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L-807 Wind Cone - ADB Airfield Solutions

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1. 3 N sa S news ROTATING POWER ASSY BOX 44A6683 9 1 and 16 700mA z LED SINGLE LIGHT WINDCONE BLK tn BRN PCB BRKT PWR SUPPLY ASSY I l 700 mA D C All LEDs wired in series Note older LEDs operated at 1000 mA D C 2 9 SEE INSULATING NOTE 44A6815 CD LIGHTNING ASSY DWG 44A6790 XXX ARRESTOR PCB j 70A0329 FEM TERMS PLC s BLK WIRED BY x GY 45A0466 GRN YEL CONTRACTOR N L wr WHT PES d NOTE2 3 ROTARY al o m 1 bs 9 o G TB1 gt Onn C ourPuT FLIER URORT D LOAD 3 j a 4 EHE 3 ADB WIRING pim menu MINNS ON OFF SWITCH OPTION SIDE OFF POSITION IS DEPRESSED SHORTED 2340102 BEAD 45A0456 SWITCH WITHOUT SBOL OPTION INPUT eect From L 830 or L 831 isolation transformer LED ASSY WIRED D BY CONTRACTOR hs
2. gt 77 44 6683 6 1000mA 15 700 d ROB ROAD d ROTATING POWER ASSY BOX M LED EXTERNALLY LIT CD WINDCONE wut BLU PCB BRKT PWR SUPPLY ASSY J2 J63 BLK C ghim BRN o Eri m qd 700 mA D C All LEDs wired in series o Note older LEDs operated at 1000 mA D C uH BEE a SEE INSULATING NOTE ON 44A6815 CD LIGHTNING ul 9 ASSY DWG 44A6790 XXX ARRESTOR PCB E 5 WIRED BY CONTRACTOR BLK BLK contractor supplied SHIELDS NOTE 2 A nT gt 45 0466 me E 36 800 V min ES m 9 a 4 ROTARY SPLICE CONN k x El S CONNECTOR amp amp x Z D62092 a a x m Gc mq 9 UNE E d sox GROUND L OUTPUT FILTER zx LOAD P I mi MECK TB1 LED ASSY 2 D z c x zi tr o 9 a E AGAWG WHT ON OFF SWITCH OPTION JUMPERS OFF POSITION IS DEPRESSED 3 N 33A0102 BEAD ADB WIRING SIDE E SHORTED o SS 45A0456 SWITCH V EX gt lt 9 SHEET 3 EXTERNALLY LIT oe N From L 830 or L 831 isolation transformer 25 N EA NOTES iL 1 WIRE TYPE
3. p 133HS HOLIMS gspovsy Ps X GLYOHS 553 SI NOLLISOd 440 3018 NOILdO HOLIMS d4ONO E e m ZOLOVEE ONIMIM 84 2 x B 2 K E 2 E 3 EZ annowo Lal L a 9 avoi 9 xog B caron oO amp YaN LNdLNO 11 m O IN 9 LEH Fi o wW mz zeeovez gav Z R E 9 2 YOLOANNOO IA l NNOO 6 YVLOM E LE pm IHNUCA 0 A009 9L Sarovsr 495 q 310N sqiaius gas 99 HOLS3HuV XXXI0649VYY SMC ASSY 1 9 09 9 89 NO 3LON ONILVINSNI 34S 2 5S RER c Pim J a 0001 1e pejeredo 5041 Jepio 340N m T seuas ut prm sq iv 9 0 vu 002 4 UP DAT ona cr ASSY AlddNS YMd Dilaaod A na 4 IHR 3NOOQNIM Q9 LN ATIVNH3LNI 091 xogissvuswodoNuvioH 88 M e Wero sime onn c 7 ZA va 96A0345 Rev K 4 29 13 35 2011 ADB Airfield Solutions All Rights Reserved 96A0345 Rev K L 807 Wind Cone Schematics 4 2913 8 foot Internal Current without SBOL Figure 31 Ia E o iS
4. Q 1 4 20 X 1 1 4 SHCS 1 4 20 X 1 1 4 SHCS 64A0172 20 o 1 4 20 X 1 1 4 SHCS pacer mil 64A0172 20 y H Q d SU L 1 4 20 HX NUT amp INT LW EM 27 AN 1 4 20 X 1 1 4 SHCS amp SPLIT LW LED Windcone rotating power mounting sleve 60A3355 LED Windcone rotating power mounting tube dual bearing 6044096 DETAILA ASSEMBLY 2011 ADB Airfield Solutions All Rights Reserved 29 E El 5 D 3 L 807 Wind Cone Replacing an LED Light Assembly 4 3 Replacing an LED Light Assembly 30 96A0345 Rev K 4 29 13 Replace the LED Light Assemblies on the largest Throat Ring 1 of the sock cage The light engine is to be installed at the bottom of the throat ring See Figure 24 2 First remove the two screws and retain that secure the cage support strap to the throat ring 1 Disconnect the wires after carefully noting the wiring 3 Remove the old light engine 4 Mount the new light engine by placing the hub on the side of the LED engine enclosur
5. HOLMS 9svOvay es E N aaruons MINI 554 SI NOLLISOd 440 5016 X i NOLLdO HOLIMS 0 NO gc silo wh p o SNAM 80 E LE 2 Jl m bal F 9 avoi 9 ub o Paren o OH E m fil 5 3n 9 P E E s cecovzzs aav B 80103NNOO NNOO ETETE 1 ss en A009 OMY 9L gS LAM Ove Z ALON Q pellddns Jotoenuoo J g and NS MOLOVMINOO J L A8 god __ 06 9 85 09 9 89 NO SLON ONILWINSNI 335 ya vui 000 1 payesado 037 Jepjo 3J0N N 5 u SQ37 IY D A Yw 001 TF na zor ASSY ATddNS YMd 1 8 809 THM BNOOQNIM Q2 LI ATIVNSBILINI Qm Ligovoc aay LUI Vu1002 pue 000 899 ASSY H3MOd ONILVLOY MES 2011 ADB Airfield Solutions All Rights Reserved
6. 700mA LINE EMI FILTER 44A7163 020W 6140432 INDUCTOR D 3W RED LED MOUNT ASSY FOR WINDCONE SUPPRESSION 44A6662 021W see Note 1 1000mA 33A0102 LUBRICATE THREADS WITH 2 COND TERM STRIP 67 0048 ANTI SEIZE COMPOUND CTR MARKING 6 POLE GREY B 72 0391 5 COND TERM BLOCK WITH LEVERS GREY SBOP HOUSING z 88 2146 1 Y O 24 LED WINDCONE ROTARY I tr CONNECTOR STRAIN RELIEF APPLY SILICONE SEALANT lt 60A3362 yan 67A0006 10 RED RTV OR a c EQUIVALENT 5 LED WIND CONE DUAL BEARING ASSEMBLY 44A6914 1 CONDUIT BODY MODIFIED FOR WINDCONE 60A3366 2 See Wind Cone LED Note 1 The original 1000mA LEDs are no longer available Light Engine Obstruction Light and Power Supply Board 44A7163 020W and all associated components Replacement Guide on Replace 4446662 021W or 44A7163 020E with Ref 4446790 2011 ADB Airfield Solutions All Rights Reserved 49 L 807 Wind Cone 96A0345 Rev K Wind Cone Rotating Power Supply Assembly 4 2913 Figure 44 Rotating Power Supply Assembly Box Cover INSTALL 63A1113 GASKET INTO GROOVE IN ENCLOSURE COVER 63A1113 GASKET BUTT JOINT TO OCCUR AT THIS LOCATION b POWER ON BOTTOM EDGE OF COVER 44A6815 CD LED WC SURGE PROTECTION CURRENT 44A6815 VD LED WC SURGE PROTECTION VOLTAGE A0347 2 8 EXT LOCKWASHER 8 32 NYLON INSERT
7. Underlayment A ioci Installation The base support is designed to use 5 8 inch 15 87 mm diameter bolts The mounting hardware is supplied by the contractor See Figure 14 and Table 3 2011 ADB Airfield Solutions All Rights Reserved 23 L 807 Wind Cone Tether Mounting 96A0345 Rev K 4 2913 3 10 Tether Mounting For roof mounting Table 3 Parts Required for Tether Installation Tether Installation Item Description Quantity Note 1 Eyebolt forged and threaded 3 8 16 x 3 0 1 A a long galvanized or stainless steel 3 8 flat washer 1 A 3 3 8 lock washer 1 A 3 8 16 hex nut 1 A d 2 3 4 5 Wire rope clips forged galvanized or 4 A stainless steel for 3 16 wire rope 5 3 16 in 4 76 mm diameter tether using 7 x I 6 7x 19 stranded stainless steel cable 6 feet 1 A 5 1 83 m long 7 5 8flat washers 4 A 8 5 8 bolts or studs 4 A pA 9 5 8 lock washers 4 A Gem 10 15 8 nuts if studs are used 4 A m NOTE A Supplied by contractor v 3 11 Grounding the Wind Cone Pole 24 N EN um M When mounting the L 807 wind cone on a roof a tether must be installed See Figure 22 Refer to Table 3 for tether installation parts To install a tether contractor supplied perform the following procedure 1 After the wind cone pole and base have been bolted to the roof install the eyebolt 1 through a 1 2 inch drilled hole in the wind
8. 44A6T90 XXX LED WINDCONE ROTATING PWR ASSY 44A6815 CD CD LIGHTNING ARRESTOR PCB ASSY 43A3404 44A6815 CD PCB SCHEMATICS 44A6648WCS 2WCS LED WINDCONE CD PS PCB ASSY 43A3240 PCB SCHEMATICS DOC NO DESCRIPTION RELATED DOCUMENTS NOTES 1 WIRE TYPE amp SIZE EXCLUDING LED ASSY amp PWR CABLES BLK WIRE 16AWG 600V 105C BLACK 89A0183 10 WHT WIRE 16AWG 600V 105C WHITE 89A0183 9 GRN YEL WIRE 16AWG 600V 105C GRN YEL 89A0163 6 2 TAPE OR INSULATE SHIELD W HEAT SHRINK LED ASSY 43A3628 C Maintenance 2011 ADB Airfield Solutions All Rights Reserved 36 L 807 Wind Cone Schematics 37 8 foot Internal Current with SBOL Figure 32 O ec9evev SLNSAWNOO
9. eese esent nennen nnne uu 22 3 9 Optional Roof MOUNTING 2 1 cre retten dente Lncret tee tpe 23 3 10 Tether Mounting 1e ele tenet nete etes elastin 24 3 11 Grounding the Wind Cone Pole sese 24 2011 ADB Airfield Solutions All Rights Reserved iii L 807 Wind Cone 96A0345 Rev K TOC 4 2943 3 12 Installation of FAA Light Bases PA4 and L 830 831 Applications 25 4 0 Maintenance uere a eO sc ee bawa 27 AA Lighted Wind GCOones innert SI s g 27 4121 Lubrication Sic u Repo E o i eet 27 44 2 Structure ug cepe ete a d pa Do ree er us eed 27 4 1 3 Wind Cone Sock and Cage essen 27 AAA WIRING ien re dire boe Re tice tended Fed edere 27 4 1 5 Lowering the Pole Assembly 27 4 1 6 Miscellaneous u a as dela Ea cr dei Eee ani e 27 4 2 Rotating Power Supply Bearing Replacement 28 4 2 1 Disassembly Instructions sse enn 28 4 2 2 Assembly I structIi ns 2 u uuu 29 4 3 Replacing an LED Light Assembly a 30 4 4 Troubleshooting repente tete eme emm 31 4 4 1 Voltage powered LED Wind Cone l u u 31 4 4 2 Current powered LED Wind Cone l u u
10. 60A3361 1 4 20 X 3 4 SOCKET HD CAP SCREW 44A6883 m SL S 64A0172 12 1 4 INT LOCKWASHER two HH 20 FX NUT SS SECTION A A 65A0015 24 Holds the ground wire Y shaped 17 96A0345 Rev K L 807 Wind Cone 4 2913 Internally Lighted LED Wind Cone Kit Installation 2 Mount the special Bearing Mounting Plate See Figure 14 supplied with the Internal Light Kit along with the L Shape Cage Strap to the top of the throat ring Figure 15 Internally Lit Wind Cone Assembly Details LED WINDCONE UPPER GND STRAP 446883 Y shaped 5 15 18 X 1 1 4 HEX HEAD 64A0076 20 1 4 20 X 1 SOCKET CAP SCREW 64A0172 16 EN 4 4 INT LOCKWASHER SAER WINDCONE 66A0038 6 5548X114HEXHEAD o 64A0076 20 5 6 SPLIT LOCKWASHER 66A0026 26 E 5 16 FLATWASHER 66A0015 26 7 Cage Support 4 LED INT LIT WC ROTATION BAR used on 12 foot 60A4150 wind cones only Y LED WINDCONE UPPER GND STRAP 4446883 Y shaped 14 20 SS NYLON INSERT NUT T C 65A0347 4 WC UPPER PILLOW BEARING MODIFIED ASSEMBLE BEARING Support WITH 1 4 20 HOLE used on 12 foot LOCATED AS SHOWN wind cones only 75A0027 1 This is for the Ground Strap Connection 1 4 INT LOCKWASHER 66A0038 6 DETAIL C 1 4 20 x 1 2 inch Bolt 64A0173 8 See Figure 14 for A A FIELD
11. LOAD 6 1 EI al f g i FREAR TB1 z 4 j a m 16AWG WHT JUMPERS ic SAP BEAD ADB WIRING SIDE SHEET 1 INTERNALLY LIT SEE SHT 2 FOR INTERNALLY LIT WITH SBOL OPTION SEE SHT 3 FOR EXTERNALLY LIT SEE SHT 4 FOR EXTERNALLY LIT WITH SBOL OPTION 44A6790 XXX LED WINDCONE ROTATING PWR ASSY 44A6648 WC 2WC LED WINDCONE PCB ASSY 43A3240 PCB SCHEMATICS DOC NO DESCRIPTION RELATED DOCUMENTS _ ROTATING POWER ASSY BOX 700 mA D C All LEDs wired in series Note older LEDs operated at 1000 mA D C SEEINSULATNGNOTEON ASSY DWG 44A6790 XXxX ARRESTORPCB 44A6815 CD LIGHTNING contractor supplied LL BLK GRN YEI 45A0466 E ROTARY CONNECTOR LED ASSY LED ASSY LED ASSY NOTES 1 WIRE TYPE amp SIZE EXCLUDING LED ASSY amp PWR CABLES BLK WIRE 16AWG 600V 105C BLACK 89A0183 10 WHT WIRE 16AWG 600V 105C WHITE 89A0183 9 GRN YEL WIRE 16AWG 600V 105C GRN YEL 89A0163 6 2 TAPE OR INSULATE SHIELDS WITH HEAT SHRINK 16 AWG 600 V min if present ON OFF SWITCH OPTION OFF POSITION IS DEPRESSED SHORTED 45A0456 SWITCH IT 2 8 6 6A AWG 16 600 V Min From L 830 or L 831 isolation
12. I a SUPPORT ARM ASS Y wind cone is lowered AND ONE GASKET AT THE TOP OF THE SUPPORT m ARMASS Y THE TOP GASKET SHOULD PLACED BETWEEN 180988 2828019 ROPE CLEAT 48 THE SUPPORT ARM ASS Y AND POLE WHEN THE SUPPORT CUT GASKET e ARM ASS Y IS EXTENDED 90 DEGREES B3A0355 D S S Ground Lug E Y POLE SUPPORT BASE awia 5 g B 62 0302 A U 6 AWG f E th TORQUE 1 2 13 HEX NUT 42 45 FT LBS IN THE FIELD se or Ear L lt Ground t lt 518 11 HEX BOLT FLATWASHER amp SPLIT LOCKWASHER Aitach E hG d Ue gt CONTRACTOR PROVIDED ac roun 1 se Ref 44D0940 Lug here 14 3 Pull the wires up through the flexible conduit and through the top of the pole assembly Leave several feet of wire to connect the wind cone cage assembly and lights 4 Connect the tether if used 5 Connect the raising cord and hardware NOTE Use the appropriate wiring information in Schematics on page 32 for external wiring guidance The wind cone must be Earth grounded at the base See Grounding the Wind Cone Pole on page 24 6 Raise the pole and then lower it to insure proper operation 7 Prepare the wind cone assembly See Assembling Wind Cone Sock Cage on page 15 2011 ADB Airfield Solutions All Rights Reserved 96A0345 Rev K L 807 Wind Cone 4 2943 Assembly
13. 96A0345 Retain for future use Rev K 4 29 13 ETL Certified to FAA Specification AC 150 5345 27 Current Version and FAA Engineering Brief 67 Current Version ADE Airfield Solutions L 807 Wind Cone Style I A I B Il Size 1 and Size 2 User Manual L 807 Wind Cone 96A0345 Rev K History of Change 4 2913 Disclaimer This manual could contain technical inaccuracies or typographical errors ADB Airfield Solutions reserves the right to revise this manual from time to time in the contents thereof without obligation of ADB Airfield Solutions to notify any person of such revision or change Details and values given in this manual have been compiled with care They are not binding however and ADB Airfield Solutions disclaims any liability for damages or detriments suffered as a result of reliance on the information given herein or the use of products processes or equipment to which this manual refers No warranty is made that the use of the information or of the products processes or equipment to which this manual refers will not infringe any third party s patents or rights Warranties LED Products of ADB Airfield Solutions manufacture are guaranteed against mechanical electrical and physical defects for a period of four years after the date of installation and are guaranteed to be merchantable and fit for the ordinary purposes for which such products are made ADB Airfield Solutions will correct by repair or repla
14. Insure the wind cone is grounded See details 44A6454 12 12 FT WIND CAGE ASSEMBLY Figure 9 Figure 8 Figure 14 and Figure 15 WC807 22E00 SHOWN A ANCHOR BOLT 27 KIT 94A0152 2 10 2 Internally Lighted The internally lit LED assembly design consists of one for 8 foot and three for the 12 foot Wind Cone LED light engine assemblies that are mounted directly on the throat ring of the wind cone s cage assembly LED light engines are pre focused at the factory Figure 3 Internally Lighted L 807 Wind Cone with Obstruction Light Side View 94A0500 XXX LED Internal Wind Cone Assembly Kit 44A6878 1 L 807 WIND CONE HINGED POLE ASSY FOR LED INT EXT LIT SBOL XXXX Insure the wind cone is 44A6454 8 8 FT WIND CONE CAGE ASSEMBLY grounded See details Figure 9 Figure 8 3 Figure 14 and Figure 15 WC807 12B30 SHOWN ARM ANCHOR BOLT 27 KIT 94 0152 2011 ADB Airfield Solutions All Rights Reserved 7 L 807 Wind Cone 96A0345 Rev K Unlighted Wind Cones 4 2943 2 11 Unlighted Wind The unlighted L 807 wind cones may include the L 810 obstruction light as an option Cones A pipe cap is provided for unlighted wind cone assemblies without the L 810 option to cover the top opening on the bearing and cage shafts Figure 4 Unlighted L 807 Wind Cone 44A6878 2
15. No obstruction light E optical assemblies For use only with solid colored wind 1 FAA L 810 L LED READY socks See drawings on page 2 3 FAAL 810 L LED 95 264 VAC 50 60 Hz 3 Bolted cage ADB PN 44A6454 5 FAAL 810 L LED 2 8 6 6 A 50 60 Hz Welded cage ADB PN 44009195 12 ft 44D0923S 8 ft 9 FAA incandescent L 810 120 VAC Applications 0 With solid orange wind sock 1 No wind sock Notes L 807 L LED Wind Cone Externally Lit Unlit cage can be used with no obstruction light or obstruc Retrofit Kit 94A0531 XXX tion light options 3 through 9 Power Used only on internally or externally lit LED wind cones 5 Current driven 2 8 6 6 A 50 60 Hz Style options 1 through 4 and B through E To obtain an 6 Voltage driven 95 264 VAC 50 60 Hz FAA LED L 810 order kit 94A0646 1 FAA or 2 ICAO 3 Available only on unlit or internally lit incandescent wind Obstruction Light cones Style options 0 or 7 0 Without L 810 L LED Obstruction Light 4 Available only with unlit wind cone cages Style option 0 1 With FAA L 810 L LED Obstruction Light 5 For applications where wind socks other than orange are 2 With ICAO L 810 L LED Obstruction Light used Special wind sock colors supplied separately o 6 LED internally or externally lit configurations are available only with obstruction light options 0 1 LED wind sock 3 Retrofit to bolted cage 12 foot2 light source is orange and is for
16. amp SIZE EXCLUDING LED ASSY amp PWR CABLES BLK WIRE 16AWG 600V 105C BLACK 89A0183 10 44A6790 XXX LED WINDCONE ROTATING PWR ASSY WHT WIRE 16AWG 600V 105C WHITE 89A0183 9 LED WINDGONE CB ASSY GRN YEL WIRE 16AWG 600V 105C GRN YEL 89A0163 6 DOC NO DESCRIPTION 2 TAPE OR INSULATE SHIELDSWITH HEAT SHRINK RELATED DOCUMENTS 43A3418 C L 807 Wind Cone Schematics Maintenance 2011 ADB Airfield Solutions All Rights Reserved 34 1 Schematics L 807 Wind Cone 12 foot External Current with SBOL Figure 30 OIBLVEVED SLNAWNOO d Q31V T3H XINIBHS 1V3H HLIM ST BIHS 31VT0SNI Adv Z MOlsusssd oN soa 9 9L 0 68 13A NHO OSOL A009 OMV9I IYIM T3AJN39 SOLVRIHOS 854 6 810 68 SLIHM 2901 A009 OMV9I 3HIM C P ee NOON CT 0 810 68 NOVA 2901 A009 3HIM A18 XS318V2 YMd ASSV GST ONIGNTOXS 3ZIS 9 3dAL FAIM 1 SALON NOILdO 1095 HLIM LETATIVNSH3 LX3 uonejos 68 1 10 0 8 1 uo14
17. d Q31V T3H NOILdlH2S3d ON 20d SOLLVW3HOS 82d Opcever ASSY 82d Sd 09 3NOOQNIM Q31 SONeFSONSY99VYY SOILVWAHOS 82d Q9 sL89 Vr vOTEVET Y3HIM C BIHS ALVINSNI WO Z E a s 8 910v69 T3A N219 O01 A009 OMV9L 13A N23S ASSY 021 6 8L0V68 SLIHM 2901 A009 OMV9I SHIM k OL E8LOV68 Mov 18 OSOL A009 OMV9I SHIM TE SS S318VO YMd 9 ASSY SNIGNTOXS 3ZIS 9 38IM CL STAM OVIN Jd SILON ASSY 091 x Ss Mu L 6977 Jo 0 8 1 014 E SEES TAN NOILdO 1O8S HLIM N a is _ oui rover 4 z a310H9 IM HI si NoLLSOd 440 3018 ava 20101 UN ISHL Notdo Hous HONO ONIBIM day E 8 M 3 p uns B ji O avoi 9 iF 9 o 9 5 3 o 5 2l E 0 45 m SOIOVHINOO oc fL NITE x S rover JR 1 o I J E sowe S mm E SERES Ee J PA SEL W34 GCEOVOL 7 e0dWOls3HNV 06 9 OMG ASSV g ONINIHOITQO CI89VP NO3ION NILYTNSNI 33S 9 P Vu 0001 1e pale do 5041 Jepyo 9 E sanas sagt Ily S a yw o0 gt ASSV ATddNS YMd Dhiglaod Mn ma ona OF BNOoGNIM LHONaTONIs 9 pue vi 221 1900 8 SvS COH ASSV H3MOd 9NIIVLOM sms J 96A0345
18. imr uw DETAILB Ref 117A0054 Figure 6 44 6683 2 TERM RING 12 10AWG 1 4 NOINSUL EM TERM RING 12 10AWG 1 4 NOINSUL b i 10 2011 ADB Airfield Solutions All Rights Reserved 96A0345 Rev K SLOPE THE TOP OF THE CONCRETE BASE TO PROVIDE ADEQUATE DRAINAGE L 807 Wind Cone Mounting the Foundation Figure 7 Installing the Pole Support Base KIT 9440152 5 8 11 X 27 IN ANCHOR BOLT 4 50 IN 1 25 IN ANCHOR TINCH P BOLTS CONDUIT A E HET 18 IN NC 1 INCH ELECTRICAL CONDUIT CONTRACTOR SUPPLIED 60 IN MIN 5 T m lt 18 00 REF Ref 117A0054 Insure there is room to adjust the nuts to level the pole Use the eight nuts to level the pole Figure 8 Center Hinge Pole Leveling 4 in71 8 inch bolt circle Leave at least 1 in below bolt for leveling Torque the hex nuts to 40 42 foot pounds C lt Ground Wire 6 AWG min 2011 ADB Airfield Solutions All Rights Reserved 30 inch 60 inch 18 inch 11 L 807 Wind Cone Assembly Procedures 3 4 Assembly Procedures 3 4 1 L 807 Center Hinge Pole Assembly b Ground Strap 44A6883 2 L 807 WIND CONE HINGED POLE ADAPTER 6044062 N GROUND STRAP TOP TUBE WELD ASSEMBLY 44A6876 Attach Earth Grounding Lug here Ref 44A6878 12 7240010 96A0345
19. lt Buz ios BLK BRN o 18 OHM 25W CEPS 3 21 J6 RESISTOR P 1 700 mA D C All LEDs wired in series leo NOTE3 CO Note older LEDs operated at 1000 mA D C Els a E e 95 264Va sud AER o ou k f GRN YEL im TER war 45 en d dou CONTRACTOR u 4 ROTARY SPLICE CONN ix CONNECTOR 5 5 3 gt z ADB 70A0671 a gt m m q pay Q 1 G une 0 q zm L 1 gt ovreur ter Gow soo e 4 LOAD o g 3 1 H TB1 5 s sr 36 m a f o S 33A0102 BEAD gt P T c 8 SHT 3 WIRING 8 FT INT LIT 14 T LED ASSY Sa SEE SHT 1 FOR 12 FT INT LIT 3 LT SEE SHT 2 FOR EXT LIT 2 LT 3 NOTES SEE SHT 4 FOR SBOL WIRING 1 WIRE TYPE amp SIZE EXCLUDING LED ASSY amp PWR CABLES LL BLK WIRE 16AWG 600V 105C BLACK 89A0183 10 WHT WIRE 16AWG 600V 105C WHITE 89A0183 9 44A6545 GRN YEL WIRE 16AWG 600V 105C GRN YEL 89A0163 6 44A6725 2WCE LED WINDCONE PCB ASSY 700mA 43A3281 DOC NO PCB SCHEMATICS DESCRIPTION RELATED DOCUMENTS 2 TAPE OR INSULATE SHIELD WITH HEAT SHRINK 3 RESISTOR REQUIRED FOR 8 FT 1 LT ASSY ONLY I2 16 AWG 600 V min 43A3418 V L 807 Wind Cone Schematics Maintenance 2011 ADB Airfield Solutions All Rights Reserved 40 L
20. 10 FLATWASHER 66A0015 17 64A0176 10 12 Cage Support Bracket 1 Modified Bearing has hole for bolt to mount the external light assembly bar 60A4066 4 FOR XX3 ONLY 60A4066 1 FOR XX4 ONLY d Lower bearing does not have hole here yi LED WINDCONE LWR GND STRAP IN 14 INT LOCKWASHER Install the ground 44A6883 1 strap as shown 66A0038 6 See also Figure 16 I4 20 x 1 2 inch 64A0173 8 2 Mount the Bearing Mounting Plate See Figure 18 supplied with the External Light Kit along with the L Shape Cage Strap to the top of the throat ring 3 Pull wires through the wind cone pole so that you can feed a sufficient length of wire into the Rotating Power Enclosure Leave some slack required to raise and lower the wind cone See Figure 27 through Figure 35 for wiring details 4 Remove the access lids from the Rotating Power Enclosure RPE Assembly and the conduit fitting See Figure 17 Screw the RPE assembly onto the top of the shaft and make connections according to the schematics for the LED voltage or current driven unit If needed attach the L 810 SBOL Assembly to the top of the Rotating Power Enclosure and make connections per the wiring schematics 5 Install each of the LED Light Assemblies on the external support bars The light assemblies are to be installed at facing the wind cone cage assembly
21. 2 13 X 2 HEX HD 1 2 FLATWASHER J _ 112 13 X2 HEX HD 2 FLATWASHER r L 807 WINDCONE HINGE PIN P d 60A4063 LED WC HINGE GROUND STRAI 44A6883 2 BOTTOM TUBE WELD ASSEMBLY 44A6876 1 BRAKE WINCH DUTTON LAINSON DLB1205A 61A0450 WINDCONE HINGED POLE WINCH MTG BRACKET 60A4059 3 8 16 X5 X 1 HX HD 318 16 HX NUT 3 8 SPLIT LOCKWASHER 3 8 FLATWASHER _ GROUND LUG Insure the wind cone is grounded See details Figure 9 and Figure 8 ANCHOR BOLT 27 KIT 5 8 FLATWASHER 5 8 SPLIT LOCKWASHER 5 8 HEX NUT 2011 ADB Airfield Solutions All Rights Reserved 96A0345 Rev K L 807 Wind Cone 4 29 13 Assembly Procedures 3 Connect the center hinge pole top and bottom assemblies 4 Pull the wires up through the flexible conduit and through the top of the hinge pole assembly With the pole lowered there should be 8 to 10 inches 200 mm 254 mm of slack in the cable 5 Assemble the winch and cable assembly NOTE Use the appropriate wiring information in Schematics on page 32 for external wiring guidance The wind cone hinge ground strap must be installed The wind cone must be Earth grounded at the base See Grounding the Wind Cone Pole on page 24 6 Prepare the wind cone assembly See Assembling Wind Cone Sock Cage on page 15 2011 ADB Airfield Solutions All Rights Reserved 13 L 807 Wind Cone Assembly Procedures 3 4 2 L 807 Bottom Hinge Pole Assem
22. 2913 2 8 Dimensions 2 8 1 Internally Lighted L 807 Wind Cone Dimensions Wind Cone Type Overall Height Height 1 Height 2 Halogen 8 ft 232 25 in 589 9 40 25 in 102 2 cm 192 in 487 7 cm Halogen 12 ft 250 25 in 635 6 cm 48 25 in 122 5 cm 192 in 487 7 cm LED 6 ft 245 2 in 622 8 cm 53 2 in 135 1 cm 192 in 487 7 cm LED 12 ft 263 4 in 669 0 cm 71 4 in 181 4 cm 192 in 487 7 cm 2 8 2 Externally Lighted 1 Cone overall Height Height 1 Height 2 Height 3 Height 4 LED 8 ft 245 2 622 8 11 2 28 5 23 9 60 7 18 45 7 192 487 7 LED 12 ft 267 5 679 5 15 5 61 2 24 1 127 36 91 4 192 487 7 Figure 1 L 807 Heights Height 1 Overall Height e Height 2 729 N 3 P 35 4 2 8 3 Packing Dimensions 2 Description Quantity Per Box H x W x D Weight Ib kg 8 ft Wind Cone 1 Pole 16 6x10x10in 502 9x25 4x25 4cm 150 Ib 68 kg Lighted 1 Basket 20 x 20 x 15 in 50 8 x 50 8 x 38 1 cm 47 Ib 21 3 kg 8 ft Wind Cone 1 Pole 16 6 x 10 x 10 in 502 9 x 25 4 x25 4cm 135 Ib 61 2 kg Unlighted 1 Basket 20 x 20 x 15 in 50 8 x 50 8 x 38 1 cm 42 Ib 19 1 kg 1 Pole 16 6x10x10in 502 9x25 4x25 4cm 150 b 68 kg oid Cone Basket 45x42x6in 114 3x106 7x 15 2cm 47 lb 21 3 kg Hardware 20 x 20 x 15 in 50 8 x 50 8 x 38 1 cm 45 Ib 20 4 kg 1 Pole 16 6 x 10 x 10 in 502 9 x 25 4 x 25 4cm 13
23. 6 Use the two screws shown in Figure 18 to mount the LED Engine Assembly Tighten the screws NOTE The hub on the bottom of the LED Light Assembly enclosure indexes and aims each of the LED Engines correctly Repeat this process for each of the LED Light Engine Assemblies Insure that the Lower Ground Strap is connected as shown in Figure 17 2011 ADB Airfield Solutions All Rights Reserved 21 L 807 Wind Cone 96A0345 Rev K Assembling Wind Cone Shaft into Wind Cone Pole 4 2913 3 7 Assembling Wind Cone Shaft into Wind Cone Pole 3 8 Attach the Windsock 22 Second after all of the light engines have been installed route each of the cables from the enclosure along the external support bar to the conduit fitting at the top of the cage Use supplied wire tie wraps to secure the cables to the support bar Insert the cable through the 2 hole grommet in the end conduit fitting 7 Connect the cable leads per the wiring schematics See Figure 27 through Figure 35 for wiring details 8 Complete installation of wind cone pole Refer to L 807 Center Hinge Pole Assembly on page 12 or the L 807 Bottom Hinge Pole Assembly on page 14 NOTE If you are assembling an externally lighted wind cone place a saw horse near where the end of the shaft will be located to help support the shaft before inserting the shaft with cage assembly into the pole 1 Insert the shaft adapter into the end of the pole and align the 2 sets of cro
24. 61A0510 10 94A0500 611 CANADIAN 61A0510 10 94A0500 1612 94A0500 1613 CANADIAN 61A0510 10 94A0500 1614 9440500 1615 9440500 1620 ICAO 77000624 9440500 1621 ICAO 77000624 9440500 1623 ICAO 77C0062 4 94A0500 1624 94A0500 1625 NOTE 1 94A0500 5XX amp 94A0500 6XX SERIES ASSEMBLIES ARE SAME AS 94A0500 7XX amp 94A0500 8XX SERIES ASSEMBLIES WITH EXCEPTION OF LIGHT ENGINE ASSEMBLIES AS NOTED Figure 48 External Lit Windcone 94A0531 Kit Info L 806 amp L 807 LED WIND 44A7237 44AT231I1 WHITE 12 FT CONE INSTALLATION KIT LED LIGHT ENGINE ASSEMBLY LED LIGHT ENGINE ASSEMBLY CANADIAN ICAO LED INTERNALLY LIT USES KIT NUMBERS AS NOTED USES KIT NUMBERS AS NOTED WIND SOCK BASE NUMBER BELOW BELOW REFERENCE 9440531 511 CANADIAN 61 0510 10 9440531 1512 9440531 1513 Contact your CANADIAN 61A0510 10 9440531 1514 representative for 9440531 1515 information on when this 9440531 1516 will be available 9440531 1521 94 0531 1523 94 0531 1601 94 0531 1602 94 0531 1605 94 0531 1611 94 0531 1612 94 0531 1613 94 0531 1614 94 0531 1615 94 0531 1616 94 0531 1621 94 0531 1623 CANADIAN 61A0510 10 ICAO 77000624 ICAO 77000624 SEE NOTE 1 SEE NOTE 1 CANADIAN 61A0510 10 CANADIAN 61
25. 807 Wind Cone 96A0345 Rev K 4 2913 Schematics 8 12 foot External Voltage SBOL Options Figure 36 8 9 9068 TIA NY9 2801 A009 9MVOL 3IM TANNYD 6 8 0768 31IHM OSOL A009 MV9L LHM OL 8L0V68 OGOL A009 OMYL IAIM 18 37970 YMd 9 ASSV ONIGMTIOXS 3215 9 FAIM L SALON 17 4 L17 LNI L4 8 LHS 338 11 2 117 1X3 Z LHS 335 17 L7 LNI 13 Z LHS 335 SNOILdO 1O8S p LHS OVO 0zLz 108S vv3 000 1085 NIANG 39VETOA LIT ATIVNSSLXG ATIVNYSLNI SOINOHLO3T3 HLIM 1095 9NISIM ASSY Sd Dida dod JNOJUNIM NINYO 39VETOA 997 ZIS E899V rt E 4 J9VN9C 86 ng THM fawna 99r0VSr OL Lz90v0z NNO23Ollds o 2 Sop zr ye god spay yey neg ZH 09 06 PLA t9z 96 JO Jamod Buruoour BY 0 s 1095 SIUL 8Od 9 66 ue suiejuoo yey 1 TOS 104 1098S smoys opewayas siu 93oN NIAYA 39VLTOA 11 1 LITLNI L3 8 1290v04 gqv NNOO 321195 ASSV 091 _ 01 YOLOVYLNOD m
26. ANNLY UNSCH 1 Check lamp LED operation X 2 Check photocell operation if applicable X 3 Check for freedom of motion of wind cone frame X 4 Check condition of wind cone fabric 5 Check lamp age for scheduled replacement X 6 Clean glassware gt 7 Check paint on segmented circle 8 Clean and grease bearings 9 Read insulation resistance of incoming wires X 10 Check mounting bolts Insure they are properly torqued 11 Check wiring at hinge 12 Check grounding system resistance 13 Check paint on wind cone structure x x x gt x 14 Remove vegetation and check condition at foundation X 4 1 Lighted Wind Cones 4 1 1 Lubrication 4 1 2 Structure 4 1 3 Wind Cone Sock and Cage 4 1 4 Wiring 4 1 5 Lowering the Pole Assembly 4 1 6 Miscellaneous To maintain lighted wind cones follow the guidelines below To lubricate wind cones follow the guidelines below Grease both bearings on the cage assembly through the grease fittings on bearings A rust inhibited water resistant lithium based grease is recommended NOTE In extremely cold climates wind cone movement may become sluggish Replace grease with low temperature lubricant Inspect bearing weather shield If shield is cracked deformed or missing replace with new weather shield Weather shield can be made locally using 1 8 in thick 3 175 mm 70 durometer neoprene rubbe
27. FT THROAT 27 DIARING 60A3079 6 1 4 20 X 1 FLAT HEAD PHIL 1 4 20 HX NUT SS 44 6454 12 65A0015 24 1 4 SPLIT LOCKWASHER 66A0026 24 52 2011 ADB Airfield Solutions All Rights Reserved 96A0345 Rev K 4 2913 5 7 Possible Spare Parts L 807 Wind Cone Possible Spare Parts Table 5 Spare Components Incandescent Description Part No Cage assembly 8 ft 44A6454 8 Cage assembly 12 ft 44 6454 12 Cage bearings 75A0027 Cage bearing weather shields 63A0332 1 Internal light assembly 8 ft Internal light assembly 12 ft Glassware red incandescent L 810 63A0149 Glassware assembly red LED 44A6334 1S Lamp bi pin 100W 120 VAC Internal 48A0375 L 810 incandescent obstruction light 69W 120 VAC and mounting assembly 44B0936S L 810 incandescent lamp 69W 120 VAC 48A0009 Bottom hinge pole assembly 8 ft 44A6457 8 Bottom hinge pole assembly 12 ft 44A6457 12 Center hinge pole Internally lit and with or without SBOL 44A6878 1 Center hinge pole Unlit and without SBOL 44A6878 2 Rope cleat 62B0319S Sock orange nylon 8 ft 77C0061 1 Sock orange nylon 12 ft 77C0062 1 Table 6 Spare Components LED Description Part No LED 1000 mA and mount assembly obstruction light OBSOLETE 44A6662 021W LED 700 mA and mount assembly obstruction light 44A7163 020W Surge protection assembly voltage 44A6815
28. JOINT SEAL ALL PIPE THREADS WITH LOCTITE 262 OR EQUIVALENT A A 5 D 5 1 4 20 X 1 SOCKET CAP SCREW 64A0172 16 1 4 INT LOCKWASHER 66A0038 6 H TORQUE TO 75 IN LB 44A6786 LED WINDCONE LIGHT ENGINE ASSEMBLY 1000mA 44A7237 LED WIND CONE LIGHT ENGINE ASSEMBLY RED ORG 44A7237 1 LED WIND CONE LIGHT ENGINE ASSEMBLY WHITE 44A6883 TERM RING 12 10AWG 1 4 NOINSUL _ _ _ E LED WINDCONE LWR GND STRAP Lo Figure 16 44A6883 1 Ground strap attaches to top of the wind cone pole 3 Pull wires through the wind cone pole so that you can feed a sufficient length of wire into the Rotating Power Enclosure Leave some slack required to raise and lower the wind cone See Figure 27 through Figure 35 for wiring details 18 2011 ADB Airfield Solutions All Rights Reserved 96A0345 Rev K L 807 Wind Cone 4 2943 Internally Lighted LED Wind Cone Kit Installation 4 Remove the access lids from the Rotating Power Enclosure RPE Assembly and the conduit fitting See Figure 14 Screw the RPE assembly onto the top of the shaft and make connections according to the schematics for the LED voltage or current driven unit If needed attach the L 810 SBOL Assembly to the top of the Rotating Power Enclosure and make connections per the wiring schematics Figure 16 Ground Strap 44A6683 1 TERM RING 12 10AWG 1 4 NOINS
29. L 807 WINDCONE HINGED POLE UNLIT without SBOL 1 Insure the wind cone is 44A6454 8 8 FT WIND CONE CAGE ASSEMBLY grounded See details Figure 9 Figure 8 Figure 14 and Figure 15 s 3 d 7 eu 3 WC807 12000 SHOWN ANCHOR BOLT 27 KIT 9440152 2011 ADB Airfield Solutions All Rights Reserved 96A0345 Rev K 4 2913 3 0 L 807 Wind Cone Installation 3 1 Unpacking 3 2 Tools Equipment Supplies Needed 3 3 Mounting the Foundation L 807 Wind Cone L 807 Wind Cone Installation WARNING Read the instructions in their entirety before starting installation Check interlock systems periodically to ensure their effectiveness Do not attempt to service electrical equipment if standing water is present Use caution when servicing electrical equipment in a high humidity environment Use tools with insulated handles when working with electrical equipment Allow only qualified personnel to perform the following tasks Observe and follow the safety instructions in this document and all other related documentation This section describes instructions for installing the L 807 wind cone The equipment is shipped ready for installation Handle equipment very carefully to prevent component damage Unpack the carton upon receipt and check the contents and their con
30. NUT 18 8 SS p 65 66 0039 5 SA 8 32 X 3 4 PAN HD PHIL 64A0191 12 ia 8 BONDED SEALING WASHER SS BACKING 66A0293 08 50 2011 ADB Airfield Solutions All Rights Reserved 96A0345 Rev K 4 2913 L 807 Wind Cone Wind Cone Cages 5 6 Wind Cone Cages 44A6454 X _ 8 8 FT FOR L 806 L 807 12 12 FT FOR L 807 Figure 45 8 foot Wind Cone Cage 1 4 20 X 7 8 SOCKET HEAD CAP SCREW 1 4 SPLIT LOCKWASHER 66A0026 24 BEARING MOUNTING PAD 60A3082 1 4 20 X 1 FLAT HEAD PHIL 1 4 20 HX NUT SS 65A0015 24 1 4 SPLIT LOCKWASHER 66A0026 24 1 4 20 HX NUT SS 65A0015 24 DETAILA SCALE 1 2 TYP 4 PLACES EACH RING 8 FT CAGE BEARING SUPPORT 60A3080 8 8 FT CAGE SUPPORT STRAP 60A3081 8 8 FT CAGE BEARING SUPPORT 60A3080 8 8 FT THROAT 16 25 DIA RING 8 FT THROAT 14 5 DIA RING 60A3079 2 60A3079 3 44A6454 8 2011 ADB Airfield Solutions All Rights Reserved 1 1 4 NPT PIPE CAP 77A0066 WEATHER SHIELD Modified Bearing 63A0332 1 has hole for bolt to mount the 75A0027 1 MODIFIED BEARING external light assembly bar 3 8 16 X 1 3 4 HEX BOLT Typical bearing install 8 and 12 ft 3 8 SPLIT LOCKWASHER 66A0026 29 10 FLATWASHER x2 3 8 16 HX NUT 66A0015 17 65A0015 29 3 8 SPLIT LOCKWASHER 66A0026 29 8 FT CAGE BEARING SUPPORT STRAP 60A3083 8 8 FT THROAT 18 DIA RING 60A3079 1 WEATHER SHIELD 63A0332 1 75A0027 UNMODIFIED BEA
31. Rev K 4 29 13 2011 ADB Airfield Solutions All Rights Reserved 96A0345 Rev K L 807 Wind Cone eo N O SPLICE CONN S N ROTATING POWER ASSY BOX 44A6683 5 1000 and 18 700mA ADB 700671 Se LED INTERNALLY LIT VD WINDCONE m WHT BLU PCBIBRKT PWR SUPPLY ASSY ile J2 J6 te BLK BRN 321 19 LU qE 700 mAD C All LEDs wired in series Y Y Note older LEDs operated at 1000 mA D C u rim ERE Ah6815 VD LIGHTNING ARRESTOR PCB E 5 264Vac 6 WIRED BY CONTRACTOR N BLK BLK fi contractor supplied SHIELDS NOTE 2 T BT 4500466 GRAVEL 16 AWG 600 V min g o
32. Solutions GmbH amp Co KG Von der Tannstr 31 90439 N rnberg Germany Phone 49 911 9239 1287 Fax 49 911 2852 582 ADBN V Asia Pacific Regional HQ Unit C 9 3 1 Level 9 Block C Mines Waterfront Business Park No 3 Jalan Tasik The Mines Resort City 43300 Seri Kembangan Selangor Malaysia Phone 603 8941 4868 Fax 603 8942 4869 ADB Airfield Solutions Netherlands Prinses Beatrixlaan 614 Office D3 14 2595 BM Den Haag The Netherlands Phone 31 0 70 304 3611 Fax 31 0 70 333 8094 ADB Airfield Solutions Ltd 2nd Floor 3 Rivonia Village Cnr Mutual Road and Rivonia Boulevard South Rivonia 2128 South Africa Phone 27 11 234 6768 Fax 27 11 234 6739 ADB Unit 44 Business Innovation Centre Binley Business Park Harry Weston Road Coventry CV3 2TX United kingdom Phone 44 0 1455 883130 Fax 44 0 1455 883179 ADB Airfield Solutions Leuvensesteenweg 585 B 1930 Zaventem Belgium Phone 32 2 722 17 11 Fax 32 2 722 17 64 info adb adb air com www adb air com L 807 Wind Cone User Manual ADB Airfield 977 Gahanna Pkwy The information contained in this document is subject to change without notice ADB reserves the Solutions USA Columbus Ohio 43230 USA right to make changes and improvements to its products and assumes no responsibility for making Telephone 1 614 861 1304 these modifications on any equipment previously sold Fax 1 614 864 2069 www adb airfield
33. The L 807 wind cone is a non frangible designed wind cone available in three styles lighted internal or external or unlighted and in two sizes eight or twelve foot wind socks Pole is available with either a center hinge or bottom hinge Center hinge allows easier pole lowering Bottom hinge includes a swing out support leg that allows the mast to be lowered to a convenient servicing height for light source replacement The LED lighted wind cone assemblies may be powered directly from a 2 8 6 6 A or 8 5 20 A series circuit using only an isolation transformer No power adapter is needed significantly reducing CCR load It may also be powered from a direct 95 264 VAC source LED light output stays constant regardless of input current range for series powered or input voltage level for voltage powered wind cones Any AC voltage powered incandescent wind cone may be powered from a 6 6 A or 20 A series circuit using an ADB power adapter or from a direct 120 VAC source Sealed bearings allow precision vane operation for true wind direction in all types of weather and wind conditions Bearing covers are provided for additional bearing protection against dirt and moisture The nylon fabric sock is treated for water repellency and resistance to rot and mildew Standard colors are orange or orange white banded and the colorfastness exceeds Method 5671 of Federal Standard 191 Other colors are available as a special order An
34. VD Surge protection assembly current 44A6815 CD L 810 L replacement kit for L 806 L L 807 L wind cone FAA 94A0646 1 L 810 L replacement kit for L 806 L L 807 L wind cone ICAO 94A0646 2 Light engine assembly orange 1000 mA OBSOLETE 44A6786 Light engine assembly orange 700 mA 44A7237 Power supply PCB mounting assembly current driven 8 ft internally lit 700 mA 44 6683 16 Power supply PCB mounting assembly current driven 12 ft internally lit 700 mA 44A6683 14 Power supply PCB mounting assembly voltage driven 8 ft internally lit 700 mA 44A6683 17 Power supply PCB mounting assembly voltage driven 12 ft internally lit 700 mA 44A6683 18 Power supply PCB mounting assembly current driven 8 ft externally lit 700 mA 44A6683 15 Power supply PCB mounting assembly current driven 12 ft externally lit 700 mA 44A6683 15 Power supply PCB mounting assembly voltage driven 8 ft externally lit 700 mA 44A6683 17 Power supply PCB mounting assembly voltage driven 12 ft externally lit 700 mA 44A6683 17 Bottom hinge pole assembly 8 ft 44A6457 8 Bottom hinge pole assembly 12 ft 44A6457 12 Center hinge pole Int Ext lit and with or without SBOL 44A6878 1 Center hinge pole Unlit and without SBOL 44A6878 2 Sock orange nylon 8 ft 77C0061 1 Sock orange nylon 12 ft 77C0062 1 1 Original light engines orange 1000mA 4446786 shipped prior to January 2013 are obsolete Replace with all new 700mA LED light engines
35. and obstruction light The 1000mA power supply PCB will also require replacing with the 700mA power supply PCB See Wind Cone LED Light Engine Obstruction Light and Power Supply Board Replacement Guide on page 55 NOTE To replace the entire 1000mA LED obstruction light on voltage powered wind cones shipped prior to January 2013 order replacement kit 94A0646 X 2011 ADB Airfield Solutions All Rights Reserved 53 L 807 Wind Cone Possible Spare Parts 54 96A0345 Rev K 4 2913 Figure 47 Internal Lit Windcone 94A0500 Kit Info L 806 amp L 807 LED WIND 44 7237 RED ORANGE 44A7237 1 WHITE 12 FT CONE INSTALLATION KIT LED LIGHT ENGINE ASSEMBLY LED LIGHT ENGINE ASSEMBLY CANADIAN ICAO LED INTERNALLY LIT USES KIT NUMBERS AS NOTED USES KIT NUMBERS AS NOTED WIND SOCK BASE NUMBER BELOW BELOW REFERENCE 94A0500 1500 1 94A0500 1501 1 94A0500 1502 Contact your ADB 94A0500 1503 representative for SEE NOTE 1 94A0500 1504 information on when this 94A0500 1505 will be available 94A0500 1510 CANADIAN 61A0510 10 94A0500 1511 CANADIAN 61A0510 10 94A0500 1512 94A0500 1513 CANADIAN 61A0510 10 94A0500 1514 9440500 1515 9440500 1520 ICAO 77C0062 4 94A0500 1522 94A0500 1525 94A0500 1600 SEE NOTE 1 94A0500 1605 94A0500 1610 CANADIAN
36. by a weather shield Push the shield down against the bearing Separate the two bearings so that the wind cone cage assembly can be fastened to the L Shaped straps on the cage assembly Using the mounting hardware supplied fasten the cage assembly to the bearings Tighten all Screws and nuts 3 Position the cage assembly so the first bearing is within 1 8 inch of the weather shield that is installed on top of the pole adapter Tighten the set screws found in the bearing collar against the shaft 16 2011 ADB Airfield Solutions All Rights Reserved 96A0345 Rev K 4 2913 3 5 Internally Lighted LED Wind Cone Kit Installation 3 5 1 Installing Rotary Power Assembly L 810 SBOL Assembly L 807 Wind Cone Internally Lighted LED Wind Cone Kit Installation This subsection describes installation procedures for the internally lighted wind cone using LED s powered by either a series circuit or an external voltage source The L 810 and the LED light engines are to be connected using the appropriate wiring schematic within the rotating power supply See Figure 19 Figure 20 and Figure 13 To install the LED internally lighted wind cone kit perform the following 1 Assemble the wind cone by completing steps 1 through 6 in sub section Assembly Procedures on page 12 See Figure 9 NOTE Do not install the Rotary Power Assembly onto the shaft until the shaft has been installed through both bearings and the bearings have been attached to th
37. installation Refer to the FAA Advisory Circular AC 150 5340 26 Maintenance of Airport Visual Aids Facilities for instructions on safety precautions Observe all safety regulations To avoid injuries always disconnect power before making any wiring connections or touching any parts Refer to FAA Advisory Circular AC 150 5340 26 Become familiar with the general safety instructions in this section of the manual before installing operating maintaining or repairing this equipment Read and carefully follow the instructions throughout this manual for performing specific tasks and working with specific equipment Make this manual available to personnel installing operating maintaining or repairing this equipment Follow all applicable safety procedures required by your company industry standards and government or other regulatory agencies Install all electrical connections to local code Use only electrical wire of sufficient gauge and insulation to handle the rated current demand All wiring must meet local codes Route electrical wiring along a protected path Make sure they will not be damaged by moving equipment Protect components from damage wear and harsh environment conditions Allow ample room for maintenance panel accessibility and cover removal Protect equipment with safety devices as specified by applicable safety regulations If safety devices must be removed for installation install them
38. is limited to that extended by the original manufacturer This is ADB Airfield Solutions sole guarantee and warranty with respect to the goods there are no express warranties or warranties of fitness for any particular purpose or any implied warranties of fitness for any particular purpose or any implied warranties other than those made expressly herein All such warranties being expressly disclaimed Trademarks General notice other product names used here are for identification purposes only and may be trademarks of their respective companies Proprietary Information This information carrier contains proprietary information which shall not be used for other purposes than those for which it has been released nor be reproduced or disclosed to third parties without the prior written consent of ADB Airfield Solutions No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means mechanical photocopy recording or otherwise without the prior written permission of ADB Airfield Solutions No patent liability is assumed with respect to the use of the information contained herein Neither is any liability assumed for damages resulting from the use of the information contained herein ADB Airfield Solutions shall not be liable to the purchaser of this product or third parties for damages losses costs or expenses incurred by purchaser or third parties as a result of accident misuse or ab
39. optional L 810 L red LED obstruction light is available see catalog sheet 2063 For wind cone configurations available with an LED L 810 L see ordering code The internally lighted wind cone provides an average illumination on the top and lateral surface of a fully extended windsock of 10 to 30 ft lamberts The internally lighted 8 foot wind cone uses one LED optical assembly and the 12 ft uses three LED optical assemblies The externally lighted wind cone provides a minimum illumination of 2 foot candles on the upper surface of the fully extended windsock The externally lighted 8 and 12 foot wind cones use two LED optical assemblies The wind sock is illuminated with orange LEDs and is used only on solid orange colored wind socks The internally lighted wind cone consists of two 100 W 120 VAC lamps for an 8 foot wind cone or three 100 W 120 VAC lamps for a 12 foot wind cone An incandescent lighted wind cone cage may be provided with an optional L 810 L LED red obstruction light The incandescent wind cone can be used on any solid colored or color banded wind sock 2011 ADB Airfield Solutions All Rights Reserved 3 L 807 Wind Cone Operation 2 6 Operation 2 6 1 FAA Wind Cone Classifications 2 7 Electrical Supply 2 7 1 LED Current Driven 2 7 2 LED Voltage Driven 96A0345 Rev K 4 2913 The operation of the wind cone is entirely dependent on the direction and relative velocity of the surfac
40. transformer 43A3418 C Maintenance 2011 ADB Airfield Solutions All Rights Reserved 32 L 807 Wind Cone 96A0345 Rev K 4 2913 Schematics 12 foot Internal Current with SBOL Figure 28 2 81 uonejos Eg 7 20 08 7 wos UN A009 91 9 9 8 YNIMHS 1V3H HLIM SCTSIHS SLVINSNI 3av1 Z 9 9L 0V68 T2 NHO 2901 A009 YIM 6 8L0V68 SLIHM OSOL A009 OMV91 aLHMu OL E8L0W68 MOVIE OSOL A009 OMV9L YIM XS318VO YMd 9 ASSV GST ONIGNTOXS 3ZIS 9 3dAL SHIM L SALON NOILdO 1095 HLIM ATIVNYSLNI S 1NJWN90q e NOILdlH2S3d ON 90d SOL VW3HOS 82d OvctVev ASSY 82d 3NOOQNIM OMZI 9NN8v99VrV ASSV HMd ONILWLOY 3NOOQNIM 06 9
41. 0510 10 CANADIAN 61A0510 10 ICAO 77000624 ICAO 77000624 NOTE 1 94A0531 5XX amp 94 0531 6 SERIES ASSEMBLIES ARE SAME AS 94 0531 7 amp 94 0531 8 SERIES ASSEMBLIES WITH EXCEPTION OF LIGHT ENGINE ASSEMBLIES AS NOTED 2011 ADB Airfield Solutions All Rights Reserved 96A0345 Rev K 4 2913 5 7 1 Wind Cone LED Light Figure 49 Engine Obstruction Light and Power Supply Board Replacement Guide 2011 ADB Airfield Solutions All Rights Reserved L 807 Wind Cone Possible Spare Parts Light Engine Indentification and Replacement Wind Cone LED Light Engine Obstruction Light and Power Supply Board Replacement Guide The original 1000mA orange LED light engines and 1000mA red obstruction light LEDs shipped prior to January 2013 are obsolete Replace with 700mA components as defined in this section You can identify the LED operating current in one of two ways 1 Examine the power supply PCB part number 1000mA vs 700mA PCB part numbers are shown in the information below 2 Visually examine the LED light engines as shown in the graphic below The 1000mA Light Engine 4446786 uses a star shaped PCB over a square mounting plate The 700mA Light Engine 44a7237 uses a round shaped PCB over a square mounting plate 55 PARTS L 807 Wind Cone 96A0345 Rev K Possible Spare Parts 4 2943 Figure 50 Series Circuit Wind Cones Series Circuit Powered Wind Cone Obs
42. 1000 mA Light Engine 44A6786 uses star shaped PCB over the square mounting plate Newer The 700 mA Light Engine 44A7237 uses a round shaped PCB over the square mounting plate Clean the L 810 obstruction light globe inside and out when replacing its lamp If the lamp burns dimly check for correct voltage current and clean globe 2011 ADB Airfield Solutions All Rights Reserved 31 96A0345 Rev K L 807 Wind Cone Schematics 4 2913 12 foot Internal Current Figure 27 4 5 Schematics ri SPLICE CONN S 44A6683 4 1000mA and 14 700mA A ADB 70A0671 LED INTERNALLY LIT CD WINDCONH wur BLU PCB BRKT PWR SUPPLY ASSY 3 A E BLK BRN IF gt a Ww BEE z 4 2a o Es WIREDBY CONTRACTOR x B _ N AZ TN Gi mun SHIELDS NOTE 2 s d od 949492 SPLICE CONN E z x M E 5 3 Z ADB472A0392 EIE S a _ m O m FM G T sx q GROUND H OUTPUT FILTER 2 o
43. 44A6454 12 12 FT WIND CONE CAGE ASSEMBLY Insure the wind cone is grounded See details Figure 9 and Figure 8 WC807 22E00 SHOWN AM L 807 Wind Cone ZL 44A6878 1 L 807 WIND CONE HINGED POLE ASSY FOR LED INT EXT LIT ANCHOR BOLT 27 KIT 94A0152 2011 ADB Airfield Solutions All Rights Reserved 44A6454 8 8 FT WIND CONE CAGE ASSEMBLY Insure the wind cone is grounded See details Figure 9 and Figure 8 WC807 12C10 SHOWN ANCHOR BOLT 27 KIT 9440152 Internally Lighted Halogen Wind Cone PARTS 47 L 807 Wind Cone 96A0345 Rev K Internally Lighted Halogen Wind Cone 4 2943 Figure 42 1 807 LED Externally Lit Wind Cone Tie Straps aN lt LED Light Engine Rotating Power Supply Assembly Note Wind Cone Cage and Sock ordered separately 94A0531 XXX LED Windcone Externally Lit Kit Ke WIND CONE CAGE ASSEMBLY lt 48 2011 ADB Airfield Solutions All Rights Reserved 96A0345 Rev K L 807 Wind Cone 4 2913 Wind Cone Rotating Power Supply Assembly 5 5 Wind Cone Figure 43 Rotating Power Supply Assembly including an SBOL Rotati n g Powe r 1NPTX 1 1 2LG PIPE NIPPLE ALUMI
44. 467866 LED WINDCONE LIGHT ENGINE ASSEMBLY 1000mA 64 0076 16 44 7237 1 LED WIND ONE pad ENGINE ASSEMBLY REDE 5 16 EXT LOCKWASHER 44A7237 LED WIND CONE LIGHT ENGINE ASSEMBLY RED OR 66A0039 8 LED 8 or 12 EXT LIT WC ROT PWR ASSY CURRENT or Voltage WITH or WITHOUT an SBOL 44A6790 XXX THE XX3 amp XX4 CONFIGURATIONS ARE IDENTICAL TO XX1 amp XX2 EXCEPT FOR THE ADDITION OF THE 75A0027 1 MODIFIED PILLOW BEARING AND 60A4066 X UPPER SHAFT Bearing Weather Seal J Modified Bearing 8 LCO has hole for bolt to mount the external light assembly bar 2011 ADB Airfield Solutions All Rights Reserved 96A0345 Rev K 4 2913 3 6 2 Installing the External LED Light Assembly 10 SPLIT LOCKWASHER 66A0026 17 38 16 X 5 8 HX HD SS 3 8 EXT LOCKWASHER 66A0039 9 L 807 Wind Cone Externally Lighted LED Wind Cone Kit Installation Figure 18 Installing Externally Lighted Assembly Details 1 4 20 X 5 8 SHCS 64A0172 10 1 4 INT LOCKWASHER 66A0038 6 5 16 BONDED SEALING WASHER oot SEAL ALL PIPE THREADS WITH LOCTITE 262 OR EQUIVALENT USE SUFFICIENT AMOUNT OF LOCTITE TO ASSURE FULL THREAD SEAL ASSURE ALL THREADED PIPE CONNECTIONS ASSEMBLED IN HOUSE ARE TIGHT AND SECURE FIELD JOINT 12 FT WIND CONE CAGE ASSEMBLY 44A6454 12 8FT WIND CONE CAGE ASSEMBLY 44A6454 8
45. 5 Ib 61 2 kg Cone Basket 45x42x6in 114 3x106 7x 15 2cm 421b 19 1 kg Hardware 20 x 20x 15 in 50 8 x 50 8 x 38 1 cm 45 Ib 20 4 kg 2011 ADB Airfield Solutions All Rights Reserved L 807 Wind Cone L 807 Wind Cone Required Equipment 2 9 L 807 Wind Cone Required Equipment 96A0345 Rev K 4 29 13 Refer to Table 1 for required equipment that is supplied Refer to Table 2 for required equipment that is not supplied Refer to the Parts section for ordering information Table 1 Required Equipment Supplied Description Quantity L 807 wind cone assembly 1 Instruction manual 1 per order Table 2 Required Equipment Not Supplied Description Quantity Wrenches for 3 8 inch 1 2 inch and 5 8 inch hex screws and nuts 3 Allen hex keys for 5 64 inch 3 16 inch and 1 4 inch 3 Medium size blade screwdriver 1 Cloth for cleaning lamps As required Grease gun 1 Saw Horse 1 2011 ADB Airfield Solutions All Rights Reserved 96A0345 Rev K L 807 Wind Cone 4 2943 Lighted Wind Cones 2 10 Lighted Wind Cones 2 10 1 Externally Lighted The externally lighted LED assembly consists of a cluster of two LED light engine Wind Cones assemblies Figure 2 Externally Lighted L 807 Wind Cone with Obstruction Light Side View 94A0531 XXX LED Wind Cone Externally Lit Kit 44A6878 1 L 807 WIND CONE HINGED POLE ASSY FOR LED INT EXT LIT
46. 7 700mA 1 56 2011 ADB Airfield Solutions All Rights Reserved 96A0345 Rev K 4 2913 Figure 51 Obstruction Light if present Light Engine 4446662 021W 1000 1 4 External Sock Illumination Light Engine 2 Light Engines 4446786 1000mA 2 Power Supply Board 1000mA 3 Internal Sock Illumination Light Engine 1 or 3 Light Engines 4446786 1000mA 2 L 807 Wind Cone Possible Spare Parts Voltage Powered Wind Cones 1000 mA LEDs Replacement Guidance Note All LEDs are wired in series However the SBOL retrofit Kit 9440646 is connected directly to incoming power 1 Replace with SBOL Retrofit Kit part number 94A0646 1 for FAA or 94A0646 2 for ICAO The SBOL includes an internal PCB that connects directly to incoming power Replace all 1000mA components Obstruction Light LED Light Engine if present All Sock Illumination Light Engines and Power Supply Board with new 700mA equivalents Obstruction Light 4447163 020W 700mA Light Engine 4447237 700mA PCB For one Light Engine order kit 9440652 which includes a 4446683 17 PCB and a 150 ballast resistor 44A6683 17 Two Light Engines 700mA 44A6683 18 Three Light Engines 700mA All externally lit wind cones replace with 4446683 7 1000mA All 12 foot internally lit wind cones replace with 4446683 5 1000mA For all 8 foot Internally lit wind cones that use PCB 4446545 5 1000 contac
47. 72 20 ALB IL Remove 10 32 X 3 8 PAN HD PHIL Mounting Tube 64 0177 6 _ Reducing Coupling 1 4 SPLIT LOCKWASHER 66A0026 24 1 Inch NPT Nipple _ LED Windcone rotating power mounting tube dual bearing esq 6004096 Conduit Body _ 4 X9 _ Lightning Protection PCB ik A E LI DETAILA SCALE 1 2 DISASSEMBLY 2011 ADB Airfield Solutions All Rights Reserved 96A0345 Rev K 4 2913 4 2 2 Assembly 1 Instructions 8 L 807 Wind Cone Rotating Power Supply Bearing Replacement Insert the Mercotac connector and leads into the 9440538 retrofit bearing assembly per detail B Thread 1 NPT bushing into conduit body Install with pipe thread sealant Attach leads to lightning protection PCB See appropriate wiring diagram to assure correct polarity Mount enclosure on top surface of the dual bearing assembly and install the noted fasteners Reinstall the rotary connector strain relief tighten the 48 32 screw Install the 1 4 20 x 1 1 4 SHCS thru the clearance hole in the rotary connector strain relief Attach leads to Mercotac rotary connector Check continuity to determine polarity See appropriate wiring diagram to assure correct polarity Replace covers and reconnect power Figure 23 Bearing Replacement o 8 32 X 3 16 SET SCREW ALLEN 64A0213 3
48. A8 o 2 90AT9Z 56 89d o ONINLHON QAGL89V rb les 0001 1e p le1 do sq Jopjo em 160 galas pea SGT IY 9 0 yw 00 1 P B HE wa lll zr ASSV A1dd S Ditia eod ma THM EU BNOOQNIM QA LIT ATIVNYSLN 031 490vo28 vw002 LI pue Vuu0001 essay ri En d SNNoo3onas E ASSY YSMOd 9NILVLOH 96A0345 Rev 4 2913 2011 ADB Airfield Solutions All Rights Reserved 4 2913 contractor supplied OFF POSITION IS DEPRESSED OPEN 450474 SWITCH WHT NEUTRAL BLK LINE 95 264VAC 50 60HZ INPUT 16 AWG 600 V min GRN YEL GROUND x gt c Va 5 IRR b ROTATING POWERASSY BOX M 44 6683 17 700 70A0671 e LED INTERNALLY LIT VD WINDCONE 1WHT WHT BLU lt PCB BRKT PWR SUPPLY ASSY T T 2
49. CONE HINGED POLE ASSY FOR LED INT EXT LIT ge 5 ual 3 4 Junction Box 2 lamp Light Assembly qq SBOL XXXX 7 44A6454 8 8 FT WIND CONE CAGE ASSEMBLY Insure the wind cone is grounded See details Figure 9 and Figure 8 WC807 12730 SHOWN ANCHOR BOLT 27 KIT 9440152 NOTE The power adapter is used to power the lighted wind cone from a 6 6A series circuit The power adapter is ordered separately 5 2 Power Adapter Parts List Description Part Number PA 4 power adapter 3 step CCR 44D2004 1121 PA 4 power adapter 5 step CCR 44 44D2004 1221 2011 ADB Airfield Solutions All Rights Reserved 96A0345 Rev K L 807 Wind Cone 4 29 13 Internally Lighted LED Wind Cone 5 3 Internally Lighted Figure 39 L 807 LED Internally Lit Wind Cone LED Wind Cone 94A0500 XXX LED Inernal Wind Cone Assembly Kit 44A6878 1 L 807 WIND CONE HINGED POLE ASSY FOR LED INT EXT LIT SBOL XXXX 44 6454 12 12 FT WIND CONE CAGE ASSEMBLY SWITCH ASSEMBLY INSTALLATION CURRENT DRIVEN 44A6878 4 SWITCH ASSEMBLY INSTALLATION VOLTAGE DRIVEN NY 44A6878 5 WC807 22B10 SHOWN LM ANCHOR BOLT 27 KIT Insure the wind cone is 04A0152 grounded See details Figure 9 and F
50. L ASSY dod 3NOOGNIM G3 SONEFONEISEIN VE 01 810V68 O01 A009 3HIM 18 39W ONISZI9VYV Te318v2 YMd 9 ASSV 031 ONIGMOXS 3ZIS 9 SIM L SALON ONIMIM 108S r LHS 335 174 L7 LNI L4 9 HO LHS 335 17 L7 LNI L3 Z 804 LHS 335 ASSY ITO LI11X3 9NI8IM c LHS ANNOYS T3A NSHS Se LAN 1 LHM avaa zol ove N wadwar T a g 9 z e 2 ASSY 091 Lal mom 2 E m 9 8 avo 6 oo FON o 5 Indio H 0 h NN Ss 3 e o o D g E 2 lt 2 25 3 NNOO 4 E E e q 6 adi Ir WOID3NNCO mu Lo A 009 OMV9L IVF Z 31ON SGT3IHS pariddns 10 921 U09 ya YOLOVYLNOO
51. NUM S bl TTAQ205 u pp y ssem y 4NPT X 6 IN ALUM PIPE NIPPLE THD BOTH ENDS ae 7102236 6 LONG USED ON ALL m i LINE EMI FILTER 12 EXTERNALLY LIT 6140432 USE 77A0211 WHEN NO SBOL USE 77A0205 FOR ALL o ol OTHERS U jg 2 COND TERM STRIP CTR MARKING 6 POLE GREY 7240391 p O 44A6683 4 POWER SUPPLY ASSY LED INT LITWC CURRENT NOTE 8 E Q 44A6683 6 POWER SUPPLY ASSY LED EXT LIT WC CURRENT pm 8 32 X 3 4 PAN HD PHIL 44A6683 8 LED INTIEXT LIT WC 12VDC POWER SUPPLY ASSY 64A0191 12 44A6683 9 POWER SUPPLY LED INT LIT WC CURRENT 8 FT 44A6683 5 POWER SUPPLY ASSY LED INT LIT WC VOLTAGE 1000 44466837 POWER SUPPLY ASSY LED EXT LIT WC VOLTAGE 1000mA 44A6683 14 2 8 6 6A PS 12FT INT LIT WC 50 60Hz 700mA 44A6683 15 2 8 6 6A PS EXT LIT WC 50 60Hz 700mA m 44A6683 16 2 8 6 6A PS INT LIT WC 50 60Hz 700mA Conduit Fitting 44A6683 18 POWER SUPPLY ASSY LED INT LIT WC VOLTAGE 700mA 44A6683 17 POWER SUPPLY ASSY LED EXT LIT WC VOLTAGE 700mA LED WINDCONE ROTARY CONNECTOR STRAIN RELIEF 60 3362 LED WC SURGE PROTECTION CURRENT 44A6815 CD 44A6790 111 SHOWN LED WIND CONE DUAL BEARING ASSEMBLY LED WC SURGE PROTECTION VOLTAGE LED EXT 12FTWCROT PWR CUR FAA SBOL SURE GRIP CUSIHIONED METAL WIRE GRIP d N 6140433 i Eso i GLASSWARE ASSY RED 44 6334 1 WINDCONE LED POWER SUPPLY ENCLOSURE 56A0575 ETES RED ELECTRICALLY NON ISOLATED W O HEATER
52. Procedures 3 4 2 1 Assembling Wind Cone The sock cage assembly is comprised of the following items throat ring mid ring trail ring Sock Cage and associated connector straps Assembling these items together is accomplished by using the 14 20 x 7 8 Long Socket Button Head screws 1 4 lock washer and 14 20 hex nut mounting hardware supplied 1 Fasten the two bearing L shaped support straps to the throat ring the largest diameter ring using the pre drilled holes in the ring and the strap Install the L end of the two straps to the throat ring 180 degrees apart Turn the short leg of the strap outward Tighten all screws and nuts 2 Fasten the mid ring next smallest diameter ring to the next set of holes in the bearing support straps away from the throat ring Tighten all screws and nuts 3 Fasten the trail end ring smallest diameter ring to the far end of the strap Tighten all Screws and nuts 4 Fasten the other two straight support straps to all three rings by using the remaining holes in each of the rings Tighten all screws and nuts 5 Next fasten the bearing mounting plate at right angles to the bearing support strap and fasten these to items to the L shaped support strap using a 4 20 flat head screw and hex nut Tighten the flat head screw and nut Place the bearing on the mounting pad with the shaft collar where the set screws are located pointing toward the center line of the cage and fasten with the 3 8 16 screw
53. RING WC SHAFT L 807 8FT UNLIT 60A4066 1 BEARING MOUNTING PAD 60A3082 1 4 20 X 1 FLAT HEAD PHIL 1 4 20 HX NUT SS 65A0015 24 1 4 SPLIT LOCKWASHER 66A0026 24 PARTS 51 L 807 Wind Cone 96A0345 Rev K Wind Cone Cages 4 2913 Figure 46 12 foot Wind Cone Cage 1 4 20 X 7 8 SOCKET HEAD CAP SCREW 1 4 SPLIT LOCKWASHER 66A0026 24 11 4 NPT PIPE CAP 1 4 20 HX NUT SS Es WEATHER SHIELD _ 65A0015 24 DETAILA 63A0332 1 Modified Bearing SCALE 1 2 TYP 4 PLACES EACH RING WC UPPER PILLOW has hole for bolt to mount the BEARING MODIFIED i 7500271 external light assembly bar Coat unpainted bearing surfaces with 67A0098 corrosion inhibiter upper and lower bearings Protect prior to shipping BEARING MOUNTING PAD 60A3082 CAGE SUPPORT STRAP 12FT 60A3096 12 FT CAGE BEARING SUPPORT STRAP 60A3083 12 12 FT THROAT 31 5 DIA RING 60A3079 5 12 FT THROAT 36 DIA RING 60A3079 4 12 FT CAGE SUPPORT STRAP 60A3081 12 12 FT CAGE SUPPORT STRAP 12 FT THROAT 36 DIA RING 60A3081 12 60A3079 4 BEARING MOUNTING PAD 60A3082 WEATHER SHIELD 63A0332 1 12 FT THROAT WC PILLOW BRG MB C251 5 16MHFF 27 DIARING 75A0027 60A3079 6 Coat unpainted bearing surfaces with 67A0098 corrosion inhibiter upper and lower bearings Protect prior to shipping 12 FT CAGE 12 FT THROAT BEARING SUPPORT 2 31 5 DIARING 60A3080 12 WC SHAFT L 80712 UNLIT amp INT LIT 60A3079 5 60A4066 4 12
54. Rev K 4 29 13 This subsection describes procedures for installing the assemblies listed below L 807 wind cone Sock lighting assembly Optional sock lighting assembly and obstruction light Optional obstruction light only NOTE Check the packing list with the parts list to verify that all parts are present before proceeding Refer to the Parts section for part numbers To assemble the L 807 wind cone perform the following procedure Install the pole assembly by performing the following procedure NOTE Coat threads with anti seize paste 1 See Figure 9 Bolt the L 807 lower hinge pole base onto the foundation 2 Level the base and tighten the mounting bolts CAUTION See Figure 7 If the concrete pad is sloped for example to drain water away from the anchor bolts place contractor supplied shims under the plate to prevent the plate from being stressed during installation on the pad Failure to use shims if the pad is sloped or tapered could cause the base plate to crack immediately or in the future after tightening the four mounting hex nuts on the anchor bolts Figure 9 Assembling Wind Cone typical all center hinge pole styles BOLT 1 2 13 X 25 X 1 25 HX HD 1 807 WINDCINE HINGED POLE WINCH ATTACH BAR 112 13 HX NUT 604060 5 8 FLATWASHER 12 SPLIT LOCKWASHER 3 4 FLEXIBLE LIQ TIGHT CONDUIT X 18 IN 1 2 13 HX NUT A2 FLATWASHER 1 2 SPLIT LOCKWASHER BOLT 1 2 13 X 5 X 1 25 HX HD 1
55. SUPPORT STRAP 60A3081 12 12 FT THROAT 27 DIARING 60A3079 6 5 D E D 12 FT THROAT 27 DIA RING 60A3079 6 Ref 44A6454 3 4 2 2 Assembling the Cage 1 Assembly to the Shaft 1 1 4 NPT PIPE CAP 77A0066 lt 12FT CAGE BEARING SUPPORT 60A3080 12 12FT THROAT 31 5 DIA RING 60A3079 5 44A6454 12 See Figure 11 2 Slide the first bearing onto the shaft followed by a weather shield onto the shaft Push the 96A0345 Rev K 4 2913 L 807 12 ft WC Cage Assembly Diagram WEATHER SHIELD 63 0332 1 Modified Bearing WC UPPER PILLOw has hole for bolt to mount the BEARING MODIFIED external light assembly bar 75 0027 1 Coat unpainted bearing surfaces with 67 0098 corrosion inhibiter upper and lower bearings Protect prior to shipping BEARING MOUNTING PAD 60A3082 12 FT CAGE BEARING SUPPORT STRAP 60A3083 12 12 FT THROAT 36 DIA RING 60A3079 4 12 FT CAGE SUPPORT STRAP 60A3081 12 12 FT THROAT 36 DIA RING 60A3079 4 BEARING MOUNTING PAD 60A3082 WEATHER SHIELD 63A0332 1 WC PILLOW BRG 251 5 16 75A0027 Coat unpainted bearing surfaces with 67A0098 corrosion inhibiter upper and lower bearings Protect prior to shipping WC SHAFT L 80712 UNLIT amp INT LIT 60A4066 4 1 4 20 X 1 FLAT HEAD PHIL 1 4 20 HX NUT SS 65A0015 24 1 4 SPLIT LOCKWASHER 66A0026 24 seal down against the bearing Slide the next bearing followed
56. UL Pr WIRE COPPER BRAID 13 64 TUBULAR X 6 LG 500 NOM AAG883 1 TERM RING 12 10AWG 3 8 NOINSUL 3 5 2 Installing the Internal 5 Install each of the LED Light Assemblies on the Throat Ring of the sock cage The light LED Light Assembly assemblies are to be installed at 90 180 and 270 degrees on the circumference of the throat ring for 12 foot and just one at the base for and 8 foot wind cone Ref Figure 15 6 First start at the 90 degree position and remove the two screws that secure the cage support strap to the throat ring Mount the light engines by placing the hub on the side of the LED engine enclosure against the cage support strap and the throat ring Use the two removed screws to mount the LED Engine Assembly Tighten the screws NOTE The hub on the side of the LED Light Engine enclosure indexes and aims each of the LED Engines correctly Repeat this process for each of the LED Light Engine Assemblies Second after all of the light engines have been installed route each of the cables from the enclosure along the edge of the throat ring up to the conduit fitting at the top of the cage Use supplied wire tie wraps to secure the cables to the throat ring Insert the cable through the 3 hole grommet in the end conduit fitting 7 Connect the cable leads per the wiring schematics See Figure 27 through Figure 35 for wiring details 8 Complete installation of wind cone pole Refer
57. arts 4 2943 Figure 52 Voltage Powered Wind Cones 700 mA LEDs Replacement Guidance Obstruction Light if present Light Engine 44A7163 020W 700mA 1 Note All LEDs are wired in series External Sock Illumination Light Engine 1 These are all present production 2 Light Engines Replace with the same part number 44A7237 700mA 1 Power Supply Board 1 For one Light Engine order kit 94A0652 which includes a 4446683 17 PCB and a 150 ballast resistor 44A6683 17 Two Light Engine 700mA 44 6683 18 Three Light Engines 700mA Internal Sock Illumination Light Engine 1 or 3 Light Engines 4447237 700 1 58 2011 ADB Airfield Solutions All Rights Reserved Registered office ADB Airfield Solutions LLC 977 Gahanna Parkway Columbus OH 43230 USA Phone 1 614 8611 304 Fax 1 614 8642 069 Other addresses ADB Airfield Solutions Ltd 5500 North Service Road Suite 1108 Burlington Ontario L7L 6W6 Canada Phone 1 905 331 6887 Fax 1 905 331 9389 ADB Airfield Technologies Ltd 01A Unit 9F LSH Plaza 8 Wangjing Jie Chaoyang District Beijing 100102 P R China Phone 86 10 8476 0106 Fax 86 10 8476 0090 ADBN V Dubai Silicon Oasis Wing D Office D 309 P O Box 341218 United Arab Emirates Phone 971 4372 4970 Fax 971 4372 4975 ADB N V S A 39 47 Boulevard Ornano 93200 Saint Denis France Phone 33 1 4922 9250 Fax 33 1 4922 9255 ADB Airfield
58. bed in this manual Uses not described in this manual are considered unintended uses and may result in serious personal injury death or property and equipment damage Unintended uses may result from taking the following actions Making changes to equipment that are not recommended or described in this manual or using parts that are not genuine ADB Airfield Solutions replacement parts Failing to make sure that auxiliary equipment complies with approval agency requirements local codes and all applicable safety standards Using materials or auxiliary equipment that are inappropriate or incompatible with ADB Airfield Solutions equipment Allowing unqualified personnel to perform any task CAUTION A If equipment is to be stored prior to installation it must be protected from the weather and kept free of condensation and dust Failure to follow this instruction can result in injury or equipment damage 2011 ADB Airfield Solutions All Rights Reserved 1 L 807 Wind Cone To use this equipment safely 1 1 4 1 Operation 1 1 4 2 Material Handling Precautions 1 1 4 3 Action in the Event of a System or Component Malfunction 1 1 4 4 Maintenance and Repair 1 1 4 5 Operation of Overloaded Regulators 96A0345 Rev K 4 2913 WARNING Only qualified personnel physically capable of operating the equipment and with no impairments in their judgment or reaction times should operate this equipment Readall system
59. bly 96A0345 Rev K 4 2913 NOTE Check the packing list with the parts list to verify that all parts are present before proceeding Refer to the Parts section for part numbers Install the pole assembly by performing the following procedure NOTE Coat threads with anti seize paste 1 See Figure 10 Bolt the L 807 bottom hinge pole base onto the foundation 2 Level the base and tighten the mounting bolts CAUTION A See Figure 7 If the concrete pad is sloped for example to drain water away from the anchor bolts place contractor supplied shims under the plate to prevent the plate from being stressed during installation on the pad Failure to use shims if the pad is sloped or tapered could cause the base plate to crack immediately or in the future after tightening the four mounting hex nuts on the anchor bolts Figure 10 Assembling Wind Cone bottom hinge pole styles NOTE TIGHTEN BOLT amp LOCKWASHER AGAINST POLE WITH EYEBOLT rf POSITIONED AS SHOWN Conduit 1 inch I T 9 NYLON 65A0041 15 125 inch 31 75 mm Prevailing Wind is toward the hinge This prevents GLUE GASKETS TO POLE PLACING ONE POLE WELDMENT SUB ASSY m 44D0710 NOTE WHEN HEX NUT IS TIGHTENED INSURE THAT THE SUPPORT ARM ASS Y MOVES FREELY SO THAT SUPPORT ARM SWINGS AWAY FROM MAST WITHOUT FORCE GASKET 63A0333 slack snaps as the GASKET AT THE BOTTOM OF THE SUPPORT ARM ASSY
60. cement at its option equipment or parts which fail because of mechanical electrical or physical defects provided that the goods have been properly handled and stored prior to installation properly installed and properly operated after installation and provided further that Buyer gives ADB Airfield Solutions written notice of such defects after delivery of the goods to Buyer Refer to the Safety section for more information on Material Handling Precautions and Storage precautions that must be followed ADB Airfield Solutions reserves the right to examine goods upon which a claim is made Said goods must be presented in the same condition as when the defect therein was discovered ADB Airfield Solutions further reserves the right to require the return of such goods to establish any claim ADB Airfield Solutions obligation under this guarantee is limited to making repair or replacement within a reasonable time after receipt of such written notice and does not include any other costs such as the cost of removal of defective part installation of repaired product labor or consequential damages of any kind the exclusive remedy being to require such new parts to be furnished ADB Airfield Solutions liability under no circumstances will exceed the contract price of goods claimed to be defective Any returns under this guarantee are to be on a transportation charges prepaid basis For products not manufactured by but sold by ADB Airfield Solutions warranty
61. component manuals before operating this equipment A thorough understanding of System components and their operation will help you operate the system safely and efficiently Before starting this equipment check all safety interlocks fire detection systems and protective devices such as panels and covers Make sure all devices are fully functional Do not operate the System if these devices are not working properly Do not deactivate or bypass automatic safety interlocks or locked out electrical disconnects or pneumatic valves Protect equipment with safety devices as specified by applicable safety regulations If safety devices must be removed for installation install them immediately after the work is completed and check them for proper functioning Route electrical wiring along a protected path Make sure they will not be damaged by moving equipment Never operate equipment with a known malfunction Do not attempt to operate or service electrical equipment if standing water is present Usethis equipment only in the environments for which it is rated Do not operate this equipment in humid flammable or explosive environments unless it has been rated for safe operation in these environments Never touch exposed electrical connections on equipment while the power is ON CAUTION This equipment may contain electrostatic sensitive devices Protect from electrostatic discharge Electronic modules and component
62. cone pole 2 Secure the eyebolt with flat washer 2 lock washer 3 and hex nut 4 3 Loop one end of the tether 6 through the eyebolt and secure the tether loop with two rope clips 5 4 Install the other end of the tether by first looping the end of the tether to fit a 5 8 in diameter bolt 8 5 Secure the loop with two rope clips 5 6 Insert one 5 8 in flat washer 7 and then one 5 8 in lock washer 9 over one of the 5 8 in diameter fasteners bolt or stud 8 used to anchor the base to the building CAUTION A tether must be used if the wind cone is installed on top of a building or other structure Ground the wind cone pole in accordance with national and local electrical codes When roof mounting always use an approved braided cable The ground cable should be 10 longer than the tether if used to maintain proper grounding Insure that a ground wire is connected to the wind cone pole See Figure 8 An example of a Bottom hinge pole is shown in Figure 9 Center hinge pole is shown in Figure 10 2011 ADB Airfield Solutions All Rights Reserved 96A0345 Rev K 4 2913 3 12 Installation of FAA Light Bases PA4 and L 830 831 Applications L 807 Wind Cone Installation of FAA Light Bases PA4 and L 830 831 Applications This subsection describes installation of FAA Light Bases when power is supplied from a field series circuit to the lighted wind cone If incandescent lighting is use
63. d 95 264Vac LED wind cones Wind Cone Visually inspect the Lightning Arrestor PCB for any signs of lightning induced damage Verify that an Earth ground wire is connected to the base of the pole Also check to see that all wind cone ground straps are present and that all connections are tight Replace the Lightning Arrestor PCB if necessary Verify 95 264Vac is present between the Black and White wires on the input J2 of the PCB Replace PCB if necessary Insure the wind cone components are wired properly In general all the LED assemblies connected to the output of the PCB are wired in series Note there is one configuration of the voltage powered wind cone that has the SBOL connected in parallel with the input of the PCB at J2 See the wiring diagrams in Figure 36 for the SBOL wiring connection options Replace the LED wind cone PCB or repair replace any failing component attached to the output J6 4 4 2 Current powered LED Refer to Figure 27 through Figure 32 for series circuit powered 2 8 6 6A wind cones Wind Cone Verify that the L 830 L 831 secondary current is greater than 2 7A and less than 6 7A for each CCR step Correct if necessary Refer to Figure 27 through Figure 32 and visually inspect the Lightning Arrestor PCB for any signs of lightning induced damage Verify that an Earth ground wire is connected to the base of the pole Also check to see that all wind cone ground straps are present and that all connections a
64. d Cone eene 7 2 11 Unlighted Wind Cones sse nennen nennen nnn nnns 8 3 0 L 807 Wind Cone 9 3 1 Unpacking P v eti qe iN LERRA 9 3 2 Tools Equipment Supplies Needed seems 9 3 3 Mounting the Foundation 9 3 4 Assembly Procedutes cite atte Aion ede dae re 12 3 4 1 L 807 Center Hinge Pole Assembly sse 12 3 4 2 L 807 Bottom Hinge Pole Assembly 14 3 4 2 1 Assembling Wind Cone Sock 15 3 4 2 2 Assembling the Cage Assembly to the 16 3 5 Internally Lighted LED Wind Cone Kit Installation 17 3 5 1 Installing Rotary Power Assembly sm 17 3 5 2 Installing the Internal LED Light Assembly 19 3 6 Externally Lighted LED Wind Cone Kit Installation 20 3 6 1 Installing Rotary Power Assembly sssee 20 3 6 2 Installing the External LED Light Assembly 21 3 7 Assembling Wind Cone Shaft into Wind Cone Pole 22 3 8 Attach the Windsock
65. d for an internally or externally lighted 120Vac wind cone and an ADB PA4 Power Adapter is used install a FAA L 867D Light Base Remotely locate the light base from the wind cone foundation and run conduit from the field circuit to the light base and from the light base to conduit used in the wind cone foundation See Figure 5 and Figure 7 If LED lighting is used for an internally lighted wind cone from a field series circuit install a FAA L 867B Light Base Remotely locate the light base from the wind cone foundation and run conduit from the field circuit to the light base and from the light base to the conduit located in the wind cone foundation Connect the field circuit to the primary leads of the L 830 831 isolation transformer and connect the wind cone leads to the secondary of the isolation transformer using a secondary connector kit 2011 ADB Airfield Solutions All Rights Reserved 25 96A0345 Rev K L 807 Wind Cone Installation of FAA Light Bases PA4 and L 830 831 Applications 4 2943 EI D Dad D zt 3 26 2011 ADB Airfield Solutions All Rights Reserved 96A0345 Rev K 4 2913 4 0 Maintenance L 807 Wind Cone Maintenance To keep L 807 wind cones operating efficiently follow a preventive maintenance schedule Follow the guidelines discussed below Refer to FAA AC 150 5340 26 for more detailed information Table 4 Maintenance Schedule Maintenance Requirement DAILY WKLY MTHLY BIMHY SMANY
66. dition Note any exterior damage to the carton that might lead to detection of equipment damage If you note any damage to any equipment file a claim with the carrier immediately The carrier may need to inspect the equipment The following are the tools equipment and supplies needed to install the L 807 wind cone Wrenches for 3 8 in 1 2 in and 5 8 in hex screws and nuts Allen hex keys for 5 64 in 3 16 in and 1 4 in Medium size blade screwdriver Cloth for cleaning lamps Grease gun Sawhorse When installed on a structure or building the wind cone must be tethered Also see FAA AC 150 5340 30 for addition mounting information Refer to the guidelines below when mounting the wind cone on the base See Figure 5 Put the L 807 wind cone on a concrete base NOTE The concrete base is at least six 90 Ib bags entrained with 34 aggregates producing 3000 psi 20 684 KN m2 after 20 days Slope the top of the concrete base downward from the 8 in 203 2 mm diameter bolt circle for drainage Place the 1 inch 25 4 mm diameter electrical conduit in the hole in the center of the wind cone base Also see Figure 7 Use the four equally spaced 1 in 25 4 mm diameter anchor bolt holes in the bolt circle as centers for locating the four 5 8 in 15 875 mm x 27 in 685 8 mm long anchor bolts Also see Figure 7 NOTE The wind cone foundation in Figure 5 is given as only a general guide The engineer or contrac
67. e against the cage support strap and the throat ring Use two 14 20 x 1 socket cap screws and 1 4 lock washers to mount the light engine assembly Tighten the screws NOTE The hub on the side of the LED Light Assembly enclosure indexes and aims each of the LED Engines correctly Figure 24 LED Light Engine LED Light Engine Cage Support Strap and Throat Ring 1 Install the ground strap as shown 5 Second after the light assembly has been installed route the cable from the enclosure along the edge of the throat ring up to the conduit fitting at the top of the cage Use wire tie wraps to secure the LED cable to the throat ring Insert the cable through the grommet in the end of the conduit fitting See Figure 14 internally lit or Figure 17 externally lit 6 Connect the LED cable leads per the wiring diagrams See Schematics on page 32 7 Reinstall all enclosure covers and securely tighten screws Pr Z E 8 Restore Power to test the connections Test in all modes 9 Remove power and then upright the wind cone Tighten all anchors and connections 10 Restore power 2011 ADB Airfield Solutions All Rights Reserved 96A0345 Rev K L 807 Wind Cone 4 29 13 Troubleshooting 4 4 Troubleshooting If any LED s are out or dim follow the procedure below NOTE Electrical measurements must be made with a True RMS multi meter 4 4 1 Voltage powered LED Refer to Figure 33 through Figure 36 for voltage powere
68. e wind Movement of the wind through the open throat of the cage and into the sock causes the tail to inflate The tail of the inflated sock indicates true wind direction for velocities as low as three knots through 360 circle about the vertical shaft Size 1 8 foot Size 2 12 foot Style I A Externally Lighted Style I B Internally Lighted Style II Unlighted For 6 6 A or 20 A 60 Hz circuits a 150 W or 200 W L 830 transformer with appropriate primary input i e 6 6 or 20 A must be selected Use 150 W or 200 W L 831 series for 50 Hz circuits L 807 LED Fixture Load Soon eoa 090 CCR Load Internally Lit 8 ft WithoutL 810 5w 7 With LED L 810 L 87VA 150W 20VA 107VA Externally Lit 8 ft Without L 810 87VA 200W 26VA 113VA With LED L 810 L 102VA 200W 27VA 129VA Internally Lit 12 ft Without L 810 96VA 20W 25VA 121VA With LED L 810 L 110VA 200W 23VA 133VA Externally Lit 12 f Without L 810 87VA 200W 26VA 113VA With LED L 810 L 102VA 200W 27VA 129VA Input voltage 95V AC min 264V AC max 50 60Hz 8 foot Internally Lit Externally Lit Maximum input power Without L 810 69VA 80VA With LED L 810 L 75VA 87VA 12 foot Internally Lit Externally Lit Maximum input power Without L 810 95VA 80VA With LED L 810 L 109VA 87VA 2011 ADB Airfield Solutions All Rights Reserved 96A0345 Rev K 4
69. e wind cone cage Insure that the bearing weather seals are installed correctly when the bearings are installed on the shaft Figure 13 Installing Internally Lighted LED Rotary Power Assembly and LED Light Engine Assemblies LED Rotary Power Assembly Surge Protection Assembly 44A6815 Voltage 4446815 Current LE Shaft Ref Upper Bearing and Bearing Mounting Plate Ref See Fig 3 7 Throat Sock Ring End View Ref Middle Sock Ring End View Ref Trail End Sock Ring End View Ref Figure 14 LED INT LIT WC ROTATION BAR 6044150 CONDUIT BODY MODIFIED FOR WC 60A3366 1 3 4 NPT CORD GRIP 3 COND 24 28 DIA NYLON 77A0207 NPT CORD GRIP 1 COND 20 35 DIA NYLON 77A0233 3 4 NPT TO 1 2 NPT REDUCING BUSHING ALUM 77A0232 LED WINDCONE UPPER GND STRAP Y shaped 2011 ADB Airfield Solutions All Rights Reserved LED Light Engine Assembly 3 as shown for a 12 foot cage 1 at the base for an 8 foot cage arrow 157 Lower Bearing and Bearing Mounting Plate Ref Installing Internally Lighted Special Bearing Mounting Plate 5 16 BONDED SEALING WASHER SS BACKING 66A0293 31 5 16 18 X 3 4 HX BOLT 64A0076 12 3 4 FLEXIBLE LIQ TIGHT CONDUIT X 18 IN 77A0208 3 4 STRAIGHT CONDUIT FITTING ZN STL 77A0210 14 20 X 3 4 SOCKET HD CAP SCREW 64A0172 12 1 4 BONDED SEALING WASHER SS BACKING 66A0293 25 UPPER BEARING MOUNTING PAD LED KIT
70. earing The assemblies can be powered by either a series circuit or a voltage power Qi B OX c Turn off the power to the wind cone Remove the covers from the electric enclosure and conduit body Disconnect leads from the lightning protection PCB Disconnect leads from the Mercotac rotary connector Loosen screw in rotary connector strain relief Slide the strain relief off the Mercotac rotating connector Remove 1 4 20 bolts attaching bearing to electric enclosure and lift enclosure over rotating connector Loosen 8 set screw at the base of the Mercotac connector and remove the connector and leads from the bearing assembly Save the connector amp leads for reinstallation Remove the 1 in pipe nipple the reducing coupling and the mounting tube from the conduit body Figure 22 Existing Wind Cone Bearing Removal gt Electric Enclosure Mercotac E Q Rotary Connector H Li fj wy __ 114 20 X 1 4 SET SCREW eS hit 64A0052 4 I trj E Cm d LI 391 1 4 20 X 1 1 4 SHCS Af 64A01
71. g lt E a E lt ROTARY SPLICE CONN Ex EE CONNECTOR 5 5 3 8 ADB 72A0392 a z a m m ES OF LINE gt GROUND 77 oureur rures 5 Ex r4 LOAD j oO g 3 Wea 1 LED ASSY 5 a 6 FPP ON OFF SWITCH OPTION amp OFF POSITION IS DEPRESSED OPEN S a 16AWG WHT 4540474 SWITCH JUMPERS gt ko 33A0102 BEAD L LED ASSY x c pei WHT NEUTRAL LINE 95 264VAC 8 INPUT 1 SHT 1 WIRING 12 FT INT LIT 3 LT LED ASSY SEE SHT 2 FOR EXT LIT 2 LT o SEE SHT 3 FOR 8 FT INT LIT 1 LT 3 o SEE SHT 4 FOR SBOL WIRING NOTES LL 1 WIRE TYPE amp SIZE EXCLUDING LED ASSY amp PWR CABLES BLK WIRE 16AWG 600V 105C BLACK 89A0183 10 awe WHT WIRE 16AWG 600V 105C WHITE 89A0183 9 LC Troe SCHEMATICS S 83 0 GRNYEL WIRE 16AWG 600V 105C GRN YEL 89A0163 6 DOC NO DESCRIPTION 2 TAPE OR INSULATE SHIELDS WITH HEAT SHRINK RELATED DOCUMENTS 43A3418 V o E o o Maintenance 2011 ADB Airfield Solutions All Rights Reserved 38 ERITATISUTIT Schematics L 807 Wind Cone 12 foot External Voltage Figure 34 39 NB LEVEY SLNAWNOO d Q31V T3 LVSH HUM SOTBIHS 31VT0SNI YO Idv Z NOIARIOSI ON 300 9Je90v69 SOL A009 OMY AIM TAAINED ass Ba A V68 ALIHM OS01 A009 3HIM LHM WOO
72. gp x O IHM On nua v lt ft co dag T al Pat ma ONMIMHOLOVHINOD 27 tiga SASSY 091 OL el Z 45 OL THA NNO N3AING 39v L10A ET LNI 1 L SOINOMIO3T3 O M 108S SNIMIM Madwnr SW 1095 ara inamonoss THM ONIMIMHOLOVHINOO xus SASSY 091 OL E 1HM 8 Gau 1HM g wa B Nua G 41 2011 ADB Airfield Solutions All Rights Reserved L 807 Wind Cone 96A0345 Rev K Schematics 4 29 13 5 zi 3 D 3 42 2011 ADB Airfield Solutions All Rights Reserved 96A0345 Rev K L 807 Wind Cone 4 2943 Parts 5 0 Parts To order parts call ADB Airfield Solutions Customer Service or your local representative This subsection describes how to use the illustrated parts list covered later in this section It does not provide the actual parts li
73. heavy flat washer and 3 8 16 hex nut Tighten all hardware Figure 11 L 807 8 ft WC Cage Assembly Diagram BEARING MOUNTING PAD 1 1 4 NPT PIPE CAP 60A3082 77A0066 1 4 20 X 1 FLAT HEAD PHIL WEATHER SHIELD Modified Bearing 1 4 20 HX NUT SS 63A0332 1 has hole for bolt to mount the 65A0015 24 75A0027 1 MODIFIED BEARING external light assembly bar 1 4 SPLIT LOCKWASHER 66A0026 24 3 8 16 X 1 3 4 HEX BOLT Typical bearing install 8 and 12 ft 3 8 SPLIT LOCKWASHER 66A0026 29 10 FLATWASHER x2 3 8 16 HX NUT 66A0015 17 65A0015 29 va 8 FT CAGE BEARING SUPPORT 60A3080 8 3 8 SPLIT LOCKWASHER 66A0026 29 8 FT CAGE SUPPORT STRAP 60A3081 8 8 FT CAGE BEARING SUPPORT STRAP 60A3083 8 8 FT THROAT 18 DIA RING 60A3079 1 WEATHER SHIELD 63A0332 1 75A0027 UNMODIFIED BEARING WC SHAFT L 807 8FT UNLIT 60A4066 1 8 FT CAGE BEARING SUPPORT 60A3080 8 8 FT THROAT 14 5 DIA RING SET THROAT Locis BEARING MOUNTING PAD 60A3079 3 60A3082 1 4 20 X 1 FLAT HEAD PHIL 1 4 20 HX NUT SS 65A0015 24 1 4 SPLIT LOCKWASHER Ref 4446454 66A0026 24 2011 ADB Airfield Solutions All Rights Reserved 15 L 807 Wind Cone Assembly Procedures Figure 12 1 4 20 X 7 8 SOCKET HEAD CAP SCREW 1 4 SPLIT LOCKWASHER 66A0026 24 1 4 20 HX NUT SS 65A0015 24 DETAILA SCALE 1 2 TYP 4 PLACES EACH RING CAGE SUPPORT STRAP 12FT 60A3096 12 FT THROAT 31 5 DIA RING 60A3079 5 12FTCAGE
74. igure 8 94A0500 XXX LED Internal Wind Cone Assembly Kit 44 6878 1 L 807 WIND CONE HINGED POLE ASSY FOR LED INT EXT LIT a SBOL XXXX 7 44A6454 8 8 FT WIND CONE CAGE ASSEMBLY C n Insure the wind cone is grounded See details Figure 9 and Figure 8 amp WC807 12830 SHOWN LUN ANCHOR BOLT 27 KIT 940152 2011 ADB Airfield Solutions All Rights Reserved 45 L 807 Wind Cone 96A0345 Rev K Internally Lighted LED Wind Cone 4 29 13 Figure 40 L 807 LED Internally Lit Wind Cone Cage Te SBOL XXXX Rotating Power Supply Assembly a 8 J Tie Strap LED Light Engine 94A0500 XXX LED Internal Windcone Assembly Kit Note Wind Cone Cage and Sock ordered separately Tie Strap WIND CONE CAGE ASSEMBLY 5 s Strap gt lt 46 2011 Airfield Solutions Rights Reserved 96A0345 Rev K 4 2913 5 4 Internally Lighted Halogen Wind Cone 94A0531 XXX LED Wind Cone Externally Lit Kit Figure 41 L 807 LED Externally Lit Wind Cone 44A6878 1 L 807 WIND CONE HINGED POLE ASSY FOR LED INT EXT LIT 94A0531 XXX LED Wind Cone Externally Lit Kit SBOL XXXX
75. immediately after the work is completed and check them for proper functioning prior to returning power to the circuit C22 1 Canadian Electrical Code latest rev NFPA 70B Electrical Equipment Maintenance NFPA 70E Electrical Safety Requirements for Employee Workplaces ANSI NFPA 78 Electrical Standards for Metalworking Machine Tools OSHA 29 CFR Part 1910 Occupational Health and Safety Standards National and local electrical codes and standards The term qualified personnel is defined here as individuals who thoroughly understand the equipment and its safe operation maintenance and repair Qualified personnel are physically capable of performing the required tasks familiar with all relevant safety rules and regulations and have been trained to safely install operate maintain and repair the equipment It is the responsibility of tne company operating this equipment to ensure that its personnel meet these requirements Always use required personal protective equipment PPE and follow safe electrical work practices WARNING A Using this equipment in ways other than described in this manual may result in personal injury death or property and equipment damage Use this equipment only as described in this manual ADB Airfield Solutions cannot be responsible for injuries or damages resulting from nonstandard unintended applications of its equipment This equipment is designed and intended only for the purpose descri
76. ited water resistant lithium based grease is recommended In extremely cold climates wind cone movement may become sluggish Replace grease with low temperature lubricant On unlighted cones without the L 810 obstruction light install pipe cap on the end of the bearing shaft and the bearing cage shaft 2 Slip the wind sock over the cage assembly and align the drain grommets in the wind sock to face down when the wind cone assembly is raised to the vertical position Attach the Sock to the throat ring by inserting plastic tie wraps through the grommets in the sock throat and then around the cage throat ring Pull the tie wraps tight and trim off excess tie wrap 3 Raise the Wind Cone and bolt into place 2011 ADB Airfield Solutions All Rights Reserved L 807 Wind Cone 96A0345 Rev K Optional Roof Mounting 4 29 13 3 9 Optional Roof This subsection discusses optional roof mounting Mounting See Figure 13 The contractor needs to verify the structural integrity of the roof where the wind cone base support is to be mounted Depending upon the composition of the roof and existing structural members additional re enforcement may be needed to make sure that the wind cone can be securely anchored to the roof Figure 21 Wind Cone Roof Installation i 5 00 ft m Insure the wind cone is 2 grounded ai 15 m 9 w Earth Ground Tether 5 Base Support for Windcone e 5 00 Ft 1 52 m
77. olete 1000mA LEDs Obstruction Light if present Replacement Guidance x Light Engine 4446662 021W 1000mA 1 Note All LEDs are wired in series External Sock Illumination Light Engine 1 Replace all 1000mA components di 2 Light Engines Obstruction Light LED Light Engine if e 44 6786 1000 1 present All Sock Illumination Light Engines and Power Supply Board with Power Supply Board 1000mA new 700mA equivalents 4 44A6683 4 Three Light Engine 2 Obstruction Light 44A7163 020W 44A6683 6 Two Light Engines 2 700mA 44A6683 9 One Light Engine 2 Light Engine 4447237 700mA PCB 44A6683 16 One Light Engine 700mA 44A6683 15 Two Light Engines 700mA Internal Sock Illumination Light Engine 44A6683 14 Three Light Engines 1 or 3 Light Engines 700mA 4446786 1000 1 2 Replace with the same part number Series Circuit Powered Wind Cone 700mA LEDs Obstruction Light if present Replacement Guidance Light Engine 44A7163 020W 700 1 Note All LEDs are wired in series External Sock Illumination Light Engine 1 These are all present production 2 Light Engines Replace with the same part number a 4447237 700mA 1 Power Supply Board 700mA 1 44A6683 14 Three Light Engine 700mA internal 12 foot 44A6683 15 Two Light Engines 700mA external 44A6683 16 One Light Engines 700mA internal 8 foot Internal Sock Illumination Light Engine 1 or 3 Light Engines 444723
78. quipment ground cables and wires after servicing equipment Ground all conductive equipment Useonly approved ADB Airfield Solutions replacement parts Using unapproved parts or making unapproved modifications to equipment may void agency approvals and create safety hazards Check interlock systems periodically to ensure their effectiveness Donotattempt to service electrical equipment if standing water is present Use caution when servicing electrical equipment in a high humidity environment Use tools with insulated handles when working with electrical equipment A WARNING Operation of a Regulator while overloaded at any step may result in equipment failure or equipment damage 2011 ADB Airfield Solutions All Rights Reserved 96A0345 Rev K 4 2913 2 0 L 807 Introduction 2 1 Compliance with Standards 2 2 Uses 2 3 Features 2 4 Lighting Assembly LED 2 5 Lighting Assembly Incandescent L 807 Wind Cone L 807 Introduction WARNING Read the instructions in their entirety before starting installation or attempting any maintenance FAA L 807 amp L 807 L AC 150 5345 27 Current Edition and the FAA Engineering Brief No 67 Light Sources other than Incandescent and Xenon for Airport Lighting and Obstruction Lighting Fixtures ETL Certified Provides visual surface wind direction and velocity information to pilots in flight or on the ground at airports and heliports
79. r To maintain the wind cone structure follow the guidelines below Check all metal parts for wear such as corrosion and cracks Replace metal parts if necessary Check for flaking paint Use touch up paint to maintain high visibility and to prevent corrosion To maintain the wind cone sock and cage follow the guidelines below Check for missing or broken sock ties Replace sock ties if necessary Check for looseness of the set screws or bolts listed below Tighten set screws or bolts if necessary Two set screws for each bearing Four hex head screws holding shaft assembly to pole Eight set screws on each sock ring inside sock To maintain wiring for the wind cone check for cracked or frayed power wiring at base plate Replace power wiring at base plate if necessary Before lowering the pole assembly insure that the wind cone does not hit the ground or any other object Remove bird and or insect nests or other debris from the wind cone cage Make sure drain grommets are located in the bottom side of the wind sock and are clear of debris 2011 ADB Airfield Solutions All Rights Reserved 27 L 807 Wind Cone 96A0345 Rev K Rotating Power Supply Bearing Replacement 4 2943 4 2 Rotating Power Supply Bearing Replacement 4 2 1 Disassembly Instructions 28 Read and understand all instructions before working on the wind cone De energize the field circuit connected to the wind cone before replacing the b
80. re tight Replace the Lightning Arrestor PCB if necessary Verify current is greater than 2 7A and less than 6 7A for each CCR step on either the black or white wires on the input of the lightning arrestor PCB Replace lightning arrestor PCB if necessary Also verify that current is greater than 2 7 A and less than 6 7 A for each CCR step on either the Black or White wires on J2 of the LED Wind Cone PCB Insure the wind cone components are wired properly All LED optical assemblies including SBOL if used are wired in series with the output of the LED wind cone PCB at J6 pins 1 and 2 Verify 700mA DC is being delivered at the output of PCB J6 Replace the LED wind cone PCB or repair replace any failing component attached to the output J6 NOTE Earlier wind cones used electronics that delivered 1000 mA at the PCB output J6 Do not power newer 700 mA LED modules from the 1000 mA PCB Also do not attempt to power the 1000 mA LED modules from the 700 mA PCB 4 4 3 Part Replacement Carefully check the LED light engine and the PCB components on your wind cone Maintenance Earlier wind cones components operated at 1000 mA Newer wind cone components operate at 700 mA If the PCB or LED assembly is found faulty see Wind Cone LED Light Engine Obstruction Light and Power Supply Board Replacement Guide on page 55 for parts replacement and additional details Figure 26 Identifying the OLD and the New LED Light Engines The
81. rial Handling Precautions a 2 1 1 4 3 Action in the Event of a System or Component Malfunction 2 1 1 4 4 Maintenance and Repair a 2 1 1 4 5 Operation of Overloaded 2 2 0 L 807 Introduction onere teer 3 2 1 Compliance with Standards u 3 LEA I 3 2 9 Eeatures 5i otio e Re ERREUR COMPE I ERU HAM RR 3 2 4 Lighting Assembly LED u nisinsin 3 2 5 Lighting Assembly Incandescent u 3 2 6 0 eR eu RU PNE i Eie a 2 4 2 6 1 FAA Wind Cone Classifications 4 2 Electrical Supply a cuit olen ten o be dame eet ihn 4 2 7 LED Current Driven tte Te niin donde 4 2 7 2 LED Voltage Driven au tected eifdem tti refe 4 2 8 Dimensions i cL eee Bc e net 5 2 0 1 Internally Eighted 4 u c ede p iere aaa o Rire died 5 2 8 2 Externally Lighted 2 meet etr aed eee Een 5 2 83 PACKING eto prt idee beoe rere det ege te evens ct uai apana coli code eae 5 2 9 L 807 Wind Cone Required Equipment see 6 2 10 Lighted Wind GOnes uns diit eter c o eR CRAT 7 2 10 1 Externally Lighted Wind Cones eene 7 2 10 2 Internally Lighted Win
82. s should be touched only when this is unavoidable e g soldering replacement Before touching any component of the cabinet you should bring your body to the same potential as the cabinet by touching a conductive earthed part of the cabinet Electronic modules or components must not be brought in contact with highly insulating materials such as plastic sheets synthetic fiber clothing They must be laid down on conductive surfaces The tip of the soldering iron must be grounded Electronic modules and components must be stored and transported in conductive packing WARNING Donotoperate a system that contains malfunctioning components If a component malfunctions turn the system OFF immediately Disconnect and lock out electrical power Allow only qualified personnel to make repairs Repair or replace the malfunctioning component according to instructions provided in its manual WARNING Allow only qualified personnel to perform maintenance troubleshooting and repair tasks Only persons who are properly trained and familiar with ADB Airfield Solutions equipment are permitted to service this equipment Disconnect and lock out electrical power Always use safety devices when working on this equipment Follow the recommended maintenance procedures in the product manuals Do not service or adjust any equipment unless another person trained in first aid and CPR is present Connect all disconnected e
83. solutions 9640345 2011 ADB Airfield Solutions All Rights Reserved
84. ss drilled holes in the adapter with the mating holes in the pole Align the cross drilled holes and insert the 3 8 16 hex bolts Torque hex bolts and hex nuts to 236 In bs 19 7 Ft Ibs 2 Install the first weather seal over the shaft and it push down against the pole adapter that is fastened to open end of the pole Figure 19 Wind Cone Cage Assembly on the Pole Assembly 60A4066 4 FOR XX3 ONLY 60A4066 1 FOR XX4 ONLY Em Lower bearing does not have M a hole here gt LED WINDCONE LWR GND STRAP N 14 INT LOCKWASHER Install the 66 0038 6 strap ridi i I4 20 x 1 2 inch See also Figure 16 64A0173 8 Figure 20 Pole Assembly Top WIND CONE CAGE ASSEMBLY s Strap Install the ground Pb strap as shown See also Figure 16 Connect the Ground Strap from the sl 1 Slip the wind sock over the cage assembly and align the drain grommets in the wind sock to face down when the wind cone assembly is raised to the vertical position Attach the Sock to the throat ring by inserting plastic tie wraps through the grommets in the sock throat and then around the cage throat ring Pull the tie wraps tight and trim off excess tie wrap NOTE The bearings are greased at factory If greasing becomes necessary use only a small amount as over greasing will make the bearings sluggish and will require more wind to cause the sock cage to vane when the wind blows A rust inhib
85. st Figure 37 Order Codes L 807 L LED Wind Cone Internally Lit L 807 amp L 807 L Ordering Code WC807 XXXXX Retrofit Kit 94A0500 XXX Size Power 1 8 foot cage 5 Current driven 2 8 6 6 A 50 60 Hz 2 124ootcage 6 Voltage driven 95 264 VAC 50 60 Hz Hinge Obstruction Light 1 Bottom hinged pole 0 Without L 810 L LED Obstruction Light 2 pole 1 With L 810 L LED Obstruction Light 2 With ICAO L 810 L LED Obstruction Light Style 0 Unlit cage Cage Type 1 Internally lit LED 2 8 6 6A 50 60 Hz 1000 1 Retrofit to bolted cage 12 foo 4 2 Externally lit LED 2 8 6 6A 50 60 Hz 1000 mA 2 Retrofit to bolted cage 8 foot 3 Internally lit LED 95 264 VAC 50 60Hz 1000 mA 3 Retrofit to welded cage 12 foot 3 4 Externally lit LED 95 264 VAC 50 60Hz 1000 mA 4 Retrofit to welded cage 8 foot 7 Internally lit incandescent 120 VAC Internally lit LED 2 8 6 6A 50 60 Hz 700 mA Note This kit may be used to retrofit existing ADB incandes C Externally lit LED 2 8 6 6A 50 60 Hz 700 mA cent wind cones D Internally lit LED 95 264 VAC 50 60 Hz 700 mA 5 1 Internally lit 8 foot wind cone uses one orange LED optical Externally lit LED 95 264 VAC 50 60Hz 700 assembly For use only with solid colored wind socks See drawings page 2 Obstruction Light nternally lit 12 foot wind cone uses three orange LED 0
86. t your ADB sale representative for further assistance w Voltage Powered Wind Cone Obsolete 1000mA Sock Illumination LEDs Obstruction Light if present SBOL 1120 FAA 1 SBOL 2120 ICAO 1 External Sock Illumination Light Engine 2 Light Engines 4446786 1000mA 2 Power Supply Board 1000mA 3 Internal Sock Illumination Light Engine 1 or 3 Light Engines 44A6786 1000 2 2011 ADB Airfield Solutions All Rights Reserved Replacement Guidance Note This interim version of the wind cone used a standard SBOL Obstruction Light that connected directly to incoming power All sock illumination LEDs are wired in series 1 This is a standard SBOL Obstruction Light Replace with the same part number Replace all 1000mA components All Sock Illumination Light Engines and Power Supply Board with new 700mA equivalents Light Engine 4447237 700mA PCB For one Light Engine order kit 9440652 which includes a 4446683 17 PCB and a 150 ballast resistor 44 6683 17 Two Light Engines 700mA 44A6683 18 Three Light Engines 700mA All externally lit wind cones replace with 44A6683 7 1000mA All 12 foot internally lit wind cones replace with 4446683 5 1000mA For all 8 foot Internally lit wind cones that use PCB 4446545 5 1000 contact your ADB sale representative for further assistance 2 w 57 L 807 Wind Cone 96A0345 Rev K Possible Spare P
87. to L 807 Center Hinge Pole Assembly on page 12 or the L 807 Bottom Hinge Pole Assembly on page 14 2011 ADB Airfield Solutions All Rights Reserved 19 L 807 Wind Cone 96A0345 Rev K Externally Lighted LED Wind Cone Kit Installation 4 2943 3 6 Externally Lighted LED Wind Cone Kit Installation 3 6 1 Installing Rotary Power Assembly 20 This subsection describes installation procedures for the externally lighted wind cone using LED s powered by either a series circuit or an external voltage source The L 810 and the LED light engines are to be connected using the appropriate wiring schematic within the rotating power supply To install the LED externally lighted wind cone kit perform the following 1 Assemble the wind cone by completing steps 1 through 16 in sub section Assembly Procedures on page 12 See Figure 9 NOTE Do not install Rotary Power Assembly onto the shaft until the shaft has been installed through both bearings and the bearings have been attached to the wind cone cage Insure that the bearing weather seals are installed correctly when the bearings are installed on the shaft Figure 17 Installing Externally Lighted LED Rotary Power Assembly and LED Light Engine Assemblies SECURE LEADS WITH N soar RE TES 12 FT LED EXT LIT SUPPORT WELD ASSY 44A6916 12 _ 8 FT LED EXT LIT SUPPORT WELD ASSY In 516 18 X 1 HEX HD 44
88. tor has the responsibility to determine the dimensions and type of foundation demanded by the soil conditions at the installation site 2011 ADB Airfield Solutions All Rights Reserved 9 L 807 Wind Cone 96A0345 Rev K Mounting the Foundation 4 29 13 Figure 5 Locating the Center Hinge Pole Anchor Bolts Prevailing Wind is toward the hinge This prevents T slack snaps as the J wind cone is lowered 264 IN L 807 SZ 2 WITH SBOL Ground Strap N 44A6883 2 NC Install as 102 13 ATTACH HARDWARE Shown PLACES DETAIL C Prevailing Wind THE WINDCONE POLE MUST BE GROUNDED PER LOCAL CODE REQUIREMENTS GROUND LUG PROVIDED AS SHOWN DETAIL C TS TN fM NT T SECTION A A 192 4 5 8 11 J BOLTS 90 EACH a Pd 28 00 BOLT CIRCLE 5 D 18 00 amp 4 et no M lige o 729 5 g _ CONDUIT LOCATED ON a CL OF BOLT CIRCLE 0777 SESS DM 18 00 T l DETAILB E 7 5 8 11 HEX BOLT FLATWASHER amp SPLIT T LOCKWASHER Z CONTRACTOR PROVIDED I Im Insure the wind cone is aes 4L grounded See details Ly NOTE Level by adjusting E FI Figure 9 and Figure 8 the bolts m
89. u 31 4 4 3 Part Replacement iiec reete eere tm der inven 31 4 5 Schemiati6s 2 5 endete pea et 32 5 0 Parts uino REESE eni ID URGE ER 43 5 1 Internally Lighted Halogen Wind Cone 44 5 2 Power Adapter Parts List u a ulla ui alas 44 5 3 Internally Lighted LED Wind Cone seen 45 5 4 Internally Lighted Halogen Wind Cone 47 5 5 Wind Cone Rotating Power Supply Assembly 49 5 6 Wind Corne G ages usu ie dea ned eee a eere ens 51 5 7 Possible Spare Parts 2 5 ed vc pino ete e Ac TT 53 5 7 1 Wind Cone LED Light Engine Obstruction Light and Power Supply Board Replace ment Guld amp 550 odit aa te eases sad ODER TUER INN 55 iv 2011 ADB Airfield Solutions All Rights Reserved 96A0345 Rev K 4 2913 1 0 Safety 1 1 To use this equipment safely 1 1 1 Additional Reference Materials 1 1 2 Qualified Personnel 1 1 3 Intended Use 1 1 4 Storage L 807 Wind Cone Safety This section contains general safety instructions for installing and using ADB Airfield Solutions equipment Some safety instructions may not apply to the equipment in this manual Task and equipment specific warnings are included in other sections of this manual where appropriate WARNING A Read installation instructions in their entirety before starting
90. use of this product or unauthorized modifications repairs or alterations to this product ADB Airfield Solutions shall not be liable against any damages arising from the use of any options or parts other than those designated as approved products Copyright O 2011 by ADB Airfield Solutions All rights reserved a 1 History of Change PAGE REV DESCRIPTION EC NO CHECKED APPROVED DATE All E Updated parts and diagrams for APS 2987 JR DM 11 17 10 All F Updated maintenance parts and diagrams 3 30 08 All G Updated schematics maintenance and parts sections DR ER 1 9 09 Added Rotating Power Supply Parts All H 2297 DR ER 11 06 09 Added Kit install instructions Added new diagrams pictures and parts DR ER 09 14 10 10x 11x J Updated parts and schematics DR ER 05 24 11 All K Updated incandescent and LED info and parts 3852 3822 DR ER 04 23 13 ii 2011 ADB Airfield Solutions All Rights Reserved 96A0345 Rev K L 807 Wind Cone 4 2943 TOC TABLE OF CONTENTS actallistory of Change dto te tee tee ta ed eth aetna a ii 1 0 Safety ien DEC ee ELE LE BUS RS 1 1 1 To use this equipment safely u u uu 1 1 1 1 Additional Reference Materials s 1 1 1 2 Qualified Personnel u a a ua nnne nnne 1 1 1 3 Intended 050 5 5 ier ti p Ee OR ERE 1 tliA Storage a saus ederent 1 1 31 41 OperallOt cite mette b tinum 2 1 1 4 2 Mate
91. use with only solid colored n 4 Retrofit to bolted cage 8 foot wind socks 5 Retrofit to welded cage 12 foot 6 Retrofit to welded cage 8 foot Note This kit may be used to retrofit existing ADB incandes cent wind cones Externally lit 8 and 12 foot wind cones use two orange LED optical assemblies For use only with solid colored wind socks See drawings on page 2 Bolted cage ADB PN 44A6454 Welded cage ADB PN 44D0919S 12 ft 44009235 8 ft 2011 ADB Airfield Solutions All Rights Reserved 43 96A0345 Rev K L 807 Wind Cone 4 2913 Internally Lighted Halogen Wind Cone L 807 Wind Cone With Internal Incandescent Lighting Assembly 5 1 Internally Lighted Figure 38 Halogen Wind Cone 94A0500 XXX LED Internal Windcone Assembly Kit 44A6878 1 L 807 WINDCONE HINGED POLE ASSY FOR LED INT EXT LIT Light Mounting Bar p SBOL XXXX y ont 3 4 3 lamp kl Assembly 4446454 12 12 FT WIND CONE CAGE ASSEMBLY SWITCH ASSEMBLY INSTALLATION CURRENT DRIVEN 44A6878 4 SWITCH ASSEMBLY INSTALLATION VOLTAGE DRIVEN 44A6878 5 Te WC807 22730 SHOWN Insure the wind cone i ee I A4 ANCHOR BOLT 27 KIT sure the wind cone is grounded See details Figure 9 and Figure 8 94A0500 XXX LED Internal Windcone Assembly Kit 44A6878 1 L 807 WIND

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