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E-RAD USER MANUAL

1. nnenvnnnnnnnnnnnnnn annan anna nan anna 40 6 0 Data Log PC s rg ne HEH jat L 6 1 Software Installation and PC Reguirements v 999v99ree 41 6 2 Connecting E RAD and PC mnrnnnnvnnannnn ARR RR EDR RR EDR anna 41 JER ad EAS CIOCK FEDWEN EN HY a 43 6 4 Downloading all Data LOGS nnrurunvnnnnann avav nnn RR EDR anna 43 6 5 Deleting Data Logs from the E RAD nrrnanennvn anname annan 44 00 PO DN 44 6 7 Uploading Operator Password File ararnrvararnnvarnrnnnernrnnvernrnnnnnnen 45 7 0 2TTrOuUDIesnooLEl O iii iii YN NN a 46 7 4 Eror MESSAGES ccsdncsesccssexesesedestnesecestcctsaiisegtdegsicdenesteesacestuesenese 46 7 1 1 Blank E RAD Touch Display lt i ii9iF1vwR ninaga si amdin akna daa dear ndu NEAR An RO AHA AA RAD 47 7 1 2 Fixed in Initialization Screen nnrnnvnnnnnnnann annan annan RAE AER annan annan 47 7 1 3 FB Not Ready Analog Sensor anrarannnnnanvannnnannnvennnnnannsvnnnannnnennnnnnnnnnnnnnsene 47 7 1 4 Feedback LOSS eararovrnvarenvarnnenrnsrnnnnrnnavsnnarsnenrnnnnnnsennnurnnavsnvavnnensnnenvnusnnnern 47 5 EN 47 14 56 PN EO Here 47 7 1 7 Position Limit Exceeded ciii iau ne RUN A UN AD GRO RD GRAY 47 VNR 47 7 1 9 Peak Current Exceeded a arnnrarnnrnnnnrnnanrnnarnnnnnnnnnnnsrnnnnrnnansnvavsnensnnenvnsrnnnsrn 47 7 12 10 19181127 d lt o EE EE EEE HA R 47 7 2 11 Motor Cannot Star saa 47 22 DETS ee 48 TT VENN 48 y
2. or Program Error An Internal Error could be any of the following messages Controller Comms loss of communication between control modules Comms Lost loss of communication between control modules NVRam Lost corrupt memory in the Rabbit module resulting in loss of data Unknown Err Stack Overflow program crashed CPU Fatal Exception Rabbit failure Solution Refer to 7 2 1 Power Cycle 7 1 18 Watchdog Tripped 7 2 Solutions DANGER 7 2 1 Power Cycle New World Technologies Inc V2014 07 04 The AC DC conversion is not resulting as expected Solution 1 Refer to 7 2 6 Forward Reverse Switch 2 Refer to 7 2 1 Power Cycle Electrical Shock can cause serious or fatal injury Do not remove the E RAD Controller Top Plate and make any repairs without approval and training Do not touch any exposed power devices electrical connections or cables The following solutions may help solve the errors described in Section 7 1 Error Messages If the error persists after following the given solution instructions contact New World Technologies Inc Technical Support refer to Section 8 0 Contact Us To Power Cycle the E RAD Tool System 1 Switch the Power Switch to the Off Position 2 Wait two minutes Page 48 E RAD 2 5 USER MANUAL c US 3 Switch the Power Switch to the On Position and re try 7 2 2 AC Power Cable To check the AC Power Cable 1
3. ox TORQUE SYSTEMS A Tr Jj A dh Y Y v Yy Ji 4 RAD USER MANUAL Dee eosesete9e9 9 e9 9 e9 99999999999 eSt Es IR HUU HUU SESTI E n LEADING MANUFACTURER OF ADUANC ED TORQUE SYSTEMS BATTERY ELECTRONIC ELECTRIC TRANSDUCER PNEUMATIC THE INDUSTRY STANDARD BECIEUE IT ELECTRIC SERIES v V RAD Torque Range 100 2300 ft Ibs ELECTRONIC SERIES _ V E RAD Ia i Y v Torque Range v 200 6000 ft Ibs BATTERY SERIES Y B RAD v v v v Torque Range 100 1300 ft Ibs PNEUMATIC SERIES v Torque Range v 50 8500 ft Ibs Quick adjust torque settings Fast and accurate dial a torque for maximum versatility and efficiency Soft start vary speed trigger Allows operator to safely and quickly set reaction arm before full torque is applied Equal power in forward and reverse Convenience and cost effective use of same tool for break away and final torque Advanced ultra durable electric motor design Extreme duty designed to reduce maintenance cost and increase reliability Advanced gearbox design PATENTED planetary gear reduction drive system delivering one of the highest power to weight ratios of any controlled bolting system Push button select torque Fast and convenient error free digital single increment torque settings Digital torque console display Maximum accuracy by seeing the set torque value and the actual delivered torque value Lightweight a
4. If a physical copy is needed request a CD copy from your Authorized RAD Distributor or New World Technologies Inc 6 2 Connecting E RAD and PC To connect the E RAD Tool System to a PC for Data Log access 1 Connect the Serial Communication Cable from the available PC USB Port to the Communication Port on the E RAD Controller Note When the Serial Communication Cable is connected to the Communication Port on the E RAD Controller the E RAD will restart This is normal but to prevent it connect the cable before turning the E RAD on On the E RAD Touch Display 2 Press the Menu button on the Main Screen 3 Select PC Transfer from the Main Menu shown in Figure 6 2 1 Result The PC Transfer Screen will be displayed Figure 6 2 2 New World Technologies Inc Page 41 V2014 07 04 E RAD 2 5 USER MANUAL Figure 6 2 2 PC Transfer Screen On the PC 4 Open the Data Logger Software Figure 6 2 3 FEFIID Mee FASTER STRONGER euTREME TORQUE MACHINES Serial Number ETESTER Description test2 0 Figure 6 2 3 Data Logger Main Screen Note If the E RAD is not in PC Transfer Mode a prompt window will appear Figure 6 2 4 Ensure the E RAD is in PC Transfer Mode and press OK Please ensure that the E RAD isin PC Mode Figure 6 2 4 PC Mode Prompt Window 5 Select the Options drop down menu 6 Select Com Port from the Options Menu Figure 6 2 5 New World Technologies Inc
5. Switch the Power Switch to the Off Position and wait two minutes before proceeding 2 Remove the AC Power Cable from the AC Mains Power and then from the AC Mains Input Power Connector on the side of the E RAD Touch Controller 3 Check the visual condition of the AC Power Cable and the pins in the AC Mains Input Power Connector Ensure there are no cuts or breaks in the cable insulating jacket and the pins are present and in good condition Connect the AC Power Cable to the AC Mains Input Power Connector Ensure the connection is locked tight Connect the AC Power Cable to the AC Mains Power 7 Switch the Power Switch to the On Position and re try 7 2 3 Tool Handle Motor and Feedback Cables To check the Tool Handle Motor and Feedback Cables 1 Switch the Power Switch to the Off Position and wait two minutes before proceeding 2 Remove the Tool Handle Motor and Feedback from the Feedback and Motor Power Connectors on the side of the E RAD Controller 3 Check the visual condition of the Tool Handle Motor and Feedback Cables and the pins in the Feedback and Motor Power Connectors Ensure there are no cuts or breaks in the cable insulating jacket and the pins are present and in good condition 4 Connect the Tool Handle Motor and Feedback Cables to the Feedback and Motor Power Connectors 5 Ensure the connections are locked tight 6 Switch the Power Switch to the On Position and re try oe 7 2 4 AC Mains Power Supply To c
6. 1 Passed Torque Cycle Figure 5 2 2 Failed Torque Cycle Note The result will be displayed for ten seconds or until the E RAD is reversed or a new cycle is started 5 3 Angle Only Operation This section describes the operation of the E RAD Angle Only Mode In Angle Only Mode the Angle Cycle has passed when the Actual Angle reaches the Set Angle New World Technologies Inc V2014 07 04 To operate in Angle Only Mode Angle Mode must be enabled by referring to Section 4 3 11 Enable Disable Angle Mode To operate the Angle Only Mode 1 DEE a 7 Adjust the Set Torque to zero by referring to Section 4 3 1 Select a Preset if the E RAD is in the Locked Level or Section 4 3 7 Change the Set Torque if the E RAD is in any other level Adjust the Set Angle to the desired value by referring to Section 4 3 1 Select a Preset if the E RAD is in the Locked Level or Section 4 3 8 Change the Set Angle if the E RAD is in any other level Note The Set Angle range is 0 degrees and 10 to 360 degrees Place the E RAD on the joint system Ensure the Forward Reverse Switch is in the Forward Position Ensure the blue System Ready LED is illuminated Press and hold the Tool Handle On Off Trigger until the Pre Torque Cycle has passed Result The result of the Pre Torque Cycle will be displayed on the Main Screen as shown in Figure 5 3 1 Figure 5 3 1 Pre Torque Cycle Press and hold the On Off Trigger un
7. 4 3 2 3 Select Log DEFAULT EXIT Figure 4 3 2 1 Data Log Menu Figure 4 3 2 2 Select Log Screen Figure 4 3 2 3 Alpha Numeric Keypad 4 Enter the desired alpha numeric file name using the displayed keypad Note Press the key numerous times to cycle through the available characters on that key The 1 key includes the characters _ If the operator pauses for more than one second the cursor will move to the next position 5 Press ENT to accept the file name or CLR to correct Result If the Data Log file name already exists the operator will be prompted to continue on the existing Log Press ENT or choose another file name Press CLR This prompted window is shown in Figure 4 3 2 4 Result The new Data Log file name or the continued existing one will be displayed at the top of the Main Screen as shown in Figure 4 3 2 5 SET TORQUE LBFT 254 SET ANGLE DEGREES 18 MENU PRESETS Figure 4 3 2 4 Data Log Already Exists Prompt Figure 4 3 2 5 Main Screen with New Data Log Displayed New World Technologies Inc Page 14 V2014 07 04 E RAD 2 5 USER MANUAL c US To select a different data log file 1 Press the Data Logs button folder icon located at the top of the Main Screen 2 Select Select Log from the Data Log Menu shown in Figure 4 3 2 6 Note To use DEFAULT LOG select Use Default from the Data Log Menu Result The Select Log
8. 4 3 3 3 4 Press the Exit button to return to the Main Screen 4 3 4 View Tool Information This function allows the operator to view the following E RAD Tool System information E RAD Serial Number Model Number Factory Calibration Date Customer Calibration Date if Factory Calibration modified Calibration Voltage Total Cycles Maintenance Cycles Minimum Torgue Maximum Torgue To view the Tool Information 1 Press the Menu button on the Main Screen 2 Select Tool Info from the Main Menu shown in Figure 4 3 4 1 Result The Tool Information Screen will be displayed for 20 seconds or until the Exit button is pressed An example Tool Information Screen is shown in Figure 4 3 4 2 Figure 4 3 4 1 Main Menu Figure 4 3 4 2 Tool Information Screen 4 3 5 View Tool Statistics This function allows the operator to view the Life Statistics Maintenance Statistics and Error Log for the E RAD Tool System To view the Tool Statistics New World Technologies Inc Page 16 V2014 07 04 E RAD 2 5 USER MANUAL c US 1 Press the Menu button on the Main Screen 2 Select Tool Stats from the Main Menu shown in Figure 4 3 5 1 Result The Tool Statistics Menu will be displayed Figure 4 3 5 2 From here the operator can select Life Stats Maint Stats or Error Log Figure 4 3 5 1 Main Menu Figure 4 3 5 2 Tool Statistics Menu Life Stats displays
9. Main Menu shown in Figure 4 3 11 1 3 Select Angle On to enable Angle Mode or Angle Off to disable Angle Mode Note When Angle Off is displayed Angle Mode is currently enabled Figure 4 3 11 2 New World Technologies Inc Page 20 V2014 07 04 E RAD 2 5 USER MANUAL Figure 4 3 11 1 Main Menu Figure 4 3 11 2 User Configuration Menu 4 3 12 Enable Disable Angle Lock WARNING Injury to the operator and damage to the E RAD may occur during an Angle Locked Cycle Close attention is required during a cycle to prevent such injury and damage To stop the Angle Locked Cycle switch the Forward Reverse Switch to the Reverse Position This function allows the operator to release the On Off Trigger during an Angle Only Cycle or a Torque and Angle Cycle The cycle will continue until it has passed To stop the Angle Locked Cycle at any time switch the Forward Reverse Switch to the Reverse Position This will result in a failed cycle To pause the Angle Locked Cycle press the On Off Trigger This will pause the cycle To continue the Angle Locked Cycle press the On Off Trigger To enable disable the Angle Lock 1 Press the Menu button on the Main Screen 2 Select User Config from the Main Menu shown in Figure 4 3 12 1 3 Select Ang Lock On to enable Angle Lock or Ang Lock Off to disable Angle Lock Note When Ang Lock Off is displayed the Angle Lock is enabled Figure 4 3 1
10. Mode In Torque Only Mode the Torque Cycle has passed when the Actual Torque reaches the Set Torque To operate the Torque Only Mode 1 ot a New World Technologies Inc V2014 07 04 Adjust the Set Torque to the desired value by referring to Section 4 3 1 Select a Preset if the E RAD is in the Locked Level or Section 4 3 7 Change the Set Torque if the E RAD is in any other level Note Refer to Section 1 2 1 Torque Ranges Adjust the Set Angle to zero if the Angle Mode is enabled Refer to Section 4 3 1 Select a Preset if the E RAD is in the Locked Level or Section 4 3 8 Change the Set Angle if the E RAD is in any other level Place the E RAD on the joint system Ensure the Forward Reverse Switch is in the Forward Position Ensure the blue System Ready LED is illuminated Press and hold the Tool Handle On Off Trigger until the Torque Cycle has passed Note To stop the E RAD at any time during the Torque Cycle release the On Off Trigger This will result in a failed Torque Cycle Note After the Torque Cycle has passed or failed the E RAD will reverse slightly to unload the Reaction Arm Result When the Torque Cycle has passed or failed the Actual Torque Measured Peak Torque will be displayed on the Main Screen Figure 5 2 1 shows the Main Screen after a passed Torque Cycle and Figure 5 2 2 shows the Main Screen after a failed Torque Cycle Page 36 E RAD 2 5 USER MANUAL Figure 5 2
11. Off to disable the Maintenance Cycle Lock Note When CYC Lock Off is displayed the Maintenance Cycle Lock is enabled Figure 4 3 18 2 Figure 4 3 18 1 Main Menu Figure 4 3 18 2 User Configuration Menu To set the Warning Cycles and the Shut Off Cycles Note To set the Warning Cycles and Shut Off Cycles the Maintenance Cycle Lock must be enabled 1 Press the Menu button on the Main Screen Select User Config from the Main Menu shown in Figure 4 3 18 3 3 Select Cycle Warn from the User Configuration Menu shown in Figure 4 3 18 4 Result A numeric keypad will be displayed Figure 4 3 18 5 New World Technologies Inc Page 25 V2014 07 04 E RAD 2 5 USER MANUAL USER CONFIG HEHU OP Fill OH Jere LOCKE OFF J CHANGE UNITS O 3 Po TRANSFER JevYeLE WARK 4 USER CONFIG EXIT gt Figure 4 3 18 3 Main Menu Figure 4 3 18 4 User Configuration Figure 4 3 18 5 Numeric Keypad Menu 4 Enter the desired number of cycles before the operator is advised of the number of cycles remaining before the E RAD is disabled for maintenance 5 Press ENT to confirm the Warning Cycles or CLR to correct Result The display will return to the Main Screen 6 Press the Menu button on the Main Screen 7 Select User Config from the Main Menu shown in Figure 4 3 18 6 8 Select Cycle Limit from the User Configuration Menu shown in Figure 4 3 18 7 Res
12. POWER AC MAINS 120V 50 60HZ 4 vg FAR ii ohi OUND MANDATORY Figure 3 2 1 Controller Cable Connections Page 8 E RAD 2 5 USER MANUAL O niy EE ji E RAD TORQUE SYSTEMS I idd a POWER SWITCH VARNING Ensure system mg properly earth es eae ig AC aves power Natiomat Sg tocat COMM PORT wwW eradtorgue com SERIAL NUMBER o AS o Figure 3 2 2 Controller Top Plate 3 3 Connecting the Tool Handle the Controller and the Power DANGER Electrical shock can cause serious or fatal injury Ensure E RAD Controller and Tool Handle are properly Earth Grounded before turning on the Power Switch Do not turn on power to the Tool or operate the Tool without verifying the Earth Ground CAUTION Do not disconnect the electrical connectors while the E RAD power is on Damage to the Tool or Controller will occur By following the instructions below the operator will safely connect the E RAD Tool System Once all these steps have been completed the E RAD Tool System will be ready to power on 8 9 Refer to Section 2 0 Power Requirements and ensure compliance before connecting the Tool Handle or AC Power Cable to the Controller Ensure the Tool Handle and Controller Serial Numbers are identical Connect the Tool Handle Motor and Feedback Cables to the Motor Power and Feedback Connectors on the right side of the Controller Ensure the AC
13. Page 42 V2014 07 04 E RAD 2 5 USER MANUAL 6 3 Setting the Clock Close Log Close All Logs Set RTC Edit Applications Figure 6 2 5 Com Port Selection from Options Menu 7 Select the correct Com Port for the Serial Communication Cable Once the E RAD Touch Display is in PC Transfer Mode and the Data Logger Software is running refer to Section 6 2 Connecting E RAD and PC the E RAD Data Logger Software can be used to set the time and date on the Main Screen of the E RAD Touch Display To set the time and date 1 Select the Options drop down menu 2 Select Set RTC from the Options drop down menu Figure 6 3 1 Com Port Close Log Close All Logs Set RTC Edit Applications Figure 6 2 1 Set RTC from Options Menu Result The time and date on the E RAD Main Screen will be updated to the time and date on the PC 6 4 Downloading all Data Logs New World Technologies Inc V2014 07 04 Once the E RAD Touch Display is in PC Transfer Mode and the Data Logger Software is running refer to Section 6 2 Connecting E RAD and PC the operator can download all the Data Logs from the E RAD Touch Display to the Data Logger Software To download all the Data Logs on the PC 1 Press the Update Logs button on the Main Screen Figure 6 4 1 Figure 6 4 1 Update Logs Button Result The Data Logger Software will download all the Data Logs from the E RAD Tool System Once the Data Logs
14. Preset Number Note The Set Torque and Set Angle values previously stored to the selected Preset Number will be overwritten New World Technologies Inc Page 19 V2014 07 04 E RAD 2 5 USER MANUAL Figure 4 3 9 1 Preset Menu Figure 4 3 9 2 Load Preset Screen 4 3 10 Change the Torque Units This function allows the operator to change the torque units to Foot Pounds FtLb Newton Meters Nm or Kilogram Force Meters KgFm When the units are changed the Set Torque value Preset Torque values and Calibration Values are automatically converted to the selected units To change the torque units 1 Press the Menu button on the Main Screen 2 Select Change Units from the Main Menu shown in Figure 4 3 10 1 3 Select the desired units from the unit options Figure 4 3 10 2 Figure 4 3 10 1 Main Menu Figure 4 3 10 2 Units Menu 4 3 11 Enable Disable Angle Mode This function allows the operator to enable or disable the use of Angle Mode When this function is enabled the operator can change the Set Angle modify and use Set Angle Preset values and operate in Angle Only and Torque and Angle Modes Refer to Section 4 3 1 Select a Preset Section 4 3 8 Change the Set Angle Section 4 3 9 Modify Presets Section 5 3 Angle Only Operation and Section 5 4 Torque and Angle Operation To enable disable Angle Mode 1 Press the Menu button on the Main Screen 2 Select User Config from the
15. The E RAD Tool Handle Figure 3 1 1 is trigger activated with a Forward Reverse Switch On each side of the tool housing is a LED Status Display Figure 3 1 2 which notifies the operator when the tool is ready for use when the bolting cycle has passed or if the bolting cycle has failed 1 Forward Reverse Switch controls direction of rotation On Off Trigger tool activation System Ready blue LED will illuminate when the tool is ready for use Fail red LED will illuminate when the tool fails to complete the torque cycle Pass green LED will illuminate when the tool completes torque operation hoe t Page 7 E RAD 2 5 USER MANUAL 3 2 Controller Description Figure 3 1 1 E RAD Tool Handle SYSTEM READY FAILED 4 OVERTORQUE FLASH PASSED Figure 3 1 2 LED Status Display The E RAD Controller has a touch screen interface for ease of bolting operation and status as well as advanced configuration options and Data Logging The AC Power and Tool Handle Connections are located on the right side of the controller housing Details are shown below in Figure 3 2 1 and Figure 3 2 2 k 2 3 New World Technologies Inc V2014 07 04 Feedback and Motor Power Connectors for the E RAD Tool Handle AC Mains Input Power Connector 120V AC or 230V AC Serial Number for E RAD Tool System identical to Serial Number on Tool Handle Communication Port LCD Touch Display Power Switch FEEDBACK MOTOR
16. V2014 07 04 E RAD 2 5 USER MANUAL Figure 4 3 23 10 Numeric Keypad 12 Enter the Adjustment Value 13 Press ENT to confirm or CLR to correct 14 Press the Exit button at the bottom of the screen Result The display will return to the Low Pre Torque Menu and the modifications will be saved 15 Press the Exit button at the bottom of the screen to return to the Main Screen 4 3 24 Factory Configurations This function is used to adjust factory settings including Minimum Torque Maximum Torque Angle Mode and Gear Ratio These settings should only be used under the direction of New World Technologies Inc Technical Support Note Contact New World Technologies Inc Technical Support for more information refer to Section 8 0 Contact Us 5 0 General Operating Instructions WARNING 5 1 Reaction Arm WARNING CAUTION Only qualified personnel with training in the safe operation of torque tooling and the E RAD Tool System should operate this tool There are three ways to operate the E RAD Tool System using Torque Only Angle Only or Torque and Angle Each of these operations the use of the Reaction Arm and reviewing the Last Result are discussed in the following sections Always keep body parts clear of the Reaction Arm when the E RAD Tool System is in use Serious injury could occur Ensure the Reaction Arm has a solid contact point before operating the E RAD Tool System 5 1 1 Instal
17. and Passwords 4 2 2 Returning to the Locked Level To return to the Locked Access Level 1 Press the Menu button on the Main Screen 2 Select the Lock option from the Main Menu shown in Figure 4 2 2 1 Result A numeric keypad will be displayed as shown in Figure 4 2 2 2 Figure 4 2 2 1 Main Menu Figure 4 2 2 2 Numeric Keypad 3 Enter the password 37232 4 Press ENT to confirm the password or CLR to correct Result If the password is invalid an INCORRECT message will be displayed Figure 4 2 2 3 If the password is correct the display will return to the Main Screen and the Touch Screen will have returned to the Locked Level Figure 4 2 2 4 New World Technologies Inc Page 12 V2014 07 04 E RAD 2 5 USER MANUAL Figure 4 2 2 3 Incorrect Password Message Figure 4 2 2 4 Main Screen in the Locked Level Note The Lock Icon is now displayed in the top left corner 4 3 Functions The following sections describe the functions available on the E RAD Touch Display Interface Refer to Section 4 2 User Access Levels for more information on the accessibility of these functions Note When selecting an option from any menu press the number to the left of the option Note Menus many consist of several screens To move through the menu use the left and right arrow keys at the bottom of the screen Note Menus will look different depending on the Access Level The figures in this sect
18. have been downloaded to the Data Logger Software the operator will be prompted to add descriptions of the E RAD and the Data Logs These descriptions are useful in identifying a Data Log Note All Data Logs are stored on a local database which can be accessed to further manipulate the data Page 43 E RAD 2 5 USER MANUAL c US 6 5 Deleting Data Logs from the E RAD By closing a Data Log in the Data Logger Software the operator is also deleting the Data Log from the E RAD Tool System The Data Log will be saved on the PC and the title of the Data Log will be modified to indicate the date it was closed Note The E RAD must be in PC Transfer Mode and the Data Logger Software must be running before proceeding with the following instructions Refer to Section 6 2 Connecting E RAD and PC To delete a Data Log 1 Select the Data Log to be closed Figure 6 5 1 DEFAULT LOG DEFAULT LOG Figure 6 5 1 Select a Data Log 2 Select the Options drop down menu 3 Select Close Log from the Options menu Figure 6 5 2 E121 Com Port e Close Log Close All Logs Set RTC Edit Applications Figure 6 5 2 Close Log from Options Menu Result The selected Data Log will be closed in the Data Logger Software and deleted from the E RAD Tool System 6 6 Exporting Data The Data Logger Software allows the operator to export the data contained within a Data Log to another program such as Notepad WordPad Microsoft Wo
19. is permitted by law ry A al M f M D i Y T 1 099899950398 008804800006 I p S T KA 949999 00000000 49 i q 7 I ABOUT NEW WORLD TECHNOLOGIES INC Rewrgansgan is a leading Canadian manufacturer of a neumatic battery powered and electronic pistol grip torque p C ga ca wrenches Our advanced products have proven to be successful i A D AJ J all over the world in such industries as oil and gas petrochemical 26 A mining aerospace and manufacturing we continue to invest in icy p FY Y y and employ thevlatest technology to achieve the highest level of JJJ II JI 7innovation quality and performance which has resulted in N 0004 i multiple patents for our products X DD DD 9 DO O 389994 _ a d n db A 2228206000004 NEW WORLD TECHNOLOGIES INC 2839369486 30580 Progressive Way Abbotsford BC V2T 6Z2 Canada T 604 852 0405 F 604 852 0269 E info radtorque com UIUIULR AD TORQUE COIN
20. most advanced engineered gear boxes on the market www radtorque com E RAD 2 5 USER MANUAL c US TABLE OF CONTENTS TABLE OF CONTENTS mennene L MANUAL REVISION HISTORY anunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnsnnnnnnnns 3 IMPORTANT SAFETY NOTICE nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnsnnsnnsnenssnn amp 1 0 General Information runnnnnnnnnnnnnnnnnnnnnnnnnunnnunnnnnnnnnnnnnnnnnnnnnnunnnn D 5 5 1 1 System Components rrnrnrnvnrnnnnnnrnrnenrnrnnnnnnnnenenennnnnnnnenenennnnvnnnnnrn 1 2 SOS CL CONS ES 1 2 1 TE 5 1 2 2 Electrical Specifications ernvanenenvnnennonnnnonn sean ne nnnnennnnnnnennnnannnennn nene 6 1 2 3 Environmental Specifications naa annaksin nn ala a anna kaa 6 2 0 Power Reguirements a TEA ER O 2 1 AC Mains OW CE FFF DEU vad iil kd iseenda laim dies ai 6 2 2 Earth Grounding Safety vic vaim asine te na eitan konni NS Adn RA AR DRA FN 7 2 3 Ground Fault Current Interrupt GFCT ccceceeseseseeeereeeeeeeenenes 7 2 A EXTENSION COrdSis ea et kna EE 7 SPT UM 7 3 0 Tool System Assembly EEE SEE EEE 3 1 Tool Handle Description rvrnrnnvnvnnnnnnnnnnnn RR ER anna RE anna 7 3 2 Controller DESCFIPEION se ua naa RA l n NR YAA AA ARW AR Y NAWR anke 9 3 3 Connecting the Tool Handle the Controller and the Power 9 4 0 Touch Display Interne 4 1 Main Screen aroruvnnuananansnnennunvanansnvensunvannnanvevevnvannnansevevnvananansvnen 10 4 2 User Access LevelS ar
21. rotate the motor This is usually caused by a loss of feedback or power from the motor to the servo driver Solution Refer to 7 2 1 Power Cycle 7 1 11 Motor Cannot Start The servo driver is unable to rotate the motor This is usually caused by a loss of feedback or power from the motor to the servo driver Solution Refer to 7 2 1 Power Cycle New World Technologies Inc Page 47 V2014 07 04 E RAD 2 5 USER MANUAL 7 1 12 DB Inconsistent 7 1 13 Under Voltage 7 1 14 Over Voltage 7 1 15 Short Circuit 7 1 16 Over Temp An intermittent fault in the AC DC conversion has resulted in unexpected changes in signal amplification Solution 1 Refer to 7 2 2 AC Power Cable 2 Refer to 7 2 4 AC Mains Power Supply 3 Refer to 7 2 1 Power Cycle The DC power provided to the motor does not meet the requirements Solution 1 Refer to 7 2 2 AC Power Cable 2 Refer to 7 2 4 AC Mains Power Supply 3 Refer to 7 2 1 Power Cycle The DC power provided to the motor exceeds the limitations 1 Refer to 7 2 2 AC Power Cable 2 Refer to 7 2 4 AC Mains Power Supply 3 Refer to 7 2 1 Power Cycle Immediately power off the E RAD and remove from service Contact New World Technologies Inc Technical Support refer to Section 8 0 Contact Us The E RAD Controller s Internal Temperature has exceeded its maximum Solution Refer to 7 2 5 Needs Cooling 7 1 17 Internal Error
22. shown in Figure 4 3 22 2 Result A prompt screen will be displayed asking to confirm the Calibration or cancel the Calibration Figure 4 3 22 3 Page 29 E RAD 2 5 USER MANUAL HAIN MENU 1 CZHAHGE UNITS j DICK USER CONFIG HEHU 1 CALIBRATION 2 LOW PRETORGUE CALIBRATION POINT CAL OW 4 AHGLE OFF EXIT gt Figure 4 3 22 2 User Configuration Figure 4 3 22 3 Confirm Calibration Menu Prompt 5 Press the ENT button to enter Calibration Result The 7 Calibration screen will be displayed Figure 4 3 22 4 6 Mount E RAD to the Calibration Stand 7 Ensure the Calibration Transducer is set to the same units as the E RAD Tool System 8 Do one Torque Cycle 9 Press the Cal Value button on the Calibration Screen Figure 4 3 22 4 Result A numeric keypad will be displayed Figure 4 3 22 5 10 Enter the torque measured by the Transducer 11 Press ENT to confirm or CLR to correct Result The next Calibration Screen will be displayed 3 PC TRANSFER J USER CONFIG EXIT gt Figure 4 3 22 1 Main Menu JE OFF EXIT TOOL CAPACITY Figure 4 3 22 4 7 Calibration Figure 4 3 22 5 Numeric Keypad Figure 4 3 22 6 Save Calibration Screen Prompt 12 Repeat steps 8 to 11 for each torque percentage 13 Press the Exit button Result The operator will be prompted to save before exiting Figure 4 3 22 6 14 Press ENT to save and exit or CLR
23. 2 2 Figure 4 3 12 1 Main Menu Figure 4 3 12 2 User Configuration Menu 4 3 13 Enable Disable Reverse Target New World Technologies Inc V2014 07 04 When this function is enabled the operator can enter a Target Torque for the reverse cycle The E RAD Tool System will reverse until the Actual Torque reaches the Target Torque This is similar to a regular Torque Cycle but in the reverse direction To enable disable Reverse Target Page 21 E RAD 2 5 USER MANUAL c US 1 Press the Menu button on the Main Screen 2 Select User Config from the Main Menu shown in Figure 4 3 13 1 3 Select REV TARG ON to enable the Reverse Target or REV TARG Off to disable the Reverse Target Note When REV TARG OFF is displayed the Reverse Target is enabled Figure 4 3 13 2 Figure 4 3 13 1 Main Menu Figure 4 3 13 2 User Configuration Menu 4 3 14 Enable Disable Power Up Lock When this function is enabled upon power up the E RAD Touch Display will be in the Locked Access Level regardless of the previous state To enable disable Power Up Lock 4 Press the Menu button on the Main Screen 5 Select User Config from the Main Menu shown in Figure 4 3 14 1 6 Select PUP Lock On to enable the Power Up Lock or PUP Lock Off to disable the Power Up Lock Note When PUP Lock Off is displayed the Power Up Lock is enabled Figure 4 3 14 2 Figure 4 3 14 1 Main Menu Figure 4
24. 3 14 2 User Configuration Menu 4 3 15 Enable Disable Increment This function changes the way the Torque and Angle Operation works Refer to Section 5 4 Torque and Angle Operation for more information To enable disable Increment 1 Press the Menu button on the Main Screen 2 Select User Config from the Main Menu shown in Figure 4 3 15 1 3 Select Increment On to enable Increment or Increment Off to disable Increment New World Technologies Inc Page 22 V2014 07 04 E RAD 2 5 USER MANUAL Note When Increment Off is displayed Increment is enabled Figure 4 3 15 2 Figure 4 3 15 1 Main Menu Figure 4 3 15 2 User Configuration Menu 4 3 16 Enable Disable Reverse Confirmation This function prevents the operator from reversing without acknowledgement While this function is enabled the Touch Display will prompt the operator to confirm the use of the reverse setting To enable disable Reverse Confirmation 1 Press the Menu button on the Main Screen 2 Select User Config from the Main Menu shown in Figure 4 3 16 1 3 Select RVS CONF ON to enable Reverse Confirmation or RVS CONF OFF to disable Reverse Confirmation Note When RVS CONF OFF is displayed Reverse Confirmation is enabled Figure 4 3 16 2 Figure 4 3 16 1 Main Menu Figure 4 3 16 2 User Configuration Menu 4 3 17 Operator Password New World Technologies Inc V2014 07 04 While enable
25. Enable Disable Reverse Confirmation ccccececccesesecvaveveeeeeeuevavaveeeneneavavars 23 4 3 17 Operator PONG 23 4 3 18 Maintenance Cycle LOCK ssssssesenenssnsnsnnnnnssnsnsnnnnrunnensnrnnrernensnnnnnnrnrnnnnnnn 25 4 3 19 Maintenance Count Threshold n nnrurnnnnnnnn annan annannn annan annan annan 26 4 3 20 Clear Maintenance Statistics n rrrnrnvnnnnnnnn annan nunna nannn annan annan aenea 27 To AP NNN 27 132210 BANAN Ga 29 4 3 2 3 LOW PETE NTT 30 4 3 24 Factory Configurations rarvnrnnrnnravrnnnnnnnrnnnnnnnnnnrnnnnnnnnnnrnnnnnnnnnnrnnnnnnnrnnene 33 5 0 General Operating Instructions a nnnnranannnnnnnnnnnnnnnnnnnnnnnnnnnvnrn 33 New World Technologies Inc Page 1 V2014 07 04 E RAD 2 5 USER MANUAL New World Technologies Inc V2014 07 04 c US PERCEN A EAS 33 5 1 1 Installing the Reaction Arm svarene EGG 33 gA Reaction Arm FEM vvs 34 5 4 3 RedcHOn AM F D cei need GG Fain r AAR ee 35 Sul REACTION PONTS ei Yb y y Ryd A 35 5 2 Torque Only Operation ccscccsscseccssesecesnesecesnenecusnesseuseensenseeues 36 5 3 Angle Only Operation vrnvrnvnnnnnnnnnnnn anna nnn anna nnn RR DERE anna 37 5 4 Torque and Angle Operation nernenvennnenvennnenvennnennennnn nne 38 5 4 1 Increment Disabled nvenrnvonenvanenennnnennnnn near nnonn near ne neeme nnenn EDDU 38 5 4 2 Increment Enabled irsinin inana ana 39 5 5 Reviewing the Last Result
26. LIABLE NOT FOLLOWING PRECAUTIONS AND INSTRUCTIONS OUTLINED HERE CAN RESULT IN INJURY TO THE TOOL OPERATOR AND FELLOW WORKERS NEW WORLD TECHNOLOGIES INCORPRATED IS NOT RESPONSIBLE FOR ANY SUCH INJURY The intended use of the E RAD Tool System is for commercial and industrial bolting applications Do not operate the E RAD Tool System before reading and understanding this user manual and noting the Safety Notices displayed on the E RAD Tool System and throughout this manual Only qualified personnel with training in the safe operation of torque tooling and the E RAD Tool System should attempt the installation operation and diagnosis of the E RAD Tool System The E RAD Tool System is connected to high voltage power and consists of external rotating parts Improper training and use can cause serious or fatal injury Do not disassemble or attempt to repair the E RAD Tool System doing so will void warranty If breakdown malfunction or damage occurs and the E RAD Tool System fails to operate correctly contact New World Technologies Inc Technical Support refer to Section 8 0 Contact Us The E RAD Tool System should only be used if environmental storage and operation specifications have been met Refer to Section 1 2 3 Environmental Specifications Electrical Shock can cause serious or fatal injury Do not apply power to the E RAD Tool System without verifying the Earth Ground Ensure the E RAD Controller and Tool Handle are proper
27. Mains Supply is Earth Grounded Ensure the AC Power Cable is in good condition there are no cuts or breaks in the cable insulating jacket and the Plug Pins and Earth Ground Pin are present and in good condition Ensure the E RAD Power Switch is in the Off Position Connect the E RAD AC Power Cable to the AC Mains Input Power Connector on the right side of the Controller Connect the E RAD AC Power Cable to the AC Mains Supply Check that the E RAD Controller and Tool Handle are properly Earth Grounded 4 0 Touch Display Interface CAUTION LCD Touch Displays are susceptible to mechanical shock and any force exerted on the module may result is damage CAUTION LCD Touch Displays can be damaged by moisture or water and high temperatures Avoid such conditions when storing and gently wipe clean or let dry before usage New World Technologies Inc V2014 07 04 Page 9 E RAD 2 5 USER MANUAL c US Note Dirt from fingerprint oil can easily stain the surface of the display Gently wipe off any stains with a soft lint free cloth The E RAD Controller includes an LCD Touch Display This simple touch screen interface has many functions including Data Logging Configuration Options and Torque and Angle Settings The following sections describe these functions as well as how to enable and or use them 4 1 Main Screen The Main Screen is used as the central control point of the E RAD Tool System Here the operator can access Menu Option
28. Maintenance Statistics No mo ves YS Point Calbration No mo ves wes Tool Calibration No no ho wes gt llowPeTomu no no No vs Factory Configurations No no no vws Table 4 2 1 User Access Levels and Functions Note The E RAD Tool System is shipped from factory in the Basic Level After configuration it is recommended that the Tool be locked for normal bolting operations to avoid inadvertent changes to Tool Settings and Calibration 4 2 1 Unlocking Access Levels To unlock an Access Level 1 Press the Menu button on the Main Screen 2 Select the Unlock option from the Main Menu shown in Figure 4 2 1 1 Result A numeric keypad will be displayed as shown in Figure 4 2 1 2 Figure 4 2 1 1 Main Menu Figure 4 2 1 2 Numeric Keypad 3 Enter the password for the desired Access Level 4 Press ENT to confirm the password or CLR to correct New World Technologies Inc Page 11 V2014 07 04 E RAD 2 5 USER MANUAL c US Result If the password is invalid an INCORRECT message will be displayed Figure 4 2 1 3 If the password is correct the display will return to the Main Screen and the desired Access Level will be unlocked Figure 4 2 1 4 Figure 4 2 1 3 Incorrect Password Figure 4 2 1 4 Main Screen in the Basic Message Intermediate or Advanced Level Note There is no longer a Lock Icon in the top left corner Table 4 2 1 1 Access Levels
29. OOLS ARE CE CERTIFIED 1 2 3 Environmental Specifications CAUTION Only operate the E RAD Tool System if the following environmental storage and operation specifications have been met All Models Ambient Operating Temperate Range Maximum Storage Temperature Range 25 to 70 13 to 158 Humidity 10 to 90 non condensing Table 1 2 3 1 Environmental Specifications 2 0 Power Requirements The installer of this equipment is responsible for complying with National Electrical Code NEC or equivalent and Federal and Local Guidelines and Application Codes that govern protection Earth Grounding disconnects and other current protection for electrical equipment for use in outdoor or indoor applications The following sections outline the E RAD power requirements 2 1 AC Mains Power DANGER Electrical Shock can cause serious or fatal injury Do not apply power to the E RAD Tool System without verifying the Earth Ground Ensure the E RAD Controller and Tool Handle are properly Earth Grounded before turning on the Power Switch Do not touch any power device or electrical connection or remove the E RAD Controller Top Plate before ensuring the Power Switch is in the Off Position the AC Mains Power has been disconnected and no high voltage is present New World Technologies Inc does not recommend replacing the supplied AC Power Cable If using a different power cable or a power plug adapter ensure the Earth Ground pin is present and firmly con
30. Over WOU AGS FFF UC UA RD YN 48 TE NN 48 TE NT TND 48 7 1 17 Internal Error or Program Error nnrninnennnnunnannn AR AR A ARAE A Y RED na 48 7 419 Watchdog THD DGC eiii WYRY CANA A EN AN o YUA HU OR FYR AD RG 48 FZ SO WAN ONS AMAAN a ieee ee ee 48 PNG 48 Fe PTE 49 7 2 3 Tool Handle Motor and Feedback Cables rarnrnurnnnarnnnnnnrnnnnrnnvnrnnnnrnnnernnnenn 49 7 2 4 AC Mains Power Supply nnrrnrnnnnnnnn ne nunna nunna nennn annan annan nn nnn nn nen nn DDRUD 49 22 3 Needs ON 49 7 2 6 Forward Reverse Switch cccccccecesecucvavceceeeeeuavavaveeeueeueuavavevenenenuavavaneneneneas 49 8 0 CONTACE US ur D RR RR DY ERRRNSSASDYAWNRREU RAN RRSONOS aun DU Page 2 E RAD 2 5 USER MANUAL c US MANUAL REVISION HISTORY Revision 2011 10 26 Initial Release for Firmware ERAD 25 0103 Revision 2012 03 02 Updated Section 6 0 Data Log PC Operations Removed Reverse Torque Option until next firmware release Removed Serial Printer Option Hardware no longer supported Revision 2012 04 26 ERAD25 0111 Firmware Release _ Updated PC Software Download Instructions Revision 2012 11 20 ERAD25 0115 Firmware Release Revision 2013 08 09 ERAD25 0117 Firmware Release Revision 2014 07 04 ERAD25 0117 User Manual New World Technologies Inc Page 3 V2014 07 04 E RAD 2 5 USER MANUAL IMPORTANT SAFETY NOTICE New World Technologies Inc V2014 07 04 RAD TOOLS ARE SAFE AND RE
31. S INCORRECT The leg of the Reaction Arm is too short on the left side and too long on the right side Too Short Too Long Figure 5 1 2 2 Incorrect Height IMPROPER REACTION WILL VOID WARRANTY AND CAN CAUSE PREMATURE TOOL FAILURE 5 1 3 Reaction Arm Foot Ensure the foot of the Reaction Arm aligns with the length of the nut as seen in Figure 5 1 3 1 The length of the foot cannot be shorter or longer than the nut as seen in Figure 5 1 3 2 CORRECT The foot of the Reaction Arm aligns with the length of the nut Figure 5 1 3 1 Correct Length INCORRECT The foot of the Reaction Arm is too short on the left side and too long on the right side Too Short Too Long Figure 5 1 3 2 Incorrect Length Please contact New World Technologies Inc or your local RAD Authorized Distributor for custom Reaction Arms 5 1 4 Reaction Points Ensure the Reaction Arm reacts off the middle of the foot as seen in Figure 5 1 4 1 Do not react off the heel of the reaction foot as seen in Figure 5 1 4 2 New World Technologies Inc Page 35 V2014 07 04 E RAD 2 5 USER MANUAL CORRECT Reaction Arm is reacting off the middle of the Reaction Arm s foot Figure 5 1 4 1 Correct Reaction Point INCORRECT Reaction Arm is reacting off the heel of the Reaction Arm This can cause premature tool failure 5 2 Torque Only Operation Figure 5 1 4 2 Incorrect Reaction Point This section describes the operation of the E RAD Torque Only
32. Screen will be displayed and the currently selected log will be shown at the top of the screen and highlighted in the List of Data Logs Figure 4 3 2 7 Figure 4 3 2 6 Data Log Menu Figure 4 3 2 7 Select Log Screen 3 Select a Data Log Result The Data Log will be shown at the top of the screen and highlighted in the List of Data Logs 4 Press the Exit button Result The display will return to the Data Log Menu 5 Press the Exit button to return to the Main Screen Result The Data Log file name will be displayed at the top of the Main Screen as shown in Figure 4 3 2 8 Figure 4 3 2 8 Main Screen with New Data Log Displayed 4 3 3 View a Data Log File This function allows the operator to view the data stored in the currently selected Data Log file To select a different Data Log file refer to Section 4 3 2 Setup Change Data Log File To view a data log file 1 Press the Data Logs button folder icon located at the top of the Main screen 2 Select View Log from the Data Log Menu shown in Figure 4 3 3 1 3 View individual Cycle Logs using the left and right arrow keys at the bottom of the screen New World Technologies Inc Page 15 V2014 07 04 E RAD 2 5 USER MANUAL Figure 4 3 3 1 Data Log Menu Figure 4 3 3 2 View Cycle Logs Figure 4 3 3 3 View Cycle Logs Passed Cycle Failed Cycle Note The text will be in green if the cycle passed Figure 4 3 3 2 and in red if the cycle failed Figure
33. UAL c US 1 Select the Last Result text displayed above the Set Torque on the Main Screen Figure 5 5 1 This text will appear when the display returns to the Main Screen after displaying the results of a cycle Figure 5 5 1 Last Result Displayed Note The Last Result will be displayed for ten seconds or until the E RAD is reversed or a new cycle is started 6 0 Data Log PC Operations The E RAD Data Logger allows the operator to connect the E RAD Touch Controller to a personal computer PC and perform the following actions Setting the Clock on the E RAD Tool System refer to 6 3 Downloading all Data Logs from the E RAD Tool System refer to 6 4 Deleting Data Logs from the E RAD Tool System refer to 6 5 Exporting Data to another program refer to 6 6 Note The E RAD Data Logger Program does not work on all operating systems refer to Section 6 1 for more information 6 1 Software Installation and PC Requirements The Smart Socket PC Software can be downloaded from www eradtorque com click on E RAD Software Download found on the bottom right of the home page After the download is complete follow the installation instructions in the INSTALL README txt located in the download package The E RAD Touch Data Logger Software is compatible with Window XP Vista and Windows 7 operating systems The PC must have a free USB port to be used with the Serial Communications Cable USB A to B provided Note
34. all information since the tool was made Figure 4 3 5 3 Maint Stats displays all information since the last maintenance Figure 4 3 5 4 Error Log displays the last error and allows the operator to view individual errors using the left and right keys at the bottom of the screen Note If an error has not occurred the Error Log will say No Errors Figure 4 3 5 5 Figure 4 3 5 3 Life Statistics Figure 4 3 5 4 Maintenance Figure 4 3 5 5 Error Log Screen Screen Statistics Screen 4 3 6 View Diagnostics This function displays information used when troubleshooting the E RAD Tool System This information includes Line Voltage Drive Temperature Motor Current Motor Position Peak Current Minimum Voltage and Torgue as well as confirmation of the status of the On Off Trigger the Forward Reverse Switch and each LED in the LED Status Display Figure 4 3 6 1 shows the Diagnostics Display To view the Diagnostics Display 1 Press the Menu button on the Main Screen 2 Select Diagnostics from the Main Menu shown in Figure 4 3 6 2 New World Technologies Inc Page 17 V2014 07 04 E RAD 2 5 USER MANUAL Figure 4 3 6 1 Diagnostics Display Figure 4 3 6 2 Main Menu Note To return to the Main Screen press the Exit button 4 3 7 Change the Set Torque This function allows the operator to change the Set Torque The Set Torque is the torque value at which the E RAD will stop the Torque Cycle and the
35. arget Torque entered in Step 5 until a new torque is entered or Point Calibration is disabled Only qualified personnel with training in the safe operation of torque tooling and the E RAD Tool System should operate this tool Do not calibrate at Set Torques that result in exceeding the E RAD Tool System s Torque Range Severe tool damage will occur This function provides access to the Calibration Values for the full Torque Range of the E RAD Tool System Calibration Values should only be modified by a Qualified Calibration Technician and with the use of a Calibration Stand The Calibration Values represent a relationship between the Actual Output Torque of the E RAD Tool System and the Set Torque By changing the Calibration Values the E RAD is more accurate and precise Note When the Calibration Values are modified by the operator the date is stored as the Customer Calibration Date in the Tool Information When the Calibration Values are modified by a New World Technologies Inc Calibration Technician the date is stored as the Factory Calibration Date in the Tool Information Refer to Section 4 3 4 View Tool Information To calibrate the E RAD Tool System 1 Ensure the E RAD is in Torque Only Mode Refer to Section 5 2 Torque Only Operation Press the Menu button on the Main Screen 3 Select User Config from the Main Menu shown in Figure 4 3 22 1 Select Calibration from the User Configuration Menu
36. at which time New World Technologies Inc will issue an authorization to return the tool The defective item must promptly be returned to New World Technologies Inc all freight charges prepaid When returning a tool the reaction arm s being used with the tool must also be returned New World Technologies Inc Telephone 1 800 983 0044 Email info radtorque com Exclusions from Warranty At New World Technologies Inc s sole judgment tools or accessories that have been altered damaged misused abused badly worn due to excessive utilization lost or improperly maintained will NOT be covered under the terms of this warranty Tools returned without the reaction arm s will not be covered under the terms of this warranty Consumable parts and accessories Such as extensions reaction blanks arms are not covered under this warranty Tools that have been relabeled without prior written consent of New World Technologies Inc will not be covered under this warranty Equipment and accessories not manufactured by New World Technologies Inc measuring equipment etc are warranted only to the extent of the original manufacturer s warranty There is no other express warranty Implied warranties including those of merchantability and fitness for a particular purpose are limited to one year from date of calibration and to the extent permitted by law Liability for consequential damages under any and all warranties are excluded to the extent exclusion
37. ck National and Local Electrical Code for compliance Extension cord quality and condition is important to ensure personal safety and E RAD performance Check National and Local Electrical Codes for compliance For extension cords under 30ft 12AWG is recommended for extension cords over 30ft 10AWG is recommended Generally 100ft is the maximum recommended length for any extension cord although some installations demand longer cords Longer extension cords will reduce the voltage and speed of the E RAD Tool System and may cause nuisance trips at higher torque demand If AC power has been shut off from the E RAD it should not be reapplied for at least one minute This allows the input surge protection to perform properly Power cycling too quickly can cause nuisance trips and reduce the life time of the electronics 3 0 Tool System Assembly CAUTION The E RAD Controller and Tool Handle are calibrated as a system and are identified by the same serial number It is important to always ensure the serial numbers match If not the tool will perform torque or angle operations in accurately This can cause equipment and joint failure due to under torque or over torque The following sections give a visual and functional description of the Tool Handle and Controller and instructions for connecting the Tool Handle the Controller and the Power and Tool Handle Cables 3 1 Tool Handle Description New World Technologies Inc V2014 07 04
38. cycle will be considered a pass For more information on the Set Torque and Torque Cycle refer to Section 5 2 Torque Only Operation To change the Set Torque 1 Press the Set Torque button on the Main Screen Result A numeric keypad will be displayed as shown in Figure 4 3 7 1 2 Enter the new Set Torque Note Refer to Section 1 2 1 Torque Ranges 3 Press ENT to confirm the new Set Torque or CLR to correct Note If the entered value is less than the Minimum Torque it will be corrected to the Minimum Torque If the entered value is greater than the Maximum Torque it will be corrected to the Maximum Torque Result The new Set Torque will be displayed on the Main Screen Figure 4 3 7 2 Figure 4 3 7 1 Numeric Keypad Figure 4 3 7 2 Main Screen with New Set Torque 4 3 8 Change the Set Angle This function allows the operator to change the Set Angle The Set Angle is the angle value at which the E RAD will stop the Angle Cycle and the cycle will be considered a pass For more information on the Set Angle and Angle Cycle refer to Section 5 3 Angle Only Operation Note To change the Set Angle Angle Mode must be enabled refer to Section 4 3 11 Enable Disable Angle Mode New World Technologies Inc Page 18 V2014 07 04 E RAD 2 5 USER MANUAL c US To change the Set Angle 1 Press the Set Angle button on the Main Screen Result A numeric keypad will be displayed as shown in Figur
39. d the E RAD Tool System will pass Angle Cycles to the Maximum Angle until the Maximum Torque is reached To operate the Torque and Angle Mode 1 Adjust the Maximum Torque to the desired value by referring to Section 4 3 1 Select a Preset if the E RAD is in the Locked Level or Section 4 3 7 Change the Set Torque if the E RAD is in any other level Note Refer to Section 1 2 1 Torque Ranges 2 Adjust the Maximum Angle to the desired value by referring to Section 4 3 1 Select a Preset if the E RAD is in the Locked Level or Section 4 3 8 Change the Set Angle if the E RAD is in any other level Note The Set Angle range is 0 degrees and 10 to 360 degrees 3 Place the E RAD on the joint system 4 Ensure the Forward Reverse Switch is in the Forward Position 5 Ensure the blue System Ready LED is illuminated 6 Press and hold the Tool Handle On Off Trigger until the Pre Torque Cycle has passed New World Technologies Inc Page 39 V2014 07 04 E RAD 2 5 USER MANUAL c US Result The result of the Pre Torque Cycle will be displayed on the Main Screen as shown in Figure 5 4 2 1 Figure 5 4 2 1 Pre Torque Cycle 7 Press and hold the On Off Trigger until the Angle Cycle has passed This will occur when the Actual Angle reaches the Maximum Angle Note To stop the E RAD at any time during the Torque and Angle Cycle release the trigger This will result in a failed Torque and Angle Cycle 8 Repeat st
40. d this function will disable the operation of the E RAD Tool System until the operator logs in using one of the passwords in the Operator Password File uploaded to the E RAD refer to Section 6 7 Uploading Operator Password File The operator will still have full access to the Main Menu and all functions accessible from there The display will not exit from the Main Menu preventing the operator from accessing the Presets Set Torque Set Angle and Data Logs and from operating the E RAD Tool Handle For instructions on creating an Operator Password File refer to Section 6 7 Uploading Operator Password File To enable disable the Operator Password Page 23 E RAD 2 5 USER MANUAL c US 1 Press the Menu button on the Main Screen 2 Select User Config from the Main Menu shown in Figure 4 3 17 1 3 Select OP P W On to enable the Operator Password or OP P W Off to disable the Operator Password Note When OP P W Off is displayed the Operator Password is enabled Figure 4 3 17 2 Figure 4 3 17 1 Main Menu Figure 4 3 17 2 User Configuration Menu To login Note When the Operator Password function is enabled the display will return to the Main Menu Screen and the Login option will be displayed 1 Select Login from the Main Menu shown in Figure 4 3 17 3 Note An alpha numeric keypad will be displayed Figure 4 3 17 4 Figure 4 3 17 3 Main Menu Figure 4 3 17 4 Alpha Numeric Ke
41. e 7 Press and hold the On Off Trigger until the Angle Cycle has passed This will occur when the Actual Angle reaches the Set Angle or the Actual Torque reaches the Maximum Torque of the E RAD Note The Angle Cycle will stop if the Actual Torque reaches the Maximum Torque of the E RAD Model WARNING If the Angle Lock is enabled the On Off Trigger does not need to be held during the Angle Cycle To stop the Angle Locked Cycle at any time switch the Forward Reverse Switch to the Reverse Position This will result in a failed Angle Cycle To pause the Cycle press the On Off Trigger To continue the Cycle press the On Off Trigger again Refer to Section 4 3 12 Enable Disable Angle Lock for more information on this function Note After the Torque and Angle Cycle has passed or failed the E RAD will reverse slightly to unload the Reaction Arm Result When the Torque and Angle Cycle has passed or failed the Actual Torque Peak Measured Torque and the Actual Angle Total Degrees of Rotation will be displayed on the Main Screen Figure 5 4 1 1 shows the Main Screen after a passed Torque and Angle Cycle and Figure 5 4 1 2 shows the Main Screen after a failed Torque and Angle Cycle Figure 5 4 1 1 Passed Torque and Angle Cycle Figure 5 4 1 2 Failed Torque and Angle Cycle Note The result will be displayed for ten seconds or until the E RAD is reversed or a new cycle is started 5 4 2 Increment Enabled While Increment is enable
42. e 4 3 8 1 2 Enter the new Set Angle Note The Set Angle range is 0 degrees and 10 to 360 degrees 3 Press ENT to confirm the new Set Angle or CLR to correct Note If the new Set Angle is less than 10 degrees and not 0 degrees it will be corrected to 10 degrees If the new Set Angle is greater than the maximum the alert Too High will be displayed Figure 4 3 8 2 Press CLR and the value will change to 360 degrees The operator can now enter a different Set Angle or press ENT to accept 360 degrees Result The new Set Angle will be displayed on the Main Screen as shown in Figure 4 3 8 3 Figure 4 3 8 1 Numeric Keypad Figure 4 3 8 2 Too High Alert Figure 4 3 8 3 Main Screen with New Set Angle 4 3 9 Modify Presets This function allows the operator to modify any of the eight Presets Presets are pre defined values of the Set Torque and the Set Angle For more information on using Presets refer to Section 4 3 1 Select a Preset Note If Angle Mode is disabled the Presets will only consist of a Set Torque To modify a Preset 1 Change the Set Torque and Set Angle to the desired values Refer to Section 4 3 7 Change the Set Torque and Section 4 3 8 Change the Set Angle 2 Press the Presets button on the Main Screen 3 Select Save Preset from the Presets Menu shown in Figure 4 3 9 1 Result The Load Preset Screen will be displayed shown in Figure 4 3 9 2 4 Select the desired
43. ed Figure 4 3 19 3 HAIN MENU 1 CHANGE UNITS LOCK JMAINT PCT TRO 3 Po TRANSFER USER COHFIG EXIT lt EXIT _ Figure 4 3 19 2 User Configuration Figure 4 3 19 3 Numeric Keypad Menu 4 Enter the desired Minimum Torque Threshold in percent of the E RAD s full scale Note The number entered is the desired Minimum Torgue Threshold divided by the Maximum Torgue of the E RAD Tool System multiplied by 10090 minimum torgue threshold 1009 maximum torgue of E RAD A Figure 4 3 19 1 Main Menu 4 3 20 Clear Maintenance Statistics This function allows the operator to clear the Maintenance Statistics This is generally done after maintenance To view the Maintenance Statistics refer to Section 4 3 5 View Tool Statistics To clear Maintenance Statistics 1 Press the Menu button on the Main Screen 2 Select Tool Stats from the Main Menu shown in Figure 4 3 20 1 3 Select Clear Maint from the Statistics Menu shown in Figure 4 3 20 2 4 Select Confirm CLR to confirm the clearing of the Maintenance Statistics or press the Exit button to cancel Figure 4 3 20 3 TOOL INFO o TOOL STATS o DIAGHOSTICS o FACTORY SET lt EXIT STATS LOG CONFLIEM SLE MALIHT EXIT Figure 4 3 20 1 Main Menu Figure 4 3 20 2 Statistics Menu Figure 4 3 20 3 Statistics Menu with Confirm CLR Option 4 3 21 Point Calibration WARNING Only qualified personnel wi
44. eiving feedback from the Tool Handle Solution Refer to 7 2 3 Tool Handle Motor and Feedback Cables 7 1 4 Feedback Loss The E RAD Controller has lost the feedback signal from the Tool Handle Solution Refer to 7 2 3 Tool Handle Motor and Feedback Cables 7 1 5 Overspeed The motor is moving faster than the expected during a cycle This is usually caused by a loss of feedback from the motor to the servo driver Solution Refer to 7 2 3 Tool Handle Motor and Feedback Cables 7 1 6 Position Error The motor is not in the expected position This is usually caused by a loss of feedback from the motor to the servo driver Solution Refer to 7 2 3 Tool Handle Motor and Feedback Cables 7 1 7 Position Limit Exceeded The motor position exceeded the expected motor movement during an Angle Cycle Solution Refer to 7 2 3 Tool Handle Motor and Feedback Cables 7 1 8 Motor Stuck The servo driver is unable to rotate the motor This is usually caused by a loss of feedback or power from the motor to the servo driver Solution Refer to 7 2 3 Tool Handle Motor and Feedback Cables 7 1 9 Peak Current Exceeded The E RAD Controller or Tool Handle current draw has exceeded the maximum limit 15A Solution 1 Refer to 7 2 3 Tool Handle Motor and Feedback Cables 2 Refer to 7 2 2 AC Power Cable 3 Refer to 7 2 4 AC Mains Power Supply 4 Refer to 7 2 1 Power Cycle 7 1 10 Inhibited The servo driver is unable to
45. ep 7 until the Actual Torque reaches the Maximum Torque When this occurs the Angle Cycle will fail but the Torque Cycle will pass WARNING If the Angle Lock is enabled the On Off Trigger does not need to be held during the Angle Cycle To stop the Angle Locked Cycle at any time switch the Forward Reverse Switch to the Reverse Position This will result in a failed Angle Cycle To pause the cycle press the On Off Trigger To continue the cycle press the On Off Trigger again Refer to Section 4 3 12 Enable Disable Angle Lock for more information on this function Note After the Torque and Angle Cycle has passed or failed the E RAD will reverse slightly to unload the Reaction Arm Result When the Torque and Angle Cycle has passed or failed the Actual Torque Peak Measured Torque and the Actual Angle Total Degrees of Rotation will be displayed on the Main Screen Figure 5 4 2 2 shows the Main Screen after a passed Torque and Angle Cycle and Figure 5 4 2 3 shows the Main Screen after a failed Torque and Angle Cycle Figure 5 4 2 2 Passed Torque and Angle Cycle Figure 5 4 2 3 Failed Torque and Angle Cycle Note The result will be displayed for ten seconds or until the E RAD is reversed or a new cycle is started 5 5 Reviewing the Last Result This function allows the operator to review the results of the last cycle performed To review the Last Result New World Technologies Inc Page 40 V2014 07 04 E RAD 2 5 USER MAN
46. heck the AC Mains Power Supply 1 Ensure the AC Mains Power Supply is present and within specifications 2 Ensure the AC Mains Power Supply branch is a dedicated 15A with no other appliances connected Note If an AC Mains Extension Cord is in use ensure it meets the minimum E RAD specifications for length and gage outlined in Section 2 4 Extension Cords 7 2 5 Needs Cooling To cool the E RAD Tool System 1 Ensure the Controller Cooling Fans are functional and the filter covers are not blocked 2 Switch the Power Switch to the Off Position until the temperature of the system is within specifications 7 2 6 Forward Reverse Switch To reset using the Forward Reverse Switch 1 Switch the Forward Reverse Switch to the Reverse Position 2 Switch the Forward Reverse Switch to the Forward Position 3 Re try New World Technologies Inc Page 49 V2014 07 04 E RAD 2 5 USER MANUAL c US 8 0 Contact Us New World Technologies Inc 30580 Progressive Way Abbotsford BC V2T 622 Canada Toll Free 1 800 983 0044 Fax 604 852 0269 Email info radtorque com Web www eradtorque com New World Technologies Inc Technical Support 1 800 983 0044 Ext 227 Email eradsupport radtorque com bud New World Technologies Inc Page 50 V2014 07 04 E RAD Limited Warranty New Tool Warranty Any new tool branded with the RAD name and purchased from New World Technologies Inc or through one of its authorized dist
47. ion are from the Advanced Access Level 4 3 1 Select a Preset A Preset is a pre defined Set Torque and Set Angle value They allow the operator to quickly and efficiently change the Set Torque and Set Angle To select a Preset 1 Press the Presets button on the Main Screen 2 Select Load Preset from the Preset Menu shown in Figure 4 3 1 1 3 Select the desired Preset from the list displayed Figure 4 3 1 2 shows an example of the Load Preset Screen Figure 4 3 1 1 Preset Menu Figure 4 3 1 2 Load Preset Screen New World Technologies Inc Page 13 V2014 07 04 E RAD 2 5 USER MANUAL c US 4 3 2 Setup Change Data Log File Note When the E RAD Tool System is turned on the Data Log file name will be set to DEFAULT LOG If the E RAD is turned off during a desired Data Set the Data Log file must be selected again when turned back on This function allows the operator to create and select Data Log files for recording and viewing different data sets To create a new data log file 1 Press the Data Logs button folder icon located at the top of the Main Screen 2 Select Select Log from the Data Log Menu shown in Figure 4 3 2 1 Result The Select Log Screen will be displayed and the currently selected Log will be shown at the top of the screen and highlighted in the list of Data Logs Figure 4 3 2 2 3 Press the New button Result An alpha numeric keypad will be displayed as shown in Figure
48. less of the length of the password Any line cannot go passed the E at the end of the first line Note The operator s name column can be left blank 5 Enter more passwords and operator s names if more than one is needed Example with a shorter password 555_ 0 OPERATOR_2 Figure 6 7 1 Note There is no need to finish the line with spaces Press enter to start the next line _OPERATOR S_NAME See Figure 6 7 1 for an File Edit Format View Help PASSWORD OPERATOR S NAME 12345678 OPERATOR 121212 555 OPERATOR 2 Figure 6 7 1 Example Operator Password File 6 Save this file with an appropriate name and in an appropriate location Page 45 E RAD 2 5 USER MANUAL 7 Open Data Logger Software and ensure the E RAD Tool System is in PC Transfer Mode Refer to Section 6 2 Connecting E RAD and PC 8 Select the File drop down menu 9 Select Upload File from the File drop down menu Figure 6 7 2 Options Help Print Export Exit Figure 6 7 2 Upload Files from File Menu Result A File Explorer Window will appear Figure 6 7 3 Organize v New folder 4 AppData Desktop Downloads W Computer oo TES W My Pictures 5 Saved Searches operator bt Games es Filename operator bxt Figure 6 7 3 File Explorer Window 10 Select the Operator Password File created previously 11 Press the Open button Result A progress bar will appear at the bottom of the Data Logger Main Scree
49. ling the Reaction Arm New World Technologies Inc V2014 07 04 Ensure the Reaction Arm and Snap Ring are installed securely to hold the Reaction Arm in place Make sure the Reaction Arm is in contact with a solid Reaction Point before you operate the tool Keep your body parts clear of the Reaction Arm when the tool is in operation When the tool is in operation the Reaction Arm rotates in the opposite direction to the Output Square Drive and must be allowed to rest squarely against a solid object or surface adjacent to the bolt to be tightened Figure 5 1 1 1 Page 33 E RAD 2 5 USER MANUAL c US WARNING ALWAYS KEEP A A HANDS CLEAR OF THE Reaction Point REACTION ARM WHEN THE TOOL IS IN USE OR SERIOUS INJURY COULD RESULT Counter Clockwise Operation Clockwise Operation Figure 5 1 1 1 Reaction Arm Rotation CAUTION Keep your hand and body parts clear of the Reaction Arm and barrel when the tool is in operation Figure 5 1 1 2 Incorrect Placement of Hand Body Parts During Operation 5 1 2 Reaction Arm Height Ensure the height of the socket is even with the height of the Reaction Arm as seen below in Figure 5 1 2 1 The height of the socket cannot be shorter or higher than the height of the Reaction Arm as seen below in Figure 5 1 2 2 CORRECT The Reaction Arm and socket are even height Figure 5 1 2 1 Correct Height New World Technologies Inc Page 34 V2014 07 04 E RAD 2 5 USER MANUAL c U
50. llowing parts E RAD Torque Tool Handle Figure 1 1 1 E RAD Touch Controller Weatherproof Figure 1 1 2 or Steel Case AC Power Cable Figure 1 1 3 Tool Handle Motor and Feedback Cables Standard Reaction Arm Figure 1 1 4 Serial Communication Cable USB A to B used for data retrieval Calibration Certificate User Manual Figure 1 1 1 E RAD Tool Handle Figure 1 1 2 E RAD Touch Controller Figure 1 1 3 AC Power Cable Figure 1 1 4 Standard Reaction Arm Note Some distributors may ship additional parts along with the E RAD Tool System 1 2 Specifications 1 2 1 Torgue Ranges The following table outlines the torgue ranges in Foot Pounds and Newton Meters of each E RAD Tool System E RAD 3000 500 3000 FtLb 675 4050 Nm E RAD 4000 800 4000 FtLb 1080 5400 Nm E RAD 6000 1500 6000 FtLb 2030 8100 Nm Table 1 2 1 1 Torgue Ranges New World Technologies Inc Page 5 V2014 07 04 E RAD 2 5 USER MANUAL c US 1 2 2 Electrical Specifications Ensure that all Electrical Specifications are followed when utilizing the E RAD Tool System Units 120VModel 230V Model Minimum Tool Voltage 80 of Calibration Voltage Maximum Tool Voltage 110 of Calibration Voltage Nominal Input Current ARMS Peak Tool Input Current ARMS Table 1 2 2 1 Electrical Specifications Intermittent Operations 10 sec 5 sec ON OFF E RAD 120VAC TOOLS ARE CSA UL CERTIFIED E RAD 230VAC T
51. ly Earth Grounded before turning on the Power Switch Do not touch any power devices or electrical connections or remove the E RAD Controller Top Plate before ensuring the Power Switch is in the Off Position the AC Mains Power has been disconnected and no high voltage is present Ensure all AC Mains Power wiring to the E RAD AC Power Cable comply with all National and Local Electrical Codes Improper wiring may result in unsafe conditions for eguipment and personnel New World Technologies Inc does not recommend replacing the supplied AC Power Cable If using a different power cable or a power plug adapter ensure the Earth Ground pin is present and firmly connected While operating the E RAD Tool System always wear safety goggles and keep all body parts clear of moving parts and the reaction arm contact point Always support the E RAD Tool Handle while the E RAD Tool System is in use This will prevent unexpected release in the event of fastener or component failure Never exceed the Maximum Torgue of the E RAD Tool System Failure to comply will result in void warranty The E RAD Tool System has been calibrated by a gualified Calibration Technician calibration must be done by a gualified Calibration Technician Improper calibration can cause damage to the tool and joint Page 4 E RAD 2 5 USER MANUAL c US 1 0 General Information 1 1 System Components The E RAD Tool System is shipped from New World Technologies Inc with the fo
52. n After the upload is completed a message will be displayed indicating if the upload was successful or not 7 0 Troubleshooting DANGER Electrical Shock can cause serious or fatal injury Do not remove the E RAD Controller Top Plate or attempt any repairs without approval and training Do not touch any exposed power devices electrical connections or cables Important Disassembling or attempting repair will void warranty 7 1 Error Messages In case of an error or problem the E RAD Touch Display will display an active error message hindering tool operation This section lists any error messages or problems that may occur and references the correct solution found in Section 7 2 Solutions Note If the problem or error persists after following solution instructions contact New World Technologies Inc Technical Support refer to Section 8 0 Contact Us New World Technologies Inc Page 46 V2014 07 04 E RAD 2 5 USER MANUAL c US 7 1 1 Blank E RAD Touch Display After turning the E RAD Tool System on the Touch Display remains black Solution 1 Ensure E RAD Power Switch is on 2 Refer to 7 2 2 AC Power Cable 3 Refer to 7 2 4 AC Mains Power Supply 7 1 2 Fixed in Initialization Screen After turning the E RAD Tool System on the Touch Display has started up but is fixed in the Initialization Screen Solution Refer to 7 2 1 Power Cycle 7 1 3 FB Not Ready Analog Sensor The E RAD Controller is not rec
53. nd Ergonomic pistol grip design Advanced low profile handle to reduce operator fatigue and increase productivity Extremely low noise level only 75db World s quietest extreme torque gun ideal for sensitive environments and standards LED Green Pass or Red Fail indicator lights Unmistakable visual signal indicates status of torque procedure for maximum accuracy and speed Quick adjust torque settings Fast and accurate dial a torque for maximum versatility and efficiency Soft start vary speed trigger Allows operator to safely and quickly set reaction arm before full torque is applied Equal power in forward and reverse Convenience and cost effective use of same tool for break away and final torque Imagine the freedom no air lines no power cords The lightweight design of the B SERIES makes them ideal for any application especially where compressed air and electricity are not readily available Advanced gearbox design PATENTED planetary gear reduction drive system delivering one of the highest power to weight ratios of any controlled bolting system PATENTED planetary gear reduction Delivers one of the highest power to weight ratios of any pneumatic controlled bolting system Smooth continuous flow of controlled torque Eliminates destructive hammering Lightweight ergonomic pistol grip design Reduces operator strain and injury resulting in increased productivity Unmatched reliability and quality Delivered by one of the
54. nected WARNING Ensure all AC Mains wiring to the E RAD AC Power Cable comply with all National and Local Electrical Codes Improper wiring may result in unsafe conditions for equipment and personnel The E RAD Controller requires model specific single phase 120VAC or 230VAC The single phase line must be electrically symmetrical with respect to Earth Ground The branch circuit must be a dedicated 15A to ensure proper tool operation and to avoid circuit loading and nuisance trips Note The E RAD Controller is internally fused for self protection Contact New World Technologies Inc Technical Support for assistance if a blown fuse is suspected New World Technologies Inc Page 6 V2014 07 04 E RAD 2 5 USER MANUAL 2 2 Earth Grounding Safety Important Earth Grounding is the primary electrical shock protection and is mandatory The E RAD is assembled with a dedicated earth ground connection to the Tool Handle and Controller via the AC Mains Power Connection It is the operator s responsibility to adhere and follow at minimum an Assured Grounding Program and all National and Local Electrical Codes 2 3 Ground Fault Current Interrupt GFCI 2 4 Extension Cords 2 5 Power Cycling GFCI s are secondary protection devices which protect against electric shock in case of a ground wiring fault The E RAD 2 5 Controller is compatible with Class A GFCI Note National and Local Electrical Codes may require use of GFCI Che
55. nrnrvrrurnrnrnrnrnnnnrnnnenrnnnennrnenennnsnnnnnnenenensnenn 10 4 2 1 Unlocking Access Levels n enrnvennnvanenennene nene annan near nnann near ne REDD 11 4 2 2 Returning to the Locked Level eenrennnvannnnanenennnne near annan RR END EDR 12 Tord 13 TENNE saama aa NC aaa a a 13 4 3 2 Setup Change Data Log File n nvvnuvnunnnnnn nun nan nn ARR nene manna anna 14 4 3 3 VIEW a Data Log vea 15 4 3 4 View Tool Information ar rarnnrarnernrnnrnnanrnnarenennnnnnnnnrnnnnrnnnvrnnavennnrnnennnnen 16 ae VIEW TON SANNE AMMAS 16 F910 VICW BI ee TE e GC 17 4 3 7 Change the Set Torque axrarnnnannanrannnnnnnnnrannnnnnnansnnnnnnnnnnsnnnnnnnnavennnnnnnenene 18 4 3 8 Change the Set Angle sssasssssssssnsnananunnnnnnsnnnanunnnnnnnnnnannnnnnnnnnnnnnannnnnnnnnnnn 18 139 Modify PES ainarra 19 4 3 10 Change the Torque UN its is iii DE RAY A NGR EAR GONWY Ra AAG DU 20 4 3 11 Enable Disable Angle Mode nnnrrnnnnnnnnnn annan nn nannn annan annan nn EN R 20 4 3 12 Enable Disable Angle Lock n rrrnrnnnnnnnnnennn annan nn READ DENU DR annan 21 4 3 13 Enable Disable Reverse Target n nnrnnenennenne nan RE annan RED nene manna 21 4 3 14 Enable Disable Power Up Lock nnnrnnvnnnnnnv annan annan annan annan annan anna 22 4 3 15 Enable Disable INCreMent ccccccscveeceeeeeueuavaveeeeeueeuavavaeeesnenuavavavensnvarars 22 4 3 16
56. ration is enabled Mount E RAD to the Calibration Stand Ensure the Calibration Transducer is set to the same units as the E RAD Tool System Ensure the E RAD is in Torque Only Mode Refer to Section 5 2 Torque Only Operation 5 Press the Set Torque button on the Main Screen Result A numeric keypad will be displayed Figure 4 3 21 4 6 Enter the desired Target Torque Note Press ENT to confirm torque or CLR to correct Result A numeric keypad will be displayed along with a prompt to enter the Measured Torque 1 Figure 4 3 21 5 oe dl New World Technologies Inc Page 28 V2014 07 04 E RAD 2 5 USER MANUAL Figure 4 3 21 4 Numeric Keypad Figure 4 3 21 5 Numeric Keypad Figure 4 3 21 6 Numeric Keypad 4 3 22 Tool Calibration WARNING CAUTION New World Technologies Inc V2014 07 04 7 Operate the E RAD through one pass cycle 8 Enter the torque measured by the Calibration Transducer Note Press ENT to confirm torque or CLR to correct Result A numeric keypad will be displayed along with a prompt to enter the Measured Torque 2 Figure 4 3 21 6 9 Operate the E RAD through one pass cycle 10 Enter the torque measured by the Calibration Transducer Note Press ENT to confirm torque or CLR to correct Result The Main Screen will be displayed and the Point Calibration Adjustment will be saved Result The torque will be adjusted by the Point Calibration for the T
57. rd or Microsoft Excel for further manipulation To export data from a Data Log 1 Select the E RAD Tool from which the Data Log came from Figure 6 6 1 EXAMPLE ERAD 1 EXAMPLE ERAD 2 EXAMPLE ERAD 3 Figure 6 6 1 Select an E RAD 2 Select the Data Log Figure 6 6 2 DEFAULT LOG DEFAULT LOG Figure 6 6 2 Select a Data Log 3 Click and drag the mouse over the data to select it and then release the mouse Figure 6 6 3 New World Technologies Inc Page 44 V2014 07 04 E RAD 2 5 USER MANUAL Record Timestamp Set Torque Actual Torque Units Set Angle Actual Angle Actual Angle Torque Operator 15 03 2000 2 47 56 PASSED 250 ILBFT 10 15 03 2000 2 48 44 PASSED 500 500 eT 10 15 03 2000 2 48 59 PASSED 0 jE Jr 10 157087200024907 PASSED 0 er 10 15 03 2000 2 49 23 FAILED 0 2 leet 11 15 03 2000 2 49 29 PASSED lo Jo l 1 15 03 2000 2 49 36 PASSED herr 1 15 03 2000 2 50 24 INVALID 7 tert 12 15 03 2000 2 50 33 INVALID 7 LBFT 12 15 03 2000 2 51 09 PASSED 50 erT 12 15 03 2000 3 0305 PASSED E FT 15 27 15 03 2000 3 03 48 PASSED 250 250 LBFT 15 JE ce wea a 1 28 15 03 2000304 17 PASSED A AU term js 8 o Figure 6 6 3 Select data from Data Log 4 Press Control C to copy the data 5 Open the other program Suggestion Microsoft Excel usually works best for manipulating the da
58. ributors or agents is warranted to the original purchaser against defects in materials and workmanship for a period of one 1 year from the date of original calibration The electronic control module is covered for a period of six 6 months from the date of calibration Under the terms of this warranty New World Technologies Inc at its option and F O B either its factory or an authorized service center will replace or repair for the original purchaser free of charge any part or parts found upon examination by New World Technologies Inc to be defective in material or workmanship or both If any product or part is replaced or repaired under the terms of this warranty that product or part will carry the remainder of the warranty from the date of original calibration Repaired Tool Warranty Once a tool is beyond its new tool warranty New World Technologies Inc for a period of three 3 months from the date of repair will replace or repair for the original purchaser free of charge any part or parts found upon examination by New World Technologies Inc to be defective in material or workmanship or both If any product or part is replaced or repaired under the terms and conditions of this warranty that product or part will carry the remainder of the warranty from the date of original repair To qualify for the above mentioned warranties written notice to New World Technologies Inc must be given immediately upon discovery of such defect
59. s Presets Torque and Angle Settings and Data Logs Figure 4 1 1 shows the Main Screen and indicated important aspects Data Logs Button Lock Unlock Current Date gt Indicator amp Time Set Torque Button Set Angle Button Presets M B gt enu Button Button Figure 4 1 1 Main Screen 4 2 User Access Levels Access to the functions on the Touch Display have been constricted to four Access Levels the Locked Level the Basic Level the Intermediate Level and the Advanced Level Access to the last three levels requires a password Each level has a different password and access to different functions Table 4 2 1 outlines the functions accessible to each level New World Technologies Inc Page 10 V2014 07 04 E RAD 2 5 USER MANUAL c US Level EE ii View Diagnostics YES YES Modfy presets mo ves es wes Change Set Torque No vws ws vs Change Setangle NO vws ws es Change Torque Units mo ves YES ves Enable Disable Angie Mode NO NO ves vws Enabie Disable Angie Lock No no ves vws Enabie Disabie Reverse Target NO No vws vws gt Enable Disable Power Up lok NO No ves ws Enable Disable Increment No no vs ws Enable Disable Reverse Confirmation no No YES es gt Operator Password No No ves ws Maintenance Cyde Lok No no vws vws Maintenance Count Threshold NO No vws es gt Gear
60. ss the Menu button on the Main Screen 2 Select User Config from the Main Menu shown in Figure 4 3 23 5 3 Select Low Pretorque from the User Configuration Menu Figure 4 3 23 6 4 Select the Low Torque from the Low Pre Torque Menu Figure 4 3 23 7 New World Technologies Inc Page 31 V2014 07 04 E RAD 2 5 USER MANUAL Figure 4 3 22 5 Main Menu Figure 4 3 23 6 User Configuration Figure 4 3 23 7 Low Pre Torque Menu Menu Result The Low Pre Torque Adjustment Screen will be displayed An example of this screen is shown in Figure 4 3 23 8 5 Press the Torque Value button on the Low Pre Torque Adjustment Screen Result A numeric keypad will be displayed Figure 4 3 23 9 Figure 4 3 23 8 Low Pre Torque Figure 4 3 23 9 Numeric Keypad Adjustment Screen 6 Enter the Torque Value 7 Press ENT to confirm or CLR to correct 8 Mount E RAD to the Calibration Stand and ensure the Calibration Transducer is set to the same units as the E RAD Tool System 9 Do one Pre Torque Cycle 10 Calculate the Adjustment Value using the torque measured by the Transducer Use the following equation l PreTorque Value Adjustment Value _ x 1000 Transducer Torque 11 Press the Adjustment button on the Low Pre Torque Adjustment Screen shown in Figure 4 3 23 8 Result A numeric keypad will be displayed Figure 4 3 23 10 New World Technologies Inc Page 32
61. t is enabled or disabled Refer to Section 4 3 14 Enable Disable Increment To operate in Torque and Angle Mode Angle Mode must be enabled by referring to Section 4 3 11 Enable Disable Angle Mode 5 4 1 Increment Disabled While Increment is disabled the E RAD Tool System will do a Torque Cycle to the Set Torque and then an Angle Cycle to the Set Angle To operate the Torque and Angle Mode 1 Adjust the Set Torque to the desired value by referring to Section 4 3 1 Select a Preset if the E RAD is in the Locked Level or Section 4 3 7 Change the Set Torque if the E RAD is in any other level Note Refer to Section 1 2 1 Torque Ranges 2 Adjust the Set Angle to the desired value by referring to Section 4 3 1 Select a Preset if the E RAD is in the Locked Level or Section 4 3 8 Change the Set Angle if the E RAD is in any other level Note The Set Angle range is 0 degrees and 10 to 360 degrees 3 Place the E RAD on the joint system 4 Ensure the Forward Reverse Switch is in the Forward Position 5 Ensure the blue System Ready LED is illuminated New World Technologies Inc Page 38 V2014 07 04 E RAD 2 5 USER MANUAL c US 6 Press and hold the On Off Trigger until the Torque Cycle has passed This will occur when the Actual Torque reaches the Set Torque Note To stop the E RAD at any time during the Torque and Angle Cycle release the Trigger This will result in a failed Torque and Angle Cycl
62. ta which is already in a table setup 6 Press Control V to paste the data into the program 6 7 Uploading Operator Password File New World Technologies Inc V2014 07 04 When using the Operator Password function outlined in Section 4 3 16 Operator Password the operator must load an Operator Password File onto the E RAD Tool System When the Operator Password function is enabled the data log files will show the operator s name if they are included in the Operator Password File NW N Note In this section an underscore _ represents a space When writing this file use spaces in place of the underscores used in these instructions It is important to have the right spacing or the E RAD will not be able to read the file To create the Operator Password File 1 Open Notepad on the PC 2 Enter the first line PASSWORD example of this first line Note Do not include the guotation marks Note All the letters must be capitals 3 Use the remaining lines to enter passwords and the corresponding operator names 4 Enter the first password and operator s name on the second line Example 12345678_ _ OPERATOR 121212 Figure 6 7 1 Note The password can be eight characters or less and the operator s name can be 15 Characters or less Note The start of the password lines up with the P in the first line and the start of the operator s name lines up with the O in the first line This must be done regard
63. th training in the safe operation of torque tooling and the E RAD Tool System should operate this tool New World Technologies Inc Page 27 V2014 07 04 E RAD 2 5 USER MANUAL c US This function allows the operator to quickly adjust the Calibration for a specific Set Torque Point Calibration is useful in field applications when the torque needs to be verified and adjusted This adjustment is only valid when the Point Calibration is enabled and for the specific Set Torque If the Set Torque is changed while still in Point Calibration Mode the operator will be prompted to recalibrate for the new Set Torque Note Point Calibration does not overwrite the E RAD Tool Calibration For information on Tool Calibration refer to Section 4 3 22 Tool Calibration To enable disable Point Calibration 1 Press the Menu button on the Main Screen 2 Select User Config from the Main Menu shown in Figure 4 3 21 1 3 Select Point Cal On to enable Point Calibration or Point Cal Off to disable Point Calibration Figure 4 3 21 2 Result The display will return to the Main Screen If Point Calibration is enabled a target icon will appear at the top of the Main Screen Figure 4 3 21 3 Figure 4 3 21 1 Main Menu Figure 4 3 21 2 User Configuration Figure 4 3 21 3 Main Screen in Menu Point Calibration Mode To configure Point Calibration Note A Calibration Stand is needed to perform this procedure Ensure Point Calib
64. til the Angle Cycle has passed Page 37 E RAD 2 5 USER MANUAL c US Note To stop the E RAD at any time during the Angle Cycle release the Trigger This will result in a failed Angle Cycle Note The Angle Cycle will stop if the Actual Torque reaches the Maximum Torque of the E RAD Model WARNING If the Angle Lock is enabled the On Off Trigger does not need to be held during the Angle Cycle To stop the Angle Locked Cycle at any time switch the Forward Reverse Switch to the Reverse Position This will result in a failed Angle Cycle To pause the cycle press the On Off Trigger To continue the cycle press the On Off Trigger again Refer to Section 4 3 12 Enable Disable Angle Lock for more information on this function Note After the Angle Cycle has passed or failed the E RAD will reverse slightly to unload the Reaction Arm Result When the Angle Cycle has passed or failed the Actual Torque and the Actual Angle total degrees of rotation will be displayed on the Main screen Figure 5 3 2 shows the Main screen after a passed Angle Cycle and Figure 5 3 3 shows the Main screen after a failed Angle Cycle Figure 5 3 2 Passed Angle Cycle Figure 5 3 3 Failed Angle Cycle Note The result will be displayed for ten seconds or until the E RAD is reversed or a new cycle is started 5 4 Torque and Angle Operation This section describes the operation of the Torque and Angle Mode The Torque and Angle Mode works differently if Incremen
65. to not save and exit Result The display will return to the Main Screen 4 3 23 Low Pre Torque This function allows the operator to select from and modify three Low Pre Torques which are below the Minimum Torque of the E RAD Tool System For more information on Pre Torque and when it occurs refer to Section 5 3 Angle Only Operation and Section 5 4 Torque and Angle Operation Note Angle Mode must be enabled to access and use Low Pre Torque Refer to Section 4 3 11 Enable Disable Angle Mode New World Technologies Inc Page 30 V2014 07 04 E RAD 2 5 USER MANUAL c US To select a Low Pre Torque 1 Press the Menu button on the Main screen 2 Select User Config from the Main Menu shown in Figure 4 3 23 1 3 Select Low Pretorque from the User Configuration Menu shown in Figure 4 3 23 2 Figure 4 3 23 1 Main Menu Figure 4 3 23 2 User Configuration Menu 4 Select one of the Preset Pre Torgues from the Low Pre Torgue Menu Figure 4 3 23 3 Result Low Pre Torque Adjustment Screen will be displayed Figure 4 3 23 4 Figure 4 3 23 3 Low Pre Torque Menu Figure 4 3 23 4 Low Pre Torque Adjustment Screen 5 Press the Exit button at the bottom of the screen Result The display will return to the Low Pre Torque Menu and the selected Low Pre Torque will be enabled 6 Press the Exit button at the bottom of the screen to return to the Main Screen To modify a Low Pre Torque 1 Pre
66. ult A numeric keypad will be displayed Figure 4 3 18 8 9 Enter the desired number of cycles before the E RAD is disabled for maintenance 10 Press ENT to confirm the Shut Off Cycles or CLR to correct Result The display will return to the Main Screen USER CONFIG MENU GHANGE UNITS OP PW OH 2 LUCK i A cvc LOCK OFF O TRANSFER 111 CYCLE LIMIT 4 USER CONFIG 12 CYCLE WARH EXIT gt Figure 4 3 18 6 Main Menu Figure 4 3 18 7 User Configuration Figure 4 3 18 8 Numeric Keypad Menu 4 3 19 Maintenance Count Threshold This function restricts the cycles counted toward the Warning Cycles and the Shut Off Cycles referred to in Section 4 3 18 Maintenance Cycle Lock The operator sets a desired torgue threshold and only cycles with a greater Set Torgue than this threshold are counted Note This function is especially useful in tandem with the Maintenance Cycle Lock Refer to Section 4 3 18 Maintenance Cycle Lock for more information Note Reverse Cycles with a torgue greater than the Threshold Torgue will be counted To set the Maintenance Count Threshold 1 Press the Menu button on the Main Screen 2 Select User Config from the Main Menu shown in Figure 4 3 19 1 New World Technologies Inc Page 26 V2014 07 04 E RAD 2 5 USER MANUAL 3 Select Maint PCT TRQ from the User Configuration Menu shown in Figure 4 3 19 2 Result A numeric keypad will be display
67. ypad 2 Enter an Operator Password Note If an Operator Password File has not been uploaded to the E RAD any password can be used to login 3 Press ENT to confirm or CLR to correct Result The display will return to the Main Menu and the Logout option will be displayed Figure 4 3 17 5 To logout 1 Press the Menu button on the Main Screen 2 Select Logout from the Main Menu shown in Figure 4 3 17 6 Result The display will return to the Main Menu and the Login option will be displayed Figure 4 3 17 7 New World Technologies Inc Page 24 V2014 07 04 E RAD 2 5 USER MANUAL Figure 4 3 17 5 Main Menu with Figure 4 3 17 6 Main Menu Figure 4 3 17 7 Main Menu with Logout Option Login Option 4 3 18 Maintenance Cycle Lock When enabled this function will disable the E RAD after an operator defined number of cycles is reached When the operator enables this function the desired number of Warning Cycles and Shut off Cycles must be entered When the number of cycles defined as Warning Cycles is reached the operator will be advised how many cycles remain before the Tool is disabled Note Reverse Cycles are counted as well as Forward Cycles To enable disable the Maintenance Cycle Lock 1 Press the Menu button on the Main Screen 2 Select User Config from the Main Menu shown in Figure 4 3 18 1 3 Select CYC Lock On to enable the Maintenance Cycle Lock or CYC Lock

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