cause data loss After a hard shutdown start the Meter and verify the data in Memory 1 Push and hold for more than 2 seconds 2 Push D to restart the Meter If Meter does not restart or the problem persists contact Fluke How to Operate This section is about the operation of the Meter It includes measurement tips and step by step instructions Navigation For general operation 9 moves the cursor through the menu options and edits the options asl opens next menu or sets the selection updates the Meter with a new selection setting Q recalls the previous menu Each menu has navigation hints for its content at the bottom of the screen Meter Configuration The Setup menu is how you change the configuration of the Meter To open 1 Push to view the Setup screen 2 Push and to highlight Device Settings from the menu This opens a list of all available o
17. Direct Drive Motor amp Fan All Arrangements Centrifugal Pumps e Vertical Pumps Height 12 ft to 20 ft 3 7 m to 6 m e Vertical Pumps Height 8 ft to 12 ft 2 4 m to 3 7 m e Vertical Pumps Height 5 ft to 8 ft 1 5 m to 2 4 m e Vertical Pumps Height 0 ft to 5 ft 0 m to 1 5 m Note Height is measured from grade to top motor bearing It may be necessary to specify lower alarm for the lower motor bearing and the upper pump bearing depending on height Vibration Meter About Measurements e Horizontal Centrifugal End Suction Pumps Direct Coupled e Horizontal Centrifugal Double Suction Pumps Direct Coupled e Boiler Feed Pumps Turbine or Motor Driven Positive Displacement Pumps e Positive Displacement Horizontal Piston Pumps Under Load e Positive Displacement Horizontal Gear Pumps Under Load Air Compressors e Reciprocating e Rotary Screw e Centrifugal with or without External Gearbox e Centrifugal Internal Gear Axial Meas e Centrifugal Internal Gear Radial Meas Blowers e Lobe Type Rotary Blowers Belt or Direct Drive e Multi Stage Centrifugal Blowers Direct Drive Generic Gearboxes Rolling Element Bearings e Single Stage Gearbox Machine Tools e Motor Gearbox Input e Gearbox Output e Spindles Roughing Operations e Spindles Machine Finishing e Spindles Critical Finishing 21 805 Users Manual To select a Machine Category 1 Push ES 2 Push and to highlig
18. Meter 805 Users Manual Controls and Connections Figure 1 shows the location of the controls and connections for the Meter Table 3 is a key Figure 1 805 Vibration Meter gqi01 eps Table 3 Keypad and Connectors wem Comm oo Measurement Status LEDs The Meter has a status light for visual feedback about the measurement Green and red LEDs show the measurement status and that a good measurement has been taken Table 4 is a list of the status as the LED changes color Note Push before you apply the Meter to the test surface Vibration Meter Before You Start Table 4 LED Status gqi07 eps Status Description Green Off Push measure Meter is ready for data measurement Push the sensor tip onto the test surface on solid metal as close as possible to the Green On bearing Apply the compression force until green LED is off Green Off Data measurement is complete Error insufficient force or time duration no Red On data measurement 805 Users Manual Power On Push to turn on the Meter See Table 3 for the control location Note Before you use the Meter for the first time install the new batteries see Battery Replacement on page 36 When the Meter is turned on the default Measurement screen shows on the Meter 17 12 2011 09 10AM Bearing 0 cr Overall Vibration
19. age Conforms to requirements of European Union and European Free Trade Association Conforms to relevant Australian standards Do not dispose of this product as unsorted municipal waste Go to Fluke s website for recycling information Battery or battery compartment Low battery when shown on display Vibration Meter Symbols Accessories Table 2 is a list of the accessories available for the Meter Table 2 Accessories Beete PN Belt Holster 4106625 Storage Shipping Case 4094432 Battery Door 4059351 USB Cable 3563901 Specifications Sensor E E 100 mV g 10 Measurement Range 0 01 g to 50g Frequency Range ssessssseesenereeerenn 10 Hz to 1 000 Hz and 4 000 Hz to 20 000 Hz E E e TN 0 01 g vele M At 100 Hz 5 9o of measured value Amplitude Units Acceleration g m sec VGIOGIY gegen in sec mm sec Displacement mils mm Infrared Thermometer Temperature Measurement RANGE ENERO 20 C to 200 C 4 F to 392 F Accuracy typical 2 C 4 F Focal length ccvitcscavinermiannteniioranciginadans Fixed at 3 8 cm 1 5 in 805 Users Manual External Sensor Frequency Range e ssseeneeeeenrenenn Bias Voltage to supply power Bias Current to supply power 10 Hz to 1 000 Hz 20 V DC to 22 V DC Maximum 5 mA Note Flu
20. asurements Note If the Meter exceeds the allowable memory it automatically deletes old records on a first in first out basis To save a measurement 1 Take a measurement 2 Push to open the Save screen 01 09 2011 09 10AM Save Auto Save gt Save to Existing Setup Save to Current Setup Save with Name 9qi82 bmp Auto Save The Auto Save option saves the measurement to memory with a sequential number that starts at 0001 17 12 2011 09 10AM Saving 0001 E EE GOOD Temperature 68 7 F ID TYPE Recip Chiller RPM gt 600 am 9qi83 bmp Save to Existing Setup The Save to Existing Setup option saves the measurement to an Existing Setup To save the measurement to a setup 1 Select Save to Existing Setup Vibration Meter About Measurements 2 Choose the option for how to sort the machine IDs or category e by Name shows a list of machine IDs in alphabetical order e by Category shows a list of machine categories in alphabetical sequence e Last Used shows the last machine ID measured 01 09 2011 09 10AM 01 09 2011 09 10AM Save Sort Data Files Auto Save by Name Vi Save to Existing Save to Current Setup Last Used Save with Name Press Left key for previous menu 9qi17 eps 3 Highlight the machine ID 4 Push ETT 25 805 Users Manual Save to Current Setup This option saves the measurement to the curre
21. avenceedaneuactuaveunceseadeboeses mere RET 805 Users Manual sie so VAIN IR staat ce EORR RH Ho LATO AOS m9 BITe Mioom T Battery Selection seesssssssssssssssseseeeeee enne nnne nnne nn nnn nennen mia Edere m Power Saving EEEEEEEEEEEEEEEEEEEEEEEEMMMMMM Sue Ve La m T Accessory Connectors dM c E disini eicit zie RETE ET About EE E EE Crest Factor High Frequency Measurement Quick WC ASUL SINGIN eet CEN Sd rir EYES CIN FE Ua Cbr CHR Sa Dvd Coss in EV aaa Overall Vibration Low Frequency Measurement with Severity Scale Machine Category M Create New Getunp How to GaveaMeasurement PMMA sc ER T T LR one taeeeeeee Save Razheslsom Save to Current De EE Save with Name How to Recall a Setup for Measurements PCOS iode er VIEW AI VAN er sence Ve D Salt TL c eeee e P Clear All Data interpret Eelere L NI2UNWMESIC IS fee 10816 Standards EE RRC Le Un Le c SEI RON cs E
22. celeration velocity and displacement Crest Factor High Frequency Measurement Crest Factor is the ratio of the peak value RMS value of a time domain vibration signal Vibration analysts use this ratio to find bearing faults However the Crest Factor method has a key limitation The Crest Factor increases during initial bearing degradation when the peak value increases It then decreases as the bearing damage worsens and the RMS value increases A low Crest Factor value could show a healthy bearing or a significantly degraded bearing The problem is to know the difference between the two The Meter operates with a proprietary algorithm Crest Factor CF to overcome this limitation To make interpretation easy for the user the CF value shows in a range from 1 to 12 The higher the CF value is the more the bearing damage Table 5 shows the relationship of the values of CF to vibration severity Table 5 Crest Factor 1 t0 3 10 to 12 The CF value shows for each measurement in the Bearing field on the Meter display Push Q and 6 to toggle between the CF value and the high frequency vibration level in units of velocity acceleration and displacement Vibration Meter About Measurements Quick Measurement A quick measurement is a measurement without setup steps to get a fast measurement for bearing vibration overall vibration and temperature measurement To make a quick measurement 1 Push D to turn on
23. ck Configure Device on the template Configure Device gqi203 bmp Figure 7 Import Database 36 Vibration Meter Export Data The Device Configuration Window opens See 5 Click the drop down list for the ISO Standard and Figure 9 the Class 6 Click each drop down list to select the Graph Axis amp Unit Selection for the plot DeviceConfigurationWindow Machine Configuration Device ID 99 machineCategores Pumper e X axis required Parameters e X axis required Units were ume PFT d e Y axis required Parameters e Y axis required Units Bessi 7 Click Plot Graph 150 Standard 10816 1 Class I D Figure 10 is an example of a graph you can make with measurement data from the Meter Trend Plot For SnBO Pump 8 12 ft PUMP1 Device x Date amp OV TOP Bearing i Acceleration YY 24 Hr al 2 2 2012 6 32 0 19 0 21 Graph Axis amp Units Selection Units Time DD MM YY 24 Hr D Primary Y axis OV Acceleration D Plot Graph Cancel g a9 D gqi205 bmp i Time DD MM YY 24 Hr Figure 9 Plot Options e 4 Click each drop down list to select the Machine mom Configuration from the saved measurement data Figure 10 Data Plot Graph e Device ID e Machine Categories e Machine Name 37 805 Users Manual General Maintenance Maintenance is not necessary for the Meter AA Caution No
24. e Buyer for importation costs of repair replacement parts when product purchased in one country is submitted for repair in another country Fluke s warranty obligation is limited at Fluke s option to refund of the purchase price free of charge repair or replacement of a defective product which is returned to a Fluke authorized service center within the warranty period To obtain warranty service contact your nearest Fluke authorized service center to obtain return authorization information then send the product to that service center with a description of the difficulty postage and insurance prepaid FOB Destination Fluke assumes no risk for damage in transit Following warranty repair the product will be returned to Buyer transportation prepaid FOB Destination If Fluke determines that failure was caused by neglect misuse contamination alteration accident or abnormal condition of operation or handling including overvoltage failures caused by use outside the product s specified rating or normal wear and tear of mechanical components Fluke will provide an estimate of repair costs and obtain authorization before commencing the work Following repair the product will be returned to the Buyer transportation prepaid and the Buyer will be billed for the repair and return transportation charges FOB Shipping Point THIS WARRANTY IS BUYER S SOLE AND EXCLUSIVE REMEDY AND IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT
25. everity scales e The severity scales are only applicable to machines at speeds from 600 RPM to 10 000 RPM 20 Note Severity scales do not show if the RPM range is lt 600 RPM Make measurements with the accelerometer as close as possible to the bearing housing The severity scales are not applicable if the machine is installed on spring or pad isolators Severity scales for motors match the machine that they operate For example when you do a test on a motor that operates a centrifugal pump select the applicable centrifugal pump Machine Category for all test points on the motor and pump Gearbox severity scales are applicable only for single stage rolling element bearing gearboxes Machine Category The Machine Category identifies the type of machine for the test The Meter has a list of predefined categories Chillers Refrigeration e Reciprocating Open Motor and Compressor Separate e Reciprocating Hermetic Motor and Compressor e Centrifugal Hermetic or Open Motor e Belt Driven Fans 1800 to 3600 RPM e Belt Driven Fans 600 to 1799 RPM e General Direct Drive Fans Direct Coupled e Vacuum Blowers Belt or Direct Drive e Large Forced Draft Fans Fluid Film Brgs e Large Induced Draft Fans Fluid Film Brgs e Shaft Mounted Integral Fan Extended Motor Shaft e Axial Flow Fans Belt or Direct Drive Cooling Tower Drives e Long Hollow Drive Shaft Motor Belt Drive Motor amp Fan All Arrangements e
26. ht Machine Category and RPM Range Push to open the next menu Push and to highlight the category 17 12 2011 09 10AM Machine Categories Recip Chillers Open c Motor Recip Chillers Hermetic Motor Centrifugal Chillers Belt Driven Fans 1800 3600 RPM Press Left key for previous menu 9qi67 bmp 5 Push to set the category 22 When the Machine Category is set the Measurement screen shows the bearing vibration overall vibration severity scales and temperature readout It also shows the Machine Category in the TYPE field and the RPM range 01 12 2011 09 10AM Bearing CF GOOD Overall Vibration 0 06 GOOD Temperature 68 7 F ID TYPE Recip Chiller RPM gt 600 LIT 9gqi80 bmp Vibration Meter About Measurements Create New Setup 5 Push to set the category and open the A Setup is the group of test parameters you set for a RPM Range menu machine This set of parameters includes the Machine Category You must set these parameters to enable the severity scale readout You can save these parameters in Meter memory with a unique name or machine ID The advantages when you save to a setup are 17 12 2011 09 10AM Machine Categories 17 12 2011 09 10AM RPM Range Selection Recip Chillers Open c Motor gt 600 rpm Recip Chillers Hermetic Motor lt 600rpm lt gt e easy recall of a Setup for frequent measurements l Centrifugal Chillers e sa
27. irmware Upgrades Firmware Upgrades At intervals upgrades are available for the Meter firmware Contact Fluke for upgrade availability If you have registered your Meter purchase Fluke will send an upgrade notice to you automatically To upgrade the Meter 1 Download the upgrade file for the Meter from the Fluke website at www fluke com 2 Connect the USB cable to the USB port of the Meter Connect the other end of USB cable to the PC or laptop See USB on page 17 for more information 3 Atthe same time push and hold and Bas you turn on the Meter 4 Identify the external disk that is the Meter in an Explorer window on the computer gqi02 eps Figure 11 Battery Replacement 9 Make a copy of the upgrade file to the external disk that is the Meter Right click on the external disk and select eject Disconnect the Meter from the host PC Restart the Meter The Meter operates with the new firmware after the restart 39 805 Users Manual How to Troubleshoot Table 8 is a list of problems causes and corrective actions for the Meter Table 8 Troubleshooting Symptom Corrective Action Meter does not turn on e The battery voltage is too Replace the batteries See Battery Replacement on low page 38 for more information e The battery connection is Ensure the batteries are properly aligned and secured loose If the problem continues contact the Fluke Service Center for technical support Butto
28. ke supports but does not provide external sensors Vibration Meter Low Frequency Range overall measurement High Frequency Range CF measurement Vibration Limit Battery Type REENEN Battery Efe iie etd eot eroi REP A D Converter sese sampling Rate Low Frequency High Frequency Signal to Noise Ratio Real Time Clock Backup Size L x W OCA EE WV GIGI arein UEM CES Connectors esee 10 Hz to 1 000 Hz 4 000 Hz to 20 000 Hz 50 g peak 100 g peak peak AA 2 Alkaline or Lithium ion 3 V dc Coin Battery 24 1 cm x 7 1 cm x 5 8 cm 9 5 in x 2 8 in x 2 3 in 0 40 kg 0 89 Ib USB Mini B 7 pin Stereo Audio Output Jack 3 5 mm Audio Plug External Sensor Jack SMB connector Firmware External Interfaces USB 2 0 full speed communication Data Capacity o nnoonnnnannneannennnnnennn Database on internal flash memory Upgrade PER TREE TTE through USB MEMO AMEN EE Up to 5000 measurements Environmental Operating Temperature 20 C to 50 C 4 F to 122 F Storage Temperature 30 C to 80 C 22 F to 176 F Operating Humidity 10 to 95 RH non conde
29. ns do not operate Restart the Meter Meter does not operate If the problem continues contact the Fluke Service Center for technical support The Meter cannot connect The USB cable is not Correctly connect the USB cable See USB on page 1 for with the software connected correctly more information e he USB cable is Examine the USB cable for any damage If you find damaged damage contact the Fluke Service Center for a e Check that USB drivers replacement cable are installed in the PC Laptop PC does not see the Meter Reboot the PC is connected Error Message Meter does not make a Push Meter onto test surface until green LED turns on Measurement invalid Please measurement Wait until the green LED turns off See About Hed surface for full Measurements on page 18 for more information uration 1 See How to Contact Fluke on page 1 40
30. nsing Operating Storage Altitude Sea Level to 3 048 meters 10 000 feet RAUN eaae eerste Ae IP54 Vibration mt 500 g peak Drop TESE EE 1 meter Radiated Emission Electrostatic Discharge Burst Standard EN 61000 4 2 Electromagnetic Interference Standard EN 61000 4 3 EE Standard CISPR 11 Class A SI ee eee ERN Standard EN 61000 4 4 Vibration Meter Before You Start Before You Start This section helps you to know the Meter parts controls connections and status LEDs Unpack and Inspect Carefully unpack and inspect the e 805 Vibration Meter e Storage case e USB Cable e Quick Reference Guide e CD includes MS Excel template and documentation e Belt Holster Storage When not in use always keep the Meter in the supplied storage case The custom interior of the case supplies protection for the Meter documentation and accessories Battery Before you use the Meter for the first time install the two AA alkaline batteries included in shipment see Battery Replacement on page 38 for more information The Meter also operates on two AA rechargeable Li ion 1 5 v or NiCd NiMH 1 2 v batteries Note Set the battery type in the Device Settings menu See page 13 The Meter does not include a rechargeable function You must externally charge the batteries shows on the display when battery power is low Replace the batteries before you continue to use the
31. nt setup in the Meter Push to save the measurement 17 12 2011 09 10AM re GOOD Temperature 68 7 F ID Reci Chiller 1 TYPE Recip Chiller RPM 7600 aur gqi86 bmp Save with Name This option saves the measurement with a new name To save a measurement with a new name 1 Select Save with Name in the Save screen The Alpha Numeric screen opens Push 9 and Q to highlight a letter or number Push to set the letter or number See Create New Setup on page 23 for more information about the alpha numeric screen 26 4 Push to save the current measurement with a new name 01 09 2011 09 10AM 01 09 2011 09 10AM Save to Save to ABCDEFGHI J KLMNOPQRS TUVWXYZ 0123456789 Saving Space Back Space _ f Back AAEEIIOO AAEEIIOO UU UU n n gqi12 eps How to Recall a Setup for Measurements You can recall a Setup file from memory for frequent measurements done on the same machine A Setup file saves time when the parameter selection is already done and stored to memory To recall a Setup from memory 1 Push to open the MEMORY screen 01 09 2011 09 10AM MEMORY View ALL Data View Setups e Edit Setups Clear ALL Data gqi72 omp Push and to highlight View Setups Push to opens the VIEW SETUPS Vibration Meter About Measurements 01 09 2011 09 10AM VIEWSETUPS by Name gt by Category Last Used Press Left key for
32. p and put the product CD into the CD ROM drive 2 Make a copy of the template to a destination on the PC or Laptop To export data 1 Connect the USB cable between the PC and the Meter See USB on page 17 for more information 2 Turn on the Meter 35 805 Users Manual A pop up menu opens to show that the new 2 Click Browse to find the TXT data file See hardware is found Figure 8 OR Import File 3 Goto My Computer and select the removable O TET disk that is the Meter Double click to see the My Recent Gesten C3ST Tmesheet 13 17 Sep fies i Documents 3pMs Log Files 5T TimeSheet 23 27 Aug files CO ntents of the disk 5 Desktop Downloads 5T TimeSheet 30 03 Sep files 2 E 16 19 Aug files d IAR Visual Studio 2005 4 Make a copy of the CSV format file from the Meter TE San Embedded Workbench O Visualstudoprojects to the P C or Lap top d Compier Bo al E Assignment amp Boies mr Data Sources My Music To use the template and plot a graph res D rev_1_4 1 Open the CSV template See Figure 7 samsung snes IC3sNBImages O ST Time Sheet Report files IC3ST TimeSheet 06 09 Sep files File name 03 Feb 2012 Files of type Cancel e gqi204 bmp Figure 8 Open CSV Format File Note The template only reads data from files in TXT file REID am en M ENSEM The file path shows on the File name tab in the Custom built template Machine Name 3 Cli
33. part of the Meter is serviceable by the user Do not try to open the Meter A Caution To prevent damage to the Meter or any performance loss do not put the Meter in temperature extremes The ambient operating temperature is 20 C to 50 C 4 F to 122 F with a humidity of 10 95 RH non condensing Care Care should be taken to prevent scratches on the IR temperature sensor window 38 AA Caution To prevent damage to the IR temperature sensor and vibration sensor do not hit shake or let the Meter fall A damaged sensor decreases the diagnostic quality How to Clean For the best accuracy of temperature measurements clean the IR temperature sensor window with moist cloth before you take measurements Clean the external case of the Meter at regular intervals with a moist cloth and a weak detergent solution AA Caution To prevent damage or performance loss keep the Meter dry Do not put the Meter into any liquid The Meter is not waterproof Battery Replacement Note Before the Meter operates for the first time install the new batteries included with the shipment The Meter operates on two AA alkaline or two AA rechargeable Li ion batteries To replace the batteries 1 Loosen the two screws and remove the battery cover from the Meter see Figure 11 2 Align the batteries into the battery slot with the correct polarity 3 Replace the battery cover and tighten the screws Vibration Meter F
34. ptions 3 Push to open the menu Vibration Meter How to Operate 01 09 2011 09 10AM Device Settings Units e Time Date Backlight Timeout Language Device Info Battery Selection Press Left key for previous menu FIT 9qi51 bmp 4 Push 9 and to highlight an option 5 Push to open the menu Units The units of measure are adjustable for different standards To set 1 Goto Device Settings 2 Push and to highlight Units 3 Push to open menu for units The current setting is highlighted 4 Push and 9 to highlight the unit to change Push to open menu with options for that unit The current setting is highlighted 805 Users Manual 6 Push to update the Meter and exit the menu 7 Push and f to move to the next page for more options 01 09 2011 09 10AM 01 09 2011 09 10AM Units Acceleration g m s Velocity in s mm s gt Displacement mils mm 4 Page d 0900 Units Temperature F eG gt Time To set the time format 9qi11 eps 1 Push Q and f to highlight the format as 12 hr or 24 hr 2 Push to set the option To set the time 1 Push and f to highlight hour minute or second 2 Push to enable the edit 3 Push amp and to make a change 10 4 Push to set the option 5 Push Q and to highlight am or pm 6 Push to set the option 17 12 2011 09 10AM Setup Time 24 hr 09 10 10 AM HH MM
35. r and exit the menu 6 Push to start data collection The Meter automatically detects when you disconnect the external sensor and is set to measure with the internal sensor Audio The Meter has an audio connector for headphones Headphones are useful for detection of unusual machine sounds To listen to a machine 1 Open the connector cap of the Meter and connect the audio connector 2 Puton the headphones Push and continue to hold measure Push the sensor tip onto the test surface As you continue to hold and Meter position with a consistent force the audio channel is active The Meter also takes a measurement at this time gqi04 eps Figure 4 Audio Connection 16 Vibration Meter How to Operate USB Data transfer between the Meter and PC is through the USB cable connection Figure 5 shows how to connect a PC to the Meter with a USB cable When connected the Meter is a USB 2 0 mass storage device with two functions e to export Meter data to an MS Excel spreadsheet see Export Data on page 35 for more information e to upgrade the firmware see Firmware Upgrades on page 39 for more information gqi03 eps Figure 5 Meter to PC Connection 17 805 Users Manual About Measurements The Meter measures bearing health and the overall vibration condition of a machine Three types of measurements are available bearing vibration overall vibration and temperature Vibration measurement
36. rs The Meter has three accessory connectors e External Sensor e Audio e USB External Sensor In addition to the integrated vibration sensor an optional external sensor connects to the Meter The connector type for the external sensor is a Subminiature version B SMB Figure 3 shows how to connect an external sensor to the Meter Fluke supports but does not provide external sensors Figure 3 External Sensor Connection Meter To connect Vibration Meter How to Operate Note High frequency measurement Crest Factor and Temperature measurement automatically turn off when an external sensor is connected to the 1 Open the connector cover and push the external sensor into position After you connect the external sensor a pop up message opens on the Meter display and then opens the Enter Sensitivity menu 01 09 2011 09 10AM Setup External Sensor Detected Setup with RPM ONLY gives Bearing reading with scale an 17 12 2011 09 10AM Enter Sensitivity 23 45 mV g 012 34 56 7 8 9 tih Press SAVE key to save external sensor sensitiviy VI gqii4 eps Note The sensitivity must be set in mV g units 2 Push Q and f to select a character in the menu 15 805 Users Manual Push to input the character into the field Figure 4 shows how to make the audio connection to the Repeat steps 2 and 3 for additional characters SE Push to store the value in the Mete
37. trical motors at a maximum of 15 kW are examples of machines in this category Class Il Medium sized machines typically electrical motors with 15 kW to 75 kW output without special foundations rigidly mounted engines or machines up to 300 kW on special foundations 34 Class Ill Large prime movers and other large machines with rotating masses mounted on rigid and heavy foundations that are relatively stiff in the direction of the vibration measurements Class IV Large prime movers and other large machines with rotating masses mounted on foundations that are relatively soft in the direction of vibration measurements for example turbo generator sets and gas turbines with outputs greater than 10 MW ISO 10816 3 This standard is used to evaluate machine vibration by measurements on non rotating parts for industrial machines with nominal power above 15 kW and nominal speeds between 120 RPM and 15 000 RPM when measured in situ Key terms Rigid A machine foundation with the machine supports rigidly attached to the machine skid and or the solid floor of the facility Flexible A machine with flexible attachment between the machine supports and foundation or facility floor The most common example of this is a machine in which vibration isolators flexible vibration damping mechanisms separate the machine and foundation Group 1 Large machines with rated power above 300 kW and not more than 50 MW electrical machines
38. ups by the machine categories in alphabetical sequence e Last used Shows the last used Machine Setup Push and to highlight an option Push to open the Existing Setups screen Push and to highlight the setup Push to open the EDIT SETUP screen for the ID TYPE and RPM 17 12 2011 09 10 AM 17 12 2011 09 10AM Existing Setups EDIT SETUP Centrif_Chiller_1 ID Centrif_Chiller_3 Recip_Chiller_1 Recip_Chiller_1 TYPE Recip_Chiller_2 Recip Chiller RPM Spindle_2 gt 600 Spindle_3 Press Left key for previous menu du Press Left key for previous menu gqi16 eps Vibration Meter Access to Memory Push and to highlight the ID line Push to open the Edit Setups screen for the ID 10 Select the numbers and letters to change the machine ID of the setup See Create New Setup on page 23 for more information about how to use this screen 01 09 2011 09 10AM Edit Setups ABCDEFGHI J KLMNOPQRS TUVWXYZ 0123456789 Space Back AAEEIIOO UU 9qi76 bmp 11 Push to exit the alpha numeric screen and pick another parameter to edit 31 805 Users Manual Clear All Data The Clear ALL Data option lets you delete all the Machine Setups and measurements To clear memory 1 Push EI 2 Push and to highlight Clear ALL Data 3 Push Bi ui Delete ALL Data s NEIN 9gqi93 bmp 4 Push to select Yes 5 Push to delete all data
39. ve time when the parameter selection is preset and saved to memory iatis Ais e view all measurements for a setup Press Left key for Press Left key for e export measurements to a spreadsheet that tracks previous menu previous menu machine health see Export Data on page 35 for more as information mE To make a new setup By default the RPM range is set to gt 600 RPM and 1 Push is correct for most applications To change the RPM range 2 Push and to highlight Create NEW Setup 6 Push ep and to highlight the RPM Range 3 Push to open the Machine Categories menu 4 Push and 9 to highlight the Machine Category 23 805 Users Manual 7 Push to set the range and open the CREATE Setups menu 01 09 2011 09 10AM CREATE Setups ABCDEFGHI J KLMNOPQRS TUVWXYZ 0123456789 Space Back AAEEIIOO UU gqi94 bmp Push and Q to highlight a letter or number Push to set the letter or number 10 Repeat steps 8 and 9 to make a unique name for the setup 11 Push to send the new setup to Meter memory To recall a setup see View Setups on page 30 24 How to Save a Measurement As you make measurements with the Meter you can save these measurements to memory Quick measurements are saved as sequential files that start at 0001 You also can save a measurement to the current setup an existing setup or give it a unique name The Meter saves to memory a maximum of 5 000 me
40. w a setup that is saved to memory To view or recall a Setup 30 1 2 ee a M ek m Push to open the MEMORY screen Push and to highlight View Setups in the Memory screen Push iv This opens the View Setups screen with three sorting options e by Name shows a list of machine setups by machine ID in alphabetical sequence e by Category shows a list of machine setups by Machine Category in alphabetical sequence e Last Used shows the last used machine setup Push and to highlight an option Push to open the list of setups Push and 9 to highlight a setup Push to open the setup record Push Q and f to go to any additional pages Push Q and f to select Back or Delete option 17 12 2011 09 10AM Existing Setups Centrif Chiller 1 Centrif Chiller 3 Recip Chiller 1 Recip Chiller 2 Spindle 2 Spindle 3 Press Left key for previous menu ar 9qi74 bmp The Back option opens the last screen The Delete option removes the setup from Meter memory Edit Setups Use this option to edit the Machine Setups that are saved in Meter memory To edit a Machine Setup 1 Push to open the MEMORY screen 2 Push and 9 to highlight Edit Setups 3 Push to open the Sort Setups screen DW oo Oo gt The Sort Setups screen is how to look up the saved Machine Setups e by Name shows a list of Machine Setups by machine IDs in alphabetical sequence e by Category shows a list of Machine Set
Download Pdf Manuals
Related Search