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Loader scales L2180 - loadritensw.com.au

1. occccooccccccccncoccnnnonononoconnnnocanonononcncnnnnos 3 13 3 7 gie erem TIMISH ihe oad PT T 3 16 3 8 How do put the Indicator into Standby mode ccccceeeeeeeeeeeeeeeeeeeeeeaaeeeeeeeeneaees 3 16 THE TOTAL SCREEN e id 4 17 4 1 O ESA e UE aN 4 17 4 2 COMPACT tee ne ene er 4 18 4 3 A a IN 4 18 4 4 Theshoitand long total S E ario 4 19 PRODUCT MANAGEMENT cicer eau svo oeuvre ras 5 21 5 1 Gustomizable Data elds iie ias 5 21 5 2 Advanced Dara OPIONS misisse end 5 25 OPERATION MODES niaranra aiii 6 27 6 1 Target Weighing MOE RE da 6 28 6 2 DMI t t EET 6 30 6 3 1110 aloe MR ND T m 6 33 6 4 Blend Modo TE ER 6 35 6 5 ag 016 PEN E ERE m SL n 6 37 6 6 Ol OVUM NEM 6 38 ADVANCED WEIGHING TIP OFF enne eae ranura caras 7 39 7 1 A E 7 39 7 2 StOCk Hle D Tol BORNE TE TREE 7 40 ADVANCED WEIGHING TARE WEIGHT ccccccsssseeeeeceessseeeeseeeesseeeeeceeesseeeeseeenneeesseonaaes 8 41 8 1 How do enter a tare weight occccooccnccccnncococononononocnnnnnonannnononononnnnnnonannnonannnnnnncnns 8 41 A aie TI Mt 9 42 PRINTING oia E 10 43 10 1 AUTOMalo Dr MET ia a 10 43 10 2 misiniluioorago ancinie E RR TEE 10 43 LOADRITE L2180 User manual 11 12 13 14 15 INTERNAL STORAGE voiria aaie aaa ees Up ure Suc u lied 11 47 11 1 A c 11 47 11 2 FRC SON sera ers scented Sadan UU T T 11 47 SETUP sacs Ln niei a tear
2. Published in New Zealand 1 1 LOADRITE L2180 User manual IMPORTANT SAFETY INFORMATION PLEASE READ CAREFULLY BEFORE USING THE LOADRITE WEIGHING SYSTEM This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death WARNING indicates a potentially hazardous situation which if not avoided could result in ZNWARNING death or serious injury AE gp m CAUTION indicates a potentially hazardous situation which if not avoided may result in NCAUTION minor or moderate injury A N CAUTION used without the safety alert symbol indicates a potentially hazardous situation CAUTION which if not avoided may result in property damage It is your sole responsibility to place secure and use the LOADRITE Weighing System in a manner that will not cause accidents personal injury or property damage Always observe safe operating practices Hk Do not install the LOADRITE Weighing System in a way that may interfere with the safe operation of the vehicle or deployment of safety equipment Before you use the LOADRITE Weighing System for the first time familiarize yourself with the system and its operation ACAUTION Do not handle the LOADRITE Weighing System if it is hot Let the product cool out of direct sunlight Ensure that the LOADRITE Weighing System is connected to a power source with the correct fitting and vo
3. 10 1 AUTOMATIC PRINTING Depending on your configuration various weight data is printed either when is pressed at the end of a load or when or is pressed The information that is printed depends on settings selected at installation For further information contact your LOADRITE distributor 10 2 PRINTING ON DEMAND The LOADRITE Indicator has a range of options for printing data immediately Printing options are selected from the Print Menu 10 2 1 Print Docket Print Menu Docket The Print Docket function prints the previous load which is made up of all data stored for example add subtract between the last two clear events If the data is not stored it will not be printed For example if the Indicator is not configured to log add events weights added will not be printed This function requires internal storage to be enabled All configuration of this function is set during installation NOTE This function will not work if Clear is not used as intended For example the operator is loading sand into a truck and half way through a second truck arrives The operator switches product to rocks and starts loading the second truck without clearing the sand total When the docket is printed the added weights of sand plus the added weights and total of rocks will be included 10 2 2 Print Totals Print Menu Totals This function prints the total amount of each product loaded that day since midnig
4. 5 21 LOADRITE L2180 User manual How dol use the Indicator keypad to enter text You can enter numbers letters or symbols on any screen that has a flashing cursor for example the Data Entry and Edit screens The Indicator has a keypad of buttons with each used to select and enter a range of characters When a button is pressed the first character will appear on screen If you press the button again within one second the next character will display If you continue to press the button each character in the range will display in turn until the first character is displayed again One second after a button is pressed the character will be entered and the cursor will move to the next space You can then enter another character TIP Predictive text is available on some screens if it has been enabled during installation This means that you may only need to enter the first few characters of a word for the whole word to display on screen Characters muto Characters Button Characters When entering the first character of a value the first time E is pressed the number 2 will display the second time Iz IS pressed A will display the third time EJ is pressed B will display etc When entering other characters in the value lower case letters will B first so the first time EI is pressed the letter a will display the second time s is pressed b will display the third time is pressed c will display etc Example
5. 9 1 CUSTOMIZABLE DATA FIELDS The Customizable Data Fields functionality is only available if selected at installation For information on configuring data fields refer to the LOADRITE Toolbox User Manual Your Indicator has eight customizable data fields that are used to record information against each weight to help track and monitor weighing data For example data fields may be configured to record a customer truck type truck ID or docket number against the weight data The data can then be transferred via a modem stored in a LOADRITE Data Module and or printed along with the weight data 5 1 1 Selecta data field Data field values can be selected before starting a new load The following example assumes that Data 1 has been configured to hold customer names and shows how to select a customer name to record against the weighing data 1 Press l The Data Menu will display 2 Select Customer then press The Customer screen will display CUSTOMER Customer 1 v Customer Customer Customer Customer Customer 3 Press or to scroll up or down the list until the correct Customer is selected 4 Press The Customer will be recorded against all loads until a different Customer is selected The selected Customer will display under the Short Total on the Total screen TIP A Control report can be created for the selected data field value by pressing 22 For more information see Print Special Report on page 10 44
6. Trimble User manual Loader scales L2180 LOADRITE L2180 User manual LOADRITE LOADRITE L2180 User Manual Software Number 60364 60454 Version Number 2 62 Document Number MAN 80987 05 Issued Date March 2015 E info loadritescales com W www loadritescales com 2015 Trimble Navigation Limited All rights reserved Trimble the Globe amp Triangle logo are trademarks and or registered trademarks of Trimble Navigation Limited registered in the United States and in other countries Loadrite is a trademark and or registered trademark of Trimble Navigation Limited All other trademarks and registrations are the property of their respective owners The software contains proprietary information of Trimble Navigation Limited it is provided under a license agreement containing restrictions on use and disclosure and is also protected by copyright law Reverse engineering of the software is prohibited This document is copyrighted with all rights reserved Under copyright laws this document may not be copied in whole or in part reproduced in any other media stored in a retrieval system or transmitted in any form or by any means electronic mechanical photocopying recording or otherwise without the express written permission of Trimble Navigation Limited Permitted copies must carry the same proprietary and copyright notices as were affixed to the original Under the law copying includes translation into another language
7. Clear the long total for the current products 1 Ensure the Total screen is displayed then press 2 Press Or to scroll up or down until Long Total is selected 3 Press The long total for the current product is displayed 4 Press The Long Total Clear message will display 4 19 LOADRITE L2180 User manual 5 Press again to clear the long total The Long Total Cleared message will display If the LOADRITE Weighing System has a printer connected the total will be printed gt Press to cancel the clearing of the long total The Clear Aborted message will display NOTE If no button is pressed the clear command will be automatically canceled Clear the long total for all products 1 Ensure the Total screen is displayed then press 2 Press or to scroll up or down until ClearAll is selected 3 Press The All Totals Clear message will display 4 Press again to clear the long total The All Totals Cleared message will display If the LOADRITE Weighing System has a printer connected the total will be printed gt Press to cancel the clearing of the long total The Clear Aborted message will display NOTE If no button is pressed the clear command will be automatically canceled 4 20 LOADRITE L2180 User manual 5 PRODUCT MANAGEMENT The LOADRITE Weighing System can be used to track multiple products Each product is associated with a product number product name Short Total Long Total and bucket counter
8. the new target weight if the bucketload is added to the truck 56 000 1 820 54 180 12 19PM MI tonne 6 Press to add the bucketload to the truck A message will display the number of buckets added to the current load for example Bucket Add 1 6 28 LOADRITE L2180 User manual 7 Empty the bucketload in to the truck 8 Repeat steps 5 7 until the new target weight value bottom number is as close as possible to the target weight value top number 9 Press to clear the target weight value The Total screen will display 6 1 2 How do l reset the target When the load is complete the target must be reset This is the equivalent of clearing the short total in Total mode gt To reset the target press The Target Reset message will display briefly and then the Target screen will display 6 1 3 How do return to Total mode To return to Total mode from Target mode the target must be set to O 1 Press 2 When the Target message is displayed press then press The Total screen will display 6 29 LOADRITE L2180 User manual 6 2 BATCH MODE Batch mode is only available if selected at installation Batch mode allows products to be weighed and loaded according to a predefined recipe Enter the target weight of the batch and your LOADRITE Weighing System will calculate the amount required for each product in the recipe Each time a weight is added the to load value is reduced by that weight A rec
9. Match Options will display Match Options Format Description All All values are used on the printout One Only one of the grouped values is reported on For example if the printout is grouped by Customer a report can be generated on one Customer Press or to scroll up or down then press If Match All was selected the Load Options will display If Match One was selected the specific value must now be selected before the Load Options are displayed Load Options This option determines whether or not the printout will display the number of loads per product The options are On or Off Press or to scroll up or down then press The Port Options will display Port Options Format Description Printer Prints to the LOADRITE printer EDP Captures data to a laptop or Data Module Press or to scroll up or down then press When the port has been selected the report will print 10 2 6 Print Summary Report gt gt Print Menu gt Summary This function prints out a Summary report that is grouped and summarized by Data 1 For example if Data 1 is a customer field then this function generates a customer total report using the data stored in the internal memory since midnight 10 2 7 Print Data List gt gt Print Menu gt Data List This function prints a list of all values from the configured Data Fields Data 1 Data 2 etc This function is normally only used to confirm that the values are correct after the list has b
10. Select a product to weigh 5 Weigh and add each bucketload 6 When you have finished loading the truck clear the short total 7 When you have finished using the LOADRITE Weighing System put the Indicator into Standby mode 3 1 HOW DO TURN ON THE INDICATOR The LOADRITE Indicator will turn on automatically when you start the loader 3 2 HOW DO I LOG IN The Login functionality is only available if selected at installation The Login screen will display when the Indicator turns on or comes out of Standby mode Login LOADRITE If you see the Login screen complete the following to log in to the Indicator 1 Press or to scroll up or down through the login names or use the keypad to enter your login name 2 When your login name is displayed press 3 Use the keypad to enter your PIN number then press 3 11 LOADRITE L2180 User manual 3 3 HOW DO I PERFORM A WARM UP For best weighing accuracy the hydraulic fluid in the lift cylinders should be at normal operating temperature This is achieved by raising and lowering the empty bucket AWarm Up Lift 3 The above message will display if the Indicator has been turned off for more than one hour If you see the above message you need to raise and then lower the empty bucket past the Trigger Point three times 1 Raise the bucket past the Trigger Point 2 Lower the bucket past the Trigger Point 3 Repeat two more times until the message disappears When
11. Th ns 5kHz repetition ESD IEC 61000 4 2 Electromagnetic compatibility EMC Part 4 2 Testing and measurement techniques Electrostatic discharge immunity test 4kV Electrostatic Air Discharge 8kV Electromagnetic compatibility EMC EN IEC ASNZS 61000 6 2 2005 Electromagnetic compatibility EMC Part 6 2 Generic standards Immunity for industrial environments EN IEC 61000 6 4 2005 Electromagnetic compatibility EMC Part 6 4 Generic Standards Emission standard for industrial environments ANSI C63 4 2003 FCC Part 15 A and B Radio Frequency Devices CE Products with the CE marking comply with the Electromagnetic Compatibility Directive 2004 108 EC issued by the Commission of the European Community Compliance with this directives implies conformity to the following European Standards EN 61000 6 2 2005 Electromagnetic compatibility EMC Part 6 2 Generic standards Immunity for industrial environments EN 61000 6 4 2005 Electromagnetic compatibility EMC Part 6 4 Generic Standards Emission standard for industrial environments This LOADRITE product is fully EMC Electro Magnetic Compatibility compliant and is CE marked accordingly A Declaration of Conformity in accordance with the EMC Directive 89 336 EEC and as amended is available from Trimble Navigation Limited on request info loadritescales com Trimble Navigation Limited cannot be held responsible for modifications made by the User and the consequenc
12. again using the new data IMPORTANT All trucks and trailers should have tare weights confirmed for all loads to be checked This ensures that a true weight can be established Avoid split weighing the truck and trailer 14 61 LOADRITE L2180 User manual 15 APPENDIX C ERROR MESSAGES Error messages may be displayed for a variety of reasons as detailed below 15 1 BOUNCING LOAD If the lift arms are bouncing significantly while weighing an error occurs This can happen if for example the loader is driven over uneven ground while lifting the load Depending on the installation of the particular LOADRITE Weighing System there are two possibilities gt No weight is displayed and therefore there is no weight to add Repeat the lift gt Weighing Error is turned off and a weight is displayed Add the weight to the total bearing in mind that the weight measurement is not reliable or ignore this weight and repeat the lift smoothly 15 2 BUCKET BACK The bucket must be crowed fully back for each lift The Bucket back message will be displayed if the LOADRITE Weighing System has not detected that the bucket is fully crowded back NOTE This message should only be displayed when using a Legal for Trade scale 15 3 BUCKET EMPTY If the bucket is zeroed and there is some residue in the bucket the LOADRITE Weighing System will detect how much is in the bucket If the contents are less than 596 of the full bucket capacity th
13. as it lifts i e use normal revs Trigger Point Start the lift well below the Trigger Point This ensures that all acceleration and load bounce has been eliminated well before the weighing sequence begins NOTE We recommend that there are at least two seconds of lift before the Trigger Point Bounce Most loaders have pneumatic tires which can cause the machine to bounce when lifting To minimize the effect of bounce always operate the lift lever before accelerating the engine and start the lift well below the trigger point Center of gravity The hydraulic pressure in the lifting cylinders depends on where the center of gravity of the load is It is important that the bucket is always in the same position fully rolled back 2 3 2 Legal for Trade Systems LOADRITE systems meet Legal for Trade requirements in certain countries This enables material to be weighed and sold directly from the loader For more information or to enquire if Legal for Trade is available in your country contact your LOADRITE distributor TIP Operating requirements for Legal for Trade systems are detailed in this User Manual where they differ from standard operating requirements 2 10 LOADRITE L2180 User manual 3 THE DAY TO DAY WEIGHING PROCESS The following is the basic process for day to day weighing with the LOADRITE Weighing System 1 Turn on the Indicator and log in if required 2 Perform a warm up 3 Zero the empty bucket 4
14. been disabled at installation 15 22 PRINTER ERROR There is a fault in the printer Check that the printer is online and has paper 15 23 RETURN UNDER RANGE The return pressure was too low This indicates a fault in either the pressure transducer or the cable that connects the transducer 15 24 ROLL TOO HIGH The angle of the loader is at an unsafe roll left right tilt while weighing If this message is displayed the weight cannot be added The safe roll angle is set during installation NOTE This message should only be displayed if the Ground Slope Compensation module is installed 15 25 SPEED CHANGED For accurate measurement the speed of raising the lift arms must be smooth without acceleration or deceleration The LOADRITE Weighing System can detect changing speed as the arms go past the Trigger Point Depending on the installation of the LOADRITE Weighing System there are two possibilities gt No weight is displayed and therefore there is no weight to add Repeat the lift and avoid accelerating and decelerating at or near the Trigger Point gt Aweight is displayed Add weight to the total acknowledging that the weight measurement is not reliable or ignore this weight and repeat the lift smoothly 15 64 LOADRITE L2180 User manual 15 26 SPEED TOO HIGH This message displays if the speed of raising the arms is too fast and exceeds predefined limits Lift the arms again slower If the message displays aga
15. for each product 1 Press The Data Menu will display 2 Select Product then press The Product screen will display 3 Press or to scroll up or down to the required product then press The Total screen will display 6 4 5 How do I clear the totals When all products have been loaded press The totals for all products are cleared before the Total screen is displayed This is the equivalent of clearing the total in Total mode 6 4 6 How do l return to Total mode To return to Total mode press You will also return to Total mode if you clear the totals or select a product which is not in the recipe 6 36 LOADRITE L2180 User manual 6 5 SPLIT MODE Split mode splits the total weight into multiple sub totals providing an easy way to load train wagons or a truck and trailer Split mode is also used to track load distribution over a single vehicle unit to avoid overloading an axle Split mode can be used in conjunction with Total or Target modes Example O0 00 0 Oo A truck with a trailer requires loading The truck can carry 10 000 tonnes and the trailer 15 000 tonnes making a total of 25 000 tonnes 6 5 1 Split mode within Total mode 1 In Total mode load the truck with the required amount or product 2 When the required amount of product for the truck is reached press The subtotal will briefly display then the Split Mode screen will display The grand total of the entire vehicle is shown
16. new recipe see How do enter a new recipe on page 6 31 4 Press press again if prompted The Total screen will display 6 35 LOADRITE L2180 User manual 6 42 How do delete the current recipe 1 From the Recipe screen press The Recipe OK message will display 2 Press l The Recipe Clear message will display 3 Press to delete the recipe The Recipe Empty message displays briefly before displaying the Product screen 6 4 3 How do l enter a new recipe If there is no current recipe or you have just deleted the current recipe the Product screen will display NOTE Before a new recipe can be entered the current recipe must be deleted 1 From the Product screen press or to scroll up or down through the list to find a product required for the recipe 2 Press to select a product to add to the recipe The Target screen will display 3 Use the keypad to enter the required amount for the product then press The Product screen will display 4 Repeat steps 1 3 until all of the required products and amounts have been added to the recipe 5 When the recipe is complete press E The Recipe Updated message will display before the Recipe screen is displayed 6 Press press again if prompted The Total screen will display 6 4 4 How do switch between products It is possible to load products in any order and switch between products at any time as the LOADRITE Weighing System maintains the individual totals
17. the Total screen is displayed 3 12 LOADRITE L2180 User manual 3 5 HOW DO I SELECT A PRODUCT TO WEIGH 1 2 3 4 5 Ensure the Total screen is displayed Press The Data Menu will display Select Product then press The Product screen will display Press or to scroll up or down the list of products until the correct product is selected Press The name of the product will be displayed for one second then the Total screen will display 3 6 HOW DO I WEIGH AND ADD A BUCKET LOAD When the Total screen is displayed bucketloads can be weighed IMPORTANT When weighing a bucketload the loader must be level with the bucket kept fully rolled back 1 2 3 Raise the bucketload smoothly past the trigger point using constant engine revs The Weighing message will display Y The Indicator will beep Trigger light will illuminate and the Live Weight screen will display the weight of the current load the short total and the potential new weight Press to add the load A message will display the number of buckets added to the current load for example Bucket Add 1 NOTE If is not pressed within 8 eight seconds of the load being lifted past the Trigger Point the Indicator will beep and the Time Out message will display The weight will then be discarded and the Total screen will display The number of seconds before the Indicator times out may differ depending on how it was configured during insta
18. the warm up has completed the Total screen will display 3 4 HOW DO ZERO THE EMPTY BUCKET The Check Zero functionality is only available if selected at installation It is necessary to periodically zero the Indicator because small errors can occur due to a build up of material in the bucket The Friction and Ambient Compensation Technology FACT functionality is also updated as part of the zeroing process MCheck Zero If you see the above message you need to zero the empty bucket The message will display gt Every 15 minutes for the first hour and gt Every 30 minutes thereafter the default period is 30 minutes but it may be set between 15 180 minutes Complete the following to zero the bucket IMPORTANT When weighing a load the loader must be level and the bucket must be empty and kept fully rolled back Ensure that the loader is level and the bucket is empty 2 Raise the empty bucket 3 Press The lifting speed will display NOTE If during installation the FACT update was set to be skipped press again to continue The update may only be skipped a set number of times before an update must be completed 4 When the Lower Arms message is displayed lower the empty bucket The lowering speed will display NOTE The same speed must be maintained for lifting and lowering If the difference between speeds is too large the Indicator will prompt you to try again The Zero Updated message will display before
19. used for two hours gt Press any button to exit Standby mode 12 56 LOADRITE L2180 User manual 13 APPENDIX A SYSTEM SPECIFICATIONS 13 1 WEIGHING ACCURACY Typical accuracy is within 1 for most bucket loaders This may vary with different machine types installation options and the operating environment 13 2 MINIMAL WEIGHING DELAY Weighing delay is minimal because the weighing function is carried out during a normal lift 13 3 POWER REQUIREMENTS Supply voltage 12 to 32V DC SUDDBeurrent LOADRITE Indicator 160mA typical 350mA max PPly LOADRITE printer 50mA standby 4A peak Automatic transient 3 Exceeds relevant SAE specifications for DC automotive power supply transients suppression 13 4 PHYSICAL SPECIFICATIONS LCD display Backlit 3 8in diagonal QVGA Tactile keypad Backlit Numeric and special functions Weight 1 5 kg 3 2lb W145 x L240 x D110mm Dimensions 5 7 x 9 4 x 4 3in 13 5 ENVIRONMENTAL SPECIFICATIONS Operating temperature 10 C 50 C 14 F 122 F Storage temperature 50 C 100 C 58 F 212 F Indicator Protected to IP54 Pressure transducer Protected to IP69 The Indicator wear out mechanisms have been evaluated and improved through several iterations of cyclic thermal stress between 90 C and 110 C with simultaneous 6 axis random repetitive shock exceeding 50Grms 13 6 SIGNAL INPUTS AND OUTPUTS Pressure transducer input 4 20mA 0 100 Trigger 1 Ma
20. weighing gt Used to enter a decimal point gt Accesses the Setup Menu gt Press and hold for five seconds to enter Standby mode Moves up a list of options Moves down a list of options gt Selects an item gt Accepts changes Used to enter the number 1 Used to enter the number 2 Used to enter the number 3 Used to enter the number 4 Used to enter the number 5 Used to enter the number 6 Used to enter the number 7 Used to enter the number 8 Used to enter the number 9 gt Recalls the last load gt Subtracts the current load from the total gt Moves back one menu screen 2 9 LOADRITE L2180 User manual Icon Name Description m Zero Used to enter the number 0 gt Adds the current bucket load to the total Add gt Turn Auto Add on or off Clear Clears the short total for the current product Zero Bucket Zeroes the empty bucket 2 3 ACCURATE WEIGHING For maximum accuracy ensure that Check Zero is performed regularly Load lifting motion is steady and smooth with no acceleration or bounce The bucket is fully rolled back during the lift Y v v vw The loader is on level ground TIP If the Ground Slope Compensation sensor is installed the loader does not have to be level when lifting 2 3 1 Obtaining the Best Weighing Results Lifting speed For best results operate the lift lever before accelerating the engine so that the machine does not rock
21. NG TOTALS The LOADRITE Weighing System keeps a running total of the load weights For each product two independent totals are stored the short total and the long total Term Definition The running total amount of product weighed and loaded onto a truck or carriage Short Total The Short Total amount is displayed on the Total screen and will continue to accumulate until it is cleared by pressing Long Total The total amount of product loaded over a long period such as a work shift or day 4 4 1 Clear the short total The short total keeps accumulating until it is cleared Clear the short total after a load has been completed for example after each truck or carriage load gt Press The short total will display briefly followed by the Total Cleared message then the Total screen NOTE If the LOADRITE Weighing System has a printer connected then depending on your installation settings i the totals may be printed before being cleared or ii you may be prompted to print the totals after the Total Cleared message is displayed 4 4 2 View and clear the long total You can view the long total for the current product at any time Ensure the Total screen is displayed then press 2 Press Or to scroll up or down until Long Total is selected 3 Press The long total will display followed by the number of buckets added Long Total 24 540 tonne After a few seconds the Indicator will display the Total screen
22. P Pressure Transducer A pressure sensor connected to the loader s hydraulic system in order to measure the hydraulic pressure required to lift a load Primary Product The first item in a product recipe is referred to as the primary product Printer An optional accessory mounted in the loader cab It provides a paper record of the weighing information collected by the Indicator See also Docket or Ticket Product Substance that comprises a load For example salt coal rock etc R Recipe Specified quantities of different materials which together make up a product A recipe is required when working in Batch Mode Blend Mode or Mix Mode Remote Add Button An additional Add button which is mounted in close proximity to the loader controls and performs the same function as the Add button on the LOADRITE Indicator The button enables the operator to add a load without having to remove their hands from the loader controls S Short Total The running total amount of product loaded onto a truck or carriage The Short Total amount will continue to accumulate until it is cleared using the Clear function Split Mode The mode used when loading a truck with multiple trailers where individual totals are required for the truck and each individual trailer Standby A low power mode which the Indicator should be set to between jobs for example when the operator is moving the loader and does not need to weigh a lo
23. TE Weighing System was calibrated at installation time The adjustment is carried out by entering the total weight recorded at a weighbridge scale house and the corresponding total provided by the LOADRITE Indicator To perform the adjustment a security access code must be obtained from your LOADRITE installer CAUTION The LOADRITE Weighing System alters its calibration every time this function is used It is important that this function is only used once with a given set of data If the same weights are entered again the LOADRITE Weighing System will over correct and its accuracy will be seriously impaired 1 Press 3 2 Select Setup then press 3 Enter the security access code provided by the LOADRITE installer then press 4 Select Calibration Menu then press The Calibration Menu will display 5 Select Adjust Span then press 6 The Adjust Span message will display briefly and then the LOADRITE Adjust Span screen will display 7 Enter the total weight provided by the LOADRITE Indicator then press 8 Enter the total weight provided by the weighbridge then press 9 The LOADRITE Indicator briefly displays the Calibration Updated message and then returns to the Calibration Menu 14 60 LOADRITE L2180 User manual 14 1 CHECKING THE ADJUSTMENT The Span Calibration Adjustment can be checked by obtaining and comparing new LOADRITE and weighbridge values If necessary the Span Calibration Adjustment can be performed
24. To enter the word Pumice using the keypad you would complete the following 1 To enter P press EN twice 2 Toenter u press twice 3 To enter m press s 4 Toenter i press ES three times 5 To enter c press E three times 6 To enter e press s twice 9 22 LOADRITE L2180 User manual 5 1 2 Adding a data field value If the required data field value is not available to select you can add the value using the keypad IMPORTANT Data field values can only be entered using specific Western Latin characters such as in English The following example assumes that Data 1 has been configured to hold customer names and shows how to add a new customer name 1 Press The Data Menu will display 2 Select Customer then press The Customer screen will display 3 Press l The Data Entry screen will display 4 Use the keypad to enter the name of the value then press The new Customer value will be assigned to the next load 5 1 3 Editing a data field value You can edit a data field value if required by using the Data List function IMPORTANT Data field values can only be entered using specific Western Latin characters such as in English eO 1 Press The Setup Menu will display 2 Select Data List then press The Edit screen will display 3 Complete the following If Then you would like to edit a data value from the data field that press is displayed you would like to select a different DEN dat
25. a field press until the required data field is displayed then press 4 Press Or to scroll up or down the list of data values until the required data value is displayed then press The Data Entry screen will display 5 Use the keypad to edit the data value then press TIP Press to clear the current value name 9 23 LOADRITE L2180 User manual 6 Complete the following eee Then you would like to edit another m data value Press until the required data value is displayed then press gt Go back to step 4 you would like to select a different data field Press Mad gt press until the required data field is displayed then press gt Go back to step 5 you have finished editing data values Press ESI twice to return to the Setup Menu 5 1 4 Docket numbers If a Data field has been set as an Autolnc auto incremental value during installation it can be used as a docket number The docket number will increment by 1 and be automatically assigned every time a new load is started Auto incremented docket numbers cannot be entered manually gt To edit the first number used for auto incremented docket numbers see Editing a data field value on page 5 23 If a Data field has been set as a number it can be used as a manually entered docket number for each load Complete the following to manually enter a docket number 1 Press The Data Menu will display 2 Select Docket then press The Docket scree
26. ad 16 67 LOADRITE L2180 User manual T Tare Mode A mode that allows tare weights to be used when calculating load weight There are two options for using Tare mode gt The Indicator automatically deducts the tare value to give the net lifted load weight For example the tare weight could be the weight of a pallet gt The Indicator adds the tare value to the total load weight For example the tare value could be the weight of the truck which is added to the total load to ensure that the vehicle s maximum load is not breached gt See also Operation Mode Target Mode A mode used to enter a predetermined product target weight The Indicator will calculate and display the amount of product required to reach the target For each lift the lift weight will be subtracted from the displayed amount until the target weight is reached Ticket A printed record of a load gt May also be known as Docket Tip off The final bucket load adjustment which allows you to tip a measured amount of the product from the final bucket to ensure an exact target weight is reached Transducer See Pressure transducer 16 68 Trigger A sensor which responds to the position of the lift arms and informs the Indicator when to take a weight reading LOADRITE weighing systems have three types of trigger optical rotary and magnetic Trigger Point A point or series of points in the position of the lift arms where a weig
27. allation The Data Module Menu provides functionality for use with LOADRITE Data Modules The following menu items are available Option Description Property Lists the properties of the Data Module Backup Saves the product list and data lists to the Data Module Restore Uploads data stored on the Data Module to the LOADRITE Indicator This can be used to share data between Indicators 12 10 DATA EDIT Allows you to select a value for each data field 1 Press l The Setup Menu will display 2 Select Data Edit then press E The Data Edit screen for the first data field will display 3 Use or to select the required data value for the data field then press The Data Edit screen for the next data field will display 4 Repeat steps 2 3 until data values have been selected for all data fields 12 50 LOADRITE L2180 User manual 12 11 DATA LIST 12 11 1 Adding a data value IMPORTANT Data field values can only be entered using specific Western Latin characters such as in English 1 2 3 4 5 6 o _ Press The Setup Menu will display Select Data List then press The Edit screen will display Complete the following If Then you would like to add a data value to the data field that is displayed press you would like to select a different Mu data field press until the required data field is displayed then press Press The Data Entry screen will display Use the keypad
28. along with the short total for the trailer 3 Add the required amount of product to the trailer As each bucketload is lifted the bucket weight current trailer weight and total trailer weight will display Between each lift the Split Mode screen will display showing the new grand total and number of buckets lifted 4 If you would like to split the load to another trailer press then go to step 3 Otherwise continue to step 5 5 When all trailers have been filled press to clear the totals 6 5 2 Split mode within Target mode 1 In Target mode enter the target weight for the truck 2 Load the truck with the required amount of product 3 When the required amount of product for the truck is reached press 4 Press 5 When the Target message is displayed use the keypad to enter a target weight for the trailer The Split screen will display showing the current target weight for the trailer and the grand total for the entire vehicle 6 Add the required amount of product to the trailer 7 Press to clear the totals The Total screen will display 6 37 LOADRITE L2180 User manual 6 6 GRAND TOTAL MODE Grand Total mode is similar to Split mode in that it allows loading into a truck with multiple trailers or a train with multiple wagons Unlike Split mode however different products can be loaded into each trailer or wagon In Grand Total mode a grand total is entered for the entire load A short total is kept for al
29. ase report them to us in writing Trimble Navigation Limited assumes no liability in connection with the use of any LOADRITE branded product Trimble Navigation Limited is not responsible for any radio or TV interference caused by unauthorized modifications to this equipment Such modifications could void the user s authority to operate the equipment Compliance Domain Applicable Standard Immunity Standards industrial IEC 61000 4 3 ed1 2 Electromagnetic compatibility EMC Part 4 3 Testing and measurement techniques Radiated radio frequency electromagnetic field immunity test 80 1kHz Amplitude Modulated from 80MHz to 1GHz 10V m IEC 61000 4 3 ed1 3 Electromagnetic compatibility EMC Part 4 3 Testing and measurement techniques Radiated radio frequency electromagnetic field immunity test 80 1kHz Amplitude Modulated from 1 4GHz to 2GHz 3V m IEC 61000 4 3 ed1 4 Electromagnetic compatibility EMC Part 4 3 Testing and measurement techniques Radiated radio frequency electromagnetic field immunity test 80 1kHz Amplitude Modulated from 2GHz to 2 GHz 1V m Conducted IEC 61000 4 6 ed2 1 Electromagnetic compatibility EMC Part 4 6 Testing and measurement techniques Immunity to conducted disturbances induced by radio frequency fields Fast Transients IEC 61000 4 4 ed2 1 Electromagnetic compatibility EMC Part 4 4 Testing and measurement techniques Electrical fast transient burst immunity test 1KV 5 50 Tr
30. assic If the Total screen layout is set to Compact or Scroll the bar graph will display 1 From the Display Menu select Arm Graphic then press 2 Press Or to select Loader or Bar Graph If you would like Then the loader graphic to display on the Total screen press Or to select Loader the bar graph to display on the Total screen press or to select Bar Graph 3 Press to save the arm graphic selection 12 13 4 Changing the Total screen layout There are three layouts available for the Total screen To change the layout complete the following 1 From the Display Menu select Ready Screen then press 2 Press Or to select your preferred Total screen layout 3 Press to save your layout selection 12 13 5 Changing the Target screen layout There are two layouts available for the Target screen To change the layout complete the following 1 From the Display Menu select Target then press 2 Press Or to select your preferred Target screen layout 3 Press to save your layout selection 12 14 LONG TOTAL View and clear the long total for current products gt For more information see View and clear the long total on page 4 19 12 15 CLEAR ALL Allows you to clear the long total for all products gt For more information 12 16 SELF TEST This function tests various functions and the internal memory All tests are run automatically when this option is selected When the test has completed the Total scree
31. ays there is a current recipe available gt To accept the recipe go to step 4 gt To enter a new recipe see see How do enter a new recipe on page 6 31 4 Press press again if prompted The Target screen will display 5 When the Target message is displayed use the keypad to enter the total target amount for the batch 6 30 LOADRITE L2180 User manual 6 Press l The Batch screen will display the target value for the first product from the recipe EsBatch Mode 12 19PM MI tonne 6 22 How do delete the current recipe 1 From the Recipe screen press The Recipe OK message will display 2 Press The Recipe Clear message will display 3 Press to delete the recipe The Recipe Empty message displays briefly before displaying the Product screen 6 2 3 How do l enter a new recipe If there is no current recipe or you have just deleted the current recipe the Product screen will display NOTE Before a new recipe can be entered the current recipe must be deleted 1 From the Product screen press or to scroll up or down through the list to find a product required for the recipe 2 Press to select a product to add to the recipe The Target screen will display 3 Use the keypad to enter the required amount for the product then press The Product screen will display 4 Repeat steps 1 3 until all of the required products and amounts have been added to the recipe 5 When the recipe is c
32. carefully before using the Indicator for the first time Keep this manual in a safe place and use as your first point of reference Formatting The following formatting in this manual identifies specific types of information Convention Type of Information Bold gt Indicates a button on the Indicator or Indicates an area displayed on screen including buttons headings field names and options Italics gt Indicates the name of a screen or window or gt Indicates an operation mode that the Indicator can be set to Monospace The exact error message displayed on screen Action Terms The following terms are used throughout this manual to describe actions Term Description Press Push and release a button quickly Press and hold Push and hold a button for 2 3 seconds Select gt Use the arrow buttons to highlight an item in a menu or list or When searching for a product or Data Field value use the keypad to enter the name of the product The product which matches the name entered will be highlighted 1 6 LOADRITE L2180 User manual 2 INTRODUCTION The LOADRITE weighing system measures the weight of loads lifted by wheel loaders forklift trucks and similar machines that use hydraulic rams to lift the load The main parts of the LOADRITE Weighing System are gt the Indicator installed in the cab of the loader and gt the connected sensors installed on the lifting arms As a load is lifted the trigger and hy
33. cease diiesetoiori e eiui ro eees 50a 1061060ede t cci conie LP ceees eemtanedeaneeeeaa 12 48 12 1 Uo cT Tu Em 12 48 12 2 PW ell 12 49 12 3 rat cT 12 49 12 4 A IG eve 12 49 12 5 Tig SCORES TERUEL DE ES 12 49 12 6 LAIN ACS pt c 12 49 12 7 NS A a a a e a a AN 12 50 12 8 SCIE e N 12 50 12 9 loo pO 12 50 12 10 DAt E diere a T T 12 50 12 11 Data LENS MTM aaa as 12 51 12 12 GIOCK MM rr 12 53 12 13 ISP seanacens 12 54 12 14 Reo ale OO 12 55 12 15 eI EU cr 12 55 12 16 A 12 55 12 17 Mel 12 56 12 18 A 12 56 APPENDIX A SYSTEM SPECIFICATIONS ccccccsssseeeecesseeeecenseeeeeeseeeseenseeeseeeneessonnneees 13 57 13 1 Weigning accua ria 13 57 13 2 Minimal weighing delay deectses ebd eni tdem tese e EDT iasdd en dome ge deant acsi end 13 57 13 3 PoWerredgutremenlS u suspe btt Aa 13 57 13 4 Physical Specifications e ter annua eda 13 57 13 5 Environmental specifications cocccoconcconcnccocncononnnnannnnannnonnnnnnnnnonnnnnnnnnnnnnnnnnnnnes 13 57 13 6 SIGHAIIN OUTS ANG oUtplllS 2 52 2 2 ondas 13 57 13 7 Slc E 13 57 13 8 Output Input conneclion Susini ati ii 13 58 APPENDIX B SPAN CALIBRATION ADJUSTMENT cccccsssseeccesnseeescenseesecenseesseenneees 14 60 14 1 Check
34. d again and can be used to correct mistakes The last bucketload can be recalled if it has been added subtracted or canceled To recall a previously lifted weight complete the following 1 Press E The last valid weight that was lifted will be displayed 27 320 12 19PM YI 2 Complete the following If Then the last action was an add press Maf The bucketload is subtracted from the short total and long total the last action was a subtract press The bucketload is added to the short total and long total 3 15 LOADRITE L2180 User manual 3 7 HOW DO I FINISH THE LOAD When you have finished adding bucketloads to the truck you must clear the short total To clear the short total complete the following gt Press and hold The short total will display briefly followed by the Total Cleared message then the Total screen For more information on the short total see The short and long totals on page 4 19 3 8 HOW DO PUT THE INDICATOR INTO STANDBY MODE If you are not going to use the LOADRITE Weighing System for a while you can put the Indicator into Standby mode by completing the following Option 1 gt Press and hold for 5 seconds The Indicator will enter Standby mode Option 2 IER 1 Press 2 Press Or to scroll up or down until Standby is selected then press The Indicator will enter Standby mode Option 3 The LOADRITE Indicator will automatically go into Standby mode if it i
35. draulic pressure transducers send information to the LOADRITE Indicator This information is converted into a digital weight reading that is displayed on the LOADRITE Indicator The LOADRITE Weighing System can add each lifted load to running totals so that Trucks are loaded accurately and daily productivity levels can be tracked The LOADRITE Indicator is the main user interface with the LOADRITE Weighing System It has an internal memory that stores settings and production data even when it is turned off LOADRITE PRO DOI 0 000 tonne e TAN 2 LOADRITE L2180 User manual 2 1 LOADRITE EQUIPPED LOADER 11213148315 Item Description Printer optional Remote Add Button optional LOADRITE Indicator Ground Slope Sensor optional Interlock Switch optional required for Legal for Trade application Trigger Pressure Transducer 000000 2 8 LOADRITE L2180 User manual 2 2 INDICATOR FEATURES Icon m gimmmmmEHmg Name Trigger Light Data Menu Target Split Tip Off Decimal Point Setup Menu Standby Mode Up Down Enter One Two Three Four Five Six Seven Eight Nine Recall Subtract Back Description Illuminates when a load is lifted past the Trigger Point When this light is on the load may be added Displays the Data Menu Activates Target mode weighing Activates Split mode weighing gt Activates Tip off
36. e LOADRITE Weighing System will zero the bucket If the weight of product in the bucket is within 5 10 of full bucket capacity the Indicator will display the Bucket Empty message to confirm the zero gt To zero the bucket press 15 4 BUCKET NOT BACK The bucket must be crowed fully back for each lift The Bucket not back message will be displayed if the LOADRITE Weighing System has not detected that the bucket is fully crowded back NOTE This message should only be displayed when using a Legal for Trade scale 15 5 CHECK POWER The power supply has reached an unstable level Check that the power source is stable and between 12V and 32V 15 6 CHECK MAG OPT There is a fault in the magnetic or optical trigger or the cable that connects the trigger If using an optical trigger check that the lens is clear and dust free 15 7 CHECK ROTARY There is a fault in the rotary trigger or the cable that connects the trigger Check that the trigger is still securely mounted and that the trigger finger has not been damaged 15 62 LOADRITE L2180 User manual 15 8 CHECK SCALE This message displays when is pressed if the Indicator is set up for use with multiple scales If the weight is greater than 10 of full bucket capacity for the selected scale number the screen displays Check Scale message The operator needs to ensure the correct scale number is selected for the attached implement as implements differ considerably in wei
37. een updated 10 2 8 Set Number of Copies gt gt Print Menu gt Copy This function sets the number of dockets to be printed at each clear event 10 45 LOADRITE L2180 User manual 10 2 9 Print Product Names gt gt Print Menu gt Product Name This function prints out a list of all the product names configured in the LOADRITE system TIP This function is normally only used to check the names when the list has been updated 10 2 10 Print Volume Conversion Factors gt gt Print Menu gt Volume Conv This printing option is only available if Volume Conversion Factors functionality is enabled at installation This function prints out a list of all the product conversion factors configured in the LOADRITE Weighing System This is normally only used when the list has been updated 10 2 11 Print Standby Message gt gt Print Menu gt Standby The LOADRITE weighing system normally displays the service contact details of your local LOADRITE distributor when the Indicator is put into Standby mode These details can also be printed by selecting Print Standby 10 46 LOADRITE L2180 User manual 11 INTERNAL STORAGE The LOADRITE Indicator stores data for delayed printing printing reports or as a buffer for an absent LOADRITE Data Module There is normally enough storage for up to one week depending on usage 11 1 USAGE gt gt Internal Stor gt Usage Displays the amount of free storage space remaini
38. enter the required amount for the product then press The Product screen will display 4 Repeat steps 1 3 until all of the required products and amounts have been added to the recipe 5 When the recipe is complete press E The Recipe Updated message will display before the Recipe screen is displayed 6 Press press again if prompted The Total screen will display 6 3 4 How do I switch between products It is possible to load products in any order and switch between products at any time as the LOADRITE Weighing System maintains the individual totals for each product 1 Press The Data Menu will display 2 Select Product then press The Product screen will display 3 Press or to scroll up or down to the required product then press The Total screen will display 6 3 5 How dol clear the totals When all products have been loaded press The totals for all products are cleared before the Total screen is displayed This is the equivalent of clearing the total in Total mode 6 3 6 How dol return to Total mode To return to Total mode press You will also return to Total mode if you clear the totals or select a product which is not in the recipe 6 34 LOADRITE L2180 User manual 6 4 BLEND MODE Blend mode is only available if selected at installation Blend mode is similar to Batch mode except that the recipe contains the total number of loads required for each product rather than a target load When yo
39. es thereof which may alter the conformity of the product with CE marking Hereby Trimble Navigation Limited declares that this LOADRITE L2180 is in compliance with the essential requirements and other relevant provisions of Directive 2004 108 EC This LOADRITE product is explicitly excluded from the scope of EU RoHS 2 Directive 201 1 65 EU in article 2 section 4 paragraphs d e f and g This device complies with part 15 of the FCC Rules and Industry Canada licence exempt RSS standard s Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation This Class A digital apparatus complies with Canadian ICES 003 A NMB 003 A WARNING This product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm This Notice is being provided in accordance with California s Proposition 65 Disposing of LOADRITE electronic equipment This electronic product is subject to the EU Directive 2002 96 EC for Waste Electrical and Electronic Equipment WEEE which requires the separate collection treatment recycling and environmentally sound final disposal of waste of electrical and electronic equipment As such this product must not be disposed of at a municipal waste collection point Please refer to local regulations for directi
40. ght 15 9 CHECK TILT There is a fault in the tilt sensor used for ground slope compensation or the cable that connects the sensor Check that the tilt sensor is still securely mounted and that the cable has not been damaged 15 10 CHECK TRANSDUCER There is an error in the pressure transducer signal input This indicates a fault in either the pressure transducer or the cable that connects the transducer 15 11 CHECK ZERO The operator is automatically reminded to zero the bucket 15 12 LIFT UNDER RANGE The lift pressure was too low This indicates a fault in either the pressure transducer or the cable that connects the transducer 15 13 LOW BATTERY The Indicator internal battery power is low and must be replaced The Low Battery message will display and a long beep will sound at start up or when exiting Standby Mode Contact your LOADRITE distributor to arrange for a replacement battery CAUTION If this message is ignored the Indicator will enter Low Battery Safe Mode during which all product names data fields and loading history will be deleted and all configuration options will be reset to the default values Calibration data is not affected so the Indicator may still be used for accurate weighing 15 14 NEED EMPTYING The bucket must be crowed fully forward to ensure that all product has been emptied The Need Emptying message will be displayed If the LOADRITE Weighing System has not detected that the bucket has been c
41. ght operations Used to display weight information and messages Docket A printed record of a load gt May also be known as Ticket G Grand Total Mode The mode used when loading different products to achieve a total weight The grand total indicates the total weight of products loaded Ground Slope Compensation Kit An upgrade kit required to enable the Ground Slope Compensation function on certain models of LOADRITE Indicator gt See also Angle Sensor and Legal For Trade Indicator The LOADRITE user interface installed in a loader or excavator which the operator uses to record bucket weights When used with a belt scale the term ntegrator should be used NOTE May also be known as Console Module In Cab Console Loadrite Loadrite Console Head Unit Clock Computer Scale however Indicator is the preferred term Interlock Sensors which detect the back and forward positions of the bucket Can be used in Legal for Trade software where the bucket must be fully rolled back for weighing and rolled forward for emptying gt See also Legal For Trade LOADRITE L2180 User manual K Keypad A set of numeric or alohanumeric buttons on the Indicator which allow you to enter numbers letters and other characters Depending on the Indicator model Keypad may also refer to other buttons along side the numeric or alphanumeric buttons L Legal for Trade Certification by a local weights and measures auth
42. gnetic or Optical Pull up resistor with switch to ground Trigger Trigger 2 Rotary Pulse width modulated 0 5V Serial communications RS232C protocol to printer and LOADRITE Data Module 13 7 CLOCK Built in clock Hours minutes day month year 13 97 LOADRITE L2180 User manual 13 8 OUTPUT INPUT CONNECTIONS Connection Power Control Printer Data Logger Pressure Transducer 13 8 1 Power Control 1 Negative supply ground 3 Remote button 2 clear 5 Tilt sensor 1 7 Tilt sensor 2 9 Digital out 11 Stick position 13 CAN lo 15 Ground output 13 8 2 Printer Data Logger 1 Negative supply to printer 3 VAUX 5 TX2 7 Printer busy input 9 LOADRITE Data Module RS232 output 11 Boot 13 58 2 Positive supply 4 Remote button 1 add 6 Tilt sensor 3 8 VAUX 10 Boom position 12 CAN hi 14 V raw 2 Positive supply to printer 4 RX2 6 Printer RS232 output 8 LOADRITE Data Module RS232 input 10 Ground output 12 N C LOADRITE L2180 User manual 13 8 3 Pressure Transducer 1 VAUX 2 Return pressure input 3 Transducer current input 4 VAUX 5 Lift pressure input 6 Shield 7 Ground 13 59 LOADRITE L2180 User manual 14 APPENDIX B SPAN CALIBRATION ADJUSTMENT This function allows small changes to be made to the LOADRITE Weighing System calibration if the bucket is modified or if no accurate test weight was available when the LOADRI
43. he current weight unit and in the other available weight unit gt To confirm the change to the other weight unit press gt To keep the current weight unit press E 12 5 TRIG SCREEN Controls whether the loader position graphic is displayed gt Select either On or Off then press 12 6 LANGUAGE The language can only be changed if Language Edit functionality has been enabled during installation Displays a list of available languages in which the LOADRITE Indicator can display screen names fields menu options and printed dockets gt Select your preferred language then press 12 49 LOADRITE L2180 User manual 12 7 EDIT PASSWORD A password can only be edited if Login functionality has been enabled during installation Allows the PIN number of the current operator to be changed using the keypad gt Enter the new PIN number using the keypad then press 12 8 SCALE The Scale options are only available if Multiple Scales functionality has been enabled during installation This option enables the use of different load bearing implements for example bucket or forks on the loader The operator needs to select the correct scale for the attached implement TIP You should perform a Check Zero after changing the attachment 12 9 MODULE The Module option is only available if a LOADRITE Data Module is connected to the Indicator and Data Logger functionality has been correctly configured during inst
44. he tare weight is 0 000 less than the set increment size or is too large the Tare Off message will display before the Total screen is displayed The Tare Updated message will display before the Total screen is displayed 8 41 LOADRITE L2180 User manual 9 METRICS gt gt Metrics The Metrics functionality allows you to view the following KPI metrics over a selected time period First Load Last Load Total Weight Average Weight Per Hour v v v vw NOTE The Average Weight Per Hour Avg Wght h value is based on cleared weights and the number of hours between the first and last weight of each day 1 From the Period screen press or to select the time period Period Description Today Calculates metrics from data recorded since midnight Yesterday Calculates metrics from data recorded for a 24 hour period prior to midnight This Week Calculates metrics from data recorded since midnight and the previous six days All Calculates metrics from all data stored this may have little relevance unless the start time is known 2 Press i The Metrics screen will display KPI metrics for the selected time period 9 42 LOADRITE L2180 User manual 10 PRINTING The printing options that are available depend on options selected at installation Data on the LOADRITE Indicator can be printed immediately or stored in internal storage for delayed printing There is normally enough storage for up to one week depending on usage
45. ht 10 2 3 Print Indicator Data Print Menu Loadout This printing option is only available if it has been enabled during installation and Internal Storage functionality is enabled This function prints out all print data stored in the LOADRITE Indicator memory since midnight whether or not it has been turned off at any stage during that time Depending on the configuration every add clear check zero etc could be included in the printout 10 43 LOADRITE L2180 User manual 10 2 4 Print LOADRITE Data Module Data gt gt Print Menu gt Data Module This printing option is only available if the LOADRITE Data Module has been enabled for logging at installation This function prints out all print data stored in the LOADRITE Data Module since midnight whether or not it has been turned off at any stage during that time Depending on the configuration every add clear check zero etc could be included in the printout 10 2 5 Print Special Report gt gt Print Menu gt Special This function allows various reports to be printed from stored data A series of options are available and the report is created from the options selected TIP The Control report options can also be accessed directly from a data field screen for example the Customer screen by pressing 22 The Period Options will display for the selected data value Format Options Format Description Summary Prints a summary of the se
46. ht reading is taken W Weigh Mode Any mode that gives the operator different options to weigh the material in the bucket for example Tip off or Tare mode gt See also Operation Mode Weighbridge A platform scale for weighing vehicles gt Also known as Ground Scale Scale House and Truck Scale Z Zero Zeroing Sets the weight of the bucket to 0 Zeroing is required to reset the weight of the bucket from time to time This is to avoid inaccurate readings due to the build up of material in the bucket which can occur when operators are dealing with wet or sticky materials See also Check zero LOADRITE L2180 User manual 17 APPENDIX E LEGAL INFORMATION Disclaimer Trimble Navigation Limited operates a policy of on going development Please note that while every effort has been made to ensure that the data given in this document is accurate due to continued product development the information figures illustrations tables specifications and schematics contained herein are subject to change without notice Trimble Navigation Limited does not warrant that this document is error free The screenshots and other presentations shown in this manual may differ from the actual screens and presentations generated by the actual product All such differences are minor and the actual product will deliver the described functionality as presented in this document in all material respects If you find any errors in the document ple
47. in there may be a fault in the system The LOADRITE Weighing System should be checked and if necessary re calibrated 15 27 TILT TOO HIGH The angle of the loader is at an unsafe roll or pitch while weighing The Tilt Too High message accompanies the specific roll or pitch error at the top bar of the display 15 28 TOO HEAVY ZERO ABORTED If the weight of product in the bucket is greater than 10 of full bucket capacity when is pressed the screen displays this message and does not alter any settings This prevents any accidental zeroing of valid weights NOTE If the bucket is empty and the message still occurs there may be a fault in the system The LOADRITE Weighing System should be checked and if necessary re calibrated 15 29 WARM UP LIFT This message displays if the LOADRITE Indicator has been turned off for more than one hour prompting a warm up lift 15 65 LOADRITE L2180 User manual 16 APPENDIX D GLOSSARY A Angle Sensor An optional sensor included in the Ground Slope Compensation Kit which measures the tilt angle of the loader and compensates for the angle in calculations of load weight Can be used in Legal for Trade software gt See also Ground Slope Compensation Kit and Legal for Trade Auto add Automatically adds the lifted weight to the total weight every time a load is lifted Auto tare A feature that allows you to pre program truck tare weights The operator can then select a truck o
48. ing INE AGI USING dista loa v Bed muU Du ld 14 61 APPENDIX C ERROR MESSAGES ipasisvicor xi veces d arica 15 62 15 1 BOUNCING Ad EUR 15 62 15 2 BUCKET Dart UM 15 62 15 3 BUCKOLOMO zr A A ee cai 15 62 15 4 Buket HOPDSON a adas 15 62 15 5 ONECK POWE M id osesegal 15 62 15 6 ENECK MAGO Ta Iu E 15 62 15 7 Siue A E 15 62 15 8 o T D NT 15 63 LOADRITE L2180 User manual 16 17 15 9 Gale dul dm 15 63 15 10 e MAN SOUCE axes AT 15 63 15 11 quie qiio H 15 63 15 12 LATE UIRIO CK TAING Gees E 15 63 15 13 Boy ccce E a DOTT T ELT 15 63 15 14 Need emp Issa dia 15 63 15 15 IO OG A o n 15 63 15 16 NUM Attempts EXCCCO lisina 15 63 15 17 edis rp PERO 15 64 15 18 OW CRO AG P NENNEN RENT 15 64 15 19 mom E ete tore canner ane eGo ncaamaneel N anon 15 64 15 20 A ENTE EERENS 15 64 15 21 Primer dabled M TT 15 64 15 22 BoA Ce dre dco UTE 15 64 15 23 REUNEN Sun airada UT T TTE 15 64 15 24 RONTOG MMlb cis 15 64 15 25 Speed 61 Ofc 19 218 Mm E 15 64 15 26 PESO loin NONE Ani 15 65 15 27 MEME TOO SIMON sttudt ayaheatis tanec vc seit Joco R ala EROS 15 65 15 28 TOO heavy zero ADO mm 15 65 15 29 VV Gl UD NU mm 15 65 APPENDIX De GLOSSARY cocoa EEEE EEEa Aa E EREA 16 66 APPENDIX E LEGAL INFORMATION oie rss 17 69 1 5 LOADRITE L2180 User manual 1 WELCOME Thank you for purchasing this LOADRITE Weighing System Please read this manual
49. ipe can contain up to ten products and includes the relative amount of each product in a batch Batch mode process 1 Enter Batch mode 2 Select the current recipe or enter a new recipe for the batch 3 Enter the total target amount for the batch 4 Select a product and weigh each bucket load until the product target is reached 5 Repeat step 4 for each product in the recipe until the batch target is reached Example Batch mode calculation A recipe of three products their proportions and a total load of 7000kg The LOADRITE Weighing System will calculate the amount of each product that is required for each load Product Proportion Amount Calculated Sand 4 4000kg Gravel 2 2000kg Pumice 1 1000kg Total 7000kg As products are loaded the LOADRITE Weighing System maintains the target amount for each product in a similar way to Target mode It is possible to change from one product to another at any time in order to mix the products When in Batch mode the Indicator displays the target value for each product as it is weighed 6 2 1 How do I enter Batch mode and select a recipe for the batch 1 Press then scroll if required until Batch Mode is displayed 2 Press The Batch Recipe message will display 3 Complete the following fe Then the Recipe Empty message there is no recipe available M E displaying gt To enter a new recipe see see How do enter a new recipe on page 6 31 the Recipe screen displ
50. it message will display briefly Then the screen will display two figures the amount in the bucket and the short total 18 100 12 19PM GW1f9 tonne 3 Roll the bucket partially forward tipping product into the truck The Indicator will give a live weight as it is tipped into the truck IMPORTANT Do not raise or lower the lifting arms when tipping as this will adversely affect the live weight reading The bucket needs to be rolled back for an accurate weight 4 When the required truck load weight is reached press NOTE You cannot add a weight while the Wait message is displayed 5 Move the bucket away from the truck and dump any remaining product 39 LOADRITE L2180 User manual 7 2 STOCK PILE TIP OFF Using this method the operator dumps product from the bucket until it contains the right amount for loading onto the truck 1 Lift the load in the normal way The Indicator will display the lifted weight 2 Press l The Tip Off Wait message will display briefly Then the screen will display the amount in the bucket and the short total 12 19PM GW1 9 tonne 3 Roll the bucket partially forward dumping the product The Indicator will display the weight in the bucket and the potential weight of the truck NOTE Do not raise or lower the lifting arms when tipping as this will adversely affect the live weight reading The bucket needs to be rolled back for an accurate weight 4 Keep dumping the product until
51. l products which are added together to ensure that they do not exceed the grand total 1 To enter Grand Total mode press The Grand Total Mode screen will display Grand Total Mode PRODOI 2 Load the truck with the required amount of product The short total and the grand total will be updated 3 When a new product is selected the short total is reset to zero but the grand total will be maintained for all products 4 When all products have been loaded press to clear the totals 5 To exit Grand Total mode press 22 then press 6 38 LOADRITE L2180 User manual 7 ADVANCED WEIGHING TIP OFF The Tip off functionality is only available if selected at installation Tip off weighing is the adjustment of the final load It is possible to tip a measured amount of the product out of the last bucket to ensure an exact target weight is reached where the final load would otherwise exceed the truck s capacity There are two different methods depending on the way your LOADRITE Weighing System has been configured gt Truck tip off default gt Stock pile tip off Tip off is only available in Total and Target modes 7 1 TRUCK TIP OFF Using this method the operator tips a measured amount of product from the bucket into the truck and dumps the rest 1 Lift the load in the normal way The Indicator will display the lifted weight 2 Lift the bucket to a suitable height over the truck then press The Tip Off Wa
52. lect Truck then press The Truck screen will display 3 Press or to scroll up or down the list of trucks until the correct truck is selected 4 Press The target weights will display with the auto target weight pre selected 5 Press to confirm the target weight or press to clear the target weight and enter a new target weight The Target screen will display 9 25 LOADRITE L2180 User manual 9 2 1 2 Using an index number to view a truck target value The LOADRITE Weighing System can be configured so that an index number can be used to look up the target for a particular truck Following is an example of an indexed truck and target list Data 4 has been configured as a target list with the index function enabled The index numbers are used to identify each truck Index Data 4 Target 1 AATO53 25 000 2 ABT384 16 000 3 AUS994 15 500 4 YE9444 22 500 5 UK9900 22 000 1 Press The Data Menu will display 2 Select Target then press The Target screen will display 3 Use the keypad to enter the index number of the truck then press The target for the truck will be displayed then the Total screen will be displayed 5 2 2 Auto tare value look up This function is similar to Auto target value look up except that it handles tare values It is possible to recall the tare value from memory by either entering a number or scrolling through a list of truck names The procedures are the same as the Auto target va
53. lected data History Prints all the selected data Prints the start time end time total weight and average weight per hour for each day of the selected period KPI Average weight per hour is based on cleared weights and the number of hours between the first and last weight of each day Control Prints all dockets for the selected data Press or to scroll up or down then press The Period Options will be displayed Period Options Format Description Today Prints the report based on data recorded since midnight Yesterday Prints the report based on data recorded for a 24 hour period prior to midnight This Week Prints the report based on data recorded since midnight and the previous six days All Prints the report based on all the data stored this may have little relevance unless the start time is Known Press or to scroll up or down then press If Today Yesterday or This Week was selected the Group Options will display If All was selected the Port Options will display 10 44 LOADRITE L2180 User manual Group Options Format Description Totals The printout is grouped and summarized by product total Data Field 1 The printout is grouped and summarized by Data Field 1 Data Field 2 The printout is grouped and summarized by Data Field 2 Data Field 3 The printout is grouped and summarized by Data Field 3 Press or to scroll up or down then press If Totals was selected the Port Options will display Otherwise the
54. like to select a different data field Press Mil gt press until the required data field is displayed then press gt Go back to step 5 you have finished editing data values Press twice to return to the Setup Menu 12 52 LOADRITE L2180 User manual 12 12 CLOCK The time date and year can only be changed if Clock Edit functionality has been enabled during installation You can set the time date and year on the Indicator 12 12 1 Setting the time 1 From the Clock Menu select Time then press The time will display with the cursor over the first digit 2 Use the keypad to enter the time a Press or to select AM or PM b Press to confirm the new time 12 12 2 Setting the date 1 Wahlen Sie im Uhr Men Datum und dr cken Sie 2 Geben Sie Uber die Tastatur Monat und Tag ein a Press 1 9 for January to September Press 0 then 0 for October Press 0 then 1 for November Press 0 then 2 for December b Press to confirm the new date 12 12 3 Setting the year 1 From the Clock Menu select Year then press 2 Use the keypad to enter the last two digits of the year For example press 1 then 4 for 2014 3 Press to confirm the new year 12 53 LOADRITE L2180 User manual 12 12 4 Alarm This option turns the alarm clock On or Off When the alarm time is reached the following will occur gt an alert tone will sound gt the Alarm Clock message will display a Trigger light will fla
55. llation When the load has been added the Total screen will display with the new short total and the number of added bucketloads 3 13 LOADRITE L2180 User manual 3 6 1 Auto Add The Auto Add functionality is only available if enabled at installation Some features may not be available depending on your model of LOADRITE Weighing System The LOADRITE Weighing System can be set to automatically add a bucket load when lifted past the Trigger Point for a specified number of seconds OR when the bucket is rotated forward to tip off the load This means that you don t need to press after lifting each load Depending on installation setup gt Bucket loads may not be added if under a specified amount gt Auto Add may be turned on or off via the Setup Menu or by pressing Auto Add toggle 3 6 1 1 Turn Auto Add On or Off p 1 Press The Setup Menu will display 2 Press Or to scroll up or down until Auto Add is selected then press 3 Complete the following If you want to Then turn Auto Add on use the arrow buttons to select On then press turn Auto Add off use the arrow buttons to select Off then press 4 Press E return to the Total screen 3 6 1 2 Auto Add toggle The Auto Add toggle functionality may or may not be available depending the configuration of your Indicator You can toggle between using Auto add and using the normal add process from the Total screen Turn Auto Add on 1 Fro
56. ltage requirements Do not attempt to service the LOADRITE Weighing System as this could result in personal injury CAUTION Removing LOADRITE Weighing System equipment or adding accessories could affect the accuracy of weighing data and your warranty Do not install cables over horizontal surfaces where they may be stood on or hit by falling objects Failure to adhere to these warnings and cautions may lead to death serious injury or property damage Trimble Navigation Limited disclaims all liability for installation or use of the LOADRITE Weighing System that causes or contributes to death injury or property damage or that violates any law 1 2 LOADRITE L2180 User manual TABLE OF CONTENTS 1 10 WELCOME pe 1 6 INTRODUCTION ene ct 2 7 2 1 LOADRITE equipped OA sii me ide tetol iai ee neon euri ata atte e 2 8 2 2 Nalcator I II TETTE EDT D ETHER 2 9 2 9 AcoOUrate WENING session 2 10 THE DAY TO DAY WEIGHING PROCESS sumisa iii 3 11 Sel How OO TUMOR ING Madcat oet eu eee IEEE doti xoti et bar t teet era S aceon dees eres 3 11 9 2 A CONV IOC IY ome 3 11 3 3 POW dol DEMON a Want east Do DET 3 12 3 4 How do I zero the empty bucket occooncncccccncccccnncccoconocononoconnncnnaronononcnnonanncononos 3 12 3 5 How do select a product to weigh ccoooccccccccnccccnnncccncnnonanononnnnncnnnronononenonancnnnnonos 3 13 3 6 How do weigh and add a bucket load
57. lue look up functionality 5 2 3 Prompt The Prompt functionality is only available if selected at installation This function will automatically prompt for data field entries when a new product is selected or the current short total is cleared 5 26 LOADRITE L2180 User manual 6 OPERATION MODES The operation modes that are available depend on the modes selected at installation The LOADRITE Indicator can be operated in different modes Mode Description Total This is the normal mode of operation As loads are added the weights are added to the totals The short total is displayed Target In this mode a target weight is entered into the Indicator before loading As loads are added the remaining value to reach the target is displayed Batch mode allows the weighing and loading of different products according to a Batch predefined recipe that specifies the required proportions The grand batch target is entered before loading The LOADRITE Indicator will work out individual product weights needed Blend mode allows a fixed number of loads of different products according to a predefined Blend recipe This mode is similar to Batch mode except that the grand target is not required Load the Mix first product to a certain amount and the LOADRITE Indicator will work out how much of the other products are required based on relative quantities in the predefined recipe The mode used when loading a multiple train wagons o
58. m the Total screen press The Auto Add On message will display 2 Press The message will change to Auto Add On and the Total screen will display Turn Auto Add off 1 From the Total screen press The Auto Add Off message will display 2 Press The message will change to Auto Add Off and the Total screen will display 3 14 LOADRITE L2180 User manual 3 6 2 Remote Add button The LOADRITE Weighing System has an optional Remote Add button which is normally mounted on or near the lift lever If the Remote Add button is installed in your loader you can use it interchangeably with the button on the Indicator 3 6 3 Subtract a bucket load This function can be useful when only part of a final load of loose material is required Weigh and add a full bucketload but only tip the amount required into the truck Then re weigh and subtract the amount remaining by completing the following IMPORTANT When weighing a bucketload the loader must be level with the bucket kept fully rolled back 1 Raise the bucketload smoothly past the Trigger Point 2 The Indicator will beep ad Trigger light will illuminate and the weight of the current load the short total and the potential new weight will display 3 Press EI The Bucket Subtract message will display The amount will be subtracted from the short total The Total screen will display 3 6 4 Recall a bucketload The Recall function is equivalent to lifting the same loa
59. n the Indicator and the tare weight will be displayed Auto target A feature that allows you to select target weights for each truck When a truck is selected on the Indicator the target weight for that truck will automatically be used B Batch Mode A mode that allows the operator to track the amount required of each product when working to a set recipe based on the total batch target Before loading the operator enters the total batch target and the Indicator will calculate how much of each product is required to reach the target Blend Mode A mode that allows the operator to track the amount required of each product when working to a set recipe based on the number of bucket loads Bucket The attachment on the loader that holds the bulk product material or load while it is being transferred C Check Zero The message displayed periodically to remind the operator to use the Zero function to set the weight of the bucket to 0 gt See also Zero Zeroing 16 66 D Data Field Customizable fields that allow you to label your weighing data to help you track and monitor your output for example by Truck Customer etc Data Module A memory device which connects to the Indicator to store payload and related data The Data Module can then be connected to a PC running MMS software to transfer the data for the creation of productivity reports Display A screen with adjustable backlighting for night and low li
60. n will display 12 55 LOADRITE L2180 User manual 12 17 UPLINK This option is used to upload a configuration file created using LOADRITE Toolbox via a LOADRITE Data Module or from a PC via a EDP cable The configuration file contains product names data lists and settings gt For information on creating a configuration file refer to the LOADRITE Toolbox User Manual 12 17 1 Uploading a configuration file via a EDP cable 1 2 3 From the Uplink Menu select EDP then press The Indicator will enter Uplink mode When the message Uplink Ready is displayed use LOADRITE Toolbox to send the configuration file gt The message Updating and a counter will display as the Indicator receives the configuration file gt LOADRITE Toolbox will display a message to indicate that the upload is complete Press to exit Uplink mode 12 17 2 Uploading a configuration file via a LOADRITE Data Module 1 2 3 4 From the Uplink Menu select Data Module then press Connect the LOADRITE Data Module containing the configuration file to the Indicator When the Sync Config From Module message displays press A counter will display as the Indicator receives the configuration file When the Delete Config From Module message displays press The configuration file will be deleted from the Data Module 12 18 STANDBY This option puts the Indicator into Standby mode The Indicator will also go into Standby mode if it is not
61. n will display 3 Press 4 Use the keypad to enter a docket number then press The new docket number will be assigned to the next load 5 1 5 Data Suspend The Data Suspend functionality is only available if selected at installation Data Suspend is a feature that allows you to temporarily suspend data values and set them to 0 zero While data is suspended the LOADRITE Weighing System will gt Exclude all suspended data fields in printing gt Override all suspended data fields with O in data logging gt Display the Data Suspend message instead of the data title on the Total screen Complete the following to suspend or resume data 1 Press The Data Menu will display 2 Select Data Suspend then press The Docket screen will display 3 To suspend data select On then press To resume data select Off then press 9 24 LOADRITE L2180 User manual 5 2 ADVANCED DATA OPTIONS 5 2 1 Auto target value look up The LOADRITE Weighing System can be configured so that target weights are stored for each truck The target weights are configured during the setup of the LOADRITE Weighing System Below is an example of a truck and target list Data 2 has been configured to store truck ID numbers and Data 3 to store the corresponding target values Data 2 Truck Data 3 Target DT123 150 DT124 150 DT125 150 DT344 300 DT345 300 5 2 1 1 View and select target weights 1 Press The Data Menu will display 2 Se
62. ng in the LOADRITE Indicator internal storage It also displays the time and date of the first saved event 11 2 RESET gt gt Internal Stor gt Reset This function erases all data sorted in the LOADRITE Indicator The time and date of the first entry along with the remaining free space is displayed before the message Storage clear is displayed gt Press to erase the data from memory TIP We recommend that you erase the internal storage after reports are generated to prevent duplicate information being included in subsequent reports 11 47 LOADRITE L2180 User manual 12 SETUP MENU The Setup Menu options that are available depend on options selected at installation The Setup Menu provides options for configuring the LOADRITE Weighing System gt Todisplay the Setup Menu press Press or to scroll up or down then press to select an option gt To exit the Setup Menu press gt Menu Option Setup Auto Add Tare Entry Unit Toggle Trig Screen Language Edit Password Scale Module Data Edit Data List Clock Display Long Total ClearAll Selftest Uplink Standby 12 1 SETUP Description Displays the nstall Menu gt For further information contact your LOADRITE distributor Select whether or not Auto Add is enabled Allows a tare value to be entered Select between two units of weight Select whether the trigger position graphic is displayed Select the language for the Indicat
63. oader may be displayed if a Ground Slope sensor is installed Bucket loads The number of bucketloads that have been added to the short total Arm Graphic A graphic representing the height of the lifted weight OO 0000 OOQ0 LOADRITE L2180 User manual 4 2 COMPACT LAYOUT The Compact layout of the Total screen displays the short total currently selected product and all eight customizable Data Fields if selected How do change the product or one of the Data Field values 1 Press Or to select the product or Data Field that you want to change then press The Product screen or the applicable Data Field screen will display 2 Press Or to select the product or Data Field value that you want to use then press The Total screen will display with the new product or Data Field value displayed 4 3 SCROLL LAYOUT The Scroll layout of the Total screen displays the short total in a large easy to read font size and one of the eight Data Fields gt To scroll through the Data Fields press or How do change the product or one of the Data Field values 1 Press Or to select the product or Data Field that you want to change then press The Product screen or the applicable Data Field screen will display 2 Press or to select the product or Data Field value that you want to use then press The Total screen will display with the new product or Data Field value displayed 4 18 LOADRITE L2180 User manual 4 4 THE SHORT AND LO
64. omplete press E The Recipe Updated message will display before the Recipe screen is displayed 6 Press press again if prompted The Total screen will display 6 31 LOADRITE L2180 User manual 6 2 4 How do I switch between products It is possible to load products in any order and switch between products at any time as the LOADRITE Weighing System maintains the individual totals for each product 1 Press The Data Menu will display 2 Select Product then press The Product screen will display 3 Press or to scroll up or down to the required product then press The Batch screen will display the target value for the selected product from the recipe 6 2 5 How do I clear the batch totals When the batch is complete press The totals for all products are cleared before the Total screen is displayed This is the equivalent of clearing the total in Total mode 6 2 6 How do l return to Total mode To return to Total mode from Batch mode press You will also return to Total mode if you clear the batch totals or select a product which is not in the recipe 6 32 LOADRITE L2180 User manual 6 3 MIX MODE Mix mode is only available if selected at installation Mix mode is similar to Batch mode except that a target value for the mix is not required Mix mode allows products to be weighed and loaded according to a predefined recipe Load the first product to the required amount and your LOADRITE Weighing Sy
65. ons on how to dispose of this product in an environmentally friendly manner 17 69 LOADRITE L2180 User manual NOTES 17 70 50 28608 NVIN www loadritescales com www trimble com
66. or Change the login PIN number Select the attachment Displays the Data Module screen Select the data value for the data field Edit data values Displays the Clock screen Allows configuration of the Total and Target screens and the screen backlight and contrast levels Displays the Long Total screen Clears the Long Total for all products Runs a system self test Allows the Indicator to communicate with the LOADRITE Toolbox PC software Puts the Indicator into Standby mode The nstall Menu provides options for configuring the LOADRITE Indicator at installation A security code is required to access this menu gt For further information contact your LOADRITE distributor 12 48 LOADRITE L2180 User manual 12 2 AUTO ADD Controls whether or not the Auto Add functionality is enabled gt Select either On or Off then press 12 3 TARE ENTRY Allows you to enter a tare weight value To enter a tare weight complete the following gt Use the keypad to enter the required tare weight then press NOTE If the tare weight is 0 000 less than the set increment size or is too large the Tare Off message will display before the Total screen is displayed The Tare Updated message will display before the Total screen is displayed 12 4 UNIT TOGGLE The LOADRITE Indicator can store up to two units of weight and you can use the Unit Toggle option to switch between them The current weight will be displayed in t
67. ority to legally sell product from your loader or other scale Load The amount of product added to a truck or the act of adding product to a truck Loader The heavy equipment machine or vehicle that is primarily used to load product onto a vehicle such as a truck hopper rail car etc May also be known as a front end loader loading machine loading vehicle wheel loader etc LOADRITE Communications Controller LCC A modem used to transmit data from a LOADRITE Indicator to an email address a FTP site LOADRITE InsightHQ or LOADRITE Data Services LOADRITE Weighing System Refers to the entire LOADRITE hardware and software weighing system installed at a site including the Indicator transducers sensors modem InsightHQ software etc Long Total The total amount of product loaded over a long period such as a shift or day See also Short Total M MMS Material Management System PC software used to track productivity and create reports from data collected by LOADRITE Indicators Modem A device used to transfer live payload and other data from the Indicator to InsightHQ The modem may be a cellular modem for example LOADRITE Communications Controller modem or a radio modem O Operation Mode Any mode that relates to the running total of accumulated weights for example Total or Target mode Operator The person operating the loader gt Also known as Loader Driver or Loader Operator
68. r a truck with multiple trailers Split where individual totals are required for each individual vehicle Can be used within Total or Target modes This mode creates one grand total using short totals for all products This can be used to Grand Total ensure that the total across all products does not exceed a specified weight 6 27 LOADRITE L2180 User manual 6 1 TARGET WEIGHING MODE Target Weighing mode is only available if selected at installation Target Weighing mode provides a simple way to load a truck to a predefined target weight using a series of bucketloads It is typically used when loading a truck to its optimum payload Before loading the operator enters a target weight value Each time a bucketload is added the target value is reduced by that amount 6 1 1 How do lI enter Target mode and input a new target 1 Press to clear the previous short total 2 Press 3 When the Target message is displayed use the keypad to enter the new target amount 4 Press The Target Updated message will display briefly then the Target screen will be displayed 56 000 5 Raise a bucketload of product smoothly past the Trigger Point using constant engine revs The message Weighing will display er When the bucketload has been weighed the Indicator will beep will illuminate and the Live Weight screen will display the following gt the target weight gt the current bucketload gt
69. rowded fully forward NOTE This message should only be displayed when using a Legal for Trade scale 15 15 NOLOCK The interlock was not closed when lifting the load The interlock must be closed or the bucket must be fully rolled back while lifting the load No weight is displayed and therefore there is no weight to add 15 16 NUM ATTEMPTS EXCEEDED This message displays if the number of attempts to perform a check zero is exceeded when FACT is activated The number of attempts is set during installation 15 63 LOADRITE L2180 User manual 15 17 OVER TARGET Adding the lifted weight will exceed the target value The lifted weight can still be added by pressing NOTE The Auto add function will not automatically add over target weight 15 18 OVERLOAD The lifted weight exceeds the full scale capacity setting If the Overload Error is set during installation overloaded weight cannot be added 15 19 POOR LIFT If a weighing error is close to but not greater than the tolerance limit the LOADRITE Indicator displays this warning message The weight can be added as usual 15 20 PITCH TOO HIGH The angle of the loader is at an unsafe pitch front back tilt while weighing If this message is displayed the weight cannot be added The safe pitch angle is set during installation NOTE This message should only be displayed if the Ground Slope Compensation module is installed 15 21 PRINTER DISABLED Print function has
70. s not used for two hours How do l exit Standby mode gt Press any button to exit Standby mode Either the Login screen or Total screen will display 3 16 LOADRITE L2180 User manual 4 THE TOTAL SCREEN The Total screen is the first screen that you will see when you turn on the Indicator or log in The Total screen can be displayed in three layouts gt Classic layout gt Compact layout gt Scroll layout To change the layout of the Total screen see Changing the Total screen layout on page 12 55 4 1 CLASSIC LAYOUT The Classic layout of the Total screen is the default layout and displays the currently selected Product short total number of bucket loads and other information SS PRODO2 52 0 0 27 240 ren Customer 1 DOCKET 10 TRUCK Truck 1 imi 12 41PM ME _tonne 660 O Component Description Product The product being loaded Short total The current short total of material that has been loaded Data Fields The current values of each Customizable Data Field TIP To display the current values of a data fields use either the Compact or Scroll layout Clock The current time Weighing implement The weighing implement being used by the loader Auto add Indicates that the Auto add functionality is On Unit of weight Pitch gt The unit of weight being used The Short total is displayed in this unit of weight gt The angel of pitch front back tilt of the l
71. sh The alarm will stop after a few seconds or when any button is pressed The alarm clock will alert when the Indicator is in Heady or Standby mode The alarm clock will not alert if the Indicator is turned off 12 12 5 Alarm time This option changes the alarm time NOTE The alarm will only alert if the Alarm option is set to On 1 From the Clock Menu select Alarm Time then press The alarm time will display with the cursor over the first digit 2 Use the keypad to enter the time 3 Press Or to select AM or PM 4 Press to confirm the new alarm time 12 13 DISPLAY This option allows the display to be configured The following menu items are available 12 13 1 Changing the screen brightness To change the brightness of the display screen complete the following 1 From the Display Menu select Light then press 2 Press lr Ic to select the desired brightness level 3 Press to save the brightness level 12 13 2 Changing the screen contrast To change the contrast of the display screen complete the following 1 From the Display Menu select Contrast then press 2 Press La s to select the desired contrast level 3 Press to save the contrast level 12 54 LOADRITE L2180 User manual 12 13 3 Selecting Arm Graphic To select whether the loader graphic or bar graph displays on the Total screen complete the following NOTE The loader graphic will only be displayed if the Total screen layout is set to Cl
72. stem will calculate the amount required for each of the remaining products based on the amount loaded for the first product The first product in the recipe is called the primary product When the primary product is being loaded the Indicator displays the short total for the recipe When the other products in the recipe are selected the Indicator displays the load value for the selected product A recipe can contain up to ten products Mix mode process 1 Enter Mix mode 2 Select the current recipe or enter a new recipe 3 Select the first product and load it until the required amount is reached 4 The LOADRITE Weighing System will calculate the target amount for each of the remaining products 5 Select the next product and weigh each bucket load until the product target is reached 6 Repeat step 5 for each product in the recipe until the target is reached Example Mix mode calculation A recipe of three products and their proportions When the primary product sand for this example has been loaded the LOADRITE Weighing System will calculate the amount required for each of the other products in the recipe Product Proportion Amount Sand primary 4 4000kg loaded Gravel 2 2000kg calculated Pumice 1 1000kg calculated As products are loaded the LOADRITE Weighing System maintains the target amount for each product in a similar way to Target mode It is possible to change from one product to another at any time in order to mi
73. the desired weight has been reached then press NOTE You cannot add a weight while the Wait message is displayed 5 Tip the product from the bucket into the truck 7 40 LOADRITE L2180 User manual 8 ADVANCED WEIGHING TARE WEIGHT The Tare Weight functionality is only available if selected at installation There are two different methods of deducting a tare weight from a load depending on the way your LOADRITE Weighing System has been set up Tare Lifted weight The tare weight can be deducted at the time when the weight is lifted For example if pallets are being used the weight of a pallet can be entered as the tare weight The LOADRITE Weighing System will automatically deduct the pallet weight from the lifted weight and displays the net weight of the load Tare Total weight The tare weight can be added to the total weight of the load For example if you are loading a vehicle or truck with a known maximum weight the weight of the vehicle or truck can be enter as the tare weight The LOADRITE Weighing System will automatically add the tare weight to the total load weight to ensure that the vehicle is not loaded beyond the maximum weight 8 1 HOW DO I ENTER A TARE WEIGHT To enter a tare weight complete the following oO _ 1 Press The Setup Menu will display 2 Select Tare Entry then press The Tare Screen will display 3 Use the keypad to enter the required tare weight then press NOTE If t
74. to enter the data value then press Complete the following If Then you would like to add another data value gt Go back to step 4 you would like to select a different data field Press Midi gt press until the required data field is displayed then press gt Go back to step 4 you have finished editing data values Press Mal twice to return to the Setup Menu 12 51 LOADRITE L2180 User manual 12 11 2 Editing a data field value You can edit a data field value if required by using the Data List function IMPORTANT Data field values can only be entered using specific Western Latin characters such as in English 1 2 3 4 5 6 o Press The Setup Menu will display Select Data List then press The Edit screen will display Complete the following If Then you would like to edit a data value from the data field that is displayed press you would like to select a different data RUM field press until the required data field is displayed then press Press or to scroll up or down the list of data values until the required data value is displayed then press The Data Entry screen will display Use the keypad to edit the data value then press TIP Press to clear the current value name Complete the following If Then you would like to edit another data value Press until the required data value is displayed then press gt Go back to step 4 you would
75. u load the first product your LOADRITE Weighing System will automatically change to the next product when the required number of lifts has been reached A recipe can contain up to ten products Blend mode process 1 Enter Blend mode 2 Select the current recipe or enter a new recipe 3 Select the first product and load it until the required number of lifts is reached 4 The LOADRITE Weighing System will track the number of lifts and prompt you when to change products 5 Select the next product and weigh each bucket load until you are prompted to change products 6 Repeat step 5 for each product in the recipe until all products have been loaded Example Blend mode calculation A recipe of three products and the number of loads required During weighing the LOADRITE Weighing System will guide you through the process resulting in 26 loads Product Loads Sand 6 Gravel 10 Pumice 10 6 4 1 How dol enter Blend mode and select a recipe for the batch 1 Press then scroll if required until Blend Mode is displayed 2 Press The Blend Recipe message will display 3 Complete the following If Then the Recipe Empty message there is no recipe available displays briefly before j c Qn E displaying the Product screen gt To enter a new recipe see How do enter a new recipe on page 6 31 the Recipe screen displays there is a current recipe available gt To accept the recipe go to step 4 gt To enter a
76. x the products 6 3 1 How dolenter Mix mode and select a recipe for the batch 1 Press then scroll if required until Mix Mode is displayed 2 Press The Mix Recipe message will display 3 Complete the following If Then the Recipe Empty message there is no recipe available displays briefly before displaying j c Qn z the Product screen gt To enter a new recipe see How do I enter a new recipe on page 6 31 the Recipe screen displays there is a current recipe available gt To accept the recipe go to step 4 To enter a new recipe see How do enter a new recipe on page 6 31 4 Press press again if prompted The Total screen will display 6 33 LOADRITE L2180 User manual 6 32 How do delete the current recipe 1 From the Recipe screen press The Recipe OK message will display 2 Press l The Recipe Clear message will display 3 Press to delete the recipe The Recipe Empty message displays briefly before displaying the Product screen 6 3 8 How do I enter a new recipe If there is no current recipe or you have just deleted the current recipe the Product screen will display NOTE Before a new recipe can be entered the current recipe must be deleted 1 From the Product screen press or to scroll up or down through the list to find a product required for the recipe 2 Press to select a product to add to the recipe The Target screen will display 3 Use the keypad to

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