HP1-3K User manual
Contents
1. PIC SOCKET No iESE 1250VA H 3 GERMANY 1250VA H 2 STANDAR 2000 4 STANDARD D SOCKET 3000vA H 4 SOCKET 3000VA H 3 ONLINE UPS NAME PIC BOCKET No SOCKET No m 1250 131 1250VA H 3 STANDAR 200 4 STANDARD 2000VA H 4 3000vA H 4 SOCKET 3000VA H 4 s 1250 sour 1250VA H 3 2000VA H 4 AFRICA 2000VA H 4 SOCKET SOCKET 3000VA H 4 3000VA H 4 UNIVERSA 250 Nom ESO VATI 0 L 2000VA H 4 2000VA H 1 SOCKET 2000VA H 4 OUTPUT 2000 1 3000 4 SOCKET 3000VA H 1 INDIAN 1250 3 NG 1250VAlH STANDAR 2000 4 2000VA H YES ee SOCKET 3000VA H 4 3000VA H YES COMMUNICATION INTERFACE INPUT BREAKER NET SURGE PROTECTION INPUT SOCKET Fig 1 1250VABACK PANEL 6 SOCKET INTERNAL SNMP SLOT OUTPUT SOCKET HIGH FREQUENCY SERIES INPUT BREAKER INPUT SOCKET BATTERY SOCKET OUTPUT SOCKET OUTPUT NET SURGE PROTECTION Fig 2 2000VA 3000VA BACK PANEL 7 WIRING SOCKET ONLINE UPS D The description of front panel and display lamp LED Green light LED Yellow light LED Red light or ORY EEE gt INPUT RST BATTERY OUTPUT LOAD TEMP 2 2 0 INI Fig 3 Description of2. START OFF button Press and hold for some time to turn on offthe UPS FUNCTION button Press and hold for some time on utility mode UPS runs a self test function Press and hold for some time on battery mode Mute function INQUIRING button Press for short time Indicate the items of the second row item section orderly Press and hold for some time Circularly and orderly display the items from INPUT BATTERY OUTPUT LOAD TEMPERATURE every 2 seconds When you press and hold the button for some time again it will turn to static output status ONLINE UPS E UPS Input Connection When connect power cable please use suitable socket with over current protection The socket rating for 1250VA should be above 6A for 2000VA should be above 12A for 3000VA should be above 16A Figure 5 UPS Input Connection F UPS Output Connection 1 Output of 1250 use socket only please directlyplug the load cable into the output socket 2 Output of2000VA and3000VA notonly provide socket but also offer high currency output wiring socket which make output wiring become easy HIGH FREQUENCY SERIES Figure 6 UPS Output Connection G External battery connection Choose correct battery voltage according to the UPS model The batteries can t be more or less connected otherwise UPS will work abnormal or be damaged
3. 16 9 35 16 36 17 No announcement if the specifications have to vary Default means standard type H means long time type 25 ONLINE UPS Appendix 3 Communication interface i RS232 Communication interface MAKELSAN UPS provides a standard DB9 communication interface on its rear panel the definition of the pins is as following Definition No use Transmit Receipt GND GND Ve Remote wake up Note 7 8 pins provides 5V power for external SNMP card i Net communication SNMP card MAKELSAN UPS provides an intelligent slot for internal or external network card special intelligent network card can be compatible with the popular software and hardware on the web and operating systems it can support operating systems such as HP Openview IBM Netview SUN Netmanager and so on enable the UPS go on net function provides instant UPS and power information can be communicated and managed by various net operating systems Please contact your franchiser for details 26
4. Battery voltage for 1250VA is 36VDC for 2000VA is 96VDC for 3000VA is 96VDC 2 One end of external battery cable is connected to UPS the other end is open style two cables used to connect to battery pack The process of connecting battery is very important Operator must obey the instructions ONLINE UPS Figure 7 Long backup external battery connection First connect battery group in series and ensure correct battery voltage 2 Extended battery cable must be connected to battery first do not connect to UPS first otherwise there will be danger of electric shock Red cable connect with battery anode j and black cable connect with cathode 3 Don t connect any load to UPS put through utility to UPS after the input wire has been connected well After plug the battery extended cable into UPS battery socket the connection is completed at the same time UPS starts to HIGH FREQUENCY SERIES OPERATION AND RUNNING The operation is simple operator needn t any special training they only need follow the operation instructions listed in this manual AfOperation 1 on utility mode 1 Once utility 1s plugged in the internal charger starts to charge batteries at this point the yellow LED is on and LCD displays jon bps and the output voltage 1s zero which means UPS has no output 2 Press and hold the START OFF butt
5. SERIES 4 Fault mode The front panel indication and display is as following Figurell Fault Mode Red LED is on LCD displays Status is Fault indication mark as the marker in the figure above The digital section indicates the fault code and there 15 some simple fault information in the status section For more details please refer to the abnormal process table Notice following process must be performed if UPS is connected with generator First turn on generator after it runs stably at this time ensure UPS is no load connected connect output power of generator to UPS input terminal then turn on UPS After UPS turned on please connect load one by one it is recommended that the generator capacity 15 as twice as UPS rated capacity ONLINE UPS MAINTENANCE MAKELSAN UPS needs few maintenance The battery of standard unit is of valve regulated maintenance free It can attain expectant life only by keeping frequent charging Regardless of UPS STAR or STOP when UPS connects to utility power the battery is charged all the time and UPS offers protection for over charge and over discharge It is recommended that the batteries are charged once every four to six months if UPS hasn t been used for long time Normally the battery life is three to five years and the battery must be replaced ahead of time once there presents any abnormal status The battery replacement must only be performed by qualifie
6. UPS Notice There presents high voltage in UPS If there is any abnormal problem present please consult the service center and do not attempt to repair the equipment under any circumstances The address of service center has been detailed on the warranty card ONLINE UPS INSTALLATION A unpacking and inspection 1 When unpacking the UPS please pay attention to the packing mode and the annex in which includes user manual warranty card input power cable output wiring socket There should also have an external battery connection cable if the model of your equipment is of long backup type 2 Inspect your machine to see whether it s damaged in the transportation If damaged or some parts missing please inform the transporter or the franchiser don t start up your UPS 3 Checkifthe equipment is just what you wanted to purchase You can affirm through inspecting the model number on back panel MODEL NO Model MODEL NO Unit sort MODEL NO Unit sort 1250VA 1 25 standard unit 1250VA H 1 25KVA long time unit 2000VA 2KVA standard unit 2000VA H 2KVA long time unit 3000VA standard unit 3000VA H 3KVAlong time unit Common tower type B Safety Notes 1 Keep good air circulation around UPS and far away from water flammable gas and corrosive 2 Don t place UPS on the slope and there should keep good air circulation between in vent on front panel bottom and fan out vent
7. in the graphic section the third row on LCD display flashes yellow LED is on it reminds that UPS is disconnected with batteries or battery voltage is low and you should firstly check whether the battery connection 1s ok if yes the batteries may be fault and need to be replaced You can press the FUNCTION button for 1 second to do the manual self test for more details please refer to the Troubleshooting Table ONLINE UPS 3 Battery mode On battery mode the indication and displays are as following figure Figure 10 Battery Mode Green LED is on LCD displays Status is jon 1 On battery mode the buzzer will beep once every 4 seconds to provide an audible alarm press and hold the function button for more than 1 second the buzzer will stop beeping press and hold the FUNCTION button for one more second the buzzer will beep again 2 If battery capacity graph in the graphic section the third row on LCD display flashes yellow LED is on the buzzer beeps once every second it means the battery voltage is discharged to minimum protection voltage and reminds users that the battery capacity is diminished and should save all datas and works and then switch off the equipments 3 Youcan test UPS back up function by disconnecting the utility 4 Ifthe INPUT letters in the item section the second row on LCD display flashes it means the input voltage or frequency is beyond the extension HIGH FREQUENCY
8. on back panel environment temperature around UPS should keep in arange of 0 40 HIGH FREQUENCY SERIES 4iThere will be phenomena of condensing if the equipment is dismantled or installed under low temperature The equipment can t be installed unless it 15 full dry at internal and external of the equipment otherwise there will be danger of electric shock 5 The socket that supply power to UPS should be placed near the UPS and easy to get Note i When connecting load to UPS first turn off load and then connect the power cable and finally turn on load one by one jPlug UPS on the special power receptacle with over current protection the power receptacle should be connected with ground wire UPS is likely to have output voltage no matter whether the power input cable is plugged in utility socket If you wish UPS don t have output firstly break off the switch and then cancel utility power supply For standard unit it is recommended the batteries are charged for eight hours prior to use UPS can automatically charge batteries as long as UPS put through power UPS can also be used at once if battery hasn t been charged but the back up time will be less than the standard value c When connect inductance load such as laser printer to UPS the capacity of UPS is reckoned according to the loads startup power because the startup power is higher C UPS rear panel NAME BOCKETNo
9. required UPS MODEL No and SERIAL NO Date of fault happened The whole statement of fault include indicator statements on panel 19 ONLINE UPS INFORMATION TABLE Information Table Bypmode Line mode Bat mode Bat test mode 616 0 2 4 33 e o so 36 i 04 OPshort 16 v 03 vo e 4 36 35 46 20 HIGH FREQUENCY SERIES TROUBLE SHOOTING TABLE 7 MAKELSAN UPS Troubleshooting Table Causation Solution the INPUT letters in the item section the second row on LCD display flashes Utility voltage or frequency exceeds UPS input range beep 2 times every 15 when startup beep for 8 times UPS is working on battery mode save disk and close the programs make sure utility voltage and frequency is in the range of normal Anti connection of utility line and neutral UPS beeps once 2m Re connect make a correct connection Battery indicator flashes Battery low voltage or battery not connected Check UPS battery re connect battery well if battery damaged replace it Utility normal but UPS has no input UPS input breaker open circuit Manually reposit breaker Short back up time Battery not charged enough Keep UPS connecting with utility for more 8 hours recharge battery UPS overloaded Check load capacity remove some red
10. THANKS Thank you for purchasing our UPS itis safe and reliable needs few maintenance i High frequency series is the tower type UPS please take note i This manual includes instructions of safety installation and operations they help your UPS to have the long est service life This manual also accounts the UPS work principle and relativefunctions Please obey the instructions and notes stated in this manual Keep this manual in a safe place consult it before operation Note The company reserves the right to make changes to product described in this manual at any time and without notice for reasons of improvement ONLINE UPS TABLE OF CONTENTS 1 3 T stallati 4 AJ Unpacking and 1 4 B Safety IN OBSS 4 lt lt 6 D Front Panel and indicator illumination 8 E UPS Input 10 F UPS Output 10 G External batteryconnection 11 Operation And 13 ZX 13 Ue tai vini ad 14 IL T 18 TraoublesBOOLIBE es senseri Creer prae raten date 19 Informatio
11. attery mode the buzzer stops beeping if you press and hold the FUNCTION button for 1s and it will restart to beep if you press and hold the START button for one more B Run Mode 1 Bypass mode UPS will transfer to bypass mode and provide alarming only when it s turned on with utility present or overloaded or detected a fault Indication and display status on front panel are as following Yellow LED is on LCD displays as below Status is jon bpsi load and battery displays are according to the exact load capacity and battery capacity When UPS is working on bypass mode it has no back up function and load is powered directly by utility BENE gt OUTPUT Figure 8 Bypass Mode 14 HIGH FREQUENCY SERIES 2 Utility mode On utility mode the indication and displays are as following figure gt om LI am am am OUTPUT Figure 9 Utility Mode Green LED is on LCD displays Status is jon 1 If the INPUT letters in item section the second row on 2 3 LCD display flashes it indicates the line and neutral are incorrect If load capacity graph in the graphic section the third row on LCD display flashes yellow LED is on and the buzzer beeps once half second it reminds that UPS carries over 100 load and you should remove the unnecessary load until the displayed load 15 below 10095 If battery capacity graph
12. cally i Viainternal or external SNMP card UPS can go on internet you can monitor and manage the UPS status through all kinds of network management system iA mple LCD display information Various operation environments and working status are available through the LCD display You can rapidly judge the fault reasons fault parts and make the maintenance quickly and conveniently by the LCD displayed digital fault codes and the fault information codes checking table HIGH FREQUENCY SERIES SAFETY iEvenifnot connected to main power 220V voltage may still presents at UPS outlets i If external battery cord or power cord needs to be replaced please contact our service station or franchiser for replacing to avoid fire disaster caused by insufficient capacity of such items Don t dispose of battery or batteries group in a fire otherwise it can cause explosion and harm to people i Don t open the battery or do the battery damage for the liquid spilled from battery is strongly poisonous and do harmful to body i Please avoid short circuit between battery anode and cathode otherwise this will cause electric shock or fire i Don t dismantle the UPS cover there is danger of electric shock iDon t touch batteries Batteries are not isolated with the input circuit there is high voltage between the battery terminals and ground i Do not connect with the electric equipment such as blower heater drilling machine etc They may damage the
13. d personnel 115 inadvisable to replace a single battery Operator should obey the instruction of battery distributor when replacing all batteries 7 The batteries should be charged and discharged once every four to six months After UPS discharged to off the batteries should be recharged The charge time of standard unit must be more than 12 hours The battery must be charged and discharged once every two months in high temperature area The charge time of standard Notice j Before replacing batteries first please break off the utility switch and remove all your metallic adornment such as finger ring watch and so on j Please use the screwdriver with insulating handle Do not lay the tools or metallic goods on the battery i Itis normal to have sparks when you connect battery wire to battery it does not do harm to your body safety jNo anti connection or short circuit between the battery anode and cathode forever HIGH FREQUENCY SERIES TROUBLESHOOTING 7 The following messages are the messages that users would find UPS when it meets some problem with the use of such messages users can know where the problems are and how to deal with such problems Fault indicator on indicates UPS has detected some fault Buzzer beeps indicate UPS need to be paid attention to Several fault indicators and status indicators on is to help the When you contact with the service personnel following messages is
14. ing the battery usage enhancing the adaptive ability against the bad mains power variation Advanced wide frequency input technology wide input frequency range of UPS gives UPS a good compatibility with generator under field circumstances ONLINE UPS i The advanced PFC technology on the input of UPS im proves the input power factor close to unity raises the power efficiency removes the harmonic noise from UPS to utility lowers UPS operational costs it s really a environmental friendly protection power supply i Smart Management Function Under mains power blackout UPS would transfer to battery mode to supply power to loads when battery voltage is low UPS would protect itself and shuts down automatically When main power restores UPS would be turned on automatically to supply power to loads i Cold start function when there is no input UPS can turned on with battery pack to meet the user s emergency needs The cold start function is quite strong UPS can be cold started on full load situation Fault operation prevention function every button has delay function only when you press and hold the button for a certain time required operation can be activated i emart Management Function Under mains power blackout UPS would transfer to battery mode to supply power to loads when battery voltage is low UPS would protect itself and shuts down automatically When main power restores UPS would be turned on automati
15. n TAGS uie d etr Ri RUx 20 Troubleshooting eere 21 Appendix 1 grade standard 22 Appendix 2 5 22 Appendix 3 Communication interface 26 HIGH FREQUENCY SERIES INTRODUCTION i This UPS is a sophisticated piece of equipment with 16 bit microprocessor and advanced software programming technology high frequency SPWM is created to control the inverter of UPS This simplifies the control circuit enhances the stability of UPS also enables the UPS to have enhanced real time performance that makes UPS respond the variety of external environment rapidly and insure that the control circuit is compact and reliable Digital control technology to avoid the temperature excursion of hardware specification i Self diagnoses before startup help UPS to find potential failure to avoid any losses Double conversion on line topology which makes the UPS a pure sine wave machine with constant frequency constant voltage low noise and no interruption with mains power fluctuation It protect the user s equipments ideally all the time i No transfer time when main power fail or main power restore meets the requirements of precision instruments i Standard bypass function when UPS meets a faults it can transfer to bypass seamlessly and provide alarm i Advanced voltage compensation technology makes the wide input voltage range reduc
16. ntenanc e free battery Internal battery capacity MODEL 3PCS 7AH 12V 1250VA 8PCS 7AH I2V 8PCS 7AH 12V 2000VA 3000VA Backup time half load gt 12min gt 19min gt 16min Backup time full load gt 5 gt 8min gt 5 Note The backup time of long time unit depends on the battery capacity 23 ONLINE UPS Output MODEL 1250VA 2000VA 3000VA Voltage tolerance 220 1 2 Frequency tolerance Battery mode 50Hz 1 0 2 THD Linear load lt 3 fullload Non linearLoad lt 4 lt 5 lt 5 gt 110 U 30s transfer to bypass Overload 715096 U200ms transfer to bypass Crest ratio 3 1 max Standard sine wave Output waveform Utility mode transfer Transfer time 0ms to from battery mode Utility mode transfer Transfer time is 4ms to from bypass mode standard value is 2 5ms Efficiency 085 j Environment MODEL 1250VA 2000VA 3000VA Temperature 0 gt 40 gt Relative humidity 0 95 non condensing Altitude 1500m Store temperature 25 gt 55 gt 24 HIGH FREQUENCY SERIES Mechanical Specification Common temple type MODEL 1250VA H 2000VA H 3000VA H Dimension W D H mm 144 412 213 191 470 338 191 470 338 Weight Net Weight 14 7 5 33 14 34 15 Kilogram Gross Weight
17. on for more than 2 seconds to turn on the UPS then it will turn on the internal inverter 3 Once turned on the UPS will perform a self test function when the yellow LED turns to green LCD displays jon linej it means UPS 15 working in utility mode 2 Start up UPS by DC when utility is disconnected 1 When utility is disconnected press and hold the START OFF button for more than 2 seconds to cold start the UPS 2 The cold start is the same operation as when UPS is started with the utility in and LCD displays jon batt which means UPS is working in battery mode 3 Turn off UPS in utility mode 1 Press and hold the START OFF button for more than 2 seconds to turn off the UPS then it will turn off the internal inverter 2 When turning off the UPS UPS will run a self test function green LED will be off and yellow LED will be on LCD displays jon bps which means UPS has no output 4 Turn off UPS in battery mode 1 Press and hold the START OFF button for more than 2 seconds to turn off the UPS ONLINE UPS 2 When turning off the UPS UPS will run a self test function UPS has no output once there is no display on front panel 5 UPS self test mute test operation 1 When UPS is on utility mode press and hold the FUNCTION button for 1s the buzzer will sound once every 4s the LED lights light around at the same time as the UPS runs self testing and it will last for 10 seconds 2 When UPS is on b
18. the front panel LCD panel section The first line is the numeric section and is consisted of two small numeric sections and the related unit section on the right side It 15 used to display the numerical value of the certain item on the second line The second line 15 the section of the items which include input battery output load and temperature etc The third line is the graphic section which has the load left and battery capacity right displayed in graphics The failure icon will be displayed when there is a failure The fourth line is the status section and 15 the area of machine status in English The utility mode is displayed as line The battery mode is displayed as on The bypass mode is displayed as on bps HIGH FREQUENCY SERIES LCD panel sectionLED indicators function Red LED is on UPS is fault and has no output For example Overload beyond the allowed time inverter fault BUS fault over temperature fault etc Yellow LED is on UPS is alarming For example With utility in but not turn on the UPS Bypass mode batteries are over charged charger fault fan stop working batteries are discharged to battery low voltage when UPS works on battery mode Green LED 15 on UPS is normally powered by utility or battery inverter mode J Fig 4 Description of the Buttons Buttons part function
19. undant loads Battery aged Remove battery please contact franchiser to get battery and relative subassembly UPS don t startup after pressing the ON button Short holding time Press and hold the ON button for more than 1s to startup UPS UPS has no battery connected or battery voltage low and too many loads connected Connect UPS battery well if battery voltage low please turn off UPS and take off some loads then startup UPS Fault occur inside UPS 21 Contact supplier for servicing ONLINE UPS Appendix 1 EMC grade standard The MAKELSAN UPS are manufactured according to the following EMC international grade standard International standard code IEC61000 4 2 ESD IEC61000 4 3 RS 61000 4 4 IEC61000 4 5 Surgo Appendix 2 Product Performance j Electric performance Model 1250VA 2000VA 3000VA Rated load 800W 1400W 2100W Rated voltage 220Vac Rated frequency 50Hz 22 HIGH FREQUENCY SERIES jAC input MODEL 1250VA 2000VA 3000VA Voltage range Single phase When load lt 70 Input voltage range is 115 5V 295 5 When loadO70 Input voltage range is 160 5V 295 5V Frequency 46 54 2 50 2 Power factor input MODEL 1250VA 00 97 2000 3000VA DC supply voltage 36VDC 96VDC 96VDC Internal battery type 12V sealed lead acid mai
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