3R TQC & 3R mTQC
Contents
1. 2729 0 100 277 4 EC 600 270 0 0 269 8 Hes ra iow 256 0 2551 0 900 6 2550 2548 0 200 2260 0 259 3 Figure 64 calibration results for a chosen target value Define target values AR EL RIPNIL S This function enables the users to enter their own name for the target value instead of its default name TV 1 TV 2 etc see Figure 65 The number of target 3R TQC Page 43 AR ELAN IiLCS 3R Technics GmbH values depends on the 3R TQC software version At the same time it is possible to enter units of measurement e g MPa etc and the exactness with which the individual target values should be shown The number of decimal places after the comma point should be entered The example of a user definition is shown in the Figure 66 Existing parts a _ Define as standard Accept Figure 65 define target values window default setting Existing parts E77 Decimal places 1 b 4 oe Define as standard Accept Figure 66 define target values window user s setting This setting can be used individually for a certain product or by default for all the products at once with the exception of individually marked ones By default setting the lt lt Define as standard gt gt switch must be activated and highlighted 3R TQC Page 44 3R Technics GmbH AR green see Figure 66 To activate2. IMD 192 J 168 J 1 J 75 6000 ar CE EI Eu ww Em Eu zu MD 1 y MD 2 Delete MD 3 MD 4 PME L Figure 79 configuration of the TCP IP connection delete measuring device 3H Technics GmbH 2009 Subject to change without notice 3R TQC Page 55
3. The user can select which target values should be calibrated Green diodes label target values with enough calibration data from which the user can select Red diodes label target values with not enough calibration data or with incorrect EC data see lt lt Adapting the eddy current data gt gt in the lt lt Setting gt gt menu In the 3R TQC Page 28 3R Technics GmbH R CHNICS Figure 36 the fifth value R Wert cannot be selected and the remaining values can be and two of them are already selected Rm and Rp0 2 Buttons in the left column are used for selection and the selection is confirmed by pressing the lt lt Finished gt gt button The computation follows immediately This procedure can take up to a few minutes depending on the number of calibration samples see Figure 37 Chose target value for calibration not enough calibration data or incorrect EC data Figure 36 the overview of target values for calibration 37 3R TOC Basic www 3R Technics com info 3R Technic Existing parts HC260LA 20x1 Computed value Sample number i www 3R Technics com TECHNIC S HE Figure 37 calibration after the start during the computation process of the interrelationship 3R TQC Page 29 3R Technics GmbH d CHNICS Step 5 Inspection application of the 3R TQC software computation of the mechanical material characteristic After the calibration process the 3R TQC software can be used for the inspection
4. separately must be made The settings in the main menu must be carried out accordingly see Figure 1 If the circlet on the upper right side is activated a green dot inside the commands will be sent to all measuring devices In case it is not activated the measuring device to which the orders should be sent must be selected from the pull down menu in the upper right corner P 3R mTQC www 3R Technics com info 3R Technics com V Existing parts ST14 x 0 8 v Computed value Measure EC data Assign values Sample number Read Start EC data calibration pou Settings System ready RR www 3R Technics com TECHNICS info 3R Technics com Figure 1 main window for 3R mTQC Division of commands and actions Simultaneously Measure EC data Step 5 Inspection application of the 3R TQC software computation of the mechanical material characteristic separately Assign values Read EC data Start calibration Settings Commands and actions will be explained further 3R TQC Page 8 3R Technics GmbH R The communication between 3R TQC and 3R mTQC is possible only after being set properly The settings description can be found in the chapters TCP IP connection during the first start of the 3R mTQC and TCP IP Connection 3R mTQC software is an extension of 3R TQC and cannot be used separately Process of the calibration 1 Acquisition of the eddy current data 2 Accomplishment of the
5. Before all other options and inputs are entered the product name can still be changed here see Figure 26 3R 3R TOC Basic www 3R Technies com info 3R Technics com Existing parts HC260LA 20x1 Computed value a GEN number R w 3R Techn TECHNICS info 93R Te chni Figure 22 assigning of the values in the main menu Chose target value Figure 23 choosing of the target value 3R TQC Page 22 3R Technics GmbH R CHNICS Figure 24 choosing of the target value options Existing parts Rp0 2 MPa HC206LA 20x1 v Sample Value Multiple assignments Figure 25 assignment of the values input mask Existing parts Rp0 2 MPa DCO4ED _ 33 x 2 5 H220CA 50x3 HC206LA 20x1 Multiple assignments Figure 26 choosing of the part First the sample number in the pull down menu lt lt Sample gt gt should be selected see Figure 27 It is not necessary to follow the order of the samples but the measured values must be assigned to the correct sample number The measured value is entered into the input field lt lt Value gt gt The entering of the measured value belonging to the sample number should be confirmed by pressing the lt lt Assign gt gt button The sample number for which the value is entered is then 3R TQC Page 23 3R Technics GmbH d c deleted from the pull down menu lt lt Sample gt gt see Figure 28 This can be done for several samples one by one as we
6. button By pressing deactivating the lt lt Correct gt gt button again the input mask for the value assignment will be displayed again If all values are entered and assigned the input operation can be closed by pressing the lt lt Finished gt gt button To activate the changes step 4 see below must be executed too Existing parts Rp0 2 MPa HC206LA 20x1 3 265 600 4 268 700 6 271 000 7 270 200 5 266 200 10 273 400 Figure 33 select the sample to be corrected 3R TQC Page 27 3R Technics GmbH da Existing parts RpO0 2 MPa HC206LA 20x1 v 6 270 000 261 1 Multiple assignments Figure 34 correct the assignment Step 4 Calibration of the 3R TQC software In order to compute the mathematical model of the interrelationship between the eddy current values and the conventionally determined material characteristics the button lt lt Start calibration gt gt should be pressed and the product name from the pull down menu lt lt Existing parts gt gt selected see Figure 35 After clicking on the lt lt Start gt gt button a window with defined target values overview will be opened see Figure 36 or the computation for 3R TQC Basic will be started immediately IR aR SR TOC I Basic www 3R Technics coim info SR Technics c com Existing parts HC260LA _ 20x1 value Sa ee number L EN info Figure 35 calibration before the start
7. gt 2Z 5 6 l seeuhpS eo mi WWnpjmsz 3 np 6fak wbdd I p g rr2j 0 20 3j f x ccd k21 Y D If you do not have an access code send the license number by email to info 3r technics com the access code will be returned to you immediatly R CHNICS www 3R Technics com info 3R Technics com Figure 11 the access code loading aR JR TOC www 3R Technics com infog3R Technics com V 5 3 1 40 Existing parts Computed value Measure EC data Assign values Sample number Start calibration pun ial Settings System ready KR ECHNICS www 3R Technics com info 3R Technics com Figure 12 main window 3R TQC Page 15 3R Technics GmbH R CHNICS Calibration Process of calibration 1 Acquisition of the eddy current values 2 Accomplishment of the conventional testing of materials e g tensile test hardness measurement etc The kind of the measurement depends on the goal size then e g for RpO 2 a tensile test must be accomplished 3 Entering of the conventionally determined material parameters into the 3R TQC software 4 Calibration of the 3R TQC software 5 Inspection application of the 3R TQC software computation of the mechanical material characteristic Step 1 Acquisition of the eddy current values Before the 3R TQC software usage on quantitative measuring of the mechanical material parameters calibration must be done The calibration must be
8. D SGP device the localhost address must be entered or the lt lt Localhost gt gt button must be pressed see Figure 6 This 3R TQC Page 11 3R Technics GmbH R C window shows up at the first start of the software or after loading the access code see below The IP address can be changed later in the menu lt lt Settings gt gt lt lt Change IP address gt gt The computer and the eddy current device must be connected through a network cable and a switch small local network see Figure 7 or through a company network IP address of the EC device Figure 6 configuration of the localhost address MAGNATEST D SGP ethernet cable evaluating computer PC Figure 7 small local network TCP IP connection during the first start of the 3R mTQC In the next menu window the TCP IP connection settings for 3R mTQC can be configured see Figure 8 This window appears after pressing the lt lt next gt gt button or after the registration The name of the measuring device is entered into the table with the white background If you e g have 3 measuring devices you want to measure simultaneously with the help of 3R mTQC it is possible to assign each of them a name e g Device 1 Device 2 etc At the same time the IP address and the port number must be entered It is also necessary to define the disc or disc partition where the 3R Technics directory is stored The 3R Technics directory is always located on the same
9. If a name was selected for the measurement for which no calibration has already been done the message Model not existing appears in the status line The calibration has to be done first see Figure 40 3R 3R TOC Basic www 3R Technics com info 3R Technics com Existing parts DCO4ED _ 33 x 2 5 Computed value Measure EC data I Assign values Sample number Start calibration EEE settings www 3R Technics com TECHNICS HE ee 4 i Figure 40 inspection impossible model does not exist 3R TQC Page 31 3R Technics GmbH Settings By pressing the lt lt Settings gt gt button and then the lt lt Start gt gt button see Figure 41 amenu with several adjustment and correction options can be accessed see Figure 42 and Figure 43 aR 3R TOC Basic www 3R Technics com info 3R Technics com Existing parts HC260LA 20x1 Computed value Sample number Press START to change the settings www 3R Technics com RR ECHNIC S HIST Figure 41 access to the settings menu Settings Delete part Delete calibration data Outputs of sorting Save values SE Measuring mode Continuous trigger Situs letras Change IP address Adapting EC data Language Sprache Results Define target values Data Backup lt lt lt 3 omncs Figure 42 settings menu A 3R TQC Page 32 3R Technics GmbH R CHNICS Settings TCP IP Connection Settings Backup Checking measured data User a
10. and after pressing lt lt next gt gt the software is activated The window for unlocking of the program Figure 10 and Figure 11 will not show up any more after registration and it is possible to use the software on this computer for an unlimited period of time The purchase of a new license is necessary for using the software on another computer After pressing the lt lt next gt gt button the main window of the program Figure 12 opens up lf the communication between the PC or the 3R TQC software and the MAGNATEST D SGP equipment and its software works correctly the message System ready will appear in the status line see above TCP IP connection 3R TQC Page 14 3R Technics GmbH R CHNICS 3R 3R TOC www 3R Technics com info 3R Technics com V 5 3 1 40 License number O ige 20 x O BC kgimp _ 1 241 ayl_ fec peeflkO SO Y xe f rajkO Uo iok x wubnt 8 yw Zra h vgll Y gt Y eiba s jfyvrfelpi 1 1 K LE 1Z sf l Si gt 2 a_Oc xvca p gt q iqbiktgg z2 a asdd owfgh fjes _el2myciZ gt 2 oz o a4odh pbbf q d q amp e x _ ichhaN o2 l6 ueyura d s 28 r tghl 8 8 SOl c_ t eaq ZUaeU eA EU C Enter read access code Dre in xDeBct rzs9qswierwm 9o Sixix ka f t zwfrimo Og t kuhU id Yb r k uu vjl SOEOBEOSMN _qdUn 2 5029 nodq6w itgmrO u0 S ki Ot Wit
11. com info 3R Technics com DCO4ED _ 33 x 2 5 H220CA 50x3 HC260LA _ 20x1 Computed value Sample number Press START to aquire the calibration data www 3R Technics com TECHNICS info 3R Technics com Figure 15 select an existing product 3R TQC Page 17 3R Technics GmbH R The acquisition of the eddy current values is activated by pressing the lt lt Start gt gt button at the same time the name is stored It means among other things that it may be chosen from the pull down menu Afterwards the button on the right side of the input field New part can be pressed to deactivate the input field It does not matter when it is not done after the first measurement of a material During the acquisition of the eddy current data the input field can either be active or inactive To make the operation easier the current test definitions stored on the MAGNATEST D are loaded see Figure 16 Figure 17 and Figure 18 and offered as options for the user Loading of the test definitions can take a few seconds or a minute or two it depends on the number of test definitions stored on the eddy current device By the selection of the test definition the maximum number of parameter sets which is 24 has to be respected The MAGNATEST D SGP works automatically in laboratory mode The number written after gt shows the number of parameter sets After a test definition was selected the lt lt Finished gt gt button should be pressed to pro
12. conventional testing of materials e g tensile test hardness measurement etc The kind of the measurement depends on the goal size therefore e g for Rp0 2 a tensile test must be done 3 Entering of the conventionally determined material parameters into the 3R TQC software 4 Calibration of the 3R TQC software 5 Application of the 3R TQC software computation of the mechanical material characteristic Areas in the text highlighted by lt lt XYZ gt gt denote buttons in the program that can be seen in the associated figure Italic and underlined text denotes pure display elements that can be seen in the associated figure or data identifiers 3R TQC Page 9 3R Technics GmbH R Installation The installation window is opened by double clicking setup exe see Figure 2 H X3R TOC BasickInstaller Datei Bearbeiten Ansicht Favoriten Extras 7 Adresse ca H 3R TOC Basic Installer v Wechseln zu Name Gr e Typ Ge ndert am data cab 28189 KB WinRAR Archiv 31 10 2007 11 11 jSliristall msi 2738 KB Windows Installer Paket 31 10 2007 11 11 ZilinstMsi exe 1 460 KB Anwendung 30 12 2003 23 00 gi InstMsi exe l a7 KB Anwendung 30 12 2003 23 00 or 68 KB Anwendung 30 12 2003 23 00 setup ini LEB Konfigurationseinstelungen 31 10 2007 11 09 Figure 2 installation files After starting the installation window the instructions of the installation wizard follow First steps On the program
13. is as fast as possible 3R TQC Page 37 3R Technics GmbH aR ECHNICS External trigger Define input channel 1 OFF ON g Delay in milliseconds Start Measuring Stop i Ee co Fi Figure 51 defining the continuous trigger Signal of trigger Measurements Startdela Stopdelay Measuringdela Figure 52 continuous trigger explaining scheme External trigger Define input channel 1 OFF ON g Delay in milliseconds Start Measuring Stop 200 ii ms 300 Figure 53 example of the definition of the continuous trigger 3R TQC Page 38 3R Technics GmbH R C Measuring mode Single trigger By pressing the lt lt Measuring mode Single trigger gt gt button in the lt lt Settings gt gt menu the operator can select whether the measurement will be started by pressing the lt lt Start gt gt button in the main menu see Figure 38 or Figure 39 or internally or externally at the Magnatest D device If it is switched to Manual see Figure 54 the measurement is started by the button lt lt Start gt gt If it s switched to Automatic the 3R TQC software waits for the data from the Magnatest D device and if new data are present a new value for the target value is computed The setting is confirmed by the button lt lt Finished gt gt Further details of triggering manual with the button or external with the entrance signal the Magnatest D device are described in the Magnatest D device ma
14. of the calibrated material characteristics aR SR TOC Basic www 3R Technics com info 3R Technics com Existing parts HC260LA _ 20x1 Computed value Sample number Start calibration as Settings www 3R Technics com TECHNICS HE en I Figure 38 inspection for one target value Measure EC data Assign values Before starting the inspection the correct calibration of the inspection part and the part size must be selected from the pull down menu lt lt Existing parts gt gt e g HC260LA 20x1 see Figure 38 The measurement is triggered by pressing the lt lt Start gt gt button Further trigger possibilities are described in the chapter Settings aR 3R TOC www 3R Technics com infog3R Technics com V 5 3 1 41 Existing parts MC22OLA _ 50x5 v Rm MPa RpO 2 MPa A50 96 Ag 96 n R Wert 26 145 471 25 4 0248 2 995 lt lt 222 Computed value Sample number Start calibration 105 Settings c M Figure 39 inspection for several target values Measure EC data Assign values www 3R Technics com info 3R Technics com 3R TQC Page 30 3R Technics GmbH AR C The computed value will appear in lt lt Computed value gt gt field only in the Basic version If several values are computed at once they will be displayed in a table below lt lt Existing parts gt gt menu see Figure 39 The number of displayed values depends on the 3R TQC software version
15. start a menu window with the possibility to change the language will appear This window will show up only for the first time the program is started but in the menu lt lt Settings gt gt the language can be changed also later Language Sprache Figure 3 language change 3R TQC Page 10 3R Technics GmbH aR In the following window the registration of the software can be started Without the registration the program can be used for 30 days JE 3R TOC Basic The free license expires in 30 davsl For registration please contact 3R Technics GmbH email inFoigr3R Technics com Telephone 41 44 445 13 13 Registration next gt Figure 4 registration possibility After the registration this window will not appear any more and the software can be used on one computer for an unlimited period of time TCP IP connection during the first start of the 3R TQC In the next menu window the TCP IP connection settings for 3R TQC can be configured This window appears after pressing the lt lt next gt gt button or after the registration IP address of the EC device 10 BE 10 BM 10 PM 5 Localhost Figure 5 Configuration of the IP Address In order to ensure the communication between the PC on which the 3R TQC software was installed and the eddy current device the correct IP address of the eddy current device must be entered see Figure 5 If the 3R TQC software was installed directly on the MAGNATEST
16. the settings press lt lt Accept gt gt to finish it press lt lt Finished gt gt Automatic trigger This function is designed for 3R AMI software Adjust the EC device In the development stage This function will become active in the next version Data Backup In this menu automatic backup of test results can be set see Figure 67 The setting can be performed individually for each product dimension or as a standard equally for all the products at once If setting is done for some products individually and subsequently the setting is done as a standard lt lt Define as standard gt gt then the settings of individually set products dimensions remain unchanged Backup can be activated and deactivated lt lt Data Backup gt gt and a directory where the data should be stored can also be chosen or created The settings need to be confirmed through the lt lt Accept gt gt button While saving the data subdirectories will be created automatically according to products parts Existing parts 88x10 2 v Data Backup OFF ON Define as standard Path for backup select a directory I Search Accept Figure 67 Menu Backup Inspection results will be recorded twice once every 131 data and once every 3001 data or when changing a product part as well as when switching off the software The number of the recorded data is expressed in prime numbers in order to prevent and avoid the situation that both records
17. to 3R Technics info 3r technics com see Figure 10 the access code will be immediately generated and returned 3R JR TOC www 3R Technics com info 3R Technics com V 5 3 1 40 License number zi E m MES xDeBct 98kgimp _ tina i Es Ne peek rau Pain Ae A EY a th vg I gt e ba s jfyvfelpii i K tE 1Z igbiktgg zB in s dabo wfgh i qesioY elZmvciz 68 Zio o So h pbbf qo qi e ur hl a 166ue eyura 4 s52 tghl 5 8 50l c_ amp t eaqlzUxU eA E O vy Enter read access code bet If you do not have an access code send the license number by email to info 3r technics com the access code will be returned to you immediatly RR www 3R Te chni TECHNICS sedi Figure 10 the license number saving If the button lt lt next gt gt is pressed without loading the access code the program can be used for 30 days After 30 days the program will not work any more The warning shown in Figure 4 from which the registration window can be accessed will show up at every program start As soon as the access code in the file Accesscode 3RT is returned and stored at a user defined place the software can be started By clicking the lt lt Register gt gt button in the warning message Figure 10 the registration window opens again Press the lt lt Read the access code gt gt button select the file Accesscode 3RT and open it The access code is loaded see Figure 11
18. 3H QC amp 3R MTOC Manual 3R Technics GmbH R Copyright 2009 3R Technics GmbH All rights to the information in this documentation are reserved by 3R Technics GmbH This documentation is intended for the limited usage and maintenance of the delivered systems Especially reproduction and passing on to unauthorized persons is forbidden Delivered or installed software is subject to copyright regulations It is only allowed to use the software for the operation of the delivered system as described in the sales documentation and in the user manual Any additional applications are explicitly excluded Any violation of this regulation will cause indemnities and can be prosecuted 3H TQC Page 1 3R Technics GmbH R 3R Technics GmbH Technoparkstrasse 1 CH 8005 Z rich Phone 0041 44 445 13 13 E mail info 3r technics com Operating manual 3H TQC amp 3R MTQC Software version V 5 3 1 May 14 2009 3H TQC Page 2 3R Technics GmbH AR Product overview The product range is divided into two main groups The first group consists of 3R TQC software products dedicated to non destructive measurement of mechanical material qualities for their quantitative verification with high accuracy The second group consists of 3R AMI software products dedicated to material identification All the software is available also as complex solution including hardware Integration of customers specific requirements is certainty T vers
19. be performed at once by activating the Define as standard switch The settings need to be confirmed by pressing the lt lt Accept gt gt button TCP IP connection is used for the communication between the 3R TQC and 3R mTQC software 3R mTQC software cannot be used without the activated connection as well as without the 3R TQC software TCP IP connection is also used for communication between 3R TQC software and optional user s software that uses following commands which are sent via TCP IP protocol 3H TQC Page 46 3R Technics GmbH R CHNICS Existing parts 244 48x11 99 TCP IP Connection OFF ON Define as standard Kantig SOOO Accept Figure 68 TCP IP Connection This communication enables to control the software remotely through the following commands Command 1 ExistingParts Response 1 ExistingParts 88x11 9 244x11 5 101x11 Command 2 ActivateCalibratedPart 88 9x9 35 Response 2 CalibratedPart 88 9x9 35 Command 3 CalibratedParts Response 3 CalibratedParts 88x11 9 101x11 Command 4 Result Response 4 Result 1 88x11 5 5478 2014 100 91 Command 5 StopExternalTrigger 3R TQC Page 47 3R Technics GmbH R Response 5 StopExternalTrigger Command 6 StartExternalTrigger Response 6 StartExternalTrigger Command 7 Off Response 7 SystemClosed Command 8 ReBoot Response 8 SystemRestarted Command 9 Exit Response 9 3HAMI SHTQC Closed Co
20. ccounts Read EC data T 1 FR ics Figure 43 settings menu B Deleting a part product After pressing the lt lt Delete part gt gt button a part can be selected in the pull down menu and deleted completely with all data The corresponding test definition is then released After selecting the product see Figure 44 the deletion starts by pressing the lt lt Delete gt gt button Then the last possibility to stop this process appears see Figure 45 Delete part 100 x 7 Delete Figure 44 delete a product 3R TQC Page 33 3R Technics GmbH R CHNICS De Lata uc F E SR AMI Delete the selected part 90 x 6 Figure 45 delete a product the last possibility to stop the deletion process Deleting calibration data It is possible to delete data from the calibration files if an error is detected The error may occur during the input of the conventionally determined material parameters when a wrong value was assigned during the value assignment process or when it is not sure whether the eddy current values of one or more values were acquired correctly or not This can be done through the menu lt lt Settings gt gt then lt lt Delete calibration data gt gt see Figure 42 After marking the sample number and the value the deletion process is started by clicking on the lt lt Delete gt gt button see Figure 46 The last possibility to stop this deletion process will be offered see Figure 47 This d
21. ceed Immediately the coil adjustment is automatically started see Figure 19 and it takes a few seconds Please follow the instructions on the screen The button lt lt Read test definition gt gt should be pressed only if a new test definition which does not appear in the list was generated during the selection Test definitions already assigned to a product in the 3R TQC software are displayed grey and cannot be selected If this product is deleted see menu lt lt Settings gt gt this test definition will be used again If coil adjustment was not carried out correctly the sample was not in the coil etc it may be done again by pressing lt lt Coil adaptation gt gt Immediately after coil adjustment is finished measuring on this sample is carried out See Figure 20 and Figure 21 Test definition gt Number of parameter sets Reading test definitions Read test L Coil adaption Figure 16 test definitions are loaded 3R TQC Page 18 3R Technics GmbH R CHNICS Test definition gt Number of parameter sets Pr f5 gt 24 Read test definition Coil adaption Figure 17 the test definitions were loaded Pr f1 gt 6 Pr f2 gt 8 Priif3 gt 16 Priif4 gt 20 Pr f5 gt 24 Figure 18 selection of the test definition Test definition gt Number of parameter sets n ar 3R TOC Basic Edis Transmitter and receiver are adapted Please insert part inta the coil CUI AUAPLIOT Figure 19 t
22. disc or disc partition along with Windows operating system This disc or disc partition must be accessible for 3R mTQC software 3R TQC Page 12 3R Technics GmbH R CHNICS since 3R TQC software and 3R mTQC software share the data and directories of the 3R TQC software that are on the measuring device Name IP Address Port and disc must be entered and confirmed by pressing the lt lt Add gt gt button for each measuring device individually After the confirmation the setting will appear in the table with the grey background The measuring device settings can be deleted by selecting the device s name in the pull down menu and pressing the lt lt Delete gt gt button see Figure 9 All changes must be confirmed by pressing the lt lt Accept gt gt button Work in this window is done by pressing the lt lt Finished gt gt button Name IP address Port Delete Figure 8 configuration of the TCP IP connection Name IP address Port Add mp2 Ka aes Qo 75 Deco era MD 3 192 J 168 J 1 J 35 7000 xA 3 y MD 2 Delete MD 3 MD 4 Abu Figure 9 configuration of the TCP IP connection delete the measuring device 3R TQC Page 13 3R Technics GmbH aR Access code At the first start of the program the registration window will appear via which a computer dependent license lt lt Save license number gt gt as a 3RT file can be stored in a user defined place on the computer After sending it by email
23. done for each material material sort or material designation or each dimension for example by sheet metal for each thickness by round material for each diameter and by pipes also for each wall thickness By more complex geometries the calibration must be done for each part of the geometry or for each measuring point aR 3R TOC Basic www 3R Technics com info 3R Technics com New part HC260LA 20x1 Computed value Sample number Press START to aquire the calibration data www 3R Technics com TECHNICS bei Figure 13 input of the product name 3R TQC Page 16 3R Technics GmbH R CHNICS For each material part a name can be assigned freely e g HC260LA 20x1 as shown in Figure 13 Before the name can be entered the button lt lt Measure EC data gt gt and afterwards the button on the right side of the New part input field must be pressed Figure 14 and Figure 13 This activates the input field and enables to enter the name for a new product No special characters can be used by the input of the name The products to which a name was already assigned can be selected from the pull down menu Existing parts Figure 15 aR SR TOC Basic www 3R Technics com info 3R Technics com Existing parts Computed value Sample number Press START to aquire the calibration data www 3R Technics com TECHNICS Ak MERE Figure 14 before the first input input field inactive 3R 3R TOC Basic www 3R Technies
24. e is entered into the table with the white background If you e g have 3 measuring devices you want to measure with simultaneously by 3R mTQC it is possible to assign each of them a name e g Device 1 Device 2 etc At the same time the IP address and the port number must be entered It is also necessary to define the disc or disc partition where the 3R Technics directory is stored The 3R Technics directory is always located on the same disc or disc partition along with Windows operating system This disc or disc partition must be accessible for 3R mIQC software since 3R TQC software and 3R mTQC software share the data and directories of the 3R TQC software that are in the measuring device Name IP Address Port and disc must be entered and confirmed by pressing the lt lt Add gt gt button for each measuring device individually After the confirmation the setting will appear in the table with the grey background The measuring device settings can be deleted by selecting the device s name in the pull down menu and pressing the lt lt Delete gt gt button see Figure 79 All changes must be confirmed by pressing the lt lt Accept gt gt button Work in this window is done by pressing the lt lt Finished gt gt button Name IP address Port Path Figure 78 configuration of the TCP IP connection add measuring device 3R TQC Page 54 3R Technics GmbH R ECHNICS Name IP address Port Path Add MD 1 192 4j 168 1 m 5 5000 2
25. eletion effects the measurement only if a calibration is started by pressing the lt lt Start calibration gt gt button see Figure 35 Delete part Select the value you want Sam ple Va lue to delete from the table 3 266 and press delete D 265 6 270 270 Delete Figure 46 delete calibration data 3R TQC Page 34 3R Technics GmbH AR ECHNICS E to delete from the tahle x Delete the selected sample 4 Yes Na Cancel Delete Figure 47 delete calibration data the last possibility to stop the deletion process Outputs of sorting Sorting Define outputs channel Ore Cem oN 1 2 3 4 5 6 7 8 EEE BEE Y MEN EX o i SEL oe EM ME u MS EE 200 ELEM EM NE M EM NS Evo BE EE EE EE MM MM OM Zu gt 05 IL NN NN NN UN m 2 220 AE EE NEM ME m DD D S E 20 _ gt dir dir MER 4 d M NEM MEM EM EM NEM NN S Fr ECHNIGCS Figure 48 define the sorting outputs 3R TQC Page 35 3R Technics GmbH AR By pressing the Outputs of sorting gt gt button the sorting outputs are configured If sorting signals are to be provided by the outputs of the Magnatest D device this function has to be switched on first see Figure 48 left above red circle From 1 to 7 limit values can be defined see Figure 48 left If this limit is not reached or is exceeded one or more channels can be assi
26. etals for each thickness with round material for each diameter and with the pipes also for each wall thickness With more complex geometry the calibration must be done for each partial geometry and or for each measuring point 3R mTQC 3H mAMI software enables multitasking with more 3R AMI systems Thus it enables measurement with several coils or several measuring devices at the same time central control configuration and administration of individual measuring devices This software enables measurement on several lines or several machines at the same time and coordination of these measurements from the same place The operation of 3R mTQC software is the same like the operation of 3R TQC software only with a few differences The differences in Operation are described in following chapters Division of commands and actions TCP IP connection during the first start of 3R mTQC Change of the TCP IP configuration 3R mTQC TCP IP Connection and Deliverance of the measured data The operation not described in these chapters corresponds with the operation of 3R TQC software with one exception namely remote operation When operating 3R mTQC software the commands are sent to the 3R TQC software which acts as if being operated directly During the operation the distinction between actions that can be carried out simultaneously on several measuring devices and those that have to be done 3R TQC Page 7 3R Technics GmbH AR
27. gned An example configuration can be seen also in the Figure 48 5 limits were set If the measured value is below 200 the output 1 is switched on If the measured value lies between 200 and 220 the output 2 is switched on etc For the value over 290 the channel 6 is switched on Further details of the outputs Optoports are described in the Magnatest D device manual Save values The measured data of the last 30 000 samples can be exported by pressing the lt lt Save values gt gt button in the lt lt Settings gt gt menu see Figure 42 Before exporting the data the product must be selected and confirmed with the lt lt Save gt gt button see Figure 49 Then the path and the filename can be entered see Figure 50 If the data for all requested products are exported the menu can be closed by the lt lt Finished gt gt button Exporting the data can take some time depending on the number of samples Existing parts HC260LA _20x1 Figure 49 save values The sample number is stored in the first column of the exported file In the following N columns the eddy current values are stored N is 2 x the number of frequencies since the real and imaginary part of the impedance are stored In the last but one column the value of the target value that was computed on the basis of the eddy current values is stored If the eddy current values lie outside the training calibration range Error measurement message will appear in the
28. he coil adjustment is started 3R TQC Page 19 3R Technics GmbH R CHNICS b 3R TOC Basic www JU Techotcr cum z EEE c dex c Existing parts HC206LA _ 20x1 v Computed value Sample number RR www 3R Technics com TECHNICS info 3R Technics com Figure 20 the first sample for HC260LA 20x1 is measured with the eddy current system aR SR TOC Basic www 3R Technics com info 3R Technics com New part HC260LA 20x1 3 Computed value Sample number Press START to aquire the calibration data www 3R Technics com TECHNICS IE Figure 21 the first sample for HC260LA 20x1 was measured with the eddy current system I Important It is very important to mark the samples measured with the eddy current system with the numbers Sample number given by the 3R TQC software This number guaranties the correct assignment of the eddy current data to the material A wrong assignment can cause a wrong sometimes even a useless calibration and must be done again The numeration always begins with 1 The lt lt Reset gt gt button does not work during the calibration only during the following testing 3R TQC Page 20 3R Technics GmbH R otherwise the unique allocation of the eddy current values to the material description steel grade thermal treatment etc cannot be assured The 3R TQC software works with up to 24 frequencies including the harmonious evaluation Boundary conditions For the calibration of the basic
29. ions are independent from hardware and therefore applicable for processing of optional data from various areas 3R TOC 3R TQC Standard the software comprises a complex mathematical model and therefore high accuracy and stability is secured It is possible to measure 6 or even more target values at the same time The measurement hardware is automatically controlled 3R TQC Standard T the software comprises a complex mathematical model and therefore high accuracy and stability is secured It is possible to measure 6 or even more target values at the same time This software is independent from hardware due to loading data from a text file and therefore usable for optional target values computation 3H TQC Basic the software comprises a simplified mathematical model Less number of calibration samples is its advantage It is designed for measurement of one target value The measurement hardware is operated automatically 3R TQC Basic 2Z the software comprises a simplified mathematical model Less number of calibration samples is its advantage It is designed for measurement of two target values The measurement hardware is operated automatically 3R TQC Basic 6Z the software comprises a simplified mathematical model Less number of calibration samples is its advantage It is designed for measurement of six target values The measurement hardware is operated automatically 3H TQC Basic T the software comprises a simplified mathema
30. ll as for several samples at once see Figure 29 Rp0 2 MPa 06LA 20x1 v Value e Yu Figure 27 selection of the sample number Existing parts Rp0 2 MPa HC206LA _20x1 Multiple assignments Figure 28 selection of the sample number the values were assigned to 6 samples Pressing the button lt lt Multiple assignments gt gt in the menu lt lt ssign values gt gt a window opens in which it is possible to assign target values acquired from conventional methods to several samples at once as well as to load these values from a txt file by pressing the button lt lt Import file gt gt see Figure 29 The form of the saved loaded values is shown in the Figure 30 The example file in the txt format was imported from Microsoft Excel program Columns are separated by the tabulator After loading the data is displayed in tables see Figure 31 It is necessary to confirm the entered or loaded values by pressing the lt lt Assign gt gt button The assignment of the values will be acknowledged immediately by a confirmation notice The values in the table were assigned and at the same time the button lt lt ssigned gt gt will be deactivated see Figure 32 3R TQC Page 24 3R Technics GmbH namens Rp0 2 MPa Import file Figure 29 target values assignment to more samples at once empty mask Datei Bearbeiten Format Ansicht F Figure 30 txt file with conventionally acquired target val
31. mmand 10 ActivePart Hesponse 10 ActivePart 88x 1 1 9 At the end of each data chain there is hexadecimal 00 Algorithm for similar steel grades This function is designed for 3R AMI software 3H TQC Page 48 3R Technics GmbH R Dummy groups This function is designed for 3R AMI software Settings Backup This function enables to activate the backup of the settings databases on the Magnatast D device 3R TQC software settings and calibration This function can be activated by lt lt Settings Backup gt gt in the lt Settings gt gt menu see Figure 43 The backup is activated in the lt lt Setting Backup gt gt menu by lt lt Backup gt gt see Figure 69 left upwards If the settings databases for the Magnatest D device and the 3R TQC software are on the same computer and on the same hard disc it means that the 3R TQC software is installed directly on the Magnatest D device automatic search can be started by lt lt A_Search gt gt in lt lt Path to databases gt gt The path to databases will be searched automatically The search can take some time during which the notice Please wait will appear see Figure 70 If the databases Magnatest D settings were found but they are incorrect e g if the users have already done their own backup it is possible to continue by pressing the lt lt Next gt gt button see Figure 71 If the databases were not found see Figure 72 what means they are saved on another hard disc
32. n be started by pressing the lt lt Results of calibration gt gt button in the lt lt Settings gt gt menu see Figure 42 After this function is started the target value for which the calibration results should be shown must be selected in the lt lt Chose target value gt gt pull down menu see Figure 62 The number of values in the pull down menu see Figure 63 depends on the 3R TQC software version The default number of values varies from one to six but it may be higher on special request The shown results can be seen in Figure 64 In this window the product lt lt Existing part gt gt can be changed and thus the calibration results for the selected target value of various products viewed The table columns contain follows 1 column Sample Nr sample number 2 column Target value T target value measured by a conventional method e g tensile test 3 column Actual value A target value computed on the basis of values measured by eddy current method 4 column T A difference between conventionally measured values and values computed on the basis of values measured by eddy current method To finish the calibration results view press the lt lt Finished gt gt button 3R TQC Page 42 3R Technics GmbH Chose target value Figure 62 target value choice Figure 63 target value choice options Existing parts Rm MPa Sample Nr Target value T ActualvalueA T A 1 2730
33. nual Measuring mode external single trigger Manual Automatic Figure 54 measuring mode external single trigger Change of the IP address The IP address can be changed in the lt lt Settings gt gt menu see Figure 42 and then lt lt Change IP Address gt gt option see Figure 55 IP address of the EC device 10 BE 10 PE 10 DM 5 Localhost Figure 55 re entering the IP address of the MAGNATEST D device After the confirmation of the IP address by clicking the lt lt Finished gt gt button see Figure 55 a connection with the MAGNATEST D device is established see 3R TQC Page 39 AR EL IPNIL S 3R Technics GmbH Figure 57 If everything is all right the message System ready as shown in Figure 58 will appear If the message No connection to the eddy current device displayed in Figure 59 is shown please check again the IP address the firewall if used e g the access authorizations and the cables as well as the connectors IP address of the EC device Figure 56 entering the Localhost IP address Figure 57 connecting after a new IP address was entered i SR AMI System ready Figure 58 the connection is ok 3R TQC Page 40 3R Technics GmbH R C E SR AMI No connection to the eddy current device Lok Figure 59 error message after a new IP address was entered Adapting the eddy current data In this menu it is defined how many measurements per sam
34. ograms allowing parallel control and evaluation of more measurements 3H TQC Page 4 3R Technics GmbH AR Table of contents Product overview 3 Table of contents 5 Introduction EEE 3H mTQC 7 Division of commands and actions 8 Process of the calibration 9 Installation 10 First steps 10 TCP IP connection during the first start of the 3R TQC 11 TCP IP connection during the first start of the 3R mI QC 12 Access code 14 Calibration 16 Process of calibration 16 Step 1 Acquisition of the eddy current values 16 Important 20 Boundary conditions 21 Step 2 accomplishment of the conventional testing of materials 21 Important 21 Step 3 Assignment of the conventionally determined material values 22 Correction 27 Step 4 Calibration of the 3R TQC software 28 Step 5 Inspection application of the 3R TQC software computation of the mechanical material characteristic 30 3R TQC Page 5 3R Technics GmbH R Settings 32 Deleting a part product 33 Deleting calibration data 34 Outputs of sorting 35 Save values 36 Continuous trigger 37 Measuring mode Single trigger 39 Change of the IP address 39 Adapting the eddy current data 41 Language 42 Results of calibration 42 Define target values 43 Automatic trigger 45 Adjust the EC device 45 Data Backup 45 TCP IP Connection 46 Algorithm for similar steel grades 48 Dummy groups 49 Settings Backup 49 Checking measured data 51 User accounts 52 Tolerance 52 Access
35. oup Sample number www 3R Technics com Technics co TECHNICS info 3R Te Figure 76 Main menu access to the reading of eddy current data Forward data 3R mT QC The TCP IP configuration to forward data for postprocessing can be done in the lt lt Settings gt gt menu see Figure 43 and then lt lt Forward data gt gt option see Figure 77 It the user wants to postprocess the data the data forward must be activated by the TCP IP Connektion gt gt switch At the same time the IP address of the target computer as well as the network port must be set correctly The settings must be confirmed by pressing the lt lt Accept gt gt button To finish the configuration the button lt lt Finish gt gt should be pressed TCP IP Connection OFF ON IP address NE 5510 Accept Figure 77 configuration of the TCP IP connection for measured data forward 3R TQC Page 53 3R Technics GmbH R The forwarded data format is identical with the format used in Data Backup for each measuring place or device At the beginning of each measured data group there is a column with measuring device name and the data belonging to each measuring device are separated by tabulator Change of the TCP IP configuration 3R mTQC The TCP IP configuration can be changed in the lt lt Settings gt gt menu see Figure 43 and then in the lt lt 3R mTQC TCP IP Settings gt gt option see Figure 78 The name of the measuring devic
36. ple are done and from how many measurements an average value is calculated consequently This average value is used for calibration In the first phase for example 20 measurements per sample can be done No of measurements But the Last value number can be set to 10 and the number of measurements for the calculation of the average value Average value from to 5 see Figure 60 This way the average value is computed using the values numbers 6 to 10 and is used for calibration If the settings of the three options in the Default value field are changed the changed settings are used also for the following parts If the No of measurements and the number of measurements used to calculate the average value are larger a better stability can be expected for the measurements During normal production it is probably not possible to do so many measurements per sample due to time constraints but it should be a goal to do as many measurements as possible Existing parts No of measurements Last value number Average value from Default value Default value Default value Accept Figure 60 eddy current data adaption 3R TQC Page 41 3R Technics GmbH aR Language With this function the language settings for the labelling of the control elements and the messages can be changed Language Sprache Englisch Englisch Figure 61 language settings Results of calibration This function enables the control of calibration results It ca
37. please select the right disc or its partition manually by lt lt Search gt gt The path for saving settings backups lt lt Path for backup gt gt must be selected manually through lt lt Search gt gt Two folders will be created on the backup one for the Magnatest D device settings backup and the other one for 3R TQC software calibration settings backup lf the backup is activated it is performed in the predefined time during the calibration Additional backup can be activated by lt lt Additional backups at gt gt lt lt Start of software gt gt at the start of the 3R TQC software and by lt lt Finish of software gt gt on switching off of the software The settings must be confirmed by lt lt Accept gt gt To finish the settings press lt lt Finished gt gt 3H TQC Page 49 3R Technics GmbH R CHNICS Backup Additional backups at OFF ON Start of software Finish of software Path to databases choose only the partition zz A Search Search Path for backup select a directory es Search Figure 69 Settings Backup not set inactive Backup Additional backups at OFF ON Start of software Finish of software Path to databases choose only the partition SS SS SS Search Path for backup s qu M Search Figure 70 Settings Backup searching the databases Backup Additional backups at OFF e ON Start of software Finish of software Path to database
38. s The accomplishment of the conventional testing of materials like the tensile test or hardness measurement is not described in this manual Instructions of the particular equipment suppliers must be obeyed Important Because the 3R TQC software is calibrated by the measured values which are determined by tensile test or hardness measurement and or further conventional testing methods the preciseness of these measured values is reflected directly in the preciseness of the 3R TQC software Therefore a great attention should be paid to the determination of the measured values 3R TQC Page 21 3R Technics GmbH R C Step 3 Assignment of the conventionally determined material values To be able to enter the conventionally determined material data and to assign the eddy current measured values the button lt lt Assign values gt gt must be pressed the suitable product name e g tubing dimension from the pull down menu selected and lt lt Start gt gt button pressed see Figure 22 Subsequently the assigning menu appears see Figure 25 In a software version designed for several target values a lt lt Choose target value gt gt menu appears before in which one target value must be selected see Figure 23 and Figure 24 The chosen target value will appear in the right upper corner see Figure 25 The values are always assigned to only one target value To the following values the target values are assigned in the same way
39. s choose only the partition EN gt 3 TOC Basic p The settings For the eddy current device were Found Path for bz C Projects Data Figure 71 Settings Backup databases were found 3R TQC Page 50 3R Technics GmbH R CHNICS Backup Additional backups at OFF ON Start of software Finish of software Path to databases choose only the partition B lt lt not found gt gt o A Search Search Path for backup select a directory rT Search Figure 72 databases of the Magnatest D device settings were not found Backup Additional backups at OFF ON Start of software Finish of software Path to databases choose only the partition BIC Projects Data OOO A Search Search Path for backup select a directory BID Backup Settings Backup OOO Search Figure 73 Settings Backup example settings Checking measured data If this function is active data measured by Magnatest D will be checked automatically and in case the measurement is not accomplished the error message will appear If the error message appears software and hardware of Magnatest D should be checked or technical support contacted It will be most likely an error on Magnatest D software installation Checking measured data OFF ON Accept Figure 74 measured data check 3R TQC Page 51 3R Technics GmbH R User accounts This function is designed for 3R AMI software Tolerance This function is de
40. semifinal column The last column is reserved for the Date Time of the sample measurement 3R TQC Page 36 3R Technics GmbH AR Speichern in 3 3R Technics Gar Tec Recent Desktop D Eigene Dateien ei Arbeitsplatz Dateiname 4 Metzwerkumgeb Dateityp Text tabstop separated xt Abbrechen Figure 50 saving the values entering the path Continuous trigger As it was already mentioned an individual measuring can be started by pressing the button lt lt Start gt gt The 3R TQC software offers two other options An externally started individual measurement see Measuring mode Single trigger and also continuous measurement operated by external trigger The configuration mask for a continuous measurement can be seen in the Figure 51 External triggering can be switched on the left side above On the top right the trigger channel can be selected Additionally a starting delay measuring delay and stop delay in milliseconds can be set The time of the starting delay defines the time between switching on the trigger signal trigger flank and beginning the measurement see Figure 52 and Figure 53 in the example 200ms The time of the stop delay defines the time between switching off the trigger signal and beginning the last measurement in the example 300ms The measuring delay determines the time between individual measurements in the example 50ms If the measuring delay is zero the measurement
41. signed for 3R AMI software Access to eddy current data This function enables to re read the already measured data of testing samples again and to assign testing samples once again Thus the calibration can be inspected without the necessity to carry out new measurements of the samples This function can be activated by lt lt Read EC data gt gt in the lt Settings gt gt menu see Figure 43 If this function is activated see Figure 75 a new button will appear in the main menu see Figure 76 After pressing the lt lt Start gt gt button a new window will be opened offering the option to choose a data file In the SR Technics directory there is a subdirectory created for each product part in which a Berechnete Werte txt file can be found The file contains all samples tested for the given product part After choosing the right Berechnete Werte txt data file groups will again be assigned to measured data and the new assignment will be stored in Berechnete Werte S txf file Various optional data can be read and re counted but their format and structure must be preserved i e they must correspond with those in Berechnete Werte txt file Access to eddy current data OFF ON Accept Figure 75 Permission to access the reading of eddy current data 3R TQC Page 52 3R Technics GmbH R CHNICS gt 3R AMI www 3R Technics com info 3R Technics com V Existing parts 244 48x11 99 Calibrated groups Gr
42. tical model Less number of calibration samples is its advantage It is designed for measurement of one target value This software is independent from hardware due to loading data from a text file and therefore usable for optional target values computation 3H TQC Basic 2Z T the software comprises a simplified mathematical model Less number of calibration samples is its advantage It is designed for measurement of two target values This software is independent from hardware due to loading data from a text file and therefore usable for optional target values computation 3H TQC Page 3 3R Technics GmbH AR 3H TQC Basic 6Z T the software comprises a simplified mathematical model Less number of calibration samples is its advantage It is designed for measurement of six target values This software is independent from hardware due to loading data from a text file and therefore usable for optional target values computation SR AMI 3H AMI the software comprises a high effective mathematical model capable to identify and sort reliably also very similar materials The measurement hardware is operated automatically 3H AMI T the software comprises a high effective mathematical model capable to identify and sort reliably also very similar materials This software is independent from hardware due to loading data from a text file and therefore usable for optional target values computation opecial 3R mTQC a 3H MAMI are superior pr
43. to eddy current data 52 Forward data 3R mTQC 53 Change of the TCP IP configuration 3R mTQC 54 3H TQC Page 6 3R Technics GmbH R Introduction With the 3R TQC software 3R TOTAL QUALITY CONTROL it is possible to identify materials such as Rp0 2 Rm Ag HV etc nondestructively This manual is applicable to all the variations of 3R TQC software basic standard etc This manual describes the installation and the operation of the 3R TQC software witch can be dedicated to the computation of mechanical material parameters based on the eddy current measured values Eddy current data are measured with the help of the eddy current device Magnatest D SGP software No 1 8 or higher created by Institut Dr Foerster The settings of the eddy current device are adjusted at the device as usual The 3R TQC software performs the selection of the test definition the coil adjustment the initiation of the measurement and the computation of the mechanical material parameters The 3R TQC software can be installed on a Windows XP computer and communicates with the Magnatest D eddy current device and or their software by the TCP IP interface or directly by the Magnatest D eddy current device and via local host Before the quantitative measurement of the mechanical material parameters is possible a calibration process has to be done for each material what means for each material sort or material designation and each dimension for example with sheet m
44. ues 3R TQC AR EL RIPNIL S Page 25 3R Technics GmbH Existing parts Import file Assign Figure 31 loaded target values Existing parts Rp0 2 MPa DCO4ED _ 33 x 2 5 900 0 E 3R TOC Basic Ed e assigned The values in the table wer Import file Figure 32 target values assignment 3R TQC Page 26 3R Technics GmbH AR Material data should be assigned to all eddy current measurements this is however not necessary After 6 samples you can go to the next step step 4 calibration of the 3R TQC software and the precalibration can be accomplished That offers the possibility to carry out measurements although not all calibration samples were already entered After the values were entered and assigned to the remaining samples step 4 must be repeated again otherwise the data entered later will not affect the calibration and the exactness of the 3R TQC software The input of the measured values can be terminated with the button lt lt Finished gt gt Correction A mismatched value can be corrected also later In the lt lt Assign value gt gt menu the button lt lt Correct gt gt should be pressed see Figure 33 and Figure 34 In the pull down menu lt lt Correct sample gt gt the sample numbers with the already assigned values of the target value are shown They can be selected again Then the value can be corrected typed again and the change must be confirmed with the lt lt Assign gt gt
45. version at least 6 samples with as different qualities as possible are necessary but it is recommended to use 10 or more samples To calibrate software with higher versions of models at least 6 charges with as different qualities as possible and of each charge at least 5 samples are required It is recommended to use 10 or more charges with different qualities It is not possible to accomplish a correct calibration if the calibration samples have the same or very similar qualities because good measurement results can be reached then only in a very narrow range At least the quality for which the software should be calibrated must vary The larger the dispersion within the permissible borders for the quality which is to be examined after the calibration is the more stable more reliable and more exact measured values are supplied Artificially and or intentionally produced dispersions did not work satisfactorily The qualities of the calibration samples should reflect the normal dispersion in production The admission of the eddy current measured values for a calibration does not have to be accomplished at once If e g the material is processed by different suppliers it is useful for the calibration to take a few samples of the material by each supplier It would be even better if several supplies loads from each supplier would be available out of which samples could be taken Step 2 accomplishment of the conventional testing of material
46. will be performed at the 3R TQC Page 45 3R Technics GmbH R same time The following will be stored 350 files each containing 131 data or lines and 700 files each containing 3001 lines When this number is completed the oldest file will be deleted Recorded data contain Sample number Part Frequency 1 X Frequency 1 Y the values results of a measurement obtained through the eddy current method i e real and imaginary component of every measured frequency Test definition see hardware instructions manual Number of parameter sets Number of measurements Last value number Sequence number of the last measured value used for creating a model Average value from Number of values used for the calculation of an average value 1 Name of the target group unit of measurement e g Rm MPa 2 Name of the target group unit of measurement e g RpO 2 MPa N Name of the target group unit of measurement e g A50 96 Date time Sample number TCP IP Connection Menu TCP IP Connection gt gt enables to activate communication via Ethernet by means of TCP IP protocol see Figure 68 The Network port Network port gt gt is set here too Settings can be performed individually thus each product part lt lt Existing parts gt gt can be controlled either separately e g from a different server or it will be impossible to choose some products by means of remote access One setting for all products can
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