Lamborghini - Futuria L 24-28 MC
Contents
1. AZZURRO AZZURRO VITE DI TERRA AZZURRO BLUE AZUL AZUL TRA LJ marone MARRONE MARRONE BROWN MARR N MARROM GRIGIO GREY GRIS CINZENTO EA ER NERO BLACK NEGRO PRETO Baj 12 ROSSO RED ROJO VERMELHO X4 1 BIANCO WHITE BLANCO BRANCO AS G VERDE G GREEN VERDE VERDE 2 2 2 isi 1 Anani 1 2 3 4 5 8 7 8 9 1011213 t 2 8 8 E AZZURRO MARRONE 191 4 E E L 9 sM x AZZURRO MARRONE ag 8 988o ak 2 4828 48 SR vhs let T 2 G AZZURRO MARRONE 9 2 E L TF z gg VN PA MARRONE ss MARRONE AZZURRO Rim MARRONE AZZURRO Na NERO PHO NERO NERO LEGEND System circulating pump SR Return sensor PSG Safety gas press switch SS Hot water sensor PA Air pressure switch SM Delivery sensor 0 Water pressure switch MI Terminal board E A Ignition electrode VD 3woy valve ER Control electrode Summer Winter swit2. 46 2 15 4 6 H 3 i IRA o 7 Zn 20 a mes 1 q 12 EE mu A BC DE n als a 00000 E Ed 535200500000 A E 5 14 5 f CALORECLIMA HYDRAULIC CIRCUIT LEGEND m g r z gt Gos ICold water inlet Hot water outlet System delivery System return Air bleed valve Control electrode Nozzle connection Ignition transformer Ignition electrodes System delivery control sensor System return control sensor Fan Air pressure switch Gas valve Water trap for condensate discharge Expansion tank Circulating pump Hot water sensor 3 way valve Water heater Filling cock Safety valve Drain tap Lack of water pressure switch Air bleed tap f f CALORECLIMA 48 ELECTRICAL CONNECTIONS WIRING DIAGRAMS The boiler must be connected to an earthed single phase 230V 50 Hz mains supply by means of a three wire cable ensuring that connections to the LINE and NEUTRAL terminals are made correctly bipolar switch must be used with contacts opening to at least 3 mm The power lead must only be replaced by another with the following characteristics HAR H05 vv F 3x1 00 mm Only LAMBORGHINI accessories and spare parts be used Installation must be made in compliance with safety REGULATIONS IN FORCE Make a good earth connectio
3. 2 100 60 conc 900 450 Elbow fitted at 90 1 m length reduction Elbow fitted at 45 0 5 length reduction WARNING Do not calibrate fan speed rpm higher than what is necessary O Use only air intake flue exhaust kits produced by Lamborghini Caloreclima Max 4000 54 f f CALORECLIMA 55 DOUBLE FLUE PIPE The flue exhaust pipe should slope slightly upward about 3 to allow possible condensation to be collected in the boiler Flue exhaust pipe length see table is referred to the electric fan speed of 5500 rpm with pipe diameter 80 or 60 Max length Intake Exhaust Pipe diameter 80 mm 50 mt 0 6 mt Pipe diameter 60 mm 20 mt 2 mt WARNING Do not calibrate fan speed rpm higher than what is necessary Use only air intake flue exhaust kits produced by Lamborghini Caloreclima f f CALORECLIMA 56 FLUE EXHAUST PIPE INSTALLATION SPECIAL APPLICATIONS If types of flue exhaust different from the standard ones previously decribed are necessary it is possible to increase the concentric exhaust length 100 60 or the double pipe exhaust length 60 by adjusting the electric fan speed see paragraph Parameters modification page 69 The maximum obtainable fan speed is 5800 rpm while the maximum exhaust length is referred to the following table Fan speed 5800 rpm Concentr
4. e CALORECLIMA AZIENDA CERTIFICATA 160 9001 CALDAIA MURALE A GAS A CONDENSAZIONE ISTANTANEA WALL HUNG GAS INSTANTANEOUS CONDENSING BOILER CALDERA MURAL A GAS CON CONDENSACION INSTANTANEA CALDEIRA DE PAREDE GAS DE CONDENSA O INSTANTANEA Ataria L UIBNCWTOR jm MANUALE DI INSTALLATION MANUAL PARA MANUAL DE INSTALLAZIONE E MAINTENANCE LA INSTALACION Y INSTALA O E MANUTENZIONE MANUAL EL MANTENIMIENTO MANUTEN O 2 f 5 ee CALORECLIMA 40 INDEX PAGE GENERAL INSTRUCTIONS 41 DESCRIPTION 42 INSTALLATION 43 DIMENSIONS mm 44 TECHNICAL FEATURES 44 HYDRAULIC CONNECTION 45 MAIN COMPONENTS 46 HYDRAULIC CIRCUIT 47 ELECTRICAL CONNECTIONS WIRING DIAGRAMS 48 WIRING DIAGRAM 52 FLUE EXHAUST INSTALLATION 53 OPERATION 57 IGNITION 58 MAINTENANCE 59 CONTROL PANEL 63 ADJUSTMENTS 64 OPERATING SEQUENCE 65 LIST OF PARAMETERS INDICATED BY 1 FIGURE ON DISPLAY 66 DATA DISPLAY MONITOR system 67 FAULT CODE 68 RESETTING 69 PARAMETER DISPLAY AND MODIFICATION ACCESS CODE 69 GAS VALVE ADJUSTMENT 72 VARYING FAN R P M 72 NOZZLE CALIBRATION 73 BURNER PRESSURE CURVES OUTPUT 73 TRANSFORMATION NATURAL GAS B P 74 HEATING WITH OUTDOOR SENSOR AND ROOM THERMOSTAT 75 Congratulations on an excellent choice We thank you for the preference accorded to our products LAMBORGHINI CALORECLIMA has been actively present in Italy and throughout the world since 1959 with a widespread network of agents and con
5. you have entered into possession of a product that is the result of a careful design and advanced production systems ensuring high top operational reliability and saving Read carefully this guide in order to know any detail concerning the product s operation system The LAMBORGHINI SERVICE after sales centres are at your disposal to ensure QUALIFIED MAINTENANCE and PROMPT SERVICE LAMBORGHINI CALORECLIMA For the installation and positioning of the boiler CAREFULLY OBSERVE THE LOCAL REGULATIONS IN FORCE f f CALORECLIMA 11 GENERAL INSTRUCTIONS This booklet constitutes an integral and essential part of the product and should be preserved for any further consultation Read carefully the instructions contained in this booklet as they provide important directions regarding the operation of the appliance allowing a great saving in its use and maintenance If the appliance is sold or transferred to other people or if you move house and leave your apartment ensure that the manual remains with the appliance so that it can be used by the new owner This appliance should be destined only for the use for which it has been expressly envisaged Any other use is to be considered improper and therefore dangerous The manufacturer cannot be considered responsible for any damages caused from improper or unreasonable use Do not touch the parts of the boiler which during the operation become overheated These part
6. 7 6 5 4 3 2 1 UL 4 o vs amam TU NE DAT PROGR SEQUENZA f O Em 00 O 10 sysren sese pisa sp srom B A 5 T y LEGEND 8 9 10 1 key to reduce settings 2 key to increase settings 3 memo key to save data 4 sequence key to select parameters to be displayed 5 program key to select the program 6 Data display 7 Boiler reset key 8 Summer winter selector 9 Main switch 10 Hydrometer 2 f 5 ee CALORECLIMA ADJUSTMENTS RIARMO VISUALIZZAZIONE DATI 15 PROGR SEQUENZA MEMO OC 300D0D RESET DISPLAY MODE STEP STORE EL U n OFF Button Function Button Function ON OFF ON OFF SWITCH SEQUENZA STEP SELECTS PARAMETERS TO BE s SUMMER WINTER SWITCH DISPLAYED RIARMO RESET BOILER RESET MEMO STORE ENTERS DATA PROG MODE PROGRAM SELECTOR INCREASES SETTING DISPLAY DECREASES SETTING ADJUSTING HOT WATER TEMPERATURE 1 Open a hot water tap temporarily 2 Press MODE An indicator light on the left hand display comes on 3 Press STEP to phase 1 PHASE Fi PRE SET HOT WATER Se em UL 15 0 TENPERATURE A Press the buttons to modify the hot water temperature 5 Press STORE to memorise the data 6 Press MODE twice to enter the new temperature setting ADJUSTING HEATING TEMPERATURE 1 Press MODE An indicator light on the left hand display comes on 2 Pr
7. 650 600 550 500 450 400 350 300 250 200 150 Residual pressure mbar 100 50 o ns 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 Delivery It h 37 mbar f f CALORECLIMA 45 HYDRAULIC CONNECTION Fit the supporting hooks and attach the assembly template moving it up to the wall fit all the pipes starting with the end pipe fittings already mounted on the template system supply system return cold water hot water any gas pipes and electric mains leads with room thermostat Once the pipes have been fitted the end pipe fittings can be removed and ordinary caps fitted ready for hydraulic tests to be carried out The template can be removed or if left in place will be embedded in the wall once finishing operations have been completed plaster and tiles only the two supporting hooks will protrude from the wall as well as an opening for the connections Attach the boiler to the hooks through the holes at the back of the frame push it up against the finished wall and fit the two lock nuts onto the hooks Make the necessary hydraulic connections using the pipes tubes supplied cutting them to the right length depending on the distance between the fittings on the boiler and those on the template embedded in the wall CONDENSATE DISCHARGE The condensate which fo
8. Las ilustraciones y los datos son indicativos y no comprometen LAMBORGHINI se reserva el derecho de realizar sin preaviso todas las modificaciones que estime oportuno para la evoluci n del producto As ilustra es e os dados existentes s o indicativos e n o compromissivos A LAMBORGHINI reserva se o direito de efectuar sem a obriga o de pr aviso todas as modifica es que considerar necess rias para a melhoria do produto LAMBORGHINI CALOR S p A VIA STATALE 342 44040 DOSSO FERRARA ITALIA TEL ITALIA 0532 359811 EXPORT 0532 359913 FAX ITALIA 0532 359952 EXPORT 0532 359947 Cod 97 50521 0 06 2002
9. key to reduce settings 2 key to increase settings 3 memo key to save data 4 sequence key to select parameters to be displayed 5 program key to select the program 6 Data display 7 Boiler reset key 8 Summer winter selector 9 Main switch 10 Hydrometer 2 f 5 ee CALORECLIMA RIARMO VISUALIZZAZIONE DATI OC J RESET DISPLAY 64 PROGR SEQUENZA MEMO 00000 MODE STEP STORE x ON EL U U xt OFF Button Function Button Function ON OFF ON OFF SWITCH SEQUENZA STEP SELECTS PARAMETERS TO BE 3 SUMMER WINTER SWITCH DISPLAYED RIARMO RESET BOILER RESET MEMO STORE ENTERS DATA PROG MODE PROGRAM SELECTOR INCREASES SETTING DISPLAY DECREASES SETTING ADJUSTMENTS ADJUSTING HOT WATER TEMPERATURE 1 Open a hot water tap temporarily 2 Press MODE An indicator light on the left hand display comes on 3 Press STEP to phase 1 PHASE Fi PRE SET HOT WATER Se em UL 15 0 TENPERATURE A Press the buttons to modify the hot water temperature 5 Press STORE to memorise the data 6 Press MODE twice to enter the new temperature setting ADJUSTING HEATING TEMPERATURE 1 Press MODE An indicator light on the left hand display comes on 2 Press STEP to phase 4 PHASE PRE SET HEATING HI 8 0 lt remperarure 3 Press the buttons to modify the heating tem perature setting 4 Press STORE to memorise the data
10. Min max rp m in heating mode 70 When setting has been a completed press Range 00 Central heating off 01 Central heating on 02 Central heating on and pump in cont mode From 20 to 90 From 15 C to 25 recommended 15 From 20 C to 10 C From 15 C to 30 From 0 C to 30 on From 5 C to 15 C From 0 C to 30 x10 2 seconds From 3 to 99 minutes Do not use Ox room thermostat 1 NTCA sensor outdoor sensor x0 3 way valve 1 Hot water pump Do not use x2 inverted 3 way valve Do not use 00 modulation working From 01 to 100 manual fan speed control Chimney sweep function From 10 to 60 x 100 Phase N To exit the program at any time just press YS r p m in heoting mode Max r p m in Hot woter mode Max r p m in Hot woter mode Min r p m Min r p m Start r p m Parameter 71 lt s A When setting has been Es completed press b 4 Range from 00 to 90 units from 10 to 60 x 100 from 00 to 99 units from 05 to 60 x 100 from 00 to 99 units R p m settable at start between 80 and 100 of absolute value f CALORECLIMA GAS VALVE ADJUSTMENT 72 The boilers leave the factory already set to their minimum and maximum output and therefore do not need to be set when installed Should the settings need to be modified to adapt them to installation
11. not being ideal for such a use it could in short bring serious damage to the other appliances connected to it Ask qualified personnel LAMBORGHINI SERVICE to check a the internal and external tightness of the gas system b that the gas delivery is that required by the boiler output c thatthe type of gas is suitable for the boiler d that the pressure of gas supply is within the values stated on the boiler plate e that the gas installation is the correct size and equipped with all the safety and checking devices prescribed by the current regulations Ask periodically to check the proper functioning and the good state of the flue exhaust Ensure that the electrical system has been confirmed by qualified personnel to be adequate for the power required by the appliance itself The electricity supply cable must not be replaced by the user but by qualified personnel only The electrical safety of the appliance is attained only if the same has been connected to an effective system earthed in accordance with the current regulations The verification of this fundamental prerequisite should be made by qualified persons as the manvfacturer will not be responsible for damage caused by the lack of adequate earthing of the installation f f CALORECLIMA 2100 conc DIMENSIONS mm dm 120 193 242 80 ph 1 a r Y 190 450
12. operate with NATURAL GAS or B P For the pre calibrations effected see the related table below 025 pa Model Gas type jet iaphragm valve Min Max m h mm 2 mm Kcal h 124 MC NATURAL 2 62 4 9 21 0 GAS 8 8 9 0 8 550 L 28 MC G20 20 mbar 3 05 5 4 23 5 LANE 0 765 G30 38 210 29 330 B P o8 0121 22 360 ee RE SA raus 1 15 631 22 360 at 1013 mbar 15 BURNER PRESSURE CURVE OUTPUT 030 Field of jop operation like paragra 5500 FLUE EXHAUST TIPE 5000 INSTALLATION SPECIAL APPLICATIONS page 56 4000 5 Futuria 124 MC c 5 Futuria 128 MC 3000 o o 2000 1000 kw 8 10 12 14 16 18 20 22 24 26 30 8 8 10 9 25 0 29 0 f f CALORECLIMA 74 TRANSFORMATION NATURAL GAS B P If the boiler is to be converted from natural gas to LPG or vice versa use only original conversion kits For the conversion proceed as follows Undo screws 1 and bolts 2 Remove the gas pipe Unscrew the gas jet GS and replace by the new one Gas valve calibration must be effected as indicated at page 72 and considering the data indicated in the following table CO Flow rate Suns di ae Model Gas type jet laphragm Min Ma
13. requirements it will be necessary to change fan r p m and reset CO value to between 8 8 9 for natural gas and 9 8 10 for B P 1 2 3 In the event of gas valve replacement proceed as follows Insert a combustion instrument Position the switch to SUMMER or WINTER and open a tap on the D H W circuit Read the instructions for displaying and modifying the parameters access code on the use and maintenance manual page 33 Select step and J set fan rpm to the maximum figure Adjust the gas flow rate by acting on screw B until the CO valve is between 8 8 9 for natural gas and 9 8 10 for B P Select step and J set fan rpm to the minimum figure Adjust the gas flow rate by acting on screw A until the CO value is between 8 8 9 for natural gas and 9 8 10 for B P Select step H set the maximum fan rpm Select step J set the minimum fan rpm When adjustments have been completed press PROGRAM button to display again the standard functions Legend A Minimum heat delivery adjustment screw B Maximum heat delivery adjustment screw VARYING FAN R P M Set the access code 62 see page 69 Press MODE Press STEP to display the relative PHASE N F G Use keys to set the desired r p m Press STORE to enter the variation f CALORECLIMA GAS NOZZLE CALIBRATION 73 The boilers leave the factory calibrated and predisposed to
14. shut down HOT WATER PRODUCTION When hot water is requested the 3 way valve switches immediately to the hot water circuit When the burner is switched off the pump continues running for another two minutes after which it shuts down A hot water request is detected by a temperature sensor on the hot water circuit heat exchanger this trips the hot water production system when the sensor detected temperature is lower than the phase n 1 setting Modulation takes place immediately and proceeds as a function of boiler water return temperature When producing hot water the burner goes out when the sensor detected temperature exceeds set temperatu re DUAL FUNCTION HOT WATER HEATING If there is a request for hot water when heating is in progress the 3 way valve diverts the water flow towards the hot water heat exchanger hot water has precedence over heating When hot water is no longer required the burner goes out and the pump continues running for another two minutes then stops The three way valve then diverts the water flow back to the heating circuit The pump is then restarted and the heating function put back into operation f f CALORECLIMA 58 IGNITION SYSTEM FILLING Bring the 3 way valve into the manual position Open the inlet valve slowly until the system reaches a working pressure indicated on the hydrometer of approximately 1 bar then close it Verify that the automatic air bleed valves have their cap l
15. wires notto expose the appliance to the atmospheric agents d notto allow use of the appliance to children or the inexperienced In the case of structural work positioned near the flue pipe turn off the boiler and at the end of the work ensure that the efficiency of the flue exhaust is verified by qualified personnel On noticing the smell of gas do not touch any electric switch Open all doors and windows Shut off the gas cocks and call qualified personnel f f CALORECLIMA 13 CHECKS AND MAINTENANCE Before starting up the boiler ask qualified personnel LAMBORGHINI SERVICE to check a that the data on the information plate corresponds to that required by the gas electrical and water supply networks b that the pipes which branch off from the boiler are lined with suitable thermally insulated sheathing the proper functioning of the flue pipe d that the comburent air flow and the fumes evacuation take place properly in accordance with the regulations in force e that correct aeration and maintenance are possible in case of installation in the furniture Ensure that the installer has connected the boiler and cylinder safety discharge to a waste In the case of the contrary the intervention of the safety valves could flood the premises and the manufacturer would not be held responsible for this Ensure that the piping of the installation is not used as an earth outlet for other installations beyond
16. 5 Press MODE twice to enter the new temperature setting The boiler is ready to function for heating and hot water supply f f CALORECLIMA 65 OPERATING SEQUENCE display only 1 FIGURE 2 FIGURE RIARMO VISUALIZZAZIONH DATI PROGR SEQUENZA MEMO RESET DISPLAY MODE STEP STORE ES ON EL T x OFF Button Function Button Function ON OFF ON OFF SWITCH SEQUENZA STEP SELECTS PARAMETERS TO BE s SUMMER WINTER SWITCH DISPLAYED RIARMO RESET BOILER RESET MEMO STORE ENTERS DATA PROG MODE PROGRAM SELECTOR INCREASES SETTING DISPLAY DECREASES SETTING During boiler operation the first figure on the digital display indicates the sequence step while the second gives the temperoture of the water in the boiler E g 3 1810 means that the unit is heating at a delivery temperature of around 80 Function n pause no heat required pre ventilation ignition burner ignited heating system mode burner ignited hot water mode air pressure switch control burner off water temp more than 5 C warmer than setting post circulation pump in heating mode post circulation pump in hot water mode burner off because of fault see shutdown code lt oo N OQ BON f CALORECLIMA 66 LIST OF PARAMETERS INDICATED BY 1 FIGURE ON DISPLAY Values can be adjusted by the user To gain access to the PHASE number press the MODE button once an indicator light to the right of t
17. N 5 heating minimum temperature adjustable between 15 C and 25 6 4 minimum outdoor temperature range 20 C to 10 C adjusted on the basis of minimum design temperature b BOILER TYPE adjusted to 00 fixed adjustment valid for installation of room temperature thermostat with outdoor sensor BOILER OPERATION CURVE Temp variation of 10 every 10 minutes with room thermostat contact closed C 100 U En max delivery rate E 90 80 Set TI 75 D SEE 7 e a gt lI I I 5 60 l I E 55 ra E 40 1 1 1 gt gt Fixed min TI I I 2 E o i 4 i P Ot me a 1 0 20 10 0 10 20 30 C Outdoor sensor range OUTDOOR TEMPERATURE T4 BRUCIATORI CALDAIE MURALI E TERRA A GAS GRUPPI TERMICI IN GHISA E IN ACCIAIO GENERATORI DI ARIA CALDA TRATTAMENTO ACQUA CONDIZIONAMENTO Le illustrazioni e i dati riportati sono indicativi e non impegnano La LAMBORGHINI si riserva il diritto di apportare senza obbligo di preavviso tutte le modifiche che ritiene opportuno per l evoluzione del prodotto The illustrations and data given are indicative and are not binding on the manvfacturer LAMBORGHINI reserves the right to make those changes considered necessary for the improvement of the product without forwaming the
18. To gain access to ignition and control electrodes remove the inspection cover on the sealed chamber Fig A Undo the screws 1 and remove the inspection cover The electrodes be removed by undoing the screws 2 EC Control electrode EA Ignition electrode Fig A INSPECTION OF THE RETARDERS INSIDE THE COMBUSTION CHAMBER To inspect the retarders situated inside the sealed chamber it is first necessary to unfit the lower gas pipe Fig Fig B f f CALORECLIMA 61 Extract syphon S and unscrew the syphon holder CS sealed by an O ring from the fume tank Fig OR em IK e Fig C s Then remove the lower cover of the sealed chamber CC by undoing the screws 1 and pull it outward Fig D Fig D CALORECLIMA 62 Unscrew fixing nuts D from the fume tank VS Then rotating the fume tank as indicated in figure E it can be disconnected from the fume pipe and extracted from the sealed chamber E Fig E bo It is now possible to inspect the retarders from the inside of the combustion chamber for maintenance Fig F Fig F 63 CONTROL PANEL RIARMO VISUALIZZAZIONE DATI PROGR SEQUENZA MEMO gi RESET DISPLAY MODE STEP STORE oi oi FF 0 D LEGEND 1
19. appliance should be destined only for the use for which it has been expressly envisaged Any other use is to be considered improper and therefore dangerous The manufacturer cannot be considered responsible for any damages caused from improper erroneous or unreasonable use ALL INSTALLATION MAINTENANCE AND GAS CONVERSION OPERATIONS MUST BE CARRIED OUT BY AUTHORISED SKILLED TECHNICIANS TO ENSURE THAT BOILER IS INSTALLED CORRECTLY AND THAT IT FUNCTIONS PROPERLY WE RECOMMEND THAT ONLY LAMBORGHINI ACCESSORIES AND SPARE PARTS BE USED ON NOTICING THE SMELL OF GAS DO NOT TOUCH ANY ELECTRIC SWITCH OPEN DOORS AND WINDOWS SHUT OFF THE GAS COCKS INSTALL THE BOILER ON WALLS WHICH ARE AS WIDE AS OR WIDER THAN THE BOILER ITSELF f f CALORECLIMA 42 DESCRIPTION FUTURIA L 24 28 MC Perfectly air tight with respect to its surroundings this unit is suitable for heating water to temperatures below boiling point at atmospheric pressure Fully automatic the FUTURIA L boiler is governed by an electronic microprocessor operated control box Continuous power modulation is effected both on the heating circuit and the hot water circuit by means of an electronic board controlling fan r p m Combustion analysis to be measured at the flue base on the appropriate points allows adjustment of gas delivery so that the right air gas mix is always obtained Each variation in fan r p m and the resulting air flow corresponds to a variation in th
20. cessionary agents to constantly guarantee the presence of our product on the market Alongside this is the support of a technical service AMBORGHINI SERVICE which is entrusted with the qualified servicing of the product For the installation and positioning of the boiler CAREFULLY OBSERVE THE LOCAL REGULATIONS IN FORCE f f CALORECLIMA 41 GENERAL INSTRUCTIONS This booklet constitutes an integral and essential part of the product Read carefully the instructions contained in this booklet as they provide important directions regarding the safety of installation use and maintenance Preserve this booklet with care for any further consultation The installation of the boiler must be carried out in compliance with current regulations according to the instructions of the manufacturer and by qualified personnel An incorrect installation can cause injury or damage to persons animals and objects for which the manufacturer cannot be held responsible After removing the packaging materials check the content integrity In case of doubt do not use the unit and contact the supplier The packaging material wooden crates nails clips plastic bags foam etc must not be left within reach of children as they are potential sources of danger This boiler is designed to heat water to a temperature below boiling atmospheric pressure It must be connected to a heating system compatible with its performances and output This
21. ch TRA Transformer VN Fan IG Main switch A X2 5 poles connector VG Gas valve B X2 8 poles connector FA Anti interference filter x3 6 poles connector TA Room thermostat optional X4 2 poles connector SE External sensor optional C Connector 2 A 5 ee CALORECLIMA 53 FLUE EXHAUST INSTALLATION CONCENTRIC FLUE EXHAUST PIPE STANDARD APPLICATIONS Flue exhaust pipe lengths are referred to the electric fan pre calibration i e 5500 rpm with concentric flue pipe 100 60 FLUE EXHAUST PIPE FROM A WALL 100 Max 3000 93 100 Max 3000 gt 242 BB _ _ _ _ EE EE EE 500 2 100 900 450 420 A x Elbow fitted at 90 1 m length reduction Elbow fitted at 45 0 5 m length reduction WARNING Do not calibrate fan speed rpm higher than what is necessary O Use only air intake flue exhaust kits produced by Lamborghini Caloreclima 2 f 5 ee CALORECLIMA CONCENTRIC FLUE EXHAUST PIPE FROM THE ROOF
22. customer Las ilustraciones y los datos son indicativos y no comprometen LAMBORGHINI se reserva el derecho de realizar sin preaviso todas las modificaciones que estime oportuno para la evoluci n del producto As ilustra es e os dados existentes s o indicativos e n o compromissivos A LAMBORGHINI reserva se o direito de efectuar sem a obriga o de pr aviso todas as modifica es que considerar necess rias para a melhoria do produto LAMBORGHINI CALOR S p A VIA STATALE 342 44040 DOSSO FERRARA ITALIA TEL ITALIA 0532 359811 EXPORT 0532 359913 FAX ITALIA 0532 359952 EXPORT 0532 359947 Cod 97 50521 0 06 2002 SELECTA VI 0444 352000 AZIENDA CERTIFICATA ISO 9001 MANUALE PER L UTENTE 2 Alla cortese attenzione del sig INSTALLATORE Consegnare il presente manuale d uso all UTENTE USER MANUAL 0 For the attention of the INSTALLATION TECHNICIAN make sure that this manual is handed over to the USER MANUAL PARA EL USUARIO 1 8 Ala atenci n del sr INSTALADOR Entregar el presente manual para el uso al USUARIO MANUAL DO UTENTE 2 6 Aten o do Sr INSTALADOR Entregue este manual de uso ao UTENTE x lt aav L 24 18 MCW TOP WI 2 A 2 o CALORECLIMA 10 INDEX PAGE GENERAL INSTRUCTIONS 1 INSTRUCTIONS FOR THE USE 19 CHECKS AND MAINTENANCE 13 DIMENSIONS G PM ADJUSTMENTS C GJ C _ 15 IGNITION __ T6 FAULT CODE 16 RESETTING 17 N Dear User
23. d only display The boiler control box is equipped with a microprocessor that memorises and signals any faults or shutdowns The fault type is indicated by a code The meaning of each code is given in the table below 1 Figure 2 Figure Fault 0 00 Flame detection circuit fault 1 01 24 V short circuit 2 02 No detection no flame on burner 4 03 Board fault 4 04 Internal board fault e g power failure 4 05 Board fault 4 06 Board fault 4 07 Board fault 4 10 Board fault 4 11 Board fault 4 13 Board fault 4 14 Board fault 4 15 Board fault 4 16 Board fault 4 17 Board fault 4 24 NTC2 connection switched over 4 26 Minimum gas pressure at pressure switch 4 30 Difference AT between T1 and T2 exceeded gt 35 4 31 NTC1 short circuit 4 32 NTC2 short circuit 4 36 NTC1 open 4 37 NTC2 open 4 41 Board fault 4 42 Board fault 4 44 Board fault 4 60 Board fault 5 08 Air pressure switch failure 5 28 Fan not working no tachometer signal 5 29 Fan continues running erroneous tachometer signal 9 12 No water pressure switch 9 18 TST tripped gt 98 9 19 Return temperature 2 too high gt 88 9 25 Temperature T1 varies too quickly 1 delivery temperature f f CALORECLIMA 69 RESETTING Should there be a fault the system will shut down and flash the fault type on the display Check for proper operating conditions gas cock open proper feed pressure etc and press RESET Should the fault persist c
24. e gas delivery rate This operation ensures a constant air gas ratio whatever the flame intensity thus guaranteeing maximum combustion efficiency and hygiene under all working conditions The electronic board also provides 3 way valve and circulation pump efficiency test this prevents the lock out that might otherwise occur when the boiler remains idle for a prolonged period the valve and pump are operated for a set time every 24 hours Anti freeze device when the heating water temperature falls below 10 the circulation pump comes on If temperature continues to fall the burner will ignite at 3 C burning at minimum It will be switched off when the water is reheated to 10 This is why the boiler must be left connected to the power supply even when it is not in use Board memory The control box microprocessor will memorise and signal any anomalies This information is stored on the memory even when the power is off and can be recalled by connecting up to a PC Temperature adjustable operation with external temperature compensation function where installed f f CALORECLIMA 43 INSTALLATION To be carried out by qualified personnel The system must be installed in an area free from corrosive vapours and must comply with the legal standards in force regarding evacuation of combustion by products It is especially recommended that standards concerning safety construction and flue positioning be str
25. ess STEP to phase 4 PHASE PRE SET HEATING HI Bl lt remperarure 2 7 3 Press the buttons to modify the heating tem perature setting 4 Press STORE to memorise the data 5 Press MODE twice to enter the new temperature setting The boiler is ready to function for heating and hot water supply f f CALORECLIMA 16 IGNITION Open the gas tap press the ON button The burner will ignite automatically the heating and hot water functions are set by the manufacturers Should the unit fail to ignite there will be another three ignition attempts after which there will be a shutdown the display will flash 2 02 Press RESET if the unit still fails to ignite contact the technical assistance service FAULT CODE The boiler control box is equipped with a microprocessor that memorises and signals any faults or shutdowns The fault type is indicated by a flashing code The meaning of each code is given in the table below 1 Figure 2 d Figure Fault 0 00 Flame detection circuit fault 1 01 24 V short circuit 2 02 No detection no flame on burner 4 03 Board fault 4 04 Internal board fault e g power failure 4 05 Board fault 4 06 Board fault 4 07 Board fault 4 10 Board fault 4 11 Board fault 4 13 Board fault 4 14 Board fault 4 15 Board fault 4 16 Board fault 4 17 Board fault 4 24 NTC1 NTC2 connection switched over 4 26 Minimum gas pressure at pressure switch 4 30 Difference AT be
26. he 1 figure comes on Press STEP to display all the available PHASES MODE SA E d Phase N 4 Parameter value N display display Example Parameter Hot water temperature Hot water system Heating Water delivery temperature To exit the PHASE list press pe SUN indicator light Valve range from 40 to 65 00 domestic hot water excluded 01 5 C hysteresis pump continuously on Hot water 02 5 C hysteresis 03 10 C hysteresis 04 20 C hysteresis 05 30 C hysteresis 00 heating disabled 01 heating enabled 02 heating enabled pump running continuously from 20 to 90 C b d Default settings OS 02 01 80 f f CALORECLIMA 67 DATA DISPLAY MONITOR system Real time data not modifiable regarding unit operation can be checked on the monitor Press MODE twice a flashing indicator light appears to the right of the 1 figure Press STEP to display all the available PHASES b Phase N Parameter Notes 1 Water delivery temp 2 Return temp AG 3 Hot water temp G 4 Outdoor temp G 5 Fume temp Unavailable 6 Set or calculated delivery temp With OPTIONAL outdoor sensor 7 8 Parameters used by the installer Es Access code input Parameter displayed if connected to sensor optional To exit the DATA DISPLAY program press once XO f f CALORECLIMA 68 FAULT CODE rea
27. ic flue exhaust pipe 100 60 mm Concentric pipe max length 10 mt Double pipe 60 mm Intake exhaust max length 35 mt NOTE For 80 mm double pipe only standard application is applied f f CALORECLIMA 57 OPERATION When the unit is switched on or when it is reset and where no heat has been requested the system runs through the following procedure 5 second safety pause 3 way valve activated for 15 seconds circulator activated for 60 seconds circulator and 3 way valve switched off This cycle is run every 24 hours and 24 hours after the last heat request The above operations ensure that the components are put in motion at least once a day HEATING The heating start up cycle after a period of inactivity is as follows 3 way valve activated for 15 seconds pump activated air pressure switch contacts checked they must be closed fan switched on when heat is requested pre ventilation begins ignition transformer switched on and gas valve opened sif flame detection reveals normal operation the fan runs for a few seconds at maximum power and then modulation begins When heat is no longer requested the burner is switched off while the pump continues fo run for 3 minutes post circulation time The 3 way valve is then disactivated If the flame is not detected the pre ventilation ignition cycle is repeated after a set safety period has elapsed repeated up to 3 times after which the unit is
28. ictly observed SYSTEM START UP Open windows and doors and do not light any naked flames Bleed the air Check that there are no gas leaks use soapy water or an equivalent product Before installing the boiler it is important to remove any impurities from the water supply pipes use air or inert gas Make sure that the boiler is suitable for the type of gas available to the user f f CALORECLIMA DIMENSIONS mm 120 Z S asp 80 Pe L A ES 190 450 TECHNICAL FEATURES Thermal capacity Min thermal capacity Operating Hot water MODEL pressure supply FUTURIA Heating Hot water Continuous Min Output Output 50 30 C 80 60 C kW kcal h kW kcal h kW kcal h L24 25 0 21 500 2575 22 145 24 5 21 070 L28 MC 29 0 24940 29 8 25 634 28 4 24 390 Input Boiler version mod C type C13 C33 C43 C53 Category Il 2H3B P CIRCULATING PUMP FEATURES Delivery pressure available at the system 700 Output Output 50 30 C 80 60 C kW kcal h kW kcal h kW kcal h 8 8 7 568 9 33 8 022 8 98 7 719 Input circuit circuit min max bar bar bar 3 102 6 10 8 600 10 66 9 168 10098677 3 0 2 6 supply supply 430 C min l min Wl 2 136 2 Max water temperature 90 Expan tonk 44 Weight kg 72 72 Rated gas pressure Natural gas 20 mbars B 30 mbar P
29. n Voltage Frequency Absorbed Helene Noise level power index Hz Ww IP dB A 230 50 150 X 4D 50 To gain access to the electrical panel which houses the power supply terminal block and any connection to an ambient temperature thermostat proceed as follows Disconnect the boiler power supply Undo the screws 1 of the plastic front panel Fig A Fig A 49 Fig B Undo the screws 2 fixing the panel to the sides Fig the panel will open by about 20 and will stop in this position Fig D Fig C Fig D CALORECLIMA 50 Tolower completely the panel it is first necessary to move it up and then lower it until the locking point is reached Fig E 1 Move it up Fig E 2 Lower To remove the cover from the panel unscrew the bolts 3 Fig F Fig F gt f f CALORECLIMA 51 l is now possible to have access to the terminal board M for maintenance or for possible connections see wiring diagram page 52 of room thermostat or outdoor sensor Fig Fig G To gain access to the display or for maintenance it is possible to remove the holder P to which all electrical components are connected by unscrewing the bolts 5 Fig f CALORECLIMA 52 WIRING DIAGRAM
30. nts exclusively Non observance of the above could compromise the guarantee and the safety of the appliance In order to guarantee the efficiency of the appliance and its proper operation it is indispensible to keep to the manvfacturer s directions by ensuring the periodical servicing of the appliance is carried out by professionally qualified personnel Check the system hydraulic pressure during the first ignition and then periodically by using the hydrometer Check that readings for the system when cold are within manufacturer specified limits Should any falls off in pressure be noticed contact a qualified technician After each reopening of the gas cock wait a few minutes before restarting the boiler As soon as one decides not to use the appliance further one should take care to render innocuous those parts liable to be potential sources of danger As soon as one decides to disconnect the boiler definitively one should ask qualified personnel to effect the related works then ensure that the main supplies have been disconnected For the power supply to the boiler the use of adaptors multiple sockets or extensions is not permitted The use of a switch as indicated by the safety regulations in force must be provided The use of appliances which utilise electrical energy involve the observation of fundamental rules which are a not to touch the appliance with parts of the body which are wet or when in bare feet b not to pull electrical
31. ontact your local LAMBORGHINI SERVICE CENTRE PARAMETER DISPLAY AND MODIFICATION ACCESS CODE By pressing MODE and STEP simultaneously the letter C will appear on the display Keeping these buttons pressed enter the access code 62 by means of the and keys Press STORE to memorise the code the display will flash twice Press MODE to highlight the PHASE number on the display Then press STEP to display the list of PHASES E a Ww D lt N When setting has been E P completed press ND Phase N Parameter Range 1 To Hot water temperature From 40 to 65 00 Hot water off 01 Hot water on pump running continuously with hysteresis of 5 C on Toa Phase 1 02 Hot vni on hysteresis of 5 C 2 D H W System NTC3 t on T Phase 1 03 Hot water on with hysteresis of 10 C on T Phase 1 04 Hot water on with hysteresis of 20 C on T Phase 1 05 Hot water on with hysteresis of 30 C on T Phase 1 Phase N Parameter Central heating system Delivery temperature 1 minimum heating temperature le 4 minimum settable outdoor sensor tempe rature Pause temp for heating re ignition Parallel shift with outdoor sensor and boiler timer on Central heating hysteresis Heating re ignition waiting time Post circulation time Pump heating PWM pump Boiler type 1 figure as in heating 2 figures as in Hot water Fan speed control
32. oosened run the circulator to eliminate the any air in the circuit proceeding as follows press the ON button on the control panel the display lights up and activate the heating function Summer Winter switch set to Winter to start the circulator Press the OFF button to stop the circulator repeat the procedure until all the air had been vented Reset the 3 way valve to the automatic position IGNITION Open the gas cock press the ON button The burner will ignite automatically the heating and hot water functions are set by the manufacturers Should the unit fail to ignite there will be another three ignition attempts after which there will be a shutdown the display will flash 2 02 Press RESET if the unit still fails to ignite contact the technical assistance service f CALORECLIMA 59 MAINTENANCE To remove the casing front panel 1 and acceed to the internal components it is first necessary to remove the plastic front panel 2 and open the conmtrol board 3 Undo the screws 4 and remove the casing panel 1 fixed to the sides by four small pins If the lower closing panel 5 is to be removed it is necessary to undo the four screws 6 doing this with care as the screws hold the lower closing panel NOTE To remove the plastic front panel and open the control board see paragraph Wiring diagrams page 48 CALORECLIMA 60 IGNITION AND CONTROL ELECTRODES INSPECTION
33. rms inside the boiler must be discharged The boiler is therefore fitted with a water trap The water trap fitting must be connected to a outlet in PVC It is advisable to insert another water trap on the discharge line before entry into the waste water system Important should the condensate discharge pipe supplied with the boiler be replaced always use a pipe with an internal diameter of at least 13 mm The coo condensate unloading in endowment is of 25 mm external LEGEND C Hot water 1 2 G Gas 3 4 in the boiler 1 2 in the G connections F Boiler water supply D 1 2 cold AE Electrical supply M System delivery 3 4 R System return 3 4 GS Holding hooks 10 mm NOTE SC Condensate discharge duct 80 Preview hydraulic female connections f f CALORECLIMA MAIN COMPONENTS LEGEND oo gt Air bleed volve Control electrode Fan Ignition electrodes Control box Ignition transformer Fume pressure switch NTC 2 return sensor NTC 3 hot water sensor Water trap for condensate discharge Circulating pump Lack of water pressure switch Filling cock Hydrometer NTC 1 delivery sensor Expansion tank 3 way valve Water heater Gas valve Aluminium boiler body 3 4 system delivery 1 2 hot water outlet 3 4 gas inlet 1 2 cold water inlet 3 4 system return 18
34. s can be dangerous for children or inexperienced persons Do not obstruct the inlet or dissipation screens Do not make the boiler wet with splashes of water or other liquids Do not rest any object upon the boiler Use of the boiler is prohibited for children or the inexperienced Do not carry out any cleaning of the boiler with inflammable substances Do not deposit containers of inflammable substances in the location where the boiler is situated In the presence of the risk of freezing suitable provisions must be taken which are not however the concern of the boiler manufacturer ALL INSTALLATION MAINTENANCE AND GAS CONVERSION OPERATIONS MUST BE CARRIED OUT BY AUTHORISED SKILLED TECHNICIANS TO ENSURE THAT BOILER IS INSTALLED CORRECTLY AND THAT IT FUNCTIONS PROPERLY WE RECOMMEND THAT ONLY LAMBORGHINI ACCESSORIES AND SPARE PARTS BE USED ON NOTICING THE SMELL OF GAS DO NOT TOUCH ANY ELECTRIC SWITCH OPEN DOORS AND WINDOWS SHUT OFF THE GAS COCKS WARNING THE BOILER MUST BE LEFT CONNECTED TO THE POWER SUPPLY EVEN WHEN IT IS NOT IN USE f f CALORECLIMA 12 INSTRUCTIONS FOR THE USE In case of breakdown and or malfunctioning of the appliance disconnect it avoiding any attempt of repair or direct intervention Call exclusively professionally qualified personnel Any repair must be carried out by an after sale service centre LAMBORGHINI SERVICE authorised by the manvfacturing firm and using original replaceme
35. tween T and T2 exceeded gt 35 C 4 31 NTC1 short circuit 4 32 NTC2 short circuit 4 36 NTC1 open 4 37 NTC2 open 4 41 Board fault 4 42 Board fault 4 44 Board fault 4 60 Board fault 5 08 Air pressure switch failure 5 28 Fan not working no tachometer signal 5 29 Fan continues running erroneous tachometer signal f f CALORECLIMA 17 1 Figure 2 Figure Fault 9 12 No water pressure switch 9 18 TST tripped gt 98 C 9 19 Return temperature T2 too high gt 88 C 9 25 Temperature 1 varies too quickly 1 delivery temperature RESETTING Should there be a fault the system will shut down and flash the fault type on the display Check for proper operating conditions gas cock open proper feed pressure etc and press RESET Should the fault persist contact your local LAMBORGHINI SERVICE CENTRE BRUCIATORI CALDAIE MURALI E TERRA A GAS GRUPPI TERMICI IN GHISA E IN ACCIAIO GENERATORI DI ARIA CALDA TRATTAMENTO ACQUA CONDIZIONAMENTO o o e x x gt Le illustrazioni e i dati riportati sono indicativi e non impegnano La LAMBORGHINI si riserva il diritto di apportare senza obbligo di preavviso tutte le modifiche che ritiene opportuno per l evoluzione del prodotto The illustrations and data given are indicative and are not binding on the manufacturer LAMBORGHINI reserves the right to make those changes considered necessary for the improvement of the product without forwaming the customer
36. x m3 h mm mm L24 MC NATURAL 2 62 4 9 21 0 GAS 8 8 9 0 L28 MC G20 20 mbar 3 05 5 4 23 5 L24 MC 3 8 21 0 B P D 98 10 0 1 01 631 G30 30 mbar 0 877 G30 L 28 MC G31 37 mbar 4 2 23 5 1 15 G31 f f CALORECLIMA 75 HEATING WITH OUTDOOR SENSOR AND ROOM THERMOSTAT For proper use of the outdoor sensor it is compulsory to fit the room thermostat which adjusts delivery tempe rature 1 to ambient conditions For each outdoor temperature reading between the set T4 via parameter n 6 adjustable between 20 C and 10 and 30 there corresponds a delivery temperature Tl between the T1 temperature set by the user on the boiler phase n 4 and the minimum operating temperature fixed at 55 see boiler operation curve The graph illustrated example shows TA set to 10 C and delivery temperature set to 75 If for example the outdoor sensor detects a temperature of 5 C and the room thermostat is requesting heat contact closed the boiler will try to reach a delivery temperature of 65 If the room thermostat continues requesting heat the delivery temperature increases by 10 every ten minutes Vice versa if the thermostat contact opens the delivery temperature falls by 1 each elapsed minute The chapter PARAMETER DISPLAY AND MODIFICATION page 69 shows admissible parameter values regarding outdoor sensor operation The values must be adjusted as follows Phase
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