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netTAP NT 100 - Gateway Devices

1. i CAN High 4 wei white verdrillte Leitung I 4 CAN High CAN_Low COMBICON Buchse COMBICON Buchse COMBICON female connector COMBICON female connector Figure 32 DeviceNet Network Please ensure that termination resistors with 120 Ohm are available at both ends of the cable netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Wiring Instructions 119 135 Further devices can be connected via T stubs to the bus cable The maxi mum length of all T stubs is 6 m The whole length of the bus cable and all T stubs does not exceed the maximum length listed in the following table There are two different types of cables If both cables types are used within the same network the maximum length is Max distance Baud rate in kBits s Lihick 5 X Linin lt 500 m at 125 kBaud Lihick 2 5 X Lthin lt 250 m at 250 kBaud Lithick Linin lt 100 m at 500 kBaud Table 106 DeviceNet Segment Length in dependence of the Baud rate The DeviceNet cable contains the data line cables and the power supply cables netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Wiring Instructions 120 135 11 6 CC Link Use only a special cable which is approved for CC Link CC Link specifies several shielded three core Twisted Pair cables It is recommended to use only one type of
2. ae 500 400 Table 99 PROFIBUS Segment Length in Dependence of the Baud Rate The following table contains the most important electrical dsata concerning PROFIBUS certified cable Capacity lt 30 pF m Table 100 Characteristics of PROFIBUS certified Cable netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Wiring Instructions 117 135 11 4 CANopen Please use only CAN certified cable with the following characteristics Capacity per lt 50 pF m units length Table 101 Characteristics of CAN certified Cable Erstes Gerat Letztes Gerat First device Last device CAN_H CAN _H 120 j u CAN L c u CAN_L 3 CAN_GND CAN_GND Figure 31 Termination CANopen Network At the ends of the network there must be two resistors of 120 Q to termi nate the cable It is allowed to use repeaters to increase the number of nodes which may be connected or to increase the maximum cable length The CAN segment length in dependence of the Baud rate or corresponding Loop Resistance and Wire Gauge is given in the following table Baud rate Max distance Loop Resistance Wire Gauge in kBit s s 4000 m lt 26 Q km 0 75 0 80 mm 4000 m lt 26 Q km 0 75 0 80 mm 1000 m lt 26 Q km 0 75 0 80 mm Table 102 CAN Segment Length in dependence of the Baud rate or corresponding Loop Resistance and Wire Gauge netTAP NT 100 Gat
3. NT 100 CO CC NT 100 CO DP m NT 100 CO DN 500 kBit s NT 100 CO RS 800 kBit s 1 MBit s Interface Type ISO 11898 optically isolated DeviceNet Interface Transmission rate 125 kBit s for the device type 250 kBit s NT 100 RE DN NT 100 DP DN ELLE NT 100 CO DN Interface Type ISO 11898 optically isolated NT 100 DN DN Connector COMBICON 5 pin NT 100 DN CO NT 100 DN CC NT 100 DN DP NT 100 NN RS Table 75 Technical Data NT 100 Part 2 netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Technical Data 92 135 NT 100 Parameter Value CC Link Interface Transmission rate 156 kBit s Version 1 and 2 625 kBit s for the device type 2500 kBit s NT 100 RE CC l NT 100 DP CC ee NT 100 CO CC 10 MBit s NT 100 DN CC Interface Type RS 485 galvanically isolated Serial Interface Interface Type RS 232 RS422 RS 485 opti for the device type cally isolated NT 100 RE RS Transmission rate 300 Bit s NT 100 CO RS ASCII 600 Bit s NT 100 DN RS 1200 Bit s NT 100 DP RS 2400 Bit s 4800 Bit s 9600 Bit s 19200 Bit s 38400 Bit s 57600 Bit s 115200 Bit s Transmission rate 4800 Bit s Modbus RTU 9600 Bit s 19200 Bit s 38400 Bit s 57600 Bit s 115200 Bit s Transmission rate Adjustable in the range netSCRIPT RS232 6 460000 Bit s RS422 6 1000000 Bit s RS485 6 1000000 Bit s Table 76 Technical Data NT
4. PE hilsecher COMPETENCE IN COMMUNICATION User Manual netTAP NT 100 Gateway Devices Hilscher Gesellschaft f r Systemautomation mbH www hilscher com DOC081001UM18EN Revision 18 English 2015 01 Released Public Table of Contents 2 135 Table of Contents 1 INTRODUCTION Es ee 6 1 1 ADOUL ING User Manuals nenn eier ebene 6 Tale Obligation to read and understand the Manual u024400B2enne nennen 6 1 12 List f REVISIONS cerna ER 7 1 1 3 Conventions in this Manual cccccceccccesceeceececeeeeseeeeeseeseeseseessaeeeseeeseneessaes 8 1 2 Reference to Hardware Software Driver and Firmware 0 cccececeececeeeeeeceeeeeees 9 1 3 Contents Of the Product DV Di ur 10 1 3 1 Directory Structure of the DVD ccccccccceccccssseeeceeeeeecseseeecseseesseaseeessaeeesseaes 10 1 9 2 Device Description Files an 11 1 3 3 Documentation for netTAP 2222002220002ennennnnnennnnnennnnnnnenn nenne nnnnnennnnnenennnn 12 1 4 Legal INOICS ze bene ee a ects ae aed ee ene eee ence 15 1 4 1 CODY IG NE ee eingelesen 15 1 4 2 IMDORAnNENOles saeco een 15 1 4 3 Exclusion OF LabllYaa sis a a a 16 1 4 4 Wanani yoe 16 1 4 5 EXDOFERSGUANOR Sr ee er ee en te errant nie tree reer er er 17 1 4 6 Registered Trademarks ccccccsscccssscccesececsececeueceeseeeeaseeesceessueeecseeessuesenaeees 17 2 SAFETY see ee RENTEN 18 2 1 SG CM all INOS aaa ee ne ee ee e
5. 0 5son red Blinking with netTAP is initialized but the configuration for the communication pro 2 s off tocol on X2 is missing or has an error 0 5 s on red Blinking with netTAP is initialized but the configuration for the communication pro 2 s off tocol on X3 is missing or has an error green 0 5 son 0 5 s off 0 5 son Tem On netT AP has detected an error during the initialization Missing con figuration error in configuration or internal error Table 1 LED APL To determine the position of the LEDs use the device drawings in section LEDs and Control Elements from page 33 netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 LED 67 135 9 3 LED Real Time Ethernet Systems 9 3 1 LED EtherCAT Master The subsequent table describes the meaning of the LEDs for the Real Time Ethernet device when the firmware of the EtherCAT Master protocol is loaded to the device LED Color State Meaning RUN Duo LED red green m INIT The device is in state INIT n the de vice S green Blinking PRE OPERATIONAL The device is in PRE OPERATIONAL state drawing gt green Flickering BOOT Device is in Boot mode Name in wo all green Single Flash SAFE OPERATIONAL The device is in SAFE OPERATIONAL state ircen OPERATIONAL The device is in OPERATIONAL state Duo LED red green red On Master has detected a communica
6. 4 6 2 1 X2 X3 PROFIBUS Interface The PROFIBUS interface X2 X3 is a RS 485 interface according to PROFIBUS standard EN 50170 The interface is for NT 100 XX DP devices on the left X2 and for NT 100 DP XX on the right X3 half of the housing RS 485 PROFIBUS Pin Assignment Pmor sus Pin San Dessen _______ 3 Rees Receive Transmit data positive a CNTR P Control signal for repeater direction contol VP Power supply positive 5V for terminating resis wr tor Maximum current 100 mA 9 pole sub D C Receive Transmit data negative Borel Shield Metal shell on PE female Table 28 PROFIBUS RS 485 Pin Assignment A pull up resistor of 100 kQ is connected device internally at Rx Tx A pull down resistor of 100 kQ is connected device internally at Rx Tx Please note the wiring instructions in section PROFIBUS on page 115 netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Device Drawings and Connections 38 135 4 6 2 2 X2 X3 CANopen Interface The CANopen interface X2 X3 is according to ISO 11898 according to the CANopen CiA DS 102 standard CANopen Pin Assignment jeavoven Pin signet Besson ISO CAN ground GND CANH CAN High bus line Important note and strongly recommended Leave these pins unconnected Otherwise there is a high risk of a device damage 9 pole sub D male Shield Metal shell on PE
7. NXLIC MASTER and has part number 8211 000 netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Device Drawings and Connections 32 135 4 Device Drawings and Connections 4 1 Dimensioned Drawing Side view Figure 3 Dimensioned Drawing Power supply plug Please take care of the device s headroom There is enough space neces sary to allow the connection of the connectors and wires since they are all tending upwards The power supply plug is included in delivery As spare part the plug can be obtained from RIA CONNECT GmbH in 78176 Blumberg with part num ber 31369102 001 792 4 2 Device Label UL certification data can be viewed at http www ul com Input 24Vde 130mA Max amb air temp 60 C Device type name Part number Serial number Hardware revision number netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Device Drawings and Connections 33 135 4 3 LEDs and Control Elements 4 3 1 LEDs and Control Elements of the upper half of the Device LEDs and control elements of the upper half of the device are independent of the device type and the bus connections of the lower half of the device NT 100 RE EN 2 0 AV Figure 5 LEDs and Control Elements of the upper half of the Device Connector X1 for power supply Slot for memory card p
8. mas O O COM Duo LED red green E Doreen On The device has a valid configuration for Modbus RTU and is ready for Modbus communication respectively sends receives Modbus RTU telegrams red On Communication error The device works as Modbus RTU Master the slave device answered with a error Modbus Exception e g functioncode not supported access to invalid register addresses or coil addresses receive error detected e g parity error or checksum error timeout slave device does not answer The device works as Modbus RTU Slave the Modbus RTU Master device uses an invalid functioncode the Modbus RTU Master device has accessed an invalid register ad dresses or coil addresses receive error detected e g parity error or checksum error timeout application does not answer or answers with error The error display is set back with the next error free Modbus telegram sequence Dom Off During initialisation or invalid Modbus RTU configuration or missing power supply Table 69 LEDs Modbus RTU Protocol To determine the position of the LEDs use the device drawings in section LEDs and Control Elements from page 33 9 5 2 LED ASCII The subsequent table describes the meaning of the LEDs for the ASCII protocol Teo Color State COM Duo LED red green E all green Flashing cyclic The device sends receive data with 5 Hz The device is ready for serial communication w red Flashing cyclic The device
9. 00 with Type 50 high capacity 156 kbps 1200 m 1200 m Table 107 Maximum length Note Further cable types are available with which however only lower gt maximum lengths can be reached Trunk line with branch lines baud rate max length trunk line max number of devices in branch line max cable length of branch line max length of all branch lines Table 108 Maximum length Further devices can be connected via T branches to the bus cable only at the baud rates 156 kbps and 625 kbps The maximum length of all T stubs is limited to 8 m The whole length of the bus cable and all T branches does not exceed the maximum length listed in the following table Minimum Distance Between two devices a minimum distance is to be kept Distance between CC Link CC Link cable V1 00 CC Link cable V1 10 devices Remote device to next re 0 3 m or more 0 2 m or more mote device Remote device to next Mas 1 mor more 0 2 m or more ter and or intelligent device Table 109 Minimum distance between two devices netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Wiring Instructions 122 135 CC Link Cable Housing With delivery of a netTAP NT 100 XX CC gateway device a CC Link cable housing is included The cable housing is from Phoenix Contact number 1803895 KGG MSTB 2 5 5 Figure 34 CC Link Cable Housing Items Note Use the del
10. 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Introduction 8 135 1 1 3 Conventions in this Manual Operation instructions a result of an operation step or notes are marked as follows Operation Instructions gt lt instruction gt or 1 lt instruction gt 2 lt instruction gt Results gt lt result gt Notes Important lt important note gt Note lt note gt lt note where to find further information gt Positions in Figures The Positions Q 3 or a b OF A B refer to the figure used in that section If the numbers reference to a section outside the current section then a cross reference to that section and figure is indi cated netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Introduction 9 135 1 2 Reference to Hardware Software Driver and Firmware Hardware Device Type Port X2 Port X3 NT 100 RE EN 1712 110 Ethernet Ethernet NT 100 RE CC 1712 140 Revision 2 Ethernet CC Link NT 100 RE DP 1712 180 Revision 4 Ethernet PROFIBUS DP NT 100 DN DP PROFIBUS DP NT 100 DN DN DeviceNet Table 2 Reference to Hardware Software SYCONnet netX setup exe 1 351 x x and higher Table 3 Reference to Software Driver USB Driver USB Driver of Windows Table 4 Reference to Driver Firmware Firmware for t
11. 100 Part 3 netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Technical Data 93 135 10 2 Technical Data of Real Time Ethernet Communication Protocols 10 2 1 EtherCAT Master Maximum number of EtherCAT slaves Maximum number of cyclic input data Maximum number of cyclic output data Configuration File ethercat xml Limitations CoE Upload CoE Download for user data transfer not supported The size of the bus configuration file is limited by the size of the RAM Disk 1 Megabyte Only Ethernet Port 0 of the device is used for communication All CoE Uploads Downloads and information services must fit in one TLR Packet Fragmentation is not supported Support of Distributed clocks Slave synchronisation is always activated The bus cycle time is fixed to a value of 1000 us The watchdog time is fixed to a value of 20 ms Reference to stack version Table 77 Technical Data EtherCAT Master Protocol 10 2 2 EtherCAT Slave SYNC Manager 4 netX 100 500 Data transport layer Ethernet Il IEEE 802 3 Limitation Acyclic communication not supported LRW is not supported Table 78 Technical Data EtherCAT Slave Protocol netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Technical Data 94 135 10 2 3 EtherNet IP Scanner Master Parameter Description Cyclic minimum 1 m
12. Manufacturers Group e V CiA Nurnberg CC Link is a registered trademark of Mitsubishi Electric Corporation To kyo Japan DeviceNet and EtherNet IP are trademarks of ODVA Open DeviceNet Vendor Association Inc EtherCAT is a registered trademark and a patented technology of Beck hoff Automation GmbH Verl Bundesrepublik Deutschland formerly Elektro Beckhoff GmbH Modbus is a registered trademark of Schneider Electric Powerlink is a registered trademark of B amp R Bernecker Rainer Industrie Elektronik Ges m b H Eggelsberg Austria PROFIBUS and PROFINET are registered trademarks of PROFIBUS Inter national Karlsruhe sercos interface is a registered trademark of sercos International e V Suessen Germany All other mentioned trademarks are property of their respective legal own ers netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Safety 18 135 2 Safety 2 1 General Note The user manual the accompanying texts and the documentation are writ ten for the use of the products by educated personnel When using the products all safety instructions and all valid legal regulations have to be obeyed Technical knowledge is presumed The user has to assure that all legal regulations are obeyed 2 2 Intended Use Devices described in this manual are devices for communication and con nect two communication networks The NT 100
13. Obligation to read and understand the Manual amp Important To avoid personal injury and to avoid property damage to your system or to your device you must read and understand all instructions in the manual and all accompanying texts to your device before installing and operating your device First read the Safety Instructions in the safety chapter Obey to all Safety Messages in the manual Keep the product DVD providing the product manuals netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Introduction 7 135 1 1 2 List of Revisions 2012 08 06 Firmware Version 1 5 x x 1 2 Section Reference to Hardware Software Driver and Firmware updated 3 6 Section Licenses Note added that the bas firmware is not sufficient to read out if the device has a master license 3 3 Section Protocol Conversions firmware versions updated 4 3 1 Section LEDs and Control Elements of the upper half of the Device address switch added 13 2012 11 07 9 4 Section LED PROFIBUS DP Slave updated 4 Section LED CANopen Slave State for baurate detection added 2 Section EtherNevIP Scanner Master Maximum number of total cyclic input data of 5760 reduced to 5712 bytes Device Level Ring as Beacon based Ring Node supported Address Conflict Detection supported 2 Section Sercos Slave Maximum number of cyclic input data and output data reduced from 200 to
14. RE XX Devices ccccccccceeececeeeeeseeeeseeeeseeeeenes 43 4 7 3 Isolation in Case of NT 100 DP XX CO XX DN XX Devices c cccceeeeeeeeees 45 5 NT 100 MOUNTING AND DISMOUNTING 2 022202202200220000snnennn nenne nennen 47 5 1 VIOURING INStTUCIONS ae ie 47 5 2 DIN Top Hat Rail Mounting of the NT 100 u02220222002ssennnnnnnenennnnnenenennnnenn 47 5 3 Removing the NT 100 from the DIN Top Hat Rail 00 0 0 eccceeceeeeeeeeeeeeeeeeeeeaes 48 6 INSTALLING DRIVER ass users een 49 l GOMMISSIONING nisse asian 50 7 1 Load Firmware and Configuration ccccceccceccceeceeeeeceeeseeceeeeeceeeeseeeeseeeseeetaneeaes 50 7 1 1 Download Configuration Files from the PC ccccecccceseeeeeeeeeeeeseeeeeesaeeeeeeeaees 50 7 1 2 Transfer Configuration from Memory Card 22244000422400Rnnnnnnennennn nennen 51 1 2 Slalit US BENAVO eine Pan Re ie 52 7 2 1 Start up without Memory Card ccccccccseeeecseeeeeeeeeeeeeeseeeeeseeeeeeeseeeeessaeeeeesaeeees 52 1 2 2 Start up with Memory Card 222u40244440Bnennnnnnennnnnennnnennnnnnnnnennn nennen enennnnnnenn 52 1 2 3 Reset Device to Factory Settings with Memory Card u 240044enee nenn 53 1 2 4 Boot up Behaviour on invalid Firmware us2240020000nnnenennenennenenenenn nennen 54 8 EROVBEESHOBSTE IN Ges ee 63 8 1 Failure in 10 MBit s Half Duplex Mode and Workaround 22202
15. Read Write Coil Max 2000 Coils per Read Telegram FC 1 2 Max 1968 Coils per Write Telegram FC 15 Modbus Function Codes NOOR WN Table 81 Technical Data Open Modbus TCP Protocol 10 2 6 POWERLINK Controlled Node Slave Data transport layer Ethernet Il IEEE 802 3 Limitation No acyclic communication No slave to slave communication Reference to stack version V2 1 x x Table 82 Technical Data POWERLINK Controlled Node Slave Protocol netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Technical Data 97 135 10 2 7 PROFINET lO RT Controller Parameter Description Parameter O oe Supported Protocols RTC Real Time Cyclic Protocol Class 1 RTA Real Time Acyclic Protocol DCP Discovery and configuration Protocol CL RPC Connectionless Remote Procedure Call Context management by CL RPC Supported Minimum cycle time 1 ms EEE Baud rate 100 MBit s pe Rte Data transport layer Ethernet Il IEEE 802 3 Configuration File Maximum 1 MByte Limitations Read Write Record not supported No Alarm processing RT over UDP not supported Multicast communication not supported DHCP is not supported Only one IOCR per IO Device NameOfStation of IO Controller CANNOT be set using the DCP SET NameOfStation service but only at start up while configuring the IO Controller SNMP not supported LLDP not supported The buffer for IO D
16. Released Public Hilscher 2008 2015 LED 82 135 9 4 LED Fieldbus Systems 9 4 1 LED CANopen Master The subsequent table describes the meaning of the LEDs for the device when the firmware of the CANopen Master protocol is loaded to the device teo Color State Lo Communication LED CAN Duo LED red green wat RESET The device is executing a reset at X2 Single flash STOPPED The device is in STOPPED state 43 with Blinking PREOPERATIONAL The device is in the PREOPERATIONAL state protocol at X3 OPERATIONAL The device is in the OPERATIONAL state w red Single flash Warning Limit reached At least one of the error counters of the CAN controller has reached or exceeded the warning level too many error frames ro Double Error Control Event A guard event NMT Slave or NMT master or a flash heartbeat event Heartbeat consumer has occurred eo o Bus Off The CAN controller is bus off Table 60 LEDs CANopen Master 1 Communication LED current Hardware Revision LED State Definition for CANopen Master for the CAN LED 7 with rotocol at X2 respectivel 3 with rotocol at X3 Indicator state Definition The indicator is constantly on The indicator is constantly off Ao The indicator turns on and off with a frequency of 10 Hz on for 50 ms followed by off for 50 ms Blinking The indicator turns on and off with a frequency of 2 5 Hz on for 200 ms followed by off for 200 ms Single Flash The
17. be found in the Documentation directory on the DVD delivered in the Adobe Acrobat Reader format PDF Basic documentation for netTAP NT 100 You always need the following documents Manual si Contents Document name User Manual netTAP NT 100 netTAP NT 100 Gateway Devices UM xx EN pdf User Manual Software Installation Software Installation Gateway Solutions UM a eee BRR ASAN Operating Instruc Configuration of Gateway and Proxy Devices Configuration of Gateway and Proxy Devices Bon Mave netTAP netBRICK and netLINK OIX EN par Step by step description of the configuration of the netTAP NT 100 Configuration of the netTAP NT 100 as EtherCAT Slave EtherNet IP Adapter Open Modbus TCP POWERLINK controlled Node PROFINET IO Device sercos Slave CANopen Slave CC Link Slave DeviceNet Slave PROFIBUS DP Slave 3964R ASCII Modbus RTU Master or Slave respectively netSCRIPT Table 7 Basic Documentation for net TAP NT 100 netTAP NT 100 with EtherCAT Master You need the following additional documents if you use the protocol EtherCAT Master on the gateway device Manual si Contents Document name Operating Instruc DTM for EtherCAT Master devices EtherCAT Master DTM Ol xx EN pdf tion Manual Operating Instruc Generic DTM for EtherCAT Slave devices EtherCAT Generic Slave DTM OI xx EN pdf tion Manual Table 8 Additional Documentation for netTAP NT 100 with EtherCAT Master netTAP NT 1
18. devices work as a gateway between these two networks netTAP 100 Devices NT 100 RE CC NT 100 DP CC NT 100 CO CC NT 100 DN CC NT 100 RE CO NT 100 DP CO NT 100 CO CO NT 100 DN CO wooren o The NT 100 devices are in a compact housing and suitable for DIN rail mounting according to DIN EN 60715 2 3 Personnel Qualification The netTAP NT 100 Gateway must only be installed configured and re moved by qualified personnel Job specific technical skills for people pro fessionally working with electricity must be present concerning the following topics e Safety and health at work e Mounting and attaching of electrical equipment e Measurement and Analysis of electrical functions and systems e Evaluation of the safety of electrical systems and equipment e Installing and Configuring IT 2 4 References Safety 1 ANSI Z535 6 2006 American National Standard for Product Safety Information in Product Manuals Instructions and Other Collateral Materials 2 IEC 60950 1 Information technology equipment Safety Part 1 General requirements IEC 60950 1 2005 modified German Edition EN 60950 1 2006 3 EN 61340 5 1 and EN 61340 5 2 as well as IEC 61340 5 1 and IEC 61340 5 2 netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Safety 19 135 2 5 Safety Instructions to avoid Personal Injury To ensure your own personal safety and to avoid personal inju
19. equipment according to national and local regulations Waste Electronic Equipment This product must not be treated as household waste This product must be disposed of at a designated waste electronic equipment collecting point netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Glossary 13 Glossary 10 Base T 100 Base TX Auto Crossover Auto Negotiation Baud rate Boot loader DDF 129 135 Standard for communication on Ethernet over twisted pair lines with RJ45 connectors and a baud rate of 10 MBit s according to the IEEE 802 3 specification Standard for communication on Ethernet over unshielded twisted pair lines with RJ45 connectors and a baud rate of 100 MBit s according to the IEEE 802 specification Auto Crossover is a feature of an interface An interface with Auto Crossover capability will automatically detect and correct if the data lines have been exchanged vice versa Auto Negotiation is a feature of an interface An interface with Auto Nego tiation will automatically determine a set of correct communication parame ters Data transmission speed of a communication channel or interface Program loading the firmware into the memory of a device in order to be executed Device Description File Device Description File EDS file EtherCAT EtherNet IP A file containing configuration information about
20. indicator shall be steady red red Flashing Minor fault If the device has detected a recoverable minor fault the mod ule status indicator shall be flashing red NOTE An incorrect or inconsistent configuration would be considered a minor fault Te Flashing Self test While the device is performing its power up testing the module red green status indicator shall be flashing green red Off No power If no power is supplied to the device the module status indicator F off shall be steady off NS Duo LED red green Number in all green On Connected If the device has at least one established connection even to the device the Message Router the network status indicator shall be steady green wing al green Flashing No connections If the device has no established connections but has ob tained an IP address the network status indicator shall be flashing green w red On Duplicate IP If the device has detected that its IP address is already in use the network status indicator shall be steady red red Flashing Connection timeout If one or more of the connections in which this device is the target has timed out the network status indicator shall be flashing red This shall be left only if all timed out connections are reestablished or if the device is reset Te Flashing Self test While the device is performing its power up testing the network red green status indicator shall be flashing green red of
21. indicator shows one short flash 200 ms followed by a long off phase 1 000 ms Double Flash The indicator shows a sequence of two short flashes each 200 ms separated by a short off phase 200 ms The sequence is finished by a long off phase 1 000 ms Table 61 LED State Definition for CANopen Master for the CAN LED To determine the position of the LEDs use the device drawings in section LEDs and Control Elements from page 33 netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 LED 83 135 9 4 2 LED CANopen Slave The subsequent table describes the meaning of the LEDs for the device when the firmware of the CANopen Slave protocol is loaded to the device CAN Duo LED red green 9 with A Off RESET The device is executing a reset protocol W of at X2 Single flash STOPPED The device is in STOPPED state 43 with Blinking PREOPERATIONAL The device is in the PREOPERATIONAL state t i rotoco a gen In OPERATIONAL The device is in the OPERATIONAL state Flickering Auto Baud Rate Detection active The Device is in the Auto Baud Rate eo Sanyo Detection mode red green ex Single flash Warning Limit reached At least one of the error counters of the CAN controller has reached or exceeded the warning level too many error frames ex Double flash Error Control Event A guard event NMT Slave or NMT master or a heartbeat event Heartbeat consume
22. is configured and is in the state stop with 5 Hz w red Flashing cyclic The device is not configured with 1 Hz During initialisation or missing power supply Table 70 LEDs ASCII Protocol To determine the position of the LEDs use the device drawings in section LEDs and Control Elements from page 33 netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 LED 88 135 9 5 3 LED Serial with netSCRIPT The subsequent tables describe the meaning of the LEDs using serial with netSCRIPT The meaning of the LED is determined by the device firmware when the script is not executed The meaning of the LED is determined by the script when the script is executed Script is not executed The device firmware does the following steps after the download of the netSCRIPT file into the device 1 The script file is searched and loaded 2 The script file was loaded successfully The device firmware now switches the COM LED off 3 The script file is executed The script now has the control of the COM LED Ceo Color see Meaning O COM Duo LED red green E netSCRIPT file is searched and loaded On for appr netSCRIPT file was loaded successfully 0 5 s Single Flash No script file loaded The indicator Script error occurred which lead to a stop of the script execution shows one short flash 200 ms fol lowed by a long off phase 1000 ms The exe
23. now download the firmware of your choice netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Troubleshooting 63 135 8 Troubleshooting Two methods for troubleshooting exist e The visual analysis of the LED conditions of the device e The analysis via the USB port along with the configuration tool SYCON net The following overview describes the error conditions that may be detected by a visual check of the LEDs To determine the position of the LEDs use the device drawings in section LEDs and Control Elements from page 33 The number in the LED state column shows the position of the LED in the device drawing No LED is on The device is not powered or the device has a malfunction and needs re placement Ag After a power cycle the device has not found a valid firmware and remains in oan ies we a yor boot loader mode The device has to be recovered and set back to factory low green at 1 Hz setting Follow the chapter Reset Device to Factory Settings on page 53 LED on w yellow The device has a malfunction and needs replacement LED 65 on ail green LED The device is well initialized Further analysis is possible with the LED A w red flashing or red on APL Follow the chapter APL LED on page 66 The communication via port X2 or and port X3 is not in data exchange mode ED asning iai See chapter APL LED on page 66 Table 41 NT 100 Troublesho
24. series support this scenario Version Table 26 NT 100 for Fieldbus to Serial netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Description and Requirements 30 135 3 4 System Requirements For correct application of the netT AP NT 100 the gateway device must be mounted on a DIN rail according to DIN EN 60715 A suitable power supply is required The voltage to be applied must be in the allowed range 24 V 6 V DC The power supply must be able to deliver at least a current of 130 mA at 24 V Power supply is possible via pins 1 GND and 2 24V of the netTAP NT 100 power supply connector located on the upper side of the device NOTICE Device Destruction The voltage must not exceed 30 V significantly otherwise the device may be destroyed or damaged In order to avoid damage caused by overheating or freezing it is necessary that the temperature of the device does not exceed the limits of the allowed temperature range The following preconditions must additionally be met in order to operate the Gateway device successfully 1 The Gateway device must have been provided with the correctly suiting firmware 2 The Gateway device must have been configured correctly using the SYCON net system configuration software 3 5 Configuration Requirements The configuration software SYCON net must be installed on a PC The re quirements for the PC ar
25. systems the use of hubs and or switches is either forbidden or allowed The following table shows the ac ceptable use of hubs and switches by each communication system EtherCAT forbidden only allowed between EtherCAT Master and first EtherCAT Slave 100 MBit s Full Duplex EtherNet IP allowed allowed 10 MBit s 100 MBit s Full or Half Duplex Auto Negotiation Open Modbus TCP allowed allowed 10 MBit s 100 MBit s Full or Half Duplex Auto Negotiation POWELINK forbidden PROFINET IORT forbidden Only allowed ifthe switch supports Pri ority Tagging and LLDP 100 MBit s Full Duplex Table 98 Use of Hubs and Switches When using older NT 100 RE xx devices then follow NOTICE Failure of the Network Communication N Do not operate hardware with the communication controllers netX 50 netX100 or netX 500 with the protocols Ethernet TCP UDP IP EtherNet IP or Modbus TCP at 10 MBit s in half duplex mode otherwise failure of the network communication can occure Use only switches or 10 100 MBit s dual speed hubs and ensure that the network operates at 100 MBit s and in full duplex mode For further information refer to section Failure in 10 MBit s Half Duplex Mode and Workaround on page 64 netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Wiring Instructions 115 135 11 3 PROFIBUS Please ensure that termination resistors ar
26. 00 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Introduction 13 135 netTAP NT 100 with EtherNet IP Scanner Master You need the following additional documents if you use the protocol EtherNet IP Scanner Master on the gateway device Manual si Contents Document name Operating Instruc DTM for EtherNet IP Scanner devices EtherNetIP Scanner DTM Ol xx EN pdf tion Manual Operating Instruc Generic DTM from EDS File EtherNet IP EtherNetIP Generic Adapter DTM EDS Ol xx EN pdf tion Manual Adapter Devices Operating Instruc Generic DTM for EtherNet IP Adapter devices tion Manual Table 9 Additional Documentation for netTAP NT 100 with EtherNev IP Scanner Master netTAP NT 100 with PROFINET IO Controller You need the following additional documents if you use the protocol PROFINET IO Controller on the gateway device Manual si Contents Document name Operating Instruc DTM for PROFINET IO Controller devices PROFINET IO Controller DTM Ol xx EN pdf tion Manual Operating Instruc Generic DTM for PROFINET IO Device de PROFINET IO Generic Device DTM IO xx EN pdf tion Manual vices Table 10 Additional Documentation for netTAP NT 100 with PROFINET IO Controller netTAP NT 100 with sercos Master You need the following additional documents if you use the protocol sercos Master on the gateway device Manual Contents Document name Operating Instruc DT
27. 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Installing Driver 49 135 6 Installing Driver Always use the installation program to install the USB driver The installa tion program is named setup exe and is on the Gateway Solution DVD in the folder Setups amp Drivers USB Driver Install the USB driver at first before you connect the netTAP NT 100 gate way to the USP port of your PC the first time Windows XP The Found New Hardware Wizard appears under Windows XP when you connect the gateway to the USB port for the first time Select the Install the software automatically option in the wizard if the USB driver is installed on your PC netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Commissioning 50 135 7 Commissioning 7 1 Load Firmware and Configuration The device is delivered without loaded firmware and without configuration For commissioning it is necessary to load using the configuration software SYCON net a firmware and a configuration into the device 7 1 1 Download Configuration Files from the PC 1 Create and save the configuration on a standard PC using the configu ration software SYCON net 2 First download the firmware via a USB connection into the device and afterwards download the configuration into the device The firmware has to be downloaded only once while
28. 128 bytes each NRT channel supported only forwarding and S IP 3 Section CANopen Slave Event timer added Address switch added Auto baudrate detection added 3 Section CC Link Slave Address switch added 3 Section DeviceNet Slave Address switch added 3 Section PROFIBUS DP Master Maximum number of total cyclic input data extended from 3584 to 5712 bytes Maximum number of total cyclic output data extended from 3584 to 5760 bytes 3 Section PROFIBUS DP Slave Maximum number of modules Max 4 input modules and max 4 output mod ules max 24 modules when using manual setting Address switch added 2013 02 04 Section Documentation for netTAP updated 15 2013 06 26 Ce Installation program of USB driver added 16 2014 03 11 Section Directory Structure of the DVD updated 17 2014 03 24 1 2 Section Reference to Hardware Software Driver and Firmware updated 3 Protocol conversion PROFINET IO Device EtherNet IP Scanner added Section updated Beside MMC cards any SD card can be used now 1 2 Section Prerequisite for Memory Cards added Technical data about memory cards expanded 2 Section Open Modbus TCP Information added Maximum number of connec tions is 16 Maximum cable length for 1 MBit s is 30 m 2015 01 26 1 3 CC Link Device Description Files updated 3 Section Documentation for netTAP ASCII and 3964R document names up dated Table 1 List of Revisions netTAP NT
29. 135 1 3 2 Device Description Files The directory EDS on the DVD provides device description files for the net TAP NT 100 device CANopen Slave NT100 CO COS EDS CC Link Slave nt100 cc ccs_1 csp for one Remote Device Station nt100 cc ccs_2 csp for two Remote Device Stations nt100 cc ccs_3 csp for three Remote Device Stations nt100 cc ccs_4 csp for four Remote Device Stations nt100 cc ccs_io_1 csp for one Remote IO Station DeviceNet Slave NT100_DN_DNS EDS EtherCAT Slave Hilscher NT 100 ECS XX V2 2 xml EtherNet IP Adapter HILSCHER NT 100 RE EIS V1 1 EDS POWERLINK Slave 00000044 _NT100PLS 640_64I xdd 00000044 _NT100PLS 5120_512I xdd PROFIBUS DP Slave HIL_OCOE GSD PROFINET IO Device GSDML V2 2 HILSCHER NT 100 RE PNS 20120806 143000 xml sercos Slave Hilscher NT 100 RE S3S FixCFG FSPIO Default xml only for default settings Note Use the SDDML export function in SYCON net to create a suitable SDDML file Table 6 Device description files for netTAP NT 100 on the DVD The device description files are for the configuration of the used master netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Introduction 12 135 1 3 3 Documentation for netTAP The following documentation overview gives information for which items you can find further information in which manual Note Further information All manuals listed in the overview below can
30. 2 or X3 to a host or to field devices The device is configured via the USB interface under the cover by a PC and the software SYCON net Online diagnosis is possible via the same in terface The gateway functionality is determined by the loadable firmware The op eration of the configuration tool SYCON net is described in the documenta tion Configuration of Gateway and Proxy Devices and located in the docu ments folder of the DVD included in the delivery netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Description and Requirements 22 135 The firmware buffers the cyclic send and receive data of the protocol at port X2 and the protocol of port X3 internally The configuration tool enables the flexible mapping of the receive data of protocol X2 to send data of the pro tocol X3 and vice versa Status information of the protocol at port X2 can be mapped into the send data of the protocol at port X3 and vice versa The firmware of nett AP NT100 as gateway does not support acyclic com munications or services of the supported protocols 3 2 Device Versions and Usage Scenarios 3 2 1 Device Names The following figure shows a NT 100 RE DP Figure 2 Device Drawing NT 100 RE DP NT100 RE DP 1 of 1 2 3 The descriptive device name of netTAP devices consists of the following parts 1 Device Type netTAP 100 2 Network on port X2 left part of d
31. 2002200220 000 64 9 Eee 65 9 1 SYS ED A E E 65 9 2 PA LE ee a se se 66 9 3 LED Real Time Ethernet Systems 022200200022000nnnonnnnnnnn nenn nenne nenn nano nnnnn anne 67 9 3 1 LED EtnerCAl Waster unse eu 67 netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Table of Contents 4 135 9 3 2 LED EtherGAT Slave einnehmen 68 9 3 3 LED EtherNet IP Scanner Master cccccsssccccssseeeceeseeeceeeseeeseseeesenseessenes 70 9 3 4 LED EtherNet IP Adapter Slave ccccccccccseseecceeeeeceesseesseaseeecsaseeessanseesseaes 71 9 3 5 LED Open Modbus TO Piinia ee sin 73 9 3 6 LED POWERLINK Controlled Node Slave c ccccceccceceseeeseeeeeeeseeeteeeeeeeeeeees 75 9 3 7 LED PROFINE TIO Ril COntrOner see 77 9 3 8 EEB PROFINET JO ERT Deviee sen nenne 78 9 3 9 L D Seros Maste unsere 19 9 3 10 EED SEr 665 SIA VC ica na ae 81 9 4 LED FIEIODUSSYSIEMS zus aaa eis nabeaberiienhe 82 9 4 1 LED CANOPEN Master 22328 2er 82 9 4 2 WED CANOPEN Slavesar nsste ee 83 9 4 3 LEDCGCLENK Slave 84 9 4 4 LED DeviceNet Master Rennen Nee 85 9 4 5 LED DeviceNet SIE a nn an 85 9 4 6 LED PROFIBUS DP Maste au a 86 9 4 7 LED PROFIBUS DP Slave sense een 86 9 5 LEDS SOLA ans ee las dation tassios ttle Balto a av de tet antenatal e 87 9 5 1 LED MOdDUS RTU een 87 9 5 2 EEO ASG a a E E nee 87 9 5 3 LED Serial withineis amp RI
32. 4 Legal Notes 1 4 1 Copyright Hilscher 2008 2015 Hilscher Gesellschaft fur Systemautomation mbH All rights reserved The images photographs and texts in the accompanying material user manual accompanying texts documentation etc are protected by Ger man and international copyright law as well as international trade and pro tection provisions You are not authorized to duplicate these in whole or in part using technical or mechanical methods printing photocopying or other methods to manipulate or transfer using electronic systems without prior written consent You are not permitted to make changes to copyright no tices markings trademarks or ownership declarations The included dia grams do not take the patent situation into account The company names and product descriptions included in this document may be trademarks or brands of the respective owners and may be trademarked or patented Any form of further use requires the explicit consent of the respective rights owner 1 4 2 Important Notes The user manual accompanying texts and the documentation were created for the use of the products by qualified experts however errors cannot be ruled out For this reason no guarantee can be made and neither juristic responsibility for erroneous information nor any liability can be assumed Descriptions accompanying texts and documentation included in the user manual do not present a guarantee nor any information about proper us
33. 8 English 2015 01 Released Public Hilscher 2008 2015 Device Drawings and Connections 46 135 Area Protocol galv Isola Coupling Coupling against PE po Functional earthing to Connec tion tential PE tion Cx1 4 10nF 500V no HF N Cf 10 nF Lf 47 uH Profibus DP o2 1 MQ 12 2 nF 1000 V directly eae en cx2 1 MQ 15 nF 1000V directly a cx2 1 MQ 2 2 nF 1000 V directly optically 2 ee 1 MQ 15 nF 1000V GC Link SO 3areav directly CANopen optically 0x3 3 1 MO 15 nF 1000V directly in Cx3 1 MQ 2 2 nF 1000 V directly oneal cx3 O 1 MQ 15 nF 1000V 1 MQ 15 nF 1000V RS 1 MQ 15 nF 1000V 232 4221485 OPtlcally oO Mey directly Table 40 Coupling NT 100 DP XX CO XX DN XX Devices netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 NT 100 Mounting and Dismounting 47 135 5 NT 100 Mounting and Dismounting 5 1 Mounting Instructions The devices can be mounted side by side without any gap On the top side the devices should have a minimum distance of 20 mm to the next device The air ventilation slots of the device must not be covered by any objects NOTICE Device Destruction Please pay attention to the grounding concept and shielding concept of the plant The concept shout prevent that a compensating current flows via signal and power supply lines between the used devices Otherwise a devic
34. 85 pin assignment netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Device Drawings and Connections 41 135 4 6 2 7 Termination for RS 422 and RS 485 On the back of the NT 100 XX RS devices is a sliding switch S3 for acti vation or deactivation of the termination Termination switched on with 220 Ohm termi nation resistor for RS 422 between RxD and RxD respec tively for RS 485 between RxD TxD and RxD TxD and 390 Ohm pull up pull down resistor Switch Termination switched off Switch in position On up down Off Table 36 Sliding Switch for Termination of RS 422 respectively RS 485 on NT 100 XX RS Devices The following figure shows the termination in the device for RS 485 5 V 3900 2200 3900 5V ISO_GND 10kQ ISO_GND Figure 10 RS 485 Termination For RS 422 the termination shown above is only at the RxD signals 4 6 3 Diagnostic Interface Mini B USB The USB interface is for configuration and diagnostic purposes USB Socket Pin Signal Description SSS Shield Metal shell to PE Table 37 Pin Assignment Mini B USB Connector 5 pin netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Device Drawings and Connections 42 135 4 7 Schematic Diagram Galvanic Isolation The following schematic diagram illustrates the in
35. 90 Vimodrone MI Phone 39 02 25007068 E Mail info hilscher it Support Phone 39 02 25007068 E Mail it support hilscher com netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public 135 135 Japan Hilscher Japan KK Tokyo 160 0022 Phone 81 0 3 5362 0521 E Mail info hilscher jp Support Phone 81 0 3 5362 0521 E Mail jp support hilscher com Korea Hilscher Korea Inc Seongnam Gyeonggi 463 400 Phone 82 0 31 789 3715 E Mail info hilscher kr Switzerland Hilscher Swiss GmbH 4500 Solothurn Phone 41 0 32 623 6633 E Mail info hilscher ch Support Phone 49 0 6190 9907 99 E Mail ch support hilscher com USA Hilscher North America Inc Lisle IL 60532 Phone 1 630 505 5301 E Mail info hilscher us Support Phone 1 630 505 5301 E Mail us support hilscher com Hilscher 2008 2015
36. B cable to the device Flashing yel Error state Boot loader active nad low green No STARTUP INI files was found No communication via USB with green 1 Hz SYCON net is possible A memory card with the files for factory setting on it is necessary to make the device operational Ho to create an appropriate memory card see section Reset Device to Factory Settings on page 53 Flashing yel Waiting period appr 8 sec adjustable before copying the firmware and yellow low green configuration files from the memory card into the Flash memory green 16 Hz a off Off Power supply for the device is missing or hardware failure Table 42 System LED To determine the position of the LEDs use the device drawings in section LEDs and Control Elements from page 33 netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 LED 66 135 9 2 APL LED This LED indicates the communication state for X2 and X3 as well as the configuration state Jever swe weaning Duo LED ee number in green The communication on X2 and X3 is in cyclic data exchange and the the device gateway function is executed m Blinking with netTAP is initialized but the communication on X2 is not in cyclic 2 s off data exchange 0 5 s on green Blinking with netTAP is initialized but the communication on X3 is not in cyclic 2 s Off data exchange 0 5son 0 5 s off
37. CP protocol is loaded to the device Color State Meaning o Duo LED red green u Off Not Ready Flashing cyclic Ready not configured yet green with 1Hz OMB task is ready and not configured yet Flashing cyclic Waiting for Communication en with 5Hz OMB task is configured On Connected OMB task has communication at least one TCP connection is es tablished green Duo LED red green No communication error w Flashing cyclic with 2Hz On Off Ratio 25 LED green all On A connection to the Ethernet exists green The device has no connection to the Ethernet LED yellow Flashing The device sends receives Ethernet frames low Table 50 LEDs Open Modbus TCP System error Communication error active To determine the position of the LEDs use the device drawings in section LEDs and Control Elements from page 33 netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 LED 74 135 9 3 5 2 LED Open Modbus TCP at X3 LED signals if Open Modbus TCP is used at X3 The subsequent table describes the meaning of the LEDs for the Real Time Ethernet device when the firmware of the Open Modbus TCP protocol is loaded to the device Color State Meaning o RUN ERR Duo LED ae Number in Not Ready the device OMB task is not ready drawing z Flashing cyclic Ready not configured yet E with 1Hz OMB task is ready and not configured y
38. Link Layer Discovery Protocol SNMP Simple Network Management Protocol Used Protocols subset UDP IP ARP ICMP Ping Topology recognition LLDP SNMP V1 MIB2 physical device Limitations No acyclic user data transfer RT over UDP not supported Multicast communication not supported DHCP is not supported RT Class 2 synchronized IRT flex is not supported RT Class 3 synchronized not supported FastStartUp is not supported Media Redundancy is not supported Access to the submodule granular status bytes IOCS is not supported The amount of configured IO data influences the minimum cycle time that can be reached Supervisor AR is not supported Supervisor DA AR is supported Only 1 Input CR and 1 Output CR are supported Multiple WriteRequests are not supported Table 84 Technical Data PROFINET IO RT Device Protocol netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Technical Data 99 135 10 2 9 Sercos Master Parameter Description Parameter Description S O Maximum number of cyclic input data Maximum number of cyclic output data Maximum number of configured slave devices Communication phases NRT CPO CP1 CP2 CP3 CP4 Supported sercos version Communication Specification Version 1 1 1 1 1 2 Limitations No acyclic user data transfer NRT channel not supported Hot Plug not supported Cross Communication not supported Ring he
39. M for sercos Master devices sercos Master DTM Ol xx EN pdf tion Manual Operating Instruc Generic DTM for sercos Slave devices sercos Generic Slave DTM Ol xx EN pdf tion Manual Table 11 Additional Documentation for net TAP NT 100 with sercos Master netTAP NT 100 with CANopen Master You need the following additional documents if you use the protocol CANopen Master on the gateway device Manual o Contents Document name Operating Instruc DTM for CANopen Master devices CANopen Master DTM Ol xx EN pdf tion Manual Operating Instruc Generic DTM for CANopen Slave devices CANopen Generic Slave DTM Ol xx EN pdf tion Manual Table 12 Additional Documentation for net TAP NT 100 with CANopen Master netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Introduction 14 135 netTAP NT 100 with DeviceNet Master You need the following additional documents if you use the protocol DeviceNet Master on the gateway device Manual si Contents Document name Operating Instruc DTM for DeviceNet Master devices DeviceNet Master DTM OI xx EN pdf tion Manual Operating Instruc Generic DTM for DeviceNet Slave devices DeviceNet Generic Slave DTM Ol xx EN pdf tion Manual Table 13 Additional Documentation for netTAP NT 100 with DeviceNet Master netTAP NT 100 with PROFIBUS DP Master You need the following additional documents if you use the protocol
40. Master NTS3SDPM NXF PROFIBUS DP Slave NTS3SDPS NXF Table 23 NT 100 for Ethernet to Fieldbus netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Description and Requirements 27 135 3 3 3 Protocol Conversion 3 Ethernet to Serial The netTAP NT 100 connects to Ethernet on port X2 and connects to serial on port X3 The following netTAP NT 100 devices support this Version EtherNet IP Scanner ASCII NTEIMASC NXF Table 24 NT 100 for Ethernet to Serial netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Description and Requirements 28 135 3 3 4 Protocol Conversion 4 Fieldbus to Fieldbus The netTAP NT 100 connects to Fieldbus on port X2 and connects to Fieldbus on port X3 The following netTAP NT 100 devices support this Version CANopen Slave PROFIBUS DP Master NTCOSDPM NXF ee a T Table 25 NT 100 for Fieldbus to Fieldbus NT 100 DN CC DeviceNet Master CC Link Slave NTDNMCCS NXF 1 5 X X DeviceNet Slave CC Link Slave NTDNSCCS NXF netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Description and Requirements 29 135 3 3 5 Protocol Conversion 5 Fieldbus to Serial The netTAP NT 100 connects to Fieldbus on port X2 and connects to serial on port X3 The following devices of the netT AP 100
41. PROFIBUS DP Master on the gateway device Manual si Contents Document name Operating Instruc DTM for PROFIBUS DP Master devices PROFIBUS DP Master DTM OI xx EN pdf tion Manual Operating Instruc Generic DTM for PROFIBUS DP Slave de PROFIBUS DP Generic Slave DTM Ol xx EN pdf tion Manual vices Table 14 Additional Documentation for netTAP NT 100 with PROFIBUS DP Master netTAP NT 100 with netSCRIPT You need the following additional documents if you use the protocol netSCRIPT on the gateway device Manual Contents Document name User Manual netSCRIPT netSCRIPT Programming Language for Serial Programming Language for serial communica Communication UM xx EN pdf tion Table 15 Additional Documentation for netTAP NT 100 with netSCRIPT netTAP NT 100 with ASCII You need the following additional documents if you use the protocol ASCII on the gateway device Manual Contents Documentname Application Note ASCII Data Flow Control ASCII Data Flow Control AN xx EN pdf Table 16 Additional Documentation for netTAP NT 100 with ASCII netTAP NT 100 with 3964R You need the following additional documents if you use the protocol 3964R on the gateway device Manua Contents ___ TDocumentname Table 17 Additional Documentation for netT AP NT 100 with 3964R netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Introduction 15 135 1
42. PT as 88 9 5 4 LT IO Ae vitesse Mesh ane ae A e 89 10 TECAHNICALGDA TA essen een T un sr 90 10 1 Technical Data netTAP NT 100 Gateway u uuesssessseensnenennsnnnenenennnnennnennnenenennnn 90 10 2 Technical Data of Real Time Ethernet Communication Protocols 93 10 2 1 EECA Master nn ee 93 10 2 2 FINETC ATS TaVe nenne 93 10 2 3 EtherNet IP Scanner Master ccccccsssccccesseeecsseeecseseecseseecsseeessenseesseaes 94 10 2 4 EtherNet IP Adapter Slave cccccssssccccssseeccssseeceesseecseseeceeeeeeseageeessageeensass 95 10 2 5 6 21a Ys 019 DUS TO Pie eer ee een 96 10 2 6 POWERLINK Controlled Node Slave ccccccccseeeeeeeseeeeeeeeeeeeeseeeeeeaeeeeeeeaees 96 10 2 7 PROFINET IO RT G nNtr ller es ae tivons E AA 97 10 2 8 PROFINET IO RT Deviees sstins een 98 10 2 9 SELrCOS MASIER asien Dei 99 10 2 10 SELEOS SAVE ne ee ee ee 100 10 3 Technical Data Fieldbus Protocols 0220220220200200 nen nnnnnennn nennen nennen nennen nennen 101 10 3 1 GANOBER M asters een 101 10 3 2 CA NODE SAVE ee ee a E 102 10 3 3 CG RII Ola VO ee een 103 10 3 4 DeviceNet Master ea 104 10 3 5 DEVICE NEL SAV a ne ee nen Ne eu 105 10 3 6 PROFIBUS DP Master nu ae en 106 10 3 7 PROFIBUS DP Slava uinna eek 107 10 4 Technical Data Serlal Rroto6ols er anni 108 10 4 1 ASG nena een nad A E 108 10 4 2 Modbus RTU Mast r Slave n nnair niian ar a 109 10 4 3 NetSG
43. Protocol Conversion 5 Fieldbus to Serial ccccccccecsseeeeeseeeeeeeaeeeeeeaeeeeeeaees 29 3 4 system Redulremenlsau i umnnsannsnenn e ea E 30 netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Table of Contents 3 135 30 Configuration Requirements Jean 30 3 6 LICENSE a euere rer 31 4 DEVICE DRAWINGS AND CONNECTIONS 222222022022202000000nn0nno ann nnn nun nennen 32 4 1 DIMENSIONS Gs Drawing ee 32 4 2 DEVICE IE AIDC lese een 32 4 3 FEDS and Gonfr lElehienits zen a a 33 4 3 1 LEDs and Control Elements of the upper half of the Device 33 4 3 2 LEDs of the lower half of the Device 20022200022ssenennenennenennnnnnnenennnenen 34 4 4 Device Drawings of the left Part with Connector X2 002200222002snenennnnnnenenenn 35 4 5 Device Drawings of the right Part with Connector X3 2u22200222002nn nenn nennen 36 4 6 BONNECHONS sen ee esse 37 4 6 1 X1 Power SUPDIY ae a 37 4 6 2 x21X3 Front Connection 3a E Cee 37 4 6 3 Diagnostic Interface Mini B USB cccccccccsceceeceeeeeeeeeeeeseeeeeeeaeeeeeeaeaeeeesaees 41 4 Schematic Diagram Galvanic Isolation cccccecccceecceeeceeeeceeeeeeeeseeeeseeseeesaeeeaaess 42 4 7 1 Isolation in Case of NT 100 RE EN Devices u022200020200nsnnenneneennnnneennnenn 42 4 7 2 Isolation in Case of NT 100
44. RIPT Sera a 110 netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Table of Contents 5 135 10 4 4 SIGAR een Dana 111 11 WIRINGINSTRUCTIONS 22er 112 11 1 Assembly of D Sub ConnectorsS 20022200240000000nnnnnnnn nano nenn nano nenne anne nnnnennnenennenen 113 11 2 EINENEL ern een Guna 114 11 3 PROFIBUS Ss 222er elek na vianteieste aes 115 11 4 GRAN ODE Tee een ee 117 11 5 Bay ENG cereus Sat a a A ae ee rasen 118 11 6 CE IN ene ee ee en A 120 11 7 FR 1726 ane ERS NEIL EIERN RER ELEOGEREE SE CERRCTRRE 123 11 8 ROMZ ee ee eg 124 11 9 RS EA a Rn een 126 12 DECOMMISSIONING BISPOSAk ssressiesieesteeeeieeeesess era 128 12 1 Putte DEVIGEOuUtl Of Operat On area 128 12 2 Disposal of Waste Electronic EQuipMent ccccccseceseeceeseeeseceeeeeeeeeeeeeeeaeeees 128 19 GLOSSAR Y ersehen een 129 14 APPENDIX 220er 131 14 1 EISEOHRFIGURES ads er ne a Arte se teen een 131 14 2 EIStOrT aBlEs een 132 14 3 COMICS scsecats tacacixabessensateatoceatetiarestantsbatanstaneetaautnatsidabidieenadtantncantiseiaenanemanriaateniats 135 netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Introduction 6 135 1 Introduction 1 1 About the User Manual This user manual describes the hardware installation commissioning and operation of the netT AP NT 100 series of gateways 1 1 1
45. TCP Protocol 96 Table 82 Technical Data POWERLINK Controlled Node Slave Protocol 96 Table 83 Technical Data PROFINET IO RT Controller 97 Table 84 Technical Data PROFINET IO RT Device Protocol 98 Table 85 Technical Data sercos Master Protocol 99 Table 86 Technical Data sercos Slave Protocol 100 Table 87 Technical Data CANopen Master Protocol 101 Table 88 Technical Data CANopen Slave Protocol 102 Table 89 Technical Data CC Link Slave Protocol 103 Table 90 Technical Data DeviceNet Master Protocol 104 Table 91 Technical Data DeviceNet Slave Protocol 105 Table 92 Technical Data PROFIBUS DP Master Protocol 106 Table 93 Technical Data PROFIBUS DP Slave Protocol 107 Table 94 Technical Data ASCII Protocol 108 Table 95 Technical Data Modbus RTU Protocol 109 Table 96 Technical Data netSCRIPT Serial 110 Table 97 Technical Data 3964R Protocol 111 Table 98 Use of Hubs and Switches 114 Table 99 PROFIBUS Segment Length in Dependence of the Baud Rate 116 Table 100 Characteristics of PROFIBUS certified Cable 116 Table 101 Characteristics of CAN certified Cable 117 Table 102 CAN Segment Length in dependence of the Baud rate or corresponding Loop Resistance and Wire Gauge 117 Table 103 Maximum length in dependence from the Baud Rate for DeviceNet Cables 118 netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Appendix Table 104 Characteristics of DeviceNet Data Line Ca
46. Table 29 CANopen Pin Assignment Please note the wiring instructions in section CANopen on page 117 4 6 2 3 X2 X3 DeviceNet Interface The pin assignment of the DeviceNet interface X2 X3 is according to the DeviceNet standard DeviceNet Pin Assignment DeviceNet Pin Signa Description 1 ISO GND Common ground DeviceNet power supply CAN L CAN Low signal CAN H CAN High signal COMBICON 5 V 24 V DeviceNet power supply Socket female Table 30 DeviceNet Pin Assignment Please note the wiring instructions in section DeviceNet on page 118 netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Device Drawings and Connections 39 135 4 6 2 4 X2 Ethernet Interface o For Ethernet interface RJ45 sockets are used and twisted pair cables of category 5 CAT5 or higher which are 4 pairs of twisted pairs The maxi mum baudrate is 100 MBit s CAT5 Note The device supports the Auto Crossover function Due to this fact RX and TX can be switched The following figure shows the RJ45 stan dard pinning Ethernet on RJ45 pin assignment Pin Sina Description Transmit data positive Transmit data negative Receive data positive Connected and terminated to PE via RC 6 IR Receive data negative Connected and terminated to PE via RC RJ45 socket fe 8 Tem2 SamDWauch a P 0b Smith Termination Table 31 Ethernet RJ45 pin assignment I
47. UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Technical Data 106 135 10 3 6 PROFIBUS DP Master Parameter Description Parame I Parameterization data per slave 7 bytes slave standard parameters Max 237 bytes slave application specific parameters Baud rate 9 6 kBits s 19 2 kBits s 31 25 kBits s 45 45 kBits s 93 75 kBits s 187 5 kBits s 500 kBits s 1 5 MBits s 3 MBits s 6 MBits s 12 MBit s Auto baud rate detection is not supported Data transport layer PROFIBUS FDL Limitations DP V1 services class 1 and 2 are not supported DP V2 services are not supported Table 92 Technical Data PROFIBUS DP Master Protocol netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Technical Data 107 135 10 3 7 PROFIBUS DP Slave Parameter Description Maximum number of cyclic input data 244 bytes Maximum number of cyclic output data 244 bytes Maximum number of modules Max 4 input modules and max 4 output modules max 24 modules when using manual setting Baud rate 9 6 kBits s 19 2 kBits s 31 25 kBits s 45 45 kBits s 93 75 kBits s 187 5 kBits s 500 kBits s 1 5 MBits s 3 MBits s 6 MBits s 12 MBit s Auto baudrate detection is supported Data transport layer PROFIBUS FDL Limitations DP V1 services class 1 and 2 to transfer user data are not suppor ted SSCY1S Slave to slave commun
48. a device being a part of a network that can be read out by masters for system configuration Device Description Files use various formats which depend on the communication system Often these formats are based on XML such as EDS files or files Contains configuration information A special kind of Device Description File used by EtherNet IP A communication system for industrial Ethernet designed and developed by Beckhoff Automation GmbH A communication system for industrial Ethernet designed and developed by Rockwell It partly uses the CIP Common Industrial Protocol netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Glossary Ethernet Powerlink Gateway GND ISO GND Open Modbus TCP PE PROFINET Real Time Ethernet sercos 130 135 A communication system for industrial Ethernet designed and developed by B amp R It partly uses CANopen technologies A device interfacing between two different communication standards Reference potential Isolated reference potential isolated from other device areas A communication system for Industrial Ethernet designed and developed by Schneider Automation and maintained by the Modbus IDA organization based on the Modbus protocols for serial communication Potential equalization line Potential equalization line of the process plant A communication system for Industrial Ethernet designed and devel
49. a maximum cable capa oe eee citance of 2500 pF is allowed for a RS232 ale connection Cables of such capacitance may have the following lengths depending on the baud rate Higher length can be achieved with cables of extraordinarily low capacitan ce netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Wiring Instructions 11 8 RS 422 124 135 The lines of this industry bus interface are operated in push pull action four lines are required which can be controlled in half duplex or full duplex mode This interface has been designed for one master and at maximum 10 slaves Using repeaters using even more slaves is possible Cable lengths of up to 1 2 km at low baud rates and data transmission ra tes of up to 10 MBit s at maximally 12 m length of line are possible The maximum useable transmission rate depends on the technical data of the used devices The following illustration shows wiring for RS 422 Master JA 5V l Pull Up e er aes S L i Pull Down 5V GND i Pull Up rs L 1 l Pull Down haley r q f GND EN V IN VY Slave 1_ Slaven Figure 37 RS 422 Wiring Bus Requirements The bus cable must be a shielded 4 wire twisted pair cable Each pair of wi res has to be used for exactly one data transmission direction The shield should be connected at both ends to the potential equaliza
50. aling needed for redundancy is only available if the Mas ter has a configuration Reference to stack version Table 85 Technical Data sercos Master Protocol netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Technical Data 100 135 10 2 10 Sercos Slave Parameter Description Paame O I pti Supported sercos version sercos in the third generation Communication Specification Version 1 1 2 Supported sercos Communication Profiles SCP_FixCFG Version 1 1 1 SCP_VarCFG Version 1 1 1 SCP_VarCFG Version 1 1 3 Limitations Max 2 connections 1 for consumer and 1 for producer No acyclic user data transfer Modifications of the Service Channel Object Dictionary will be volatile after reset if it resides on device Hot plug is not supported Cross communication not supported NRT Channel only forwarding and S IP Table 86 Technical Data sercos Slave Protocol netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Technical Data 101 135 10 3 Technical Data Fieldbus Protocols 10 3 1 CANopen Master Parameter Description Maximum number of cyclic input data 3584 bytes Maximum number of cyclic output data 3584 bytes Exchange of process data Via PDO transfer synchronized remotely requested and event driven change of date Functions Emergency message consumer Node gua
51. art number of SD card 1719 003 OOO Address switch The address switches can be activated with SYCON net version factor 10 1 351 or higher and can be used with firmware version 1 5 or Address Swich higher for PROFIBUS DP Slave DeviceNet Slave CANopen Slave actor i and CC Link Slave SYCON net configures if the address switches are used for X2 or X3 Section Range of Values for the Address Switches on page 34 lists the range of values for each protocol SYS LED APL LED LED depends on protocol at X2 LED depends on protocol at X2 Mini USB diagnostic interface below the cover Cover for diagnostic interface Position for protocol depending label for the protocol at X2 on the cover OOOO O0OO Position for protocol depending label for the protocol at X3 Continued on the next page netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Device Drawings and Connections 34 135 E LED depends on protocol at X3 T LED depends on protocol at X3 NT 100 RE EN only switch without function 4 3 1 1 Range of Values for the Address Switches CC Link Slave 5 1 The number of sta tions depends on the configuration Figure 6 Range of Values for the Address Switches 4 3 2 LEDs of the lower half of the Device The lower part of the device has no control elements Only the device type NT 100 RE XX Real time Ethernet has LEDs on the left X2 The mea
52. ate mams O O O Communication LED COM Duo LED red green O with all green Flashing No configuration or stack error protocol at acyclic ai green Flashing cy Profibus is configured but bus communication is not yet released from E with clic the application en al Communication to all Slaves is established Flashing cy Communication to at least one Slave is disconnected clic Communication to one all Slaves is disconnected Table 67 LEDs PROFIBUS DP Master To determine the position of the LEDs use the device drawings in section LEDs and Control Elements from page 33 9 4 7 LED PROFIBUS DP Slave The subsequent table describes the meaning of the LED for the device when the firmware of the PROFIBUS DP Slave protocol is loaded to the device COM Duo LED red green Own Po RUN cyclic communication protoco at X2 wo oa nan a at PROFIBUS DPside E with Pea protocol Tem EIER cy ee no communication connection error at X3 clic ex Flashing Not configured acyclic Table 68 LEDs PROFIBUS DP Slave To determine the position of the LEDs use the device drawings in section LEDs and Control Elements from page 33 netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 LED 87 135 9 5 LEDs Serial 9 5 1 LED Modbus RTU The subsequent table describes the meaning of the LEDs for the Modbus RTU protocol eo coo State
53. ble Table 105 Table 106 Table 107 Table 108 Table 109 Table 110 Table 111 Table 112 Table 113 Characteristics of DeviceNet Power Supply Cable DeviceNet Segment Length in dependence of the Baud rate Maximum length Maximum length Minimum distance between two devices Electric Requirements to RS 422 Cables RS 422 Conductor Length and Transmission Rates Electric Requirements to RS 485 Cables RS 485 Cable Lengths netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public 134 135 118 118 119 121 121 121 125 125 127 127 Hilscher 2008 2015 Appendix 14 3 Contacts Headquarters Germany Hilscher Gesellschaft fur Systemautomation mbH Rheinstrasse 15 65795 Hattersheim Phone 49 0 6190 9907 0 Fax 49 0 6190 9907 50 E Mail info hilscher com Support Phone 49 0 6190 9907 99 E Mail de support hilscher com Subsidiaries China Hilscher Systemautomation Shanghai Co Ltd 200010 Shanghai Phone 86 0 21 6355 5161 E Mail info hilscher cn Support Phone 86 0 21 6355 5161 E Mail cn support hilscher com France Hilscher France S a r l 69500 Bron Phone 33 0 4 72 37 98 40 E Mail info hilscher fr Support Phone 33 0 4 72 37 98 40 E Mail fr support hilscher com India Hilscher India Pvt Ltd Pune Delhi Mumbai Phone 91 8888 750 777 E Mail info hilscher in Italy Hilscher Italia S r l 200
54. bles Table 1 List of Revisions Table 2 Reference to Hardware Table 3 Reference to Software Table 4 Reference to Driver Table 5 Directory Structure of the Gateway Solutions DVD Table 6 Device description files for netT AP NT 100 on the DVD Table 7 Basic Documentation for netTAP NT 100 Table 8 Additional Documentation for netTAP NT 100 with EtherCAT Master Table 9 Additional Documentation for netTAP NT 100 with EtherNet IP Scanner Master Table 10 Table 11 Table 12 Table 13 Table 14 Table 15 Table 16 Table 17 Table 18 Table 19 Table 20 Table 21 Table 22 Table 23 Table 24 Table 25 Table 26 Table 27 Table 28 Table 29 Table 30 Table 31 Table 32 Table 33 Table 34 Table 35 Table 36 Table 37 Table 38 Table 39 Table 40 Table 41 Table 42 Table 43 Table 44 Table 45 Table 46 Table 47 Table 48 Table 49 Table 50 Table 51 Additional Documentation for netTAP NT 100 with PROFINET IO Controller Additional Documentation for netTAP NT 100 with sercos Master Additional Documentation for netT AP NT 100 with CANopen Master Additional Documentation for netTAP NT 100 with DeviceNet Master Additional Documentation for netTAP NT 100 with PROFIBUS DP Master Additional Documentation for netTAP NT 100 with netSCRIPT Additional Documentation for netTAP NT 100 with ASCII Additional Documentation for netTAP NT 100 with 3964R Safety Symbols and Sort of Warning or Principle Signal Wor
55. cable for an installation Please ensure that termination re sistors are available at both ends of the cable The value of the termination resistor depends on the used type of cable and can be 100 110 and 130 O respectively The following illustration displays the basic network structure First device Last device DA o gt DA 100 7110 en Las p i 100 110 130 DB gt a I gt DB DG DG SLD IHJ 1 sip FG G LD valiios HM bp sen F Termination resistor depends on the used cable type see CC Link Cable Wiring Manual Figure 33 CC Link Network The termination resistor depends on the used cable type see CC Link Cable Wiring Manual The maximum length of one bus segment depends on the used baud rate The structure of the network can be built up without or with branches The details listed here are taken from the CC link Cable Wiring manual from July 2004 Also further details are contained there The document is ready for download on hitp www cc link org Note For CC Link V2 00 the cable specification V1 10 has not been changed netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Wiring Instructions 121 135 Only trunk line without branches Baud rate max Length max Length ca max length high cable V1 00 ble V1 10 and flexible V1 10 cable V1
56. ce for the next power on because the copy operation is not done 7 2 Start up Behavior The start up behavior of the device depends on the fact whether at the time of return of power supply a memory card is inserted in the device or not 7 2 1 Start up without Memory Card After return of power supply the configuration data are loaded into the de vice internal memory Depending on the amount of stored configuration data this can last for some seconds approx 4 s 7 2 2 Start up with Memory Card aly Important Two parameters are displayed in SYCON net software for the start behavior in case of repowering the device and memory card present in the slot of the device Only the Start up Options parameter Restore automatically with setting Every start has to be used The Start up Options parameter Restore automatically with the setting If different is not supported by the netIAP firmware and results in the situation that no files from the memory card are transferred into the de vice However it is possible to copy the files from memory card to the de vice with SYCON net software manually The following description refers to the parameter start behavior Every Start of the memory card 1 Remove power supply from the netTAP NT 100 device 2 Insert memory card with until it snaps in 3 Supply 24 V operation voltage to the device The SYS LED indicates a quick alternating between green and yellow for approx 8 s Durin
57. cution of the script was stopped by the debugger If the red LED changes into this state then the green LED stays in its last state e g green is on or off Script running The control of the LED states after the startup sequence is done with the netSCRIPT functions setRunLed and setErrorLed by the pro grammer Table 71 LED serial with netSCRIPT Script is not executed Script is executed Leo Color State meaning oOo COM LED red green green Controlled by The meaning is defined by the use of the netSCRIPT function se the script tRunLed in the script The meaning is defined by the use of the netSCRIPT function se tRunLed and setErroLed in the script Table 72 LED serial with netSCRIPT Script is executed ea Controlled by The meaning is defined by the use of the netSCRIPT function setEr the script rorLed in the script Sm A To determine the position of the LEDs use the device drawings in section LEDs and Control Elements from page 33 netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 LED 89 135 9 5 4 LED 3964R The subsequent table describes the meaning of the LEDs for the 3964R protocol fico Color State gt SSSC SCS COM Duo LED red green E S green Flashing cyclic The device sends receive data with 10 Hz The device is ready for serial communication red On Communica
58. d hardware interface See technical data of the device Flow control RS 232 None or RTS CTS handshake Polarity of RTS signal adjustable Response timeout programmable in script Character delay time adjustable resolution 10 ns Timing Parameter Receive watchdog time and Send cycle time programmable in script resolution script cycle time Number of transmission retries 1 retries programmable in script Maximum number of structure elements of a Programmable in script send telegram Maximum number of structure elements of a Programmable in script receive telegram Structure elements Start character s Device address Object index or start address Command identifier Data area with length information Data area with termination character s Endcharacter s Checksum Character s without meaning All listed and further structure elements are programmable in script Checksum methods CRC algorithm configurable width polynom initial value bit di rection of input bytes and result value XOR and sum function possible Parameter FIFO Mode Maximum telegram length Only limited by the script processing speed and by the data trans fer spped Duplex Full duplex for RS 232 RS 422 Half duplex for RS 485 End indicator of received telegram End indicator of received telegram Free definable end indicator with up to 64 bit and bit by bit AND mask 15 Number of send and receive buffers 240 15 buffers with 1024 charact
59. de se ckets inductive x Directly via the metal 3 Ethernet Cx3 4 75 Q 1 nF 2000 V On nord co X3 ckets Table 38 Coupling NT 100 RE EN Devices 4 7 2 Isolation in Case of NT 100 RE XX Devices Coupling for the device types NT 100 RE CC NT 100 RE CO NT 100 RE DP NT 100 RE DN NT 100 RE RS vih Hf weise u E oh le Heith es eee eee ei ee PE Figure 12 Galvanic Isolation NT 100 RE XX Devices The device has three galvanically isolated areas The isolation to the bus connection is indicated by an arrow A System area galvanically coupled with the power supply connection X1 2 Ethernet connecting area 2 RJ45 The figure above shows only one RJ45 socket The second RJ45 socket is built up identically and connected to the logic at netX X2 3 Fieldbus connecting area with DSub male female or Combicon connector netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Device Drawings and Connections 44 135 The following table shows the characteristics of the galvanic isolation of the different areas and coupling against potential equalization Area Protocol galv Isola Coupling Coupling against PE po Functional earthing to Connec tion tential PE tion O Cx1 arts O 4 10 nF 500V X1 HF O Cf 10 nF Lf 47 uH inductive Directly via the metal ca Ethernet Cx2 2 4 75 Q 1 nF 2000 V connection 2126 So cket
60. ds Network on Port X2 Primary Network Network on Port X3 Secondary Network NT 100 for Ethernet to Ethernet NT 100 for Ethernet to Fieldbus NT 100 for Ethernet to Serial NT 100 for Fieldbus to Fieldbus NT 100 for Fieldbus to Serial Power Supply Line Pin Assignment PROFIBUS RS 485 Pin Assignment CANopen Pin Assignment DeviceNet Pin Assignment Ethernet RJ45 pin assignment CC Link Pin Assignment RS 232 pin assignment RS 422 pin assignment RS 485 pin assignment Sliding Switch for Termination of RS 422 respectively RS 485 on NT 100 XX RS Devices Pin Assignment Mini B USB Connector 5 pin Coupling NT 100 RE EN Devices Coupling RE Devices Coupling NT 100 DP XX CO XX DN XX Devices NT 100 Troubleshooting System LED LEDs EtherCAT Master LED State Definition for EtherCAT Master for the RUN and ERR LEDs LEDs EtherCAT Slave LED State Definition for EtherCAT Slave for the RUN and ERR LEDs LEDs EtherNet IP Scanner Master LEDs EtherNet IP Adapter Slave LEDs EtherNet IP Adapter Slave LEDs Open Modbus TCP LEDs Open Modbus TCP netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public 132 135 Oo Oo N 9 10 11 12 12 13 13 13 13 14 14 14 14 14 20 20 23 23 24 26 27 28 29 37 37 38 38 39 39 40 40 40 41 41 43 44 46 63 65 67 67 68 69 70 71 72 73 74 Hilscher 2008 2015 Appendix 133 135 Table 52 LEDs Powerlink Controll
61. e e PC with 1 GHz processor or higher e Windows XP SP3 Windows Vista 32 bit SP2 Windows 7 32 bit or Windows 7 64 bit e Administrator rights e Internet Explorer 5 5 or higher e Free disk space min 400 MByte e DVD ROM drive e RAM min 512 MByte recommended 1024 MByte e Graphic resolution min 1024 x 768 pixel e Keyboard and Mouse e USB Note If the project file is saved and opened again or it is used on another PC the system requirements need to match Particularly the DTMs need to be installed on the used PC netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Description and Requirements 31 135 3 6 Licenses If the netTAP NT 100 device is used with a firmware with master functional ity a master license in the netT AP device must be present If the device has a master license can be read out with the software SYCON net Note A firmware has to be loaded into the device to read out if the device has a master license The base firmware is not sufficient for this purpose How to load a firmware into the device and how to read out if the device has a master license is described in the operating instruction manual Configuration of Gateway and Proxy Devices Ol xx EN pdf The master license can be ordered later with SYCON net and transferred with SYCON net into the device The master license can be ordered with at Hilscher
62. e as stipulated in the contract or a warranted feature It cannot be ruled out that the user manual the accompanying texts and the documentation do not correspond exactly to the described features standards or other data of the delivered product No warranty or guarantee regarding the correctness or accuracy of the information is assumed We reserve the right to change our products and their specification as well as related user manuals accompanying texts and documentation at all times and without advance notice without obligation to report the change Changes will be included in future manuals and do not constitute any obli gations There is no entitlement to revisions of delivered documents The manual delivered with the product applies Hilscher Gesellschaft fur Systemautomation mbH is not liable under any circumstances for direct indirect incidental or follow on damage or loss of earnings resulting from the use of the information contained in this publica tion netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Introduction 16 135 1 4 3 Exclusion of Liability The software was produced and tested with utmost care by Hilscher Ge sellschaft fur Systemautomation mbH and is made available as is No war ranty can be assumed for the performance and flawlessness of the soft ware for all usage conditions and cases and for the results produced when utilized by th
63. e 30 Figure 31 Figure 32 Figure 33 Figure 34 Figure 35 Figure 36 Figure 37 Figure 38 netTAP NT RS 485 Termination Galvanic Isolation of the NT 100 RE EN Device Galvanic Isolation NT 100 RE XX Devices Galvanic Isolation NT 100 DP XX CO XX DN XX Devices Mounting the netT AP NT 100 device onto the DIN top hat rail Removing the NT 100 device from the DIN Top Hat Rail USB Installation in Boot Loader Mode Step 1 USB Installation in Boot Loader Mode Step 2 USB Installation in Boot Loader Mode Step 3 USB Installation in Boot Loader Mode Step 4 USB Installation in Boot Loader Mode Step 5 USB Installation in Boot Loader Mode Step 6 USB Installation in Boot Loader Mode Step 7 ComProX Start ComProX Choice of Connection ComProX Choice File Explorer ComProX File Explorer NT 100 File System Structure ComProX File Explorer File Menu 1 ComProX File Explorer File Menu 2 D Sub Cable Assemblies PROFIBUS DP Network Termination CANopen Network DeviceNet Network CC Link Network CC Link Cable Housing Items Mounted CC Link Cable Housing RS 232 Null Modem Cable Connection RS 422 Wiring RS 485 Wiring 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public 131 135 21 22 32 32 33 34 34 35 36 41 42 43 45 47 48 55 56 56 57 57 58 58 59 59 60 60 61 61 113 115 117 118 120 122 122 123 124 126 Hilscher 2008 2015 Appendix 14 2 List of Ta
64. e available at both ends of the cable If special PROFIBUS connectors are being used these resistors are often found inside the connector and must be switched on For baud rates above 1 5 MBaud use only special connectors which also include addi tional inductance It is not permitted to have T stubs on PROFIBUS high baud rates Use only a special cable which is approved for PROFIBUS DP Make a solid connec tion from the cable shield to ground at every device and make sure that there is no potential difference between the grounds at the devices If the Hilscher device is linked with only one other device on the bus they must be at the ends of the bus line The reason is that these devices must deliver the power supply for the termination resistors Otherwise the Master can be connected at any desired position First device Last device VPE 6 m VP RxD TxD P RxD TxD P RxD TxD N RxD TxD N 5 DGND DGND Figure 30 PROFIBUS DP Network Up to 32 PROFIBUS devices can be connected to one bus segment If several bus segments are linked to each other with repeaters there can be up to 127 devices on the network Only PROFIBUS certified cable preferably the cable type A should be used netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Wiring Instructions 116 135 The maximum length of a bus segment depends on the baudrate used see the following table
65. e destruction is possible 5 2 DIN Top Hat Rail Mounting of the NT 100 Mount the top hat rail according to DIN EN 60715 for the netTAP device horizontally at the intended location The DIN top hat rail has to be con nected with the potential equalization conductor PE Push the device as illustrated at the left onto the top hat rail from above Then press the device against the mounting surface according to arrow 2 Figure 14 Mounting the netTAP NT 100 device onto the DIN top hat rail Afterwards connect the 24 V supply voltage to the device Grounding is done via a grounding contact located at the backside of the device connect ing it electrically to the DIN top hat rail netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 NT 100 Mounting and Dismounting 48 135 5 3 Removing the NT 100 from the DIN Top Hat Rail In order to remove the netTAP from the DIN Top Hat Rail first remove the power supply cable and all data cables from the device To release the device from the DIN Top Hat Rail use a screw driver which you put at the clip 1 in the center of the device By pressing the screw driver in direc tion of arrow 2 the lock at the DIN top hat rail is released You can then easily pull the device off the DIN top hat rail in direction of arrow 3 Figure 15 Removing the NT 100 device from the DIN Top Hat Rail netTAP NT
66. e device drawings in section LEDs and Control Elements from page 33 netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 LED 77 135 9 3 7 LED PROFINET IO RT Controller The subsequent table describes the meaning of the LEDs for the Real Time Ethernet device when the firmware of the PROFINET IO RT Controller pro tocol is loaded to the device Duo LED red green Name inthe e On together with BF red ON device draw No valid Master license ing red Flashing cy System error Invalid configuration Watchdog error or internal error clic at 2 Hz BF Duo LED red green Name in the w red On No Connection No Link device draw or together with SF red ON ing No valid Master license w red Flashing cy Configuration fault not all configured IO Devices are connected clic at 2 Hz LINK LED green Ae Ch0 amp all On A connection to the Ethernet exists D0 HF amp The device has no connection to the Ethernet off RX TX LED yellow RJ45 ChO amp Ch1 ult yel Flashing The device sends receives Ethernet frames Da m Table 54 LEDs PROFINET IO RT Controller netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 LED 78 135 9 3 8 LED PROFINET IO RT Device The subsequent table describes the meaning of the LEDs for the Real Time Ethernet device when
67. e netX device fx Pot 0 Device Comment SO nets boot monitor Rescan Cancel Figure 24 ComProX Choice of Connection gt Select netX boot monitor 1 and confirm with OK 2 netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Commissioning 60 135 You are forwarded back to the program s start screen ComProX v0 9 1 svn1997 File eee Help Close Ctrl Z Force Bootloader Ctrl B Deyice sWw Info Ckrl I File Explorer ctr l F Reset Thrl R Opens a4 file explorer window Figure 25 ComProX Choice File Explorer gt Select now from the drop down menu Connection gt File Explorer O dv The following additional windows will be opened Explorer Alle fx Figure 26 ComProX File Explorer NT 100 File System Structure gt In order to see the file system of the device in the window area A move the dividing line Q slightly to the right gt Select in the window area A the entry PORT_O 2 and then do a right mouse click afterwards in the window area B netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Commissioning 61 135 dv The following dialog menu will be opened Explorer Filesystem SYSTEM PORT_O PORT_1 PORT _2 PORT 3 PORT_4 PORT 5 Download Refresh Figure 27 ComProX File Explorer File Menu 1 gt Select from the d
68. e user Liability for any damages that may result from the use of the hardware or software or related documents is limited to cases of in tent or grossly negligent violation of significant contractual obligations In demnity claims for the violation of significant contractual obligations are lim ited to damages that are foreseeable and typical for this type of contract It is strictly prohibited to use the software in the following areas e for military purposes or in weapon systems e for the design construction maintenance or operation of nuclear facili ties e in air traffic control systems air traffic or air traffic communication sys tems e in life support systems e in systems in which failures in the software could lead to personal injury or injuries leading to death We inform you that the software was not developed for use in dangerous environments requiring fail proof control mechanisms Use of the software in such an environment occurs at your own risk No liability is assumed for damages or losses due to unauthorized use 1 4 4 Warranty Although the hardware and software was developed with utmost care and tested intensively Hilscher Gesellschaft fur Systemautomation mbH does not guarantee its suitability for any purpose not confirmed in writing It can not be guaranteed that the hardware and software will meet your require ments that the use of the software operates without interruption and that the software is
69. eady red w red Flashing Connection timeout If one or more of the connections in which this device is the target has timed out the network status indicator shall be flashing red This shall be left only if all timed out connections are reestablished or if the device is reset ww Flashing Self test While the device is performing its power up testing the network red green status indicator shall be flashing green red Dom Off Not powered no IP address Ifthe device does not have an IP address or is powered off the network status indicator shall be steady off LINK RJ45 LED green A connection to the Ethernet exists Off The device has no connection to the Ethernet ACT RJ45 LED yellow a Flashing The device sends receives Ethernet frames Table 49 LEDs EtherNet IP Adapter Slave To determine the position of the LEDs use the device drawings in section LEDs and Control Elements from page 33 netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 RUN Number in the device drawing ERR Number in the device drawing LINK RJ45 ChO amp Ch1 CAG ACT RJ45 ChO amp Ch1 FU LED 73 135 9 3 5 LED Open Modbus TCP 9 3 5 1 LED Open Modbus TCP at X2 LED signals if Open Modbus TCP is used at X2 The subsequent table describes the meaning of the LEDs for the Real Time Ethernet device when the firmware of the Open Modbus T
70. eased Public Hilscher 2008 2015 Wiring Instructions 113 135 11 1 Assembly of D Sub Connectors The design of the bus cabling is an essential factor for the proper function of communication Therefore special attention should be paid to the cable connections with its connectors Particularly ensure good shield connec tion The shield must be connected as follows 1 2 3 4 a Dismantle the cable Pull back the shielding from the cable sheathing Reduce the shielding that later it is covered by the nozzle Push a nozzle or shrinking tube over the cable sheathing that at the cable end a zone of 5 to 8 mm remains free Connect the wire ends with the connector Then push the cable in the plug to the bare braided shield under the strain relief Fix the strain relief with screws The cable connection should look like shown below Figure 29 D Sub Cable Assemblies ORO netTAP NT 100 Gateway Devices Fixing screw UNC Metallic plug collar Strain relief for connecting the shielding with the connector housing Shrinking tube or nozzle to cover the shielding and for bend protec tion Cable shielding pulled back over the cable sheathing Metallic or metallized connector housing DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Wiring Instructions 114 135 11 2 Ethernet Use of Hubs and Switches For the corresponding communication
71. ed Node Slave 75 Table 53 LED State Definition for Powerlink Controlled Node Slave for the BS BE LEDs 76 Table 54 LEDs PROFINET IO RT Controller Tf Table 55 LEDs PROFINET IO RT Device 78 Table 56 LEDs sercos Master 19 Table 57 LED State Definition for sercos Master for the STA and ERR LEDs 80 Table 58 LEDs sercos Slave 81 Table 59 LED State Definition for sercos Slave for the S3 LED STA LED 81 Table 60 LEDs CANopen Master 1 Communication LED current Hardware Revision 82 Table 61 LED State Definition for CANopen Master for the CAN LED 82 Table 62 LEDs CANopen Slave 83 Table 63 LED State Definition for CANopen Slave for the CAN LED 83 Table 64 LEDs CC Link Slave 84 Table 65 LEDs DeviceNet Master 85 Table 66 LEDs DeviceNet Slave 85 Table 67 LEDs PROFIBUS DP Master 86 Table 68 LEDs PROFIBUS DP Slave 86 Table 69 LEDs Modbus RTU Protocol 87 Table 70 LEDs ASCII Protocol 87 Table 71 LED serial with netSCRIPT Script is not executed 88 Table 72 LED serial with netSCRIPT Script is executed 88 Table 73 LEDs 3964R Protocol 89 Table 74 Technical Data NT 100 Part 1 90 Table 75 Technical Data NT 100 Part 2 91 Table 76 Technical Data NT 100 Part 3 92 Table 77 Technical Data EtherCAT Master Protocol 93 Table 78 Technical Data EtherCAT Slave Protocol 93 Table 79 Technical Data EtherNet IP Scanner Master Protocol 94 Table 80 Technical Data EtherNet IP Adapter Slave Protocol 95 Table 81 Technical Data Open Modbus
72. er buffer size 240 buffers with 1 character buffer size Trailer bytes 0 255 bytes Table 96 Technical Data netSCRIPT Serial netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Technical Data 111 135 10 4 4 3964R Parameter Description and Value Range Parame TDeserptionand Value Range Baud Rate 300 bit s 600 bit s 1200 bit s 2400 bit s 4800 bit s 9600 bit s 19200 bit s 38400 bit s 57600 bit s 115200 bit s Duplex Half duplex Priority Adjustable High or low Priority Timing Parameter Acknowledge Timeout Number of Transmission Retries Reference to stack version V0 9 x x Table 97 Technical Data 3964R Protocol netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Wiring Instructions 112 135 11 Wiring Instructions Please note the wiring instructions for the corresponding protocol specifica tions otherwise a perfect function of the device is not guaranteed Use shielded cables where the shield at both end should be connect ex tensively with the potential equalization Cables for communication should be layed placed as far away as possible from cables transferring energy to avoid EMC influence caused by switching operation from cables transfer ring energy netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Rel
73. et Flashing cyclic Waiting for Communication with 5Hz OMB task is configured Connected OMB task has communication at least one TCP connection is es tablished Flashing cyclic System error with 2Hz On Off Ratio 25 pon Communication error active LINK RJ45 green all On A connection to the Ethernet exists green The device has no connection to the Ethernet ACT RJ45 LED yellow A Flashing The device sends receives Ethernet frames low Table 51 LEDs Open Modbus TCP To determine the position of the LEDs use the device drawings in section LEDs and Control Elements from page 33 netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 LED 75 135 9 3 6 LED POWERLINK Controlled Node Slave The subsequent table describes the meaning of the LEDs for the Real Time Ethernet device when the firmware of the Powerlink Controlled Node Slave protocol is loaded to the device LED Color State Meaning BS Duo LED red green Number in Slave initializing the device v em drawing ail green Flickering Slave is in Basic Ethernet state Single Slave is in Pre Operational 1 Flash Double Slave is in Pre Operational 2 Flash BE m the device off drawing red Slave has detected an error L A RJ45 LED green O Link A connection to the Ethernet exists amp Flashing Activity The device sends receives Ethernet frames Off The de
74. etting hardware all On Receive both refresh and polling signals or just the refresh signal normally green after participating in the network red Blinking The switch setting has been changed from the setting at the reset cancella tion blinks for 0 4 sec red On 1 CRC error 2 Address parameter error 0 65 or greater is set including the number of occupied stations 3 Baud rate switch setting error during cancellation of reset 5 or greater Table 64 LEDs CC Link Slave To determine the position of the LEDs use the device drawings in section LEDs and Control Elements from page 33 netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 LED 85 135 9 4 4 LED DeviceNet Master The subsequent table describes the meaning of the LEDs for the fieldbus device when the firmware of the DeviceNet Master protocol is loaded to the device LE MNS Duo LED red green with amp green On Device is online and has one or more connections in the established protocol State Flashing Device is online and has no connection in the established state with al Green Red Selftest after power on green red Off Green on for 0 25 s then red on for 0 25 s then off Flashing Connection timeout ex Critical connection failure device has detected a network error duplicate MAC ID or sever error in CAN network CAN bus off Bn After start
75. evice in the example RE for Real time Ethernet 3 Network on port X3 right part of device in the example DP for PROFIBUS netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Description and Requirements 23 135 The following communication systems are currently supported at the pri mary network X2 Supported Communication System CANopen CO DT OOOO Real time Ethernet 2 RJ45 Table 20 Network on Port X2 Primary Network The following communication systems are currently supported at the sec ondary network X3 feoeo O O OOOO RS RS Serial Modbus RTU ASCII 3964R respectively serial with netSCRIPT Table 21 Network on Port X3 Secondary Network netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Description and Requirements 24 135 3 3 Protocol Conversions Information about the configuration of the protocol conversion of the de vice is in the operating instruction manual Configuration of Gateway and Proxy Devices Ol xx EN pdfon the DVD in the directory Documentation 3 3 1 Protocol Conversion 1 Ethernet to Ethernet The netTAP NT 100 connects to Ethernet on port X2 and connects to Ethernet on port X3 The following netTAP NT 100 devices support this Version EtherNet IP Scanner Master Open Modbus TCP NTEIMOMB NXF Table 22 NT 100
76. evice diagnosis data will be overwritten in case of multiple diagnostic events Only one the last event is stored at the same time If a single event produces more than 200 bytes of diagnosis data only the first 200 bytes will be taken care of The usable minimum cycle time depends on the number of used IO Devices the number of used input and output data The cycle time the number of configured IO Devices and the amount of IO data depend on each other For example it is not possible due to performance reasons to have 128 IO Devices communication with cycle time 1ms The size of the bus configuration file is limited by the size of the RAM Disk 1 MByte Only one API API 0 is supported Any Profile requesting a dif ferent API is currently not supported The IO Device feature FastStartUp can not be used WriteMultiple Record service is not supported Table 83 Technical Data PROFINET IO RT Controller netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Technical Data 98 135 10 2 8 PROFINET IO RT Device Parameter Description Maximum number of cyclic input data 1024 bytes Maximum number of cyclic output data 1024 bytes Supported protocols RTC Real Time Cyclic Protocol Class 1 and 2 unsynchronized RTA Real Time Acyclic Protocol DCP Discovery and configuration Protocol CL RPC Connectionless Remote Procedure Call LLDP
77. eway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Wiring Instructions 118 135 11 5 DeviceNet Up to 64 DeviceNet devices can be linked together over the bus The maximum length of the bus cable depends on the used baud rate and the used cable type Only special proved DeviceNet cable should be used The maximum length of the DeviceNet cable depends from the baud rate and from the chosen cable type In the following table these are listed in the following table Baudrate in kbit s Maximum length of Maximum length of cable thick cable cable thick cable 250 250 m 100 m Table 103 Maximum length in dependence from the Baud Rate for DeviceNet Cables The data line cables must match the following conditions Data line Impedance Capacity Loop Resis Wire cable tance Gauge Diameter Thick 120 Ohm lt 39 4 pf m lt 22 6 Ohm km Thin 120 Ohm lt 39 4 pflm lt 91 8 Ohm km Table 104 Characteristics of DeviceNet Data Line Cable The power supply cables must match the following conditions Power Loop Resis Wire Gauge supply ca tance ble Diameter Table 105 Characteristics of DeviceNet Power Supply Cable COMBICON DeviceNet Netzteil power supply for DeviceNet DeviceNet Interface DeviceNet Interface Versorgungsleitung AN ower lines AN 5 24V 5 rot red power li p 24V l l GND 1 schwarz black 1 GND twisted pair cable
78. f Off Not powered no IP address If the device does not have an IP address or is powered off the network status indicator shall be steady off LINK RJ45 l green 2 orem On A connection to the Ethernet exists amp Bon F The device has no connection to the Ethernet yellow ACT RJ45 DO Flashing The device sends receives Ethernet frames Table 48 LEDs EtherNet IP Adapter Slave To determine the position of the LEDs use the device drawings in section LEDs and Control Elements from page 33 netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 LED 72 135 9 3 4 2 LED EtherNet IP Adapter Slave at X3 LED signal if EtherNet IP Adapter is used at X3 The subsequent table describes the meaning of the LEDs for the Real Time Ethernet device when the firmware of the EtherNet IP Adapter Slave pro tocol is loaded to the device NS Duo LED red green Number in F green On Connected If the device has at least one established connection even to the device the Message Router the network status indicator shall be steady green Eule all green Flashing No connections If the device has no established connections but has ob E tained an IP address the network status indicator shall be flashing green w red On Duplicate IP If the device has detected that its IP address is already in use the network status indicator shall be st
79. fety Symbols and Sort of Warning or Principle NOTICE Indicates a Property Damage Message Indicates a Property Damage Message Note Indicates an important note in the manual Indicates an Important Note in the Manual Table 19 Signal Words In this document all Safety Instructions and Safety Messages are designed according both to the international used safety conventions as well as to the ANSI Z535 standard refer to reference safety S1 netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Description and Requirements 21 135 3 Description and Requirements 3 1 Device Description The netTAP NT100 devices described in this manual are communication devices that are connecting two networks to each other The NT 100 de vices are operating as gateway between both networks The netTAP 100 is a device with two interface ports Its principle functional ity is illustrated in the figure below The function of the device is determined by the loaded firmware and the loaded configuration O Data Mapping Protocol i Protocol connection The connection technology Block diagram depends on the protocol Figure 1 Function NT 100 The interface X2 may be Ethernet or a fieldbus interface the interface X3 may be fieldbus Ethernet or a serial interface X2 and X3 is located at the front of the device Basically it is possible to connect either to port X
80. for Ethernet to Ethernet netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Description and Requirements 25 135 3 3 2 Protocol Conversion 2 Ethernet to Fieldbus The netTAP NT 100 connects to Ethernet on port X2 and connects to field bus on port X3 The following nett AP NT 100 devices support this Version Open Modbus TCP CC Link Slave NTOMBCCS NXF POWERLINK Slave CC Link Slave NTPLSCCS NXF sercos Slave CC Link Slave NTS3SCCS NXF CANopen Slave NTSIMCOS NXF CANopen Master NTS3SCOM NXF CANopen Slave NTS3SCOS NXF netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Description and Requirements 26 135 Version NT 100 RE DN EtherCAT Master DeviceNet Slave NTECMDNS NXF EtherCAT Slave NTECSDNM NXF EtherCAT Slave NTECSDNS NXF EtherNet IP Scanner Master DeviceNet Slave NTEIMDNS NXF EtherNet IP Adapter Slave NTEISDNM NXF EtherNet IP Adapter Slave NTEISDNS NXF Open Modbus TCP DeviceNet Master NTOMBDNM NXF Open Modbus TCP DeviceNet Slave NTOMBDNS NXF POWERLINK Slave DeviceNet Master NTPLSDNM NXF POWERLINK Slave DeviceNet Slave NTPLSDNS NXF PROFINET IO Controller DeviceNet Slave NTPNMDNS NXF PROFINET IO Device DeviceNet Master NTPNSDNM NXF PROFINET IO Device DeviceNet Slave NTPNSDNS NXF sercos Master NTS3MDNS NXF sercos Slave NTS3SDNM NXF PROFIBUS DP
81. forming its power up testing the network red green status indicator shall be flashing green red Dom Off Not powered no IP address Ifthe device does not have an IP address or is powered off the network status indicator shall be steady off LINK RJ45 LED green DO A connection to the Ethernet exists The device has no connection to the Ethernet off LED yellow ACT RJ45 DO Flashing The device sends receives Ethernet frames Table 47 LEDs EtherNet IP Scanner Master To determine the position of the LEDs use the device drawings in section LEDs and Control Elements from page 33 netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 LED 71 135 9 3 4 LED EtherNet IP Adapter Slave 9 3 4 1 LED EtherNet IP Adapter Slave at X2 LED signal if EtherNet IP Adapter is used at X2 The subsequent table describes the meaning of the LEDs for the Real Time Ethernet device when the firmware of the EtherNet IP Adapter Slave pro tocol is loaded to the device Duo LED red green Number in J wu co green On Device operational If the device is operating correctly the module status drawing indicator shall be steady green 7 green Flashing Standby If the device has not been configured the module status indicator shall be flashing green ea Major fault If the device has detected a non recoverable major fault the module status
82. free of errors No guarantee is made regarding infringe ments violations of patents rights of ownership or the freedom from inter ference by third parties No additional guarantees or assurances are made regarding marketability freedom of defect of title integration or usability for certain purposes unless they are required in accordance with the law and cannot be limited Warranty claims are limited to the right to claim rectifica tion netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Introduction 17 135 1 4 5 Export Regulations The delivered product including the technical data is subject to export or import laws as well as the associated regulations of different counters in particular those of Germany and the USA The software may not be ex ported to countries where this is prohibited by the United States Export Administration Act and its additional provisions You are obligated to com ply with the regulations at your personal responsibility We wish to inform you that you may require permission from state authorities to export re export or import the product 1 4 6 Registered Trademarks Windows XP Windows Vista and Windows 7 are registered trademarks of Microsoft Corporation Adobe Acrobat is a registered trademark of the Adobe Systems Incorpo rated CANoper is a registered trademark of CAN in AUTOMATION Interna tional Users and
83. g this time the memory card can be removed from the device to prevent the data transfer Afterwards the files were transferred from the memory card into the non volatile flash memory of the device This operation takes typically netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Commissioning 93 135 up to 1 minute With large configuration files especially netSCRIPT files this time can be exceeded During this operation the SYS LED is yellow After the copy operation the device starts with the new configuration It is possible to load the same configuration from one MEMORY card into several devices without using a PC 7 2 3 Reset Device to Factory Settings with Memory Card Using a memory card that has the basic firmware stored on it the netTAP NT 100 device can be set back to factory settings In order to do so copy from the directory of the DVD Supplements amp Examples Device Recovery netTAP 100 Fac tory Settings Recovery via Memory Card the file STARTUP INI and the directory BACKUP including all subdirecto ries into the root directory of an empty MEMORY card BACKUP STARTUP INI Proceed as follows 1 Remove power supply from the netTAP NT 100 device 2 Insert the memory card with basic firmware until it snaps in 3 Supply 24 V operation voltage to the device Dy The device loads the firmware while the SYS LED indicate
84. he labels are part of delivery Please stick the corresponding label on your device netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Device Drawings and Connections 36 135 4 5 Device Drawings of the right Part with Connector X3 NT 100 XX DP NT 100 XX CO NT 100 XX RS NT 100 XX DN NT 100 XX CC NT 100 RE EN a IEn X3 Dsub female X3 Dsub male X3 Dsub male X3 COMBICON X3 COMBICON X3 RJ45 so 9 pin 9 pin 9 pin 5 pin 5 pin cket These parts are parts of the following device types NT100 RE DP NT100 RE CO NT100 RE RS NT100 RE DN NT100 RE CC NT 100 RE EN NT100 DP DP NT100 DP CO NT100 DP RS NT 100 DP DN NT100 DP CC NT100 CO DP NT100 CO CO NT100 CO RS NT100 CO DN NT100 CO CC NT100 DN DP NT100 DN CO NT100 DN RS NT100 DN DN NT100 DN CC Figure 9 Device Drawings Right Part X3 netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Device Drawings and Connections 37 135 4 6 Connections 4 6 1 X1 Power Supply The power supply of the netT AP 100 gateway has to be connected to the power connector X1 The power supply voltage must be in the range be tween 18 V and 30 V DC The plug is included in delivery Power Su Line Pin Assignment Power supply Description In OV Ground of power supply GND Table 27 Power Supply Line Pin Assignment 4 6 2 X2 X3 Front Connection
85. he protocol conversions see section Protocol Conversions on page 24 netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Introduction 10 135 1 3 Contents of the Product DVD The product DVD for the netTAP NT 100 contains e Setup program for the configuration and diagnostic program SYCON net e USB Driver Documentation Firmware Device Description Files EDS GSD GSDML Video Audio Tutorials e Presentation about netSCRIPT e fools 1 3 1 Directory Structure of the DVD All manuals on this DVD are delivered in the Adobe Acrobat Reader for mat PDF Documentation in the Acrobat Reader Format PDF Electronic Data Sheets e g Device Description File EDS GSD GSDML Firmware Loadable Firmware fscommand Files used during installation Setups amp Drivers Configuration and diagnostic program SYCON net USB Driver for netTAP NT 100 and netBRICK NB 100 Debugger software for netSCRIPT Lua for Windows Supplements amp Examples Tool for recovery of netTAP 100 devices respectively net BRICK NB 100 devices Examples for SYCON net Examples for netSCRIPT Links to websites about Modbus Training amp Podcasts Videos about commissioning Table 5 Directory Structure of the Gateway Solutions DVD netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Introduction 11
86. ication state machine not implemented Data exchange broadcast not implemented I amp MO with fixed settings only Table 93 Technical Data PROFIBUS DP Slave Protocol Configuration of the station address The PROFIBUS station address can be configured by SYCON net or by address switches The address switches can be activated with SYCON net version 1 351 or higher and can be used with firmware version 1 5 or higher netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Technical Data 108 135 10 4 Technical Data Serial Protocols 10 4 1 ASCII Parameter Description and Value Range Maximum telegram length 1024 bytes Data bits 7 8 bits Stop bits 1 2 bit s Baud rate 300 bit s 600 bit s 1200 bit s 2400 bit s 4800 bit s 9600 bit s 19200 bit s 38400 bit s 57600 bit s 115200 bit s Indicator for end of received telegram On receipt of a fixed number of characters On receipt of termination character s Elapse of character delay time Timing parameter Response timeout Receive watchdog time Send cycle time Character delay time Number of send buffers Number of receive buffers Number of transmission retries 1 Maximum number of structure elements of a send 10 telegram Maximum number of structure elements of a receive telegram Structure elements Start character s Device address Object index or start address Command
87. ication to all group 2 only slaves UCMM Supported Objects Identity Object Class Code 0x01 Message Router Object Class Code 0x02 DeviceNet Object Class Code 0x03 Connection Object Class Code 0x05 Acknowledge Handler Object Class Code 0x06 Baud rates 125 kBits s 250 kBit s 500 kBit s Auto baudrate detection is not supported Data transport layer CAN frames User data transfer through the gateway only via IO connections Table 90 Technical Data DeviceNet Master Protocol netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Technical Data 105 135 10 3 5 DeviceNet Slave Parameter Description Maximum number of cyclic input data 255 bytes Maximum number of cyclic output data 255 bytes Connections Poll Change of state Cyclic Bit strobe Fragmentation Explicit and I O UCMM Not supported Baud rates 125 kBits s 250 kBit s 500 kBit s Auto baudrate detection is not supported Data transport layer CAN frames Access to Application Object only via IO connection Reference to stack version V2 3 X X Table 91 Technical Data DeviceNet Slave Protocol Configuration of the MAC ID The DeviceNet MAC ID can be configured by SYCON net or by address switches The address switches can be activated with SYCON net version 1 351 or higher and can be used with firmware version 1 5 or higher netTAP NT 100 Gateway Devices DOC081001
88. identifier Data area with length information Data area with termination character s End character s Checksum Character s without meaning fix length Checksum methods Table 94 Technical Data ASCII Protocol netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Technical Data 109 135 10 4 2 Modbus RTU Master Slave Parameter Description and Value Range Maximum number of input data 2880 Registers Maximum number of output data 2880 Registers Acyclic communication Read Write Register Maximum 125 Registers per Read Telegram FC 3 4 Maximum 123 Registers per Write Telegram FC 16 Maximum 118 Registers per Write Telegram FC 23 Maximum 118 Registers per Read Telegram FC 23 Read Write Coil Maximum 2000 Coils per Read Telegram FC 1 2 Maximum 1968 Coils per Write Telegram FC 15 Baud rates 1200 bit s 2400 bit s 4800 bit s 9600 bit s 19200 bit s 38400 bit s 57600 bit s 115200 bit s Table 95 Technical Data Modbus RTU Protocol netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Technical Data 110 135 10 4 3 netSCRIPT Serial Parameter Description and Value Range Data bits 1 8 bits Inversion of data bits Adjustable Stop bits 1 65535 bit s polarity is adjustable Start bit 1 polarity is adjustable Baudrate Depends on the use
89. ing hubs at 10 MBit s The issue described above is not applicable for protocols which use 100 MBit s or full duplex mode Solution Workaround Do not use 10 MBit s only hubs Use either switches or 10 100 MBit s Dual Speed hubs to make sure the netX Ethernet ports are connected with 100 MBit s or in full duplex mode This erratum is fixed with all components of the Y charge 9 digit charge number shows Y at position 5 nnnnYnnnn Reference Summary of 10BT problem on EthernetPHY RenesasElectronics Europe April 27 2010 netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 LED 65 135 9 LED 9 1 SYS LED This LED indicates important operating states without configuration of the device Number in S On Operating System running further diagnostic see APL LED the device green drawing i Firmware and configuration files are loaded The duration of this state de pends from the size of the firmware and configuration files This can take one minute and longer Remains the LED with yellow permanently then a hardware failure is pos sible wat yel Flashing The device doesn t work In the USB cable attached to the device has pin low 4 connected with ground gt Remove the USB cable from the device Disconnect the power supply to the device Reconnect the power supply to the device After some seconds re connect the US
90. itches The address switches can be activated with SYCON net version 1 351 or higher and can be used with firmware version 1 5 or higher netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Technical Data 103 135 10 3 3 CC Link Slave Parameter Description Parameter Description S O Input data remote device station Output data remote device station Station Types Remote O station Remote device station up to 4 occupied stations Output data remote I O station 4 bytes RX Input data remote device station Output data remote device station Table 89 Technical Data CC Link Slave Protocol Configuration of the station number The CC Link station number can be configured by SYCON net or by ad dress switches The address switches can be activated with SYCON net version 1 351 or higher and can be used with firmware version 1 5 or higher netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Technical Data 104 135 10 3 4 DeviceNet Master Parameter Description ET oen Baud rates 125 kBits s 250 kBit s 500 kBit s Auto baudrate detection is not supported Data transport layer CAN frames Connections Bit Strobe Change of State Cyclic Poll Explicit Peer to Peer Messaging Fragmentation Explicit and I O Function Proxy for explicit messaging for user commun
91. ivered cable housing The cable housing is used to pro tect the CC Link communication line against EMC disturbance which could come in via the screws of the COMBICON connector Assembly gt Put the Combicon connector with the screwed CC Link cable into the lower part of the cable housing gt Attach over the CC Link cable the strain relief with two screws on the cable housing gt Put the upper part of the cable housing on the lower part ofthe cable housing to close the cable housing The following figure shows the mounted cable housing on the CC Link ca ble Figure 35 Mounted CC Link Cable Housing netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Wiring Instructions 11 7 RS 232 123 135 The RS232 interface EIA 232 is a point to point connection of two com munication devices Only shielded cables have to be used No termination resistors are required Take care of the pin assignment at the communication partner This deci des whether you need a so called null modem cable with crossed pin as signments Communication Communication Partner 1 Partner 2 in Signal 2 RxD gt TxD 7 RTS 8 CTS PE Shield Figure 36 RS 232 Null Modem Cable Connection The pin assignment are for a DSub connector The signals RTS and CTS are not present on all devices Conductor length and transmission rates In the EIA 232 norm
92. k and then aL x make sure that the correct drive is selected below Copy manufacturer s files from 1 LW Setups amp Drivers USB Driver USB netX50_w Figure 20 USB Installation in Boot Loader Mode Step 5 gt Click Browse 1 gt Inthe opening file explorer move to the DVD folder Setups amp Drivers USB Driver USB netX50_51_52 and netxX100 and select the file net X_ usb cdc inf gt After returning to this window click OK netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Commissioning 58 135 dv You will return back to the following window Found New Hardware Wizard Select the device driver you want to install for this hardware Pua tag S Select the manufacturer and model of your hardware device and then click Next fF you have a disk that contains the diver you want to install click Have Disk Show compatible hardware Modell Hilecher nets boot monitor ity This driver ts not digitally signed Tell me why driver signing is Important Cancel Figure 21 USB Installation in Boot Loader Mode Step 6 gt Select Hilscher netX boot monitor O even if there are other entries shown please select this one and confirm with Next The following window will be opened Hardware Installation The software you are installing for this hardware nets book monitor has not passed Windows Logo testing
93. lashing green ed Major fault If the device has detected a non recoverable major fault the module status indicator shall be steady red w red Flashing Minor fault If the device has detected a recoverable minor fault the mod ule status indicator shall be flashing red NOTE An incorrect or inconsistent configuration would be considered a minor fault ww Flashing Self test While the device is performing its power up testing the module red green status indicator shall be flashing green red Off No power If no power is supplied to the device the module status indicator off shall be steady off NS Duo LED red green Number in all green On Connected If the device has at least one established connection even to the device the Message Router the network status indicator shall be steady green ne al green Flashing No connections If the device has no established connections but has ob tained an IP address the network status indicator shall be flashing green red On Duplicate IP If the device has detected that its IP address is already in use the network status indicator shall be steady red w red Flashing Connection timeout If one or more of the connections in which this device is the target has timed out the network status indicator shall be flashing red This shall be left only if all timed out connections are reestablished or if the device is reset ww Flashing Self test While the device is per
94. ment For UL compliant usage Device must be used in a pollu tion degree 2 environment Device Dimensions L x W x H 100 x 52 x 70 mm without con nector Weight appr 150 9 UL listed UL 508 UL File No E334 100 Table 74 Technical Data NT 100 Part 1 netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Technical Data 91 135 NT 100 Parameter Value Ethernet Interface Transmission rate 100 MBit s for the device types 10 MBit s depending on loaded NT 100 RE CC firmware NT 100 RE CO z NT 100 RE DN Interface Type 100 BASE TX isolated NT 100 RE DP 10 BASE TX depending on NT 100 RE RS loaded firmware isolated NT 100 RE EN Half duplex Full duplex supported at 100 MBit s Auto Negotiation supported depending on loaded firmware Connector 2 RJ45 3 RJ45 nur NT 100 RE EN PROFIBUS Interface Transmission rate 9 6 kBit s for the device types 19 2 kBit s NT 100 xx DP NT 100 RE DP 31 25 kBit s NT 100 CO DP 45 45 kBit s NT 100 DN DP 93 75 kBit s NT 100 DP DP NT 100 DP CC 187 5 kBit s NT 100 DP CO 500 kBit s NT 100 DP DN 1 5 MBit s NT 100 DP RS DE 3 MBit s 6 MBit s 12 MBit s Interface Type RS 485 optically isolated CANopen Interface Transmission rate 10 kBit s for the device type 20 kBit s NT 100 RE CO NT 100 DN CO N NT 100 DP CO 100 kBit s NT 100 CO CO 125 kBit s
95. mportant Please note for the use of hubs and switches the wiring in structions in section Ethernet on page 114 4 6 2 5 X3 CC Link Interface CC Link Pin Assignment cotin Pin Signal Description 2 o baanga SSS 4 sp Shield internally connected to common ground FG Field ground internally connected to common ground female Table 32 CC Link Pin Assignment Please note the wiring instructions in section CC Link on page 120 netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Device Drawings and Connections 40 135 4 6 2 6 X3 Serial Interface RS 232 RS 422 RS 485 The serial interface at X3 can be used with RS 232 RS 422 or RS 485 This must be set by the software configuration RS 232 pin assignment Description Receive data Transmit data Reference potential Request to send Clear to send 9 pole sub D Metal shell on PE socket male Table 33 RS 232 pin assignment RS 422 pin assignment Description Receive data negative Transmit data positive Receive data positive Transmit data negative Metal shell on PE 9 pole sub D socket male Table 34 RS 422 pin assignment RS 485 pin assignment Description RxD TxD Receive data Transmit data negative RxD TxD Receive data Transmit data positive Shield PE Metal shell on PE 9 pole sub D socket male Table 35 RS 4
96. mportant factor of the reliable opera tion and also for the electromagnetic compatibility and emission It is man datory to use shielded twisted pair cables The shield of the cable must consist of a copper wire mesh Parameter Value Characteristic wave 1500 150 impedance Table 112 Electric Requirements to RS 485 Cables The following lengths of lines can be achieved Max overall length of Max Baud rate Max length of a single line branch line Table 113 RS 485 Cable Lengths netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Decommissioning Disposal 128 135 12 Decommissioning Disposal 12 1 Put the Device out of Operation NOTICE Danger of unsafe System Operation gt To prevent property damage do not remove this device under runtime conditions before you can not guarantee further a safe and secure opera tion of the plant e Disconnect the communication cables from the device e Disconnect the plug for power supply e Remove the device as described in section Removing the NT 100 from the DIN Top Hat Rail on page 48 from the DIN rail 12 2 Disposal of Waste Electronic Equipment According to the European Directive 2002 96 EG Waste Electrical and Electronic Equipment WEEE waste electronic equipment may not be disposed of as household waste As a consumer you are legally obliged to dispose of all waste electronic
97. n ing of the LED depends on the used protocol NT 100 RE EN Figure 7 LEDs of the lower half of the Device LINK LED Link L A LED Link and activity at channel 0 at X2 green ACT LED Activity RxTx LED Activity at channel 0 at X2 yellow LINK LED Link L A LED Link and activity at channel 1 at X2 green ACT LED Activity RxTx LED Activity at channel 1 at X2 yellow LINK LED Link at X3 green ACT LED Activity at X3 yellow 0 netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Device Drawings and Connections 35 135 4 4 Device Drawings of the left Part with Connector X2 NT 100 RE XX NT 100 RE EN NT 100 DP XX NT 100 CO XX NT 100 DN XX X2 2 RJ45 socket X2 2 RJ45 socket X2 Dsub female X2 Dsub male X2 COMBICON 5 9 pin 9 pin pin These parts are parts of the following device types NT100 RE DP NT100 RE CO NT100 RE DN NT100 RE RS NT100 RE CC NT 100 RE EN NT100 DP DP NT100 DP CO NT100 DP DN NT100 DP RS NT100 DP CC NT100 CO DP NT100 CO CO NT100 CO DN NT100 CO RS NT100 CO CC NT100 DN DP NT100 DN CO NT100 DN DN NT100 DN RS NT100 DN CC Figure 8 Device Drawings Left Part X2 LED label for Real time Ethernet NT 100 RE XX PROFINET IO EtherCAT EtherNet IP Open Mod POWERLINK bus TCP D OJ Fi EtherCAT gt or interface ETHERNET I mr POWERLINK RUN STA ERR ERR T
98. n be used reliable with devices that have a lower serial number 7 1 2 2 Steps to Transfer Configuration Files from Memory Card Using a memory card makes it possible to load the same configuration and firmware into several devices without using a PC At first a PC and soft ware SYCON net is necessary to prepare the memory card 1 Create and save the configuration on a standard PC using the software SYCON net Transfer the configuration from the PC via a USB connection into the device Insert an empty but formatted memory card into the memory card slot of the net AP device until it snaps in Use SYCON net to copy the firmware and configuration inside the net TAP device to the memory card Remove the memory card from the device netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Commissioning 92 135 6 Insert this memory card into the memory card slot labeled MMC of the new device This device continues its operation with the firmware and configuration which is stored in the device in the non volatile flash memory Remove the power supply from the device Reconnect the power supply After return of power the files from the memory card are copied into the non volatile flash memory of the de vice this operation takes a moment and then the device starts with it 9 Remove the memory card from the device to have a faster start of the devi
99. of the device and during duplicate MAC ID check Table 65 LEDs DeviceNet Master protocol at X3 To determine the position of the LEDs use the device drawings in section LEDs and Control Elements from page 33 9 4 5 LED DeviceNet Slave The subsequent table describes the meaning of the LEDs for the fieldbus device when the firmware of the DeviceNet Slave protocol is loaded to the device LED MNS Duo LED red green with all green On Device is online and has one or more connections in the established protocol state Flashing Device is online and has no connection in the established state with protocol wh w ws Green Red Selftest after power on at X3 green red Off Green on for 0 25 s then red on for 0 25 s then off off Critical connection failure device has detected a network error duplicate MAC ID or sever error in CAN network CAN bus off Flashing Connection timeout Ew After start of the device and during duplicate MAC ID check Table 66 LEDs DeviceNet Slave To determine the position of the LEDs use the device drawings in section LEDs and Control Elements from page 33 netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 LED 86 135 9 46 LED PROFIBUS DP Master The subsequent table describes the meaning of the LED of the device when the firmware of the PROFIBUS DP Master protocol is loaded to the device teo coo St
100. oped by PROFIBUS International It uses some mechanisms similar to those of the PROFIBUS field bus Real Time Ethernet also denominated as ndustrial Ethernet is an exten sion of the Ethernet networking technology for industrial purposes with very good Real Time features and performance There is a variety of different Real Time Ethernet systems on the market which are incompatible with each other The most important systems of these are e EtherCAT e EtherNet IP e Ethernet Powerlink e Open Modbus TCP e PROFINET e sercos A communication system for industrial Ethernet designed and developed by Bosch Rexroth and supported by sercos International netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Appendix 14 Appendix 14 1 List of Figures Figure 1 Function NT 100 Figure 2 Device Drawing NT 100 RE DP Figure 3 Dimensioned Drawing Figure 4 Device Label Figure 5 LEDs and Control Elements of the upper half of the Device Figure 6 Range of Values for the Address Switches Figure 7 LEDs of the lower half of the Device Figure 8 Device Drawings Left Part X2 Figure 9 Device Drawings Right Part X3 Figure 10 Figure 11 Figure 12 Figure 13 Figure 14 Figure 15 Figure 16 Figure 17 Figure 18 Figure 19 Figure 20 Figure 21 Figure 22 Figure 23 Figure 24 Figure 25 Figure 26 Figure 27 Figure 28 Figure 29 Figur
101. ort flashes each 200 ms separated by a short off phase 200 ms The sequence is finished by a long off phase 1 000 ms Quadruple Flash The indicator shows a sequence of four short flashes each 200 ms separated by a short off phase 200 ms The sequence is finished by a long off phase 1 000 ms Double Flash The indicator shows a sequence of two short flashes each 200 ms separated by a short off phase 200 ms The sequence is finished by a long off phase 1 000 ms Table 57 LED State Definition for sercos Master for the STA and ERR LEDs To determine the position of the LEDs use the device drawings in section LEDs and Control Elements from page 33 netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 LED 81 135 9 3 10 LED sercos Slave The subsequent table describes the meaning of the LEDs for the Real Time Ethernet device when the firmware of the sercos Slave protocol is loaded to the device S3 STA Name in green On CP4 Communication phase 4 the device Normal operation no error D Flashing 4 Hz Loopback The network state has changed from fast forward to loopback Flashing 4 Hz Communication Error Depends on IDN S 0 1003 oo green The LED flas for details refer to sercos Slave Protocol API pdf onthe hes at least for Product DVD Pa 2 seconds from Shows how long the Master may in the communication pha
102. oting The device is operational just in case the illustrated error conditions do not met Further protocol specific error diagnostics via the LEDs is possible by reading on the chapter LED In deep diagnostics is possible at any time via the USB diagnostic port of the device and a PC with the software SYCON net In case of trouble you should make sure that you have downloaded a cor rect signal mapping to the device via SYCON net For some protocols it is necessary to synchronize data via a handshake be tween the gateway and the superordinated PLC Please make sure that the handshake mechanism is kept netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Troubleshooting 64 135 8 1 Failure in 10 MBit s Half Duplex Mode and Workaround Only older devices of device type NT 100 RE xx are affected which have a serial number below 20356 Device type NT 100 RE EN is not affected Affected Hardware Hardware with the communication controller netX 50 netX 100 or netX 500 netX Internal PHYs When can this Failure occur When using standard Ethernet communication with 10 MBit s half duplex mode the PHY gets stuck in case of network collisions Then no further network communication is possible Only device power cycling allows Ethernet communication again This problem can only occur with Ethernet TCP UDP IP EtherNet IP or Modbus TCP protocols when us
103. owering the device win dows will ask you for the USB driver with the following window Found New Hardware Wizard Welcome to the Found New Hardware Wizard Windows will search for current and updated software by looking on pour computer on the hardware installation CD or on the Windows Update Web site with pour permission Can Windows connect to Windows Update to search for software OiYes this time only Yes now and every time connect a device No not this time Click Next to continue _ Fa Figure 16 USB Installation in Boot Loader Mode Step 1 gt Insert the DVD included in the delivery into the DVD drive of your PC gt Select No not this time 1 Afterwards click Next 2 netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Commissioning 56 135 The following window will be opened Found New Hardware Wizard This wizard helps vou install software for 9i If your hardware came with an installation CD or floppy disk insert it now What do you want the wizard to do Install the software automatically Recommended Click Nest to continue Figure 17 USB Installation in Boot Loader Mode Step 2 gt Select in this windows the option Install from a list or specific loca tion and then click Next 2 The following window will appear Found New Hardware Wizard Please choose you
104. r has occurred Dorey fO Bus Off The CAN controller is bus off Table 62 LEDs CANopen Slave LED State Definition for CANopen Slave for the CAN LED 7 with tocol at X2 respectively E with protocol at X3 Indicator state Definition The indicator is constantly on a The indicator is constantly off Flickering The indicator turns on and off with a frequency of 10 Hz on for 50 ms followed by off for 50 ms Blinking The indicator turns on and off with a frequency of 2 5 Hz on for 200 ms followed by off for 200 ms Single Flash The indicator shows one short flash 200 ms followed by a long off phase 1 000 ms Double Flash The indicator shows a sequence of two short flashes each 200 ms separated by a short off pha se 200 ms The sequence is finished by a long off phase 1 000 ms Table 63 LED State Definition for CANopen Slave for the CAN LED To determine the position of the LEDs use the device drawings in section LEDs and Control Elements from page 33 netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 LED 84 135 9 4 3 LED CC Link Slave The subsequent table describes the meaning of the LEDs for the fieldbus device when the firmware of the CC Link Slave protocol is loaded to the device L RUN Duo LED red green L ERR 1 Before participating in the network AI with pro 2 Unable to detect carrier 3 Timeout POKALA 4 Res
105. r search and installation options ES O Search for the best driver in these locations Use the check boses below to limit or expand the default search which includes local paths and removable media The best diver found will be installed Search removable media floppy CD ROM Include this location in the search LP Lm m LAAL r s Ser P ProduktiCO Sys 20084 04 Vo 50 Browse Choose thie option to select the device driver from a list Windows does not guarantee that the driver you choose will be the best match for your hardware Figure 18 USB Installation in Boot Loader Mode Step 3 gt Select Don t search and then click Next 2 netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Commissioning 57 135 The following window will be opened Found New Hardware Wizard Select the device driver you want to install for this hardware Pua tag S m Select the manufacturer and model of your hardware device and then click Next IF you have a disk that contains the driver you want to install click Have Disk ity This driver is not digitally signed 1 Have Disk Tell me why driver signing iz important Figure 19 USB Installation in Boot Loader Mode Step 4 gt Select the option Have Disk dv The following window will be opened Install From Disk Insert the manufacturer s installation dis
106. rding life guarding heartbeat PDO mapping NMT Master SYNC protocol producer Simple boot up process reading object 1000H for identification Baud rates 10 kBits s 20 kBits s 50 kBits s 100 kBits s 125 kBits s 250 kBits s 500 kBits s 800 kBits s 1 MBits s Table 87 Technical Data CANopen Master Protocol netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Technical Data 102 135 10 3 2 CANopen Slave Parameter Description Parameter Description S O Maximum number of cyclic input data 512 bytes OASES Coes ane naw ee Maximum number of cyclic output data 512 bytes nn chim Exchange of process data Via PDO transfer synchronized remotely requested and event driven change of date event timer Functions Node guarding life guarding heartbeat PDO mapping NMT Slave SYNC protocol consumer SDO upload download server for configuration Emergency message producer Baud rates 10 kBits s 20 kBits s 50 kBits s 100 kBits s 125 kBits s 250 kBits s 500 kBits s 800 kBits s 1 MBits s Auto baudrate detection is supported Data transport layer CAN Frames CAN Frame type for CANopen 11 Bit Timestamp producer consumer not supported on application level Table 88 Technical Data CANopen Slave Protocol Configuration of the node address The CANopen node address can be configured by SYCON net or by ad dress sw
107. rop down menu Download 1 J The standard file explorer of your windows will be opened gt Move on the DVD to folder Supplements amp Examples Device Recovery netTAP 100 Factory Settings Recovery via USB or move to the local folder and select the file NTBASEFW NXF Loading the firmware may take some seconds gt Right mouse click into the window area of the window above The following dialog menu will be opened Explorer f 5 x Filesystem SYSTEM NTBASEP YY MaF 233992 FORT_O PORT_1 FORT PORT_3 File operations PORT_4 PORT 5 Download Refresh Figure 28 ComProX File Explorer File Menu 2 gt Select Refresh 1 2 In case the download was successful ComProX will show the downloaded firmware as shown at 2 gt Close the window above and close the main window of ComProX gt Remove the power from your device and perform a power cycle netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Commissioning 62 135 The device will be restarted and the firmware will be started Now the LED SYS No G in section LEDs and Control Elements on page 33 will be on green and the LED APL No in section LEDs and Control Elements on page 33 flashes red The reset to factory settings has successfully been executed Now you can access to the device again with the configuration tool SYCON net via the USB port From there you can
108. ry you nec essarily must read understand and follow the following safety instructions and all safety messages in this manual about danger causing personal in jury before you install and operate your netTAP NT 100 device 2 5 1 Danger of unsafe System Operation To prevent harm of persons do not remove this device under runtime con ditions before you can not guarantee further a safe and secure operation of the plant 2 6 Safety Instructions to avoid Property Damage To avoid property damage respectively device destruction of the netTAP NT 100 device you necessarily must read understand and follow the fol lowing safety instructions and all safety messages in this manual about danger causing property damage before you install and operate your net TAP NT 100 device 2 6 1 Device Destruction by exceeding allowed Supply Voltage Adhere for all netTAP NT 100 device described in this manual the instruc tion hereafter The netTAP NT 100 may only be operated with the specified supply volt age Make sure that the limits of the allowed range for the supply voltage are not exceeded A supply voltage above the upper limit can cause severe damage to the net AP NT 100 A supply voltage below the lower limit can cause malfunction in the netTAP NT 100 The allowed range for the supply voltage is defined by the tolerances specified in this manual The data on the mandatory supply voltage for the netTAP NT 100 device you find in the section Sy
109. s CC Link cx 3 3 nF 63 V directly CANopen Ptically cx3 1 MQ 15 nF 1000V directly oo Cx3 1 MQ 2 2 nF 1000 V directly aie Cx3 1 MQ 15 nF 1000V 1 MQ 15 nF 1000V RS 232 l 1 MQ 15 nF 1000V l 422 485 optically Cx3 10 nF 500 V directly Table 39 Coupling RE Devices netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Device Drawings and Connections 45 135 4 7 3 Isolation in Case of NT 100 DP XX CO XX DN XX Devices Coupling for the device types NT 100 DP CC NT 100 DP CO NT 100 DP DN NT 100 DP DP NT 100 DP RS NT 100 CO CC NT 100 CO CO NT 100 CO DP NT 100 CO DN NT 100 CO RS NT 100 DN CC NT 100 DN CO NT 100 DN DP NT 100 DN DN NT 100 DN RS l VIN 18 30Vde Hf EA of ke Lf r M a La VA WA Figure 13 Galvanic Isolation NT 100 DP XX CO XX DN XX Devices The device has three galvanically isolated areas The isolation to the bus connection is indicated by an arrow A 1 System area galvanically coupled with the power supply connection X1 2 X3 fieldbus connecting area with DSub male female or Combicon connector 3 X3 fieldbus connecting area with DSub male female or Combicon connector The following table shows the characteristics of the galvanic isolation of the different areas and coupling against potential equalization netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 1
110. s depending on used number of connections and used number of input and output data Predefined standard objects Identity Object Message Route Object Assembly Object Connection Manager Ethernet Link Object TCP IP Object Baud rates 10 and 100 MBit s Limitations No acyclic user data communication CIP Sync Services are not implemented TAGs are not supported Table 79 Technical Data EtherNet IP Scanner Master Protocol netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Technical Data 95 135 10 2 4 EtherNet IP Adapter Slave Parameter Description Predefined standard objects Identity Object Message Route Object Assembly Object Connection Manager Ethernet Link Object TCP IP Object Data transport layer Ethernet Il IEEE 802 3 Integrated switch Supported Limitations No acyclic user data communication CIP Sync Services are not implemented TAGs are not supported Table 80 Technical Data EtherNet IP Adapter Slave Protocol netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Technical Data 96 135 10 2 5 Open Modbus TCP Parameter Description Acyclic communication Read Write Register Max 125 Registers per Read Telegram FC 3 4 23 Max 121 Registers per Write Telegram FC 23 Max 123 Registers per Write Telegram FC 16
111. s able to exchange data with any other participant However synchronous send attempts of two or more participants must be prevented by the applied protocol The RS 485 interface allows the connection of up to 32 transmitters and receivers using a protocol With repeaters even more participants are possible Nowadays RS 485 supports cable lengths of up to 1 2 km see Table 113 RS 485 Cable Lengths on page 127 and data transmission rates of up to 1 MBit s The maximum useable transmission rate depends on the technical data of the used devices The following illustration shows wiring for RS 485 Master MAL t re Pull Up DO i Pull Down GND gt 11 4 H Io a un 0 Figure 38 RS 485 Wiring netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Wiring Instructions 127 135 Bus requirements The bus cable must be a shielded twisted pair cable where the shield should be connected at both ends with large contact areas to the potential equalization system On each end the bus requires a termination resistor LT between the lines D1 und DO of approximately the amount of the characteristic wave imped ance of the cable which usually amounts to a value between 120 and 220 Q The pull up and pull down resistors should have a value of 390 up to 650 Q Cable requirements The workmanship of bus cabling is an i
112. s the follow ing states Quick alternating between green and yellow for approx 8 s then solid yellow for approx 10 s then switched off for a short time and finally solid green gt Afterwards the device is reset to factory settings Subsequently the device needs to be configured by the software SYCON net using a PC The configuration steps are described in document Configuration of Gateway and Proxy Devices netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Commissioning 54 135 7 2 4 Boot up Behaviour on invalid Firmware If after the power up cycle the LED SYS G in section LEDs and Control Elements on page 33 is flashing yellow green at a rate of 1 Hz the firm ware of the device is invalid or has been destroyed In this case there is no further access possible with the configuration tool SYCON net The device has fallen back into boot loader mode The device has to be recovered to the factory default settings 7 2 4 1 Recover to Factory Default Settings via USB The following devices are recoverable via USB e NT 100 RE EN all e NT 100 RE xx serial number 20888 and above e NT 100 DP xx serial number 20397 and above e NT 100 DN xx serial number 20145 and above e NT 100 CO xx serial number 20060 and above Devices with serial numbers below can not be updated via USB and are remaining recoverable with MEMORY card only See section Reset Device
113. ses CP3 red to green and CP4 not received Master SYNC telegrams o On SIII C1D Error detected according to sercos third generation Cass 1 Diagnosis oran CPO CP3 Communication phase 0 to Communication phase 3 oran Flashing 4 Hz Identification Bit 15 in the Slave device control that indicates remote address allocation or configuration errors between Master and Slaves for details refer to sercos Slave Protocol API pdf onthe product CD oder DVD No sercos Communication W off Duo LED red green Name in the device drawing L A RJ45 LED green 2 Link A connection to the Ethernet exists amp Flashing Activity The device sends receives Ethernet frames Sn m The device has no connection to the Ethernet RJ45 yellow Ch0 amp Ch1 This LED is not used 9 9 Table 58 LEDs sercos Slave This LED is not used LED State Definition for sercos Slave for the S3 LED STA LED 7 Indicator state Definition The indicator is constantly on The indicator is constantly off Flashing 4 Hz The indicator turns on and off with a frequency of 4 Hz on for appr 125 ms followed by off for appr 125 ms Table 59 LED State Definition for sercos Slave for the S3 LED STA LED To determine the position of the LEDs use the device drawings in section LEDs and Control Elements from page 33 netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01
114. sh CP2 Communication phase 2 en Triple Flash CP3 Communication phase 3 rf On CP4 Communication phase 4 green Sen Of NRT Non Real time Mode a Blinking Error in the configuration database Flickering Boot up was stopped due to an error a Flicker Channel Init was executed at the Master Flash Name in Duo LED red green the device This LED is not used drawing L A LED green nn ChO amp Ch1 Link A connection to the Ethernet exists CAT Flashing Activity The device sends receives Ethernet frames A off Bon The device has no connection to the Ethernet RJ45 LED yellow ChO amp Ch1 This LED is not used 9 9 Table 56 LEDs sercos Master netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 LED 80 135 LED State Definition for sercos Master for the S3 STA and ERR LEDs Off The indicator is constantly off Blinking The indicator turns on and off with a frequency of 2 5 Hz on for 200 ms followed by off for 200 ms Single Flickering The indicator turns on and off with a frequency of approximately 10 Hz on for approxi mately 50 ms followed by off for 50 ms Flickering The indicator turns on and off once on for approximately 50 ms followed by off for 50 ms Single Flash The indicator shows one short flash 200 ms followed by a long off phase 1 000 ms Triple Flash The indicator shows a sequence of three sh
115. ssen 18 2 2 NTO UNCC CW SEE eier een 18 2 3 Personnel Ua MIC AU OM sure E 18 2 4 References Sale V an ei ae 18 2 5 Safety Instructions to avoid Personal Injury 200220022000220 nenn nnnnennnenennennn 19 2 9 1 Danger of unsafe System Operation uss204u0ss0ennnnnnennnnnnnnnnn nennen nnennnen nennen 19 2 6 Safety Instructions to avoid Property Damage u022u0222002n00nennnnnennnenennenen 19 2 6 1 Device Destruction by exceeding allowed Supply Voltage cccceeseeeeeee eee 19 2 6 2 Danger of unsafe System Operation cccccccseeeececaeeeeeeaeeeeeseeeeeesaeeeeesaeeeeeeaaes 19 2 7 Labeling of Safety Messages 022200222002nuonennnnnnonnnnnnnnnnnnenenne nenn nenn nano nenn nnnnennnnnnn 20 3 DESCRIPTION AND REQUIREMENTS rein 21 3 1 DEVICES DESENPLUONE een 21 3 2 Device Versions and Usage Scenarios 2 2u022s0snssenennnnnnennnnnnnnnnnnnnnnenenn nenn nennen 22 3 2 1 Device Namesz s siehst Basis E 22 3 3 PLOIOCcOl EOnVersions u a ans lne 24 3 3 1 Protocol Conversion 1 Ethernet to Ethernet 0022200022200snnnnenennnenen 24 3 3 2 Protocol Conversion 2 Ethernet to Fieldbus 22000402000B0nnne nennen 25 3 3 3 Protocol Conversion 3 Ethernet to Serial ccccccccecseeeeeeeeeeeeeeeeeeesaeeeeessaees 27 3 3 4 Protocol Conversion 4 Fieldbus to Fieldbus us04244000000nne nennen 28 3 3 5
116. stem Requirements on page 30 There the re quired and permitted supply voltage for the netf AP NT 100 device is pro vided inclusively the permitted tolerance range 2 6 2 Danger of unsafe System Operation To prevent property damage do not remove this device under runtime con ditions before you can not guarantee further a safe and secure operation of the plant netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Safety 20 135 2 7 Labeling of Safety Messages e The Section Safety Messages at the beginning of a chapter are pin pointed particularly They are highlighted with a specific safety symbol and a signal word according to the degree of endangerment Inside the safety message the danger is exactly named e The Integrated Safety Messages within a instruction description are highlighted with a signal word according to the degree of endangerment and possibly by an principle symbol Inside the safety message the dan ger is exactly named Safety Sym Safety Symbol Sort of Warning or Principle bol USA Warning of Personal Injury and Property Damage Message USA Warning of Personal Injury As in the scope of the ANSI Z535 Standard for USA instructions to a property dam age message may not contain a warning triangle this property damage messages are listed separatly for the USA i Warning of Damages by Electrostatic Discharge Table 18 Sa
117. ternal connection between the different connectors This gives you the chance to properly install the device in accordance with the potential equalization concept of your plant Note The PE connection potential equalization of the device is done via wi the DIN rail 4 7 1 Isolation in Case of NT 100 RE EN Devices VIN Hf eoma u E oh oT yg Tl Pete al a a a eee eee eee 6 PE Figure 11 Galvanic Isolation of the NT 100 RE EN Device The device has three galvanically isolated areas The isolation to the bus connection is indicated by an arrow A O System area galvanically coupled with the power supply connection X1 2 Ethernet connecting area 2 RJ45 The figure above shows only one RJ45 socket The second RJ45 socket is built up identically and connected to the logic at netX X2 3 Ethernet connection area 1 RJ45 right part of housing The following table shows the characteristics of the galvanic isolation of the different areas and coupling against potential equalization netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Device Drawings and Connections 43 135 Area Protocol galv Isola Coupling Coupling against PE po Functional earthing to Connec tion tential PE tion O Cx1 Q 4 10 nF 500V X1 ue HF O Cf 10 nF Lf 47 uH inductive Directly via the metal Ethernet Cx2 2 4 75 Q 1 nF 2000 V connecionoi hi
118. the configuration has to be downloaded after each change The firmware and configuration is stored in a non volatile memory in the device and will be available after each power on A step by step description is in the operating instruction manual Configura tion of Gateway and Proxy Devices netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Commissioning 91 135 7 1 2 Transfer Configuration from Memory Card 7 1 2 1 Prerequisite for Memory Cards 1 2 A memory card with a maximum capacity of 2 GByte can be used The memory card has to be formatted in FAT format The FAT12 16 32 formats are supported The exFAT format is not supported Memory cards of the type MMC or SD card can be used Additional pre requisites apply to use any SD card which are described below Prerequisites to use any SD card Any SD cards can only be used if both of the following prerequisites are fulfilled de 2 Firmware version 1 5 10 0 or higher has to be used in the device The following devices can be used with any MMC and SD card for sav ing and recovering the device e NT 100 RE xx with serial number 24906 and higher e NT 100 DP xx with serial number 21473 and higher e NT 100 DN xx with serial number 20283 and higher as well as e NT 100 CO xx with serial number 20148 and higher Only the SD card which can be ordered from Hilscher part number 1719 003 ca
119. the firmware of the PROFINET IO RT Device proto col is loaded to the device Number in red On Watchdog timeout channel generic or extended diagnosis present sys the device tem error drawing Flashing cy DCP signal service is initiated via the bus clic at 2 2 for 3 sec Cu CL BF LED red green Number in Qo OM No configuration or low speed physical link or no physical link the device drawing eq Flashing cy No data exchange clic at 2 Hz Bom Me LINK RJ45 en nn A connection to the Ethernet exists E amp D off e The device has no connection to the Ethernet RX TX RJ45 LED yellow ChO amp Ch1 9 amp E Flashing The device sends receives Ethernet frames low Table 55 LEDs PROFINET IO RT Device To determine the position of the LEDs use the device drawings in section LEDs and Control Elements from page 33 netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 LED 79 135 9 3 9 LED sercos Master The subsequent table describes the meaning of the LEDs for the Real Time Ethernet device when the firmware of the sercos Master protocol is loaded to the device LED S3 STA LED red green Name in Blinking CP0 Communication phase 0 the device en ang Flickering Master isn t configured and is in NRT After a status change this isn t indicated again Single Flash CP1 Communication phase 1 eon Double Fla
120. tion error receive error detected e g parity error or checksum error timeout remote device does not answer The error display is set back with the next error free 3964R telegram sequence ail red Flashing cyclic The device is configured and is in the state stop with 5 Hz red Flashing cyclic The device is not configured with 1 Hz During initialisation or missing power supply Table 73 LEDs 3964R Protocol To determine the position of the LEDs use the device drawings in section LEDs and Control Elements from page 33 netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Technical Data 90 135 10 Technical Data 10 1 Technical Data netTAP NT 100 Gateway Parameter Value u eee OO Memory card optional Type SD or MMC card Max 2 GByte Important Consider the prereq uisite for using SD cards as de scribed in section Prerequisite for Memory Cards on page 51 netSCRIPT and Variables Appr 1 MByte Diagnostic Interface Mini USB 5 pin Display LED Display SYS System Status APL Application Status COM Communication Status LINK Link ACT Activity Power supply Voltage 24V 6V DC with reverse voltage protection Current at 24 V typically 130 mA Power supply For UL compliant usage Device shall be supplied by an isolated voltage source Environmental conditions Temperature range 0 60 C Humidity No condensation permitted Environ
121. tion error The error is indicated in the DPM tad 4 LED green A link is established id green off LED yellow WB yellow Flashing The device sends receives Ethernet frames Table 43 LEDs EtherCAT Master No link established LED State Definition for EtherCAT Master for the RUN and ERR LEDs Indicator state Definition The indicator is constantly on n ff The indicator is constantly off Blinking The indicator turns on and off with a frequency of 2 5 Hz on for 200 ms followed by off for 200 ms Flickering The indicator turns on and off with a frequency of approximately 10 Hz on for approximately 50 ms followed by off for 50 ms Single Flash The indicator shows one short flash 200 ms followed by a long off phase 1 000 ms Double Flash The indicator shows a sequence of two short flashes each 200 ms separated by a short off phase 200 ms The sequence is finished by a long off phase 1 000 ms Table 44 LED State Definition for EtherCAT Master for the RUN and ERR LEDs To determine the position of the LEDs use the device drawings in section LEDs and Control Elements from page 33 netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 LED 68 135 9 3 2 LED EtherCAT Slave The subsequent table describes the meaning of the LEDs for the Real Time Ethernet device when the firmware of the EtherCAT Slave protocol is loaded to the de
122. tion system On each end the bus requires a termination resistor LT of 90 Q to 150 Q between the lines This value depends on the characteristic wave imped ance of the cable The pull up and pull down resistors should have a resistance of 390 Q up to 650 Q netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Wiring Instructions 125 135 Cable Requirements The workmanship of bus cabling is an important factor of the reliable opera tion and also for the electromagnetic compatibility and emission It is man datory to use shielded twisted pair cables The shield of the cable must consist of a copper wire mesh Parameter Value Characteristic wave 1500 150 impedance Table 110 Electric Requirements to RS 422 Cables The following lengths of lines can be achieved Max overall length of Max Baud rate Max length of a single line branch line Table 111 RS 422 Conductor Length and Transmission Rates netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Wiring Instructions 126 135 11 9 RS 485 The lines of this industry bus interface are operated in push pull action only two lines are required which can be controlled in half duplex or full duplex mode The advantage of the 2 wire technology mainly consists in the multi master capability In principle each participant i
123. to Factory Settings with Memory Card on page 53 In case there is no further communication possible via and the configuration tool SYCON net because a firmware download has failed for example then a special recovery procedure can bring back the device back to life In this special state the LED SYS No E in section LEDs and Control Elements on page 33 is flashing yellow green at 1 HZ In case a NT 100 device is connected in this very special state to the USB port of a PC windows will ask for a new USB driver even if you have al ready installed it before Please follow the instructions in the section USB Driver Installation in Boot Loader Mode as Hilscher netX boot monitor on page 55 to install the driver Just in the case that no driver installation is requested cause the device has been previously connected in this state before already please follow the instructions in the section Loading Firmware in Boot Loader Mode on page 59 netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Commissioning 55 135 7 2 4 2 USB Driver Installation in Boot Loader Mode as Hilscher netX boot monitor EN Note The following section only need to be done in case of an error if the firmware download into the devices was not completed without error Loss of power or line interruption during the firmware download After establishing the USB cable connection and p
124. to werty its compatibility with Windows P Lell me why this testing is important Continuing your installation of this software may impair or destabilize the corect operation of your system either immediately or in the future Microsoft strongly recommends that you stop this installation now and contact the hardware vendor for software that has passed Windows Logo testing 1 Continue Anyway 5 Figure 22 USB Installation in Boot Loader Mode Step 7 gt Confirm with Continue Anyway MN v Wait until the driver has been properly installed gt Continue with section Loading Firmware in Boot Loader Mode on page 59 netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 Commissioning 59 135 7 2 4 3 Loading Firmware in Boot Loader Mode gt Start directly from the DVD Supplements amp Examples Device Recovery netTAP 100 Factory Settings Recovery via USB comproX exe gt Alternatively copy all files from Supplements amp Examples Device Recovery netTAP 100 Factory Settings Recovery via USB onto your PC and then start comproX exe gt The following window will be opened ComProX v0 9 1 svn1997 File Weile Help Open 10 01 55 Welcome to ComProX v0 9 1 svr 1997 Open a pork connection Figure 23 ComProX Start gt Select the drop down menu Connection gt Open O The following window will be opened Please select th
125. vice teo Color swe mams O O OoOO RUN Duo LED red green Number in INIT The device is in state INIT the device oni drawing Blinking PRE OPERATIONAL The device is in state PRE OPERATIONAL Single Flash SAFE OPERATIONAL The device is in state SAFE OPERATIONAL OPERATIONAL The device is in state OPERATIONAL ERR Duo LED red green Number in No error The EtherCAT communication of the device is in working the device condition o rawing red Blinking Invalid Configuration General Configuration Error Example State change commanded by master is impossible due to register or object settings ail red Single Flash Unsolicited State Change Slave device application has changed the EtherCAT state autonomously Parameter Change in the AL status register is set to Ox01 change error Example Synchronization Error device enters Safe Operational automatically veil red Double Flash Application Watchdog Timeout An application watchdog timeout has occurred Example Sync Manager Watchdog timeout PDI Watchdog Timeout A PDI Watchdog timeout has occurred Example Application controller is not responding any more L A IN LED green aaa Tem A link is established L A OUT all green Flashing The device sends receives Ethernet frames RJ45 Ch1 i i J45 C Dom No link established RJ45 ChO LED yellow 9 W yellow This LED is not used RJ45 Ch1 Table 45 LEDs EtherCAT Slave netTAP NT 100 Gateway De
126. vice has no connection to the Ethernet LED yellow Table 52 LEDs Powerlink Controlled Node Slave netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 LED 76 135 LED State Definition for Powerlink Controlled Node Slave for the BS BE LEDs The indicator is constantly on n ff Blinking The indicator turns on and off with a frequency of approximately 2 5 Hz on for approxi mately 200 ms followed by off for 200 ms Red and green LEDs shall be on alternately The indicator is constantly off Flickering The indicator turns on and off with a frequency of approximately 10 Hz on for approxi mately 50 ms followed by off for 50 ms Red and green LEDs shall be on alternately Single Flash The indicator shows one short flash approximately 200 ms followed by a long off phase approximately 1 000 ms Double Flash The indicator shows a sequence of two short flashes each approximately 200 ms separated by a short off phase approximately 200 ms The sequence is finished by a long off phase approximately 1 000 ms Triple Flash The indicator shows a sequence of three short flashes each approximately 200 ms separated by a short off phase approximately 200 ms The sequence is finished by a long off phase approximately 1 000 ms Table 53 LED State Definition for Powerlink Controlled Node Slave for the BS BE LEDs To determine the position of the LEDs use th
127. vices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 LED 69 135 LED State Definition for EtherCAT Slave for the LEDs RUN and ERR LED The indicator is constantly on Off The indicator is constantly off Blinking The indicator turns on and off with a frequency of 2 5 Hz on for 200 ms followed by off for 200 ms Single Flash The indicator shows one short flash 200 ms followed by a long off phase 1 000 ms Double Flash The indicator shows a sequence of two short flashes each 200 ms separated by a short off phase 200 ms The sequence is finished by a long off phase 1 000 ms Table 46 LED State Definition for EtherCAT Slave for the RUN and ERR LEDs To determine the position of the LEDs use the device drawings in section LEDs and Control Elements from page 33 netTAP NT 100 Gateway Devices DOC081001UM18EN Revision 18 English 2015 01 Released Public Hilscher 2008 2015 LED 70 135 9 3 3 LED EtherNet IP Scanner Master The subsequent table describes the meaning of the LEDs for the Real Time Ethernet device when the firmware of the EtherNet IP Scanner Master protocol is loaded to the device Number in green On Device operational If the device is operating correctly the module status the device indicator shall be steady green oun green Flashing Standby If the device has not been configured the module status indicator shall be f

netTAP NT 100 - Gateway Devices

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