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Operating Manual

1. Display 1 shows e g 15 actual temperature set point 1 Display 2 shows SP1 TEMPERATURE 5 seconds Display 1 shows e g 0 actual temperature set point 2 Display 2 shows SP2 TEMPERATURE no function during program operation 5 seconds Display 1 shows e g 100 actual fan speed setting Display 2 shows SP FAN SPEED 5 seconds Only with option zero voltage relay outputs via operation lines chap 16 4 Display 1 shows e g 000 actual setting of operation lines Display 2 shows OPERATION LINE j After program rundown and if appropriate of the program repeats the controller returns to fixed value operation showing Normal Display and adjusting to the temperature and fan speed values that have been previously entered in the fixed value entry mode 10 User level In this menu the following parameters can be se in brackets the corresponding abbreviated information given in display 2 Unit address Address Setting of controller address 1 to 254 for operation with the communication software APT COM User code User cod Modification of the user code setting factory setting 0001 for access to the user level and the program editor Keep in mind any modification of the user code Without a valid user code it is no longer possible to access these levels Safety controller mode Saf mode The set point mode can be entered as Limit Maximally permi
2. Display 1 shows 0000 Display mode 12 hours or 24 hours Display 2 shows 12h 24h 24h actual setting 24h Select between 12 hours and 24 hours using v a Setting is shown in display 2 arrow keys Press key Display 1 shows 0000 Display 2 shows Date Main menu Setting the date of the real time clock Press program key fei Display 1 shows e g 2006 Actual setting 2006 Display 2 shows Year 2006 Setting the year of the real time clock Set year 2006 up to 2050 using arrow keys v a Setting is shown in display 2 Press key l Display 1 shows e g 9 Actual setting may Display 2 shows Month 5 Setting the month of the real time clock Set month 1 up to 12 using arrow keys v a Setting is shown in display 2 Press key Display 1 shows e g 15 Actual setting 15 Display 2 shows Day 15 Setting the day of the real time clock Set day 1 up to 31 using arrow keys v a Setting is shown in display 2 Presskey EXIT l Press key Display 1 shows 0000 Display 2 shows Time Main menu Setting the time of the real time clock Press program key le Display 1 shows e g 13 Actual setting 13 i e 1 p m Display 2 shows Hour 13 Setting the hour of the real time clock Set hour 0 up to 23 using arrow keys v A Setting is shown in display 2 Press key
3. Display 1 shows e g 30 Actual setting 30 minutes Display 2 shows Minute 30 Setting the minute of the real time clock Set minute 0 up to 59 using arrow keys v A l Setting is shown in display 2 Press several times key EXIT or wait for 120 seconds Controller returns to Normal display KB E5 1 08 2012 page 47 90 gt BINDER 11 Programming example of the Week Program Editor 11 1 Desired time function From Monday to Friday the chamber shall maintain a temperature of 20 C 68 F and during the week end Saturday and Sunday a temperature of 5 C 41 F This program shall automatically run during the whole year i e it shall be programmed just once 11 2 Proceeding overview 1 Settings in the user level see chap 10 e Setting the safety controller to Limit and 3 C above the maximum temperature value of the program The temperature set point of the safety controller over temperature protection class 3 1 is displayed and can be changed You can enter an absolute value in case of setting limit or a relative value in case of setting Offset Select setting Limit and enter a value by 3 C above the maximum value i e 23 C 73 4 F e Activating the week program timer e Checking and if necessary setting the real time clock 2 Entering the set points for the week program in Fixed value entry mode see chap 6 Set points for the example program
4. Unvollst ndige Angaben oder Nichteinhalten dieses Ablaufs f hren zwangsl ufig zu betr chtlichen Verz gerungen in der Abwicklung Bitte haben Sie Verst ndnis f r Ma nahmen die au erhalb unserer Einflussm glichkeiten liegen und helfen Sie mit den Ablauf beschleunigen e Please print and fill out this form completely Bitte unbedingt vollst ndig ausf llen 1 Unit component part type Ger t Bauteil Typ 2 Serial No Serien Nr Details about utilized substances biological substances Einzelheiten ber die eingesetzten Substanzen biologische Materialien 3 1 Designations Bezeichnungen Safety measures required for handling these substances Vorsichtsma nahmen beim Umgang mit diesen Stoffen KB E5 1 08 2012 page 85 90 gt BINDER Measures to be taken in case of skin contact or release into the atmosphere Ma nahmen bei Personenkontakt oder Freisetzung Other important information that must be taken into account Weitere zu beachtende und wichtige Informationen Declaration on the risk of these substances please checkmark the applicable items Erklarung zur Gefahrlichkeit der Stoffe bitte Zutreffendes ankreuzen 014 1 For non toxic non radioactive biologically harmless materials f r nicht giftige nicht radioaktive biologisch ungefahrliche Stoffe We hereby guarantee that the above mentioned unit component part Wir versichern das
5. SP 1 night weekend 5 C 41 F SP 2 day week 20 C 68 F 3 Entering the time program to the week program editor see chap 7 Program table for the example program Day of the week Channel 1 a Lem pw mp ewe omen en m js mm 9 1 AX Make sure that no other shift points have been preprogrammed If so they must be deleted Set the time of the respective shift point to using key 11 3 Proceeding in detail 1 Settings in the user level e Setting the safety controller to Limit and 3 C above the maximum temperature value of the program e Activating the week program timer e Checking and if necessary setting the real time clock KB E5 1 08 2012 page 48 90 gt BINDER Normal Display Display 1 shows e g 19 8 actual temperature value Display 2 shows e g 15 05 06 13 52 actual date and time actual switching state of week program timer channel 1 Off channel 2 Off Press down key l for 5 sec Display 1 shows e g 0000 Display 2 shows PROGRAM EDITOR you are in the program editor Display 1 shows Press down key d for 5 sec 0000 Menu visible only if week program timer is activated Display 2 shows WEEK PROG EDITOR ou are in the week program editor Press down key l for 5 sec Display 1 shows 0000 Display 2 shows USER LEVEL you are
6. sen ee 76 20 TECHNICAL DESERIPTION nass 78 20 1 Factory calibration and adiustment nn 78 20 2 Over current protection dites nennen XT REM ERA EXTA M RATER BRA anna renden ne 78 20 3 Definition of usable volume tnnt nt SEEE EEEN ENEE EEEE EAES EEEE EEEEEEES EEEE EE EEEE Enee EE EEEn 78 20 4 KB technical data 79 20 5 Equipment and Options ers ns e eR are tieren 80 20 6 Spare parts and accessories eerte annee hte nenne nenn nn Eo 4a Ren ttn E ko daa nennen 81 20 7 Dimensions KB Eegenen derent inne Lese em VO ade e Ue uasa uds 82 20 8 Dimensions KB 400 ah ic rt et der i en ae Led e C eL La Re d ex aad a adn 83 20 9 Dimensions KB 720 ies t leer sah nn deele eee dtua edd anne 84 21 CONTAMINATION CLEARANCE CERTIFICATE eene 85 21 1 For units located outside North America and Central Amertca 85 21 2 For units in North America and Central Amertca enne 88 KB E5 1 08 2012 page 7 90 gt BINDER Dear customer For the correct operation of the refrigerated incubator KB it is important that you read this operating manual completely and carefully and observe all instructions as indicated Failure to read understand and follow the instructions may result in personal injury It can also lead to damage to the unit and or poor equipment performance 1 Safety This operating manual is part of the components of delivery Always keep it handy for reference The device should only be operated
7. S01 TIME 00 10 variable section length in hh mm alternating CONTINUE X W information go on with X W Enter section length set point of S01 in v a l Value is shown in both displays hh mm using arrow keys Press key l Display 1 shows e g 50 actual fan speed set point Display 2 shows S01 FAN 50 variable fan speed in 96 alternating CONTINUE X W information go on with X W Enter fan speed set point of S01 in 9o using v a l Value is shown in both displays arrow keys Press key l Only with option zero voltage relay outputs via operation lines chap 16 4 Display 1 shows e g 000 actually set switching state Display 2 shows S01 0 LINE 000 variable switching state alternating CONTINUE X W Information go on with X W Enter switching state using arrow keys v a Press key l KB E5 1 08 2012 page 34 90 gt BINDER Selecting the next program sections to be entered Display 1 shows e g 02 section S02 selected P01 SEC Display 2 shows Section S02 has already been created alternating CONTINUE X W enter new set points for the individual parameters with X W or Display 1 shows e g 02 section S02 selected Display 2 shows SE Section S02 has not yet been created alternating NEW SEC X W enter set points for the individual parameters with X W Select the next section to be entered using arrow keys e
8. continuous display illumination Display 2 shows Disp LED No actual setting No Select between Yes and No using arrow v a Setting is shown in display 2 keys Press key Display 1 shows 0000 1 program with max 20 sections or Display 2 shows PrgSelec 2Prg10S 2 programs with max 10 sections each actual setting 2Prg10S Select between 2Prg10S and 1Prg20S using arrow keys Display 1 shows 0000 Press key v a Setting is shown in display 2 Display 2 shows Prg Time 99 59 max section length 99 59 or 999 59 actual setting 99 59 Select between 99 59 in hh mm or 999 59 in hhh mm using arrow keys v a Setting is shown in display 2 Press key Display 1 shows 0000 ramp or step Display 2 shows Setp sim Ramp es ling s Select between Ramp and Step using arrow v a Setting is shown in display 2 keys Press key Display 1 shows 0000 Tolerance limits in C Display 2 shows Tol band 0 actual setting 0 Set value in C using arrow keys v A Setting is shown in display 2 Press key Display 1 shows 0000 j j j ive Display 2 shows Prog Clk Inactive SOR pepe goo pid Select between Active and Inactive using KB E5 1 08 2012 arrow keys Press key v a Setting is shown in display 2 page 46 90 gt BINDER i
9. 2 UNIT DESCRIPTION au 14 2 1 UnitioverviewW TEE 15 VIP MEE Ov NUIT 15 2 3 Lateral control panel at the right side option emen 16 2 4 Lateral control panel at the left side option 17 AMEEU Dg 17 3 COMPLETENESS OF DELIVERY TRANSPORTATION STORAGE AND INSTALLATION ec 18 3 1 Unpacking and checking equipment and completeness of delivery sss 18 3 2 Guidelines for safe lifting and transportation sss enne emen 18 SECO Cu M 19 3 4 Location of installation and ambient conditions 19 4 INSTALLATION OF THE EQUIPMENT eeeeeeeeeeee eene nennen 20 441 Electrical corinectiori Jr te iet dent i dee ire i dee pac eade 20 42 Spacers for wall distance rote nee ini ne nannten 21 START see 22 5 1 Settings at the RD3 program controller sees nemen nnns 22 52 General INGICAUOMS REESE 23 6 FIXED VALUE ENTRY MODE seen 24 7 WEEK PROGRAM EDITOR scsssssssssssssssesssssssessssscsessessessssessessesussesseesesseseeneens 26 7 1 Program table template for Week program Editor sssssee eene 28 8 PROGRAM ELE 29 8 1 Selecting between set point ramp and set point step 29 8 1 1 Programming with setting Ramp default setting ssssm 29 8 1 2 Programming with setting step menn nennen nnne enn 31 8 1 3 Gene
10. 32 F due to icing of the evaporators For this reason defrost the chamber regularly e g once a week If the chamber is fully loaded the specified heating up and cooling down times may vary according to the load ai amp 20 5 Equipment and Options To operate the refrigerated incubator use only original BINDER accessories or accessories components from third party suppliers authorized by BINDER The user is responsible for any risk arising from using unauthorized accessories Regular equipment Access port 30 mm left with silicone plug Reinforced rack stainless steel with 1 set of rack lockings Multifunction program controller with digital display KB E5 1 08 2012 page 80 90 gt BINDER Additional access ports 30 mm 1 18 in 50 mm 1 97 in or 100 mm 3 94 in with silicone plug its Qualification folder 20 6 Spare parts and accessories AX BINDER GmbH is responsible for the safety features of the unit only provided skilled electricians or qualified personnel authorized by BINDER perform all maintenance and repair and if components relating to chamber safety are replaced in the event of failure with original spare parts The user is responsible for any risks arising from using unauthorized accessories components Accessories and spare parts Unit size 240 400 720 escription Securing elements for additional fastening of racks 4 pieces 8012 0620 8012 0620
11. BINDER Best conditions for your success Operating Manual APT line KB E5 1 Refrigerated Incubators with microprocessor program controller RD3 Model KB 240 E5 1 KB 240 UL E5 1 KB 240 115 V E5 1 KB 400 E5 1 KB 400 UL E5 1 KB 720 E5 1 KB 720 UL E5 1 BINDER GmbH Address Tel Fax Internet E mail Service Hotline Service Fax Service E Mail Service Hotline USA Service Hotline Asia Pacific Art No 9020 0162 9120 0162 9020 0241 9120 0241 9020 0163 9120 0163 9020 0254 9120 0254 9020 0178 9120 0178 9020 0179 9120 0179 9020 0111 9120 0111 9020 0167 9120 0167 Post office box 102 D 78502 Tuttlingen 49 7462 2005 0 49 7462 2005 100 http www binder world com info binder world com 49 7462 2005 555 49 7462 2005 93 555 service binder world com 1 866 885 9794 or 1 631 224 4340 x3 852 39070500 or 852 39070503 Service Hotline Russia and CIS 7 495 98815 17 Issue 08 2012 Art No 7001 0177 gt BINDER EC declaration of conformity EG KONFORMITATSERKLARUNG C EC DECLARATION OF CONFORMITY CE DECLARATION DE CONFORMITE Anbieter Supplier Fournisseur BINDER GmbH Anschrift Address Adresse Im Mittleren sch 5 D 78532 Tuttlingen Produkt Product Produit K hlbrutschr nke mit Programmregelung Refrigerated incubators with program control Incubateurs refrigeres r gulation programmable Typenbezeichnung Type Type KB 240 KB
12. according to the QM DIN EN ISO 9001 system applied by BINDER certified since December 1996 by TUV CERT All test equipment used is subject to the administration of measurement and test equipment that is also constituent part of the BINDER QM DIN EN ISO 9001 systems They are controlled and calibrated to a DKD Standard at regular intervals 20 2 Over current protection KB 240 KB 400 KB 720 KB 240 UL and KB 400 UL are protected by a unit protection against over current accessible from the outside It is located at the rear of the chamber below the strain relief of the power cord The fuse holder is equipped with a fuse clip 5mm x 20 mm cUL Version 6 3 x32 mm Replace this fuse only with a substitute of the same ratings Refer to the technical data of the respective device type If this fuse is blown please inform an electronic engineer or BINDER service KB 720 UL is equipped with an internal fuse not accessible from outside If this fuse is blown please contact an electronic engineer or BINDER Service 20 3 Definition of usable volume The usable volume illustrated below is calculated as follows A s A B C internal dimensions W H D 4 E a b c wall separation i b 8 a 0 1 A b 0 1 B m LL c 0 1 C Wo yi j Vuse A 2 a B 2 b C 2 c c b l l l i Figure 18 Determination of the usable volume The technical data refers to the defined usable volume D Do NOT place samples outside this usable
13. channel 2 Off Press down key l for 5 sec Display 1 shows e g 0000 Display 2 shows PROGRAM EDITOR you are in the program editor Press down key for 5 sec Display 1 shows 0000 Menu visible only if week program timer is activated Display 2 shows WEEK PROG EDITOR you are in the week program editor Press down key l for 5 sec Display 1 shows 0000 Display 2 shows USER LEVEL ou are in the user level Press program key O l KB E5 1 08 2012 page 56 90 gt BINDER Display 1 shows 0000 Display 2 shows UserCod 0000 enter user code display flashes Enter the user code using arrow keys v a l e g 0001 basic setting or the valid code in case it has been previously changed in this menu Value is shown in both displays Automatically forward after 2 sec Display 1 shows 1 actual address entry of unit address actual address 1 Display 2 shows Adress 1 Press several times key l until Saf mode appears Display 1 shows 0000 no function select set point mode of safety controller actual setting limit Display 2 shows Saf mode Limit Select Limit using arrow keys v a Setting is shown in display 2 Press key l Display 1 shows 23 actually set temperature value temperature value of over temperature safety device Display shows assist 2a actual v
14. continue with X W No entry l Press key Display 1 shows e g 02 30 actual section length Display 2 shows S03 TIME 02 30 variable section length alternating CONTINUE X W information continue with X W Enter set point Zero for section length in hh mm of S03 using arrow keys Display 1 shows e g 00 00 Value is shown in display 2 or in both displays display depends on maximum time setting in the user level chap 10 via actual section length Display 2 shows alternating S03 TIME 00 00 DELETE SEC X W variable section length information delete section with X W KB E5 1 08 2012 Press key page 37 90 gt BINDER i The following section in our example now S03 is shown Display 1 shows e g 03 actual selection of the section S03 Display 2 shows P01 S03 program section can be selected alternating CONTINUE X W information set point entry with X W Press key EXIT or wait 120 sec Controller returns to Normal Display If you delete a program section which is followed by further sections those following move up in place of the deleted section In our example section S03 has been deleted If sections S04 S05 etc have been programmed earlier they will now replace the preceding sections i e S04 is now called S03 etc Deletion leads to overwriting the section by the following one It is therefore not po
15. e g 15 05 06 13 52 Channel 2 Off visible only if week program timer is activated in the user level chap 10 Press key Display 1 shows e g 10 0 actual temperature set point 1 Display 2 shows SP1 TEMPERATURE variable temperature in C Enter temperature set point in C using v a Value is shown in display 1 arrow keys KB E5 1 08 2012 page 24 90 gt BINDER Press key actual temperature set point 2 Display 1 shows e g 37 0 visible only if week program timer is activated in the user level chap 10 Display 2 shows SP2 TEMPERATURE variable temperature in C Enter temperature set point in C using v a Value is shown in display 1 arrow keys Press key Display 1 shows e g 100 actual fan speed set point Display 2 shows SP FAN SPEED variable fan speed in 96 Enter fan speed set point in using arrow v a Value is shown in display 1 keys Press key Only with option zero voltage relay outputs via operation lines chap 16 4 Display 1 shows e g 000 actual switching state of operation lines Display 2 shows OPERATION LINE variable switching state of operation lines Enter switching state using arrow keys v a l Display 1 shows e g 40 actually set safety controller set point Display 2 shows SP SAFETY CONTR variable safety controller set point S
16. please contact BINDER service Certified companies disassemble waste used BINDER equipment in primary substances for recycling according to directive 2002 96 EC The devices must be free from toxic infectious or radioactive substances in order to eliminate any health hazards to the employees of the recycling companies Prior to handing the unit over to a recycling company it is the user s responsibility that it is free from toxic infectious or radioactive substances Prior to disposal clean all introduced or residual toxic substances from the unit Prior to disposal disinfect the unit from all sources of infection Be aware that sources of infection may also be located outside the inner chamber If you cannot safely remove all sources of infection and toxic substances from the unit dispose of it as special waste according to national law Fill out the contamination clearance certificate chap 21 and enclose it with the unit Contamination of the device with toxic infectious or radioactive substances Danger of intoxication Danger of infection NEVER take a unit contaminated with toxic substances or sources of infection for recycling according to directive 2002 96 EC Prior to disposal remove all toxic substances and sources of infection from the unit Aunit from which all toxic substances or sources of infection cannot be safely removed must be considered as special waste a
17. to select the next day ofthe week Display 1 shows 0000 Display 2 shows Friday selection of day of the week actual selection Friday Select the next day of the week Friday pos x Day of the week is shown in display 2 ey Press program key s Display 1 shows 0000 Display 2 shows Shiftpt no function Press program key io l Display 1 shows 0000 Display 2 shows Shiftpt 4 selection of the shift point actual shift point 1 Select shift point 1 with key l Value is shown in display 2 Display 1 shows e g time of the selected shift point actual selection of the shift point S1 actual setting shift point not programmed ie Press program key Display 2 shows S1 in Press program key le l KB E5 1 08 2012 page 53 90 gt BINDER Display 1 shows 20 00 time of the selected shift point entry of time of the selected shift point actual setting 20 00 i e 8 p m Enter the time 20 00 using arrow keys v a Value is shown in display 2 Press key Off entry of state of channel 1 actual setting OFF Enter the state of channel 1 v a Setting is shown in display 2 Off using arrow keys Press key Display 1 shows 0000 Display 2 shows Channel 2 Off Display 2 shows Time 20 00 Display 1 shows 0000 Display 2 shows Ch1 SP2 entry
18. 1 shows 0000 Display 2 shows UserCod 0000 Enter user code using arrow keys v a Display 1 shows Display 2 shows you are in the program editor enter user code e g 0001 basic setting adjustable in the user level chap 10 Value is shown in both displays Automatically forward after 2 sec Display 1 shows 01 Display 2 shows alternating program P01 selected program can be selected CONTINUE X W information to 1 program section with X W Select program P01 using arrow keys v a Value is shown in Display 1 Press key In the selected program P01 the first program section S01 is shown Display 1 shows 01 section S01 has been selected Display 2 shows P01 SEC alternating CONTINUE X W enter new set points for the individual variables with button or XN NEW SEC X W Select section SO1using arrow keys v a Press key Display 1 shows 20 0 actual temperature set point Display 2 shows S01 TEMP 20 0 variable temperature in C alternating CONTINUE X W information go on with X W Entry of temperature set point of 20 C using arrow keys e a Press key KB E5 1 08 2012 page 58 90 gt BINDER i Display 1 shows 119 actual section length set point Display 2 shows S01 TIME 119 59 variable section length in hhh mm alternating CONTINUE X W inf
19. 8012 0620 Intermediate door gasket silicone 6005 0192 Unit fuse 6 3 x 32 mm 250V 16 Amp super time lag TT UTE PTET Jemen Spatial temperature measurement including certificate DL018022 2 5 measuring points Spatial temperature measurement including certificate DL018023 6 9 measuring points Spatial temperature measurement including certificate DL018024 10 18 measuring points Spatial temperature measurement acc to DIN 12880 DL018025 including certificate 27 measuring points Qualification folder DL018031 Data Logger Kit T 220 8012 0715 Neutral cleaning agent 1 kg 1002 0016 KB E5 1 08 2012 page 81 90 gt BINDER 401 5 20 7 Dimensions KB 240 80 925 52 page 82 90 700 5 850 ell Ed 86 KB E5 1 08 2012 gt BINDER 20 8 Dimensions KB 400 KB E5 1 08 2012 page 83 90 gt BINDER 20 9 Dimensions KB 720 1249 ECHO 1114 105 5 1052 9641 67 5 ccel page 84 90 KB E5 1 08 2012 gt BINDER 21 Contamination clearance certificate 21 1 For units located outside North America and Central America Declaration regarding safety and health Erklarung zur Sicherheit and gesundheitlichen Unbedenklichkeit The German Ordinance on Hazardous Substances GefStofV and the regulations regar
20. 99 59 99 hs 59 min If the value is 00 00 the program will start immediately During the program delay time all unit functions heating refrigeration and fan are off e Number of program cycles i e the desired number of program repeats Values from 1 to 99 can be entered If the program is not going to be repeated enter the value 0 For infinite repeats enter the value 1 The program is repeated as a whole it is not possible to repeat individual sections In the last step the selected program is started These steps must be carried out subsequently KB E5 1 08 2012 page 38 90 gt BINDER Deactivate the week program timer factory setting setting in the user level chap 10 before starting a program Step 1 Program selection only with program type 2 programs set Normal Display Press program key le Display 1 shows e g 1 actual selection of the program Display 2 shows SEL PRG select program 1 or 2 Enter program number 1 or 2 using arrow v a Value is shown in display 1 keys Next step entry of program course settings Press program key le Display 1 shows e g 00 00 entered delay time hh mm Display 2 shows RUN TIME enter delay time of program start Set delay time in hh mm using arrow keys v a Value is shown in display 1 Press program key le Display 1 shows e g 1 actual selection of the number of program cycles Display 2 shows
21. After power returns program course continues with the set points that have been reached previously during program operation 13 2 Alarm messages Alarm messages e g TEMP LIMIT when exceeding the tolerance limit are shown in Display 2 only in Normal Display A buzzer can be activated deactivated in the user level chap 10 It can be reset by pressing the EXIT button The alarm text shown in Normal Display goes off only if the cause of the alarm does not exist any longer 14 Temperature safety devices 14 1 Over temperature protective device class 1 The refrigerated incubator is equipped with an internal temperature safety device class 1 acc to DIN 12880 It serves to protect the unit and prevents dangerous conditions caused by major defects If a temperature of about 110 C 230 F is reached the over temperature protective device permanently turns off the unit The user cannot restart the device again The protective cut off device is located internally Only a service specialist can replace it Therefore please contact an authorized service provider or BINDER Service 14 2 Safety controller temperature safety device class 3 1 The refrigerated incubator is equipped with an electronic safety controller over temperature safety device class 3 1 acc to DIN 12880 that can be set in the user level chap 10 of the program controller The safety controller serves to protect the refrigerated incubator its environment and
22. Do NOT operate the unit in potentially explosive areas KEEP explosive dust or air solvent mixtures AWAY from the vicinity of the unit 4 Installation of the equipment 4 1 Electrical connection The refrigerated incubator comes with a fixed power connection cable that has a length of 1800 mm 5 9 ft Model Art no Voltage Current Power x 0 or 1 Be REN 1 10 type frequency nit fuse KB 240 9x20 0241 Shock proof plug 200 V to 240 V 1N 50 Hz 16 Amp KB 240 9x20 0162 KB 400 9x20 0178 Shock proof plug 200 V to 240 V 1N 50 60 Hz 16 Amp KB 720 9x20 0111 KB 240 115V 9x20 0254 NEMA 5 20P 115V 1N 60 Hz 16 Amp KB 240 UL 9x20 0163 KB 400 UL 9x20 0179 KB 720 UL 9x20 0167 NEMA 6 20P 200 V to 240 V 2 50 60 Hz 16 Amp NEMA 5 20P 100 V to 120 V 1N 50 60 Hz 16 Amp Prior to connection and start up check the power supply voltage Compare the values to the specified data located on the unit s type plate left unit side bottom right hand see chap 1 4 KB E5 1 08 2012 page 20 90 gt BINDER When connecting please observe the regulations specified by the local electricity supply company as well as the VDE directives for Germany e Pollution degree acc to IEC 61010 1 2 e Over voltage category acc to IEC 61010 1 Il Danger of incorrect power supply voltage Damage to the equipment gt Check the power supply voltage before
23. REPEAT enter number of program cycles Select number of cycles 1 0 1 etc using v a Value is shown in display 1 arrow keys Last step program start Press program key fei Display 1 shows e g 1 selected program Display 2 shows RUN PRG Question start selected program o E R nn _ Press program key Display 1 shows e g 25 5 actual temperature value Display 2 shows P01 S01 01 49 39 actual program P01 actual section S01 and remaining p ay time running backwards time of program section S01 Program is running The green LED 3d lights up In addition to the green LED 3d indicating a running program the LED 3a is lit if the heating is active or LED 3b if the refrigeration is active or none of both if the actual temperature equals the set point SS ES During program course the arrow keys and the EXIT button are not functional By pressing the program key bi for 3 seconds you can terminate the program course KB E5 1 08 2012 page 39 90 gt BINDER If you press button during program course the entered set points of the actually running program section are shown one after the other for 5 sec each Display 1 shows e g 25 5 actual temperature value Display 2 shows P01 S03 02 07 12 actual program P01 actual section S03 and remaining time of program section S03 Press key l
24. Tag der Absendung an BINDER GmbH KB E5 1 08 2012 page 86 90 gt BINDER We hereby declare that the following measures have been taken Wir erkl ren dass folgende Ma nahmen getroffen wurden Q Hazardous substances were removed from the unit including component parts so that no hazard exists for any person in the handling or repair of these items das Ger t Bauteil wurde von Gefahrstoffen befreit so dass bei Handhabung Reparaturen f r die betreffenden Person keinerlei Gef hrdung besteht Q The unit was securely packaged and properly identified das Ger t wurde sicher verpackt und vollst ndig gekennzeichnet Q Information about the hazardousness of the shipment if required has been provided to the transporter der Spediteur wurde falls vorgeschrieben ber die Gef hrlichkeit der Sendung informiert We hereby commit ourselves and guarantee that we will indemnify BINDER GmbH for all damages that are a consequence of incomplete or incorrect information provided by us and that we will exempt BINDER GmbH from eventual damage claims by third parties Wir versichern dass wir gegen ber BINDER f r jeden Schaden der durch unvollst ndige und unrichtige Angaben entsteht haften und BINDER gegen eventuell entstehende Schadenanspr che Dritter freistellen We are aware that in accordance with Article 823 of the German Civil Code BGB we are directly liable with regard to third parties in this instance especially the e
25. connection and start up gt Compare the power supply voltage with the data indicated on the type plate See also electrical data chap 20 4 To completely separate the unit from the power supply you must disconnect the power plug Install the unit in a way that the power plug is easily accessible and can be easily pulled in case of danger 4 2 Spacers for wall distance Please fix both spacers with the supplied screws at the unit rear This serves to ensure the prescribed minimum distance to the wall of 100 mm 3 94 in Figure 9 Rear KB with mounted spacers KB E5 1 08 2012 page 21 90 gt BINDER 5 Startup After connecting the electrical supply chap 4 1 turn on the unit by the main power switch 1 Warming chambers may release odors in the first few days after commissioning This is not a quality defect To reduce odors quickly we recommend heating up the chamber to its nominal temperature for one day and in a well ventilated location WARNING If customer should use a BINDER chamber running in non supervised continuous operation we strongly recommend in case of inclusion of irrecoverable specimen or samples to split such specimen or samples and store them in at least two chambers if this is feasible 5 1 Settings at the RD3 program controller After turning the unit on with the main power switch 1 the controller is in Normal Display Fixed value operation mode Depending
26. declaration 4 5 Shipping laws and regulations have not been violated I hereby commit and guarantee that we will indemnify BINDER Inc for all damages that are a consequence of incomplete or incorrect information provided by us and that we will indemnify and hold harmless BINDER Inc from eventual damage claims by third parties Position Company Signature AX Equipment returned to the NY warehouse for repair must be accompanied by a completed customer decontamination declaration For service and maintenance works on site such a customer decontamination declaration must be submitted to the service technician before the start of work No repair or maintenance of the equipment is possible without a completed form KB E5 1 08 2012 page 90 90
27. dock A second copy of the completed form must be attached to the outside of the shipping box 1 Unit component part type 3 List any exposure to hazardous liquids gasses or substances and radioactive material List with MSDS sheets attached where available or needed if there is not enough space available below please attach a page Safety measures required for handling the list under 3 1 Measures to be taken in case of skin contact or release into the atmosphere Other important information that must be considered KB E5 1 08 2012 page 89 90 gt BINDER 4 Declaration of Decontamination For toxic radioactive biologically and chemically harmful or hazardous substances or any other hazardous materials We hereby guarantee that 4 1 Any hazardous substances which have come into contact with the above mentioned equipment component part have been completely listed under item 3 1 and that all information in this regard is complete 4 2 That the unit component part has not been in contact with radioactivity 4 3 Any Hazardous substances were removed from the unit component part so that no hazard exists for a persons in the shipping handling or repair of these returned unit 4 4 The unit was securely packaged in the original undamaged packaging and properly identified on the outside of the packaging material with the unit designation the RMA number and a copy of this
28. editor Program table for the example program Day ofthe week Channel 1 temperature ON SP2 OFF SP1 SP 1 night weekend 5 C SP 2 day week 20 C AX Make sure that no other shift points have been preprogrammed If so they must be deleted Set the time of the respective shift point to using key KB E5 1 08 2012 page 51 90 gt BINDER Normal Display Display 1 shows e g 19 8 actual temperature value Display 2 shows e g 15 05 06 13 52 actual date and time actual state of week program timer channel 1 Off channel 2 Off Press down key l for 5 sec Display 1 shows e g 0000 Display 2 shows PROGRAM EDITOR you are in the program editor Display 1 shows Press down key l for 5 sec 0000 Display 2 shows WEEK PROG EDITOR ou are in the week program editor Press program key d Display 1 shows 0000 Display 2 shows UserCod 0000 enter user code display flashes Enter the user code using arrow keys v LA l e g 0001 basic setting adjustable in the user level chap 10 Value is shown in both displays Automatically forward after 2 sec Display 1 shows 0000 Display 2 shows Monday selection of day of the week actual selection Monday Select the first day of the week Monday Day of the week is shown in d
29. equipment gt Calibration as required at no charge in case of recalls gt Free information on news product upgrades and accessories Easy registered in 3 steps Nominal temperatura 297 x en 8 CE OMT WA Temp safety device 00000000 Clans X Art No ON US PATS XXI I KN 900OOX vim 3000001 30000X 3000 0000 D rassz Timer Germany BIN DER i20 1 List serial number here OUUU 2 Go online www binder world com register 3 Register serial number KB E5 1 08 2012 page 5 90 gt BINDER Contents EC declaratior Eege e te e E 2 Product registration keine label linken 5 De 7 21 2 229 8 GG 8 1 1 Legal considerations 2 52 iri aka 8 1 2 Structure of the safety instructions isses isenana niiina ann enaA ENNAN aa KANNER ARANA RANAN EA RANTANEN 8 1 2 1 Signal word pGanel nennen enne enne nenne inen n innen ener nens 8 1 2 2 Safety alert svmbol nennen enne en enne en enne nennen ener nens 9 1 2 3 Seele Eu 9 1 2 4 Word message panel structure 2222m444444HRnannannennnnannannnnannannnnannnnnnnannnnnnnnnnnnnnnnnnnenn nenn 10 1 3 Localization position of safety labels on the unit sssssen enm 10 1 4 Typeplate i cete ea a Ve Rn Re AAA RENE Y RET Ux AERE EE TERRAS gan RE VE ux E EN UR gae uude 11 1 5 General safety instructions on installing and operating the refrigerated incubator 12 1 6 Intended EE 13
30. hotline 49 0 7462 2005 93555 BINDER e mail hotline service binder world com BINDER service hotline USA 1 866 885 9794 or 1 631 224 4340 x3 toll free in the USA BINDER service hotline Asia Pacific 852 39070500 or 852 39070503 BINDER service hotline Russia and CIS 7 495 98815 17 BINDER Internet website http www binder world com BINDER address BINDER GmbH post office box 102 D 78502 Tuttlingen International customers please contact your local BINDER distributor KB E5 1 08 2012 page 69 90 gt BINDER 17 2 Cleaning and decontamination Clean the unit after each use to avoid potential corrosion damage by ingredients of the test material DANGER Electrical hazard Danger of death Do NOT spill water or cleaning agents over the inner and outer surfaces Before cleaning turn off the unit at the main power switch and disconnect the power plug Completely dry the appliance before turning it on again 17 2 1 Cleaning Disconnect the chamber from the power supply before cleaning Disconnect the power plug Wipe the surfaces with a moistened towel In addition you can use the following cleaning agents Exterior surfaces Standard commercial cleaning detergents free from acid or halides inner chamber shelves Alcohol based solutions door gaskets We recommend using the neutral cleaning agent Art No 1002 0016 Instrument panel Standard commercial cleaning detergents free fro
31. in the user level Press program key le l Display 1 shows 0000 Display 2 shows UserCod 0000 enter user code display flashes Enter the user code using arrow keys v a e g 0001 basic setting or the valid code in case it has been previously changed in this menu Value is shown in both displays Automatically forward after 2 sec Display 1 shows actual address Display 2 shows Address 1 entry of unit address actual address 1 Display 1 shows Press several times key until Saf mode appears 0000 no function Display 2 shows Saf mode Limit select set point mode of safety controller actual setting limit Select Limit using arrow keys v a Setting is shown in display 2 Press key Display 1 shows Display 2 shows 23 Saf setp 23 actually set temperature value temperature value of over temperature safety device actual value 23 C 73 4 F Enter the temperature value of 23 in C using arrow keys Press several times key v a Value is shown in both displays until Prog Clk appears Display 1 shows 0000 Display 2 shows Prog Clk Active Week program timer active or inactive actual setting Active Select Active using arrow keys KB E5 1 08 2012 Press key e a Setting is
32. line 2 Operation line 3 Bass 1 Pin 1 Pin Sg 3 Pin 3 Pin 5 Pin 5 Pin 2 Pin 2 Make 4 Pin 4 Make E e Pin 6 Make Switching state On 1xx Switching state On x1x Switching state On xx1 Maximum loading capacity of the switching contacts 24V AC DC 2 5 A Electrical hazard Danger of death Damage to switching contacts and connection socket Do NOT exceed the maximum switching load of 24V AC DC 2 5A Do NOT connect any devices with a higher loading capacity 16 5 Analog output for temperature option With this option the chamber is equipped with an analog output 4 20 mA for temperature This output allows transmitting data to external data registration systems or devices The connection is realized as a DIN socket 7 in the right lateral control panel as follows ANALOG OUTPUT 4 20 mA DC PIN 1 Temperature PIN2 Temperature Temperature range 10 C 32 F to 100 C 212 F A suitable DIN plug is enclosed Figure 16 Pin configuration of the DIN socket 7 in the right lateral control panel 16 6 Water protected internal socket option not for KB UL The internal socket is splash proof IP system of protection 65 230 V 1N 50 60 Hz Charge max 500 W Maximum permitted operating temperature with this option 50 C 122 F KB E5 1 08 2012 page 67 90 gt BINDER Exceeding the permitted maximum temperature Electrical hazard Danger of death Damage to the inter
33. modify such a relationship All obligations on the part of BINDER derive from the respective purchase contract which also contains the entire and exclusively valid statement of warranty administration The statements in this manual neither augment nor restrict the contractual warranty provisions 1 2 Structure of the safety instructions In this operating manual the following safety definitions and symbols indicate dangerous situations following the harmonization of ISO 3864 2 and ANSI Z535 6 1 2 1 Signal word panel Depending on the probability of serious consequences potential dangers are identified with a signal word the corresponding safety color and if appropriate the safety alert symbol Indicates an imminently hazardous situation that if not avoided will result in death or serious irreversible injury Indicates a potentially hazardous situation which if not avoided could result in death or serious irreversible injury KB E5 1 08 2012 page 8 90 gt BINDER Indicates a potentially hazardous situation which if not avoided may result in moderate or minor reversible injury Indicates a potentially hazardous situation which if not avoided may result in damage to the product and or its functions or of a property in its proximity 1 2 2 Safety alert symbol A injury 1 2 3 Pictograms Warning signs Use of the safety alert symbol indicates a risk of injury Observe all measure
34. no program section has been entered the display switches back to 01 in case of any entry gt 01 because all sections need to be entered one after the other and each new section is created as NEWSEC Example If three programs sections have been already entered the next section to be entered is S04 Before this no section gt S04 can be selected KB E5 1 08 2012 page 33 90 gt BINDER Next step set point entry in the desired program sections Basic entry principle Access the parameters of individual program sections with button X W one after the other Enter the values of the individual parameters with the arrow keys A value flashes once after 2 seconds thus indicating that it has been taken over to the controller If several parameters are to be skipped e g in order to change a parameter in a posterior program section the parameters can be rapidly jumped over by holding down the X W key If no button is pressed for more than 120 sec the controller toggles back to Normal Display The program entered to this point remains stored Press key Display 1 shows e g 9 0 actual temperature set point Display 2 shows S01 TEMP 9 0 variable temperature in C alternating CONTINUE X W information go on with X W Enter temperature set point of S01 in C v a l using arrow keys Press key l Display 1 shows e g 00 01 actual section length set point Display 2 shows
35. temperature safety device class 371 62 14 3 Temperature safety device class 3 3 option 63 14 3 1 Temperature safety device class 371 63 14 3 2 Temperature safety device class 37 64 15 NOTES ON REFRIGERATING OPERATION EEN 65 16 OPTIONS 2 en 66 16 1 Communication software APT COM 3 DataControlSystem option 66 16 2 Ethernetinterface Optlon iere aaa essen 66 16 3 Datalogger kit optom niesna E 66 16 4 Zero voltage relay outputs via operation lines option 66 16 5 Analog output for temperature option 67 16 6 Water protected internal socket option not for KBL 67 16 7 Additional flexible Pt 100 temperature sensor option sssenm eme 68 17 MAINTENANCE CLEANING AND SERVICE eeeeeeeeeeeernn 69 17 1 Maintenance intervals service 69 17 2 Cleaning and decontaminaton nene enne nen nennen enne nnn 70 1 21 Cleaning t t a ie Prio ir ra e adie di a od prd RR RU DUE Fic ERN dee REN RE HET 70 122 Re ET E Le A EE 71 17 3 Sending the unit back to BINDER GmbH nn 72 ni ME Te CT BE 73 18 1 Disposal of the transport Dackinmg rennen 73 18 2 Decomimisslorillig 2 i nee eli edie teehee Meee Speedie Gases 73 18 3 Disposal of the unit in the Federal Republic of Germam nn 73 18 4 Disposal of the unit in the member states of the EC except for the Federal Republic of Germany 74 18 5 Disposal of the unit in non member states of hett 76 19 TROUBLESHOOTING u
36. the program will stop one section too early because the program line is incomplete 8 1 2 Programming with setting step With setting Step selected you don t need to program the transition section in the Program Editor With setting step the controller will equilibrate only to constant temperatures programming ramps is no longer possible The set points are maintained constant for the duration of a program section At the start of each program section the unit heats up with the maximum speed in order to attain the entered set point Program entry as set point step example WC 100 40 KB E5 1 08 2012 page 31 90 gt BINDER Program table corresponding to the diagram with setting Step Section Temperature Section length Fan speed Operation lines set point hh mm C TEMP TIME 40 SEC 8901 IL 40 8902 o 803 80 Only with option zero voltage relay outputs via operation lines see chap 16 4 The values of such a program table can now be entered to the RD3 program controller chap 8 2 8 1 3 General notes on programming of temperature transitions If the tolerance limits set in the user level chap 10 are exceeded the program is halted until the actual temperature value returns to within the tolerance range During this program interruption the LED 3d flashes Therefore the duration of the program might be extended due to the programmin
37. the European Parliament and of the Council on waste electrical and electronic equipment WEEE BINDER devices are classified as monitoring and control instruments category 9 only intended for professional use They must not be disposed of at public collecting points KB E5 1 08 2012 page 74 90 gt BINDER The refrigerated incubator KB bears the symbol for the marking of electrical and electronic equipment manufactured placed on the market in the EC after 13 August 2005 and be disposed of in separate collection according to the directive 2002 96 EC on waste electrical and electronic equipment WEEE WEEE marking crossed out wheeled bin with solid bar under At the end of the device s service life notify the distributor who sold you the device who will REPRE take back and dispose of the unit according to the directive 2002 96 EC of 27 January 2003 on waste electrical and electronic equipment WEEE Violation against existing law Do NOT dispose of BINDER devices at public collecting points Have the device disposed of professionally at a recycling company that is certified according to conversion of the directive 2002 96 EC into national law or Instruct the distributor who sold you the device to dispose of it The agreements apply that were agreed with the distributor when purchasing the unit e g his general terms of payment and delivery f your distributor is not able to take back and dispose of the unit
38. the Member States relating to electromagnetic compatibility and repealing Directive 98 336 EEC Directive 2004 108 CE du Parlement Europ en et du Conseil du 15 d cembre 2004 relative au rapprochement des l gislations des tats membres concernant la compatibilit lectromagn tique et abrogeant le directive 98 336 CEE Die oben beschriebenen Produkte tragen entsprechend die Kennzeichnung CE The products described above corresponding to this bear the CE mark Les produits d crits ci dessus en correspondance portent l indication CE KB E5 1 08 2012 page 2 90 gt BINDER Die oben beschriebenen Produkte sind konform mit folgenden harmonisierten Normen The products described above are in conformity with the following harmonized standards Les produits d crits ci dessus sont conformes aux normes harmonis es suivantes Sicherheit safety s curit EN 61010 1 2010 EN 61010 2 010 2003 EMV EMC CEM EN 61326 1 2006 Corr 1 2008 Corr 2 2010 EN 61326 2 2 2006 KB E5 1 08 2012 Sicherheitsbestimmungen f r elektrische Mess Steuer Regel und Laborger te Teil 1 Allgemeine Anforderungen DIN EN 61010 1 2011 VDE 411 1 2011 Safety requirements for electrical equipment for measurement control and laboratory use Part 1 General requirements IEC 61010 1 2010 BS EN 61010 1 2010 R gles de s curit pour appareils lectriques de mesurage de r gulation et de laboratoire Partie 1 Presc
39. the flash point or below the sublimation point of the charging material Following the instructions in this operating manual and conducting regular maintenance work chap 17 1 are part of the intended use The charging material shall not contain any corrosive ingredients that may damage the machine components made of stainless steel aluminum and copper Such ingredients include in particular acids and halides Any corrosive damage caused by such ingredients is excluded from liability by BINDER GmbH ai ai WARNING If customer should use a BINDER chamber running in non supervised continuous operation we strongly recommend in case of inclusion of irrecoverable specimen or samples to split such specimen or samples and store them in at least two chambers if this is feasible 4 KB E5 1 08 2012 page 13 90 gt BINDER 2 Unit description A high level of precision reliability and safety for all growth parameters ensures optimum incubation conditions Moreover the KB refrigerated incubator is designed for maximum usability even in continuous operation year after year It fulfills all technical and application specific requirements arising in experimentation such as in the areas of biotechnology medicine the nutrition industry pharmaceutical and cosmetics industries botany and zoology Two important temperature technologies have been combined to achieve perfect temperature control The newly develo
40. the material under treatment from excess temperatures In case of error the temperature of the inner chamber will be limited to the set value Please observe the guideline BGI GUV I 850 0 on safe working in laboratories formerly BGR GUV R 120 or ZH 1 119 laboratory guidelines issued by the employers liability insurance association for Germany KB E5 1 08 2012 page 62 90 gt BINDER 14 3 Temperature safety device class 3 3 option With the option over under temperature protective device temperature safety device class 3 3 acc to DIN 12880 the unit is equipped with two additional safety devices class 3 1 and class 3 2 The combination of the safety devices is regarded as a safety device class 3 3 The temperature safety device class 3 3 serves to protect the refrigerated incubator its environment and the contents from exceeding the maximum permissible temperature Please observe the guideline BGI GUV I 850 0 on safe working in laboratories formerly BGR GUV R 120 or ZH 1 119 laboratory guidelines issued by the employers liability insurance association for Germany With safety device class 3 1 a maximum value for the temperature is set that the unit will not exceed due to the regulatory function of the safety device class 3 1 This protection against excessively high temperatures can for example serve to protect the refrigerated incubator its environment and the material under treatment from excess temperatures With
41. tolerance limits are off e Activating or inactivating the week program timer Prog Clk inactive The week program timer is switched off factory setting The corresponding setting menu chap 7 is not visible nor is set point 2 in the Fixed value entry mode chap 6 Active The week program timer is activated When deactivating the week program timer any programming made in advance will remain in memory and take effect when the week program timer is activated again Deactivate the week program timer before entering set points in fixed value entry mode chap 6 Otherwise any setting of the operation lines is ineffective Deactivate the week program timer before staring a program chap 9 amp j amp j amp e Display mode 12h 24h Select between 12 hours display AM or PM or 24 hours KB E5 1 08 2012 page 42 90 gt BINDER e Date of the real time clock Date Main menu Use the program key to access the settings of year month and day in the corresponding submenus e Year of the real time clock Year Enter the year 2006 up to 2050 e Month of the real time clock Month Enter the month 1 up to 12 e Day of the real time clock Day Enter the day 1 up to 31 e Time of the real time clock Time Main menu Use the program key to access the settings of hour and minute in the corresponding submenus D There is no automatic switch between daylight sav
42. unit Prior to disposal disinfect the unit from all sources of infection Be aware that sources of infection may also be located outside the inner chamber If you cannot safely remove all toxic substances and sources of infection from the unit dispose of it as special waste according to national law Fill out the contamination clearance certificate chap 21 and enclose it with the unit Contamination of the device with toxic infectious or radioactive substances Danger of intoxication Danger of infection NEVER take a unit contaminated with toxic substances or sources of infection for recycling according to directive 2002 96 EC Prior to disposal remove all toxic substances and sources of infection from the unit Aunit from which all toxic substances or sources of infection cannot be safely removed must be considered as special waste according to national law Dispose of it accordingly The refrigerant used R134A 1 1 1 2 tetrafluorethane is not inflammable at ambient pressure It must not be exposed to the environment In Europe recovery of the refrigerant R134A GWP 1300 is mandatory according to regulation No 842 2006 EC Ensure the compliance with the applicable legal requirements regarding qualification of staff disposal and documentation 18 4 Disposal of the unit in the member states of the EC except for the Federal Republic of Germany According to directive 2002 96 EC of
43. 400 KB 720 Die oben beschriebenen Produkte sind konform mit folgenden EG Richtlinien The products described above are in conformity with the following EC guidelines Les produits d crits ci dessus sont conformes aux directives CE suivantes Niederspannungsrichtlinie Richtlinie 2006 95 EG des Europ ischen Parlaments und des 2006 95 EG Rates vom 12 Dezember 2006 zur Angleichung der Low voltage directive Rechtsvorschriften der Mitgliedstaaten betreffend elektrische 2006 95 EC Betriebsmittel zur Verwendung innerhalb bestimmter Spannungsgrenzen Directive basse tension Se 2006 95 CE Council Directive 2006 95 EC of 12 December 2006 on the harmonization of the laws of Member States relating to electrical equipment designed for use within certain voltage limits Directive 2006 95 CE du Parlement Europ en et du Conseil du 12 d cembre 2006 concernant le rapprochement des l gislations des tats membres relatives au mat riel lectrique destin tre employ dans certaines limites de tension EMV Richtlinie Richtlinie 2004 108 EG des Europ ischen Parlaments und des 2004 108 EG Rates vom 15 Dezember 2004 zur Angleichung der EMC Directive Rechtsvorschriften der Mitgliedstaaten ber die elektromagnetische Vertr glichkeit und zur Aufhebung der SUD TOBIE Richtlinie 89 336 EWG Directive CEM 2004 108 CE Directive 2004 108 EC of the European Parliament and of the Council of 15 December 2004 on the approximation of the laws of
44. 9 min Select setting 999 59 When changing the maximum duration setting pre existing programs will be deleted in the program editor e Switching off the tolerance limits function Select setting O meaning tolerance limits off Thus an interruption of the program course during the heating up or cooling down phases during the rapid set point step phase is avoided e Deactivating the week program timer Deactivate the week program timer before entering a program factory setting Otherwise any setting of the operation lines in the program editor is ineffective 2 Entering the time program to the program editor Program table for the example program Section Temperature Section length Fan speed operation lines set point hh mm C SEC TIME Make sure that there are no more program sections S05 etc existing due to previous programming If so they must be deleted see chap 8 4 KB E5 1 08 2012 page 55 90 gt BINDER 3 Set the number of cycles to infinite in the program start level and start the program D The described example program must be started once at the precise moment of temperature change on Monday e g at 0 01 or at 7 00 If the program can not be manually started at the desired moment you can program a suitable program delay time of 99 hs 59 min max After rundown of this delay time the program will start automatically chap 9 12 3 Procee
45. EXIT button e Selection of controller menu language Language German English or French can be selected e Counter of operating hours Oper hs Information about the number of operating hours currently reached or since the last reset no setting display only e Max number of operating hours Op limit Entry of a limit number of operating hours i e the maximum number of operating hours that can be run Maximum setting 9999 Reaching the limit has no effect e Reset operating hours Op back Reset operating hours to zero e Interface protocol Protocol Modbus The chamber interface can be used as a communication interface to connect it to a computer This serves to control the chamber by the communication software APT COM It is possible to read and write the values of all parameters Printer A protocol printer for data printouts can be connected to the chamber interface The printer regularly protocols the actual temperature value with fixed formatting and with adjustable print intervals In both cases an interface converter RS 422 RS 232 is used e Print interval Prt Inv Setting of the print interval in minutes Function is available only if setting Printer has been selected in the previous menu point e Display illumination Disp LED Selection between continuous display illumination and limited illumination that will automatically go off 300 sec after the last entry KB E5 1 08 2012 p
46. Figure 11 Possible temperature transitions with default setting ramp in the user level chap 10 KB E5 1 08 2012 page 29 90 gt BINDER Program entry as set point ramp example t min Program table corresponding to the diagram with default setting Ramp Section Temperature Section length Fan speed Operation lines set point hh mm C TEMP TIME SEC 2 60 o 90 804 90 Only with option zero voltage relay outputs via operation lines see chap 16 4 The values of such a program table can now be entered to the RD3 program controller chap 8 2 Program entry as set point step example S01 S02 S03 S04 S05 S06 S07 S08 30 120 180 290 min KB E5 1 08 2012 page 30 90 gt BINDER Program table corresponding to the diagram with default setting Ramp Section Temperature Section length Fan speed Operation lines set point hh mm C TEMP TIME 00 30 00 01 SEC 80 o 90130 804 6 0001 80 X 80 2000 J so 0 00 Only with option zero voltage relay outputs via operation lines see chap 16 4 The values of such a program table can now be entered to the RD3 program controller chap 8 2 The end point of the desired cycle must be programmed with an additional section in our examples S05 for set point ramp and S08 for set point step with a section time of at least one minute Otherwise
47. Up to 30 chambers with RS 422 interface can be cross linked For further information refer to the operating manual of the BINDER communication software APT COM 3 Pin allocation of the RS 422 interface 13 at the unit rear Pin 2 RxD Pin 3 TxD Pin 4 RxD Pin 5 TxD Pin 7 Ground 16 2 Ethernet interface option With this option the chamber is equipped with an Ethernet interface 10 instead of the RS422 interface that can connect the BINDER communication software APT COM 3 DataControlSystem The MAC Address is indicated below the Ethernet interface The actual temperature and fan speed values are given in adjustable intervals Programming can be performed graphically via PC For further information refer to the operating manual of the BINDER communication software APT COM 3 16 3 Data logger kit option The BINDER Data Logger Kit offers an independent long term measuring system for temperature available for different temperature ranges The BINDER Data Logger is equipped with a keyboard and a large LCD display alarm functions and a real time function Measurement data are recorded in the Data Logger and can be read out after the measurement via the RS232 interface of the Data Logger It offers a programmable measuring interval and permits storing up to 64000 measuring values Reading out is done with the Data Logger evaluation software You can give out a combined alarm and status protocol directly to a seria
48. age 41 90 gt BINDER e Program type selection PrgSelec Select between entry of two programs with up to 10 sections each or of one program with up to 20 sections When changing from 2 programs to 1 program or vice versa existing programs are deleted in the program editor e Maximum section duration Prg Time The maximum length of an individual program section can be set to either 99 hs 59 min or to 999 hs 59 min This setting is then valid for all program sections When changing the maximum duration setting pre existing programs will be deleted in the program editor e Set point programming type Setp sim Selection between Ramp and Step With setting Step selected you don t need to program the transition section in the Program Editor If you select setting step the controller will equilibrate only to constant temperatures programming ramps becomes impossible A change between settings ramp and step will influence all programs Note that significant change in time courses may arise in existing programs e Tolerance limit range Tol band Entry of a tolerance limit value in C Program operation If the actual value of temperature exceeds the set point of a program section by more than the entered tolerance limit value the program is halted LED 3d flashing until the actual temperature value is again within the tolerance range Entry of 0 means
49. al connection data KB for the USA and Canada Unit size 240 115 V 240 UL 400 UL 720 UL Electrical data KB UL and KB 115 V 115 100 120 100 120 200 240 Nominal voltage 10 V AN 1N 1N ER Power frequency Hz 60 60 60 60 Power plug NEMA 5 20P 5 20P 5 20P 6 20P Nominal power kW 1 70 1 70 1 40 2 30 Overvoltage category acc to IEC 61010 1 II II II II Pollution degree acc to IEC 61010 1 2 2 2 2 Unit fuse 6 3 x 32 mm 250V super time lag Amp AG exteris 16 16 m TT external external Over current release category B 2 poles Amp 16 Additional temperature fuse class 1 DIN 12880 internal 1 Lower values are valid up to an ambient temperature of max 25 C 77 F 2 to 98 of the set point 3 Use these values for sizing air condition systems All technical data is specified for unloaded units with standard equipment at an ambient temperature of 25 C 77 F and a power supply voltage fluctuation of 10 The temperature data is determined in accordance to BINDER factory standard following DIN 12880 observing the recommended wall clearances of 10 of the height width and depth of the inner chamber Technical data refers to 100 fan speed All indications are average values typical for units produced in series We reserve the right to change technical specifications at any time Refrigerating performance decreases while operating the chamber at temperatures lt 0 C
50. alue 23 C 73 4 F Enter the temperature value of 23 in C v a Value is shown in both displays using arrow keys Press several times key until Prg Time appears Display 1 shows 0000 Display 2 shows Prg Time 999 59 max section length 99 59 or 999 59 actual setting 999 59 Select 999 59 in hhh mm using arrow keys v a Setting is shown in display 2 Press key l Display 1 shows 0000 Tolerance limits in C Display 2 shows Tol Band 0 actual setting 0 Set value 0 meaning tolerance limits off v a l Setting is shown in display 2 using arrow keys Press key Week program timer active or inactive actual setting Inactive Select Inactive meaning week program v a Setting is shown in display 2 timer off using arrow keys Display 1 shows 0000 Display 2 shows Prog Clk Inactive Press several times key EXIT i or wait 120 sec Controller returns to Normal Display KB E5 1 08 2012 page 57 90 gt BINDER 2 Entering the time program to the program editor Program table for the example program Temperature set point C TEMP 5 Section length hh mm Fan speed Operation lines TIME SEC 84 j 5 j In this example the program will be entered to the first program place P01 Normal display Press key for 5 sec e g 0000 PROGRAM EDITOR Press program key le Display
51. ar arrangement Major features are easy cleaning of all unit parts and avoidance of undesired contamination The inner chamber the pre heating chamber and the interior side of the doors are all made of stainless steel material no 1 4301 V2A in Germany US equivalent 304 The housing is RAL 7035 powder coated All corners and edges are also completely coated The refrigerated incubator KB comes equipped with a serial interface RS 422 for computer communication e g via the communication software APT COM 3 DataControlSystem option chap 16 1 For further options see chap 20 5 The models KB 240 KB 400 and KB 720 are equipped with four castors Both front castors can be easily locked via the attached brakes Temperature range at ambient temperature of 25 C 77 F 5 C 23 F up to 100 C 212 F KB E5 1 08 2012 page 14 90 gt BINDER 2 1 Unit overview 3 2 1 Ee amp gt BINDER il Figure 3 Refrigerated incubator KB example model KB 240 Main power switch on off 1 2 Temperature controller RD3 3 Instrument box 4 Unit door 5 Refrigerating module 2 2 Control panel D Guo BINDER Figure 4 Control panel 1 Ma
52. between languages German English and French using arrow keys Press key v a Setting is shown in display 2 x Display 1 shows e g 0004 unit operating hours Display 2 shows Oper hs 0004 28 operating hours up to now hhhh mm actually displayed 4 hs 28 min Press key Display 1 shows e g 9999 actual setting 9999 hs Display 2 shows Op limit 9999 00 hhhh mm actual setting 9999 hs maximum number of operating hours Set value using arrow keys v a l Setting is shown in both displays Press key d Display 1 shows 0000 no function reset counter of operating hours Display 2 shows Op back No actual setting No Select between Yes and No using arrow v A l Setting is shown in display 2 keys Press key l Display 1 shows 0000 no function Display 2 shows Protocol MODBUS UB unc SE Select between protocols MODBUS and Printer using arrow keys Press key v a l Setting is shown in display 2 l KB E5 1 08 2012 page 45 90 gt BINDER Display 1 shows e g 3 actual setting 3 minutes Display 2 shows Prt Inv 3 Select value between 0 and 255 minutes using arrow keys print interval actual setting 3 min v a Setting is shown in displays 1 and 2 Press key Display 1 shows 0000
53. by laboratory personnel especially trained for this purpose and familiar with all precautionary measures required for working in a laboratory To avoid injuries and damage observe the safety instructions of the operating manual Failure to observe the safety instructions Serious injuries and unit damage gt Observe the safety instructions in this operating manual gt Carefully read the complete operating instructions of the refrigerated incubator KB 1 4 Legal considerations This operating manual is for informational purposes only It contains information for installing start up operation and maintenance of the product Note the contents and the product described are subject to change without notice Understanding and observing the instructions in this operating manual are prerequisites for hazard free use and safety during operation and maintenance In no event shall BINDER be held liable for any damages direct or incidental arising out of or related to the use of this manual This operating manual cannot cover all conceivable applications If you would like additional information or if special problems arise that are not sufficiently addressed in this manual please ask your dealer or contact us directly by phone at the number located on page one of this manual Furthermore we emphasize that the contents of this operating manual are not part of an earlier or existing agreement description or legal relationship nor do they
54. ccording to national law Dispose of it accordingly The refrigerant used R134A 1 1 1 2 tetrafluorethane is not inflammable at ambient pressure It must not be exposed to the environment In Europe recovery of the refrigerant R134A GWP 1300 is mandatory according to regulation No 842 2006 EC Ensure the compliance with the applicable legal requirements regarding qualification of staff disposal and documentation KB E5 1 08 2012 page 75 90 gt BINDER 18 5 Disposal of the unit in non member states of the EC Alteration of the environment For final decommissioning and disposal of the unit please contact BINDER service Follow the statutory regulations for appropriate environmentally friendly disposal The main board of the refrigerated incubator includes a lithium cell Please dispose of it according to national regulations The refrigerant used R134A 1 1 1 2 tetrafluorethane is not inflammable at ambient pressure It must not be exposed to the environment In Europe recovery of the refrigerant R134A GWP 1300 is mandatory according to regulation No 842 2006 EC Ensure the compliance with the applicable legal requirements regarding qualification of staff disposal and documentation 19 Troubleshooting Fault description Possible cause Required measures Heating Set point temperature is not reached after specified time Unit door not properly closed Completely close
55. ct or fault e Complete address contact person and availability of that person e Exact location of the BINDER product in your facility e Acontamination clearance certificate chap 21 must be faxed in advance The authorization number must be applied to the packaging in such a way that it can be easily recognized or be recorded clearly in the delivery documents AX For security reasons we cannot accept a unit delivery if it does not carry an authorization number KB E5 1 08 2012 page 72 90 18 Disposal 18 1 Disposal of the transport packing Packing element Material gt BINDER Disposal Straps to fix packing on pallet Plastic Plastic recycling Wooden transport box option with metal screws Non wood compressed matchwood IPPC standard Metal Wood recycling Metal recycling Pallet with foamed plastic stuffing Solid wood IPPC standard Wood recycling PE foam Plastic recycling Shipping box Cardboard Paper recycling with metal clamps Metal Metal recycling Top cover Cardboard Paper recycling Edge protection Styropor or PE foam Plastic recycling Protection of doors and racks PE foam Plastic recycling Bag for operating manual PE foil Plastic recycling Insulating air cushion foil packing PE foil of optional accessories Plastic recycling If recycling is not possible all packing parts can also be di
56. d For rapid transition phases do NOT program tolerance limits in order to allow maximum heating speed Program stops one section too early Program line is incomplete When programming define the end value of the desired cycle by adding an additional section with a section time of at least one minute with setting ramp Programs have been deleted Change from 2 programs to 1 program or vice versa When changing ensure that the programs are no longer needed The controller returns to Normal Display from any level No button was pressed for more than 120 sec Repeat entries enter the values rapidly Message RANGE ERROR CH1 in Normal Display in Display 2 Sensor rupture between sensor and controller or Pt 100 sensor defective Contact BINDER service Ramp temperature transitions are only realized as steps Set point programming type set to Step in the User level chap 10 Set the set point programming type to setting Ramp in the User level chap 10 Only qualified service personnel authorized by BINDER must perform repair Repaired units must comply with the BINDER quality standards KB E5 1 08 2012 page 77 90 gt BINDER 20 Technical description 20 1 Factory calibration and adjustment This unit was calibrated and adjusted in the factory Calibration and adjustment were performed using standardized test instructions
57. d electronic equipment Elektro und Elektronikger tegesetz ElektroG from 23 March 2005 BGBI p 762 or contact BINDER service who will organize taking back and disposal of the unit according to the German national law for electrical and electronic equipment Elektro und Elektronikger tegesetz ElektroG from 23 March 2005 BGBI I p 762 KB E5 1 08 2012 page 73 90 gt BINDER Violation against existing law Do NOT dispose of BINDER devices at public collecting points Have the device disposed of professionally at a recycling company that is certified according to the German national law for electrical and electronic equipment Elektro und Elektronikgerategesetz ElektroG from 23 March 2005 BGBI p 762 or Instruct BINDER service to dispose of the device The general terms of payment and delivery of the BINDER GmbH apply which were valid at the time of purchasing the unit Certified companies disassemble waste used BINDER equipment in primary substances for recycling according to directive 2002 96 EC The devices must be free from toxic infectious or radioactive substances in order to eliminate any health hazards to the employees of the recycling companies Prior to handing the unit over to a recycling company it is the user s responsibility that it is free from toxic infectious or radioactive substances Prior to disposal clean all introduced or residual toxic substances from the
58. d set the desired set point at the temperature controller The sections of the scale from 1 to 10 correspond to the temperature range from 0 C 32 F to 120 C 248 F and serve as a setting aid e Turn the control knob of the safety device using a coin to its end stop D el position 10 unit protection e When the set point is reached turn back the control knob until its trip point turn it counter clockwise e The trip point is identifiable by the red alarm lamp 11a lighting up the buzzer sounds and the message TEMP ALARM is shown in Display 2 e The optimum setting for the safety device is obtained by turning the control knob clockwise by approximately two scale divisions which shuts off the red alarm lamp 11a Figure 13 Setting safety device class 3 1 It is still possible to set the safety controller chap 14 2 via the controller menu In case different values are set via the menu and via the control knob the one that will be reached the first is the valid one The additional setting of the safety device class 3 1 via the control knob provides additional security because it ensures turning off the unit in case of temperature exceeding independently from the controller D Check the setting regularly and adjust it following changes of the set point or charge 14 3 2 Temperature safety device class 3 2 The safety device class 3 2 is equivalently set to a minimum temperature the unit will n
59. ding in detail 1 Settings in the user level e Setting the safety controller to Limit and 3 C above the maximum temperature value of the program The temperature set point of the safety controller over temperature protection class 3 1 is shown and can be changed An absolute value in case of setting limit or a relative value in case of setting Offset can be entered Select setting Limit and enter a value which is by 3 C above the maximum value e 23 C 73 4 F e Setting the maximum section duration Prg Time to 999 hs 59 min The maximum length of a program section can be set in common for all program sections to 99 hs 59 min or to 999 hs 59 min Select setting 999 59 When changing the maximum duration setting pre existing programs will be deleted in the program editor e Switching off the tolerance limits function Select setting 0 meaning tolerance limits off Thus an interruption of the program course during the heating up or cooling down phases during the rapid set point step phase is avoided e Deactivating the week program timer Deactivate the week program timer before entering a program factory setting Otherwise any setting of the operation lines in the program editor is ineffective Normal Display Display 1 shows e g 19 8 actual temperature value RO actual date and time actual switching state of week Display A shows 19 05 08 1952 program timer channel 1 Off
60. ding safety at the workplace require that this form be filled out for all products that are returned to us so that the safety and the health of our employees can be guaranteed Die Sicherheit und Gesundheit unserer Mitarbeiter die Gefahrstoffverordnung GefStofV und die Vorschriften zur Sicherheit am Arbeitsplatz machen es erforderlich dass dieses Formblatt f r alle Produkte die an uns zur ckgeschickt wird Sy e A completely filled out form must be transmitted via Fax 49 0 7462 2005 93555 or by letter in advance so that this information is available before the equipment component part arrives A second copy of this form must accompany the equipment component part In addition the carrier should be informed Eine vollst ndig ausgef llte Kopie dieses Formblattes soll per Telefax Nr 49 0 7462 2005 93555 oder Brief vorab an uns gesandt werden so dass die Information vorliegt bevor das Ger t Bauteil eintrifft Eine weitere Kopie soll dem Ger t Bauteil beigef gt sein Ggf ist auch die Spedition zu informieren Note A repair is not possible without a completely filled out form Ohne Vorliegen des vollst ndig ausgef llten Formblattes ist eine Reparatur nicht m glich e Incomplete information or non conformity with this procedure will inevitably lead to substantial delays in processing Please understand the reason for this measure which lies outside our area of influence and will help us to speed up this procedure
61. dress is shown in both displays Press key Display 1 shows 1 actually valid user code 1 _ change user code Display 2 shows User cod 1 actually set 1 Enter a new value using arrow keys Value is shown in both displays via Press key d Display 1 shows 0000 no function D select set point mode of safety controller Display 2 shows Saf mode Limit actual setting limit Select between Limit and Offset using v a Setting is shown in display 2 arrow keys Press key Display 1 shows e g 65 actual setting 65 C 149 F Display 2 shows Saf setp 65 tem adr E an device Enter a new value using arrow keys KB E5 1 08 2012 Press key v a Value is shown in both displays page 44 90 gt BINDER Display 1 shows 0000 no function GE setting of decimal point position Display 2 shows Decimal XXX X actual setting XXX X Select decimal point position using arrow v a Decimal point position XXX X or XXXX is keys shown in display 2 Press key Display 1 shows 0000 no function setting of the alarm buzzer Display 2 shows Buzzer Active actual setting Active Select between Active and a v a Setting is shown in display 2 ys Press key X Display 1 shows 0000 no function Display 2 shows Language English Pc E Select
62. e f r ortsver nderliche Pr f Mess und berwachungsger te in Niederspannungs Stromversorgungsnetzen DIN EN 61326 2 2 2006 Electrical equipment for measurement control and laboratory use EMC requirements Part 2 2 Particular requirements Test configurations operational conditions and performance criteria for portable test measuring and monitoring equipment used in low voltage distribution systems IEC 61326 2 2 2005 BS EN 61326 2 2 2006 Mat riel lectrique de mesure de commande et de laboratoire Exigences relatives la CEM Partie 2 2 Exigences particuli res Configurations d essai conditions de fonctionnement et crit res d aptitude la fonction des mat riels portatifs d essai de mesure et de surveillance utilis s dans des syst mes de distribution basse tension CEI 61326 2 2 2005 AC1 2007 NF EN 61326 2 2 2006 213 page 3 90 gt BINDER D 78532 Tuttlingen 16 01 2012 BINDER GmbH Cid M M Lia AV Ty V be P M Binder Dr H von Both Gesch ftsf hrender Gesellschafter Leiter F amp E Managing Director Director R amp D Directeur g n ral Chef de service R amp D 3 3 KB E5 1 08 2012 page 4 90 gt BINDER Product registration Online Product Registration Register your BINDER now www binder world com register The registration is free and takes just a few seconds Advantages Short response times if service is needed Fair prices when relocating or installing
63. e program with up to 20 sections can be entered setting in the user level chap 10 D When changing from 2 programs to 1 program or vice versa existing programs are deleted The maximum length of an individual program section can be set to either 99 hs 59 min or to 999 hs 59 min setting in the user level chap 10 This setting is then valid for all program sections Programming can be done directly via the controller keyboard or graphically at the computer using the communication software APT COM 3 DataControlSystem option chap 16 1 specially developed by BINDER 5 2 General indications The program controller RD3 offers several functional levels Normal Display fixed value operation e Display of the actual value of temperature display 1 and of the actual date and time display 2 e The chamber is in fixed value operating mode equilibrating to the entered set points Fixed value entry mode chap 6 e Entry of set points for temperature fan speed and the safety controller for fixed value operating mode e Entry of temperature set points SP 1 and SP 2 for week program operation Program editor chap 8 e Two programs with up to 10 sections each or one program with up to 20 sections can be entered selection in the user level chap 10 Entry of set points for temperature and fan speed in all program sections chap 8 2 e Deleting a program section chap 8 4 Program start level chap 9 e Selection of an en
64. ed from the program by setting the section duration to Zero Display 1 shows Normal display Press down key for 5 sec e g 0000 Display 2 shows PROGRAM EDITOR you are in the program editor Press program key E i Display 1 shows 0000 Display 2 shows UserCod 0000 enter user code Enter the user code using arrow keys v a e g 0001 basic setting adjustable in the user level chap 10 Value is shown in both displays Automatically forward after 2 sec Display 1 shows 01 program P01 selected Display 2 shows e g PRG program can be selected alternating CONTINUE X W information to 1 program section with X W Select the desired program e g P01 using v a Value is shown in display1 arrow keys Press key In the selected program P01 or P02 program sections can be selected Display 1 shows Display 2 shows alternating 01 P01 SEC actual selection of the section S01 program section can be selected CONTINUE X W Select desired section e g S03 using arrow keys information set point entry with X W or omitted if section 01 shall be deleted Press key 1 Display 1 shows Display 2 shows alternating 15 0 S03 TEMP 15 0 actual temperature set point variable temperature CONTINUE X W information
65. et safety controller class 3 1 set point in C v a i Note setting limit or offset selected at the using arrow keys user level chap 10 Value is shown in display 1 Press key If no button is pressed within more than 120 sec or if the EXIT button is pressed the controller changes to Normal Display When changing the set point check the safety controller setting in the user level chap 10 if the safety controller has been set to limit mode If the fan is operated with less than 100 speed the temperature performance and the spatial exactitude of the temperature can differ from the manufacturer s specifications Do reduce the fan speed only if absolutely necessary due to special requirements amp j ai The values entered in fixed value entry mode remain valid after program run off and are then equilibrated If the week program timer is active depending on the running week program another set point SP2 may be targeted Too high or too low temperatures can occur which exceed the permissible temperature of the charging material Deactivate the week program timer if you do not use it default setting setting in the User level chap 10 KB E5 1 08 2012 page 25 90 gt BINDER Too high or too low temperature after the program ends Damage to the charging material gt Deactivate the week program timer if you do not use it 7 Week program editor The Wee
66. f the type plate Information BINDER Manufacturer BINDER GmbH KB 240 Model KB 240 Serial No 00 00000 Serial No 00 00000 Nominal temperature hodis Nominal temperature 212 F Enclosure protection IP 20 IP type of protection 20 acc to EN 60529 Temp safety device DIN 12880 Temperature safety device acc to standard DIN 12880 Class 3 1 Temperature safety device class 3 1 Art No 9020 0162 Art No 9020 0162 Project No Special application acc to project no 1 20 kW Nominal power 1 20 kW 200 240 V 1N Nominal voltage 200 240 V 10 single phase unit 52A Nominal current 5 2 Amp 50 60 Hz Power frequency 50 60 Hz Max operating pressure 15 bar Max operating pressure 15 bar in the refrigerating system R 134A 0 20 kg Refrigerant type R 134 a max filling weight 200 g Contains fluorinated greenhouse Contains fluorinated greenhouse gases covered by the Kyoto gases covered by the Kyoto Protocol Protocol Symbol on the type plate Information C CE conformity marking Electrical and electronic equipment manufactured placed on the market in the EC after 13 August 2005 and to be disposed of in separate collection according to directive 2002 96 EC on waste electrical and EE electronic equipment WEEE Ar The equipment is certified in the GOST R certification system of GOSTSTANDARD Russia The equipment is certified by Underwriters Laboratories Inc according to standards CAN CSA C22 2 No 61010 1 2nd Edit
67. g of tolerances Programming is saved even in case of a power failure or after turning off the unit After program rundown the controller returns to Fixed value operation showing Normal Display and equilibrates to the temperature value previously entered in fixed value entry mode SE SN Before starting the program check the set point value entered in Fixed value entry mode After program rundown temperature will equilibrate to this value Deactivate the week program timer factory setting setting in the user level chap 10 before starting a program 8 2 Set point entry for program operation From Normal Display the program editor is accessed by pressing button X W for 5 sec Then enter the set points one after the other in all program sections of a selected program You can enter two programs with up to 10 sections each or one program with up to 20 sections setting in the user level chap 10 In order to avoid incorrect programming the values of the program course should be entered into a table template in chap 8 3 Example program table with default setting Ramp Section Temperature set Section length Fan speed Operation lines point hh mm 96 C TIME TEMP 40 SEC w IL 40 s 60 3 90 w 90 Only with option zero voltage relay outputs via operation lines see chap 16 4 KB E5 1 08 2012 page 32 90 gt BINDER The value
68. ger of death The unit must NOT become wet during operation or maintenance KB E5 1 08 2012 page 12 90 gt BINDER The refrigerated incubators were produced in accordance with VDE regulations and were routinely tested in accordance to VDE 0411 1 IEC 61010 1 The glass doors and the inner chamber will become hot during operation Danger of burning Do NOT touch the glass doors the inner surfaces or the charging material during operation Stability hazard Danger of injury Damage to the unit and the charging material Housing cover breakaway Do NOT climb on the lower housing cover Do NOT load the lower housing cover with heavy objects while the unit door is open 1 6 Intended use Refrigerated incubators KB are suitable for exact conditioning of harmless materials Because of their precise temperature accuracy these devices are especially useful for cultivation of microorganisms with a narrow temperature optimum in a range of 4 C 39 2 F to 37 C 98 6 F Main fields of application are tests of long term storage e g at 4 C 39 2 F refrigerated incubation between 20 C 68 F and 25 C 77 F and incubation at 37 C 98 6 F also with additional introduction of heat or with alternating temperatures e g 37 C 98 6 F and 4 C 39 2 F A mixture of any component of the charging material with air must NOT be explosive The operating temperature must lie below
69. hour of the real time clock Display 1 shows e g 30 Actual setting 30 minutes Display 2 shows Minute 30 Setting the minute of the real time clock Set minute 0 up to 59 using arrow keys v a Setting is shown in display 2 KB E5 1 08 2012 Press several times key EXIT or wait for 120 seconds Controller returns to normal display page 50 90 gt BINDER 2 Entering the set points for the week program in Fixed value entry mode see chap 6 Set points for the example program SP 1 night weekend 5 C 41 F SP 2 day week 20 C 68 F Normal Display Display 1 shows e g 19 8 actual temperature value e g 15 05 06 13 52 actual date and time actual switching state of week Display 2 shows program timer channel 1 Off channel 2 Off Press key Display 1 shows 5 0 actual temperature set point 1 Display 2 shows SP1 TEMPERATURE variable temperature in C Enter temperature set point 5 C using arrow v a Value is shown in display 1 keys Press key Display 1 shows 20 0 actual temperature set point 2 Display 2 shows SP2 TEMPERATURE variable temperature in C Enter temperature set point 20 C using v a Value is shown in display 1 arrow keys Press the EXIT button The controller changes to Normal Display 3 Entering the time program to the week program
70. in power switch on off 2 Program controller RD3 KB E5 1 08 2012 page 15 90 gt BINDER 2 3 Lateral control panel at the right side option 7 9 10 Figure 5 Lateral control panel at the right side of the refrigerating machine with options analog output zero voltage relay outputs via operation lines Ethernet interface and additional Pt 100 temperature sensor 7 DIN socket for analog output 4 20 mA option 8 DIN socket for zero voltage relay outputs via operation lines option 9 DIN socket for additional Pt 100 temperature sensor option 10 Ethernet interface and MAC address for computer communication option KB E5 1 08 2012 page 16 90 gt BINDER 2 4 Lateral control panel at the left side option 11 12 Figure 6 Lateral control panel option at the left side of the refrigerating machine with option temperature safety device class 3 3 11 Temperature safety device class 3 1 part of option safety device class 3 3 12 Temperature safety device class 3 2 part of option safety device class 3 3 2 5 Unit rear 13 14 Figure 7 Unit rear with position of RS 422 interface 13 Interface RS 422 for computer communication 14 Power cable KB E5 1 08 2012 page 17 90 BINDER 3 Completeness of delivery transportation storage and installation 3 1 Unpacking and checking equipment and completeness of delivery Af
71. ing time and regular time e Hour of the real time clock Hour Enter the hour 0 up to 23 e Minute of the real time clock Minute Enter the minute 0 up to 59 KB E5 1 08 2012 page 43 90 gt BINDER Normal Display Display 1 shows e g 19 8 actual temperature value Display 2 shows e g 15 05 06 13 52 actual date and time actual switching state of week program timer channel 1 Off channel 2 Off Press down key for 5 sec Display 1 shows Display 2 shows e g 0000 PROGRAM EDITOR you are in the program editor Display 1 shows Press down key for 5 sec 0000 Menu visible only if week program timer is activated Display 2 shows WEEK PROG EDITOR Press down key for 5 sec ou are in the week program editor Display 1 shows 0000 Display 2 shows USER LEVEL you are in the user level Press program key lo Display 1 shows 0000 Display 2 shows UserCod 0000 enter user code display flashes Enter the user code using arrow keys v A l e g 0001 basic setting or the valid code in case it has been previously changed in this menu Value is shown in both displays Automatically forward after 2 sec Display 1 shows 1 actual address 1 entry of unit address Display 2 shows Adress 1 actual address 1 Enter the unit address 1 up to 254 using arrow keys v a Ad
72. ion 2004 07 Electrical Equipment for Measurement Control and Laboratory Use C UL US KB UL only Part 1 General Requirements UL 61010 1 2nd Edition 2005 07 22 LISTED Electrical Equipment for Measurement Control and Laboratory Use LABORATORY EQUIPMENT Part 1 General Requirements IEC 61010 1 2001 2nd Edition and IEC 61010 2 10 Particular Requirements for Laboratory Equipment for the heating of materials KB E5 1 08 2012 page 11 90 gt BINDER 1 5 General safety instructions on installing and operating the refrigerated incubator With regard to operating the refrigerated incubator KB and to the installation location please observe the guideline BGI GUV I 850 0 on safe working in laboratories formerly BGR GUV R 120 or ZH 1 119 laboratory guidelines issued by the employers liability insurance association for Germany BINDER GmbH is only responsible for the safety features of the unit provided skilled electricians or qualified personnel authorized by BINDER perform all maintenance and repair and if components relating to chamber safety are replaced in the event of failure with original spare parts To operate the unit use only original BINDER accessories or accessories from third party suppliers authorized by BINDER The user is responsible for any risk caused by using unauthorized accessories Danger of overheating Damage to the unit Do NOT install the unit in unventilated recesses Ensu
73. isplay 2 with key Press program key Display 1 shows 0000 Display 2 shows Shiftpt no function Press program key el Display 1 shows 0000 Display 2 shows Shiftpt 1 E A ege KB E5 1 08 2012 Select shift point 1 with key Value is shown in display 2 Press program key fei i page 52 90 gt BINDER i Display 1 shows e g time of the selected shift point ie actual selection of the shift point S1 Display 2 shows S1 actual setting shift point not programmed 61 Display 1 shows 06 00 time of the selected shift point Display 2 shows Time 06 00 entry of time of the selected shift point actual setting 6 00 i e 6 a m Enter the time 06 00 using arrow keys v a Value is shown in display 2 Press key Display 1 shows 0000 Display 2 shows Ch1 SP2 On Press program key entry of state of channel 1 actual setting On Enter the state of channel 1 v a Setting is shown in display 2 On using arrow keys Press key Display 1 shows 0000 Display 2 shows Channel 2 Off entry of state of channel 2 actual setting Off Press key EXIT Display 1 shows 06 00 time of the selected shift point _ actual selection of the shift point S1 Display shows en actual setting time 06 00 channel 1 ON Press key EXIT twice
74. k program editor permits defining up to 4 shift point for each week day A shift point defines a moment and the switching state ON or OFF of the channels that become active in this instance Channel function e Channel 1 On Set point 2 is equilibrated e Channel 1 Off Set point 1 is equilibrated e Channel 2 reserve D The week program timer is initially set to inactive factory setting Therefore you need to activate the week program timer in the user level chap 10 Normal Display Display 1 shows e g 19 8 actual temperature value po actual date and time actual state of week program timer Display 2 shows e g 15 05 06 13 52 channel 1 Off channel 2 Off Press down key for 5 sec Display 1 shows e g 0000 Display 2 shows PROGRAM EDITOR you are in the program editor Press down key for 5 sec Display 1 shows 0000 Menu visible only if week program timer is activated in the user level chap 10 Display 2 shows WEEK PROG EDITOR you are in the week program editor Press program key Display 1 shows 0000 Display 2 shows UserCod 0000 enter user code display flashes Enter the user code using arrow keys v A e g 0001 basic setting adjustable in the user level chap 10 Value is shown in both displays Automatically forward after 2 sec Display 1 shows 0000 Display 2 shows Monday selection of day of the week actual se
75. l D Display 1 shows e g 125 actual temperature set point Display 2 shows S02 TEMP 12 5 variable temperature in C alternating CONTINUE X W information go on with X W Enter the temperature set point of S02 in C v a using arrow keys Etc If all sections up to S10 or up to S20 have been programmed section S01 follows again In order to quit the entry mode press the EXIT button several times or wait 120 sec the controller will then return to Normal Display When changing the set point check the setting of the safety controller in the user level chap 10 if the safety controller has been set to limit mode If the fan is operated with less than 100 96 speed the temperature performance and the spatial exactitude of the temperature can differ from the manufacturer s specifications The fan speed rate should only be reduced if absolutely necessary to meet special requirements KB E5 1 08 2012 page 35 90 gt BINDER 8 3 Program table template for Program Editor DE Section Temperature Section length Fan speed Operation lines set point C hh mm SEC TEMP TIME FAN O LINE 20 NNI S02 Only with option zero voltage relay outputs via operation lines see chap 16 4 D At the standard device the operation lines O LINE are without any function KB E5 1 08 2012 page 36 90 8 4 Deleting a program section gt BINDER A program section is delet
76. l printer Data Logger Kit T 220 Measuring sensor for the temperature values of the chamber Temperature range 90 C 194 F up to 220 C 428 F For detailed information on installation and operation of the BINDER Data Logger please refer to the mounting instructions Art No 7001 0204 and to the original user manual of the manufacturer supplied with the data logger 16 4 Zero voltage relay outputs via operation lines option Operation lines 1 2 und 3 are used to switch any device connected to the zero voltage relay outputs via a DIN socket 8 in the right lateral control panel The operation lines permit switching on and off the individual zero voltage relay outputs through the program controller They can be programmed in fixed value entry mode chap 6 as well as in the program editor chap 8 2 via the operation lines switching state 0 Off switching state 1 On Deactivate the week program timer before entering set points in fixed value entry mode chap 6 or before entering a program in the program editor chap 8 Otherwise any setting of the operation lines in fixed value entry mode or in the program editor is ineffective KB E5 1 08 2012 page 66 90 gt BINDER The connection is realized as a DIN socket 8 in the right lateral control panel Figure 15 Pin configuration of the DIN socket 8 in the right lateral control panel A suitable DIN plug is enclosed Operation line 1 Operation
77. lated as explosive gases may form during the decontamination process 2 If necessary have strongly contaminated inner chamber parts removed by an engineer for cleaning or have them exchanged Sterilize the inner chamber parts in a sterilizer or autoclave In case of eye contact the disinfectant spray may cause eye damage due to chemical burns Follow the operating instructions and safety hints labeled on the bottle of the disinfectant spray KB E5 1 08 2012 page 71 90 gt BINDER Recommended precautions To protect the eyes use sealed protective goggles A A Eye contact z Eye damage due to chemical burns Do NOT empty into drains N gt Wear protective goggles D After using the disinfectant spray allow the unit to dry thoroughly and aerate it sufficiently 17 3 Sending the unit back to BINDER GmbH If you return a BINDER product to us for repair or any other reason we will only accept the product upon presentation of an authorization number that has previously been issued to you An authorization number will be issued after receiving your complaint either in writing or by telephone prior to your sending the BINDER product back to us The authorization number will be issued following receipt of the information below e BINDER product type and serial number e Date of purchase e Name and address of the dealer from which you bought the BINDER product e Exact description of the defe
78. lay 1 shows e g 08 30 time of the selected shift point Er actual selection of the shift point S1 Display 2 shows S1 08 30 actual setting time 08 30 channels Off Press key EXIT Press key EXIT twice Display 2 shows Time alee Display 1 shows 0000 Display 2 shows Channel 2 Off Press program Key 5 L J Select the next shift point Select the next day of the week To exit the menu press the EXIT key several times or wait for 120 seconds The controller returns to normal display KB E5 1 08 2012 page 27 90 gt BINDER 7 1 Program table template for Week program Editor Program editor Tuesday Wednesday S1 Thursday Friday Saturday Sunday Channel 2 is non functional in the standard unit KB E5 1 08 2012 page 28 90 gt BINDER 8 Program editor 8 1 Selecting between set point ramp and set point step You can program various kinds of temperature transitions In the user level chap 10 you can select between the settings Ramp default setting and Step AX Setting Ramp permits programming all kinds of temperature transitions With setting Step the controller will equilibrate only to constant temperatures programming ramps is no longer possible Switching between settings Ramp and Step will influence all programs Please note that this can cause the time courses of e
79. le by the red alarm lamp 12a lighting up the buzzer sounds and the message TEMP ALARM is shown in Display 2 e The optimum setting for the safety device is obtained by turning the control knob counter clockwise by approximately two scale divisions which shuts off the red alarm lamp 12a Figure 14 Setting safety device class 3 2 D Check the setting regularly and adjust it following changes of the set point or charge 15 Notes on refrigerating operation Defrosting BINDER refrigerated incubators are very diffusion proof To ensure high temperature precision there is no automatic cyclic defrosting device The DCT refrigerating system largely avoids icing of the evaporation plates However at very low temperatures the moisture in the air can condense on the evaporator plates leading to icing Always close the door properly gi Operation with temperature set points above 5 C 41 F at an ambient temperature of 25 C 77 F The air defrosts the ice cover automatically Defrosting is continually performed Operation with temperature set points below 5 C 41 F Icing on the evaporator is possible Defrost the unit manually With temperature set points lt 5 C 41 F regularly defrost the unit manually e Setthe temperature to 40 C 104 F in Fixed value entry mode e Letthe unit operate for about 30 minutes with the door closed Excessive frosting of the eva
80. lection Monday Select the day of the week Monday up to Day of the week is shown in display 2 Sunday with key Press program key le Display 1 shows 0000 Display 2 shows Shiftpt no function Press program key fei KB E5 1 08 2012 page 26 90 gt BINDER Display 1 shows 0000 Display 2 shows Shiftpt 1 selection of the shift point actual shift point 1 Select the shift point 1 up to 4 with key l Value is shown in display 2 Press program key el Display 1 shows e g time of the selected shift point Display 2 shows s41 a actual selection of the shift point S1 play actual setting shift point not programmed Press program key 9 Display 1 shows time of the selected shift point entry of the time of the selected shift point actual setting shift point not programmed Enter the time hh mm using arrow keys v A Value is shown in display 2 Press key Display 1 shows 0000 f entry of the state of channel 1 Display 2 shows Ch1 SP2 Off actual setting Off Enter the state of channel 1 v a d Setting is shown in display 2 On or Off using arrow keys Press key entry of the state of channel 2 no function actual setting Off Enter the state of channel 2 v a Setting is shown in display 2 On or Off using arrow keys Press key Press key EXIT w Disp
81. m acid or halides We recommend using the neutral cleaning agent Art No 1002 0016 Zinc coated hinge parts Standard commercial cleaning detergents free from acid or halides rear unit wall Do NOT use a neutral cleaning agent on zinc coated surfaces AX We recommend using the neutral cleaning agent Art No Art Nr 1002 0016 for a thorough cleaning Any corrosive damage that may arise following use of other cleaning agents is excluded from liability by BINDER GmbH Any corrosive damage caused by a lack of cleaning is excluded from liability by BINDER GmbH Danger of corrosion Damage to the unit Do NOT use acidic or chlorine cleaning detergents Do NOT use a neutral cleaning agent on other kind of surfaces e g the zinc coated hinge parts or the rear unit wall For surface protection perform cleaning as quickly as possible e After cleaning completely remove any cleaning agents from the surfaces with a moistened towel Let the unit dry Soapsuds may contain chlorides and must therefore NOT be used for cleaning s KB E5 1 08 2012 page 70 90 gt BINDER AX With every cleaning method always use adequate personal safety controls Following cleaning leave the unit door open or remove the access port plugs The neutral cleaning agent may cause health problems in contact with skin and if ingested Follow the operating instructions and safety hints labeled
82. min using arrow keys Presskey EXIT several times or wait 120 sec Controller returns to Normal Display Make sure that there are no more program sections S05 etc existing due to previous programming If so they must be deleted see chap 8 4 3 Setting the number of cycles to infinite in the program start level and starting the program D The described example program must be started once at the precise moment of temperature change on Monday e g at 0 01 or at 7 00 If the program cannot be manually started at the desired moment you can program a suitable program delay time max 99 hs 59 min After rundown of this delay time the program starts automatically see chap 9 Normal Display Press program key fei Display 1 shows 1 actual selection of the program Display 2 shows SEL PRG select program 1 or 2 Enter program number 1 using arrow keys v a Value is shown in display 1 Press program key Display 1 shows e g 00 00 entered delay time hh mm Display 2 shows RUN TIME enter delay time of program start Set delay time if desired in hh mm using v a Setting 00 00 means no delay time immediate arrow keys program start Value is shown in display 1 Press program key le KB E5 1 08 2012 page 60 90 gt BINDER U Display 1 shows 1 actual selection of the number of program cycles infinite Dis
83. mployees of BINDER GmbH who have been entrusted with the handling repair of the unit component Es ist uns bekannt dass wir gegen ber Dritten hier insbesondere mit der Handhabung Reparatur des Ger ts des Bauteils betraute Mitarbeiter der Firma BINDER gem 8823 BGB direkt haften Name Position Title Date Datum Signature Unterschrift Company stamp Firmenstempel AX Equipment that is returned to the factory for repair must be accompanied by a completely filled out contamination clearance certificate For service and maintenance on site such a contamination clearance certificate must be submitted to the service technician before the start of any work No repair or maintenance of the equipment is possible without a properly filled out contamination clearance certificate KB E5 1 08 2012 page 87 90 gt BINDER 21 2 For units in North America and Central America Product Return Authorization Request Please complete this form and the Customer Decontamination Declaration next 2 pages and attach the required pictures E mail to IDL_SalesOrderProcessing_USA binder world com After we have received and reviewed the complete information we will decide on the issue of a RMA number Please be aware that size specifications voltage specifications as well as performance specifications are available on the internet at www binder world us at any time Take notice of shipping laws and regulatio
84. nal socket Do NOT exceed the temperature set point of 50 C 122 F gt Set the safety controller to 50 C 122 F gt With optional temperature safety device class 3 3 set the mechanical thermostat class 3 1 to 50 C 122 F Heat emission of electrical devices connected inside the chamber may modify the temperature range 4 Risk of short circuit Damage to the unit gt Use the supplied plug only IP protection type 66 Plug it in and turn it to secure contact gt If the socket is not used close the lift up lid and turn it to secure 16 7 Additional flexible Pt 100 temperature sensor option An additional flexible Pt100 temperature sensor allows measuring the temperature of the charging material by means of an independent measuring system utilizing Pt 100 entry The Pt 100 sensor s top protective tube can be immersed into liquid substances Pt 100 Sensor PIN 1 Pt 100 Ii PIN2 Pt 100 PIN3 Pt 100 4b del DIN socket 9 A suitable DIN plug is enclosed DIN plug 112 3 4 5 6 Figure 17 Pin configuration of the DIN socket 9 in the right lateral control panel Technical data of the Pt100 sensor e Three wire technique e Class B DIN EN 60751 e Temperature range up to 320 C 608 F e Stainless steel protective tube with a length of 45 mm 1 78 in material no 1 4501 KB E5 1 08 2012 page 68 90 BINDER 17 Maintenance cleaning and se
85. ns Please fill Reason for return request O Duplicate order O Duplicate shipment O Demo Page one completed by sales O Power Plug Voltage 115V 230 V 208 V 240V O Size does not fit space O Transport Damage Shock watch tripped pictures O Other specify below Is there a replacement PO O Yes O No If yes gt PO f If yes gt Date PO placed Purchase order number BINDER model number BINDER serial number Date unit was received Was the unit unboxed O Yes O No Was the unit plugged in O Yes O No Was the unit in operation O Yes O No Pictures of unit attached Pictures of Packaging attached O Yes O Yes O No O No Pictures have to be attached Customer Contact Information Distributor Contact Information Name Company Address Phone E mail KB E5 1 08 2012 page 88 90 gt BINDER Customer End User Decontamination Declaration Health and Hazard Safety declaration To protect the health of our employees and the safety at the workplace we require that this form is completed by the user for all products and parts that are returned to us Distributors or Service Organizations cannot sign this form NO RMA number will be issued without a completed form Products or parts returned to our NY warehouse without a RMA number will be refused at the
86. nt Display 2 shows alternating S02 TEMP 5 variable temperature in C CONTINUE X W information go on with X W Entry of temperature set point of 5 C of S03 using arrow keys Display 1 shows Display 2 shows alternating Enter section length set point of S03 of 47 hs 59 min using arrow keys Press key 047 S02 TIME 047 59 variable section length in hhh mm CONTINUE X W information go on with X W v a Value is shown in both displays KB E5 1 08 2012 page 59 90 gt BINDER Press several times key until P01 SEC appears Display 1 shows 04 section S04 has been selected Display 2 shows P01 SEC alternating CONTINUE X W enter new set points for the individual variables with button or XW NEW SEC X W Select section S04 using arrow keys v a l Press key Display 1 shows 5 actual temperature set point Display 2 shows S02 TEMP 5 variable temperature in C alternating CONTINUE X W information go on with X W Entry of temperature set point of 5 C of S04 v a using arrow keys Press key Display 1 shows 000 actual section length set point Display 2 shows S02 TIME 000 01 variable section length in hhh mm alternating CONTINUE X W information go on with X W Enter section length set point of S04 of v a Value is shown in both displays 1
87. of state of channel 2 actual setting Off Press key EXIT Display 1 shows 20 00 time of the selected shift point n actual selection of the shift point S1 Displayceshows ot 2290 actual setting time 20 00 channels OFF Press several times key EXIT or wait for 120 seconds Controller returns to normal display KB E5 1 08 2012 page 54 90 gt BINDER 12 Programming example of the Program Editor 12 1 Desired time function From Monday to Friday the chamber shall maintain a temperature of 20 C 68 F and during the week end Saturday and Sunday a temperature of 5 C 41 F This program shall automatically run during the whole year i e it shall be programmed just once 12 2 Proceeding overview 1 Settings in the user level see chap 10 e Setting the safety controller to Limit and 3 C above the maximum temperature value of the program The temperature set point of the safety controller over temperature protection class 3 1 is displayed and can be changed You can enter an absolute value in case of setting limit or a relative value in case of setting Offset Select setting Limit and enter a value by 3 C above the maximum value i e 23 C 73 4 F e Setting the maximum section duration Prg Time to 999 hs 59 min The maximum length of a program section can be set in common for all program sections to 99 hs 59 min or to 999 hs 5
88. on the bottle of the neutral cleaning agent Recommended precautions To protect the eyes use sealed protective goggles Suitable protective gloves with full contact butyl or nitrile rubber penetration time 2480 minutes AA mmm Contact with skin ingestion 2 Skin and eye damage due to chemical burns Do notingest Keep away from food and beverages Do NOT empty into drains Wear protective gloves and goggles Avoid skin contact 17 2 2 Decontamination Disconnect the chamber from the power supply prior to decontamination Disconnect the power plug You can use the following disinfectants Inner chamber Standard commercial surface disinfectants free from acid or halides Alcohol based solutions We recommend using the disinfectant spray Art No 1002 0022 D For chemical disinfection we recommend using the disinfectant spray Art No 1002 0022 Any corrosive damage that may arise following use of other disinfectants is excluded from liability by BINDER GmbH D With every decontamination method always use adequate personal safety controls In case of contamination of the interior by biologically or chemically hazardous material there are two possible procedures depending on the type of contamination and charging material 1 Spray the inner chamber with an appropriate disinfectant Before start up the unit must be absolutely dry and venti
89. on the temperature value entered before LED 3a is lit if the heating is active or LED 3b if the refrigeration is active or no LED if the actual temperature is equal to the set point In Display 1 of the controller the actual temperature value is shown e With inactive week program timer In Display 2 of the controller the actual date and time are displayed Example 15 05 06 13 52 e With active week program timer In Display 2 of the controller the actual date and time and the states of the week program timer channels are displayed Examples 15 05 06 13 52 15 05 06 13 52 ll 15 05 06 13 52 1 15 05 06 13 52 00 Channel 1 Off Channel 1 Off Channel 1 On Channel 1 On Channel 2 Off Channel 2 On Channel 2 Off Channel 2 On Ode om Display 1 Display 2 gt px vl al La O Figure 10 RD3 program controller KB E5 1 08 2012 page 22 90 gt BINDER LED function indications and their signification 3a yellow O Q Heating active 3b yellow O rt Refrigeration active Illuminates program operation 3d green e_ Flashes exceeding of the tolerance limits in Fixed value entry mode or in O d Program operation In program operation program interruption The program controller RD3 permits programming of temperature cycles For each program section also the fan speed can be regulated Two programs with up to 10 sections each or on
90. or 1 631 224 4340 Poccua u CHI 7 495 98815 17 service binder world com fs www binder world com gt BINDER Risk of injury UL units only Ss SE TET EG pened EE gt BINDER mH JH cH Unit front KB Unit front KB UL Figure 1 Position of labels on the unit D Keep safety labels complete and legible Replace safety labels that are no longer legible Contact BINDER Service for these replacements KB E5 1 08 2012 page 10 90 gt BINDER 1 4 Type plate The type plate sticks to the left side of the unit bottom right hand Nominal temperature 100 C 1 20 kw C DEN Max operating pressure 15 bar IE 200 240 V IN R 134A 0 20 kg Enclosure protection IP 20 5 2 A Contains fluorinated greenhouse Temp safety device DIN 12880 50 60 Hz BC een gases Class 3 1 covered by the Kyoto Protocol Art No 9020 0162 US PATS 4585923 5222612 5309981 en 5405194 5601143 5773287 6079403 QU ENT A MI gt BINDER 42 3 KB 240 Serial No 00 00000 Internet www binder world com Made in Germany Figure 2 Type plate example of KB 240 regular unit 9020 0162 Indications o
91. or exhibitions They are thoroughly tested before resale BINDER ensures that the chamber is technically sound and will work flawlessly Second hand units are marked with a sticker on the unit door Please remove the sticker before commissioning the unit 3 2 Guidelines for safe lifting and transportation The front castors can be blocked by brakes Please move the units with castors only when empty and on an even surface otherwise the castors may be damaged After operation please observe the guidelines for temporarily decommissioning the unit chap 18 2 KB E5 1 08 2012 page 18 90 gt BINDER Sliding or tilting of the unit Damage to the unit Risk of injury by lifting heavy loads gt Transport the unit in its original packaging only For moving or shipping secure the unit with transport straps Do NOT lift or transport the unit using the door the handle or the lower housing Do NOT lift units size 720 by hand Lift units size 240 with the aid of 6 people or with a fork lifter Set the fork lifter only from the front or rear in the middle of the unit Lift units size 720 using technical devices fork lifter Set the fork lifter only from the front or rear in the middle of the unit Do NOT set the fork lifter from the unit side e Permissible ambient temperature range during transport 10 C 14 F to 60 C 140 F You can order transport packing for moving or ship
92. ormation go on with X W Enter section length set point of S01 of 119 hs 59 min using arrow keys v a l Value is shown in both displays Press several times key l until P01 SEC appears Display 1 shows 02 section S02 has been selected P01 SEC Display 2 shows CONTINUE X W enter new set points for the individual variables with button alternating or XN NEW SEC XW Select section SO2using arrow keys v a l Press key l Display 1 shows 20 0 actual temperature set point Display 2 shows S02 TEMP 20 0 variable temperature in C alternating CONTINUE X W information go on with X W Entry of temperature set point of 20 in C of S02 using arrow keys v la i Press key l Display 1 shows 000 actual section length set point Display 2 shows S02 TIME 000 01 variable section length in hhh mm alternating CONTINUE X W information go on with X W Enter section length set point of S02 of 1 Value is shown in both displays min using arrow keys e D Press several times key until P01 SEC appears Display 1 shows 03 section S03 has been selected P01 SEC Display 2 shows CONTINUE X W enter new set points for the individual variables with button alternating or XN NEW SEC X W Select section SO3using arrow keys v a Press key Display 1 shows 5 actual temperature set poi
93. ot fall below This protection against prohibited low temperatures can for example serve to protect sensitive cultures from cooling down too much 12a 12 If the control knob 12 is turned to its minimum position 1 the safety device class 3 2 has no effect If it is set to a temperature somewhat lower than that selected by means of the controller it functions as a protective device for the material under treatment If the temperature safety device class 3 2 has assumed regulation identifiable by its red alarm lamp lighting up a buzzer sounds and the message TEMP ALARM shown on the controller display 2 then proceed as follows e Mute the buzzer with the EXIT button e Disconnect the unit from the power supply e Have an expert examine and rectify the cause of the fault e Start the unit again as described in chap 5 Setting To check the response temperature of the safety device class 3 2 put the unit into operation and set the desired set point at the temperature controller The sections of the scale from 1 to 10 correspond to the temperature range from 40 C 40 F to 160 C 320 F and serves as a setting aid KB E5 1 08 2012 page 64 90 gt BINDER e Turn the control knob of the safety device by means of a coin to its minimum position 1 thermostat without effect t ER e When the set point is reached reset the safety device to its trip point turn it clockwise e The trip point is identifiab
94. ped DCT refrigerating system a direct refrigerating process in conjunction with the APT line preheating chamber technology satisfies the unique prerequisites for attaining highly precise temperature control and particularly short recovery times after opening the door The refrigerating system is distinguished by direct precise and rapid temperature conduction Large area labyrinth evaporator plates directly conduct the cold to the atmosphere of the working space The APT line preheating chamber system ensures high level of spatial and time based temperature precision thanks to the direct and distributed air circulation into the interior This is especially important for maintaining temperatures especially with full chambers and for rapid restoration of optimum growth conditions after opening the door The inner glass door ensures that the temperature remains constant when observing the incubation process The air turbine supports exact attainment and maintenance of the desired temperature accuracy The fan speed is digitally adjustable The heating and refrigerating systems are microprocessor regulated to a tenth of a degree In addition the refrigerated incubator provides almost unlimited possibilities for adaptation to individual customer requirements based upon extensive programming options and on the week program timer and real time clock of the controller All unit functions are easy and comfortable to use thanks to their cle
95. ping purposes from BINDER service 3 3 Storage Intermediate storage of the unit is possible in a closed and dry room Observe the guidelines for temporary decommissioning chap 18 2 e Permissible ambient temperature range during storage 10 C 14 F to 60 C 140 F e Permissible ambient humidity max 70 r H non condensing When after storage in a cold location you transfer the unit to its warmer installation site condensation may form Before start up wait at least one hour until the chamber has attained ambient temperature and is completely dry 3 4 Location of installation and ambient conditions Set up the refrigerated incubator KB on a flat even surface free from vibration in a well ventilated dry location and align it using a spirit level The site of installation must be capable of supporting the unit s weight see technical data chap 20 4 The chambers are designed for setting up inside a building indoor use Danger of overheating Damage to the unit Do NOT set up units in non ventilated recesses Ensure sufficient ventilation for dispersal of the heat e Permissible ambient temperature range during operation 18 C 64 4 F to 32 C 89 6 F At elevated ambient temperature values fluctuations in temperature can occur The ambient temperature should not be substantially higher than the indicated ambient temperature of 25 C 77 F to which the specified technical data rela
96. play 2 shows REPEAT enter number of program cycles Select number of cycles 1 i e infinite v a Value is shown in display 1 repeats using arrow keys Press program key le Display 1 shows 1 selected program Display 2 shows RUN PRG Question start selected program Press program key fei Display 1 shows 20 0 actual temperature value Display 2 ahows P01 S01 119 49 actual program P01 actual section S01 and remaining time p ay time running backwards of program section S01 Program is running The green LED 3d lights up Additionally to the green LED 3d indicating a running program LED 3a is lit if the heating is active or LED 3b if the refrigeration is active or none of both if the actual temperature equals the set point During program course the arrow keys and the EXIT button are not functional D By pressing the program key iv for 3 seconds you can terminate the program course If you press button during program course the entered set points of the actually running program section are shown one after the other for 5 sec each KB E5 1 08 2012 page 61 90 gt BINDER 13 Performance in case of failures 13 1 Performance after a power failure Power failure during fixed value operation Normal Display The entered parameters remain saved After power returns operation continues with the set parameters Power failure during program operation
97. porator is indicated by reduced refrigerating performance a amp Operation with temperature set points below 0 C 32 F While operating the KB with set points below 0 C 32 F condensation is possible at the inner surface of the door around the door gasket In case of heavy condensation check tightness of the door gasket e After one or two days operation at a set point 0 C 32 F a thin ice layer can cover the inner unit door and the glass door The amount depends of the ambient temperature and humidity This does not influence the proper function of the refrigerating system Refrigerating performance decreases while operating the chamber at temperatures lt 0 C 32 F due to icing of the evaporators For this reason defrost the chamber regularly e g once a week gi KB E5 1 08 2012 page 65 90 gt BINDER 16 Options 16 1 Communication software APT COM 3 DataControlSystem option The unit is regularly equipped with a serial interface RS 422 13 that can connect the BINDER communication software APT COM 3 DataControlSystem The connection to a computer is established using the KB interface via an interface converter AX Confirm that the interface mode is correctly set to Modbus in the user level chap 10 The actual temperature and fan speed values are given in adjustable intervals Programming can be performed graphically via PC
98. ral notes on programming of temperature transitions eeeneee 32 8 2 Set point entry for program operation ssssssssssssssese eene eene nennen nennen 32 8 3 Program table template for Program Editor sssssssssseeeeee eene nennen 36 8 4 Deleting a program section enn enm eee m nnnm nennen nennen nennen nennen nnns 37 9 PROGRAM START LEVEL 15 2 pane retorno haa tu Ent aa Eu prn n Tn aea yk Rau RR haa annua EE 38 10 USER CEVEL cuani 40 11 PROGRAMMING EXAMPLE OF THE WEEK PROGRAM EDITOR 48 11 1 Desired time function 3 to ea ae anna 48 KB E5 1 08 2012 page 6 90 gt BINDER 11 2 Proceeding Be TTT 48 11 3 Proceeding in detail 48 12 PROGRAMMING EXAMPLE OF THE PROGRAM EDITOR 55 12 1 Desired time TUR ctiOn eite e ttt ea ett ae ar peti eaa Rd Ha p Rad ex ae edd uu a 55 12 2 Proceeding overview sssssssssssseee eene ennemi enter rennen rennen rennen ener nenne 55 12 3 Proceeding iri CT NEE 56 13 PERFORMANCE IN CASE OF FAILURES eee nnn 62 13 1 Performance after a power failure ene eene nennen ennt n nnne 62 13 2 Alarm messages R 62 14 TEMPERATURE SAFETY DEVICES 2444444440000440000000 nn nn nn nun nnnnnnnnn nennen 62 14 1 Over temperature protective device class 1 62 14 2 Safety controller
99. re sufficient ventilation for dispersal of the heat Do not operate the refrigerated incubator KB in hazardous locations Explosion hazard Danger of death Do NOT operate the unit in potentially explosive areas KEEP explosive dust or air solvent mixtures AWAY from the unit The refrigerated incubator KB does not dispose of any measures of explosion protection Explosion hazard Danger of death Do NOT introduce any substance into the refrigerated incubator which is combustible or explosive at working temperature NO explosive dust or air solvent mixture in the inner chamber Any solvent contained in the charging material must not be explosive or inflammable l e irrespective of the solvent concentration in the steam room NO explosive mixture with air must form The temperature inside the chamber must lie below the flash point or below the sublimation point of the charging material Familiarize yourself with the physical and chemical properties of the charging material as well as the contained moisture constituent and its behavior with the addition of heat energy Familiarize yourself with any potential health risks caused by the charging material the contained moisture constituent or by reaction products which may arise during the temperature process Take adequate measures to exclude such risks prior to putting the refrigerated incubator into operation Electrical hazard Dan
100. riptions g n rales CEI 61010 1 2010 NF EN 61010 2011 Sicherheitsbestimmungen f r elektrische MeR Steuer Regel und Laborger te Teil 2 010 Besondere Anforderungen an Laborger te f r das Erhitzen von Stoffen DIN EN 61010 2 010 2004 Safety requirements for electrical equipment for measurement control and laboratory use Part 2 010 Particular requirements for laboratory equipment for the heating of materials IEC 61010 2 10 2005 BS EN 61010 2 10 2003 R gles de s curit pour appareils lectriques de mesurage de r gulation et de laboratoire Partie 2 010 Prescriptions particuli res pour appareils de laboratoire utilis s pour l chauffement des mati res CEI 61010 2 10 2003 NF EN 61010 2 10 2005 Elektrische Mess Steuer Regel und Laborger te EMV Anforderungen Teil 1 Allgemeine Anforderungen DIN EN 61326 1 2006 Berichtigung 1 2008 Berichtigung 2 2011 Electrical equipment for measurement control and laboratory use EMC requirements Part 1 General requirements IEC 61326 1 2005 Corr 1 2008 Corr 2 2010 BS EN 61326 1 2006 A1 2008 Mat riel lectrique de mesure de commande et de laboratoire Exigences relatives la CEM Partie 1 Exigences g n rales CEI 61326 1 2005 AC1 2008 NF EN 61326 1 2006 mod Elektrische Mess Steuer Regel und Laborgerate EMV Anforderungen Teil 2 2 Besondere Anforderungen Pr fanordnung Betriebsbedingungen und Leistungsmerkmal
101. rvice Contact BINDER service KB E5 1 08 2012 page 76 90 Fault description Possible cause gt BINDER Required measures Heating continued Deviations from the indicated heating up times Oven fully loaded Load the unit less or consider longer heating up times Mechanical safety device class 3 1 responds with option safety device class 3 3 Mechanical safety device class 3 2 responds with option safety device class 3 3 Limit temperature reached Too much external heat load Check setting of temperature set point and of safety device class 3 1 If appropriate select suitable limit value Reduce heat load Controller defective Safety device defective Semi conductor relay defective Limit temperature reached Contact BINDER service Check setting of temperature set point and of safety device class 3 2 If appropriate select suitable limit value Controller or safety device defective Contact BINDER service Refrigerating performance Low or no refrigerating Ambient temperature above 25 C 77 F chap 3 4 Compressor not turned on Select cooler place of installation performance Electro valves defective Contact BINDER service No or not enough refrigerant Too much external heat load Reduce heat load Controller Program duration longer than programmed Inappropriate tolerances have been programme
102. rvice 17 1 Maintenance intervals service Electrical hazard Danger of death The unit must NOT become wet during operation or maintenance works Do NOT remove the rear panel of the unit Before conducting maintenance work turn off the unit at the main power switch and disconnect the power plug gt General maintenance work must be conducted by licensed electricians or experts authorized by BINDER Maintenance work at the refrigeration system must only be conducted by qualified personnel who underwent training in accordance with EN 13313 2010 e g a refrigeration technician with certified expert knowledge acc to regulation 303 2008 EC Follow the national statutory regulations Ensure regular maintenance work is performed at least once a year and that the legal requirements are met regarding the qualifications of service personnel scope of testing and documentation All work on the refrigeration system repairs inspections must be documented 3 SS The warranty becomes void if maintenance work is conducted by non authorized personnel Replace the door gasket only when cold Otherwise the door gasket may become damaged With an increased amount of dust in the ambient air clean the condenser fan by suction or blowing several times a year We recommend taking out a maintenance agreement Please consult BINDER Service BINDER telephone hotline 49 0 7462 2005 555 BINDER fax
103. s o g Ger t Bauteil U Has not been exposed to or contains any toxic or otherwise hazardous substances weder giftige noch sonstige gef hrliche Stoffe enth lt oder solche anhaften U That eventually generated reaction products are non toxic and also do not represent a hazard auch evtl entstandene Reaktionsprodukte weder giftig sind noch sonst eine Gef hrdung darstellen Q Eventual residues of hazardous substances have been removed evtl R ckst nde von Gefahrstoffen entfernt wurden L24 2 For toxic radioactive biologically harmful or hazardous substances or any other hazardous materials f r giftige radioaktive biologisch bedenkliche bzw gef hrliche Stoffe oder anderweitig gef hrliche Stoffe We hereby guarantee that Wir versichern dass 0 The hazardous substances which have come into contact with the above mentioned equipment component part have been completely listed under item 3 1 and that all information in this regard is complete die gef hrlichen Stoffe die mit dem o g Ger t Bauteil in Kontakt kamen in 3 1 aufgelistet sind und alle Angaben vollst ndig sind Q That the unit component part has not been in contact with radioactivity das Ger t Bauteil nicht mit Radioaktivit t in Ber hrung kam 5 Kind of transport transporter Transportweg Spediteur Transport by means and name of transport company etc Versendung durch Name Spediteur o Date of dispatch to BINDER GmbH
104. s of the program table can now be entered to the RD3 program controller Step 1 Selecting the program and the program section Normal Display Press down key for 5 sec Display 1 shows Display 2 shows e g 0000 PROGRAM EDITOR you are in the program editor Display 1 shows 0000 Press program key le Display 2 shows UserCod 0000 enter user code Enter user code using arrow keys v a e g 0001 basic setting adjustable in the user level chap 10 Value is shown in both displays Automatically forward after 2 sec Display 1 shows e g 01 program P01 selected Display 2 shows PRG program can be selected alternating CONTINUE X W information to 1 program section with X W Select program P01 or P02 using arrow keys v a Value is shown in display 1 Press key In the selected program P01 or P02 program sections can be selected Display 1 shows e g 01 section S01 selected Display 2 shows P01 SEC section S01 has already been created alternating CONTINUE X W enter new set points for EE variables with button or Display 1 shows e g 01 section S01 selected P01 SEC Display 2 shows section S01 has not yet been created alternating NEW SEC X W enter set points for the individual variables with button X W Select sections S01 to S10 or to S20 using arrow keys va As long as
105. s that are marked with the safety alert symbol in order to avoid death or Electrical hazard Hot surface Explosive atmosphere Stability hazard Lifting hazard Pollution Hazard Risk of corrosion and or chemical burns Harmful substances Biohazard Mandatory action signs Mandatory regulation Read operating instructions Disconnect the power plug Lift with several persons Lift with mechanical assistance Prohibition signs Environment protection Wear protective gloves Wear safety goggles Do NOT touch Do NOT spray with water Do NOT climb KB E5 1 08 2012 page 9 90 gt BINDER AX Information to be observed in order to ensure optimum function of the product 1 2 4 Word message panel structure Type cause of hazard Possible consequences Instruction how to avoid the hazard prohibition Instruction how to avoid the hazard mandatory action Observe all other notes and information not necessarily emphasized in the same way in order to avoid disruptions that could result in direct or indirect injury or property damage 1 3 Localization position of safety labels on the unit The following labels are located on the unit Pictograms Warning signs Service label Service Hotline Hot surface International 49 0 7462 2005 555 USA Toll Free 1 866 885 9794
106. safety device class 3 2 a minimum value for the temperature is set that the unit will not fall below due to the regulatory function of the safety device class 3 2 This protection against excessively low temperatures can for example serve to protect sensitive loads from under cooling Both safety devices are functionally and electrically independent of the temperature control system If an error occurs they perform a regulatory function Safety devices class 3 1 11 and class 3 2 12 are located in the left lateral control panel Figure 12 Temperature safety device class 3 3 14 3 1 Temperature safety device class 3 1 If you turn the control knob 11 to its end stop position 10 the safety 11a device class 3 1 protects the appliance If you set the temperature a little above the set point it protects the charging material If the safety device class 3 1 has taken over control identifiable by its red alarm lamp lighting up a buzzer sounds and the message TEMP ALARM is shown in Display 2 then proceed as follows e Mute the buzzer with the EXIT button e Disconnect the unit from the power supply e Have an expert examine and rectify the cause of the fault e Start the unit again as described in chap 5 KB E5 1 08 2012 page 63 90 Excess temperature Set point ZZ Insufficient eae temperature gt BINDER Setting To check the response temperature of the safety device class 3 1 turn on the chamber an
107. shown in display 2 i page 49 90 l gt BINDER Display 1 shows 0000 Display 2 shows 12h 24h 24h Press key Display mode 12 hours or 24 hours actual setting 24h v Display 1 shows 0000 Display 2 shows Date Main menu Setting the date of the real time clock Press program key o Display 1 shows e g 2006 Actual setting 2006 Display 2 shows Year 2006 Setting the year of the real time clock Set year 2006 up to 2050 using arrow keys Display 1 shows e g 5 Press key v a Setting is shown in display 2 Actual setting may Display 2 shows Month 5 Setting the month of the real time clock Set month 1 up to 12 using arrow keys ma z 4 Press key Setting is shown in display 2 Display 1 shows e g 15 Actual setting 15 Display 2 shows Day 15 Setting the day of the real time clock Set day 1 up to 31 using arrow keys mua Setting is shown in display 2 Set hour 0 up to 23 using arrow keys v A Setting is shown in display 2 Press key Press key BAIT Press key Display 1 shows 0000 Display 2 shows Time Main menu Setting the time of the real time clock Press program key Display 1 shows e g 13 Actual setting 13 i e 1 p m Display 2 shows Hour 13 Setting the
108. sposed of with normal waste 18 2 Decommissioning Turn off the main power switch 1 Disconnect the unit from the power supply D When switching off the main power switch ON OFF 1 the stored parameters remain saved e Temporal decommissioning See indications for appropriate storage chap 3 3 e Final decommissioning Dispose of the unit as described in chap 18 3 to 18 5 18 3 Disposal of the unit in the Federal Republic of Germany According to directive 2002 96 EC of the European Parliament and of the Council on waste electrical and electronic equipment WEEE BINDER devices are classified as monitoring and control instruments category 9 only intended for professional use They must not be disposed of at public collecting points The refrigerated incubator KB bears the symbol for the marking of electrical and electronic equipment manufactured placed on the market in the EC after 13 August 2005 and be disposed of in separate collection according to the directive 2002 96 EC on waste electrical and electronic equipment WEEE and German national law for electrical and electronic equipment Elektro und Elektronikger tegesetz ElektroG WEEE marking crossed out wheeled bin with solid bar under A significant part of the materials must be recycled in order to protect the environment At the end of the device s service life have the device disposed of according to the German national law for electrical an
109. ssible to temporarily inactivate a program section To enter a section later to a program all the sections following the new one must be entered again 9 Program start level Before starting the program check the set point entered in Fixed value operation mode After end of the program the temperature will equilibrate to this value Too high or too low temperature after the program ends Damage to the charging material gt Check the set point of Fixed value operation and if necessary adapt it After the program ends the temperature will equilibrate to the set point entered in Fixed value operation mode If the week program timer is active another set point SP2 might be targeted according to programming Deactivate the week program timer before starting the program default setting setting in the User level chap 10 Too high or too low temperature after the program ends Damage to the charging material Deactivate the week program timer before starting the program In the first step a program is selected This is on condition that a program has been entered previously chap 8 2 and that program type 2 programs with 10 sections each has been selected in the user level chap 10 Then the settings for the program course are defined Two parameters can be set e Program delay time i e a defined time before a program starts It can be entered with a precision of 1 minute and its maximum value is
110. ter unpacking please check the unit and its optional accessories if any based on the delivery receipt for completeness and for transportation damage Inform the carrier immediately if transportation damage has occurred The final tests of the manufacturer may have caused traces of the shelves on the inner surfaces This has no impact on the function and performance of the unit Please remove any transportation protection devices and adhesives in on the unit and on the doors and remove the operating manuals and accessory equipment Sliding or tilting of the unit Damage to the unit Risk of injury by lifting heavy loads Do NOT lift or transport the unit using the door the handle or the lower housing Do NOT lift units size 720 by hand Lift units size 240 from the pallet with the aid of six people or with a fork lifter Set the fork lifter only from the front or rear in the middle of the unit Liftunits size 720 using technical devices fork lifter from the pallet Set the fork lifter only from the front or rear in the middle of the unit Do NOT set the fork lifter from the unit side If you need to return the unit please use the original packing and observe the guidelines for safe lifting and transportation chap 3 2 For disposal of the transport packing see chap 18 1 Note on second hand units Ex Demo Units Second hand units are units that were used for a short time for tests
111. tered program e Entry of settings affecting the program course as start delay time or number of program cycles e Program start Week program editor chap 7 e Setting the shift points KB E5 1 08 2012 page 23 90 gt BINDER User level chap 10 e User specific controller settings e Setting the real time clock Normal Display Fixed value operation y 5 seconds i xJ 4 OG 4 Fixed value entry mode Program editor Program start level 5 seconds Menu visible only if week program Ne Dee timer is activated in the user level 5 seconds User level If no button is touched within more than 120 sec the controller returns from the current level to Normal Display 6 Fixed value entry mode If you do not want to use the week program timer deactivate it factory setting setting in the user level chap 10 before entering any set points Any setting of the operation lines in Fixed value entry mode is ineffective with an active week program timer Basic entry principle Access the individual parameters with button X W one after the other Enter the values with the arrow keys A value flashing once after 2 seconds indicates that it has been applied by the controller Normal Display Display 1 shows e g 19 8 actual temperature value actual date and time actual switching state of week program timer channel 1 Off Display 2 shows
112. tes Deviations from the indicated data are possible for other ambient conditions KB E5 1 08 2012 page 19 90 BINDER With each degree of ambient temperature gt 25 C 77 F the refrigeration power decreases by 1 5K e Permissible ambient humidity 70 96 r H max non condensing When operating the chamber at temperature set points below ambient temperature high ambient humidity may lead to condensation on the unit e Installation height max 2000 m 6 6 ft above sea level When placing several units of the same size side by side maintain a minimum distance of 250 mm 9 84 in between each unit Wall distances rear 100 mm 3 94 in sides 160 mm 6 29 in Spacing above the unit of at least 100 mm 3 94 in must also be maintained Danger by stacking Damage to the units Do NOT place the refrigerated incubators on top of each other To completely separate the unit from the power supply you must disconnect the power plug Install the unit in a way that the power plug is easily accessible and can be easily pulled in case of danger With an increased amount of dust in the ambient air clean the condenser fan by suction or blowing several times a year Avoid any conductive dust in the ambiance according to the unit layout complying with pollution degree 2 IEC 61010 1 Do not install or operate the unit in potentially explosive areas Explosion hazard Danger of death
113. tted temperature as absolute value example temperature set point 37 C 98 6 F limit setting to 39 C 102 2 F Offset Maximally permitted temperature exceeding of the actual set point temperature e g 2 C This maximally permitted temperature automatically changes with every change of the temperature set point KB E5 1 08 2012 page 40 90 gt BINDER e Safety controller set point Saf setp The temperature set point setting of the safety controller over temperature safety device class 3 1 is shown and can be changed An absolute value e g 40 C 104 F in case of setting limit or a relative value e g 2 C in case of setting Offset can be entered AX Regularly check the setting of the set point mode and of the over temperature safety device set point entered in this mode for the temperature value in Fixed value operation or for the maximum temperature value of the selected temperature program in Program operation mode e Decimal point position Decimal Selection if integer values or one position after the decimal point can be entered The integer representation is shown in Display 2 set point entry while the actual value in Display 1 is always displayed with one decimal point e Audio Alert Buzzer Inactive no audible signal buzzer in case of an alarm event Active in case of an alarm event see chap 13 2 an audible signal buzzer will sound It can be reset by pressing the
114. unit door Door gasket defective Replace door gasket Controller not adjusted or adjustment interval exceeded Calibrate and adjust controller Chamber heating permanently set point not maintained Controller defective Semiconductor relay defective Contact BINDER service Controller not adjusted or adjustment interval exceeded Calibrate and adjust controller Chamber doesn t heat up LED 3a Heating active lit Chamber doesn t heat up LED 3a Heating active not lit Unit without function Heating element defective Semiconductor relay defective Safety controller has turned off the oven Limit temperature reached Safety controller set too low Contact BINDER service Allow the unit to cool down and press the EXIT button Check temperature set point and setting of safety controller If appropriate select suitable limit value Safety controller defective Semiconductor relay defective Controller defective No power supply Contact BINDER service Check connection to power supply Wrong voltage Check power supply for voltage of 100 120V or 200 240V Unit fuse has responded Controller defective Nominal temperature exceeded by 10 due to unit failure Over temperature protective device class 1 responds Check unit fuse and replace it if appropriate If it responds again contact BINDER se
115. volume Do NOT load this volume by more than half to enable sufficient airflow inside the chamber Do NOT divide the usable volume into separate parts with large area samples Do NOT place samples too close to each other in order to permit circulation between them and thus obtain a homogenous distribution of temperature and humidity KB E5 1 08 2012 page 78 90 gt BINDER 20 4 KB technical data Untsue U 240 49 729 Exterior dimensions including door handle I panel connection mm inch 850 33 46 850 33 46 939 36 97 Wall clearance rear minimum spacer mm inch 100 3 94 100 3 94 100 3 94 Quantityofdoors ll 13 J 2 Quantity of inner glass doors 1 1 2 Interior dimensions 23to 212 2310212 23to 212 Temperature fluctuation max K 0 1 0 1 0 1 ma sK 05 06 05 Temperature uniformity variation Max heat compensation upto40 C 104F w 300 a 600 een Weleonen for 30er 2 minutes 1 3 2 Electrical data 20 29 IP System of protection acc to EN 60529 2 Nominal voltage 10 v gt Eu mu 2 0 0 50 60 Power frequency ide 9x20 0241 ower plug plug plug plug kW at 4 C 39 2 F Wi Energy consumption 3 Wh m EEE a TE HT Di Fr ae ee Unit fuse 5x20 mm 230V middle time lag M Amp 16 external 16 external 16 external Noise level approx A 3 8 6 2 2 KB E5 1 08 2012 page 79 90 gt BINDER Electric
116. xisting programs to change significantly 8 1 1 Programming with setting Ramp default setting Set points always refer to the start of a program section i e at the beginning of each program section the entered set point will be reached During program section operation the temperature gradually passes to the set point entered for the subsequent program section You can program all kinds of temperature transitions by the appropriate design of the program section timing e Gradual temperature changes set point ramp The set point changes its value gradually while proceeding from one program section to the next one during the programmed section length The actual temperature value X follows the continually moving set point W at any time e Program sections with constant temperature The initial values of two subsequent program sections are identical therefore the temperature is kept constant during the whole time of the first program section e Sudden temperature changes set point step Steps are temperature changes ramps that occur during a very short interval Two program sections with an identical set point are followed by a section with a different set point If the duration of this transitional program section is very short minimum entry 1 min the temperature change will proceed rapidly within the minimum amount of time Ww f step step constant ramp ramp constant constant constant ramp

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