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duetto wrapping baler operator`s manual

1. Machine side feeder cable C Male COBO connector rear view Red positive 12V Black negative Signal cable CS 8 pin connector LTWBD 08BFFA L180 front side 127 DUETTO 128 FERABOLI 9 8 FUSES The fuses are of the type RL MINI LAMA FASTON 2 8mm in accordance with the standard DIN 72581 3F Fuses of the POWER BOX PB e FUSE 1 colour yellow 20 AMPERE Fuse for twine motor MF e FUSE 2 colour white 25 AMPERE Fuse for CUT motor MC e FUSE 3 colour green 30 AMPERE Fuse for net motor MR e FUSE 4 colour red 10 AMPERE Fuse for accessories solenoid valves and lights GV PE Se oe Pe Hat a ai Lin yji ji Of amm h a Pak E a CLL LLL y E S _ eee a _ The wording FUSE 1 FUSE 2 can be seen under the fuses on the card 128 FERABOLI DUETTO 125 10_TROUBLESHOOTNG These tables summarise the most likely and frequent problems which may occur during work Should the suggested solutions not resolve the problems we strongly recommend you to contact your local Dealer or directly the FERABOLI S p A Assistance Service that may provide you with technical sup port to solve the problem 10 1 POWER FEED PROBLEM POSSIBLE CAUSE SOLUTION Tines of the pick up throw up the for Pick up speed too high compared to Increase the work speed age the work speed Reduce the rpm of the tractor PTO
2. select the item desired and confirm with OK It is possible to display different screens and to read the data described in the various lists e information STATO MACCHINA Work data shows the total number of bales produced by your machine and the TTEA EAE total hours of work of the machine TET LEP Hlimentazioni Power supplies shows the value of the working voltage of the devices installed on your machine To exit from the list press the CANC or F2 key exit function e Alarm ALLARMI Latest displays the list of the latest alarm signalled and memorised by the ma NG EA fe chine type of alarm date and time the alarm occurred as Use the navigation key to scroll down the various alarm messages pre sent in the list a number will indicate the total of the messages present in the list ex 03 15 third message of a total of fifteen messages All displays the entire list complete with the alarms managed by Easytronic On every page of this list the type of alarm and the number of times it has oc curred if any are displayed From this screen it is possible to zero the number of times the alarm has occurred e press the F2 function key and using the navigation keys select the option desired Set to zero zeroes only the number of the alarm displayed as ALZB Pressione scollegi 18 iang EZE AZZERA TUTTO Zero all zeroes all the a
3. The tines of the pick up must never touch the ground therefore adjust the working height of the pick up so that the tines remain at least 2 3cm above the ground Insert the pin S in the same position on both left and right sides of the pick up FERABOLI DUETTO 125 5 5 4 FEED PLATE In machines fitted with cutting system the feed plate optimis es the collection and channelling of the product The distance of the plate from the tines of the pick up can be adjusted by moving the blocks T With the machine still and the tractor engine off e Remove the plate e Loosen the screw V that secures the block T and position it in one of the holes located on the side of the pick up to suit the work to be done e Then screw back the screws V WARNING Position the block T in the same position on both the left and right sides of the pick up e Remount the plate For short products and or swathes of low volume the plate should be close to the pick up tines while for tall products and or voluminous swathes the plate should be further from the tines of the pick up 5 5 5 CHOOSING WORKING PRESSURE The operating pressure must be selected that suits the density required and on the basis of the prod uct to be baled The pressure selectors are located in the rear part of the machine on both sides To change the working pressure e Unscrew and rotate the two small doors located on the rear guar
4. FERABULI FERRBOLI i i i DUETTO 125 DUETTO 125 EXD USE AND MAINTENANCE CE Valido per Paesi UE Valid for EU member countries Valable dans les Pays UE E Gilt fur EU Mitgliedslander Cod BOD6P0043 2014 09 LAT ee Ne FERABOLI DUETTO 128 SUMMARY 1 INTRODUCTORY INFORMATION cccccesccosscosessessscssesssscessesssesceseesseesseeesesees 2 2 TECHNICAL DATA ula NA NANANA AAAnmnnananaunununan 6 3 GENERAL SAFETY PRESCRIPTIONS aan 11 4 HANDLING AND TRANSPORT aaa nanaamananmnmasanans 25 5 INSTRUCTIONS FOR USEJ 10111111 Nmn nnansna man 28 G OPERATION cccccscccesccosssossssucscoscsscecseeccessseceesuessussessesocessusssecseacessucsaessaceseseesecere 43 7 MAINTENANCE LUBRICATION AND CLEANING naan 48 8 CONTROL UNITS cccccossccescsscecsescceeccesssececsuessuessscesssecsuessecsescessesesacssneesscesseceee 77 9 TABLES DIAGRAMS AND ENCLOSURES anan 123 10_ TROUBLESHOOTING ccescssssssoscsosssssecsescsussssscssessucseusesscessusssaeesseesseeesereeesess 129 11 ACCESSORIES AND KITS OPTIONAL 101111 aaa 134 12 DISPOSAL a AA ANNA AA AOnaaaa 135 INTRODUCTION Dear Customer Congratulations on choosing a FERABOLI product Compliance with all the instructions contained in this Operating and Maintenance Manual will result in max imum safety excellent performance and long operating life DUETTO 125 FERABOLI 1_INTRODUCTORY INFORMATION 1 1_IDENTIFICATION OF MACHINE AND MANUAL The Round Bal
5. 7 4_ADJUSTING THE TYING UNITS 7 4 1_DOUBLE TWINE BINDER CAUTION Before doing any maintenance or making any adjustments to the double twine binder Switch off the tractor engine remove the keys from the dashboard and wait for all the moving parts of the machine to stop Disconnect all the electronic functions and cut off the current to the con trol units Basic Control allows you to control the parameters with which to set the double twine tying independently of the value of the bale diam eter A distance of the twine from the head of the bale B number of turns of twine around the head C number of turns of twine around the centre To modify the values consult the paragraph 8 Programming the EasyTronic control unit Adjusting the twine braking device There are some twine braking devices on the round baler located on the twine roll box to adjust the tension of the twine Adjust the tension of the twine on the bale by turning the nuts D and screws V of the twine braking devices to compress or re lease the springs M e Tightening the spring M the twine will be more taut e Loosening the spring M the twine will be slacker CAUTION Take great care when working near the twine braking devices located on the arm of the binder and the blade of the binder Replacing the blade If the blade of the double twine binder does not cut the twine any more
6. Do not dump oil grease or old equipment Contact specialist authorized firms CAUTION Read the section on safety precautions carefully particularly e Definitions of OPERATOR OR MACHINE OPERATOR e Duties of the MECHANICAL MAINTENANCE TECHNICIAN e Accident prevention signs and the precautionary measures to be adopted e PERSONAL PROTECTIVE EQUIPMENT to be used CAUTION The hydraulic system is under heavy pressure e Connect properly cleaned hydraulic couplings and make sure the hydraulic circuit of tractor and machine are pressure free e To prevent hydraulic couplings from getting dirty or damaged always fit after use the original plastic protection caps supplied e Check and if necessary replace damaged hoses and unions As a general rule every hose must be replaced after 5 years from the date printed on the hose e High pressure hydraulic oil can penetrate your skin and cause serious injuries hence we recom mend that you always release pressure before disconnecting hoses and carrying out any con trols e Before pressurizing the system again check that hoses and connections are tight We advise you to use a sheet of blotting paper or cardboard to detect leaks if any gt If hydraulic oil under pressure penetrates your skin immediately apply to a first aid medical centre or hospital otherwise the risk of serious infections could be run CAUTION It is strictly forbidden to service lubricate or clean the ma
7. R select the NET wrapper e Use the key to move the net arm inwards towards the belts until you get a STOP signal e Lift the cover C and rest it on the support S e Remove the pin A that secures the tube on which the roll of net is supported and make the tube T come out in order to insert the roll e Push the roll of net onto the roll holding tube and reposition it in its housing remembering to reposition the securing pin A removed previously e Lower the cover C again IMPORTANT e Take great care to push the net roll onto the tube correctly e Make sure that the direction of rotation of the net roll is the same as indicated by the decal hh JJ Use the key the grip to bring the net wrapper arm to an intermediate position so as to be able to insert the net into 100 FERABOLI DUETTO 125 e Pass the net over the rollers following the path shown by the decal located on the machine e Complete the insertion of the net in the lower part of the route and leave it dangling IMPORTANT TAN After positioning the net and before commencing work bring the net wrapper to its original po sition using the control unit key e Press the key CANC again to exit from the program e Lower the net box again and re latch the two safety hooks G N CAUTELA Beware of the blade of the
8. Sl Mo Use the navigation keys to activate the option you desire and confirm with the OK key Q Note with this procedure you do not exit from the program menu 86 FERABOLI DUETTO 128 8 7 2 WORK MENU From the initial screen use the navigation keys R L to select the icon work menu and confirm with the OK key The screen of the work menu is divided basically into three sectors 1 description of the work step currently being done by the machine 2 graphic display of the work step in progress with or with out data 3 function key area with which it is possible to interact using the two function keys F1 and F2 With the pick up chamber empty selecting the icon work menu EasyTronic will display the screen in which it will inform you that the machine is ready to start work e Ready screen Proate 87 DUETTO 125 FERABOLI While working other screens will appear on the display to inform you concerning the operations that the ma chine is doing at that moment e Picking up screen This screen tells you that the machine has started gathering the product and forming the bale inside the chamber All the data that can be read and or modified by the operator appear on the display depending on the machine configuration 1 bale diameter 2 type of binder activated in this example net DB 3 state of the binding
9. The tines of the pick up overtake the Pick up speed too slow compared to Reduce the work speed forage arriving the work speed Increase the rpm of the tractor PTO The pick up does not collect over the The swathe is too wide Reform the swathe by making it nar entire swathe rower The pick up does not collect on flat The pick up is too high Lower the pick up using the selector of swathes the tractor Adjust the position of the pick up sup port wheels The pick up slips and stops Too low pick up tines touch the ground Raise the pick up by adjusting the posi tion of the support wheels Too heavy windrow with humid tangles Reduce the volume of the swathe by half The safety bolt is broken Replace the safety bolt Insufficient gathering of the product Tines of the pick up ruined or missing Replace the tines Adjust the cam of the pick up 129 DUETTO 125 FERABOLI 10 2 START AND FORMATION OF THE BALE PROBLEM POSSIBLE CAUSE SOLUTION Bale in the form of a barrel or truncat The forage is collected and brought Feed the chamber uniformly on both ed cone only to the centre sides Swathe too narrow Reform the swathe making it wider fuller and more square Excessive loss of leaves Shredding or fragmentation of very dry Increase the work speed and reduce forage the PTO speed while baling Insufficient bale density Low pressure Increase the working pressure setting by turning selectors to a high
10. WARNING Before beginning dismantling operations all staff should have read and understood fully the safety instructions at the beginning of this manual and wear Personal Protection Equipment safety gloves heavy duty work boots overalls safety goggles etc DO NOT DUMP POLLUTANTS SUCH AS OIL LUBRICANTS ETC CAUTION 3 Before dismantling the machine carry out the following instructions m S e M e Stop the machine and make sure that all the moving parts of the ma Co NA chine have stopped STOP e Disengage the PTO Disconnect all the electronic functions and cut off the current to the con trol units Lay the machine on ground on a stable position Engage the parking device Disconnect the tractor s parts that need to be disconnected Move the tractor away from the machine Switch off the tractor engine and remove the keys from the dashboard Engage the hand brake Read the operating and maintenance manual Wear suitable personal protective equipment PPE During machine dismantling separate the various types of material steel aluminium plastic materi als Dispose of the materials following the provisions set forth by the legislation in force in the country where the machine will be used To dismantle the machine follow the procedure given below and pay THE GREATEST ATTENTION THE HYDRAULIC SYSTEM IS UNDER HEAVY PRESSURE Connect properly cleaned hydraulic couplings and make sure the hydrau
11. to cable C e Check that the control unit of the bale wrapper comes on using key POWER If the cables have been connected correctly the control unit will light up A CES nt FERABOLI DUETTO 128 5 3 4 2 CONNECTION OF THE LIGHTING SYSTEM Connect the electric system and check that all the warning parking and stop lights are working cor rectly Do not insert unsuitable fuses do not modify the cables and do not replace plugs and sockets that are not in conformity with the originals hl For any maintenance and or repair work contact our Assistance Centre FERABOLI S p A declines all liability resulting from failure to observe these warnings 5 3 4 3 CONNECTION OF THE HYDRAULIC SYSTEM WARNING The hydraulic system is very important and is essential for a correct use e The hydraulic system must be connected to the tractor by pressure to the hose marked with the colour red 3 e The required pressure is 150 bar e The other hose should have free return e The recommended flow is between 25 30 liters 1 a high oil flow will not speed up the system but will only generate more heat e Maximum oil flow is 70 liters 1 e f the bale wrapper is connected to the tractor the double acting hydraulic outlet is particularly necessary to ensure that the pressure in the return line 4 is kept below 5 bar It frequently happens that the pressure in the return line increases if the external hydraulic lever of th
12. Fax 40 257 307040 info maschio ro MASCHIO GASPARDO Poland sp 2 0 0 Ul Wapienna 6 8 87 100 Torun Poland Tel 48 56 6506051 Fax 48 56 6506053 www gaspardo pl MASCHIO GASPARDO NORTH AMERICA Inc 112 3rd Avenue East Dewitt IA 52742 USA Tel 1 563 6596400 Fax 1 563 6596405 info maschio us MASCHIO FRANCE Sarl 1 Rue de M rignan ZA F 45240 La Ferte St Aubin France Tel 33 0 2 38 64 12 12 Fax 33 0 2 38 64 66 79 info maschio fr MASCHIO IBERICA S L MASCHIO DEUTSCHLAND GMBH MASCHIO GASPARDO UCRAINA GASPARDO MASCHIO TURCHIA MASCHIO GASPARDO CINA MASCHIO GASPARDO INDIA Research amp Development FERABOLI S p A
13. Press switch n 2 at the top for a normal wrap arm speed and keep it activated The wrap arm will start to rotate very slowly O 3 RPM Repeat MENU f to increase the value of PWM and the speed of the wrap arm The PWM9 shows the quantity of current absorbed by the proportional valve As soon as the PWM reaches the value of about 25 00 the wrap arm will begin to accelerate The higher the PWM produced using the MENU button the faster the wrap arm rotates When increasing the wrap arm speed it is important to increase the PWM9 value constantly without sudden jumps Likewise when the PWM value is decreased using MENU the wrap arm speed must follow the decreasing value of the PWM gradually If this does not happen the cartridge of the proportional valve must be cleaned or replaced Press the MENU key repeatedly until TEST HARDWARE TEST is PWM 0 00 00 reached ACTUAL RPM 00 Then press SET and MENU until screen n 39 is reached e Press SET until the value 00 at top right starts to flash Press switch n 2 at the top for a normal wrap arm speed and keep it activated The wrap arm will start to rotate very slowly O 3 RPM e Repeat MENUT to increase the value of PWM and the speed of the wrap arm The PWM shows the quantity of current absorbed by the propor tional valve As soon as the PWM reaches the value of about 25 00 the wrap arm will begin to accelerate The higher the PWM produced u
14. The time during which the bale must be posi tioned on the load arm before the load sequence is allowed to continue The time for which the hydraulic system must re main active after the load arm sensor has been activated oo mJ A ung Qi The time for which the hydraulic system remains active after the sensor signal when the load arm is lowered A NO indication will cause the machine to start the automatic wrap cycle when the bale is posi tioned on the platform and the load arm has re turned to the standby position This variable eliminates the possibility of a false pulse count during the start of the platform at the beginning of a cycle co The maximum time allowed without missing rota tion pulses before the system stops and com municates an error If the system does not receive the signals of the film sensor within this time period the system will stop the cycle and communicate the error 70 EJ DUETTO 125 MULTI PULSE ROTATION SENSOR IN STALLED YES MULTI PULSE ROTATION SENSOR PULS ES REV 12 ROTATION SENSOR 1 PULSE REV IN STALLED YES SEQUENCE SETUP PRESS SET TO ACCESS or press MENU to advance to the next menu displayed with dis play n 93 MENU to previous or EXIT to go operative WARNING SIGNAL TIME BEFORE START H 2 0 TRANSPORT POSITION MULTI PULSE 4 AUTOMATIC BALE LOADING YES LOAD DURATION OF PLATFORM INCLINED FORWARD 0 5 DURATIO
15. stating the manual code or if unavailable the data printed on the metal data plate on the machine e Atthe beginning of each season before starting up the machine re read and bear in mind the in structions for use and the safety regulations contained herein e Read the entire operating manual carefully If any points are unclear please contact your FE RABOLI S p A Dealer or the FERABOLI S p A Service Centre The relative addresses are giv en on the front cover 1 7 ENVISAGED USE This machine has been manufactured exclusively for the gathering pressing and wrapping into cylin drical bales of hay semi dried forage grass straw A single operator in the tractor can carry out all various operations Any other type of use is considered unsuitable for the machine The operating maintenance and repair instructions as this manual sets forth shall be complied with and strictly abided by as they are essential to ensure the machine is used correctly Any such unsuitable use or use not covered by this manual releases FERABOLI S p A of all and every liability for damage to persons animals or things 1 8 GENERAL NOTES ON DELIVERY Upon delivery of the machine check that The supply corresponds to the specifications stated in the purchase order There is no damage to the machine or to its accessories In case of damages or missing parts notify FERABOLI S p A or its local representatives the ship per or his insurance company
16. Cardan shaft 12 Plastic film unwinder 4 Transmission box 13 Bale wrapper structure 5 Net wrapper 14 Pre tensioners 6 Twine binder 15 Bale ejector 7 Rollers 16 Bale wrapper control unit 8 Tailgate 17 Lights system for road transport 9 Pick up 10 FERABOLI DUETTO 125 3 GENERAL SAFETY PRESCRIPTIONS 3 1 SYMBOLS USED AND DEFINITION Here follows a list and description of the main symbols used in this manual CAUTION ELECTROCUTION HAZARD It warns the personnel in charge against possible risks of injuries or damages to persons due to electric shock in case the operation described is not carried out in compliance with the safety prescriptions CAUTION GENERAL HAZARD It warns the operator in charge against possible risks of injuries or damages in case the oper ation described is not carried out in compliance with the safety prescriptions WARNING It warns the personnel in charge against possible machine damages in case some prescriptions are not observed This is a warning sign for the operator it requests the operator to turn off the tractor and to remove the key from the dashboard Wherever you find this symbol in this operator manual you must always turn off the tractor and re move the keys from the dashboard before carrying out the operations described FERABOLI S p A disclaims any and all liability resulting from failure to observe these safety warnings Please refer to the page in the instructio
17. V through the hole of the slot located on the band e Unscrew the bolt B remove the tine D and the related block T e Replace the pick up tine D with a new one of the same type e Screw back the block T and the bolt B e Remount the band F inserting it over the screws V and then push it all the way against the screw e Finally screw back the 4 screws V with a tightening value of 15Nm DUETTO 125 Sn C0 NG STOP 59 DUETTO 125 FERABOLI A 60 7 6 4_ ADJUSTING THE PICK UP CAM CAUTION Before adjusting and or doing maintenance on the pick up cam Switch off the tractor engine remove the keys from the dashboard and wait for all the moving parts of the machine to stop Disconnect all the electronic functions and cut off the current to the control units Adjust the position where the product is released by the pick up tine by moving the cam located on the right side of the pick up e Unscrew and remove the screws V and the right guard of the pick up e Loosen the 4 screws that hold the cam Adjust the position of the cam rotating it so as to move the pick up tine nearer or further from the transport assembly Rotate the cam towards the position A to move the tine nearer to the pick up assembly B to move the tine away from the pick up assembly e Screw back the 4 screws to secure the cam again
18. e Do not use high pressure jets for cleaning the machine this may cause serious damage to the mechanical parts e Take careful note of the precautions to be taken for welding work detach the ma chine from the tractor remove any residual forage and make sure that there are no plastic materials nearby in order to avoid fire risk it would be advisable to have a fire extinguisher at hand just in case e Use the oils advised e Carry out the maintenance scrupulously according to this manual and have worn or damaged parts replaced by specialised personnel e Spare parts must correspond to the requirements established by the manufacturer e Use only the cardan shafts indicated by the manufacturer of the machine 3 2 5 PERSONAL PROTECTIVE EQUIPMENT Setting up cleaning and maintenance operations shall be carried out by only ONE per son NEVER BY MORE THAN ONE PERSON unless instructions are given to the contrary Personal protective equipment such as protective goggles burn proof and cut proof gauntlets and safety industrial boots shall be always available and wear them as need ed It is moreover recommended to e wear working overalls with close fitting sleeves e gather or bind your hair it is too long e never wear loose and or torn objects or items of clothing necklaces watches rings bracelets scarves ties etc Staff involved in the maintenance adjustment and handling of the machine at the time of deliv
19. e Refit the right guard and secure it with the screws V1 7 7 MAINTENANCE AND ADJUSTMENT OF THE CUT DEVICE The knives or false knives must be removed or put back whenever you do the following e Remove all or only some of the knives e Remove some of the knives for sharpening e Replace all or only some of the knives with false knives CAUTION Before removing or assembling knives Open the tailgate and lock it in position using the Tailgate safety lock device following the instruc tions given in the paragraph 3 4 12 Tailgate safety lock Before closing the tailgate remember to release its safety lock Switch off the tractor engine remove the keys from the dashboard and wait for all the moving parts of the machine to stop S Ly Disconnect all the electronic functions and cut off the current to the control Daa SA units STOP CAUTION The knives are sharp and cut easily it is advisable to use cut resistant gloves FERABOLI DUETTO 128 7 7 4 REMOVAL OF KNIVES To remove the knives they must be disengaged doing this directly from the terminal of the F bus system In this regard consult paragraph 8 8 3 Cutter device a Move the rotor engagement lever L to the neutral position b Release the knives by moving the handle M located on the right side of the machine to position knives off lever M lowered e Enter the bale formation chamber and take hold of the kn
20. possible to the centre of the bale The wrapper is normally set for use with 750mm film and a feed of about 23 25cm between wraps This is normally used for 2 2 layers on the bale If for some reason 3 3 or 3 layers were used then the sprocket 5 shown in the figure below should be such that Z 30 38 To use this alternative sprocket the main transmission chain must be extended for 8 rolls The joint 8 rolls is joined to the sprocket 30 38 on the right outer side of the platform Film width Sprocket used Layers on bale Approx feed Z30738 Z 30124 2 22 20002 7230138 2 242 20042 3 BG TAR Se HS AE Sp panang i 7 7 a f F i f Fa a Pi a i T S y 2230 38 re RBI 7 he SS T d S Junction 8 rolls half junction Aa 3 3 layer A quick check on the right side of the platform will reveal which F sprocket A is idling indicating therefore that the other size is in use If at A the sprocket 3 3 is visible then the 2 2 is mounted on the transmission 69 70 DUETTO 125 FERABOLI 7 11 8 OTHER MODIFICATIONS TO THE PROGRAM In the paragraph 8 3 Bale Wrapper Control Unit a description is given of how to modify the number of wraps The same principle is used for all the modifications made to the program The flow diagram shows the principles of the program A more detailed copy of the diagram where it is possible to read the text is enclosed overleaf The home position for the program is A
21. you can e replace it if broken e turn it round if worn e Unscrew the two screws V and replace it with one that is the same or turn it round screw it back in place with the two screws y WARNING Take great care around the blade of the binder NOTE If necessary adjust stroke of the blade arm using fork F FERABOLI DUETTO 125 A 7 4 2_NET WRAPPER CAUTION Before doing any maintenance or making any adjustments on the net wrapper Switch off the tractor engine remove the keys from the dashboard and wait for all the moving parts of the machine to stop Disconnect all the electronic functions and cut off the current to the control units EasyTronic gives you the possibility of setting the number of turns for wrapping the bale To change this value consult paragraph 8 Programming the Easy Tronic control unit Adjusting net feed arm Depending on the type of lock mounted on the right side of the machine adjust the travel of the net arm against the intermediate roller adjusting the lock itself CAUTION Take great care working near the net wrap arm and the blades of the tying device A Internal lock on the right side e Open the right front guard e Loosen the 2 screws V and adjust by moving the block T forwards or backwards NOTE If you move the block T too close to the roller the arm could move forward far enough to collide with the
22. BAAL 39 I0 CUMMING SE Na ANA E AA AA AA 40 D 93 1 LOADING THE PRE JENSIONERS wisteiicnedncurettnanisndaaenebeaneasseaaloontndoinamestinesbatinassarinaNeneiadietmnabsculanamant 40 J O INFILEDOPERA ON amma AA BATA TA ANA AA AA 42 COPPER TON aaa AA NA ANA AA AA ANAN 43 GING ON AKA ANA AA 43 6 2 FEED SPEED AND LOADING aaa KABANATA AA 43 6 3 BALE TYING WRAPPING AND UNLOADING 2 00 0 nananana aaa eee eee e eee eee e ee eeeeeeaaaaeeeeeeaaaaeeeeeeeaaaneeeeeeeas 43 6 3 1 LOADING THROUGH THE BALE WRAPPER WITHOUT FILM ON THE BALE teeters 44 B32 IN EIR RO WE ICY COLE Tana NGA AA NA GA aiden neta tea smiante AGA 44 6A UNBLOCRKING THE PRODUCE perenne een er ee AA ANA eee 45 Ol CLEARING LEE ICE naaa AA APA ANA NAA inden 45 CA UNAMMING THE CUT UNT mamamaga INAAYA ee 45 6 4 3 AUTOMATIC CLEARING AFC OF THE CUTTER 2 0 0 cece cette tte terre eee aeaa nnkkkkkkkknna naan 46 pd MAGANG TAR AANGAT AA E ANAN 47 PE Bo PARRIN CA 47 7 MAINTENANCE LUBRICATION AND CLEANING 100000702200000000aaa cece eee EK a ranana EGG K KNANG kGGKKK KANAN kakasa aanak 48 CiRODINE MAINTENANCE AA a AG KANA AA 49 7 2 MAINTENANCE AND ADJUSTMENT OF THE SAFETY DEVICES 22 000000000000asaanaaasssssana teeeeeeeeeneneeees 50 7 2 1_ REPLACEMENT OF THE PICK UP SAFETY DEVICE oseraies ee aa 50 7 2 2 REPLACEMENT OF THE MECHANICAL SAFETY DEVICE OF CUT DEVICE 120 0 nanana eee 51 133 ADJUSTING CHAIN TENSION niicasisaiacsceanisacecdesavtieatarcvagsautiescendaxseaeeamasanae
23. FERABOLI S p A with the hook up for the tractor in the standard configura tion Hook up the machine to the tractor as described in the previous paragraph 5 3 2 Hook up to the tractor for towing CAUTION In any case the towing eye must always be parallel with the ground 5 3 4 CONNECTION OF VARIOUS DEVICES OF THE MACHINE After completing the hooking up of the machine to the towing device of the tractor previously shown retract the support leg parking jack to the rest position Then continue with the connection of the various devices of the machine e Connection of the Bale Tronic control unit and of bale wrapper s control unit e Connection of the lighting system e Connection of the hydraulic system e Connection of the cardan shaft 31 DUETTO 125 FERABOLI A 32 5 3 4 1 CONNECTION OF THE CONTROL SYSTEM When you connect the machine to the tractor for the first time you must first connect the power sup ply cable to the battery 12V of the tractor IMPORTANT Be careful not to invert the polarity RED cable pole positive BLACK cable pole negative This must be done with the tractor off The electrical circuit of the machine requires a supply current with negative earth 12V e Install the two control units in the cabin of the tractor using the special attachments that you will find in the respective accessories of the control units so that they are clearly visib
24. KK ANA kkk KANA ANG kksnnan ank 9 SSENER RE DE SCRIPTION eier NENA KANG BANA ANAN ANA AA 10 3 GENERAL SAFETY PRESCRIPTIONS 100072 0000000000 0000s kaa eee e tree KKK e eee e ee eee ANAN eee E E E E 11 21 SYMBOLS USED AND DEFINITION apa AA ANAN 11 3 2 GENERAL SAFETY PRESCRIPTIONS 0c 00400 cee eeeee ee ee eee aaan EE 13 321 RULES PORT HE USER stccsssatastacetussucncushcasnstactoesdastiaveeteahtestackaascnatcestentuavbastaaagrenaniadiextechievucsiuatacbuass 13 ee NOT E ma AGA NAA eee ee re ee AA 14 3 2 0 WARNINGS FOR THE MACHINE 2ssistesssapcnsncessenteaassaunioisedsinaiegesieagaapehatavedeianaedbisaaetnceuineenaiadeaneaneeionaeiis 15 Pa ONE MAINTE NANG cane ene ANAN AN NAN ree 16 3 2 5 PERSONAL PROTECTIVE EQUIPMEN T 00072222000000 naaus ana k44 cece eeee eee eee ea e Taea 16 3 3 ACCIDENT PIRE VENTION NO INGE Seis nain E a a A a E AR 17 SH PAET A a E KANA NANA E 17 3A OAFETY DEVICE AA MANNA EnS E bau ie EE PANA N 20 JAT PROTECTION GUARD AA E E ene errr 20 34 2 CARDAN SHAFT SAFETY DENICE sacocostoistancesecaparsneaneaideamnandieiansendtsceamaaididetaasaeadertouiseapemetarscbannionanans 21 3 4 3 _PICK UP TRANSMISSION SAFETY DEVICE sa aa ARNAN AA AA 21 3 4 4 MECHANICAL TRANSMISSION SAFETY DEVICE FOR CUT UNIT ulunan eee eee nanan 21 3 4 5 AUTOMATIC TRANSMISSION SAFETY DEVICE FOR CUT UNIT AFC ooo nananana nananana anna 21 O ONE OD NAA E NAA AA AA 22 3 4 7 KNIFE SECURING SAFETY DEVICE 0c mwa ana eee eeee eee rE S KGG KK
25. Loosen screws V and remove the guard e Loosen the three screws V3 and using a hammer ad just the tension of the chain by moving the chain tension downwards with light hammer strokes e After adjusting screw back the three screws V3 again e Refit the guard and screw it in place with the screws V Tensioning the rotor chain e To check and adjust chain tension of rotor open the right front side guard e Loosen the four screws V and remove the guard e From inside the side of the machine loosen the two screws V2 e Loosen the lock nut D and screw in or out the adjust ment screw VR to obtain the correct tension in the chain e Having made this adjustment tighten the lock nut D again and from inside the side of the machine tighten the two screws V2 again e Refit the guard and screw it in place with the screws V e Shut the right front side guard 53 54 DUETTO 125 FERABOLI Tensioning the reel holder chain of pick up left side a e To check and adjust chain tension of pick up reel holder pro ceed as follows e Unscrew and remove screws V and left side guard of pick up e Loosen the two screws V2 and using a hammer adjust the tension of the chain by moving the chain tensioner upwards with light hammer strokes e After adjusting screw back the two screws V2 e Refit the guard and screw it in place with the screw
26. MAIN CONTROL UNIT There is a 10A fuse in the main control unit on the machine for the relay functions a 1A fuse for the control unit and a 5A fuse for the mother board These fuses cannot be replaced with other types of fuses or higher value fuses If during the functional check a relay is found not to be working per fectly or in bad condition then entire relay board A must be re placed To change a faulty relay board disconnect the terminal sockets B by lifting them up unscrew the 5 screws and lift the board gently upwards FERABOLI When fitting the new board ensure that the board is correctly positioned in the same position so that the connector pins are inserted into their corresponding holes under the board 741 3 3 CABLES Ensure that all connection cables are not damaged and that they are mounted so that they will not get caught in rotating parts or in the tractor wheel during work Keep the cable connectors clean and dry Replace damaged cables and cable connectors immediately 7 11 4 4 MAGNETS AND SENSORS The magnets and sensors have to be protected from damage They are to be mounted with an air gap of about 5 15 mm The sensor head should protrude by about 10 20mm from the mounting bracket for optimal operation Note To change the stop film cut position for the wrap arms the rota tion position sensor A can be moved to the oval slot The sensor B is the speed sensor with 12 pulses
27. OK or F1 key ok function HANDSET Contrasto Toni Tasti IJ th JJ Contrast use the navigation keys to increase or decrease the contrast of the display and confirm your choice with the OK or F1 key ok function IJ th JJ Tone keys use the navigation keys to activate or remove the tones from the EasyTronic keys Confirm your choice with OK or F1 key ok function Alarm Volume This is the buzzer sound volume for all of the principal functions Use the navigation buttons to adjust the buzzer volume value e Value 5 minimum volume e Value 10 maximum volume Confirm your choice by pushing one of the buttons C OK F1 ok func tion or F2 Exit function Auxiliary Volume This is the buzzer sound volume for all of the auxiliary functions Use the navigation buttons to adjust the buzzer volume value e Value 0 volume excluded e Value 10 maximum volume Confirm your choice by pushing one of the buttons C OK F1 ok func tion or F2 Exit function To exit without making any modifications from any of the items contained in the Handset list press the CANC key 96 FERABOLI DUETTO 125 e Machine hh JI alo JJ Start binding use the navigation keys to select and change the binding aia mode from manua
28. Open the left front guard e Unscrew the plug T fill up the oil tank and screw back the plug T The oil capacity of the tank is 1 5 litres e After filling the tank reclose the left front guard 7 13 3_ FILTER Regularly check the condition of the filter of the automatic chain oiling system if you have to replace it e Open the left front guard e Loosen the clamps F and replace the filter with a new one of the same type e Screw back the 2 clamps F e Reclose the left front guard 72 FERABOLI DUETTO 125 A 7 13 4_MANUAL OILING OF THE CHAINS CAUTION Never do this maintenance work with the machine working Switch off the tractor engine remove the keys from the dashboard and wait for all the moving parts of the machine to stop Disconnect all the electronic functions and cut off the current to the control units All the chains that are not oiled by the automatic oiling system must be lubricated manually using a mixture of oil and grease Regularly check and lubricate these chains with special care for the transmission chains of the pick up 7 13 5 TRANSMISSION BOX e Unscrew and remove the plug screw VT so as to be able to check the oil level inside the box If the oil comes out of the box or is at the same level as the hole of the screw VT then the oil level is correct CAUTION Regularly check the oil level in the transmission box every
29. accolta e manual finger icon pushing a button INFO ALTR rr sa e automatic wording AUTO in this example manu 2 a i o al 4 cutter unit e active wording CUT e deactivated no wording and or icon in this example deactivated 5 alarm warning the alarm warning icon if comes out indicates a problem For further information please see Alarm warnings section placed at the end of this chapter e Stop screen This screen tells you that on reaching the set bale diameter value the machine has finished gathering and bale formation inside the chamber In comparison with the picking up screen the STOP symbol appears on the display instead of the bale symbol Note Q You must now stop the tractor to do the binding or wrapping cycle 88 FERABOLI DUETTO 125 e Binding screen Depending on the binding cycle settings you have entered in the work program start binding the bale in the chamber IMPORTANT Whenever you switch on EasyTronic the default binding mode is always manual hand icon To change the binding mode from manual to automatic 1st procedure From the settings use the navigation keys R L to select the machine status PC menu icon and confirm with the OK key oe Using the R key scroll over to select the machine icon in this case the Start binding function i
30. always to close them and reposition them after finishing the adjustments 7 6 ADJUSTING THE PICK UP 7 6 1_ADJUSTING THE WORKING HEIGHT OF THE PICK UP The working height of the pick up is adjusted by moving the small wheels to one of the predetermined positions in the same way on each side of the pick up WARNING The pick up tines must never touch the ground therefore adjust the working height of the pick up so that the pick up tines remain above the ground by a minimum of 233 cm For further information consult the paragraph 5 5 3 _ Adjusting the pick up wheels FERABOLI A 7 6 2_ HYDRAULIC RAISING OF THE PICK UP You can raise and lower the pick up easily using two lateral hydraulic cyl inders by engaging the lever of the hydraulic distributor on the tractor first opening the stop cock cock lever in the OPEN position 7 6 3 REPLACING THE PICK UP TINES CAUTION Before replacing and or doing maintenance on the tines of the pick up Switch off the tractor engine remove the keys from the dashboard and wait for all the moving parts of the machine to stop Disconnect all the electronic functions and cut off the current to the control units If the pick up tines mounted on the reel holder of the pick up have to be replaced e Loosen the 4 screws V 2 above and 2 below which fix the band F at the level of the tine to be replaced and then pull out the band passing the head of the screws
31. and locking of the hydraulic tubes and for any oil leaks e Check and top up the oil in the transmission box and the automatic oiling tank WARNING Use the oils advised by FERABOLI S p A in table 9 71 Types of oil and grease another type of oil could create pumping problems 743 14 AUTOMATIC OILING OF THE CHAINS The machine is provided with an automatic oiling system for the chains This system works every time the tailgate closes by means of the movement of a small pump The flow of oil can be regulated by adjusting the travel of the piston P located on the small pump If the flow of oil coming out is too low or too high adjust the distance D so as to increase or decrease the travel of the piston of the small pump e Open the left front guard e Loosen the two socket head screws V and slide the pump along the slots in order to increase or decrease the distance D The greater the distance D the greater is the flow of oil pumped and put into circulation by the automatic lubrication system of the chain The smaller the distance D the smaller is the flow of oil pumped and put into circulation by the automatic lubrication system of the chains e Screw back the two socket head screws The maximum travel allowed is at least 10 mm e After making the adjustment re close the left front guard 7 13 2_TANK Check and top up the oil tank of the automatic oiling system of the chains e
32. around the work area otherwise stop the machine and clear the area e The person using the machine is liable towards third parties for any damage caused by the machine inside the radius of action During operation of the machine it is absolutely forbidden to approach the mechanical parts touch the moving parts or interpose oneself between them Keep your face hands and feet away from mov ing parts stay at a safe distance Do not stand behind the machine the bale wrapper can offload the bale aNg Ox e The area in front of the machine is very dangerous when the machine is in operation never in sert the forage using the hands feet or the help of any other object e lf the product should block the feed area turn off the tractor remove the keys from the dashboard and follow the instructions given in paragraph 7 7 Unblockage of the product e Load the twine or net wrap only with the tractor engine off and after cutting off the current to the control unit e Do not use the controls tubes and other protruding parts of the machine to hang things on e Assemble operate and detach the cardan shaft always respecting the information and safety rules for use of the cardan shaft contained in the booklet provided by the manufacturer of the cardan shaft and delivered together with it e tis absolutely forbidden to transport persons or animals on the machine or tractor e During maintenance and or repair work it is obligatory to wear protec
33. be changed by the operator In this menu it is possible to select the items below for display and or modification depending on the configu ration of your machine e type of binder only if both binders are installed twine binder and net wrapper e number of turns of the net if it is mounted the net wrapping if itis mounted the twine wrapping e number of turns of the twine around the bale centre e number of turns of twine around the heads of the bale e distance of the twine from the head of the bale 8 6 2 WORK MENU Select the work icon and confirm with the OK key F In this menu EasyTronic communicates the various functions that the machine is currently performing during gathering of the product and manages the steps of gathering binding and ejection of the bale 83 DUETTO 125 FERABOLI 8 6 3 COUNTER MENU Select the counter icon and confirm with the OK key on 33o In this menu it is possible to keep count of the bales produced by the machine e EasyTronic independently counts both the bales bound with net and those bound with twine e EasyTronic can also handle nine counters independently and an overall counter that produces the sum of all the other counters 8 6 4 MACHINE STATUS MENU Select the Machine status icon and confirm with the OK key a Using this menu it is possible only to select and display information on the status of the machine This menu consists in turn of four
34. both the left and the right sides and raise the lock hook G Remove the feed plate e Put on the cut resistant gloves and with the help of suita ble equipment clear the area where the product has blocked up When you have completely cleared the area of the blockage remount the feed plate and secure it again with the hook G and the pin S After completing the operations described above re engage the PTO If the pick up fails to turn the transmission safety bolt of the pick up could have sheared To replace it refer to paragraph 7 2 1 Replacement of the pick up safety device 6 4 2 UNJAMMING THE CUT UNIT An excessive volume of product has blocked between the rotor and the bottom feed plate CAUTION KS Before attempting to clear away the product S e i Switch off the tractor remove the keys from the dashboard and wait for CO SA all the moving parts of the machine to stop completely STOP Disconnect all the electronic functions and cut off the current to the control units e Open the right side guard and pull out the unblocking handle from its seat 45 DUETTO 125 46 e Move the rotor engage handle to the neutral position e Insert the unblocking handle on the shaft of the transmis sion box Using the unblocking handle rotate the rotor anticlockwise for about 1 2 3 4 of a turn to free it from the product accumulated If it should be necessary to remove a foreign body manua
35. can now start working Switch on the F bus control system in order to start work Before starting work you can use the terminal to review and or change the program values with which your machine has been set up Before starting work e make sure that the arms of the tying units twine binder and net wrapper are in the rest position and that the respective cutting devices are released deactivated e check that the tailgate is closed correctly e make sure that the bale wrapper is in the correct position and that the rotating platform is in the horizontal position Take a position on the swathe open the pick up stopcock position 1 OPEN and lower it You can now engage the PTO and begin collection The rotation speed of the PTO must be between 450 and 540 rpm and this range of values must not be exceeded For further information on how to change the programming of the F_bus control system and how to engage and disengage the knives see chapters 8 3 EasyTronic 6 2 FEED SPEED AND LOADING The feed speed depends on the type of product to be baled and the ground contours Proceed with the tractor in motion so as to load the product into the machine s chamber correctly 6 3 BALE TYING WRAPPING AND UNLOADING When the bale is completed the control unit warns you with a STOP message on the display and a continuous acoustic signal to stop the tractor immediately so that the tying device can tie the b
36. corner of the display press ing this button for six seconds will bring back this symbol and the control unit will acknowledge that a bale has been placed on the machine and that the cycle can now be started Increase in wrapping speed Whenever this button is pressed the wrapping speed is increased The maximum obtain able is specified in the service level not accessible to the user The minimum speed is about 12 rom The speed required will appear on the display and also the actual speed when the operator uses the speed increase or decrease keys The system will then lock the speed at this value Decrease in wrapping speed Whenever this button is pressed the wrapping speed is decreased The maximum ob tainable is specified in the service level not accessible to the user The minimum speed is about 12 rom The speed required will appear on the display and also the actual speed when the operator uses the speed increase or decrease keys The system will then lock the speed at this value With the START switch the AUTOMATIC cycle is started This may also be used to reduce the wrap cycle Example the wrap cycle has been set to 30 layers of film The operator wishes to stop the cycle and offload the bale using only the automatic accessories of the system since the machine is positioned behind the round baler and therefore not operated in manual mode If the START button is pressed during J an automatic cycle the control unit considers the ba
37. extreme care and move it slowly without jerking onto the lorry or railway car CAUTION Raising and transporting the machine can be very dangerous if not done with the greatest of care therefore Make sure that the means available are in good working order and suitable for the load Clear and cordon off the area in which transferral is to take place Make sure that the area in which you are working has been cleared and there is an escape route i e sufficient space to move out of the way quickly should the load fall Keep onlookers at a distance Do not touch suspended loads and remain at a safe distance During transport the loads must not be raised more than 20 centimetres above the ground CAUTION The level on which it is intended to load the machine must be perfectly flat to avoid possible shifting of the load Once the machine has been loaded on the lorry or railway car it is necessary to secure it to the sur face on which it stands with cables or chains using the same attachment points and anchoring points located on the same level and to block the wheels with the parking chocks CAUTION Make sure that there are no parts of the machine protruding beyond the maximum overall di mensions permitted by the transport After transport and before detaching the machine from all its attachments constraints make sure that its state and position do not constitute a danger Then remove the packing and proceed with un
38. immediately and in detail and or with photographs 1 9 ORDERING SPARE PARTS When the instance arises always use original spare parts Always contact your FERABOLI S p A Dealer or the FERABOLI S p A Spare Parts Department DUETTO 125 FERABOLI 2 TECHNICAL DATA 2 1 TECHNICAL DATA OF THE MACHINE The technical data contained in the tables are informative and therefore we reserve the right to update them without giving prior notice e All measurements are expressed in millimetres mm e All weights are expressed in kilograms kg e The symbol indicates a value lying between a minimum and a maximum 2 1 1 DIMENSIONS AND WEIGHTS Here follows a list of the technical characteristics of the Bale Wrapper and of the Round Baler The main dimensions of the machine are given below A 6200 B 2550 H 2900 with tyres 400 60 15 5 Q e OVERALL WEIGTH OF THE MACHINE 4980 e MAX VALUE ON THE TOWING EYE 470 Additional weights e Cardan shaft 3600087 29 e Cardan shaft 3600092 36 TOPCUT e Cardan shaft 3600093 36 ULTRACUT FERABOLI DUETTO 128 2 1 2 PICK UP AND CUT UNIT meses S o O Reine danse ag C S E 2 1 3_TWINE AND NET TYING ENT S Hwinerunage DD sapo gt Max number of reels that can be transported 2 1 4 TYRES pli a pacity Kg E S diameter mm Bae Ano 10 14 P R 40 2240 2745 25 35 3 5 Optional 2 1 5 CARDAN SHAFTS CV TOPCUT ULTRACUT 36000
39. net wrapper when doing any work in its vicinity IMPORTANT Make sure that the cutter has finished its movement net wrapper in the original position at the end of its stroke 101 DUETTO 125 FERABOLI 8 8 3 CUTTER DEVICE If your machine is provided with the cutter device modello CUT you can engage or disengage the knives It is possible to engage or disengage the knives following two different procedures Press the key ON OFF and wait for the data to load When the initial screen appears the work icon flashes IMPORTANT In the event that the work icon does not flash icon not selected use the navigation keys R L to move to the work icon 1st method move the knives in e Press the OK and F2 keys to select the other menu and using the key scroll down to select the item activate CUT confirm with OK e Then wait for the knives to be moved in the wording CUT will appear on the display e Visually check that the knives have been moved in activated move the knives out e Press the OK and F2 to select the other menu and using the key scroll down to select the item deactivate CUT confirm with OK e The knives will be moved out deactivated and the wording CUT will disappear from the display 2nd method move the knives in out e Press the OK and F1 keys to select the in
40. settings of the factory ENTER DEFAULT VALUES RPM TIMES HOUR NO The system has two single timer tables that allow the machine to function correctly between two sets of minimum and maximum oil flow rate val ues For example H a high level could produce a flow rate that in turn produces a wrapping speed HYDRAULIC FLOW HIGH H lying between 25 and 30 rpm and L a low level produces a speed between 20 and 25 rpm In or der to run the machine in the best possible way the most suitable table should be used Counting of one or two film layers for each rota PROVIDED WITH DOUBLE WRAP ARM NO tion of the wrap arm SENSOR SETUP PRESS SET TO ACCESS or press MENU to ACCESS TO SENSOR SETTING advance to the next menu displayed with dis play n 65 MENU to previous or EXIT to go operative This sensor records the position of the machine and the tailgate of the round baler The criteria MACHINE INCLINATION SENSOR TAILGATE necessary for the wrap cycle to start are that the INSTALLED YES machine is horizontal and the tailgate closed Records when the bale is securely placed on the 57 load arm The criteria for the loading process as BALE ON LOAD ARM SENSOR YES sume that the bale has been registered IR Receiver is off Bale on load arm Preset to IR RECEIVER NO continue loading The load arm sensor determines when the plat LOAD ARM ALMOST UP SENSOR INSTALLED form can return to the horizontal position YE
41. specific application The safety plugs are designed to fail under predetermined loads Always replace with security screws with the same property class Re place screws with another of equal or greater class If you use an upper class screw it must be tightened to the original screws torque Make sure that bolts threads are clean and bolts are perfectly spoon fed If possible grease bolts naked or galvanized with the exception of locking nuts bolts or wheel nuts unless it has been given different instructions for the specific application Lubricated means coated with a lubricant such as engine oil fixing devices as phosphate coating or oil or fasteners M20 or greater Dry means zinc plated without any lubrication Ge diameter of the screw e key size M3 C M4 M5 M6 M8 M10 M12 M14 M16 M18 M20 M22 M24 M27 M30 M33 M36 6 10 13 17 19 22 24 27 30 32 36 41 46 50 55 125 DUETTO 125 FERABOLI 9 5 PRESSURE OF PNEUMATIC TYRES a m aaa 400 60 15 5 2 573 5 19 0 45 17 2 25 4 0 9 6 ELECTRIC SYSTEM ROAD LIGHTING 5 TRACTOR 12V 21W P21W 12V 21W P21W 12V 5W C5W SIDE PLATE 126 FERABOLI DUETTO 125 9 7 CONNECTORS PELELAALEE Tractor side feeder cable S1 Female COBO connector rear view Red positive 12V Black negative
42. the JMENU or TMENU button Press EXIT to save the modification 7 11 8 2 CHANGING THE OPENING TIME OF THE FILM CUTTER TO RELEASE THE FILM Press JMENU seven times until the message SETUP PRESS SET gt TO ENTER is visualised on the display Then press SET and the following message will be displayed FILM RELEASE DURATION OPEN 0 7 In this case 0 7 indicates the time in seconds necessary to activate the function Press SET 5 and before 0 7 starts flashing Press SET again and 0 will start flashing Press SET 5 once more then 7 starts flashing and can be changed with JMENU or TMENU Press EXIT to save the modification If you hold down lt EXIT the program returns to the home position The same principle applies to all modifications to the program FERABOLI DUETTO 125 O A 7 12_LUBRICATION Follow the general instructions given below on lubrication operations e Use the lubricants recommended in the manual e Only use tools suitable for the lubrication operations e Observe the lubrication times and methods given in this manual If necessary contact FERABOLI S p A Follow the lubrication instructions given below e Lubricate bearing in mind the SAFETY REGULATIONS e Do not lubricate the machine while it is running and the parts are in motion e Regular lubrication is the best way to prevent breakdown and repair e Always use top quality greases and oils e Always remove any dirt before lubricating e
43. the oil leak is and after determining the extent of the damage contact the authorised assistance service The following checks must be done with regular frequency and in any case peremptorily at the be ginning of each season following to the instructions given in this manual e Check and change the oil e Lubricate or grease every point where needed e Check correct tightening of the bolts and screws e Check the correct working of the electrical system e Check the tyre inflation pressure e Before moving the machine to the field check the correct working of the machine and the absence of any irregular vibrations or unusual noises 747 NON ROUTINE MAINTENANCE WARNINGI In the event of any breakage or poor functioning contact your dealer directly or FERABOLI S p A 7 18 SEASONAL STORAGE WARNING If these operations are carefully done you will have the benefit of a machine in excellent con dition that is ready to resume work 7 18 1_STORAGE OF THE MACHINE At the end of the season or if a long period of rest is foreseen the following instructions should be followed e Make sure that the machine is completely unloaded e Release the pressure in the hydraulic circuit e Store the machine in a closed area under surveillance in order to prevent the entry of unauthor ised persons e Store the machine in a dry place protected from inclement weather and on a suitable flat surface to avoid sudden undesired movements p
44. the screw of the safety lock S anticlockwise so as to unlock e Unhook the rubber hook G to open the front left side guard e After making the adjustment close the guard making the safety lock S click into position e Secure it again with the hook G To check and adjust the chain tension of the tailgate rollers proceed as follows e Loosen the screws V1 off without removing them e Pull the right lower guard out of the tailgate e Once the adjustment has been completed refit the guard and screw it in place with the screws V1 To adjust the automatic tensioners proceed as follows e Loosen off nut D1 act on nut D2 adjust distance X that must be about 10 15mm e After adjusting tighten nut D1 52 FERABOLI DUETTO 125 7 3 2 ADJUSTING MANUAL TENSIONERS The roller chains of the machine are stretched by means of tensioners whose adjustment must be done manually Regularly check the correct tension in the chains and adjust it wnenever necessary To check and adjust drive chain tension proceed as follows e Open left front side guard as previously described e Loosen the two screws V and move the tensioner as needed so as to tension the chain e After adjusting screw back the two screws V again ine aa mi par pr i e Close the guard at the end of the adjustment Tensioning the chain of the collection unit e
45. they will enter the bale formation chamber together with the product to be baled False knives engaged correctl c When you have finished this operation anchor the knives again moving the handle M to position knives on lever M raised d Shift the engagement lever L back to the drive position 62 FERABOLI DUETTO 128 t A 7 7 3 SHARPENING OF THE KNIVES The knives should be sharpened with suitable equipment whenever necessary Bear in mind that knives sharpened well reduce the power requirement and give a better quality cut WARNING When sharpening be careful not to cause the knives to heat up as this can compromise their resistance to wear Only the part marked as SIDE of the knife should be sharp ened CAUTION Always work with care bearing in mind the safety regulations The knives are sharp and cut easily handle them with great care Always use adequate gloves and or protective gear 7 8 WHEELS AND TYRES Tyres of various dimensions can be fitted on the machine Check the inflation pressure regularly for the type of tyre fitted to you machine referring to the pressure values given in the table 9 5 Pressure value of tyres e The inflation pressure of the pick up wheels should be 2 5bar e Check the torque of the nuts on the stud bolts of the wheel hub regularly It should be 250Nm Repairs to the wheels and tyres must be done by specialised personne
46. to the bale to be cor rectly pre tensioned for good overlapping It is therefore recommended to get familiar with the operation adjustment and maintenance of the pre tensioners and with the operative modes to ensure that the right quantity of film is wound around the bale 7 11 6 1 PRE TENSIONERS The plastic film roll is inserted on the tensioner following the instruc tions provided on the sticker and on the figure Make sure that the external adhesive side of the roll sticks to the bale The bale wrapper is normally factory set for 750 mm film there is only a limited possibility of using 500mm Quickly check the pretension Generally speaking the 750mm film reduces its width to approx 600mm when tension is equal to 70 7 11 6 2 ACCURATE CONTROL OF PRE TENSIONING When the wrapping has reached half way round the bale trace a line for about 10 cm using an ink pen from the centre of the roll of film Start the wrap cycle slowly and wrap the bale until the film with the line is securely fixed to the bale Stop the wrap cycle and measure the new length of the line A tension adjustment of 70 should correspond to 17 1cm If the tension adjustment is not correct clean the tensioning rollers and make sure that the bearings are in good condition and can rotate freely FERABOLI DUETTO 125 7 11 7_FILM OVERLAP For even overlapping of the film adjust the height of the pre tensioner so that it corresponds as far as
47. 1 key ok function Regulation step about 1cm Install devices depending on the configuration of your machine this function allows you to check which de vices are installed and correctly connected to the bus Installa Dispositivi e premete il tasto funzionale F2 funzione Scan per eseguire la verifica Al termine della scansione EasyTronic visualizzera i dispositivi rilevati sulla vo stra macchina IMPORTANTE L installazione di nuovi dispositivi F1 funzione Nuovo riservata esclusivamente al vostro concessionario Twine delay status this function allows you to regulate the start of the twine binding arm after the bale com pleted STOP signal e Use the navigation key to increase the delay time of the start of the binding arm e Use the navigation key to lower and or reset the delay time of the start of the binding arm e regulation step 0 1 seconds e factory set default value 0 1 seconds Net delay status this function allows you to regulate the start of the net wrapping arm after the bale complet ed STOP signal e Use the navigation key to increase the delay time of the start of the binding arm e Use the navigation key to lower and or reset the delay time of the start of the binding arm e regulation step 0 1 seconds e factory set default value 0 1 seconds To exit without making any modifications from any of the
48. 1 NN AN 76 7 19 BEFORE RESUMING WORK IN THE FIELD ccccccccecscececerecesceeeeeseserevereveeenerserevaresresneeevnreeneeeaees 76 7 20 SPARE PARTS cccccsccsssecccesceeseeecceeccececreuaeeeeeserseuevauseaeserevauesreceeseeevrevueeaneerevareeuesnnsnevinsenneesvnreetes 76 0 CONTROL UNITS 2 2 cect ettes enaner aeS a Rne neice AANGAL AANO ADA 77 BT aan F BUS SYSTEM COMPONENTS cccccscessserecesccerceseserecrecaeeenseeresnneeaeecaresansnaventesarenneveneeaevers 77 SA O 77 B 2 an ANA 78 8 2 1 TAILGATE CLOSURE SENSORS RIGHT SIDE 1111 1 a 78 BB aai TO CEN S OR ene nee en eee eee eee 78 8 2 3 TWINE BINDER ACTUATOR 0 01117770002021 maka ak okn nnn tnn Ennn LAAAEEnA EEAO DEA ELAP REEAE EEA E Ennan anns 78 8 2 4 TWINE FEED SENSORS RIGHT SIDE 111111111111 mamamana 78 8 2 5 NET WRAPPER ACTUATOR RIGHT SIDE naan 78 8 2 6 NET ARM REST SENSOR RIGHT SIDE 111111111 nana 79 8 2 7 NET COUNTER SENSOR RIGHT SIDE 111111111111 msama 79 8 2 8 KNIVES ACTUATOR CUT MODEL RIGHT SIDE 1 111111111 aaa 79 8 2 9 KNIVES ENGAGED SENSOR CUT MODEL RIGHT SIDE LL 79 Cee EASYTRONIC TERMINAL ccccccccccccocccececcccceccececececesseccsececsececsreecesstecesseeenesecusesenireeeusesenseteess 80 8 3 1 INSTALLATION 11100002020100 ke kkk nnkan bkan nnkan n a ranna nna PEAP EAAEEAA ALEAR ERODE AES DELEIER AEEA A Ernano 80 8 3 2 FEEDER CABLE ccccccccc
49. 1000 bales and every 50 working hours Use the oils advised by FERABOLI S p A in paragraph 9 7 Table of oil and grease types If the quantity of oil contained in the transmission box is insufficient then it must be topped up e Open the front door e Unscrew and remove the plug screw VT located on the top NG part of the box The quantity of oil needed is 1 2 kg Check that the oil level in the transmission box is correct following the instructions above e Once the operation has been finished re close with the plug screw VT If it is necessary to drain oil from the transmission box e First obtain a container to collect the oil discharge e From a position under the machine unscrew and remove the plug screw VT located at the bottom of the box which can be reached through the hole located on the crosspiece on the ma chine frame e Drain the oil from the box into the container you obtained previ ously e Then close the hole with the plug screw VT CAUTION Observe the laws in force in your country regarding the use and disposal of oils and lubri cants 73 DUETTO 125 FERABOLI A A 74 7 14_CLEANING CAUTION KS Before carrying out any cleaning mba Wy Switch off the tractor engine remove the keys from the dashboard and Co SA wait for all the moving parts of the machine to stop STOP Disconnect all the electronic functions and cut off the current to the contr
50. 204 29 21 43 32 55 40 63 46 80 59 75 55 95 70 Nm Ibin M12 40 29 5 50 37 75 55 95 70 110 80 140 105 130 95 165 120 M14 63 46 80 59 120 88 150 110 175 130 220 165 205 150 260 190 M16 100 74 125 92 190 140 240 175 275 200 350 255 320 235 400 300 M18 135 100 170 125 265 195 330 245 375 275 475 350 440 325 560 410 M20 190 140 245 180 375 275 475 350 530 390 675 500 625 460 790 580 M22 265 195 330 245 510 375 650 480 725 535 920 680 850 625 1080 800 M24 330 245 425 315 650 480 820 600 920 680 1150 850 1080 800 1350 1000 M27 490 360 625 460 950 700 1200 885 1350 1000 1700 1250 1580 1160 2000 1475 M30 660 490 850 625 1290 950 1630 1200 1850 1350 2300 1700 2140 1580 2700 2000 M33 900 665 1150 850 1750 1300 2200 1625 2500 1850 3150 2325 2900 2150 3700 2730 M36 1150 850 1450 1075 2250 1650 2850 2100 3200 2350 4050 3000 3750 2770 4750 3500 The values given above are only for general use and are based on screw or bolt strength DO NOT use these values if a different torque value or tightening procedure it s prescribed for a specific application For the stainless steel screws or nuts on the U brackets see tighten ing instructions for the specific application Tighten plastic insert or steel lock nuts tightening the nut to the dry torque shown in the table unless it has been given different instructions for the
51. 4 8 turns During this period the computer will calibrate the proportional valve Since the wrapper works completely automatically as described in point 3 Bale Wrapper Control Unit the driver must simply pro vide a good quality of the bale for the wrapper and the bale wrapper control system will do the rest Some valuable advice is given below e It is necessary for the net to be wrapped around the bale before the bale is ejected from the round baler Do a visual check the net can be seen between the front rollers of the round baler e f during the setting of the sequence the question WAIT FOR START SIGNAL BEFORE TURNING OVER was answered with NO the bale will be offloaded automatically as soon as the film is cut Use this option only on flat ground and where hazards cannot be caused CAUTION KS If it is necessary to leave the tractor cabin for any reason for example to S e A replace the film stop the tractor engine and remove the key from the C SA dashboard STOP CAUTION wal Never forget to turn on the safety switch 4 This bale wrapper is an automatic machine with very strong cutting i elements that are very dangerous and therefore any accidental or D AN Es Tier i E em 7 a j sudden movement could be very dangerous Clean the area of the load arm regularly of grass residue for example when the film is replaced es pecially the flaps of the bale sensor
52. 6 3 1 LOADING THROUGH THE BALE WRAPPER WITHOUT FILM ON THE BALE If the number of wraps is set to 0 the bales are simply loaded through the bale wrapper without ap plying any film to the bales The bale wrapper may then be used to group the bales for easier collection 6 3 2_INTERRUPTED CYCLES An interrupted cycle can be resumed at any time The system memorises the last phase of a cycle sequence even when the cycle is the result of a series of manual or automatic operations FERABOLI DUETTO 125 If the bale should catch fire e Immediately expel the bale and keep the tailgate open 7i e Raise the unloading platform of the bale wrapper completely a J e Move the tractor and machine away from the product still to be collected and any other inflammable material e Put the fire out using the extinguisher advised as part of your equipment or using water 6 4 UNBLOCKING THE PRODUCT CAUTION Should the round baler jam do not try to remove the product from the machine while it is working 6 4 1 CLEARING THE PICK UP The product is blocked between the feed plate and the tines of the pick up CAUTION KS Before attempting to clear away the product S e A Switch off the tractor remove the keys from the dashboard and wait for C0 SA all the moving parts of the machine to stop completely STOP Disconnect all the electronic functions and cut off the current to the control units e Unhook and remove the safety pin S on
53. 87 BYPY 656 OC SB6 Optional 3600092 BYPY 656 OC LR 2500Nm 3600093 BYPY 656 omo LR 2900Nm DUETTO 125 F ERABOLI 2 1 6 TRACTOR REQUIREMENTS TOPCUT ULTRACUT PTO r p m 540 r p m Minimum power kw cv 75 102 81 110 Hydraulic system n 1 double acting distributor n 1 single acting distributor Oil flow necessary 25 liters 1 Electric system 12V negative earth Max road speed 40km h with tractor provided with cabin If a tractor without cabin is used ask the FERABOLI company for the special kit ZMP2015 Protection of hy draulic tubes 2 1 7 FEATURES OF THE BALES Oo gro u Weight of green bale 400 880 Hourly production 25 55 2 1 9_STANDARD DEVICES e Road lights Multiple electronic bale counter Electronic control unit Automatic chain lubrication device Tyres upon request Note the technical data contained in the following tables are informative therefore we reserve the right to update and modify them without obligation to give prior notice FERABOLI DUETTO 125 2 2 TECHNICAL DATA OF THE BALE WRAPPER Width 2 6m A Recommended bale diameter O1 0 1 5m Max weight of bale 1200kg 150bar Wheel dimensions 26 00x12 12 1150kg Standard equipment Rear light kit Electric valve with proportional control Bale side support rollers 4 pcs Hydraulic loading arm N 2 x 750 500mm film pre tensioners Film cutters JD conversion valve for closed centre hydraulic system Opt
54. ACEMENT OF THE MECHANICAL SAFETY DEVICE OF CUT DEVICE If the bolt located on the mechanical safety device of the rotor should break replace it with one of identical quality bolt B TE M14x 60 8 8 UNI 5738 DIN 960 not galvanised partially threaded e Loosen the screws V and remove the safety guard lo cated on the left side of the rotor transmission e Remove the bolt and make sure that there are no pieces of the sheared bolt caught between parts of the transmis sion e Move the rotor engage handle to the neutral position e Using the crank handle supplied to turn and align the safety holes Insert the new bolt B and tighten it Remount the guard and screw back the screws V Engage the engage lever again in run position CAUTION Before engaging the PTO make sure that you have removed the handle and repositioned it in its housing 51 DUETTO 128 FERABOLI 7 3 ADJUSTING CHAIN TENSION Regularly check the tension of the transmission chains and the working of the automatic tensioners where provided The value F of chain stretching must be 5 10 mm 7 3 1 ADJUSTING THE AUTOMATIC PRE TENSIONERS The roller chains of the machine are stretched automatically by spring tensioners Regularly check the correct tension of the chains and readjust the tension whenever necessary To check and adjust the tension of the chains open the front left side guard e Using a spanner n 13 turn
55. ASSISTANCE CENTRE TO ARRANGE TO HAVE A GUARD FITTED ON THE HYDRAULIC PIPING e The envisaged use of the machine is the harvesting and baling of forage and its subsequent wrapping in plastic film and dumping onto the ground All other types of use are considered im proper e The machine should always only be used by persons who have a working knowledge of it e Stop the tractor before making any adjustments carrying out maintenance operations or loading materials e Do not use the automatic bale unloading cycle by means of the bale wrapper control unit unless you are absolutely certain that it is safe to do so e For road travel find out about local transport regulations particularly with regard to light sizes and danger notices 13 DUETTO 125 FERABOLI A 14 3 2 2_NOTICES Take note of the danger symbols in this manual and on the machine itself Adhesive danger notices should always be clearly visible Make sure that they are always kept clean and replace them if they become damaged or illegible The positions and list of all the danger symbols are given in section 3 3 Accident prevention notices CAUTION NOTICE e Do not allow the machine to be used by minors or persons who are not competent or not in good health or who do not have a valid driving license e The radius of action of the machine is to be considered a dangerous area before putting the machine into operation make sure that there are no persons or animals
56. For the cardan shafts please refer to the information provided by their manufacturer e Lubricate regularly as illustrated by the table 9 2 Lubrication e When draining oil from the engine gearbox or hydraulic control unit or brake fluid or coolant from the engine etc make sure that no leakages occur Store the spent fluids in a safe place until they can be disposed of properly as per the current regulations in force and subject to the availability of specialist plants e Remove the contact from the EasyTronic control unit and the Bale Wrapper control unit The scheduled lubrication times are given in table 9 2 Lubrication WARNING In general use grease AGIP GR MU EPO In the transmission box use oil type AGIP BLASIA EP 150 In the automatic oil system tank for the chains use oil type AGIP OSO 100 Lubricate and grease all the rotating parts Crowns supports bearings chains pins shafts 7 12 1_GREASING Lubricate and grease all the points indicated by the special adhe sive signs 7500214 present on the machine every 30 hours of work 7500214 Grease lubricate the cardan shaft following the instructions con tained in the instruction handbook supplied with the cardan shaft 71 DUETTO 125 FERABOLI 7143 HYDRAULIC OIL The controls are high precision components and require clean filtered oil e Regularly check the level and state of contamination e Check the seal
57. N BALE ON LOAD ARM BEFORE THE LOAD ARM IS HIGH 1 0 LOAD ARM SENSOR HIGH DURATION 2 8 LOAD PLATFORM INCLINATION BACKWARD ON SENSOR DURATION 0 0 LOAD LOAD ARM DOWN DURATION 0 5 WAIT FOR THE START SIGNAL AFTER LOAD ING NO START WRAP SKIP PULSES DURATION H 1 0 ROTATION PULSE INTERVAL MAX s 15 0 FILM PULSE INTERVAL MAX 5 0 119 DUETTO 125 FERABOLI This value determines the number of film layers required on the bale before the film holder releas es the film The wrapping speed is in slow mode while the film holders open and close The time for which the hydraulic system is active FILM RELEASE DURATION OPEN 0 4 for releasing the film The time for which the hydraulic system is active when it closes the cutting devices after the film FILM RELEASE DURATION CLOSED 0 1 has been released Determines the point at which the wrap arms must PULSES LAST REV UNTIL DECELERATION 4 start to reduce speed Determines the point at which the film cutting de PULSES LAST REV UNTIL OPENING OF THE Vice comes into action LAST CUTTING DEVICE 9 The time for which the hydraulic system is active CUT DURATION OF CUTTING DEVICE OPEN for the cutting device to open and grasp the film ING 2 0 correctly FILM TURNS BEFORE FILM RELEASE s 2 The time for which the hydraulic system is active CUT DURATION OF CUTTING DEVICE CLO during closure of the cutting devices for cutting and grasping the film SURE 2 1 Aft
58. NANG reese SRo a ONN ane inani 22 340 CARDAN SHAFTSUPPOR baga ANAN AA AA AA 22 34 9 CARDAN SHAFT SAFETY CHAIN aa GAGANA AABANG 22 S10 _ SUPPORTS FOR CABLE AND PIPE GUIDE een ee ee ee 22 Sa A ge A I CAB at Cl Sateen meen ee AA E ee ee ee 23 3412 TAILGATE SAFETY LOG is ka ANGARA LANANG 23 7o OUND Me maka tates AAAH AA AA AGA AA 24 30 RESIDUAL RISKS erdene nE AA AA PA 24 4 HANDLING AND TRANSPORT man 25 dl CIF TNG THE MACHINE oreen a E E E E 25 4 2 LOADING BY RAMP mema a a E ES 25 A LOADING WIRA CRANE eee renee ere et AA AA ee ee 26 GA ROD TRAN POR aaa ANA E E A 21 S INS TRYG HONS FOR USE maa AA NAA AA 28 Jal WORK AREA oreren n S E SE E SE AA 28 Se ENV OAC ED U E oer AA AA 28 136 FERABOLI DUETTO 128 Do DEORE U ame ee ee ee IA AA AA AA AA 29 ddl SAPELY RULES BEFORE USE ARA AA A iets eines 29 20 2 _ HOOK UP TO THE TRACTOR FOR TOWING naaa AA GA AAA a 30 5 3 3 CONNECTION TO THE TRACTOR TO WORK 0 oi eee cr nner e eee ee NAAN A NAA kkkkkn nanana kkk 31 5 3 4 CONNECTION OF VARIOUS DEVICES OF THE MACHINE 000000722222mnanananna nanasa aasnknsssss nana nnnnn kan 31 IA WORE PEO On PA ABAKA PAKANAN AA GAANO AA seas T 35 0 0 CEILING THE MAGHINE TO WORK mama AA AA e fad saa tneeaseamea tesa saniechianuetadetaesdneiadea 36 JO MN PANE LOADING nam ANA ANNA AA NAA AA 36 eZ INE EO DING AA KABAN BANANA ANA NAAN 37 IT ADJUSTING THE PICK UP NAE AA ene eee nee ee AA eT 38 Jo PEED PE NE a AANO AA AA 39 5 99 CHOOSING WORKING PRESSURE TA ADAN AA AA
59. OLI 8 7 3 COUNTER MENU Using the navigation keys R L select the counter menu icon and confirm with SO the OK key O The screen of the counter menu is divided basically into four sectors 1 an icon that identifies the counter type 2 a description of the counter in use general or from 1 to 9 3 total number of bales for the counter selected 4 a function key area with which it is possible to zero the counters using the F2 function key The F2 function key may however also have other functions EasyTronic has nine counters the first counter of the list the one normally selected on entering the counter menu is called the overall counter the following are numbered counters with figures from 1 to 9 Each counter has sub counters of three different types enclosed inside TOTAL counter counts the number of bales formed independently of the type of binding TWINE counter counts only the bales formed and tied with twine NET counter counts only the bales formed and wrapped with net e Use the R L arrow keys to scroll between the sub counters of the counter selected e Use the navigation keys to scroll between the overall counter and the numbered counters To activate the count with one of the numbered counters e using the navigation keys select the number of the counter des
60. REQUENCY PWM 230 KI Voltage PWM THE SUPPLY kaan naal INFLUENCE Duty cycle to obtain the maximum operating SPEED DRAWBAR TAILGATE 1 100 10 speed desired 120 FERABOLI DUETTO 125 Duty cycle to obtain the maximum operating too speed desired SPEED LOAD ARM UP 1 100 100 Duty cycle to obtain the maximum operating SPEED LOAD ARM DOWN 1 100 100 speed desired Duty cycle to obtain the maximum operating SPEED PLATFORM INCLINATION NO BALES speed desired ON 1 100 80 Duty cycle to obtain the maximum operating SPEED PLATFORM INCLINATION BALE ON 1 speed desired 100 80 Maximum wrap arm speed desired It is not pos sible for the operator to increase the speed further MAXIMUM WRAPPING RPM 30 above this value Minimum wrap arm speed desired It is not possi ble for the operator to decrease the speed further SLOW WRAPPING SPEED RPM 6 below this value The speed assumed by the wrap arm as typical The operator may increase or decrease the speed between the maximum and minimum values using the control panel STANDARD WRAPPING SPEED RPM 20 The time interval used by the control unit to mem 107 orize the data related to the speed The value re SPEED ADJUSTMENT ROTATION 1 SLOW lated to the time will depend on the number of UP TO 9 3 pulses received by the speed sensor Duty cycle to obtain the maximum operating SPEED OPENING OF CUTTING DEVICE 1 speed desired 100 100 Duty cycle to obtain the maximu
61. RIZONTAL TABLE sensor INSTALLED yes This sensor checks the correct position of the platform for the loading unloading and wrap cycle FILM BREAK sensors INSTALLED yes This sensor stops the wrap cycle if both the rolls of film are empty or if the film coming from the roll breaks If a roll is empty or the film breaks the cycle will continue but will reduce the count of layers to 1 for each turn assuming a single wrap arm Note that the sensor is not active and is set by default in this state in the factory MULTI PULSE ROTATION sensor yes This sensor monitors the rotation speed of the wrap arm and determines the point at which to reduce the speed and to activate the cutting device at the start and end of the cycle ROTATION sensor 1 PULSE REV INSTALLED YES This sensor counts the layers of film applied and determines the stop rest position of the wrap arm WARNING All the sensors installed on the machine should under normal working conditions be en gaged The sensor engage disengage facility is only intended as an aid for the operator in case of a defec tive sensor as it provides for access to operate manually the machine in those steps where a sensor is defective provided that it has been disengaged 111 DUETTO 125 FERABOLI 8 11 5 DISPLAY UNIT AND PANEL FUNCTIONS FUNCTION PRE It is also used to increase values such as the number of film layers required and other machine parameters if in SET mode If the bu
62. S If the sensor is faulty it could be cut out allowing PLATFORM HORIZONTAL SENSOR IN operation to continue STALLED NO Monitors the film dispenser if the film is broken or the roll is empty For the double wrap arm system 20 layers are equivalent to 10 turns on the wrap arm With the double film breakage detection sys FILM BREAK SENSORS INSTALLED YES tem when the film roll is empty the control unit will double the number of turns requested when 1 film breaks and stop the machine if both films break FERABOLI Determines the position where the cutting devices are to work and checks the speed of the machine KI The sensor indicates the number of pulses rev Monitors the number of film layers applied to the bale THE PARAMETERS SHOWN BELOW ARE DISPLAYED IN THE SEQUENCE OF THE CY CLE EXACTLY WHILE THE MACHINE PER FORMS THE RESPECTIVE OPERATIONS The period of time during which the warning sig nal beacon is active before the hydraulic circuits are activated Show the number of impulses that will be counted before the wrap arm is in the transport position An indication will be given when a bale is located on the load arm with the load arm in the standby position and an AUTO start command causes the bale to be loaded onto the platform and the wrap cycle to start The time during which the hydraulic system is ac tive from the platform offload position to the in clined forward position for loading maf
63. SYSTEM cccccccccscsessssesscsecsessesessesuesscecsucsesecsscacseestsussesassusstsusatsststsetsststsasstsstsassesssteees 132 10 6 cesses CARDAN SHAFT cccccccssssececsessesecsesecsesecsucscecsucssucsucessusssassusersussesarsusssacsussesacsnsasstsatsusstsacsseeseceven 132 10 7 ssseee F_ AOON OSAA N 133 11 ACCESSORIES AND KITS OPTIONAL csccescscesscsessesecscsucsesecscetsucsesersucsesucsesutsucecsussesecsneetsecsesecaneeven 134 11 1 ACCESSORIES ccccccccscscsessessesecsesucsecsesucsessesucsesucsscuesusssussusuesussesunsscsesucscsussuceesucsesassesansussesatsucecsneaneseen 134 NG AA GAGANA AT AA An 134 DD TS FOS Aa 135 139 FERABOLI USATE SEMPRE RICAMBI ORIGINALI ALWAYS USE ORIGINAL SPARE PARTS IMMER DIE ORIGINAL ERSATZTEILE VERWENDEN EMPLOYEZ TOUJOURS LES PIECES DE RECHANGE ORIGINALES UTILIZAR SIEMPRE REPUESTOS ORIGINALES FERABULI Servizio Assistenza Tecnica After Sales Service 39 0372 564650 Servizio Ricambi Spare Parts Service 39 0372 564690 DEALER BOD6P0O043 Off Mecc Ing A FERABOLI S p A Via Bredina 6 26100 Cremona Italy Tel 39 0372 564610 Fax 39 0372 564625 info feraboli com www feraboli com FERABOLI CIS Moscow Office Ostapovsky proezd 5 of 104 107 109316 Moscow City Russian Federation Tel 7 495 7818634 Fax 7 495 7812460 info feraboli ru MASCHIO GASPARDO ROMANIA S R L Strada infratirii F N 315100 Chisineu Cris Arad Romania Tel 40 257 307030
64. TROL SYSTEM GANA nusen sone antsawa uate a a 66 ki ome ADJUS IMEE ne erence rere ern tore ere AA AA 67 7 11 6 WRAPPING GENERAL ADJUSTMENTS 1 00020000000 000000044000000 0054444REA eee EGG KK AA NEE GGSS KN RAANG kkGKKK ANA AG kunsaan nan kn 68 tal SILNPONERENP pa AA EEE E E RAE RRE RE 69 DUETTO 125 FERABOLI 7 11 8 OTHER MODIFICATIONS TO THE PROGRAM ulan 70 7 12 LUBRICATION 111111 nan NAAALAALA NAAN NA 71 1 1241 GREASING oeer BA AA NO ATA AA AA 71 Fa Ro YDPA OE AA 72 7 13 1 AUTOMATIC OILING OF THE CHAINS ulanan ALAALA ANAN 72 7 13 2 TANK ou ccccccccescecececccerceesceccceecseeeeeceeevcevrevauseauseeeserevauseaeserevresresausueeserevauevauseauseasseeserevsrevreeneesenneeates 72 Mer a AA 72 7 13 4 MANUAL OILING OF THE CHAINS uu J0 nn NN 73 7 13 5 TRANSMISSION BOX ccccccccecccecccescescesesercceccasecaeseresrecreseesuaesrevaueeaeseresnnesarseseeereserevnreeneesvnneeaees 73 7 A NN Ce 74 7 15 AFTER THE FIRST 30 HOURS OF WORK c ceccssscssseesseeceeececececerevarevareeatseasserevaresaeesaueeaeseeveneeseeeen 74 Fac DAILY CHECK nee GA eee ee NAA AA NEA PNG ee 75 7 17 NON ROUTINE MAINTENANCE ul21131 ALAALA LAKAN Nmn 75 7 18 SEASONAL STORAGE mabasa ANNA lessen an NA kaaa 75 7 18 1 STORAGE OF THE MACHINE ulunan NN ELENA NANANA NARE SNLAAL NAAN 75 7 18 2 STORAGE OF THE EASYTRONIC AND OF THE BALE WRAPPER CONTROL UNIT ummm 76 7 18 3 STORAGE OF THE CARDAN SHAFT u s NANANA NAA 76 7 18 4 STORAGE OF THE TWINE NET AND FILM u X123
65. YS USE ORIGINAL SPARE PARTS Check and if necessary replace the lamps of the lighting system If you need to work while the tailgate of the machine is open or inside the baling chamber lock the safety cock which avoids the accidental descent of the tailgate Remember to re open it before closing the tailgate other wise serious damage to the machine structure could occur Do the maintenance work exactly as indicated in this manual and have any worn or damaged parts replaced by specialised personnel 49 50 DUETTO 125 FERABOLI 7 2_ MAINTENANCE AND ADJUSTMENT OF THE SAFETY DEVICES Some of the safety devices listed in chapter 3 4_Safety devices of this manual need to be reset re fitted and or adjusted after their intervention 7 2 1_ REPLACEMENT OF THE PICK UP SAFETY DEVICE If the bolt located on the safety device of the pick up should shear off or break replace it with one of identical quality bolt B TE M8x 45 10 9 UNI 5738 DIN 960 not galvanised partially threaded e Loosen the screws V and pull out the safety guard lo cated on the left side of the pick up e Remove the bolt and make sure that there are no pieces of the sheared bolt caught between parts of the transmis sion e Align the safety device holes manually rotating the screw feeder reinsert the new bolt B and tighten it e Remount the safety guard and retighten the screws V FERABOLI DUETTO 125 7 2 2 REPL
66. ale just finished Once tying is complete and after the word END appears on the display the sensor on the shaft of the net roller will automatically start to transfer the bale towards the bale wrapper as soon as net has wrapped the bale Before starting to wrap a bale check that the wording READY TO LOAD THE BALE appears on the last line on the display Do not touch the monitor of the bale wrapper before the bale has been wrapped and is ready for offloading CAUTION Do not touch the monitor of the bale wrapper for the fol lowing reasons e The bale wrapper controller automatically closes the tail gate of the round baler as soon as the bale has been loaded e The bale wrapper controller constantly checks that the wrapping is proceeding correctly 43 44 DUETTO 125 FERABOLI When the bale has been completely wrapped the wording READY TO OFFLOAD appears on the display It is now possible to offload the bale with the AUTO START switch CAUTION Before offloading the bale from the footboard of the wrapper Make sure the ground is level or that the machine is in a suitable position if the ground slopes Move any persons near the machine especially behind the bale wrapper to a safe distance If the power has been interrupted for any reason by the lasting wrapping it is advisable to start the wrap arm by pressing the switch 2 downward and holding it down for about
67. always be kept clean To prevent them from becoming dirty or dam aged after use always refit the protective plastic covers provided at the time of purchase Check and if necessary replace any damaged tubes or fittings all flexible hoses should be replaced in any case five years after the date stamped on the hose Before re pressurising the system check that the tubes and connections are tight use a piece of cardboard or absorbent paper to check for possible leaks e Each cardan shaft is provided with an operating and maintenance manual supplied by the manu facturer of the cardan shaft The protections of the cardan shaft tubes and covers must be mounted and in perfect condition Maintenance work on the cardan shaft must be done scrupulously following the instructions given in the booklet supplied together with the cardan shaft by the manufacturer Before engaging the PTO make sure that e the number of rom corresponds to the required number refer to the decal located on the drawbar of the machine e the direction of rotation is the same as that indicated by the adhesive safety sign When the machine is detached from the tractor position the cardan shaft on the special support Never start a bale if the tailgate is not completely closed check this condition also on the display of NEVER engage the PTO before starting up the tractor s engine Stop the PTO during the turns at the end of the swath and any other tight turns the control
68. and in the successive cutting phase 78 FERABOLI DUETTO 125 8 2 6 NET ARM REST SENSOR right side The travel of the net wrapper actuator is stopped by a proximity switch in order to allow the bale to complete the selected number of turns required for wrapping 8 2 7 NET COUNTER SENSOR right side A proximity switch counts the number of turns of the net feed roller The control system transforms this value into metres of net set in the programme giving the actuator permission for the successive phase of cutting the net 8 2 8 KNIVES ACTUATOR CUT model right side A linear electrical actuator controls the engaging and disengaging of the knives for cutting the product A proximity switch indicates that the knife bar has ar rived at the engaged position 79 DUETTO 125 FERABOLI 8 3 EASYTRONIC TERMINAL 8 3 1 INSTALLATION Check that you have the following material available in the box provided with the machine 1 Feeder cable 2 Terminal 8 3 2 FEEDER CABLE With the tractor switched off disconnect the battery earth wire then connect feeder cable to the terminals of the 12 V battery connecting the red wire to the positive and the black wire to the negative pole Reconnect the earth wire WARNING Some feeder cables may be brown or blue In this case the brown wire is t
69. and or close any parts removed during cleaning lubricating and maintenance operations e When replacing worn and or broken parts only use original FERABOLI S p A spare parts e Should any problems arise during operation stop the tractor immediately and investi gate the cause of the fault 15 DUETTO 125 FERABOLI A 16 USE ORIGINAL SPARE PARTS ONLY 3 2 4_SAFE MAINTENANCE CAUTION IMPORTANT Before any adjustment maintenance or service to the machine and before you leave it unattended the following rules shall be abided by Stop the machine and disengage the PTO Lay the Pick up on the ground Turn off the tractor s engine and remove the keys from the dashboard engage the hand brake Cut off power to the control units Check and wait until every moving part has completely stopped e It is absolutely forbidden to remove or tamper with the safety devices because these have been designed and installed for your protection and safeguard If they should get damaged replace them before using the round baler again e Check frequently that the nuts screws and bolts are correctly tightened e Check frequently and regularly the state of wear of the bearings rollers chains and gears e Do not carry out any maintenance or cleaning work if the tractor has not been turned off first and the keys removed from the dashboard remove any dirt that might have accumulated from all the moving parts of the machine
70. arious steps of the work cycle it is possible to open the submenu using the two function keys F1 INFO The submenu info displays the entire status of the machine Use the R key to scroll the pages forward and the CANC key to go back In some pages of the info menu the F2 key allows you to modify the status or data of the function select ed To exit from the info menu use the OK or CANC keys If you have made some modifications EasyTronic will ask you whether to save the data you have changed with YES or not with NO Use the navigation keys to activate the option desired and confirm with the OK key F2 OTHER The other submenu allows you to modify the status of some machine func MC tions directly A prooramma Use the navigation keys to select the function desired and modify its sta Usa DETE tus activated or deactivated and confirm with the OK key Se Mi HTTIYA CUT IMPORTANT In this case EasyTronic accepts the modification without asking for confirmation Note if you are displaying only the settings and not making any modifications EasyTronic will exit au tomatically from the info and other menus after a certain default time Your machine may be provided with some optional supplementary functions In this case EasyTronic during the various work steps will also show information about these functions on the display 91 DUETTO 125 FERAB
71. at top left menu 4 MENU It is possible to move up and down within the program using the MENU and TMENU buttons To move horizontally to the right press SET for example to B amp y p o To make a modification hold down SET until the required item eeeeeo starts to flash exactly as described in paragraph 8 3 Bale Wrap eee 3 per Control Unit The actual value may be modified using the JMENU and TMENU buttons FERABOLI The lt EXIT key is used to save the modification Do not be intimidated but move about in the program If you cannot find what you are looking for you can always exit from the program by holding down the lt EXIT button Devote a couple of hours to the program before the beginning of the harvest season in order to prac tice and become familiar with the control system If you do this calmly pointless and irritating time loss will be avoided during the harvest season and it will be an excellent investment of time If the screen disappears suddenly while working it is probable that the JMENU button has been held down too long This reduces the contrast of the display to 0 Simply press TMENU and the screen will appear again 7 11 8 1_ CHANGE OF LANGUAGE The program is supplied in various languages To change the language press MENU five times until you come to the screen in which the lan guage can be changed Press SET until it begins to flash Select the language desired using
72. but not above 500rpm If the speed of the PTO drops below the required value a fast intermittent acoustic signal will warn you of the problem The wrapper arm will advance towards the chamber and return to a stand by position to wait for the unwinding of the metres of net necessary for completing the number of binding turns set in the program It will then return to the rest position after activating the net cutting If for some reason the bale should not take the net or if the net should break during wrapping EasyTronic will warn you by means of an acoustic signal and a visual warning on the display The wrapping process will be interrupted automatically and the arm of the binder will return to the rest position 104 FERABOLI DUETTO 125 EasyTronic will allow you to monitor the all the phases of both processes twine binding or net wrapping di rectly on the display For further information on the binding screens consult chapter 8 7 2 Work menu You can restart the binding process pressing the key START STOP a new binding cycle will begin with the same type of material twine or net and the same settings as those used before Ky It is possible to change the binder without modifying the program using the keys W work screen gt gt F2 gt gt select binder gt gt OK IMPORTANT enna Whenever you switch off and switch on EasyTronic the default binding EE mode will always be set to manual ico
73. ccccccccssecceccceseccessccesececcseccaseceueeecausescasecausesecsesecusueeusesucuseectseeeeuteeenseees 80 8 3 3 DATA TRANSMISSION CABLE cccccccccccesscccecccecsccecesscecsccecsceecesseeceateesseeecueesesesecutesecsuseenseeeeeats 81 8 4 esses FUNCTIONS OF THE EASYTRONIC ccccccccccssscceecccecscecescecesscececececseseeeseecesecectuesenseeesuteseeses 81 8 4 1 DESCRIPTION OF THE TERMINAL ccccccccccececccececececsccecescceceucecscececsueeceseseetseesenseeessesenseeeeeeees 81 8 4 2 FUNCTION OF THE KEYS u ccccccccscccscscccecccccecscccsscecesececsaececseececsucesauseecussesesusecseeseusueeeseeeeuteeenseees 82 8 5 cesses SWITCHING ON FOR THE FIRST TIME ccccccccscccecsscececcccecccceseccesececesececesececueesenseessreeensresees 83 8 6 MEN ank evaeenentn seco sabevaueandyscscseacerasunancieda detec AAANA DAANG LANG TABA AGA AA a 83 8 6 1 PROGRAM MENU 0 11201110010000 kka a a an 83 8 6 2 WORK MENU 0 ccccccccesscececcceesscccesccesceccessccesucecersesceasecerseecarseeceuusuessesensesectusecassesstecuseeeeiteeceseees 83 8 6 3 COUNTER MENU 111120010101000 aka kak aan 84 8 6 4 MACHINE STATUS MENU 11117701000010 00m bk rna tnn ELAn EAA ELnAE EEAO DEAAEEAAREEA ERASE annann anns 84 8 6 5 MOTOR MANUAL MENU ccccccccccccccccececcccecccceccecccsececscececseecesecessrececueeceaeecnaeesensueectecsureeenseees 84 8 6 6 SETTINGS MENU cccccccccccccec
74. cececcccesccccsscccescecseecesscecsscecsuseccuseceeseecuasecssueeessesiaeeseusueesuteeenseess 84 i SETTINGS OF THE MENUS veccccsccacascecnccteecasasinacnedaessesatess tbincidasdagoindadaeeseabhdogenediiel oaddcnedecdxbeeiaaeacs 85 8 7 1 PROGRAM MENU 001201100010000 a nkaona ankka nta Enon LAA EnA DELA OEA AEEAA DLEAD EEAO EEA OLAAR ESERE EEE E aaraa 85 8 7 2 WORK MENU 0 cccccccccescececccecsccccesccessecceseccessceceuseccateceseecausescesusecasesensusecauusecaresausteciseeecutesenstens 87 8 7 3 COUNTER MENU 111120000101000 asa kkk nnhn onkaan nantan nEn ELAn EAA OEAOLA ELAP DEEAPELAAEEAA DEEA EEA SEEE AE EAEE A annann 92 8 7 4 MACHINE STATUS MENU c ccccccccocccccecccccecccecsececesececscecccsuccecsuceestececareesesesecsareseustessatecneeeenseens 93 8 7 5 MOTOR MANUAL MENU ccccccccccccecccceecccceccecesccccesececsseecessesecsueeeasececsueesesuecaueesensusecatectteeenetens 94 8 7 6 SETTINGS MENU 11220702700200 kk annan tanok nn atna rnan Lnn EnA PELAOEEAAEEAADEEAEEEA ODEA AOEEAEEASEEA AEEA A Erann 95 8 8 ma SETTING THE MACHINE UP FOR WORK ccccccssscecsscecesecesscececcecsececescecscecetseeecusueecsesenseeeees 100 8 8 1 TWINE LOADING cccccccccccecccccsscececccceseccessccesececssecesuuecesscecauseceeeecauseecaueesesuesesetsaneeectseeesutesenseees 100 8 8 2 NET LOADING CE 100 8 8 3 CUTTER DEVICE ccccccccccccccescecesscccseccessececsscecssececsucecsuscece
75. cedures to follow in an emergency where to find personal protective equipment and how to use it correctly Operators must be experienced in the type of work for which the machine has been constructed CAUTION Maintenance staff in addition to the previous requirements must be well trained technically as certified by profes sional qualifications and or appropriate experience in their field of work They must furthermore have the technical specific and specialist knowledge mechanical electrical required for the tasks specified in the manual FERABOLI DUETTO 125 1 6 KEEPING THE MANUAL Keep this manual and all the attached documents in a place that is easily accessible and known to all users operators and maintenance personnel Operators and maintenance staff must be able to find and consult the manual and attachments rapid ly in any situation WARNING The manual is an integral part of the machine with which it has been supplied Therefore e it must be kept complete in all its parts without any modification to any of its pages in the form of corrections erasures abrasions or anything that prevents easy reading of the manual e it must accompany the machine until it is scrapped also in the case of transfers sale hire rent etc e it must be kept available for anyone who has to use the machine e If the user manual becomes damaged or is lost request a copy from the Spare Parts Depart ment at FERABOLI S p A
76. ch knife mounted on a retractable spring system that allows the knife to lower automatically and then to re turn automatically to the work position 3 4 7_KNIFE SECURING SAFETY DEVICE The handle M secures the knives of the cutting system during operation to prevent them from accidentally entering the bale forming chamber position 1 knives secured position 2 knives free 3 4 8 CARDAN SHAFT SUPPORT A This is for the cardan shaft to rest on when it is not con nected to the tractor and thus to protect it from damage 3 4 9 CARDAN SHAFT SAFETY CHAIN B This prevents the rotation of the protection guards of the cardan shaft during work Attach it to the drawbar 3 4 10 SUPPORTS FOR CABLE AND PIPE GUIDE C These support hydraulic tubes electrical cables and wir ing cables 22 FERABOLI DUETTO 125 A 3 4 11_PARKING DEVICE This device placed on the right side of the machine is used to block the machine and prevent any accidental movements when not in use and whenever it is necessary to immobilise the machine for repairs maintenance or cleaning CAUTION The parking brake must always be applied before unhooking the machine from the tractor Mechanical parking device Move the handle M to position 2 to block the ma chine position 1 brake free position 2 brake locked Hydraulic parking device This device allows the hydraulic brake to be applied b
77. chine if machine parts are moving Only use suitable equipment for maintenance operations Observe the maintenance times and methods given in this manual If necessary refer to the diagrams enclosed with this manual electrical hydraulic If necessary contact FERABOLI S p A s after sales service centre 48 FERABOLI DUETTO 125 7 1_ROUTINE MAINTENANCE WARNING Regular and careful maintenance increases the operating life of your machine and ensures your safety All the screwed bolted assemblies must be tightened according to the values contained in the table torque wrench settings enclosed with chapter 9 Tables and diagrams unless stated otherwise FOR THIS MACHINE THE VALUE 8 8 REPRESENTS THE STANDARD AND THE MINIMUM QUANTITY USED Diameter and torque wrench settings for the quality of the materials according to DIN ISO 898 The lubrication of any machine with rotating and rubbing parts is of great importance for the duration and working order of the machine Lubrication should therefore be done regularly and systematically table 9 2 Lubrication Prearrange maintenance work for which the due dates are known This manual is of a purely informative nature The periods between maintenance operations are for normal working conditions of the machine therefore if the machine is used in more severe conditions it is logical to increase the frequency of maintenance Replace any damaged parts ALWA
78. crushing drag In the instance of contact with the moving parts of the machine during the working ging shearing death phase IT IS PROHIBITED TO CROSS THE WORKING AREA OF THE MACHINE DURING OPERATION IT IS PROHIBITED TO CLIMB ABOARD THE MACHINE WHILE ITS PARTS ARE IN MOTION Risk of collision With the parts of the machine during the working phase IT IS PROHIBITED TO CROSS THE WORKING AREA OF THE MACHINE DURING OPERATION IT IS PROHIBITED TO CLIMB ABOARD THE MACHINE WHILE ITS PARTS ARE IN MOTION Risk of crushing shear In the instance of contact with the moving parts of the hydraulic lifting system with ing entanglement hydraulically operated rear sliding tailgate 24 IT IS PROHIBITED TO STAND WITHIN THE WORKING AREA OF THESE DEVICES FERABOLI DUETTO 125 A A W Me 4 HANDLING AND TRANSPORT CAUTION CRUSHING BLOWING ABRASION AND CUTTING HAZARD The personnel in charge of handling machine parts must have read the safety prescriptions shown in chapter 3_Safety prescriptions The personnel must moreover wear safety protective gloves industrial boots and helmet CAUTION Never use slings to secure parts of the machine to hoses frames or projecting shafts Check the weight given on the machine s data plate and check the capacity of the lifting device see paragraph 2 1_ Technical data 4 1_LIFTING THE MACHINE The machine is equipped with attachment points indicated by special
79. ctor Insufficient flow of hydraulic oil Pump worn or damaged low pres sure Dirt has accumulated inside the hy draulic circuit The jacks leak oil There are oil leaks in the hydraulic system Bale too heavy or too big diameter Clutch disks worn out FERABOLI SOLUTION Open the valve Remove the forage Check and correctly insert the return quick release coupling of the hydraulic system Activate the auxiliary hydraulic outlets from the tractor Check and correctly insert the quick release couplings in the auxiliary con nections of the tractor Check and if necessary top up the hy draulic oil level in the tank on the trac tor Repair or replace the hydraulic pump of the tractor Flush the system and if necessary clean the hydraulic oil filters Replace the seals of the jacks Check the tubes and if necessary tighten the fittings SOLUTION Reduce bale weight or diameter Replace disks Follow the instructions provided on cardan shaft manual Reduce bale weight or diameter Reduce bale weight or diameter FERABOLI DUETTO 128 10 7 F bus CONTROL SYSTEM PROBLEM POSSIBLE CAUSE SOLUTION Feeder cable from the battery not Connect the male COBO plug of the connected to the machine cable machine cable to the female COBO socket of the feeder cable connected to the battery Check that the clip of the female connector is inserted in the slot of the male connector
80. d expressly should conform to the list shown here below Dimension of Bolt M Bolt class 8 8 Bolt class 10 9 12 16 20 24 7 11 1_ BEARINGS OF WRAP ARM If there is play in the main bearing of the wrap arm this may be re duced in the same way as for taper roller bearings in general Make sure that the tension nut is correctly tightened before pro ceeding with adjustment FERABOLI DUETTO 125 7411 2 HYDRAULIC SYSTEM If the bale wrapper is equipped with electric operated valves it will be particularly important to keep the hydraulic oil clean Therefore the automatic bale wrapper is equipped with an oil filter in the pressure line This filter pro tects the valve against dirt that could enter the hydraulic system through the quick release couplings between the tractor and the wrapper This filter cannot however substitute the ordinary oil filter in the tractor Therefore the hydraulic oil as well as the hydraulic oil filter of the tractor should be changed at the in tervals specified by the tractor manufacturer The filters used on tractors are generally low pressure filters and much cheaper than the high pressure filters installed on the bale wrapper N The filter comes complete with a dirt indicator A as shown in the figure Regularly check that this dirt indicator is green particularly if the general performances of the wrapper decrease and the oil gets very hot Replace the filter immediately as
81. d formation of the bale Using the EasyTronic you can follow all the various phases in the formation of the bale When the press chamber will be almost filled and one of the two filling sensors will open EasyTronic will alert you by flashing a bale on the display and an alarm rings until the opening of the second sensor filling then on the screen will appear STOP Q This signal indicates that you must immediately stop the tractor so that the binder can tie the bale During work there are other screens appearing on the display that inform you concerning the operations the machine is carrying out at that moment On the work screen you can also monitor e type of binding or wrapping active e the binding method If your machine is provided with a cutter system mod CUT e state of the knives on or off For further information on the bale formation display screens see chapter 8 7 2 Work menu 103 DUETTO 125 FERABOLI Binding EasyTronic can start and carry out the binding process at the end of each bale formation automatically or in operator mode Automatic binding a When the STOP signal appears the binder starts the binding process autonomously mag Binding in manual mode When the STOP signal is produced press the START STOP key to start the binding cy TATAE Bec AA cle Cd sy From the work screen it is possible to switch from the manual to the automatic mode an
82. d remove the keys from the tractor dashboard FERABOLI DUETTO 125 3 4 2 CARDAN SHAFT SAFETY DEVICE Each cardan shaft is provided with a safety system to protect the mechanical parts from high starting pick up torques and maximum twisting moments SB with shear bolt LR with automatic torque limiter 3 4 3 PICK UP TRANSMISSION SAFETY DEVICE On the pick up transmission a safety device is mounted which consists of a shear bolt It protects against overloads and foreign matter 3 4 4 MECHANICAL TRANSMISSION SAFETY DEVICE FOR CUT UNIT The drive transmission to the cutter is provided with a shear bolt which protects against overloads and foreign matter 3 4 5 AUTOMATIC TRANSMISSION SAFETY DEVICE FOR CUT UNIT AFC On machines provided with a cutting device it is possible to mount an automatic unblocking system AFC on the shaft coming out of the transmission box towards the feed rotor This device interrupts power transmission when there is an overload in order to prevent damage to the machine the car dan shaft and the tractor The AFC automatic limiter does the same job as the safety bolt with the advantage that it does not require the replace ment of the sheared bolt and allows the power to be re engaged automatically 21 DUETTO 125 FERABOLI 3 4 6 KNIVES As protection against the entry of foreign bodies into the machine stones sticks etc that may cause the knives to break ea
83. d vice versa 7 simply by pressing the keys F2 gt gt Automatic binding gt gt OK Binding with TWINE When the STOP signal appears the tractor must be stopped and the PTO maintained at a speed of no less than 350rpm If the speed of the PTO drops below the required value a fast intermittent acoustic signal will warn you of the problem The arm of the binder will move into the chamber positioning itself at the distance set in the program for bind ing the right end of the bale with the number of turns set in the program It then reverses the direction of motion returns to the rest position binding the central part of the bale Then it stops to tie the left end of the bale and returning to the rest position activates the twine cutting system If for some reason the twine is not taken by the bale or if it should get blocked during the binding process EasyTronic will warn you by means of an acoustic signal and a visual warning on the display The binding process will in any case continue to the end The binding process can be restarted by pressing the key START STOP again If both twines should break or get blocked the binding process will be interrupted automatically and the arm of the binder will stop The wording Incorrect bale binding will appear on the display NET wrapping When the STOP signal appears the tractor must be stopped and the PTO maintained at a speed of no less than 350rpm
84. ds To change the working pressure turn selector M to the number selected for the density desired position 1 low density position 7 high density Make sure to position both switches to the same num ber 39 DUETTO 128 FERABOLI 5 5 6 CUTTING SYSTEM If your machine is provided with a cutter system you will have the option of cutting the product while picking up the swathes Using the control terminal the knives must be engaged in the chamber in order to be able to cut IMPORTANT Switch on the F bus system and follow the instructions for engaging or disengaging the knives as shown in paragraph 8 8 3 Cutter device The cutting length is e 77mm for TOPCUT model e 45mm for ULTRACUT model If you wish to cut a longer product it is necessary to remove some of the knives Further information regarding the adjustment replacement and maintenance of the knives can be found in the paragraph 7 7 Maintenance and adjustment of the cutter 5 5 7 LOADING THE PRE TENSIONERS Open the pre tensioner head as shown in the figure and secure it firmly with the hook Release the knob and push the spindle upwards Position the roll of film so that it is unwound from the internal side 40 DUETTO 125 FERABOLI Release the handle and press the shaft downwards until the handle engages again WU Support the head of the pre tensioner while the hook is unfastened Do not forget t
85. during work and maintenance A THESE SIGNS OR INDICATIONS MUST BE RESPECTED OBEYED AND IN THE EVENT OF DE Ah EI EN O jjj i OIL PG TT JLT TIA IHA WEN I T a AS F EAA 17 DUETTO 125 18 7500185 CAUTION Before putting into service at the beginning of each season and before doing any work on the machine read and bear in mind the instructions for use and maintenance given in this manual 7500187 CAUTION Machine suitable for tractors with power take off at 540 rpm and one direction of rotation 7500198 CAUTION Do not pass by or stand under the tailgate when it is raised to avoid being crushed if the special safety locks have not been applied 7500203 CAUTION Before doing any work wait un til all the parts of the machine are com pletely still and use appropriate methods to block any undesired movements 7500208 CAUTION Before doing any work on the hydraulic system consult and read the op erating manual Oil under pressure can cause serious infections 7500221 CAUTION Do not stand near the ma chine This could result in the crushing or cutting of lower limbs due to the weight of the machine or lowering of its parts Keep at a safe distance 7500197 FERABOLI 7500186 CAUTION Before doing any repair or maintenance work on the machine turn off the tractor engine remove the keys from the dashboard and read this manual 7500724 CAUTION Before you enter th
86. e baling chamber for any reason lock the hydraulic cylinders with their proper safety locks to avoid being crushed 7500199 CAUTION Do not enter the manoeuvring space between the machine and the trac tor when the engine is running This area is particularly dangerous 7500207 ATTENTION Never feed or remove mate rial by hand in front of the pick up unit when parts are in motion This could result in the upper limbs or more seriously the person becoming trapped 7500210 CAUTION Do not remove the guards and do not come into contact with parts that can cause crushing of upper limbs some parts may still have the capacity to move suddenly under their own weight 7500200 CAUTION Objects can be thrown in vari ous directions and distances by the ma chine in operation as it is impossible to mount guards Keep at a safe distance CAUTION Never stand behind the machine so as to avoid being crushed due to sudden movements manoeuvres 7500201 CAUTION Pay the greatest attention when working close to electric power lines FERABOLI DUETTO 125 7500212 CAUTION Never stay behind the machine when a bale is ejected Always keep at a safe dis 7500234 CAUTION Never get onto the machine while it is working Those who do so risk their lives because it is very easy to lose balance and fall among the tools and working parts e REFLECTORS Two types of reflex reflectors are located on the machine so that it can b
87. e eeee cece KANAN SNN eee eae e eee ee ees eaa sees eesaaaeeeeeeesaaaeeeeeeseaaeeeeeeseaneneneeees 2 1 1_IDENTIFICATION OF MACHINE AND MANUAL occ cece eccee eee eeeeeeeeee eee eeeeeeeeaaaeeeeeeeasaaeeeeeeeasaaeeeees 2 a ERIC NO Naa AA cree enero neem R A rere ere 3 13 WARRANTY CONDITIONS xtesadeeposeantcenteneaneussaanaas etanacieatgeumnaaapanaeaieatirniteaueipeaaamideamnaiaeienancuteneneeaieoriatne 3 tA GENERAL RECUCA HON eee ee ee eee ee ee ee ee ee ee ee ee ee 4 1 5 OPERATOR REQUIREMENTS AND LANGUAGE USED eee rennet eter rere eee eaaaaanneeneeeeeees 4 o KEEPING THE MANUAL maa Ann ABA ANAN NAA AA 5 Lal ENV AGED U E sn ia E E NA AA AAP Aa AA 5 1 8 GENERAL NOTES ON DELIVERY ccccccceeeee eee RE 004G eee a NNN KGG KKK NANG kk nk nna nan Kn 5 19 ORDERING SPARE FART O am aaa a a AA 5 ABA pA AA AA 6 2 1 TECHNICAL DATA OF THE MACHINE cccc cece cee ann 0G eee KKK GANG cree eee aAa AEREA aae aE EARNER 6 ZRI DIMENSIONS AND WEIGH FO ma BAN SAANG NG AA AA AA AAO 6 2 T2 PICKUP AND CUTUN aNG ANAN PAANO AGA AINA AA NAA MA AG 7 Zeo DANE AND NET PANG AANI ANA NAA AA AA GANA AA 7 Mie I VA aye cape cece stein is AA NA AA se ign gee AA AA AA 7 eS NSP IN GTA LO aa AA AA aaron 7 2 16 TRACTOR REOUIREMENTS za NGABA NONG ANAN AA ADAN LET ANDA AG AA 8 2a PEATURES OF THE BALES aa AA ANAN AA ANG AA 8 ae Os SIANDARD DENCBS zan AA AA AA AA 8 2 2 TECHNICAL DATA OF THE BALE WRAPPER 0000070700000000a naawa ans k0 NAGA NNG GNG KNA GANG GNG
88. e seen more clearly during road transport R Round reflectors front on right side and left side T Triangular reflectors rear e CARDAN SHAFT DECAL An adhesive sign is affixed to the cardan shaft to draw the operator s attention and re mind him her of the safety rules for using the cardan shaft 19 FERABOLI DUETTO 125 3 4 SAFETY DEVICES The machine is provided with safety devices in order to ensure a more correct use without risks in normal working conditions CAUTION Before starting work make sure that all the safety devices are intact and in place 3 4 1 PROTECTION GUARDS The machine is provided with protection guards to protect the operator from moving mechanical parts and to protect the mechanical parts from accidental entry of foreign bodies A 20 Sei Aa 1 Front side guard 2 Rear side guard 3 Side guards 4 Protection cover of cardan shaft transmission box 5 Tailgate rear guard 6 Pick up guard 7 Pick up safety guard 8 Big roller guard 9 Guard of cut unit right side 10 Bale wrapper gear guard 11 Bale wrapper valve guard The front side guards are provided with a safety lock that ensures perfect closing of the protection guard with the machine and thus prevents accidental opening during work or transport To open the protection guard a 13mm spanner is required CAUTION Before removing any of the protection guards e Stop the machine e Turn off the tractor an
89. e tractor is shifted from its engaged position NN e The machine is equipped with hydraulic quick release couplings according to ISO 5675 Make sure that these couplings are suitable for your tractor Pressure peaks increase the risk of damage especially to the seals of the hydrau lic motor e The hydraulic oil of the tractor must be clean Check when the seals and the oil filter of the tractor were last changed e If the oil of the tractor is too dirty the high pressure filter will block in three minutes JD tractors If the bale wrapper has to be connected to a tractor with closed centre hydraulic system close valve A on the main valve block of the wrapper Please note that for tractors with open centre hydraulic system the valve lever should be in position 1 for closed centre systems it should be in position 2 For tractors with load sensing hydraulic systems i e JD tractor of latest generation which can be recognized thanks to the lever featuring a rabbit turtle symbol on the oil outlet it is enough to limit the oil flow to the wrapper to 20 litre 1 by means of the flow adjuster located on the tractor and leave valve A in the open position Do this check and seek advice from the centre at which you bought your tractor 33 operons FF ERABOLI e The pipe for the hydraulic lift up of the pick up unit is fit ae ted with a stopcock e Before lifting up the pick up unit place the stopcock lever in the OPEN
90. eceive the next bale The following message will appear on the display of the bale wrapper control unit READY TO LOAD THE BALE e If the answer to the question WAIT FOR START SIGNAL BEFORE OFFLOADING displayed in the program was NO then the bale will be offloaded as soon as the bale wrapper has terminated the wrap cycle In most cases this function is not advisable FERABOLI DUETTO 128 8 11 3 2 SEMIAUTOMATIC MODE In the semiautomatic mode use the switch AUTO START to activate the wrapper program The process takes place as shown below e On the display of the control unit of the bale wrapper the following message will appear READY TO LOAD THE BALE e As soon as the net is wrapped around the bale and the round baler is ready to eject the bale the driver presses the AUTO START switch on the bale wrapper control unit The rear tailgate of the round baler will be raised at this point by the hydraulic system of the bale wrapper to eject the bale e The bale enters the load arm activating the bale on load arm sensor The arm then loads the bale onto the platform At this point the rear tailgate of the round baler closes The load arm low ers and the platform assumes a horizontal position e The wrap arms start to rotate slowly making approximately one turn to fix the film to the bale The film cutting devices rise slightly to release the end of the film and wrapping proceeds at nor mal wrapping speed e The wrap arm makes the number of
91. ed in manual mode The operator interrupts the wrap cycle with the wrap arm at a distance from the wrap arm sensor If an offload command is then given the system will communicate on the display that this command cannot be executed and is unsuitable with the following message WRAP ARM NOT IN POSI TION To return the machine to a correct operating condition the operator must now send a command to the system regarding the position of the wrap arm using the MANUAL POSITIONING SWITCH switch number 2 down in this way the wrap arm will look for its rest position unload position Similarly if a manual wrap cycle is requested and the platform is not positioned horizontally the system will not authorise this opera tion and the reasons for this refusal will appear on the display 109 DUETTO 125 FERABOLI 110 DISPLAY ERROR MESSAGES Display message Explanation NO CONNECTION No communication between the monitor and the control unit The film break sensor has detected that the film has broken or that a film roll has run out 1 the film break sensor is defective 2 the cable network to the sensor is defective NO FILM PULSES The load provided by the hydraulic circuit has caused a voltage drop of the battery to a level below the acceptable limit 8 volt e The generator of the tractor may be faulty e The speed rpm of the tractor engine may be too low and the VOLTAGE DROP A xx xV generator is unable to cha
92. egulation step 1cm 85 DUETTO 125 FERABOLI It is possible to modify all or even just one of the values described in the program menu or also to display them simply for reading After making any modification it is not necessary to confirm with the OK key each time but it is possible to navigate inside the menu using the navigation L R keys Only when you exit from the program menu pressing the OK or CANC AN Salvare key and only if you have made some modifications will EasyTronic asks you whether to save the data changed using YES or NO Use the navigation keys to activate the option you desire and confirm with the OK key Easy Tronic will return to the initial screen Note If you exit from the program menu without making any modifications EasyTronic will return directly to the initial screen Fe NN Wear ae Fa It is also possible to save the modified data inside the program menu by ES pressing the F2 function key In this case a new window opens in which you ce aa must choose one of the following operations In this case a new window will open in which you have to choose one of the fol lowing options Save save the modifications made by you AN Salvare S Mo Cancel modifications cancels the modifications made by you 4 Annullare Si ING Default resets the data initially set the first time inside the program menu AN Imposta Default
93. ents WARNING Handle the twine spools rolls of net and plastic film with care so as not to cause injury The sun s rays can damage the plastic film 7 19 BEFORE RESUMING WORK IN THE FIELD Before resuming work check the condition of your machine thoroughly and do all the necessary maintenance as described in this manual e Reread this operator manual e Always observe the safety regulations contained in this manual 7 20 SPARE PARTS USE ONLY ORIGIANL SPARE PARTS All the parts of the baler can be requested from the FERABOLI S p A Spare Parts service by specifying e Model of the machine e Serial number of the machine e Year of manufacture e Code number of the part desired found in the spare parts catalogue description and quantity Finally please remember that FERABOLI S p A is available for any need for assistance or spare parts you will find the list of telephone and fax numbers on the last page of this manu al FERABOLI DUETTO 125 8 CONTROL UNITS 8 1 F bus SYSTEM COMPONENTS Using the terminal the operator can set parameters and monitor the various work phases of the machine from the correct loading of the collection chamber to the growing diameter of the bale binding bale ejection and closing the machine for a new work cycle Consists of control units that dialogue with each other through an F bus terminal The control units and their cab
94. eposits of earth or product e Check and if necessary replace broken bulbs in the lighting system Further information regarding the maintenance of the control units can be found in the Chapter 8 1_Easy Tronic WARNING After the first 200 bales produced check the machine in regard to the points described above 7 5 1_SENSORS A series of Proximity Switches sensors have been placed on the machine These regulate and monitor the vari ous working phases of the machine through the control units Adjust the distance X between the sensor S and its magnet C as shown in the figure the example is only in X dicative X must send the signal to the control unit e With the EasyTronic control unit on adjust the nuts that secure the sensor S to its support to move it closer to or further from the respective magnet C e Then secure the nuts and check the signal again in the control unit for the sensor S which might have been moved by the action of tightening the nuts WARNING Adjust the sensors so that they never touch or collide with their corresponding magnets when work ing CAUTION Make all the adjustments on all the sensors located on the machine observing the safety regu lations and taking great care at the points where there could be particular danger e If it should be necessary in order to gain access to the sensors to open or remove the guards remember
95. er num ber Irregular pick up feed Feed the chamber uniformly on both sides Feed speed too high Reduce the feed speed Poor hold of the seals on the bale Replace the seals of the jacks and pressure jacks tighten the hydraulic fittings The chains jump over the teeth of the The stretchers are loose Stretch the chains by adjusting the gears stretchers The gears or chains are worn Replace the gears or the chains 10 3 CUTTER DEVICE PROBLEM POSSIBLE CAUSE SOLUTION The rotor does not turn The cutter engage lever is in NEU Move the lever to the DRIVE position TRAL The shear bolts of the safety device Replace the shear bolt are broken The knives do not engage in the cut Presence of product obstructing the Clean the gaps before installing the ter gaps knives or false knives Defective electrical system Check the electrical system cables actuators and terminal The product is not cut The knives are disengaged and not in Engage the knives in the work posi the work position tion The knives are not sharp Remove the knives and sharpen them 130 FERABOLI DUETTO 125 10 4 BINDING PROBLEM POSSIBLE CAUSE SOLUTION ll filo si srotola alla fine della balla Troppi giri di filo Ridurre il tempo di avvolgimento per ottenere due giri di avvolgimento The turns become loose at the ends of The number of turns is insufficient at Do at least two complete turns on the bale the ends of the bale each
96. er the film has been cut the wrap arms turn to stretch the film until the number of pulses deter mined normally 1 of the multi pulse sensor 12 Tene pulses turn changes state Determines whether the control unit must offload the bale automatically or wait for instructions from WAIT FOR START BEFORE INCLINATION YES the operator The time for which the hydraulic system is active OFFLOAD BACKWARD INCLINATION DURA when the bale is offloaded TION 2 2 The time for which the hydraulic system remains DELAY PLATFORM INCLINATION FROM in pause mode in the offload position before re BACKWARD TO FORWARD 0 5 turning to the loading position The time for which the hydraulic system is active PLATFORM INCLINATION FORWARD AFTER when the platform horizontal sensor is passed SENSOR DURATION 1 8 PROPORTIONAL VALVE SPEED SETUP PRESS SET TO ACCESS or press MENU to advance to the next menu displayed with dis play n 110 MENU to previous or EXIT to go operative The valve takes a position where the duty cycle START VALVE OPENING RPM STILL 0 PWM 25 ee causes the valve to supply enough oil to move the wrap arm The duty cycle that produces the position of the MAXIMUM VALVE OPENING WITH MAX RPM valve that supplies the maximum oil flow required PWM 80 iia Uae ODemIRIe CAG Stak MAXIMUM VALVE OPENING DURING THE PA NA A START PWM 35 The frequency at which the valve must operate F
97. er with Bale Wrapper is supplied with e Operator manual e CE Declaration of Conformity e Instruction handbook of the Cardan shaft Every machine is also provided with an identification plate showing e Name and address of the manufacturer TYPE model of the machine N serial number Weight kg weight of the machine Machine Designation Year of manufacture e CE marking The information shown on the identification plate of the machine must always be quoted in any re quest for spare parts and or assistance Copy the machine information into the plate reproduced on the back of the cover for ease of consulta tion FERABOLI DUETTO 125 1 2 CERTIFICATION The Round Baler DUETTO 125 is a machine with CE marking in com pliance with the standards of the European Union described in 2006 42 CE Directive and 2004 108 CE Directive Electromagnetic Com patibility as shown in the CE Declaration of Conformity provided with every machine FERABOLI S p A disclaims all liability arising from use of the machine on products that do not comply with European standards If the machine should be sold to a third party the declaration of conformity must be handed over to gether with it 1 3 WARRANTY CONDITIONS Please refer to the general conditions enclosed with the purchase contract of the machine DUETTO 125 FERABOLI 1 4 GENERAL REGULATIONS The user must ensure that personnel in charge of
98. ery and when unhitched from the tractor should always wear goggles safety gloves heavy duty footwear and a safety helmet FERABOLI DUETTO 125 3 3 ACCIDENT PREVENTION NOTICES 3 3 1 SAFETY SIGNALS Adhesive signs decals have been affixed to the machine containing important messages regarding personal safety Their purpose is to call the operators attention to the health and safety at work rules and to warn against possible dangerous situations during work and maintenance The safety signs typically have black and red pictograms on a yellow background They must always be kept clean and legible and must be replaced whenever damaged or peeling off If the parts of the machine to which they are affixed are replaced or painted they must be replaced as before For this purpose each adhesive sign bears a code number so that it may be ordered from the Spare Parts Service Ask the Spare Parts Service for these adhesive signs quoting the relative codes To obtain the complete series of adhesive safety signs for the round baler ask our spare Parts Service quoting the relevant code number 7Z00659 CE Safety decals TERIORATION OR ANY FORM OF ILLEGIBILITY THEY MUST BE REPLACED IMMEDIATELY In the following pages all the adhesive safety signs present on the round baler and represented in the figure are illustrated and described Read the meaning of the signs and explain them to your co workers and any person that might approach the machine
99. es before clearing the product see paragraph 7 7 Maintenance and adjustment of cutter pro ceed as follows Engage the knives again on completion of this operation FERABOLI DUETTO 128 A A CAUTION During this entire operation do not approach or allow anyone else to approach the machine The AFC device could clear the blockage at any moment and the rotor could resume its normal rotation 6 4 4 MACHINE STOP IMPORTANT At the end of the work the operator shall Stop the machine Make sure that all the moving parts of the machine have stopped and are in the rest position Switch off the tractor and remove the keys from the dashboard Disconnect all the electronic functions and cut off the current to the control units 6 4 5 PARKING CAUTION Before taking the machine back to its storage area make sure that there is no bale still loaded At the end of work deposit the machine in a suitable flat area to avoid sudden accidental movements e Apply the mechanical or hydraulic parking device only for machines provided with this mecha nism see 3 4 11 Parking device e Lower the parking jack to the ground and block it with the safety pin Raise the machine by 23cm from its connection to the tractor in order to unhook it e Raise the cardan shaft support then disconnect the cardan shaft from the tractor and rest it on the support Secure it with the chain e De pressurise hydraulic circuit a
100. essscscssssessesesscsecscsucsescsuseesecsteatsestsssesitsteseseee 123 9 1 TYPE OF OIL AND GREASE ccccccsscssssessesececssssesscssssesucssesssscscsussesecsussesecsscarsssesusstsetssetsavstsiesetsessessees 123 9 2 LUBRICATION OPERATIONS ccccssssecsssessesecsesecsucsesecsucecsussesusssecsussnsessusensusssacssetsessvsststsetsstsesetssees 123 9 3 MAINTENANCE OPERATIONS cccsssssssssssecsssscsesscsesecsscsesucsecucsucscsussesecssceesusscsacsesetsussesavstsiesteateseseeees 124 9 5 PRESSURE OF PNEUMATIC TYRES ul 126 9 6 ELECTRIC SYSTEM ROAD LIGHTING c cccessssecsessesssseseesussesusscsecsucecsessesecssstsaseesesstsetsisetsitstsststeeeseee 126 9 7 CONNECTORS ccccccsscssssecsesscsesucsscecsucessussusecsussusecssessnsssussussnsusstsacsusecsusstsasstssssisstsatssstsessnesstasststseeeess 127 9 8 SN FUSES oe ccccccccccccsssecscsecsesucsscscsesscsussecucsscsesucessussucsssnssnsacsusarsasasassusseratsssstsassesacstsatstsesatsssvsssesetseeeees 128 10 TROUBLESHOOTNG ccssccscssssessesessesucsecessucessucsusecsucsssussvcessnssssasusatsucsssacsnsatsusssassusecsusatsataneatsacsseeseceeee 129 10 1 1 POWER FEED ul ANNA NA Namnamin 129 10 2 START AND FORMATION OF THE BALE u cccccccsssessesscsececscsecsesesecsesstsutstsstsessessstsecstsstsitsteseeeeees 130 10 3 CUTTER DEVICE cccccescssessessesecsessesuceesuesussesucsesuesucsesucsesucsussnsucssansucatsuesesatsucecsassucecssestsacsecseseceeee 130 NA 131 10 5 HYDRAULIC
101. et and select the various functions 81 DUETTO 125 FERABOLI 8 4 2 FUNCTION OF THE KEYS ON OFF Switches the system on and off CANC Whenever the key is pressed depending on the situation in which the program is found can perform the following options e delete the data entered e annul the function requested e return up one level above the display being used START STOP e Starts or stops the binding process The red pilot light is e Off if the binding is in operator mode e flashes if the binding is in automatic mode e constantly on during binding Function contextual keys Function F1 and F2 These carry out the functions described in the 1st line displayed at bottom right F2 or left F1 in positions corresponding to the keys themselves Navigation keys These are for moving the cursor within the screens and selecting the various icons and or items in the menus OK Whenever the key is pressed depending on the situation in which the program is found may perform the following options e confirm the data entered e confirm the selection icon or menu items selected on the display e confirm the variations made by the operator e access a menu UP LE HE e increases the numerical value of the data e moves the cursor upward DOWN 6G 33I e decreases the numerical value of the data e moves the cursor downward RIGHT R e scrolls the pages of a menu t
102. f the tractor At the same time the voltmeter also displays e current feed level e feed level the last time the hydraulic system was ac tivated FERABOLI DUETTO 125 STATE OF SENSORS This program enables the operator to determine whether the system is capable of detecting the in dividual sensors An inactive sensor will give a O indication while an active sensor will give a 1 in dication Therefore if it is required to test the machine inclination sensor for example use the MENU buttons to find the display that will visualise what is shown below and then proceed manually or activate the sensor with a magnet The sensor state will then change at this point from 0 to 1 e The tailgate sensor Nr 1 is active e The bale on load arm sensor Nr 2 is inactive All the sensors can be checked in the same way 8 11 4 3 SENSOR NAME AND FUNCTION TAILGATE sensor INSTALLED yes This sensor determines whether the rear tailgate of the round baler is closed so that the wrap cycle can start BALE LOCATED ON LOAD ARM sensor yes This sensor determines when the bale is correctly positioned on the load arm The system requires a constant signal from this sensor before the bale is loaded onto the platform LOAD ARM UP sensor INSTALLED yes When this signal is received the system assumes that the bale is on the platform and moves the plat form back to the horizontal position and the load arm to a low position HO
103. fo menu and using the key R open the window that shows the status of the knives activated or deactivated e Using the F2 key change the status of the knives and confirm with OK e If the knives are moved in activated the wording CUT will appear on the display however check that the knives are moved in visually e Ifthe knives are moved out deactivated the wording CUT will disappear If something should not work correctly the wording CUT CYCLE ERROR will appear In this case consult the paragraph 710 Problems and causes The cutting length is e 77mm If you wish to cut a longer product it is necessary to remove some of the knives Further information regarding the adjustment replacement and maintenance of the knives can be found in the paragraph 7 7 Maintenance and adjustment of the cutter 102 FERABOLI DUETTO 125 8 9 WORK PHASES When the machine has been set up as described in chapter 5 Instructions for use you can now start work ing Press the ON OFF key to switch on the system EasyTronic will load the data and then the initial screen In the event that the work icon does not flash icon not selected use the naviga tion keys R L to move to the work icon initial screen ready Take a position on the swathe open the pick up stop valve and lower it engage the PTO and start picking up Loading an
104. gation key to move the arm back to the rest position EasyTronic also allows you to simulate the binding cycle e press the START STOP key e Using the navigation keys select the YES option and confirm with the OK key to start the simulation of the twine binding cycle on a e Net RETE e keeping pressed the navigation key move the net wrapper arm into the chamber e use the navigation key to move the arm back to the rest position EasyTronic also allows you to simulate the wrapping cycle e press the START STOP key e Using the navigation keys select the YES option and confirm with the OK key to start the simulation of the net wrapping cycle e Knives This function allows you to modify the status of the knives of the cutter system e keeping pressed the navigation key move the knives into the chamber cut system CUT activated e use the navigation key to move the knives out of the chamber to the rest position cutter system CUT deactivated EasyTronic also allows you to simulate the work cycle with the cutter system CUT active e press the START STOP key e Using the navigation keys select the YES option and confirm with the OK key to start the simulation of the work cycle with the cutter system CUT active 94 FERABOLI DUETTO 125 8 7 6 SETTINGS MENU From the initial screen use t
105. guards All the safety guards should be assembled and secured as per the manufacturer s instructions and should never be tampered with CAUTION It is absolutely forbidden for the machine to be used by persons who have not read and assim ilated the contents of this manual e Never use the machine without the guards e Safety guards must be installed and secured according to the manufacturer s directions and must not be tampered with the operator must refit the guards after any machine maintenance e Never climb aboard and never allow anyone to climb aboard the machine whilst it is working This is extremely dangerous and may result in death or serious injury if the person falls e Do not allow anyone to go near the machine while it is running or during work operations Keep the rotating Knives at a safe distance since they can cause Serious injury or even death e Keep unauthorised persons off the danger areas around tractor or machine and make sure they stay at a safe distance e Operate the controls only from the tractor driver s seat Make sure nobody is next to the machine and to its movable equipment e Never leave the tractor unattended with its engine running e Before leaving the tractor turn it off remove the key and engage the hand brake e Before starting the tractor engine make sure nobody is next to the machine A TRACTORS MUST BE FITTED WITH CABS IF TRACTORS WITHOUT CABS ARE USED CONTACT THE FERABOLI S p A
106. h off the tractor engine remove the keys from the dashboard and C 0 SA wait for all the moving parts of the machine to stop STOP Disconnect all the electronic functions and cut off the current to the control units WARNING Every new machine must be inspected after the first 30 hours of work with checks on the fol lowing e Correct tightening of all the bolts and screws All the transmission chain tension values The absence of oil leaks from all the components of the hydraulic system The inflation pressure of the tyres The correct lubrication of the transmission parts Keep to the lubricants advised Spare parts must meet the requirements as defined by FERABOLI S p A USE ONLY ORIGINAL SPARE PARTS FERABOLI DUETTO 128 A A 7 16_DAILY CHECKS CAUTION KS Before doing any daily inspections or checks S eh Switch off the tractor engine remove the keys from the dashboard and C 0 SA wait for all the moving parts of the machine to stop STOP Disconnect all the electronic functions and cut off the current to the control units e Every day check the general condition of the machine the wear of the crown wheels supports bearings chains pins shafts and all the moving and rotating parts of the machine do a com plete greasing CAUTION Before using the machine each time make sure that there are no oil spots on the ground If there are oil spots DO NOT START the machine Find out where
107. he bale is ejected and deposited on the carriage of the bale wrapper which wraps it under the control of the wrapper control unit The wrapper carries out a wrap cycle at the end of which the bale is ejected ALL OTHER TYPES OF USE OF THE MACHINE ARE CONSIDERED IMPROPER AND INCOR RECT FERABOLI S p A ACCEPTS NO LIABILITY FOR IMPROPER OR INCORRECT USE OF THE MACHINE FERABOLI DUETTO 125 5 3 BEFORE USE 5 3 1 SAFETY RULES BEFORE USE Mount operate and disconnect the cardan shaft in compliance with the safety 65 rules The cardan shaft connection on tractor side is highlighted LC e In the case of the hydraulic systems replace rubber hydraulic hoses after 5 years from the date printed on the hoses e Never use controls or hoses as supports e Before engaging the PTO make sure that the number of revs is as required 540 rpm and that the direction of rotation is the same as that which is indicated on the adhesive safety decal e Never engage the PTO before starting the tractor s engine e Stop the PTO during the turns at the end of the swath and any other tight turns e Make sure you comply with the precautions and provisions for electric welding Before welding is carried out disconnect the machine from tractor make sure that no plastic materials are near to prevent possible fire e A fire extinguisher would be advisable to this purpose It is better to put the welding gun near the point to be welded to avoid ignit
108. he cardan shaft is disconnected from the tractor and must be secured to the draw bar If it is necessary to tow the machine over a long distance it may be loaded on a lorry or railway cars 27 28 DUETTO 125 F ERABOLI 5 INSTRUCTIONS FOR USE 5 1 WORK AREAS Below is a layout showing the areas in which trained drivers of the machine should remain for safety purposes A tractor control area B working area of the machine where access is prohibited during the working phase 5 2 ENVISAGED USE The machine compresses the forage then binds it and offloads a bale onto the ground obtaining a finished job in only one pass The machine collects the forage already prepared in swathes The pick up can be raised hydraulically and adjusted to the ground With side aprons and two side screw feeders the forage is collected into a swathe 1 20 m wide which corresponds to the bale width A pick up a comb transport component with alternating movement or rotating rotor and shaped roll ers guide the forage into the compression chamber Here the forage is rotated to form cylindrical bales by rollers driven by chain gears Once the compression chamber has been filled to the desired pressure which can be set to seven different values an automatic or manual binding system with double twine net or plastic film comes into action controlled by the Bale Tronic control unit previously installed in the cabin of the tractor After tying t
109. he navigation keys R L to select the motor manual menu icon and confirm with the OK key All the data that can be read and or modified by the operator appear on the display depending on the machine configuration 1 an icon 2 a description of the icon D QS 3 data that can be displayed and or modified Ora Legale Si Using the navigation keys R L select the icon and then using the navigation keys select the item desired and confirm with OK It is possible to display different screens and read the data described in the various lists e General information Date and time use the navigation keys R L to select the parameter to be eet TD i modified hour minutes seconds day month year and then using the navigation Datze0ra ae keys make the modifications desired Ura Legale si Confirm with the OK or F1 key ok function Legal time use the navigation keys to select the option desired YES or NO Confirm your choice with the OK or F1 key ok function To exit without making any modifications from any of the items contained in the General information list press the CANC or F2 key exit function 95 DUETTO 125 FERABOLI e Handset Language use the navigation keys R L to select the language desired and confirm with the
110. he positive and the blue wire is the negative Secure the cable along the tractor so as to bring the COBO connector to the position most convenient for you but at the rear of the tractor nevertheless CAUTION e Make sure not to invert the polarity e Tighten well the clamps that secure the power cable to the tractor batteries otherwise there could be malfunctions Now connect the power cable C to the power cable A previously installed on the tractor Make sure that the tab of the cover of the female COBO connector of the power cable C is inserted in the slit of the of male COBO connector of the power cable A This will prevent accidental disconnection of the two cables with consequent blackout of the system Position the terminal in the tractor cabin so that it can be reached easily by the operator 80 FERABOLI DUETTO 125 8 3 3 DATA TRANSMISSION CABLE Connect the transmission cable provided with an eight pin connector to the control box and secure it using the clamp of the ring nut WARNING Check that the cables do not obstruct driving movements and are not near the moving parts Press the ON OFF key on the terminal and check that it comes on 8 4 FUNCTIONS OF THE EASYTRONIC 8 4 1 DESCRIPTION OF THE TERMINAL The terminal has 1 DISPLAY on which the work steps information and messages for the various functions of the machine are displayed 2 KEYS to s
111. in chapter 7 Maintenance lu brication and cleaning OPERATIONS TO BE CARRIED OUT bales Check condition of supports bearings pins and shafts Check tension of chains Check bearings of reel holder and bushings of spring holding bars of reel holders Check cams and tines of pick up Check pressures of tyres Make sure that there are no oil leaks in the hydraulic cylinders pipes and fittings Check oil level in the connector block 1000 Check oil filter of automatic oiling system 300 Check and sharpen the knives Check operation of light electrical system for on road transport Check wiring of sensors Check if the bolts are correctly tightened Check welds Check the condition of the adhesive safety signs pictograms Check the condition of all the protection guards and safety devices 124 FERABOLI 9 4 TORQUE WRENCH SETTING DUETTO 125 BO OO O 0e 8 8 Ama foo pag 129 LS LS Lo pp LS Le Bolt Class 4 8 Class 8 8 or 9 8 Class 10 9 Class 12 9 Screw Lubricated Dry Lubricated Dry Lubricated Dry Lubricated Dry Dimensions Nm Ibin Nm Ibin Nm Ibin Nm Ibin Nm Ibin Nm Ibin Nm Ibin Nm Ibin M6 4 7 42 6 53 8 9 79 11 3 100 13 115 165 146 15 5 137 195 172 Nm Ibin Nm Ibin Nm Ibin Nm Ibin M8 11 5 102 14 5 128 22 194 27 5 243 32 23 5 40 29 5 37 27 5 47 35 Nm Ibin Nm Ibin Nm Ibin M10 23
112. inished the speed will decrease again the wrap arm will then stop The wrapping will last only for the time MANUAL is activated Manual wrap arm slow speed The speed will remain low The wrapping will last for the entire time that the wrap arms are in the normal stop position after the MANUAL SWITCH has been deactivated Using jog mode a pulse on this switch causes the wrap arm to seek the next position with a minimum number of film layers determined before releasing the film so that there is enough time for the film cutting device to work In combination with the load arm down switch the wrap arm parking function will FERRBOLI Eeen be activated Tailgate round baler rear door manual operation Tailgate round baler rear door manual operation Wrap platform inclined forward from the unload position or horizontal to the load posi tion P Wrap platform inclined backwards from the load position or horizontal to the unload po sition Supplementary film layers When the machine is in operation each time this button is pressed increases pro grammed number of film layers by one for the cycle in question At the end of a cycle pushing this button and giving an AUTO START command always restarts the wrap cycle with a minimum number of turns equal to the number of the film release If the system has been reset and a bale has been positioned on the platform but without the BALE ON SYMBOL 0 a symbol at the top right
113. ion of electrical arcs that can severely ruin the bearings e Never use high pressure water jets to clean the machine as serious dam age to mechanical parts may result e Have only skilled technicians service your machine using correct tools e Spare parts must meet the technical requirements set by the constructor of the machine These can only be guaranteed by using ORIGINAL SPARE PARTS The use of non original spare parts will render the warranty void e When you disconnect the machine from the tractor place the cardan shaft on its support to pro tect it from possible damage e Never start a bale if the tailgate is not completely closed CAUTION KS All the above operations must be performed with the tractor engine ai S e iy switched off PTO disengaged and the keys removed from the dashboard Co SA Disconnect all the electronic functions and cut off the current to the STOP control units The machine should be hitched to the tractor on level solid ground e All operations are to be carried out by a single operator who must have read and understood all the parts of this manual especially the section on safety e Before starting work make sure that the machine is in order that the lubricants are at the right level and that all the parts subject to wear and deterioration are working perfectly 29 DUETTO 125 FERABOLI A 30 5 3 2_ HOOK UP TO THE TRACTOR FOR TOWING CAUTION Hooking up to the tractor ca
114. ional equipment e Bale drop mat Connections Recommended hydraulic connection for the wrapper min 20 liters Continuous oil flow max 30 liters 1 Free return line and pressure range 150 200 bar Recommended electric connection for the wrapper Voltage battery fed 4mm wires recommended Note The technical data contained in the following tables are informative therefore we reserve the right to update and modify them without giving prior notice DUETTO 128 FERABOLI 2 3 GENERAL DESCRIPTION The machine carries out the following operations e Harvest of the forage already in swathes e Cylindrical shaped bailing bale e Bale tying e Bale wrapping e Ejection onto the ground The machine is made up of a structure mounted on the frame fitted with all the processing mecha nisms it is Supported by two axles with wheels for the transfer function and is equipped with a draw bar with hitch to attach to the tractor The electrical system controls the control units and the road lights for road transport The hydraulic system is activated by connecting the machine connection pipes to single acting and double acting outlets located on the tractor A cardan shaft connected to the tractor and to the transmission box located on the machine trans mits motion to the machine parts The main components of the machine are as follows 1 Drawbar 10 EasyTronic control unit 2 Parking jack or support leg 11 Reflex reflectors 3
115. ired and using the F2 function key select the option Utilise e Confirm with OK aT The counter used will be displayed on a dark background and at the side the wording in use will appear To zero the counters Press the F2 key and select the option Set to zero WARNINGI if you zero the TOTAL overall counter all the twine and net sub counters in the programme are also zeroed e Confirm with OK if you really wish to zero the counter selected Press the F2 key to zero the TWINE counter WARRNING if you zero the TWINE overall counter all the nine numbered sub counters pre sent in the programme will also be zeroed e Confirm with OK if you really wish to zero the counter selected Press the F2 key to zero the NET counter WARRNING if you zero the NET overall counter all the nine numbered sub counters present in the programme will also be zeroed e Confirm with OK if you really wish to zero the counter selected 92 FERABOLI DUETTO 125 8 7 4 MACHINE STATUS MENU From the initial screen use the navigation keys R L to select the machine status menu icon and confirm with the OK key al The screen of the machine status menu is divided basically into three sectors 1 an icon 2 a description of the icon 3 the data that can be displayed Using the navigation keys R L select the icon and then with the navigation keys
116. is closed Records when the bale is securely placed on the load arm A condition for the process to proceed SETUP SENSOR PRESS SET TO ACCESS or press MENU to advance to the next menu MENU to previous or EXIT to go operative MACHINE TAILGATE INCLINATION SENSOR INSTALLED YES BALE ON LOAD ARM SENSOR YES is that the bale has been recorded by the sensor EE Presetting for use of the IR infrared receiver IR RECEIVER NO The load arm sensor determines when the plat form is allowed to return to its respective horizon tal position LOAD ARM ALMOST UP SENSOR INSTALLED YES lf the sensor is faulty it may be disengaged allow PLATFORM HORIZONTAL SENSOR NO ing operation to continue Monitors the film dispenser if the film is broken or the roll is empty For the double wrap arm system 20 layers is equivalent to 10 turns on the wrap arm with the double film breakage detection sys tem when the film roll is empty the control unit will double the number of turns requested when 1 film breaks and stops the machine if both films break Determines the position where the cutting devices have to work and checks the speed of the ma chine 27 Monitors the number of layers of film applied to the bale HARDWARE TEST Press SET to gain access Displays the feed to the battery charged and flat The last voltage drop corresponds to the lowest feed voltage measured during a current surge when the hydraulic sy
117. items contained in the Machine list press the CANC key In some cases it is also possible to exit from the items contained in the Machine list without making modifi cations using the F2 function key 98 FERABOLI DUETTO 125 e Various Forward this function acts directly on the settings of your machine IMPORTANT Access to this function is allowed only by entering the password Restricted area to your dealer and to the FERABOLI Assistance Centre IMPORTANT ne onan TAN e All the successive operations for resolving problems and modi Ro fying the machine s settings must be done in strict collaboration with our FERABOLI Assistance Service e Never carry out these operations alone The company FERABOLI S p A declines all responsibility for damage due to failure to observe these warnings 99 DUETTO 125 FERABOLI 8 8 SETTING THE MACHINE UP FOR WORK 8 8 1 TWINE LOADING To load the twine in the twine binder correctly see paragraph 7 6 1 Twine loading 8 8 2 NET LOADING e The round baler can use spools from 2000 to 3000 metres e The hole inside the cardboard tube of the roll of net must be 75 78mm e For good performance of the binder we advise using a net of 14 16 g m Before doing any of the operations below press the ON OFF key to switch on the system When the Initial screen appears press the key and select the icon motors confirm with OK e With the key
118. ives to be removed at the tip then lift and pull them out To extract them more easily you can rotate the rotor manually proceeding with caution IMPORTANT A It is necessary to put false knives in the place of the knives re moved so that the product does block up the seats of the knives and make it difficult to replace the knives later c When you have finished this operation anchor the knives again moving the handle M to position knives on lever M raised d Shift the engagement lever L back to the drive position lever M raised position KNIVES ON 61 DUETTO 128 FERABOLI 7 7 2 FITTING KNIVES OR FALSE KNIVES To mount the knives or the false knives the knives must be disengaged doing this directly from the terminal of the F bus system In this regard consult paragraph 8 8 3 Cutter device a Move the rotor engagement lever L to the neutral position b Release the knives by moving the handle M located on the right side of the machine to position knives off lever M lowered lever M lowered position KNIVES OFF e Enter the bale formation chamber and insert the knives or false knives in the slots To make this easier you can rotate the rotor manually proceeding with caution Make sure that they are correctly inserted on the pin IMPORTANT If the knives or false knives are not correctly anchored there is the danger that
119. l wording Key to automatic wording Auto or vice versa aiT Legaturs ae 3 Confirm your choice with OK or F1 key ok function til 66 33I ks IJ Siren time use the navigation keys to increase or decrease the time expressed in seconds of the acoustic signal of EasyTronic Confirm your choice with OK or F1 key ok function PTO simulation if for any reason the cable or the sensor that measures the rpm of the PTO should break it is possible to simulate this measurement temporarily e Use the navigation keys to activate YES or deactivate NO this option Confirm your choice with OK or F1 key ok function Note The simulation will be activated at 540 rpm IMPORTANT the function automatically deactivates whenever the EasyTronic is switched off Exclude hooks also the two tailgate closure sensors in the event of breakage can be simulated by exclud ing their control e Use the navigation keys to activate YES or deactivate NO this option Confirm your choice with OK or F1 key ok function Note Q When the hooks are excluded some functions are partially inhibited IMPORTANT the function automatically deactivates whenever the EasyTronic is switched off Spools if the twine or one of the two sensors that control the twine should break it is possible to simulate this detection temporarily e
120. l provided with suitable equipment 7 9_BOLT TIGHTENING Regularly check the securing bolts and screws and if necessary adjust them to the torque values ad vised in the table 9 4 Torque wrench setting e Check if all the bolts are correctly tightened after the first three hours of work e Check if all the screws and bolts are correctly tightened after the first 10 bales formed by the ma chine when new 7 10_WELDING CAUTION FIRE RISK Never do welding work on your round baler when there is a bale inside the chamber Before doing welding work on your round baler Switch off the tractor engine remove the keys from the dashboard and wait for all the moving parts of the machine to stop Disconnect all the electronic functions and cut off the current to the control units For further information consult the chapter 3_ Safety Prescriptions in any case take great care in these operations 63 DUETTO 125 FERABOLI A 64 7 11_SERIVICNG AND ADJUSTING THE BALE WRAPPER CAUTION Before adjusting or doing any maintenance or lubrication on the bale wrapper Switch off the tractor engine remove the keys from the dashboard and wait for all the moving parts of the machine to stop Disconnect all the electronic functions and cut off the current to the con trol units e Check the bolts nuts and screws regularly and tighten them again if necessary The torque wrench settings in Nm if not specifie
121. lace chocks under the wheels e Make sure that all the guards on the machine are in their correct positions e Thoroughly clean the machine dirt attracts humidity and as a result the metallic parts can rust e Inspect everything carefully and if necessary replace any damaged or worn parts e Carefully lubricate all the required points apply antirust or oil or grease to all the metallic parts not covered with paint or with paint peeled off to protect from rust e Oil the blades of the binders clean and oil all the chains e Grease all the exposed parts of the cylinder rods and electrical actuators e Cover the round baler with a plastic sheet 75 76 DUETTO 125 FERABOLI 718 2 STORAGE OF THE EASYTRONIC AND OF THE BALE WRAPPER CONTROL UNIT e Remove the control units and the various electrical and electronic components of the machine and replace them in their box e Keep them in a dry place protected from inclement weather dust humidity insects and rodents 718 3 STORAGE OF THE CARDAN SHAFT e Remove the cardan shaft and place it in a dry protected place For further information read the instruction and maintenance booklet of the cardan shaft provided to gether with it 718 4 STORAGE OF THE TWINE NET AND FILM The twine spools rolls of net and plastic film must be removed from the machine and stored in their respective boxes in a dry protected place Keep these boxes in a place protected from the possible attack of rod
122. larms in the All list Always confirm with OK if you really intend to zero the item selected To exit from the list press the CANC or F1 key exit function e Test machine This function checks the working order of the sensors proximity switches and po 2 a r I 1 HI 28 iy i tentiometers installed on your machine ELITE To exit from the list press the CANC or F2 key exit function e Check settings This function checks the settings of your machine set in the factory Fi AET The items present in the list may vary depending on the configuration of your ma PET chine Diametro Max al Use the navigation keys to select one of the items included in the list and then confirm with OK To exit from the list press the CANC or F1 key exit function 93 DUETTO 125 F ERABDLI 8 7 5 MOTOR MANUAL MENU From the initial screen use the navigation keys R LC to select the motor ay manual menu icon and confirm with the OK key Pr Using the motor manual menu EasyTronic allows the operator to control manually the travel of the actuators installed on the machine The icons that you see depend from the installed accessories Using the navigation keys R L select the icon of the actuator desired e Twine Keeping pressed the navigation key move the twine binder arm into the chamber Use the navi
123. le and within reach of the operator Connecting the EasyTronic control unit The electrical circuit of the round baler requires a supply current with negative earth 12V The plug S1 of the battery feed cable must be positioned behind the tractor Install the terminal in the tractor cabin so that it is clearly visible and within the reach of the operator e Connect the current cable C1 outside the machine e Connect the signal cable CS in the tractor cabin Check that the terminal has come on by pressing the appropriate key if the cables have been con nected correctly the system will come on Connection of the bale wrapper control unit e Voltage 12V battery power with wires of minimum section 4mm e Fuse 16 e The power feed cable is already supplied by the factory with a three pole circular connector meeting the ISO 1724 standard If the tractor is not provided with this power feed connector it is possible to remove the connector and use another suitable connector as advised by the centre at which you bought your tractor If the connector is removed please note that the wire marked with 2 is positive while the wire marked with 1 is negative The square connector A is for the bale wrapper and must be fixed in the rear part of the round baler The monitor connector B is for the control unit while the power connector C is for the 12V power supply 16 Amp e Connect the power cable A
124. le as completed and the machine will position the wrap arm when ready The display will now communicate that the bale is ready for offloading When the wrap arm is positioned giving a START command causes the bale to be offloaded Pressing the STOP button all the communications between the monitor and the comput er of the bale wrapper are disconnected All movements will be stopped In combination with Drawbar in switch the beacon will be activated 113 DUETTO 125 114 FERABOLI DISPLAY GENERAL EXPLANATIONS a ENGLISH ENGLISH i e DISPLAY EXPLANATION LO DBPAY MESSAGE MESSAGE USERSECTIONONLY SECTION ONLY a user cycle Counter 3 is currently PG CYCLE 20 21 being used BALE COUNTER 3 345 This operative display constantly shows the func tion currently being used by the machine This feature makes it possible for the operator to moni tor the state of the machine during a cycle This is especially useful when it is necessary to deter mine which relay output is active for a certain function SPEED 0 ACTIVATED NO FUNCTION IS ACTIVE Actual rpm at which the wrap arm is currently ro tating The maximum speed allowed for the sys tem is 22 The number 10 on the right max 25 corresponds to the speed regulated by the opera tor and which is then maintained by the control system ACTUAL RPM 22 WANTED MAX 25 12 BALE COUNTERS Press SET to enter or press MENU to advance to the next menu displayed with di
125. les are installed on your machine depending on the machine configuration e PB POWER BOX e MF TWINE module e MC CUT module e MR NET module The electronic F_bus control system can be used with the following terminal EASYTRONIC terminal The terminal will be installed on the tractor and by means of the display it will dialogue with the operator sending commands to be executed by the machine through the control units 8 1 1 FUSES The POWER BOX PB module contains fuses type RL MINI LAMA FASTON 2 8mm in accordance with standard DIN 72581 3F For further information see paragraph 9 8 Fuses 77 DUETTO 125 FERABOLI 8 2 PARTS 8 2 1 TAILGATE CLOSURE SENSORS right side Two active sensors one on each side of the ma chine monitor the closure of the tailgate before and during each work cycle 8 2 2 PTO SENSOR A active sensor measures the number of rpm of the PTO to be used by the control the binding 8 2 3 TWINE BINDER ACTUATOR The twine binder is controlled by a linear electrical actuator provided with a potentiometer that controls its position 8 2 4 TWINE FEED SENSORS right side Two proximity switches one per pulley monitor the feed of the twine during the binding process and sig nal any problems 8 2 5 NET WRAPPER ACTUATOR right side A linear electrical actuator regulates the movement of the net arm when the net is introduced
126. lic circuits of tractor and machine are pressure free To prevent hydraulic couplings from getting dirty or damaged always fit after use the original plastic protection caps supplied Check and if necessary replace damaged hoses and unions As a general rule every hose must be replaced after 5 years from the date printed on the hose High pressure hydraulic oil can penetrate your skin and cause serious injuries hence we recommend that you always release pressure before disconnecting hoses and carrying out any controls Before resuming pressure inside the system check that hoses and connections are tight We advise you to use a sheet of blotting paper or cardboard to detect leaks if any CAUTION If high pressure hydraulic oil penetrates your skin immediately apply to a first aid medical centre or hospital otherwise the risk of serious infections could be run Disconnect the connections of the service systems hydraulic connections and any electrical connec tions secure all moving parts if any e Proceed with the dismantling of cardan shafts guards and structures CAUTION e ENSURE SUITABLE PROTECTION OF ANY PARTS WHICH MAY CAUSE INJURY e BEFORE DISMANTLING THE HYDRAULIC CYLINDERS MAKE SURE THAT THE PARTS ARE MOVED IN SUCH A WAY AS TO PREVENT THEIR FALL OR ANY SUDDEN MOVEMENT THAT MAY RESULT IN COLLISION OR CRUSHING 135 DUETTO 125 FERABOLI CONTENTS PINT OS THON maam 1 1_INTRODUCTORY INFORMATION 00 cc cceccec ee
127. lly stone stick etc before doing this re member to put on the cut resistant gloves and use appropriate equipment CAUTION Take great care in performing these operations as the area of the rotor is very dangerous due to the presence of cutting knives If it is necessary to remove the feed plate read the paragraph 5 5 4 Feed plate When you have cleared the area concerned completely e Remove the crank handle and put it back in its housing e Close the right side guard e Move the engage handle back to the drive position Refit the feed plate if it was previously removed After completing the operations described above re engage the PTO If the rotor should fail to rotate e Make sure that you have moved the engage lever L to the correct position e The bolt of the safety system of the mechanical CUT transmission may be sheared To replace it consult the paragraph 7 2 2 Replacement of the mechanical safety device of the CUT device 6 4 3 AUTOMATIC CLEARING AFC OF THE CUTTER If your round baler is provided with AFC safety devices reduce the number of rpm of the tractor to a minimum and wait for the product to be cleared This device is engaged and disengaged automatically until the blockage has been cleared If the tractor engine should stall start it up again and keep it at a minimum If you are working with the knives inserted it is a good idea to stop the machine and disengage the kniv
128. loading using the same equipment methods attention and care as in the loading operations FERABOLI DUETTO 125 A A 4 4_ROAD TRANSPORT CAUTION e Never use the machine as a means of transport for things and or people e It is absolutely forbidden to tow the round baler with bales on board and or rolls of film in serted directly on the pre tensioners e Do not operate the round baler when it is being towed e Disconnect the hydraulic and electrical feed from the bale wrapper before transporting by road The machine must be towed as follows e Machine unloaded e All components in position for transport e All safety devices engaged The round baler can be towed on the roads by a tractor at a speed not exceeding 40Km h The machine is hooked onto the rear hook of the tractor using the towing eye attached to the front drawbar of the round baler with the special towing pin and safety pin Avoid circulating on the road with heavy rolls of film inserted directly on the pre tensioners of the film Use the film holders on the mudguard to transport film e Connect the electrical system and check that all the indicator parking and stop lights are working correctly Before towing e Raise the pick up to the transport position all the way up and close the valve closed position e Raise the rest foot to the transport position e Do not connect the quick release couplings of the round baler to the tractor During transport t
129. m operating SPEED CLOSURE OF CUTTING DEVICE 1 speed desired 100 100 PROP VALVE ACCELERATION DECELERATION SETUP PRESS SET TO AC CESS or press MENU to previous menu or EXIT to go operative The period of time necessary for the function to obtain maximum speed Example let s suppose that the action requires the hydraulic system to be active for a period of 4 seconds to complete the function in this case the maximum speed will be reached after a period of x x seconds Hera aye LOAD ARM UP ACCELERATION DURA TION 0 5 Aba Hay LOAD ARM DOWN ACCELERATION DURA TION 0 5 Aeae TABLE TILTING ACCELERATION DURATION NO BALE ON 0 5 ALA TABLE TILTING ACCELERATION DURATION BALE ON 0 5 Asaoye WRAP ROTATION ACCELERATION DURA TION 4 0 WRAP ROTATION DECELERATION DURA 117 As above TION 1 1 Asabove CUTTER OPENING ACCELERATION i DURATION 0 1 As above CUTTER CLOSING ACCELERATION DURATION 0 2 DRAWBAR ACCELERATION DURATION 0 5 121 DUETTO 125 FERABOLI A 122 8 11 6 PROPORTIONAL VALVE TEST CAUTION Remove children and non authorised persons from the machine during the test The wrap arm could suddenly rotate possibly at high speed during the test Remove the rolls of film from the pre tensioners Press the MENU key repeatedly until TEST HARDWARE TEST is reached Then press SET and MENU until screen n 39 is reached e Press SET until the value 00 at top right starts to flash
130. matic mode the program is automatically acti vated by the net wrapper of the round baler The process takes place as shown below e On the display of the control unit of the bale wrapper the following message will appear READY TO LOAD THE BALE e As soon as the net is bound around the bale and cut the rear tailgate of the round baler is raised by the bale wrapper control unit e The bale enters the load arm activating the bale on load arm sensor The arm then loads the bale onto the platform e At this point the rear tailgate of the round baler closes The load arm lowers and the platform as sumes a horizontal position e The wrap arms start to rotate slowly making approximately one turn to fix the film to the bale The film cutting devices rise slightly to release the end of the film and wrapping proceeds at nor mal wrapping speed e The wrap arm makes the number of wraps requested slows down and stops approximately in a position parallel to the structure e The cutting device opens the wrap arm rotates towards the cutting position the film cutting de vice then closes cutting the film and holding the end of the film e At this point the following message appears on the display READY TO OFFLOAD THE BALE e If the machine is located in a suitable place press the AUTO switch once The platform will in cline backwards wait for the bale to be ejected and incline the platform completely forwards to the loading position ready to r
131. n be dangerous therefore take great care in this operation Hooking up to the tractor must be done on flat ground so far as possible Before hooking up to the tractor engage the parking device so as to block any movement of the machine Use a tractor that is suitable for towing the machine in use see the tractor requirements on the table 2 1 6_ Tractor requirements Make sure that there are no objects resting on the machine and that there are no persons and or an imals in the immediate vicinity The drawbar of the machine is provided with a pivoting towing eye Hook up the machine to the rear hook of the tractor making sure that the machine is in a stable horizontal position and that the towing eye is at the same height as the towing de vice of the tractor Turn handle M of parking jack to lower or raise the towing eye until it is correctly aligned with the tractors towing de vice Insert the pin in the towing eye and secure it with the safety pin e Then disengage the parking device e Insert the plug of the lighting system for road transport of the machine into the socket of the trac tor and check that all the indicator parking and stop lights are working correctly To prepare the bale wrapper for road transport e Disconnect the hydraulic and electrical feed from the wrapper before road transport e Make sure that the wrapper is in the correct position for road transport or starting work Avoid circulating
132. n manual Please refer to the Spare Parts Catalogue EXTRAORDINARY MAINTENANCE The manufacturer s assistance service must be asked to perform any of the special maintenance tasks that are marked by the symbol at the side OPERATOR OR MACHINE OPERATOR Identifies staff specifically trained to run the machine under normal conditions The operator must under no account perform tasks that are the responsibility of the maintenance technician MECHANICAL MAINTENANCE TECHNICIAN Qualified technician who is able to run the machine under normal conditions and to work on mechani cal parts in order to adjust maintain and repair them as required He is not qualified to work on elec trical parts carrying live voltage Z HOBE 11 DUETTO 125 FERRBOLI DEFINITION OF DANGER AREA As described in Directive 98 37 annex 1 paragraph 1 1 1 Area inside and or in proximity to the machine in which the presence of a person exposed constitutes a risk or danger for the health and safety of the said person These residual risk areas are identified by DANGER notices DEFINITION OF DANGEROUS SITUATION As described in regulation EN 292 1 section 3 6 The operator must wear suitable safety gloves for the task in hand Any situation in which a person is exposed to danger Obligation on the part of the operator to wear safety gloves Obligation on the part of the operator to wear heavy duty work boots Obligation on the part of the operator to wea
133. n of the hand F dH With any diameter and whenever you wish it is possible to tie the bale by pressing the START STOP key Bale ejection After binding EasyTronic will tell you on the display to open the tailgate in order to eject the bale on the ground WARNING Before opening the tailgate e Make sure that you are on flat ground or in a suitable position if the ground is sloping e Keep any persons away from the machine and especially from behind the tailgate Operate the lever of the hydraulic switch located on the tractor to open the tailgate wait for the bale to be ejected then re close the tailgate The initial screen will reappear on the display this means that the machine is ready to perform another work cycle If the tailgate should not shut normally EasyTronic will warn you of the problem by means of a visual signal on the display indicating the side or sides that are open A IMPORTANT Never begin collection with the tailgate open or even just one hook open The open time of the tailgate is determined autonomously by the EasyTronic once the bale has been ejected EasyTronic will leave the tailgate open and wait for you to close the tailgate hydraulically 105 DUETTO 125 FERABOLI 8 10 ABBREVIATIONS Depending on the devices installed on your machine some of the screens produced by EasyTronic contain the following abbreviations CD riempimento destro CS riempimento sinis
134. nadiaisouanniceutalansaacsausandysatecaangers 52 7 3 1_ ADJUSTING THE AUTOMATIC PRE TENSIONERS cette etete terre eee eea ee aaeneeeeeeeeeaeaaaaeeees 52 1 3 2 ADJUSTING MANUAL TENSIONER S maa a AAKALA NAAN ERE 53 LA ADJUSTING THE ANG UNA ANA a 56 TAA DOUBLE TWINE BINDER amn ANAKAN E OEE 56 LAL NGI WRAPPER crror iaie e AA ANA E A ESERE 57 7 0 ELECTRICAL AND ELECTRONIC COMPONENTS mauna UA ANAKAN 58 Feah ENO OR ar E E AA AI 58 1 0 ADJUSTING THE PICK UP x issatenhoanspundestonrauaaananetatadannassanasanadtocaumesatpateidaiatetoeladaenetsnaidadetanisnianvedonnandaians 58 7 6 1_ADJUSTING THE WORKING HEIGHT OF THE PICK UP 0 0 e reer eee e ae eeeeeeeeeeeeeaaaaaeeees 58 1 6 2 HYDRAULIC RAISING OF THE PICK UP saan AADIK EE 59 10 9 REPLACING THE PICK UP TINE S sisien ease a E E EAE 59 164 ADJUSTING THE PICK UP CAM maapakan AA AA 60 7 7 MAINTENANCE AND ADJUSTMENT OF THE CUT DEVICE ssssssssssssssssnsnnrsnnsrrrrrrrsrnrrrrerrnrrrresrrrrerssenn 60 Lah REMOVACORF KNIVE aahon aka A AAP NASAGOT NANANA 61 dal FITTING KNIVES OR FALSE KNIVES ma AA AA ANAN AG 62 1A 3 SHARPENING OF THE KNIVES ama ANA AA AA 63 LB NA EE AND TORE ma ANA AA ee AGA 63 To BOL HUG ire IN Gan ANAN AA AINA PARIAN AA AA AG 63 LO WELDING aaa aah aNG AKA AA AA NA ANAK 63 7 11 SERIVICNG AND ADJUSTING THE BALE WRAPPER 01001111000000000m 00s asana nanan ksn nana a nan kns nanan kan anna 64 1 31 BEARINGS OF WRAP ARM NAAAGNAS 64 eee MORAU SOLENN ANAN AN AA AA AA AA AA NAG 65 A3 THE CON
135. nd e Rest the small wheels of the pick up on the ground move the lever of the cock valve to the CLOSED position then disconnect the tube Then disconnect all the other tubes from the hydraulic system e Disconnect the electricity cables and the cables of the lighting system and wrap them around the cable support e Disconnect the signal cable of the Bale Tronic and of the wrapper control unit and wrap them around the cable support then remove the control units and place them in a safe place protected from dust and weather conditions e Remove the safety pin and the locking pin from the towing eye of the drawbar and then unhook the tractor from the machine e Remove the tractor from the vicinity of the round baler i 47 DUETTO 125 FERABOLI 7 MAINTENANCE LUBRICATION AND CLEANING The personal in charge of servicing lubricating and cleaning the machine must have read the safety prescriptions provided in this manual A CAUTION Any maintenance lubrication and cleaning operation must be carried out following the in structions given below Stop the machine and disengage the PTO Lay the machine on the ground in a stable position Turn off the tractor engine and remove the keys from the dashboard Engage the hand brake Always cut off the current to the control unit Read the operating manual Wear suitable personal protective equipment PPE Never raise the machine from the ground WARNING
136. o release the hook NAT f l LUTET Pull out the film end The film is threaded between the tension rollers as shown in the figure above and the free end of the film is attached to the bale 42 DUETTO 125 FERABOLI 5 6 IN FILED OPERATION Maximum performance when the various products are harvested and baled can be only ensured if the following instructions are complied with Conditioning It is important that forage is conditioned as this ensures an even moisture content of stems and leaves Long stem crops which are difficult to work with elastic and tough must be conditioned in order to break the stems and reduce their resistance to rolling when the bale is being formed To bale maize stalks it is advisable to shred for better bale formation and density Do not shred too fine Swathes The preparation of the swathes windrow is very important to ensure bales are correctly formed When the forage has been cut and properly dried the swathes must be formed The swathes can be single or double but not greater than the capacity of the pick up When double swathes are made it is important that they be left beside each other and not piled into one heap Individual swathes can be 0 50 0 60 m wide but in this case a zig zag pattern should be followed so that the machine can be fed correctly FERABOLI DUETTO 125 6 OPERATION 6 1 SWITCHING ON When the machine has been set up as previously described you
137. oes not protrude Make the net dangle at least 20cm bale enough The adjusting retainers of the net arm Adjust the retainers so as to allow the are not adjusted correctly net arm to approach the roller The net is not cut correctly The cutting edges of the blade sec Sharpen the blade sections tions are worn away The net roll has insufficient braking Increase the braking by adjusting or shimming the lateral spring tie rods The net arm does not stop to release The sensor of the net arm is badly ad Adjust the sensor the required metres of net justed The sensor is broken or defective Replace the sensor The metres of net do not come down The net counter sensor is badly ad Adjust the sensor justed The sensor is broken or defective Replace the sensor 131 DUETTO 125 10 5 HYDRAULIC SYSTEM PROBLEM The tailgate does not close The hydraulic system does not work 10 6 CARDAN SHAFT PROBLEM POSSIBLE CAUSE Clutch slipping Safety bolt breaks down Bale too heavy or too big diameter Cam safety device continuously trips Bale too heavy or too big diameter 132 POSSIBLE CAUSE The valve is closed Some forage is left in the closing area of the tailgate The return quick release coupling of the hydraulic system has been dis connected from the tractor The hydraulic outlets have not been activated The hydraulic tubes are not connected properly to the auxiliary connections of the tra
138. ol units e Only use suitable equipment for cleaning operations e Observe the cleaning times and methods given in this manual e f necessary refer to the drawings and diagrams enclosed with this manual electrical hydraulic If necessary contact FERABOLI S p A Follow the cleaning instructions below e Perform cleaning operations bearing in mind the SAFETY REGULATIONS e Do not clean the machine while it is still running and the parts are in motion e Regular cleaning is the best way to prevent breakdown and repair CAUTION RISK OF FALLING Do not climb aboard the machine WARNING e Do not use abrasive products solvents or alcohol e Do not use high pressure water jets especially on electrical cables of the electrical box e Keep the engine transmission clean in regard to twine net or the product on order not to damage bearings and seals all the gears and chains must also be kept clean e Never allow corrosive chemical agents to come into contact with the cylinders to avoid altering the surface of the piston e Check that deposits of earth or the product are cleaned off all the sockets plugs cables and sensors located on the round baler wipe them with a damp cloth e Clean the control unit display with a damp cloth and a delicate detergent to avoid erasing the silk screen printing on the panel 7 15 AFTER THE FIRST 30 HOURS OF WORK CAUTION KS Before carrying out any inspections and or checks S eh Switc
139. olls from 2000 to 3000 metres e The hole inside the cardboard tube of the roll of net must be 75 78mm e For good performance of the tying unit we advise using a net of 14 16 g m WARNING Switch on the F_bus system and follow the instructions for loading the net shown in para graph 70 8 2 Net loading IMPORTANT e Take great care to push the net roll onto the tube correctly so that it rotates in the right di rection as shown on the decal e After positioning the net and before commencing work bring the net wrapper to its original position e Make sure that the cutter has finished its movement net wrapper in the original position at the end of its stroke CAUTION Beware of the blade of the net wrapper when doing any work in its vicinity IMPORTANT Pass the net over the rollers following the path PERCORSO RETE NET PATH shown by the decal located on the machine PARCOURS DU FILET NETZ WEG 37 38 DUETTO 125 FERABOLI 5 5 3 ADJUSTING THE PICK UP WHEELS To adjust the working height of the pick up To raise or lower the height of the pick up change the posi tion of the pin S located on the arm of the support wheels by inserting it into one of the holes located on the support structure depending on work needs To raise or lower the pick up Use the lever of the tractor selector remembering to open the stopcock located near the quick release fitting position 1 OPEN WARNINGI
140. on the road with heavy rolls of film inserted directly on the pre tensioners of the film Use the film holders on the mudguard for transporting film e Raise the parking jack P using the knob M e Remove the locking pin S and turn the parking jack P in the transport position e Then lock the parking jack P using the same pin S again as shown in the picture FERABOLI DUETTO 125 e Connect the pick up lift up hydraulic pipe to tractor s out a let The pipe for the hydraulic lift up of the pick up unit is i fitted with a stopcock e Before lifting up the pick up unit place the stopcock lever in the OPEN position e Before transporting along the road raise the pick up unit y gf o and place the stopcock lever in the CLOSED position to A an a A lock it in position SI 1 OPEN oR 2 CLOSED Before circulating on the road make sure that e the tailgate and the guards are closed and locked correctly e the pick up is in the up position CAUTION BEFORE TOWING DISENGAGE THE PARKING DEVICE BUT ONLY AFTER HOOKING UP THE MACHINE TO THE TRACTOR 5 3 3 CONNECTION TO THE TRACTOR TO WORK Before connecting any of the various components of the machine to the tractor make sure that the tractor meets the requirements for the correct working of the machine see 2 7 6_ Tractor require ments in the technical data table The machines leave
141. or EXIT to go oper directly using the up and down menu keys a Activation or deactivation of the acoustic alarm ACOUSTIC ALARM ON ative FERABOLI DUETTO 125 Maximum contrast equal to 100 and minimum equal to 0 The system will always adjust itself DISPLAY CONTRAST 100 when on to 50 to avoid a blank display 15 Switching on off the display back lighting DISPLAY LIGHT ON SETUP PAK 1820 Press SET to access or press MENU to advance to the next menu displayed with display n 29 MENU to previous or EXIT to go operative The operator setup level gives the operator the possibility of making slight modifications to the machine cycle 115 DUETTO 125 116 FERABOLI SETTING LEVEL ACCESSIBLE BY THE SETTING LEVEL ACCESSIBLE BY THE USER USER Time during which the hydraulic system is active due to the cutting device being opened in order to take the film correctly Time during which the hydraulic system is active during the closure of the cutting device for cutting and taking the film CUT CUTTER OPENING DURATION 2 3 CUT CUTTER CLOSING DURATION 2 5 Time during which the hydraulic system is active OFFLOAD INCLINATION BACKWARDS when the bale is offloaded DURATION 2 7 Access to sensor setting level Records the position of the machine and the tail gate of the round baler The criteria necessary for the wrap cycle to start are that machine is hori zontal and that the tailgate
142. other submenus e information e alarms e test machine e check settings 8 6 5 MOTOR MANUAL MENU Select the manual motor icon and confirm with the OK key ay Using the navigation keys EasyTronic allows the operator to control the travel of the actuators installed on the machine 8 6 6 SETTINGS MENU Select the settings icon and confirm with the OK key Using this menu it is possible to select the main machine settings for display and or modification e general e handset e machine e various A IMPORTANT Access to some of the settings of the settings menu requires a password to be entered 84 FERABOLI DUETTO 125 8 7 SETTINGS OF THE MENUS 8 7 1 PROGRAM MENU From the initial screen use the navigation keys R L to select the program oF menu icon and confirm with the OK key All the data that can be read and or modified by the operator appear on the display depending on the machine configuration 1 description of the icon 2 icon Megatore 3 value of the icon iiD 4 arrows for indication shifting the menu icons These arrows indicate whether the menu consists of more icons not displayed because they are off the screen Use the navigation keys R L to move forward or back to display all the icons of the menu Using the navigation keys R L
143. oward the right e moves the cursor to the right LEFT L e scrolls the pages of a menu toward the left e moves the cursor to the left 82 FERABOLI DUETTO 125 8 5 SWITCHING ON FOR THE FIRST TIME After connecting the machine to the tractor and connecting all the cables you can switch on for the first time e Press the ON OFF key ed and wait for the data to load FERABOLI BUS CONFIGURATION Only the first time the EasyTronic is switched on will it request selection of the working language e select the language desired using the navigation keys R L and confirm the choice by pressing the OK From now on EasyTronic will communicate with you in the language chosen and when switched on successively When data loading is completed the initial screen will be displayed and the cursor will be positioned on the work icon If the work icon does not flash icon not selected use the navigation keys R L to move to the work icon initial screen 8 6 MENU In this paragraph the various menus that comprise the EasyTronic program and the operations of the various keys are described 8 6 1 PROGRAM MENU WARNING The items of the program menu are different and depend on which devices are installed on the machine Select the program icon and confirm with the OK key E EasyTronic consists of a program with preset default values that can
144. position a e Before transporting along the road raise the pick up unit 3 a ma Aw and place the stopcock lever in the CLOSED position to im olo lock it in position N AHAS 1 OPEN 2 CLOSED 5 3 4 4 CONNECTION OF THE CARDAN SHAFT The cardan shaft is a CE certified transmission device Each cardan shaft is provided with an operating and maintenance manual follow and respect all the information and safety rules for using the cardan shaft contained in this manual scrupulously Mount the cardan shaft provided with the machine between the power take off of the tractor and the transmission box of the machine the connection of the cardan shaft on the trac tor side is indicated on the cardan shaft itself Make sure that the length never exceeds the minimum dis tance between the machine and the tractor cambering haz ard while at the greatest distance the two pipes must insert ed one into the other by at least 1 3 of their length e Check that the safety buttons or screws are inserted well into the grooves of the power take off and check that the guard rotates freely if this is not the case apply grease e Fix the chain to prevent it from self rotating and self rotation of the guard e For further information on the use and maintenance of the cardan shaft read the special instruc tion booklet provided with it CAUTION After all maintenance work on the cardan shaft replace the protective covers on the ca
145. r a safety helmet Obligation on the part of the operator to wear ear defenders Obligation on the part of the operator to wear goggles FERABOLI S p A disclaims any and all liability resulting from failure to observe these safety warnings 12 FERABOLI DUETTO 125 3 2 GENERAL SAFETY PRESCRIPTIONS In addition to the rules contained in this operator s manual observe the general regulations for safety and accident prevention in force in the Country where the machine will be used This machine has been designed and manufactured for the maximum safety at work Maintenance of these safety conditions is obligatory for the user Before using this machine for the first time read carefully all the chapters of this manual reading it when the machine is already in operation would be useless FERABOLI S p A declines all responsibility for failure to observe the safety regulations and precautions given in this manual FERABOLI S p A also declines all liability for damage caused by improper use of the round baler or unauthorised modifications 3 2 1 RULES FOR THE USER Before any adjustment maintenance or service to the machine and before you leave it unattended the following rules shall be abided by e Make sure that you are perfectly familiar with the controls and their functions particularly with the Bale Wrapper and Round Baler control units e Perform regular checks on the soundness of the entire machine all the safety devices and
146. rdan shaft 5 3 4 5 MOUNTING THE BALE DROP MAT The bale drop mat T must be mounted at the rear tube using the special screws supplied accord ing to the figure given below The mat must be placed on the tube 34 FERABOLI DUETTO 125 A 5 4_WORK TESTS CAUTION The machine must always be attached to the tractor before any operation whether empty or containing a bale After making the various connections described above Round baler e Start up the tractor without engaging the PTO and check that the various functional movements of the round baler are working correctly e Check that the hydraulic system is working correctly Open Close the tailgate Lower Raise the pick up unit e Activate Deactivate the knives e Check the electrical connection to the Bale Tronic control unit Turn the control unit on with the switch in position 1 and wait for the data to load e Check the operation of the electric system Direction indicators Parking and stop lights e Check the operation of transmission Engage the PTO CAUTION Before engaging the PTO make sure that there are no persons in the vicinity Operate carefully the first time making sure that all the mechanical parts and transmission are work ing correctly Bale wrapper It is always advisable to do a trial run to check that all the components are working as they should To do a trial run connect the machine to the tractor which is to be u
147. rev FERABOLI DUETTO 125 7 11 4 5 COMMUTATOR Above the main bearing of the wrap arm there is a 4 pole electric rotating connection D The commutator is generally maintenance free nonetheless should connection problems arise the brushes can be dismantled and cleaned by pulling them out by hand in the direction shown by the arrow 7 11 5 ADJUSTMENTS For wrapping bales of silage it is of fundamental importance for the film applied to the bale to be cor rectly pre tensioned for good overlapping It is therefore recommended to get familiar with the operation adjustment and maintenance of the pre tensioners to ensure that the right quantity of film is wound around the bale 7 11 5 1_ NUMBER OF WRAPS To adjust the number of wraps required connect the power to the system Press SET until the first number 2 in 24 of the display starts flash ing If you the SET key once more the second number 4 in 24 will start flashing To decrease the flashing number press JMENU To increase the flashing number press TMENU Press EXIT to save and store your choice At this stage the BALE COUNTER will start flashing If no modifications are needed press lt EXIT twice and the display will stop flashing This way the first change to the program has been made 67 DUETTO 125 68 7 11 6_WRAPPING GENERAL ADJUSTMENTS FERABOLI For wrapping bales of silage it is of fundamental importance for the film applied
148. rge the battery e The terminal of the power feed cable on the battery may be faulty or dirty Check the terminals and access the hardware test program to check the battery feed voltage when flat and when charged Indicates that the hydraulic inclination function of the platform has not been activated by a command on the control unit A timeout message indicates that an associated sensor has not received the signal re quired within a predetermined time The valve may be faulty TIMEOUT PLATFORM INCLINATION The output of the relay may be faulty The hydraulic connector may have fallen The cable may be broken The hydraulic connector may be faulty Check that there is current at the outlet of the respective relay termi nal and the hydraulic connector TABLE NON IN HORIZONTAL POSI As above TION 8 11 4 2 TROUBLESHOOTING USING THE HARDWARE TEST PROGRAM Press the MENU button until HARDWARE TEST appears on the display At this point press the SET button in order to access the test program and then press the MENU button again until the test program requested appears on the display CEHA ORE The HARDWARE TEST PROGRAM of the system is a test program accessible by the operator and is used as an instrument of assistance which in combination with messages on the display makes problem solving less complicated It includes the following BUILT IN VOLTMETER This checks the battery feed voltage from the battery o
149. roller during wrapping If on the other hand the block T is too far from the roller the movement of the arm could be insufficient and the net will not be taken and the bale not wrapped e When the adjustment has been made screw back the 2 screws V and close the guard B External lock on the right side e Open right front guard e Loosen the nut D and screw in or out the adjustment screw VR to obtain the right distance of the net arm from the inter mediate roller NOTE If the screw VR is tightened too much the arm could collide with the roller itself during wrapping If instead the screw VR is too loose the arm could move too little and then the net would not be taken and the bale not wrapped e After making this adjustment tighten the nut D and close the guard Replacing the blade If the wrapper blade sections do not cut the net the blades are worn or broken they must be replaced e Remove the rivets that originally fixed the blades e Replace the worn or broken blades and secure them again to the wrapper arm using M6X20 screws instead of rivets CAUTION Take great care regarding the blade sections 57 DUETTO 128 FERABOLI B 58 7 5 ELECTRICAL AND ELECTRONIC COMPONENTS e Check that the cables of the electrical system and the control unit have not been crushed or damaged e Check that all the sockets plugs cables and sensors are always cleaned of any d
150. s V Tensioning the chain of the pick up screw feeders right side and left side NOTE This operation is to be done independently on both the right and left sides of the pick up To check and adjust chain tension of pick up screw feeders proceed as follows e Unscrew and remove screws V of both right and left side guards of pick up e Remove the guards FERABOLI DUETTO 125 Right side e Loosen the two screws V2 and using a hammer adjust the tension of the chain by moving the chain tensioner with light hammer strokes e After adjusting screw back the two screws V2 again e Refit the guard and screw it in place with the screws V Left side e Loosen the two screws V2 and using a hammer adjust the tension of the chain by moving the chain tensioner with light hammer strokes e After adjusting screw back the two screws V2 again e Refit the guard and screw it in place with the screws V Tensioning the wrapper chain There are two drive chains that must be tensioned in the following way 1 Platform main drive chain n 7 e To tension this chain loosen off screws 4 and press the tension block firmly against the chain e Re tension the bolts 4 2 Secondary drive chain n 6 e To tension this chain loosen bolt 3 and adjust the tension screw 8 e Tighten bolt 3 55 DUETTO 125 FERABOLI A 56
151. s already selected and confirm with the OK key nama Sirens Simula PTO We e Using the key select the function Auto and confirm with the OK key Start Legatura Tasto e Press the CANC key to exit from the menu wo Ll OEFAULT 125 2nd procedure from the work menu press the F2 key to access the submenu other in this case the Automatic binding is already selected ESCLUDI GANG PROGRAMMA e Confirm with the OK key par agi When the binding is set to manual mode the manual icon can be seen on the display and EasyTronic will ask you to start the binding cycle manually e Press the START key to start binding the bale When the binding is set to automatic mode the wording AUTO can be seen on the display and the bale binding step starts automatically immediately after formation of the bale su rapid change of the binding mode from manual to automatic W Work Screen gt gt F2 gt gt Automatic binding gt gt OK 89 DUETTO 125 FERABOLI There are two possible binding screens according to the type of wrapping installed e Net wrapping screen All the data that can be read and or modified by the operator appear on the display depending on the machine configuration 1 type of binding in use in this example net wrapping 2 turns of net being done by the binder starting from zero up to a value set in the program Legatura 3 metre
152. s of net binding the bale in relation to the number of turns set 4 rpm of the PTO e Twine binding screen All the data that can be read by the operator appear on the display depending on the machine configuration 1 type of binding in use in this example twine binding 2 pulleys If the pulleys do not turn EasyTronic will warn you with an alarm message 3 turns of twine being done by the binder on the right head of the bale 4 turns of twine being done by the binder on the centre of the bale 5 turns of twine being done by the binder on the left head of the bale cutter side 6 position of the twine binder arm in relation to the bale The black bar increases from left to right cutter side in re sponse to the movement of the arm 7 rpm of the PTO e Bale ejection screens At the end of the binding and cutting cycle the step in which the bale is ejected from the machine chamber starts e with this screen EasyTronic asks you to open the tailgate of the machine e open the tailgate to eject the bale from the round baler chamber and then when the bale has been ejected close it again following the instructions on the display Note Q At this point the machine is ready to recommence a new work cycle 90 FERABOLI DUETTO 125 In almost all the screens of the v
153. sed in the field e Before doing the trial run e Make sure that there are no persons in the danger zone e Make sure that the hydraulic system of the tractor is connected correctly and that the hydraulic connections between the wrapper and the tractor are in the correct positions When turning on the display will show the wording FERABOLI ver xxxx It will then go into standby mode displaying the text WRAPPER CYCLE 0 20 _ BALES 1 xxx e Start up the tractor adjust the engine speed of the tractor to the speed which will be used in the field normally 540 rpm con nect the hydraulic system e Do atrial run with the film cutting devices switch 1 The film cutting devices must move freely in both directions Close the film cutting devices e Lower the load arm switch 3 e Position the platform switch 4 horizontally e The platform indicator the line after the wrap number must also be horizontal e Press the switch 2 of the wrap arm and keep it held down for 5 10 turns During this period of time the control unit will learn the correlation between the wrap arm speed and the modulation of the feed voltage to the proportional valve When the switch is released the wrap arm stops perpendicularly to the structure e Use the switch 4 of the platform to incline it forwards The following message will appear on the display READY TO LOAD THE BALE 35 DUETTO 125 FERABOLI A 5 5_SETTING THE MACHINE TO WORK Before
154. select the desired icon the icon flashes to see the value binder Use the navigation keys e TWINE e NET The binder activated is shown on the display 71 IJ th JJ to choose the type of binder with which you wish to work net turns Use the navigation keys to set the number of turns with which you wish to bind your bale with net in relation to the final diameter e minimum number of turns of net 1 6 e maximum number of turns of net 5 e regulation step 0 2 turn turns around the bale head Use the navigation keys to set the number of turns around the centre with which you wish to bind your bale with twine in relation to the final diameter e minimum number of turns of twine 4 e maximum number of turns of twine 20 e regulation step 1 turn turns around the bale head Use the navigation keys to set the number of turns around the bale heads with which you wish to bind your bale with twine in relation to the final diameter e minimum number of turns around the bale heads 1 e maximum number of turns around the bale heads 5 e regulation step 0 5 turn distance from the head IT Use the navigation keys to set the distance at which you wish to bind the heads of your bale with twine in relation to the final diameter e minimum distance from the bale head 8cm e maximum distance from the bale head 18cm e r
155. shing binding wrapping A message appears on the display The PTO of the tractor is not moving Engage the PTO PTO blocked during binding The PTO sensor is badly adjusted Adjust the sensor The sensor is broken or defective Replace the sensor 133 DUETTO 125 FERABOLI 11 ACCESSORIES AND KITS OPTIONAL To improve performance and increase operation of machine it is possible to use a set of accessories and kits which can applied to the machine upon request Contact your Dealer or FERABOLI S p A Spare Parts Service to check the accessories and or the kits which are available and most suitable for the machine model you purchased 11 1 ACCESSORIES These optional accessories if ordered at the time the machine is purchased are fitted directly onto the machine by the Manufacturer e Net wrapper e Twine binder e Automatic transmission safety device of CUT unit AFC e Housing for additional net roll 11 2_KITS These optional kits can be purchased and assembled by the operator on a later stage These kits are supplied together with all the necessary instructions for assembling and dismantling them each time work needs so require e Bale ejector e False knives e Cardan shaft 134 FERABOLI DUETTO 128 O 1 A 12 DISPOSAL Do not dump the machine at the end of its working life Contact a specialist disposal firm or get in touch with FERABOLI S p A direct for instructions on the matter
156. side of the bale The position of the twine guiding tubes Adjust the lateral limits by moving the on the sides is not correct too far out end of stroke of the binder Binding of the central part insufficient The twine guiding arm moves too Reduce the speed of the binder s elec quickly trical actuator movement by changing the value set on the control unit The twine is not drawn by the bale The ends of the twine that protrude Make the twine dangle by a length of from the tubes of the twine guiding at least 20cm arm are not long enough The twine does not pass freely Adjust the tension of the springs of the twine braking device and check the path of the twine The points of passage of the twine are Check and clean all the points of pas blocked with dirt or forage sage of the twine The twine is not cut correctly Replace the blade or adjust the blade support The twine is not cut The blade is worn Turn the blade of the twine cutter around or replace it The twine does not pass the twine cut Adjust the stopping screw of the blade ter blade support The twine does not run over the pul The twine is knotted in a tangle Unravel the tangle leys The twine is not wrapped around the Wrap the twine around the pulley pulley The twine running sensor is badly ad Adjust the sensor justed The sensor is broken or defective Replace the sensor The net does not start to wrap the The end of the net d
157. sing the MENU button the fast er the wrap arm rotates When increasing the wrap arm speed it is important to increase the PWM value constantly without sudden jumps Likewise when the PWM value is decreased using MENU the wrap arm speed must follow the decreasing value of the PWM gradually If this does not happen the cartridge of the proportional valve must be cleaned or replaced FERABOLI DUETTO 125 9 TABLES DIAGRAMS AND ENCLOSURES 9 1 TYPE OF OIL AND GREASE TYPE PTO transmission box AGIP BLASIA EP 150 Greasing points AGIP GR MU EPO Automatic oiling tank for the chains AGIP OSO 100 Manual lubrication of chains Mix of oil and grease 9 2 LUBRICATION OPERATIONS All the operations described below must be peremptorily carried out at the beginning and at the end of each season During lubricating operations always observe the regulations given in chapter 7 Maintenance lubri cation and cleaning OPERATIONS TO BE PERFORMED Months Grease all points marked with respective decal 7500214 Grease hinges of tailgate Grease pins of hydraulic cylinders HE Grease support of CUT rotor Grease track of cam of pick up UU EU O O a Lubes namis chans or pea manan 1 e 123 DUETTO 125 FERRBOLI 9 3 MAINTENANCE OPERATIONS All the operations described below must be carried out peremptorily at the beginning and at the end of each season During maintenance operations always observe the regulations given
158. splay n 10 MENU to previous or EXIT to go operative This system contains a total of 10 bale counters that can be selected by the operator at will Each individual counter can be reset Total bales As below but in this case the function can be reset The machine total shows the total quantity of bales made overall by the machine This function cannot be reset i i COUNTER 1 XXXX 2 XXXX Each counter display contains 3 counters ee Each counter display contains 3 counters COUNTER 4 XXXX 5 XXXX 6 XXXX Da Each counter display contains 3 counters COUNTER 7 XXXX 8 XXXX 9 XXXX Hours of work time counter which can be used by the operator to check the active wrapping time in the course of a day The counter can be zeroed The machine total is a counter that records the overall number of hours that the machine has worked This counter is not re settable Both counters are active when hydraulic power is ap plied The system is able to contain up to 8 different LANGUAGE ENGLISH messages in each language When the display shows this message the acous AUDIO amp DISPLAY BALES TOTAL XXXXX MACHINE TOTAL XXXXX WORK HOURS XXXXX X MACHINE TOTAL XXXXX X tic alarm can be activated deactivated and the contrast of the display can be varied The contrast of the display is however adjustable at any time Press SET to access or press MENU to ad vance to the next menu displayed with display n 13 MENU to previous
159. starting work make all the necessary adjustments to prepare the machine for your specific work requirements Connect the machine to the tractor as described in the previous chapters CAUTION Loading and threading the twine for tying must be carried out while en S e N gine and control unit are off G SA Pay great attention to the twine cut knife whenever you work next to it STOP 5 5 1 TWINE LOADING For the twine binder to work well we advise using propylene twine with a yarn count from 500 to 750 or 1000 m kg The twine binder of your round baler can also work with other types of twine e Open the right side guard and place the rolls of twine in the special boxes e Connect the rolls one to the other in two groups of two 142 and 3 4 passing the twine through the slots of the separators S e Pass the ends of the two twines through the twine braking device F1 and pass them once completely around the wheels R as shown in the figure which while turning during tying will signal that the twine is being wound around the bale e Then thread the twine through the eyes O and then through the two bushings B and the two twine braking devices F2 located on the arm of the binder then pass it through the two pipes so that it protrudes from the other end by about 20cm as shown in the figure use one twine per path 36 FERABOLI DUETTO 128 5 5 2 NET LOADING e The machine can use r
160. stem is activated FILM BREAK SENSOR INSTALLED YES MULTI PULSE ROTATION SENSOR IN STALLED YES ROTATION SENSOR 1 PULSE TURN IN STALLED YES HARDWARE TEST Press SET to access or press MENU to re turn to the previous menu or exit to go opera tive SUPPLY VOLTAGE xx xV LAST VOLTAGE DROP xx xV FERABOLI Access to the sensor digital input test instru ment Makes it possible to check every single input of the signal to the control unit and every sen sor An indication of 0 zero means that the sensor is not active while an indication of 1 one indicates that the sensor is active The number of the sen sor corresponds to the number of the terminal An indication of O zero means that the sensor is not active while an indication of 1 one indicates that the sensor is active An indication of 0 zero means that the sensor is not active while an indication of 1 one indicates that the sensor is active An indication of 0 zero means that the sensor is not active while an indication of 1 one indicates that the sensor is active Makes it possible to test all the switches of the functions present on the control panel Makes it possible to test all the functions related to the relay outputs for the hydraulic system on the control unit Makes it possible to test the entire modulation spectrum of the valve For example to find the point at which the proportional valve supplies suf ficien
161. stickers for aerial lifting using an overhead device Weight with large pick up 5020kg UPON DELIVERY MAKE SURE THAT THE MACHINE IS INTACT WITH ALL ITS PARTS STORE THE MACHINE AND ITS COMPONENTS IN A DRY COVERED AREA e Before proceeding with the handling operations make sure that the safety hooks have been cor rectly inserted at the anchoring points e Very slowly only raise the machine slightly from the ground after having made sure that the load is balanced e Gently set down on the ground 4 2 LOADING BY RAMP The use of ramps to load or unload the machine is not permitted 25 DUETTO 125 FERABOLI A A A gt 26 4 3 LOADING WITH A CRANE CAUTION Before raising the machine make sure that it does not contain any bales To raise the machine from the ground to the loading level if there are no support ramps available use a crane of sufficient capacity make sure that you have a crane and a load equalising arm of suit able capacity for raising the machine Use of all points of attachment for correct safe loading is compulsory IMPORTANT The attachment points for raising the machine are clearly visible and marked with special adhesives code 7500216 Attach the machine only at the points indicated by the adhesive signs to avoid damage TB09216 FERABOLI S p A disclaims all liability arising from damage to the round baler caused by in correct attachment for lifting Raise the machine with
162. t oil to an activated function To access this direct control of the valve press the SET button and use the MENU button to increase or de crease the modulation value OPERATOR LEVEL FINISHED Makes it possible to test all the buttons on the control panel DUETTO 125 SENSOR input TEST PRESS SET TO ACCESS or press MENU to advance to the next menu MENU to previ ous or EXIT to go operative TESTS SENSORS AND INPUTS MACHINE INCLINATION N 1 0 BALE ON LOAD ARM N 2 0 LOAD ARM UP 3 0 HORIZONTAL TABLE 4 0 FILM BREAK 5 0 FILM BREAK 6 0 MULTI ROTATION 7 0 ROTATION 1 PULSE 8 0 TEST KEYS PRESSED XXXXX XXXXX TEST SWITCHES ON XXXX XXXX TEST RELAYS O OFF XXXXXXXXXXXX 12 PWM DUTY CYCLE 0 00 ACTUAL RPM PWM PULSE WIDTH MODULATION TEST IR RECEIVER 00 00 00 00 OPERATOR LEVEL FINISHED 117 DUETTO 125 FERABOLI 118 sekvcelewe senorita Secret access code for the service level Secret access code for the service level CYCLE IN ORDER TO ENTER simultaneously ENTERTHE MAIN SETTINGS MENU WELCOME TO THE SETUP TYPE DUETTO AFTER ROUND BALER or press MENU to advance to the next menu displayed with display n 53 MENU to the previous or EXIT to go operative Machine model setup To enter the default values it is required to push the set button followed by exit A YES indication will cause non standard var iables that must be recovered on the basis of the specific
163. the indicator starts to show red 7 11 2 1_ PRESSURE RELIEF VALVES The main pressure relief valve A shown in the figure alongside is MU located on the rear side of the main valve block oe The correct setting of the pressure relief valve is 150bar 711 2 2 PROPORTIONAL VALVE The proportional valve cartridge P is located opposite the outlets of the valve block If this valve were dirty it would not be able to regulate the bale wrapper speed This would result in non uniform rotation of the wrap arm with squeaking noises in the valve block The filter of the proportional valve can be removed more easily if the securing screws of the valve block are removed creating greater space and therefore a greater range of action behind the valve block If you do not have experience with the hydraulic system let the cleaning be done only by qualified technicians 65 DUETTO 125 66 7411 3 THE CONTROL SYSTEM 7 11 3 1_CABIN CONTROL UNIT Keep the control unit on the mounting bracket provided When dis connecting the round baler and wrapper unit from the tractor take particular care to store the control unit in a dry and safe place Wa ter and humidity can damage the control unit over the time Avoid placing the control unit on the ground or floor of the cabin since violent shocks could cause breakage of the connections to the boards and printed circuits The cabin control box is fitted with a 500mA fuse 7 11 3 2
164. tive clothing cut resistant gloves safety footwear and goggles do not wear clothes that could get caught on the moving parts If there is a risk of objects being thrown out wear a protective helmet fitted with a visor For further information consult the paragraph 3 2 5 Personal protective equipment e Take great care to maintain a minimum safety distance when working in the vicinity jf of electrical transmission lines the machine is made mainly of metal and therefore if it comes into contact with an electrical line or if there is a discharge between the line Q and the machine the operator could be electrocuted with possible fatal consequenc es If it is necessary to operate in the vicinity of electrical transmission lines contact the competent electricity company e Unload the bales on flat ground or in a suitable position if the ground is sloping taching any tubes or doing any checks the system should always be depressurised If any hydraulic oil under pressure should penetrate the skin immediately apply to a first aid medical centre or hospital otherwise the risk of serious infections could be run High pressure hydraulic oil can penetrate the skin and cause serious injury Before de FF FERABOLI S p A declines all liability resulting from failure to observe these safety warnings FERABOLI DUETTO 125 A AN Ji A AN 3 2 3 WARNINGS FOR THE MACHINE CAUTION NOTICE e The hydraulic couplings shall
165. to ensure a secure connection After pressing the on off Key the dis play does not light up Data transmission cable not connect Insert the connector of the data ed to the terminal transmission cable in the female socket of the terminal Secure it by screwing Inverted polarity Invert the cable connections on the terminal blocks of the battery the red cable provided with a fuse should be attached to the positive clip the black cable to the negative clip Oxidised contacts on the tractor bat Carefully clean the clips And check tery the condition of the battery The voltage produced must be 12V minimum Fuse burnt out or missing Check that the fuses in the POWER BOX are intact A message appears on the display The tailgate is open Close the tailgate Right hook and or left hook A A hook is not closed is not closed Seta NN tailgate closure sensor is adjusted Adjust the sensor badly The sensor is broken or defective Replace the sensor A message appears on the display Low voltage Check the battery or the recharging Battery insufficient system of the tractor A message appears on the display The twine or the net have not been Find and eliminate the cause then re Bale binding not correct taken by the bale start the binding by pressing the START STOP button The twine or net breaks before finish ing the binding or wrapping The twine or net have run out before fini
166. tro MC CUT module MF TWINE module MR NET module PB POWER BOX pp right tailgate closure hook ps left tailgate closure hook pT PTO module 106 FERABOLI DUETTO 125 A WORKING CYCLE 1 READY AND WORKING START 2 DURING THE CYCLE Faccolta 708 I ALTRO 3 STOP Stop 2G a wro ALTRO 4 WRAPPING IN PROGRESS Li HME 8 as 0 02 Twine 5 BALE RADY FOR EJECTION 107 DUETTO 125 FERABOLI 108 8 11 CONTROL UNIT OF BALE WRAPPER 8 11 1 SAFETY INSTRUCTIONS As this machine is equipped with an electronic control system it is important for the user to be familiar with the operation of the machine to avoid hazards due to the automatic operation of several func tions on the machine It must be remembered that a function can start accidentally if the tractor is moving 8 11 2 GENERAL LAYOUT OF THE SYSTEM The system is made up of a control unit in the tractor s cabin a computer with relay board on the bale wrapper sensors placed in various positions of the round baler and of the bale wrapper a proportional hydraulic valve block on the bale wrapper 8 11 3 SHORT DESCRIPTION OF MACHINE FUNCTIONS Two operation modes are provided aaa maba e Fully automatic mode CA BI e Semiautomatic mode peg PIG KO 06000000 nii FF ko Gp o 8 11 3 1 COMPLETELY AUTOMATIC MODE When the bale wrapper is working in completely auto
167. tton is held down for more than three seconds the contrast of the display is increased Up and down menu scroll key This is used to look for the mode desired by the operator It is also used to decrease values such as the number of film layers required MENU f and other machine parameters if in SET mode If the button is held down for more than three seconds the contrast of the display is increased Up and down menu scroll key This is used to look for the mode desired by the operator Example bale counter The SET key is used to enter the programming mode and to reset values If in SET mode this is used to leave SET mode or to return to the previous programming level It is used to reset or delete all the film layers registered applied to the bale in the course of a cycle It activates the film cutting holding devices for manual operation Manual load arm up It activates the LOAD ARM in manual operation The LOAD ARM function will remain active for the entire time the manual operation switch MAN is active Manual load arm low It activates the LOAD ARM in manual operation The LOAD ARM function will remain active for the entire time the manual operation switch MAN is active In combination with the position run button the wrap arms parking function will be activated Wrap arm manual operation At first the speed will be low and gradually increased to the maximum When the manual wrapping is f
168. unit CAUTION FIRE RISK Remove the accumulated product regularly to reduce the risk of fire and to prevent ma terial from winding around the mechanical parts of the machine If the bale should catch fire 1 Immediately expel the bale and keep the tailgate open 2 Move the tractor and machine away from the product still to be collected and any other inflammable material 3 Put the fire out using the extinguisher advised as part of your equipment There must always be an extinguisher on the tractor especially if you are working on a dry product e Repairs to the wheels and tyres must be done by competent specialised personnel having the appropriate tools e The machine is not equipped with a lighting system in the operative area It is best to use portable lamps for cleaning lubricating and maintenance operations INSTALLATION AND COMMISSIONING OF THE MACHINE IN PLACES OR AREAS WHERE THERE IS A RISK OF FIRE AND OR EXPLOSION IS STRICTLY PROHIBITED e For all handling operations of the machine at the time of delivery and when unhitching from the trac tor please refer to chapter 4 Handling and Transport in this manual e Never lift the machine or parts of the machine by its chassis or any of its projecting parts e Use the recommended lifting devices always ensuring that the maximum capacities of the said lifting devices are suitable for the weight of the machine e Always remember to refit all guards and reassemble
169. use the navigation keys to activate YES or deactivate NO this option Confirm with OK or F1 ka ok function Twine self learning Q To execute this function the tractor must be running To execute this function the entry of the following password is required 00001 e Use the R L navigation buttons to move and select one of the numbers e Usethe navigation buttons to change the value of the number selected Confirm the password with the OK button The message Begin will appear on the display e Usethe navigation buttons to select YES and confirm with the OK button Wait for the end of the twine self learning cycle Then push the C button to exit the function and return to the home screen 97 DUETTO 125 F ERABOLI Twine regulation this function allows you to regulate the shift of the twine on the bale heads Peqola Filo m x e Using the navigation keys R L select the side of the bale where the cor rection is needed the right cut side is indicated by an icon of scissors wo bl fl a Then use the navigation keys e key to move the twine binder arm towards the sides towards the outside of the bale e 4 key to move the twine binder arm towards the centre of the bale e default value O to set leave the factory set twine setting Confirm your choice with OK or F
170. usecesaeesatseeeusesecuueeuseesanseectseeesiresenseees 102 138 FERABOLI DUETTO 125 8 9 OE WORK PHASES ou ccccssssssossscsesucssssssucsesecsucesucessucsussssucsusucsussesucscutsussesassussesacsusacsssesacacsessseessesacevee 103 8 10 ABBREVIATIONS ccccccccscsccscscsesscsececsessesucssucsscsesussusacsussnsusatsecsusstsasssesesassesassussessstsssteseatsateetseeees 106 A WORKING CYCLE ccsessssscssssessesesecsscsesussscscsucessucsscussucessucessassussssassusacsussesacsvsecsucstsassesassussesatsesetsuceeseeeecevee 107 8 11 CONTROL UNIT OF BALE WRAPPER scssssssessssscsessssesscsecsesececsecsesecssesestsstsssstsststsetstsstsststsetstseeseees 108 8 11 1 SAFETY INSTRUCTIONS cccccccssssssssesecessecsesecsscsesucescecsucessessssesussnsusssesesassusacsessesavstsatstssesessesetseeeess 108 8 11 2 GENERAL LAYOUT OF THE SYSTEM cccccssscsssscssssssscsecsesessssesussesecsucsesucsesatstsstssstststsststssesessteeess 108 8 11 3 SHORT DESCRIPTION OF MACHINE FUNCTIONS ccccsccsscccessessesscseseesessesecsesseseesesstseseesessesensees 108 8 11 4 FAULT FINDING ccccccsccccssecsececsececsecsesecsesecsucscsusssecsusecsussssessucscsussusecsusstsasssassnsstsessnsatsesstsetsissessesesees 109 8 11 5 DISPLAY UNIT AND PANEL FUNCTIONS 121210200002000 112 8 11 6 PROPORTIONAL VALVE TEST ccsccsssescssssesecsssesecsesucsucscssssesecsussesucsscesstsstsusstsetsssesetsteseateateseseees 122 9 TABLES DIAGRAMS AND ENCLOSURES ccscsscssesesssssssec
171. using the machine are also informed of the follow ing subjects concerning safety devices Risk of injury Devices provided for the operator s safety General accident prevention regulations and those envisaged by international directives and legisla tion in the machine s Country of destination Maintenance and cleaning staff must strictly observe the accident prevention regulations in the ma chine s Country of destination CAUTION Before starting work the operator should be familiar with the machine s characteristics and have read this entire manual Carefully read all sections of the operator manual If some parts are not clear contact your FERABOLI dealer or our Assistance Centre at the addresses shown on the last page of this manual The instructions warnings and general accident prevention regulations contained herein and in relative enclosures must be strictly observed 1 5 OPERATOR REQUIREMENTS AND LANGUAGE USED To understand the instructions text and illustrations the operators must have or must acquire by suitable education and training the following A sufficient level of general and technical education to read and understand the contents of the manual and to correctly understand drawings and diagrams Ability to understand and follow symbols pictograms and video messages Familiarity with the main hygiene accident prevention and technological standards Comprehensive knowledge of the machine Familiarity with pro
172. wraps requested slows down and stops approximately in a position parallel to the structure e The cutting device opens the wrap arm rotates towards the cutting position the film cutting de vice then closes cutting the film and holding the end of the film e Atthis point the following message appears on the display READY TO OFFLOAD THE BALE e If the machine is located in a suitable place press the AUTO switch once The platform will in cline backwards wait for the bale to be ejected and incline the platform completely forwards to the loading position ready to receive the next bale The following message will appear on the display of the bale wrapper control unit READY TO LOAD THE BALE e If the answer to the question WAIT FOR START SIGNAL BEFORE OFFLOADING displayed in the program was NO then the bale will be offloaded as soon as the bale wrapper has terminated the wrap cycle In most cases this function is not advisable 8 11 4 FAULT FINDING 8 11 4 1 ERROR MESSAGES ON THE DISPLAY The machine may monitor the state of each moving part of the machine by means of the sensors If the position or state required of a sensor or device does not conform to the safety requirements specified in the software then the system will stop the machine cycle at the point the error occurred or if the operator has tried to send commands that are not authorised or dangerous The operative error will then appear on the display Example A bale has been wrapp
173. y means of a manual hydraulic pump P Open the right side guard and pull out the handle M Insert the handle M in the hydraulic pump and pump oil in order to apply the brakes When finished pull out the handle M again re place it and close the guard again To release the brake unscrew the hand wheel V 3 4 12_TAILGATE SAFETY LOCK There is a safety device to lock the tailgate in the open position thus avoiding accidental closing when the op erator is inside the machine for maintenance or repair work With the tailgate open lock the safety cock valve that prevents the tailgate from accidentally lowering WARNING Remember to reopen the cock before closing the tail gate so as to avoid serious damage to the structure of the Round baler position 1 open position 2 closed 23 DUETTO 125 FERABOLI A 3 5 SOUND LEVEL CAUTION Observe the regulations in force in your Country regarding the acoustic protection to be used In some circumstances the noise level produced may exceed 85 dbA 90 dbA In these cases it is advisable to use suitable personal protection equipment 3 6 RESIDUAL RISKS In spite of the fact that many hazards and risks have been examined and where possible the nec essary precautions taken to reduce the risks involved during the working phases of the machine there still remains a series of residual risks These are listed below Risk of

duetto wrapping baler operator`s manual

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