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Betriebsanleitung BINDER

1. P To have sections repeated infinitely enter the number of cycles Cy as 1 9 8 Performance after power failure in Program Mode The program is resumed at the point where the interruption occurred with the latest set points reached during the program run The power failure is noted in the event list No error message is displayed indi cating that a power failure had taken place KMF E5 2 02 2012 page 51 92 gt BINDER 9 9 Starting a previously entered program The program has to be previously entered via a programming table chap 9 5 9 7 Idle mode No heating or refrigerating function 0 0 36 8 ke no humidification 0 0 58 6 rH The fan turns at 50 rate factory setting Select a program place Delayed program start Start with section Remaining time of the selected start section Press the AUTOMATIC button to start the program Arrow buttons to select the program 9 10 Deleting a program Select a program via the arrow keys gt gt gt gt gt gt gt gt gt gt gt gt gt gt gt gt PROG 16 Hit button DELPGM to delete the selected program To delete individual program sections table lines use the inquiry display for adding or deleting program sections chap 9 1 KMF E5 2 02 2012 page 52 92 gt BINDER 9 11 Template for temperature profile P
2. e Se _ 1250 z m sf i i F ej Ly EI k LE sl i D f fi om w i e 1039 r zl d 2 wm as Ce 1826 1135 KMF E5 2 02 2012 page 89 92 gt BINDER 19 Contamination clearance certificate Unbedenklichkeitsbescheinigung Declaration regarding safety and health Erkl rung zur Sicherheit and gesundheitlichen Unbedenklichkeit The German Ordinance on Hazardous Substances GefStofV and the regulations regarding safety at the workplace require that this form be filled out for all products that are returned to us so that the safety and the health of our employees can be guaranteed Die Sicherheit und Gesundheit unserer Mitarbeiter die Gefahrstoffverordnung GefStofV und die Vorschriften zur Sicherheit am Arbeitsplatz machen es erforderlich dass dieses Formblatt f r alle Produkte die an uns zur ckge schickt werden ausgef llt wird Note A repair is not possible without a completely filled out form Ohne Vorliegen des vollst ndig ausgef llten Formblattes ist eine Reparatur nicht m glich e A completely filled out form must be transmitted via Fax 49 0 7462 2005 93555 or by letter in advance so that this information is available before the equipment component part arrives A second copy of this form must accompany the equipment component part In addition the carrier should be notified Eine vollst ndig
3. P Do NOT change the temperature unit from C to F KMF E5 2 02 2012 page 34 92 gt BINDER 6 2 Function overview of program controller MB1 displays The main operation level contains the following dif CONTACT PAGE ferent displays 054555 20 1008 i Idle Modi M Mod e Normal display de Mode or Manual Mode or Dr BINDER Program Mode 9 Best conditions for your success H i Service Hotline Event List International 49 7462 205 555 7 USA Tall Free 1 866 885 9794 e Chart recorder function or 1 631 224 4340 Poccnn u CHT 7 485 988 1517 e Contact page service binder world com www binder world com Button VIEW gt permits toggling between the dis plays BINDER Service contact display The Normal display enables comparison of the cur rent temperature and humidity W to the set point values X or shows the fan working rate NORMAL DISPLAY Idle Mode 08 43 55 20 10 09 08 43 55 20 10 09 W x W X rue 0 0 26 8 or x TEMP 26 8 c nmo 0 0 58 6 H X HUMID 58 6 out EANSPEED 50 CONFIG _PGM HAND _VIEW gt No heating or refrigeration no humidification or dehumidification The actual values X approximate am bient temperature and humidity Fan operates at a 50 rate NORMAL DISPLAY Manual Mode NORMAL DISPLAY Program Mode 08 43 55 20 10 09 PROGRAM OSET 00 09 53 W x we 40 0 36 8 Hmo 65 0 58 6 eat TEM 40 0 36 8 c nmo 65 0 5
4. 1 5 General safety instructions on installing and operating the climatic test chamber With regard to operating the climatic test chamber KMF and to the installation location please observe the guideline BGI GUV I 850 0 on safe working in laboratories formerly BGR GUV R 120 or ZH 1 119 laboratory guidelines issued by the employers liability insurance association for Germany BINDER GmbH is only responsible for the safety features of the unit provided skilled electricians or quali fied personnel authorized by BINDER perform all maintenance and repair and if components relating to chamber safety are replaced in the event of failure with original spare parts To operate the unit use only original BINDER accessories or accessories from third party suppliers au thorized by BINDER The user is responsible for any risk caused by using unauthorized accessories Danger of overheating Damage to the unit Do NOT install the unit in unventilated recesses gt Ensure sufficient ventilation for dispersal of the heat Do not operate the climatic test chamber KMF in hazardous locations Explosion hazard Danger of death Do NOT operate the unit in potentially explosive areas KEEP explosive dust or air solvent mixtures AWAY from the unit KMF E5 2 02 2012 page 14 92 gt BINDER The climatic test chamber KMF does not dispose of any measures of explosion protection Explosion hazard Dange
5. Now you can access any moment that you would like to recall Enter date and time with the arrow buttons and confirm with ENTER Press button LEEEDJ History display at the selected point of time 30 09 09 PETER Top left Date and time of the selected cursor position are displayed Below The corresponding temperature and humidity values of this moment are numerically and graphically displayed The cursor line marks the corresponding moment a The available presentation depends on the pre selected storage rate This means the higher the storage rate the more precisely but shorter the data representation will be see table below Storage rate Storage duration hours days 5 sec 60 2 5 10 sec 120 5 1 min 720 30 5 min 3600 150 10 min 7200 300 Setting the storage rate clears the measured value memory Danger of information loss gt Change the storage rate ONLY if the previously registered data is no longer needed KMF E5 2 02 2012 page 39 92 gt BINDER 7 1 Setting the storage rate 11 44 17 20 10 09 Diagram view Feed view Event tracks Normal operation Store status Store value Storage rate Enter the storage rate with the arrow keys and confirm by pressing ENTER To leave this menu press the
6. The sections of the scale from 1 to 10 correspond to the temperature range from 40 C 40 F to 160 C 320 F and serves as a setting aid e Turn the control knob 9 of the safety device by means of a coin to position 1 thermostat without effect D D e When the set point is reached reset the safety device to its trip point turn it clockwise e The trip point is identifiable by the red alarm lamp 9a the message TEMP ALARM on the controller display and the buzzer sounds Reset the buzzer with the RESET key on the controller Figure 19 Setting e The optimum setting for the safety device is obtained by turning the control safety device class 3 2 knob counter clockwise by approximately two scale divisions which shuts off the red alarm lamp 9a KMF E5 2 02 2012 page 60 92 gt BINDER Check the setting regularly and adjust it following changes of set point or charge ES 11 Notification and alarm functions 11 1 Notification and alarm system overview auto diagnosis system The unit provides notification and alarm functions which indicate messages in up to three steps 1 Visual indications of notifying or error messages are blue notes on the display of the MB1 controller 2 Visual indications of alarm messages are red notes with an alarm bell symbol After a delay time some notes change their color from blue to red In addition there is an audible alert if you did n
7. BINDER service hotline Spain 34 9492 677 23 BINDER service hotline Asia Pacific 852 39070500 or 852 39070503 BINDER service hotline Russia and CIS 7 495 98815 17 BINDER Internet website http www binder world com BINDER address BINDER GmbH post office box 102 D 78502 Tuttlingen International customers please contact your local BINDER distributor 15 2 Cleaning and decontamination Clean the unit after each use to avoid potential corrosion damage by ingredients of the test material Electrical hazard Danger of death Do NOT spill water or cleaning agents over the inner and outer surfaces gt EBH gt Disconnect the unit before cleaning Disconnect the power plug gt Completely dry the appliance before turning it on again Cleaning Disconnect the chamber from the power supply before cleaning Disconnect the power plug Wipe the surfaces with a moistened towel In addition you can use the following cleaning agents Exterior surfaces Standard commercial cleaning detergents free from acid or halogenides inner chamber Alcoholic solutions racks door gaskets We recommend using the neutral cleaning agent Art No 1002 0016 Instrument panel Standard commercial cleaning detergents free from acid or halogenides We recommend using the neutral cleaning agent Art No 1002 0016 P For surface protection perform cleaning as quickly as possible After cleaning completely remove cleanin
8. ation Stability hazard Danger of injury Damage to the unit and the charging material Housing cover breakaway gt gt Do NOT climb on the lower housing cover Do NOT load the lower housing cover with heavy objects while the unit door is open 1 6 Intended use Climatic test chambers series KMF are suitable for exact conditioning of harmless materials A mixture of any component of the charging material with air must NOT be explosive The operating temperature must lie below the flash point or below the sublimation point of the charging material KMF E5 2 02 2012 page 15 92 gt BINDER Following the instructions in this operating manual and conducting regular maintenance work chap 15 are part of the intended use Explosion hazard Danger of death Do NOT introduce any substance combustible or explosive at working temperature into the climatic test chamber NO explosive dust or air solvent mixture in the inner chamber The charging material shall not contain any corrosive ingredients that may damage the ma chine components made of stainless steel aluminum and copper Such ingredients include in particular acids and halides Any corrosive damage caused by such ingredients is excluded from liability by BINDER GmbH 1 7 Resistance of the humidity sensor against harmful substances The following list of harmful substances refers only to the humi
9. 02 2012 page 12 92 gt BINDER Hot Surface Escape of hot steam Buming amp Sealding Hazard Accass only when cold Figure 3 Position of labels on the unit rear SP Keep safety labels complete and legible Replace safety labels that are no longer legible Contact BINDER Service for these replacements 1 4 Type plate The type plate sticks to the left side of the unit bottom right hand lt a A Nominal temperature 100 C 2 10 kW MAX OPERATING PRESSURE 15 BAR 212 F 200 240 V 1N R 134A 0 575 KG gar G Ea Enclosure protection IP 20 5A Contains fluorinated greenhouse gases Temp safety device DIN12880 50 60 Hz covered by the Kyoto Protocol Class 3 1 Att No 9020 0145 US PATS 4585923 5222612 5309981 en 5105194 601148 16770287 7070209 HITT AT NN gt D 78532 Tuttlingen Germany A P BINDER mes Mem Figure 4 Type plate example of KMF 240 regular unit Indications of the type plate Information BINDER Manufacturer BINDER GmbH KMF 240 Model KMF 240 Serial No 00 00000 Serial No 00 00000 Nominal temperature 100 C 212 E Nominal temperature Enclosure protection IP 20 IP type of protection 20 acc to EN 60529 Temp safety device DIN 12880 Temperature safety device acc to standard DIN 12880 Class 3 1 Temperature safety device class 3 1 Art No 9020 0145 Art No
10. 2004 108 CE of 15 December 2004 on the approximation of the laws of the Member States relating to electromagnetic compatibility and repealing Directive 98 336 EEC Directive 2004 108 CE du Parlement Europ en et du Conseil du 15 d cembre 2004 relative au rapprochement des l gislations des Etats membres concernant la compatibilit lectromagn tique et abrogeant le directive 98 336 CEE Die oben beschriebenen Produkte tragen entsprechend die Kennzeichnung CE The products described above corresponding to this bear the CE mark Les produits d crits ci dessus en correspondance portent l indication CE KMF E5 2 02 2012 page 2 92 gt BINDER Die oben beschriebenen Produkte sind konform mit folgenden harmonisierten Normen The products described above are in conformity with the following harmonized standards Les produits d crits ci dessus sont conformes aux normes harmonis es suivantes Sicherheit safety s curit EN 61010 1 2010 EN 61010 2 010 2003 EMV EMC CEM EN 61326 1 2006 Corr 1 2008 Corr 2 2010 EN 61326 2 2 2006 Sicherheitsbestimmungen fiir elektrische Mess Steuer Regel und Laborgerate Teil 1 Allgemeine Anforderungen DIN EN 61010 1 2002 Berichtigung 1 2002 Berichtigung 2 2004 Safety requirements for electrical equipment for measurement control and laboratory use Part 1 General requirements IEC 61010 1 2010 BS EN 61010 1 2010 R gles de s curit pour appar
11. 9020 0145 Project No ane Special application acc to project no 2 10 kW Nominal power 2 10 kW 200 240 V 1N Nominal voltage 200 240 V 10 single phase unit 9 5 A Nominal current 9 5 Amp 50 60 Hz Power frequency 50 60 Hz Max operating pressure 15 bar Max operating pressure 15 bar in the refrigerating system R 134A 0 575 kg Refrigerant type R 134A filling weight 0 575 kg Contains fluorinated greenhouse gases covered by the Kyoto Protocol KMF E5 2 02 2012 page 13 92 gt BINDER Symbol on the type plate Information C CE conformity marking Electrical and electronic equipment manufactured placed on the market in the EC after 13 August 2005 and be dis posed of in separate collection according to the directive 2002 96 EC on waste electrical and electronic equipment E WEEE The equipment is certified in the GOST R certification sys y tem of GOSTSTANDARD Russia The equipment is certified by Underwriters Laboratories Inc according to standards CAN CSA C22 2 No 61010 1 2 Edition 2004 07 Electrical Equipment for Measure ment Control and Laboratory Use Part 1 General Re quirements UL 61010 1 27 Edition 2005 07 22 Electri cal Equipment for Measurement Control and Laboratory Use Part 1 General Requirements IEC 61010 1 2001 on Edition and IEC 61010 2 10 Particular Requirements for Laboratory Equipment for the heating of materials Ws LISTED UL units only
12. and checking equipment and completeness of delivery 3 2 Guidelines for safe lifting and transportation 3 3 Storage 3 4 Location of installation and ambient conditions 4 INSTALLATION AND CONNECTIONS 2 2 2222220202000000202020200000000000000000000000000000 25 4 1 Spacer for wall distance 4 2 Wastewater connection 4 3 Freshwater supply 4 3 1 Automatic fresh water supply via water pipe 4 3 2 Manual fresh water supply via external freshwater can option 4 3 3 Connection kit for connecting the unit to the water main 4 3 4 Safety kit Hose burst protection device with reflux protection device available via BINDER INDIVIDUAL customized solutions 4 4 Electrical connection 5 START UP sasasisisannanisaasanasasansnisanananasanananidasananiinananasanananaiasananinanananasanananiiasanaian 31 5 1 Function overview of the MB1display program controller 5 2 Operating modes 5 3 Performance after power failures 5 4 Turning on the unit 6 CONTROLLER MB1 SETTINGS unueneeseneosnssnnnnnnnenenennnnnnensnnnnnnnennnnnnsnnnnnnnennnnnnen 34 6 1 Selection of the menu language 6 2 Function overview of program controller MB1 displays 6 3 Menu settings in the User settings menu 6 4 Menu settings in the User Level menu 7 GRAPHIC REPRESENTATION OF THE HISTORICAL MEASUREMENT CHART RECORDER FUNCTION 7 1 Setting the storage rate KMF E5 2 02 2012 page 6 92 gt BINDER 8 MANUAL MODE
13. appear which is initially empty until you enter the temperature values You can now enter the humidity program Humidity at the beginning Program No Subprogram TP Program No 2 of the program section Total number of program 08 43 10 09 _ sections AR a Di 3 EE EEN T A F nap Parameter set preselected Fan speed in 7 E X Tolerance band limits humidity no function maximum and minimum Operation lines humidity 4 no function Duration of program Number of start section in case of Number of repeats in case of section repeat cycles repeat cycles Proceeding further is equivalent to the temperature value entry described in chap 9 2 Time course of the subroutines When starting the overall program both subroutines TP Program 1 and TP Program 2 run off synchro nously They should be of the same duration because each of the subroutines becomes inactive after run off i e no heating or refrigeration and 50 fan speed after ZP 1 is completed no humidification after ZP 2 is completed When the complete program is finished the controller changes to Idle Mode Tem perature and humidity proceed towards ambient values Performance after completing the program The controller changes to Idle Mode Heating refrigeration and humidification are inactive the chamber approximates ambient temperature The fan turns at 50 rate factory setting KM
14. we recommend filling the freshwater can option daily at the end of the day 4 3 3 Connection kit for connecting the unit to the water main A safety kit against flooding caused by burst water hoses is enclosed with the climatic test chamber It consists of the following e Hose burst protection device e Hose nozzle with screwing e 4hose clamps e 6m water hose divisible for the feed hose and drain Protection principle of hose burst protection Whenever a strong water flow of about 18 min occurs e g caused by a burst water hose a valve au tomatically cuts off the water supply which can be heard as a clicking noise The water supply now re mains shut until it is manually released Assembly Screw the hose burst protection device onto a water tap with a G inch right turning thread connection The connection is self sealing Establish the connection between the safety kit and the chamber with a part of the supplied hose Protect both ends of the hose by the supplied hose clamps We recommend connecting the hose as the last step in order to avoid twisting the hose while screwing on the safety kit Open the water tap slowly in order to avoid actuating the hose burst protection device Figure 12 Assembly of the connection kit Release of the reflux protection device In case the burst protection device has interrupted the water supply first find the reason and remove it as necessary Close the water tap Release
15. which have come into contact with the above mentioned equipment component part have been completely listed under item 3 1 and that all information in this regard is complete die gef hrlichen Stoffe die mit dem o g Ger t Bauteil in Kontakt kamen in 3 1 aufgelistet sind und alle Angaben vollstandig sind U That the unit component part has not been in contact with radioactivity das Gerat Bauteil nicht mit Radioaktivit t in Ber hrung kam 5 Kind of transport transporter Transportweg Spediteur Transport by means and name of transport company etc Versendung durch Name Spediteur o Date of dispatch to BINDER GmbH Tag der Absendung an BINDER GmbH KMF E5 2 02 2012 page 91 92 gt BINDER We hereby declare that the following measures have been taken Wir erkl ren dass folgende Ma nahmen getroffen wurden Q Hazardous substances were removed from the unit including component parts so that no hazard exists for any person in the handling or repair of these items das Ger t Bauteil wurde von Gefahrstoffen befreit so dass bei Handhabung Reparaturen f r die betreffenden Person keinerlei Gef hrdung besteht U The unit was securely packaged and properly identified das Ger t wurde sicher verpackt und vollst ndig gekennzeichnet Q Information about the hazardousness of the shipment if required has been provided to the transpor ter der Spediteur wurde falls vorgeschrieben ber die Gef
16. 09 Pgm Editor Pgm Name PROG 03 3 ZP ProgNr 1 Abschn Time Sk No Tmin 00 30 00 00000000 1 1999 01 30 00 00000000 1 0 5 00 00 oooooooo 1 o 2 1 1 00000000 00000000 KMF E5 2 02 2012 page 48 92 gt BINDER Program entry as set point step example of a temperature program 01 02 03 06 07 08 WC j i i e u A 100 A Tolerance __ DZA KL maximum 80 60 D E _ Tolerance 40 4 t minimum E A eee o gt q T30 120 1180 380 tmin H H I Program table corresponding to the diagram above Program Set point Fan Section time Operation Target No of Min Max section temp lines section cycles tolerance tolerance 01 40 100 00 30 00 Off 1 0 1999 9999 02 40 100 00 00 01 Off 1 0 1999 9999 03 60 100 01 30 00 Off 1 0 5 5 04 60 100 00 00 01 Off 1 0 1999 9999 05 80 100 01 00 00 Off 1 0 2 2 06 80 100 00 00 01 Off 1 0 1999 9999 07 20 100 _ 03 20 00 Off 1 0 1999 9999 08 20 100 00 00 01 Off 1 0 1999 9999 Now enter the values of the above program table into one of the 25 program places of the controller MB1 08 43 55 15 10 09 Pgm Editor Pgm Name PROG 03 ZP Prog Nr Time Sk 00 30 00 00000000 00 00 01 00000000 00000000 00000000 0000
17. 2to 1 0 Humidity range r H 10 to 90 10 to 90 10 to 90 Humidity fluctuation 3 r H lt 2 5 lt 2 lt 2 Dew point temperature range C 5to 80 5to 80 5 to 80 Des heat compensation at 25 C 77 F and 90 w 30 100 150 KMF E5 2 02 2012 page 83 92 gt BINDER Unit size 115 240 720 Electrical data IP system of protection acc to EN 60529 20 20 20 Nominal voltage 10 V 200 to 240 1N 50 60 Power frequency Hz 50 60 50 60 ARE Ke 9x20 0245 Power plug shock proof plug Nominal power kw 2 00 2 10 3 10 Ried consumption 4 at 85 C 185 F and 85 Wh h 570 500 1050 Installation category acc to IEC 61010 1 U Il II Pollution degree acc to IEC 61010 1 2 2 2 Over current release category B 2 poles Amp 16 16 16 Noise level approx dB A 52 52 53 Electrical connection data KMF constructed acc to UL requirements for the USA and Canada Unit size 115 240 720 Electrical data KMF UL IP system of protection acc to EN 60529 20 20 20 Nominal voltage 10 60 Hz V 200 to 240 2 Nominal power kW 2 00 2 10 3 10 Power plug NEMA 6 20P 6 20P 6 20P Installation category acc to IEC 61010 1 ll JI II Pollution degree acc to IEC 61010 1 2 2 2 Over current release category B 2 poles Amp 16 16 16 Lower values are valid up to an ambient temperature of max 25 C 77 F 2 to 98 of the set value
18. Humidity W 1 Fan speed no function FAN Section time Time Operation lines no function Sk 00000000 Start section for repeat cycles No Number of repeat cycles Cy Toler minimum Humidity Tmin Toler maximum Humidity Tmax Parameter set Pa 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 no function 00000000 no function Default setting KMF E5 2 02 2012 page 56 92 gt BINDER 10 Temperature safety devices 10 1 Over temperature protective device class 1 The climatic test chamber KMF is equipped with an internal temperature safety device class 1 acc to DIN 12880 It serves to protect the unit and prevents dangerous conditions caused by major defects If a temperature of approx 110 C 230 F is reached the over temperature protective device perma nently turns off the unit The user cannot restart the device again The protective cut off device is located internally Only a service specialist can replace it Therefore please contact an authorized service pro vider or BINDER Service 10 2 Safety controller temperature safety device class 3 1 The climatic test chamber is equipped with an over temperature safety device class 3 1
19. all introduced or residual toxic substances from the unit e Prior to disposal disinfect the unit from all sources of infection Be aware that sources of infection may also be located outside the inner chamber e If you cannot safely remove all sources of infection and toxic substances from the unit dispose of it as special waste according to national law e Fill out the contamination clearance certificate chap 19 and enclose it with the unit Contamination of the device with toxic infectious or radioactive substances Danger of intoxication Danger of infection NEVER take a unit contaminated with toxic substances or sources of infection for recy cling according to directive 2002 96 EC gt Prior to disposal remove all toxic substances and sources of infection from the unit gt A unit from which all toxic substances or sources of infection cannot be safely removed must be considered as special waste according to national law Dispose of it accord ingly The refrigerant used R 134A 1 1 1 2 tetrafluorethane is not inflammable at ambient pressure It must not escape into the environment In Europe recovery of the refrigerant R 134A 1300 is mandatory accord ing to regulation No 842 2006 EC Ensure the compliance with the applicable legal requirements regard ing qualification of staff disposal and documentation KMF E5 2 02 2012 page 78 92 gt BINDER 16 5 Disposal of the unit in no
20. computer communication RS422 interface for service purpose only KMF E5 2 02 2012 page 19 92 gt BINDER 2 4 Lateral control panel left side option 8 9 Figure 8 Lateral control panel KMF option at the left side of the humidity module with option temperature safety device class 3 3 8 Temperature safety device class 3 1 part of option safety device class 3 3 9 Temperature safety device class 3 2 part of option safety device class 3 3 KMF E5 2 02 2012 page 20 92 gt BINDER 3 Completeness of delivery transportation storage and installa tion 3 1 Unpacking and checking equipment and completeness of delivery After unpacking please check the unit and its optional accessories if any based on the delivery receipt for completeness and for transportation damage Inform the carrier immediately if transportation damage has occurred The final tests of the manufacturer may have caused traces of the shelves on the inner surfaces This has no impact on the function and performance of the unit Please remove any transportation protection devices and adhesives in on the unit and on the doors and remove the operating manuals and accessory equipment Sliding or tilting of the unit Damage to the unit Risk of injury by lifting heavy loads Do NOT lift or transport the unit using the door the handle or the lower housing gt Lift units size 115 from the pallet at the four lower c
21. connection using either the enclosed water hose or another pressure resistant one To accomplish this remove the cover of the freshwater connection IN 11 on the rear of the unit Protect both ends of the hose with two of the four supplied hose clamps Before turning on the unit check the connection for leaks Water supply is automatically effected via the freshwater connection IN 11 As the appliance only lets in water when required there is no continuous water flow e Supply pressure 1 to 10 bar when connecting to a water pipe a 8 e Water type deionized demineralized water e Water intake temperature NOT below 5 C 41 F and not exceeding 40 C 104 F e The water intake should be provided with a shut off slide or water tap e For the water supply fix the delivered adapter with hose olive on the thread at the rear of the chamber e Protect the water supply at one side with the supplied hose clamp KMF E5 2 02 2012 page 27 92 gt BINDER 4 3 2 Manual fresh water supply via external freshwater can option If no house water connection with suitable water is available you can manually supply water by filling a freshwater can option volume 20 liters 0 77 cu ft You can attach the freshwater can on the rear of the unit or place it next to the unit chap 14 7 To guarantee humidification during 24 hours even at high humidity set points with manual water supply
22. gt BINDER Best conditions for your success Operating Manual APT line KMF E5 2 Climatic test chamber for constant conditions with program control Model KMF 115 E5 2 KMF 115 UL E5 2 KMF 240 E5 2 KMF 240 UL E5 2 KMF 720 E5 2 KMF 720 UL E5 2 BINDER GmbH Address Tel Fax Internet E mail Service Hotline Service Fax Service E Mail Service Hotline USA Service Hotline Spain Service Hotline Asia Pacific Art No 9020 0187 9120 0187 9020 0188 9120 0188 9020 0145 9120 0145 9020 0182 9120 0182 9020 0185 9120 0185 9020 0245 9120 0245 9020 0186 9120 0186 Post office box 102 D 78502 Tuttlingen 49 7462 2005 0 49 7462 2005 100 http www binder world com info binder world com 49 7462 2005 555 49 7462 2005 93 555 service binder world com 1 866 885 9794 or 1 631 224 4340 34 9492 677 23 852 39070500 or 852 39070503 Service Hotline Russia and CIS 7 495 98815 17 Issue 02 2012 Art NO 7001 0179 gt BINDER EC declaration of conformity EG KONFORMIT TSERKL RUNG C EC DECLARATION OF CONFORMITY CE DECLARATION DE CONFORMITE Anbieter Supplier Fournisseur BINDER GmbH Anschrift Address Adresse Im Mittleren sch 5 D 78532 Tuttlingen Produkt Product Produit Klimapr fschr nke f r Konstantklima mit Programmregelung Climatic test chambers for constant conditions with program con trol Armoires d essais climatiques pour des conditio
23. hrlichkeit der Sendung informiert We hereby commit ourselves and guarantee that we will indemnify BINDER GmbH for all damages that are a consequence of incomplete or incorrect information provided by us and that we will exempt BINDER GmbH from eventual damage claims by third parties Wir versichern dass wir gegen ber BINDER f r jeden Schaden der durch unvollst ndige und unrichtige Angaben entsteht haften und BINDER gegen eventuell entstehende Schadenanspr che Dritter freistellen We are aware that in accordance with Article 823 of the German Civil Code BGB we are directly liable with regard to third parties in this instance especially the employees of BINDER GmbH who have been entrusted with the handling repair of the unit component Es ist uns bekannt dass wir gegen ber Dritten hier insbesondere mit der Handhabung Reparatur des Ger ts des Bauteils betraute Mitarbeiter der Firma BINDER gem 823 BGB direkt haften Name Position Title Date Datum Signature Unterschrift Company stamp Firmenstempel cy Equipment that is returned to the factory for repair must be accompanied by a completely filled out contamination clearance certificate For service and maintenance on site such a contami nation clearance certificate must be submitted to the service technician before the start of any work No repair or maintenance of the equipment is possible without a properly f
24. is automatically switched off Pressing down any key will reactivate the display After the time set in menu Displ power down the display will turn off again when the actual time is not within the operation time fixed in menu Cont operation User Level Toggle here to the display menu User Level chap 6 4 by entering a password Factory default setting for this password is 00001 You can change the password user code in the menu User Level Safety control Set The setting of the tolerance limit of the safety controller chap 10 2 is displayed You cannot change it in this view Safety control Act The measuring result of the safety controller chap 10 2 is displayed The safety controller compares the value measured by a second independent temperature sensor to the entered tolerance limit KMF E5 2 02 2012 page 36 92 gt BINDER 6 4 Menu settings in the User Level menu Date and time Summer time gt Language English Temperature unit Se Buzzer Active Safety controller gt User code No 1 Date and time Enter the actual date and time to provide the proper measurement records Data is displayed in the chart recorder function chap 7 of the controller and will remain stored in case of a power failure Summer time Time is set one hour in advance during the summer time period Summer time switch e Off No change to summer time occurs e User timed Beginning a
25. is main tained on a stable pressure level and is thus available in sufficient quantity for rapid humidity increases or for compensation of humidity losses e g by door openings Condensation forming on the outer walls of the useable volume is led through a water drain in the outer chamber into the waste water can which is pumped off automatically to the wastewater pipe when required Freshwater You can supply the unit with freshwater via a water pipe or by manually filling a freshwater can option chap 14 7 You can mount the can on the rear of the unit or place it next to the unit R In order to ensure accurate humidifying observe the following points with regard to the freshwater supply e Supply pressure 1 to 10 bar when connecting to a water pipe e Water type deionized demineralized water e To ensure humidification during 24 hours even at high humidity set points with manual water supply we recommend filling the freshwater can option at the end of each day e Water intake temperature NOT below 5 C 41 F and not exceeding 40 C 104 F KMF E5 2 02 2012 page 64 92 gt BINDER cy BINDER GmbH is NOT responsible for the water quality provided by the customer Any problems and malfunctions that might arise following use of water of deviating quality is excluded from liability by BINDER GmbH Automatic fresh water supply via water pipe With this type of supply the humidity sy
26. loads gt Transport the unit in its original packaging only gt For moving or shipping secure the climatic test chamber with transport straps Do NOT lift or transport the unit using the door the handle or the lower housing v Lift units size 115 at the four lower corners with the aid of 4 people v Lift units size 240 corners with the aid of 6 people or with a fork lifter Set the fork lifter only from the front or rear in the middle of the unit gt Lift units size 720 using technical devices fork lifter Set the fork lifter only from the front or rear in the middle of the unit Do NOT set the fork lifter from the unit side Dee You can order transport packing for moving or shipping purposes from BINDER service Permissible ambient temperature range during transport e If the steam humidifying system has NOT been emptied 3 C 37 4 F to 60 C 140 F e After BINDER Service has emptied the steam humidifying system 10 C 14 F to 60 C 140 F With temperatures below 3 C 37 4 F water must be completely removed from the humidifying sys tem A Transport below 3 C 37 4 with filled steam humidifying system Freezing in the steam generator Damage to the unit gt Contact BINDER Service before any transportation below 3 C 37 4 F 3 3 Storage Intermediate storage of the unit is possible in a closed and dry room Observe the guidelines for tempo
27. microprocessor controlled humidifying and dehumidifying system the KMF is a high precision climatic test chamber It completely meets the requirements of the stipulated stability and durability tests for industrial products Furthermore it permits simulating exactly and over long periods constant conditions for other applications such as sample conditioning for material testing of paper textiles plastics building materials etc A resistance humidifying system humidifies the air For this purpose use deionized demineralized wa ter The option BINDER Pure Aqua Service allows using the chamber with any degree of water hardness The inner chamber the pre heating chamber and the interior side of the doors are all made of stainless steel material no 1 4301 in Germany The housing is RAL 7035 powder coated All corners and edges are also completely coated The efficient program controller is equipped with a multitude of operating functions in addition to recorder and alarm functions Programming of test cycles is easily accomplished via the modern color display controller MB1 and is also possible directly with a computer via Intranet in connection with the communi cation software APT COM 3 DataControlSystem option chap 14 1 The climatic test chamber KMF comes equipped with an Ethernet serial interface for computer communication In addition the BINDER communication software APT COM 3 permits networking up to 30 units and connecting
28. position and the controller display is dark Turn on the unit by pressing any button When turned on the unit functions in the operat ing mode entered before turning off In Manual Mode HAND the controller regulates temperature and humidity to the last entered set points and in Program Mode AUTO it regulates temperature and humid ity to their set points reached during the previous program operation Structure of toggling between Idle Mode Manual Mode Program Mode Idle Mode l U i U HAND EXIT l t Menu program start Manual Mode HAND v U v Program Mode AUTO v O or EXIT KMF E5 2 02 2012 page 33 92 gt BINDER 6 Controller MB1 settings 6 1 Selection of the menu language The display program controller MB1 controls the temperature and humidity inside the climatic test cham ber The controller communicates by a menu guide using real words in German English or French The selection of the desired menu language is located in the sub menu User Level of the User Settings menu Select menu point Language Instrument data Contrast Displ Power down Contin operation Buzzer Safety controller User code No The row of buttons below the display is context sensitive The inscription above the buttons on the dis play defines the button s function p PGM HAND VIEW
29. program controller Pilot lamp Ready for operation EXIT button to exit a menu point AUTOMATIC button to start a previously entered program ENTER button to confirm a selection Navigation buttons functions are assigned by the menu Figure 14 Temperature and humidity program controller MB1 KMF E5 2 02 2012 page 31 92 gt BINDER The 2 channel program controller MB1 controls following values inside the climatic test chamber Channel 1 Temperature in C range without humidity 10 C 14 F to 100 C 212 F Channel 2 Relative humidity in r H range 10 r H to 90 r H You can enter the desired set point values in Manual Mode or Program Mode chap 5 2 in the display controller For the control range of temperature and relative humidity see chap 12 X TEMP 40 0 36 8 Hmo 65 0 58 6 m Set point values Actual values Figure 15 Normal display of the MB1 program controller in Manual mode 5 2 Operating modes The 2 channel program controller MB1 operates in 3 modes Idle Mode The controller is not functional i e there is no heating or refrigeration and no humidification or dehumidification The fan turns at a 50 rate Manual Mode The controller operates as a fixed point control i e set points for Fixed value operation temperature and humidity can be defined which are then maintained HAND chap 8 Program Mode AUTO An entered temperature and h
30. temperature Please observe the guideline BGI GUV I on safe working in laboratories formerly BGR GUV R 120 or ZH 1 119 laboratory guidelines issued by the employers liability insurance association for Germany With safety device class 3 1 a maximum value for the temperature is set that the unit will not exceed due to the regulatory function of the safety device class 3 1 This protection against excessively high temperatures can for example serve to protect the climatic test chamber its environment and the mate rial under treatment from excess temperatures With safety device class 3 2 a minimum value for the temperature is set that the unit will not fall below due to the regulatory function of the safety device class 3 2 This protection against excessively low tem peratures can for example serve to protect sensitive loads from under cooling Both safety devices are functionally and electrically independent of the temperature control system If an error occurs they perform regulatory function Safety devices class 3 1 8 and class 3 2 9 are located in the left lateral control panel With option temperature safety device class 3 3 the safety controller chap 10 2 must be set to limit 100 C 212 F Vv Excess temperature BINDER Sides Set point 1 Insufficient A temperature Figure 17 Temperature safety device class 3 3 10 3 1 Temperature safety device class 3 1 If you turn the co
31. with a power frequency of 60 Hz High leakage current Electrical hazard gt Earth connection essential before connecting supply Check socket before inserting plug When connected to a power supply 1N with a frequency of 60 Hz a leakage current of more than 3 5 mAmp is possible If grounding through the power cable is insufficient or missing the leakage current may flow through the user s body Correct installation of the professional grade power socket provided by the user safely avoids this Before connecting the unit to tne socket please check its grounding contact type plug for appropriate construction and if it is undamaged 5 Startup e After connecting the supply lines chap 4 turn on the unit via the main power switch 2 e Open the water tap for freshwater supply Alternatively fill the freshwater can option chap 14 7 e Turn on the humidifying and dehumidifying system with switch 3 humidity switch ON OFF After the first turning on of the chamber or after an interruption of the power supply the relative humidity will increase after a delay of about 20 minutes During this period the relative humidity can drop consid erably Warming chambers may release odors in the first few days after commissioning This is not a quality defect To reduce odors quickly we recommend heating up the chamber to its nominal temperature for one day and in a well ventilated location 5 1 Function overview of the MB1display
32. 0 3300 8000 Ozone Oz 0 1 0 2 0 5 1 Hydrochloric acid HCI 2 3 300 500 Hydrogen sulphide H2S 10 15 350 500 Nitrogen oxides NOx 5 9 5 9 KMF E5 2 02 2012 page 16 92 gt BINDER continued Maximum work place Tolerated concentration threshold limit value with permanent load Substance Formula ppm mg m ppm mg m Sulphur dioxide SO 5 13 5 13 Toluol CsHsCH3 100 380 1300 5000 Xylene C5Hs CHs 2 100 440 1300 5000 These values are to be considered as approximate values The sensor resistance largely depends on the temperature and humidity conditions during the time of exposure to harmful substances Avoid simultaneous condensation Tolerated error of measurement 2 r H The maximum work place threshold limit value is one that can be regarded as harmless for humans e Vapors of oil and fat are dangerous for the sensor because they may condensate at the sensor and thus prevent its function insulating layer For similar reasons it is not possible to measure smoke gases 2 Unit description The climatic test chambers KMF are equipped with a multifunctional microprocessor display controller with 2 channel technology for temperature and humidity plus a digital display accurate to one tenth of a degree resp 0 1 r H With its comprehensive program control functions the display program controller MB1 permits the high precision performance of temperature and humidity cycles With its
33. 0000 00000000 00000000 00000000 For rapid transition phases do NOT program any tolerance limits in order to permit maximum heating refrigerating and humidification speed KMF E5 2 02 2012 page 49 92 gt BINDER 9 6 Information on programming different temperature or humidity transitions e For the end value of the desired cycle add an additional section in the examples section 05 for set point ramp and section 08 for set point step with a section time of at least one second Otherwise the program will stop one section too early because the program line is incomplete e When operating without humidity humidity switch 3 OFF enter a humidity sub program with the humidity set point set to 0 to avoid alarms in case the humidity deviates by more than 5 from the set point e Program interruption rest function Hit key HAND in order to interrupt the program During this program interruption time the controller equilibrates to the set points of the section actually reached The display reads AUTO HAND on the bottom right instead of AUTO program operation This state lasts until you hit the EXIT key then the program continues If you want to cancel the interrupt ed program keep the AUTOMATIC button pressed down for at least 5 seconds e Tolerance band function If the tolerance
34. 012 page 50 92 gt BINDER 9 7 Repetition of a section or several sections within a program Here we use the example of a set point ramp temperature program of chap 9 5 The shaded sections 02 and 03 shall be repeated e g 30 times Program Set point Fan Section time Operation Target No of Min Max section temp lines section cycles tolerance tolerance 01 40 100 00 30 00 Off 1 0 1999 9999 02 60 100 01 30 00 Off 1 0 5 5 03 90 100 01 00 00 Off 1 0 2 2 04 90 100 03 20 00 Off 1 0 1999 9999 05 20 100 00 00 01 Off 1 0 1999 9999 The following table shows the that results whereby the differences to the table above are shaded Program Set point Fan Section time Operation Target No of Min Max section temp lines section cycles tolerance tolerance 01 40 100 00 30 00 Off 1 0 1999 9999 02 60 100 01 30 00 Off 1 0 5 5 03 90 100 01 00 00 Off 2 30 2 2 04 90 100 03 20 00 Off 1 0 1999 9999 05 20 100 00 00 01 Off 1 0 1999 9999 Sections 02 and 03 will be executed in total 31 times only then will the program continue Entry of the values into the display program table 08 43 55 15 10 09 Pgm Editor Pgm Name PROG 03 3 ZP Prog Nr Abschn Time Sk Tmin_ Tmax 00 30 00 00000000 1999 01 30 00 00000000 01 00 00 00000000 03 20 00 00000000 00 00 01 00000000
35. 09 0559 Neutral cleaning agent 1 kg 1002 0016 Qualification folder DL024031 Calibration of temperature and humidity including certificate DL024021 Spatial temperature and humidity measurement including certificate DL024022 2 5 measuring points temperature 1 measuring point humidity Spatial temperature and humidity measurement including certificate DL024023 6 9 measuring points temperature 1 measuring point humidity Spatial temperature and humidity measurement including certificate DL024024 10 18 measuring points temperature 1 measuring point humidity Spatial temperature and humidity measurement including certificate DL024025 19 27 measuring points temperature 1 measuring point humidity Spatial temperature and humidity measurement acc to DIN 12880 including DL024026 certificate 27 measuring points temperature 9 measuring points humidity KMF E5 2 02 2012 page 86 92 gt BINDER 18 7 Dimensions KMF 115 647 1048 1026 809 KMF E5 2 02 2012 page 87 92 gt BINDER 18 8 Dimensions KMF 240 clap I L R eee I MBH i S A 401 5 401 5 61 346 5 R 925 80 700 5 52 100 441 1460 113 850 98 KMF E5 2 02 2012 page 88 92 gt BINDER 18 9 Dimensions KMF 720 239
36. 3 Depending on the set point 4 Use this value for sizing air condition systems All technical data is specified for unloaded units with standard equipment at an ambient temperature of 25 C 77 F and a power supply voltage fluctuation of 10 The temperature data is determined in accordance to BINDER factory standard following DIN 12880 observing the recommended wall clear ances of 10 of the height width and depth of the inner chamber Technical data refers to 100 fan speed All indications are average values typical for units produced in series We reserve the right to change technical specifications at any time Refrigerating performance decreases while operating the chamber at temperatures lt 0 C 32 F due to icing of the evaporators For this reason defrost the chamber regularly e g once a week If the chamber is fully loaded the specified heating up and cooling down times may vary ac cording to the load a Bringing a source of humidity into the inner chamber will affect the minimum humidity specifi cation and may affect the humidity accuracy KMF E5 2 02 2012 page 84 92 gt BINDER 18 5 Equipment and options KMF To operate the climatic test chamber use only original BINDER accessories or accessories components from third party suppliers authorized by BINDER The user is responsible for any risk arising from using unauthorized accessories Regular e
37. 3 Humidity PIN 4 Humidity Humidity range 0 r H to 100 r H Temperature range 10 C 14 F to 100 C 212 F A suitable DIN plug is enclosed Figure 21 Pin allocation of DIN socket 5 for option analog outputs 14 5 Keyboard locking available via BINDER INDIVIDUAL customized solutions The keyboard of the MB1 controller can be locked and unlocked via the key switch option In the locked position no entries to the controller are possible e Locked keyboard Switch position vertical e Unlocked keyboard Switch position to the right Only when the keyboard is locked the key can be removed BINDER Key switch Figure 22 Keyboard locking If the keyboard is locked the notification KEY LOCK is displayed on the controller MB1 display chap 11 KMF E5 2 02 2012 page 68 92 gt BINDER 14 6 Additional flexible Pt 100 temperature sensor option An additional flexible temperature sensor Pt100 allows measuring the temperature of the charging mate rial by means of an independent measuring system utilizing Pt 100 entry The Pt 100 sensor s top protec tive tube can be immersed into liquid substances Pt 100 Sensor PIN1 Pt 100 tt PIN2 Pt100 PIN3 Pt100 le dE DIN socket 4 A suitable DIN plug is enclosed DIN plug h b lalsle Figure 23 Pin configuration of the DIN socket 4 in the right lateral control panel Technical data of the Pt100 sensor e Th
38. 41 8 1 Entering the set point values a 8 2 Performance after power failure in M 9 PROGRAM OPERATION uurususssssssssnnnnenennnnnnnnsnsnnnnnnnnnnnnnnnnnnnnnnnnnnnnensnnnnnnnennnnnnne 9 1 Menu based program entry 9 2 Entry of temperature values and fan speed 9 3 Entry of humidity values 9 4 Selecting between set point ramp and set point step 9 5 Program entry as set point ramp or as set point step 9 6 Information on programming different temperature or humidity transitions 9 7 Repetition of a section or several sections within a program 51 9 8 Performance after power failure in Program Mode 51 9 9 Starting a previously entered program 9 10 Deleting a program 9 11 Template for temperature profile 9 12 Template for humidity profile 9 13 Program table template for temperature and fan speed rate 9 14 Program table template for humidity 10 TEMPERATURE SAFETY DEVICES uuunsnsnenensosessnsnnnenenennnnnnnnsnnnnnenennnnennnnnnnnnenne 10 1 Over temperature protective device class 1 10 2 Safety controller temperature safety device class 3 1 10 2 1 Safety controller set point types 57 10 2 2 Checking and setting safety controller set point type and safety controller set poini 58 10 3 Temperature safety device class 3 3 DIN 12880 option 10 3 1 Temperature safety device class 3 1 10 3 2 Temperature safety device class 3 2 11 NOTIFICATION
39. 8 1925 75 79 Depth mm inch 647 25 47 800 31 50 887 34 92 including door handle triangle connection mm inch 699 27 52 850 33 46 939 36 97 Wall clearance rear minimum spacer mm inch 100 3 94 100 3 94 100 3 94 Wall clearance side minimum mm inch 100 3 94 100 3 94 100 3 94 Steam space volume 1 cu ft 156 5 5 348 12 3 918 32 4 Number of doors 1 1 2 Number of inner glass doors 1 1 2 Interior dimensions Width mm inch 600 23 62 650 25 60 973 38 31 Height mm inch 483 19 02 785 30 91 1250 49 21 Depth mm inch 351 13 82 485 19 09 576 22 68 Interior volume U cu ft 102 3 6 247 8 7 700 24 7 Number of racks standard max 1 5 1 9 1 15 Load per rack kg Ibs 30 66 30 66 45 99 Permitted total load kg Ibs 100 220 100 220 150 331 Weight empty kg Ibs 127 280 185 408 309 681 Temperature data without humidity EECH ee EE Average heating up time acc to IEC 60068 3 5 K min 1 3 1 1 1 0 Average cooling down time acc to IEC 60068 3 5 K min 0 5 0 6 0 4 BZU up time 2 from 10 C 14 F to 100 C minutes 85 100 110 Ona down time 2 from 100 C 212 F to 10 minutes 240 285 350 Max heat compensation up to 25 C 77 F W 150 350 400 Climatic data with humidity Temperate age 0 e Emmy TATA Temperature fluctuation 3 K 0 1 to0 2 0 1to0 5 0 1t00 5 Temperature uniformity variation 3 K 0 3to 1 0 0 3t01 5 0
40. 8 6 m Temperature and humidity values are maintained A temperature and humidity program entered be according to the previous entered set points W fore via a program table is run EVENT LIST CHART RECORDER FUNCTION EEEE ER oder CONFIG GL ME Overview over the last 16 events or error occurrenc Graphical display of the current temperature and es of the unit humidity values and review of the previous meas urements on a historical display A memory interval of 5s corresponds to a supervision period of 2 5 days KMF E5 2 02 2012 page 35 92 gt BINDER 6 3 Menu settings in the User settings menu Instrument data Contrast Displ Power down Contin operation User Level Instrument data e Instrument Name Enter an individual name of the climatic test chamber e Address Enter a controller address 1 to 30 for operation with the communication software APT COM All other entries are relevant only for service purposes Contrast no function Displ power down e Switch off event Do not change the entry Wait Period e Waiting period You can enter a delay time after which the display following manual activation will automatically be turned off This happens when the moment is outside the operation time defined in menu Contin op eration Contin operation Enter an operation time to determine the period of display activity Outside the defined time the display
41. AND ALARM FUNCTIONS 11 1 Notification and alarm system overview auto diagnosis system 11 2 Resetting the notification or alarm messages 12 HUMIDITY SYSTEM 12 1 Function of the humidifying and dehumidifying system 13 DEFROSTING AT REFRIGERATING OPERATION uuusususnssssssnananansnnnnunanannnnne 66 Ee AU e 14 1 Communication software APT COM 3 DataControlSystem option 14 2 Interface RS 422 option 14 3 Data logger kits 14 4 Analog outputs for temperature and humidity option 14 5 Keyboard locking available via BINDER INDIVIDUAL customized solutions 14 6 Additional flexible Pt 100 temperature sensor option 14 7 External freshwater and wastewater cans option 14 7 1 Mounting the freshwater can 14 7 2 Mounting the wastewater can 14 7 3 Mounting with wastewater recycling 14 8 BINDER Pure Aqua Service option 15 MAINTENANCE CLEANING AND SERVICE 15 1 Maintenance intervals service 15 2 Cleaning and decontamination 15 3 Sending the unit back to BINDER GmbH KMF E5 2 02 2012 page 7 92 gt BINDER 16 16 1 16 2 16 3 16 4 16 5 17 18 18 1 18 2 18 3 18 4 18 5 18 6 18 7 18 8 18 9 19 Ile TE Disposal of the transport packing Decommissioning Disposal of the unit in the Federal Republic of Germany Disposal of the unit in the member states of the EC except for the Federal Republic of Germany Ko Disposal of the unit in non member sta
42. BINDER service Refrigerating performance Low or no refrigerating perfor mance Ambient temperature gt 25 C 77 F chap 3 4 Select cooler place of installation Combination of tempera ture humidity values not in the optimum range see temperature humidity diagram Figure 20 Select combination of tempera ture humidity values in the opti mum range chap 12 Compressor not turned on Electro valves defective No or not enough refrigerant Contact BINDER service Too much external heat load Reduce heat load Humidity Humidity fluctuation Control accuracy of 3 r F is not reached Door gasket defective Replace door gasket Door opened very frequently Open doors less frequently Humidity fluctuation together with temperature fluctuation gt 1 C with a set point ca 3 C above ambient temperature Place of installation too hot Select cooler place of installation or contact BINDER service Low or no dehumidification Capillary tube blocked Not enough refrigerant Contact BINDER service Icing at the evaporator plates Set point was too long below ambient temperature Defrost the unit chap 13 Condensation at the walls of the inner chamber Combination of tempera ture humidity values not in the optimum range see temperature humidity diagram Figure 20 Select combination of tempera ture humidit
43. ER Condensation by excess humidity Danger of corrosion on the housing after operating at humidity values gt 70 r H for a long period gt Dry the appliance completely before shut down e Set the humidity to 0 r H and turn on humidity switch 3 e Set the temperature set point to 60 C 140 F for approx 2 hours Manual mode Only then shut down the unit at the main power switch 2 and close the water sup ply tap R Having turned off the unit by the main power switch 2 always close the water supply tap If you operate the unit at high humidity and then immediately turn off the unit the internal wastewater collector may overflow due to the condensate This may lead to the emergence of water at the unit Overflow of the internal wastewater tank due to condensate Emergence of water at the unit Following high humidity operation do NOT directly turn off the unit gt Pump off the condensate before shut down e Set the humidity to 0 r H and turn on humidity switch 4 Operate the unit for at least 2 hours e Only then shut down the unit at the main power switch 3 and close the water sup ply tap 12 1 Function of the humidifying and dehumidifying system Humidifying system The humidifying system is located in the humidity generation module In a cylindrical container with a volume of about 2 liters an electrical resistance heating evaporates water The produced steam
44. EXIT button several times KMF E5 2 02 2012 page 40 92 gt BINDER 8 Manual Mode In Manual Mode HAND you can enter a temperature set point a humidity set point the fan speed 0 to 100 and the switching state of up to 8 operation lines non functional with standard unit All set tings remain valid in Manual Mode HAND until the next manual change if the unit had been turned off or in case of toggling to Idle Mode or Program Mode AUTO 8 1 Entering the set point values Idle Mode No heating or refrigerating function no humidification Fan working at 50 rate factory setting Toggling to Manual Mode I Change of page HAND CONFIG Pom w Jvew gt Operating contacts Arrow buttons to select Arrow buttons to Button to move the decimal point the operation lines no function enter the value KMF E5 2 02 2012 page 41 92 gt BINDER Setting ranges Temperature 15 C 5 F up to 100 C 212 F Control ranges 10 C 14 F up to 100 C 212 F without humidity 10 C 50 F up to 90 C 194 F with humidity see technical data chap 18 4 Humidity 0 r H to 95 r H For possible combinations of temperature and humidity values without condensation see temperature humidity diagram in chap 12 Fan speed 0 approx 25 of full speed up to 100 full speed Reduce the fan speed only if required because the sp
45. F E5 2 02 2012 page 46 92 gt BINDER 9 4 Selecting between set point ramp and set point step Set points always refer to the start of a program section i e at the beginning of each program section the entered set point is targeted During program section operation the temperature or humidity gradually passes to the set point entered for the next program section By appropriate planning of the program section timing you can enter all kinds of temperature and humidi ty transitions e Gradual temperature humidity changes set point ramp The set point changes its value gradually while proceeding from one program section to the next one during the programmed section length The actual temperature or humidity value X follows the con tinually moving set point W at any time e Program sections with constant temperature humidity The initial values of two subsequent program sections are identical so the temperature or humidity remains constant during the whole time of the first program section e Sudden temperature humi ity changes set point step Steps are temperature or humidity changes ramps that occur during a very short interval A section with a different set point follows two program sections with an identical set point If the duration of this transitional program section is very short minimum entry 1 sec the temperature or humidity change will proceed rapidly within the minimum am
46. MB1 control ler If appropriate select suitable limit value Safety controller chap 10 2 defective Contact BINDER service Unit without function No power supply Check connection to power sup ply Wrong voltage Check power supply for voltage of 115V or 230V Unit fuse has responded Check unit fuse and replace it if appropriate If it responds again contact BINDER service Controller defective Nominal temperature exceeded by 10 due to unit failure Over temperature protective device class 1 responds Contact BINDER service KMF E5 2 02 2012 page 79 92 gt BINDER Fault description Possible cause Required measures Heating continued Mechanical safety device class 3 1 responds with option safety device class 3 3 Limit temperature reached Check setting of temperature set point and of safety device class 3 1 If appropriate select suitable limit value Too much external heat load Reduce heat load Controller defective Safety device defective Semi conductor relay defective Contact BINDER service Mechanical safety device class 3 2 responds with option safety device class 3 3 Limit temperature reached Check setting of temperature set point and of safety device class 3 2 If appropriate select suitable limit value Controller or safety device defec tive Contact
47. Manually defrost the unit see description above gt Then shut down the unit at the main power switch 2 and close the tap of the water supply Keep removed the access port plugs Operation with temperature set points below 0 C 32 F While operating the chamber with set points below lt 0 C 32 F condensation is possible at the inner surface of the door around the door gasket cy In case of heavy condensation check tightness of the door gasket After one or two days operation at a set point lt 0 C 32 F a thin ice layer can cover the inner unit door the front margins of the inner kettles and may be the glass window The amount depends of the ambient temperature and humidity This does not influence the proper function of the refrigerating system Refrigerating performance decreases while operating the chamber at temperatures lt 0 C 32 F due to icing of the evaporators For this reason defrost the chamber regularly e g once a week KMF E5 2 02 2012 page 66 92 gt BINDER 14 Options 14 1 Communication software APT COM 3 DataControlSystem option The climatic test chamber is regularly equipped with an Ethernet interface 6 that can connect the BINDER communication software APT COM 3 DataControlSystem The actual temperature and humid ity values are given at adjustable intervals Programming can be performed graphically via PC Up to 30 chambers with RS 422 interf
48. P 26 8 c HM 00 58 6 H K HUMID 58 6 m FAN SPEED 50 x Select a program via the arrow keys and confirm by pressing ENTER The following display serves to select a subroutine TP Program 1 Entry of temperature values and fan speed setting TP Program 2 Entry of humidity values TP Program 3 no function KMF E5 2 02 2012 page 43 92 gt BINDER 9 2 Entry of temperature values and fan speed 08 43 57 15 10 09 TP Program 3 Select the first subroutine TP Program 1 and confirm by pressing ENTER A program table will appear which is initially empty until you enter the temperature values You can now enter the temperature program Temperature at the Program No Subprogram TP Program No 1 beginning of the z Total number of program program section 08 43 55 15 10 09 1 _ sections CN Fate roe fee ra mer E ez af z ___ Parameter set preselected Fan speed in 7 aw Factory atng A Tolerance band limits tem in Idle Mode NA erature maximum and mini 100 in Manual Mode and Operation lines CS m Program Mode no function Duration of program Number of start section in case Number of repeats in case of section of repeat cycles repeat cycles You can enter Program sections into this program table Hit the PGM button An inquiry display appears allowing you to enter or delete individua
49. R 11 2 Resetting the notification or alarm messages The RESET button which serves to acknowledge and reset the indication will become visible automat ically whenever a notification or an alarm message appears 1 Remove the cause of the disturbance or wait until the unit compensates for the reason of the error 2 Press the RESET button to reset the notification or alarm message In case the RESET button does not cancel the notification or alarm indication the reason for the disturbance was not removed correctly gt Contact BINDER service 6 The RESET button allows resetting the notification or alarm messages regarding tempera ture and humidity only within a tolerance sector of 2 C resp 5 r H gt With values outside this range contact BINDER service a If the humidity deviates by more than 5 r H from the set point this triggers an alarm message In order to avoid such limit alarms when operating without humidity humidity switch 3 OFF in Manual Mode set the humidity set point to 0 r H in Program Mode enter a humidity sub program with the humidity set points set to 0 r H KMF E5 2 02 2012 page 62 92 gt BINDER 12 Humidity system The humidity system is turned on with the humidity switch 3 located in the right lateral control panel The climatic test chamber KMF is equipped with a capacitive humidity sensor This resu
50. Set up the climatic test chamber on a flat even surface and in a well ventilated dry location and align it using a spirit level The site of installation must be capable of supporting the unit s weight see technical data chap 18 4 The chambers are designed for setting up inside a building indoor use Danger of overheating Damage to the unit Do NOT set up unit in non ventilated recesses gt Ensure sufficient ventilation for dispersal of the heat e Permissible ambient temperature range during operation 18 C 64 4 F to 32 C 89 6 F At elevated ambient temperature values fluctuations in temperature can occur The ambient temperature should not be substantially higher than the indicated ambient tem perature of 25 C 77 F to which the specified technical data relate Deviations from the indicated data are possible for other ambient conditions P With each degree of ambient temperature gt 25 C 77 F the refrigeration power decreases by 1 5K e Permissible ambient humidity 70 r H max non condensing When operating the chamber at temperature set points below ambient temperature high ambient humidi ty may lead to condensation on the unit e Installation height max 2000 m above sea level KMF E5 2 02 2012 page 23 92 gt BINDER A water tap 1 bar to 10 bar is necessary for the installation of the humidification system chap 4 3 If no suitable i
51. The optimum setting for the safety device is obtained by turning the control safety device class knob clockwise by approximately two scale divisions which shuts off the red 3 1 alarm lamp 8a P Check the setting regularly and adjust it following changes of the set point or charge 10 3 2 Temperature safety device class 3 2 9a The safety device class 3 2 is equivalently set to a minimum temperature the unit will not fall below This protection against prohibited low temperatures can for example serve to protect sensitive cultures from cooling down too much If the control knob 9 is turned to its minimum position 1 the safety device class 3 2 has no effect If it is set to a temperature somewhat lower than that selected by means of the controller it functions as a protective device for the material under treatment If the temperature safety device class 3 2 has assumed regulation identifiable by the red alarm lamp 9a lighting up the message TEMP ALARM on the controller display and the buzzer sounds please pro ceed as follows e Reset the buzzer with the RESET key on the controller e Disconnect the unit from the power supply e Have an expert examine and rectify the cause of the fault e Start up the unit again as described in chap 5 Setting To check the response temperature of the safety device class 3 2 put the unit into operation and set the desired set point at the temperature controller
52. able that has a length of 1800 mm 5 9 ft Art no Voltage Current Power Model 0or1 Power plug 1 10 type frequency Unit fuse KMF 115 9x20 0187 Shock i KMF 240 9x20 0145 lg 200 V to240V 1N 50 60 Hz 16 Amp KMF 720 9x20 0185 20 024 5 KMF 720 700248 a 200V to240V 1N 50Hz 16Amp KMF 115 UL 9x20 0188 KMF 240 UL 9x20 0182 NEMA6 20P 200V to240V 2 50 60 Hz 16 Amp KMF 720 UL 9x20 0186 Prior to connection and start up check the power supply voltage Compare the values to the specified data located on the unit s type plate left unit side bottom right hand see chap 1 4 When connecting please observe the regulations specified by the local electricity supply company and as well as the VDE directives for Germany e Pollution degree acc to IEC 61010 1 2 e Installation category acc to IEC 61010 1 II Danger of incorrect power supply voltage Damage to the equipment gt Check the power supply voltage before connection and start up gt Compare the power supply voltage with the data indicated on the type plate See also electrical data chap 18 4 KMF E5 2 02 2012 page 30 92 gt BINDER cy To completely separate the unit from the power supply you must disconnect the power plug Install the unit in a way that the power plug is easily accessible and can be easily pulled in case of danger Remark when operating
53. acc to DIN 12880 It is designated as the safety controller This second electrically independent temperature con troller takes over at a selectable set point in case of a faulty condition It serves to protect the charging material against extremely high temperatures With option safety device class 3 3 chap 10 3 the safety controller is not used In this case do NOT change the pre set value of 100 C 212 F The message TEMPERATURE LIMIT on the controller display indicates safety controller activity The safety controller controls the Climatic test chamber to the entered safety controller set point until the tem perature inside the chamber returns below this temperature and until you then reset the alarm message by button RESET R Regularly check the safety controller setting for set point type Limit or Offset e in Manual Mode according to the entered set point temperature value e in Program Mode according to the highest temperature value of the selected temperature program Set the safety controller set point by approx 2 C to 5 C above the desired temperature set point 10 2 1 Safety controller set point types Limit Absolute maximum permitted temperature value Example temperature set point 40 C 104 F safety controller set point 42 C 107 6 F Offset Maximum over temperature above any active temperature set point e g 2 C The max imum temperature ch
54. ace can be cross linked The MAC Address is indicated below the Ethernet interface For further information please refer to the operating manual of the BINDER communication software APT COM 3 The additional RS422 interface 7 is only used for service purposes Do NOT connect it to any network The interface is labeled accordingly 14 2 Interface RS 422 option With this option the chamber is equipped with a serial interface RS 422 replacing the Ethernet interface that can connect the BINDER communication software APT COM 3 DataControlSystem The actual temperature and humidity values are given at adjustable intervals For further information please refer to the operating manual of the BINDER communication software APT COM 3 Pin allocation of the RS 422 interface Pin 2 RxD Pin 3 TxD Pin 4 RxD Pin 5 TxD Pin 7 Ground 14 3 Data logger kits BINDER Data Logger Kits offer an independent long term measuring system for temperature and humidi ty available for different temperature ranges According to the selected kit the Data Logger can measure and record also the ambient temperature and humidity values via a second multi function sensor BINDER Data Loggers are equipped with a keyboard and a large LCD display alarm functions and a real time function Measurement data are recorded in the Data Logger and can be read out after the measurement via the RS232 interface of the Data Logger It offers a programmabl
55. al 16 1 Disposal of the transport packing Packing element Material Disposal Straps to fix packing on pallet Plastic Plastic recycling Non wood compressed match 7 Wooden transport box option Wada ood ee t Wood recycling with metal screws Metal Metal recycling Pallet Solid wood IPPC standard Wood recycling with foamed plastic stuffing PE foam Plastic recycling Transport box Cardboard Paper recycling with metal clamps Metal Metal recycling Top cover Cardboard Paper recycling Edge protection Styropor or PE foam Plastic recycling Protection of doors and racks PE foam Plastic recycling Bag for operating manual PE foil Plastic recycling Insulating air cushion foil packing of optional accessories PE foil Plastic recycling If recycling is not possible all packing parts can also be disposed of with normal waste 16 2 Decommissioning Turn off the main power switch 2 and humidity switch 3 Disconnect the unit from the power supply Remove the water installation E e Temporal decommissioning See indications for appropriate storage chap 3 3 Having turned off the unit by the main power switch 2 always close the tap used for the wa ter supply e Final decommissioning Dispose of the unit as described in chap 16 3 to 16 5 16 3 Disposal of the unit in the Federal Republic of Germany According to directive 2002 96 EC of the European Parliament and of the C
56. anges internally and automatically with every set point change R Do NOT change the temperature unit from C to F KMF E5 2 02 2012 page 57 92 gt BINDER 10 2 2 Checking and setting safety controller set point type and safety controller set point User setti Instrument data Contrast Displ Power down Contin operation User Level User Level Date and time gt Summer time gt Language English Temperature unit c Buzzer Active Safety controller User code No 1 Setpoint 42 0 Setpoint type Setpoint Limit 7 70 Offset In the menu User Level select the submenu Safety controller e Select the safety controller set point type Limit or Offset in the field Setpoint type e Enter the value for Limit or Offset in the field Setpoint For temperature disturbances see alarm indications chap 11 KMF E5 2 02 2012 page 58 92 gt BINDER 10 3 Temperature safety device class 3 3 DIN 12880 option With the option over under temperature protective device temperature safety device class 3 3 acc to DIN 12880 the unit is equipped with two additional safety devices class 3 1 and class 3 2 The combi nation of the safety devices is regarded as a safety device class 3 3 The temperature safety device class 3 3 serves to protect the climatic test chamber its environment and the contents from exceeding the maximum permissible
57. atial distribution of temperature and humidity will also be reduced Technical data refer to 100 fan speed Due to safety reasons reducing the fan speed to standstill is NOT possible Thus even if you set the fan speed value to 0 the fan will continue running at a reduced speed approx 25 of full speed For the control range of temperature and relative humidity see the temperature humidity diagram chap 12 P With set point type Limit adapt the safety controller chap 10 2 or the temperature safety device class 3 3 option chap 10 3 always when you changed the temperature set point Set the safety controller set point or the set point of temperature safety device class 3 3 option by approx 2 C to 5 C above the controller temperature set point Recommended setting Set point type Offset with safety controller set point 2 C In Manual Mode no program can be started Set points can be entered for temperature and for humidity The actual values equilibrate to these set points When pushing the EXIT button in Manual Mode the controller changes to Idle Mode The set points entered in Manual Mode remain saved When incidentally pressing the EXIT button during Manual Mode operation the controller will change to Idle Mode and thus will not adjust any longer to the program set points For a negative set point entry enter the numerical value first and then th
58. ature 10 C 14 F to 100 C 212 F Humidity 0 r H to 100 r H Button I permits toggling between different repre sentations Depending on the selected kind of representation button ZEH might not have been visible until this procedure VIEW gt Select button History A pink line appears on the display marking as a cursor the selected moment You can now recall the recorded data of any defined moment Top left Date and time of the selected cursor position are displayed Below The corresponding temperature and humidity values of this instance are numerically and graphically displayed Scroll the cursor position using the arrow buttons Single arrow buttons fine tuning mr Zr ee Double arrow buttons page up and page down Toggle to the zoom display by pressing button c ZeE History zoom function 11 32 37 20 10 09 226 Magnifier buttons Ze e Zoom and zoom back i e shorten or extend the displayed period Toggle back to the former representation display using this button Trza KMF E5 2 02 2012 page 38 92 gt BINDER You can also directly enter any cursor position as a numerical input History representation Toggling to any defined moment 11 34 27 20 10 09 422 6 Press button 1 The window Cursor position opens to enter date and time Select date or time with the arrow buttons and confirm with ENTER
59. ausgef llte Kopie dieses Formblattes soll per Fax unter Nr 49 0 7462 2005 93555 oder Brief vorab an uns gesandt werden so dass die Information vorliegt bevor das Ger t Bauteil eintrifft Eine weitere Ko pie soll dem Ger t Bauteil beigef gt sein Ggf ist die Spedition zu informieren e Incomplete information or non conformity with this procedure will inevitably lead to substantial delays in processing Please understand the reason for this measure which lies outside our area of influ ence and will help us to speed up this procedure Unvollstandige Angaben oder Nichteinhalten dieses Ablaufs f hren zwangsl ufig zu betr chtlichen Verz gerun gen in der Abwicklung Bitte haben Sie Verst ndnis f r Ma nahmen die au erhalb unserer Einflussm glichkeiten liegen und helfen Sie mit den Ablauf zu beschleunigen e Please print and fill out this form completely Bitte unbedingt vollst ndig ausf llen 1 Unit component part type Ger t Bauteil Typ 2 Serial No Serien Nr 3 Details about utilized substances biological substances Einzelheiten ber die eingesetzten Substanzen biologische Materialien 3 1 Designations Bezeichnungen 3 2 Safety measures required for handling these substances Vorsichtsma nahmen beim Umgang mit diesen Stoffen KMF E5 2 02 2012 page 90 92 gt BINDER 3 3 Measures to be taken in case of skin co
60. dicate dangerous situations fol lowing the harmonization of ISO 3864 2 and ANSI Z535 6 1 2 1 Signal word panel Depending on the probability of serious consequences potential dangers are identified with a signal word the corresponding safety color and if appropriate the safety alert symbol Indicates an imminently hazardous situation that if not avoided will result in death or serious irreversi ble injury KMF E5 2 02 2012 page 9 92 gt BINDER versible injury Indicates a potentially hazardous situation which if not avoided could result in death or serious irre versible injury Indicates a potentially hazardous situation which if not avoided may result in moderate or minor re Indicates a potentially hazardous situation which if not avoided may result in damage to the product and or its functions or of a property in its proximity 1 2 2 Safety alert symbol Use of the safety alert symbol indicates a risk of injury Observe all measures that are marked with the safety alert symbol in order to avoid death or injury 1 2 3 Pictograms Warning signs Electrical hazard gt Hot surface Explosive atmosphere Stability hazard gt Lifting hazard Scalding hazard High humidity Pollution Hazard Harmful substances Biohazard Danger of frost Mandatory action signs Read operating Disconnect the power plug Lift with several perso
61. dity sensor and does not include any other materials incorporated in the unit or prohibited substances in relation to explosion protection Some gases especially clean gases do not have any influence on the humidity sensor Others do have a very small influence whereas others may influence the sensor to a larger extent e The following gases do not influence the sensor and the humidity measurement Argon Ar carbon dioxide CO helium He hydrogen H2 neon Ne nitrogen Nz nitrous oxide N20 oxygen O2 e The following gases do not or to a minor extent influence the sensor and the humidity measurement Butane C4H4v ethane C H methane CH natural gas propane C3H e The following gases do not or to a minor extent influence the sensor and the humidity measurement provided that the indicated loads are not exceeded Maximum work place Tolerated concentration threshold limit value with permanent load Substance Formula ppm mg m ppm mg m Ammonia NH3 20 14 5500 4000 Acetone CH COCH 500 1200 3300 8000 Benzene 300 1200 150000 Chlorine Cl 0 5 1 5 0 7 2 Acetic acid CHCOOH 10 25 800 2000 Ethyl acetate CH3COOC3Hs 400 1400 4000 15000 Ethanol C2H50H 500 960 3500 6000 Ethylene glycol HOCH CH OH 10 26 1200 3000 Formaldehyde HCHO 0 3 0 37 2400 3000 Isopropanol CH3 2CHOH 200 500 4800 12000 Methanol CHOH 200 260 3500 6000 Methyl ethyl ketone C2Hs COCH 200 59
62. e measuring interval and permits storing up to 64000 measuring values Reading out is done with the Data Logger evaluation software You can give out a combined alarm and status protocol directly to a serial printer Data Logger Kit TH 100 Multi function sensor for chamber temperature and humidity Temperature range 40 C 40 F up to 100 C 212 F humidity range 0 r H up to 100 r H Data Logger Kit TH 100 70 Multi function sensor for chamber temperature and humidity Temperature range 40 C 40 F up to 100 C 212 F humidity range 0 r H up to 100 r H Multi function sen sor for ambient temperature and humidity Temperature range 40 C 40 F up to 70 C 158 F hu midity range 0 r H up to 100 r H For detailed information on installation and operation of the BINDER Data Logger please refer to the mounting instructions Art No 7001 0204 and to the original user manual of the manufacturer supplied with the data logger KMF E5 2 02 2012 page 67 92 gt BINDER 14 4 Analog outputs for temperature and humidity option With this option the chamber is equipped with analog outputs 4 20 mA for temperature and humidity These outputs allow transmitting data to external data registration systems or devices The connection is realized as a DIN socket 5 in the right lateral control panel as follows ANALOG OUTPUT 4 20 mA DC PIN 1 Temperature PIN 2 Temperature PIN
63. e minus sign When operating without humidity humidity switch 3 OFF set the humidity set point in Man ual Mode to 0 r H in order to avoid alarms in case of the humidity deviating by more than 5 from the set point D mi 8 8 2 Performance after power failure in Manual Mode In Manual Mode HAND all functions return exactly to the same status the chamber had before power failure The set points are immediately resumed No error message indicating that a power failure has taken place is displayed However the power failure will appear in the event list KMF E5 2 02 2012 page 42 92 gt BINDER 9 Program operation The 2 channel program controller MB1 permits programming temperature and humidity cycles It offers 25 program memory positions with 100 program sections each The total cumulative number of program sections is limited to 500 It is not possible to link several programs For each program section a temperature set point a humidity set point the fan speed 0 to 100 and the switching state of up to 8 operation lines non functional with standard unit can be entered Programming is possible directly by the keypad of the controller or graphically by the software APT COM 3 DataControlSystem option chap 14 1 specially developed by BINDER 9 1 Menu based program entry Displays showing the initial normal display in Idle Mode 08 43 55 15 10 09 W X TEM
64. e wastewater can Damage to the surrounding gt Empty the wastewater can in a timely manner before it is full Bringing a source of humidity into the inner chamber may increase wastewater production Regularly check the filling level of the wastewater can KMF E5 2 02 2012 page 71 92 gt BINDER 14 7 3 Mounting with wastewater recycling When the chamber interior is clean you can reuse the wastewater from the unit Connect the wastewater connection of the chamber 18 with the freshwater hose connection 24 of the freshwater can The wastewater can is not used in this case Soiling of the vapor humidification system Damage to the unit gt Reuse wastewater ONLY with a clean chamber interior gt Incase of soiling contamination of the interior conduct the wastewater to the wastewater connection or use the wastewater can 1 Fixing of the freshwater can if required Hang the can with its holding device on its 4 carriers You can install it either at the left or the right side 2 Cable connections of the freshwater can Connect the plug of the cable to the socket 22 at the rear of the unit as described in chap 14 7 1 3 Hose connections Plug the wastewater hose into the hose connection 24 of the freshwater can and secure it with a hose clamp You can use a part of the standard supplied water hose Plug the free hose edge to the wastewater connection OUT 18 at the r
65. ear KMF 240 KMF E5 2 02 2012 page 70 92 gt BINDER 3 Hose connections Plug the freshwater hose into the hose connection 21 above the freshwater can and secure it with a hose clamp You can use a part of the standard supplied water hose Screw the hose nozzle brass to the free edge of the hose and screw it directly onto the freshwa ter connection IN 11 at the rear of the unit When the freshwater can is empty within 60 seconds the alarm message HUMID ALARM will be dis played on the controller the buzzer sounds chap 11 and the humidity system turns off To guarantee humidification during 24 hours even at high humidity set points with manual water supply we recommend filling the freshwater can option at the end of each day 14 7 2 Mounting the wastewater can 1 Fixing if required Hang the can with its holding device on its 4 carriers at the free space next to the freshwater can 2 Hose connections Plug the wastewater hose to the hose connection 23 of the can and secure it with a hose clamp You can use a part of the standard supplied water hose Wastewater hose connection 23 Figure 27 Wastewater can option Plug the free hose edge to the wastewater connection OUT 12 at the rear of the unit and secure it with a hose clamp You can remove the wastewater can with its holding device for emptying disconnect the hose first before emptying Overtlow of th
66. ear of the unit and secure it with a hose clamp Freshwater hose connection 24 Figure 28 Freshwater can option Bringing a source of humidity into the inner chamber may increase wastewater production Regularly check the filling level of the freshwater can KMF E5 2 02 2012 page 72 92 gt BINDER 14 8 BINDER Pure Aqua Service option The optional BINDER water treatment system disposable unit is available to treat tap water The lifetime of the unit depends on water quality and the amount of treated water used The measuring equipment to assess the water quality is reusable For detailed information on operating the water treatment system BINDER Pure Aqua Ser vice and its function please refer to the operating manual Art No 7001 0159 delivered with BINDER Pure Aqua Service 15 Maintenance cleaning and service 15 1 Maintenance intervals service Electrical hazard z Danger of death gt The unit must NOT become wet during operation or maintenance works D Do not remove the rear panel of the unit e gt Disconnect the unit before conducting maintenance work Disconnect the power plug gt General maintenance work must be conducted by licensed electricians or experts authorized by BINDER gt Maintenance work at the refrigeration system must only be conducted by qualified personnel who underwent training in accordance with EN 13313 2010 e g a refriger at
67. eils lectriques de mesurage de r gula tion et de laboratoire Partie 1 Prescriptions g n rales CEI 61010 1 2010 NF EN 61010 2011 Sicherheitsbestimmungen f r elektrische Me Steuer Regel und Laborger te Teil 2 010 Besondere Anforderungen an Laborger te f r das Erhitzen von Stoffen DIN EN 61010 2 010 2004 Safety requirements for electrical equipment for measurement control and laboratory use Part 2 010 Particular requirements for laboratory equipment for the heating of materials IEC 61010 2 10 2005 BS EN 61010 2 10 2003 Regles de s curit pour appareils lectriques de mesurage de r gula tion et de laboratoire Partie 2 010 Prescriptions particuli res pour appareils de laboratoire utilis s pour l amp chauffement des mati res CEI 61010 2 10 2003 NF EN 61010 2 10 2005 Elektrische Mess Steuer Regel und Laborgerate EMV Anforderungen Teil 1 Allgemeine Anforderungen DIN EN 61326 1 2006 Berichtigung 1 2008 Berichtigung 2 2011 Electrical equipment for measurement control and laboratory use EMC requirements Part 1 General requirements IEC 61326 1 2005 Corr 1 2008 Corr 2 2010 BS EN 61326 1 2006 A1 2008 Mat riel lectrique de mesure de commande et de laboratoire Exi gences relatives la CEM Partie 1 Exigences g n rales CEI 61326 1 2005 AC1 2008 NF EN 61326 1 2006 mod Elektrische Mess Steuer Regel und Laborger te EMV Anforderung
68. en Teil 2 2 Besondere Anforderungen Pr fanordnung Betriebsbedingungen und Leistungsmerkmale f r ortsver nderliche Pr f Mess und berwachungsger te in Niederspannungs Stromversorgungsnetzen DIN EN 61326 2 2 2006 Electrical equipment for measurement control and laboratory use EMC requirements Part 2 2 Particular requirements Test configura tions operational conditions and performance criteria for portable test measuring and monitoring equipment used in low voltage distribution systems IEC 61326 2 2 2005 BS EN 61326 2 2 2006 Mat riel lectrique de mesure de commande et de laboratoire Exi gences relatives a la CEM Partie 2 2 Exigences particuli res Confi gurations d essai conditions de fonctionnement et crit res d aptitude a la fonction des mat riels portatifs d essai de mesure et de surveillance utilises dans des syst mes de distribution basse tension CEI 61326 2 2 2005 AC1 2007 NF EN 61326 2 2 2006 2 3 KMF E5 2 02 2012 page 3 92 gt BINDER D 78532 Tuttlingen 07 07 2011 BINDER GmbH A A Alauda AV De w bol P M Binder Dr H von Both Gesch ftsf hrender Gesellschafter Leiter F amp E Managing Director Director R amp D Directeur g n ral Chef de service R amp D 3 3 KMF E5 2 02 2012 page 4 92 gt BINDER Product registration Online Product Registration Register your BINDER now www binder world com register The registration is f
69. er connection with hose burst protection device and reflux protection device pre mounted assembly BINDER INDIVIDUAL customized solutions Calibration of temperature and humidity including certificate Spatial temperature and humidity measurement including certificate Spatial temperature and humidity measurement acc to DIN 12880 including certificate Qualification folder A water supply 1 to 10 bar is necessary for the installation of the humidifying and de humidifying system chap 4 3 If no suitable house water connection is available you can manually supply water by filling a freshwater can option chap 14 7 Furthermore a water drain in a max distance of 3 me ters 9 8 ft and a max height of 1 meter 3 3 ft is required chap 4 2 KMF E5 2 02 2012 page 85 92 gt BINDER 18 6 Spare parts and accessories BINDER GmbH is responsible for the safety features of the unit only provided skilled electri R cians or qualified personnel authorized by BINDER perform all maintenance and repair and if components relating to chamber safety are replaced in the event of failure with original spare parts The user is responsible for any risks arising from using unauthorized accesso ries components Accessories and spare parts Unit size 115 240 720 Descript
70. es not attain pro gram set points Button EXIT or AUTOMATIC has been hit Unit is in Idle Mode Start the program again chap 9 9 Program duration longer than programmed Tolerances have been pro grammed For rapid transition phases do NOT program tolerance limits in order to permit maximum heating refrigerating or humidification speed Program stops one section too early Program line is incomplete When programming define the end value of the desired cycle by adding an additional section with a section time of at least one second Ramp temperature transitions are only realized as steps When using the Program Editor of the software APT COM 3 DataControlSystem the setting step has been selected Select setting ramp in the Pro gram Editor of the software APT COM 3 DataControlSystem and transfer a program to the chamber controller Humidity alarm message when operating without humidity hu midity switch 4 OFF Humidity set point set to a value gt 0 r F Manual Mode Enter a humidity set point 0 r H Program Mode Enter a humidity subprogram with humidity set point 0 r H RESET button does not cancel the notifying or alarm indication Cause of disturbance not re moved correctly The RESET button permits resetting notifying or alarm mes sages for temperature and hu midity only with in a tolerance sector of 2 C r
71. esp 5 r H Remove cause of disturbance If the RESET button still does not cancel the indication contact BINDER service Controller display too dark Contrast setting is too low Increase display contrast chap 6 3 Display flashing 1999 or 1999 or 9999 Sensor rupture between sensor and controller or Pt 100 sensor defective Short circuit Contact BINDER service Initialization problem due to turn ing on the chamber too early Observe a delay time of about 30s between turning the chamber Off and On again KMF E5 2 02 2012 page 81 92 gt BINDER Fault description Possible cause Required measures Miscellaneous Remove calcifications by citric acid or acetic acid solutions Calcification chap 4 3 4 Have a plumber inspect the valve Impaired valve function of hose burst protection Only qualified service personnel authorized by BINDER must perform repair Repaired units must comply with the BINDER quality standards 18 Technical description 18 1 Factory calibration and adjustment This unit was calibrated and adjusted in the factory Calibration and adjustment were performed using standardized test instructions according to the QM DIN EN ISO 9001 system applied by BINDER certi fied since December 1996 by TUV CERT All test equipment used is subject to the administration of measurement and test equipment t
72. est chambers are very diffusion proof To ensure high temperature precision there is no automatic cyclic defrosting device The DCT refrigerating system largely avoids icing of the evaporation plates However at very low temperatures the moisture in the air can condense on the evaporator plates leading to icing P Always close the door properly Operation with temperature set points gt 5 C 41 F at an ambient temperature of 25 C 77 F The air defrosts the ice cover automatically Defrosting is continually performed Operation with temperature set points lt 5 C 41 F Icing on the evaporator is possible Defrost the unit manually P With temperature set points lt 5 C 41 F regularly defrost the unit manually e Set the humidity to 0 r H and turn on the humidifying system at humidity switch 3 e Set the temperature to 40 C 104 F Manual Mode e Let the unit operate for about 30 minutes with the door closed cy Too much ice on the evaporator is noticeable by reduced refrigerating performance When turning off the unit following prolonged refrigerating operation below 5 C 41 F there is danger of overflowing due to uncontrolled defrosting of icing on the evaporator Uncontrolled defrosting of icing on the evaporator Danger of overflowing After several days of refrigerating operation below 5 C 41 F Do NOT directly turn off the unit gt
73. g agents from the surfaces with a moistened towel Let the unit dry P Soapsuds may contain chlorides and must therefore NOT be used for cleaning Following cleaning leave the unit door open or remove the access port plugs Decontamination Disconnect the chamber from the power supply prior to decontamination Disconnect the power plug KMF E5 2 02 2012 page 74 92 gt BINDER You can use the following disinfectants Inner chamber Standard commercial surface disinfectants free from acid or halogenides Alcoholic solutions We recommend using disinfectant Art No 1002 0022 In case of contamination of the interior by biologically or chemically hazardous material there are two possible procedures depending on the type of contamination and charging material 1 Spray the inner chamber with an appropriate disinfectant Before start up the unit must be absolutely dry and ventilated as explosive gases may form during the decontamination process 2 If necessary have strongly contaminated inner chamber parts removed by an engineer for cleaning or have them exchanged Sterilize the inner chamber parts in a sterilizer or autoclave R With every decontamination method always use adequate personal safety controls Danger of corrosion Damage to the unit Do NOT use acidic or chlorine cleaning detergents We recommend using the neutral cleaning agent Art No A
74. hat is also a constituent part of the BINDER QM DIN EN ISO 9001 systems They are controlled and calibrated to a DKD Standard at regular intervals 18 2 Over current protection The devices are equipped with an internal fuse not accessible from outside If this fuse is blown please contact an electronic engineer or BINDER service 18 3 Definition of usable volume The usable volume illustrated below is calculated as follows A B C internal dimensions W H D c aT a b c distance to wall i L a 0 1 A 7 b 0 1 B je a ke c 0 1 C Vuse A 2 a B 2 b C 2 c Figure 29 Determination of the useable volume The technical data refers to the defined usable volume R Do NOT place samples outside this usable volume Do NOT load this volume by more than half to enable sufficient airflow inside the chamber Do NOT divide the usable volume into separate parts with large area samples Do NOT place samples too close to each other in order to permit circulation between them and thus obtain a homogenous distribution of temperature and humidity KMF E5 2 02 2012 page 82 92 gt BINDER 18 4 KMF technical data Unit size 115 240 720 Exterior dimensions Width mm inch 880 34 65 925 36 42 1250 49 21 Height incl feet castors mm inch 1048 41 26 1460 57 4
75. illed out con tamination clearance certificate KMF E5 2 02 2012 page 92 92
76. ion Art no Rack stainless steel 6004 0112 6004 0101 6004 0106 Perforated rack stainless steel 6004 0115 6004 0040 8009 0486 Reinforced rack with rack lockings 8012 0700 8012 0638 8012 0674 Securing elements for additional fastening of racks 4 pieces 8012 0620 8012 0620 8012 0620 Door gasket glass door 6005 0204 6005 0149 6005 0198 Door gasket silicone kettle 6005 0207 6005 0147 6005 0196 Door gasket silicone outer door 6005 0203 6005 0161 6005 0197 Intermediate door gasket silicone ea 6005 0192 Description Art no Plug for silicon access port d30 6016 0035 Radial fan 200 240V 50 60 Hz 5013 0088 External freshwater and wastewater cans 20 liters 0 71 cu ft each 8012 0643 BINDER Pure Aqua Service 8012 0625 Exchange cartridge for BINDER Pure Aqua Service 6011 0077 Water quality measuring device for BINDER Pure Aqua Service 5016 0050 BEE connection with hose burst protection device and reflux BINDER Individual Program controller MB1 screen 5014 0182 Program controller MB1 E A board 5014 0117 Temperature safety device class 1 complete 8009 0335 Temperature safety device class 3 1 0 C 32 F to 120 C 248 F 5006 0035 Temperature safety device class 3 2 40 C 40 F to 160 C 320 F 5006 0026 Temperature sensor 2x Pt 100 straight 5002 0021 Humidity sensor 5002 0044 Data Logger Kit TH 100 8012 0718 Data Logger Kit TH 100 70 8012 0719 Door switch 5019 0009 Humidification module 80
77. ion technician with certified expert knowledge acc to regulation 303 2008 EC Fol low the national statutory regulations Ensure regular maintenance work is performed at least once a year and that the legal requirements are met regarding the qualifications of service personnel scope of testing and documentation All work on the refrigeration system repairs inspections must be documented The warranty becomes void if maintenance work is conducted by non authorized personnel Have conducted regular maintenance work on the steam humidifier at least once a year The operating behavior and the maintenance intervals of the humidifier essentially depend on the available water quality and the amount of steam produced in the meantime We recommend cleaning the condensers at least twice a year A qualified technician must perform cleaning Replace the door gasket only when cold Otherwise the door gasket may become damaged o D With an increased amount of dust in the ambient air clean the condenser fan by suction or blowing several times a year KMF E5 2 02 2012 page 73 92 gt BINDER We recommend taking out a maintenance agreement Please consult BINDER Service BINDER telephone hotline 49 0 7462 2005 555 BINDER fax hotline 49 0 7462 2005 93555 BINDER e mail hotline service binder world com BINDER service hotline USA 1 866 885 9794 or 1 631 224 4340 toll free in the USA
78. l program sec tions In this view new program lines can be entered or deleted insert delete new New lines are added below in the table insert New lines are added above a previously selected line delete Individual lines that have been selected previously are deleted Create as many lines i e program sections as desired As a next step values can be entered into these lines It is possible to add supplementary lines later or to delete individual lines at any time KMF E5 2 02 2012 page 44 92 gt BINDER 08 43 55 15 10 09 Pgm Ed Pgm Name PROG 03 Pgm Nr 3 zPProgNr 1 Abschn 2 No wa Tran Time sk Nol Cy Tmin_ Tmax_ Pa 2 oo 00 00 00 0000000000 1 o 1999 9999 1 To enter values select the corresponding line via the arrow keys Hit the ENTER button The program editor ap rem pears Enter the individual values of the selected program section Setpoint 1 100 0 FAN Krk Operating contacts gt Time 00 45 00 Repeat Section 5 Repeat Number 10 Tol band min 1999 0 Tol band max 9999 0 Parameter set 1 Setpoint 1 Temperature value at the start of the program section FAN Fan speed in Operating contacts Operation lines no function Time Duration of the program section Repeat Section No of start section in case of repeat cycles Repeat Number No of repeats in case of repeat cycles Tol band min Tem
79. lts in a control accuracy of up to 3 r H of the set point The temperature humidity diagrams Figure 20 show the possible working ranges for humidity The preset temperature and humidity values should be situated within the optimum range hatched range in Figure 20 Only within this area will the unit not be exposed to excessive moisture due to condensation In the short term set points outside the optimum range can also be targeted The control accu racies of 3 r H however cannot be guaranteed in this case r H 100 80 70 60 50 40 30 Figure 20 Temperature Humidity diagram KMF Range A Ensured condensation free range Range B Temporary usable operation up to 24 h Range C _ In this range condensation in the inner chamber is possible Range D In this range deviations of the technical data are possible Heat emission of electrical devices connected inside the chamber may modify the temperature and humidity range Entry of the humidity set point 0 in defined program sections permits completely turning off humidity in Program Mode and thus attaining faster temperature changes The climatic test chamber KMF is equipped with a door heating system to prevent condensation in the door area If the set points for temperature or humidity are outside the optimum range condensation can arise in the door area KMF E5 2 02 2012 page 63 92 gt BIND
80. minimum is set to e g 5 and the tolerance maximum to e g 5 the program is interrupted when the actual value deviates by 5 C resp 5 r H or more from the set point value During this program interruption time the controller equilibrates to the set points of the section actually reached The display reads AUTO HAND on the bottom right instead of AUTO program operation You can enter different values for tolerance maximum and minimum for each section When the temperature or humidity are situated within the entered tolerance limits the pro gram is automatically continued and the indication AUTOHAND disappears If you want to cancel the interrupted program keep the AUTOMATIC button pressed down for at least 5 seconds P Programming of tolerances can extend program duration The number 1999 for the tolerance minimum means and the number 9999 for the tolerance max imum means Entry of these numbers will never lead to program interruption When leaving the tolerance bandwidth in one of the subroutines the course of time of the whole pro gram i e of both subroutines is halted During the rapid transition phase do NOT program any tolerance limits in order to permit the maxi mum heating refrigerating or humidification speed e The initial setting of the fan speed corresponds to the maximal speed of 100 Do reduce the fan speed rate ONLY if it s absolutely necessary f
81. n house water connection is available you can manually supply water by filling the freshwater can option chap 14 7 When placing several units of the same size side by side maintain a minimum distance of 250 mm 9 84 in between each unit Wall distances rear 100 mm 3 9 in sides 160 mm 6 29 in Spacing above the unit of at least 100 mm 3 9 in must also be accounted for Danger by stacking Damage to the units Do NOT place climatic test chambers on top of each other To completely separate the unit from the power supply you must disconnect the power plug Install the unit in a way that the power plug is easily accessible and can be easily pulled in case of danger With an increased amount of dust in the ambient air clean the condenser fan by suction or blowing several times a year Avoid any conductive dust in the ambiance according to the unit layout complying with pollution degree 2 IEC 61010 1 Do not install or operate the climatic test chamber KMF in potentially explosive areas Explosion hazard Danger of death Do NOT operate the unit in potentially explosive areas gt KEEP explosive dust or air solvent mixtures AWAY from the vicinity of the unit After turning off the unit you must close the tap of the water supply Install the unit in a way that the freshwater supply is easily accessible In case of a prolonged temporal decommissioning Leave the unit door open or remove the access
82. n member states of the EC Alteration of the environment gt For final decommissioning and disposal of the climatic test chamber please contact BINDER service gt Follow the statutory regulations for appropriate environmentally friendly disposal The main board of the climatic test chamber includes a lithium cell Please dispose of it according to na tional regulations The refrigerant used R 134A 1 1 1 2 tetrafluorethane is not inflammable at ambient pressure It must not escape into the environment In Europe recovery of the refrigerant R 134A 1300 is mandatory accord ing to regulation No 842 2006 EC Ensure the compliance with the applicable legal requirements regard ing qualification of staff disposal and documentation 17 Troubleshooting Fault description Possible cause Required measures Heating Chamber heating permanently set point not maintained Controller defective Semiconductor relay defective Contact BINDER service Controller not well adjusted or adjustment interval exceeded Calibrate and adjust controller Chamber doesn t heat up Pt 100 sensor defective Heating element defective Semiconductor relay defective Contact BINDER service Chamber doesn t heat up when turned on Safety controller responds Limit temperature reached Safe ty controller chap 10 2 set too low Let the chamber cool down and hit RESET button of
83. nd end of summer time can be set individually e Automatic The summer time arrangement for central Europe is enabled summer time from last Sunday of March until last Sunday of October Language Select the menu language as German English or French chap 6 1 Temperature unit R Do NOT change the temperature unit from C to F Buzzer Audible alarm buzzer e Inactive No audible alarm will sound if an alarm event happens chap 11 e Active An audible alarm will sound in case of an alarm event chap 11 Safety controller Enter a safety controller tolerance limit to prevent temperature from exceeding this setting For setting see chap 10 2 User Code No Change the password user code needed to access the menu User level Factory default setting 00001 Keep in mind any modification of the user password There is no access to this menu without the correct password KMF E5 2 02 2012 page 37 92 gt BINDER 7 Graphic representation of the historical measurement chart recorder function The representation of data imitates a chart recorder and allows recalling any set of measured data at any point of time taken from the recorded period Normal display of the chart recorder function Top left The actual date and time are displayed Below The current values of temperature C and hu midity r H are numerically and graphically displayed Scaling Temper
84. nfection NEVER take a unit contaminated with toxic substances or sources of infection for recy cling according to directive 2002 96 EC Prior to disposal remove all toxic substances and sources of infection from the unit gt A unit from which all toxic substances or sources of infection cannot be safely removed must be considered as special waste according to national law Dispose of it accord ingly The refrigerant used R 134A 1 1 1 2 tetrafluorethane is not inflammable at ambient pressure It must not escape into the environment In Europe recovery of the refrigerant R 134A 1300 is mandatory accord ing to regulation No 842 2006 EC Ensure the compliance with the applicable legal requirements regard ing qualification of staff disposal and documentation 16 4 Disposal of the unit in the member states of the EC except for the Federal Republic of Germany According to directive 2002 96 EC of the European Parliament and of the Council on waste electrical and electronic equipment WEEE BINDER devices are classified as monitoring and control instruments category 9 only intended for professional use They must not be disposed of at public collecting points KMF E5 2 02 2012 page 77 92 gt BINDER The climatic test chamber KMF bears the symbol for the marking of electrical and electronic equipment manufactured placed on the market in the EC after 13 August 2005 and be disposed of in separate c
85. ns Lift with mechanical assistance instructions Environment protection KMF E5 2 02 2012 page 10 92 gt BINDER Prohibition signs X Do NOT touch Do NOT spray with Do NOT climb water cy Information to be observed in order to ensure opiimum function of the product 1 2 4 Word message panel structure Type cause of hazard Possible consequences Instruction how to avoid the hazard prohibition gt Instruction how to avoid the hazard mandatory action Observe all other notes and information not necessarily emphasized in the same way in order to avoid disruptions that could result in direct or indirect injury or property damage 1 3 Localization position of safety labels on the unit The following labels are located on the unit Pictograms warning signs Hot surface Risk of injury KMF UL only Hot Surface Burning and scalding hazard Escape of hot steam Buming amp Scalding Hazard Access orly when cold Service label Service Hotline International 49 0 74 u gt BINDER KMF E5 2 02 2012 page 11 92 gt BINDER gt AA HA bt ii m Figure 1 Position of labels on the unit front KMF m gt AA m W p m Figure 2 Position of labels on the unit front KMF UL KMF E5 2
86. ns constantes a regulation programmable Typenbezeichnung Type Type KMF 115 KMF 240 KMF 720 Die oben beschriebenen Produkte sind konform mit folgenden EG Richtlinien The products described above are in conformity with the following EC guidelines Les produits d crits ci dessus sont conformes aux directives CE suivantes Niederspannungsrichtlinie Richtlinie 2006 95 EG des Europ ischen Parlaments und des Rates 2006 95 EG vom 12 Dezember 2006 zur Angleichung der Rechtsvorschriften der Low voltage directive Mitgliedstaaten betreffend elektrische Betriebsmittel zur Verwendung 2006 95 EC innerhalb bestimmter Spannungsgrenzen Directive basse tension Council Directive 2006 95 EC of 12 December 2006 on the harmoniza 2006 95 CE tion of the laws of Member States relating to electrical equipment de signed for use within certain voltage limits Directive 2006 95 CE du Parlement Europ en et du Conseil du 12 d cembre 2006 concernant le rapprochement des legislations des Etats membres relatives au mat riel lectrique destin a tre employ dans certaines limites de tension EMV Richtlinie Richtlinie 2004 108 EG des Europaischen Parlaments und des Rates 2004 108 EG vom 15 Dezember 2004 zur Angleichung der Rechtsvorschriften der EMC Directive Mitgliedstaaten Uber die elektromagnetische Vertraglichkeit und zur 2004 108 EC Aufhebung der Richtlinie 89 336 EWG Directive CEM Directive 2004 108 EC of the European Parliament and of the Council
87. nstructions of the climatic test chamber KMF 1 1 Legal considerations This operating manual is for informational purposes only It contains information for installing start up operation and maintenance of the product Note the contents and the product described are subject to change without notice Understanding and observing the instructions in this operating manual are prerequisites for hazard free use and safety during operation and maintenance In no event shall BINDER be held liable for any dam ages direct or incidental arising out of or related to the use of this manual This operating manual cannot cover all conceivable applications If you would like additional information or if special problems arise that are not sufficiently addressed in this manual please ask your dealer or contact us directly by phone at the number located on page one of this manual Furthermore we emphasize that the contents of this operating manual are not part of an earlier or exist ing agreement description or legal relationship nor do they modify such a relationship All obligations on the part of BINDER derive from the respective purchase contract which also contains the entire and ex clusively valid statement of warranty administration The statements in this manual neither augment nor restrict the contractual warranty provisions 1 2 Structure of the safety instructions In this operating manual the following safety definitions and symbols in
88. ntact or release into the atmosphere MaBnahmen bei Personenkontakt oder Freisetzung a b c d 3 4 Other important information that must be taken into account Weitere zu beachtende und wichtige Informationen a b c 4 Declaration on the risk of these substances please checkmark the applicable items Erkl rung zur Gef hrlichkeit der Stoffe bitte Zutreffendes ankreuzen 04 1 For non toxic non radioactive biologically harmless materials f r nicht giftige nicht radioakti We hereby guarantee that the above mentioned unit component part Wir versichern dass o g Ger t Bauteil Q Has not been exposed to or contains any toxic or otherwise hazardous substances weder giftige noch sonstige gefahrliche Stoffe enthalt oder solche anhaften u That eventually generated reaction products are non toxic and also do not represent a hazard auch evtl entstandene Reaktionsprodukte weder giftig sind noch sonst eine Gefahrdung darstellen U Eventual residues of hazardous substances have been removed evtl R ckst nde von Gefahrstoffen ve biologisch ungefahrliche Stoffe entfernt wurden 04 2 For toxic radioactive biologically harmful or hazardous substances or any other hazard We hereby guarantee that Wir versichern dass ous materials f r giftige radioaktive biologisch bedenkliche bzw gef hrliche Stoffe oder anderweitig gef hrliche Stoffe U The hazardous substances
89. ntrol knob 8 to its end stop position 10 the safety device 8a class 3 1 protects the appliance If you set the temperature a little above the set point it protects the charging material If the safety device class 3 1 has taken over control identifiable by the red alarm lamp 8a lighting up the message TEMP ALARM on the controller will be displayed and the buzzer will sound then proceed as follows e Reset the buzzer by pressing the RESET key on the controller e Disconnect the unit from the power supply e Have an expert examine and rectify the cause of the fault e Start the unit again as described in chap 5 KMF E5 2 02 2012 page 59 92 gt BINDER Setting To check the response temperature of the safety device class 3 1 turn on the chamber and set the de sired set point at the temperature controller The sections of the scale from 1 to 10 correspond to the temperature range from 0 C 32 F to 120 C 248 F and serve as a setting aid e Turn the control knob 8 of the safety device using a coin to its end stop posi t st tion 10 unit protection e When the set point is reached turn back the control knob 8 until its trip point turn it counter clockwise e The trip point is identifiable by the red alarm lamp 8a the message TEMP ALARM on the controller display and the buzzer sounds Reset the buzzer with the RESET key on the controller Figure 18 Setting e
90. ollection according to the directive 2002 96 EC on waste electrical and electronic equipment WEEE WEEE marking crossed out wheeled bin with solid bar under At the end of the device s service life notify the distributor who sold you the device who 9 will take back and dispose of the unit according to the directive 2002 96 EC of 27 January 2003 on waste electrical and electronic equipment WEEE Violation against existing law Do NOT dispose of BINDER devices at public collecting points gt Have the device disposed of professionally at a recycling company that is certified ac cording to conversion of the directive 2002 96 EC into national law or gt Instruct the distributor who sold you the device to dispose of it The agreements apply that were reached with the distributor when purchasing the unit e g his general terms of payment and delivery gt If your distributor is not able to take back and dispose of the unit please contact BINDER service Certified companies disassemble waste used BINDER equipment in primary substances for recycling according to directive 2002 96 EC The devices must be free from toxic infectious or radioactive sub stances in order to eliminate any health hazards to the employees of the recycling companies Prior to handing the unit over to a recycling company it is the user s responsibility that it is free from toxic infectious or radioactive substances e Prior to disposal clean
91. or the essay Usually the spatial exactitude of temperature and of humidity decreases with lesser ventilation Tech nical data refers to a 100 fan speed rate e Programming is stored even in case of power failure or after turning off the unit e The controller memory can store a maximum of 25 programs Each program cannot exceed 100 sec tions It is not possible to link programs The total number of program sections of all programs is lim ited to a maximum of 500 e Running program display AUTO If you incidentally press the EXIT or AUTOMATIC button the controller will change to Idle Mode and thus will not adjust any longer to the program set points e Program interruption with rest function display AUTO HAND If you press the EXIT key the pro gram continues Button ENTER is non functional To cancel the program keep the AUTOMATIC button pressed down for at least 5 seconds e Program interruption with tolerance band function display AUTO HAND Buttons EXIT and ENTER are non functional To cancel the program keep the AUTOMATIC button pressed down for at least 5 seconds General note The controller MB1 displays more menu entries than those described in this manual These are password protected because they are relevant for service purposes only and the user must not modify them Only service authorized by BINDER can access these entries KMF E5 2 02 2
92. orners with the aid of four people gt Lift units size 240 from the pallet with the aid of six people or with a fork lifter Set the fork lifter only from the front or rear in the middle of the unit gt Lift units size 720 from the pallet using technical devices fork lifter Set the fork lifter only from the front or rear in the middle of the unit Do NOT set the fork lifter from the unit side Dee If you need to return the unit please use the original packing and observe the guidelines for safe lifting and transportation chap 3 2 For disposal of the transport packing see chap 16 1 Note on second hand units Ex Demo Units Second hand units are units that were used for a short time for tests or exhibitions They are thoroughly tested before resale BINDER ensures that the chamber is technically sound and will work flawlessly Second hand units are marked with a sticker on the unit door Please remove the sticker before commis sioning the unit KMF E5 2 02 2012 page 21 92 gt BINDER 3 2 Guidelines for safe lifting and transportation The front castors of KMF 240 and 720 can be blocked by brakes After operation please observe the guidelines for temporarily decommissioning the unit chap 16 2 Please move the units with castors only when empty and on an even surface otherwise the castors may be damaged Sliding or tilting of the unit Damage to the unit Risk of injury by lifting heavy
93. ot deactivate the buzzer in the User level menu chap 6 4 Notifying sequence 1 2 D Note A Alarm Event L blue field red field In case of freshwater supply via water pipe the water tap is closed or the unit is defective In case of freshwater supply via freshwater can option chap 14 7 Water can is empty Hu HUMID ALARM midification is turned off In case of refrigerat after 60 sec ing operation the interior is strongly dehumidi fied When the water supply is functional again the humidity system restarts working or the unit is defective Temperature deviation of more than 2 C of TEMP RANGE TEMP RANGE the entered set point immediately after 16 min Humidity deviation of more than 5 r H of HUMID RANGE HUMID RANGE the entered set point immediately after 16 min Exceeded temperature limit of the safety con TEMPERATURE LIMIT troller immediately i HUMID OFF H d off with h umidity system turned off with switch 3 immediately DOOR OPEN DOOR OPEN Door open 9 e P immediately after 5 min With option temperature safety device class 3 3 chap 10 3 Exceeding the maximum or minimum tempera TEMP ALARM ture immediately With option keyboard locking BINDER Individual chap 14 5 Keyboard locked KEY Lock immediately The indicated intervals refer to the time after occurrence of the error or notified condition KMF E5 2 02 2012 page 61 92 gt BINDE
94. ouncil on waste electrical and electronic equipment WEEE BINDER devices are classified as monitoring and control instruments category 9 only intended for professional use They must not be disposed of at public collecting points The climatic test chamber KMF bears the symbol for the marking of electrical and electronic equipment manufactured placed on the market in the EC after 13 August 2005 and be disposed of in separate collection according to the directive 2002 96 EC on waste electrical and electronic equipment WEEE and German national law for electrical and electronic equipment Elektro und Elektronikgerategesetz ElektroG WEEE marking crossed out wheeled bin with solid bar under A significant part of the materials must be recycled in gg order to protect the environment At the end of the device s service life have the device disposed of according to the German national law for electrical and electronic equipment Elektro und Elektronikgerategesetz ElektroG from 23 March 2005 BGBI p 762 or contact BINDER service who will organize taking back and disposal of the unit according to the German national law for electrical and electronic equipment Elektro und El ektronikgerategesetz ElektroG from 23 March 2005 BGBI p 762 KMF E5 2 02 2012 page 76 92 gt BINDER Violation against existing law Do NOT dispose of BINDER devices at public collecting points gt Have the device dis
95. ount of time W A step step constant ramp ramp constant constant constant ramp 05 07 01 02 03 04 06 r 08 09 t Figure 16 Possible temperature or humidity transitions The following chapter offers examples of programming a set point ramp and a set point step 9 5 Program entry as set point ramp or as set point step In order to avoid incorrect programming we recommend plotting both the temperature and humidity pro files chart templates in chap 9 11 and 9 12 and entering the values into a table templates in chap 9 13 and 9 14 The controller provides 8 operation lines non functional with standard unit that can be activated or de activated for each program section KMF E5 2 02 2012 page 47 92 gt BINDER Program entry as set point ramp example of a temperature program A 01 02 03 04 05 WIG Tolerance maximum Program table corresponding to the diagram above Program Set point Fan Section time Operation Target No of Min Max section temp lines section cycles tolerance tolerance 01 40 100 00 30 00 Off 1 0 1999 9999 02 60 100 01 30 00 Off 1 0 5 5 03 90 100 01 00 00 Off 4 0 2 2 04 90 100 03 20 00 Off 1 0 1999 9999 05 20 100 00 00 01 Off 1 0 1999 9999 Now enter the values of the above program table into one of the 25 program places of the controller MB1 08 43 55 15 10
96. perature limits maximum minimum temperature Tol band max In case of exceeding temporary program stop Parameter set Pre selected value Do NOT change Select the parameters via the arrow keys and confirm by pressing ENTER Then enter the values via the arrow keys and confirm the entry by pressing ENTER For a negative set point entry enter the numerical value first and only then the negative sign P With set point type Limit the user shall adapt the safety controller chap 10 2 or the tem perature safety device class 3 3 option chap 10 3 to the highest temperature set point value of the program actually used Check the safety device for each temperature program and change it if necessary Set the safety controller set point or the set point of the temperature safety device class 3 3 option by approx 2 C to 5 C above the controller temperature set point Recommended setting Set point type Offset with set point 2 C Performance after completing the program The controller changes to Idle Mode Heating refrigeration and humidification are inactive the chamber approximates ambient temperature The fan turns at 50 rate factory setting KMF E5 2 02 2012 page 45 92 gt BINDER 9 3 Entry of humidity values 08 43 59 15 12 07 Select the second subroutine TP Program 2 and confirm by pressing ENTER A program table will
97. port plugs KMF E5 2 02 2012 page 24 92 gt BINDER 4 Installation and connections 4 1 Spacer for wall distance Please fix both spacers with the supplied screws at the unit rear This serves to ensure the prescribed minimum distance to the rear wall of 100 mm 3 94 in Figure 9 Spacer for wall distance Hi e S Al di Figure 10 Rear KMF with mounted spacers KMF E5 2 02 2012 page 25 92 gt BINDER 4 2 Wastewater connection Fasten the wastewater hose to the wastewater connection OUT 12 on the rear of the unit olive 14 mm Observe the following points e You can use a part of the supplied water hose as a drainage hose In case another hose is used it has to be permanently resistant against at least 95 C 203 F e Mount the wastewater hose with a maximum positive inclination of 1 m and a maximum total length of 3m e Protect both ends of the drainage hose with two of the four supplied hose clamps Waste water is collected in an internal can with a volume of approx 0 5 liters It is pumped off only when required thus there is no continuous waste water flow 9 Power cable 10 not used IN HOW 11 Freshwater connection IN with screw EEN thread for hose 2 with union nut 12 Wastewater connection OUT with hose olive for hose 1 2 Figure 11 Rear view KMF with water connections P Protect the
98. posed of professionally at a recycling company that is certified ac cording to the German national law for electrical and electronic equipment Elektro und Elektronikgerategesetz ElektroG from 23 March 2005 BGBI p 762 or gt Instruct BINDER service to dispose of the device The general terms of payment and delivery of BINDER GmbH apply which were valid at the time of purchasing the unit Certified companies disassemble waste used BINDER equipment in primary substances for recycling according to directive 2002 96 EC The devices must be free from toxic infectious or radioactive sub stances in order to eliminate any health hazards to the employees of the recycling companies Prior to handing the unit over to a recycling company it is the user s responsibility that it is free from toxic infectious or radioactive substances e Prior to disposal clean all introduced or residual toxic substances from the unit e Prior to disposal disinfect the unit from all sources of infection Be aware that sources of infection may also be located outside the inner chamber e If you cannot safely remove all toxic substances and sources of infection from the unit dispose of it as special waste according to national law e Fill out the contamination clearance certificate chap 19 and enclose it with the unit Contamination of the device with toxic infectious or radioactive substances Danger of intoxication Danger of i
99. quipment Microprocessor display program controller with 2 channel technology for temperature and humidity Ethernet interface for computer communication Temperature safety device class 3 1 acc to DIN 12880 Inner glass door DCT refrigerating system with refrigerant R134a Microprocessor controlled humidifying and dehumidifying system humidity range see diagram Sizes 240 and 720 four castors 2 lockable 1 rack stainless steel Access port 30 mm with silicone plug Options accessories Additional rack stainless steel Perforated shelf stainless steel Reinforced rack with rack lockings Securing elements for additional fastening of racks 4 pieces Reinforced inner chamber with 2 reinforced racks Temperature safety device class 3 3 acc to DIN 12880 Lockable door Keyboard locking BINDER INDIVIDUAL customized solutions Access ports 30 mm or 50 mm or 100 mm with silicone plug Analog outputs 4 20 mA for temperature and humidity with 6 pole DIN socket DIN plug included Flexible Pt 100 temperature sensor output to DIN socket Communication interface RS422 BINDER Data Logger kit for temperature humidity TH 100 chamber values or TH 100 70 chamber and ambient values External freshwater and wastewater cans 20 liters 0 71 cu ft each BINDER Pure Aqua Service Exchange cartridge for BINDER Pure Aqua Service Safety kit for wat
100. r of death Do NOT introduce any substance into the climatic test chamber which is combustible or explosive at working temperature NO explosive dust or air solvent mixture in the inner chamber Any solvent contained in the charging material must not be explosive or inflammable l e irrespective of the solvent concentration in the steam room NO explosive mixture with air must form The temperature inside the chamber must lie below the flash point or below the sublimation point of the charging material Familiarize yourself with the physical and chemical properties of the charging material as well as the contained moisture constituent and its behavior with the addition of heat energy and humidity Familiarize yourself with any potential health risks caused by the charging material the contained mois ture constituent or by reaction products that may arise during the temperature process Take adequate measures to exclude such risks prior to putting the Climatic test chamber into operation Electrical hazard gt Danger of death The unit must NOT become wet during operation or maintenance The climatic test chambers were produced in accordance with VDE regulations and were routinely tested in accordance to VDE 0411 1 IEC 61010 1 The glass doors and the inner chamber will become hot during operation Danger of burning Do NOT touch the glass doors the inner surfaces or the charging material during oper
101. rary decommissioning chap 16 2 Permissible ambient temperature range during storage e Ifthe steam humidifying system has NOT been emptied 3 C 37 4 F to 60 C 140 F e After BINDER Service has emptied the steam humidifying system 10 C 14 F to 60 C 140 F With temperatures below 3 C 37 4 F water must be completely removed from the humidifying sys tem KMF E5 2 02 2012 page 22 92 gt BINDER Storage below 3 C 37 4 F with filled steam humidifying system Freezing in the steam generator Damage to the unit gt Contact BINDER Service before any transportation below 3 C 37 4 F Permissible ambient humidity max 70 r H non condensing Condensation by excess humidity Danger of corrosion on the housing after operating at humidity values gt 70 r H for a long period gt Dry the appliance completely before shut down e Set the humidity to 0 r H and turn on humidity switch 3 e Set the temperature set point to 60 C 140 F for approx 2 hours Manual mode e Only then shut down the unit at the main power switch 2 and close the tap of the water supply When after storage in a cold location you transfer the unit to its warmer installation site condensation may form Before start up wait at least one hour until the chamber has attained ambient temperature and is completely dry 3 4 Location of installation and ambient conditions
102. ree and takes just a few seconds Advantages gt Short response times if service is needed gt Fair prices when relocating or installing equipment gt Calibration as required at no charge in case of recalls gt Free information on news product upgrades and accessories Easy registered in 3 steps ee OS c pmm nn zn Eege mmm ERREGT PBINDER Hiem 1 List serial number here Mi 2 Go online www binder world com register 3 Register serial number KMF E5 2 02 2012 page 5 92 gt BINDER Content EC declaration of conformity Product registration du SAR ET Viscsssossssscseisscssscsscsoscassastsvaitevisscdscnasessteoscesdssvssccsosssusdevesoasscsesscoasvadsessausiossius 9 1 1 Legal considerations 1 2 Structure of the safety instructions 1 2 1 Signal word panel 1 2 2 Safety alert symbol 1 2 3 Pictograms 1 2 4 Word message panel structure 3 Localization position of safety labels on the unit 4 Type plate amp 5 General safety instructions on installing and operating the climatic test chamber 14 6 Intended use 7 Resistance of the humidity sensor against harmful substances UNIT DESCRIPTION 2 1 Unit overview 2 2 Instrument box 2 3 Lateral control panel right sid 2 4 Lateral control panel left side option 3 COMPLETENESS OF DELIVERY TRANSPORTATION STORAGE AND INSTALLATION 3 1 Unpacking
103. ree wire technique e Class B DIN EN 60751 e Temperature range up to 320 C 608 F e Stainless steel protective tube 45 mm length material no 1 4501 14 7 External freshwater and wastewater cans option If no suitable in house water connection is available you can manually supply water by filling the optional external freshwater can There is an additional external water can for the waste water Volume 20 liters 0 71 cu ft The cans are placed in holding devices You can affix them directly at the rear of the unit or place them next to the unit Figure 24 Rear view KMF with installed external water cans option KMF E5 2 02 2012 page 69 92 gt BINDER 14 7 1 Mounting the freshwater can 1 Fixing if required Hang the can with its holding device on its 4 carriers You can install it either at the left or the right side Cable connection 20 Freshwater hose connection 21 Figure 25 Freshwater can option 2 Cable connections Connect the plug of the cable to the socket 22 at the rear of the unit The socket 22 is marked with a sticker WATER TANK 24 VDC MAX 0 2A OU UIU U Uy UJ WJ uy wy U Al Socket 22 NIIT If N e E OET EER EEE wanes 11 ill III 12 E ss 5 S Ei Figure 26 Connections at the unit r
104. rogrammer Program No 1 to 25 Date Program title Operation lines are without function Project Ce A 90 80 70 60 50 40 30 i 20 10 ad p j i j i j KEE Time KNF E5 2 02 2012 page 53 92 gt BINDER 9 12 Template for humidity profile Programmer Program No 1 to 25 Date Program title Operation lines are without function Project r H 100 90 80 70 60 50 40 30 20 10 KNF E5 2 02 2012 page 54 92 gt BINDER 9 13 Program table template for temperature and fan speed rate Programmer Program No 1 to 25 Date Program title Operation lines are without function Project Section No Set point Temperature W 1 Fan speed Ka FAN Section time Operation lines no function Sk Start section for repeat cycles No Number of re peat cycles Cy Tolerance minimum Temperature Tmin Tolerance maximum Temperature Tmax Parameter set Pa Default setting KMF E5 2 02 2012 page 55 92 gt BINDER 9 14 Program table template for humidity Programmer Program No 1 to 25 Date Program title Operation lines are without function Project Section No Set point
105. rt Nr 1002 0016 for a thorough and mild cleaning Any corrosive damage that may arise following use of other cleaning agents is excluded from liability by BINDER GmbH Any corrosive damage caused by a lack of cleaning is excluded from liability by BINDER GmbH 15 3 Sending the unit back to BINDER GmbH If you return a BINDER product to us for repair or any other reason we will only accept the product upon presentation of an authorization number that has previously been issued to you An authorization number will be issued after receiving your complaint either in writing or by telephone prior to your sending the BINDER product back to us The authorization number will be issued following receipt of the information below e BINDER product type and serial number e Date of purchase e Name and address of the dealer from which you bought the BINDER product e Exact description of the defect or fault e Complete address contact person and availability of that person e Exact location of the BINDER product in your facility e A contamination clearance certificate chap 19 must be faxed in advance The authorization number must be applied to the packaging in such a way that it can be easily recog nized or be recorded clearly in the delivery documents cy For security reasons we cannot accept a unit delivery if it does not carry an authorization number KMF E5 2 02 2012 page 75 92 gt BINDER 16 Dispos
106. stem is continuously functional Manual fresh water supply via freshwater can option chap 14 7 With this type of supply the humidity system is functional only if the water can is sufficiently filled Check the filling level daily The water reserve in the can is sufficient for a period which may last between one and several days depending on the humidity demand entered humidity set point and number of door openings Waste water The condensation water from the interior is collected in an internal can with a volume of approx 0 5 liters It is pumped off via the waste water pipe Dehumidifying system When humidity switch ON OFF 3 located on the lateral control panel is ON the climatic test chamber KMF dehumidifies as needed in order to reach the entered humidity set point inside the control range of temperature and relative humidity Figure 20 Dehumidification occurs in case of need by means of defined dew point undershoot of several evapora tors of the refrigeration system The condensate which forms is carried away as waste water If the humidity system is turned off while there are descending temperature curves then operation of the refrigeration system may cause dehumidification of the charging material For error indications concerning water supply and humidity system see chap 11 1 and 17 KMF E5 2 02 2012 page 65 92 gt BINDER 13 Defrosting at refrigerating operation BINDER climatic t
107. tes of the EC 79 TROUBLESHOOTING TECHNICAL DESCRIPTION ssssssssscsesessssssssssrsesesessessssseseseseseeseneasereeseeeeseses 82 Factory calibration and adjustment Over current protection Definition of usable volume KMF technical data Equipment and options KMF Spare parts and accessories Dimensions KMF 115 Dimensions KMF 240 Dimensions KMF 720 CONTAMINATION CLEARANCE CERTIFICATE cssssssssssssesesesssssersrsrseeeeeeees 90 KMF E5 2 02 2012 page 8 92 gt BINDER Dear customer For the correct operation of the climatic test chamber KMF it is important that you read this operating manual completely and carefully and observe all instructions as indicated Failure to read understand and follow the instructions may result in personal injury It can also lead to damage to the unit and or poor equipment performance 1 Safety This operating manual is part of the components of delivery Always keep it handy for reference The device should only be operated by laboratory personnel especially trained for this purpose and familiar with all precautionary measures required for working in a laboratory To avoid injuries and damage ob serve the safety instructions of the operating manual Failure to observe the safety instructions Serious injuries and unit damage gt Observe the safety instructions in this operating manual gt Carefully read the complete operating i
108. the valve by a half left turn of the upper knurled part You can hear the release of the valve as a clicking noise Tighten the burst protection device against the water tap by a right turn Open the water tap slowly afterwards Maintenance of the assembly of the hose burst protection device Calcification can impair valve function We recommend an annual inspection by a skilled plumber The plumber should demount the safety kit to check the valve by hand for function calcification or blockage KMF E5 2 02 2012 page 28 92 gt BINDER Danger of calcification Impairment of valve function gt Have a plumber inspect the valve annually gt Remove calcifications by citric acid or acetic acid solutions gt Continue by testing the function and tightness of the mounted unit Check Quickly open the water tap while there is no chamber connected the valve should cut off the water flux without any delay 4 3 4 Safety kit Hose burst protection device with reflux protection device available via BINDER INDIVIDUAL customized solutions A safety kit with a reflux protection device is available for protection of the drinking water system acc to DIN 1988 part 4 and against flooding caused by burst water hoses Protection principles Whenever a strong water flow of about 18 min occurs e g caused by a burst water hose a valve au tomatically cuts off the water supply which can be heard as a clicking noise The
109. them to a PC for controlling and programming as well as recording and representing temperature and humidity data For further options see chap 18 5 The KMF models size 240 and 720 are equipped with four castors Both front castors can be easily locked via the attached brakes The chambers can be operated in a temperature range from 10 C 14 F up to 100 C 212 F and in a humidity range of 10 r H to 90 r H For the control ranges of temperature and humidity see diagram chap 12 KMF E5 2 02 2012 page 17 92 gt BINDER 2 1 B D 2 2 1 Unit overview A 8 gt gm C gt A D __ ma E Figure 5 KMF 240 Instrument box Door handle Outer door Refrigerating machine and humidity generation module Instrument box 1 Figure 6 Triangle instrument box Microprocessor program controller MB1 with 2 channel technology for temperature and humidity KMF E5 2 02 2012 page 18 92 gt BINDER 2 3 2 3 4 5 6 7 Lateral control panel right side 2 7 3 4 5 6 gt BINDER MAC Ada 0000000000 Figure 7 Lateral control panel KMF at the right side of the humidity module with options analog outputs and additional Pt 100 sensor Main power switch ON OFF Humidity switch ON OFF DIN socket additional Pt 100 sensor option DIN socket analog outputs option Ethernet interface with indication of the MAC address for
110. umidity program is run chap 9 The program controller MB1 permits programming temperature and humidity cycles The controller offers 25 program memory positions with 100 program sections each The total number of program sections of all programs is limited to 500 Programming can be done directly through the keypad of the controller or graphically through the soft ware APT COM 3 DataControlSystem option chap 14 1 specially developed by BINDER 5 3 Performance after power failures After the power returns the unit continues to function in the original operating mode it was in previously before an actual power failure had occurred In Manual Mode HAND the controller regulates tempera ture and humidity to the last entered set points while in Program Mode AUTO it regulates temperature and humidity to their set points that were reached during the program operation The power failure is noted in the event list chap 6 2 however no error message is displayed indicating that a power failure has taken place KMF E5 2 02 2012 page 32 92 gt BINDER 5 4 Turning on the unit Set the main power switch 2 to position I The pilot lamp shows the unit is ready for operation Observe a delay time of approx 30s between turning Off and On again Otherwise an initiali zation problem may occur display showing e g 1999 Note that the chamber is in stand by mode when the main power switch is in
111. waste water supply at both sides with the supplied hose clamps KMF E5 2 02 2012 page 26 92 gt BINDER 4 3 Freshwater supply P Connect the waste water pipe before connecting the unit to a freshwater pipe or filling the freshwater can option chap 14 7 You can supply the unit with freshwater via a water pipe or by manually filling a freshwater can option chap 14 7 R Water intake temperature NOT below 5 C 41 F and not exceeding 40 C 104 F Calcification of the humidifying system Damage to the unit gt Operate the unit with deionized demineralized water only Types of suitable water quality e Deionized water from a water treatment installation already existing at the customer s site Maximum conductivity 20 uS cm Water treated by the optional water treatment system BINDER Pure Aqua Service disposable sys tem A reusable measuring equipment to assess the water quality is included chap 14 8 P BINDER GmbH is NOT responsible for the water quality at the user s site Any problems and malfunctions that might arise following use of water of deviating quality is excluded from liability by BINDER GmbH The warranty becomes void in the event of use of water of deviating quality 4 3 1 Automatic fresh water supply via water pipe An enclosure inside the unit contains the connection kit for freshwater and wastewater Install the fresh water
112. water supply now re mains shut until it is manually released A possible endangering of the drinking water system depends on the risk potential of the charging mate rial Under unfavorable conditions e g decreasing pressure inside the tap water system drained off charging material could be sucked out of the chamber via the steam generator into the tap water system and therefore contaminate the drinking water According to standard DIN 1988 part 4 the safety kit with reflux protection device provides security in case of short term utilization of substances with low risk po tential When using substances bearing a higher risk potential install a pipe disconnector to assure abso lute protection It is the user s responsibility to prevent according to national standards any reflux of contaminated water from getting into the drinking water system Assembly The standard supplied parts hose burst protection device hose nozzle with screwing are not needed Screw the pre mounted assembly of the hose burst protection and reflux protection devices onto a water tap with a G inch right turning thread connection The connection is self sealing Establish the connec tion between the safety kit and the chamber with a part of the supplied hose Protect both ends of the hose with the supplied hose clamps We recommend connecting the hose as the last step in order to avoid twisting it while screwing on the safety kit Open the water tap slowl
113. y in order to avoid actuating the hose burst protection device Figure 13 Assembly of the safety kit hose burst protection and reflux protection devices KMF E5 2 02 2012 page 29 92 gt BINDER Release of the reflux protection device In case the hose burst protection device interrupts the water supply first find the reason and remove it as necessary Close the water tap Release the valve by a half left turn of the upper knurled part You can hear the release of the valve as a clicking noise Tighten the burst protection device against the water tap by a right turn Open the water tap slowly afterwards Maintenance of the assembly of hose burst protection and reflux protection devices Calcification can impair the function of both valves We recommend an annual inspection by a skilled plumber The plumber should remove the safety kit with the reflux protection device to check both valves by hand for proper function and calcification or blockage Danger of calcification Impairment of valve function gt Have a plumber inspect the two valves annually gt Remove calcifications by citric acid or acetic acid solutions gt Continue by testing the function and tightness of the mounted unit Check Quickly open the water tap while there is no chamber connected the valve should cut off the water flux without any delay 4 4 Electrical connection The climatic test chamber comes with a fixed power connection c
114. y values in the opti mum range chap 12 Set point was too long below ambient temperature icing in the preheating chamber Defrost the unit chap 13 Low humidity and temperature accuracy Fan speed has been reduced Set fan speed to 100 Buzzer at the lower part of the unit sounds Water level in the steam module is too low filling time out Turn off and on the humidity switch 3 In case of alarm re peat after approx 2 minutes contact BINDER service KMF E5 2 02 2012 page 80 92 gt BINDER Fault description Possible cause Required measures Controller No unit function Display mode Standby active Press any controller key dark display Main power switch turned off Turn on the main power switch No access to menu User set tings User code incorrect Contact BINDER service Wrong temperature alarms dis turbance of temperature accuracy Temperature unit changed to F Set temperature unit to C chap 6 4 Chart recorder function meas ured value memory cleared in formation lost New setting of storage rate Change the storage rate ONLY if the previously registered data are no longer required chap 7 Controller does not attain set points entered in Manual Mode Button EXIT or AUTOMATIC has been hit Unit is in Idle Mode Change to Manual Mode chap 8 Controller do

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