2. Completeness 4. Safety mesures 3. Technical parameters
Contents
1. 1 Type and completeness of the heater is mentioned on the package 2 Wire kit for manual control version switcher relay LED indicator fuse 20A Wires N1 red or blue S 0 75 mm2 N2 red S 0 75 mm N3 black S 0 75 mm N4 and N5 reds S 1 5 mm N6 thick black s 1 5mm Thermal insulation of wires is 125 C 3 Wire kit for timer control version Control unit button switcher with LED indicator fuse 20A Wires N1 blue S 0 75 mm7 N2 yellow S 0 75 mm N3 black S 0 75 mm2 N4 and N5 reds S 1 5 mm N6 black S 1 5 mm N7 red S 0 75 mm Thermal insulation of wires is 125 C 3 Technical parameters 4 Safety mesures 4 1 The installation of PD 200 series heater should be done according to the general safety rules of automobile electronic equipment installation and this user manual 4 2 Only the personnel that had trained and studied its construction 5 5 In case of manual control version picture N 2 the blue wire N 1 going from the relay s clamp 87 is connected to the positive clamp of the LED indicator The negative clamp of the LED indicator is connected to the mass through the clamp 86 of the relay and safety rules shall be admitted to the installation of this device the red wire N 2 relay power switch from the clamp 85 of the relay is 4 3 During the installation it is vital to make sure about the thermal connected through the switcher 1 to the positive clamp of the ignition compliance of wires to the ambient2. 1 Role purpose 1 1 The electrical disk shaped heaters are destined for diesel filter heating during pre starting and cruise operating regime 1 2 The heaters are destined for heating metal fuel filters of vehicles running on standard European diesel fuel types DIN EN 590 and DIN 51606 as well as other types of diesel fuel The role of the PD 200 series heaters is to assure the filter s fuel flow at the optimal level by reducing diesel fuel viscosity and dissolution the paraffin plugs formed inside of the fuel at the low temperatures 1 3 The heater is mounted between the original cover of the filter and its body and connected to the electrical circuit of the vehicle The switch is placed in the driver s cabin There are manual and the timer control versions available 1 4 The heaters have a standard threading to fit the opening of the engine on one side and the threading M16x1 5 mm to fit the metal body of the filter of 70mm filter diameter 78 85mm on the other side Thus these heaters can be used with any diesel engines having the mentioned threading sizes and the electrical circuits of 12V for PD 201 and 24V for PD 202 2 Completeness please check the completeness for missing or broken parts and if any notify your dealer Heater 1 1 pc Wiring kit 7 Ipc Timer control unit 1 pc Adaptor Noc Threaded connecting pipe 1 pc Fitting spacer 1 pc User manual 1 pc Package box 1 pc
3. 40 40 till 45 113 pre starting regime of 3 10 min from the battery Working regimes and cruise regime from vehicle s alternator the switch 2 with integral LED indicator is mounted in the driver s cabin 5 2 The heater is mounted between the original cover of the filter and its body and connected to i LED the electrical circuit of the vehicle pic N 1 Pic N 3 5 5 3 With vehicles using 24V electrical grid it timer control F is possible to use two 12V heaters connected mt sequentially At the same time the 24V wire 3 3 S kit is needed for that configuration 5 4 The electrical connections are done timer N04 T according to the pictures N 3 and N 4 orua S No2 No6 20A to the ignition to the vehicle s battery Pic N 1 lock 12V 24V 6 Function guideline 6 1 In case of manual control version the device is activated by pushing the switch 1 while the ignition lock is on The heater activation is shown by continues light of the LED indicator in the driver s cabin 6 2 In case of timer control version the device is activated by pushing the switch 2 while the ignition key is on Then the heater activation is shown by blinking light of the LED indicator incorporated into the switch 2 in the driver s cabin The manual desactivation is also possible by pushing once the switch 2 while it is blinking or by switching off the ignition key 6 3 Depending on the opera
4. ables or adapter the device has mechanical damage or scratches that do not normally occur during its usage For example after a road accident any indications of non compliance with the conditions of storage transport installation and exploitation are the reasons for the warranty claim refusal Oa on Byee ce amp ISO 9001 2008 DE 496413 QM08 Manufacturer ALC NOMACON Minsk Kozlova lane 7a 220037 Republic of Belarus Tel Fax 375 17 299 54 85 Official Dealer in Europe Argus Graphic sprl Av des Croix du Feu 31 1020 Brussels Belgium VAT BE 0898 543 563 E mail sales nomacon be Tel 32 484 755 758 ELECTRICAL DISK SHAPED HEATERS for diesel fuel filters NOMACON PD 200 series Timer control Manual control PD 201 12V PD 202 24V USER MANUAL
5. cle s battery 12V 24V 5 6 In case of timer control version picture N 3 the switch 2 with integral LED indicator is connected to the timer control unit with three wires according to the following colors the blue wire N 1 goes to the positive clamp of LED indicator 5 Installation procedure the red wire N 7 goes to the positive clamp of the switch the black wire N 3 goes to the negative clamp of the switch the yellow wire N 2 timer unit switch goes to the ignition using red power lead cables N 4 and N 5 connect the heater to the timer control unit and through the fuse 20A to the positive clamp of the vehicle s battery the black wire N 6 is connected on the frame of the vehicle 5 1 ATTENTION Installation should be executed either at the special service centers or maintenance facilities that can provide skilled personnel in the domain of electronic equipment installation for cars and trucks Index name PD 201 PD 202 Required size of a filter s threading in order to fit this heater mm 70 Diameter of the filler external x internal mm 72 X 6 2 Diameter of the central threaded opening of the heater mm 16x 1 5 Power voltage of the direct current V 12 24 Nominal power rating W average pre starting regime 110 120 cruise regime 150 300 Maximal temperature of the heating surface C 130 Ambient operating temperature C F from
6. e installation facilities the heater must be properly packed in the package provided by the manufacturer or dealer 7 2 The PD 200 heaters do not contain any substances that are harmful in any way to the environment or to a human body 8 The content of precious and non ferrous metals 8 1 Precious metals not present 8 2 Non ferrous metals aluminium 20 g tin 1 5 g 9 Warranty 9 1 The manufacturer guarantees the adequacy of the PD 200 series heaters to the description in the present reference documentation if complied with the conditions of storage transport installation and usage 9 2 Storage period 2 years from the manucacturing date 9 3 Usage warranty 18 months from the date of purchase or from the date of manufacture if the purchase date is not known 9 4 During the warranty period the consumer has a right to replace the malfunctioned heater by sending back all pieces of it to the local dealer with the copy of the purchase invoice Postage costs are not refunded to the consumer It is recommended to include a short descriptioniin English language concerning the circumstances of the malfunction The local dealer in its turn will send the new heater to the consumer 9 5 Warranty claim will be refused if the malfunctioned device is not sent or delivered to the local dealer the malfunctioned device is sent without a proof of purchase such as purchase invoice the device is sent with some of its pieces missing no c
7. operating temperature the correct core lock diameter of wires to provide reliable cable strapping on each clamp using red power lead cables N 4 and N 5 connect the heater through to insulate the device form the short circuit and overloading the relay s clamps 87 and 30 and fuse 20A to the positive clamp of the vehicle s battery the black wire N 6 is connected on the frame of the vehicle the LED indicator and the switch 1 is mounted in the driver s cabin 4 4 To ensure the safety measures it is PROHIBITED to use the device in engines running on petrol or on mixture of diesel and petrol Pic N 2 LED PROHIBITED to use the device to heat anything else which is not manual control mentioned in the present user manual PROHIBITED to repair or inspect the device while it is connected to a live electrical circuit or an alternator of a working engine PROHIBITED to activate the device while there is no fuel in the fuel filter or if the fuel line contains air bubbles z PROHIBITED to activate the device on air or without proper installation 2 into the fuel system of an engine PROHIBITED to use this heater with plastic filters No1 Relay of the vehicle 87 S Switch 1 4 5 During the instalation or de instalation it is important to comply to the safety mesure related to the diesel fuel spills ensuring the maximal to the ignition occupational hygiene lock to the vehi
8. ting temperature from 5 C to 40 C the heating time might last be between 3 and 10 minutes ATTENTION It is forbidden to switch on the heater for more than 10 minutes if the engine is not yet started in order to avoid premature overdischarge of the battery and the local overheating of the body of the filter 6 4 If needed the heater can be left in the switched on position permanently while the engine is running and fuel flow in the filter is present In case of using the timer control unit the permanent switched on position is achieved by pressing the Switcher 2 for minimum 3 seconds until the LED indicator is permanently on Leaving the permanent switched on mode is done by pressing the Switcher 2 button again or by switching off the ignition key 6 5 After 3 to 5 cycles of heating it is recommended to tighten up the heater and the filter 6 6 During the use of the heater it is recommended to inspect the tightening regularly The efficiency and long lasting life of the heater depends directly of the fact that all elements are properly are tightened It is recommended as well to check the electrical connections 6 7 The body of the heater is sealed and is not designed to be opened and repaired if malfunctioned 6 8 If malfunction occurs during the warranty time the device can be replaced through the local dealer on the condition of complying with warranty terms 7 Storage disposal 7 1 When stored or transported to th
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