SSW07 - Programming Manual (v.1.5X)
Contents
1. 3 mo o F A v Un P104 6s x Se F A P630 4s Figure 6 9 Activation via three wire digital inputs DI1 and DI2 P630 10s 4 pag pe LW Un P104 6s __ P630 4s e g om Figure 6 10 Activation via two wire digital inputs DI1 OBSERVATION The activate command will only be dealt with after the time interval programmed at P630 has passed jar NOTES 1 The time interval initiates its count at the end of the deceleration ramp 2 If the control card supply is removed there will be no time count 33 Parameter P640 0 Motor protection thermal class Range Factory Setting Unit O Inactive 1to6 6 Description Notes Table 6 15 Thermal classes Thermal Class Inactive Class 5 Class 10 Class 15 Class 20 Class 25 Class 30 M Soft Starter SSW 07 SSW 08 has a rigid effective and totally programmable Thermal Protection to protect your motor All Soft Starter SSW 07 SSW 08 models have this protection which upon actuation indicates an overload error and turns the motor off M This Thermal Protection has curves that simulate the motor heating and cooling All calculations are done through a complex software that estimates the motor temperature through the True RMS current supplied M The actuation curves of the motor Thermal Protection are based on IEC 60947 4 2 standards M The heating and cooling curves of the motor are base2. Motor is switched off when it is enabled Indicates the fault code in the keypad display and or on the front cover of SSW 07 SSW 08 41
3. 1 Autobaud 2 Active CAN Interface 3 Warning 5 Bus off 6 No Bus Power P091 DeviceNet Network Status 0 Offline 17 ae Connected 2 Online Connected 3 Expire Connection 4 Connection Failure 5 Auto Baud 1 Idle P093 Received CAN Telegram Counter Oto 9999 J J I 17 P094 Transmitted CAN Telegram Counter Oto 9999 J J I 17 P095 Buss OffErrorCounter 0t0o9999 J J 17 P096 Lost Can Message Counter 0to9999 l 17 REGULATION PARAMETERS P100 to P199 Ramps P1016 Initial voltage Un 30 to 90 o 5 fo 17 4 Parameter Adjustable Factory User s Range Settings Settings P102 3 Acceleration ramp time 1 to 999 20 ee ee P103 Deceleration Voltage Step Un 100 Inactive 100 o 99 60 mT P1048 Deceleration ramp time 0 lInactive 0 Inactive Ss 1 to 240 P105 End Deceleration Voltage Un 30 55 3 Current Limitation ln of the Soft Starter P111 Initial Current for Current Ramp ln of the Soft Starter of P102 CONFIGURATION PARAMETERS P200 to P299 Generic Parameters P200 The password is 0 Inactive 1 Active 1 Active P202 Type of Control 0 Voltage Ramp 1 Current Limit 2 Pump Control 3 No Function 4 Current Ramp 5 Direct Online DOL P203 Fan Control 0 Fan is always OFF 2 Fan 1 Fan is always ON controlled by 2 Fan controlled by software software P204 Load parameters with factory 0 No function 0 No 1
4. No function function 2 No function 3 No function 4 No function 5 Loads factory default values default values P205 Reading parameter selection 0 to 999 1 P001 P2070 Auto reset 0 Inactive 0 Inactive 1 Active P2150 Copy function 0 Inactive 1 SSW gt Keypad 2 Keypad gt SSW P219 Parameterization via Keypad 0 Trimpots and DIP Switch 1 Keypad 2 P202 2 Trimpots and DIP Local Remote Definition a a Os o Trimpots and DIP Switch pf P2201 Local remote supply selection 0 Always local 3 Keypad 1 Always remote default 2 Keypad local default remote 3 Keypad remote default 4 DI1 to DI3 5 Serial local default 6 Serial remote default 7 Fieldbus Default Local 8 Fieldbus Default Remote Yo P229 1 Command selection local 0 Keypad situation 1 Digital Input DIx 2 Serial 3 Fieldbus P2300 Command selection remote 0 Keypad 1 Digital situation 1 Digital Input DIx Input DIx 2 Serial 3 Fieldbus Page 18 18 19 19 19 19 20 20 21 22 22 22 22 22 23 Parameter Adjustable Factory User s Boks Range Settings Settings g Digital Inputs P263 Digital Input DI1 Function P264 Digital Input DI2 Function P2650 Input DI3 function Relay Outputs P277 RL1 Relay Function P278 RL2 Relay Function Soft Starter Data P2952 Nominal current COMMUNICATION PARAMETERS Serial Communicat
5. P202 P207 P401 P520 P521 P611 P613 P617 P620 and P640 These parameters are marked in the quick parameter reference with the observation 0 Trimpot and DIP Switch Mode programming of the parameters mentioned above is done through the Trimpots and DIP Switches The parameters function as reading parameters only showing the programmed values through Trimpots and DIP Switches The values programmed through serial communication are not used 1 Keypad Mode programming of the parameters mentioned above is done through serial communication or keypad The values set in the Trimpots and DIP Switches are not used 2 P202 2 Trimpot and DIP use this mode only when the pump control is required and there is not available a Keypad or serial communication In this mode the parameterization is done through Trimpots and DIP Switch The control type is set to pump control ignoring the setting of the DIP Switch Voltage Ramp Current Limit The item 5 1 4 of the User s Manual explain how to program P219 without Keypad or serial communication M Defines the supply origin of the command that will select between the Local and Remote situations Table 6 7 Local remote origin Default Situation Local Remote Local Digital inputs DI1 to DI3 Status DIx Serial Communication Remote Local Remote M Default Situation When the Soft Starter is energized initialization M Defines the origin of th
6. P313 Serial communication error 0 Inactive action E28 1 Disable 2 General disable 3 Change to local P314 Serial communication 0 Inactive verification time 1 to 999 Fieldbus Communication P331 CAN Address P332 CAN Baud Rate 0 125 Kbps 1 250 Kbps 2 500 Kbps 3 Autobaud P333 Bus Off Reset 0 a Manual l 0 Manual 1 Automatic P335 DeviceNet I O Instances 0 ODVA 0 ODVA 1 WEG Specific 1W 2 WEG Specific 2W 3 WEG Specific 3W 4 WEG Specific 4W 5 WEG Specific 5W 6 WEG Specific 6W 7 WEG Specific 7W P336 DeviceNet Reading Word 2 Oto999 0 P337 DeviceNet Reading Word 3 Oto999 0 P338 DeviceNet Reading Word 4 Oto999 _ 0 P339 DeviceNet Reading Word 5_ Oto999_ 0 P340 DeviceNet Reading Word 6 Oto999 0 P341 DeviceNet Reading Word 7 Oto999 0 a O 0 a ae O 0 O 0 Oo 0 P342 P343 P344 P345 P346 P347 P348 Fieldbus communication error 0 Inactive 1 Disable action 1 Disable 2 General Disable 3 Change to local MOTOR PARAMETERS P400 to P499 Nominal Parameters SPECIAL FUNCTIONS PARAMETERS P500 to P599 Braking 0 Inactive P502 P510 0 Inactive 1 Active P511 Jog Level 30 70 30 Page 27 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 29 29 30 30 Range Settings Settings Kick Start P5206 o Fi at start Inactive P522 Voltage pulse level a
7. 07 SSW 08 User s Guide 3 ABOUT THE SSW 07 SSW 08 The Soft Starter SSW 07 SSW 08 is a high performance product that allows start control of three phase induction motors This way mechanic shocks in the load and current surges in the power supply can be avoided 4 ABOUT THE SSW 07 SSW 08 PARAMETER PROGRAMMING The basic functions of the Soft Starter SSW 07 SSW 08 can be programmed at the front cover at the SSW 07 SSW 08 Trimpots and DIP Switch To program additional functions and or visualize reading parameters some accessories must be used as for example the Software SuperDrive G2 Serial Communication RS 232 or RS 485 Local or Remote Keypad For more details see the chapter 7 of the User s Guide and the optionals guides of SSW 07 SSW 08 LF NOTE For communication with the SSW 07 SSW 08 use the 2nd generation programming software SuperDrive G2 The first generation software named SuperDrive is not compatible with this product Parameter P219 Parameterization via Keypad Trimpots and DIP Switch defines the programming origin for the protection and acceleration deceleration ramps A Soft Starter SSW 07 SSW 08 can be programmed via Trimpots and DIP Switches or completely via parameters See the detailed description of parameters P219 Parameters P220 P229 and P230 Local Remote Definitions program the origin of the enable disable command Factory default settings enable via digital input To enable disable by means of
8. 2 General Disable 3 Change to Local M Defines the action to be taken if one of the errors related to the serial communication occurs M For more details see the Soft Starter SSW 07 SSW 08 Serial Communication Manual a NOTES Vi The Remote Local keypad exchanges data with the microprocessor through serial communication therefore this function is also valid for the communication between the keypad and the Soft Starter M Ifthe serial communication is not being used this parameter must remain at 0 Inactive M If the Soft Starter does not receive any valid serial telegram after the time programmed in P314 has passed a serial error will occur and the Soft Starter will take on the action programmed at P313 v For more details see the Soft Starter SSW 07 SSW 08 Serial Communication Manual a NOTES W The Remote Local keypad exchanges data with the microprocessor through serial communication therefore this function is also valid for the communication between the keypad and the Soft Starter M Ifthe serial communication is not being used this parameter must remain at 0 Inactive VI Parameters for the DeviceNet interface configuration and operation In order to get a detailed description refer to the DeviceNet Communication Manual supplied in electronic format on the CD ROM that comes with the product 28 6 5 MOTOR PARAMETERS P400 to P499 Range Factory Setting Parameter Unit P400 1 to 999 Motor nomi
9. Current Ramp P202 4 Time for the Current 20 M It enables programming the time in percent of P102 for the Ramp 1 of P102 end Current Ramp de P102 M After the time programmed at P112 has elapsed it starts operation by Current Limit given by P110 I A Start NMN MPE E P110 gagean l Nominal Limit Current p111 t gt i EE l D S of p P12 t s P102 i Maximum Time Enable Current Ramp 0 Disable Figure 6 5 a Current Limit by Current Ramp during Starting I A P110 p a P111 Toi imit Nominal Current j o aPN E H P102 j Maximum Time Enable Current Ramp 0 Disable Figure 6 5 b Current Limit by Current Ramp during Starting 6 3 CONFIGURATION PARAMETERS P200 to P299 P200 Oor1 Table 6 1 Enabling the password The password is 1 P200 Action activate deactivate A doaeie Allows the parameter contents to be altered password independent of POOO 1 Active Only allows parameter content alterations when P000 is equal to the password value M The value of the password is P000 5 20 Range Factory Setting Parameter Unit Description Notes P202 Oto5 Table 6 2 Type of control Type of control 0 Voltage P202 Description Ramp 0 Voltage ramp Current limitation Pump control No function Current ramp Direct online Start DOL M Soft Starter SSW 07 SSW 08 has five types of starting controls to best adapt itself to the
10. F 1 15 Motor Current 10 3xin 45 1s Sxin 15 9s Txin 8 1s Time t s 1000 100 N ry Vy 10 Class 30 Class 25 ZN cass 20 N Class 15 1 MN class 10 Class 5 Xin motor 0 1 Current 1X 2X 3X 4X 5X 6X 7X 8x 9X SF 1 Figure 6 12 Thermal class protection for hot motor with 100 ln Table 6 18 Thermal class protection times for hot motor Motor Current 10 3xin 11 8s Sxin 4 2s Txin 2 1s Table 6 19 Multiplication factor of the thermal class protection times for cold motor to obtain the thermal class times for hot motor Current as a ln of the Motor See 0 cold 1 20 0 87 40 0 74 60 0 61 80 0 48 100 rated load 0 35 35 Parameter P641 Thermal memory auto reset Range Factory Setting Unit Description Notes a NOTE If there are various thermal classes it is because it is necessary to program exactly one that best adapts to its application and protects the motor inside its permitted work duty When using a motor with a PTC thermal sensor or thermostat connected internally to the Soft Starter there is no need to enable the thermal classes therefore disable the motor overload protection To connect a PTC thermal sensor to the Soft Starter SSW 07 SSW 08 it is necessary to use an optional module See the chapter Op
11. Starters Aand B command different motors please check the motor parameters of Soft Starter A and B For copying the parameter contents of Soft Starter A to other Soft Starters repeat procedures 4 and 5 above Soft Starter Soft Starter A B Parameters Parameters l SSW gt kKeypad copy P215 1 Keypad gt SSW paste P215 2 Press PROG 1 Press Pros HMI HMI Figure 6 6 Copy of the parameters from Soft Starter A to Soft Starter B 23 Parameter P219 Parameterization via keypad Trimpots and DIP Switch P220 LOCAL REMOTE Source Selection P229 Command selection local situation P230 Command selection remote situation Range Factory Setting Unit 0 to 2 O Trimpots and DIP Switch 0 to 8 3 Keypad Remote Default 0 to 3 0 Keypad 0 to 3 1 Terminals Description Notes JF NOTE If the Keypad has saved parameters of a different version than that installed in Soft Starter SSW 07 SSW 08 to which it is trying to copy the parameters the operation will not be executed and Soft Starter SSW 07 SSW 08 will display error E10 Error Copy Function not permitted Different Version are those that are different in x or y supposing that the numbering of Software Versions is described as Vx yz M Defines the programming mode of the following parameters P101 P102 P104 P110
12. U V Start 100 Un P101 Ol P102 _ t s ID Enable Voltage Ramp 0 Disable Figure 6 2 Acceleration ramp by voltage ramp M When the Soft Starter is programmed with Current Limitation or Current Ramp control this time serves as the maximum starting time operating as a protection against blocked rotor P110 La Limitation Nominal Maximum Time Poa _ i Us E 0l bd nable Current Limitation Co Disable Figure 6 3 Current limitation acceleration ramp JEF NOTE The time programmed at P102 is not the exact motor acceleration time but the voltage ramp time or the maximum starting time The motor acceleration time will depend on the motor characteristics as well as the load MI Used in applications with hydraulic pumps M Sets the nominal voltage value Un that will be applied to the motor immediately after the Soft Starter receives the deceleration by ramp command Ja NOTE For this function to turn on a deceleration ramp time must be programmed Parameter P104 Deceleration ramp time P105 End Deceleration Voltage P110 Start by current limitation ln of the Soft Starter P111 Initial Current for Current Ramp ln of the Soft Starter Range Factory Setting Unit 0 Inactive 1 to 240 0 1s 30 to 55 30 1 30 to 500 300 1 ln of the Soft Starter 30 to 500 150 1 In of the Soft Starter Descr
13. full load for over 2 hours with a current equal to the nominal current times the service factor In x S F 2h M Indicates the SCR heatsink temperature in C VI Range 10 0 C 50 0 F to 110 0 C 230 0 F M Parameters for the DeviceNet interface configuration and operation In order to get a detailed description refer to the DeviceNet Communication Manual supplied in electronic format on the CD ROM that comes with the product 6 2 REGULATION PARAMETERS P100 to P199 P101 Initial voltage Y Un 30 to 90 50 1 Un do Motor M Used in the control by Voltage Ramp and Pump Controls M Sets the initial value of nominal voltage Un that will be applied to the motor as in figure 6 1 M This parameter must be set to the minimum value to get the motor rotating M The initial voltage is applied at a greater or equal to 0 5s after the Soft Starter receives the command to start on the motor This is the delay time for the power supply isolation contactor to close the contacts U V CL Enable Figure 6 1 Initial time in a start with voltage ramp Parameter P102 Acceleration ramp time P103 Deceleration voltage step Un Range Factory Setting Unit 1 to 999 20 1s 100 Inactive 99 to 60 100 1 Description Notes v When the Soft Starter is programmed with Voltage Ramp Pump Control or Direct Online control this is the voltage increment ramp time as seen in the figure 6 2
14. recover from the starting Dix current Serial 38 Description of the Protection and Fault Display Overcurrent E66 LED Overcurrent Flashing Incorrect phase sequence E67 LED Phase Undervoltage in the control supply E70 LED Fault Flashes twice LED Ready Off Internal By pass relay contact open E71 LED Fault Flashes 3 times LED Ready Off Overcurrent before the By pass E72 LED Fault Flashes 4 times LED Ready Off Current imbalance E74 LED Fault Flashes 5 times LED Ready On Activation Description When the current value is above the value programmed during the time programmed In reference to the nominal motor current It is only monitored when the SSW 07 SSW 08 is in full voltage 100 of the voltage With parameters programmed at factory default values this protection turns on when the motor current passes the value in 3 times the nominal motor current for more than 1s When the sequence of synchronism signal interruptions does not follow the RST sequence Activates on when the control supply voltage is lower than 93Vac When there is a fault with the internal By pass relay contacts at full voltage Activates before the closing of the By pass if the current is greater than 37 5A for the SSW models up to 30A 200A for the SSW models of 45 to 85 A 260A for the SSW models of 130A 400A for the SSW models
15. set for tests Bad contact in the relay activation cables at either internal or external by pass Defective contacts due to an overload A short circuit in parallel or external Power on Manual reset Reset key Auto reset DIx Serial Power on Manual reset Reset key Auto reset DIx Serial Power on Manual reset Reset key Dix When E04 message is displayed Soft Starter overtemperature wait a few minutes for it to cool down before it can be reset When E05 message is displayed motor overload wait a few minutes for it to cool down the motor slightly before the Soft Starter can be reset Ja NOTES Fault Actuation Forms E24 Indicates the error code on the keypad display Motor can not be started Switches off the relay that has been programmed to No Fault Switches on the relay that has been programmed to Fault E28 Indicates the code in the LED display The actuation form can be configured at P313 40 E31 The Soft Starter proceeds operation normally depending on how itis programmed at P313 and P314 No Keypad commands are accepted Indicates the code on the keypad display E70 It will not be saved in the last six faults memory when the power supply is switched off line disconnection with stopped motor OTHER FAULTS Relay is switched off when programmed to No Fault Relay is switched on when programmed to Fault
16. the one programmed in P314 telegrams sent by the network master The network master does not send E28 telegrams cyclically program P314 0 If the serial communication is not Communication being used program P314 0 module LED For further details see the Serial Error Communication Manual of Soft Starter Flashes once SSW 07 SSW 08 Automatic reset after fault correction Keypad When the physical connection between Bad contact in the keypad cable Automatic connection fault the keypad and the Soft Starter is Electric noise in the installation reset after interrupted electromagnetic interference fault E31 correction Excess current When the starting time is longer than the Time programmed for the acceleration limit start timeout time set in the acceleration ramp trimpot ramp shorter than what is necessary Active only with a current limit starting Programmed current limitation value Houde E62 too low Manual reset Reset key Auto reset DIx Serial Locked motor blocked rotor LED Fault Flashes twice LED Ready Activates before full voltage if the Programmed acceleration ramp time P617 current is greater than twice the nominal lower than the actual acceleration time P401 Power on motor current Locked motor shaft blocked Manual reset The transformer that supplies the Reset key LED Stall motor can be saturating and taking too Auto reset Flashing much time to
17. 0 80 1 M The Soft Starter allows for the use of a voltage pulse in the start for loads that present a great initial resistance to the movement M Enabled through P520 1 and with the duration time adjustable at P521 v The voltage level applied during the voltage pulse is defined at P522 vi The voltage pulse works equally for voltage ramp control and for current limitation a NOTE Only use this function for specific applications where necessary a See gt 100 Un pl ue Pio 4 s T oti Co Enable Voltage Ramp Disable Figure 6 7 Voltage pulse at the start 30 6 7 PROTECTION PARAMETERS P600 to P699 Parameter P610 Phase Loss or Immediate Undercurrent In of the Motor P6111 Immediate undercurrent time or phase loss P612 Immediate overcurrent P6130006 Immediate overcurrent time Range Factory Setting Unit 1 to 80 80 1 In of the motor O Inactive 1 to 99 1 1s 1 to 200 100 1 In of the motor O Inactive 1 to 99 1 1s Description Notes Vl The immediate undercurrent parameter P610 defines the percentage of the motor current below the motor nominal current that causes a trip InMot Imin InMot P610 100 M The immediate undercurrent protection trips when the motor current remains below motor nominal current by the percentage set in P610 for the time period set in P611 When it trips the soft starter disables
18. 1 31 Parameter P614 Current imbalance between phases ln of the Motor P615 Current imbalance time between phases P616 Undercurrent before By pass closing P617 00 Blocked Rotor P620 6 RST Phase sequence P621 E77 Enabling P622 SSW Short Circuit Range Factory Setting Unit 0 to 30 15 1 ln of the Motor O Inactive 1 to 99 0 1s Oor1 O Inactive Oor1 1 Active Oor1 1 Active 0 to 1 1 Active 0 to 1 O Inactive Description Notes M The current imbalance values are set as a percentage of the nominal motor current M P614 sets the maximum value of the current difference among the three motor phases which can operate without problems during the time set at P615 After this time the Soft Stater turns off indicating a current imbalance error ar NOTE These functions only work in full voltage after the motor start M When enabled this function permits undercurrent protection before the By pass closing In other words it prevents the By pass from closing during a fault in the power supply network or in some thyristor v When disabled it allows motors to start with a nominal current lower than 10 of the Soft Starter nominal current MI When enabled this function permits protection against a blocked rotor at the end of the start In other words it keeps the By pass from closing with an overcurrent greater or equal to 2 times th
19. 4 Loads parameters with factory default P204 Action 0to4 No function 5 Loads factory default I Selects which parameters will be shown on the display after the Soft Starter is energized M The value programmed at P205 is equal to the parameter number that will be shown on the display after it is energized M If the programmed value corresponds to a non existent parameter the adopted value will be 1 P001 Vi When an error occurs except for E04 E10 E19 E24 E28 E3x E67 and E77 the Soft Starter will reset automatically after passing the time given by P206 M After the auto reset if the same error occurs again three times consecutively the auto reset function will be inhibited If an error appears again up to 30 seconds after the auto reset is executed it is considered to be a reoccurrence lM Therefore if an error occurs four times consecutively this error will continue being indicated and the Soft Starter will continue to be disabled permanently a NOTE For Electronic Motor Overload and Power Overtemperature there is a specific algorithm for the automatic reset time Table 6 5 Auto Reset Selection P207 Description 0 Inactive 1 Active 22 Range Factory Setting Parameter Unit Description Observation P215 0 to 2 Vl The copy function is used to transfer the parameter contents Copy function 0 of a Soft Starter Table 6 6 Copy function Explanation Inactive Transfers the pres
20. L1 Relay function P278 RL2 Relay function Range Factory Setting Unit 0 to 13 1 Running 0 to 13 2 Full Voltage Description Notes JE NOTE The Emergency Start only must be used in emergency case otherwise the Soft Starter or the motor may be damaged Table 6 9 Digital input functions sig Function Uy Mele No Function Oo o o Enable Disable or Start fa l two or Three wires Stop Three wires General Enable 1 Local Remote 2 No External Fault 3 3 3 Rotation Direction 4 Brake Off 5 5 5 Reset 6 6 6 Emergency Start 7 7 Jog 8 8 8 M Check the options available on table 6 9 Vl The status of the relay outputs can be monitored in parameter P013 M When the function programmed for the relay output is true the relay output will be turned on M No Function Relay outputs always turned off M Running The output is turned on when the Soft Starter receives an enabled signal The output is turned off when the Soft Starter receives the turn off command or at the end of the deceleration ramp if it is programmed M Full Voltage The output is turned on when the Soft Starter reaches 100 Un and turned off when it receives an off command M FWD REV K1 this operation is similar to the Running but it must be enabled with forward motor direction of rotation See the recommended setup at the User s Manual for mo
21. Motors Automation Energy Transmission amp Distribution Coatings Soft Starter SSW O7 SSW 08 Programming Manual HE HEEE ALL oo Programming Manual series SSW 07 SSW 08 Language English Document Number 0899 5665 08 Software Version V1 5X Publication Date 08 2015 SUMMARY QUICK PARAMETER REFERENCE FAULT AND STATUS MESSAGES cccccccsseeeeeeeeeeeeneeeeeeeeeaes 4 l PARAMETERS TABLE srren ener en eee eerie rea one Re eR ene ele er ne EEEE EE eee Neate ee eee eee renee ee 4 l FAULIMESSA oes ces de nese er edie en geese ade ce eles Pa cet a EE EEEE E 9 IE OTHER MESSAGE Sia eere d E E A eon 9 1 GENERALINFORMATION 2 c c ciiesessdsc0dtidencanonss bucctiacecsacceocercest se aa ETa Setii Da eaaa e diaaa Eind eai 10 2 ABOUT THIS MANUAL seccectssereceasseececdaciceenatesticetecetncecccsabasvacsadecsadseadareeeteeucseieesccsbsevadiacecsddencatectesecee 10 3 ABOUT THE SSW 07 S8W 08 ececescadentinooncessancdeneceiovencesinecsdcasmusaenceassunadel sida Qeemcesancosscassaencasessiessaiadeee 10 4 ABOUT THE SSW 07 SSW 08 PARAMETER PROGRAMMING cccceceseeeeeeeeeeseeeeeeeeeeeseaaaeees 10 SKEYPADI HMI US E eae E E E E 10 Bel LEDS Display FURCUOING sssrinin aa OE EAEE OE aaa SEEEN 11 5 2 Function of the Local and Remote LEDS ccccccssssseeeceeceeeeeeeseeceaususeeeeeecaeaaseeeeeeesanseeeeees 11 5 3 Function of the Direction of Rotation LEDs Clockwise and Counterc
22. al Disable The digital input is Closed Open respectively This function allows the motor to turn on when it is on General Enable and to turn off the motor without a deceleration ramp when the General Disable command is given There is no need to program general enable to turn on the motor via digital input If general enable is programmed by digital input then it must be closed to allow the motor to turn on even if the commands are not by digital inputs M Rotation Direction Digital input open K1 on and K2 off digital input closed K1 off and K2 on This enables the change control of the rotation direction through digital input Do not program more than one digital input for this function MI Jog Itis possible to enable slow speed with Jog via Digital Input when it is closed Use a push button only Do not program more than one digital input for this function v Brake Off It is possible to disable the braking methods when the digital input is open for extra safety monitor real motor stand still and disable the braking immediately If more than one digital input is programmed for this function any one which is opened disables the braking immediately MV Emergency Start It makes possible start and stop the motor during any error action not respecting the protections of Soft Starter or the motor This option is used for the hydraulical pumps of protection against fire 25 Parameter P277 R
23. cal and Remote LEDs Soft Starter in Local mode Green LED on and red LED off Soft Starter in Remote mode Green LED off and red LED on 5 3 Function of the Direction of Rotation LEDs Clockwise and Counterclockwise Refer to figure below Speed Forward i Reverse Forward FWD REV Command key E gt Bot ga DA Eo oer of Bc ao on Bon C OFF E FLASHING Figure 5 2 Direction of Rotation FWD REV LEDs 5 4 Basic Functions of the Keys T Enables the motor start Co Disables the motor stop Resets the Soft Starter after the occurrence of errors ros Selects toggles the display between the parameter number and its value position content Increments the parameter number or the parameter value Cv Decrements the parameter number or the parameter value ce Selects the origin of the commands between Local or Remote gt Reverses the direction of motor rotation between Forward Reverse Gw Performs the JOG function when pressed Any DIx programmed for General Enable must be closed and the Soft Starter must be stopped to enable JOG function 5 5 Signaling Indications on the Keypad Display Soft Starter states g g Soft Starter ready to enable the motor L r L L NAISS Soft Starter in an error condition The error code shows up flashing In the example we have the E03 indication phase Loss e oie Soft Starter executing the function Load
24. cation it may be running without load Phase loss in the three phase network Short circuit or thyristor or By pass fault Motor not connected Motor connection is incorrect Loose contact in the connections Starting problems with the input contactor Input fuses are blown Undersized input transformers Incorrect programming of the Motor Current trimpot Motor with a current consumption lower than required for phase loss protection to work Power on Manual reset Reset key Auto reset DIx Serial Load on the shaft too great Elevated number of successive starts Internal temperature sensor not connected Starting cycle requires ventilation kit models from 45 A to 200 A Power on Manual reset Reset key Auto reset DIx Serial Motor Current trimpot incorrectly set setting of the motor current The set value too low for the motor being used Starting sequence greater that allowed Programmed thermal class below the duty permitted by the motor Time between stopping and starting below what is permitted by the cooling time for that motor power Load on the shaft too high Thermal protection saved when the control is turned off and brought back when turned back on Power on Manual reset Reset key Auto reset DIx Serial 37 Description of the Protection re fe Related Reset sia Perr Activation Description Probabl
25. d on many years of WEG motor development They adopt the IP55 Three Phase Motor as a standard and also consider if the motor is cooling while activated or not M The cooling time of the thermal image depends on the motor power In other words for each power there is a different cooling time Where there is a need to decrease this time the P641 can be used v The estimated value of the motor temperature is saved in non volatile memory every time the control card supply is removed Therefore after supplying the control card the last saved value will be returned M The thermal image can be reset disabling and enabling the motor overload protection Time t s 10000 1000 sai is ss A 4 La 10 Class 30 Class 25 Class 20 Class 15 Class 10 i y i i q 1 1 N ces 5 1 1 XInmotor SF 1 1X 2x 3X aX 1 xX 6x 7x 8X 9x Curi eoo a O ce eee ace Le SF 1 15 1X 2x x O K X 6X 7X 8X X 10X Figure 6 11 Thermal class protection for cold motor 34 Range Factory Setting Parameter Unit Description Notes Table 6 16 Thermal class protection times for cold motor with S F 1 Motor Current 30 20 10 3xIn 101 2s 67 5s 33 78 5xIn 36 1S 24s 12s 7xin 6 1s Table 6 17 Thermal class protection times for cold motor with S
26. dercurrent 37 E04 Overtemperature on power 37 E05 Overload on motor 37 E06 External fault DI 38 E10 Function copy fault 38 E19 SSW short circuit 38 E24 Programming fault 38 E28 Timeout fault at telegram reception 38 E31 Keypad connection failure 38 E62 Current limitation start timeout 38 E63 aal 38 E66 Overcurrent 39 E67 Inverted phase sequence 39 E70 Undervoltage at electronic supply 39 E71 By pass contact open 39 E72 Overcurrent before By pass 39 E74 Current imbalance 39 E75 Power supply frequency out of allowed range 40 E76 Undercurrent before closing By pass 40 E77 Closed by pass contact or shorted SCR s 40 lll OTHER MESSAGES Indication Meaning rdy Soft Starter ready to be on ready ruP Soft Starter on at acceleration ramp ramp up PASS Soft Starter on at By Pass by pass rdo Soft Starter on at deceleration ramp ramp down Exx Soft Starter with error di Soft Starter waiting for time after stop delay G di Soft Starter with general disable general disable 1 GENERAL INFORMATION This manual contains the necessary information for the correct use of the Soft Starter SSW 07 SSW 08 It was written to be used by trained or technically qualified people to operate this type of equipment 2 ABOUT THIS MANUAL This manual gives the necessary description for the configuration of all the functions and parameters of the Soft Starter SSW 07 SSW 08 This manual must be used together with the SSW
27. e Soft Starter nonvolatile memory being kept until a new modification 2 In order to be able to change the value of a parameter it is necessary to set first POOO 5 Otherwise it will only be possible to see the parameters but not changing them For more details refer to the POOO description 3 If the last value programmed in the parameter is not functionally compatible with other parameter values already programmed an E24 Programming Error will be displayed Example of programming error Programming two digital inputs DIx with the same function Refer to Table 5 1 for the list of programming errors that will generate an E24 Programming Error E24 Programming Error Table 5 1 Incompatibility between Parameters E24 Two or more parameters between P263 and P265 equal to 2 LOC REM Two or more parameters between P263 and P265 equal to 4 Rotation direction Two or more parameters between P264 and P265 equal to 7 Emergency Start Two or more parameters between P263 and P265 equal to 8 Jog If programmed Emergency Start with Rotation direction changing DC Braking or Jog P202 3 if the Control Type is programmed to 3 no function 13 6 DETAILED DESCRIPTION OF THE PARAMATERS The parameters have been grouped by types to make description easier Reading Parameters Variables that can be seen but not changed by the user Adjustable values to be used the Soft Starter functions Regulation Parameters Define
28. e Causes PAFATICCECS Display External fault When there is the opening for the digital Open digital input wiring programmed DI input programmed for external fault for external fault Power on E06 Manual reset Reset key LED Fault fies at Flashes 3 times Dix Serial LED Ready On Power on Manual reset Reset key DIx Serial Fault in the Copy When the keypad is loaded with Attempt to copy the keypad parameters of a different version than parameters to Soft Starters with the Soft Starter incompatible software versions Power on Manual reset Reset key Dix Serial Short circuit in When the current value in one of the Short circuit in some thyristor or the SSW power phases is above 30 of the Soft Starter relay of internal by pass rated current with the motor stopped that External short circuit in parallel with E19 is without the Run command the Soft Starter power Defect in the current analog reading Fault LED Flashes 7 times Ready LED is off Programming When there is an attempt to set a Attempt to set a parameter that is Automatic fault parameter that is incompatible with the incompatible with the others See table reset after others 5 1 fault E24 correction Timeout fault in When the Soft Starter stops receiving The timeout time programmed in P314 telegram telegrams from the master for a period is shorter than the time between the reception longer than
29. e nominal motor current a NOTE Only disable this function in cases where the motor withstands superior current duties MI Its function is to protect loads that can only rotate in a single direction When enabled it only allows the phase sequence R 1L1 S 3L2 T SLS m When enabled the phase sequence is detected every time the motor is turned on M Frequently used in applications with hydraulic pumps that cannot rotate in the opposite direction M The bypass contactor closed protection E77 acts improperly when the motor is disconnected from the Soft Starter before the Stop command This improper performance of the E77 is common in multimotor applications a NOTE Only disable this protection to make possible the use of the SSW 07 SSW 08 in multimotor applications that is when a SSW 07 SSW 08 starts more than a motor M Its function is to protect the motor when a short circuit occurs in the power circuit of the Soft Starter thyristors or by pass with the motor stopped that is without the Run command Ja NOTE This protection will only be actuated through contactor or circuit breaker of the power isolation and it is deactivated by the error output 32 Parameter P630 Time interval after stopping Range Factory Setting Unit Description Notes 2 to 999 M This protection limits the minimum time interval between 2 the starts after the end of the deceleration ramp 1s Un y P630 10s
30. e on and off commands of the Soft Starter Table 6 8 Origin of the motor on off P229 P230 Origin of the Commands Keypad DIx Digital Inputs Serial Communication Fieldbus 24 Parameter P263 DI1 Input Function P264 DI2 Input function P265 DI3 Input function Range Factory Setting Unit 0to8 1 Start Stop Two wires or Start Three wires 0to8 6 Reset 0to8 6 Reset Description Notes M Check the options available on table 6 8 v The status of the digital inputs can be monitored in parameter P012 M Enable Disable D11 input is Closed Open respectively Requires the programming of P263 1 P264 1 Enable Disable with two wires and the programming of the Enable Disable commands by digital input M Start Stop When programming P263 1 and P264 1 Start Stop with Three Wires inputs DI1 and DI2 become DI1 Start and DI2 Stop Use push button DI1 Normally Open and DI2 Normally Closed Requires the programming of the Enable Disable commands by digital input M Local Remote The digital input is Open Closed respectively Do not program more than one digital input for this function M Error Reset Resets the errors when the digital input is closed Use only push button When the input remains closed the error reset will not act M No External Error There is no external fault if the digital input is closed MI General Enable Gener
31. eeteeenenetites 37 QUICK PARAMETER REFERENCE FAULT AND STATUS MESSAGES Software V1 5x Application Model Serial Number Responsible Date PARAMETERS TABLE Adjustable Facto User s READ ONLY PARAMETERS P001 to P099 SSW 07 SSW 08 P002 Motor current In of Motor 0 0to9999 J J 45 P003 Motorcurrent 0 0t06553 J J a 45 P005 Power supply frequency 0 0t099 9 J J Kz 55 P006 Soft Starter Status 0 rdy ready 15 2 Exx Error 3 ruP Ramp Up 5 PASS By pass 7 rdo Ramp Down 8 br Braking 9 rEv FWD REV 10 JoG Jog 11 dly Delay P630 12 G di General Disable P007 Voltage imposed by the Soft Starter eel a 15 over the load Un P011 Apparent output power 0 0to9999 J wa 455 1 Active 1 Active P014 Last fault occurred E00t0oE77 J o J f 46 P015 Second fault occurred E00t0oE77 f J 4 P016 Third fault occurred E00t0oE77 J o S o o So f d6 P017 Fourth fault occurred E00t0o E77 J J 46 P020 Actual Fault ss dl DC CE o o o o S f de P023 Software version o Jx x Cd o So o o S f de P030 Phase R current 0 0t06553 J J a 17 P031 PhaseScurrent 0 0t06553 q a J 17 P032 PhaseTcurrent 0 0t06553 J J a 17 P050 Motor thermal protection status 0to250 _ J 1 P081 Heatsink temperature 10 0t0110 0 J J 17 P090 CAN Controller Status 0 Inactive 17
32. ent parameter contents of the Soft Starter to the non volatile memory of the keypad EEPROM The present parameters of the Soft Starter remain unaltered Copy SSW gt Keypad Paste Transfers the contents of the non volatile 2 memory of the keypad EEPROM to the Keypad gt SSW present parameters of the Soft Starter v Procedure to be used to copy the parameterization of Soft Starter A to Soft Starter B 1 Connect the keypad to the Soft Starter from which one wishes to copy the parameters Soft Starter A source 2 Set P215 1 copy to transfer the parameters of Soft StarterA to the keypad Press the Gros key While the copy function is being processed COPY appears on the display P215 returns automatically to 0 Inactive when the transfer is concluded 3 Remove the keypad from Soft Starter A 4 Connect this same keypad to the Soft Starter which one wishes to transfer the parameters Soft Starter B destiny 5 Set P215 2 paste to transfer the contents of the non volatile memory of the keypad EEPROM containing the parameters of Soft Starter A to Soft Starter B Press the ros key While the keypad is processing the paste function PAST an abbreviation of paste will appear on the display When P215 returns to 0 and is reset the transfer of the parameters will be concluded From this moment on Soft Starters A and B will have the same parameter contents Please remember If Soft
33. ey DIx Serial Power on Manual reset Reset key Auto reset DIx Serial Power on Manual reset Reset key Auto reset DIx Serial Power on Manual reset Reset key Auto reset DIx Serial Power on Manual reset Reset key Auto reset Dix Serial 39 Description of the Protection and Fault Display Activation Description Supply network frequency out of tolerated range When the frequency is higher or lower than the limits of 45Hz to 66Hz E75 LED Fault Flashes once LED Ready Off When at the end of the acceleration ramp and before the internal By pass relay closing the current is lower than 0 1x the Soft Starter nominal current P295x0 1 Undercurrent before the By pass closing E76 LED Fault Flashes 4 times LED Ready On When there is no opening of the internal by pass contact circuit Closed by pass contact or shorted SCR s E77 Fault LED flashes 6 times Ready LED is off OBSERVATIONS Related Probable Causes Parameters The line frequency is out of range When the Soft Starter the motor are being supplied by a generator that is not supporting the full load regime or the start of the motor Supply network voltage fault or fault in the thyristor before the By pass closing Incorrect Soft Starter nominal current programmed at P295 Nominal motor current below the minimum current P616 0 can be
34. f Motor 0 1 M Accuracy of 2 for full scale Full scale is 5 x In of SSW 07 SSW 08 P003 0 0 to 6553 M Indicates the Soft Starter SSW 07 SSW 08 output current in Motor current Amperes A 0 1A vi Accuracy of 2 for full scale Full scale is 5 x In of SSW 07 SSW 08 P005 0 0 to 99 9 M Indicates the power supply frequency in Hertz Hz Power supply MI Accuracy of 5 of the power supply nominal frequency frequency 0 1Hz P006 0 to 12 M Indicates the current status of the Soft Starter SSW 07 Soft Starter Status SSW 08 0 rdy Ready to be on ready 2 Exx With error 3 ruP Turned on at acceleration ramp ramp up 5 PASS On with enabled by pass 7 rdo On at deceleration ramp ramp down 8 br Performing braking braking 9 rEv Performing reversion of the speed direction reverting 10 rdo On at deceleration ramp ramp down 11 JoG During Jog Jog 12 Gdi With general disable P007 0 to 100 M Indicates the voltage imposed by Soft Starter over the load Voltage imposed by not taking stator emf generated by the motor into consideration the Soft Starter over 1 the load Un P011 0 0 to 999 9 MI Indicates the apparent power of the average of the three Apparent output Soft Starter SSW 07 SSW 08 output phases in kiloVolt Amperes power 0 1kVA kVA P012 0 to 224 M Indicates the status of the three control card digital inputs D11 DI1 to DI3 Statu
35. f the power supply capacity Direct online start DOL The Soft Starter imposes 100 of voltage on the motor without any kind of voltage or current feedback applied to the motor This method is applied only in special cases where is required 100 of voltage on the motor during the motor starting 21 Parameter P203 Fan Control P204 Loads parameters with factory default values P205 Selection of the reading parameter P206 Auto Reset time P207 Auto Reset Range Factory Setting Unit 0 to 2 2 Oto5 0 0 to 999 1 3 to 1200 900 1s 0 to 1 O Inactive Description Notes M P203 defines the operation mode of the heatsink cooling fan M The ventilation kit is an option Refer to the Optional Devices Chapter on the User Manual M The SSW 07 SSW 08 from 17 to 30A models do not need the ventilation kit I When in the fan controlled by software mode P203 2 the fan is switched ON when the SCR s are conducing or when the heatsink temperature is higher than 65 C The fan is switched OFF when the SCR s are not conducing and the temperature is lower than 55 C Table 6 3 Options for the fan control P203 Action 0 The Fan is always OFF 1 The fan is always ON 2 The fan is controlled by software M Reprograms all the parameters to the factory default values making P204 5 M Parameters P000 P295 P308 and P312 are not changed when P204 5 factory default Table 6
36. ike the one for your Soft Starter SSW 07 SSW 08 model If this parameter is programmed incorrectly it can damage the Soft Starter P308 02 1 to 247 M Defines the Soft Starter address in the Modbus RTU serial Soft Starter 1 communication network VI For more details see the Soft Starter SSW 07 SSW 08 Serial Communication Manual address 6 4 COMMUNICATION PARAMETERS P300 to P399 P312 1 2 1to9 Table 6 12 Modbus RTU standard and protocol Type of protocol and 1 Modbus RTU P312 Action transmission rate of 9600bps no 1 Modbus RTU 9600bps no parity the serial parity 2 Modbus RTU 9600bps odd parity Modbus RTU 9600bps even parity Modbus RTU 19200bps no parity Modbus RTU 19200bps odd parity Modbus RTU 19200bps even parity Modbus RTU 38400bps no parity Modbus RTU 38400bps odd parity Modbus RTU 38400bps even parity communication O 0O l NN OD nO AJ 27 Parameter P313 Serial communication error action E28 P314 Serial communication verification time P331 to P348 Parameters Regarding the DeviceNet Communication Range Factory Setting Unit 0 to 3 1 Disable 0 to 999 O Inactive 1s Description Notes M Defines the protocol standards of the Modbus RTU serial communication v For more details see the Soft Starter SSW 07 SSW 08 Serial Communication Manual Table 6 13 Serial communication error action P313 Action 0 Inactive 1 Disable
37. ion P3082 0 No Function 1 Start Stop two wires or Start three wires 2 Local Remote 3 No External Fault 4 FWD REV 5 Brake Off 6 Reset 7 No Function 8 Jog O No Function 1 Stop Three wires 2 Local Remote 3 No External Fault 4 FWD REV 5 Brake Off 6 Reset 7 Emergency Start 8 Jog 0 No function 1 General enable 2 Local Remote 3 No external fault 4 FWD REV 5 Brake off 6 Reset 7 Emergency Start 8 Jog 1 O No Function 1 Running 2 Full Voltage 3 No Function 4 FWD REV K1 5 DC Brake 6 No Fault 7 Fault 8 No Function 9 Serial 13 Shunt Trip O No Function 1 Running 2 Full Voltage 3 No Function 4 FWD REV K2 5 DC Brake 6 No Fault 7 Fault 8 No Function 9 Serial 13 Shunt Trip 0 1 7A 1 17A 2 24A 3 30A 4 45A 5 61A 6 85A According to the Soft Starter SSW 07 SSW 08 nominal current 7 130A 8 171A 9 200A 10 255A 11 312A 12 365A 13 412A P300 to P399 25 25 25 26 26 27 Soft Starter address 110 247 oan J f7 Parameter Adjustable User s Range Settings Settings p312 Type of protocol and serial 1 Modbus 9600bps no 1 communication transmission parity rate 2 Modbus 9600bps odd 9600bps parity no parity 3 Modbus 9600bps even parity 4 Modbus 19200bps no parity 5 Modbus 19200bps odd parity 6 Modbus 19200bps even parity 7 Modbus 38400bps no parity 8 Modbus 38400bps odd parity 9 Modbus 38400bps even parity
38. iption Notes M Used in applications with hydraulic pumps M Enables and sets the voltage decrement ramp time a NOTE This function is used to lengthen the normal deceleration time of a load and not to force a lower time than the one imposed by the load M Used in hydraulic pump applications M Sets the nominal voltage Un which will be applied to the motor at the end of the deceleration ramp v For more details about the programming and use refer to Pump Control at P202 100 Un U V F e Stop 0 o P104 t s 0 Disable Voltage Ramp Figure 6 4 Deceleration ramp by voltage decrement I Defines the maximum current limit during a motor start as a percentage of the Soft Started nominal current M If the current limit is reached during the motor start the Soft Starter will maintain the current of this limit until the motor reaches the end of the start M If the current limit is not reached the motor will start immediately M To select the Control by Current Limitation see P202 M Used for the control by Current Ramp P202 4 I Allows a current limit ramp to be programmed to help in the starting of loads that have a lower or higher starting torque M The initial value of the current limit is shown by P111 the final value is shown by P110 and the time is shown by P112 Range Factory Setting Parameter Unit Description Notes P112 1 to 99 v Used for the control by
39. keypad or serial command the settings of P220 P229 and P230 must be changed See the detailed description of parameters P220 P229 and P230 The SSW 07 SSW 08 User s Guide has a chapter dedicated to Programming Suggestions It s important to read this chapter before starting to program the Soft Starter SSW 07 SSW 08 5 KEYPAD HMI USE The keypad is a simple interface that allows the operation and the programming of the Soft Starter It presents the following functions Indication of the Soft Starter operational status Indication of the errors Visualization and modification of the adjustable parameters Operation of the soft Starter T and Co keys The keypad can be used in the following cases If an keypad for commanding programming and or visualizing SSW 07 SSW 08 parameters were necessary For installation of the keypad at the cabinet door commanding panel or at the SSW 07 SSW 08 front cover When the copy function were necessary The SSW 07 SSW 08 local or remote keypad presents a 7 segment 4 digit LED display 4 status LEDs and 8 keys The figures below show a front view of the remote keypad and of the local keypad oO m iy opo ooga iS S ssw BOFT EANTER Figure 5 1 a Remote Keypad Front View Figure 5 1 b Local Keypad Front View 5 1 LEDs Display Functions It shows the parameter number or its content and also fault and status messages 5 2 Function of the Lo
40. lockwise cc s sssseeee 11 5 4 Basic Functions of the Keys lt cosivocrcnrnccecesouiediciuateuedaes stestbdernaendadeciersiebincesDudeescecterenadeandeoddesostetiens 12 5 5 Signaling Indications on the Keypad Display cccccececsseeeeeeeeeeeeeeeeeeeeeaeeeeeeeeseeaeaeeseeeeesseneees 12 5 6 Parameter VIEWING CHANGING sscascaincdocscccatsnededccciieReiesnodsdeenaudonasaeanendbdaniciecnvensneadderauadeanaceasyeseaddeees 12 6 DETAILED DESCRIPTION OF THE PARAMAT ERS tissernccsscsaceccncceniatncnteecdantveeare etedeandn deen eendeeiccs 14 6 1 ACCESS AND READ ONLY PARAMETERS PO00 to POQ9Q eceeecesessseeeeeeeeeseeeeeeeeeeseeaeeeees 15 6 2 REGULATION PARAMETERS P100 to P199 ci ccbcesecevccawenleatecseiestene rec etetieticneteecednteearee at 17 6 3 CONFIGURATION PARAMETERS P 200 to P299 cccicsicctarcstsonssecanscadenssseerdeccdannnndenctdeuesenenncoedeetss 20 6 4 COMMUNICATION PARAMETERS P300 to P399 0 0 cecceccececceceeseeeeeeeeeaaeeeeeeeeeeseaeeeeeeeeseaaaeees 27 6 5 MOTOR PARAMETERS P400 to P499 is csccistancn cans denhicdncnsreesc Cece dsuds Adie bamsiatedencdeneoainceceaddeien 29 6 6 PARAMETERS OF THE SPECIAL FUNCTIONS P500 to P599 cc ceeeeeeeeeeeeeeeeeeeeeeeeeeees 30 6 7 PROTECTION PARAMETERS P600 to P699 ccccccseeeeeeeeeeeeeeeeeeeeeeeaeeeeeeeeeeeseaeeeeeseeseaaaeees 31 7 ERRORS AND POSSIBLE CAUSES ccc cece eect eee acaaaeaeaeeeeaeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee
41. minals during the braking time AN ATTENTION Be careful with this voltage level Set it according to the application so that the Soft Starter and the motor can withstand the settings 2 Start with low voltage levels and increase them according to the need 3 The current protections do not work with a DC current because the current transformers saturate with DC current 4 The Soft Starter does not protect the motor while it is performing the braking if no motor PTC sensor is used 5 To measure this current during braking you need a special current meter with hall effect transformers 29 Parameter P510 Jog P511 Jog Level Range Factory Setting Unit 0 to 1 0 Inactive 30 to 70 30 1 Description Notes M P510 enables the Jog function Table 6 14 Jog Selection P510 Description 0 Inactive 1 Active M P511 sets the voltage level applied to the motor during the Jog function AN ATTENTION The motor can be enabled during a short period of time only with Jog Connect a push button to a digital input to enable the Jog 2 The P102 parameter is the time limit protection of the Jog If this time is exceeded fault E62 will appear 6 6 PARAMETERS OF THE SPECIAL FUNCTIONS P500 to P599 P520 6 Voltage pulse at the start Kick Start P521 Pulse time at the start P522 Voltage pulse level at the start Un Oor1 O Inactive 0 2 to 2 0 0 2 0 41s 70 to 9
42. nal 380 voltage 1V P401 30 0 to 100 0 Motor current setting 100 0 0 1 P406 1 00 to 1 50 Service factor 1 00 P501 0 to 299 DC Braking Time 0 Inactive 1s P502 30 to 70 DC Braking Voltage 30 Level 1 Description Notes M Set according to the data on the motor plate and corresponding to the type of attachment M Sets the value of the motor current in percentage in relation to the nominal current of the Soft Starter P401 _In_ Motor y 100 In_SSW M The value of this parameter is directly related to the actuation levels of the motor current protections MI With P219 0 the parameter content indicates the value set through the Motor Current trimpot M With P219 1 the parameter content indicates the value set through serial communication or keypad M Set the service factor according to the data on the motor plate M P501 sets the time that the braking voltage is applied M This function must be used when reduction of the deceleration time imposed by the load to the system is desired M One contactor is needed to short circuit the output lines V and W See the recommended set up at the User s Manual for more information ae NOTE Wherever this function is used you must consider a possible thermal overload on the motor windings The protection against SSW overload does not operate at DC braking M P502 sets the AC line voltage that is converted directly into DC voltage and applied on the motor ter
43. needs of its application Starting with voltage ramp This is the most commonly used method The Soft Starter imposes the voltage on the motor without any kind of voltage or current feedback applied to the motor This is applied to loads with lower initial torques or quadratic torques This kind of control can be used as an initial working test Starting by current limitation The maximum current level is maintained during the start being set according to the needs of the application Applied to loads with higher initial torques or constant torques This type of control is used to adapt the start to the capacity limits of the supply network Start by Pump Control This type of control provides the required torque for starting and stopping hydraulic centrifugal pumps smoothly It has a special algorithm for application in centrifugal pumps where loads with quadratic torques are present This special algorithm aims to minimize pressure overshoots in the hydraulic piping which can result in breakdown or excessive pump wearing Start by Current Ramp The maximum current level is limited during the start process however higher or lower current limits can be set during the beginning of the start sequence It can substitute the kick start functions for loads with higher initial torques This type of control is used for loads with lower or higher initial torques This type of control is used to match the start process to the limits o
44. of 171 to 200A When the current value of one of the phases is above or below the value programmed during the time programmed In reference to the other motor phases Probable Causes Short circuit between the phases Momentary motor overload Locked motor shaft blocked rotor Inverted input network phase sequence May have been changed in another place of the supply network Motor connection is incorrect Electronic supply lower than the minimum value Electronics power supply with loose contact Electronics power supply fuse are blown Loose contact in the starting cables of the internal By pass relays Defective By pass relay contacts due to an overload Incorrect electronic supply voltage only for SSW 07 SSW 08 models 255 412A Programmed acceleration ramp time shorter than the actual acceleration time Nominal motor current above the current tolerated by the Soft Starter Locked motor shaft blocked rotor Value programmed at P614 and P615 is beyond the limits tolerated for its application Voltage loss in one or more phase of the supply network Phase loss in the supply network Under dimensioned input transformers Open input fuses Bad contact in the motor connections or in the supply network Related Parameters P612 P613 P401 P614 P615 Power on Manual reset Reset key Auto reset DIx Serial Power on Manual reset Reset k
45. parameters with the p cr factory default P204 1 L 6 L DE NOTES The display also flashes in the following situations besides the error condition v An attempt to change a parameter with an incorrect password P000 Access parameter M An attempt to change a not allowed parameter For instance one that cannot be changed with the motor rotating 5 6 Parameter Viewing Changing All the settings of the Soft Starter can be done through the parameters The parameters are indicated on the display by means of the letter P followed by a number Example P264 P g 5 4 264 number of the parameter There is a numeric value content of the parameter associated to each parameter which corresponds to the option chosen among the available ones for that parameter The values of the parameters define the Soft Starter programming or the value of a variable E g current voltage In order to carry out the soft Starter programming one must change the content s of the parameter s Example ACTION KEYPAD DISPLAY DESCRIPTION To power up a Soft Starter Soft Starter is ready to operate Press Gros Use the C and 62 keys Locate the desired parameter Numeric value associated to the 5 Press res parameter Use the and keys Adjust the new desired value N 1 2 3 Press roc Dg NOTES 1 By pressing the Gros key after an adjustment the last adjusted value is automatically stored in th
46. re information M FWD REV K2 this operation is similar to the Running but it must be enabled with reverse motor direction of rotation See the recommended setup at the User s Manual for more information M DC Braking the output will be enabled while the DC Braking is active See P501 and the recommended setup at the User s Manual for more information M No Fault The output is enabled if the Soft Starter is not disabled due to any error v Fault The output is enabled if the Soft Starter is disabled due to any error M Serial See the Serial Communication Manual M Shunt Trip When one of these errors are active E03 E19 E66 E72 or E77 the output is turned on 26 Range Factory Setting Parameter Unit Description Notes Table 6 10 Relay output functions RLx Parameter Function No Function 0 Running 1 Full Voltage 2 No Function 3 FWD REV K1 4 FWD REV K2 DC Braking 5 No Fault 6 Fault 7 No Function 8 Serial 9 No Function 10 No Function 11 No Function 12 Shunt Trip P295 2 Oto 13 Table 6 11 Nominal current configuration Nominal current According to the P295 Nominal Current A nominal current of s vt the Soft Starter 7 24 SSW 07 3 30 SSW 08 4 45 A 5 61 6 85 7 130 8 171 9 200 10 255 11 312 12 365 13 412 AN ATTENTION Never program this parameter with a current value that is not exactly l
47. s DisplayLED to DI3 0 or 1 v On the keypad display the digital inputs status is shown by E numbers 0 Inactive and 1 Active in the following order D11 DI2 and DI3 The indication is binary and DI1 represents the most significant bit The 5 less significant bits are not shown on the keypad display Example DI1 Active DI2 Inactive DI3 Active Parameter P013 Relay RL1 and RL2 output status P014 Last fault occurred P015 Second fault occurred P016 Third fault occurred P017 Fourth fault occurred P020 Actual Fault P023 Software Version Range Factory Setting Unit 0 to 192 DisplayLED Oor1 E00 to E77 el E00 to E77 al E00 to E77 i E00 to E77 Description Notes Which is the equivalent to the sequence of bits 10100000b In decimal it corresponds to 160 The binary indication on the keypad is M Indicates the status of the 2 control card relay outputs RL1 and RL2 vi On the keypad display the relay output status is shown by numbers 0 Inactive and 1 Active in the following order RL1 and RL2 The indication is binary and RL1 represents the most significant bit The 5 less significant bits are not shown on the keypad display Example RL1 Active RL2 Active Which is the equivalent to the sequence of bits 11000000b In decimal it corresponds to 160 The binary indication on the keypad is Huub M Indicates the numbers of the last second
48. t start 70 to 90 Un PROTECTION PARAMETERS P600 to P699 Current Protections P610 Phase Loss or Immediate 1 to 80 a Undercurrent In of the Motor Ce aa eee eee phase loss i to 99 P612 Immediate overcurrent In of bs a 31 motor 30 30 30 31 31 P6130 Immediate overcurrent time Inactive 31 i to 99 P6140 Current imbalance between 0 to 30 phases In of motor P615 1 Current imbalance time between Inactive Inactive phases to 99 P616 1 Undercurrent before By Pass Inactive oar closing E Active P617 08 Blocked Rotor Inactive ee Z Active Phase Sequence P6201 3 RST phase sequence 0 Inactive 1 Active 32 Active P621 E77 Enabling Inactive 1 Active 32 Active SSW Short Circuit Detection P6221 SSW short circuit Inactive 0 Inactive 32 iz Active Interval Between Starts P630 Time interval after stopping 2 to 999 fF 2 fs f o 33 Motor Thermal Protection 32 32 32 32 P640 3 Motor protection thermal class 34 ono Hono es oa P641 Thermal memory auto reset Inactive Inactive 36 to 600 1 Changeable parameters only when the motor is disabled 2 Unchanged parameters at factory default settings P204 5 3 Changeable parameters only in keypad mode P219 1 If P219 0 the parameters are read only Il FAULT MESSAGES Indication Meaning Page E03 Phase loss or un
49. ted LED Phase Loss With the motor running It trips when the current stays below the programmed value longer than the programmed time Referring the motor nominal current When the parameters are set with the factory default values then this protection trips after elapsing 1 second with phase loss either at the input or the at the output motor It trips when the current circulating through the SSW 07 SSW 08 is less than 20 of the value adjusted at the Motor Current trimpot Flashing Overtemperature in the power section When the heatsink temperature is higher than the limit value Also works when the temperature sensor is not connected E04 When the time limits given by the time x temperature curves of SCR protection are exceeded LED Fault Flashes once LED Ready On Electronic motor When the times given by the programmed overload thermal class curves are exceeded E05 LED Overload Flashing By turning off the power supply and turning it back on Power on reset Through the reset button in the front panel of the Soft Starter SSW 07 SSW 08 Reset button Automatically through the automatic reset auto reset By pressing the o key of the keypad manual reset Related Probable Causes Parameters Percentage values programmed as the maximum acceptable limit of the undercurrent P610 is below the necessary value for the motor and the application In hydraulic pump appli
50. the Soft Starter SSW 07 SSW 08 characteristics the functions to be carried out as well as the input output Configuration Parameters functions of the control card Motor Parameters The catalog data or motor plate Include the parameters related to the special functions Special Functions Parameters Parameters related to the action and time levels of the Protection Parameters motor protections Symbols and definitions used in this chapter 1 Changeable parameters only when the motor is disabled 2 Unchanged parameters at factory default settings P204 5 3 Changeable parameters only in keypad mode P219 1 If P219 0 the parameters are read only 6 1 ACCESS AND READ ONLY PARAMETERS P000 to P099 Range Factory Setting Parameter Unit Description Notes P000 0 to 9999 v Permits the access to alter the contents of the parameters Access to 0 M Set with factory default values P200 1 Active Password it parameters is necessary to out POOO 5 to change the contents of the parameters P001 0 0 to 999 9 M Indicates the Soft Starter SSW 07 SSW 08 output current at Motor current the nominal current percentage of the Soft Starter Yoln of SSW 07 ln of SSW 07 0 1 SSW 08 SSW 08 m Accuracy of 2 for full scale Full scale is 5 x In of SSW 07 SSW 08 P002 0 0 to 999 9 M Indicates the Soft Starter SSW 07 SSW 08 output current at Motor current the nominal current percentage of the Motor ln of Motor ln o
51. the motor and indicates phase loss or undercurrent error The undercurrent protection is especially useful in pump applications which cannot operate without load a NOTE Even before starting the motor the phase loss is already detected by means of the synchronism pulses i e this error is detected through the voltage applied to the power terminals W The immediate overcurrent parameter P612 defines the percentage of the motor current above the motor nominal current that causes the trip Imax InMot P612 100 InMot M The immediate overcurrent protection trips when the motor current remains above motor nominal current by the percentage set in P612 for the time period set in P613 When it trips the soft starter disables the motor and indicates overcurrent error a NOTE The immediate overcurrent protection is active only with full voltage after the motor has started A Area of Application of P612 Start Nominal Area of Application of P610 iw t s eS i yn 0 Disable A A I A I A i Tripping EEEN Overc rrent _ Tripping Nominal Nominal Under Current _ t 4 P611 t s t lt P613 t s Figure 6 8 Actuation levels for over and undercurrent a NOTE In order to achieve correct operation of the under and overcurrent protection adjust the motor nominal current either via trimpot or via P40
52. third and fourth previous faults occurred respectively M Registration systematic Exy gt P0147 P015 P016 gt P017 M Itindicates if any fault is active Ja NOTE Faults related to communication E28 are not indicated in P020 M Indicates the Software version in the microcontroler memory DSP on the control board Parameter P030 Phase R current P031 Phase S current P032 Phase T current P050 Motor thermal protection status P081 Heatsink temperature P090 to P096 Parameters Regarding the DeviceNet Communication Range Factory Setting Unit 0 0 to 6553 tal 0 1A 0 0 to 6553 z 0 1A 0 0 to 6553 ie 0 1A 0 to 250 1 10 0 to 110 0 0 1 C Description Notes M Indicates the output currents of phases R S and T in Amperes The True RMS current is indicated individually for each phase vi Accuracy of 2 for the full scale Full scale is 5 x In of SSW 07 SSW 08 M Indication of the state of motor thermal protection in a scale of 0 to 250 Being 250 the thermal protection functioning point of the motor indicating an error M The value indicated in this parameter depends on the motor working condition and how long it has been in this condition for example stopped starting or in full operation The thermal class selected and the nominal power of the motor also influence in this parameter mM Only a value of approximately 160 can be read if the motor is operating in
53. tions and Accessories in the SSW 07 SSW 08 User s Guide 0 to 600 M Sets the time for the auto reset of the motor thermal image O Inactive M This function can be used in applications that need various 1s starts per hour or shorter time intervals between the motor start and stop v The thermal image cooling time depends on the power of the motor In other words for each power there is a different cooling time M The thermal image can also be reset by disabling and enabling the motor overload protection Off Tripping level l Without reset t Off I I I I I I Tripping NE E E 4 PEIEE are wee level i as I I i E05 i i I I I I ei With reset lt Auto reset time Figure 6 13 Thermal memory auto reset ja NOTE Remember that using this function can decrease the lifetime of the motor winding used 36 7 ERRORS AND POSSIBLE CAUSES When an error is detected the motor is deactivated and the error is displayed To return the Soft Starter to normal operation after the occurrence of an error it is necessary to reset it This can generally be done in the following ways Via digital inputs DIx SARRAK By serial communication Serial Description of the Protection and Fault Display Activation Description Phase loss or undercurrent At starting It occurs when there is no voltage in the power supply terminals R 1L1 S 3L2 and E03 T 5L3 or when the motor is disconnec
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