Hoof trimming crush - WOPA Klauwverzorging Nederland
Contents
1. anaenda 5 EC CONFORMITY DECLARATION Qv EC VETE VE Ee Ern XU EE bv E Fw 6 OVERVIEW OF ARRA RRRR RR RRRRR RR RR Ray usa R uses aas esr s runs 7 PICTOGRAM S NOTER 8 1 TECHNICAL 9 2 DESCRIPTION OF THE 10 2 1 DESCRIPTION OF THE MAIN COMPONENTS 5 0018 5 0022 5 0026 10 2 2 ELECTRICAL 12 cS GAFFEL 14 3 1 14 3 2 BI NES IS i EE s NER 15 3 3 OPERATING PERSONNEL ccecececcccccacecececcaceccaeacaceueneaeuceceueneaeasecenecseneaeaceceneauneaesteneneanstentaress 15 INSTALLA TON ee a ee A ee eae eRe eee eee een 16 4 1 LOCATION 16 4 2 CONNECT THE erm 17 4 3 PREPARING FOR TRANSPORTATION PSU 17 5 OPERATION mRRERERSET CPRHPRURN 18 5 1 STAT2. 18 5 2 E MERCEI Y STOP Nee E RU D EM M E ELE LUE 18 5 3 PRODUCTIONS E ex PM EUM E M LM LU 19 5 4 HOOK UP THE FRONT LEG ence LL DUE UAM AU E EU D DE D D M EE RET 20 5 MAINTENANCE eis es 252299 2 08 22 529 9 0 905 aaa cO CES ILC IL DP 21 6 1 MAINTENANCE DIAGRAM ccccecccccecececcccccececucuceceuecucecenenuacaceneauaueneneceeueneatstacsteneatecsnentanenes 21 6 2 E pus AP MINE oee ge ee eee 22 6 3 LUBRICATION OF REAR 22 6 4 23 7 DISPOSAL AS WASTE 24 ERN R HU 25 8 1 25 LIJST MET AFBEELDINGEN FIGURE 1 OVERVIEW SA0018 SA0022 SA0026 10 FIGURE 2 OVERVIEW OF THE ELECTRICAL INSTALLATION THE TYPE OF HOOF TRIMMING CRUSH IN THE PHOTO MAY DIFFER FROM YOUR INSTALLATION nnne nn nne senes asa 12 FIGURE LOCATION OF CRUSH MUNERE 16 FIGURE 4 DETAIL OF HOOKING UP FRONT LEG cccecececececcccccececccecceccacacecenecuaeceeseneceaestaueacsteneauacsneceneneas 20 FIGURES LUBRICATION OF REAR fucum ads e Rin n DR RES
3. 12 months from the date on the purchasing document The warranty is limited to production and material errors and therefore does not cover any breakdowns due to a part of the product exposed to any type of wear Normal wear as can be expected from using this product is therefore excluded 1 2 3 responsibility remains limited to replacing defective parts we recognise no claims to any other type of loss or costs The warranty is automatically void in case of overdue or poorly implemented maintenance Should you have any doubts regarding maintenance work or should the machine fail to operate correctly contact the supplier The warranty does not apply if the defect is the result of incorrect or negligent use or of maintenance carried out contrary to the instructions in this manual The warranty is void if any repairs or adaptations are made to the product by third parties Defects ensuing from damage or accidents caused by external factors are excluded from the warranty If we replace any parts in accordance with the obligations ensuing from this warranty the parts we replaced become our property Page 4 of 26 User manual Hoof trimmingcrush SA0018 SA0022 SA0026 WOPA CONSTRUCTIE KLAUWVERZORGING Version 24 09 14 Table of Contents INTRODUC HON M H SM 3 WARRANT oea a A E a EEA 4 CO IN IN
4. bar SA0026 e Closed the front gate is closed behind the animal s head Page 11 of 26 User manual T OPA Hoof trimmingcrush SA0018 SA0022 SA0026 CONSTRUCTIE KLAUWVERZORGING Version 24 09 14 2 2 Electrical installation FUNCTION The electrical installation provides power to the electric winches and the sockets as an option oee the electrical diagram in the switch box on the crush for the rest of the structure and controls of the electrical installation included in the delivery The placement of the control components on your installation may differ from the photo below ATTENTION Work on the electrical installation can only be carried out by a technical expert Figure 2 Overview of the electrical installation the type of hoof trimming crush in the photo may differ from your installation The installation consists of the following components location with plug e Emergency stop The emergency stop switches off all operations the options available o Front legs up down 3 Relay box e A relay box is installed for each drive It contains the control componenis of the relevant drive 4 Control buttons e Each drive has 1 or 2 control panels to operate the following functions depending on the version and or Page 12 of 26 OPA User manual Hoof trimmingcrush SA0018 SA0022 SA0026 CONSTRUCTIE KLAUWVERZORGING Version 24 09 14 location o Belly strap up down o Hind
5. legs up down o Front legs and hind legs up down Page 13 of 26 Ww OP A User manual FE Hoof trimmingcrush SA0018 SA0022 SA0026 CONSTRUCTIE KLAUWVERZORGING Version 24 09 14 3 Safety 3 1 General The guarantee will lapse and no liability will be accepted in the event of damage caused by repairs and or modifications not authorised by the supplier In the event of faults please contact the supplier The working area around the installation must be safe The owner of the installation must take the necessary precautionary measures in order to operate the installation safely Starting up the installation in an area with a risk of explosion is prohibited The installation has been so designed that production is safe under normal ambient conditions The owner of the installation must ensure that the instructions in this manual are followed in practice The safety features provided must not be removed Correct operation and safety of the system can only be guaranteed where maintenance is carried out correctly and in good time as prescribed Where work is to be carried out on the installation it must be disconnected from the power supply the power supply must be locked off and the system must be depressurised There is a risk of trapping when operating driven moving parts It is the operator s responsibility to ensure that the installation is only started up when no parts of his own or other people s bodies are in the vicinity of
6. operation can be done with an electric motor e Once cow is moved into the crush the belly strap is attached behind the front legs The belly strap can be lifted using the manual hoist e option this operation can be done with an electric motor Rump chain e After the cow is moved into the crush the rump 5 0018 5 0022 chain is stretched tightly behind the animal and secured The cow s front leg can be secured to the front leg support with a rope so the leg can be treated e Optionally the crush can be equipped with a front leg support with a winch 5 4 e Another option is to equip it with a front leg N Manual hind leg winch Manual belly strap winch D Front leg support support with electric winch e alternative to the rump chain is the 5 0026 equipped with a spring loaded rump bar e After the cow has been moved into the crush the rump bar is pressed tightly to the back of the animal and secured to the crush with a chain if the chain is too loose the cow can sit on its haunches 7a Front gate e The front gate can be closed with the operating SA0018 rope The front gate opens to the front Front gate e The front gate can be set to 3 positions using SA0022 SA0026 the operating rope e Entirely open the cow can exit the crush at the front e Partially open the cow can move its head through the front gate but not its shoulders Stationary position Rump
7. tighten it Where the optional electrical drive to the belly belt is present the belt remains connected and is raised from the floor until it comes up under the belly Process a rear hoof Place the belt around the rear leg and raise the leg Process the rear hoof 1 Allow the leg to drop and release it 7 Process a front hoof Pass the long soft rope around the front leg below the dew claw and pull the leg up to the block Wrap it around a couple of times and fasten the end to the hook on the side of the support Where the front leg support is provided with a winch the front leg is hooked on as shown in 5 4 Turn the winch until the leg is fixed to the block then run the short tension rope past the knee of the front leg and fasten it to the side of the front leg support using the hook Process the front hoof Release the short tension rope Pull the pin on the side winch towards the hand grip with the index finger to release the rope Unhook the rope Page 19 of 26 A User manual WOPA Hoof trimmingcrush SA0018 SA0022 SA0026 CONSTRUCTIE KLAUWVERZOAGIAG ersion 24 09 14 What to do Loosen the belly belt e Reverse the winch and loosen the belt or e Allow the belt to drop to the floor electrically optional Release the crush Check that all ropes and belts have been freed e Open the front gate e Lead the cow out of the crush 10 Release the rump e Release the rump chain or raise
8. ET SE 22 Page 5 of 26 User manual OP A Hoof trimmingcrush SA0018 SA0022 SA0026 CONSTRUCTIE KLAUWVERZORGING Version 24 09 14 EC conformity declaration copy We Wopa Constructiebedrijf BV Hector Hulshofstraat 10 7135 JV Harreveld The Netherlands 2 31 0 544 372415 zh 31 0 544 372445 Email info wopa com Website www wopa com declare entirely under our own responsibility that the product machine Hoof trimmingcrush type 5 0018 5 0022 5 0026 to which this declaration pertains is consistent with the stipulations in Directives 2006 42 EC Machine Directive 2004 108 EC EMC Directive the following standards were taken into account NEN EN ISO 12100 Safety of machinery Basic definitions general design principles NEN EN 349 Safety of machinery Minimum gaps to avoid crushing of parts of the human body NEN EN ISO 13849 1 Safety of machinery Parts of the control systems with a safety function Section 1 General design principles NEN EN 60204 1 Safety of machinery Electrical equipment of machines Section 1 General requirements The undersigned is authorised to compile the Technical Dossier The Netherlands Harreveld September 2014 J W A Wopereis Managing Director Page 6 of 26 User manual Hoof trimmingcrush SA0018 SA0022 SA0026 Version 24 09 14 WOPA CONSTRUCTIE KLAUWVERZORGING Overview of symbols The following symbols are used for all ac
9. NG 2 Description of the installation FUNCTION This section gives an overview of the most important components and functions If detailed information is available elsewhere in the manual you are referred to the specific sections The design of your crush may differ from the figures below 2 1 Description of the main components SA0018 SA0022 SA0026 FUNCTION The 5 0018 SA0022 and SA0026 were developed especially for dairy cattle hoof trimming in the barn The main components of the crush are shown in the illustration below O 3 5 Figure 1 Overview 5 0018 5 0022 5 0026 Main components 5 0018 5 0022 5 0026 Figure 1 Component Description See Section Front gate operating e Pulling on the rope closes the front gate rope The front gate can be opened at the front 5 0018 Page 10 of 26 User manual Hoof trimmingcrush SA0018 SA0022 SA0026 CONSTRUCTIE KLAUWVERZORGING Version 24 09 14 Figure 1 Component Description See Section Front gate operating e Pulling on rope closes the front gate rope e f one wants to open the front gate can be 5 0022 5 0026 unlocked by pulling the upward and back at an angle and then opened by slackening the rope e After the strap is attached round the hind leg as shown in the photo above the leg can be hoisted using the manual hoist so the hoof can be treated e option this
10. SA0022 SA0026 CONSTRUCTIE KLAUWVERZOAGIAG Version 24 09 14 4 2 Connect the machine CAUTION Check that the voltage specified on the machine plate matches the mains supply The machine must always be connected to an earthed socket to avoid the risk of fire or electric shocks the earth connection is coded green yellow The electrical installation including the sockets must be connected in accordance with local regulations The power cable must always be free and nothing must be placed on top of it Replace the power cable immediately if it is damaged CAUTION Preparing for transportation is the reverse procedure to making ready for use see 4 1 With crushes equipped with an axle and drawbar it is essential that all locking mechanisms are correctly installed Page 17 of 26 User manual OP A Hoof trimmingcrush SA0018 SA0022 SA0026 CONSTRUCTIE Version 24 09 14 KLAUWVERZORGING 5 Operation CAUTION e Take account of the instructions in Section 3 when carrying out any activity Failure to follow these instructions may lead to serious injury 5 1 Starting up What to do Acion 1 1 0 Switch on the power e Insert the plug in the socket 2 Reset the emergency e Pull out the emergency stop buttons The control unit is Stop now ready for use 5 2 Emergency stop CAUTION The emergency stop button must always be pressed in in the event of an emergency All motions w
11. User Manual Hoof trimmingcrush SA0018 SA0022 SA0026 CONSTRUCTIE KLAUWVERZORGING Version 24 09 14 User manual Hoof trimming crush 5 0018 5 0022 5 0026 WOPA User manual Hoof trimmingcrush SA0018 SA0022 SA0026 CONSTRUCTIE KLAUWVERZORGING Version 24 09 14 Manufacturer Wopa Constructiebedrijf BV Hector Hulshofstraat 10 7135 JV Harreveld The Netherlands 2 31 0 544 372415 31 0 544 372445 Email info wopa com Website www wopa com Copyright 2014 No part of this publication may be reproduced stored in a search system or transferred in any form whatsoever either electronically or mechanically or by photocopying or recording or in any other way whatsoever without prior written consent from Wopa Constructiebedrijf BV hereinafter in this manual also referred to as Wopa Page 2 of 26 Ww OP A User manual FE Hoof trimmingcrush SA0018 SA0022 SA0026 CONSTRUCTIE KLAUWVERZORGING Version 24 09 14 Introduction Wopa Constructiebedrijf BV specialises in development and manufacture of hoof trimming and treatment crushes for cows and bulls for professional users as well as for cattle farmers Our crushes are developed and manufactured in the highest possible quality according to the strictest requirements as far as safety user convenience animal welfare and hygiene are concerned always striving for an optimum This manual contains information and instructions relevant to installatio
12. collected and destroyed or reused in a legal and environmentally friendly manner Page 24 of 26 Ww p A User manual FE Hoof trimmingcrush SA0018 SA0022 SA0026 CONSTRUCTIE 7 KLAUWVERZORGING Version 24 09 14 8 Appendix 8 1 Logbook The logbook must include the following The annual maintenance work e Major replacements and any accidents e Modifications e Tests on emergency stop buttons and safety features Carried out by Description authority nature of the activities components replaced JJ Page 25 of 26 Ww p A User manual FE Hoof trimmingcrush SA0018 SA0022 SA0026 CONSTRUCTIE KLAUWVERZO ORGING Version 24 09 14 Carried out by Description authority nature of the activities components replaced technician Page260f26 2 2
13. ill cease following operation of the emergency stop button In order to take the machine back into use after an emergency stop the emergency stop button must first be reset Before resetting the emergency stop button it must be ensured that restarting the moving parts of the machine will not lead to a hazardous situation the emergency Reset the emergency stop button The machine is now stop button pulling it out or rotating it depending ready for use on the type installed so that it returns to its original position Page 18 of 26 User manual OP A Hoof trimmingcrush SA0018 SA0022 SA0026 CONSTRUCTIE ii KLAUWVERZORGING ersion 24 09 14 5 3 Production No Whatto do Action Check that the crush e See Section 5 1 is ready for use 2 Place the front gate e Open the front gate so that the head ready of the animal can pass through but 4 5 not its withers Place the cow in the Lead the cow into the crush until its crush head has passed through the front gate Close the front gate Attach the rump chain Tighten the rump chain around the or rear gate animal and secure it 5 0018 5 0022 Lower the rear gate and secure it with the chain 5 0026 In order to avoid the risk of damage to the rear leg ensure that the rear gate is pressed up tightly against the animal Apply the belly belt Place the belly belt under the belly behind the front legs and
14. immingcrush SA0018 SA0022 SA0026 CONSTRUCTIE KLAUWVERZORGING Version 24 09 14 6 2 Clean the machine EXPLANATION Ahigh pressure cleaner may be used for cleaning e Avoid bearings winches and motors when cleaning with a high pressure cleaner Spraying in these areas may result in a sharp reduction in service life 6 3 Lubrication of rear gate EXPLANATION e The rear gate is slid out with the aid of gas springs fitted to the gate To prevent grease entering the gas springs and causing damage the gate must only be lubricated when it is fully drawn back Figure 5 lubrication of rear gate No Whattodo 1 Retract the rear gate e Attach the rear leg winch to the rear gate and tighten until the gate is fully retracted 2 Grease the nipples e Lubricate the rear gate nipples using a grease gun Page 22 of 26 OPA User manual Hoof trimmingcrush SA0018 SA0022 SA0026 CONSTRUCTIE KLAUWVERZORGING Version 24 09 14 6 4 Parts EXPLANATION e Consult the website www wopa com for information on the available options and the parts available to order Page 23 of 26 User manual Hoof trimmingcrush SA0018 SA0022 SA0026 WOPA CONSTRUCTIE KLAUWVERZORGING Version 24 09 14 7 Disposal as waste Oil and components must not be disposed of as domestic waste When replacing components or oil or at the end of the machines service life ensure that all materials are
15. n operation and maintenance of the machine The machine is not suitable for use in explosive hazardous environments All persons responsible for operation must at minimum read and comprehend the sections on operation and safety of these operating instructions All persons responsible for assembly installation maintenance and or repair must read and comprehend all these operating instructions The user is responsible for interpretation and use of this manual under all conditions Should you have any doubts or questions regarding the correct interpretation please contact the owner or the supervisor Keep this manual nearby the installation and within the users reach Keep a log of all major maintenance work adaptations to the installations and observations see Annex 8 1 Changes to the installation machine are not permitted without prior written approval from the supplier Contact the supplier for any special maintenance work not included in this manual Comply with the safety requirements as given in Section 3 at all times Proper functioning as well as the safety of the system can only be guaranteed if the recommended maintenance is carried out correctly and on time Page 3 of 26 WOPA User manual Hoof trimmingcrush SA0018 SA0022 SA0026 CONSTRUCTIE KLAUWVERZORGING Version 24 09 14 Warranty The warranty is subject to the following limitations The warranty period for products supplied by Wopa is
16. taken in an emergency Where a member of operational staff observes defects or risks or is not in agreement with the safety measures this must be reported to the owner or the manager Safety footwear is mandatory Suitable work clothing is mandatory All employees must observe the safety instructions to avoid presenting a risk to themselves and others Comply strictly with the operating instructions at all times Page 15 of 26 OPA User manual T d Hoof trimmingcrush SA0018 SA0022 SA0026 CONSTRUCTIE o KLAUWVERZORGING Version 24 09 14 4 Installation EXPLANATION e Consult the technical data and the circuit diagram provided for the correct specifications 4 1 Location CAUTION The machine must be transported and installed upright Place the machine on a level and stable substrate Take account of the instructions in Section 3 when carrying out any activity Failure to follow these may lead to serious injury Figure 3 location of crush No Whatodo Action 1 Install the anti tipping Slide the anti tipping bar Figure 3 3 bar into the recesses in the crush to increase lateral stability olide out the front The stops Figure 3 1 are slid in for gate stops transportation 5 0022 5 0026 5 0 Press in the locking balls Figure 3 2 Slide out the stops to allow maximal travel of the front gate Page 16 of 26 Ww p A User manual FE Hoof trimmingcrush SA0018
17. the chain or raise the rear rear gate gate 5 4 Hook up the front leg CAUTION e To avoid injury to the front leg the rope must be applied correctly see Figure 4 detail of hooking up front leg Page 20 of 26 User manual Hoof trimmingcrush SA0018 SA0022 SA0026 CONSTRUCTIE KLAUWVERZORGING Version 24 09 14 6 Maintenance CAUTION Always disconnect the machine from the power supply by pulling out the plug Where a hydraulic accumulator is present this must be depressurised Test the installation on completion of maintenance work or repairs to ensure that it can be used again safely Only trained technical personnel may carry out the maintenance activities Check on panic locks and Renew where damage is visible hooks described or repair work See Section Check ropes and chains Renew where damage is visible Check plugs cables controls Alert a competent fitter where and connections damage is visible 6 1 Maintenance diagram The diagram below shows the maintenance activities to be carried out Activity General Every 2 years Every 100 animals Annually Check that the left and right front Where these are driven by a single leg ropes are hanging at equal motor lengths Cleaning Gemmemadme 1 N e Lubrication Grease nipples on rear gate Bearing grease sliding section Other grease nipples Page 21 of 26 Wo ip A User manual Hoof tr
18. the trapping zone Only authorised persons appointed by the owner may carry out work on the electrical installation Ensure by means of internal procedures and supervision that all applicable power supplies have been switched off The installation must not be used during cleaning inspection repairs or maintenance and must be disconnected from the electrical supply by means of the plug and or the main switch Welding work must not be carried out on the installation unless the cable connection to the electrical components has first been disconnected The power supply to the control cabinet must not be used for the connection of machinery other than the hand tools provided for Page 14 of 26 Ww p A User manual FE Hoof trimmingcrush SA0018 SA0022 SA0026 CONSTRUCTIE KLAUWVERZOAGIAG Version 24 09 14 3 2 During normal use Check before commencing operations that no work is being carried out on the installation and that it is ready for use Unauthorised persons must not enter the operational area of the installation It is the operator s task to check this Operating personnel must be aged 18 or above Only authorised persons may carry out work with or on the installation Only work for which proper training has been received must be carried out This applies both to maintenance activities and normal use The operating personnel must be familiar with all potential situations so that rapid and effective action can be
19. tions that jeopardise the safety of the user and or technician and require caution Attention Hazard High voltage Hazard High temperature Tip Offers quick insight or tips to carry out certain actions more easily and simply Page of 26 Ww p A User manual Hoof trimmingcrush SA0018 SA0022 SA0026 CONSTRUCTIE N KLAUWVERZOAGIAG Version 24 09 14 Pictograms A number of pictograms and alerts are affixed to the installation to indicate possible risks to users among other things Pictogram Description Location Type plate On the machine frame Read the user manual On the machine frame Wear safety goggles when operating machine Wear hearing protection when operating machine Warning pictograms for mechanical On the machine frame and electrical hazards Crushing hazard By the rear gate if present ATTENTION e Check regularly whether the pictograms and signs are still clearly recognisable and legible Replace if this is no longer the case Page 8 of 26 Ww p A User manual FE Hoof trimmingcrush SA0018 SA0022 SA0026 CONSTRUCTIE KLAUWVERZOAGIAG Version 24 09 14 1 Technical information operation Noise production 75 lt 75 lt 75 BA Ambient temperature during 10 to 40 10 to 40 10 to 40 C 75 75 see electrical diagram Page 9 of 26 W User manual OPA Hoof trimmingcrush SA0018 SA0022 SA0026 CONSTRUCTIE ersion 24 09 14 KLAUWVERZORGI
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