User`s Manual
Contents
1. 2 battery kit Step 1 Remove adhesive tapes Step 2 Connect all battery terminals by following below chart Step 3 Put assembled battery packs on Step 4 Cover the other side of plastic shell as one side of plastic shells below chart Then battery kit is assembly well 3 battery kit Step 1 Remove adhesive tapes Step 2 Connect all battery terminals by following below chart Step 3 Put assembled battery packs on Step 4 Cover the other side of plastic shell as one side of plastic shells and insert one below chart Then battery kit is assembly well more defect battery on the space Defect battery 9 ClayPower Online UPS 4 battery kit Step 1 Remove adhesive tapes Step 2 Connect all battery terminals by following below chart Tapes Step 3 Put assembled battery packs on Step 4 Cover the other side of plastic shell as one side of plastic shells below chart Then battery kit is assembly well 6 battery kit Step 1 Remove adhesive tapes Step 2 Connect all battery terminals by following below chart Step 3 Put assembled battery packs on Step 4 Cover the other side of plastic shell as one side of plastic shells below chart Then battery kit is assembly well 10 ClayPower Online UPS 3 Operations 3 1 Button operation ON MUTE A SELECT OFF ENTER v Button View Turn on the UPS Press and hold ON Mute button for at least 2 seconds to turn on the UPS Mute t2. UV Indicates the battery charger is working Battery information uy gt 100 4 Indicates the Battery level by 0 25 26 50 51 75 and BATTERY 76 100 Indicates low battery Indicates there is something wrong with battery 12 ClayPower Online UPS 3 3 Audible Alarm Battery Mode Sounding every 4 seconds Sounding every second Sounding twice every second Continuously soun ding 3 4 LCD display wordings index Ena ETI ae ra FAE 7 wa 6 amen mc HE Raen isnot connected so SF serm O 13 ClayPower Online UPS 3 5 UPS Setting Parameter 2 There are two parameters to set up the UPS Parameter 1 It s for program alternatives There are 9 programs to set up Parameter 2 It s for setting information display Parameter 1 For 200 208 220 230 240 VAC models you may choose the following output voltage 200 presents output voltage is 200Vac 208 presents output voltage is 208Vac 220 presents output voltage is 220Vac 230 presents output voltage is 230Vac 240 presents output voltage is 240Vac For 100 110 150 120 127 VAC models you may choose the following output voltage 100 presents output voltage is 100Vac 110 presents output voltage is 110Vac 115 presents output voltage is 115Vac 120 presents output voltage is 120Vac 127 presents output voltage is 127Vac X 02 Frequency Converter enable disable CF ENA converter mode enable CF DIS converter mod
3. ClayPower Rack Tower On Line UPS USER MANUAL Table of Contents Important Saler Waking ANAN AA seed menus ANAN 1 Ll s lt see e lt Cl Ol y HT 1 12 Ue 9 522 10 y aer A A 1 1235 1ASta lada 1 14 OPET At ON aura 1 1 5 Maintenance service and faults sees es eee ee eee eee eee nenen 2 2 Msala Gom cll UA NA AA 3 2 1 Rear paheliVieNl 3 a denim iva is 3 A PANCIDIS saa vas anit ae cana dao nana ste ae ae ane eee ea Lu 4 ZS ASCE EIN 51 TTT 4 E Setup the BIT 6 2 9 Battery replacement aia 8 2 6 Battery kit assembly Optional cssecscsvecssccrcessenseuseeurcuseeureuseeureuseeureuseeureuseeareuses 9 SO Pe Sua 11 Dols Button Operan nan 11 8 aED DAM rc cabina 11 3 3 AU IDEAL assi 13 3 4 LCD display wordings index sss cesse eee seene 13 SA D Late Me SE NC tates na OO AA AA AA O 14 3 6 Operating Mode Description ccsscsscsseusecuscusecuscusecuscuseeuscusecuseuseeusausecureuneeurenses 17 5 7 Fault Reference COR ns ds 18 3 8 Wang dica tO Fatales 18 A THOUDIESNOOUNG sra 19 5 Storage and Maintenance ccecesccusecceseccececcncuccncuscneureucarsucarsuecuseeceneecesersucuesueussneatens 21 aein lele 22 1 Important Safety Warning Please comply with all warnings and operating instructions in this manual strictly Save this manual properly and read carefully the following instructions before installing the unit Do not operate this unit before reading through all safety information and operating instruction
4. first Step 1 Step 2 Step 3 Remove front panel Connect the AC input and Put the front panel back to re connect battery wires the unit 4 ClayPower Online UPS This UPS can be either displayed on the desk or mounted in the 19 rack chassis Please choose proper installation to position this UPS Rackmount installation Vertical postion installation NOTE When installing the UPS or battery pack with feet please keep 70mm distance from the edge of the unit 5 ClayPower Online UPS 2 4 Setup the UPS Step 1 UPS input connection Plug the UPS into a two pole three wire grounded receptacle only Avoid using extension cords CAUTION Please also install a UL approved circuit breaker 40A between the mains and AC input in 3K model for safety operation Step 2 UPS output connection There two kinds of outputs programmable outlets and general outlets Please connect non critical devices to the programmable outlets and critical devices to the general outlets During power failure you may extend the backup time to critical devices by setting shorter backup time for non critical devices Step 3 Communication connections Communication port USB port RS 232 port Intelligent slot oko gt y AAA To allow for unattended UPS shutdown start up and status monitoring connect the communication cable one end to the USB RS 232 port and the other to the communication port of your PC With the monitoring software install
5. Rack Display Load info LOW BATT Al _ ine me E IEC CDS MCE AS Input output and Battery info UPS status Tower Display Battery info ORT BATTERY Input output and Battery info Battery info Warning amp Fault info Warning Setting operation amp Fault info Setting operation Backup time info UPS status LOAD MEN Load info Backup time info 11 ClayPower Online UPS Display Function Backup time information Indicates the backup time in pie chart Indicates the backup time in numbers H hours M minute Warning amp Fault information Indicates that the warning and fault occurs Indicates the warning and fault codes and the codes are listed in details in 3 5 section 58 HM i DS etting Operation fan Pa BKI Indicates the setting operation Input Output amp Battery information Indicates the output input voltage output input frequency and battery voltage V voltage Hz frequency Indicates the load level by 0 25 26 50 51 75 and 76 100 Indicates overload Indicates the load or the UPS output is short circuited SHORT UPS status Indicates that programmable management outlets are working Indicates the UPS working in line mode e TI Indicates the UPS is working in converter mode Indicates the UPS is working in bypass mode Indicates the UPS powers the output directly from the mains A Indicates that the UPS alarm is disabled
6. an be set by front panel Alarm is sounding every 10 second UPS is powered off without output power but the battery still can be charge d 17 ClayPower Online UPS Fault mode The UPS is in fault mode when no output power is supplied from the UPS and the fault icon flashes on the LCD display although the information of UPS can be displayed in the screen 3 7 Faults Reference Code code code Bus start fail Low Inverter voltage Inverter output short 14 EI Battery voltage too high Battery voltage too low 28 Inverter soft start fail Over temperature High Inverter voltage 3 8 Warning indicator Aer O sounding every second A SF A A Battery Fault Bypass Out Range Sounding every second Sounding every second Sounding every second Bypass Frequency Unstable Sounding every second OL HC SF EP LEP Sounding every second bb BH 18 ClayPower Online UPS 4 Troubleshooting If the UPS system does not operate correctly please solve the problem by using the table below though the main is normal connected well firmly connected to the mains The AC input is connected Plug AC input power cord to the UPS output to AC input correctly EPO function is activated Set the circuit in closed position to disable EPO function The icon Maw the warning code EP flashing on LCD display and alarm is sounding every second Line and neutral Rotate mains power socket conductor
7. e disable You may set the initial frequency on battery mode BAT 50 presents output frequency is 50Hz BAT 60 presents output frequency is 60Hz ing If converter mode enable you may choose the following output l frequency CF 50 presents output frequency is 50Hz CF 60 presents output frequency is 60Hz K 04 ECO enable disable 14 ClayPower Online UPS IZ BATTERY ENA ECO mode enable DIS ECO mode disable ENA Advanced ECO mode enable DIS Advanced ECO mode disable ENA Bypass mode enable DIS Bypass mode disable ENA Programmable outlets enable DIS Programmable outlets disable 15 ClayPower Online UPS X 08 Programmable outlets setting pee 0 999 setting the backup time limits in minutes from 0 999 for programmable outlets which connect to non critical devices on battery mode RAC the LCD display is horizontal TOE the LCD display is vertical For 200 208 220 230 240 VAC models you may choose the following Acceptable input voltage range 110 300 alternating flashing acceptable input voltage range is from 110V to 300V 160 260 alternating flashing acceptable input voltage range is 160V to 260V 170 270 alternating flashing acceptable input voltage range is 170V to 270V For 100 110 150 120 127 VAC models you may choose the following Acceptable input voltage range 55 150 alternating flashing acceptable input vo
8. ed you can schedule UPS shutdown start up and monitor UPS status through PC The UPS is equipped with intelligent slot perfect for either SNMP or AS400 card When installing either SNMP or AS400 card in the UPS it will provide advanced communication and monitoring options Note USB port and RS 232 port can t work at the same time Step 4 Network connection Network Fax Phone surge port IN OUT Connect a single modem phone fax line into surge protected IN outlet on the back panel of the UPS unit Connect from OUT outlet to the equipment with another modem fax phone line cable 6 ClayPower Online UPS Step 5 Disabling and enabling EPO function Keep pin 1 and pin 2 closed for normal UPS operation To activate EPO function cut the wire between pin 1 and pin 2 It s in closed status for UPS normal operation Step 6 External battery connection for long run time models only Connect one end of external battery cable to UPS unit and the other end to battery pack See below chart for detailed connection Step 7 Turning on the UPS Press the ON Mute button on the front panel for two seconds to power on the UPS Note The battery charges fully during the first five hours of normal operation Do not expect full battery run capability during this initial charge period Step 8 Installing software For optimal computer system protection install UPS monitoring software to fully configure UPS shutdown Please
9. ery 2 months 21 ClayPower Online UPS 6 Specifications 1000 VA 1500 VA 2000 VA 3000 VA Capacity 810W 1350 W 1800 W 2700 W INPUT Rated 100VAC 120VAC voltage 80 VAC 70 VAC 60 VAC 55 VAC 5 based on load percentage 100 80 80 70 70 60 60 0 85 VAC 75 VAC 65 VAC 60 VAC 5 Yo Low Line Transfer Voltage Low Line Range Comeback High Line Transfer High Line Comeback Frequency Range Power Factor 150 VAC 5 142 VAC 5 Yo 40Hz 70Hz 0 99 normal voltage OUTPUT 100 110 115 120VAC 1 47 53 Hz or 57 63 Hz Synchronized Range 50Hz 0 5 or 60Hz X 0 5 Bat Mode 5 1 max Harmonic Distortion 2 Linear load 2 Linear load THDU 8 max Batt mode before shut down 8 max Batt mode before shut down AC to DC Zero s Inverter to Time 4 ms Typical Waveform Batt Mode Pure Sine wave EFFICIENCY AC Mode Battery Mode BATTERY sail Type 12V 9Ah Depending 12V 9AN pang Ea 12 9an Depending 12V 9Ah 12V 9Ah e Typical Recharge Time Recharge Time 4 HE recover to 90 capacity a standard model only 4A 6A 4A 6A 4A 6A 4A 6A Charging Voltage 27 4 VDC 1 41 1 VDC 1 54 7 VDC 1 82 1VDC 1 86 typical 88 peak 83 typical 86 peak 88 typical 90 peak 85 typical 88 peak INDICATORS LCD Displays UPS status Load level Battery level I
10. follow steps below to download and install monitoring software 1 Go to the website http www power software download com 2 Click ViewPower software icon and then choose your required OS to download the software 3 Follow the on screen instructions to install the software 4 When your computer restarts the monitoring software will appear as an orange plug icon located in the system tray near the clock 7 ClayPower Online UPS 2 5 Battery replacement NOTICE This UPS is equipped with internal batteries and user can replace the batteries without shutting down the UPS or connected loads hot swappable battery design Replacement is a safe procedure isolated from electrical hazards CAUTION Consider all warnings cautions and notes before replacing batteries Note Upon battery disconnection equipment is not protected from power outages Step 1 Step 2 Ste p 3 Disconnect battery wires Pull out the battery box by removing two screws on the front panel Step 5 Step 6 Remove the top cover of After replacing the Re connect the battery wires battery box and replace the batteries put the battery inside batteries box back to original location and screw it tightly Step 7 Put the front panel back to the unit 8 ClayPower Online UPS 2 6 Battery kit assembly optional Note Please assemble the battery kit before installing it inside of UPS Please select correct battery kit procedure below to assemble it
11. he alarm After the UPS is turned on in battery mode press and hold this button for at least 5 seconds to disable or enable the alarm system But it s not applied to the situations when warnings or ON Mute Button errors Occur Up key Press this button to display previous selection in UPS setting mode Switch to UPS self test mode Press ON Mute buttons simultaneously for 5 seconds to enter UPS self testing while in AC mode ECO mode AECO mode or converter mode Turn off the UPS Press and hold this button at least 2 seconds to turn off the UPS in battery mode UPS will be in standby mode under OFF Enter Button power normal or transfer to bypass mode if the Bypass enable setting by pressing this button Confirm selection key Press this button to confirm selection in UPS setting mode Switch LCD message Press this button to change the LCD message for input voltage input frequency battery voltage output voltage output frequency Select Button Setting mode Press and hold this button for 5 seconds to enter UPS setting mode when Standby and Bypass mode Down key Press this button to display next selection in UPS setting mode Switch to bypass mode When the main power is normal press ON Mute Select Button ON Mute and Select buttons simultaneously for 5 seconds Then UPS will enter to bypass mode This action will be ineffective when the input voltage is out of acceptable range 3 2 LCD panel
12. it Be sure that nothing inside the package is damaged Please keep the original package in a safe place for future use NOTE There are two different types of online UPS standard and long run models Please refer to the following model table Standard Long Run time Model 2 1 Rear panel view CP 900W 2U wA a E oy Ms al ECON A JLAJLAO o v LO z4 Le po La 1 Programmable outlets connect to non critical loads 2 Output receptacles connect to mission critical loads 3 ClayPower Online UPS AC input Input circuit breaker Network Fax Modem surge protection Emergency power off function connector EPO USB communication port RS 232 communication port SNMP intelligent slot 10 External battery connector only available for long run models 11 Output circuit breaker O ON AM K L 2 2 Operating principle The operating principle of the UPS is as shown below Input Output Dynamic Bypass K ab Rectifier DC to DC Converter Battery TVSS EMI A L1 RFI Filters Battery Charger The UPS is composed of mains input TVSS and EMI RFI filters rectifier PFC inverter battery charger DC to DC converter battery dynamic bypass and UPS output 2 3 Installing the UPS For safety consideration the UPS is shipped out from factory without connecting battery wires Before install the UPS please follow below steps to re connect battery wires
13. ltage range is from 55V to 150V 80 130 alternating flashing acceptable input voltage range is 80V to 130V 85 135 alternating flashing acceptable input voltage range is 85V to 135V Xx 00 Exit setting 16 ClayPower Online UPS 3 6 Operating Mode Description Operating Description LCD displa mode Rack Displa Tower Displa Online mode ECO mode E fficiency Corrective Optimizer AECO mode Advanced Efficiency Corrective Optimizer Frequency Converter mode Battery mode Bypass mode Standby mode When the input voltage is within acceptable range UPS will provide pure and stable AC power to output a The UPS will also charge the battery at online mode When the input voltage is within setting range 3 V o max UPS will bypass voltage to output for energy saving PFC and INVERTER are still active at this mode When the input voltage is within setting range 3 V 0 max UPS will bypass voltage to output for energy saving PFC and INVERTER are off at this mode When input frequency is within 40 Hz to 70 Hz the UPS can be set ata constant output frequency 5 O Hz or 60 Hz The UPS will still charge battery under this mode When the input voltage is beyond the acceptable range or power failure and alarm is sounding every 4 second UPS will backup power from battery When input voltage is within acceptable range but UPS is overload UPS will enter bypass mode or bypass mode c
14. nput Output battery info Discharge time and Fault indicators ALARM Beeps every 4 seconds Beeps every second Beeps twice every second Continuously beeps PHYSICAL ENVIRONMENT 20 90 RH 0 40 C non condensing MANAGEMENT Derate capacity to 95 when the output voltage is adjusted to 115VAC derate capacity to 90 when the output voltage is adjusted to 110VAC and derate capacity to 80 when the output voltage is adjusted to 100VAC 22 ClayPower Online UPS Blank Page
15. put wiring and if alarm is continuously sounding automatically because connected devices are in short circuit occurs on the short circuit status UPS output Fault code is shown as 01 02 03 A UPS internal fault has Contact your dealer 04 11 12 13 and 41 on LCD occurred There are two display and alarm is continuously possible results sounding 1 The load is still supplied but directly from AC power via bypass 2 The load is no longer supplied by power Battery backup time is shorter Batteries are not fully Charge the batteries for at than nominal value charged least 5 hours and then check capacity If the problem still persists consult your dealer Batteries defect Contact your dealer to replace the battery 20 ClayPower Online UPS 5 Storage and Maintenance Operation The UPS system contains no user serviceable parts If the battery service life 3 5 years at 25 C ambient temperature has been exceeded the batteries must be replaced In this case please contact your dealer BO Be sure to deliver the old spent battery to a recycling facility or ship it to your dealer in the replacement battery packing material Storage Before storing charge the UPS 5 hours Store the UPS covered and upright in a cool dry location During storage recharge the battery in accordance with the following table Storage Temperature Recharge Frequenc Charging Duration 1252C 409 Every 3 months 40 C 45 C Ev
16. s carefully 1 1 Transportation N Please transport the UPS system only in the original package to protect against shock and impact 1 2 Preparation N Condensation may occur if the UPS system is moved directly from cold to warm environment The UPS system must be absolutely dry before being installed Please allow at least two hours for the UPS system to acclimate the environment Do not install the UPS system near water or in moist environments Do not install the UPS system where it would be exposed to direct sunlight or near heater Do not block ventilation holes in the UPS housing 1 3 Installation N DY SS SS LI LI Do not connect appliances or devices which would overload the UPS system e g laser printers to the UPS output sockets Place cables in such a way that no one can step on or trip over them Do not connect domestic appliances such as hair dryers to UPS output sockets The UPS can be operated by any individuals with no previous experience The UPS can be operated in TN amp TT power distribution Connect the UPS system only to an earthed shockproof outlet which must be easily accessible and close to the UPS system Please use only UL tested UL marked mains cable e g the mains cable of your computer to connect the UPS system to the building wiring outlet shockproof outlet Please use only UL tested UL marked power cables to connect the loads to the UPS system When installing the equipment i
17. s of UPS input by 180 and then connect are reversed to UPS system The icon and 9F flashing on LCD display and alarm is sounding every second The icon and U lashing on LCD display and alarm is sounding every second Fault code is shown as 27 and the Battery voltage is too high Contact your dealer E or the charger is fault icon is lighting on LCD display and alarm is continuously sounding Fault code is shown as 28 and the Battery voltage is too low Contact your dealer E or the charger is fault icon is lighting on LCD display and alarm is continuously sounding are flashing on LCD display and UPS output alarm is sounding twice every UPS is overloaded Devices Remove excess loads from second connected to the UPS are UPS output fed directly by the electrical network via the Bypass After repetitive overloads Remove excess loads from the UPS is locked in the UPS output first Then shut Bypass mode Connected down the UPS and restart devices are fed directly by it the mains The external or internal Check if all batteries are battery is incorrectly connected well connected 19 ClayPower Online UPS Fault code is shown as 43 and The The UPS shut down Remove excess loads from icon MED lighting on LCD automatically because of UPS output and restart it display and alarm is continuously overload at the UPS sounding output Fault code is shown as 14 and The UPS shut down Check out
18. s voltage exists in the terminals of high capability capacitor such as BUS capacitors X Only persons are adequately familiar with batteries and with the required precautionary measures may replace batteries and supervise operations Unauthorized persons must be kept well away from the batteries X Caution risk of electric shock The battery circuit is not isolated from the input voltage Hazardous voltages may occur between the battery terminals and the ground Before touching please verify that no voltage is present X When changing batteries install the same number and same type of batteries X Do not attempt to dispose of batteries by burning them This could cause battery explosion X Do not open or destroy batteries Escaping electrolyte can cause injury to the skin and eyes It may be toxic X Please replace the fuse only with the same type and amperage in order to avoid fire hazards Xx Do not dismantle the UPS system X A battery can present a risk of electrical shock and high short circuit current The following precautions should be observed when working on batteries a Remove watches rings or other metal objects b Use tools with insulated handles c Wear rubber gloves and boots d Do not lay tools or metal parts on top of batteries e Disconnect charging source prior to connecting or disconnecting battery terminals 2 ClayPower Online UPS 2 Installationand setup NOTE Before installation please inspect the un
19. t should ensure that the sum of the leakage current of the UPS and the connected devices does not exceed 3 5mA 1 4 Operation N Do not disconnect the mains cable on the UPS system or the building wiring outlet shockproof socket outlet during operations since this would cancel the protective earth of the UPS system and of all connected loads The UPS system features its own internal current source batteries The UPS output sockets or output terminals block may be electrically live even if the UPS system is not connected to the building wiring outlet In order to fully disconnect the UPS system first press the OFF Enter button to disconnect the mains Prevent no fluids or other foreign objects from inside of the UPS system The EPO RS 232 and USB circuits are an IEC 60950 safety extra low voltage SELV circuit This circuit must be separated from any hazardous voltage circuits by reinforced insulation 1 ClayPower Online UPS 1 5 Maintenance service and faults X The UPS system operates with hazardous voltages Repairs may be carried out only by qualified maintenance personnel X Caution risk of electric shock Even after the unit is disconnected from the mains building wiring outlet components inside the UPS system are still connected to the battery and electrically live and dangerous X Before carrying out any kind of service and or maintenance disconnect the batteries and verify that no current is present and no hazardou
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