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Installation and User`s Manual for Cube Ice Machine - Ice-O

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Contents

1. 81 1cm 31 9in 34 5cm 13 6in POWER CORD POTABLE WATER INLET 1 4 OD PLASTIC TUBING 5ft DRAIN 3 4 FPT 68 9cm 27 1in 15 2cm 6 0in July 2013 Page 4 48 3cm 19 0in CLE User Manual for Models HISU050 HISU070 AND HISUO9O Cabinet Layout HISU090 3 0000 d 0000 0000 0000 0000 0000 0000 POWER CORD POTABLE WATER INLET 1 4 OD PLASTIC TUBING 5ft DRAIN 3 4 I 000 66 06 666 67 60 008 e oe 88000665 e 000000 o ee A Ka A RE eon e060 7cm PRC 2 75in 5 1cm 2 00in 8 2cm 3 23in 2 32cm 12 60in POWER CORD 60 1cm 23 67in POTABLE WATER INLET 1 4
2. 115 60 1 Wirin Diaaram JA 323343 NI NMOHS LINA SIHLNO S3HJLIMS JOULNOD NVH YOSNIS YOSNAS dNIL dWaL HOLVHOdVAI ULM ANNOY IN ON WO 323395 TOULNOD 3INO413313 Md I V 1SIAYVH IN O 440 431N3D GION31OS HJLIMS AVM E SVD 10H 3104 318100 GION310S IN UINYOISNVUL YOSSIYdNOD IV1S TION TOULNOD LINN OLYIMOd TI LOINNODSIC OL GIGNNOUD 38 39 AVW SNVIW LOINNODSIC INO NYHLIYON ISAW LINN SIHL NOLAVO AND 3215 ISA WAWIXYW ONY SINIWIYINOJY JOVINOA NOCH ILVIdIWYN 445 y NI H3MOd AND E TOULNOD NOUT OD YINYOISNYYL uo zHOS Ve 35N4 Am V Add 10 6601 July 2013 Page 15 Ice O Matic 11100 East 45th Avenue Denver Colorado 80239 USA 800 423 3367 888 349 4423 fix 4 ice www iceomatic com 17 3438 01 RevA
3. Capacity July 2013 Page 9 User Manual for Models HISU050 HISU070 AND HISUO9O Initial Start Up 1 Remove the front panel by removing the two screws holding it to the cabinet and pulling the panel down and off the machine 2 Turn on the water supply correct any leaks Note Water supply MUST be turned on first to allow water to enter the machine properly 3 Locate the On Off Wash master switch 4 Move the switch to the On position 5 Ice bridge thickness and harvest time indicator lights will switch on They will not change unless the cube size or harvest times are manually adjusted The timer light will also be on 6 The unit begins to fill the reservoir with water Two streams of water can be seen behind the curtain The compressor and hot gas valve will be energized but the fan motor and pump will be off After a time the water will have filled the reservoir but will continue to fill and excess water will drain from the machine This is normal and helps the machine from forming excessive mineral scale 7 After 2 minutes the water and hot gas valves will close and the pump and fan motors will start A blue light in the control panel will glow indicating the beginning of the freeze cycle 8 Warm air will begin to blow out the left front of the machine and water will spray up at the inverted ice making mold It is normal for a small amount of water to drip from the ice making area When the water temperature r
4. of children 6 July 2013 Page 12 6 10 11 12 13 14 15 Mix a solution of 5 oz 150 cc of ice machine scale remover and 2 5 quarts or 2 4 liters of clean warm 95 F 35 C to 115 F 46 C water Pour the solution into the reservoir by carefully adding it at the reservoir s front lip Move the master switch to the Wash position Wait 10 minutes Move the master switch to the Off position Drain the reservoir by removing drain plug and draining the solution into the bin Return the drain plug to its normal position Remove spray platform by removing cube chute and lifting spray platform up and off its connection If needed open platform and confirm all jets are open Rinse out any debris reclose and return it and the cube chute to the unit Be sure gasket is positioned correctly narrow side faces up toward jets Pour 2 5 quarts or 2 4 liters of warm 95 F 35 C to 115 F 46 C water into the reservoir by adding it at the reservoirs front lip Switch the master switch to Wash for 1 minute then switch it to Off Repeat step 11 Go to the next process to sanitize the machine Sanitize Water System after completing prior scale removal and stopping at the end of its steps 1 Mix a 1 gallon or 4 liter solution of locally approved sanitizer and clean warm 95 F 35 C to 115 F 46 C water Use an EPA approved food equipment sanitizer at the solution mix recommended by the s
5. the refrigeration system to return to the compressor If legs are not used the bottom edges of the cabinet must be sealed to the floor Place the machine in its intended location and level it front to back and left to right If using legs adjust their feet in and out to level the cabinet If freestanding the unit must be secured to an adjacent structure or wall to prevent tipping An optional kit is available for that purpose the kit number is T If built into a cabinet the adjacent cabinet walls will provide the means for containment There are no means for attachment to the cabinet July 2013 Page 3 User Manual for Models HISU050 HISU070 AND HISUO9O Cabinet Layout HISU050 AND HISU070 POWER CORD POTABLE WATER INLET 1 4 OD PLASTIC TUBING 5ft 14 6cm 5 8in 8900068 8852000088 00500000 6 60 00606668 890000968 Oh o OG GO 00 8 0 0 0 0 so e oO Ge ale 8 8 00 00 8 00000600 ca DRAIN 00000000 3 4 FPT 5 1cm 2 0in 8 2cm 3 2in 60 3cm 23 7in An 38 1cm 15 0in 95 4cm 37 6in AIR N AIR OUTLET INLET 29 8cm 11 8in
6. to wash it out Switch the machine to ICE Return the front panel to its original position July 2013 Page 13 User Manual for Models HISU050 HISU070 AND HISUO9O Before calling for service No ice check water supply No ice check power supply Remove front panel if there are no lights on the control panel either the bin thermostat is open OR there is no power to the controller No ice check temperature of cabinet If too cold the machine will not operate Slow production check condenser for dirt clean condenser Slow production check temperature of cabinet if the room is hot or air flow restricted production will be slow Ice is poorly formed Check spray If some spray jets are restricted ice will be poorly formed Clean water system to correct Note In areas where the water supply has a high mineral content the spray jets may need frequent clearing Increasing the harvest time will flush more water and help to reduce the frequency of cleaning To increase harvest time 1 Confirm unit is in ice making mode If the bin is full and the unit is off the controller cannot be adjusted 2 Remove the front louvered panel 3 Increase the time by pushing the sign on the harvest time adjustment section of the control panel Each push increases the time 4 Return the front louvered panel to its normal position July 2013 Page 14 User Manual for Models HISU050 HISU070 AND HISUO9O
7. 00 60 3000 om CW July 2013 Page 11 User Manual for Models HISU050 HISU070 AND HISUO9O Maintenance Regularly vacuum the right side of the air cooled condenser with a brush to remove all loose dust and dirt Be careful not to damage the fins Cubed ice machines of this type make ice that is more pure than the water supplied to it Since the ice has fewer impurities the water that remains in the reservoir has more The water system dilutes that concentration but eventually it does build up and need to be removed Over the years it has been determined that the scale removal frequency is about 2 times per year To remove scale from the water system Materials needed Food grade nickel safe scale remover for ice machines also known as ice machine cleaner e Sanitizer e Hand tools e Clean bucket Clean cloths Rubber or plastic gloves 1 Remove front panel 2 Move master switch to Off wait a minute and then move itto On 3 When the freeze cycle begins blue light on switch the machine to Off 4 Remove and discard the ice 5 Drain reservoir by pulling drain plug and return drain plug to its original position 2 Ice machine scale remover ACAUTION contains acids Acids can cause burns 3 If concentrated cleaner comes in contact with skin flush with water If swallowed do NOT A induce vomiting Give large amounts of water or milk Call E Physician immediately Keep out of the reach
8. 50 HISU070 AND HISUO9O Connect the power This is a cord connected unit and must be connected to its own dedicated power supply Check the dataplate on the back of the machine to confirm the voltage and per the dataplate use fuses or HACR circuit breakers Power Cord This 115 volt model is equipped with a cord and 5 15P plug Follow All Local Codes This Unit Must Be Grounded Do not use extension cords and do not disable or by pass ground prong on electrical plug Plug the power cord into the proper power supply Installation check list e Has the machine been installed indoors an environment suitable for it Have all of the shipping items and packaging been removed e Has the plastic covering the exterior panels been removed Is the ice chute the correct position Is the clear plastic curtain hanging down and free to move Has the water supply been connected and confirmed to not leak Has a properly sized and sloped drain tube been attached Has the correct voltage power supply been connected Front view of freezing compartment right arrow points to Spray Platform under the Cube Deflector Push curtain back and check that it is in this position Left arrow points to Cube Deflector it must be positioned as shown it snaps onto front edge of reservoir Remove any packing materials Curtain Front view of freezing compartment arrow points to clear plastic curtain Aft
9. 8 inch or 3 mm and suggested Restaurant kitchens minimum top clearance is 1 4 inch or 7 mm Bars Allow 4 inches 100 mm minimum space at the back for the utility connections Do not block louvers at the e Hotels front of the cabinet Dimensions and Electrical Model Electrical Width Depth Height w o legs Total Load volts Hz Phase in cm in cm in cm Amps HISUO50FA 115 60 1 15 38 23 7 60 3 31 94 81 1 8 HISUO70FA 115 60 1 15 38 23 7 60 3 31 94 81 1 HISUO90FA 115 60 1 20 51 23 7 160 3 31 94 81 1 8 Unpacking and setup Location Remove all shipping and packing materials that may The unit can be built into a cabinet as the air flow is in i be in the ice storage bin and out the front The front of the machine must not be blocked Certain maintenance or repair procedures The unit can be installed with or without legs The will require removal of the top back and side panels cabinet is equipped with small bumpers on the base so plan ahead for service and maintenance needs to allow placement without legs An optional floor mounting kit is also available to fill the gap between the machine and floor if not using legs If using legs carefully tip the machine and install the legs by screwing them into the leg sockets in the bottom of the machine For reference the thread size is 5 8 11 If the machine has been tipped onto its side or back allow 1 hour before starting the unit for the oil in
10. Ice O Matic lce Pure and Simple Installation and User s Manual for Cube Ice Machine with storage models HISU050 50070 and HISU090 User Manual for Models HISU050 HISU070 AND HISUO9O Introduction The design of this product is the result of years of experience in developing commercial ice cube machines It has been designed for simple operation in a wide range of locations Please follow the instructions for installation and maintenance to get the most use from this ice machine Table of Contents HEITE NN 2 FAUT e dE 3 Cabinet Layout HISU050 UNN 4 Gabmel hay OU HSV BEE 5 COMPONEN OC ON rea 6 KEIER T OPIS SL E 8 Conto TURNE NN See ee 9 10 ETON Susanne A EE ER 11 EEE 12 FOCO TYANG H Re gs EE 15 July 2013 Page 1 User Manual for Models HISU050 HISU070 AND HISUO9O Important Details The machine is designed for use indoors in a controlled environment It must be kept dry not overheated or subjected to excessive cold The water and power supply must be maintained or the machine will stop making ice There are limits to how hot or cold the room it s in can be e Minimum air temperature 50 F or 10 C e Maximum air temperature 100 F or 38 C There are also limits to how hot or cold the water supply can be e Minimum water temperature 40 F or A bo e Maximum water temperature 100 F or 38 C There are limits to the voltage suppl
11. OD PLASTIC TUBING 5ft 50 8cm 20 00in E 81 1cm 31 94in 95 4cm 37 56in DT eee e 4 gt 68 9cm g E ESTA 27 13in E 1 4 E 3 2 1 2 E 1 d OI TO 3 SS I 15 2cm AIR AIR 6 00in OUTLET INLET i 42 5cm 16 75in July 2013 Page 5 48 3cm 19 00in 10 2cm 4 00in MINIMUM UTILITY CLEARENCE User Manual for Models HISU050 HISU070 AND HISUO9O Component Location La O q Q O gt O Curtain Bin Thermostat DO E Condenser Fins Drain Plug 22 Bin Thermostat Adjustment Controller Control Area Condenser Fan July 2013 Page 6 User Manual for Models HISU050 HISU070 AND HISUO9O Connect the water supply Plumbing information The water supply connection is at the back panel It isa 5 1 5 meter 1 4 inch 6 35 mm OD plastic tube A hand actuated valve within site of the machine is required to isolate the unit when being serviced The machine has a built in back flow preventer an air gap between the end of the water inlet hose and the top of the water no additional back flow preventer is needed e Water flow rate into machine is 25 GPM 94 LPM Units that are built into a cabinet Include a loop or coil of tubing between the water supply and the connection on the ice machine When the machine is pushed back into the cabine
12. anitizer manufacturer Pour about half of the sanitizer mix into the reservoir Remove the cube chute and spray platforms and wash them with the sanitizer then return them to the ice machine Move the master switch to the Wash position Circulate the sanitizer for 2 minutes Move the master switch to Off User Manual for Models HISU050 HISU070 AND HISUO9O TA 10 11 12 13 14 Drain the reservoir into the storage bin by removing the drain plug Return the drain plug to its normal position Wash all interior surfaces of the ice machine storage bin reservoir surface and inside of the door with the remaining sanitizer solution Pour any excess sanitizer down the ice machine bin drain Pour 2 5 quarts or 2 4 liters of warm 95 F 35 C to 115 F 46 C water into the reservoir by adding it at the reservoirs front lip Move the master switch to the Wash position for 1 minute then switch it to Off Drain the reservoir by removing the drain plug and draining the solution into the bin Return the drain plug to its normal position Move switch to the On position The machine will resume normal ice making Return the front panel to its original position and secure it with the original screws Cleaning the Condenser 1 2 3 Remove the front panel Switch the machine to OFF Vacuum the surface of the condenser fins carefully brush off any loose dirt If grease is imbedded use coil cleaner
13. eaches a pre set point the water pump will stop for about 30 seconds then resume Freezing then continues for many minutes until the temperature of the refrigeration system drops to a set point indicated by a yellow light glowing on the control panel In colder rooms the fan motor may turn on and off After the yellow light switches on the freeze cycle continues for seven more minutes At that time the unit changes to the ice release or harvest cycle During the ice harvest the hot gas valve and inlet water valve are open while the pump and fan motors will stop The blue and yellow lights will go out Water will refill the reservoir 9 Within a minute or so the ice formed in the mold will fall down and slide into the ice storage bin The ice will release as a group so all of the ice formed will fall at once and the next freeze cycle will begin in a few seconds The timer light may switch on at the end of the harvest cycle 10 Check the thickness of the ice connecting the cubes to each other that connection is known as a bridge and it should be about 1 8 inch or 3 to 4 mm thick It is preset from the factory and should be satisfactory Adjustments If the ice bridge is too big or too small the thickness may be adjusted Note The bridge thickness adjustment is used to obtain the CORRECT size not to adjust to individual preferences Do NOT make the ice bridge too thick or too thin as either will reduce ice making capacit
14. er checking spray platform pull curtain down to hang freely This is its normal position July 2013 Page 8 User Manual for Models HISU050 HISU070 AND HISUO9O Control Panel and Adjustments Ice Bridge Thickness Adjustment Area ON OFF WASH MARCHE ARRET LAVAGE ENCENDIDO APAGADO LAVADO ON OFF LAVAGGIO EIN AUS WASCHEN Ice Bridge Thickness Adjustment R glage de l paisseur du pont de glace Ajuste del espesor del puente de hielo Regolazione spessore ponte di ghiaccio Anpassung der Eisbruckendicke O cleaning Harvest Time Adjustment R glage du temps de r colte Ajuste del tiempo de cosecha Regolazione orario di raccolta Anpassung der Erntezeit Freeze Mode lt Mode cong lation Modo de congelamiento Modalita congelamento Gefriermodus Timer On Minuterie allum e Cron metro Timer attivato Timer eingeschaltet 17 3386 01 Ice Thickness Diagram Ice Too Thin Ice Just Right Bridge Ice Too Thick Adjustment Indicator Lights Each push and release of the or button will change the lights that glow or blink indicating a change in ice size or harvest time Example pushing one time changes a blinking light to steady on type If the lights are on steady a single push of will add one more light to the right and it will blink There are 10 settings All 5 lights on steady is the maximum setting and one blinking ligh
15. ss Blockage of or mental capabilities or lack of experience and vents or exposure to excessive heat will reduce the knowledge unless they have been given supervision ice making and storage capacity The storage bin is or instruction concerning use of the appliance by a insulated but not refrigerated so ice will melt during person responsible for their safety use That is normal and assures that fresh ice is available in the bin Children should be supervised to ensure that they do not play with the appliance The fan will make some noise during operation however rattles and other vibrations are not normal and should be attended to When the air temperature surrounding the machine is cold the fan might cycle on and off during the freeze mode If the machine is in a space colder than the minimums listed it will not switch on to make ice Minor adjustments may be made to compensate for local conditions by rotating the adjustment screw visible above the control area If in a cold room CW rotation changes the control to COLDER to fill the bin higher If installed at an altitude greater than 2000 ft or 610 meters above sea level the bin thermostat may need internal adjustment The adjustment screw is behind the front of the control accessed through a hole for it Bin Thermostat Altitude Adjustment Table Altitude ft Altitude meters Degree of adjust ment 0 Typical Full Bin o 500 pa Joore gt 1000 11 CW 20
16. t is the minimum Master Switch Move to ON left side depressed to make ice OFF centered to shut off and WASH right side depressed for use in Harvest Time Adjustment Area Indicator Light Area Freeze Mode light is ON when unit is in a Freeze cycle Timer On light is ON when trigger point temperature is reached in Freeze or Harvest Ice Bridge Thickness Adjustment Refer to the Ice Thickness Diagram for proper ice size Adjust by pushing the sign or sign on the ice bridge adjustment section of the control panel Changing bridge thickness should be a one time adjustment as the machine will automatically maintain that ice thickness Harvest Cycle Time Adjustment After ice has formed in the inverted mold it must be released so it can be deposited in the storage bin section The harvest cycle is when that occurs and must be long enough for the ice to release While the harvest cycle length is self adjusting it can also be manually adjusted if needed Proper harvest time is when the ice falls into the bin and there is about 10 seconds extra harvest time pump and fan are off before the freeze cycle restarts If the harvest time is too short to release the ice the time may be increased by pushing the sign on the harvest time adjustment section of the control panel Operate the machine for another cycle to confirm that the adjustment was correct Note that too much harvest time will slightly decrease making ice
17. t the tubing will coil and not kink Potable Water Inlet Tube Drain Fitting 3 4 FPT Connection Information WARNING connect to potable water supply only Important Open the hand water valve to flush water through the connection point before connecting to the ice machine 1 Cut cable ties securing hose and power cord to unit 2 Connect to cold potable water using the necessary adapters for the 1 4 inch OD plastic tube If using compression fittings they require a ferrule or sleeve and insert e A female 3 8 compression adapter x 1 4 OD compression allows connection to a typical 3 8 OD compression angle valve Another connection method is by quick connect fittings Note Do not use a piercing type saddle valve to connect to the building s water supply Valves of that type restrict water flow and clog easily Connect the drain The drain connection is at the back panel The fitting size is Y 1 Connect rigid tubing to this fitting and vent it at the machine use an 8 inch or 200 mm vertical tube for the vent 2 Slope drain tubing down from the ice machine to the building drain and the slope must be at least 74 inch per foot or 20 mm per meter 3 Insulate the drain tubing to reduce condensation and is recommended for environments that have high humidity Due to the potential for leaks condensate pumps are not recommended July 2013 Page 7 User Manual for Models HISU0
18. y Do NOT attempt to adjust the machine to release individual cubes There is only ONE correct size 11 Ice making will continue until the ice level reaches the metal tube in the storage bin when ice contacts that tube the machine will stop making ice This can occur in any part of any cycle 12 Removing ice from the ice storage bin will restart the ice making process 13 Check for and correct any water leaks from the unit or drain system 14 Return the front panel to its normal position and secure it to the cabinet with the original screws Typical Cycle Times minutes 70 50 21 10 90 709F 32 21 HISUO050 28 30 34 37 50070 16 18 23 26 50090 14 16 17 19 The time to fill a warm storage bin from empty varies by cabinet temperature and cycle time but will take about 10 12 hours July 2013 Page 10 User Manual for Models HISU050 HISU070 AND HISUO9O Use and Operational Notes To use simply lift the door by its bottom edge and slide it up and into the top of the machine Use the scoop to remove ice and close the door No Step Do not stand on the machine Severe damage can occur The machine will make the most ice if it has plenty of room to breathe This is an air cooled product and This appliance is not intended for use by persons it must be able to take in room air and discharge including children with reduced physical sensory air heated by the ice making proce
19. y to the unit voltages vary by model Voltage Mmo Water supply must be potable by the localities definition There are limits to the water pressure supplied to the unit e Maximum pressure static 60 psi or 4 1 bar or 413 6 kilopascals e Minimum pressure dynamic 15 psi or 1 bar or 103 4 kilopascals A drain will be needed for melted ice and rinse water Warranty The warranty statement for this product is provided separately from this manual Refer to it for applicable coverage In general warranty covers defects in material or workmanship It does not cover maintenance corrections to installations or situations when the machine is operated in circumstances that exceed the limitations printed above This is a commercial model if installed in a residence some commercial service companies may not be able to service it on site The manufacturer has designed and produced this machine with the finest in materials The manufacturer assumes no liability for units that have been altered in any way Alterations or part substitutions will void the warranty Specifications and designs are subject to change without notice July 2013 Page 2 User Manual for Models HISU050 HISU070 AND HISUO9O Pre Installation Spacing This appliance is intended to be used in commercial No additional spacing is required at the top or sides applications including However suggested minimum side clearance for installation is 1

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