USER MANUAL - Fiorentini SpA
Contents
1. Water leak Other Customers suggestion 000 20 12 04 40 41 Serial no Nr de serie Data di spedizione Shipment date Date de spedition Distributed by ING O FIORENTINI s r l THE BEST IN FLOOR MACHINES FILIALI 20132 MILANO Fax 02 2592779 Via Palmanova 211 a Tel 02 27207783 2564810 00155 ROMA Fax 06 22754075 Via Carlo Carr 13 Tel 06 22754040 2275060 STABILIMENTO 50030 PIANCALDOLI Fl Fax 055 817144 Loc Rombola Tel 055 8173610 Rev 000 20 12 04 SERVICE CUCCIOLO 41 412. y Make sure that the two wheels of the squeegee are well regulated in order to keeps both its 7 blades parallel to the floor Rev 000 20 12 04 30 41 Morell MAINTENANCE CUCCIOLO 4 7 7 WATER DISCHARGE This scrubber machine is equipped with two pipes for water discharge picture 4 15 gt pipe for the recovery tank discharge see detail nr 1 in picture nr 4 15 gt A suction pipe see detail nr 1 in picture nr 4 15 gt Check and clean the filter on the left side of the machine inside the rubber protection every week see detail nr 4 in picture nr 4 15 gt Recovery tank cap see detail nr 3 in picture nr 4 15 If you need to discharge water from the tanks you have to place the machine on a dump well release the pipe of the tank and open the rubber cap at the end of the pipe itself PICTURE Nr 4 15 4 7 8 EMERGENCY SHUT DOWN This scrubber machine is equipped with socket as well as with emergency shut down The latter can lock the machine Rev 000 20 12 04 31 41 Morell MAINTENANCE CUCCIOLO 4 7 9 BRUSHES REPLACEMENT The operator has to follow the instructions below to replace the brushes gt the ignition key away from the dashboard in order to avoid a casual starting of the machine gt Right side brush replacement remove the case by means of the lever see detail nr 1 in picture nr 4 16 and translate it outside Translate counterclockwise the right brush and remove it
3. operator has to repeat the same operation every time the level decreases every week 5 2 3 CHARGE LIMITS It is not necessary to recharge the batteries if the hydrometry after a work day is not under 1 24 28 Be The highest suggested temperature is 45 C If the electrolyte temperature increases more than 10 12 C compared to the outside temperature the batteries can be overcharged 5 2 4 OFF DUTY INACTIVE BATTERIES Inactive batteries looses their automatically their charge If batteries do not continually work the operator has to gt Charge the batteries once month with a final stream intensity until gas is spread and batteries voltage and weight are constant for 3 4 hours This operation has to be done even if the absolute weight is high gt Keep the batteries in a dry room 5 2 5 BATTERY CHARGER TECHNICAL FEATURES The battery charger has to show the features listed in the scheme below IN 230V 50Hz OUT 36V See 2 3 TECHNICAL DATA for the batteries technical features Rev 000 20 12 04 35 41 Morell MAINTENANCE CUCCIOLO 5 2 6 BATTERIES DISPOSAL Old batteries are toxic wastes and they have to be thrown in a suitable and authorized place for the batteries disposal For a short storage old batteries must be located in an authorized room Moreover they must be stored in sealed plastic tanks whose capacity is not lower than the electrolyte 5 3 SUCTION MOTOR MAINTENANCE
4. gt Left side brush replacement follow the same istructions as for right side brush replacement see detail 3 in picture 4 18 Translate clockwise the left brush and remove it gt seta new brush up see detail 2 in picture 4 17 put the coupler pins under the brush support slots pull the brush up and translate it clockwise for the right brush and counterclockwise for the left one gt Set again the brushes cases up and fix them by means of the lever PICTURE Nr 4 16 PICTURE Nr 4 17 PICTURE Nr 4 18 Make sure that both cases of the lateral brushes are well fixed before starting the machine Rev 000 20 12 04 32 41 MAINTENANCE CUCCIOLO 4 7 10 SQUEEGEE BLADES REPLACEMENT Squeegee blades must be replaced when their hedge is worn perfect hedge in the blade allows a perfect dry picture 4 19 Follow these instructions to replace the squeegee blades gt Remove the squeegee from the machine and lay it on a table gt Remove the internal and external knobs the steel strips and the worn blades gt the new blades up tighten the knobs and regulate the squeegee per listello posteriore listello lama posteriore lama posteriore corpo squeegee lama anteriore listello anteriore pomelli per listello anteriore PICTURE Nr 4 19 4 7 11 DRIVING WHEEL TIRE REPLACEMENT w to replace the driving wheel tire picture 4 16 Follow the instruct
5. ING O ACRENTIN S R L INDUSTRIAL CLEAN NGMACH NES USER MANUAL Congratulations for your choice FIORENTINI S r l thanking you for the preference to our product would like to remind you that FIORENTINI s S r l production covers manufacture and marketing of industrial cleaning machines and 15 currently a leading company in this sector Our tradition and competence guarantee technical quality of your choice actually all our products are being built first quality materials through criteria that can give reliability solidity and functionality satisfying every kind of customers FIORENTINI has recently obtained the quality system certificate conforming to the requirements of UNI EN ISO 9001 2000 We wish therefore inviting you to contact us unhesitatingly for every kind of request as technical or commercial we ll be pleased to be at your disposal for any information you may INDEX GENERAL INFORMATION Symbols e CH RAEE o 210 gt Notes T AARON MAT 1 3 Manual consulting A 1 4 Warranty 1 5 Conformity declaration MACHINE FEATURES AND TECHNICAL DATA Identifying the machine Aa 4 Description and components O 2 3 Technical meteo SAFETY 3 1 Right use of the Maclean datada 3 2 Wrong use of the machlleus aac vicio it 3 3 Suggested 3 4 Operator qualify TM 3 5 S
6. 20 12 04 28 41 Morell MAINTENANCE CUCCIOLO 4 7 4 RUDDER BAR FUNCTIONING The rudder bar of this scrubber machine is composed by gt Accelerator pedal see detail nr 4 in picture nr 4 9 by means of the forward backward lever and the accelerator pedal the machine moves forward or backward The accelerator pedal activates all the machine moving parts This is why the brushes and the suction motor are activated pressing the accelerator pedal and their switches on the dashboard the contrary the accelerator pedal can t activate the solution solenoid valve which has to be opened and closed by the operator gt Service brake see details nr 1 3 and 5 in picture nr 4 9 it has to slow and stop the machine If the operator wants to set the service brake on he she has to press the service brake pedal see detail nr 1 in picture nr 4 9 If he she wants to release the service brake he she has to press both the brake pedal and the release pedal sse details nr 1 and 2 in picture 4 9 and press the release knob see detail nr 5 in picture nr 4 9 gt Steering wheel regulation see detail nr 2 in picture nr 4 9 the operator has to pull up the lever to loose the steering wheel and pull backward or push onward the steering wheel in order to have a driving position which fits his her body Then the operator has to release the lever 4 7 5 DETERGENT CONTROL During the washing the operator can control the detergent
7. 41 MAINTENANCE CUCCIOLO 5 6 MAINTENANCE REGISTER DATE OPERATOR INTERVENTION SIGNATURE Rev 000 20 12 04 38 41 SERVICE CUCCIOLO 6 SERVICE 6 1 SERVICE ADDRESSES Do not hesitate to contact FIORENTINI S r l service for any kind of information or request ING O FIORENTINI s r l THE BEST IN FLOOR MACHINES FILIALI 20132 MILANO Fax 02 2592779 Via Palmanova 211 a Tel 02 27207783 2564810 00155 ROMA Fax 06 22754075 Via Carlo Carr 13 Tel 06 22754040 2275060 STABILIMENTO 50030 PIANCALDOLI Fl Fax 055 817144 Loc Rombola Tel 055 8173610 Most of the technical problems can be sorted out with short intervention This is why FIORENTINI S r l suggest to read carefully this manual before using the machine On the contrary if the customer needs a FIORENTINI S technician please inform us about the problem in order to sort it out with the right material Rev 000 20 12 04 39 41 SERVICE CUCCIOLO 6 2 CLAIM REPORT Please fill in the format below if the machine shows particular problems Company Operator s name Role Date Signature Machine CUCCIOLO Type Purchase date S N Warranty ves O wo Work hours Where does the machine normally work Code of the defected i Description component Fault Fault short description Mechanical component Wrong functioning Electric system Engine Missing component Estremely noisy
8. Morell SAFETY CUCCIOLO What is it Explosion danger it may occur while recharging the batteries because of hydrogen spread During the batteries recharge please place the machine under a What to do suction chemney or in a ventilated area and keep it away from heat and corrosive substances What is it Crushing danger it can be provoked by the recovery tank overturn What to do During the batteries water filling pay attention to the recovery tank casual fall The purchaser must replace danger signals on the machine if they are deteriorated It is absolutely forbidden to remove or temper danger signals Rev 000 20 12 04 18 41 CUCCIOLO Squashing or shearing danger it can occur while regulating the steering wheel position The purchaser must replace danger signals on the machine if they are deteriorated It is absolutely forbidden to remove or temper danger signals Rev 000 20 12 04 19 41 INSTRUCTIONS FOR STARTING AND USE CUCCIOLO 4 INSTRUCTIONS FOR STARTING AND USE 4 1 TRANSPORT AND HANDLING The machine is delivered to the purchaser in a proper package see picture 4 1 below A black arrow on the package indicates the barycentre This arrow must be in the middle of the elevator or transpallet forks The package must be carefully handled Do not place one package on another one If agrred with the purchaser the machine can be delivered without package placed on a pallet and fixed by mea
9. The suction motor has to be checked up and cleaned Every six months motor brushes have to be checked and replaced if it is necessary To maintain the suction motor please follow the instructions below gt Take the ignition key off the dashboard disconnect the plug see detail 3 in picture 5 1 remove the steel plate that fixes the suction motor and the motor itself see detail 1 in picture 5 1 Remove the sponge filter under the motor wash it and put it again in its position Check the motor fan through the hole in the front side of the suction motor Remove the plastic cover lossen the screws and both the brushes supports and check the motor brushes see detail 2 in picture 5 1 Do now the opposite operations to set everything up again gt gt gt gt PICTURE Nr 5 1 Rev 000 20 12 04 36 41 MAINTENANCE CUCCIOLO 5 4 ELECTRIC EQUIPMENT CONTROL It is very important to check the electric system up every two years Disconnected cables or burnt cables must be immediately replaced Every kind of intervention not explained in the operator manual must be carried out by FIORENTINIs technicians Interventions on the electric system must be carried out by a trained technician 5 5 Tests to be carried out INSPECTION A E Safety devices Electric system A A E MAINTENANCE SS Suction motor filter Operator Battery cables fixing Every 6 months Trained technician Rev 000 20 12 04 37
10. limits 5 2 4 Off duty or inactive batteries 5 2 5 Battery charger technical features 5 2 6 Batteries disposal 5 3 Suction motor maintenance 5 4 Electrict equipment control 5 5 Tests to be carried out 5 6 Maintenance register SERVICE Service ade 2 ic 6 2 Claim report GENERAL INFORMATION CUCCIOLO 1 GENERAL INFORMATION 1 1 SYMBOLS This symbol is used to get the operator s attention on procedures or precautions to be followed in order to avoid damages to users or to the support This symbol is used to get the operator s attention on general information 1 2 PREMISE FIORENTINI 9 I is the only owner of this manual The reproduction of all or part of the manual or the transmission to third parties with mechanic or electronic devices are vorbidden without written manufacturer s authorization This manual is supplied to the customers in one original copy when differently specified during the order This manual is supplied to the customer with the machine and it must be kept with it even when the machine has to be transferred Please keep the manual in a safe place and for all the machine lifetime Purchaser is responsible for showing the manual to qualified people In case of loss ask for a duplicate to FIORENTINI Co FIORENTINI S r l is not responsible for any kind of damages caused by people or things due to the non observance of the instructions of this manual FIORENTINI reserve
11. tank PE HD plastic recovery tank supplied with flexible suction piping system and drainage Series of batteries placed in the recovery tank room rotating brush Left rotating brush Squeegee suction system Water recovery system one drinving wheel two idle wheels steering wheel driving seat FIORENTINI Co taking the new CE safety rules into consideration manufactures the machine following the CE directives about safety and health The materials high quality the high technology and FIORENTINI s experience guarantee the performance and the reliability of this machine Each machine is tested during the manufacturing process and the final check is done before the machine is shipped out 000 20 12 04 8 41 MACHINE FEATURES AND TECHNICAL DATA CUCCIOLO 2 3 TECHNICAL DATA CARATTERISTICHE TECNICHE TECHNICAL CHARACTERISTICS CARACTERISTIQUES TECHNIQUE Sistema di trazione Traction system Systeme de traction Front driving wheel Larghezza di lavaggio Scrubbing width Largeur nettoyage Larghezza squeegee squeegee width Largeur suceur 1070 mm N spazzole Brushes no Nr des brosses 2 x Y 380 mm Pressione spazzole Brush pressure pression des brosses Area pulita per ora mq h Cleaned surface mq h 4680 mq h Rendement jusqu a mq h Autonomia Autonomy Autonomie Serbatoio soluzione Solution tank Cuve solution Serbatoio di recupero Recove
12. the connection of the battery cables Every 6 months Check the brushes of each motor Every year gt Check the safety devices gt Check the electric system 5 2 BATTERIES MAINTENANCE The operator has to check the batteries charge when the machine is on duty by means of the indicator on the dashboard which shows gt Green light charged battery gt Yellow light slightly charged battery gt Red light uncharged battery The operator must keep the battery room open during the batteries recharge Moreover It is forbidden to use flames and or to smoke near the batteries Pay attention to the battery acid Do not develop sparks near the batteries Pay attention to the batteries gazes which can burst Do not invert battery polarities VNN NN 000 20 12 04 34 41 MAINTENANCE CUCCIOLO 5 2 1 HYDROMETRY In order to check the batteries hydrometry the operator has to follow the instructions below gt means of a hydrometre draw a small quantity of electrolyte so that the floater reaches the surface gt Make sure that the floater inside the hydrometre is not blocked gt Fora new measurement after having filled the batteries with distilled water the operator has to wait until the liquid inside each battery becomes homogeneous 5 2 2 WATER FILLING UP gt Fill distilled water up in each battery cell before the recharge The liquid inside the batteries has to be of 6 mm over the plates gt
13. N DE CONFORMITE UBEREINSTIMMUNGSERKLARUNG DECLARACION DE CONFORMIDAD ING O FIORENTINI s r l Loc Rombola 50030 PIANCALDOLI FI ITALIA Dichiara sotto la propria esclusiva responsabilita che la macchina Declares under its own responsability that the machine Declares sous sa responsabilit exclusivement que la machine erkl rt unter ausschlieblich eigener Verantwortung dab die Maschine declara bajo su propia v exclusive responsabilidad que la maquina FIORENTINI Modello model modele modell modelo Matricola serial number numero matricule serienummer numero matricula Anno year annee jahr ano 2009 Fabbricata nel rispetto delle direttive e decreti and moreover is built according to the directives and decrees et est fabriqu es i en outr conform ment aux directives et ou d crets und daB sie unter Einhaltung folgender Verordnungen und oder Dekrete hergestellt worden sind y que adem s ha sido fabricada en conformidadcon las directivas y o decretos 2006 42 CE EC EG Direttiva macchina Machines Directive Maschinen Richtlinie Directive machines 2004 108 CE EC EG Compatibilit elettromagnetica Electro Magnetic Compatibility Elektromagnetische Vertraglichkeit Compatibilit electromagn tique 2002 95 CE EC EG Restrizione sostanze pericolose Restrictions of Dangerous Substances Beschr nkung der gef hrlichen Mitteln Restriction des substances dangereuses 2003 10 CE EC EG Prot
14. UREMENT UNITS CONVERSION Rev 000 20 12 04 10 41 MACHINE FEATURES AND TECHNICAL DATA CUCCIOLO La Romper 273 1810 soe pesas os oorr ton Rev 000 20 12 04 11 41 t SAFETY CUCCIOLO 3 SAFETY 3 1 RIGHT USE OF THE MACHINE This machine is a scrubbing machine and it has been designed and built to clean in an industrial place lt can work flat surfaces or on surfaces with a slope higher than 10 and with a speed not higher than 1 km h for U turn 3 2 WRONG USE OF THE MACHINE e Y VV VV Y Y The machine cannot be driven by non authorized personnel The machine cannot wash sloping surfaces whose gradient is higher than 1096 or surfaces with holes The machine cannot reverse with a speed higher than 1 km h The machine cannot be used in places with dangerous substances and in particular with explosive atmospheres or with a bad microclimate The machine cannot clean surfaces with inflammable products The machine cannot be used as a means of transport for people or other means of transport The machine protection devices cannot be modified or tampered Batteries must be recharged in a fanned room The operator have always to respect safety rules The operator cannot use equipments or devices that can create problems to the machine working The machine components cannot be modified without FIORENTINI s authorization The operator cannot use aci
15. a series of batteries which supply energy to the brushes motors to the squeegee motor and to the suction motor The machine is equipped with two rotating brushes which wash the surface by means of water and detergent Whilst the machine is running forward the back brush squeegee picks the water up that is directly sucked into the recovery tank The accelerator pedal starts both the washing brushes and the suction motor which stop automatically after a few seconds when you leave the pedal When the washing brushes standstill they are non more in contact with the ground In this way the bristles will not be damaged while the brushes are not working Thanks to the dashboard the operator can control all the machine functions and a series of LEDs shows to the operator the battery status or the errors detected by the electronic card The operator can control all the main machine functions and in particular Start the washing brushes Regulate the quantity of water Start the suction motor Start the lift or the sink of the squeegee Choose the forward or back gear Start or stop the machine VVVVVV The machine frame is made of zinc plated or stainless steel in order to avoid oxidation which could compromise the machine reliability Rev 000 20 12 04 7 41 MACHINE FEATURES AND TECHNICAL DATA CUCCIOLO The main parts of the machine are VV VV ON ON ON ON ON VV WV Zinc plated steel or stainless steel frame PE HD plastic solution
16. afety and warning devices 3 6 Safety systems 3 7 Safety diagnostic signaling iii rio A A INSTRUCTIONS FOR STARTING AND USE 4 1 Trasport and handling 4 2 Storage 4 3 How to the machine are 4 4 How to handle the unpacked machine CENTRI 45 AO 1 Batlenes installalions aldo 4 5 2 Battery charger installatioN 4 6 GontroLdeviees oo oo rer thes pha dd a ARG A ERE TORRE POEMA TEES 4 7 1 Preparing and starting the machine 4 7 2 Choosing the right detergent memes 4 7 3 Driving position regulationN i 4 74 Rudder bar fUNCHONIN G ia 4 7 5 Detergen COMM id 4 75 SQueeges ad edu tul ATT IN alerdiscHdlte esses ode cr astes otav ts au OON sal 4 7 8 Emergency shut down Ad Brushes TeDlac e mellb sse dessus opto deals dicos 4 7 10 Squeegee blades 4 7 11 Driving wheel tire replacement MAINTENANCE 5 1 Malena d a 5 2 Batteries maintenance 5 2 1 Hydrometry 5 2 2 Water filling up 5 2 3 Charge
17. ds that can damage the machine The operator has always to respect the rules written in the user manual Please read carefully and do not cover the labels sticked on the machine FIORENTINI S r l is not responsible for a wrong use of the machine see 3 2 3 3 SUGGESTED EQUIPMENT In order to use the machine in a proper way we suggest to use the FIORENTINI s equipment and original spare parts FIORENTINI S r l Technical Dpt is always at your disposal to design components or parts for a particular use of machine as requested by the customer Rev 000 20 12 04 12 41 CUCCIOLO 3 4 OPERATOR S QUALIFY The scheme below sumarizes the operator qualify requested for each kind of operation OPERATION OPERATOR S QUALIFY Driving control of the machine Trained operator Installation disinstallation Fiorentini technician Mechanical parts maintenance Fiorentini technician Electric parts maintenance Fiorentini technician Cleaning maintenance Trained operator Dismantling and demolition Fiorentini technician FIORENTINI S r l suggest to train the operator before using the machine The operator also must be trained about safety rules and carefully read this manual the non observance of the instructions dealt within this manual FIORENTINI S r l is not responsible for any possible damage to people and or things caused by 3 5 SAFETY AND WARNING DEVICES the machine is working i e It is absolutel
18. ed in a place equipped with a proper suction system of gases spread during this operation Otherwise batteries must be charged in a ventilated and dry place far from heat sources and corrosive substances Protect the electric network with a delayed switch or with a fuse whose capacity is higher than the battery charger maximum input Control the battery outlet polarity Connect the battery charger to the machine socket PICTURE Nr 4 5 Rev 000 20 12 04 23 41 INSTRUCTIONS FOR STARTING AND USE CUCCIOLO 4 6 CONTROL DEVICES 4 6 1 DASHBOARD The dashboard is made of a series of switches which activate or deactivate all the machine functions Picture 4 6 shows the dashboard of the machine and the switches function is explained in the following scheme Ul LI PICTURE Nr 4 6 Rev 000 20 12 04 24 41 INSTRUCTIONS FOR STARTING AND USE CUCCIOLO Nr SWITCH FUNCTION WASHING BRUSHES DOWN i WASHING BRUSHES UP SOLUTION SOLENOID VALVE WARERLINE LEVER INDICATOR SUCTION ON SUCTION OFF FORWARD GEAR BACKWARD GEAR DIGITAL HOUR COUNTER SOLUTION WATER ADJUSTMENT 000 20 12 04 25 41 INSTRUCTIONS FOR STARTING AND USE CUCCIOLO FUNCTION BATTERY CHARGER INDICATOR GENERAL SWITCH TRANSLATING JACK SWITCH Rev 000 20 12 04 26 41 MAINTENANCE CUCCIOLO 4 7 FUNCTIONING The operator thanks to his her experience has to choose the ri
19. en the operator leaves the accelerator pedal T Before any operation make sure that all protections are well fixed 4 7 1 PREPARING AND STARTING THE MACHINE If the machine is connected with the battery charger the operator must firstly disconnect the battery charger plug from the batteries one and connect the batteries plug with the power supply plug see picture 4 5 Secondly the operator must fill water lifting the recovery tank up and turn the cap see detail nr 1 in picture nr 4 7 Now the operator can seat on the machine start it and wash the surface PICTURE Nr 4 7 Rev 000 20 12 04 27 41 MAINTENANCE CUCCIOLO 4 72 CHOOSING THE RIGHT DETERGENT Choosing the right detergent is very important for a perfect cleaning A too strong detergent could damage the surface A good quality detrgent has to produce little foam Alternatevely the operator can add an antifoaming additive or 50 cc of wine vinaigre in the recovery tank in order to avoid the suction motor damage responsible for damages provoked by too aggressive detergents Make sure that the detergent is suitable for the dirty surface FIORENTINI S r l is not 4 7 3 DRIVING POSITION REGULATION By means of the lever see detail nr 2 in picture nr 4 9 for the steering column regulation the operator can pull backward or push onward the steering wheel in order to have a driving position which fits his her body PICTURE Nr 4 9 Rev 000
20. ezione da rumore Exposure of Workers to Noise Gef hrdung der Arbeitnehmer durch Ger usch Exposition des travailleurs aux Bruits conforme alle seguenti norme conform to the following laws est conforme aux norms mit den folgenden Normen bereinstimmen est conforme a lassiguientes normas EN 12100 1 EN 12100 2 Norme applicate Harmonized Standard Applied Angewandte harmonisierte Normen Normes Harmonis es Appliqu es Ing O Fiorentini S r l Il titolare chairmen g rant Piancaldoli Ing O Fiorentini Luogo e data Firma ita leds In caso di modifiche a rtate alla macchina questa dichiarazione non e piu Rev 000 20 12 04 6 41 MACHINE FEATURES AND TECHNICAL DATA CUCCIOLO 2 MACHINE FEATURES AND TECHNICAL DATA 2 1 IDENTIFYING THE MACHINE A silver label is sticked on the protection case of the steering column and clearly shows the data referring to the CE marking Ing O Fiorentini 11 50040 Piancaldoli cuc som PICTURE N 2 1 The label has never to be removed and should always be kept readable In case of L damage t is necessary to ask for a duplicate The autoscrubber machine cannot be sold without the label 2 2 DESCRIPTION AND COMPONENTS The autoscrubber machine CUCCIOLO 80 has been designed for the cleaning of all flat surfaces by means of washing and suction of the washing water The electric traction system is supplied by
21. ght type of brush and detergent for the surfaces that has to washed and to decide if the floor needs a second washing Follow these instructions for a correct washing 1 press the brushes motor switch 2 press the solution solenoid valve switch 3 press the suction switch By means of the accelerator pedal the washing brushes and the suction motor are activated On the contrary both the washing brushes and the suction motor are disactivated after a few seconds if the operator leaves this pedal Before the surface is completely dry the operator must switch the solution solenoid valve off because this is not activated disactivated by the accelerator pedal The operator has to do a second washing if the surface is particularly dirty wash the surface with the squeegee up and the brushes down activate the brushes press the solution solenoid valve switch leave the solution on the surface to dissolve the dirt do a second washing with brushes and squeegee down the suction activated and the solution solenoid valve open gie TRANSLATING PLATE The machine is equipped with a particular device that translate the around 150 mm brushes plate to the right in order to do a better cleaning along corridors and shelvings The operator must move lever nr 10 to the right to translate the brushes plate or to the left if the operator wants to put the plate in its original position Anyway the brushes plate return into its original position wh
22. imits as specified in the manual and you use the machine to clean disconnected surfaces or with holes and high depressions photo 3 2 Do not use the machine to wash sloping surfaces higher than 10 or surfaces with holes or depressions which might compromise the stability of the machine FIORENTINI is not responsible for accidents occurred to people or things provoked by a wrong use of the machine e using the machine on surfaces which can compromise its Stability The purchaser must stick proper labels on the machine to show to the operator the right use of the scrubber Rev 000 20 12 04 16 41 SAFETY CUCCIOLO 3 9 SAFETY SIGNALS Dangers signals are triangular with black DANGERS pictures on a yellow background Prohibitions signals are round with black pictures and a red stripe During the installation or the maintenance make sure that the ignition key is not in the dashboard before removing the mobile protections While the machine is operating make sure that all covers are well fixed What is it Crushing danger it can be due to parts in movement of the machine What to do During the installation or the maintenance make sure that the ignition key 15 not in the dashboard before removing the mobile protections The purchaser must replace danger signals on the machine if they are deteriorated It is absolutely forbidden to remove or temper danger signals Rev 000 20 12 04 17 41
23. ions belo gt Take the ignition key away from the dashboard in order to avoid a casual starting of the machine gt Unscrew the M8 nuts and disconnect the motor cables detail nr 1 gt Unscrew the eight socket head screws detail 3 gt Remove and replace the tire detail 2 gt Screw the M8 nuts and connect the motor cables gt Screw the eight socket head screws PICTURE Nr 4 16 Make sure that the machine Is stopped and slightly pulled up Rev 000 20 12 04 33 41 MAINTENANCE CUCCIOLO 5 MAINTENANCE 5 1 PERIODICAL MAINTENANCE A periodical maintenance is very important Please write down in the format you find below all the interventions done on the machine parts by means of suitable tools and equipments e Make reference to FIORENTINI S r l only for service and spare parts 7 1 and 7 2 e Trained personnel only can service the machine and especially electric and electromechanical INTER O AA 000 A the recovery tank and oil filter of HE N suction motor Cleaning e Do not use corrosive substances Do not use bolts of water Every day gt Check the suction pipes and the squeegee Every week gt Check the rubber suction blades of the squeegee gt Check the water battery level Check the filter of the clean water tank Every month Check up Check and regulate the breaking system Every 3 months Check
24. ns of straps The purchaser must make sure that the machine has not been damaged during the transport and that papers are on the machine Otherwise the purchaser must L immediately contact FIORENTINI in order to sort out the problem The purchaser is responsible for the transport of the machine if not differently agreed with FIORENTINI PU PICTURE 4 1 The machine must be handled with proper devices as stated in the scheme below Please make sure that the black arrow on the package are always in the middle of the elevator forks or the sling bands PACKAGE HANDLING EQUIPMENT PICTURE Paperboard or plywood box on a pallet Fork elevator Nr 4 2 Fork elevator or crane truck with a two band None 4 3 sling and equalizer Rev 000 20 12 04 20 41 INSTRUCTIONS FOR STARTING AND USE CUCCIOLO The bands udes for lifting the machine up must have the same loading capacity as the machine load Handling operations must be done without causing a loss of stability of the machine Otherwise the machine can be damaged or the operator can de in danger FIORENTINI suggest to use authorized personell see 2 3 to handle the machine LOADING SYSTEM SI E mm de a a aie aa i a AE ez PICTURE N 4 2 PICTURE N 4 3 4 2 STORAGE The machine must be stored in a closed and dry place if not immediately installed in order to keep every safe Relative humidity m
25. quantity by means of a cock which is at the bottom of the machine on the left inside the protection rubber see detail nr 1 in picture 4 10 PICTURE Nr 4 10 the ignition key is not in the dashboard in order to avoid a casual starting of the machine IMPORTANT before checking the water quantity that flows to the brushes make sure that Rev 000 20 12 04 29 41 Morell MAINTENANCE CUCCIOLO 4 7 6 SQUEEGEE ADJUSTMENT The squeegee has to be well regulated in order to have a perfect dry system This kind of squeegee can perfectly suck water which flows into the suction pipe but it must be parallel to the surface The operator has to follow the instructions below for the squeegee adjustment gt Replace the ignition key from the dashboard in order to avoid the casual starting of the machine gt means of the knob see detail nr 2 in picture nr 4 11 regulate the squeegee The best squeegee pressure is reached when the corner of its blade is in contact with the floor and their inclination is between 45 and 60 PICTURE Nr 4 11 gt Squeegee pressure regulation the operator has to work on the squeegee driving wheels cam pins see detail nr 1 in picture nr 4 13 The operator has to unloose the screw at the bottom of the pin detail nr 3 in picture nr 4 13 by means of the spanner delivered with the machine picture 4 14 Afetrwards the operator has to tighten this screw again PICTURE Nr 4 13
26. r you get it from the silver label sticked on the machine 2 1 e Code and position of the component taken from the spare parts list S 7 2 e detailed description of the problem and its causes The components considered under warranty are delivered ex works those ones being substituted belong to FIORENTINI Co GOODS TO BE RETURNED In case of goods to be returned for warranty replacement it is necessary to have a written acceptance from FIORENTINI technical department before sending them All defective parts must be carefully packed in order to avoid further damages during transport Goods must be shipped ex warehouse and followed by e serial number of the equipment where they were installed on e item code of the defective part e detailed description of the defect and of the condictions where it happened In case of defective electric or electronic goods please return them separately from other materials in order to help us in dividing dangerous wastegoods and recicle the RAEE as DER 2002 96 CEE LOW i 1 The machine warranty is no more available in case of the loss of the silver label 1 5 CONFORMITY DECLARATION The conformity declaration is released with the machine and the user manual Rev 000 20 12 04 5 41 Morell GENERAL INFORMATION CUCCIOLO DICHIARAZIONE DECLARATION DECLARATION ERKLARUNG DECLARACION DICHIARAZIONE DI CONFORMITA DECLARATION OF CONFORMITE DECLARATIO
27. ry tank Cuve recuperation Depressione Water lift Depression 1500 mm 17 di marcia avanti Forward speed Vitesse en marche 0 6 Km h CARATTERISTICHE TECNICHE MOTORI TECHNICAL CHARACTERISTICS CARACTERISTIQUES TECHNIQUE Motore trazione Traction motor Moteur des tracion 36 V 600 W Motore aspirazione Suction motor Moteur d aspiration 36 V 850 W Motore spazzole Brush motor Moteur des brosses 1100 W 32 2200rpm DIMENSIONI DIMENSIONS Dimensioni corpo macchina Machine dimensions dimensions de la machine Lunghezza Length Longueur Larghezza senza carter spazzole Width without brushes cases Largeur sans carter brosses Larghezza con carter spazzola Width with brushes cases Largeur avec carter brosses Altezza Height Hauteur Peso senza batteria Weight without battery Poids sans batteries Guida Driving system Conduite Man aboard Corridoio min per inversione ad U Minimum aisle turn Place pour demi tournage Pendenza max superabile Max gradient at full load Pente 1296 superable Rumorosit Noise level Bruit 79 dB A 000 20 12 04 9 41 MACHINE FEATURES AND TECHNICAL DATA CUCCIOLO m The above mentioned characteristics are not binding for the manufacturer they can be changed without any notice ING O FIORENTINI Co is always at disposal for any information par 7 1 MEAS
28. s the right to add at any time and without notice all the technical and commercial changes considered useful for the customer Therefore data and information in this manual can be updated 1 3 MANUAL CONSULTING This manual deals exhaustively with all arguments that are for an easy and safe use of the machine as it is recommended by European Directives on product safety Therefore we suggest to all authorized operators to read carefully this manual contacting FIORENTINI S r l for any explanation The manual has to be used every time the operator forgets a procedure or when new operators have to be trained For publishing reasons pictures and drawings can look different from the reality but without arising doubts Special symbols and bold type and or s oping get the attention of the reader on remarkable information in particularl for safety The revision index 15 written on the left at the bottom of every page The list of those pages that have been updated has to be found at the end of the manual 1 4 WARRANTY Warranty conditions are stated as below when not differently specified in the order confirmation WARRANTY OBJECT The machine has been designed and built for a long lasting use without relevant problems Anyway if problems arise during the warranty period FIORENTINI S r l is engaged to repair or substitute for free those parts that are broken or damaged by defective materials working defects or imperfect assembl
29. t for a few seconds and start the machine again Float inside the recovery tank there is a floater that stops the machine if the tank is too full To start the machine again the operator has to empty the recovery tank see 8 4 5 7 Insufficient battery charge the electronic card that controls all the machine functions except for the traction disconnect all these functions when the battery charge is lower than 20 In this way the batteries lifetime can be longer Level of water in the solution tank there are 4 pilot lights indicating 4 waterline levels in the solution tank The pilot lights in conformity of the quantity of solution water left in the tank Rev 000 20 12 04 14 41 SAFETY CUCCIOLO 3 7 SAFETY DIAGNOSTIC SIGNALING The electronic card is equipped with a particular system which shows the machine errors through quick flashings on the battery charger display placed on the dashboard The number of switched on LEDs represents one of the errors listed below Insufficient battery voltage Bar Traction motor anomaly ce Bar i i i j Brushes motor anomaly 3 Bar TTT 1 flashing Lift brushes motor anomaly A Bar 2 flashings Lift squeegee motor anomaly Suction motor anomaly Full recovery tank 1 flashing Accelerator pedal anomaly 2 flashings Switch key anomaly 3flashings Control card anomaly 1 flashing Flashing anomaly 2flashings Reverse bleeper anomaly 3 flashings Solenoid
30. ust be lower than 80 and the storage temperature must be between 3 C t 45 C 4 3 HOW TO UNPACK THE MACHINE Cut the straps paying attention to the back spring Remove the staples that join the paperboard and the pallet If the package is mad of plywood please remove the staples from each side Cut the straps that fix the machine Lay the machine on the floor Rev 000 20 12 04 21 41 VVVVV INSTRUCTIONS FOR STARTING AND USE CUCCIOLO 44 HOW TO HANDLE THE UNPACKED MACHINE gt Check the machine and install the batteries if not already installed gt Fora brief transport of the machine please disconnect the batteries cables and remove brushes and squeegee for a longer transport please use the original package of the machine Rev 000 20 12 04 22 41 INSTRUCTIONS FOR STARTING AND USE CUCCIOLO 4 5 INSTALLATION be Installation must be carried out by authorized personnel after reading this manual 4 5 1 BATTERIES INSTALLATION Lift the recovery tank up in order to reach the batteries room picture 4 3 Install the batteries in their room picture 4 4 and make sure that the cases of the batteries are not broken Never fill distilled water after having recharged the batteries Clean the surfaces for the connections The operator can easily lift the batteries up by means of handles YYY VV PICTURE Nr 4 3 PICTURE Nr 4 4 4 5 2 BATTERY CHARGER INSTALLATION Batteries must be recharg
31. valve anomaly 4flashings Claxon anomaly 5 flashings Battery over voltage Rev 000 20 12 04 15 41 one SAFETY CUCCIOLO 3 8 OTHER DANGERS FIORENTINI S r l analyzes since the machine design all dangers that can occur while the machine is operating in order to prevent or at least low the operator s accident Thanks to a series of signals on the machine the operator can avoid many risks that can occur during the machine operating CRUSHING This kind of danger can occur e During the side brushes regulation e during batteries recharge because of the fall of the recovery tank Whilst regulating the side brushes the ignition key must be kept away from the dashboard in order to avoid the casual starting of the machine Whilst the batteries recharge the operator must pay attention that any parts of his her body enter the batteries room to the operator see 3 7 A Special labels sticked on the cartes of the brushes or on the recovery tank prevent dangers SQUASHING AND SHEARING This kind of danger can occur e while the operator is regulating the steering wheel by means of the pedal The operator must only use his her legs during the regulation of the steering column Squashing and shearing danger is highlighted by special labels sticked on the case of the steering column see 3 7 URNOVER This kind of ranger can occur e during the normal operating of the machine when you exceed sloping l
32. y Warranty is not given for parts whose early breaking or wear and tear are due to e Non respect of instructions included in this manual e Breaking and or changes made up without FIORENTINI s approval Rev 000 20 12 04 4 41 GENERAL INFORMATION CUCCIOLO Not use of genuine spare parts Interventions made up by unauthorised personnel Missing maintenance Natural calamities FIORENTINI S r l its purchasers and its suppliers have the same warranty for the electric and expendable materials that are sold by external suppliers WARRANTY CONDITIONS The warranty is granted for 24 months since the machine delivery date This is a single warranty term and it cannot be extended EXCEPTIONS Expandable materials like brushes squeegee blades and materials whose lifetime cannot be predetermined are not under warranty APPLICATION MODALITY Defective components must be sent back to FIORENTINI S r l in order to establish the anomalies causes and apply therefore the warranty Repair and replacement under warranty will be done in FIORENTINI s workshop by third parties or in loco In case of repair or replacement in loco energy sources and the use of particular equipment have to be paid by the customer himself INTERVENTION DEMANDS Intervention demands must be sent to FIORENTINI Service Dpt only after a careful analysis of the problem and its causes Following information have to be given to FIORENTINI s agent e Serial numbe
33. y forbidden to tamper or disconnect safety and warning devices while e Itis important to check periodically safety and warning devices see S 5 1 CUCCIOLO is equipped with two rotanting brushes made of nylon The Side brushes protection machine cannot reach dangerous areas thanks to fixed steel protections set up on each brush CUCCIOLO is equipped with several warning devices One acustic warning device like a claxon It has to warn people who are near the machine while its operating One intermittent bleeper to warn people while the machine is reversing Two flashing yellow lights to signal the machine operating Warning devices 000 20 12 04 13 41 CUCCIOLO 3 6 SAFETY SYSTEMS The machine 15 equipped with the following safety systems gt Socket picture 4 5 the same socket used for the battery charger In case of emergency this socket must be taken away from the plug by means of its handle The operator must be trained about safety rules Do never restore this safety system before the problem has been sorted out If it is necessary ask for the technician help Emergency button the machine is equipped with an emergency button under the driver s seat If the operator is not aboard the machine does not start Moreover the machine stops automatically if the operator forgets to switch the machine off In this way the operator must seats again on the machine switch the machine off wai
Download Pdf Manuals
Related Search