08 Concept example risk-assessment RES
Contents
1. Relevant other documents All rights are reserved Description of product RES X RES 70 Risk identification number Risk value before action 1 14 fr 6 Risk value after action 1 4 Description of identified risk Clothing or hair caught on protruding bolts of coupler DO when axle is in the back in front is not reachable by user on a door that has height of less then 2500mm in combination with a tall user Relevant standards and values Description of action to reduce the risk When the protruding part of the bolts is reduced it is less likelier that one can be caught on the bolts when the axle is turning Thus the probability is reduced from 2 to 1 and the consequence is also reduced from 2 to 1 user can only hurt himself with a lesser seriousness Relevant other documents All rights are reserved Description of product RES X RES 70 Standards EN12453 2000 4 1 1 Risk identification number Risk value before action 1 14 fr 6 Risk value after action 1 4 Description of identified risk Clothing or hair caught on protruding bolts of winder plug DO when axle is in the back in front is not reachable by user on a door that has height of less then 2500mm in combination with a tall user Relevant standards and values Description of action to reduce the risk When the protruding part of the bolts is reduced it is less likelier that one can be caught on the bolts when the axle is2. ame ee ea Page 4 of 5 Subject to change 4 4 2005 Parameter Consequence C Exposure E Probability P Adverse Event A All rights are reserved Seriousness 1 Small injury reversible 2 Serious injury mostly irreversible 3 Death 1 Seldom to sometimes 2 Often to continuously 1 Low will probably not happen 2 Average Can happen during lifetime of the machine 3 High will happen often 1 Possible under certain circumstances 2 Hardly possible Consequence Exposure A Adverse event C lt a P Probabilit For Risks with a value gt 4 safety precautions have to be taken The following order has to be followed 1 Change the design of the critical part s and thus designing out or reduce the hazard 2 Place safeguards to prevent hazard from taking place or to reduce the risk 3 Warn and thus protect the user for remaining hazards that couldn t be solved in steps 1 and 2 Page 5 of 5 concept risk analyses RES Risk value 1 4 Low risk 5 7 Average risk 8 10 Large risk 11 14 Very large risk Subject to change Description of product RES X Risk identification number Risk value before action 1 14 Risk value after action 1 4 Description of identified risk Crushing of fingers hand between 2V and door leaf pendel when hand op and hand is placed on the side of the panels Probability and exposure have value 1 Relevant standards and values Descri
3. and drum when door is closing initially HO Q z Of fingers between cable and drum when door is opening HO Of persons underneath a closing door DO Consequence 1 Drive will reverse when contact force gt 200N Of finger between door leafs Probability 1 Finger safe panels Crushing of the head of tall people and low garage height between upper door leaf Ea 12604 Mechanic ee ep le l ep le fof fof Q 2 v and obstacles when door is opening DO and door height 2m All rights are reserved Page 1 of 5 Subject to change 4 4 2005 concept risk analyses RES Bystanders getting crushed under a remote operated door Consequence 1 Drive will reverse when contact force gt 200N Damaged cars due to not fully opened doors while door is opening trying to drive out ne Eas JEJE Fingers between upper door leaf and protection cover cable pulley Fingers between top roller bracket Nylon bush and the protection cover cable eje pulley etween V section of upper horizontal track and upper door leaf Fingers between roller and protection cover cable pulley HO etween roller and cable difference in speed during opening and closing EEE y n Fingers between roller axis and cable Place handles away from side of the door then 2 2 1 2 changing to 2 1 1 2 n N etween cable and the track of the bend when the door is opening HO Fingers between cable an
4. 4 4 2005 concept risk analyses RES Example Concept of Risk Analyses for residential overhead doors Description of product RES X RES 70 RES 200 NB This document is only an ean ple of howa risk assessment could be fullfilled No rights can be withdrann fromthis The final risk analyses is the responsibillity of the producer and installer of the overhead door Check this example concept with your own interpretation of mentioned risks This risk analyses is subject to change without prior notice State of the art solutions might be introduced after the issue date of this concept Standards EN13241 1 EN12604 EN12605 EN12453 Mode of operation Operation of the RES X Door Consequence Exposure Probability Adverse event Risk value Risk value after action Remarks Completed RES springs in front RES springs in back Hazard identification Acc 7 i Of fingers hand between 2V and door leaf pendel when hand op and hand is placed on the side of the panels Q Of fingers between the end caps of the panels when door is closing HO ri wo Of fingers between the end caps of the panels when door is closing DO Of fingers or arms between the closing door leafs and the opening in the building HO Of fingers or arms between the closing door leafs and the opening in the building DO m Of fingers in openings of the spring winder Q a Q x Of fingers in openings of the spring winder Of fingers between cable
5. S CERTIFICATE PACKAGE Concept example risk assessment RES xls Description of product RES X RES 70 RES 200 Standards EN12604 2000 4 5 1 Risk identification number Risk value before action 1 14 Risk value after action 1 4 Description of identified risk Shearing of fingers between lock male and lock female of article 650 when door is closing HO Relevant standards and values Description of action to reduce the risk Because of the lead time a clear warning sign shall be placed on the female part until one of the following constructive solutions is completed redesign the lock to reduce the risk or the complete product shall be removed from the option list for RES doors Relevant other documents Tab S7 Description of product RES X RES 70 RES 200 Standards EN12604 2000 4 5 1 EN12453 2000 5 4 5 Risk identification number Risk value before action 1 14 a Risk value after action 1 4 Description of identified risk Entanglement of clothing on protruding lock DO Relevant standards and values Description of action to reduce the risk Door manufacturers can combine the articles and therefore should be pointed on the dangers Also an upgrade of the door can take place from manual to drive operated again the door manufacturer should be pointed on the dangers With these measures the exposure and probability are reduced from 2 to 1 Because this risk is not created by design only warn
6. d the track of the bend when the door is opening DO nan BR tween roller and lock female Fingers between side hinge and lock female n a etween the cable and the cable pulley n a Fingers between lock male and lock female when door is closing hand operated Of fingers or arm in the opening between the door leaf and track of the bend HO n oo when the door is closing Of fingers or arm in the opening between the door leaf and track of the bend DO an when the door is closing S3 Of fingers or arm in the opening in the side plate between the door leaf and track of n the bend HO when the door is closing or opening Of fingers or arm in the opening in the side plate between the door leaf and track of n the bend DO when the door is closing or opening y amp 5 oa All rights are reserved Page 2 of 5 Subject to change 4 4 2005 concept risk analyses RES a e a Ea al es m N Warning no coexistance of drive and lock m w Clothing or hair caught on coupler DO Clothing or hair caught on coupler DO Clothing or hair caught on bolts of winderplug DO a4 Between lower and upper hinge leaf of side hinge during opening of the door DO a On end of spring while turning of the spring DO a On end of spring while turning of the spring DO a m gt When pull cord and drive are both mounted
7. d when the door is opening HO Door leafs are partialy sealing of the danger area when door is opened therefore the probability is low 1 Relevant standards and values Description of action to reduce the risk No design change can prevent or lower the danger it is functionality of the door Protection is not possible without introducing new dangers but by placing the handles for manual operation away from the sides of the door and thus moving the hand away from the danger zone and warning the user for the danger and instructing him to use the handle for manual operation the exposure can be reduced from 2 to 1 Also warning signs shall be placed on the curve track to identify the risk RES70 and RESX spring in back only Relevant other documents All rights are reserved Description of product RES X RES 70 RES 200 Standards EN12604 2000 4 5 1 Risk identification number Risk value before action 1 14 Risk value after action 1 4 Description of identified risk Shearing of fingers between roller and lock female article 650 Relevant standards and values Description of action to reduce the risk A clear warning sign shall be placed on the female part until one of the following constructive solutions is completed redesign the lock to reduce the risk or the complete product shall be removed from the option list for RES doors Relevant other documents All rights are reserved G Verkoop ORIG CE CE RE
8. icles and therefore should be pointed on the dangers Also an upgrade of the door can take place from manual to drive operated again the door manufacturer should be pointed on the dangers With these measures the probability is reduced from 2 to 1 Because this risk is not created by design only warn Relevant other documents All rights are reserved
9. on the door hanging Door can be manually opened from the inside de coupling of Trapping of persons inside the garage drive failure the dri d handl 9 e drive and handle presen Hitting the head against the protruding lock Hitting the head against the lower door leaf Hitting the head against the protruding handle D3 S All rights are reserved Page 3 of 5 Subject to change ie les N p N S lt N 4 4 2005 All rights are reserved Spring breakage and ejection of loose piece Upper panel and roller exiting the horizontal track HO Upper panel and roller exiting the horizontal track DO Only applicable on top wheel others are provided with covers Door is primarily build up with door leafs and therefore the windows do not have to be coloured Damaged cars due to bad visibility of side edges of the door concept risk analyses RES Consequence 1 Drive will reverse when contact force gt 200N Remark in installation and maintenance manual is made on this issue Piece will be at least 1 turn of coil and therefore cannot eject from axis When the door is open the springs will break the movement towards the end of the track End stop is also present End position of drive will prevent top roller from reaching end of horizontal Top roller is hard to reach c E E A E A E zaa eee ee A zeae a e e e e E Se A EEE A A e E E E E SS w e A E eee ie ea e e E EE alls ied
10. ption of action to reduce the risk No action taken because value is lt 4 A remark in the installation manual will be made to place the operating handle for manual operation as far as possible from both rail systems This to keep the values for probability and exposure as low as possible Relevant other documents All rights are reserved Description of product RES X RES 70 and RES 200 Standards EN12604 2000 4 5 1 Risk identification number Risk value before action 1 14 he Risk value after action 1 4 6B Description of identified risk Crushing of fingers or arms between the closing door leafs and the opening in the building when standing outside the building and manually operating closing the door Relevant standards and values Description of action to reduce the risk No design change can prevent or lower the danger it is functionality of the door Protection is not possible without introducing new dangers Warn the user by mentioning the danger in the user manual and place the handle for manual operation away from the side of the door Thus lowering the probability from 2 to 1 Relevant other documents All rights are reserved Description of product RES X RES 70 Standards EN12604 2000 4 5 1 Risk identification number Risk value before action 1 14 fr 6 Risk value after action 1 4 Description of identified risk Shearing of fingers between cable and the track of the ben
11. turning Thus the probability is reduced from 2 to 1 and the consequence is also reduced from 2 to 1 Relevant other documents All rights are reserved Description of product RES X RES 70 Standards EN12453 2000 4 1 1 Risk identification number 6D6 Risk value before action 1 14 O0 8 Risk value after action 1 4 Description of identified risk Clothing or hair caught on protruding spring end winder of spring DO when axle is in the back in front is not reachable by user on a door that has height of less then 2500mm in combination with a tall user Relevant standards and values Description of action to reduce the risk When the protruding part of the spring end is reduced it is less likelier that one can be caught when the axle is turning Minimizing the length of the spring end or placing a protection cover means that the probability and exposure are reduced from 2 to 1 Relevant other documents All rights are reserved Description of product RES X RES 70 RES 200 Standards EN12453 2000 4 4 6 Risk identification number Risk value before action 1 14 Risk value after action 1 4 aaa Description of identified risk When pull cord and drive are both mounted on the door there is a risk that a drive operated door will entangle for instance a child and hang it Relevant standards and values Description of action to reduce the risk Door manufacturers can combine the art
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