CX506 12" DISC SANDER
Contents
1. DESCRIPTION QTY ES AA 1 pc e 12 Sanding Disc 1 pc e Miter Gauge 1 pc e User Manual 1 pc NOTE While doing inventory if you can not find any part check if the part has already been installed on the machine Some parts come pre assembled for shipping purposes WORKBENCH LOAD CX506 sander is not very heavy If using a workbench make sure to place the sander on a workbench that has the capacity to support the weight of the CX506 sander CLEAN UP The unpainted surfaces of the machine are coated with a rust preventive waxy oil to prevent corrosion during shipment and storage You will need to clean up this oil before operating the machine Put some cleaner or degreaser on the unpainted areas where rust preventive oil is and leave it for 5 minutes Use a rag and wipe off the oil If the oil does not wipe off repeat the above steps 2 to 3 times Once the unpainted surfaces are clean use metal protectant to prevent from rust PROPER GROUNDING Grounding provides a path of least resistance for electric current to reduce the risk of electric shock Make sure the cord is plugged into a properly installed and grounded power outlet To prevent electrical hazards have a qualified electrician ensure that the line is properly wired Make sure that the sander is connected to an outlet having the same configuration as the plug If an adaptor plug is used it must be attached to the m2. L CRAFTEX Gs TT CX506 12 DISC SANDER User Manual march 24th 2014 COPYRIGHT 2014 BY CRAFTEX INDUSTRIES INC iC THS MANUAL WAY BE PRODUCED ATOUT TABLE OF CONTENTS General Salely IAStUCION EE 3 Specific odalelV INStrUCIONSsss nine id e initie 4 HEN A II 5 POVSICal F AIUR S a r 6 A 7 ag Aen en LO iii A a a A A A a aa i lua 7 AA E 7 G2 8121 ge E po UOC MERE RE PARERI IRENE E PRR ARRON RARE E A IRI E PN E ARDE E IRI Paes 8 MONO ON e en e ME 9 SWileh DISADIING KEY sue ns AAA 9 TESIS ai AAA 10 Table Heel EE TE 10 NAS te 11 Attaching Sandpaper ui id 11 CCS CC OE testes A e RI IRI RE E ENE ETER 12 ACE ue Tue WEE 12 WEE ne 13 cn ee ee one tier ee ete eee ee 13 Pans ee WEE 14 DANS A NN tt ei i nc rs ie a 15 WV URANO mimica dt 16 L CRAFTEX CX SERIEs GENERAL SAFETY INSTRUCTIONS FOR MACHINES Extreme caution should be used when operating all power tools Know your power tool be familiar with its operation read through the user manual and practice safe usage procedures at all times ALWAYS read and understand the NEVER leave a tool unattended while it user manual before operating the is in operation machine NEVER reach over the table when the CONNECT your machine ONLY to the tool is in operation matched and specific power source ALWAYS keep blades knives and bits ALWAYS wear safety glasses sharpened and properly aligned respirators hearing protection and safety
3. N QS gt 97 LL 9b SL 7 0 AZS lt Z Cl 07 Ol El CX506 PARTS LIST PART DESCRIPTION QTY PART DESCRIPTION QTY ll fFan Cover 1 29 MireGauge LL 2 Ea 1 30 PhitipsSerewms6 f 1 3 HexSerewmsxi 4 31 Spring WasherDS f 1 4 Philips Screw M4x8 3 32 FlatWasherbos f 1 5 FlatWasher DS 3 33 Pointer 1 6 End Caps 34 Working Table 1 7 7 Ball Bearing 2 35 PhilipsScrewM6 20 2 8 Rotor 1 36 DustCover f 1 2 Key A5 25 LL 37 PhilipsScrewmerie 4 10 Stator GL 38 Big Flat WasherDe 4 ii Front End Cap 1 39 RubberFot 4 12 Wavy Washer D47 1 4 Ra 1 213 Base 1 41 HeBormoxio 6 14 pointer 1 42 tat Washer 15 Toothed Washer 1 43 Powercon LL _16 Flat Washer D4 1 44 Strain Relief _17 Philips Screw M4 8 1 4s Philips goes M4 8 f 1 _18 Philips Screw M8 25 Li 46 Spring WasherD4 LI 219 foia JL 2 47 rlatwWasherpa f r _20 Positioning sha 2 48 Toothed WasherD4 LI 21 BigFlat Washer D6 2 49 Lock Switch LI _22 Locking Handle Assy 2 a Connecting Box f 1 3 piss LL f 51 PhilipsScrewM4X35 2 24 Disc Paper LL 52 GoundingMark f 1 25 Sanding Pad 1 53 Capacitor25uF asov 1 _26 Philips Screw M6 20 1 54 Resetswiteh f 1 27 Mite Gauge Knob 1 55 LockineNu gt 1 28 Jos Flat Washer D6 LIT TI Hte ma a oa IN Ie m
4. 12 sanding disc attached to the cast iron disc platen with its adhesive backing To attach the sandpaper Disconnect the cord from the power source Peal off the old sandpaper and clean the platen disc surface and make sure it is dry Peel off the protective layer on one half of the sandpaper disc and fold it against the remaining half Slip the half with protective layer between the table edge and the platen disc Position the sandpaper on the platen disc so that it is centered and press it so that the exposed half is sticking on the platen disc Rotate the platen disc with hand so that the half with protective layer is above the table Peel off the remaining protective layer and press to attach the sandpaper to the platen disc ST TA S CRAFTEX 11 MITER SANDING To get a perfect miter cut the work piece slightly longer and sand it to the desired dimension To perform miter sanding Loosen the lock knob on the miter gauge and adjust the miter gauge to the desired angle Slide the miter gauge into its slot on the table Place the work piece on the table with one of its surfaces against the miter gauge and other against the sanding disc Now hold the work piece firmly with the miter gauge and push it lightly into the down spin side of the rotating sanding disc See figure 7 Figure 7 Miter sanding ANGLE SANDING The CX506 features a table which can be positioned from 0 to 45 at any angle
5. call 1 800 461 BUSY 2879 and have your credit card and part number handy e All returned merchandise will be subject to a minimum charge of 15 for re stocking and handling with the following qualifications Returns must be pre authorized by us in writing We do not accept collect shipments Items returned for warranty purposes must be insured and shipped pre paid to the nearest warehouse Returns must be accompanied with a copy of your original invoice as proof of purchase Returns must be in an un used condition and shipped in their original packaging a letter explaining your reason for the return Incurred shipping and handling charges are not refundable e Busy Bee will repair or replace the item at our discretion and subject to our inspection e Repaired or replaced items will be returned to you pre paid by our choice of carriers e Busy Bee reserves the right to refuse reimbursement or repairs or replacement if a third party without our prior authorization has carried out repairs to the item e Repairs made by Busy Bee are warranted for 30 days on parts and labour e Any unforeseen repair charges will be reported to you for acceptance prior to making the repairs e The Busy Bee Parts amp Service Departments are fully equipped to do repairs on all products purchased from us with the exception of some products that require the return to their authorized repair depots A Busy Bee representative will provide you with the necessary infor
6. for angled sanding To perform angled sanding Loosen position the table at the desired angle shown on the scale under the table Hold the work piece firmly with the miter gauge and push it into the down spin side of the sanding disc with light pressure Figure 8 Angle sanding WARNING Make sure the machine is turned off and the cord is disconnected from the power source before servicing and removing replacing any components on the machine 12 MAINTENANCE During the life of your machine you will need to practice some regular maintenance to Keep your sander in peak performance condition WARNING Make sure the machine is turned OFF and the cord is disconnected from the power source before servicing and removing replacing any components on the machine CHECK THE SANDER DAILY FOR Loose mounting bolts Worn or damaged power cord Loose or damaged sanding disc Any other unsafe condition CLEANING Wipe off the sawdust built up from the table surface and vacuum the dust from the motor fan area The moisture from the wood dust remaining on the table surface can cause rust The table and other un painted surfaces of the machine should be cleaned and wiped after every use to make sure that there is no moisture against bare metal surfaces Then seal with an aerosol or paste wax Ga CX506 PARTS DIAGRAM SS MS pa SO CX DS gt a NU Ln ala SC 4 gt il y d LL Y SY
7. e until this safety feature is fixed lf the machine does not run it means the switch disabling key is working properly and test is complete TABLE TILT ADJUSTMENT The table on CX506 can be positioned from 0 to 45 at any angle for angled sanding To adjust the table tilt to 90 with the disc Disconnect the cord from the power source Place a machinist square with its one edge on the table surface and the other edge touching the face of the disc See figure 9 Loosen the lock levers under the table and adjust the table so that it is perfectly perpendicular to the sanding disc and retighten the lock levers Adjust the stop bolt and tighten in position If you want to adjust the table to an angle less than 90 remove the stop bolt ve ote a ei g ay pai 2 WW L I A Lock Lever Figure 5 Table tilt 10 MITER GAUGE The miter gauge needs to be adjust perpendicular to the face of the table slot when it is mounted to the table slot To adjust he miter gauge Position the miter gauge on the table and mount it to the table slot Loosen the adjusting screw on the miter gauge and make it flush with the edge of the square Loosen the screws securing the angle pointer and adjust the pointer to 0 mark Retighten the screw that secures the angle pointer Miter Gauge ar 7 4 d a N Square Figure 6 Adjusting miter gauge ATTACHING SANDPAPER The CX506 comes with a
8. etal screw of the receptacle 120 Volt Grounded Outlet Figure 1 120 volts outlet for CX506 It is strongly recommended not to use extension cords with your CX506 Always try to position your machine close to the power source so that you do not need to use extension cords If you really find it necessary to use an extension cord make sure the extension cord does not exceed 50 feet in length and the cord is 14 gauge to prevent motor damage WARNING Improper connection of the equipment grounding conductor can result in a risk of electric shock Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded MOUNTING ON A WORKBENCH The CX506 features four pre drilled holes on its base which allow mounting the Sonder to the workbench There are two ways to mount the sander onto the workbench through mount and direct mount Through Mount is the strongest mounting option where the holes are drilled all the way through the workbench Hex bolts washers and hex nuts are used to secure the sander to the workbench See figure 2 Machine Base EWorkbench Flat Washer lt gt Lock Washer gt Hex Nut Figure 2 Through Mount Direct Mount is to simply secure the sander to the workbench using lag screws See figure 3 Lag Screw gt Fiat Washer Machine Base Workbench LEE Figure 3 Direct Mount SWITCH DISABLING KEY The CX506 featu
9. l or difficult to hold use work piece holding fixture Always support the work piece on the work table against the rotation direction of the sanding disc All guards must be in place while operating the sander to avoid any injuries Always feed the stock smoothly against the rotation of the sanding disc Do not use excessive force while operation Always sand work pieces which are Stable and if you have any doubt about the stability of the material do not sand it Make sure before making any adjustments the switch is in the OFF position and the cord is un plugged Never leave the sander unattended while it is running Do not use the sanding discs that are damaged or if the adhesive is not sticking firmly If the sanding disc comes off during operation it might cause damage to the work piece or injury to the operators fingers Make sure to position the work table in a position where the gap between the sanding disc and the table does not exceed 3mm Do not wear loose clothing neckties jewelry or gloves that can get caught in moving paris Confine long hair and keep sleeves above the elbow Make sure you have read and understood all the safety instructions in the manual and you are familiar with your sander before operating it If you fail to do so serious injury could occur WARNING The safety instructions given above can not be complete because the environment in every shop is different Al
10. m Po JE Ih PBR Tra ln ll o le eq AFTEX is SP CRAFTEX XY cX WARRANTY CRAFTEX 3 YEARS LIMITED WARRANTY Craftex warrants every product to be free from defects in materials and agrees to correct such defects where applicable This warranty covers three years for parts and 90 days for labour unless specified otherwise to the original purchaser from the date of purchase but does not apply to malfunctions arising directly or indirectly from misuse abuse improper installation or assembly negligence accidents repairs or alterations or lack of maintenance Proof of purchase is necessary All warranty claims are subject to inspection of such products or part thereof and Craftex reserves the right to inspect any returned item before a refund or replacement may be issued This warranty shall not apply to consumable products such as blades bits belts cutters chisels punches etceteras Craftex shall in no event be liable for injuries accidental or otherwise death to persons or damage to property or for incidental contingent special or consequential damages arising from the use of our products RETURNS REPAIRS AND REPLACEMENTS To return repair or replace a Craftex product you must visit the appropriate Busy Bee Tools showroom or call 1 800 461 BUSY Craftex is a brand of equipment that is exclusive to Busy Bee Tools For replacement parts directly from Busy Bee Tools for this machine please
11. mation to have this done e For faster service it is advisable to contact the nearest Busy Bee location for parts availability prior to bringing your product in for repairs 16
12. res a switch disabling key which prevents from unauthorized use Switch Disabling Key Figure 4 Switch disabling key removed When the machine is not used for a longer period of time simply remove the switch disabling key and the ON OFF switch will not work without it To enable the switch insert the key back to its place and you will then be able to turn ON the machine TEST RUN Once you have mounted your machine it is then time for a test run to make sure that the machine works properly and is ready for operation To test run the machine Make sure you have read and understood the instructions given in the manual Remove and clear away all the tools and objects from the machine Rotate the disc by hand and make sure it is not contacting the table edge Connect the cord to the power source and turn ON the machine During the test run if there is any unusual noise coming from the machine or the machine vibrates excessively shut off the machine immediately and disconnect the cord from the power source Check all the parts you have assembled once again and investigate to find out the problem If the machine runs smoothly with little or no vibration then it is operating correctly Turn OFF the sander Remove the switch disabling key from the ON OFF switch Try to turn ON the machine If the machine starts immediately stop the machine and unplug the cord from the power source Do not run the machin
13. shoes when operating your ALL OPERATIONS MUST BE machine performed with the guards in place to ensure safety DO NOT wear loose clothing or jewelry when operating your machine ALWAYS use push sticks and feather boards to safely feed your work through A SAFE ENVIRONMENT IS the machine and clamp the work piece important Keep the area free of dust when necessary to prevent the work dirt and other debris in the immediate piece from any unexpected movement vicinity of your machine ALWAYS make sure that any tools used BE ALERT DO NOT use prescription for adjustments are removed before or other drugs that may affect your operating the machine ability or judgment to safely use your machine ALWAYS keep the bystanders safely away while the machine is in operation DISCONNECT the power source when changing drill bits hollow chisels NEVER attempt to remove jammed router bits shaper heads blades Knives or making other adjustments or repairs cutoff pieces until the saw blade has come to a full stop lt gt CRAFTE ORATE 3 CX506 12 DISC SANDER SPECIFIC SAFETY INSTRUCTIONS Read and follow all the instructions and safety precautions in the user manual before setup or use For the protection of your eyes always wear safety glasses goggles or face shield while operating the sander Never touch the moving sanding disc Keep your hands and fingers away from the moving sanding disc If the work piece is smal
14. ways consider safety first as it applies to your individual working conditions gt CRAFTEX 4 a TE CX506 12 DISC SANDER FEATURES MODEL CX506 12 DISC SANDER As part of the growing line of Craftex CX Series woodworking equipment we are proud to offer the CX506 a 12 Disc Sander By following the instructions and procedures laid out in this user manual you will receive years of excellent service and satisfaction The CX506 is a professional tool and like all power tools proper care and safety procedures should be adhered to a MOTO ainia 1 2 HP 120 V 60 Hz 8 0 Amps Single Phase a DISC SP CCC unicas 1750 RPM 7 Power Switch ON OFF with Removable Locking Key Disc Diameter e44 eu 12 a NADIE SIZE ee 16 3 8 x 6 7 8 lee 0 45 Table Height 7 ETag erer 2 Miter Gauge cccoccnccccccncccncncconcncnnns Yes Gross Weight 63 lbs BWV AA E 3 Years 2 CRAFTEX 5 ga ATTE PHYSICAL FEATURES Disc Guard 12 Sanding Disc Work Table gt A i ee _ gt ell Miter Slot Switch y a P Miter Gauge Tilt Scale with Lock Knob UNPACKING The machine is properly packaged and shipped in a carton for safe transportation When unpacking carefully inspect the carton and ensure that it has not been damaged during transit Open the carton and check that the machine and the parts are in good condition
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