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1. E www balluff com BALLUFF 117 118 E Simple self explanatory operation E Can be retrofitted on all existing sensors E Clearly arranged presentation of process statistics and sensor results E Access for operators setters and administrators can be controlled by passwords E Memory for 20 inspections E Connection to sensor via direct link or network TCP IP Do you want to see what the sensor sees You wish to increase your inspection quality with the use of statistical values And to simply adapt your inspection to changes in components We have a simple solution the Vision Sensor Monitor It visualizes the sensor images and inspection results and displays the process statistics in a simple overview graphic The detection of unwanted deviations thus becomes really simple If an inspection feature changes such as a sell by date authorized users can then adapt the inspection criteria even without a PC Lengthy setting work is therefore no longer necessary The monitor allows simple switching between two inspections The easy to use intuitive user interface of the monitor can be controlled by operating buttons and is available in multiple languages BALLUFF VISIONSENSOR Mision Sensor Monitor BVS E See what the sensor sees Cc S Model Type PNP Ordering code Part number Vision Sensor Monitor BVS E BAEOOEH BAE PD VS 002
2. E www balluff com M12 connector 4 pin M12 connector 4 pin M12 connector 4 pin 139 BALLUFF 140 E Distances up to 275 mm offer greater flexibility regardless of the background surface E FRAM data carriers ensure virtually unlimited read write cycles E Can be used all over the world thanks to ISO 15693 conformity E Status indicators mounted directly on the antenna housing are a valuable feature B The robust housing guarantees reliable operation in harsh environments E 100 RFID quality means greater reliability BALLUFF Application areas The advantages of the HF antenna BIS M 350 become immediately obvious in all appli cations where the data carrier is mounted directly on metal or the material in the immediate vicinity cannot be predetermined accurately for example when products are transported in a crate BIS M sensors simply ignore the different materials which means that water oil dust and metal have absolutely no effect on the high performance data carriers A Powerful High frequency Package Ensures Maximum Transparency HF antenna BIS M 340 and BIS M 350 One of the challenges of intralogistics is the transportation of constantly changing materials However smooth operation and transparent processes are still required in spite of the wide variety of different prod
3. J BN For installation instructions and 8 connection circuit diagrams see the catalog Object detection Inductive sensors 12 BALLUFF BES Inductive Sensors 8x8 mm SIDIOn On and Shorties The sensors with the dream dimensions E Se eo 8x27x8 mm 8x24x8 mm 8x20x8 mm 8x20x8 mm 8x20x8 mm Flush Flush Flush Flush Flush 2mm 2mm 2mm 2mm 2mm BESO3Y8 BESOSUA BESO44N BESO41U BESOSU2 BES QO8MEC PSC20B S49G BES Q08MEC PSC20B S26G BES QO8MEC PSC20B EP00 3 GS49 BES QO8MEC PSC20B EP00 3 GS26 BES QO8MEC PSC20B EP02 10230 DC Or eI WA DIO TOR ONV DC JS SI 10 cOny BIO 200 mA 200 mA 200 mA 200 mA 200 mA yes yes yes yes yes yes yes yes yes yes yes yes yes yes yes 25 4 70 C 25 70 C 25 70 C 25 4 70 C 25 4 70 C 3000 Hz 3000 Hz 3000 Hz 3000 Hz 3000 Hz IP 67 IP 67 IPR or IP 67 Or CE cULus CE cUEus CE cULEus CE cULus CE cULus Brass coated Brass coated Brass coated Brass coated Brass coated PBT PBT PBI PBT PBI M8 connector M5 connector 0 3 m cable PUR with M8 0 3 m cable PUR with Mb 2 m PUR cable 3 pin 3 pin connector 3 pin connector 3 pin 3x0 14 mm Fa 5 10 10 M3 M3 M3 Sensing surface s D ab O 00 per P D Z op C oO ep Sensing surf
4. BALLUFF 81 E Absolute measuring principle several measuring ranges teachable E High level of repeat accuracy and precision E Optimal linearity and low temperature drift E Optimized housing design for clamping distance monitoring Bi Distance proportional IO Link output signal E Standard output 0 10 V 4 20 mA The inductive positioning system BIP is the accurate measuring system for the position detection of metallic objects Applications The main application area of the BIP is the linear position monitoring of drive spindles and clamping devices for tools and workpieces ul The optimal sensor for clamping distance monitoring Position sensor BIP in use at a drive spindle for tools W i Wl fw 92 BALLUFF CE IO Link Ordering code Part number mm Output signal Length of measuring range is teachable Detection range Target width EC80 Target distance Resolution Repeat accuracy Non linearity Ambient temperature range Connection Supply voltage Housing material Function indicator LED Inductive Positioning System BIP Perfectly integratable BIP0001 BIP0007 BIP0008 BIP0002 BIP0004 BIP0005 BIP ADO B014 01 EPO2 BIPLD2 TO14 01 EPO2 BIP CD2 B014 01 EPO2 BIP AD2 B040 02 S4 BIP LD2 T040 02 S4 BIP CD2 B040 02 S4 OSON IO Link 4 20 mA Or cO IO Link 4 20 mA TES 1A NAN 20 TOIT mim Q 14 mm Q 40 mm Simm 14 mm 0 95 2 MMA Ta
5. Seal groove Available sizes Number of plungers 2 3 Dimension 49 mm 59mm 25 Series 40 Q6 Reference surface Available sizes Number of plungers 2 3 Dimension 49mm 59mm Series 99 gees Reference surface col 4 Q j Plug for M12x1 5 For Extreme Applications up to 180 C Ultra high temperature resistant multiple and single position switches BNS Ordering example BNS 819 B03 D08 46 15 BNS819 B 08 15 No of Plunger plungers style 02 2x D Chisel 03 3x K Ball R Holler Ordering example BNS 819 99 D 15 BNS 819 99 15 Plunger style D Chisel K Ball R Roller Additional types on request Contact Techincal Support at 1 800 543 8390 40 46 Model Type Plunger spacing Plunger style Plunger material Housing material Connection type Ambient temperature range Degree of protection per IEC 60529 Switching element Part number Multiple and single position switches 40 46 and 99 series 8 10 mm Chisel D Ball IK Roller R Stainless steel contact surfaces induction hardened Cast aluminum corrosion resistant anodized finish Miz Fo On MIOS for bulkhead 5 150 C 5 180 C 10 h day 23 302 F 23 356 F 10 h day IP 67 NO O BNS 819 46 15 Contact material Switching principle Contact system
6. Refer to our catalog or visit www balluff com for a large selection of capacitive sensors 66 BALLUFF Capacitive Mini Sensors BCS Object detection in the smallest of soaces A M8x1 M8x1 10 mm 10 mm M12x1 M12x1 Flush Non flush Flush Non flush Flush Non flush 0 1 1 5 mm 0 1 3 mm 0 1 4 mm 1 8 mm 0 1 4 mm 1 8 mm BCS0014 BCS0015 BCS0016 BCS0017 BCS0018 BCS0019 BCS MO8T4C XXS15C EP02 G201 002 BCS MO8T4C1 XXS30G EP02 GZ01 002 BCS GIOT4B XXS40C EP02 GZ01 002 BOS GI0T4C XXS80G EP02 GZ01 002 BCS M12T4D XXS40C EP02 G201 002 BCS M1274D1 XXS80G EP02 GZ01 002 ALS iss WIG Ae WIIG as KIDS a oV dee eov BI Zo OMS sw BIO NDO TOV DC Loy De TSN DOC TOV DE 30 80 C 30 80 C 30 80 C 30 80 C 30 80 C 30 80 C OO TZ 100 HZ 100 Hz 38 9 pz 3816 pz 100 HZ IP 7 IP 7 IP 67 IP 67 IP 7 IP 67 V2A V2A V2A V2A V2A V2A PEE PFE mS PTFE PATE ETE POM POM POM POM POM POM 2 m cable PUR 2 m cable PUR 2 m cable PUR 2 m cable PUR 2 m cable PUR 2 m cable PUR 3x9 TZ5mmime 9 4 mim S077 mS 3x0 14 mm 3x0 14 mme 3x0 14 MM M8x1 pi i MO 10 10 M12x1 M12x1 E Lu LE Ey E a ae a 4 5 N 4g O Y e 185 5 E 1325 1735 4 pa L a n oF o i E E O8 c 08 v B www balluff com BALLUFF 67 zm 5 y t c
7. 163 Think of a remote slice I O solution In a typical application In a similar fashion a Distributed Modular I O system has a the communication head and the power supply sit on the left communications head that talks over the desired industrial hand side and are followed along the backplane by the individual network on one side and acts as a data collector on the right I O devices such as discrete 24V input cards or O 10V analog hand side In lieu of a backplane each device is connected to cards Usually there are a limited number of slots available in the an industry standard M12 port utilizing a basic 3 wire sensor backplane and individual slices of control components can be cable for communication With the ability to be installed within inserted a 20 meter radius from the data collector devices can be easily distributed across the machine Pe Power Communication Discrete I O Discrete I O Analog I O Specialty Outputs EtherNet IP gt gt 20 mm C Link Discrete Power l O mi RFID or Discrete Analog Valve Manifold Specialty I O I O Control Devices 164 BALLUFF Distributed Modular I O IO Link The backplane of Distributed Modular I O IO Link Utilizing a widely accepted and open point to point technology IO Link a Distributed Modular I O system is fieldbus independent is easily configured and is vendor neutral Process data shows up as simple packets of byte
8. E High degree of orocess reliability E Track web movement Bi Improved efficiency 30 BALLUFF ER Reliable Web Edge Control Analog BGL fork sensors In process correction The light array on analog fork sensors not only ensures completely reliable detection but also determines the position of objects with extreme OBONO NOSMOSMOB Bm accuracy In process correction re e re e could not be easier process N a 9 T z z Q 9 7 a u reliability and product quality are Ocoocoooo0cocooood ooo significantly improved Ordering code g i Jj 5 g Jj 5 Jj a g a Jj i g CC OOO OO O19 O19 O19 O19 O10 Part number ONO NM m r m tn m tr m rm m m m Basic 2 switching outputs BH E Technical highlights Advanced 1 analog output with 1 switching error output NH NM HN E Analog signal proportional to Premium IO Link on request the light array blocked Fork opening 30 mm y NH B Bi Stable value even in 50 mm a E HB EH the event of height variations Switching output PNP BH m E BH E BH E E E Fieldbus connection NPN on request with IO Link Analog output 0 10 V DC g z 4 20 MA a a Light type Red light Measurement field length Zorn Resolution 0 1 mm Housing material Al anodized Connection M12 connector 4 pin Integral air nozzle to prevent dust from accumulating on the optical transmitter and receiver B www balluff
9. LEDs Housing optimized for material handling technology C C E Highly visible corner LEDs Size E Sensor head can be mounted in five positions Mounting type E Connector outlet set to position within a 270 range Rated switching distance Spn E Factor 1 PNP NO Ordering code E Weld Immune Part number E Teflon coated option Supply voltage Us Rated operating current le Reverse polarity short circuit protected Ambient temperature range Switching frequency f Sensor degree of protection per IEC 60529 Approvals Housing material Material of sensing face Connection 24 BALLUFF Inductive Q40 Block Sensors with Corner LEDs Optimized for material handling technology applications Factor 1 Magnetic field immune Factor 1 Magnetic field immune Factor 1 Magnetic field immune 40x40x66 mm 40x40x66 mm 40x40x66 mm 40x40x66 mm 40x40x66 mm Flush Non flush Flush Non flush Non flush 20 mm 40 mm 20 mm 35 mm 40 mm BES0306 BES0308 BES0305 BES0307 BES0304 BES Q40KFU PSC20B S04G 012 BES Q40KFU PSC40F S04G 012 BES Q40KFU PSC20A S04G 012 BES Q40KFU PSC35E S04G 012 BES Q40KFU PAC40E S04G 012 102 ONV DC TORSON DE TOR ONV DC 10 30V DC TOZ SONDO 200 mA 200 mA 200 mA 200 mA 200 mA Yes yes Yes yes Yes yes Yes yes Yes yes 25 70 C 25 70 C 25 70 C 25 4 70 C 25 4 70 C 100 Hz 60 Hz 200 HZ 20012 200 HZ Por aor IP 67 Rion R67 CE CULUS CE cULus CE cUulaus CE culzus CE cU
10. le 7 when connected 5 70 C 25 4 70 C 2 mounting holes 1 5x68x36 9 mm Nickel plated GD Zn Black red yellow M12 D coded female 7 8 plug 5 pin M12 A coded female 8 8 PNP 8 PNP No 200 mA 2A Yellow LED Hed LED 9A 9A IR ST when connected 5 70 C 25 4 70 C 2 mounting holes 300x68x36 9 mm Nickel plated GD Zn BALLUFF 157 158 Ethernet Unmanaged Switches Ethernet based network systems are gaining more and more importance in industrial automation Balluff provides a wide variety of Ethernet based systems and network components such as Profinet or Ethernet IP for machine and plant equipment Balluff now offers a complete system so that you can easily link Ethernet system components with the Ethernet With the switch it is now possible to connect Ethernet devices in a Star Topology The RJ45 ports and the 10 and 100 Mbps transmission rates support this The transfer speed is automatically set via the auto negotiation function Wiring errors are reliably ruled out by the autocrossing function This is because the module identifies on its own what type of cable is being used BALLUFF Industrial Ethernet Unmanaged Switches BALLUEF CE Communication Ethernet Ethernet Ethernet Version Ethernet unmanaged switch Ethernet unmanaged switch Ethernet unmanaged switch Ordering code BNIOO5E BNIOO67 BNIOOOF Part number BNI TCP 951 000 E028 BNI
11. 4 55 C 5 4 55 C Ow ooo uos 25 4 75 C 25 4 75 C 25 4 75 C 25 475 C 4 mm 4 mm LOZ LOZ LOZ 10 Hz Yes yes Yes yes Yes yes Yes yes 70 Nm 70 Nm 70 Nm 70 Nm le er mon IP 67 IP 67 CuZn coated CuZn coated CuZn coated CuZn coated Ae Ee PC PO M12 connector M12 connector M12 connector M12 connector male 4 pin female 5 pin male 4 pin female 5 pin 2 2 2 2 5 29 15 o As 3 O O 4 4 4 4 For more information on BIC non contact connectors refer to our Industrial Networking and Connectivity catalog or visit us online at www balluff com www balluff com BALLUFF 191 Non contact Connectors 8 Input Base Remote CE Size M30x1 5 M30x1 5 Working range 0 5 mm 0 5 mm Mounting type Non flush Non flush Ordering code BIC0009 BICOOOA Part number BIC 118 P2A50 M30MI3 SM4ACA BIC 213 P2A50 M30MI3 SM4ACA Operating voltage U incl ripple 2AN DCR TORS Rated operating current I max 1A How Non Contact Connectors Work Think of this only as a mechanical connector without pins or the requirement of physical contact When connected power goes out to the devices and signals come back from the devices Depending on the specific product of interest different information can be passed Power only discrete inouts and outputs can be sent across the connectors as well as analog voltage inputs Each base head is mounted on the controller side of the application and as many remote heads as
12. 4 70 C 25 4 85 C Degree of protection IP OT IP 67 IROZ IP O7 Installation non metal non metal non metal non metal in metal Read write distance BIS M 305 Qe m MM QE S CIR BIS M 307 Qt MM Of oui BIS M 352 0 14 MM OO cq Omm Ordering code BISOONY BISOONK BISOOP2 Part number BIS M 352 001 8115 BIS M 305 001 8115 BIS M 307 001 8115 Read write head Dimensions 25 0010 MM ZOS OMON M18x1 Antenna type Hod Circular Circular Working storage temperature Q 70 C 20 85 C 0 70 C 20 85 C 0 70 C 20 85 C Degree of protection IE IP 67 IRO Cable 0 5 mMm PUR Osim PUR 0o mPUR Connection to Remote electronics Remote electronics Remote electronics Remote electronics Voltage 24 V DC 10 20 96 including ripple Current 50 mA no load Working storage temperature 0 70 C 20 85 C Degree of protection 6x Connection to interface Processor M12 connector 8 pin E www balluff com BALLUFF 143 E Flexible use due to a wide range of different combinations of data carriers and antennas E Up to two antennas per processor Bi Tested quality with CC Link certificate E Make use of timesaving features Connector based cabling robust housing that is easy to install preassembled function modules and diagnostics function that enable easy commissioning The CC Link field bus protocol ensures quick robust communication between different stations The new BIS M 699 processor can now be used directly in the
13. 4 wire BCC M415 0000 1A 003 PW3434 __ _ i oes PE 9 M12 Female Straight 4 wire PE BCC M415 0000 1A 034 PW3534 E Conforms with ISO 14001 M12 Female Right Angle 4 wire PE PNP LED N O amp N C BCC M425 0000 1A 040 PWS3534 Lp EERaREBRZEMMEEEEEEEE RR not hazardous waste E Replacement for irradiation crosslinked lines E Jacket color Orange 2T E d j p 186 BALLUFF Connectivity Solutions Weld resistant PUR 9 Double ended Type M12 Female M12 Male M12 Female M12 Male Configuration Straight Straight Right Angle Straight Voltage Rating 125V 125V Amperage 4A 4A Conductor Cross Section 0 34 mm 0 34 mm Cable Jacket Material Orange High Shore PUR Orange High Shore PUR Weld Resistant Weld Resistant 4 wire PE non LED BCC M415 M415 3A 313 PW3534 006 BCC M425 M415 3A 313 PW3534 006 4 wire PE PNP N O amp N C signals BCC M425 M415 3A 661 PW3534 006 EES Jacket Materials Yellow PVC VX45T2 Black PUR PX0534 Yellow TPE EX45T2 Available Lengths 003 0 3m 006 0 6 m O10 T Om DIS Tom 050 5 0 m 100 10 0 m E www balluff com BALLUFF 137 188 Passive splitter box BPI 5 pin Ideal areas of application for passive splitter boxes by Balluff include local installations in assembly and handling machines packaging technology special machine construction etc Balluff Passive Interface BPI A multi talent even under demandi
14. 8 DI DO Ordering code BNIOOGA Part number BNI EIP 508 105 Z015 Operating voltage U dos 30 Vibe Module current consumption BUS RUN AUX input output power Display pushbutton status UA LED Module status indicator Mod LED Yes Network status indicator Net LED Yes Port status indicator Connection Fieldbus Connection AUX power Connection I O ports No of I O ports Number of inputs Number of outputs Configurable inputs outputs Max load current sensors channel Max output load current Port status indicator signal status Port diagnostic indicator overload Total current U Total current Ug Degree of protection per IEC 60529 Operating temperature T Storage temperature range Mounting Dimensions LxWxH Housing material Actuator IO Link No of IO Link master ports Operating modes 3 wire Indicators Communication Error Max load current for IO Link device Black red yellow M12 D coded female 7 8 plug 4 pin M12 A coded female 8 max 16 PNP max 16 PNP Yes 200 mA 1 2 A 2 A Yellow LED Red LED lt 9A lt 9A IP 67 when connected 5 70 C 25 70 C 2 mounting holes 22OXKCSxSS 9 mim Nickel plated GD Zn 8x master S10 COMIT COM 2 Green LED Red LED 1 2A EtherNet IP Network I O Block with embedded switch Ethernet IP Ethernet IP Ethernet IP Ethernet IP 4x IO Link 12 DI DO PNP TO DIRNE 16 DI DO PNP 8 DO PNP BNIOO4A BNIOO4M BNIOO4F BNIOO
15. BES 18 HW 1 retaining bracket angle for surface assembly 90 aluminum ordering code BAMOOEY Sensor holder BMS CS P D12 AD18 00 for Balluff assembly system 90 angle plastic ordering code BAMOO2P Sensor holder BMS CS M D12 ID18 01 for Balluff assembly system 90 angle stainless steel ordering code BAM0032 Connector BCC M415 0000 1A 003 PX0434 020 M12 straight 2 m PUR cable ordering code BCC032F Further accessories upon request BALLUFF 47 E Accurate switching characteristics for precision positioning tasks E ong ranges and compact design for greater freedom of system design E Highly visible red light laser light for precision alignment E LEDs visible from all sides E Multiple mounting options Bi aser versions ideal for small part detection E Outstanding price performance ratio an mem Accessories RedLight LED red light CIE Reflector for red light variants BOS R 1 ordering code BAMOOUK Reflector for laser variants BOS R 22 ordering code BAMOOUY Lens protector BAM PC XO 006 23K 1 ordering code BAMO1L8 Mounting bracket BMS CS M D12 B23K 05 ordering code BAMO1AW Straight connector 2 m PUR other lengths on request BCC M415 0000 1A 003 PX0434 020 ordering code BCCOS2F class 2 Type Detection range PNP Antivalent PNP NC NO selection Emitter Supply voltage Ug Setting Switching frequency
16. BOSO1JH Hed light 10 20 De 8H HH El 8H HH a 200 Hz PC ABS Glass IP 67 5 to 55 C M12 connec tor 4 pin Accessories Mounting bracket BMS CS M D12 BX07 06 for Balluff assembly system 90 angle ordering code BAMO1AY Assembly plate BMS CS M D12 BX05 02 for Balluff assembly system straight ordering code BAMOOS3C Mounting bracket BAM MB XO 005 B04 4 angle for surface assembly 90 adjustable sensor inclination ordering code BAMO1ES Clamp holder BOS 21 KH 2 for fastening to dovetail ordering code BAMOOTH Connector BCC M415 0000 1A 003 PX0434 020 M12 straight 2 m PUR cable ordering code BCC032F Further accessories upon request BALLUFF 5 E Distinguishes between different color shades E Reliably distinguishes between the smallest of color nuances BALLUFF Bi Large sensing range of 400 mm prm mini E Simple configuration and visualization using software E Robust metal housing ae i Los The True Color Sensor BFS 33M is in a completely different league fe to conventional RGB sensors Thanks to its high resolution it Mtem not only detects colors but can also reliably distinguish between um mim nuances The True Color Sensor thus detects e g minimal color Fechas deviations in injection molded parts And it can also tell if a metal P T takes enters production polished or unpolished Faded colors or poor en print quality are det
17. C 20 460 C 20 460 C 20 60 C 20 460 C M12 connector M12 connector M12 connector M12 connector M12 connector 4 pin 4 pin 4 pin 4 pin 4 pin d us M 0 1 2 m 0 1 2 m 0 14 m 0 30 m 0 30 m BOSO1FR BOSO1HJ BOSO1FU BOS 23K PA LH10 S4 BOS 23K PA LR10 S4 BOS 23K PA LE10 S4 BOS017C BOSO16U BOSO16L BOS 23K PU LH10 S4 BOS 23K PU LR10 S4 BOS 23K PU LE10 S4 BOSO1FT BOS 23K PA LH20 S4 BOS0175 BOS017H BOS 23K PU LD20 S4 BOS 23K PU LH20 S4 BOS 016K BOS 28K XT LS11 S4 38 5518 WADIC Wont VAIS 10 60 VDC 107 501 DE TORT SONDO Teach in 18 turn potentiometer Teach in Teach in Teach in 600 Hz T kAZ 2 KAZ SHO KEZ ABS ABS ABS ABS ABS PMMA PMMA PMMA PMMA PMMA IP 69K IP 69K IP 69K IP 69K IP 69K 20 60 C 20 60 C 20 460 C 20 460 C 20 460 C M12 connector M12 connector M12 connector M12 connector M12 connector 4 pin 4 pin 4 pin 4 pin 4 pin BALLUFF 49 E Reliable object detection even at long distances E Real background suppression up to 2 m sensing range even on dark objects E Simple alignment due to bright clearly visible beam spot E Simple and fast setting with potentiometer B Through beam sensor with test input for function control E Varied and timesaving assembly options The new light barriers and diffuse sensors in the BOS 50K series combine top performance and com
18. Replaces Edition 1203 Canada Mexico Balluff Canada Inc Balluff de M xico S A de C V 2840 Argentia Road Unit 2 Anillo Vial I Fray Jun pero Serra No 4416 Mississauga Ontario L5N 8G4 Colonia La Vista Residencial Phone 905 816 1494 Quer taro Qro CP76232 Toll free 1 800 927 9654 Phone 52 442 212 4882 Fax 905 816 1411 Fax 52 442 214 0536 Web www balluff ca Web www balluff mx E mail balluff canada balluff ca E Mail balluff mexicoQballuff com Ni me www pallutt com
19. Right Angle N O PNP LED BCC S425 0000 1A 008 VX44T2 M12 Female 5 wire Straight M12 Female 5 wire Straight Braided Shield M12 Female 5 wire Right Angle M12 Female 5 wire Right Angle Braided Shield M12 Female 8 wire Straight Braided Shield unm cMEMMMEMMMMMMMMMMMMMMMMMMMMM HD Q E Standard Lengths Available 100 10 0 meters 200 20 0 meters 250 25 0 meters 184 BALLUFF Connectivity Solutions IP69K stainless double ended Double ended Type Configuration Voltage Rating Amperage M12 Female M12 Male 4 wire M12 Female M12 Male 4 wire N O PNP LED Double ended Type Configuration Voltage Rating Amperage M12 Female M12 Male 4 wire 1 4404 Stainless IP69K Rated Stainless Nut Yellow Overmold amp PVC Cable 60 V M8 3 wire 30 V M8 4 wire 250 V M12 non LED 36 V M12 LED 4A BCC S415 S414 3A 304 VX44T2 _ BCC 415 8414 3A 606 VX44T12 1 4404 Stainless IP69K Rated Stainless Nut Yellow Overmold amp PVC Cable 60 V M8 3 wire 30 V M8 4 wire 250 V M12 non LED 36 V M12 LED 4A BCC S425 S414 3A 304 VX44T2 BCC 425 8414 3A 606 VX44T2 1 4404 Stainless IP69K Rated Stainless Nut Yellow Overmold amp PVC Cable 60 V M8 3 wire 30 V M8 4 wire 250 V M12 non LED 36 V M12 LED 4A BCC S415 S424 3A 304 VX44T2 _ M12 Female M12 Male 4 wire N O PNP LED BCC S415 S424 3A 606 VX
20. and comprehensive networking for system technology Ethernet IP Profinet Industrial Ethernet CC Link Distributed Modular O IO Link Inductive Couplers Intelligent Sensors 184 Connectivity solutions 189 Industrial networking and connectivity 191 Non Contact connectors 193 Intelligent Power Supply 197 IP67 Power Supplies 200 Balluff protection cap for ultrasonic sensors 202 Clamping holder overview 65 clamping holder versions 204 Contact protector and tube switch T Service 208 Services According to your specifications s 4st Read understand and follow warnings and manual Failure to do so could result in serious injury or death NEVER USE AS A SENSING DEVICE FOR PERSONNEL PROTECTION Does NOT include self checking redundancy circuitry required for use in personnel safety applications Does NOT meet OSHA and ANSI standards for point of operation devices Balluff Inc www balluff com 1 800 543 8390 BALLUFF 3 Inductive mini sensors For position sensing in a harsh environment i qmm MB x 1 17 MT2x1 z Small housing low weight and yet the highest switching precision Balluff mini sensors fulfill these industrial automation requirements By means of small designs and peak performance they offer great freedom of design and enable substantially more applications cont on page 14 4 BALLUFF BOS 50K photoelectric sens
21. on page 86 The precise position control and continuous positioning of rota tional movements are of great importance in many applications Balluff BSI inclination sensors measure the deviation from the horizontal on an axis of up to 360 They can be used down to 40 F cont on page 78 B www balluff com MICROPU SE BTL6 V11V Rod BZ With VARAN real time industrial Ethernet With the Micropulse BTL6 V11V Rod Balluff is putting the first integrable position measuring system with VARAN real time industrial Ethernet on the market Micropulse rod position measur ing systems integrated in the pressure section of the hydraulic cylinder measure the current piston position directly cont on page 88 MICROPULSE BTL Profile P Position measure ment in a demand ing environment Micropulse position measuring systems in a profile housing are non contact absolute measuring Systems for accurately measur ing one or more distances They impress with their robust design including IP 67 high degree of protection ease of installa tion and wear free measurement principle with high accuracy cont on page 94 BALLUFF Flush mounted BSP pressure sensors Where standard sensors reach their limit Balluff pressure sensors with a flush mounted membrane are designed for media in which standard pressure sensors reach their limit With their flush mounted welded stainless steel memb
22. 02 NPN NO Ordering code BMFOOEN BMFOOEJ Part number BMF 243K NS C 2A SA2 S49 00 3 BMF 243K NS C 2A PU 02 NC Ordering code BMFOOEP BMFOOEK Part number BMF 243K NO C 2A SA2 S49 00 3 BMF 243K NO C 2A PU 02 Supply voltage Us 107 30 BC TOT ONDO Ambient temperature Ta 25 85 C 25 485 C Degree of protection as per IEC 60529 IP 67 Ite Housing material Plastic Plastic Connection 0 3 m cable PUR with 2 m PUR cable M8 connector 3 pin 3x0 10 mann Approval CE cURus CE cults Installation Can be installed from above Can be installed from above Cylinder profile O C slot rounded groove C slot rounded groove 23 8 Other plug and cable variants are available in addition to V Twin models For information visit our website at www balluff com E Series V Twin Size M8 Know your cylinder PNP NO Ordering code BMFOOET Find your sensor at Part number BMF 243K PS C 2A SA95 S75 00 3 www balluff com bmfcenter B www balluff com BALLUFF 61 System Dimensions HxWxL Unique features p BMF 303 4 5x2 9x21 6 mm For miniaturized actuators BMF 305 10 5 X09 39 9 pi For larger actuators Part number of the most used types M8x1 male versions with turnable connection nut and 30 cm cable length PNE NO Cylinder profile C slot Size 10 slot C slot Round slot T slot Round C cylinder Trapezoidal slot Trapezoidal guide C slot Large with rail SMC slot A
23. 3 m Cable lengths over 3 m have to be shielded BALLUFF M30x1 5 Plug side Socket Cable side material straight straight PUR straight angled PUR angled straight PUR angled angled PUR 40 10 cO _M12x1 Color 5822252 so c e 5 BL so 3 o s 6160 6 6 O OTOKO OnO OO O0 O10 oO t amp c c co co cm co DNI 0 6m black E B black B Ej black a Ej black El BCCOSAK BCCO39K BCCO39U BCCO3AA BCCOSAL BCCOS9L BCCO39W BCCO3AC BCCO3AM m w BCCO39M BCCO39Y BCCO3AE BCCO3AN s B 5 O1 a Bl n B pu Industrial RFID System BIS V The new generation for more efficiency HF read write head BIS VM HF read write head BIS VM HF read write head BIS VM HF read write head BIS VM 25x50x10 mm M12x1 M18x1 25x50x10 mm non flush non flush non flush non flush round round round Rod BISOOT9 BISOOT7 BISOOT8 BISOOT6 BIS VM 305 001 S4 BIS VM 306 001 S4 BIS VM 307 001 S4 BIS VM 352 001 S4 150 mA 150 mA 150 mA lt 150 mA ler 610r vH BIG lomoon We one oOny DC on ONDE ono Ves S one s ejes s qr vss 25 455 C 25 455 C 25 455 C 25 455 C IP 67 with connector IP 67 with connector IP 67 with connector IP 67 with connector yes yes yes yes AIMgSi 0 5 ABS GF16 AIMgSi 0 5 nickel plated CuZn AIMgSi 0 5 nickel plated CuZn AIMgSi 0 5 ABS GF16 200 g 190 g 2A C Srog M12 connector 4 pin 25
24. A coded female via IO Link interface Yes 100 mA Yellow red LED 1 4 A IP 67 when connected 5 70 C 25 4 70 C 2 mounting holes 181x68x36 9 mm Nickel plated Gd Zn We ras 6 input bytes Green LED pulsing Red LED All hubs include 4 screw plugs and 1 label set M12 A coded male M12 A coded female via 7 8 connector via 7 8 connector 8 Max 16 Max 16 Yes Yes 500 mA 2A Yellow red LED 9A 9A IP 67 when connected 5 70 C 25 70 C 2 mounting holes 181x68x36 9 mm Nickel plated Gd Zn 30 ms 10 byte input 2 byte output Green LED pulsing Red LED IO Link Tool ID and I O device Application Die Identification and I O on a Press In a metalforming and stamping facility there is usually the need to change out dies and tooling in the press on a regular basis Tracking the die ID is becoming an important piece of information in every press shop Many die ID programs implement a simple input based system that has a code of sorts built into a high density pin connector This 24 pin connector also collects a small set of I O data on the press This solution has a high initial cost due to the 24 wire cable and the special wiring configurations that need to be made Then once implemented the pin connectors inside get damaged or bent causing downtime to repair the connectors Damage to these connectors from die change or from daily use can cause significant downtime Bal
25. CuZn PET TEU Polyurethane foam epoxy resin containing glass M12 connector 5 pin M30x1 9T 20V DC 200 mA IR G7 25 70 C Nickel plated CuZn PET TPU Polyurethane foam epoxy resin containing glass M12 connector 5 pin M30x1 9 sone 200 mA PSY 25 70 C Nickel plated CuZn PBT TPU Polyurethane foam epoxy resin containing glass M12 connector 5 pin M30x1 9 30 V DC 200 mA Ee 25 4 70 C Nickel plated CuZn PBT TRU Polyurethane foam epoxy resin containing glass M12 connector 5 pin BALLUFF 72 With a housing length of only 41 mm the new BUS 18M ultrasonic sensors are extremely compact With their narrow sound cone and a blind zone of only 20 mm they provide flexible application options Two housing variants straight and with a 90 angle head are available each with four scanning ranges up to 1 3 m The sensor family covers a broad range of applications through three different output stages a push pull switching output or an analog output available with 4 20 mA or 0 10 V The highlight is the complete support of the IO Link interface Via the switching output the sensors can communicate with an IO Link capable controller or an IO Link master The sensors can be synchronized with one another so that they do not influence one another Features E 2 Housing variants E Measuring range from 20 mm to 1 3 m E Push pull switching output E Analog outpu
26. Degree of protection per IEC 60529 Operating temperature T Storage temperature range Weight Mounting Dimensions LxWxH Housing material Actuator IO Link No of IO Link master ports Operating modes 3 wire Indicators Communication Error Max load current for IO Link device CC Link 4x IO Link 12 DI DO PNP BNIOO40 BNI CCL 502 100 Z001 om oOn De Green LED Red LED Green LED M12 5 pin female and male 7 8 5 pin female and male M12 A coded female 8 max 12 PNP max 12 PNP Yes 200 mA 1 6 A 2 A Yellow LED Red LED lt 9A lt 9A IP 67 when connected 5 70 C 25 70 C Approx 577 g 2 mounting holes 224x68x36 9 mm Nickel plated Gd Zn 4x master SIO COM 1 COM 2 COM 3 Green LED Red LED 1 6A CC Link 16 DI NPN BNI0049 BNI CCL 106 100 Z001 ee GO V DC Green LED Red LED Module actuator sensor supply M12 5 pin female and male 7 8 5 pin female and male M12 A coded female 8 16 NPN No 200 mA Yellow LED Red LED lt 9A lt 9A IP 67 when connected 5 55 C 25 475 C Approx 577 g 2 mounting holes 224x68x36 9 mm Nickel plated Gd Zn CC Link Powerful products from a single source Get Rid of Remote I O Cabinets Once and For All Every equipment designer goes through a phase of their design process where they need to decide how their I O gets from their sensors and their valves to their controller Some people use I O car
27. E Supply voltage Us Dimensions Connection Degree of protection per IEC 60529 Ambient temperature Ta Display DAN DIO 42110 Yo 96x96x42 4 mm 2x M12 connector 4 pin IP 40 10 455 mm 5 5 colon CD Available accessories 2m connecting cable BCC M415 0000 1A 004 PX0334 020 Ordering code BCC030A bm connecting cable BCC M415 0000 1A 004 PX0334 050 Ordering code BCC030C 2m connecting cable monitor sensor BCC M415 M415 5D 687 ES64N8 020 Ordering code BCCOANA 5 m connecting cable monitor sensor BCC M415 M415 5D 687 ES64N8 050 Ordering code BCCOANC 5 m Ethernet cable monitor RJ45 BKS AD 05 RJ45 GS180 05 Ordering code BCC02H1 10 m Ethernet cable monitor RJ45 BKS AD 05 RJ45 GS180 10 Ordering code BCC02H2 Monitor protective housing BAM PC AE 002 1 Ordering code BAMO1A8 53 96 _M12x1 E www balluff com BALLUFF 119 E T he Zz ci cKY 777wr r 9 gt 120 BALLUFF Degree of Protection IP 67 Inexpensive Retrofit Optional housing for Vision Sensors BVS E Rugged housing E Degree of protection IP 67 Bi Flexible handling E Simply assembly and mounting Bi Full range of sensor functions Bi Inexpensive acquisition Balluff now provides an optional housing for splash water areas and other problematic environments for all sensors in the Vision Sensor family With its IP 67 protection it also
28. Housing material Optical surface Ce ECOLAB Ordering code Part number Ordering code Part number Ordering code Part number Degree of protection per IEC 60529 Ambient temperature Ta Connection Detection range PNP Antivalent PNP NC NO selection PNP Antivalent PNP NC NO selection Emitter Supply voltage Ug Setting Switching frequency Housing material Optical surface Ordering code Part number Ordering code Part number Ordering code Part number Ordering code Part number Ordering code Part number Degree of protection per IEC 60529 Ambient temperature Ta Connection Types with NPN upon request New Photoelectric Sensors BOS 23K B www balluff com Pid rid Pid Fon Pon Diffuse sensor Diffuse sensor Retroreflective Through beam Through beam with background sensor sensor sensor suppression Receiver Emitter 0 2 m 0 1 2 m 0 14 m 0 25 m 0 25 m BOS01FM BOSO1FL BOSO1FN BOSO1FP BOS 23K PA RD10 S4 BOS 23K PA RH10 S4 BOS 23K PA RR10 S4 BOS 23K PA RE10 S4 BOS016Z BOS0178 BOS016P BOSO16F BOS 23K PU RD10 S4 BOS 23K PU RH10 S4 BOS 23K PU RR10 S4 BOS 23K PU RE10 S4 BOSO16E BOS 23K XT RS11 S4 SD MD Oe oon ID 10 oO VDC 107 30 DE TOR BO wA DT Teach in 18 turn potentiometer Teach in Teach in Teach in 600 Hz 600 Hz 600 Hz 500 Hz ABS ABS ABS ABS ABS PMMA PMMA PMMA PMMA PMMA IP 69K IP 69K IP 69K IP 69K IP 69K 20 460
29. M8 amp M12 Connectors amp Sensors Jacket Material Wires Conductors 3 BR BU BK 4 BR WH BU BK 5 BR WH BU BK GY Yellow PVC Black PUR Black PUR Yellow TPE Yellow PVC Yellow PUR Black PUR Yellow TPE Black PUR Wire AWG 22 AWG 22 AWG Q 34mm2 22 AWG 22 AWG 22 AWG Q 34mm2 22 AWG Q 34mm2 a ut er Ordering code BCCOAE7 BCCOAE9 BCCOAC7 BCCOAEC BCCOAE8 BCCOAEA BCCOAC8 BCCOAEE BCCOAC9 Cable for use with 7 8 Connectors and Aux Power Wires Conductors Jacket Material Wire AWG Ordering code 3 AC GN BK WH Yellow PVC 16 AWG BCCOAEF 4 AC BK WH RD GN Yellow PVC 16 AWG BCCOAEH DC BR WH BU BK Yellow PVC 16 AWG BCCOAEJ Black PUR 1 50mm2 BCCOACF Yellow TPE 16 AWG BCCOAPC 5 DC BK BU GN BN WH Yellow PVC 16 AWG BCCOAEK Black PUR 1 50mm2 BCCOACH Cable for use with Industrial Networks dm D Wires Network Jacket Material Type Ordering code 2 EtherNet IP Teal TPE Shielded BCCOAUJ Teal PVC Shielded BCCOAZ9 2x2 drain DeviceNet Grey PVC Thick BCCOAEL Grey PUR Thick Flex BCCOAEM Grey PVC Mid BCCOAEN For a full offering of field attachables Cry NG Ton ci and other connectivity accessories Grey PUR Thin Flex BCCOAER download the connectivity catalog at 2 Profibus Purple PUR BCCOACA www balluff com www balluff com BALLUFF 189 E Simple connection rapid commissioning E Wear free E Robust even in harsh environments Robot gripper The sensor determines whether
30. Mount IP67 Intelligent Power Supplies Degree of protection per IEC 60529 IP 67 IP 67 Output current 3 8A 8A Output power 100 W 200 W Output voltage 24 V DC SELY ZAN DC SEIN Input voltage 100 240 V AC 100 240 V AC Single phase Single phase Isolated output 4 pin Ordering code BAEOOEN DeviceNet Aux SELV amp GND Part number BAE PS XA 1W 24 038 601 Isolated output 4 pin Ordering code BAEOOFW BAEOOET EtherNet IP Aux SELV Part number BAE PS XA 1W 24 038 607 BAE PS XA 1W 24 080 604 Grounded output 4 pin Ordering code BAEOOEP BAEOOFY EtherNet IP Aux PELV Part number BAE PS XA 1W 24 038 602 BAE PS XA 1W 24 080 606 Isolated output 5 pin Ordering code BAEOOER BAEOOFL PROFI amp CC Link Aux SELV amp GND Part number BAE PS XA 1W 24 038 603 BAE PS XA 1W 24 080 605 Efficiency High efficiency gt 93 MTBF gt 800 000 h Input 3 pin male Output 4 pin female 2 circuits Optional 2 connectors for output voltage each with 2 circuits 5 pin female 2 circuits Operating temperature 25 70 C Storage temperature range 40 80 C Mounting Panel wall and field mounting Housing material Metal fully enclosed Service life Almost 15 years Warranty 2 years E www balluff com BALLUFF 197 Accessories Protection Cap Clamp Holder Contact Protector Tube Switch ar A aua tel 200 E Can be used for ultrasonic sensors in the M18 series E Protects
31. PSC20A S04G W Supply voltage Us Or cOn De Rated operating current le 100 mA Reverse polarity short circuit protected Yes yes Ambient temperature range 25 70 C Switching frequency f 1000 Hz Degree of protection per IEC 60529 II Approvals CE culus Housing material Brass PTFE coated Material of sensing face ECR Connection M12 connector 3 pin A coded Application areas E Welding lines E Lightweight construction E Automobile suppliers E Material handling technology E Electric motors and electrical brakes E Special machine construction NR m O 1335 x LO co 210 5 LED J T Y M12x1 Weld Immune Factor 1 Sensors A plus for your application M12x1 M18x1 M18x1 M18x1 M30x1 5 Flush Flush Flush Quasi flush Flush 4 mm 8 mm 8 mm 12 mm 15 mm BES0452 BESOSYT BESOSYU BESOSYW BES0454 BES M12MG PSC40A S04G W BES M18MG PSC80A S04G W BES M18MI PSC80A S04G W BES M18MG PSC12A S04G W BES M80MI PSC15A S04G W 10230 WV BG 10 30 IS 18 5 SOODE Once VIBE 10 OW IDS 200 mA 200 mA 200 mA 200 mA 200 mA Yes yes Yes yes Yes yes Yes yes Yes yes 25 70 C 25 70 C 25 70 C 25 4 70 C 25 4 70 C 2000 Hz 200 HZ 600 Hz 600 Hz 200 HZ IR SK IP 67 gt or IP 67 le or e Ee MINIS e ESCUIRUS CE cULus CE cULus CE cULus Brass PTFE coated Brass PTFE coated Brass PTFE coated Brass PTFE coated Brass PTFE coated res elra lg PES G40 PPRS GF40 ORAN ERS OE M12 con
32. Polarity reversal short circuit protected Ambient temperature Ta Switching frequency f Output function power on indicator Degree of protection as per IEC 60529 Material Housing Sensing surface Cover Connection Wiring diagram P NC N NC 9 LL E l P P N N 4 9 BK e lege J sn BU P NO N NO B www balluff com mor so 25V 5V DC 100 mA 15 mA yes yes 5 485 C 100 Hz yes yes l2 PBT PBT PBT 2 m PUR cable 8x0 14 MINM 02 00 7 PE 25V TOV we 100 mA 15 mA yes yes 5 85 C 100 Hz yes yes Ror PBT PET PBT 0 3 m PUR cable with M8 plug 3 pin Ci S 2 F 4 m gt E J d 4 Size M5x0 5 6 5mm 6 5 mm Mounting type Flush Flush Non flush Rated switching distance Sn 0 1 1 mm 0 1 1 5 mm 0 1 3 mm Ordering code BCSO0011 BCS0012 BCS0013 Part number BCS GO4T4D XXS10C EP02 GZ01 002 BCS M05T4C XXS10C EP02 GZ01 002 BCS GOGT4B XXS15C EP02 GZ01 002 BCS GO6T4B XXS30G EP02 GZ01 002 Supply voltage Us ae Oe ae De ZI SABIO Rated insulation voltage U roy DE ov DG fon DWC Ambient temperature Ta 30 80 C 30 80 C 30 80 C Switching frequency f 100 HZ 100 HZ 100 HZ Degree of protection per IEC 60529 IRGI peor IR 67 Housing material V2A V2A V2A Sensing surface material PIRE Elie ire Cover material POM POM POM Connection 2 m cable PUR 2 m cable PUR 2 m cable PUR 2 m cable PUR 3x0 14 mme 3x0 14 mm SO 4E rane
33. Profinet BCC M414 M414 6D 331 PS54T2 BCC M414 E834 8G 668 PS54T2 _ Starquad Cable Type Conductor Jacket Ratings RJ45 to RJ45 Bulk Cable 100m Unshielded Stranded Ap s 600V CMX BCC E894 E894 90 367 EXG4N9 BCCOCN3 E53 Flex 10mio ODVA Shielded Stranded PVC Riser CMR ODVA BCC E894 E894 90 339 VS64N9 ___ BCCOAZ9 STP 2pair TPE Flex 5mio ODVA BCC E894 E894 90 339 ES64N9 ___ BCCOAUJ Contact factory for availability Standard lengths available 006 0 6 m 100 10 0 tn 400 40 0 m 010 1 0m 160 15 0 fm 500 50 0 m 020 s2 0 m 200 20 0m 600 60 0 m dd For aux power cables and accessories see Network Catalog 050 5 0m 300 30 0 m 160 BALLUFF Industrial Ethernet M12 amp RJ45 cables and accessories Receptacles and Bulkheads Order Code Description BCCOSWP M12 RJ45 Receptacle 2m industrial Ethernet BCCO6YP M12 M12 Female Bulkhead BCCO085F BCCOSWW M12 RJ45 Straight Bulkhead BCC085H BCCOSWY M12 RJ45 Right Angle Bulkhead BCCOSKW M12 D coded Shield Break Plug Field Attachables amp uy Order Code Description BCCOSWZ M12 D coded Straight Male BCCO3YO M12 D coded Right Angle Male BCCOSY1 M12 D coded Straight Female BCCO3Y2 M12 D coded Right Angle Female BCCO6FH HJ45 Straight Male 8 position 4wire www balluff com BALLUFF 161 162 E Clearly visible status LEDs E Addressable display E Powerful and safe outputs Bi Innovative housing design CC Link is the princ
34. TCP 952 000 E029 BNI EIP 950 000 Z009 Ports 5xRJ45 8xRJ45 9xM12 Spring force clamp Spring force clamp D coded System power supply 022252 uS 019 0 05 URDU 7 8 4 pole Supply voltage Ua 12 48 w DIO 2x12 30 V DC redundant dev Transfer rate 10 100 Mbps full duplex 10 100 Mbps full duplex 10 100 Mps Auto crossing Auto crossing Auto crossing Operating modes Auto negotiation Auto negotiation Auto negotiation Communication status Link run LED yellow green Link run LED yellow green Link run LED yellow green Supply voltage LED green power LED green power LED green power Degree of protection 210 IP 20 IP or Housing Black plastic Black plastic GD ZN nickel plated Temperature range 10 60 C storage 10 60 C storage 5 55 C temperature 25 70 C temperature 25 70 C Mounting type Snaps onto Snaps onto 2 hole support rail TH35 EN60715 support rail TH35 EN60715 screw mounting E www balluff com BALLUFF 159 Cable Type Conductor Jacket Ratings M12 Straight to M12 Straight M12 Straight to RJ45 Unshielded Stranded TEE 600V CMX BCC M414 M414 6D 366 EX64N9 ___ BCC M414 E894 8G 695 EX64N9 ___ UTP 2 pair Flex 10mio ODVA Shielded Stranded PVC Riser CMR ODVA BCC M414 M414 6D 338 V864N9 BCCMA4414 E894 8G 672 VS64AN9 _ _ STP 2pair TPE Flex 5mio ODVA BCC M414 M414 6D 338 ES64N9 BCC M414 E894 8G 672 ES64N9 _ __ Wee ili BCC M414 M414 6D 338 ES64N8 Shielded Stranded PUR
35. V from Balluff Only BIS V from Balluff combines RFID and sensors BIS V along with the four antenna channels has an integrated IO Link master with the latest version 1 1 The four antenna channels work completely independently of each other This saves costs as fewer evaluation units are needed Through the IO Link master you have a node for additional information available so that you can connect further sensors and or actuators directly and can create a simple network structure Cancel control button Display Read write head connection 1 Read write head connection 3 USB and IO Link connection Bus out E www balluff com The high performance BIS V offers maximum convenience Display and status LEDs support ease of use And through its USB service interface standard hardware like a PC is easy to connect All connections are easily accessible and completely pluggable Function indicator each read write head connection has two LEDs for the status and operating state Eight monochrome LEDs show the bus status LCD indicators with control buttons setting and displaying the Profibus address and displaying read data carrier UIDs USB connection for fast commissioning without bus connection reading and writing data carriers update upgrade of the evaluation unit or the read write heads and calling up the operating menu as a PDF file Intelligent power plug for saving parameters on site Simple mounting on t
36. and slot B Profile cylinder and tie bar Saa 11 MAM Profile cylinder and tie bar 915 MMN Profile cylinder and tie bar 14 20 MM U slot BMF 303K PS C 2A SA2 S49 00 3 Example Part number Festo Sommer 75229 BMF 303 BMF 303 Bosch 4 HW 31 HW 30 zii in e Tough Compact SMC Bimba mineg BMF 303 BMF 303 Schunk a HW 97 HW 28 4 N 2 9 Tough Compact General BMF 303 BMF 303 HW 33 89 HW 40 4 f de Tough amp Compact General BMF 303 HW 59 and Bosch Parker Norgren Bosch Numatics Norgren SMC General General General SMC CP95 Hose clamp BMF 303 HW 101 V I f BMF 303 HW 80 BMF 303 HW 62 amp 54 52 e 2 i P BMF 303 HW 51 BMF 303 HW 602 BMF 235 HW 109 and BMF 303 HW 33 F4 y BMF 235 HW 110 and BMF 303 HW 33 e Fx p BMF 235 HW 111 and BMF 308 HW 33 BMF 303 HW 103 4 r v BMF 305K PS C 2 SA2 S49 00 3 BMF 305 BMF 305 HW 98 X HW 20 Hollow screw BMF 305 HW 24 undo Hose clamp 4 BMF 305 HW 106 x I BMF 305 HW 27 BMF 305 BMF 305 HW 32 HW 92 iy ds BMF 305 BMF 305 HW 26 1 HW 99 1 Slot version Hexagon socket BMF 235 HW 109 and BMF 305 HW 20 SN BMF 235 HW 110 and BMF 305 HW 20 F EN BMF 235 HW 111 and BMF 305 HW 20 Ld BMF 103 system 16x2 8x4 9 mm Optimized for short stroke cylinders and mini grippers BMF 103K P
37. ci oM Saca THM NNNM NNNM N58 N amp e 5 8 8 2 s s s a9 S 8 3 2 s 3 s s CN CN N 3 sg a 9 e 3 8 9 2 s m s u m a a uu X X Ad wl wl wl oO O O Hi Hi HI o o A O O O X X X Q Q A GA Af GA X X X A Q o Q Q Q ZEZ gt Su sO suzecesesysesesesysesessige BO omc ecece cece cece ce cece cece ce ceces Aaaa A oom odo om co A om co ER o E co E co Soemomoeomoececeaoce cececececeoececec wo mM conca m ien con ea co ea am ea en ea MMN en ea e ea eo ea a ea en ea co ea a ea m eo en ea aea am HN E E m E E E E Es a E m on request on request E E HN HN E NH E E mI E E E HN m EI a S E Ej E E a E E E HN HN HN m O22 M O3 M Red light PinPoint LED Laser laser class 1 400 Hz 400 Hz 0 4 mm 0 28 by IP 67 IP 67 Nickel plated Gd Zn PMMA Nickel plated Gd Zn PMMA For additional information visit our website at www balluff com Clamp holder Y For Bosch profile BES Q08 KH 3 B www balluff com Nu ae T A C co N gt LO LO LED Y El M8x1 B 10 20 M3 LED BALLUFF 33 E Rapid commissioning as no adjustments are required E The compact design also enables use in the smallest of spaces E Innovative PinPoint technology reliable suppression of objects outside the detection field 34 M MD BOS Q0O8M Diffus
38. code Part number Operating voltage U Function indicator IO Link RUN Power indicator Connection IO Link Connection I O ports Connection U Connection U No of I O ports Number of outputs Configurable Single channel monitoring Number of output circuits Outputs per output circuit Single channel monitoring Max load current actuators channel Port status indicator Total current U Total current U Degree of protection per IEC 60529 Operating temperature T Storage temperature range Mounting Dimensions LxWxH Housing material IO Link Max cycle time IO Link process data length Indicators Communication Error Fi o Device 2x4xDO BNI0033 BNI IOL 252 000 Z013 139 20V DC Green LED Green LED M12 A coded male M12 A coded female via 7 8 connector via 7 8 connector 8 8 No No 2 4 No 2A Yellow red LED 9A 9A IP 67 when connected 5 70 C 25 70 C 2 mounting holes 13 lt x68xX36 9 mim Nickel plated Gd Zn Ze iS 1 output byte Green LED pulsing Red LED All hubs include four screw plugs and label set www balluff com Device 2x8xDO BNIOOS4 BNI IOL 256 000 Z013 e260 VID Green LED Green LED M12 A coded male M12 A coded female via 7 8 connector via 7 8 connector 8 16 No No 2 8 No 2A Yellow red LED 9A 9A IP 67 when connected 5 4 70 C 25 70 C 2 mounting holes 181x68x36 9 mm Nickel
39. code BAMO1YP Part number BMS CS M S25 DX15 00 Material Anodized aluminum Background lighting With the through beam method the background lighting is positioned behind the object you wish to detect The Vision Sensor only detects the outline of the object based on this position Partial measurements or sizes can be well checked in this manner Ambient light also presents no problems Changes to the surface markings color etc can be suppressed almost completely and have no influence on the test result Our background lights are particularly bright and versatile They are also very suitable as diffuse incident lights to illuminate highly reflective components Due to the extremely flat design they are ideal for use in applications with limited space BALLUFF 125 126 BALLUFF Spotlights with IP 67 Protection Can be used universally red light and infrared Special properties E IP 67 degree of protection E Versatile in application and can be used universally E Energy saving LED technology E Red light and infrared variants available E Space saving M18 and M30 designs E Precision illumination even from a great distance The requirements are particularly demanding if the operational environment is particularly harsh opotlights in the housing with the IP 67 form of protection which Balluff is the first to offer C are the right lights for the job The extremely robust versions Series M18 spotlight M30 s
40. e z C 4 w Size 18x2 5 mm 18x4 mm 22x4 mm Mounting type Flush Flush Flush Rated switching distance Sn 0 1 3 mm 1 5 mm 1 10 mm Ordering code BCS001A BCS001C BCS001F Part number BCS D181403 XXS80C EP02 G201 002 BCSD18T404 XXS80C EP02 GZ01 002 BCS D18T407 XXSO0C EP02 GZ01 002 BCSD227405 XXS10C EP02 GZ01 002 Supply voltage Us a SL DC Zo IDE 4 ID Rated insulation voltage U fo be fo VDE fo be Ambient temperature Ta 30 70 C 30 80 C 30 80 C Switching frequency f 100 pz 100 Hz 100 Hz Degree of protection per IEC 60529 IP 66 IP 66 IP 66 Housing material V2A V2A V2A Sensing surface material PIERE FIFE PFE Connection 2 m cable PVC 2 m cable PUR 2 m cable PUR 2 m cable PUR 3x0 09 mm Somm 820 14 MM Refer to our catalog or visit www balluff com for a large selection of capacitive sensors BALLUFF 2 5 4 if T ra 18 18 6 18 6 ean Capacitive Mini Sensors BCS Object detection in the smallest of spaces yl 4 a I bo 22x10 mm 30x4 mm Q 30x10 mm Flush Flush Flush 1 10 mm 1 15 mm 1 15 mm BCS001H BCS001J BCS001K BCS D221408 XXS10C EP02 G201 002 BOS D301406 XXS15C EP02 GZ01 002 BCS D307409 XXS150 EP02 GZ01 002 Ae DE As Ww BI Zu OA Hoy DC fon DC ew DC 30 4 80 C 30 80 C 30 80 C 100 Hz 100 Hz TOO rz IP 66 IP 66 IP 66 V2A V2A V2A Wire PIFE RIRE 2 m cable PUR 2 m cable PUR 2
41. efficient automation 86 88 90 94 96 Micropulse transducer BTL6 Profile PF IO Link Micropulse position measuring system BTL6 V11V Rod BZ Micropulse transducers BILZ Micropulse transducer BTL7 Profile P Micropulse transducers BTL AR ZAO 100 102 104 106 108 110 BSP pressure sensors Flush mounted BSP pressure sensors 40x40 mm LEVEL 500 Capacitive sensors Fork sensors for fluid detection BTL SF micropulse filling level sensor B www balluff com LEVEL BCS capacitive sensors 114 116 118 120 122 124 126 128 130 132 134 BVS E infrared vision sensors BVS E identification vision sensors BVS E vision sensor monitor IP 67 degree of protection inexpensive retrofit Coaxial lighting 3D holder system for vision sensors opotlights with IP 67 degree of protection Extremely flat background lighting with IP 69K Why RFID from Balluff Comprehensive systems expertise Protecting products and expertise know how Industrial RFID system BIS V the new generation for more efficiency 140 142 144 146 148 152 154 156 158 162 164 166 174 176 A powerful high frequency package ensures maximum transparency Industrial RFID in transfer systems Processor with CC Link for 13 56 MHz Processor for Mitsubishi controller HF data screw BIS M better safe than sorry Industrial networking and connectivity Intelligent
42. field Conformity with standards ISO 15693 and 14443 as well as globally approved frequency of 13 56 MHz allow worldwide use of this CC Link processor CC Link Processor with CC Link for 13 56 MHz Suitable for every environment ni d Model BIS M 699 Description Processor Ordering code BISOOLY Part number BIS M 699 052 050 08 S T1 1 Dimensions 200x100x60 mm Antenna ports 2 Standards ISO 15693 14443 Interface CC Link Degree of protection per IEC 60529 IP 65 Housing material Metal The HF processor BIS M 699 with 13 56 MHz is used directly in the field in all applications where robust controllers are connected directly to CC Link Thanks to the wide variety of special data carriers for example optimized for flush installation in metal for temperatures up to 200 C or for the maximum distance this HF processor can be used in almost all industrial sectors E www balluff com BALLUFF 145 E Easy startup with function modules at no extra cost E Direct integration into the controller eliminates the need for decentralized wiring B Function indicator directly on the terminals E Degree of protection IP 40 The HF processor BIS M 688 001 with 13 56 MHz was developed specially for integration in the MELSEC Q series from Mitsubishi All read write heads from the BIS M series can be connected to the 2 channel card A wide range of variations provides the right configuration for every a
43. lens is screwed onto the fiber optic BFOO0CA Industries E Automobile industry E Handling and assembly E Plastics processing E Printing industry P E Packaging industry E Timber processing P B www balluff com BALLUFF 55 Model BMF 07M BMF 08M BMF 12M Maximum switching distance with BAMO1EL 90 mm 90 mm 90 mm PNP NO Ordering code BMFOOOE BMFOOOP BMF00C7 Part number BMF 07M PS C 2 KPU 02 BMF 08M PS C 2 KPU 02 BMF 12M PS C 2 S4 Supply voltage Us TOES VDC 39s SON BG 38155610 4 DOS Reverse polarity short circuit protected Yes yes Yes yes Yes yes Function indicator Yellow LED Yellow LED Yellow LED Ambient temperature Ta 25 485 C 25 485 C 25 70 C Degree of protection per IEC 60529 Rion IROZ Ror Connection 2 m cable PUR 2 m cable PUR M12 connector 20 lA mme SO 3 pin LL L M8x1 u _M12x1 B C17 LO LO e 3 to _ E _M12x1 Size OO iia 15 mm 25 mm with hole 22 1 mm with M5 for M5 screw screw hole Ordering code BAMO1EJ BAMO1EK BAMO1EL BAMO1EM Part number BAM TG MF 006 BAM TG MF 007 BAM TG MF 008 BAM TG MF 009 Height 10 mm he mm Ve RR NOLS RT Max switching distance 40mm 65 mm 90 mm 40 mm Reliable switching is guaranteed from O mm to the switching distance indicated in the table The specified switching distances are determined from series measurements and should be considered a starting point for selecting a suitable magnet 56 BA
44. m cable PUR 3x0 14 mm 3x0 14am so 14 MM B www balluff com Size 45x30x15 mm PNP NO Ordering code BAEOO9E Part number BAE SA CS 001 PS PNP NC Ordering code BAEOO9F Part number BAE SA CS 001 PO NPN NO Ordering code BAEO09H Part number BAE SA CS 001 NS NPN NC Ordering code BAEO09J Part number BAE SA CS 001 NO Supply voltage Us 12 cone Voltage drop Ugat le 0 8 V Rated insulation voltage U LIN DCO Output current max 300 mA No load supply current lo max 20 mA Reverse polarity short circuit protected Yes yes Ambient temperature Ta 30 70 C Switching frequency f 100 Hz Function indicator Yes yes Degree of protection per IEC 60529 Ron Housing material PC Connection 2 m cable PUR 3x0 14 mime NPN S Lo LED1 i bk i LED N bu 3 os Function overview A LED 1 Switching status indicator LED 2 Power indicator Pos 1 Through hole dia 4 2 mm hexagon on both sides for inserting an M3 nut BALLUFF 69 BUS ultrasonic sensors are perfect for distance measurement or position detection of granules fluids and powders They measure fill levels heights and sag without making contact as well as count and monitor the presence of objects They are extremely versatile operate independently of color and surface finish and are not affected by transparent objects that generate strong refl
45. mechanical wear E Maintenance free Bi Increased system availability E Shorter times when replacing changeover tools E Simplification of system design E Simple wiring of replaceable tools IO Link unidirectional in 40x40 mm Unicompact housing The IO Link interface guarantees simple installation because the IO Link is quickly wired The new housing concept also reduces interfering variables Inductive couplers make mechanical plug in contacts unnecessary because the signals can be reliably transmitted without contact via an air gap This ensures not only resistance to wear but also a fast size change and high flexibility For the Robotic coupling IO Link unidirectional in the compact 40x40 housing is therefore ideal BALLUFF Inductive Couplers IO Link unidirectional in 40x40 mm Unicompact housing Size Working range Ordering code Part number CE Base 40x40x63 mm 1 mmM 5 MM BICOO5A BIC 110 I2A50 Q40KFU SM4A4A Hemote 40x40x63 mm USC TEES MM BICOOBC BIC 210 I2A50 Q40KFU SM4A5A Operating voltage U incl residual ripple Rated operating current No load supply current max Max current load per output Short circuit protected Remote output voltage Power supply continuous output current Operational readiness Ambient temperature T Storage temperature range Transmission distance Function Power indicator Weight Degree of protection per IEC 60529 Housing mate
46. mm Telephoto lens 16 mm PNP Ordering code BVS0001 BVSOOOT BVSOOOY Part number BVS ID 3 001 E BVS ID 3 003 E BVS ID 3 007 E Supply voltage Us BEN ADS 221 10 Ya PEN BIO SE DENIS 3210 Yo Switching inputs 1x Trigger 1x Select 1x Trigger 1x Select 1x Trigger 1x Select Switching outputs 1x lighting synchron 1x PNP 1x lighting synchron 1x PNP 1x lighting synchron 1x PNP Interface RS232 RS232 RS232 Configuration interface Ethernet 10 100 Base T Ethernet 10 100 Base T Ethernet 10 100 Base T Typ detection rate 3 15 Hz depending 3 15 Hz depending 3 15 Hz depending on evaluation function on evaluation function on evaluation function Working range 50 1000 mm 50 1000 mm 150 1000 mm Working distance 50 mm 1000 mm 50 mm 1000 mm 150 mm 1000 mm Field of view horizontalxvertica 25x18 mm S00x360mnim BIO XS MM 312x22 MM 3420 MM 229x172 mm Illumination LED incident light red deselectable LED incident light red deselectable LED incident light red deselectable Eye safety per IEC 62471 Free group Free group Free group Connection 2 connectors M12 2 connectors M12 2 connectors M12 8 and 4 pin 8 and 4 pin 8 and 4 pin Degree of protection per IEC 60529 IP 54 IP 54 IP 54 To define the field of view 24 cc a ue a 52 and working distance use the distance calculator at www balluff com
47. needed are mounted on the sensors actuators side of the application Multiple Sensors Inductive Coupling 192 BALLUFF Intelligent Power Supplies Intelligent power supplies from Balluff The autonomous installation of power supplies without switch cabinets with IP 67 protection is becoming more and more popular in industrial automation Autonomous power supplies are already widely available but are generally difficult to access once they are installed and to further complicate matters monitoring the operating status is practically impossible As a result operators rely on preventive maintenance concepts to guarantee maximum possible availability These concepts are reliable but also expensive because devices are frequently replaced during the maintenance cycle well before the end of their service life as there is no alternative system available For the first time intelligent energy saving power supplies from Balluff promise to remedy this situation Their condition is visualized by means of optical indicators This novel concept allows detection of the condition of the device at a glance The device follows dynamic loads and can therefore be operated at a high level of capacity utilization Usual reserves of 30 to 50 96 are therefore superfluous This intelligence forms the basis of a new intelligent generation of power supplies that can be permanently utilized at full capacity and provides
48. of the die protection sensors and devices To alleviate this problem a non contact connector solution can be implemented that will power the sensors in use on the die as well as collect the I O and ID data The non contact connector transmits power and data across a small air gap and communicates back to the IO Link expansion module This removes any need for the operator to remember to disconnect the homerun cable when changing out a die See page 160 for non contact connectors BALLUFF 167 E Robust housing E Powerful outputs Bi lwo isolated zones of output control If you wish to depict standard I Os or safety I Os in a fieldbus topology the issue of safety becomes increasingly important for network system integration Type BNI IOL 252 256 IO Link actuator hubs fulfill requirements relating to the safe deactivation of outputs in accordance with Machinery Directive 2006 42 EC EN 954 1 category 3 EN 13849 1 EN 62061 SIL2 The I O block is divided into two galvanically isolated segments in order that two separately switching circuits can be implemented using one module The functions of the IO Link System concept are extended considerably as a result The IO Link fulfills the requirements for a holistic approach and simultaneously reduces the number of components and guarantees simpler installation 168 BALLUFF IO Link Metal M12 actuator hubs Isolated output control IO Link Type Ordering
49. plated Gd Zn o Ims 2 output byte Green LED pulsing Red LED Device 2x8xDO BNIOOSY BNI IOL 256 S01 Z013 Jewel wt DIE Green LED Green LED M12 A coded male M12 A coded female via 7 8 connector via 7 8 connector 8 16 No Yes 2 8 Yes 2A Yellow red LED 9A 9A IP 67 when connected 5 4 70 C 25 70 C 2 mounting holes 181x68x36 9 mm Nickel plated Gd Zn 20 ms 5 input bytes 2 output bytes Green LED pulsing Red LED BALLUFF 169 When controls engineers get involved in specifying valve manifolds Valve Mainifold Control over EtherNet IP a slippery slope can develop Where does the mechanical design In this conveyor application a few cylinders are being used for end and the electrical design begin Being able to order simple gate control to help sort packages as they come through the valve manifolds with 25 pin D sub connectors removes this situation process The valve manifold has a simple 25pin D sub connector and provides multiple advantages these valves are low cost controlling 7 positions on the conveyor Controlling the valve they are simple to wire and they are typically standard off the shelf manifold is a 25pin D sub valve manifold controller with IP40 components so they are easy to repair But terminating the 25 protection This connector is then plugged into an EtherNet IP wires and trying to troubleshoot these multiple connections can be master device and the control
50. power supplies For outstanding system availability If you want to operate your systems and machines with maximum efficiency the power supply you use must be reliable Intelligent power supplies from Balluff guarantee a high degree of reliability Wherever you install the power supply unit you will obtain a complete picture of your environment which you can then monitor continually LEDs for easy monitoring Bi Load level ll Stress level B Lifetime LEDs indicate the load level and stress level so the operator knows immediately when the unit is operating at maximum performance The service life of the devices is also displayed making mainte nance and operation extremely easy The operator can also see exactly when a device need replacing which increases the overall availability of systems BALLUFF The benefits to you E Continuous monitoring of machines and systems E Reliable power supplies guarantee efficient operation E Optimized use of devices and a longer service life E Assists with maintenance planning E Devices only replaced when necessary Versions Intelligent power supplies from Balluff are available in two versions IP 20 with screw terminal E Designed for versatile use in industrial automation E Direct outputs for diagnostic information IP 67 with connector Bi Suitable for direct use in harsh environments E Fully enclosed housing E High shock and vibration ratings Diagnostics pA BALLUFF LES B
51. simplest way The module provides both the fast IO Link connection via the standard sensor line and an open cable with 18 wires With it now any electric unit with up to 16 inputs outputs can be connected to the control system via a standard sensor cable The benefits to you E Compact adapter housing for direct connection to different devices E Via IO Link universal and fieldbus independent E Connection to control level with common sensor cable reduces the wiring effort E Variant available with 16 input output signals BALLUFF 10 Link Universal IO Link device Connector diagram and wiring 2 PIN 1 24 V supply voltage IO Link interface M12 A coded pin 19 Teo eA PIN 4 Q C IO Link data transmission channel 4 Pin 5 Function ground Version IO Link on switch Supply voltage Ug 18T 02 VAS Indicators and monitoring Power supply communication diagnostics Transmission protocol IO Link Version 1 1 Transfer rate COM2 38 4 Kbaud Cycle time min 4 ms Operating temperature T 5 to 75 C Storage temperature 25 to 85 C Dimensions 83 83x43 3x15 mm without cable Housing material Plastic Total current Uo 1 2A Degree of protection IP 54 Cable material Color Length Ordering code Part number Eve Gray 0 4m BNIOO5M BNI IOL 771 000 K027 Signal assignment M27 socket round plug 43 3 in accordance with SMC VQC valve clusters 30 15 MiB me www balluff com BALLUFF 173 174 E No
52. to faults within milliseconds Color Sensor Example While running project A the color sensor is configured to detect the difference between five different colors as parts are loaded into a fixture After the required parts are run off a new project is begun with a different color set In the past a second color sensor would be required or the operator would have to reprogram the current sensor for each new color By using device parameterization the controller tells the sensor its configuration for project B and quickly without hassle the sensor has its new colors Project A off o fn oa o 4s ERE ao aT Project B 178 BALLUFF Intelligent sensor hub IO Link Type Ordering code Part number Operating voltage Ug Connection IO Link Connection I O ports No of I O ports No of DSC ports No of digital inputs Max load current sensors channel Total current Us Degree of protection per IEC 60529 Operating temperature T Storage temperature range Dimensions LxWxH Housing material IO Link Operating mode Parameters Device 8x DSC or 8x BNIOO2Z BNI IOL 530 000 K006 o oo M12 A coded male M12 A coded female 8 8 8 200 mA 1 2A IP 67 when connected 5 455 C 25 85 C 116x50x81 NNM PO COM 2 Enable disable DSC DSC sensitivity Diagnostics reset NC NO Intelligent Sensors Level 1 intelligent sensors
53. very low Light type Hed light BH E E E E E Laser E E E E E Laser class 2 2 2 1 1 Switching output PNP antivalent A A a PNP NO a H E B NPN antivalent E E NPN NO Bl Error output BH EI E E E Optical surface Glass PMMA Housing material Nickel plated brass Supply voltage Us 120 OMDC Switching frequency 500 Hz Degree of protection IEC 60529 l ove Ambient temperature Ta 5 55 C a GB Versions with NC contact upon request Accessories Clamping block BOS 18 0 KB 1 with ball joint plastic ordering code BAMOOTS Sensor holder BMS CS P D12 AD18 00 for Balluff mounting system 90 angle plastic ordering code BAMOO2P Sensor holder BMS CS M D12 ID18 01 for Balluff mounting system 90 angle stainless steel ordering code BAM0032 Adjusting unit BMS AD M 002 D12 D18 for Balluff mounting system for fine adjustment ordering code BAMOOSS Connector BCC M415 0000 1A 008 PX0434 020 M12 straight 2 m PUR cable ordering code BCC032F A Further accessories upon request a BALLUFF 3 E Superior performance and reliable object detection E Ideal for standard applications e g in automation E Cost effective alternative for all types of light Bi Universal fastening thanks to wide range of assembly accessories We often come across systems in which a sensor adjustment is not required not possible or is undesirable Our BOS 18M diffuse sensors and light barriers from the Global family
54. visual information about the internal status via the Bi Load level Bi Stress level B Lifetime Visualization should allow the operator to view the status in the simplest way possible www balluff com One special feature is that the three phase intermediate transformer that is usually installed in wind turbines can be omitted saving money A large input voltage range of 380 690 V allows the primary switching power supply to be connected directly to the generator voltage on the wind turbine and then operated normally IP 20 General key information about the IP 20 and IP 67 power supplies E High degree of efficiency gt 93 96 E Minimal heat loss and generation Bi Increased efficiency of the turbine E 3 stage status indication E Power boost 150 96 for 4 sec E Extremely compact E More efficient utilization of the power supplies E Planned reserves are not wasted E Prevention of unexpected failures caused by permanent overload E Scheduled maintenance and repairs no longer necessary E Higher productivity E PSU only replaced at the end of its service life Bi Lifetime of 15 years at 80 96 load and 40 C MTBF 800 000 h E Enclosed housing guarantees high degree of resistance to vibration and shock loads Ideal areas of application for these intelligent power supplies include local installations in the automobile industry machine construction wind turbines etc BALLUFF Intelligent
55. working group of the VDMA For companies the product piracy leads to a violation of patent and brand rights and to the loss of their good image This is frequently accompanied by an enormous price pressure on the original At the end of the day it not only costs companies a lot of money but it also threatens jobs Only a holistic approach that includes the areas technology product information process and rights can lead to a solution Especially with respect to technologies and products industrial RFID components from Balluff can be an important tool in identifying the original and tracking its further path E technicalsupport balluff com E www balluff com Applications The use of RFID allows storing data directly at the object This allows not only the identification of pirated copies but also automating setup routines and increasing machine availability By identifying security and quality relevant parts RFID supports you in securing your quality and ensuring security within the process We will gladly show you the options that are relevant to you contact us BALLUFF 133 reddot design award winner 2012 134 BALLUFF E BIS V Industrial RFID System The new generation for more efficiency The variable system for intelligence in a small space connect up to four read write heads to one evaluation unit Make quick contactless data communication noticeably more efficient with Industrial RFID BIS
56. 021 BUS RO6K1 PPX 02 007 S75G 20 150 mm 0 056 mm BUS004C BUS RO6K1 PPX 02 015 S75G BUS0049 BUS RO6K1 PPX 02 015 S75G F01 55 240 mm 0 037 mm BUSO04L BUS RO6K1 PPX 05 024 S75G 30 250 mm 0 069 mm BUS0057 BUS RO6K1 PPX 03 025 S75G 120 700 mm 0 03 7 mm BUS0059 BUS RO6K1 PPX 12 070 S75G 0 056 mm 0037 0072 mm CHOS dO Vo RE BUS004K BUS0056 BUSOO5E BUS RO6K1 XA 02 015 S75G BUS RO6K1 XA 05 024 875G BUS RO6K1 XA 12 070 S75G BUS004J BUSOO4F BUS005C BUS RO6K1 XB 02 015 S75G BUS RO6K1 XB 05 024 S75G BUS RO6K1 XB 12 070 S75G 216x32x12 MM 207 ONDO 200 mA IR 67 25 70 C ABS Polyurethane foam M8 connector 4 pin B www balluff com 216x382x112 MM Por oon dee 200 mA IP 67 25 70 C ABS Polyurethane foam M8 connector 4 pin 28x82 x1 2am 207 00 VIG 200 mA l er 25 70 C ABS Polyurethane foam M8 connector 4 pin 20x32x23 mm 20 ONV DE 200 mA er 25 70 C ABS Polyurethane foam M8 connector 4 pin 20x32x18 MM 207 BOY DC 200 mA IP 67 25 70 C ABS Polyurethane foam M8 connector 4 pin BALLUFF 5 Linear Position sensing Inclination Sensors High pressure Inductive Sensors Inductive Positioning system Micropulse Transducers Highly precise over 360 The benefits to you The precise position control and E Non contact absolute measuring principle continuous positioning of rotati
57. 0U7 Part number BCS Q40BBAA POCFAC EP00 3 GS49 Supply voltage U 107 30 DE TOTON DIO Voltage drop U at I 2 ON AON Rated insulation voltage U 75 V DC 75 V DC Output current max 100 mA 100 mA No load supply current max 11 mA 11 mA Polarity reversal short circuit protected yes yes yes yes Ambient temperature T 5 85 C 5 85 C Switching frequency f 10 pz 10 HZ Output function power on indicator yes yes yes yes Degree of protection as per IEC 60529 IR 67 IP 67 Material Housing PBT PBI Sensing surface BBT IS Cover PBT PBT Connection 2 m PUR cable 0 3 m PUR cable with 3x0 14 mm M8 plug 3 pin Wiring diagram P NC N NC B7 oN R S gt 4 Bk P P N N P NO N NO E www balluff com BALLUFF 105 E Detecting high conductive acids such as sulfuric or hydrochloric acid through plastic or glass containers that are up to 20 mm thick Disinfectants media containing chlorine E Reliable detection of fill levels in food items such as ketchup or mustard despite heavy buildup Industrial wastewater depending on conductivity of the medium Table salt solution E Detecting concentrated cleaning agents in plastic Rinsing agents containers Milk buttermilk yogurt Fruit juice Coolant lubricants Ketchup mustard Formic acid 30 Phosphoric acid 10 A Vinegar Sulfuric acid 10 96 Cola Calcium chlori
58. 1 BES Gi8EE1 PSY80F S04G L02 BES M18EE1 PSY80F S04G L01 BES0438 BES M18EI POC80B S04G LO1 SSS _ EE 107 30 VDE 10 30 VDE iO ON DE 10 OMDC 10 30 VDE TO OMDC oM SOR SON 2 5 SES SOM 130 mA 130 mA 130 mA 200 mA 130 mA 130 mA Yes yes Yes yes Yes yes Yes yes Yes yes Yes yes 40 4105 C 40 105 C 40 105 C 40 85 C 40 105 C 40 105 C 400 Hz 500 Hz 500 Hz 700 Hz 200 Hz 200 Hz CE cUlus Ecolab a Nobis Ecolab CE CUL Ecolab T CE clus Ecolab CE CU Ecolab n CE CULU Ecolab FDA compliant FDA compliant FDA compliant FDA compliant FDA compliant FDA compliant IP 69K and IP 69K and IP 69K and IP 69K and IP 69K and IP 69K and IP 68 per BWN Pr 27 IP 68 per BWN Pr 27 IP 68 per BWN Pr 27 IP 68 per BWN Pr 27 IP 68 per BWN Pr 27 IP 68 per BWN Pr 27 Stainless steel 1 4571 Stainless steel 1 4571 Stainless steel 1 4571 Stainless steel 1 4404 Stainless steel 1 4571 Stainless steel 1 4571 PEEK PEEK PEEK PEEK PEEK PEEK M12 connector M12 connector M12 connector M12 connector M12 connector M12 connector eee Qa Current decrease curve Steam jet tested 20 mA 40 C 70 C 85 C 105 C Ta B www balluff com BALLUFF 23 Compact sensor designs with large switching distances are required in material handling technology In addition the switching and operating state of the sensor can be identified with bright visible
59. 15 point BIL7 2ooox M oooc ZR Xxxx BTL 7 xxxx Mxxxx ZN xxxx 3 4 16 UNF threads flat face flange 10 2 Example mm pressure tube 50 8 mm null point BTL7 E500 M1829 ZN S32 BIL7 oox Mooo BM xxxx M18 x 1 5 threads raised face flange 10 2 Example mm pressure tube 30 mm null point BTL7 S510 M1016 BM KA05 BIL xXxxx Mxxxx BN xxxx BTL 7 xxxx Mxxxx BR xxxx M18 x 1 5 threads flat face flange 10 2 Example mm pressure tube 30 mm null point BIL7 8501B MO0305 BN 8115 B www balluff com BALLUFF 91 MICROPULSE Pressure rated to 600 Series BTL7 Rod bar high reproducibility Shock rating 150 g 6 ms acc to IEC 60068 2 27 contactless robust Vibration 20 g 10 2000 Hz acc to IEC 60068 2 6 The BTL Micropulse Transducer Reverse polarity protection Yes is the robust transducer Overvoltage protection Transzorb protection diodes system for use under extreme Dielectric strength 500 V AC GND to housing environmental conditions for Degree of protection per IEC 60529 IP 68 with cable outlet IP 67 with screwed on BKS S connector measuring ranges between 25 PE Al anodized protective tube stainless 1 4571 flange stainless and 7620 mm SUELOS meie precision casting 1 3952 The actual measurement path Fasteners Style B thread M18x1 5 style Z 3 4 16UNF is housed in a protected i Te l high pressure rated stainless dcr Sc acl edi cas steel tube The system is very i i T welsoted tor dse ii hydra
60. 182 mm 498x363 mm 156x118 mm 312x237 mm 114x86 mm 1229x172 mm 36x25 mm 109x75 mm 25x18 mm 75x54 mm 16x12 mm 47x36 mm 41x31 mm Working range 180 to 1000 mm BALLUFF LLLI nat BALLUFF 115 VISIONSENSOR Check the marking on your products Regardless of whether you label them with 1D codes bar codes or 2D codes data Matrix codes the BVS reads all common codes on the market Text and sequences of numbers such as code plain text can be verified using OCV The result Inspection OK or Inspection not OK If you need to view the read code data to find out which parts E are being processed you can output it via the RS232 or Ethernet cr interface 5 BOSO008 A BOS 26K PA 1IE S4 C E Simple operation T E TI Ng E Read several codes in an inspection simultaneously t St t E Output code data via RS232 or Ethernet interface MADE MI E Verify character strings 111716 Cour E Codes readable in any position E Extensive range of accessories Readable bar codes Interleaved 2 of 5 Code 39 Code 128 Pharmacode Codabar EAN 8 EAN 13 UPC E PDF 417 Readable Data Matrix codes ECC 200 116 BALLUFF WM sion Sensors BVS E Identification Detecting and identifying varied codes Series BVS E Identification BVS E Identification BVS E Identification Lens focal length Standard lens 8 mm Telephoto lens 12
61. 44T12 www balluff com 1 4404 Stainless IP69K Rated Stainless Nut Yellow Overmold amp PVC Cable 60 V M8 3 wire 30 V M8 4 wire 250 V M12 non LED 36 V M12 LED 4A BCC S425 S424 3A 304 VX44T2 BCC S425 S424 3A 606 VX4412 Standard Lengths Available 003 0 3 meters 015 1 5 meters 006 0 6 meters 020 2 0 meters 010 1 0 meters 030 3 0 meters Q50 e 5 0 BALLUFF 185 New welding PUR line Standard PUR lines have numerous advantages They are resilient wear resistant impact resistant and resistant against solvents Balluff now M8 and M12 Specialty also has weld spatter resistant Type Weld Resistant High Shore PUR versions according to ISO Unique Specification UL AWM Style 20549 Orange cable 14001 in its product range This permits the replacement of irradiation crosslinked lines which require costly Amperage 4A disposal as hazardous waste at the end of their service life Voltage Rating 250 VAC VDC 3 amp 4 wire 60 VDC 5 wire 30 VDC LED M8 Versions Possible field of applications M8 Female Right Angle 3 wire PNP LED N O BCC M323 0000 10 004 PW334 030 include automobile M12 Versions manufacturing in particular M12 Female Straight 3 wire bodyshell work M12 Female Right Angle 3 wire BCC M425 0000 1A 001 PWS3334 _ Bl Resistant to sparks and M12 Female Right Angle 3 wire PNP LED N O BCC M425 0000 1A 004 PWS3334 weld spatter M12 Female Straight
62. 510 Vv DE 10 SS v BIOS 10 turn potentiometer Potentiometer 270 Potentiometer 270 Potentiometer 270 500 Hz 400 Hz 400 Hz 400 Hz 400 Hz PC ABS PC ABS PC ABS PC ABS PC ABS Glass Glass Glass Glass Glass IP 67 IP 67 IP 67 IP 67 IP 67 5 55 C 5 4 55 C 5 55 C 5 55 C 5 55 C M12 connector M12 connector M12 connector M12 connector M12 connector 4 pin 4 pin 4 pin 4 pin 4 pin based on reflector R 1 Accessories Clamp holder BOS 21 KH 2 for fastening to dovetail Reflector BOS R 1 circular dia 84 mm ordering code BAMOOUK Mounting bracket BMS CS M D12 BX07 06 for Balluff mounting system 90 angle ordering code BAMO1AY Assembly plate BMS CS M D12 BX05 02 for Balluff mounting system straight ordering code BAMOOSC Mounting bracket BAM MB XO 005 B04 4 angle for surface assembly 90 adjustable sensor inclination ordering code BAMO1 ES ordering code BAMOOTH Connector BCC M415 0000 1A 003 PX0434 020 M12 straight 2 m PUR cable ordering code BCC032F Further accessories upon request B www balluff com BALLUFF Bi Innovative technology enables previously Conventional diffuse sensors are frequently used in industrial automation unattained switching distances However these often reach their limits if longer switching distances are E Intelligent sensor technology enables involved Not the case for the new Balluff diffuse sensors detection of low reflective
63. 5J BNI EIP 502 105 Z015 BNI EIP 104 105 Z015 BNI EIP 302 105 Z015 BNI EIP 202 105 Z015 SO DG 18 20 De Te SONIDO 18 20V DC 120 mA 130 mA 120 mA 130 mA 120 mA 130 mA BUS RUN US no US no US no Display pushbutton Yes Yes Yes Yes Yes Yes Yes Yes Black red yellow M12 D coded female 7 8 male 4 pin M12 A coded female 8 max 12 SIND max 12 PNP Yes 200 mA 1 6 A 2 A Yellow LED Red LED lt 9A lt 9A IP 67 when connected 5 70 C 25 70 C 2 mounting holes 229x69 x96 9 0b Nickel plated Gd Zn 4x master SIO COM 1 COM 2 COM 3 Green LED Red LED EA www balluff com Black red yellow M12 D coded female 7 8 male 4 pin M12 A coded female 8 16 PNE No 200 mA 2A Yellow LED Red LED lt 9A lt 9A IP 67 when connected 5 70 C 25 70 C 2 mounting holes 225x68x36 9 mm Nickel plated Gd Zn Black red yellow M12 D coded female 7 8 male 4 pin M12 A coded female 8 max 16 PNP max 16 PNP Yes 200 mA 2A Yellow LED Hed LED 9A 9A IP 67 when connected 5 4 70 C 25 70 C 2 mounting holes 225x68x36 9 mm Nickel plated Gd Zn Black red yellow M12 D coded female 7 8 plug 4 pin M12 A coded female 8 8 No 2A Yellow LED Hed LED 9A IP 67 when connected 5 70 C 25 70 C 2 mounting holes 1 5x68x36 9 mm Nickel plated GD Zn BALLUFF 155 Profinet
64. AD18 00 for Balluff assembly system BOS 18 0 KB 1 clamping block with ball joint plastic 90 angle plastic ordering code BAMOO2P Ordering code BAMOOTS Sensor holder BMS CS M D12 ID18 01 for Balluff assembly system Fastening nuts 2 required GKTMU M18X1 MS 90 angle stainless steel ordering code BAM0032 Ordering code 500152 Connector BCC M415 0000 1A 003 PX0434 020 BES 18 0 BS 1 mounting clamp plastic M12 straight 2 m PUR cable ordering code BCC032F Ordering code BAMOOF2 Further accessories upon request Please order mounting accessories separately BALLUFF 39 E Simple fast installation B Long ranges E Highly visible red light ll Precise switching response Precise switching response excellent repeat accuracy Cutting edge LED technology and the latest Fresnel lenses are combined in this unit to form an innovative and powerful photoelectric sensor What this means in practice Improved repeat accuracy and precise switching even at large distances Technical highlights E Long operating range E Rugged M18 metal housing Bi State of the art LED technology with sharply contoured light spot 15 Photoelectric Red Light Sensors M18 For maximum precision mesemaeee kB eB Be 3328882288 8 s B g 8 C iMoBNOBM Bo8NoO M 8ooN E oO iiniBi5i5i 2z8i820828282828z82 Ordering code AaMEBB
65. AEMEM 240 V AC Intelligent Power Supplies HEARTBEAT Load level Stress level Lifetime Reversible in short term Reversible in medium term Irreversible in long term Load level indicates the current Stress level indicates the Lifetime indicates the remaining load on the device The display physical and thermal loads A useful life of the device and is indicates the load without delay change in the load status delays based on the combination of all the pulse of the device slightly loads All indicators multi colored in green yellow or red and show the status of the device E www balluff com BALLUFF 195 Power Supply Intelligent power supplies Inside the cabinet IP20 Inside the Cabinet Intelligent Power Supplies Output values 5 A 24 VDC SELV 10 A 24 VDC SELV Input voltage type Single Phase Single Phase Output wattage 120W 120W Input voltage 110 240 VAC 110 240 VAC Ordering code BAEOOEK BAEOOEU Part number BAE PS XA 1W 24 050 013 BAE PS XA 1W 24 100 014 Efficiency ENS Lo MTBF gt 800 000 hrs 800 000 hrs Indicators DC OK Lifetime Alarm DC OK Lifetime Alarm Operating temperature 25 70 C 25 70 C Degree if protection per IEC 60529 IP 20 IP 20 Power boost 150 4sec 150 4sec Mounting DIN rail DIN rail contact factory for availability 196 BALLUFF IPG7 Power Supplies Reliable power for demanding industrial automation IP67 Machine
66. AN real time industrial Ethernet VARAN feedback system for hydraulically controlled axes With the Micropulse BTL6 V11V Rod Balluff is putting the first integratable position measuring system with VARAN real time industrial Ethernet on the market Micropulse rod position measuring systems measure the actual piston position directly integrated in the pressure area of the hydraulic cylinder Optimal control quality of the hydraulic axis is achieved through dynamic reproducible high precision measurements The extremely quick and secure real time data transmission of the VARAN industrial Ethernets and the precise dynamic measurement of the piston positions of the micropulse BTLs makes the system ideal for the use in advanced applications with regulated axes Features E Non contact detection of the actual position E Pressure resistant up to 600 bar 1000 bar for direct integration in the pressure area B IP 67 insensitive to contamination E Insensitive to shock and vibration Ordering example E Absolute output signal E Measurement length up to 4000 mm BTL6 V11V M B S115 E Fast simple mounting E Single plug solution saves system costs B 15 um resolution Bi Linearity deviation x 200 um Standard Nominal stroke mm Design 39 0025 4012 mm B Standard M18x1 5 28 5 in 1 mm increments Z 3 4 UNF 18 30 1 60 z Nominal length me
67. BALLUFF sensors worldwide a Products News Products News Superior quality for efficient automation Services Customized according to your specifications Profinet Now with eight IO Link master ports Ultrasonic sensors Accurate precise and reliable Inductive mini sensors For position sensing in harsh environments and much more With over 50 years of sensor experience Balluff is a leading global sensor specialist with its own line of connectivity products for every area of factory automation Balluff is based in Germany and has a tight international network of 54 representatives and subsidiaries Balluff stands for comprehensive systems from a single source continuous innovation state of the art techno logy highest quality and greatest reliability That s not all Balluff also stands for exceptional customer orientation customized solutions fast worldwide service and outstanding quality of consultation services 2 BALLUFF 10 12 14 16 18 20 22 24 26 28 30 BNS ultra high temperature resistant multiple and single position switches BES inductive sensors 8x8 mm TripleProx Shorties Inductive mini sensors Pressure resistant inductive mini sensors up to 100 bar Weld immune factor 1 sensors Ultra high temperature resistant inductive sensors New inductive Proxinox sensors Inductive Q40 block sensors with corner LEDs BES
68. C Approx 80 g Aluminum Optional M8 connector 4 pin 107 30 DG 20 mA 22010 Ont alm One 4 One 0 15 in any other temperature range loOims ES yes yes IP 67 40 85 C Approx 80 g Aluminum Optional M8 connector 4 pin BALLUFF 9 E One design two output models Application areas E Switching for final position detection E Control of valves E Analog for control of valves or immediate stop E Final position of installation supports E Measurements of valves and cylinders possible E Service measurements of valves E Ceramic on medium side robust E Position monitoring in hydraulic systems E Oil pressure up to 500 bar 90 BALLUFF High pressure Inductive Sensors Switching or analog up to 500 bar Size M12x1 Mounting type Flush Rated switching distance Sn 1 5 mm Ordering code BHS0076 Output signal PNP complementary Detection range Supply voltage Ug 12 38 Ww DC Ambient temperature range 25 485 C Sensor degree of protection per IEC 60529 IP 68 Housing material Stainless steel Material of sensing face Ceramic i Connection M12 connector High pressure rated to 500 bar Partnumber __ BHS B135V PAD15 S04 007 BAW ZO8EO UAD20B S04G H11 E www balluff com e anl rtg MNN 10 SOW DG 25 485 C IP 68 Stainless steel Ceramic M12 connector 500 bar M12x1
69. Capacitive A Inductive Co 20 mm ii M12 sensors a ae E Gt E a d d 4 X 0 i 0 o 2 g o O o WO _ O So Pla 5s 20202lI90 SN EU Hi p A Ordering code C E DW Ordering code C amp vom uv wv OO LU WW OW oo Lui Part number cn t Part number mamama Switching type PNP complementary H Switching type PNP normally open E E Rated switching distance s 10 mm PNP normally closed x Size mounting 20 mm flush Rated switching distance s e anion BS lane Operating voltage U 102 30 De Size mounting M12x1 non flush Function indicator Yes Operating voltage U 20T 610 VIE Degree of protection per IEC 60529 IP 63 Function indicator No Approvals CE Degree of protection per IEC 60529 IO Housing material V2A EP Approvals CE Connection 3 m cable PUR Housing material Stainless steel 2x025 mine Connection M12 connector x d Can be used with the constant i y condition monitor which provides a status output te Lis Ordering code BAE006W neg Part number BES 113 FD 1 XT wd E www balluff com BALLUFF 179 2 intelligent sensors a a a amp Leve ellige a a S al S RGE 1 1 1 1 E r C5 I Inductive MOS ga Gs Vaya s 2B OM E Mo a o o o A M12 M18 anq uu 4 5 d B5 d 5 d 5 N CS E cO M30 sensors aS Bas ee 3 amp a ep gt Bie N ee co ad co oO w OMM Se oe GM hh E a Oe a i i o DL LM for m e e by e E G30 Su gaoa lh Nem ags c SY O SoN S
70. Colors 5 Air Blowoff Built in Process Data 1 byte Analog Valve Range 021024 Light Spot 24 mm at 22 mm Measure Linear Position Transducer Ordering Code Part Number BilLe U100 Mes PFS Stroke Length SO min 4572 mMm Ano 1808 Mechanical Switches Resolution 5 um Part Number BNS 819 Analog Value Range 32 bit signed integer Housing Series Available 40 46 61 62 100 E www balluff com BALLUFF 183 Consult factory for availability Ordering Instructions M____ desired stroke length in mm 0051 to 4572 IP69K stainless single ended Type 1 4404 Stainless IP 69K Configuration Stainless Nut Yellow Overmold amp PVC Cable Voltage Rating 60 V M8 3 wire 30 V M8 4 wire 250 V M12 non LED 36 V M12 LED Amperage 4A M8 Versions M8 Female 3 wire Straight BCC S313 0000 10 001 VX43T2 IP67 M8 Female 3 wire Right Angle BCC S323 0000 10 001 VX43T2 M8 Female 3 wire Right Angle N O PNP LED M8 Female 4 wire Straight BCC 8S314 0000 10 003 VX44T2 _ IP67 M8 Female 4 wire Right Angle BCC S324 0000 10 003 VX44T2 M12 Versions M12 Female 3 wire Straight M12 Female 3 wire Right Angle M12 Female 3 wire Right Angle PNP LED N O BCC S425 0000 1A 004 VX43T2 M12 Female 4 wire Straight BCC S415 0000 1A 003 VX44T2 M12 Female 4 wire Straight N O PNP LED BCC 415 0000 1A 008 VX44T2 M12 Female 4 wire Right Angle BCC S425 0000 1A 003 VX44T2 M12 Female 4 wire
71. Connection type Approval Plunger point to reference surface Switching point to reference surface Maximum plunger travel Switching actuating force on plunger Gold Snap switch Single pin changeover Solder connection UE CE CSA CCG ENEC 4mm 3 0 MM Sota Min 8 N Assembly cam Cam tray B www balluff com Important To ensure switching function the dimension 2 8 95 is especially critical BALLUFF 11 E Thanks to the miniature housing size position sensing is now oe also possible where minimum space is required E Assemblies can be shrunk even further since the sensors require less space size 8x50x8 mm E Ideal price performance ratio Mounting ype Flusn E Robust due to high quality metal housing RENS eT ewe WR Sy Sul E High functional reserve through increased switching distance Switching distance identification Hi i PNP Ordering code BES01U4 NO Part number BES Q08ZC PSC30B S49G Supply voltage Ug 10 30 V DC Rated operating current le 200 mA Polarity reversal short circuit protected yes yes Common application examples XN Indicator NES lii sseumts Ambient temperature 25 4 70 C E Machine position Switching frequency f 1000 Hz E Part presence Degree of protection as per IEC 60529 IP 67 E Robotics and automation Approvals CE cULus E Vibrating conveyor Housing material Brass coated Material of sensing surface EET Connection M8 connector 3 pin p
72. I 3 155 E BVS Ol 3 151 E BVS Ol 3 153 E BVS Ol 3 157 E BVS001C BVS0019 BVS001A BVSOO1E BVS ID 3 105 E BVS ID 3 101 E BVS ID 3 103 E BVS ID 3 107 E ZANE IC ani C ZA DE 10 24AN DC 3810 98 2 4 DE 210 RS232 only identification RS232 only identification RS232 only identification RS232 only identification Ethernet 10 100 Base T Ethernet 10 100 Base T Ethernet 10 100 Base T Ethernet 10 100 Base T 3 15 Hz depending on 3 15 Hz depending on 3 15 Hz depending on 3 15 Hz depending on evaluation function evaluation function evaluation function evaluation function 50 1000 mm 50 1000 mm S10 OCOinm 180 1000 mm SO maim 1000 mm SO imams 1000 mm SO man 1000 mm 180 mm 1000 mm 36x25 MM 24x903 mim 125x18 mm 498x368 mm 16x12 mm 312x237 mm 41x81 mm 229x172 MM LED Infrared can be disengaged LED Infrared can be disengaged LED Infrared can be disengaged LED Infrared can be disengaged Free group Free group Free group Free group IP 54 IP 54 IP 54 es 2x M12 connectors 2x M12 connectors 2x M12 connectors 2x M12 connectors 8 and 4 pin 8 and 4 pin 8 and 4 pin 8 and 4 pin To define the field of view and working distance use the distance calculator at www balluff com 41 362x251 mm 724x508 mm 249x
73. I O Centralized Junction Blocks 1 0 consolidated I O i JENA mE KNIE CA mm mum l 0 T L2 imm imr imi immi imm il i un m Di 152 BALLUFF Industrial Networking and Connectivity system technology networked with intelligence Network Blocks with IO Link distributed I O diagnostics scalable parameterization oe eo BALLUFF Smart Sensors Oe wu Ogg Jor HH RFID zt wwwW balluff com Hardwired Centralized I O Advantages Bi Low component cost E Basic electrical knowledge needed B Low MRO costs Disadvantages E No diagnostics E Hard to troubleshoot E High maintenance cost Bi Large number of cables routed to controls cabinet Bi Long sensor cables Bi Long downtime Hardwired I O with Junction Blocks Advantages E Low component cost E Basic electrical knowledge needed B Low MRO costs E Fewer multi conductor cables back to controls cabinet E Shorter sensor cables Disadvantages E No diagnostics E Hard to troubleshoot E High maintenance cost Bi Long downtime Network I O Blocks Advantages E Diagnostics E Faster troubleshooting E One cable back to the controls cabinet Bi Lower maintenance cost E Shorter sens
74. IDO configurable 16 DI 8 DO 8 DI 8 DO BNIOO4U BNI0052 BNIOO5S BNIOO5F BNIOO5K BNI PNT 502 105 Z015 BNI PNT 302 105 Z015 BNIPNT 104 105 Z015 BNI PNT 202 105 Z015 BNI PNT 305 105 Z015 18 00 DC eee VDO Le SO VIS 13 20V De Pep acl VIDS BUS RUN BUS RUN BUS RUN BUS RUN BUS RUN Display pushbutton Display pushbutton Display pushbutton Display pushbutton Display pushbutton Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Black red yellow M12 D coded female 7 8 plug 5 pin M12 A coded female 8 max 16 PNP max 16 PNP Yes 200 mA 1 6 A A2 A Yellow LED Hed LED 9A 9A 2 9T when connected 5 4 70 C 25 70 C 2 mounting holes 225x68x36 9 mm Nickel plated GD Zn 4x master SIO COM 1 COM 2 COM 3 Green LED Red LED 1 6A www balluff com Black red yellow M12 D coded female 7 8 plug 5 pin M12 A coded female 8 max 16 PNP max 16 PNP Yes 200 mA 2A Yellow LED Hed LED 9A 9A lg 67 when connected 5 4 70 C 25 70 C 2 mounting holes 225x68x36 9 mm Nickel plated GD Zn Black red yellow M12 D coded female 7 8 plug 5 pin M12 A coded female 8 16 PNP No 200 mA Yellow LED Red LED lt 9A RGT when connected 5 70 C 25 70 C 2 mounting holes 225x68x36 9 mm Nickel plated GD Zn Black red yellow M12 D coded socket 7 8 plug 5 pin M12 A coded socket 8 8 PNP No 2A Yellow LED Red LED lt 9A
75. L 751 VO2 K007 Bosch Rexroth Valve Manifolds L S04 HFO2 LG D sub 25pin 24 BNIOO1K HFO3 LG HFO4 BNI IOL 751 V01 K007 Festo Valve Manifolds MPA VUVB D sub 25pin 24 BNIOO1K BAMO1RC For some models BNI IOL 751 VO1 K007 BAM PC NI 009 4 cover plate CEV D sub 25pin 8 BNIOO1L BAMO1RC For some models BNI IOL 751 V02 K007 BAM PC NI 009 4 cover plate SMC Valve Manifolds FDO connector kit D sub 25pin 24 BNIOO1M BNI IOL 751 V03 K007 MDO connector kit M26 26pin 24 BNIOOAW BNI IOL 770 V06 A027 Numatics Valve Manifolds AKJ connector D sub 25pin 22 BNIOO1M BCCOCKE Adapter required BNIIOL 751 VO3 K007 BCC D43T D43T 30 RA051 000 fOr all models AKF terminals screw terminals 16 BNIOO5M BNI IOL 771 000 K027 AKR connector kit M26 26pin D Contact Factory Parker Valve Manifolds L2 End Plate Kit D sub 25pin 24 BNIOO1M D sub 25pin versions BNI IOL 751 VO3 K007 Terminal Housing ver screw terminals 16 BNIOO5M sions BNI IOL 771 000 K027 Norgren Valve Manifolds VS45 D sub 25pin 24 BNIOO1M BNI IOL 751 VO3 KO007 VS45 screw terminals 16 BNIOO5M BNI IOL 771 000 K027 E www balluff com BALLUFF 171 172 Universal IO Link switch unlimited options Via the BNI IOL 771 000 K027 module all devices are open for IO Link with up to 16 inputs outputs In a process related manner pumps signal lights control panels valve clusters switch units transfer units and many more are connected with the control level in the
76. LLUFF i a 4 Magnetic Cylinder Sensors for Large Ranges Miniature design long switching distances Magnetic cylinder sensors feature small extremely compact E Non contact position requests up to a distance of 90 mm designs Their magnets enable very great switching distances for E Object detection through non magnetizable materials position sensing which means that you can query positions up to E Compact sensors and small magnets provide the perfect 90 mm away using a single sensor with a diameter of 6 5 mm basis for installation Positions can also be scanned through containers or pipes E Outstanding price performance ratio because magnetic fields can penetrate many non magnetizable materials The detection of codes using magnets is also possible Bwwwbalufcom l hi BALLUFF Ultrabright LED New mounting concept Knurled screw Minimum length 23 mm 8 mm shorter than previous model For other pneumatic cylinder sensors please request a copy of our brochure BMF magnetic field sensor product overview Reliable detection of switching function from far away 25 m in bright factory building Solid hold in the slot sensor cannot be wrenched from the slot i Can be installed from above easy to install with hexagon socket or slot screwdriver Sensor screws in firmly extremely secure hold in any slot e g Parker Festo SMC Bosch Can also be used4 in space critical a
77. Lus PA PA PA PA PA PA PA PA Teflon coated PA Teflon coated PA Teflon coated M12 connector 3 pin A coded B www balluff com M12 connector 3 pin A coded M12 connector 3 pin A coded M12 connector 3 pin A coded M12 connector 3 pin A coded BALLUFF 25 Inductive tube sensors complement the line of ring sensors Optimized for tube infeeds in automated assembly they detect small parts easily and reliably E Simple attachment to infeed tube Pulse extension of 150 ms results in a reliable detection of fast moving parts E Object speed max 20 m s Inductive Tube Sensors BES ZO6K Fast and easy to install Size WE exe IS mm li x76 ox 1 1 9 im Minimum object size Screw M3x5 Screw M3x5 Rated switching distance Sn 16mm 16mm PNP NO Ordering code BES0428 BES0429 Part number BES ZO6K PSC16F S49G BES ZO6K PSC16F BPOO 1 GS04 Supply voltage Us On coy Ee TOT COW IG Rated operating current le 200 mA 200 mA Reverse polarity short circuit protected Yes yes Yes yes Ambient temperature Ta 25 4 70 C 25 70 C Function indicator Yes Yes Degree of protection per IEC 60529 Ion IP 67 Housing material PA 6 6 PA 6 6 Connection M8 connector 3 pin M12 connector 3 pin A coded with 0 1 m cable PUR Pulse prolongation joo ims 150 ms 9 4 Rated switching dis
78. O N NO O Lo 36 25 gt Q E www balluff com BALLUFF 107 E Detect fluids with a water content gt 15 96 E Detection independent of color E Thin deposits can be masked Balluff has widened its scope of expertise in through beam fork sensors by offering sensors for fluid detection The through beams with fork openings of 30 mm and 80 mm are suitable for detecting the level of clear colored or turbid fluids with a water content 15 96 through transparent container walls Balluff offers a solution for applications where other sensors reach their limits For example with this through beam fork sensor you can identify hydrous liquids even in small transparent hoses 108 BALLUFF Fork Sensors for Fluid Detection Reliable level detection through transparent container walls O O O O 2 eS S C EEEE Ordering code EE D SEN Part number asg2s2gc Switching output PNP a HB NPN B H Switching type NC NO selectable BH E E E Connection M8 connector 3 pin E E E E Fork opening 30 mm H NH 80 mm Ej Light type Infrared Switching frequency 2 kHz Degree of protection IF ov Housing material Gd Zn Optical surface Glass For additional information visit our website at www balluff com E www balluff com BALLUFF 109 E Continuously precise measurement in um range delivers excellent filling results E 100 96 stainless
79. Operating voltage U Function indicator Degree of protection per IEC 60529 Housing material Connection CE based on reflector BOS R 1 a fs ba te C fis Lt e c Cm G oO OO ce d fee A Ee gt p m E ae 8 eS eS 508 2282928 OOOO OOOO mM cn cea MNM omi teo on NH m E E c Im E 500 E 20 mmi m m M18 10 80 WBC Yes aon Nickel plated brass M12 connector BALLUFF 181 Level 3 IO Link intelligent Sensors Inductive Measurement Sensors Order Code BAWOO2F BAWO003A Part Number BAW M18MI BLC50B S04G BAW Z01AC BLD50B DP03 Range Wesco IRE Teom Switch Points O 3 Resolution a Ulan a 0 Unn Analog Value Range 0000 03FF 0000 03FF Process Data 3 bytes 2 bytes Measure VA ou i a Laser Measurement Sensors Inductive Positioning Sensors Order Code BODO0012 Order Code BIPOO004 Part Number BOD 63M LI06 S4 Part Number BIP LD2 T040 02 S4 Range 200 6000 mm Range 0 40 mm Resolution lt 1mm Target Width 14 mm Hepeatability sse 4 mm Resolution 40 um Analog Value Range 0031770 Process Data 2 bytes Process Data 3 bytes 1 byte J E 182 BALLUFF Intelligent Sensors Level 3 IO Link intelligent sensors Edge Detection BGL0035 Color Sensing ER BGL 30C 007 S4 Order Code BFSOO0F BGLOOSF Part Number BFS 26K GI LO4 S92 3mm BGL 50C 007 S4 Diffuse Range 12 32 mm Resolution 0 08 mm Reflector Range 50 200 mMm Light Spot 28 mm x 3 mm Working
80. RBRERBRRBBBHBHBRHEBHHNBE NDNDN DN n N co 00 Part number ue BRC SSSR SSSR TBC cS ee cece le g Type Diffuse sensor energetic HH m E NM HN Retroreflective sensor BH E E Through beam emitter x Through beam emitter with test input Through beam receiver LAA Switching PNP antivalent E H El output PNP NO B HN H H PNP NC E a H B Sensing range 30 300 mm ie SOO min E E EH EGOO mMM E E E Onl m BH E E 0 20m E E E E E Switching frequency 400 Hz E E E E E E E E E E E E Setting 270 potentiometer Light type Red light Housing material Nickel plated brass Connection M12 connector 4 pin E a a E NPN versions on request Accessories Reflector BOS R 1 ordering code BAMOOUK Straight connector 2 m PUR other lengths on request BCC M415 0000 1A 003 PX0434 020 ordering code BCCOS2F Right angle connector 2 m PUR other lengths on request Me d BCC M425 0000 1A 003 PX0434 020 ordering code BCCOS2Y a Further accessories upon request E www balluff com BALLUFF 41 E Reliable object detection even in a The successful BOS 18M series now includes invisible infrared contaminated environment light This type of light demonstrates its advantages particularly Bi Invisible light does not irritate personnel in heavily contaminated production environments Objects are E Simple and fast setting with potentiometer reliably detected unimpeded by dust or dirt With its range of more E Through beam sensor with test
81. S Mounting clamp BES 18 0 BS 1 plastic ordering code BAMOOF2 Retaining bracket BES 18 HW 1 angle for surface assembly 90 aluminum ordering code BAMOOEY B www balluff com Sensor holder BMS CS P D12 AD18 00 for Balluff mounting system 90 angle plastic ordering code BAMOO2P Sensor holder BMS CS M D12 ID18 01 for Balluff mounting system 90 angle stainless steel ordering code BAM0032 Connector BCC M415 0000 1A 003 PX0434 020 M12 straight 2 m PUR cable ordering code BCC032F Further accessories upon request BALLUFF 42 E Continuous sensor monitoring of For users who prefer the teach in procedure for sensor setting contamination and malfunctions Balluff now offers its successful red light series BOS 18M with long Bi Switchable output ranges precise switching behavior and very high levels of repeat E Simple teach in procedure accuracy The top sensor in its class is quickly set at the push of E Standardized BOS 18M design a button for fast sensor change MELUTLDITIE Photoelectric Sensor with Teach In BOS 18M Teach in gt gt el Fd I1 Diffuse Retro Through beam sensor reflective sensor energetic sensor QO Q Q J 3 8 3 8 3 amp 2 FE mM EN B os259 2592522598 Exc c c eS Eco Eco M Pune CC22222222222222 Detection range 500 mm Smm 20 m Switching type NC NO selectable m E H H H Emitter BH Sep
82. S C 2A SA2 S49 00 3 BMF 103 HW 102 BMF 103 ET BMF 103 HW 41 Hollow screw BMF 103 HW 100 Hollow screw BMF 103 HW 43 BMF 235 HW 109 and BMF 103 HW 43 4 BMF 235 HW 110 and BMF 103 HW 43 BMF 235 HW 111 and BMF 103 HW 43 e Magnetic Cylinder Sensors with Mounting System Now even more flexible due to new mounting elements Autono Scheduled Training Preventive mous i maint and maint maint enance instruction enance enance Removal of key problems No unreliable switching even under highest stress due to highly precise GMR sensor elements and robust metal clamps Autonomous maintenance Faster and safer sensor replacement using one sensor type for all slots with a permanent switching point Scheduled maintenance program The wear free fully electronic sensors protect against creeping failure even after several million switching cycles thereby increasing your process reliability Training and instruction Easy handling and reduced training effort due to one sensor type for all slots with a uniform operating principle for all mounting brackets Maintenance prevention The costs for maintenance are already reduced to a minimum with the design by means of the consistent use of magnetic sensors with the mounting bracket concept E By selecting the right mounting bracket you can adapt these sensors to virtually every pneumatic cylinder E All purpose
83. S0026 BUS0024 BUS004T BUS0052 BUS M18M1 XA 02 015 S92G BUS M18M1 XA 03 025 892G BUS M18M1 XA 07 085 S92G BUS M18M1 XA 12 100 S92G BUS0025 BUS002C BUS004W BUS004M BUS M18M1 XB 02 015 S92G BUS M18M1 XB 03 025 S92G BUS M18M1 XB 07 035 S92G BUS M18M1 XB 12 100 S92G 0 069 0 10 mm OHOIS ee Olnm 1069 Omm 910690 99min BUSOO28 BUSOO50 BUS004R BUS0051 BUS W18M1 XA 02 015 S92G BUS W18M1 XA 08 025 S92G BUS W18M1 XA 07 035 S92G BUS W18M1 XA 12 100 S92G BUS0027 BUS002E BUS004U BUS0053 BUS W18M1 XB 02 015 S92G M18x1 10 380 V DO 200 mA IP 67 25 470 C Nickel plated brass tube PT Polyurethane foam epoxy resin containing glass M12 connector 5 pin B www balluff com BUS W18M1 XB 03 025 S92G M18x1 10 oO VIDE 200 mA IP G7 25 4 70 C Nickel plated brass tube PBT Polyurethane foam epoxy resin containing glass M12 connector 5 pin BUS W18M1 XB 07 0385 S92G M18x1 10230 De 200 mA IP 67 25 4 70 C Nickel plated brass tube PBT Polyurethane foam epoxy resin containing glass M12 connector 5 pin BUS W18M1 XB 12 100 S92G M18x1 OR 30 VDE 200 mA IP G7 25 4 70 C Nickel plated brass tube PBT Polyurethane foam epoxy resin containing glass M12 connector 5 pin BALLUFF The small ultrasonic sensors in a block shaped housing operate with high resolution so that they leave nothing wanting in terms of accuracy For tough measuring tasks th
84. ZO6K inductive tube sensors Reliable transparency detection with laser fork sensors BGL Reliable web edge control analog fork sensors BGL 32 34 36 38 40 42 44 46 48 50 52 54 56 58 Hed light and laser through beam sensors BOS Q08M BOS QO8M diffuse sensor with fixed background suppression Photoelectric sensors M18 with background suppression M18 photoelectric sensors BOS 18M GlobalProx M18 photoelectric red light sensors M18 photoelectric infrared sensors Photoelectric sensor with Teach in M18 photoelectric sensors infrared diffuse sensor for glass detection BOS 23K photoelectric sensors BOS 50K photoelectric sensors red light BOS 50K photoelectric sensors Super Long Range Technology BFS 33M true color sensor Magnetic cylinder sensors for large ranges BMF 235 sensors for pneumatic cylinders 60 62 64 66 70 72 74 78 80 82 84 BMF 243 sensors for pneumatic cylinders Magnetic cylinder sensors with mounting system Capacitive Global sensors in 40x40 mm size BCS capacitive mini sensors BUS M30M ultrasonic sensors BUS 18M ultrasonic sensors with IO Link BUS RO6K mini sensor ultrasonic sensors BSI inclination sensors High pressure inductive sensors BIP inductive positioning system perfectly integratable BIP inductive positioning system Optimum effective length Products News Top quality for
85. a MAN 14 um 40 um 80 um 80 um 250 um 400 um 25 70 C 25 485 C 2 m cable M12 connector 5 30 IO Bink do o9 152 0077 Link 165 350 V PA PA Yes Yes 016 Tmz IO Link 30 E www balluff com BALLUFF 83 E Absolute measuring principle several measuring ranges teachable E High level of repeat accuracy and precision E Wide working temperature range and low temperature drift E Optimized housing design degree of protection IP 67 E Standard output 0 10 V 4 20 mA The inductive positioning system BIP is the accurate measuring system for the position detection of metallic objects Applications These BIP positioning systems are ideal for integrated production monitoring because their unmatched effective length ratio makes installation in the tightest of applications possible 94 BALLUFF Inductive Positioning System BIP Optimized effective length CE Ordering code Part number teachable BIPOOOC Sylt EDZ BOVO 0279 BIPOOOE BIRER EODD eS teachable Output signal Length of measuring range is teachable Detection range Target width EC80 Target distance Resolution Repeat accuracy Non linearity Ambient temperature range Connection Supply voltage Housing material Function indicator LED Please order Metal Target separately Type designation BAM TG XE 001 Ordering code BAMO1CP 8 18 i
86. ability for ensuring the most current data in every single process segment Balluff Industrial RFID BIS reliably process large quantities of data without making visual contact Unlimited read write cycles ensure flexible rapid contact free communication even for the transfer of large data quantities in highly dynamic applications Our wear free BIS are easy to integrate in all types of controllers Economical Balluff identification systems are able to manage the large volumes of information required in modern day production plants and make sure your data is transferred to the right place at the right time All the relevant production and quality data can be acquired and recalled at any time for optimized production processes and maximum production reliability Profit from the advantages of Balluff Industrial RFID and benefit from more than 25 years of Balluff RFID expertise Simply select from the product range according to your application requirements Benefits Quick flexible non contact data communication without visual contact Industrial strength in any environment High performance cost effective BALLLIFF mur b 130 BALLUFF Why RFID from Balluff Comprehensive system expertise many years of experience More than 25 years of experience with Industrial RFID make use of our knowledge and expertise Extensive product portfolio LF HF UHF the right solution for every application No e
87. ace Sensing surface Sensing surface A large selection of plug connectors and connecting cables in different cable materials and lengths can be found in our catalog Industrial Networking and Connectivity M5x0 5 E Connector M8 x 1 M8 x 1 M5x0 5 M5x0 5 Type Straight female Right angle female Straight female Right angle female Cable length material 2 m PUR 2n PUR 3 im PUR ortam tls No LED Ordering code BCCO2NU BCC050P BCC0558 BCCOOHM Part number BCC M313 0000 10 001 VX8334 020 BCC M323 0000 10 001 VX8334 020 BKS B 25 1 PU 03 BKS B 25 1 PU 03 B www balluff com BALLUFF CY 7 C Dimensions Mounting type Rated switching distance Supply voltage Us Switching frequency f Housing sensing surface material Degree of protection as per IEC 60529 Connection 14 BALLUFF Inductive Mini sensors Ultra short housing Small housing low weight and yet the highest switching precision Inductive SuperShorty M12 Balluff mini sensors fulfill these industrial automation requirements The shortest inductive M12 on the market enables position sensing by means of small designs and peak performance they offer great in applications where standard length sensors are simply too large freedom of design and enable substantially more applications High performance and compact m Short M12 Housing Balluff mini sensor electronics are completely integrated therefore E 4mm sn Flush they can be completely in
88. arate contamination output E E H Polarizing filter El E Switching frequency 200 Hz 1kHz 200Hz 1kHz 200Hz 1 kHz Supply voltage Us 10 2307 DE Housing material Nickel plated brass Optical surface Glass Degree of protection IEC 60529 IR 67 Ambient temperature Ta 5 4 55 C SSS E based on reflector BOS R 1 Accessories Reflector BOS R 1 circular dia 84 mm ordering code BAMOOUK Reflector BOS R 9 50x50 mm ordering code BAMOOWL Clamping block BOS 18 0 KB 1 with ball joint plastic ordering code BAMOOTS Mounting clamp BES 18 0 BS 1 plastic ordering code BAMOOF2 Retaining bracket BES 18 HW 1 angle for surface assembly 90 aluminum ordering code BAMOOEY Sensor holder BMS CS P D12 AD18 00 for Balluff mounting system 90 angle plastic ordering code BAMOO2P Sensor holder BMS CS M D12 ID18 01 for Balluff mounting system 90 angle stainless steel ordering code BAM0032 Connector BCC M415 0000 1A 003 PX0434 020 M12 straight 2 m PUR cable ordering code BCC032F uw Further accessories upon request A n n amp B www balluff com BALLUFF 45 Photoelectric Sensors M18 BOS 18M infrared diffuse sensor especially for glass detection E Special optics enable glass detection low blind zones and high ambient light security E Secure detection of solar modules in production typical distance 2 25 mm E Scanning glass detection typical distance 2 40 mm E S
89. are the correct choice for these applications All of these sensors have a fixed setting This shortens the time required for system commissioning and protects against manipulation Equipped with a sound basic range of functions these sensors also have the best possible price performance ratio Photoelectric Sensors M18 BOS 18M Global reliable and cost effective el Fad I1 Diffuse Retroreflective Through beam sensor sensor sensor 3 3 s 3 S x 3 3 x dee ei ft hk i M UN C ooo EomomMoNoNOM Com E EA E3 E3 E34 E34 E34 E34 Be walt oz alt sit gT alt se st S E alz a Ode code Us 2722222222222 ole ole ol amp Part number se 8 3 8 918 Sie GIS 2 8 Sie gle Er TTE Detection range 400 400 600 4m 4m 6m 20m 20m 20m 50m 50m mm mm mm Light type Hed light E H E H H Infrared H a i E Switching output PNP NO EH E E a E PNP NC B El Emitter g E Polarizing filter H H Supply voltage Ug MOE OY DIS Switching frequency 400 Hz Housing material Nickel plated brass Optical surface Glass Type of protection IEC 60529 IR 67 Ambient temperature Ta 5 55 C E based on reflector BOS R 1 Accessories BES 18 HW 1 retaining bracket angle for surface mounting 90 BOS HR 1 reflector circular 84 mm Ordering code BAMOOUK aluminum Ordering code BAMOOEY Reflector BOS R 9 50x50 mm ordering code BAMOOWL Sensor holder BMS CS P D12
90. asuring range Damping zone coy Q unusable range S A y eo i Mounting surface BTL P 1013 4R BTL P 1013 3R B www balluff com BALLUFF 99 MICROPULSE The Rapid Replacement Module RRM option allows quick field replacement without removing the pressure tube from the hydraulic oylinder making field level maintenance fast and easy With the RRM option the transducer electronics and sensing element can be replaced as a single unit while the hydraulic seal remains intact E No hydraulic oil spillage and no need for environmental containment E No danger of hot oil spillage E No need to bleed air from the hydraulic system after replacement E No danger of hydraulic system contamination E 100 exchange of sensor package eliminates troubleshooting guesswork E Dimensionally identical to standard Balluff rod style transducers E Replacement cartridges can be installed into existing standard pressure tubes consult Balluff Technical Support for guidance E Available for all BTL7 output types Bi Available for all BTL7 connector types Hapid Heplacement Module 90 BALLUFF Micropulse Transducers BTL 7 Rod style with Rapid Replacement Module Ordering Information Complete Transducer Replacement Electronics Sensing Element Part Number Characteristics no pressure tube BTE ooo Mboooc ZM oxx 3 4 16 UNF threads raised face flange Example 10 2 mm pressure tube 50 8 mm null BTL7 A510 M0305 ZM S1
91. asynchronous BIL7 85140 M type in the ordering code Part number Standard synchronous BIL7 5b BM Part number Plus synchronous SIGS SOS se System resolution depending on model LSB i 2 5 10 207 407 50 oF OC aim Repeat accuracy LMN Hysteresis lt 20 um Max linearity deviation 30 um with 5 and 10 um resolution or lt 2 LSB Temperature coefficient typical lt 15 pom K Operating voltage stabilized 1O ONDE Current draw lt 100 mA Operating temperature 40 85 C Storage temperature 40 100 C Clock sequence 1 2 3 4 23 24 IFILL K 9 y I ie BTL7 S5 M for asynchronous operation Data eX we Xi X X N T BTL7 Sb5 B M forsynchronous operation Coding System resolution Standard nominal length mm Style Connection type Order example BTL7 S standard O Binary code rising 24 bit 1 1 um up to 7620 mm in 1 mm increments Z standard 3 4 16 UNF 32 connector 1 Gray code rising 24 bit 2 5 um B metric M18 x 1 5 115 connector 6 Binary code rising 25 bit d 10m KAO2 PUR cable2 m 7 Gray code rising 25 bit 4 20um KAO5 PUR cable 5 m A Binary code rising 26 bit 5 40um KA10 PUR cable 10 m B Gray code rising 26 bit 6 100 um KA15 PUR cable 15 m 7 2 um 8 50 pum Order example BTL7 S Plus BTL7 S510 M____ _ ____ for asynchronous operation BTL7 S510B M____ _ ____ for synchronous operation Standard nominal length mm Style Connection type Z sta
92. com BALLUFF 31 Reliably detect the smallest parts Balluff through beam sensors BOS QO8M are innovative compact products that provide high performance functionality Nothing else produces comparable results under similar conditions These sensors are therefore particularly recommended in space restricted applications A focused light beam is able to detect even the smallest of parts grooves or holes in a completely reliable manner The high performance compact units are also characterized by the fact that their fine laser beam PinPoint laser red light can be aligned very precisely in the middle of closely set parts to ensure reliable detection E Compact design for limited space E Rugged metal housing E Reliable detection of small parts up to 0 4 mm PinPoint red light or 0 28 mm laser E Uses a patented mounting concept for Bosch profiles that allows quick precise positioning m 32 BALLUFF a Red Light and Laser Through beam Sensors BOS Q08M Extreme accuracy in a compact high performance design Ordering code Part number C C PNP NPN NO NC Connection M8 connector 3 pin Cable with M8 connector 3 pin Cable Hange Light type Switching frequency Smallest detectable part Degree of protection Housing material Optical surface a gt o PinPoint Emitter Receiver Emitter Receiver O OD O SI g a a 2 a D o A o N o c ci a Ake
93. ction mechanical protection Ordering code BAMO1CO BAMO1AZ BAMO19Y BAMO19W Part number BAM FS XE 002 D4 4 BAM FS XE 001 M5 4 BAM FS XE 003 M5 4 BAM FS XE 004 M8 4 Spring force F N S S S 4 Impact force Fmax N 400 400 400 400 Switching operations min with Fae 500000 500000 500000 500000 Housing material Stainless steel Stainless steel Stainless steel Stainless steel OS i O g 4 fos X i i co e L TI el M12x1 5 LO Q Tube switch The tube switch combines the advantages offered by mechanical position switches and inductive sensors Manufactured from stainless steel it is extremely robust very reliable even under difficult conditions and can be used immediately in any application in combination with the relevant inductive sensor B www balluff com BALLUFF 205 Service We give you comprehensive service over the entire life cycle of our products including the conception and planning of your projects testing and setup on site and training and support For an optimal implementation This creates the greatest possible planning security and provides faster commissioning and an earlier start of production This leads to maximum productivity and more cost effectiveness And you are relieved of day to day tasks so that more time remains for your really important jobs Explore all the services Balluff has available Application advice through our Tech Support Discuss your techn
94. de 30 96 Honey glue Blood Hydrochloric acid 40 96 Beer Seawater Nitric acid 12 96 SMARTLEVEL 15 SMARTLIEVEL 50 SMARTLEVEL 500 approx O0 7 15 mS approx 15 50mS approx 50 500 mS and greater Capacitive Sensors SMARTLEVEL 500 Progress in smart level technology SMARTLEVEL 500 SMARTLEVEL 500 Size M30x1 5 M30x1 5 Installation type Non flush Non flush Rated switching distance s media dependent media dependent PNP NPN and normally open Ordering code BCSOOHJ BCSOOTZ normally closed user codable Part number BXS M30TAMG3 GPCFVG S04G BCS M80TTH2 GPCFVG AT02 Supply voltage U TOR ONDO 10 630 AIDS Voltage drop Uat lt 2V ERU Rated insulation voltage U 75 V DC 75 V DC Output current max 100 mA 100 mA No load supply current max lt 15 MA lt 15 MA Polarity reversal short circuit protected yes yes yes yes Ambient temperature T 10 60 C 10 60 C Switching frequency f S V2 SFZ Supply voltage output function indicator Green LED yellow LED no red LED Degree of protection as per IEC 60529 IP 64 connection side IP 67 IP 67 Material Housing V2A PTFE Teflon Sensing surface PTFE Teflon PTFE Teflon Cover PETRE PTFE Teflon Connection M12 connector 2 m PTFE cable 4 pin A coded 3x0 2 mm M30x1 5 pa MOORITS i Wiring diagram 5 1 BN P NC 7 N NC Q gt Te Tq TRE P N N NA 3 BU F re z 00 P N
95. ds on their PLC or networks with IP20 solutions inside remote I O cabinets Remote I O cabinets are costing you money in three ways 1 Initial Equipment Costs You have to purchase a remote NEMA Box bulkhead pass through connectors or gaskets the remote I O network connection as well as the required input and output cards for the application 2 Installation Time The box needs to be mechanically mounted in its designated space and installed with all of the wires and connectors run to it An electrician then needs to come in and wire everything to the I O ports If you are using PNP or NPN sensors there are three terminations per sensor that the electrician needs to connect 3 Setup Time If for some reason the machine needs to be torn down and shipped someplace else which many machines do many hours can be spent disconnecting the I O only to be reassembled in the final destination These costs in time and money can be reduced by looking at industrial network I O mounted right on the machine IP67 I O gives quick industrial connection for the network communication and power cables Most of the sensor and actuator cables can stay with the block because the I O block is mounted right on the machine where the I O is needed Look at the labor and money you are putting into your remote I O boxes and consider machine mount I O the next time you are working on designing cost out of your machine E www balluff com After BALLUFF
96. e BUS RO6K1 02 007 and BUS RO6K1 02 015 can be equipped with a sound transmission attachment This makes it possible to carry out measurements in bore holes and openings with diameters 5 mm Due to its short response delay and the high switching frequency of 125 Hz the BUS RO6K1 02 015 is particularly suitable for detecting fast processes The series has a synchronization input for simultaneous operation of up to ten sensors where space is at a minimum The diversity of their versions with switching output or current or voltage analog output with five scanning ranges offer nearly endless fields of application Features E Measuring range from 20 mm to 1 m E 1 switching output E Analog output 4 20 mA or 0 10 V E Teach in via button E Synchronization input E Version with high switching frequency E Sound transmission attachment optional 74 BALLUFF Scanning range BUS RO6K switching output Resolution PNP NO NC Ordering code Part number PNP NO NC Ordering code 125 Hz Part number BUS RO6K analog output Resolution depends on window used 010V Ordering code Part number 4 20 MA Ordering code Part number Size Supply voltage Output current Degree of protection as per EN 60529 Operating temperature Material Housing Sensing surface Connection NPN versions can be found in the Ultrasonic catalog Ultrasonic Sensors BUS RO6K mini sensor 20 70 mm 0 056 mm BUS0
97. e Glass Degree of protection as per IEC 60529 IP 69K Polarity reversal protected yes Short circuit protected yes Ambient temperature range Ta 10 55 C Storage temperature range 25 75 C Background lighting With the through beam method the background lighting is positioned behind the object you wish to detect The Vision Sensor only detects the outline of the object based on this position Part dimensions or shapes can in this manner be checked very well Extraneous light also poses no problems Changes in the surface markings color etc can be suppressed almost completely and have no influence on the test result Our background lights are particularly bright and versatile They are also very suitable as diffuse incident lights to illuminate highly reflective components for example Due to the extremely flat design they are ideal for use in applications with limited space ve B www balluff com BALLUFF 129 Modern production technologies with smaller batch sizes and ever shorter production cycle times require unambiguous recognition and matching of the produced parts In response various systems for industrial identification such as bar codes have been developed These are inexpensive but wear quickly In addition they are inherently read only and hold a limited amount of data Far greater flexibility is provided by industrial RFID inductive identification systems with read and write cap
98. e Sensor with Fixed Background Suppression Quick installation Diffuse sensor Oo N Oo N 3 8 8 3 8 8 S ka hk of ES ai iy oe 8 3 8 3 5 3 8 3 8 3 8 3 Ordering code lool co loo lo mo Partnumber CC S28 cece cess Switching output PNP BH E E E E HN NPN on request Switching type NO E E E NC BH E E Connection M8 connector 3 pin H H Cable with M8 connector 3 pin El El Cable a E Sensing distance S AORN Light type Red light PinPoint LED Switching frequency 400 Hz Rapid application Degree of protection IP 67 high reliability Housing material Nickel plated Gd Zn Only Balluff offers the powerful Optical surface PMMA combination of fixed background suppression and homogeneous For additional information visit our website at www balluff com red light through innovative PinPoint technology And all of 8 8 this is contained in a compact o 3 design thereby enabling simple B B z installation in even the most u ir 5 u ir confined spaces o 2 E 5 Q 2 5 S S S In addition the sensors are a ready for immediate use without any adjustment A new patented nn mounting concept also ensures LED flush installation in aluminum profiles For Bosch profile H BES Q08 KH 3 E www balluff com BALLUFF 35 Balluff M18 laser diffuse sensors with background suppression are a
99. echnology The hard and secure real time data transmission makes VARAN increasingly into a standard in drive technology Reduction in material and installation costs Particularly during installation enormous costs can be saved in material and working times with the plug in solution And every plug connection saved means a significant source of errors is eliminated Additional information on VARAN real time industrial Ethernet can be found at www varan bus net Information on compatible controllers and other hardware can also be found at http www sigmatek automation com VARAN Bus LH d 98 BALLUFF MICROPULSE VARAN advantages E Hard real time Cycle times 100 us jitter 100 ns Each command is immediately confirmed by the receiver E High data integrity and error tolerance Unacknowledged messages are repeated in the same bus cycle E Flexible network topology Modular machine structures star line and tree topologies can be combined any way you like E Cost effective At the price level of a fieldbus connection for which standard components are used for manager and client at a lower price E Open standard VARAN bus is an open standard and is manufacturer independent E Bus and power supply in one cable Signal and power conduction with plug connector and hybrid cable E Hot plug capability In running operation Ix L3 2 a Micropulse Position Measuring System BTL6 V11V Rod BZ with VAR
100. ected in an instant and separated It thus opens up completely new dimensions in quality control The sensor uses erent three digital outputs and a serial interface to perform evaluations The lab color space values are transmitted directly via this interface e 54 BALLUFF True Color Sensor BFS 33M Bor distinguishing between the smallest of color nuances at the highest level 400 mm sensing range possible with additional lens Type True Color Sensor BFS Type Plastic fiber optic BFO Ordering code BFSOOOL Ordering code BFOO0CA Part number BFS 33M GSS FO01 PU 02 Part number BFO D22 XB LB EAK 15 SA1 02 Channels outputs 3 7 colors background Operating principle Buttons Color space CIELab Sensing distance S OOM Switching frequency 1 5 kHz on 3 products up to 400 mm with additional lens Resolution 8 enhancement settings 12 bit Dispersion angle 60 Color resolution 10 5 dE Connection SMA connector Repeat accuracy lt QE Length 2000 mm Protection class Reed Ambient temperature Ta 55 4 70 C Ambient temperature Ta 10 4 55 C Fiber optic material Plastic POF Housing material Al coated Sleeve material Plastic e Type Lens Long Range Ordering code BAMO1PA Part number BAM LS FO 001 M6 L Sensing distance 400 mm Light spot diameter 23 mm at a distance of 400 mm Ambient temperature Ta 10 4140 C Lens material Glass Housing material Aluminum coated Note This
101. ections Ultrasonic sensors are designed for critical situations Dust dirt and steam do not pose a problem Scanning range BUS M30M switching output Thanks to their display the ultrasonic sensors of the BUS M30M Resolution series with a metal housing are particularly easy to operate A PNP NO NC Ordering code complete numeric presetting of the sensor is possible You can Part number choose to have all measured values displayed in mm cm or during 2X PNP NO NC Ordering code operation Part number The sensor family includes five versions and with a measuring range from 30 cm to 8 m covers a wide range of applications All versions are available with the option of one or two switching outputs a current and voltage analog output or as a combination with switching output and analog output so that nearly every BUS M30M analog output Resolution depends on window used 0104 20 mA Ordering code Part number application can be solved BUS M30M switching and analog output The sensors can be used in Multiplex operation and be automatically Resolution depends on window used synchronized so that they do not influence each other 0 10 V 4 20 mA Ordering code PNP NO NC Part number Features E Display of direct measured values Size E Measuring range from 30 mm to 8 m Supply voltage E 1 or 2 switching outputs Output current E Analog output 4 20 mA and 0 10 V Degree of protection as per EN 60529 E Teach in via 2 b
102. ecure detection of high gloss surfaces over a wide angular range E Suppression of objects in the background starting at 250 mm The detection of glass always poses a special challenge for photoelectric sensors Often a retroreflective sensor cannot be installed so detection by means of a diffuse sensor is the only option For this Balluff now also provides a solution within the successful BOS 18M model line The special optics of the sensor ensure that glass surfaces for example in solar modules can be reliably detected But the sensor s strengths also come into play in a totally different area with high gloss objects These are reliably detected from all directions over a large angular range Additionally the sensor is extremely insensitive to ambient light and can even suppress objects in the background B www balluff com Ordering code Part number C Switching output PNP normally open Sensing range Glass Solar module Gray chart 9096 Switching frequency Setting Light type Housing material Optical surface Connection Ambient temperature Ta el Diffuse sensor energetic BOS 18M PS ID24 S4 BOS01J1 a 2 40 mm Pak PAS AGIAN 2 80 MM 200 Hz none Infrared Nickel plated CuZn PMMA M12 connector 4 pin 5 455 C Accessories BOS 18 0 KB 1 clamping block with ball joint ordering code BAMOOTS BES 18 0 BS 1 mounting clamp plastic ordering code BAMOOF2 plastic
103. f com BALLUFF Fluid Sensors Pressure Sensors Capacitive Sensors for Level Detection Fork Sensors for Fluid Detection Micropulse Filling Level Sensor Pressure Sensors BSP For a wide variety of applications in factory automation Balluff pressure sensors offer an impressive price performance ratio and are suitable for a wide variety of applications in factory automation With their large display and a simple operating concept in accordance with VDMA they are simple and quick to configure Additionally Balluff pressure sensors can be installed flexibly and in a space saving manner The display and electrical output can be turned independent of the flange Other features of these versatile sensors include E A compact housing design E IO Link Bi Local pressure display E Digital switching outputs E Analog output signals E optional 40 C HALLE Pressure ranges 1 2 bar 1 10 bar 0 2 bar 0 5 bar 0 10 bar Refer to our BSP 0 20 bar 0 50 bar pressure sensor brochure 0 100 bar 0 250 bar or visit www balluff com 0 400 bar 0 600 bar for further information Supply voltage Ua 18026 De Switching frequency f max 200 Hz Accuracy Soros cese Temperature error S200 Jonoo 10K Ambient material temperature 25 85 C 25 4125 C optional 40 C in addition to the standard temperature range Degree of protection as per IEC 60529 IP 67 when co
104. fore it causes production to stop In addition the system should be able to be flexible and adjust to multiple configurations sizes colors etc Intelligent sensors are part of this solution By providing Constant Condition Monitoring Preventative Diagnostics and Automatic Configuration over common industrial networks intelligent sensors provide the flexibility and detailed data required in a modern manufacturing facility Detailed sensor information Exact failure location I m working Decreasing unplanned downtime Predicting failures Something changed Increasing equipment throughput Increasing process reliability Maintaining high quality Tell me what to do Over the industrial network Sensor health indication Standard indication ON OFF measurement etc Unstable application diagnostics Dirty lens Target too close Target outside ideal range Parameter configuration Remote program from the PLC Multiple Configurations stored on the PLC Control over features and functions Intelligent Sensors Types of intelligent Sensors Using Distributed Modular I O technology and talking over the same backplane from slave to master device multiple intelligent sensors can be connected to one IP address on an industrial network Depending on the complexity of the information the sensor provides or requires any combination of 1 to 32 intelligent sensors can be connected Utilizing the
105. genuine highlight They are available with different light types allowing you to simply select according to your requirements The perfectly focused light beam is able to detect the smallest of parts grooves or holes with maximum precision and reliability The large light spot of the red light version with 300 mm is ideal for detecting objects with notches holes or openings because breakthroughs and free areas are simply bridged High precision distinction between foreground and background at extremely short distances the 150 mm red light version is ideal in this case E Color independent object detection E Precise setting with 10 turn potentiometer E Robust M18 metal housing E Universal fastening and alignment thanks to wide range of assembly accessories Photoelectric Sensors M18 BOS 18M background suppression expertise B www balluff com Red light Laser i lt t Si Se st st a t RedLight ay op U u e o e U au E U N N N oD N CO AN N N N CO IE SM SY Ns se ee eT cL E LN eo ee I L a a C 1L Ge ae be RE I i J gt 1 gt I gt l gt gt I C 0B EN NR M Om Ome HAaARREBEEREE SRE RBBRBERBHRREEE Ordering code CAS LJ US PE co Vee co ER cp fel cn A A A cn ER A eo DID DID DID DID DID DID DID DD NN DID w Part number usted SSSASGSSSVSges sesssee Sensing distance oom OT 50am 30 150 mm Gray value shift low very low
106. ght data at the right time at the right place Vision sensor Using an image processing sensor ensure manufacturing quality in three steps Vision sensor ident Reliably identify data matrix codes with an image processing sensor Industrial networking with IO Link Manage signals intelligently and cost effectively BALLUFF 209 BALLUFF sensors worldwide SENSOR SO RUIIIO NSWAINID SYSTEMS As a recognized partner in all sectors of the automation industry Balluff offers comprehensive expertise in sensor technology and networking We supply advanced technology and state of the art electronics to our customers who benefit from excellent service application specific solutions and individual consultation You too can benefit from the excellent quality of our products and services Object Detection Industrial e Networking and Accessories bz XX AM Connectivity Service www balluff com Phone 1 800 543 8390 BALLUFF sensors worldwide Services Industrial Networking and Connectivity Industrial Identification Object Detection Linear Position Sensing Fluid Sensors Accessories ESENE USA Balluff Inc 8125 Holton Drive Florence KY 41042 Phone 859 727 2200 Toll free 1 800 543 8390 Fax 859 727 4823 Web www balluff us E Mail balluff balluff com Doc No 882218 Mat No 214033 E Edition 1301 Product specifications availability and pricing are subject to change without notice
107. ical requirements And take advantage of our expertise Commissioning Order expert knowledge And benefit from a quick start of production Fully customized products Order individual versions according to your requirements from preassembly to engineering services And take advantage of the optimum Workshops Make use of well founded manufacturer knowledge And benefit from application security www balluff com Real world examples Selection of the correct identification procedure for an assembly line IO Link concept as a cost effective alternative to conventional wiring System consulting for radio frequency identification RFID identification in adverse environments Hecognizing multiple containers on a pallet in goods Heal world examples Setting up an optical checkpoint with the BVS vision sensor Consulting and support during the programming of BIS RFID systems nstallation and commissioning of a color detection application with the BFS color sensor Real world examples Extending the housing of a BHS high pressure resistant inductive sensor Extra threads for the housing cover of a BTL micropulse travel sensor Customer specific holder for a RFID data carrier Adaptation of the characteristics for BAW analog sensors Professional sensor use Select effective principles install sensors professionally and secure the reliable operation of your application RFID The ri
108. ight is invisible to the human eye so that it can t bother the operator And its integrated light filter ensures that most ambient light cannot get in This increases the read quality and the reliability of the inspection so that process reliability also increases Part number PNP advanced Ordering code Part number PNP identification Ordering code Part number Supply voltage Ug Interface Configuration interface Type detection rate Bi Invisible light which does not bother your employees E Integrated light filter for increased process reliability E Simple to replace due to fixed integrated lighting optics and filters E 10 higher light intensity than comparable red light sensors E Safe for the eyes certified for CE EN 62471 2008 Working range Working distance Field of view horizontal x vertical Lighting Eye safety acc to IEC 62471 Degree of protection as per IEC 60529 Connection dee The integrated light filter provides secure but also with interference from ambient light code reading in normal light conditions The sensor works reliably the process reliability is increased 114 BALLUFF M sion Sensors BVS E Infrared Invisible with safety BVS E BVS E BVS E BVS E Standard lens 6 mm Standard lens 8 mm Telephoto lens 12 mm Telephoto lens 16 mm BVS0013 BVS0014 BVS0012 BVS OI 3 105 E BVS Ol 3 101 E BVS OI 3 103 E BVS0016 BVS0015 BVS0017 BVS0018 BVS O
109. input than100 meters the high power version of the through beam for function control sensor impresses particularly in this area The standardized design E Wide range of assembly accessories of all BOS 18Ms permits a simple change between the different types of light without assembly change 42 BALLUFF m BOS 18M infrared invisible power el Photoelectric Infrared Sensors M18 P c 1 ot Diffuse Retroreflective Through beam sensor sensor sensor CE B B BEBEREBEBEREB R O uz zgzizezrztzbrziiti Ordering code U z 2 2 2 25 59 29 z9 z9z9 Detection range CCE IOn 7m egere 50 on emitter Light type PNP H H E E E NPN E El H H Switching output antivalent E H H H E E E E NO Emitter B Test input Polarizing filter Bl El Supply voltage Us j 8E STO IIO Switching frequency 400 Hz Housing material Nickel plated brass Optical surface Glass Degree of protection IEC 60529 IR O7 Ambient temperature Ta 5 4 55 C Z EE y e o O ta S P O CN u u a gt OO Cp OQ t BOSO1HT E a N u A o I Qo c tn e a N u u as 00 02 OQ t 100 m Ex s E based on reflector BOS R 1 Accessories Reflector BOS R 1 circular dia 84 mm ordering code BAMOOUK Reflector BOS R 9 50x50 mm ordering code BAMOOWL Clamping block BOS 18 0 KB 1 with ball joint plastic ordering code BAMOOT
110. iple fieldbus technology used in Asia The open network is supported by the global CC Link partner association CLPA which comprises more than 1000 companies CC Link is a standardized fieldbus designed to integrate different automation components from a wide range of providers CC Link is an effective integral system that will fulfill 100 96 of your application requirements Utilize the extensive high quality CC Link portfolio from Balluff to implement your own powerful control topologies using products from a single source J CC Link with F 10 Link functionality A module with four IO Link ports is now available to supplement the CC Link fieldbus module product series The CC Link module with IO Link includes four IO Link master ports that can be configured and used fully independently of one another You get four additional freely configurable standard O ports that provide a further eight inputs outputs for standard sensors and actuators BALLUFF Fieldbus Type Ordering code Part number Operating voltage U Function indicator Fault function indicator Power indicator Connection Fieldbus Connection Operating voltage Connection I O ports No of I O ports Number of inputs Number of outputs Configurable inputs outputs Max load current sensors channel Max output load current Port status indicator signal status Port diagnostic indicator overload Total current U Total current U
111. ity withstands even the highest loads of rough day to day work In this way the background lighting not only is particularly corrosion resistant and has a long lifetime it can also be used in hygienic areas with their special requirements because it is suited for high pressure cleaners Its powerful LEDs are of high quality and provide for an intense and uniform field of illumination The new lights also extend the already available vision sensor accessories for difficult environments perfectly These are for example a sensor housing in IP 67 degree of protection and a 24 V DC power pack in IP 67 Background lighting is suited for transmitted light methods or a diffuse lighting of objects If you position them behind the object to be detected the contours of the object are displayed in sharp focus Partial measurements or sizes can be well checked in this manner BALLUFF M12x1 Extremely Flat Background Lighting in IP 69K The correct light even in harsh environments Light field 100x100 mm CE Series BAE LX VS Style Background lighting red light Ordering code BAEOOJF Part number BAE LX VS HR100 E Supply voltage Us 18 to 30 V DC Operating current 400 mA Light field size 100x100 mm Emitter light type LED red light Wavelength 61 nm Dimension 159x130x9 5 nmmn Fasteners M4 screws Connection M12 connector 4 pin Housing material V2A Optical surfac
112. l Ethernet cables WI RIS cables and accesories Available in multiple configurations and variations these cables will satisfy your need for connecting to most EtherNet IP PROFINET ETHERCAT or industrial Ethernet device in your network cont on page 160 Universal IO Link connector Configurable O for simple control In automation there is the need to control simple devices with basic I O Devices like pumps signal lights and much more are connected to the controls with the most basic discrete I O This connector allows you to connect to these devices and give them the advantages of IO Link cont on page 172 IP69K Cables with stainless steel nuts M12 single and double ended When washdown requirements are needed the application demands stainless steel hex nuts and a high degree IP69K rating These cables are flex rated to 2 million cycles and can resist up 10105 C cont on page 184 BALLUFF gt _ Object Detection Stays cool even when things get hot The ultra high temperature proof multiple and single position switches can be used for temperatures up to 180 C require little space and feature a robust die casting housing They are the perfect solution for harsh environments in die construction plastic and steel industry Switch element BSE 79 Series 46 84 96 Reference surface
113. ler sees the valve manifold over the time consuming and costly By utilizing an industrial network and a network as a simple 2 bytes of output data An auxiliary power Distributed Modular I O valve manifold connector cost and time of output from the master controls the device power and can turn installation and repair can be dramatically reduced on or off control to the outputs when necessary Four manifolds can be controlled on one EtherNet IP master and the manifolds can be up to 20 meters from the master device E Max 0 7A per output and up to 1 1A total can be active at once E Connector provides a OV common on pin 25 and 24V signals E Up to 16 output positions can be controlled per manifold E Up to 4 manifolds can be controlled per master device E Communication speeds between the master and valve control of 2ms wN Parallel wiring solution up to 25 individual terminations imm ill SS BI ill SEE ill EES sill EIE Bill SIE Fill Sc sill e H U p r Mr c T T Distributed Modular I O solution single connector 170 BALLUFF IO Link Control by Connector Max Balluff Ordering Code Accessory Accessory Manufacturer Type Positions Sallie Dea INU Ser Description MAC Valve Manifolds MAConnect D sub 25pin 16 BNIOO1L BNI IO
114. likewise new in this generation Fieldbus Profinet Version 8x IO Link 8 DI DO Ordering code BNIOOBH Part number BNI PNT 508 105 Z015 Supply voltage UB 18 oO VBC Function indicator BUS RUN Indicators input Display pushbutton Module status indicator Mod LED Yes Network status indicator Net LED Yes Port status indicator Connection Fieldbus Connection AUX power Connection I O ports No of I O ports Number of inputs Number of outputs Configurable inputs outputs Max load current sensors channel Max load current output Port status indicator signal status Port diagnostic indicator Overload otake urent on Total current U Degree of protection as per IEC 60529 Operating temperature Ta Storage temperature Mounting Dimensions LxWxH Housing material IO Link Version 1 1 No of IO Link master ports Operating modes 3 wire Communication Error Display Black red yellow M12 D coded female 7 8 plug 5 pin M12 A coded female 8 max 16 PNP max 16 PNP Yes 200 mA 1 2 A 2 A Yellow LED Red LED lt 9A lt 9A IP 67 when connected 5 70 C 25 4 70 C 2 mounting holes 225x68x36 9 mm Nickel plated GD Zn 8x master SiO CON ON Green LED Red LED Max load current for IO Link device 1 2A Er 156 BALLUFF Profinet Network I O Block with pushbutton display O 31 Profinet Profinet Profinet Profinet Profinet 4x IO Link 16x DI DO 16x D
115. ll of the aluminum E Absolute output signal profile These position measuring systems tolerate a lateral offset E Measurement length up to 4570 mm and a vertical offset of up to 15 mm Bi 1 um resolution Bi Linearity deviation 200 um E Error and status LED Ordering example BTL6 U110 M PF S4 IO Link V1 1 Nominal stroke mm 50 4570 mm in 5 mm steps BLT6 profile PF transducer with free and guided position encoder and plug connection S4 Free position encoder 52 73 13 E dEned cei Pe aif die niii dee Bre ZE pil a LL BAI a 4 HRN BHEN ZEN Y i CQ ZO N X9 Guided p position encoder E www balluff com BALLUFF 87 VARAN Micropulse position measuring systems BTL6 V11V with VARAN real time industrial Ethernet VARAN real time hot plug open secure cost oriented Typical features of the open VARAN interface include rapid data transfer in real time with cycle times lt 100 us automatic addressing hot plug ins a high degree of reliability low implementation costs as well as simple maintenance and faster service using appropriate service and diagnostic tools Ideal for drive t
116. luff offers a rugged solution for quick die changes that collect I O data as well as provide die identification information all in one simple to implement package Benefits E Decreases wiring time and mistakes by using standard wiring for all dies E Eliminates pin damage by using a non contact connector B Eliminates die rework due to operator forgetting to unplug connector Bi Increases data reliability using Industrial RFID for die identification www balluff com Basic Solution An O hub for identification can easily be integrated into the existing industrial network on the press or straight into the controller using an IO Link expansion module IO Link is an open standard that is adopted by many major controller manufacturers and allows for smart devices to communicate with the controller and collects more information about the process than just I O IO Link expansion modules can work with EtherNet IP ProfiNet and Profibus and can communicate with up to 4 IO Link devices simultaneously The I O hubs are available with diagnostics and 2 bytes of ID data as well as 16 inputs or can drive up to 16 outputs This allows for greater flexibility right on the die for any die protection program in effect in the facility Enhanced Solution In addition to replacing high density connectors and cables there can be issues with operators forgetting to disconnect the wired connectors This requires costly die repair due to cable damage
117. ly to the object it is essential to install the data carrier at the object without any difficulties and to quickly remove it again after it has fulfilled its task A screw is ideally suited for this purpose The new data carrier in accordance with ISO 15693 with a storage capacity of 2000 bytes is perfectly suited for example for parts tracking in manufacturing processes and for closed loop applications in which it is always being used recurrently Varied application options also open up for the identification of manufacturing equipment such as pressing tools Thanks to the large reading distances the data screw in IP 68 x9K provides high installation flexibility Ordering code BISOOM8 BISOOM9 Part number BIS M 140 02 A M8 BIS M 140 02 A M6 Mounting M8 thread M6 thread Memory capacity read write 2000 bytes 2000 bytes Degree of protection per DIN EN 40050 IP 68 x9K IP 68 x9K Storage temperature range 25 495 C 25 95 C BALLUFF HF Databolt BIS M Better safe than sorry screwed connection data i EC Ei www balluff com industrial Networking and Connectivity Ethernet IP Profinet Industrial Ethernet CC Link Distributed Modular O Inductive Couplers Intelligent Sensors Connectors Power Supplies E Z gt Network I O Blocks PLC distributed I O diagnostics Hardwired Hardwired
118. m Two fastening clips incl screws are included in the delivery E www balluff com 0 10 V and 4 20 mA o nmin Doce 8mm ds 5 im 80 um 80 um 300 um 25 85 C M8 connector jo PBT Yes 0 10 V and 4 20 mA des 10S mam OF 105 nim 8mm lee NMM 80 um 80 um 400 um 25 85 C M8 connector TORSON BBI Yes BALLUFF 95 21 M8x1 17 IO Link Contactless distance measurement technology with IO Link The Micropulse PF IO Link is an absolute and contactless position measuring system that continuously provides measurements in um in the 1 ms cycle These measured values are directly transferred digitally via IO Link IO Link is a point to point connection within any network An IO Link system consists of an IO Link device such as a sensor or actuator an IO Link master and the wiring Master modules are available with all current field bus protocols The Micropulse PF IO Link device is coupled to the master via a maximum 20 m long standard sensor actuator line The Micropulse PF IO Link works with the communica tion speed COMB 230kB which achieves a process data cycle of 1 ms with a 1 1 master Via IO Link the user interface can be mapped based on an IODD IO Device Description in the engineer ing system Due to the continuous flow of information all data are centrally and consistently saved so that a configuration is possible a
119. m 0 8 mm PNP NO Ordering code BESO3LC BESOSL7 Part number BES MOBED PSDO8B BP00 3 GS49 R03 BES MOBED PSDO8B BPO2 R03 NC Ordering code BESOSLE BESO3L8 Part number BES MOSED POD08B BP00 3 GS49 RO3 BES MO5ED POD08B BP02 R03 NPN NO Ordering code BESOSLF BESO3L9 Part number BES MOBED NSDOGB BP00 9 GS49 RO3 BES MOBED NSDO08B BPO2 R03 NC Ordering code BESO3LH BESO3LA Part number BES MOSED NODO8B BP00 3 GS49 R03 BES MOS5ED NODO8B BP02 R03 Supply voltage Us OT OMDC 1 SOW Be Rated operating current le 100 mA 100 mA Reverse polarity protected Yes Yes Short circuit protected Yes Yes Ambient temperature range 25 70 C 25 70 C Sensor degree of protection per IEC 60529 IP 67 IP 67 Approvals CE culus CE CUIUS Housing material Stainless steel Stainless steel Material of sensing face Ceramic Ceramic Connection 0 3 m cable PUR 2 m cable PUR with M8 connector 3x0 14 MM 3 pin Pressure rated to 100 bar 100 bar a Sealing washer M5x0 5 M5x0 5 b Plain washer i c Mounting nut Included in the scope of delivery N l See A e p i C 4 BALLUFF 1 E Greater switching distances for increased performance E Saves time during installation because adjustments are minimized E Perfectly suited for applications with variable detection objects steel AL CuZn and Cu 18 BALLUFF Size Mounting type Rated switching distance Sn ID Part number E CA AVR BES M08 1
120. m 100x100 mm Emitter light type LED red light LED red light Wavelength 630 nm 630 nm Dimensions 108x67x57 MNN 150x108x110 mm Connection M8 2 pin M8 2 pin Housing material Anodized aluminum Anodized aluminum Weight 450 g 1500 g Degree of protection as per IEC 60529 IP 54 IP o4 Polarity reversal protected yes yes Short circuit protected yes yes Ambient temperature range Ta 10 55 C 10 455 C Storage temperature range 25 75 C 25 75 C Coaxial lighting is used if the industrial image processing requires diffused light to for example homogeneously illuminate highly reflective surfaces and prevent reflection BALLUFF 123 3D sensor holder with quick change plate The 3D sensor holder with quick change plate for industrial image processing from Balluff is a novelty on the market Originally conceived for vision sensors the multi talent can also hold other sensors of similar size To do so you only have to exchange the sensor specific change plate The first holders are already successfully in use in the automotive industry The robust holder made of anodized aluminum has three independent axes of rotation which can be used to set any desired solid angle and thereby precisely align the sensor The special attraction is that the position is maintained even if the sensor is exchanged or temporarily removed from the system for a cleaning procedure That helps minimize downtimes It is enough to
121. me OA IOT OVDE 3015 510 wA DE Voltage drop Ua at le SO SON 2 25V Su Rated operating current le 130 mA 130 mA 200 mA 200 mA 130 mA Reverse polarity short circuit protected Yes yes Yes yes Yes yes Yes yes Yes yes Ambient temperature range 40 105 C 40 4105 C 25 85 C 25 485 C 40 105 C Switching frequency f 800 Hz 800 Hz 2000 Hz 1000 Hz 400 Hz Approvals conformity CE cule tEcolabws CE CUu Ecolab m CE CULU Ecolab CErcUlins Ecolab T CE CUu Ecolab FDA compliant FDA compliant FDA compliant FDA compliant FDA compliant Degree of protection IP 69K and IP 69K and IP 69K and IP 69K and IP 69K and IP 68 per BWN Pr 271 IP 68 per BWN Pr 271 IP 68 per BWN Pr 27 IP 68 per BWN Pr 27 IP 68 per BWN Pr 27 Housing material Stainless steel 1 4571 Stainless steel 1 4571 Stainless steel 1 4404 Stainless steel 1 4404 Stainless steel 1 4571 Sensing surface material PEEK BEEK CP ECR REEL Connection M12 connector M12 connector M12 connector M12 connector M12 connector Balluff offers a large IP 68 IP 69K selection of sensors Stainless for the food industry Steel PROXINOX H202 resistant 22 BALLUFF Sensors for the Food Industry New inductive Proxinox sensors P M12x54 5 mm 18x45 mm M18x45 mm M18x65 mm 18x54 5 mm M18x54 5 mm Non flush Flush Flush Flush Non flush Non flush 8mm 8mm 8 mm DE CAASA DEF CAA AA RBECAANA L k CNA A E DURSA pro uad BES M18EI PSC80B S04G LO
122. n Size M18x1 cap is exposed to the harsh ambient conditions version Welding protection for M18 ultrasonic sensors BUS Ordering code BAMO1LJ Part number BAM PC US 007 M18 2 W Housing material CuBe 2 coated Usable for ultrasonic sensors BUS M18 with a range of up to 600 mm g ad ar y AAA WAV Wy WV Oo S Bi wow balluti carm BALLUFF 201 202 17x Standard 3x Stainless steel 10x PTFE coated weld immune 12x Standard with latch 6x Standard with latch PTFE coated weld immune 6x Stainless steel with latch 6x Stainless steel with latch PTFE coated weld immune e oy ond Posso 65 clamp variants 5x for installation in containers Balluff has revolutionized methods for attaching sensors with the new latch clamping principle The sensor is inserted into the clamps and secured in position by folding over the latch The latch can secure any sensor in all areas of the automation sector without the use of tools BALLUFF Clamp Overview 65 clamp variants Stainless Steel B www balluff com BALLUFF 206 204 E For all areas in the automation and material handling industry E Protects your sensors Bi Increases system reliability Description Contact protector Contact protector Contact protector Contact protector Version For M8 sens
123. nd reproducible at any time Industrial Ethernet Profibus DeviceNet CanOpen 96 BALLUFF MICROPULSE Your added value with the PF IO Link profile E Simple to configure quick to install and bring into operation E COMBS 1 ms process data cycle possible securely measure quick movements E OTF automatic configuration in running operation on the fly E Continuous monitoring and diagnostics E High transfer rate quick process data cycle E Cost effective to wire with standard M12 cable plug connector E Easy to integrate in the controller via standard IO Link modules or sensor hubs E For the hard industrial environment use with IO Link master component groups in IP 67 from Balluff Pe kee e TE DEN 5 Ls L SE Micropulse Transducer BTL6 Profile PF IO Link simple to configure time saving to install and bring into operation Micropulse displacement systems enclosed in a profiled housing Advantages and characteristics of the PF profile are non contact absolute measuring systems used for the E Very flat design for simple running over precision measurement of distances They are characterized by E Non contact detection of the actual position their very flat design and the robust structure with high IP 67 E IP 67 insensitive to contamination degree of protection The current axis positions are marked by Bi Insensitive to shock and vibration the position encoder magnets through the wa
124. ndard 3 4 16 UNF S32 B metric M18 x 1 5 S115 KAO2 KAO5 KA10 KA15 up to 7620 mm in 1 mm increments connector connector PUR cable 2 m PUR cable 5 m PUR cable 10 m PUR cable 15 m E www balluff com BALLUFF Micropulse position measuring systems in a profile housing are non contact absolute measuring systems for accurately measuring one or more distances They impress with their robust design including IP 67 high degree of protection ease of installation and wear free measurement principle with high accuracy The current axis positions are marked by the position encoder magnets through the wall of the aluminum profile The position measuring systems tolerate a lateral offset as well as a height offset of up to 15 mm IF i l I MICROPULSE Features E Non contact detection of the measured position B IP 67 insensitive to contamination Bi Insensitive to shock and vibration E Absolute output signal E Measurement length up to 7620 mm E Iwo measurement paths per system Bi Error and status LED E Quick commissioning through USB configuration Micropulse position measuring systems guarantee high cost effectiveness and quality in the manufacture of concrete blocks In a concrete block machine the Micropulse position measuring system simultaneously and reliably measures the axis position of load and molding stroke movement Micropulse Transducer BTL7 profile P For precise position measurement in s
125. nector M12 connector M12 connector M12 connector M12 connector 3 pin A coded 3 pin A coded 3 pin A coded 3 pin A coded 3 pin A coded B www balluff com M18x1 LED Ho M18x1 1 I HH U 242 H HI ij LED Eia Installation in metal for BESOSYW requires Observe i H U BALLUFF 19 E Reduction in maintenance costs E Increase in process quality The ultra high temperature resistant inductive sensors can be used in temperature ranges up to 160 C Balluff ultra high temperature sensors are ideally suited to harsh environments in the steel industry in plastic injection molding machines and in forging and foundry processes CE Size Mounting type Rated switching distance Sn PNP NO Ordering code Part number Supply voltage Us Voltage drop Ua at le Rated operating current le Ambient temperature range owitching frequency f Degree of protection per IEC 60529 Housing material Sensing surface material Connection For Extreme Applications up to 160 C Ultra high temperature resistant inductive sensors F sc C Z 60 C A Al LA F F PF d 160 C M 160 C High High High MO High CON temperature temperature t temperature u temperature range range e range range M18x1 M18x1 M30x1 5 M30x1 5 Flush Non fl
126. ng conditions E Outstanding design E Fully enclosed housing E High shock and vibration ratings E Flexible mounting options E High visibility of LEDs Bi Large terminal compartment E Modular design E Quick to mount detach for transportation BALLUFF Type 4 way M12 with LEDs 8 way M12 with LEDs Ordering code BPIOO7K BPIO0O7H Part number BPI 4M4A5P 2K 00 TPSG BPI 8M4A5P 2K 00 TPSN Rated power supply U 24V DC 24 V DC Operating voltage Ug O50 De 102 3607 DE Function indicator Yes Yes Power indicator Green LED Green LED Sensor connection 5 pin female M12x1 5 pin female M12x1 Controller connection Cap connection without cable Cap connection without cable Number of connections 4 8 Current load capacity 2A 2A Total current 6A 6A Housing material PBT GF fully enclosed PBT GF fully enclosed Degree of protection per IEC 60529 IP 67 when connected IP 67 when connected Ambient temperature T 25 480 C 25 80 C Version PNP normally open normally PNP normally open normally closed NO NC closed NO NC Recommended connector pot BCC M415 BOC MATO Industrial Networking and Connectivity Bulk cable Sometimes in automation applications it is necessary to wire individual connectors and cables by hand using bulk cable It is available for sensors auxiliary power and industrial networks Lengths Available 100m coils or spools depending on cable size Cable for use with
127. nnected Material Housing PA 6 6 stainless steel Measuring cell Ceramic Seal Fluoroelastomer Connection Connectors M12 connector 4 pin Process connection G 1 4 E www balluff com BALLUFF 101 102 BALLUFF Balluff pressure sensors with a flush mounted membrane are designed for media in which standard pressure sensors are at their limits With their flush mounted welded stainless steel membrane the sensors have no dead spaces and can be cleaned particularly well Due to this they are excellently suited to pressure measurement in viscous crystallized or media containing solids for example E Adhesives E Oils E Sealant E Changing media Pressure ranges Supply voltage Ug Switching frequency f max Accuracy Temperature error Ambient media temperature Degree of protection as per IEC 60529 Material Housing Membranes Seal Connection Connector Process connection 1 2 bar 1 10 bar 0 2 bar 0 5 bar 0 10 bar 0 20 bar 0 50 bar 0 100 bar 0 250 bar 0 400 bar 0 600 bar 18730 VDC 200 HZ 20S Yo FC EO od IIS 40 85 C 40 125 C IP 67 when connected PA 6 6 stainless steel Stainless steel 1 4435 Fluoroelastomer M12 connector 4 pin G 1 2 flush mounted pem Refer to our BSP pressure sensor brochure or visit www balluff com for further information Flush mounted Pressure Sensors BSP For media at which standard pressure sensors
128. nt 500 V GND to housing Degree of protection per IEC 60529 IP 67 IP 69K flange and tube Housing material Stainless steel 1 4404 Flange and tube material 1 4404 Connection Cable connection Mounting 1 5 Tri Clamp as per SSI 3A standard 74 03 Pressure rating 300 bar depending on float Standard nominal length mm 002510050 0075 0100 0125 10150 017502000223 02500279 0900 0325035010375 0400 0425 0450 0175050005500600 06350 0700 0750 0800 0850 0900 0950 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2250 2500 or in 5 mm increments on request Important Please refer to the instructions in the user manual HS a prior to designing installing and commissioning j eene Refer to our Micropulse y transducer brochure alf s 5 n t or visit www balluff com Ac Ney for more detailed information E www balluff com BALLUFF 111 Industrial Identification BALLUFF P LLUFF kaist i VISIONSENSOR Inspection and read processes for vision sensors can be impaired by M changing ambient light Simultaneously employees and technicians LISTED are often bothered by the pulsing light of normal vision sensors But Series you do not have to have such problems Lens focal length Because the BVS E vision sensor with infrared lighting and PNP standard Ordering code integrated light filter prevents this in advance Its l
129. o gt N SiO O SIM gcg 2og o2aoco 2o 2o o2oo2oo2o0zc Ordering code CE N N ANANN DDD DDD DDN DAN annoa wW rj a rrj ld cro Ud ad Ud ad Ud oo d ad Ud a Part number m mMm MM mMm e m co ea MNM mtem Na mMM m Size M8 M8 M8 M8 M12 M12 M18 M18 M30 M30 Switching type PNP normaly open E E E E E E E BH E E Rated switching distance s LoF eT ooN 2 T T fF tof is mm mm mm mm mm mm mm mm mm mm Mounting type Flush pi BH L B Non flush B E E B m MB 3 pin Operating voltage U MeO VBC 1 gt EN Function indicator Vee gt 4 BK Degree of protection per IEC 60529 lI ev 3 BU i Approvals CE cULC sS Housing material Stainless steel CuZn coated da e a Connection M8 M12 lt gt p n E i 3 pin 3 pin qo 190 BALLUFF Intelligent Sensors Level 2 intelligent sensors BGL fork sensors with Dynamic Sensor Control Ordering code Part number Fork sensor 1x PNP Fork opening 30 mm 50 mm 80 mm Light type Infrared Function indicator Repeat accuracy Connection Connectors www balluff com CE D i zi co p lt S c5 ET ea D ST u co E c e g e e ED D am on CC e e o O to Yes 0 15 mm M8 3 pin D ar of co E c a cO E eo Photoelectric sensor BOS 18M Ieach In with Dynamic oensor Control Retro Reflective Diffuse Thrubeam Receiver Thrubeam Emitter Switching type PNP NC NO selectable Rated switching distance s Size mounting
130. o IP 65 on a top hat rail or on a profile The BIS V industrial RFID system was developed and qualified according to the principles of GAMP 5 You can obtain more detailed information upon request at rfidpharma balluff com B www balluff com BALLUFF 137 138 Description HF read write head BIS VM HF read write head BIS VM HF read write head BIS VM Dimensions M30x1 5 80x80x40 mm 80x80x40 mm Mounting in steel non flush non flush non flush Antenna type round round Rod Ordering code BISOORF BISOOTO BISOOT2 Part number BIS VM 300 001 S4 BIS VM 301 001 S4 BIS VM 351 001 S4 Power supply lt 150 mA 150 mA lt 150 mA Power supply lomoon we e oOny DC Wen VBC Residual ripple lt 1S V lt 1 2 V lt qo V Ambient temperature range Ta 25 55 C 25 55 C 25 55 C Degree of protection as per IEC 60529 IP 67 with connector IP 67 with connector IP 67 with connector Function indicator yes yes yes Housing material Nickel plated CuZn PBT PBT Weight 100 g 190g 2500 Connection M12 connector 4 pin M12 connector 4 pin M12 connector 4 pin Please take the corresponding write read distance from the Industrial Identification catalog Chapter BIS M BIS VM 300 corresponds to BIS M 300 i A Securing clamp included in the scope of delivery Please order matching plug connectors separately Unshielded cable can be used only for lengths up to
131. objects with Super Long Range Technology You solve complex jobs right where E Easy to align due to a precise clearly in the past energetic sensors failed due to their range limitations visible red light spotlight The high performance diffuse sensors of the BOS 50K product family E Setting is convenient with Teach in or feature a maximum scanning range of up to 3 5 m They are easy to IO Link operate And the red light spot which has extremely good visibility E With IO Link you can configure up to supports fast and accurate adjustments In the version with IO Link it 4 switching points individually is even possible to have four individually configurable switching points Additional IO Link features such as being able to specify a switch range provide for even more versatile options for using the new BOS 50K Super Long Range diffuse sensors EW TT yy EY B www balluff com Photoelectric Sensors BOS 50K Diffuse sensor with enormous range Super Long Range Technology BYALILUT SIS gt l 1 Diffuse sensor Ordering code Part number Scanning range Light type Supply voltage Ug Interface Setting configuration Switching frequency Housing material Optical surface Degree of protection Ambient temperature Ta Connection Digital output IO Link Teach in Teach in or IO Link fN PA BOSO1JA BOS 50K NU RD11 S4 BOS 50K PI RD11 S4 BOS 50K PU RD11 S4
132. onal E Compact robust metal housing movements are critical in many E High accuracy of 0 1 for precisely controlling applications Balluff inclination sensors processes can operate in temperatures down to E Extended temperature range of 40 to 85 C 40 C and require very little space for is suitable for outdoor applications mounting E Low temperature drift 78 BALLUFF BSI Inclination Sensors iN m n N CY AN NOJ CAI I bu i i AC rnnmyseearc IW UP IW f ic wie NW N a aas ues VA Inclination axis C Size Interface Measuring range Ordering code 0 360 Part number 79x28x20 mm 4 20 mA BSI0004 BSI H11A0 XB CXP360 S75G 79x28x20 mm Modbus RTU RS 485 BSI0003 BSI R11A0 XXR CXP360 S75G Measuring range Ordering code Supply voltage Us Current consumption Resolution max Max characteristic deviation Temperature drift Sampling rate Settling time Polarity reversal protected short circuit protected Degree of protection as per IEC 60529 Ambient temperature range Ta Weight Housing material Calibration measurement protocol Connection a i Refer to our BSI inclination sensor brochure or visit www balluff com for further information E www balluff com BSIO002 45 Part number BSI R11A0 XB CXS045 S75G 10 30 VDC 31 mA OLOR seb uod ile Os TI 0 01 10 K g lt 150 Me lt 18 yes yes lg yr 40 4 85
133. op hat rails or extruded profiles Enter control button Status LEDs Read write head connection 2 Read write head connection 4 7 8 power plug Bus in BALLUFF 135 Typical applications for the combination of RFID evaluation units and sensors include identification tasks for material flow control in production systems for conveyor systems in mechanical engineering in assembly lines and electric suspension systems or in the entire field of intralogistics 136 BALLUFF BIS V Industrial RFID System The new generation for more efficiency AAO i E305 09 S3 9 EtherCAT Description BIS V RFID evaluation unit Profibus Ordering code BISOOTS3 Part number BIS V 6102 019 C001 EtherCAT Ordering code in preparation Part number BIS V 6110 063 CO02 Power supply 24 V DC 10 96 LPS Class 2 Residual ripple lt 10 Power supply lt 2A Ambient temperature Ta 0 60 C Degree of protection as per IEC 60529 IR 65 Housing material Cast zinc Weight 800 g Connection H1 H4 M12 socket 5 pin A coded Power connection 7 8 plug 5 pin Application interface IO Link 1 1 USB 2 0 Application with read write heads BIS VM 3 and BIS VL 3 CC link and EtherNet IP will be available as additional interfaces in the second half of 2013 The compact EMC protected metal housing with small dimensions 170x60x40 mm is perfectly integrated and simple to mount In control cabinets or in the field up t
134. open standard IO Link it is also possible to mix and match with any Distributed Modular I O products available such as discrete I O analog I O valve manifold control RFID and third party intelligent sensors and devices EtherNet IP 2 m 33 SENSN SEOs CCrink Maximum sensors per IP address Available functions Balluff brands www balluff com om Standard Power O Standard I O Hub Standard Sensors EE Standard Sensors 16 per hub 12 per master 76 per IP address Standard Sensors Intelligent Sensor Hub um Intelligent Intelligent ia Sensors Sensors Level 1 Level 2 Intelligent sensors Intelligent sensors 8 per hub 8 per hub O per master O per master 32 per IP address 32 per IP address Sensors Sensors DESINA Individual Intelligent Sensor O Level3 1 Link Intelligent sensors 4 per master 4 per IP address Va d Q IO Link Sensors BALLUFF 1 Applications Printing and Paper Example Reliable diagnostics are extremely important for highly dynamic machines You can identify quality issues linked to the manufacturing process in real time and take appropriate measures immediately In the printing and paper machine industry for example the machine must react
135. or cables E Higher up time Disadvantages E Higher component costs E Network knowledge needed IO Link Modular Network I O Advantages E Diagnostics E Faster troubleshooting E One cable back to the controls cabinet E Lower maintenance cost E Shorter sensor cables E Higher up time E Scalable E Parameterization Disadvantages E Higher component costs E Network knowledge needed BALLUFF 153 Ethernet IP with IO Link functionality IO Link not only ensures freedom of installation but also guarantees simplified wiring integrated diagnostics and central configuration System failures can be reliably prevented and systems started up again quickly if the worst comes to the worst Ethernet IP with IO Link guarantees efficient operation saves time reduces costs and incorporates intelligent connection technology to improve process quality The Ethernet IP module with IO Link includes four IO Link master ports that can be configured and used fully independently of one another You get four additional freely configurable standard I O ports that provide a further eight inputs outputs for standard sensors and actuators DeviceLevel Ring DLR compatible One fault tolerant ring topology Webserver configuration and diagnostics View LED status and configure parameters from anywhere 154 BALLUFF pate s Fiat foo inet io oii EtherNet IP Fieldbus Ethernet IP Type 8x IO Link
136. ors Diffuse sensor with enormous range Conventional diffuse sensors are frequently used in industrial automation However these often reach their limits if larger switching distances are involved Not the case for the new Balluff photoelectric sensors with Super Long Range Technology cont on page 52 BMF 243 cylinder sensors The new benchmark Precise for every C slot and reliable rounded groove BUS ultrasonic sensors Solid hold in the slot sensor cannot be wrenched from the slot Can be installed even on oylinders with a dirty slot Can also be used in space critical applications Balluff ultrasonic sensors are extremly precise and reliable They measure fill levels heights and sag without making contact as well as count and monitor the presence of objects And they are particularly suited for critical situations Dust dirt and steam do not pose a problem cont on page 60 cont on page 70 Product Highlights L An Overview BSI inclination sensors MICROPU SE BTL6 Profile PF IO Link ast installation and commissioning 300 SO that nothing gets out of place The Micropulse PF IO Link is an absolute and non contact position measuring system that continuously provides measure ments in um in the 1 ms cycle These measurements are directly and digitally transmitted via IO Link IO Link is a point to point connection within any network cont
137. ors for For M12 sensors for For M18 sensors for For M30 sensors for mechanical protection mechanical protection mechanical protection mechanical protection Ordering code BAMO15U BAMO15W BAMO15Y BAMO15Z Part number BESA 08 CM BESA 12 CM BESA 18 CM BESA 30 CM WAF 22 29 25 51 Ambient temperature range 45 85 C 45 485 C 45 485 C 45 485 C Material Anodized Al POM Anodized Al POM Anodized Al POM Anodized Al POM M16x1 5 M22x1 5 M30x1 5 o M47x1 5 M8x1 M12x1 M18x1 M30x1 5 J Ti Nac Q 1 i i e 22 5 2 29 7 Ne 43 7 Q 0 3 Bao n2 MN co os 8 4 SO 0 8 130 _ 08 Contact protector bd The contact protector absorbs any contact with the sensor while preventing damage max stroke 15 mm The object 51 runs up against an attached protective cap and pushes the sensor back preventing damage to the sensor or the coil as a result The contact protector ensures 100 reliability and the previously stored sensor position is retained BALLUFF Contact Protector and Tube Switch Reliable protection for your sensors and processes Description Tube switch Tube switch Tube switch Tube switch Version For sensors dia 4mm For M5 sensors for For M5 sensors for For M8 sensors for for mechanical protection mechanical protection mechanical prote
138. pact dimensions Thanks to their long range these sensors are suitable for use in numerous sectors From the automobile industry to the woodworking industry The background suppression in particular impresses with an almost color independent detection of objects and at maximum sensing range Type Detection range PNP Antivalent PNP NO PNP NO with fault output Emitter with test input Emitter without test input Gray value shift Supply voltage Ug Setting Switching frequency Housing material Optical surface Ordering code Part number Ordering code Part number Ordering code Part number Ordering code Part number Ordering code Part number Degree of protection per IEC 60529 Ambient temperature Ta Connection Photoelectric Sensors BOS 50K Even longer ranges with red light el Diffuse sensor Diffuse sensor Retroreflective Through beam Through beam with background sensor with sensor sensor suppression polarized light Receiver Emitter 200 2000 mm 1 2000 mm 0 1 18 m 0 60 m BOS018P BOS01CJ BOSO1CR BOSO1CK BOS 50K PA RH12 S4 BOS 50K PA RD1 0 84 BOS 50K PA PR10 S4 BOS 50K PA RE10 S4 BOSO18N BOSO1CP BOSO1CL BOSO1CM BOS 50K PS RH12 S4 BOS 50K PS RD10 S4 BOS 50K PS PR10 S4 BOS 50K PS RE10 S4 BOS0156 BOS 50K PSV RH12 S4 BOSO1CN BOS 50K XT RS10 S4 BOSO1EU BOS 50K X RS10 S4 10 96 100 w DIOS 10 0 HDI 1o ESSO ABO 39
139. potlight in the space saving sizes M18 Infrared Infrared and M30 are also character Ordering code BAEOOH1 BAEO0H2 ized not only by their low power Part number BAE LX VS SIO18 BAE LX VS SIO3O0 consumption but also by their Supply voltage Ug AN DO 24V DC powerful and evenly distributed Operating current 85 mA 115 mA light spot in red light and infrared Light field size 18 mm 30 mm variants Emitter light type LED infrared LED infrared Wavelength 850 nm 850 nm Dimension M18x75 mm M30x64 mm Connection M12 connector 4 pin M12 connector 4 pin Housing material V2A V2A Weight 65g 90 g Degree of protection as per IEC 60529 IP 67 IR O7 Polarity reversal protected yes yes Short circuit protected yes yes Ambient temperature range Ta 10 55 C 10 455 C Storage temperature range 25 75 C 25 75 C E www balluff com Spotlight A spotlight is perfect for the precision illumination of specific areas Greater inspection distances can be implemented if a spotlight is used Unlike ring lights spotlights can be attached in any position You can swivel the light towards the area that you wish to illuminate Po BALLUFF 127 128 Special properties E Powerful LEDs B IP 69K B 24 V DC supply voltage trigger E Extremely flat design low space requirements E Easy assembly The new surface illuminator in the high form of protection IP 69K is designed for difficult environments Absolute water and dust dens
140. pplication Mitsubishi MELSEC Q series Head write head BALLUFF Channel 1 BRU BRR PRRs EN Data carrier B Sie H H z T Read write head MITSUBISHI idi CN j ELECTRIC e Data carrier FACTORY AUTOMATION Lr Balluff processor BIS M 688 F Ili Li zi RTI a i r IE Lb rk Rig 1 Processor for Mitsubishi Controller Identification without diversions The MELSEC Q series enables the user to select the best combination of CPU modules as well as communication special or I O modules for configuration of tailored systems The use of RFID ensures the best possible individual solutions And in all areas where the highest possible level of flexibility is required RFID makes processes even more transparent and effective Model BIS M 688 Description Processor Ordering code BISOOHM Part number BIS M 688 001 Dimensions 98x90 5x2 mm Frequency 19 50 MBZ Antenna ports 2 Standards ISO 15693 14443 Interface Integrated directly in Mitsubishi system Q Degree of protection per IEC 60529 IP 40 we E www balluff com BALLUFF 147 148 E High degree of protection where itis needed E Data carrier in screw form simplest form of installation Bi Large distances for more flexibility in your application E ISO 15693 applicable worldwide CE It is not always possible to use a workpiece carrier in the production process If the information still has to be coupled direct
141. pplications Sensors for Pneumatic Cylinders BMF 235 The new benchmark for every I slot CE Ws Size BMF 235 BMF 235 Dimensions HxWXxL 99923 0 MM 50023 0 mMM PNP NO Ordering code BMFOOCA BMFOOAR Part number BMF 235K PS C 2A SA2 849 00 3 BMF 235K PS C 2A PU 02 NC Ordering code BMFOOC6 BMFOOAT Part number BMF 235K PO C 2A SA2 S49 00 8 BMF 235K PO C 2A PU 02 NPN NO Ordering code BMFOOC2 BMFOOAU Part number BMF 235K NS C 2A SA2 S49 00 3 BMF 235K NS C 2A PU 02 NC Ordering code BMFOOCS BMFOOAW Part number BMF 235K NO C 2A SA2 S49 00 3 BMF 235K NO C 2A PU 02 Supply voltage Us 3 8 610 VBC 1020 DIG Ambient temperature Ta 25 85 C 25 485 C Degree of protection as per IEC 60529 IP 67 IP 67 Housing material Plastic Plastic Connection 0 3 m cable PUR with 2 m PUR cable M8 connector 3 pin Sx Za Approval CE cULus CE cULus ro Installation Can be installed from above Can be installed from above Cylinder profile mE Tsoi pH T slot Other plug and cable variants are available in addition to V Twin models For information visit our website at www balluff com Series V Twin V Twin Size M8 M12 PNP NO Ordering code BMFOOCA BMFOOC9 Part number BMF 235K PS C 2A SA95 S75 00 3 BMF 235K PS C 2A SA95 S4 00 3 th our special retaining elements the BMF 235 can also be quickly and easily assembled on round tie bar and profile cylinders Part number Cylinder profile Part number For round cylinder
142. provides safe protection during long term use in harsh environments With a few simple hand movements the sensor is easily integrated in the robust housing and then mounted on a machine or system All functions are then available as usual without any loss VISI SENS e IP67 E www balluff com Description Ordering code Protective housing BAM for Vision Sensors BVS BAMO1RR Part number BAM PC VS 008 1 Dimensions 175x380x602 mm Mounting M4 screws 163x52 mm Connection Screwed cable gland M25x1 5 Degree of protection per IEC 60529 Housing material Optical surface OSM OSMIM ROT Cast aluminum lacquered Anti reflective glass BALLUFF 121 122 BALLUFF Coaxial Lighting For highly reflective surfaces Bi Long service life E Homogeneous lighting E Higher standard of quality E Energy saving LED technology Coaxial lighting is the optimal solution for lighting strongly reflective surfaces Therefore coaxial lighting is well suited for transmitted light inspections of colored materials and for inspections of printed or dirty surfaces They are low maintenance industrially sound and thus can be integrated with low effort c E www balluff com Series Coaxial lighting Coaxial lighting red light red light Ordering code BAE00J9 BAEO0JA Part number BAE LX VS OR50 BAE LX VS OR100 Supply voltage Us 24V DC NN DC Operating current 218 mA 600 mA Light field size 50x50 m
143. r interchangeable tools they offer clearly calculable benefits E Quick reliable format changes E Quick economical installation E Speedy setup Additional advantages E IP 67 sensor hubs are extremely versatile E Single channel monitoring provide detailed diagnostic data relating to overloads short circuits and cable breaks ID sensor hubs from Balluff represent more than just lower costs less work and reduced downtimes Sensor hubs with ID from Balluff also stand for greater efficiency 166 BALLUFF IO Link Device Device Type 16x DI 16x DI DO 2 bytes Ordering code BNIOOST BNI0048 ID data Part number BNI IOL 104 S01 Z012 CO1 BNI IOL 302 S01 Z013 CO1 4 bytes Ordering code BNIOO5P ID data Part number BNI IOL 104 501 Z012 C02 Operating voltage Ug Wesco we BAS Wee IDS Function indicator IO Link RUN Green LED Green LED Power indicator Green LED Green LED Connection IO Link Connection I O ports Connection Uo Connection U No of I O ports Number of inputs Number of outputs Configurable Single channel monitoring Max load current sensors channel Max load current actuators channel Port status indicator Total current Ug Total current U Degree of protection per IEC 60529 Operating temperature T Storage temperature range Mounting Dimensions LxWxH Housing material IO Link Max cycle time IO Link process data length Indicators Ener Communication M12 A coded male M12
144. rane the sensors have no dead spaces and are particularly easy to clean cont on page 102 6 BALLUFF BVS E infrared vision sensors Invisiole means greater process reliability Inspection and read processes for vision sensors can be im paired by changing ambient light Simultaneously employees and technicians are often bothered by the pulsing light of normal vision sensors cont on page 114 Coaxial lighting For highly reflective surfaces Coaxial lighting is the optimal solution for lighting highly reflec tive surfaces Therefore coaxial lighting is well suited for transmit ted light inspections of colored materials and for inspections of printed or dirty surfaces cont on page 122 3D holder system for vision sensors With unique quick change The 3D sensor holder with quick change plate for indus trial image processing from Balluff is a novelty on the market Originally conceived for vision sensors this multitalent can also hold other sensors of similar size cont on page 124 Product Highlights L An Overview Flat backlighting with IP 69K Tne correct liont even in harsh environments a The new surface illuminator with the IP 69K high degree of protection is designed for difficult environments Absolute water and dust density withstands even the highest loads of rough day to day work cont on page 128 B www balluff com Industria
145. reach their limit Front mounted stainless steel membranes no gluing or premature defects of the sensor Aside from that simple Pasty or highly cleaning of the pipe system viscous medium is supported liquid with impurities or those containing solid materials PELI BALLUFF www balluff com BALLUFF TOS 104 The new capacitive SmartLevel sensors in the Uniflat design detect conductive media through non metallic container walls with a thickness up to 10 mm extremely reliably With a well conceived fastening design they can be screwed on or secured with cable ties to bypass pipes The connection is made using a 2 m connection line or a short pigtail line and an M8 plug The codable output function provides PNP or NPN and normally open or normally closed functionality E Simple cable tie assembly on pipes E Compensates for foam and residual material E Regular cleaning can be omitted BALLUFF Capacitive Sensors BCS The new 40x40 mm sensor also available 2 as SmartL evel e CE SMARTLEVEL SMARTLEVEL Size 40x40x10 mm Uniflat 40x40x10 mm Uniflat Installation type flush flush Rated switching distance s media dependent media dependent PNP NPN and normally open Ordering code BCSOOTP normally closed cod able Part number BCS Q40BBAA GPCFAC EPO2 PNP normally open Ordering code BCSO00U8 Part number BCS Q40BBAA PSCFAC EP00 3 GS49 PNP normally closed Ordering code BCS0
146. remove the sensor with the quick change plate from the holder An optionally used safety screw provides protection from tampering as needed Without the correct tool the sensor cannot be removed The industry sound holder made of anodized aluminum draws attention with its particularly simple and practical handling Thus the holder fits not only on nearly all common installation profiles such as from item and Bosch etc but it can also be fastened directly to machine frames to a worktop or even to a pallet with three holes Because the user can install foot plate and holders separately they have a lot of freedom for design Particularly enjoyable This holder is also still fully compatible with universal Balluff BMS Installation System with which nearly every mounting task can be handled with a few standard elements to be solved flexibly The holder and change plate can be purchased separately from the manufacturer Special properties E Quick selection E Exact alignment E Stable robust holder systems E Simple handling 124 BALLUFF ui 3D Holder System With unique quick change plate B www balluff com Description 3D holder system Use Holder for quick change plate Ordering code BAMO1YT Part number BMS CUJ M S25 D045 00 Material Anodized aluminum Description Quick change plate Use 3D holder system for BUS Ordering
147. rial Material of sensing face Connection 10 Link Mode Transfer rate Cycle time min Process data cycle Frame type wwwW balluff com 24 V DC x10 96 1000 mA 100 mA Yes 5 455 C 25 70 C QUSS MM Yes yes Approx 160 g IP 67 rele PBIP M12 connector male 4 pin A coded 2 O 3 1 4 COM 2 38 4 kbaud 3 MS 12 ms at minimum cycle time 4 800 mA Yes 2a Cres 7s 500 mA lt 100 ms 5 455 C 25 70 C 0 5 ml Yes yes Approx 160 g IE Gr eee Pele M12 connector female 5 pin A coded 2 o 1L Oo o J3 o 4 COM 2 38 4 kbaud 3 ms BALLUFF 175 Advantages of intelligent sensors As manufacturing becomes even more competitive and the demand for flexibility rises we begin to ask tough questions to ourselves our machine builders and our component suppliers E How do increase my production throughput and maintain quality E How can predict sensor or machine failure E What can do to decrease my unplanned downtime E Where and how often are most failures occurring E How do I get more detailed information out of the system The ideal solution to these questions is a system that can easily provide status information from the health of a PLC and industrial network down to the individual sensor location at one work station The system could predict impending issues and automatically direct action to solve the issue be
148. s Profile cylinder and tie bar BMF 235 HW 109 r BMF 307 HW 96 uo t0 8 11 mm ordering code BAM01M9 P Know your cylinder ordering code BAM01J5 Profile cylinder and tie bar BMF 235 HW 110 F Find your sensor at with hose clamp BMF size 2 up to 9 15 mm ordering code BAMO1MA www balluff com bmfcenter ordering code BAMOON4 Profile cylinder and tie bar BMF 235 HW 111 F 14 20 mm ordering code BAMOIMC B www balluff com BALLUFF 59 New mounting concept Can be installed in the slot from above Compact design i e can be mounted flush 24 mm deu ees op eee E r m For other pneumatic cylinder sensors please request a copy of our brochure BMF magnetic field sensor product overview 60 BALLUFF Minimum length b b 4 y Solid hold in the slot sensor cannot be wrenched from the slot Can be installed even on cylinders with a dirty slot Can also be used in space critical applications Can also be used in space critical applications Sensors for Pneumatic Cylinders BMF 243 The new benchmark for every C slot groove C I Size BMF 243 BMF 243 Dimensions HxWXxL Se lt 2 PETI Sere 3 IIR SNISE NI Ordering code BMFOOEL BMFOOEF Part number BMF 243K PS C 2A SA2 849 00 3 BMF 243K PS C 2A PU 02 NC Ordering code BMFOOEM BMFOOEH Part number BMF 243K PO C 2A SA2 849 00 3 BMF 243K PO C 2A PU
149. s in the controller for easy integration The parameterization data allows the devices to be quickly configured using simple read write commands and best of all there is no sub bus to cause headaches nor is there some new protocol to be educated on The digital signal is carried over pin 4 of a standard cable and 24V power is provided to the device in a standard configuration If required the IO Link port can be used for a standard O point 3 Wire or 4 Wire Sensor Cable 24V ov 20 Meters maximum Types of Distributed Modular I O devices Discrete I O Analog I O Valve Manifold Control Specialty Devices and RFID plus 8 inputs M8 ports 1 channel 14 bit gt 25 pin D sub Intelligent sensors Up to 16 inputs 0 10 V in out s 4 20mA in out PIT 100 in M12 ports RFID Up to Read write Topps 4 channels 10 bit IP67 amp Terminal PIA ony 16 outputs b uet Vin udi P figurable i ARANG 4 20mA in Non contact connectors IP20 terminals bytes to Upto 16 11 bytes configurable E www balluff com BALLUFF 165 IO Link sensor hubs with ID Simple handling lower costs universal use IO Link sensor hubs with ID from Balluff are a market innovation The user can write and read his own user defined identification data They are therefore particularly economical when it is necessary to encode tools In addition they are easy to use As an interface fo
150. s with rod eyes where the Micropulse BTL E Simple and fast installation that reduces costs AH is totally integrated in the cylinder and the hollow bored piston E Small design and integrative to save installation space rod With the Standard 4 pin M12 connector the screen connection E Standard solution for Standard M12 connector is via a flange and union nut An 8 pin M12 version will be available E Degree of protection IP 67 shortly E Prefabricated complete solutions available Thermosolar power stations 96 BALLUFF 3 oe tie on AHNPONATN apes AR M12 integrated connector s JJ TO ANA aimnia inetall tem fast ana sim O le install m vp f NY Y 1 V JI CALIV I A simple click and the IP 67 plug in connector is ready Push the distance measurement system Micropulse AR into the hydraulic cylinder Insert the connector insert into the connector flange 1 let it click 2 secure the connector flange 3 and the Bie ABE IP 67 connector 4 is ready Model BTL6 A B E M E KA ZAO_ Connector system for transducers with cable outlet M E LA ZAO0 Connector system for transducers with strand outlet Connector insert O ring HN for perfect Connector a sealing flange o Connector insert Connector engaged in con view nector flange E www balluf
151. steel ensures top hygiene standards and long service life Bi International certificate guarantees maximum quality Maximum precision for food hygiene internationally certified The BTL SF filling level sensor ensures continuously precise 3 ae measurement in applications that demand extreme hygiene Made from corrosion free stainless steel with excellent surface quality and l E a rounded edges the sensor meets the highest international hygiene standards and fulfills all strict requirements of the food industry Take advantage of the best quality directly from the manufacturer Other benefits E Neutral for all liquids E Compensates for foam to deliver reliable filling level values E Adjustment free installation E Easy to clean in installed state CIP Clean in Place E For process temperatures up to 130 C SIP Sterilization in Place E Standardized interfaces ensure flexible installation E Internationally certified quality guarantees global marketing and sales of your system l Bi Rising and falling signal available uis s a Ry as Micropulse BTL SF Filling Level Sensor Maximum precision for foodstuffs and hygiene IP69K 4 FDA and m EHEDG Fi 3 compliant 74 03 Model BIES red SE Interface transducer analog Interface customer device analog Ordering code BTL5 M SF F _ Heverse polarity protected Yes Overvoltage protected 36 V Dielectric consta
152. t 4 20 mA or 0 10 V E Teach in via control line E Temperature compensation BALLUFF Scanning range BUS M18M switching output straight Resolution push pull NO NC Ordering code IO Link Part number BUS W18M switching output angled Resolution push pull NO NC Ordering code IO Link Part number BUS M18M analog output straight Resolution depends on window used 0 10y rising Ordering code falling Part number 4 20 mA _ rising Ordering code falling Part number BUS W18M analog output angled Resolution depends on window used Oto TON rising Ordering code falling Part number 4 to 20 rising Ordering code mA falling Part number Size Supply voltage Output current Degree of protection as per EN 60529 Operating temperature Material Housing Plastic parts Sensing surface Connection Ultrasonic Sensors BUS 18M with IO Link also available in version with 90 angle head 20 150 mm 0 069 mm BUS0020 BUS M18M1 GPXI 02 015 S92G 0 069 mm BUS0023 BUS W18M1 GPXI 02 015 S92G 30 250 mm 0 069 mm BUS0029 BUS M18M 1 GPXI 03 025 S92G 0 069 mm BUS002A BUS W18M1 GPXI 03 025 S92G 65 350 mm 0 069 mm BUS004Z BUS M18M 1 GPXI 07 035 S92G 0 069 mm BUSO04Y BUS W18M1 GPXI 07 085 S92G 120 1000 mm 0 069 mm BUS004P BUS M18M1 GPXI 12 100 S92G 0 069 mm BUSOOAN BUS W18M1 GPXI 12 100 S92G COSI OP OE C062 2 0 OTI COS Os nel 0 069 0 38 mm BU
153. tance s based on FE360 steel plate 18x18x1 mm M8x1 Centerline spacing for side by side mounting M12x1 B www balluff com BALLUFF 27 Sensing surface L 87 5 78 5 m eE Sensing surface max 49 E No alignment required because of one piece construction E Easy fast installation and setup Bi Reliable detection pem of transparent objects 28 BALLUFF Reliable Transparency Detection Now available with BGL laser fork sensors O SE p oM 3 B E a lt e oe Ordering code E UB Part number E t E E Switching output PNP E NPN H Switching type NC NO selectable E Connection M8 connector 3 pin E E Fork opening 80 mm E E Light type Laser Switching frequency 5000 Hz Degree of protection Pte Maximum reliability Housing material Gd Zn Balluff BGL laser fork sensors ensure Optical surface Glass completely reliable detection of LLL LLL LLZLOAIZNSLLLZZAXAALLCLIL 1 L2 transparent objects For additional information visit our website at www balluff com These also provide the unsurpassed advantages offered by fork sensors the transmitter and receiver do not need to be aligned BGL laser fork sensors are therefore characterized by simple and fast commissioning as well as maximum reliability B www balluff com BALLUFF 29
154. tegrated in small application areas such as E 6mm sn Non Flush linear units valves and actuators E M12 Connectors Their low weight enables applications with extremely fast E Stainless steel housing stand up in rugged applications accelerations making them ideal for pick and place applications E 3 kHz frequency enables use of high speed applications 6 5x6 mm M8x10 mm M12x12 mm M12x17 mm Flush Flush Flush Non flush 1 5 MM 1 5 MM 4 mm 6mm BES0254 BES0273 BES0464 BESO47L BES GO6E60 PSC15B EP00 3 GS49 BES MO8EA PSC15B EP00 3 GS49 BES M12EA PSC40B EP00 3 GS04 BES M12EA PSC60F EP00 3 GS04 38 518 BE 0220 DC SAID 107 00 V DG 3 kHz 3 kHz 1 kHz 1 kHz Stainless steel PBT Stainless steel PBT Stainless steel L CP Stainless steel L CP IP 67 IP 67 IE 67 IP 67 0 3 m PUR cable 0 3 m PUR cable 0 3 m PUR cable 0 3 m PUR cable with M8 plug 3 pin with M8 plug 3 pin with M12 plug 3 pin with M12 plug 3 pin B www balluff com BALLUFF 15 E Mini design M5 E For pressure resistant applications up to 100 bar E Ideal price performance ratio 16 BALLUFF Pressure resistant Inductive Mini Sensors Powerful M5 sensors up to 100 bar Application areas E Coolant lubricant sector E Laboratories E Low pressure hydraulic systems E Valves E Pneumatic systems E Industrial cleaning E Special machine construction B www balluff com Size M5x0 5 M5x0 5 Mounting type Flush Flush Rated switching distance Sn 0 8 m
155. the gripper has collected the workpiece The switching state gt of the sensors is transmitted Q without contact 4 11 144 Win ww c aL lt C Size Working range Mounting type Ordering code Part number Operating voltage U incl ripple Rated operating current I No load supply current max Max current load per output Short circuit protected Remote output voltage Power supply continuous output current Rated insulation voltage U Operational readiness Ambient temperature range T Storage temperature range Displacement Switching frequency f Function Power indicator Tightening torque Degree of protection per IEC 60529 Housing material Material of sensing face Connection Retrofitting is simple BIC is plug and play Your maintenance costs are reduced to a minimum because cable breaks and mechanical wear are a thing of the past Non contact Connectors Power only Base Remote Remote Base QAM M30x1 5 M30x1 5 M30x1 5 M30x1 5 0 5 mm 0 5 mm 0 5 mm 0 5 mm Non flush Non flush Non flush Non flush BICO0051 BICO0052 BIC0007 BICOO08 BIC 1P0 P2A20 M30MI38 SM4A4A BIC 2PO P2A20 MS0MIS SMA4A5A BIC 1P0 P2A50 M30MI38 SM4A4A BIC 2P0 P2A50 M30MI3 SM4A5A 24V DC FIOS 24 V DC x10 96 max 500 mA max 1A 100 mA 100 mA Yes Yes Yes Yes 24 DSS 7 24 V DC x5 96 500 mA 500 mA 150 V DC 125 V AC 150 V DC 125 V AC 150 V DC 125 V AC 150V DCA25 VAC 100 ms 100 ms 5
156. the sensing surface from mechanical load and hot weld spatter E With a special coating and grid technology the cooled spatter does not reach the sensing surface and drops out through an outlet BALLUFF b Ultrasonic sensors in welding lines In a welding line BUS ultrasonic sensors detect workpieces in the various steps and positions With the use of a protection cap the ultrasonic converter is protected from hot weld spatter Whether position detection distance measurement or the detection of solid powder or liquid media independent of color transparency and surface finish ultrasonic sensors are precise and reliable Particularly when large operating ranges and high accuracies are called for the BUS ultrasonic sensors show what they are capable of In dusty humid and misty working conditions they are often the only alternative E Very large operating range E For difficult environmental conditions Bi Insensitive to dirt E Object independent distance measurement E High resolution E Small blind spots E Reliable detection of the smallest of objects E Detection of sound absorbing materials For additional information see our catalog or visit our website at www balluff com Balluff Protection Cap For ultrasonic sensors in harsh ambient conditions Installation note The sensor is pushed through a bore hole and secured in the protected area using a locknut With this type of installation only the protectio
157. tringent environments Added value with Micropulse additional functions Operating mode Double position indicator Great value is added for the user through a wide variety of additional functions of Micropulse profile P Bi Time savings through simple configuration and setting of the beginning and end points via USB interface and free BILConfigTool software E Universally configurable dual output functions position and velocity 2696 50 75 110096 Bi Increased operating reliability with status LEDs for indicating the operating status and diagnostic information T A 1 1 position measuring system 2 movements 2 output signals BTL7 P variants Part number Analog output signal BIL7 A501 M P On 10 andio ON 10 10 V can be set via USB BTL7 E501 M P 4 20 mA and 20 4 mA 0 20 mA can be set via USB Example MO Lll b 4 0 1 Connection of the USB communications ZI Even box with plug connector S32 2 UM J BTL7 profile P transducer with free position encoder and plug connection S32 BTL7 profile P transducer with guided position encoder 2 e 72 Nominal stroke and cable output KA M5x22 ISO 4762 Installation length E www balluff com BALLUFF 95 MICROPULSE Clever the new integrated connector system ZAO from Balluff Features Ideal for hydraulic cylinder
158. types reduce costs and save storage space E BMF 303 system for miniaturized actuators BMF 305 system for larger actuators BMF 103 system for use on mini grippers and in short stroke cylinders E SA7 variants for Schunk grippers B www balluff com BALLUFF 63 E Simple cable tie assembly on pipes The new BCS Uniflat capacitive sensors of the Global line series E Sensitive adjustment of the responsiveness provide very good performance with a switching distance of up using a potentiometer to 20 mm With a well conceived fastening design their compact plastic housing can be screwed on or secured with cable ties to bypass pipes 1 The connection is made using a 2 m connection line or a short pigtail t line and an M8 plug The codable output function provides PNP or bw NPN and normally open or normally closed functionality 64 BALLUFF Capacitive Sensors BCS Global sensors in 40x40 mm size Ce Size 40x40x10 mm Uniflat 40x40x10 mm Uniflat Installation type flush flush Rated switching distance Sn 20 mm 20 mm PNP NPN and normally open Ordering code BCSOOTR normally closed selectable Part number BCS Q40BBAA GPC20C EP02 PNP normally open Ordering code BCSO0UG6 Part number BCS Q40BBAA PSC20C EP00 3 GS49 PNP normally closed Ordering code BCSO00U5 Part number BCS Q40BBAA POC20C EP00 3 GS49 Supply voltage Us Voltage drop Ugat le Rated insulation voltage U Output current max No load supply current lo max
159. ucts A requirement that is not always easy for RFID systems because metallic surfaces fluids and dirt really put these systems to the test Not the HF antenna BIS M 350 however The antenna is fitted with optimized data carriers that help overcome difficulties of this kind with ease while reliably ensuring maximum transparency All data can be traced at any time The following system versions are available BIS M 350 and 450 rod antenna BIS M 340 and 440 circular antenna CE Connection to Ordering code BISOOLZ j d BIS M 350 001 8115 BISOON6 BIS M 340 001 S115 BISOORO BIS M 450 039 001 06 ST2 BISOOPZ BIS M 440 039 001 06 ST2 processor Part number Connection to Ordering code controller TCP IP Part number Dimensions Installation type steel Antenna type Degree of protection per IEC 60529 Ambient temperature Ta Housing material Appropriate data carrier Clear zone for data carrier Read write distance OES anon 0 100 mm Offset at Dimensions x y X y Appropriate data carrier distance O mm 200 mm 100 mm 50 mm 100 mm BIS M 153 and BIS M 107 26 MM 200 mm 100 mm 50 mm 100 mm 50 mm 200 mm 100 mm 50 mm 95 mm TAS mm 200 mm 100 mm 45 mm 0 MM 100 mm 200 rem 100 mm 40 mm ae 5 MM 150 mm 200 mm 100 mm 200 mm ae AS nna 100 mm a 250 mm 100 mm 100 mm E www balluff com BALLUFF 240x120x60 mm with clear zone Rod IP 65 0 55 C PG 240
160. ulic oce Sat s Cm 250 bar if installed in hydraulic cylinder cylinders for position feedback Connection type Connector or cable connection or as fill level monitoring in EMC tests aggressive media in the food and RF emission EN 55016 2 3 chemical industries Static electricity ESD EN 61000 4 2 Severity level 3 Electromagnetic fields RFI EN 61000 4 3 Severity level 3 Electrical fast transients BURST EN 61000 4 4 Severity level 3 Surge voltage SURGE EN 61000 4 5 Severity level 2 Conducted interference induced by high frequency fields EN 61000 4 6 Severity level 3 Magnetic fields EN 61000 4 8 Severity level 4 Standard nominal lengths mm with 8 mm protective tube the Up to 7620 mm in 1 mm increments max nominal length is 1016 mm Please order USB communication box separately Attention Prior to construction installation and commissioning please observe the notices in the operating manual www balluff com E46 92 BALLUFF ttle BTL 7 Q E Scope of delivery Transducer 3 v ae n nN d synchronize ec LA r linear and Iw Series Output signal BTL7 Rod Style Synchronous serial Condensed guide Interface transducer S E Please enter code for coding Interface customer device Synchronous serial system resolution nominal Part number Standard asynchronous emne oa M length style and connection Part number Plus
161. ush Flush Non flush 5 mm 8 mm 10 mm 15 mm BESOAST BES043U BESO43W BESO43Y BES 515 326 SA49 D TF 02 BES 515 360 SA13 D TF 02 BES 515 327 SA22 D TF 02 BES 515 362 SA4 D TF 02 MOS WBS 1O SIBI VBS 10 30 V DC 10 S0 VDC 2 ZEON Ege ZEON 200 mA 200 mA 200 mA 200 mA 25 160 C 25 160 C 25 160 C 25 160 C 200 Hz 200 Hz 200 Hz 200 Hz IP 69K IP 69K IP 69K IP 69K Stainless steel 1 4571 Stainless steel 1 4571 Stainless steel 1 4571 Stainless steel 1 4571 PEEK PEEK PEEK PEEK 2 im Cable Fer 9x0 34 MN Rated operating current le 200 2m cable FEP 3x0 34 mm B www balluff com 160 C 2 m Cable FEP 3x0 34 mm2 2 Mm Cable PER S3084 fame BALLUFF 21 E Designed for wet and washdown conditions E Resistant to aggressive cleaning agents E Ecolab and FDA compliant E Extended temperature ranges i C ce p p Size 12x50 mm M12x50 mm M12x45 mm M12x65 mm 12x54 5 mm Mounting type Flush Flush Flush Flush Non flush Rated switching distance Sn 2 mm 2mm 4 mm 4 mm 4 mm PNP NO Ordering code BES0430 BES0444 BES0433 BES0435 BES0431 Part number BES G12EE1 PSY20B S04G L02 BESM12EE1 PSY20B S04G L01 BES M12EE PSC40B S04G LO1 BES M12EI PSC40B S04G LO1 BES G12EE1 PSY40F S04G L02 PNP NC Ordering code BES0432 BES0434 Part number BES M12EE POC40B S04G L01 BES M12El POC40B S04G L01 NPN NO Ordering code BES0436 Part number BES M12El NSC40B S04G L01 Supply voltage Us TOT OVDO 1O SONDE do
162. uttons Operating temperature E Temperature compensation Material Housing Plastic parts Sensing surface Connection Ey NPN versions can be found in the Ultrasonic catalog 70 BALLUFF Ultrasonic Sensors BUS M30M with display 30 250 mm 65 350 mm 200 1300 mm 350 3400 mm 600 6000 mm 0 025 mm 0202 5 tram 0 18 mm 0 18 mm 0 18 mm BUSO022 BUSOO5F BUS0039 BUSOOSP BUS0045 BUS M30M1 PPX 03 025 S92K BUS M30M1 PPX 07 035 S92K BUS M30M1 PPX 20 130 892K BUS M30M1 PPX 35 340 S92K BUS M30M1 PPX 60 600 S92K BUSOO2R BUSO05H BUSOOSC BUSOOSW BUS003Z BUS M30M1 PWX 03 025 S92K BUS M380M1 PWX 07 035 S92K BUS M30M1 PWX 20 130 S92K BUS M30M1 PWX 35 340 S92K BUS M30M1 PWx 60 600 S92K 025 40 10mm BUSO002N BUS M30M1 XC 03 025 S92K C25 OF TET mMM BUSO05K BUS M30M1 XC 07 035 S92K 0 18 0 57 im BUSOOSF BUS M30M1 XC 20 130 S92K Oke es MM BUSOOST BUS M30M1 XC 35 340 S92K 0 1824 MM BUS0041 BUS M30M1 XC 60 600 S92K 0 025 0 10 MM BUSOO2L BUS M30M1 PPC 03 025 8S92K C025 8 Wann BUSO05M BUS M30M1 PPC 07 035 S92K 0 18 0 57 MMN BUS0038 BUS M30M1 PPC 20 130 S92K 01B 1 5 maim BUSOOSL BUS M30M1 PPOC 35 840 S92K 0 183 24 MM BUS0043 BUS M30M1 PPC 60 600 S92K M30x1 Sa DO 200 mA IRO 25 70 C Nickel plated CuZn PBT TPU Polyurethane foam epoxy resin containing glass M12 connector 5 pin B www balluff com M30x1 ISON DS 200 mA leer 25 70 C Nickel plated
163. with display integrated switch and web server Ethernet is increasingly becoming the communications medium of the future for mechanical and plant engineering In some areas it has already incrementally replaced the Fieldbus Profinet has for a long time been a globally recognized standard for network technology Based on Ethernet communication over Profinet is significantly faster and the volume of data is significantly higher than with classic fieldbus systems and allows the connection of time critical drive technology Furthermore Profinet is quick to install and integrates easily into existing networks In addition to time savings and considerable cost savings comes the added benefit of ease of operation This is because only Balluff provides Profinet modules with a display that allows IP addresses to be blocked protecting the modules from accidental changes This increases security and simplifies maintenance The Profinet module with IO Link functionality has four or eight IO Link master ports which the user can configure and use completely independently of one another You get four additional freely configurable standard l O ports which make an additional eight inputs outputs available for standard sensors and actuators In addition the Profinet blocks provide an integrated 2 port Ethernet switch that makes it possible to install a linear topology in the system without an additional external switch The integrated web server is
164. x120x60 mm with clear zone Circular IP 65 0 55 C PC BIS M 153 02 A gt 240x480 mm BIS M 107 03 L H200 gt 240x480x120 mm 141 The Balluff BIS M System combines advantages such as the fully flush installation of data carriers in steel and absolute data reliability with important properties such as Bi Large reading writing distances of up to 130 mm E Fast data communication from data carrier via processor to controller E Seamless integration in intralogistics applications through global standard ISO 15693 14443 E Smallest possible antenna design sizes The components are specially designed and manufactured for use with transfer systems from Bosch Rexroth TS1 and T2 The design not only takes RFID communication into consideration but also simple assembly Can be installed from the kit depending on the application Thanks to the robust systems and 20 years of experience with RFID the described solution is a must for every automation task Industrial RFID in Transfer Systems High data reliability and extremely simple assembly CE Ordering code BISOONZ BISOOP1 BISOOM2 BISOO4A Part number BIS M 191 02 A BIS M 154 03 A BIS M 152 03 A BIS M 122 02 A Dimensions Dax ovi ELO OT 4x22 mm E Ox S mm Antenna type Rod Rod Rod Circular Capacity 2000 bytes 112 bytes 112 bytes 2000 bytes Working storage temperature 30 0 C 30 485 C 25 450 C 30 460 C 25 50 C 30 460 C 0
165. xperiments benefit from our application experience Project support from A Z your solution from a single source Service whenever you need it you can rely on us Global presence short channels ensure rapid availability on a global scale Functional and operational reliability certified products safeguard your investment High degree of acceptance on the market trust the market leader in tool identification Flexible solution competence your ideas are our motivation See the Industrial Identification brochure for a large selection of products For additional information visit www balluff com We are complete providers Industrial RFID is just one of our many product ranges More than just components trained integrators create solutions for you LAM E 2 e o Se o UID_PLC UID_Tag lt lt not 0K gt gt UID PLC UID Tag 0K 132 BALLUFF Protecting Products and Know how Balluff is there E Recognizing piracy E Securing quality E Protecting your know how Product piracy is a significant threat to the innovation force and competitiveness of the capital goods industry According to a VDMA survey from 2008 product piracy already affects two thirds of the more than 3000 member companies Today aggregates modules and even complete machines are being copied This is reason enough for Balluff to actively participate in the Product and know how protection

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